Submerged Arc Welding Consumables For Mild Steel and 490N/mm Class High Tensile Strength Steel
Submerged Arc Welding Consumables For Mild Steel and 490N/mm Class High Tensile Strength Steel
Applications
CA-502×UC-36 is well suited for super-high speed welding in plate of thin and medium
thickness, as an example, miniature LPG tank and spiral pipe.
It is also applicable to fillet welding and butt welding in flat position of ships, machine, vehicles,
pressure vessels, bridges and general steel structures.
Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(2) As the consumption of flux is small, it is very economical.
(3) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
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CA-502H×UC-36
For single and multi-layer welding of mild AWS F7A2-EH14
and 490N/mm2 class high tensile strength steel F7P2-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
CA-502H×UC-36 is well suited for super-high speed welding in plate of thin and medium
thickness, as an example, miniature LPG tank of spiral pipe.
It is also applicable to fillet welding and butt welding in flat position of ships, machine, vehicles,
pressure vessels, bridges and general steel structures.
Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(2) As the consumption of flux is small, it is very economical.
(3) Low temperature impact value is superior than CA-502.
(4) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
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CA-506S×UC-36
For single and multi-layer welding of medium or thick mild AWS F7A6-EH14
steel and 490N/mm2 class high tensile strength steel F7P6-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Butt and flat fillet welding of ships, vessels, bridges, machines, buildings, heavy duty steel
structure and general fabrications. Butt welding of aluminum-killed steel for low temperature
service used in LPG storage tanks, LPG tankers, low temperature service equipment, and
other structures for cold regions.
Characteristics
(1) Excellent notch toughness at low temperature down to -50℃.
(2) It deposits weld metal of good appearance even in low speed welding with metal with high
currents.
(3) Good mechanical properties can be obtained with single-layer welding using high heat input.
(4) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250 ~ 350℃ for about one
hour before use.
(2) When the flux height is excessive, poor bead appearance may occur.
(3) The use of the flux which has been re-used for welding in many times may cause
deterioration of its usability. Therefore, the unused flux should be mixed properly
with such used flux.
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CA-512×UC-43
For single and multi-layer welding of mild and AWS F7A2-EL8
490N/mm2 class high tensile strength steel F7P2-EL8
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
CA-512×UC-43 are well suited for fillet and butt welding of ships, machine, H-beams, boilers,
bridges, agricultural, steel structure and general steel fabrications.
Characteristics
(1) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to be
welded.
(2) Slag detachability and bead appearance is very good.
(3) Suitable for welding of thin and medium plate in high speed welding.
(4) As the consumption of flux is small, it is very economical.
(5) Applicable to horizontal and flat fillet welding.
(6) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) The use of the flux which has been re-used for welding in many times may cause
deterioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
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CA-514×UC-43
For single and multi-layer welding of mild and 490N/mm2 AWS F7A4-EL8
class high tensile strength steel, For one-side welding F7P4-EL8
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
CA-514×UC-43 are well suited for fillet and butt welding of ships, structural steel, and heavy
duty structures.
Characteristics
(1) Impact properties of weld metal and crack resistibility are excellent.
(2) Particulary well suited for both side single layer welding in plates thicker than 15mm with
single or multi-wire systems within the ship building industry.
(3) Slag detachability and bead appearance are very good.
(4) As the consumption of flux is small, it is very economical.
(5) Applicable to tandem and one-side welding.
(6) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about one
hour before use.
(2) The use of the flux which has been re-used for welding in many times may cause
deterioration of its usability. Therefore, the unused flux should be mixed properly
with such used flux.
(3) Pay attention to welding voltage. Excessive welding voltage caused deterioration of joint
properties.
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CA-522×UC-12K
For single and multi-layer welding of mild and 490N/mm2 AWS F7A2-EM12K
class high tensile strength steel F7P2-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
CA-522×UC-12K are well suited for fillet and butt welding of LPG tank, spiral pipe, ships,
machine, boilers, bridges and steel structures.
Characteristics
(1) CA-522×UC-12K are well suited for high speed welding in thin plate.
(2) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to be
welded.
(3) Slag detachability and bead appearance are very good.
(4) Suitable for welding of thin and medium plate in high speed welding.
(5) As the consumption of flux is small, it is very economical.
(6) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
(4) The use of the flux which has been re-used for welding in many times may causes
deterioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
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CA-526×UC-12K
For single and multi-layer welding of mild and AWS F7A6-EM12K
490N/mm2 class high tensile strength steel F7P6-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Fillet and butt welding of steel structures, spiral pipe, ships, structures for ocean areas and
thick pressure vessels.
Characteristics
(1) Crack resistibility, pockmark and porosity resistibility are excellent.
(2) Applicable to high current and good weldability for all range of thickness of plate.
(3) Slag detachability and bead appearance are very good.
(4) Suitable for multi-layer welding of thick plate.
(5) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250~350℃ for about one
hour before use.
(2) In case of multi-layer welding, use welding current and speed as low as possible at the
first layer of groove to avoid cracking.
(3) The use of the flux which has been re-used for welding in many times may cause
deterioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
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CA-50HR×UC-36
For one side welding of mild steed and 490N/mm2 KS B0531 S502-H
class high tensile strength steel JIS Z3183 S502-H
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
CA-50HR x UC-36 are well suited for one side butt welding of ships, bridges and
structural steels.
Characteristics
(1) The deposition rate is high. It is very efficient.
(2) Suitable of one side butt welding with iron powder.
(3) Good mechanical properties with high heat input.
(4) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux 250~350℃ for about one hour
before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) The use of flux which has been re-used for welding in many times may cause deterioration
of its usability. Therefore, the unused flux should be mixed properly with such used flux.
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CA-508×UC-36
For multi-layer welding of aluminum-killed AWS F7A8-EH14
steel for low temperature service F7P8-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Butt welding of aluminum-killed steel for low temperature service used in offshore structures,
steel pipes, chemical vessels, low temperature service equipment, and other structures for
cold regions.
Characteristics
(1) Excellent notch toughness at low temperature down to -60℃.
(2) Crack resistibility, pockmark and porosity resistibility are excellent.
(3) Slag detachability and bead appearance are very good.
(4) Suitable for multi-layer welding of TMCP steel.
(5) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 250 ~ 350℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) In case of multi-layer welding, use welding current and speed as low as possible at the
first layer of groove to avoid cracking.
(4) The use of the flux which has been re-used for welding in many times may cause deterioration
of its usability. Therefore, the unused flux should be mixed properly with such used flux.
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CA-502H×UC-A3
For single and multi-layer welding of 550N/mm2 class AWS F8A0-EA3-G
high tensile strength steel F8P0-EA3-G
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Butt and fillet welding of ships, pipes, miniature of LPG tanks and general structures.
Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(2) As the consumption of flux is small, it is very economical.
(3) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux 250~350℃ for about one hour
before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
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CA-602P x UC-12K(UC-A2)
For single and multi-layer welding of high strength steel AWS A5.17 F7A4-EM12K
AWS A5.23 F8A2-EA2-G
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Single and multi-layer butt welding of spiral pipe, steel pipe for gas transport and general
structures
Characteristics
1) Good and uniform bead appearance
(2) Notch toughness and crack resistibility are excellent
(3) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the place of moisture free and dry the flux at 200~300℃ for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
(4) The use of the flux which has been re-used for welding in many times may cause deteri-
oration of its usability. Therefore, unused flux should be mixed properly with such used
flux.
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03
Submerged Arc Welding Consumables
For Stainless Steel
CA-101S×UC-308/308L
For welding of 18%Cr-8%Ni stainless steel. UC-308 : AWS ER308
UC-308L : AWS ER308L
For Stainless Steel
Submerged Arc Welding Consumables
Applications
Welding of 18%Cr-8%Ni Stainless steel and hardfacing welding of 19%Cr-9%Ni stainless
steel.
Characteristics
CA-101S×UC-308/308L is a bonded type flux which contains appropriate quantity of alloy
element. Good crack resistibility, good mechanical properties and good corrosion resistibility
of weld metal having appropriate ferrite content.
Notes on usage
(1) Refer to "General notes on usage for submerged arc welding."
(2) Avoid using of excessive welding current to prevent deterioration of corrosion resistibility
in the heat affected zone.
220
CA-101S×UC-309/309L
For welding of 22%Cr-12%Ni stainless Steel and mild UC-309 : AWS ER309
steel to stainless steel UC-309L : AWS ER309L
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CA-101S×UC-316/316L
For welding of 18%Cr-12%Ni-2%Mo stainless steel. UC-316 : AWS ER316
UC-316L : AWS ER316L
For Stainless Steel
Submerged Arc Welding Consumables
Applications
Welding of 18%Cr-12%Ni-2%Mo stainless steel. 18%Cr-12%Ni-2%Mo type hardsurfacing of
mild steel or low allow steel.
Characteristics
CA-101S×UC-316/316L is bonded type fluxe which contains appropriate quantity of alloy
elements in consideration of crack resistibility. Therefore, by using this flux property, sufficient
ferrite content, good crack resistibility, good mechanical properties and good corrosion
resistibility weld metal can be obtained.
Notes on usage
(1) Refer to "General notes on usage for submerged arc welding."
(2) CBS-1M is used for the single-pass-on-both-side welding and for frist pass in multipass welding.
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CA-101S×UC-347
For welding of 18%Cr-8%Nb-Ti stainless steel
UC-347 : AWS ER347
Characteristics
CA-101S×UC-347 bonded type flux, containing appropriate quantity of alloy element,
appropriate ferrite content of weld metal, good crack resistibility, good mechanical properties,
good corrosion resistibility of weld metal and stable arc.
Notes on usage
(1) Refer to "General notes on usage for submerged arc welding."
(2) Avoid excessive current to prevent deterioration of corrosion resistibility in heat affect zone.
(3) Weld with two passes per one layer in the groove.
(4) Pay attention to crater treatment because crater crack is apt to appear.
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