Zx490,530,690,890-5a Sales 1

Hitachi Authorized Dealer Use Only
490/530/690/890
SALES MANUAL ZX- 5A series vs. ZX-5G series/ZX-3 series
Model Code ： ZX470-5A / ZX470LC-5A / ZX490H-5A /

ZX490LCH-5A
Engine Rated Power ： 257 kW( 345 HP)
Operating Weight ： 45 100 – 47 800 kg
Backhoe Bucket ： ISO Heaped : 1.15 – 2.70 m3
Model Code ： ZX530LCH-5A

Model Code ： ZX670LC-5A / ZX690LCH-5A

Model Code ： ZX870-5A / ZX870LC-5A / ZX890H-5A /
ZX890LCH-5A
Copyright of this manual beings to Hitachi Construction Machinery, Duplication, reproduction,

transfer and the like are prohibited. Never hand this manual over to customers. Reproduction or
any figures, Illustrations, graphs and statement for the state of advertising are prohibited.
Photographs, names and data may differ in part from the find specifications.
© Hitachi Construction Machinery Co,. Ltd 2015 All rights reserved
Product Concept
Product Concept and Key Benefits
Brand
Concept Built on the foundation of superb
technological capabilities, Hitachi
Construction Machinery is committed to
Key Benefits of ZAXIS-5 Series
providing leading-edge solutions and New ZAXIS-5 features high quality, low fuel
services to contribute as a reliable partner consumption, and high durability, called the key
to the business of customers worldwide. benefits. The outcome is low running costs.
Low Fuel
Consumption
Product As well as customers, dealers and High

Quality Key Benefits : Low Running Costs
Concept manufacturers also have their own visions and
dreams. New ZAXIS is destined to achieve
such visions and dreams with flexible and
High
optimum solutions regardless of the Durability
surrounding circumstances and
environments. We would like to contribute to
create an enriched living space. This is our
common vision and dream.
New ZAXIS, which is empowered by

comprehensive evolution, will realize
customers’ visions and dreams, and pioneer
your colorful future.
2
Product Concept
Aims of Development
Fuel Performance Multi-display Monitor
• Improved fuel consumption • Machine conditions and settings indicated on

• Effective hydraulic system HIOS III B the monitor
• Easy to use multifunctional controller
Durability
• New engine with improved durability Enhanced Operator Comfort

• Expansion tank for completely removing air
inside the coolant • Pressurized cab to keep dirt out.
• Expand legroom
Simplified Maintenance • Low vibration with 6 fluid-filled elastie mounts
• Filter location for simple filter replacement

• Dust-proof net
Safety Measures
• Robust cab with OPG top guard (ISO Level II)

• Large 7-inch high-definition color screen on
the multifunctional monitor
3
Overview of ZX-5A
Overview of ZX-5A
Photo Comparison: ZAXIS 490 class
ZX490-5A Series ZX470-5G Series ZX450-3 Series
ZX490LCH-5A ZX470LCH-5G ZX450-3
5
Overview of ZX-5A
6
Overview of ZX-5A
ZX690LCH-5A(BE) ZX670LCH-5G ZX670LCH-3
7
Overview of ZX-5A
8
Overview of ZX-5A
ZX890LCH-5A(BE) ZX870LCH-5G ZX870LCH-3
9
Overview of ZX-5A
10
Overview of ZX-5A
Reduced PM. Also a range measures to increase durability of inferior fuel have been
implemented.
Isuzu 6WG1X engine

Isuzu 6UZ1X engine
(for ZX690, 890 series)
(for ZX490 series)
- New type fuel injector

- Expansion tank with improved air venting
- High capacity water separator in fuel line
11
Overview of ZX-5A
Photo Comparison: Cab
ZX-5A/5G ZX-3&3F
45 mm wider
 Expanded legroom.
12
Overview of ZX-5A
Photo Comparison: Monitor
ZX-5A/5G ZX-3&3F
 Large 7-inch high-definition color  5.8-inch monitor

screen
13
Overview of ZX-5A
Machine Conditions and Settings all Displayed on the Multi-function Monitor
Color liquid crystal panel that can be seen easily during the day as well.
The rear check monitor can be turned on at any time.
Power mode display Hour meter
Clock
Coolant temperature
Fuel gauge
Rear view monitor

(With switchover
Charge warning light
function to others)
Air conditioner
related display Radio related
display
14
Product sales features
Customer benefit
Applicable models
ZX-5A ZX-5G ZX-3
Applicable models
ZX490 class  Installed:
ZX530 class  Not installed:Blank
ZX690 class 
ZX890 class 
15
Chapter 1
Performance
Chapter 1 Performance
Improved Fuel Consumption:ZX490,530 class -5A vs. -3

Excavators with priority on fuel consumption per hour, compared to the conventional model
ZX-3 ZX-3
HP mode HP mode PWR mode P mode
Productivity 101% Productivity 101%

Fuel consumption 95% Fuel consumption 83%
Fuel Efficiency 106% Fuel Efficiency 114%
50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-3
ECO mode E mode
Productivity 100%
Fuel consumption 88%
Fuel Efficiency 112%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
ZX530 class  —
17
Improved Fuel Consumption:ZX490 class -5A vs. -5G

ZX-5G ZX-5G

50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-5G
ECO mode E mode
Productivity 105%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
18
Improved Fuel Consumption:ZX690 class -5A vs. -3

ZX-3 ZX-3

50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-3
ECO mode E mode
Productivity 102%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX690 class 
19

ZX-5G ZX-5G

50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-5G
ECO mode E mode
Productivity 104%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX690 class 
20
Improved Fuel Consumption:ZX890 class -5A vs. -3

ZX-3 ZX-3

50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-3
ECO mode E mode
Productivity 106%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX890 class 
21

ZX-5G ZX-5G

50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-5G
ECO mode E mode
Productivity 102%
50% 60% 70% 80% 90% 100% 110% 120%
Applicable models
ZX-5A ZX-5G ZX-3
ZX890 class 
22
Effective Hydraulic System HIOS III B

The hydraulic system HIOS IIIB has a two-pumps-and-two-control-valves-system with advanced
efficiency, reducing the fuel consumption, while the operability for the combined operations and large
production remain effective.
Note: HIOS：Human & Intelligent Operation System
Applicable models
ZX-5A ZX-5G ZX-3
Lower fuel consumption, higher ZX490 class  
operability, higher fuel efficiency ZX530 class  —
ZX690 class  
Lower fuel costs, higher productivity ZX890 class  
23
Common Rail-Type Fuel Injection System
The electronically controlled Common Rail-Type Fuel Injection System delivers a precise quantity of
pressurized fuel to achieve efficient combustion and reduce fuel consumption and particulate matter.
The injection pressure has been further increased, enhancing performance.
Common rail
Fuel filter
pressure sensor
Fuel pump Common
rail
Switch
Electronic
open/close
Injector
signal
Injector
Fuel tank Control unit Applicable models
ZX-5A ZX-5G ZX-3
Optimized fuel injection amount, timing, ZX490 class  

injection pressure ZX530 class  — 
ZX690 class  
Low fuel consumption ZX890 class  
24
Enhanced Front Speed

With the HIOS III B hydraulic pressure system, operating speed of the following four functions is
enhanced. Allows increased workloads.
Combined operation of swing + arm roll-out + boom lower + bucket roll-out
Arm roll-out
Swing
Boom lower
Bucket roll-out
Applicable models
Increased operating speed ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
Higher productivity ZX690 class  

ZX890 class  
25
Boosting up the Front Speed

In boom-lowering, arm roll-in, bucket roll-in and bucket roll-out, the front speed during the single
operation becomes faster by increasing the pump flow as well as reducing the pressure loss of the
hydraulic circuit. Thus the overall operating capability has become much better in all work mode.
Boom lower Arm roll-in
Bucket roll-in
roll-out
Applicable models
ZX-5A ZX-5G ZX-3
Faster operation, better control when ZX490 class  

loading ZX530 class  —
ZX690 class  
Higher productivity ZX890 class  
26
Shortened Time for Swing+Boom Raise by Increased Pump Flow and Swing Torque
Turning + raising boom combined operation speed increased. Improves operability when
loading and increases amount of work that can be done.
Boom raise
ZAXIS 490/530's performance improvement ratio
for swing +boom raise (when loading).
Time -4% Work time has been

shortened.
Swing
Note: ZX450-3 is the comparative index, set at 100%.
Applicable models
ZX-5A ZX-5G ZX-3
Increased operating speed and improved
operability during load operation ZX490 class 
ZX530 class  —
Increased amount of work that can be done ZX690 class
and improved operability while doing loading ZX890 class
work
27
Boom Mode Switch
With the boom mode switch, two boom modes can be selected. The power mode yields more boom
pressing force for higher production; and the comfort mode reduces boom pressing force for pleasant
operation and longer service life.
Comfort Mode Powerful Mode
ON SMALL boom pressing

OFF LARGE boom
pressing force
Vibration and shock caused by the
Powerful digging work
machine uplifting have been minimized.
Applicable models
ZX-5A ZX-5G ZX-3
Improved operation ZX490 class   

ZX530 class  — 
ZX690 class   
Higher productivity ZX890 class   
28
Enhanced Operating Performance

The ZX490’s engine speed has been upgraded from 1800/min to 2000/min which has increased the
maximum pump flow by 10% over ZX-3 model. Therefore the speed for light-load works such as a
grading work has been improved.
ZX690,890 class pump flow levels have been increased providing better operating performance.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
Increased engine speed
ZX530 class  —
ZX690 class 
Higher productivity ZX890 class 
29
Pressure Adjustment Feature Protects the Attachments

With the ZX-5 models, the set pressure of the secondary relief valve of the breakers, and the pressure of
the spare port for overload relief, can be controlled electronically. In this way, multiple secondary relief
valves can be installed or overload settings performed.
Breaker 1 pump hydraulic Work mode of breaker 1 selected

oil flow settings screen (Display of settings status)
Applicable models
ZX-5A ZX-5G ZX-3
Simple attachment settings ZX490 class  

ZX530 class  —
ZX690 class  
Shorter time for attachment setting, ZX890 class  
connection and removal
30
Attachment Replacing Support System

Like the conventional ZAXIS models, the new ZAXIS offers the ability to easily switch valves and
change set flows using the multi function monitor.
The new ZAXIS provides ability to register easy-to-remember names for each of the settings.
Total of 11 types for pressure and flow can be preset.
Applicable models
ZX-5A ZX-5G ZX-3
11 types of attachment can be registered ZX490 class  

ZX530 class  —
ZX690 class  
Shorter time requirements for attachment ZX890 class  
setting, connection and removal
31
Hour Meter for the Breaker
With the new ZAXIS, the number of hours that the breaker has been used for can be displayed on the
multi function monitor.
In addition, since the breaker operation hours and working ratio can be viewed, the operator can verify
the time when the hydraulic oil and filter should be replaced. (with resettable trip function)
Applicable models
ZX-5A ZX-5G ZX-3
Attachment operation time can be ZX490 class  
monitored ZX530 class  —
ZX690 class  
Prevents problems with attachments ZX890 class  
32
Breaker Alarm Warns of Continuous Use (Optional)

With the new ZAXIS, the operator can set an alarm function that displays a warning icon and sounds a
warning buzzer when there is ‘more than one minute of continuous use’ of the breaker, which is
forbidden during breaker work. This is useful in preventing abnormal wear to the chisel and in protecting
the hydraulic components.
Applicable models
ZX-5A ZX-5G ZX-3
Prevents overworking of attachments ZX490 class  

ZX530 class  —
ZX690 class  
Prevents problems with attachments ZX890 class  
33
Auto Shut-down That Halts Engine Revolutions

The Auto Shut-down feature causes the engine to automatically slow down and stop after the pilot
control shut-off lever is raised (locked) and some time has elapsed (indicated on the monitor). This is
an effective way to save fuel, and reduce noise, exhaust emissions, and CO2.
Stop auto idling display
Note:
When the engine halts because of Auto Shut-down, the ignition will still be switched to ON. To re-start the
engine, first switch the ignition to OFF, and then re-start.
Applicable models
ZX-5A ZX-5G ZX-3
Shuts down the engine automatically ZX490 class  

ZX530 class  —
ZX690 class  
Reduces fuel costs ZX890 class  
34
Auto Shut-down with Auto-Idle
Combining the use of the Auto-Idle and Auto Shut-down offers further benefits in preventing the waste
of fuel.

Auto idle
Auto idle display
Note:
When the engine halts because of Auto Shut-down, the ignition will still be switched
to ON. To re-start the engine, first switch the ignition to OFF, and then re-start.
Applicable models
ZX-5A ZX-5G ZX-3
Automatically lowers engine rpm, then shuts ZX490 class  

down engine ZX530 class  —
ZX690 class  
Reduces fuel costs ZX890 class  
35
Pursue High Output, Low Fuel Consumption and High Environmental Performance
The new ZAXIS490 adopts the newly developed engine, 6UZ1.
9.839 liter six-cylinder engine. Rated power: 257kW/2000 min-1 (a net without fan).
Although the engine style has changed from the 6WG1 which was applied for the ZX470-5G and ZX450-3 series, we take full advantage
of this new engine that provides an ideal balance of engine displacement and output, improving fuel consumption as well as
environmental performance. The 6UZ1 engine has larger displacement-to-weight ratio and power-to-weight ratio compared with the
6WG1 engine thus it features excellent durability as well as less vibration. This change has been made for improving environmental
performance and lowering maintenance cost.
HP mode
Productivity 106%
Productivity / Fuel 102%

50% 60% 70% 80% 90% 100% 110% 120%
PWR mode
Productivity 98%
Fuel consumption ZX470-5G

HP mode
82%
Applicable models
Productivity / Fuel 120%
ZX-5A ZX-5G ZX-3
50% 60% 70% 80% 90% 100% 110% 120%
ZX490 class 
Note: ZX470-5G HP Mode is the comparative index, set at 100% ZX530 class  —
ZX690 class
High efficiency High work load, low ZX890 class
engine fuel costs

36
Chapter 2
Durability
Chapter 2 Durability
Major Improvements: A new Engine with Improved Durability

The engine has undergone a range measures to increase its durability of inferior fuel while greatly
reducing exhaust gas when compared with conventional machinery.
Isuzu 6WG1X engine

Isuzu 6UZ1X engine
(for ZX690, 890 series)
(for ZX490 series)
- New type fuel injector Applicable models

- Expansion tank with improved air venting
ZX-5A ZX-5G ZX-3
- High capacity water separator in fuel line
ZX490 class 
ZX530 class  —
ZX690 class 
Prevention of engine problems ZX890 class 
38
Expansion Tank for Completely Removing Air Inside the Coolant

The expansion tank is mounted on top of the engine's cooling circuit.
Due to this location, the air inside the coolant can be completely removed.
This helps to prevent engine parts from partially heating up.
Expansion tank
Applicable models
ZX-5A ZX-5G ZX-3
An expansion tank was added to the
ZX490 class 
engine room
ZX530 class  —
ZX690 class 
Good cooling performance. ZX890 class 
Prevention of engine problems
39
Equipped with Expansion Tank

The machine is now equipped with an expansion tank in place of the reserve tank.
The reliability of the cooling system is has been improved by increasing the level of air removal from
the cooling circuit. This has significantly lowered such risks as overheating or engine failure.
Expansion Tank (fully sealed type) Reserve Tank (easily sealed type)
Fully sealed type reduces EGR position is high

the frequency required making it difficult for air
for adding coolant to escape from here.
Air emissions from the

EGR are enhanced by
the air circulation system.
Pressure cap
Water pump
Easy seal type required more

frequent adding of coolant.
Water pump
Applicable models
ZX-5A ZX-5G ZX-3
Equipped with new cooling system

ZX490 class 
ZX530 class  —
ZX690 class 
Enhanced and reliable Prevention of engine ZX890 class 
cooling system problems
40
High-performance Water Separator
Applicable models
ZX-5A ZX-5G ZX-3
The water separator captures the moisture in
ZX490 class 
the fuel. ZX530 class  —
ZX690 class 
41
PET Fabric
To eliminate deterioration caused by heat and temperature, the sealing material
around the cooling package and the acoustic material on the upper structure are
changed.
Applicable models
ZX-5A ZX-5G ZX-3
Increased soundproofing durability ZX490 class 

ZX530 class  —
ZX690 class 
Effect of soundproofing maintained for ZX890 class 
longer
42
Inner Element is Now Standard

The inner element of the air cleaner is provided as standard equipment.
The inner element protects the engine from dust ingress while cleaning the outer element.
Inner element
Outer element
Note:
Don’t remove the inner element except to replace it Applicable models
ZX-5A ZX-5G ZX-3
Double filter ZX490 class   

Prevention of engine problems ZX890 class   
43
Improved Durability of H Boom Front

Higher level of durability through enhanced boom thickness and construction.
Back Plate: Increase thickness :

22 mm => 25 mm
Internal
welding
Top Bracket:
Butt joint with backing plate
=>Full penetration welding
End unit
ZX-5A ZX-5G ZX-3

Unit Component
H H H
Upper plate 25 mm → 22 mm
Central unit
Base unit Side plate → → 22mm
Lower plate → → 19mm
Upper plate → → 25mm
Central Side Plate: Increase thickness :
Side plate → 22 mm 19mm
unit 19 mm => 22 mm Base unit
Upper plate → → 16mm
Side plate → → 12mm
End unit Boom Foot:
Bracket → → 50mm
=> Full penetration welding Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
ZX530 class  —
ZX690 class
High front Increased work
ZX890 class
durability volume, reduction in
downtime 44
Improved Durability of H Boom Front
Back Plate: Top Bracket:

Increase thickness (t22 → t25) Butt joint with backing plate
→ Full penetration welding
Boom Foot:
Applicable models
→ Full penetration welding ZX-5A ZX-5G ZX-3
ZX490 class 
ZX530 class  —
ZX690 class
ZX890 class
45
Strengthening Front Piping Protection

Metal protectors are used for high-pressure hoses of boom, arm and bucket circuits.
Applicable models
ZX-5A ZX-5G ZX-3
Hose protection ZX490 class   

Reduced downtime ZX890 class   
46
Adopting D-Section Frame Skirt

Adopting D-Section Frame Skirt, the side walk bracket is installed on the stress distribution plate,
which prevents cracks around welded portions of the frame due to vibration of the side walk while
digging or travelling, etc.
Plate thickness: 6.0 mm

Highly durable
Steps Reduced downtime
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class
ZX530 class —
Bracket for steps
ZX690 class  
ZX890 class  
D-Section Frame Skirt Stress Distribution Plate
47
Reinforced Undercarriage Succeeded from the Conventional ZAXIS

The extensive reinforcement for the undercarriage was done during the development of the ZX-3. And
this has been succeeded to the new ZAXIS.
ZAXIS 690 Class ZAXIS 890 Class

ZAXIS 490 Class
Thickness Thickness
Thickness
Part ZX-5A / ZX-5G / ZX-1 ZX-5A / ZX-5G /

ZX-5A / ZX-5G / Part ZX-1
Part ZX-1 ZX-3 ZX-3
ZX-3
A 32 mm 16 mm A 32 mm 22 mm
A 19 mm 12 mm
B 28 mm 28 mm
B 32 mm 22 mm B 36 mm 22 mm
C 28 mm 22 mm C 32 mm 22 mm C 36 mm 22 mm
D 19 mm 19 mm D 32 mm 16 mm D 32 mm 22 mm
E 16 mm 12 mm E 22 mm 16 mm E 25 mm 22 mm
F (reference) 482 mm 482 mm F (reference) 620 mm 570 mm F (reference) 641 mm 620 mm
F: Front Idler of Side Frame Overall width dimension
Applicable models
ZX-5A ZX-5G ZX-3
Highly durable ZX890 class   
Reduced
downtime 48
Improved Ultraviolet Resistant Material for Console in Cabin

To improve weather ability, the material of the console was changed from ABS to AES, preventing the
console from undergoing color changes due to ultraviolet rays, etc.
NEW
NEW
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
ZX530 class  —
ZX690 class 
Maintenance-free for long-term use ZX890 class 
49
Strengthened Boom End and Boom Foot

To improve their durability, the bushings are installed in the brackets at the boom end and the boom foot
(frame side).
Bushings installed for enhanced

durability
Applicable models
ZX-5A ZX-5G ZX-3
50
Spin-on Type Fuel Filter

Spin-on type fuel main and pre-filter are now configured to make it more difficult for sand and dust to
contaminate the fuel line at the time of cartridge replacement. The replacement procedure is also very
simple.
Applicable models
ZX-5A ZX-5G ZX-3
Easy replacement, configured to stop dust ZX490 class  
contamination during replacement ZX530 class  —
ZX690 class  
Shorter replacement time, prevention ZX890 class  
of engine problems
51
Door Catch which Reduces Rattling of Covers
 Door catch which reduce cover

rattling of covers
Applicable models
ZX-5A ZX-5G ZX-3
Cover latch prevention ZX490 class
ZX530 class —
ZX690 class  
Cover rattle prevention, extended body life ZX890 class  
52
Reinforced Structure of Pump Compartment

The ZX490-5A series’ pump compartment has been reinforced by adding another column.Improved
body durability.
ZX490-5A series ZX450-3 series
Applicable models
ZX-5A ZX-5G ZX-3
Added column in pump compartment ZX490 class  
Longer lasting machine housing

53
Track Undercover (optional) OPT

The track undercover protects the center joint from items stuck up from below.
Applicable models
ZX-5A ZX-5G ZX-3
Center joint damage prevention ZX490 class   

Extended machine life, trouble prevention ZX890 class   
54
Increased Size of the ZX530LCH Upper/lower Rollers, Idlers, and Sprocket
The undercarriage of the ZAXIS 530LCH is stronger than that of the ZAXIS 490LCH. The diameter for the upper/lower rollers, idlers, and
sprocket is increased to be of the same size as that of a 60 t class excavator. The rotational speed relative to the distance traveled is
reduced, lowering component wear. This is effective for the introduction at sites where travel frequency is high.
■ Lower roller, idler, Increased size of the upper/lower rollers, idlers, and sprocket
and sprocket rotational speed
Traction force
319 kN
⑦ ⑤ ⑥
①
④
Distance for one revolution
②
③
Full track guard standard equipped
ZAXIS530LCH ZAXIS490LCH ZAXI490LC VS 530LC
1 Upper roller wheel tread diameter mm 180 170 106 %

Distance for one revolution 2 Lower roller wheel tread diameter mm 220 200 110 %
3 Idler wheel tread diameter mm 716 630 114 %
4 Sprocket mm 847 800 106 %

Applicable models Track link pitch mm 228 216 106 %
5
ZX-5A ZX-5G ZX-3 6 Track link wheel tread width mm 55 48 115 %
ZX530 class  —  7 Distance between tumblers mm 4,250 4,470 95 %
Drive force kN 415 319 130 %
Contact pressure ( H-specification) kPa 89(90) 79(82) 113(110) %
High durability
55
ZX530LCH Drive Traction Force and Steering Force Increased

The ZAXIS 530LCH has a traction force 30% greater than that of the ZAXIS 490LCH. The
distance between the tumblers is shortened even more, increasing steering force. This is
effective for the introduction at sites where there are inclined areas.
Applicable models
ZX-5A ZX-5G ZX-3
Strong traction force

56
Chapter 3
Maintenance ZX490,530-5A Series
57
Chapter 3 Maintenance ZX490,530-5A Series
Filter Location
Filter types located in one location. Allows for simple filter replacement.
ZX490-5A ZX470-5G ZX450-3

Water Separator, Fuel Main Filter
Fuel Main Filter Fuel pre-filter
Engine Oil Filter

Fuel Main Filter,
Fuel pre-filter,
Water Separator, Engine Oil Filter
Engine Oil Filter Fuel pre-filter
Applicable models
Filters grouped in one location
ZX-5A ZX-5G ZX-3
ZX490 class 
Less maintenance time ZX530 class  —
58
Solenoid Fuel Pump

A solenoid fuel pump is mounted. It starts its operation when the engine key switch is turned on. With
this pump, there will be no need to pump manually in the event of the engine-stop due to lack of fuel or
when changing the main fuel filter.
Solenoid
pump
Applicable models
Air in the fuel line is extracted automatically
ZX-5A ZX-5G ZX-3
ZX490 class 
Less maintenance time ZX530 class  —
59
Parallel Arrangement of the Cooling Package

In order to make maintaining the ZAXIS easy, the cooling package has been placed in parallel
positions, as they were in conventional models.
Applicable models
Easy Maintenance
ZX-5A ZX-5G ZX-3
ZX490 class  
Less maintenance time, prevention of ZX530 class  — 
engine problems
60
Openable Air Conditioner Condenser

The air conditioner condenser can be opened for easy cleaning of the condenser itself and the
radiator located behind it.
Applicable models
Easy Maintenance
ZX-5A ZX-5G ZX-3
engine problems
61
Maintenance-free Pre-cleaner
Standard equipped with a cyclone type pre-cleaner
Pre-cleaner creates a vortex from the air intake velocity to separate large waste.
Due to internal fins, dust is collected and automatically discharged.
Applicable models
Maintenance-free
ZX-5A ZX-5G ZX-3
ZX490 class 
Reduced maintenance time ZX530 class  —
62
Fuel Tank Draining

Remote located in an easily accessible position.
ZX450-3
Applicable models
Easy Maintenance
ZX-5A ZX-5G ZX-3
ZX490 class  
Less maintenance time, prevention of ZX530 class  —
engine problems
63
Easily Detachable Air Conditioner Filter

Maintenance work of air conditioner filter can be done with easy access.
Interior Air Filter Exterior Air Filter
Applicable models
Easily detachable for cleaning
ZX-5A ZX-5G ZX-3
Shorter maintenance time, cab comfort ZX530 class  — 
maintained
64
Dust-proof Net
The new ZAXIS is equipped with a dust-proof net at the door in front of the radiator and the oil
cooler, ensuring high level of cleanliness.
Dust-proof Net
Applicable models
Easily cleaning
ZX-5A ZX-5G ZX-3
ZX490 class  
engine problems
65
Shorten Maintenance Time by Reversible Fan (optional) OPT

A reversing fan back-blows cooler cores to reduce debris buildup and increase uptime
Applicable models
Easy cleaning
ZX-5A ZX-5G ZX-3
ZX490 class  
engine problems
66
Simplified Drainage of Engine Oil

For replacement of engine oil, remove a plug under the oil pan, and screw in an attached drain hose.
Save time by simply attaching a hose to drain the oil without removing the under cover.
Easily engine oil drainage Applicable models

ZX-5A ZX-5G ZX-3
ZX490 class  
Less maintenance time ZX530 class  — 
67
Bottom Cover for Fuel Tank Cleaning

The fuel tank is equipped with a bottom cover, allowing for easy cleaning of the inside of the tank.
Applicable models
Easy cleaning of fuel tank
ZX-5A ZX-5G ZX-3
engine problems 68
Expansion Tank
The machine is now equipped with an expansion tank in place of the reserve tank. Circulation of
cooling water by adopting the expansion tank has become completely sealed, allowing for lower
refill frequency of cooling water in comparison to conventional models.
Applicable models
Reduced water refilling
ZX-5A ZX-5G ZX-3
ZX490 class 
Prevention of engine problems ZX530 class  —
69
Light, Compact Engine Cover

Engine cover that is easy to open and close, and more compact compared to conventional
models.
Engine maintenance possible by opening and closing the cover in one handy location.
ZX490-5A ZX470-5G ZX450-3
Applicable models
Lightweight, compact
ZX-5A ZX-5G ZX-3
ZX490 class 
Easy engine maintenance ZX530 class  —
70
Simplified Engine Oil Refill

Oil refilling has become easier with higher positioning of the oil filler.
ZX490LCH-5A
Applicable models
Easier oil filling with a higher filler position
ZX-5A ZX-5G ZX-3
ZX490 class 
Prevents oil spillage when filling ZX530 class  —
71
Electric Grease Gun

The electric grease gun with hose are located in the right-front of the body.
Applicable models
Easy front body lubrication
ZX-5A ZX-5G ZX-3
Prevents problems with the front ZX530 class  — 
72
Automatic Lubrication OPT
Automated lubrication operation around the front, reducing labor.
The lubrication interval

Auto-Lubrication switch on can be set on the
the left console monitor. (6 to 250 min)
Reduction in operating labor and time
73
Lubrication in the Front

Lubricating time is reduced with lubrication points positioned in the front.
1 2
1 2
Centralized lubrication point: Centralized lubrication point: Arm

Boom
3
Screw-type bucket pin
seal can be replaced
with the pin inserted
3
Lubrication point: Bucket, etc. Bucket pin seal
Applicable models
Easy front greasing
ZX-5A ZX-5G ZX-3
Prevents problems with the front ZX530 class  — 
74
Front Pin Greasing Interval and Consumable Replacement Interval

・Non-stop operation for 500 hours without changing the engine oil.
・Change hydraulic oil every 4 000 hours.
ZX490-5A Series
Interval (h) Quantity
Around bucket 10 9 places
Greasing Boom foot 50 2 places
Others for front 50 9 places
Engine oil 500 41 L
Engine oil filter 500 2
Pump transmission oil 1000 6.2 L
Swing device oil 1000 6.5 x 2 L
Travel device oil 2000 11 x 2 L
Hydraulic oil 4000 510 L
Hydraulic oil filter 1000 1
Consumables Main Filter 500 2
Fuel filter Pre Filter 500 2
Water separator 2000 2
Exchange after sixth
Air cleaner filter cleaning or after one 1
year of use.
Exchange twice a
Engine coolant 59 L
year
A / C filter (inside / outside) cleaning 250 1
Longer replacement intervals
Prevention of machine problems

75
Check Engine Oil Level and Coolant Level from the Operator’s Seat
The engine oil and coolant levels can be easily checked on the multifunctional monitor. By pushing
the check switch while the engine is running, icons indicating the oil and coolant level will appear.
Press and hold
Engine oil and

Coolant level check
Green: OK
Red: Insufficient
Note:
In order to check for impurities in the oil,
please check the oil using the level
gauge during the monthly inspections.
Applicable models
Engine oil and coolant status can be checked via
the monitor ZX-5A ZX-5G ZX-3
Prevention of engine problems ZX530 class  — 
76
The Multifunctional Monitor Helps during Maintenance

Each time the key switch is turned, the multifunctional monitor indicates the replacement timing of
hydraulic oil and the fuel filters, according to the schedule preset by the user.
Scheduled maintenance helps to prevent the machine from breaking down.
Applicable models
Maintenance timing is shown on the
monitor ZX-5A ZX-5G ZX-3
Prevention of machine problems ZX530 class  — 
77
Chapter 4
Maintenance ZX690-5A Series
78
Chapter 4 Maintenance ZX690-5A Series
Filter Location
Filters located in one location allows for simple filter replacement.
Fuel Main Filter Fuel Main Filter

Water Separator
ZX690-5A ZX670-5G ZX650-3
Fuel Main Filter,

Fuel pre-filter,
Water Separator, Fuel pre-filter, Fuel pre-filter,
Engine Oil Filter Engine Oil Filter Engine Oil Filter
Filters grouped in one location

Applicable models
ZX-5A ZX-5G ZX-3
Shorter maintenance time ZX690 class 
79
Solenoid Fuel Pump

this pump, there will be no need to pump manually in the event of the engine-stopping due to lack of
fuel or when changing the main fuel filter.
Solenoid Fuel Pump
Air in the fuel line can be extracted

Applicable models
automatically
ZX-5A ZX-5G ZX-3
Less maintenance time ZX690 class 
80

Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, prevention of ZX690 class   

engine problems
81
Openable Air Conditioner Condenser

Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
82
Standard equipped with cyclone-type pre-cleaner
Maintenance-free
Applicable models
ZX-5A ZX-5G ZX-3
Reduced maintenance time ZX690 class 
83
Fuel Tank Draining
Remote located where you can access from a comfortable position.
ZX650-3
Directly below
fuel tank
Water Drainage Cock
Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, prevention of engine ZX690 class  

problems
84


Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, cab comfort maintained ZX690 class   
85
Dust-proof Net
Dust-proof Net
Easy cleaning
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
86
Shorten Maintenance Time by Reversible Fan (optional) OPT

Easy cleaning
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
87

For replacement of engine oil, remove plug under the oil pan, and screw in the attached drain hose.
Easy engine oil drainage

Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time ZX690 class  
88


Applicable models
ZX-5A ZX-5G ZX-3
engine problems
89


Applicable models
ZX-5A ZX-5G ZX-3
90
Easier Refilling of Engine Oil

Oil refilling has become easier with higher positioning of the engine oil filler.
ZX670LCH-5A ZX670LCH-5G ZX650-3
Easier oil filling with a higher filler

Applicable models
position
ZX-5A ZX-5G ZX-3
Prevents oil spillage when filling ZX690 class 
91
Electric Grease Gun

Easy front greasing

Applicable models
ZX-5A ZX-5G ZX-3
Prevents problems with the front ZX690 class   
92


93

Lubricating time is reduced with lubrication points located at the front.
1 2
1 2

Boom
3
Easy front greasing

Applicable models
ZX-5A ZX-5G ZX-3
94
Front Pin Greasing Interval and Consumable Replacement nterval

・Change hydraulic oil every 4 000 hours.
ZX690-5A Series
Engine oil 500 57 L
Swing device oil 1000 10.5 x 2 L
year of use.
Exchange twice a
Engine coolant 70 L
year
Long replacement
intervals

95
Press and hold
Engine oil and

Coolant level check
Green: OK
Red: Insufficient
Note:
Engine oil and coolant status can be checked via

Applicable models
the monitor.
ZX-5A ZX-5G ZX-3
96

Maintenance timing is shown on the monitor

Applicable models
ZX-5A ZX-5G ZX-3
Prevention of machine problems ZX690 class   
97
Chapter 5
Maintenance ZX890-5A Series

Filter Location
Filters located in one location allow for more simpler filter replacement.
Fuel Main Filter
Fuel Pre-filter Engine Oil Filter
Filters located in one location

Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time ZX890 class   
99
Solenoid Fuel Pump

this pump, there will be no need to pump manually in the event of the engine-stopping due to lack of
fuel or when changing the main fuel filter.
Solenoid Fuel Pump
Air in the fuel line is extracted

Applicable models
automatically
ZX-5A ZX-5G ZX-3
Less maintenance time ZX890 class 
100

Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
101
Accessible Air Conditioner Condenser

Accessible Air Conditioner

Condenser
Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, prevention of engine ZX890 class   

problems 102
Standard equipped with cyclone-type pre-cleaner
Maintenance-free
Applicable models
ZX-5A ZX-5G ZX-3
Reduced maintenance time ZX890 class 
103
Fuel Tank Draining

Remote located where you can access from a comfortable position.
ZX850-3
Directly below
fuel tank
Water Drainage Cock
Easy Maintenance
Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, prevention of ZX890 class  
engine problems
104


Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time, cab comfort ZX890 class   
maintained
105
Dust-proof Net
Dust-proof Net
Easy cleaning
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
106
Shorten Maintenance time by Reversible Fan OPT

Easy cleaning
Applicable models
ZX-5A ZX-5G ZX-3
engine problems
107

For replacement of engine oil, remove a plug under the oil pan, and screw in an attached drain hose.
Easy engine oil drainage

Applicable models
ZX-5A ZX-5G ZX-3
Less maintenance time ZX890 class  
108


Applicable models
ZX-5A ZX-5G ZX-3
engine problems
109


Applicable models
ZX-5A ZX-5G ZX-3
110
Electric Grease Gun

Easy front greasing

Applicable models
ZX-5A ZX-5G ZX-3
111


112

Lubricating time is reduced with lubrication points located at the front.
1 2
1 2

Boom
3
Easy front greasing

Applicable models
ZX-5A ZX-5G ZX-3
113
Front Pin Greasing Interval and Consumable Replacement Interval

・Change hydraulic oil every 4000 hours.
ZX890-5A Series
Engine oil 500 57 L
Swing device oil 1000 15.7x 2 L
year of use.
Exchange twice a
Engine coolant 123 L
year
Longer replacement intervals

114
Press and hold
Engine oil and

Coolant level check
Green: OK
Red: Insufficient
Note:
Engine oil and coolant status can be

checked via the monitor. Applicable models
ZX-5A ZX-5G ZX-3
115

Maintenance timing is shown on the monitor

Applicable models
ZX-5A ZX-5G ZX-3
Prevention of machine problems ZX890 class   
116
Chapter 6
Safety
Chapter 6 Safety
H Cab
An OPG Top guard fitted Level II-Compliant Cab Protects
the Operator.
The new ZAXIS features an ISO-standard cab to protect
the operator with a seat belt on.
Name Standard Details
Structure for OPG ISO 10262 Operator Protective Guards

protecting This standard is specific to hydraulic
against excavators and stipulates ‘top guards’ and
falling and ‘front guards’. ‘Top guard’ is a structure
flying designed to protect against objects falling
objects toward the operator’s head. Energy
absorption is set at Level I: 1,365J and
Level II: 11,600J. This means that the
protective structure entity will not penetrate
into the DLV even when these amounts of
energy are applied.
‘Front guard’ is a structure designed to
protect against objects flying toward the
operator from a frontal direction. Energy
absorption is set at Level I: 700J and Level
II: 5,800J. This means that the protective
structure entity will not penetrate into the
DLV even when these amounts of energy
are applied. Applicable models
ZX-5A ZX-5G ZX-3
Note: DLV = Deflection Limiting Volume
Tough cab that conforms to OPG ZX890 class   
118
Chapter 6 Safety
Seatbelt Display
To encourage the use of the seatbelt, the multifunctional monitor displays a warning indicator for 5
seconds each time the engine is started.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
119
Chapter 6 Safety
Non Slip Plate

All non-slip tape removed and replaced with steel plating. This has enhanced the durability of the non-
slip areas and improved safety.
ZX490-5A ZX690-5A ZX890-5A
Applicable models
ZX-5A ZX-5G ZX-3
All non-slip areas replaced with steel plating ZX490 class 

ZX530 class  —
ZX690 class 
Improved safety maintained for longer ZX890 class 
120
Chapter 6 Safety
Wide Side Walk

Wide side walk areas installed in consideration of safety.
Applicable models
ZX-5A ZX-5G ZX-3
121
Chapter 6 Safety
Large Color LCD Multi Function Monitor Does Not Obscure Visibility
Color monitor has the same size as the pillar in the right front portion of the cab, so as
not to block the operator’s view.
ZX-5A, ZX-5G ZX-3
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
122
Chapter 6 Safety
Rear-View Monitor Improves Visibility
■ Visibility range The new ZAXIS’ rear view camera has broadened visual range.
Moreover, the new ZAXIS enables to view both of the operation status icons and the rear
view monitor display simultaneously with no hassle of switching displays.
ZX490-5A Series ZX690-5A Series: 72 m

490-5A/490H-5A: 57 m ZX890-5A Series: 76 m
490LC-5A/490LCH-5A: 58 m
ZX650LC-3 Series: 33 m
ZX450-3 Series:28 m ZX850-3 Series: 35 m
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
123
Chapter 6 Safety
Various Safety Features
Long hand rail that reaches the ceiling
70 mm wider
than ZX-3
Left-Side Visibility and Ease of Entry Improved by Moving the Door Pillar Back.
Applicable models
Safely get on and off using the hand rail that extends to the ceiling.
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
124
Chapter 6 Safety
Larger Side Mirrors Larger Sliding Door Window
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
125
Chapter 6 Safety
Neutral Engine Starting System Retractable Seatbelt

Applicable models
ZX-5A ZX-5G ZX-3
126
Chapter 6 Safety
Evacuation Hammer Engine Shut-off Switch

Applicable models
ZX-5A ZX-5G ZX-3
127
Chapter 6 Safety
Protective bars at right side of cab Travel Direction Mark

Applicable models
ZX-5A ZX-5G ZX-3
128
Chapter 6 Safety
OPG Head Guard (Level II Compliant)

This head guard is a safety device aimed at protecting the operator against objects falling towards his
head, and is required at quarries, etc.
Applicable models
ZX-5A ZX-5G ZX-3
129
Chapter 6 Safety
OPG Front Guard (Level II) Compliant (Optional) OPT

This is a structure that aims to protect against items flying toward the operator from a frontal direction.
To enable easy cleaning of the front window, enough space has been foreseen between the front guard
and the front window.
Applicable models
ZX-5A ZX-5G ZX-3
130
Chapter 6 Safety
Battery Disconnect Switch is Now Standard

To avoid electrical accidents during maintenance and to maintain battery energy during long-term
storage, a battery disconnect switch is standard included.
ZX490-5A ZX690-5A ZX890-5A
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class 
ZX530 class  —
ZX690 class 
ZX890 class 
131
Chapter 6 Safety
Rotating Lamp OPT
Holder for a Rotating

Lamp
Applicable models
ZX-5A ZX-5G ZX-3
132
Chapter 7
Controllability /
Operator Comfort
Chapter 7 Controllability / Operator Comfort
Expand Legroom
45 mm wider
ZX-5A series / ZX-5G series ZX-3 series

Applicable models
ZX-5A ZX-5G ZX-3
Foot areas have been enlarged ZX490 class  

ZX530 class  —
ZX690 class  
More comfort and operability ZX890 class  
134
Open Footwell Space

Open footwell space under the monitor.
The seat will also slide a long distance providing a comfortable operation environment compared to
ZX-3.
2
3
ZX-3 series
ZX-5A series / ZX-5G series
1 Opening expanded to 70 mm
Applicable models
2 Seat slide range lengthened by 40 mm ZX-5A ZX-5G ZX-3

Backwards: total slide length is 360 mm
ZX490 class  
ZX530 class  —
3 Console slide range length ended by 40 mm forwards
ZX690 class  
ZX890 class  
More comfort and operability
135
Large, Easy-to-use Multifunctional Screen

Large 7-inch high-definition color 5.8-inch monitor
screen
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
Good visibility
ZX890 class  
136
Monitor Operation

Easy-to-operate multi function controller Many switches for operation
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
137
Machine Conditions and Settings all Displayed on the Multifuntional Monitor

Color liquid crystal panel that can be seen easily during the day as well.
The rear check monitor can be turned on at any time.
Power mode display Hour meter
Clock
Coolant temperature
Fuel gauge
Rear view monitor

(With switchover
Charge warning light
function to others)
Air conditioner Radio related

related display display
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
138
Machine Conditions and Settings all Displayed on the Multifuntional Monitor

Color LCD display that is clear also during the day.
The Auto idle, travel mode, and glow plug displays, as well as the seatbelt warning, are also clear.
Glow plug display
Seat belt wear warning light
Travel mode display
Auto idle display Applicable models

ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
139
Multi Languages
As this is a global model, there are 32 available languages.
ZX-3 series
Supports 12 languages.

Multi function monitor supports 32 languages. Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
140
Multifunctional Controller
With the multifunctional controller, you can toggle through menu of the monitor until the desired
item is shown.
Push the controller to confirm your selection.
Limit switch
(Returns to first screen)
Previous screen switch
Multifunctional controller
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
141
Fully Automatic Air Conditioner and Radio Switches

The air conditioning and radio settings are
displayed on the lower portion of the multi
function monitor in the new ZAXIS.
Air Conditioner Switch
Upper: mode switch and temperature
Lower: ON/OFF and air flow adjustment
Radio Switch
Upper: AM/FM and tuning
Lower: ON/OFF and volume
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
Large, easy-to-use multifunctional screen
ZX890 class  
142
Switch Location
ZX-3 series
Switches are located separately
Switches are grouped on the right side Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
143
Layout of the Right-side Switches

The switches are centralized on the right-side console panel, making them easier to use.
Rotary switches for monitor control
Air conditioner switches
Radio witches
Engine control knobs
Auto idle switch
Travel mode switch
Power mode switch
Work light switch
Wiper switch
Numeric keypad system

Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
144
Tightened Slide Rail

The slide rail with press-fit ball bearings achieves a nimble operating force with low play, and the double-
slide seat is easy to use.
Ball bearings

ZX-3 series
Smooth and less rattling with Without bearings
Applicable models
bearings
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
Durable for long term
ZX890 class  
145
Refinements Inside Cab

The inside of the cab of the new ZX model has been redesigned by our engineers and it has
become a refined cab interior.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
146
Comfortable Air Suspension Seat OPT

Grammer-made air suspension seat that more absorbs vibration which is generated through digging
and driving operation and that minimizes the fatigue degree for the operator is available. The air
suspension seat has a heat pad to warm up the driver’s seat in cold weather.
Applicable models
ZX-5A ZX-5G ZX-3
147
Drink Holder with Hot and Cool Functions

This blows warm air or cooled air from the air conditioner into the drink holder and maintains the
drink in an optimal condition.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
Comfort during work time
ZX890 class  
148
Air Conditioning Discharge Opening at Side of Monitor

An air conditioner discharge opening was added to the side of the monitor to gently supply air to
the upper half of the body.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
149
Pressurized Cab
The new ZAXIS’ pressurized cab keeps dust and particles from entering.
Note : Meets ISO10263 specifications.
Applicable models
ZX-5A ZX-5G ZX-3
150
Low Vibration with Fluid-Filled Elastic Mounts 6 mounts

Elastic fluid-filled mounts greatly reduce shocks and sound, enhancing operator
comfort with less fatigue.
Applicable models
ZX-5A ZX-5G ZX-3
Comfort during work
151
Work Light Turns ON for 30 Seconds

The work light turns ON for 30 seconds when the work light switch is turned ON
or the engine is turned OFF, which is a help when working at night.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
152
Short-stroke Lever
The control lever is a "short-stroke lever".
Low strain even during long operating hours.
Applicable models
ZX-5A ZX-5G ZX-3
153
Comfort In Cab Equipment
Storage
External input port (Aux terminal) Small caddy (right side)

Small caddy (left side)
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
154
The lamp is a long-life

LED lamp
Dome light linked to door Rubber type radio antenna
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX530 class  —
ZX690 class  
ZX890 class  
155
Theft Deterrent System

The electronic immobiliser requires the entry of an encryption code to the Multi function
monitor each time when starting the engine to prevent theft and vandalism.
Applicable models
ZX-5A ZX-5G ZX-3
156
Drink holder/hot and cool box Large storing space

Applicable models
ZX-5A ZX-5G ZX-3
157
Rear discharge opening
Defrost function at top and bottom Applicable models

ZX-5A ZX-5G ZX-3
158
Large foot rest
Applicable models
ZX-5A ZX-5G ZX-3
159
Speakers at the top
Applicable models
ZX-5A ZX-5G ZX-3
160
Comfort In Cab Equipment OPT
12 V power supply
Shatter-proof Laminated glass window
Applicable models
ZX-5A ZX-5G ZX-3
161
Front Sun Visor Side Sun Visor

Applicable models
ZX-5A ZX-5G ZX-3
162
Rain Visor & Cab Lights Rain Visor & 4 Cab Lights Rear Light
(Upper Mounting) (Lower Mounting)
Applicable models
ZX-5A ZX-5G ZX-3
163
Chapter 8
Environmental
Conservation
Chapter 8 Environmental Conservation
High-Volume Cooled EGR System

ZX-5 employ a higher-volume cooled EGR system.
Through recirculating a portion of the exhaust, emission of NOx and other atmospheric pollutants can be
reduced while maintaining the high engine output.
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
ZX690 class  
ZX890 class  
165
Common Rail-Type Fuel Injection System

The electronically-controlled, Common-Rail Type Fuel Injection System delivers a precise quantity of
pressurized fuel to achieve efficient combustion and reduce fuel consumption and particulate matter.
The injection pressure has been further increased, enhancing performance.
Common rail
Fuel filter
pressure sensor
Fuel pump Common rail
Switch
Electronic
open/close
Injector
signal
Applicable models
ZX-5A ZX-5G ZX-3
ZX490 class  
Injector ZX530 class  — 
Fuel tank Control unit
ZX690 class  
ZX890 class  
166
Aluminum Radiator, Oil Cooler, Inter Cooler, Air Condenser

Aluminum is employed to improve corrosion resistance in addition to being recyclable.
ZX490,530-5A ZX690-5A ZX890-5A
Applicable models
ZX-5A ZX-5G ZX-3
167
Marking of Recyclable Parts

Many resin parts are marked for the sake of recycling.
This helps ease the separation of recyclable waste.
Applicable models
ZX-5A ZX-5G ZX-3
168
Chapter 9
Global
e-Service
Chapter 9 Global e-Service
Optimum Data Communication System

The Function of Global e-Service
Hitachi’s Global e-Service is a dedicated online,
web based application, developed by Hitachi to
help customers monitor and operate customers'
fleet of Hitachi machines in the best possible way
to increase productivity, reduce downtime, and
ultimately reduce costs.
The Global e-Service website can be accessed at

any time from any computer connected to the
Internet. After logging on to the website, a variety of
essential information is available, ranging from
recent machine operation data and maintenance
records, to information on the actual geographical
location of your machines.
Global e-Service sends its machine operation data

on a daily basis via GPRS or satellite to a main
server managed by Hitachi. This data is then
processed by Hitachi and made available to
customers in a clear and structured way through
the Global e-Service website.
170
The Data Provided Through Global e-Service
The Global e-Service website provides access to up to date and relevant machine information including:
 Machine management information

 Machine operation data, e.g. hours of use, pressures, temperatures, pay-loads
 Fuel consumption figures and fuel levels
 Recommended service and inspection intervals
 Maintenance history
 Tracking the geographical location of your machines(S)
171
Maintenance Information
The Global e-Service website gives customers the opportunity to store and recall all details of maintenance services
carried out in the past or planned in the future to streamline planning of each machine’s utilisation.
Monitoring Maintenance Details

Selecting the tab “Maintenance” will give customers an
immediate overview of the maintenance status of a
particular machine.
The complete maintenance history record of each
machine is displayed in one screen. Moreover any
maintenance carried out on the machine is shown in the
overview the next day.
Planning Maintenance Activities

To help customers efficiently plan maintenance
activities to be carried out on a particular machine, the
actual operating hours of each main sub-assembly are
shown as a function of the maintenance items to be
carried out in hours.
This will help customers define when maintenance
activities should be performed so that customers can
reflect this information in the planning of the machine’s
utilisation, parts ordering, etc
172
Geographical Location
Efficiently monitoring and planning the utilisation of any of customers machines’ requires customers to
know each machine’s exact geographical location of current operation.
The latest reported location of customers' machines can be shown on the screen using different mapping
methods based on GIS (Geographical Information System) or Google Maps.
173
Chapter 10
Appendix
Chapter 10 Appendix
Arm and Boom Dimensions

Front Attachment
Standard Dimensions for Arm and Bucket Connection ZX 490-5A Series
Unit: mm
ZX-5A/5G/3 ZX-1 EX-5

a 520  
b 10  
c 750  
d 710  
e - - -
f 1 911 1 896 
g - 643 
h 471  
Without bushing Without bushing i 130  
j 558  
k 106  
l 648 643 
m 471  
n 130  
o 45  
p 45  
Section A Section B q 680  
Note: Dimension h: 471 mm includes the clearance
for shims to adjust bucket clearance.
Dimensions o and p: 45° means the angle for
the bolt hole.
175
Chapter 10 Appendix
Standard Dimensions for Arm and Boom Connection ZX 490-5A Series
Unit: mm
ZX-5A/5G/3 ZX-1 EX-5

s 140  
t 471  
u 632  
Without bushing
Section C
176
Chapter 10 Appendix
Unit: mm
ZX-5A/5G/3
Front H BE
A 600 610
B 20 
C 890 
D 820 
E 2 164 2 192
F 662 
G 77 
H 10˚ 
I 0º 
J 150 
K 525 
L 597 
M 160 
N 525 
O 597 
Note: Dimension K and N: 525 mm (20.7 in) includes
the clearance for shims in order to adjust the
bucket clearance.
Dimensions H: 10, I: 0 indicate the angle of
stopper.
Dimensions E, F and G are different according to
the bucket type.
(Without
(Without
bushing)
bushing)
Section A’ Section B’ 177

Chapter 10 Appendix
Unit: mm
ZX-5A/5G/3
Front H BE
Q 165 
R 546 
S 706 
(Without
bushing)
Section C’
178
Chapter 10 Appendix
Unit: mm
ZX-5A/5G/3
Front H BE
A 600 
B 20 
C 890 
D 820 
E - 
F 2 190 
G 555 
H 170 
I 674 
J - 
K 627 
L 555 
M 160 
N 627 
O 5° 
Note: Dimension G: 555 mm (21.85 in) includes the
clearance for shims in order to adjust the
bucket clearance.
Dimensions N: 10, P: 5 indicate the angle of
stopper.
Dimensions E, I and J are different according
to the bucket type.
(Without (Without
bushing) bushing)
Section A’ Section B’
179
Chapter 10 Appendix
Unit: mm
ZX-5A/5G/3
Front H BE
Q 180 
R 538 
S 708 
(Without
bushing)
Section C’
180
ZX490LCH-5A China CONFIDENTIAL
Manufacturer HITACHI CAT KOMATSU VOLVO

Model ZX490LCH-5A 349D L PC450LC-8 EC480DL
Bucket : ISO Heaped m3 2.1 1.8 2.3 2.3
Operating Weight kg 47.5 47.6 45.0 48.6
Engine Maker Isuzu Cat Komatsu Volvo
Model 6UZ1XKSA C13 SAA6D125E-5 D13H
ENGINE
Rated Power : ISO9249,net kW/min-1 257/2000 283/ 257/1900 256/1800

(HP/min-1) (345/2000) (345/1900) (348/1800)
No. of Cylinders-Piston Displacement L 6-9.839 6-12.5 6-11.04 6-12.8
Fuel Tank Capacity L 725 705 650 685
Relief Valve Settings
Implement Circuit / Power Boost Mpa 31.9/35.4 35.0 38.0 32.4/35.3
Boom Length m 7.0 6.9 7.0 7.0
Arm Length m 3.4 3.35 3.4 3.35
Max. Digging Reach on ground mm 11860 11710 11800 11810
WORKING
RANGES
Max. Digging Depth mm 7850 7650 7790 7720

Max. vertical Wall Digging Depth mm 7170 5210 6600 7110
Max. Cutting Height mm 10980 - 10925 11010
Max. Dumping Height mm 7580 7420 7625 7640
Bucket Digging Force ISO (at Power Boost) kN 296 268 286 284
Arm Crowd Force ISO (at Power Boost) kN 224 199 222 -
Swing Speed mm-1 9.5 8.7 9 8.8
Travel Speed High / Low km/h 5.5/3.9 4.5/- 5.5/4.4/3.0 5.2/3.1
Gradeability degree 35° - 35° 35°
Ground Pressure kPa 80 - 87.8 84.6
Overall Length mm 12040 11940 12040 12140
Overall Width mm 3820 3640 3490 3340
DEMENSIONS
Overall Height of Cab mm 3320 3210 3250 3257

Undercariage Length mm 5470 5360 5355 5370
Undercariage Width mm 3340 3640 3490 3340
Track Shoe Width mm 600 600 600 600
Min. Swing Radius mm 4840 - - -
Rear-end Swing Radius mm 3670 3770 3645 3800
181
ZX490LCH-5A Turkey CONFIDENTIAL
Manufacturer HITACHI CAT KOMATSU VOLVO HIDROMEK

Model ZX490LCH-5A 349D L PC450LC-8 EC480DL HMK490LC HD
Bucket : ISO Heaped m3 2.1 1.8 2.3 2.3 2.4
Operating Weight kg 49.0 47.6 45.0 48.6 50.8
Engine Maker Isuzu Cat Komatsu Volvo Isuzu
Model 6UZ1XKSA C13 SAA6D125E-5 D13H 6UZ1X
ENGINE
Rated Power : ISO9249,net kW/min-1 257/2000 283/ 257/1900 256/1800 (SAEJ1349:260/1950)

(HP/min-1) (345/2000) (345/1900) (348/1800) (SAEJ1349:348/1950)
No. of Cylinders-Piston Displacement L 6-9.839 6-12.5 6-11.04 6-12.8 6-9.839
Fuel Tank Capacity L 725 705 650 685 610
Implement Circuit / Power Boost Mpa 31.9/35.4 35.0 38.0 32.4/35.3 31.4
Boom Length m 7.0 6.9 7.0 7.0 6.55
Arm Length m 3.4 3.35 3.4 3.35 2.65
Max. Digging Reach on ground mm 11840 11710 11800 11810 10900
WORKING
RANGES
Max. Digging Depth mm 7760 7650 7790 7720 7020

Max. vertical Wall Digging Depth mm 7080 5210 6600 7110 5080
Max. Cutting Height mm 11080 - 10925 11010 10590
Max. Dumping Height mm 7660 7420 7625 7640 6990
Bucket Digging Force ISO (at Power Boost) kN 296 268 286 284 279
Arm Crowd Force ISO (at Power Boost) kN 224 199 222 - 255
Swing Speed mm-1 9.5 8.7 9 8.8 8.9
Travel Speed High / Low km/h 5.5/3.9 4.5/- 5.5/4.4/3.0 5.2/3.1 4.3/2.6
Gradeability degree 35° - 35° 35° 35°
Ground Pressure kPa 83 - 87.8 84.6 85.3
Overall Length mm 12040 11940 12040 12140 11820
Overall Width mm 3820 3640 3490 3340 -
DEMENSIONS
Overall Height of Cab mm 3410 3210 3250 3257 3420

Undercariage Length mm 5470 5360 5355 5370 7400
Undercariage Width mm 3340 3640 3490 3340 3350
Track Shoe Width mm 600 600 600 600 600
Min. Swing Radius mm 4840 - - - 4710
Rear-end Swing Radius mm 3670 3770 3645 3800 3840
182
ZX490LCH-5A Australia CONFIDENTIAL

Model ZX490LCH-5A 349E L PC450LC-8SE EC480DL
Engine Maker Isuzu Cat Komatsu Volvo
Model 6UZ1XKSA C13 SAA6D125E-5 D13H
ENGINE
Rated Power : ISO9249,net kW/min-1 257/2000 295/1800 257/1900 256/1800

(HP/min-1) (345/2000) (401/1800) (345/1900) (348/1800)
Implement Circuit / Power Boost Mpa 31.9/35.4 35.0 - 32.4/35.3
Boom Length m 7.0 6.9 6.7 7.0
Arm Length m 3.4 3.35 2.9 3.35
WORKING
RANGES

Max. vertical Wall Digging Depth mm 7080 6320 - 7110
Max. Cutting Height mm 11080 10860 - 11010
Max. Dumping Height mm 7660 7460 - 7640
Bucket Digging Force ISO (at Power Boost) kN 296 - 289 284
Arm Crowd Force ISO (at Power Boost) kN 224 - 267 -
Swing Speed mm-1 9.5 7.7 9.1 8.8
Travel Speed High / Low km/h 5.5/3.9 4.7/3.6 5.5/4.0/3.0 5.2/3.1
Gradeability degree 35° 35° 35° 35°
Ground Pressure kPa 83 89.5 11590 84.6
Overall Length mm 12040 11870 - 12140
Overall Width mm 3820 3550 - 3340
DEMENSIONS
Overall Height of Cab mm 3410 3220 - 3257

183
ZX530LCH-5A Turkey CONFIDENTIAL
Manufacturer HITACHI CAT KOMATSU VOLVO HIDROMEK

Model ZX530LCH-5A 349D L PC450LC-8 EC480DL HMK490LC HD
Operating Weight kg 52200 47.6 45.0 48.6 50.8
Engine Maker Isuzu Cat Komatsu Volvo Isuzu
Model 6UZ1XKSA C13 SAA6D125E-5 D13H 6UZ1X
ENGINE
Rated Power : ISO9249,net kW/min-1 257/2000 283/ 257/1900 256/1800 (SAEJ1349:260/1950)

(HP/min-1) (345/2000) - (345/1900) (348/1800) (SAEJ1349:348/1950)
No. of Cylinders-Piston Displacement L 6-9.839 6-12.5 6-11.04 6-12.8 6-9.839
Fuel Tank Capacity L 725 705 650 685 610
Implement Circuit / Power Boost Mpa 31.9/35.4 35.0 38.0 32.4/35.3 31.4
Boom Length m 7.0 6.9 7.0 7.0 6.55
Arm Length m 3.4 3.35 3.4 3.35 2.65
Max. Digging Reach on ground mm 11830 11710 11800 11810 10900
WORKING
RANGES
Max. Digging Depth mm 7700 7650 7790 7720 7020

Max. vertical Wall Digging Depth mm 7230 5210 6600 7110 5080
Max. Cutting Height mm 11080 - 10925 11010 10590
Max. Dumping Height mm 7730 7420 7625 7640 6990
Bucket Digging Force ISO (at Power Boost) kN 296 268 286 284 279
Arm Crowd Force ISO (at Power Boost) kN 224 199 222 - 255
Swing Speed mm-1 9.5 8.7 9 8.8 8.9
Travel Speed High / Low km/h 4.4/3.4 4.5/- 5.5/4.4/3.0 5.2/3.1 4.3/2.6
Gradeability degree 35° - 35° 35° 35°
Ground Pressure kPa 92 - 87.8 84.6 85.3
Overall Length mm 12000 11940 12040 12140 11820
Overall Width mm 3840 3640 3490 3340 -
DEMENSIONS
Overall Height of Cab mm 3510 3210 3250 3257 3420

Undercariage Length mm 5330 5360 5355 5370 7400
Undercariage Width mm 3520 3640 3490 3340 3350
Track Shoe Width mm 600 600 600 600 600
Min. Swing Radius mm 4840 - - - 4710
Rear-end Swing Radius mm 3670 3770 3645 3800 3840
184
ZX690LCH-5A China Turkey CONFIDENTIAL

Model ZX690LCH-5A 374F L PC700LC-8 EC700CL
BE Bucket : ISO Heaped m3 4.0 4.6 4.0 4.0
Engine Maker Isuzu Cat Komatsu VOLVO
Model 6WG1XKSA C15 SAA6D140E-5 D16EEAE3
ENGINE
Rated Power : ISO9249,net kW/min-1 345/1800 352/ 320/1800 316/1800

(HP/min-1) (469/1800) (479/ ) (429/1800) (430/1800)
Implement Circuit / Power Boost Mpa 31.9/34.3 37.0 320 31.4/34.3
BE Boom Length m 6.8 7.0 6.6 6.6
BE Arm Length m 2.9 2.57 2.9 2.9
WORKING
RANGES

Bucket Digging Force ISO (at Power Boost) kN 369 411.3 362 374
Arm Crowd Force ISO (at Power Boost) kN 306 353.1 293 326
Swing Speed mm-1 9.0 6.5 8.3 6.7
Travel Speed High / Low km/h 5.2/3.6 4.1/- 4.6/2.8 4.6/3.0
Gradeability degree 35° 35° 35° 35°
Ground Pressure kPa 104 108 106 101.5
Overall Width mm 4360 - 4290 4286
DEMENSIONS
Overall Height of Cab mm 3660 - 3595 3520

185

Model ZX690LCH-5A 374D L PC600LC-8SE EC700CL
Operating Weight kg 68.4 73.7 - 69.9
Engine Maker Isuzu CAT Komatsu VOLVO
Model 6WG1XKSA C15 SAA6D140E-5 D16EEAE3
ENGINE
Rated Power : ISO9249,net kW/min-1 345/1800 355/1800 320/1800 316/1800

(HP/min-1) (469/1800) (476/1800) (429/1800) (430/1800)
Implement Circuit / Power Boost Mpa 31.9/34.3 35.0 31.9 31.4/34.3
BE Boom Length m 6.8 7.0 6.6 6.6
BE Arm Length m 2.9 2.57 2.9 2.9
WORKING
RANGES

Bucket Digging Force ISO (at Power Boost) kN 369 389.8 362 374
Arm Crowd Force ISO (at Power Boost) kN 306 332.9 293 326
Swing Speed mm-1 9.0 6.4 8.3 6.7
Travel Speed High / Low km/h 5.2/3.6 4.1/- 4.9/3.0 4.6/3.0
Gradeability degree 35° - 35° 35°
Ground Pressure kPa 104 110 - 101.5
Overall Width mm 4360 - 4210 4286
DEMENSIONS
Overall Height of Cab mm 3660 3540 3435 3520

186
ZX890LCH-5A China Turkey CONFIDENTIAL
Manufacturer HITACHI CAT KOMATSU

Model ZX890LCH-5A 390F L PC850-8SE
BE Bucket : ISO Heaped m3 5.0 6.0 4.3
Operating Weight kg 85.1 89.8 78.6
Engine Maker Isuzu Cat Komatsu
Model 6WG1X C18 SAA6D140E-5
ENGINE
Rated Power : ISO9249,net kW/min-1 377/1800 391 363/1800

(HP/min-1) (506/1800) (532) (487/1800)
No. of Cylinders-Piston Displacement L 6-15.681 6-18.1 6-15.24
Fuel Tank Capacity L 1110 1240 980
Implement Circuit / Power Boost Mpa 31.9/34.3 35.0 31.4
BE Boom Length m 7.1 7.25 7.1
BE Arm Length m 2.95 2.92 2.9
Max. Digging Reach on ground mm 12020 12240 11945
WORKING
RANGES
Max. Digging Depth mm 7140 7160 7130

Max. vertical Wall Digging Depth mm 4100 - 4080
Max. Cutting Height mm 12010 - 11330
Max. Dumping Height mm 8130 7990 7525
Bucket Digging Force ISO (at Power Boost) kN 472 470.4 471
Arm Crowd Force ISO (at Power Boost) kN 394 356.3 374
Swing Speed mm-1 7.8 6.2 6.8
Travel Speed High / Low km/h 4.7/3.2 4.5/- 4.2/2.8
Gradeability degree 35° - 35°
Ground Pressure kPa 116 122 128
Overall Length mm 14800 13690 13130
Overall Width mm 4450 4160 4280
DEMENSIONS
Overall Height of Cab mm 3800 - 3640

Undercariage Length mm 6360 6358 5810
Undercariage Width mm 4100 4160 4110
Track Shoe Width mm 650 650 610
Min. Swing Radius mm 5210 - 5645
Rear-end Swing Radius mm 4600 4700 4400
187
Manufacturer HITACHI CAT KOMATSU

Model ZX890LCH-5A 390D L PC850-8SE
Operating Weight kg 85.1 90.1 78.6
Engine Maker Isuzu Cat Komatsu
Model 6WG1X C18 SAA6D140E-5
ENGINE
Rated Power : ISO9249,net kW/min-1 377/1800 390 363/1800

(HP/min-1) (506/1800) (523) (487/1800)
No. of Cylinders-Piston Displacement L 6-15.681 6-18.1 6-15.24
Fuel Tank Capacity L 1110 1240 980
Implement Circuit / Power Boost Mpa 31.9/34.3 35.0 31.4
Boom Length m 7.1 7.25 7.1
Arm Length m 2.95 2.92 2.9
Bucket : ISO Heaped m3 5.0 6.0 4.3
Max. Digging Reach on ground mm 12020 12240 11945
WORKING
RANGES
Max. Digging Depth mm 7140 7030 7130

Max. vertical Wall Digging Depth mm 4100 4700 4080
Max. Cutting Height mm 12010 - 11330
Max. Dumping Height mm 8130 7980 7525
Bucket Digging Force ISO (at Power Boost) kN 472 470 471
Arm Crowd Force ISO (at Power Boost) kN 394 356 374
Swing Speed mm-1 7.8 5.9 6.8
Travel Speed High / Low km/h 4.7/3.2 4.5/- 4.2/2.8
Gradeability degree 35° 35° 35°
Ground Pressure kPa 116 120 128
Overall Length mm 14800 13690 13130
Overall Width mm 4450 4260 4280
DEMENSIONS
Overall Height of Cab mm 3800 3760 3640

Undercariage Length mm 6360 6360 5810
Undercariage Width mm 4100 4160 4110
Track Shoe Width mm 650 650 610
Min. Swing Radius mm 5210 - 5645
Rear-end Swing Radius mm 4600 4680 4400
188
490/530/690/890
PS-EN234 15.12(KA/KA)
189

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What are the main differences between the ZX-5A and ZX-5G series excavators?

What are the main differences between the ZX-5A and ZX-5G series excavators?

What are some of the aims in developing the new ZAXIS excavators?

What are some of the aims in developing the new ZAXIS excavators?

Hitachi Authorized Dealer Use Only

Model Code ： ZX470-5A / ZX470LC-5A / ZX490H-5A /

Model Code ： ZX530LCH-5A

Model Code ： ZX670LC-5A / ZX690LCH-5A

Copyright of this manual beings to Hitachi Construction Machinery, Duplication, reproduction,

Product As well as customers, dealers and High

New ZAXIS, which is empowered by

• Improved fuel consumption • Machine conditions and settings indicated on

• New engine with improved durability Enhanced Operator Comfort

• Filter location for simple filter replacement

• Robust cab with OPG top guard (ISO Level II)

ZX490-5A Series ZX470-5G Series ZX450-3 Series

ZX490LCH-5A ZX470LCH-5G ZX450-3

ZX490-5A Series ZX470-5G Series ZX450-3 Series

ZX690-5A Series ZX670-5G Series ZX650-3 Series

ZX690LCH-5A(BE) ZX670LCH-5G ZX670LCH-3

ZX690-5A Series ZX670-5G Series ZX650-3 Series

ZX890-5A Series ZX870-5G Series ZX850-3 Series

ZX890LCH-5A(BE) ZX870LCH-5G ZX870LCH-3

ZX890-5A Series ZX870-5G Series ZX850-3 Series

Isuzu 6WG1X engine

- New type fuel injector

 Large 7-inch high-definition color  5.8-inch monitor

Power mode display Hour meter

Rear view monitor

Improved Fuel Consumption:ZX490,530 class -5A vs. -3

Productivity 101% Productivity 101%

Improved Fuel Consumption:ZX490 class -5A vs. -5G

Productivity 106% Productivity 104%

Improved Fuel Consumption:ZX690 class -5A vs. -3

Productivity 102% Productivity 104%

Improved Fuel Consumption:ZX690 class -5A vs. -5G

Productivity 104% Productivity 106%

Improved Fuel Consumption:ZX890 class -5A vs. -3

Productivity 104% Productivity 106%

Improved Fuel Consumption:ZX890 class -5A vs. -5G

Productivity 104% Productivity 106%

Effective Hydraulic System HIOS III B

Note: HIOS：Human & Intelligent Operation System

Common Rail-Type Fuel Injection System

Optimized fuel injection amount, timing, ZX490 class  

Enhanced Front Speed

Increased operating speed ZX-5A ZX-5G ZX-3

Higher productivity ZX690 class  

Boosting up the Front Speed

Boom lower Arm roll-in

Faster operation, better control when ZX490 class  

Time -4% Work time has been

Increased amount of work that can be done ZX690 class

and improved operability while doing loading ZX890 class

Boom Mode Switch

Comfort Mode Powerful Mode

ON SMALL boom pressing

Improved operation ZX490 class   

Enhanced Operating Performance