Compresores Modelo 231, 2340, 2545
Compresores Modelo 231, 2340, 2545
Compresores Modelo 231, 2340, 2545
lngersoll-Rand Compány
Reciprocating Compressor Division
Small Compressor Business Unít
Campbellsville, KY 42718
PARTS LIST
1
~ / DETAil
___ ,,
"-,
1241
,,.
18
/
//
12 ~/
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f11 ~ 10 !
¡
i'
i
5
PART SPARES
NO, DESCRIPTION QTY.
1 2 3
95033601 PLUG, PIPE - HEX HEAD - 3/8"
37127065 PLUG, OIL FILLER
95022158 O-RING 2
1-4 95105243 CAPSCREW, HEX HEAD-5/16-18x7/8" 5
1-5 95002978 CAPSCREW, HEX HEAD- 5/16-1Bx1-1/4"
1-6 95674651 GASKET, COPPER WASHER 6
1-7 37127123 COVER, FRAME END
1-8 32293680 GASKET, FRAME END COVER 2
1-9 32498974 BEL TWHEEL (CLOCKWISE ROTATION WHEN FACING UNIT)
1-9 32293698 BEL TWHEEL (COUNTER-CLOCKWISE ROTATION WHEN FACING UNIT)
1-10 90799289 LOCKWIRE, 12 GA - 5"
1-11 30278709 CAPSCREW, LOCK -1/4-20x3/4" 2
1-12 30210314 CAP, CRANKPIN
\
1-13f 32004145 ROO, CONNECTING 2 2 2
1-14 95105243 CAPSCREW, HEX-5/16-18x7/8" 2
1-15 37127032 COVER, SHAFT END
1-16 / 32204521 SEAL, OIL
1-17 ✓ 32293672 GASKET, SHAFT END COVER 2
1-18 32496549 CRANKSHAFT,COMPLETE ~
NOTE: ITEMS 30, 31, 32 & 33 PROVIDED IF LOW OIL LEVEL SWITCH IS SUPPLIED,
6
FIGURE 2. HIGH PRESSURE VALVE PLATE ASSEMBLY. FIGURE 3. LOW PRESSURE VALVE PLATE ASSEMBLY.
1'
/
,.
4-9 95674677 GASKET, COPPER - 3/8" 4
4-10 32294415 CYLINDER, AIR - HP
4-11 32293623 GASKET, FLANGE 2
4-12'"~ 32496606 ASSY., HP PISTON - COMPLETE
4-13 35151067 • RING, LOCK 2
4-14 95104188 CAPSCREW, HEX-1/2-13x1-3/4" 4
4-15 32247694 HEAD, LP
4-16" 32247934 GASKET, HEAD - LP 2
-- - ---------- - - -- - ----
4-17 REF. ASSY., VALVE PLATE - LP (SEE FIGURE
4-18"' 32246910 O-RING- LP 11
4-19 95035333 CAPSCREW, HEX- 3/8-16x1" 4 11
------:::::::>
1 ',1t
~-'ir 10
:•
CLOCKWISE COUNTER-
REF.
PART CLbCKWISE DESCRIPTION QTY.
NO.
NO. PART NO.
5-1 97331003 32293706 ASSY., INTERCOOLER
5-2 97330997 32295545 , INTERCOOLER
5-3 95108577 95108577 , NUT, TUBE - 3/4"' 2
~·· ........ - ...,., --·------ ... __ ,_ ·-·--·-
5-4 95083275 95031761 CONNECTOR, TUBE - 3/4" x 3/4" 2
5-5 32247942 N/A CLAMP, INTERCOOLER
- ----------------
5-6 95094298 N/A WASHER, FLAT -114'" 2
5-7 32035479 N/A LOCKWASHER, SPRING • 1/4"' 2
- - - ----- -------------
5-8 95416335 N/A NUT, HEX- 1/4-20 2
5-9 72062185 72062185 VALVE, RELIEF - 80 PSIG
5-10 32170953 32170953 FILTER, INLET • COMPLETE 2
2,3, 5
6
7
1
REF. PART NUMBER (QTY.) DESCRIPTION QTY.
NO.
2340X2 2340X3 H2340X2 H2340X3
• • = PART NUMBER VARIES. PROVIDE MODEL NUMBER. SERIAL NUMBER ANO COMPLETE MOTOR NAMEPLATE DATA WHEN ORDERING.
•
Campbellsville, KY 42718
PARTS LIST
MODEL 231
TWOSTAGE
HIGH PRESSURE
AIR COMPRESSOR
Replaces SCD-455
3
• REF.
NO.
1-1
PARTNO.
32170946
DESCRIPTION
1
1
SPARES
2 3
IF FIL TER ELEMENT REPLACEMENT IS DESIRED WE RECOMMEND AN ECONOMICAL FILTER KIT. SEE PAGE 1O.
•
FIGURE 3. COM PRESSOR FRA ME ASSEMBL Y. 4
12
1 13
~ /
'liw-,
DETAil A
3\ ~/'\
e \
2 \\
\
\ 30
~
11 \ 32 14
1 \
\
\ \
•
10 o \ 36
o \
\ v
o
'' ' //
/
'~ ·<-<=<
35
~'
1
17
6!(>
\
16
27
/ 21 /
33
22 /
26
4 ~ ',
'>s;r-< '~ '::>
,,
•
25 ////
1 '""-- / 18
19 '--.::.
5
4
REF. PARTNO. DESCRIPTION QTY. SPARES
FIGURE 3. COMPRESSOR FRAME ASSEMBL Y. NO. 1 2 3
• •
3-1 95344651 PLUG, PIPE- HEX HEAD 1/2" 1
3-2 95640009 NIPPLE, LONG -1/2 X 2" 1
3-3 32179061 COUPLING, PIPE - 1/2" 1
3-4 30216055 PLUG, OIL FILLER - COMPLETE 1
~_#-38 3-5 / 95018149 • 0-RING 1 1 1 2
3-6 32000655 DECAL, HAND TIGHTEN 1
_,/,;~-39 15 3-7 95227302 CAPSCREW- HEX 5/16-18 X 7/8" 5
\ 3-8 95079984 CAPSCREW- HEX 5/16-18 X 1-1/4" 1
40 3-9 95674651 GASKET- COPPER WASHER 1
\ 3-10 37127107
3-11 ,/30299226
COVER, FRAME END
GASKET, FRAME END COVER
1
1 1 1 2
3-12 95077798 NUT - HEX 1/2-13 1
3-13 95716890 LOCKWASHER, SPRING - 1/2" 1
DETAil A 3-14 95053682 CAPSCREW- HEX 1/2-13 X 3- 1/2" 1
3-15 30212906 WHEEL, V-BEL T 1
3-16 37007689 VALVE, PILOT 1 1 1
3-17 37002417 PIN ASSEMBL Y, THRUST 1 1 1 2
3-18 90799289 LOCKWIRE, 12 GA X 5" 1
3-19 95044111 CAPSCREW- HEX 1/4-20 X 3/4" 2
3-20 30210264 CAP ASSEMBL Y, CRANKPIN 1
3-21 32006587 • LOCKWIRE, 12 GAX 4" 1
3-22 30215008 • PIN, CENTRIFUGAL UNLOADER WEIGHT 2
3-23 30221725 • WEIGHT, CENTRIFUGAL UNLOADER 2
• 32
1
. ,. <
/
•
3-24
3-25
30216113
30416978
• PLUNGER, CENTRIFUGAL UNLOADER
• SPRING, CENTRIFUGAL UNLOADER
1
1
1
1
•
36
10
" 3-26 30210454 • BODY, CRANKPIN CAP 1
6
\
°'Q
/ '{)._
5
1
\
(,_,,,a
/
/
/
/
/
• /
''
"•
:,r' -'
4
-
3-27
3-28
3-29
3-30
32004145
95227302
95674651
32027914
3-31 ./,32204521
ROD, CONNECTING
CAPSCREW- HEX 5/16-18 X 7/8"
GASKET - COPPER WASHER
COVER ASSEMBLY, SHAFT END
• SEAL, OIL
2
4
4
1
1
2
1
2
2
4 ', 3-32 / 30295034 GASKET, SHAFT END COVER 1 1 1 2
~
3-33 30211577 CRANKSHAFT - COMPLETE 1
37-~ 17 3-34 30289813 • BUSHING, CRANKPIN 1
3-35 95433173 • KEY, WOODRUFF 1
• 3-36 30222327 FRAME, COMPRESSOR 1
3-37 95200333 PLUG, PIPE - HEX HEAD 3/4" 1
27 OPTIONAL EQUIPMENT
DETAil A
3-38 95053070 CAPSCREW- HEX 1/4-20 X 1/2 2
20 33 3-39 32270639 BAFFLE, LOW OIL LEVEL SWITCH 1
3-40 32276313 SWITCH, LOW OIL LEVEL 1
IF BEARING AND CONNECTING ROD REPLACEMENT IS DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT. SEE PAGE 10.
•
6
FIGURE 4. MODEl 231 BARE COMPRESSOR.
•
37
14 -
•
31 •
•
7
•
4-17 95104196 CAPSCREW- HEX 112-13 xz· 4 !
4-18 37127305 AIRHEAO • HIGH PRESSURE 1 i
4-19 30280341 GASKET, AIRHEAD 1 1 1 2
4-20' 32058760 ASSEM8LY, SPACERIVALVE - HIGH PRESSURE 1 1 1
4-21 32035495 • SCREW, FILLISTER HEA0-1/4-20 X 1/4" 2
4-22 30326573 • WASHER, FLAT -1/4" 2
4-23 30220115 • VALVE FINGER 2 2 2 2
i 4-24 32015661 • SPACER 1
4-25' 30278964 GASKET, SPACER 2 2 2 4
¡ 4-26 95079612 CAPSCREW-HEX31S-16X 1" 4
4-27 95674677 GASKET, COPPER - 318" 4
• ' 4-28 1/37128550 CYLINDER, AIR -1.25" - HIGH PRESSURE 1
! 4-29 :/ 30294227 GASKET, FLANGE 1 1 1 2
¡ 4-30 / 37138229 SET, RING -1,25 1 1 1 2
4-31 30215412 PISTON, AIR - COMPLETE -1.25 - HIGH PRESSURE 1 1 1
: 4-32 35151067 • RING, LOCK 2
4-33 95103792 CAPSCREW- HEX 3111-16 X 1-1/2" 3
4-34 95103800 CAPSCREW-HEX 3/S-16 X 1-314" 1
4-35 37127354 AIRHEAD - LOW PRESSURE 1
4-36 30280507 GASKET, AIRHEAO 1 1 1 2
4-37 1/ 32141194 ASSEMBLY, SPACERNALVE-LOWPRESSURE 1 1 1
4-36 95416335 • NUT - HEX 1/4-20 4
4-39 32035479 • LOCKWASHER, SPRING - 114" 4
4-40 32139891 • SHIM, FINGER \1ALVE 1
. 441 32035461 • SCREW, FILLISTER HEAD-1/4-20 X 112" 4 '
• IF PISTON RING REPLACEMENT IS DESIREO, WE RECOMMEND AN ECONOMICAL RING/GASKET KIT. IF VAL VE REPLACEMENT IS OESIRED,
\NE. RECOMMEND AN ECONOMICAL VALVEIGASKET KJT. SEE PAGE10.
FIGURE 5. AFTERCOOLER & DRAIN LEG ASSEMBLY.
•
/
5
•
•
29
•
9
•
10
-
í----7
¡----¡
.....
1
2
3
NI = NOT ILLUSTRATED
•
STEP SAVER KITS LUBRICANT
PARTNO. DESCRIPTION PARTNO. DESCRIPTION
32171464 KIT, FILTER 32318875 QUART, ALL SEASON T30 SELECT
32134090 KIT, VALVE/GASKET 32318883 CASE, ALL SEASON T30 SELECT
32202400 KIT, RING/GASKET
32127359 KIT, BEARING/CONNECTING ROO
•
30420343 KIT,GASKET
lngersoll-Rand Company
INGERSOll-RAND. Reciprocating Compressor Division
Small Compressor Business Unit
PARTS LIST
•
•
•
48
\ .,,1
&' 1 1
26-
1
1 1
47 1 1
\ 1
DETAil A 1
1
29 j
\32\
////
8
./ ./ ./
./
•
./ ./
////
', 43
' ', \
'38', ' , ' --------~~-----------,
!42' /
' '
' '
~:"-
11
12
33
:41)\
18
5
•
1-1 95344651 PLUG, PIPE - HEX HEAD 1/2" 1
1-2 32179061 COUPLING, PIPE-1/2" 1
•
1-16 90799289 LOCKWIRE, 12 GAUGE - 5" 1
1-17 30278667 CAPSCREW, LOCK-3/8-16X7/8" 2
1-18 30289110 ASSEMBLY, CRANKPIN CAP 1
1-19 32006587 e LOCKWIRE, 12 GAUGE - 4" 1
1-20 30215008 • PIN, CENTRIFUGAL UNLOADER WEIGHT 2
1-21 30221725 • WEIGHT, CENTRIFUGAL UNLOADER 2
1-22 30216113 o PLUNGER, CENTRIFUGAL UNLOADER 1
1-23 30416978 e SPRING, CENTRIFUGAL UNLOADER 1 1
•
1-24 30210447 • BODY, CRANKPIN CAP 1
1-25 32198160 ROD, CONNECTING 2 2 2
1-26 32496440 BELTWHEEL 1
1-27 95079984 CAPSCREW, HEX-5/16-18X1-1/4" 2
1-28 32203192 FRAME,COMPRESSOR 1
1-29 32498008 ASSEMBLY, SHAFT END COVER 1
1-30 32497810 • SEAL, OIL 1 1 2
1-31 NSS e COVER, SHAFT END 1
1-32 32294027 GASKET, SHAFT END COVER 1 1 1 2
•
1-33 ,32294431 ASSEMBLY, CRANKSHAFT 1
1-34 ¡/ NSS e ASSEMBL Y, DISC & SHAFT 1
1-35 ;,/95200770 e BEARING, BALL 2
1-36 32203218 • SPACER, INNER BEARING 1
1-37 32203226 • SPACER, OUTER BEARING 1
1-38 / 95305546 • BEARING, BALL - WITH SNAP RING 1
1-39 / 37127941 • RING, BEARING RETAINER 1
1-40 / 30210165 • BUSHING, CRANKPIN 1
1-41 95433173 • KEY, WOODRUFF 1
1-42 95098315 • NUT, BELTWHEEL-7/8-14 1
1-43 95043162 • LOCKWASHER, SPRING - 7/8" 1
DETAil A
1-44 95053070 CAPSCREW, HEX-1/4-20X1/2" 2
1-45 95043196 LOCKWASHER, SPRING -1/4" 2
1-46 32270654 BAFFLE, LOW OIL LEVEL SWITCH 1
~--16
'' - - 1 7
,
36-- ~~/!,,,,//,'T
5~
,--8
'
,,,,,,,~',,,,, ~ 9
,/' ',, ,--10
/ ',, ' 4
~o/'o/ ',,_,,/,// 11 ~ ' , ~
7
•
2-48 95079927 CAPSCREW, 5/16-18X1-3/4" HEX HEAD 2
2-49 32294068 O-RING, HIGH PRESSURE VALVE PLATE 1 1 1 2
2-50 95318978 CA~CREW, 1/4-28X2-1/4" HEX HEAD 1
2-51 95674677 WASHER, 3/8" COPPER 1
2-52 32294373 CAPSCREW, 3/8-24X3-1/2" HEX HEAD 1
2-53 32255903 WASHER, 1/4" COPPER 1
8
FIGURE 3. LOW PRESSURE (FIRST STAGE) VALVE PLATE FIGURE 4. HIGH PRESSURE (SECOND STAGE) VALVE PLATE
ASSEMBLY. ASSEMBLY.
__.. .------ 5
G G
15
7
13
~\.~> 1
""~
~
~/
~15
•
• REF.
NO.
Ref.
5-1
5-2
PART
NO.
32188666
95077764
95081857
DESCRIPTION
ASSEMBLY, INTERCOOLER
NUT, HEX-3/8-16
LOCKWASHER, SPRING - 3/8"
QTY.
1
2
6
1
SPARES
2 3
•
5-11 72062185 VALVE, RELIEF - 80 PSIG 1 2
5-12 95468443 CAPSCREW, HEX-3/8-16X1" 4
5-13 32185787 MANIFOLD, HEAD - LP 1
5-14 32185795 MANIFOLD, HEAD - HP 1
5-15 32188377 GASKET, MANIFOLD 2 2 2 4
5-16 95101457 PLUG, PIPE- SQUARE COUNTERSUNK-1" 2
10
2 ,3 , 5
/ G2209001
6-6 REF. REF. REF. BELTGUARD-SHEET METAL TYPE ISEE FIG 11, PG. 18) 1
6-6 REF. REF. REF. BELTGUARD WIRE TYPE /SEE FIG. 10 PG.17' 1
6-7 REF. REF. REF. AFTERCOOLER, AIR COOLED ISEE FIG. 11, PG. 18\ 1
6-8 32170797 32170797 32170797 VALVE, AUXILIARY 1
• • = PART NUMBER VARIES. SUPPLY MODEL NUMBER, SERIAL NUMBER AND COMPLETE MOTOR NAMEPLATE DATA WHEN ORDERING.
REF. = REFERENCE PAGE NUMBER(S) GIVEN IN DESCRIPTION COLUMN.
• • • •
M ODELO CÓDIGO DESCRIPCIÓ N CANT
2545 19318 0 -RING; O IL FILL PLUG P/N: 32247850 1
2545 19285 BEAR ING, BALL P/N: 95200770 - 95753604 2
2545 19286 BEAR ING, BALL SNAP RING P/N: 95305546 - 95951224 1
2545 19322 RING; BEAR ING RETA INER, P/N: 37127941 1
2545 18246 FILTRO DE AIRE; REF: 32012957 INGERSOLL RANO 1
2545 19325 SEAL; UNLOADER PISTON, P/N: 32254740 1
2545 19328 GASKET; HEAD - LOW PRESSURE, P/N: 32294050 1
2545 19279 ASSEMBLY, VALVE PLATE - LOW PRESSURE P/N: 32293912 1
2545 19289 0 -RING VALVE PLATE LOW P/N: 32294076 1
2545 19290 PISTON RINGS, 2,75" HIGH P/N: 32294167 / 32307084 1
2545 19291 RING SCRAPER 2,75" P/N: 32294175 = 32307092 = 8129552 1
2545 19292 RING, O IL CONTROL 2,75 P/N: 32295792 1
2545 19329 SET; LOW PRESSURE {5 ") PISTON RINGS, P/N: 32294209 1
2545 19330 RING; SCRAPER {5 "), P/N: 32294217 1
2545 19295 RING, O IL CONTROL5 " P/N 32295784 1
2545 19278 ASSEMBLY, VALVE PLATE - HIGH PRESSURE P/N: 32293904
2340 19214 RING "O", IR 95022158 1
2340 19331 GASKET; FRAME END COVER P/N: 32293680 1
2340 19242 CONNECTING ROO P/N: 32004145 2
2340 19212 RETENEDOR O IL SEAL N/P: 32204521 1
2340 19332 GASKET SHAFT END COVER P/N: 32293672 1
2340 19333 ASSY; DISC / SHAFT, P/N: 32293821 1
2340 19334 BEAR ING, BALL, P/N: 95930400 1
2340 19335 BEAR ING, BALL - W / SNAP RING, P/N: 95951216 1
2340 19296 BUSHING, CRANK PIN P/N: 30289813 1
2340 19337 NUT; HEX 5/ 8 - 18, P/N: 95076808 1
2340 19338 ASSY; VALVE PLATE - HP, P/N: 32310799 1
2340 19339 ASSY; VALVE PLATE - LP, P/N: 32310807 1
2340 19340 GASKET; HEAD - HP, 32247926 1
2340 19341 0 -RING - HP, P/N: 32246878 1
2340 19342 GASKET; FLANGE, P/N: 32293623 1
2340 19343 ASSY; HP PISTON - COMPLETE, P/N: 32496606 1
2340 19348 GASKET; HEAD - LP, P/N: 32247934 1
2340 19347 0 -RING - LP, P/N: 32246910 1
2340 19342 GASKET; FLANGE, P/N: 32293623 1
2340 19346 ASSY; LP PISTON - COMPLETE, P/N: 32496572 1
2340 19344 SET; RING HP, P/N: 37138237 1
2340 19224 RING SET 3" P/N: 32194276, 1
2340 19217 AIR FILTER, IR {10 M ICRON) P/N: 32170979 1