CONVEYING SOLUTIONS

FROM SYSTEMS
TO EQUIPMENT
A COMPLETE RANGE OF CONVEYING SOLUTIONS

INDUSTRIAL GEOMETRY

CONVEYING PRODUCT CARE AND AUTOMATIC GUIDE

ENGINEERING ECO-CONVEYING ADJUSTMENT SYSTEM
Pages 4-5 Pages 6-7 Pages 8

PREFORM AND
CAP INFEED
Pages 9

CAP FEEDING
Pages 10-11

AIR CONVEYING OF
EMPTY PET BOTTLES
Pages 12-13 FLAT TOP CONTAINER
CONVEYING
Pages 14-15 ACCUMULATION
SOLUTIONS
Pages 16-17 PACK, CASE AND
CRATE CONVEYING
Pages 18
PALLET CONVEYING
Pages 19

The shortest path between two points is a straight line. However, this is not always the most
rational or the best possibility under real industrial conditions.

Your empty container leaves a machine, heads straight for The few minutes necessary for the container to make this Above all, this time will have contributed to guarantee the Thereby, because industrial geometry knows no rules
20 meters, takes a sharp 90° turn, is lifted up 3 meters, journey will have been used, among other things, to output and thus the profitability of your production. For no other than performance, Sidel conveying solutions cover all
turns off at a switching point and passes through a wall, separate container production or container supply from the machine works independently from the others, it is the the necessary functions for your layout projects and
before plunging down into the line. filling area, to save ground space, to isolate a few samples main purpose of the regulation system to ensure the combine the best in equipment ergonomics and conveying
for checks, to prepare product flows for machine infeed, to continuous running and the overall performance of the line. engineering for optimum line control.
Before it reaches the end of the line – filled, capped, offer the best ergonomics to the line operators...
labeled, controlled, overpacked and palletized – your
product will have covered several times the real distance
between all the machines.

2 3
CONVEYING ENGINEERING

UNDERSTAND YOUR INDUSTRIAL PROJECT

Managing product diversity

Do you have to manage a wide range of different products,
formats and container types each day?

For more complex production, we design solutions that

favour flexibility for format changeover, ergonomics and
smooth flow management.

Better regulation for better performance

Do you need accumulation to secure the good running of
your line and to increase its efficiency?

Accumulation time and performance are precisely

calculated according to your production characteristics.
Sidel’s control system adapts conveying speeds to your
container and line properties, for fluid, smooth conveying.
Sidel conveying engineering make your production
strategies a reality thanks to an overall understanding of
your goals and of your packaging line. The equation that
determines your performance involves numerous
variables. In a word, it is specific to you. Your production
equipment depends on the characteristics of your Modifying or expanding your line
products, your location, your market and even your Are you planning to modify some parts of your line?
competitors. In short: your production strategy. To add new functions and the corresponding equipment to
it? To update the existing line?
Do you need to adapt to market evolutions? To make fast
responses to demand fluctuations? To reconcile high To be able to evolve according to your line, Sidel conveyors
speeds with high productivity? To manage the complexity are designed with a modular approach: each element
of increasingly diverse production patterns or simply to connects quickly to existing interfaces and is easily
increase line efficiency and improve your productivity? integrated into the architecture of the PLC network
Above all, we strive to understand this industrial project. centralizing all parameters.

4 5
TRANSPORT YOUR PRODUCTS

ECO-CONVEYING

ECO-DESIGN APPLIED TO CONVEYING

The challenge of your production is twofold: guarantee the integrity and quality of your
products, maximize the productivity and output of your production at the end of your line.
It is the commitment of Sidel’s conveying solutions.

Product care
Your container allows you to get your product to your To respond to environmental and economic concerns, Sidel is applying ecodesign
customers, wherever they may be, but it also enables you principles to its conveyors with two main focuses: optimizing energy and fluid
to differentiate your product from its competitors, to consumption as well as designing equipment that require fewer parts and less
showcase it and to enhance your brand image. material for construction and maintenance without altering performance.
At a time of packaging material reductions and facing
demanding consumers, to protect your container from
SAVINGS ON ENERGY AND FLUIDS
physical damage and from contamination is particularly
Power consumption
important.
 MOVIGEAR® drive as a standard feature (developed by
SEW-USOCOME in collaboration with Sidel)
This can be achieved through the securing of a flowing and
 Overall decrease in power consumption by 24% thanks
dynamic conveying preventing any damaging pressure or
to higher yield
friction on the container or the label. For multi-format
production, it also means protecting the integrity of the
Air consumption
packaging while providing flexibility to packaging diversity.
 Air conveying: dry lubrication of the under neck guide
 Large decrease in variator frequency thanks to lower
A mechatronic architecture
friction coefficient
This is why Sidel conveying solutions are built upon a
 Significant drop in energy consumption and longer filter life
mechatronic architecture giving the priority to simple and
efficient mechanical principles combined with the best in
 Cap feeder: “Low Consumption” version for cap and crown ejection
electronics and computer networks. As a result: these
 Power savings of 70%, from 7.36 down to 2.2 kWh, by
systems are both simple to use and able to convey and
replacing compressed air with a fan
regulate diverse product flows without time-consuming or
complex operator interventions.
Water consumption
 “Dry” lubrication of chains for mechanical conveying
 More than 80% decrease in water volume used with respect
to wet lubrication

SAVINGS ON MATERIALS

  Sidel accumulation solutions: simple principles, robust design

 Fewer component references, particularly for the drive
 Compactness: optimal usage of floor space for accumulation
 Less maintenance: fewer spare parts

6 7
AUTOMATIC GUIDE ADJUSTMENT SYSTEM

QUICK, UNLIMITED FORMAT CHANGEOVERS PREFORM AND CAP INFEED

Automatic adjustment system for side guides applies to all conveying solutions that require The productivity of your line starts with the preform and cap infeed. Sidel’s bulk conveyors
flexibility and rapidity for format changeovers: air conveyors, flat top container conveyors preserve the quality of your preforms and caps and help you optimize your line’s layout
and pack conveyors. upstream from the blow molder and filler.

Operation Layout ergonomics

A gearbox transmits the appropriate movement to the side  Remote infeed and decrease in layout constraints
guides, via a flexible, continuous drive shaft that follows around the blow molder and filler
the conveyor layout: the guides are positioned by  Centralization of preform and cap consumable flows
translation thanks to a worm gear.  Ease of layout thanks to a horizontal design

Ergonomics Production quality

 Unlimited number of formats on a single conveyor  Smooth conveying of preforms and caps to preserve
 Simple, quick pre-setting for different formats their integrity
 Access to the desired format from the control panel  Variable infeed speeds for production start-up and
 Simple mechanical system without operator handling format changeovers
or pneumatic cylinder  Convex PET hood for protection from external dust

Durability Functionality
 Low maintenance: limited number of components  Communication via Ethernet network with the blow
 Limited drive system: only one drive, up to 30 meters, molder
on each side  Simple drive or piloted by PLC and frequency variators
 Robust design and excellent sealing  Resistant, stainless steel construction

8 9
CAP AND CROWN FEEDING

Capping is critical because it is the point at which the container, contents and closure come
together. In fact, product quality and overall production performance can hinge on choosing
the right closure infeed solution. Storage, elevation, orientation and high speed feeding of
the capper: Sidel cap and crown feeders combine the 4 functions with optimum reliability
thanks to its simple orientation principle based on gravity (Aidlin patent).

Performance and productivity

 Easy integration: low space requirement, Flat Top air
conveyor enabling complex trajectories and bypassing
of obstacles, with no limits on distance
 Easy use: tool-free adjustment of the speed bump,
hopper replenishment at chest height
 Operational autonomy: large size hopper available in
various formats, low-level and blockage detection
system in the hopper and ejector, pre-feeding solutions
 Quality control: ejection systems for caps that are
missing the tamperproof ring and for upside-down
closures

Flexibility
 Short production changeover times thanks to an
automatic emptying system
 Infeed of standard-neck and lightweight caps on the
same belt, without any adjustments
 Dual-belt feeder: format changeover via a simple
switch in less than 5 minutes
 Automatic, telescopic chute for intervention-free
adaptation to all bottle formats and for greater
reliability of adjustments

Protected hygiene RANGE

 Possibility of moving closure infeed outside the filling
chamber
 Closure elevation and orientation without creating any Pre-feeding
dust, closure ejection via filtered air (compressed air  Box discharge system
or fan)  Trickle feeder
 Dust removal chamber, combining air ionization and
particle suction at the capper outfeed Storage and feeding
 Secure front access door for hopper maintenance and  Low or high speed feeding
cleaning  Cap and crown feeding
 Total accessibility and use of durable materials (PET,  Dual belt cap and/or crown feeding
stainless steel) to simplify cleaning
 High Hygiene options: positive pressure in hopper, 0.01 Conveying
micron filtration at ejection, HEPA filtration of Flat Top  Gravity chute
air columns, raised hopper and under-chassis  Telescopic chute
protection.  Flat top air conveyor

Cleanliness
 Dust removal chamber at filler infeed

10 11
AIR CONVEYING

FOR EMPTY PET BOTTLES

Your bottle is all the more sensitive and fragile as it is empty, before the filler. Transporting
these few grams as carefully and as efficiently as possible up to the filler means ensuring
air purity and precisely controlling air flow rate.

Flexibility
 Transport of a great diversity of shapes and sizes of
empty PET container, even at high speed
 Easy integration in any existing building or line: wide
range of plenums, curves, up and downslopes
 Fast changeover: manual or automatic adjustment of
guide and body rails, preset formats accessible
through a use-friendly control panel
 Management of complex lines: high speed switch gates
for distribution and combining of up to 3 lanes

Hygiene
 Air quality control: filtration levels from pre-filtration
to absolute filtration (99.99% at 0.5 μm)
 Airtightness control: airtight plenum-to-plenum
connecting flange, side or full cowling, air
overpressure tunnels
 Full cleanability: washable design and materials,
demountability and accesibility to all conveyor elements

Performance
 Flowing conveying: fans automatically adjust to
container characteristics, machine speeds and to
conveyor occupation rate thanks to dedicated frequency
inverters
 Dry lubrication for optimum friction coefficient
 Ergonomics: accessibility to wire ways, grooved RANGE
aluminum profile for installation of peripherals, easy
clip-and-slide of neck rails for quick replacement
Transport
 Straight plenums from 300 to 3,000 mm, curves
from 15 to 90°, up and downslopes from 5 to 15°
 Floor, aerial or wall support
 Bottle train formation
 Accumulation
 Bottle ejection for downstream machine
protection, sampling or silo feeding

Distribution and combining

 Switch gates, up to 3 lanes

Machine interfaces
 Adjustable height of bottle release on table top
conveyor for multi-formats
 Blower’s outfeed for quick changeovers

12 13
CONTAINER CONVEYING

Because the output of your line greatly depends on the conveying systems, Sidel conveyors
are designed around a modular mechatronic approach ensuring their reliability and
adaptability to production changes. Sidel conveyors handle a wide range of container shapes
and formats in different configurations: PET or glass bottles, metal cans, beverage cartons.

Easy line integration

 Simple wiring to existing interfaces thanks to hybrid
cabling
 Compliance with most common technical standards,
machine specifications and line networks
 Easy integration to automation architecture
centralizing line parameters

Product care
 Flowing conveying preventing pressure on the products
and obstructions on the line
 Conveying parameters adapted to the characteristics of
the container to convey
 Dry or wet lubrication for a smooth conveying
 Ultrasonic sensor improving line reliability compared
to traditional technologies

Flexibility
 Fast and easy format changeovers thanks to preset
control programs and pre-programmed intuitive
operator panel
 Automatic adjustment of guiding system to bottle
formats in lanes
 Multi-format mechanical design and functional drive
design enabling fast format change with minimum
settings

Total productivity maintenance (TPM)

 Sturdy design and materials (stainless steel)
 Standardized drives, chains, pneumatics and computer
elements for easy maintenance RANGE
 Easy parts management and supply: mechanical wear
parts available by the biggest manufacturers improving
Transport
 Simplification and reduction of automation equipment
 Automatic guidance in lanes
(control cabinets, wiring, captors, actuators) thanks to
 Pressure or pressureless dividing
decentralized and modular mechatronic architecture
and hybrid cabling
Machine infeed
 Pressure or pressureless combining
 Dispatching and train formation
 Laning systems with automatic format
changeovers

Machine outfeed
 Pressureless distribution

14 15
ACCUMULATION

REGULATE YOUR FLOWS

Accumulation is at the heart of line regulation: it adjusts the operating speed of the machines GEBO AQ-MAX
to adapt it to production needs and compensates for machine shutdown to ensure continuous
The Sidel standard
flow of products. This is why reliability and responsiveness are the key words for Sidel
The products move across the table and are divided
accumulation systems.
laterally, at the end of the table, by a simple thrust
between them.
Simple and efficient Greater responsiveness
 Package versatility: plastic, glass and metal, in
The reliability of Sidel accumulation systems is due, first of The responsiveness of accumulation is first based on the
varied shapes and sizes
all, to the simplicity of their patented design. The principle use of the best sensor technologies (ultrasonic and
 Respect for the product: low-pressure flow
for their design is based on traditional conveyors, whether telemetric) for precise detection of upstream flows, while
 Compactness: up to 33% less space used
mass or single file, to which the accumulation function is downstream, the use of a mechatronic drive system
compared with traditional accumulation systems
added. (Movigear™) enables quick, smooth variation of conveyor
 Ergonomics: ease of upkeep and maintenance
speeds.
This results in flexible, versatile solutions that can be
adapted quickly to format changeovers and different Between machines, it’s all a matter of smart management!
GEBO AQ-HC (HIGH CAPACITY)
production needs. The modular design of the Sidel PLC, which processes
input and translates it into orders for the conveyors and
New perspectives for high-speed lines
Open, fully accessible and compact, Sidel accumulation machines, enables precise, optimal management of flows
Its patented accumulation principle combines the
solutions are easily integrated in any type of line, either between two machines ensuring excellent overall
splitting of the table into two opposing flows with the
new or existing. In terms of footprint, they offer the performance.
use of a simple, curved mobile guide.
maximum use of the effective space for accumulation.
 Maximum accumulation potential: use of all infeed
Finally, the modularity of Sidel accumulation tables and
chains for accumulation
All Sidel accumulation solutions are also designed around their various possible configurations offer a great deal of
 Effective surface occupancy rate: 100%
dynamic accumulation principles: they guarantee the flexibility for adapting them to any type of production.
 30% increase in accumulation capacity
absence of pressure and ensure First In, First Out (FIFO)
 Increased responsiveness: thanks to a longer table
management of product flows, which is essential for good
size and a wider table infeed, the AQ-HC immedi-
traceability.
ately adapts to large variations in production flows
and can easily absorb large quantities of product
at a Combi outlet, for example

GEBO AQ-FILE

A new solution for single-file accumulation

Designed on the same principle as a standard
singlefile conveyor, Gebo AQ-File is composed of a
chain that winds around a wheel mounted on a mobile
carriage. Accumulation is done by varying the length of
the accumulation chain.
 Universality: full or empty containers, regardless
of the material used or their shape, particularly
those that are not suitable for mass conveying
 Optimal accessibility at chest height for all
components
 Respect for container orientation
 Versatility: format changeovers can be handled
with minimal adjustments
 Modularity: variable capacity and speed

16 17
END OF LINE CONVEYING

SECONDARY PACKAGING CONVEYING PALLET HANDLING

The overpackaging of your products is as important as their packaging. It allows palletizing, Because the reliability and the productivity of your workshop are essential to efficient
eases the handling of your products through the distribution network and helps differentiate logistics, the complete range of Sidel pallet handling equipment, together with Sidel
your products on supermarket shelves. This is why Sidel pack, case and crate conveyors are know-how in end-of-line engineering, make it possible to build customized solutions
designed to manage continuous flow of products and protect the aspect of overpackaging adapted to both your product and installation. Sidel plant layout studies focus on the
while adapting to the diversity in secondary packaging. ergonomics of your workshop and floor space optimization.

Product care Optimized mechanical design

 Smooth and flowing conveying ensuring low pression  Simple all-purpose design enabling use in various
and friction, pressureless dynamic accumulation industries and adaptation to any change in production
principles requirements
 Preservation of pack aspect and line continuous  Materials and mechanical design adapted to production
running thanks to fast automatic conveyor discharge constraints: galvanized or stainless steel welded
and dynamic interfaces by means of motorized rollers structure
 Swan-neck inclines and declines to avoid product and  Integrated cabling
chain damage  Silent drive
 Even pallet motion due to longitudinal off-set of the
Performance central chain gap from gaps of the side chains
 Transport of every kind of overpacked goods: full or  Reduced floor space
empty cases, cardboard boxes, crates, tray, hi-cone
and shrink wrapped multipacks Total productivity maintenance (TPM)
 Fast and easy format changes with minimum settings  Easy accessibility to all wear parts
thanks to multi-format mechanical design and preset  Quick dismantling of the motor in lateral position
control programs  Quick replacement of the return gears without screw
 Compact conveying concept thanks to modular belt  Individual tightness of the chains through a single screw
(Sidel patent) enabling 180° curves with short radius of
curvature

Total productivity maintenance (TPM)

 Open structure for easy maintenance, accessibility to
wear parts
 Durability and high resistance to abrasion: stainless
steel conveyor with PBF axis (Polybutylène
Téréphthalate) RANGE
 Easy clip and slide of guiderails for simple tool-less
maintenance replacement
Transport
 Standardized drives, chains, pneumatics and computer
 Chain conveyors
elements for easy maintenance
 Free or motorized roller conveyors
 Modular belt conveyors

RANGE Orientation
 Transfer tables
Transport and accumulation  Rotary tables
 Curves, inclines and declines  Repartition tables
 Magneroll rollers or lbp (low back pressure)  Shuttles
accumulation
Storage
Orientation  Elevators
 Turners  Consolidation tables
 Crate diverters  Stacking tables
 Crate sorting systems  Empty pallet magazines

18 19
 Sidel is a leading provider of equipment and services
solutions for packaging beverage, food, home
and personal care products in PET, can, glass
and other materials.

With over 40,000 machines installed in more

than 190 countries, we have nearly 170 years of proven
experience, with a strong focus on the factory
of tomorrow with advanced systems, line engineering
and innovation. Our 5,500+ employees worldwide
are passionate about providing solutions that fulfil
customer needs and boost the performance of their
lines, products and businesses.

Delivering this level of performance requires that

we stay flexible. We continuously ensure
we understand our customers’ changing challenges
and commit to meeting their unique performance
and sustainability goals. We do this through dialogue
and by understanding the needs of their markets,
production and value chains. In turn, we apply our solid
technical knowledge and smart data analytics to ensure
lifetime productivity reaches its full potential.

We call it Performance through Understanding.

190306 – The information in this document contains general descriptions of

technical options available, which do not always have to be present in each
individual case. The required features should therefore be specified in each
individual case at the time of closing the contract. No part of this publication may
be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means, without previous written approval by the Sidel Group. All Sidel Group’s
intellectual property rights, including copyright, are reserved by the Sidel Group.
All other trademarks are the property of their respective owners.

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