Contactor - Motor Starters - Motor Controls - Overload Relay - Motor (PDFDrive)

IEC Motor Controls In this interactive PDF
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Cutler-Hammer
Motor Controls
Motor Controls
Bryant
Manual Motor Controls
Available
the Uin
.S o
nly
,i
fo
rde
red
by
6p
m
ET.,
add
ition ly.
al sh ipping charges may app
Motor Monitor
Relays
Volume 13
w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s e17-1
Fuji Electric IEC Motor Controls
AUTOMATIONDIRECT has cooperated with Fuji Electric to offer a The Odyssey Series of contactors and overload relays also
complete line of IEC electric motor controls. features the SUPERMAGNET™ coil and come in sizes up to 361
The DUO line (SC-E contactors and TK-E overloads) is fully inte- A, AC-3 operation (300 horsepower at 480 VAC). Odyssey Series
grated so multiple motor speed controller solutions are possible contactors are available in four sizes with overload relays to match
with a minimum number of components. The conventional motor any motor to 300 horsepower.
starters in the DUO line can accommodate electric motors up to Now available: 380-450 VAC and 460-575 VAC Coil Voltages
100 horsepower at 480VAC. The larger motor contactors feature Both the DUO and Odyssey lines are available in 24 VAC, 24
the SUPERMAGNET™ coil for greater reliability and positive pick- VDC, 120 VAC, 240 VAC, 380-575 VAC. The motor contactors
up and drop-out. are rated up to 690 VAC, 3-phase.
Now available: 440-480 VAC and 500-550 VAC Coil Voltages
Conformance to IEC standards:

• Short-circuit protective coordination between protective Use contactors for: Use starters for:
Response to the international market:

devices and the equipment to be protected • Electronic switching • Inductive motor starting
and control
• Lighting
• Conformance to CE, IEC, UL, CSA and other international • Fulfillment of NEC 430 and 409
• Resistive loads
Safety and environmental consideration:
standards • NEMA starter
• Non-motor related inductive loads
• Disconnect switches replacement/retrofit
• Application of international standards in safety features
such as terminals with finger protection • VFD bypass/isolation
• Use of recycled materials
DUO Series: SC-E series contactors and TK-E series overload relays
SC-E Series Contactor Features
1/2 to 100 hp
9 - 150A (AC3) rated current
• 5 to 100 hp at 480 VAC
• cULus and CSA approval, CE mark, meets JIS and
IEC standards.
• Models SC-E02-xxx to SC-E4-xxx have3-pole main
circuits and come in threesizes with widths of 43
mm, 54 mm, and67 mm.
• Models SC-E1-xxx to SC-E7-xxx employ a box
terminal structure; allowing wires to be connected
directly to the main circuit.
• Has a finger-protection terminal structure that pre-
vents the exposure of live parts.
• Models SC-E5-xxx to SC-E7-xxx use a SUPERMAG-
NETTM (AC-input/DC-output operation) for high
operating reliability
TK-E Series Overload Features

• Isolated NO and NC contacts can be used with dif-
ferent potentials
• A high-precision scale for the current adjustment
dial enables easy and exact current setting
• The operating status can be visually checked with
ease Build a reversing starter with
• The relays can be manually tripped. A tripfree
DUO line components
mechanism is also provided
• Base unit can be added to enable separate mount-
ing of the TK-E02, E2, and E3-xxx models
• IEC-947, UL, CSA, CE
Traditional starters
Fuji’s DUO line offers a complete range of com-
ponents for building a traditional starter utilizing
overload relays, auxiliary and alarm contacts, and
mechanical interlocks to create a reversing unit.
Volume 13
e17-2 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Electric IEC Motor Controls Company
Information
Odyssey 3N series contactors and

Systems
Overview
matching overload relays

Auxiliary contact blocks
Programmable
Controllers
The Odyssey series, from 60 to 300 hp at 480 V, uses Fuji’s
unique SUPERMAGNET technology for greater reliability. Field I/O
The SUPERMAGNET holds without chattering even if the
60 to 300 hp at 480 V
line voltage drops to 65% of its rated value, preventing Software
180 - 361A (AC3) rated current
contact and coil damage.
C-more &
3N Series Contactor Features

Mechanical interlocks other HMI
• Provides higher current and horsepower capa- Drives

bilities than SC-E series. Designed for reliable
Soft
Starters
use in applications requiring constant switch-
ing, reduced coil energy consumption, and
increased horsepower capabilities.
Motors &
Gearbox
• Available in 154 mm and 169 mm frame widths
• SUPERMAGNET™ for high operating reliability.
• Use with Odyssey 3N series overload relays.
Steppers/
3N Series Overload Features

Servos
Reversing kits
Motor
Controls
• Overload, phase loss
protection
• Isolated NO and Proximity
NC contacts Sensors
• Ambient temperature
Photo
Sensors
compensation
• Trip indicator Terminal Covers
Limit
• Finger protection
terminals Switches
Manual Motor Starters

Encoders
(MMS)
Current
Sensors
Use Odyssey
components to
Circuit breakers for motor use that build a traditional Pressure
Sensors
provide optimal protection by inte- starter
grating the functions of a molded Temperature
Combination
Replacement Coils
Sensors
case circuit breaker and thermal
Starters
overload relay into a compact unit. Pushbuttons/
Lights
BM3 Series
The ability to configure combi- Process
- Rated Current: 0.16 to 32A, 10 to 63A nation starters for compact,
Relays/
- Short Circuit Current Rating: 100 kA at 240V, 50 kA reliable motor protection by Timers
at 480V, 10 kA at 600V combining a manual motor
- Widths: 45 mm and 55 mm starter and a magnetic Comm.
contactor.
Surge suppressors
Terminal
Blocks &
Wiring
CHECK OUT OUR PRICES
AutomationDirect Allen-Bradley GE ABB Power
Motor Controls
Circuit
Fuji
Protection
9 Amp Contactor $13.75 $90.00 * $110.60 $69.58 *
Enclosures
SC-E02-110VAC 100-C09D10 CL00A310TJ A9-30-10-84
and more!
Tools
40 Amp Contactor $48.75 $202.00 $257.25 $264.92 *
SC-E2-110VAC 100-C37D00 CL06A311MJ A40-30-10-84
Pneumatics
10 Amp $49.00 $207.00 $100.4 $171.03
Appendix
Motor Starter BM3RHB-010 140M-C2E-C10 MS325-12.5
Product
* This product includes 1 N.0. Aux contact
All prices are U.S. published prices. AutomationDirect prices are from March 2011 Price List. Allen-Bradley prices taken from www.rockwellautomation.com/en/e-tools 2/21/11 GE prices taken from Index
www.grainger.com 2/22/11. . ABB prices taken from www.galco.com 2/22/11. Prices and specifications may vary by dealer and configuration. Prices subject to change without notice.
Part #
Index
Volume 13
w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls e17-3

What Fuji Motor Control Do I Need?
There are four basic motor control options available: Basic contactors, traditional starters, manual motor starters, or combination starters.
Follow these 3 steps to choose the best fit.
What does the application require?

1
Basic Contactors Only Traditional Starters Manual Motor Starters Combination Starters
Contactor Manual motor starter

Contactor and overload Manual motor starter,
Typical applications: (MMS) contactor, link module,
relay Typical applications:
• Electronic switching and base plate
• Lighting Typical applications: • Inductive motor starting Typical applications:
• Resistive loads • Inductive motor starting and manual control • Inductive motor starting
• Non-motor-related and control • NEC 430 fulfillment and control
inductive loads • NEC 430 and 409 fulfillment • Lockout/tagout • NEC 430 and 409 fulfillment
• Disconnect switches • Nm starter • UL 508, type E • Lockout/tagout
• VFD bypass/isolation replacement/retrofit • Not AC-4 rated • UL 508, type F
Consider these factors when selecting components:
2 • Load type: Resistive (AC-1) or inductive (AC-3)

• Duty cycle: One direction, reversing, plugging (AC-4); Refer to IEC Utilization Chart on page 17-78
• Horsepower (HP) and full load amperage (FLA); Refer to motor data plate information.
Select your components.

3
Duo Series Duo Series Duo Series Duo Series
SC-E Contactor See page 17-5 SC-E Contactor See page 17-5 BM3 Manual motor starter BM3 Manual motor starter
TK-E Overload relay See page 17-21
SC-EContactor
• 1/2 to 100 hp @ 480 V • 1/2 to 40 hp @ 480 V See page 17-28 See page 17-28
BZ0L link module

• 9-150 A (AC3)
Odyssey Series
• 1/2 to 100 hp @ 480 V See page 17-5
Odyssey Series
3N Contactor BZ0BP base plate
See page 17-43
3N Contactor
See page 17-52
See page 17-52
3N Overload relay
• 60 to 300 hp • 1/2 to 40 hp @ 480 V
See page 17-55
• 180-361 A (AC3)
• 60 to 300 hp
Volume 13
e17-4 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series SC-E Contactors Company
Information
Systems
Features Overview
• 5 to 100 hp at 480 VAC Programmable

• cULus and CSA approval, CE mark, meets Controllers
JIS and IEC standards.
• Models SC-E02-xxx to SC-E4-xxx have Field I/O
3-pole main circuits and come in three
sizes with widths of 43 mm, 54 mm, and Software
67 mm. SC-E2S
• Models SC-E1-xxx to SC-E7-xxx employ a C-more &
box terminal structure; allowing wires to be Safety SC-E7 other HMI
connected directly to the main circuit.

• Has a finger-protection terminal structure
• Terminals with finger-touch protection Standards & Approvals Drives
(DIN 57106/VDE 0106 Teil100) • UL listed , file E42419, Standard UL 508
that prevents the exposure of live parts. Soft
• Models SC-E5-xxx to SC-E7-xxx use a Utility • cUL listed, file E42419, Starters
SUPERMAGNETTM (AC-input/DC-output Standard CSA C 22.2 No.14
• Box lug terminal construction
operation) for high operating reliability • VDE 0660 Motors &
• Long electrical life Gearbox
and requires no surge suppressor. • JIS C 8201-4-1
• Easy to wire
• IEC 60947-4-1 / EN 60947-4-1 Steppers/
Small Size Environmental • CE compliant Servos
• SC-E02-xxx to E05-xxx: 43mm wide • Low power consumption Optional accessories Motor
• SC-E1-xxx to E2S-xxx: 54mm wide • Recycled thermoplastic resin used for • Auxiliary contact blocks
Controls
• SC-E3-xxx, E4-xxx: 67mm wide plastic parts. • Coil surge suppression units Proximity
• SC-E5-xxx: 88mm wide • The names of materials are indicated on • Replacement coils for contactor sizes Sensors
all major parts to facilitate recycling SC-E5 and larger
Photo
SC-E Series Contactors Specifications - UL and CSA Sensors
Current (A) [note 1]

Rated Capacity (HP) Limit
Rated Insulation
Thermal Current
Switches
SCCR Ratings
Nominal Coil
Frame Width
1-Phase
Rated AC-3
Rated AC-1
Voltage (V)
Model Price 3-Phase Motor Motor Encoders
(A) [note 2]
Voltage
200V 220– 400– 550– 100– 220–
(mm)
Current
(KA)
Sensors
240V 480V 600V 120V 240V
SC-E02-24VAC <---> 24VAC Pressure
Sensors
SC-E02-110VAC <---> 110VAC
SC-E02-220VAC <---> 220VAC Temperature
2 2 5 5 1/3 1 9 20 Sensors
SC-E02-440VAC <---> 440-480VAC
SC-E02-500VAC <---> 500-550VAC Pushbuttons/
Lights
SC-E02G-24VDC <---> 24VDC
SC-E03-24VAC <---> 24VAC Process
SC-E03-110VAC <---> 110VAC

Relays/
SC-E03-220VAC <---> 220VAC Timers
3 3 7.5 7.5 1/2 2 12 20
SC-E03-440VAC <---> 440-480VAC Comm.
SC-E03-500VAC <---> 500-550VAC
Terminal
SC-E03G-24VDC <---> 24VDC Blocks &
5 690 43 Wiring
SC-E04-24VAC <---> 24VAC
SC-E04-110VAC <---> 110VAC Power
SC-E04-220VAC <---> 220VAC
5 5 10 10 1 3 18 25 Circuit
SC-E04-440VAC <---> 440-480VAC Protection
SC-E04-500VAC <---> 500-550VAC
Enclosures
SC-E05-24VAC <---> 24VAC Tools
SC-E05-110VAC <---> 110VAC

Pneumatics
SC-E05-220VAC <---> 220VAC
5 7.5 15 15 2 3 25 32
SC-E05-440VAC <---> 440-480VAC Appendix
SC-E05-500VAC <---> 500-550VAC Product

SC-E05G-24VDC <---> 24VDC Index
TABLE CONTINUED NEXT PAGE

Part #
Notes: 1. AC3 type loads consist of squirrel cage three-phase motors; occasional, limited jogging duty. Index
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.)
Volume 13

Fuji Duo Series SC-E Contactors
SC-E Series Contactors Specifications - UL and CSA

Rated Capacity (HP)
Rated Insulation
Thermal Current
SCCR Ratings
Nominal Coil
Frame Width
1-Phase
Rated AC-3
Rated AC-1
Voltage (V)
Model Price 3-Phase Motor Motor
(A) [note 2]
Voltage
200V 220– 400– 550– 100– 220–
(mm)
(KA)
240V 480V 600V 120V 240V
SC-E1-24VAC <---> 24VAC
SC-E1-110VAC <---> 110VAC
SC-E1-220VAC <---> 220VAC
7.5 10 25 25 2 3 32 50
SC-E1-440VAC <---> 440-480VAC
SC-E1-500VAC <---> 500-550VAC
SC-E2-24VAC <---> 24VAC
SC-E2-110VAC <---> 110VAC
SC-E2-220VAC <---> 220VAC
10 15 30 30 3 5 40 60 54
SC-E2-440VAC <---> 440-480VAC
SC-E2-500VAC <---> 500-550VAC
SC-E2S-24VAC <---> 24VAC
SC-E2S-110VAC <---> 110VAC
SC-E2S-220VAC <---> 220VAC
15 20 30 30 3 10 50 65 5
SC-E2S-440VAC <---> 440-480VAC
SC-E2S-500VAC <---> 500-550VAC
SC-E2SG-24VDC <---> 24VDC
SC-E3-24VAC <---> 24VAC
SC-E3-110VAC <---> 110VAC
SC-E3-220VAC <---> 220VAC
20 25 50 50 5 15 65 100
SC-E3-440VAC <---> 440-480VAC
SC-E3-500VAC <---> 500-550VAC 690
67
SC-E4-24VAC <---> 24VAC
SC-E4-110VAC <---> 110VAC
SC-E4-220VAC <---> 220VAC
25 30 50 50 5 15 80 105
SC-E4-440VAC <---> 440-480VAC
SC-E4-500VAC <---> 500-550VAC
SC-E5-24V <---> 24VAC/VDC
SC-E5-100V <---> 110VAC/VDC
SC-E5-200V <---> 220VAC/VDC 30 30 60 75 7.5 15 105 150 88
SC-E5-400V <---> 380-450VAC
SC-E5-500V <---> 460-575VAC
SC-E6-100V <---> 110VAC/VDC
SC-E6-200V <---> 220VAC/VDC 40 40 75 100 10 20 125 150 10 100
SC-E6-400V <---> 380-450VAC
SC-E6-500V <---> 460-575VAC
SC-E7-100V <---> 110VAC/VDC
SC-E7-200V <---> 220VAC/VDC 50 50 100 125 15 25 150 200 115
SC-E7-400V <---> 380-450VAC
SC-E7-500V <---> 460-575VAC
Notes: 1. AC3 type loads consist of squirrel cage three-phase motors; occasional, limited jogging duty.
Volume 13
e17-6 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Programmable
SC-E Series Contactors Specifications - IEC Controllers
Rated Capacity (kW) Rated Operating Current (A) Internal

Rated
Resistive Load Thermal Auxilliary Field I/O
Contactor Type 3-Phase Motor AC-3 / AC-4 3-Phase Motor AC-3 / AC-4 AC-1 Contact
Current Arrange- Software
200- 380- 500- 600- 200- 380- 500- 600- 200- 380- (A)
240V 440V 550V 690V 240V 440V 550V 690V 240V 440V ment
C-more &
SC-E02(G)-xxx 2.2 / 2.2 4/4 4 / NA 4 / NA 9/9 9/9 7 / NA 5 / NA 20 20 20 - other HMI
SC-E03(G)-xxx 3/3 5.5 / 5.5 5.5 / NA 5.5 / NA 12 / 12 12 / 12 9 / NA 7 / NA 20 20 20 - Drives
SC-E04(G)-xxx 4/4 7.5 / 7.5 7.5 / NA 7.5 / NA 18 / 18 18 / 18 13 / NA 9 / NA 25 25 25 -

Soft
SC-E05(G)-xxx 5.5 / 4 11 / 7.5 11 / NA 7.5 / NA 25 / 18 25 / 18 17 / NA 9 / NA 32 32 32 - Starters
SC-E1(G)-xxx 7.5 / 7.5 15 / 15 15 / NA 11 / NA 32 / 32 32 / 32 24 / NA 15 / NA 50 50 50 - Motors &

Gearbox
SC-E2(G)-xxx 11 / 11 18.5 / 18.5 18.5 / NA 15 / NA 40 / 40 40 / 40 29 / NA 19 / NA 60 60 60 -
SC-E2S(G)-xxx 15 / 11 22 / 18.5 25 / NA 22 / NA 50 / 40 50 / 40 38 / NA 26 / NA 65 65 65 - Steppers/
Servos
SC-E3(G)-xxx 18.5 / 18.5 30 / 30 37 / NA 30 / NA 68 / 68 65 / 65 60 / NA 38 / NA 100 100 100 -
Motor
SC-E4(G)-xxx 22 / 18.5 40 / 30 37 / NA 37 / NA 80 / 68 80 / 65 60 / NA 44 / NA 105 105 105 - Controls
SC-E5-xxx 30 / 30 55 / 55 5 5/ NA 55 / NA 105 / 105 105 / 105 85 / NA 64 / NA 150 150 150 2NO+2NC

Proximity
SC-E6-xxx 37 / 37 60 / 60 6 0 / NA 60 / NA 125 / 125 125 / 125 90 / NA 72 / NA 150 150 150 2NO+2NC Sensors
SC-E7-xxx 45 / 45 75 / 75 75 / NA 90 / NA 150 / 150 150 / 150 120 / NA 103 / NA 200 200 200 2NO+2NC Photo
Sensors
Limit
Switches
Internal Auxiliary Contact Ratings Encoders
Current
Internal Auxiliary Contact Ratings - UL and CSA Sensors
NEMA ICS 5-2000 Ratings ( note 2 ) Pressure

Frame Size Rated Sensors
Insulation AC Ratings DC Ratings
( note 1 )
Voltage (V)
Designation Making VA Breaking VA Designation Making/Breaking VA Temperature
Sensors
E5 to E7-xxx 690 A600 7200 720 Q300 69
Notes: Pushbuttons/
Lights
1. E02(G) to E4(G) do not have internal auxiliary contact.
2. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, see page 17-77.
Process
Relays/
Internal Auxiliary Contact Ratings - IEC, JIS Timers
Based on IEC 60974-4-1, EN 60947-4-1, JIS C 8201-4-1

Comm.
Making and Breaking Rated Operational Current (A) Minimum
Frame Size Rated Rated Capacity (A) Operating Terminal
Insulation Thermal Voltage and
Blocks &
Wiring
( note 1 )
Voltage (V) Current (A) AC Voltage Amps AC-15 DC-13
AC Voltage (Ind. load) DC Voltage (Ind. load) Current
Power
120V 60 120V 6 24V 3
Circuit
220V 30 220V 3 48V 1.5 Protection
E5 to E7-xxx 690 10 5VDC, 3mA
440V 15 440V 1.5 110V 0.55
Enclosures
600V 12 600V 1.2 220V 0.27
Note 1: E02(G) to E4(G) do not have internal auxiliary contact. Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

Coil Characteristics
AC Coil Characteristics
Power Consumption (VA) Power Loss (W) Operating Time (ms)
Frame Size Inrush Sealed Pick-Up Voltage (V) Drop-Out Voltage (V)
50Hz 60Hz Coil ON to Coil OFF to
Contact ON Contact OFF
50/60Hz 50/60Hz
E02 to E05-xxx 90/95 9/9 2.7 2.8 0.85 - 1.1 x U.S. 0.2 - 0.75 x U.S. 9-20 5-16
rated coil voltage rated coil voltage
E1 to E2S-xxx 120/135 12.7/12.4 3.6 3.8 0.85 - 1.1 x U.S. 0.2 - 0.75 x U.S. 10-17 6-13
E3, E4-xxx 180/190 13.3/13.4 4.5 5 0.85 - 1.1 x U.S. 0.2 - 0.75 x U.S. 10-18 8-18
E5-xxx 80/95 4/4.6 3.2 3.6 0.85 - 1.1 x U.S. 0.2 - 0.75 x U.S. 39-45 27-33
E6, E7-xxx 190/230 4.9/5.8 3.4 3.7 0.8 - 1.1 x U.S. 0.1 - 0.65 x U.S. 31-37 30-36
DC Coil Characteristics
Power Consumption (W) Operating Time (ms)
Frame Size Pick-Up Voltage (V) Drop-Out Voltage (V)

Inrush Sealed Coil ON to Coil OFF to
E02G to E05G-xxx 7 7 0.85 - 1.1 x U.S. 0.1 - 0.75 x U.S. 45-49 10-26
E1G to E2SG-xxx 9 9 0.85 - 1.1 x U.S. 0.1 - 0.75 x U.S. 40-50 8-17
E3G, E4G-xxx 12 12 0.85 - 1.1 x U.S. 0.1 - 0.75 x U.S. 60-70 14-21
E5-xxx 20 2.8 0.85 - 1.1 x U.S. 0.1 - 0.75 x U.S. 35-41 26-32
E6, E7-xxx 225 3.2 0.8 - 1.1 x U.S. 0.1 - 0.65 x U.S. 28-34 27-33
Operating Coil Operating Coil Operating Coil

AC Coil, SC-E02-xxx to SC-E4-xxx AC/DC Coil (SUPERMAGNET), DC Coil, SC-E02G-xxx to SC-E4G-xxx
SC-E5-xxx to SC-E7-xxx
Voltage Coil Operating Voltage / Voltage Coil Operating Voltage
Code Frequency Voltage Coil Operating Voltage / Code
Code Frequency
24VAC 24VAC 50Hz / 24-26VAC 60Hz 24VDC 24VDC
24V 24-25VAC 50/60Hz; 24VDC
110VAC 100-110VAC 50Hz / 110-120VAC 60Hz
100V 100-127VAC 50/60Hz; 100-120VDC
220VAC 200-220VAC 50Hz / 220-240VAC 60Hz
200V 200-250VAC 50/60Hz; 200-240VDC
440VAC 415-440VAC 50Hz / 440-480VAC 60Hz
400V 380-450VAC 50/60Hz
500VAC 480-500VAC 50Hz / 500-550VAC 60Hz
500V 460-575VAC 50/60Hz
Performance Data
Frame size Making current (A) Breaking current (A) Operating cycles Durability (operations)
220V 440V 220V 440V per hour Electrical Mechanical
SC-E02 108 108 90 90 1800 2 million 10 million
SC-E03 144 144 120 120 1800 1.5 million 10 million
SC-E2S 500 500 400 400 1200 1.5 million 10 million
Volume 13
e17-8 Motor Controls 1 - 80 0 - 633 - 0405

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Standard operating Standard Operating Conditions
conditions Ambient
Operating: -5 to 55°C
No sudden temperature changes resulting in condensation or icing
The magnetic contactors are manufac- Temperature (The average temperature over a 24-hour period must not exceed 35°C)
Storage: -40 to 65°C
tured for use in the standard operating
conditions given in the table. Humidity 45 to 85%RH
Altitude 2000m or lower
Atmosphere No excessive dust, smoke, corrosive gases, flammable gases, steam, or salt
Vibration 10 to 55Hz 15m/s2

Shock 50m/s2
35mm IEC DIN rail
Mounting mounting (SC-E02 to SC-E4), screw mounting
Mounting Angle
˚ 30 ˚ 30
30 ˚ 30 ˚
IEC 947-4-1, EN 60947-4-1, VDE 0660
Standard JIS C 8201-4-1, JEM 1038
UL 508, file E42419; CSA C22.2, file 20479
Wiring Wire Sizes, Tightening Torques - Control Circuit

Be sure to perform wiring correctly with One 0.75 to 2.5 (1 to 1.6 mm diameter)
reference to the wiring diagrams. Main Solid or Stranded Wire (mm2)
Two 0.75 to 2.5 (1 to 1.6 mm diameter)
terminals for models SC-E02 to SC-E7 are
One 18 to 14
wired using solid wires or stranded wires. AWG
Stranded wires or flexible stranded wires Two 18 to 14
can be connected by twisting them 10 mm
together and crimping a sleeve (ferrule) Insulation Stripping Length
onto them before connecting. Fork Terminal Max. 7.7mm wide
Terminal Screw Size M3.5
Tightening torque Phillips screwdriver, H-type, No. 2 (ISO 8764);
ADC part number DN-SP1 or DN-SP2
If wires are not tightened sufficiently, they Tool
Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO 2830);
may become hot or loosen, resulting in a ADC part number DN-SS5
fire, short-circuit, electric shock, or other Tightening Torque (N.m) 0.8 to 1
potentially dangerous situation. Tighten
wires to the torques specified in these Wire Sizes, Tightening Torques - Main Circuit
tables.
Contactor Type SC-E02-xxx SC-E03-xxx SC-E04-xxx SC-E05-xxx
One 0.75 to 4 0.75 to 6
Solid Wire (mm2)
Two 1 to 4 1.5 to 6
One 0.75 to 4 0.75 to 6

Stranded Wire (mm2)
Two 1 to 4 1.5 to 6
One 12 max. 10 max.
AWG
Two 12 max. 10 max.
11 mm
Insulation Stripping Length
Terminal Screw Size M4

Phillips screwdriver, H-type, No. 2 (ISO 8764);
ADC part number DN-SP1 or DN-SP2
Tool
Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO 2830);
ADC part number DN-SS5
Tightening Torque (N.m) 1.2 to 1.5
Volume 13
e17-10 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Tightening torque (continued) Programmable

Controllers
Wire Sizes, Tightening Torques - Main Circuit Field I/O
Contactor Type SC-E1, E2, E2S-xxx SC-E3, E4-xxx SC-E5, E6-xxx SC-E7-xxx Software
Solid or stranded wire (mm 2) 1 0.75 to 35 1.5 to 70 4 to 70 4 to 120

C-more &
other HMI
Flexible stranded wire with sleeve (mm 2) 1 0.75 to 25 1.5 to 50 2.5 to 50 2.5 to 95
Drives
Top-Only
Flexible stranded wire without sleeve (mm 2) 0.75 to 25 1.5 to 50 4 to 50 4 to 95
Connection Soft
Starters
AWG 18 to 2 16 to 2/0 12 to 2/0 12 to 250MCM
Solid or stripping length (mm) 15 19.5 26.5 28.5 Motors &
Gearbox
Single stranded wire (mm 2) 1 0.75 to 25 1.5 to 50 4 to 70 4 to 120
Steppers/
Flexible stranded wire with sleeve 0.75 to 16 1.5 to 35 2.5 to 50 2.5 to 95 Servos
(mm 2) 1
Bottom-Only Motor
Connection Flexible stranded wire without sleeve (mm 2) 0.75 to 16 1.5 to 35 4 to 50 4 to 95 Controls
AWG 18 to 3 16 to 1/0 12 to 2/0 12 to 250MCM Proximity

Sensors
Sheath stripping length (mm) 12.5 16 26.5 28.5
Photo
Solid or stranded wire Top/ 0.75 to 25 1.5 to 50 4 to 70 4 to 120 Sensors
(mm 2) 1 bottom
Limit
Flexible stranded wire with Top/ Switches
0.75 to 16 1.5 to 35 2.5 to 50 2.5 to 95
2 1 bottom
To p / B o t t o m sleeve (mm ) Encoders
Connection
Flexible stranded wire without Top/ 0.75 to 16 1.5 to 35 4 to 50 4 to 95
sleeve (mm 2) bottom Current
Sensors
AWG Top/ 18 to 3 16 to 1/0 12 to 2/0 12 to 250MCM Pressure

bottom Sensors
Phillips screwdriver, H-type, No.2
(ISO 8764); Temperature
ADC part number DN-SP1 or DN-SP2 Sensors
Tool Hex. wrench 4 (ISO 2936)
Flat-blade screwdriver, 1 x 5, 5xL- Pushbuttons/
type, B (ISO 2830); Lights
ADC part number DN-SS5
Tightening Torque (Nm) 2.5 8 10 Process
Self-locking Torque (Nm) 2 1 2 Relays/

Timers
Note 1: Stranded wire (0 to 25mm2) consists of 7 wires or less. Note 2: The tightening bolt must be loosened in order to insert the wire. However, stop
Stranded wire (35 to 120mm2) consists of 19 wires or less. loosening the bolt when the anti-drop attachment on the bottom of the bolt reaches
Comm.
Flexible stranded wire consists of more number wires than the top edge of the terminal. If a torque exceeding that given in the table is applied
the above. in this state, the retaining bracket may loosen.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

Electrical durability
AC-3 duty / SC-E02 to SC-E05-xxx
SC-E05
SC-E02
SC-E03
SC-E04
200 - 240V 380 - 440V
10000
10000
5000
5000
Make/break operations ( 103)
3000
3000 2000
2000
1000
1000
500
500
300
300 200
200
100
100
50
50
30
30 20
20
10
10 1 2 3 5 10 20 30 50 100 200 300 500 1000
12A
18A
25A
9A
3-phase motor capacity (kW) Breaking current (A)

5.5kW
7.5kW
11kW
and full-load current (A)

4kW
380 - 440V
2.2kW
5.5kW
3kW
4kW
200 - 240V

SC-E2S
SC-E1
SC-E2
200 - 240V 380 - 440V

10000 10000
SC-E5
SC-E3
SC-E6
SC-E7
SC-E4
5000 5000
3000 3000
2000 2000
1000 1000
500 500
300 300
200 200
100 100
50 50
30 30
20 20
10 10
10 20 30 50 100 200 300 500 1000 2000 3000 5000 10000
105A
125A
60kW 150A
32A
40A
50A
65A
40kW 80A
3-phase motor capacity (kW)

and full-load current (A) Breaking current (A)
22kW
15kW
55kW
30kW
75kW
18.5kW
380 - 440V
7.5kW
22kW
30kW
37kW
18.5kW
45kW
11kW
15kW
200 - 240V

SC-E2S
SC-E02
SC-E03
SC-E04
SC-E05
SC-E1
SC-E2
200 - 240V 380 - 440V

10000
10000
SC-E5
SC-E3
SC-E6
SC-E7
SC-E4
5000
5000
3000
3000
2000
2000
1000
1000
500
500
300
300
200
200
100
100 1 2 3 5 10 20 30 50 100 200 300 500 1000
25A
200A
65A
20A
32A
60A
100A
150A
50A
105A
Breaking current (A)
Volume 13
e17-12 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series SC-E Contactors Accessories Company
Information
Systems
Overview
Programmable
Controllers
Optional accessories
Field I/O
Software
SC-E Contactor
SZ-Z coil surge
C-more &
SZ-AS1T auxiliary suppression unit other HMI
contact block
Drives
SZ-AS1T auxiliary
Soft
contact block Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
SZ-A22T auxiliary Limit

Switches
contact block
Encoders
Current
Sensors
Pressure
Sensors
Auxiliary contact blocks with
Temperature
terminal covers Sensors
The front mounting auxiliary contact block Pushbuttons/

allows two or four auxiliary contacts to be Lights
added without increasing the mounting Process

area of the magnetic contactors. The side SZ-A22T SZ-A11T SZ-AS1T SZ-AS2T
mounting auxiliary contact block allows Relays/
Timers
two auxiliary contacts to be added to the Auxiliary Contact Blocks with Terminal Covers
magnetic contactors without increasing the Comm.
depth. Part Number Price Applicable Contactor Mounting Number of Contact
Contacts Arrangement Terminal
Blocks &
SZ-A22T <---> 4 2NO + 2NC Wiring
SZ-A20T <---> SC-E02(G)-xxx to E4(G)-xxx Front mounting 2NO
2 Power
SZ-A11T <---> 1NO + 1NC
Circuit
SZ-AS1T <---> SC-E02(G)-xxx to E4(G)-xxx 2 1NO + 1NC
Protection
Side mounting
Caution on use: SZ-AS2T <---> SC-E5, E6, E7-xxx 2 1NO + 1NC
Enclosures
1. Front mounting auxiliary contact block and
side mounting block cannot be attached to Accessory Auxiliary Contact Ratings - UL and CSA Tools
one contactor at the same time. NEMA ICS 5-2000 Ratings ( note 1 )
2. Only one front mounting block can be Pneumatics
AC Ratings DC Ratings
attached to one contactor.
Appendix
3. Where mechanical latch unit is already Designation Making VA Breaking VA Designation Making/Breaking VA
attached, only side mounting auxiliary con- A600 7200 720 Q300 69 Product
Index
tact block can be attached. more information, refer to Control Circuit Contact Electrical Ratings, page 17-77
4. Where interlock unit is already attached, Part #
side mounting auxiliary contact block can be Index
Accessory Auxiliary Contact Ratings - IEC and JIS continued on next page.
attached on one side only.
Volume 13

Fuji Duo Series SC-E Contactors Accessories
Accessory Auxiliary Contact Ratings - IEC and JIS
Rated operational current (A)
Rated Making and Minimum Operating
Thermal Breaking Capacity AC DC Voltage and
Current (A) at AC (A) Current
Voltage AC-15 (Ind. load) Voltage DC-13 (Ind. load)
120V 60 120V 6 24V 3
220V 30 220V 3 48V 1.5
10 5VDC, 3mA
440V 15 440V 1.5 110V 0.55
600V 12 600V 1.2 220V 0.27
Coil surge suppression units Coil Surge Suppression Units

Applicable Contactor Operating Coil
Part Number Price Device
AC Operated DC Operated Voltage
SZ-Z1 <---> SC-E02G-xxx to 24-48V AC/DC
SC-E02-xxx to E05-xxx
SZ-Z2 <---> E05G-xxx 100-250V AC/DC
SZ-Z1 SZ-Z37 Varistor
Suppress surge voltage due to contactor SC-E1-xxx to -E4xxx
SZ-Z32 <---> E4G-xxx 100-250V AC/DC
ON-OFF operations; easily connect to
contactor coil terminals. SZ-Z4 <---> SC-E02G-xxx to 24-48V AC/DC
SC-E02-xxx to E05-xxx
SZ-Z5 <---> E05G-xxx 100-250V AC/DC
SZ-Z34 <---> 24-48V AC/DC capacitor
SC-E1-xxx to E4-xxx - / resistor
SZ-Z35 <---> 100-250V AC/DC
-
SZ-Z37 <---> E4G-xxx 100-250V AC/DC
SC-E02 to E05 380-440V AC/DC
SC-E1 to E4 380-440V AC/DC
Note: Super Magnet Coils on SC-E5, SC-E6, and SC-E7 contactors have internal surge suppression. See diagram
below.
IC-circuit
Power Surge Power
supply suppression Closing switching
AC or DC circuit signal circuit
circuit
INPUT Voltage COIL
detector
Sealing
Rectifier signal
circuit circuit
Replacement contactor coils SC-E Series Replacement Contactor Coils

Part Number Price Applicable Contactor Coil Voltage
SZ-GSN5-100 <---> SC-E5-xxx 100-127VAC 50/60Hz / 100-120VDC
SZ-GSN6-100 <---> SC-E6-xxx, SC-E7-xxx 100-127VAC 50/60Hz / 100-120VDC
SZ-GSN5-200 <---> SC-E5-xxx 200-250VAC 50/60Hz / 200-240VDC
SZ-GSN6-200 <---> SC-E6-xxx, SC-E7-xxx 200-250VAC 50/60Hz / 200-240VDC
SZ-GSN5-24 <---> SC-E5-xxx 24-25VAC/ 50/60Hz / 24VDC
SZ-GSN5-100
SZ-GSN6-24 <---> SC-E6-xxx, SC-E7-xxx 24-25VAC/ 50/60Hz / 24VDC
Replacement coils are available for contactor sizes SC-E5 and larger only.
Replacement coils are not available for coil codes 440VAC, 500VAC, 400V, 500V.
Volume 13
e17-14 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series SC-E Accessories Company
Information
Systems
Overview
Connection kits for reversing SC-E contactors
Programmable
Controllers
Field I/O
Software
SZ-ERW1A SZ-ERW1B SZ-ERW1D SZ-ERW2A SZ-ERW2B C-more &

other HMI
Line Side Load Side Drives

Load Side Line Side Load Side
Wiring Wiring Wiring Wiring Wiring Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
SZ-ERW2D SZ-ERW3A SZ-ERW3B SZ-ERW3D Sensors
Photo
Load Side Line Side Sensors
Load Side Load Side
Wiring Wiring
Wiring Wiring Limit
Switches
Encoders
Connection Kits
Current
Sensors
Part Number Price Description Use with Contactors
SZ-ERW1A <---> Line side reversing connection kit. Pressure
Sensors
SZ-ERW1B* <---> Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E02-xxx to SC-E05-xxx
Temperature
SZ-ERW1D <---> Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay. Sensors
SZ-ERW2A <---> Line side reversing connection kit.
Pushbuttons/
SZ-ERW2B* <---> Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E1-xxx to SC-E2S-xxx Lights
SZ-ERW2D <---> Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay. Process
SZ-ERW3A <---> Line side reversing connection kit.

Relays/
SZ-ERW3B* <---> Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E3-xxx to SC-E4-xxx Timers
SZ-ERW3D <---> Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay. Comm.
* When using the SZ-ERWxB, a TK-E thermal overload relay must be separately mounted and wired using an SZ-HxE
Terminal
base. To assemble a TK-E overload directly to the contactor use a SZ-ERWxD load side connection kit. Blocks &
Wiring
Mechanical interlock unit Power

Mechanical Interlock Unit
Circuit
Part Protection
Number Price Description Use with Contactors
Enclosures
SZ-RM <---> Used when building a reversing starter. Prevents both contactors from SC-E02-xxx to SC-E4-xxx
being pulled in at once. Tools
Pneumatics
SZ-RM NOTE: Mechanical interlock unit cannot be used with SC-E5-xxx through E7-xxx contactors.
Appendix
Parts for reversing Fuji SC-E contactors
• SC-E (Contactors - qty. 2) Product
Index
• SZ-ERWxA (Line side connection kit - qty. 1)
• SZ-ERWxB* (Load side connection kit - qty. 1) Part #
• SZ-RM (Mechanical interlock - qty. 1) Index
• SZ-AxxT (Auxiliary contact blocks - qty. 1)

Dimensions (mm) Wiring diagrams
Contactors Contactors
SC-E02, E03, E04, E05-xxx Panel drilling
18.5(to 20.5)
91(Rail height 15)
2 1
81 (28) * Main (68) * Coil terminal
14.5
8.5
61 terminal M4 43 M3.5 34 SC-E02 to E05-xxx
SC-E1 to E4-xxx
20
SC-E02G to E05G-xxx
1
SC-E1G to E4G-xxx
(48 to)52
SC-E2S, E2SG-xxx
49
60
80
2
*1
*1 *1
53 61 1/L1 3/L2 5/L3 83 71
*2 13 10.5 Mounting hole A1 A2
35
Weight: 0.33 kg 2-M4
Mass: 0.33kg
Use the two mounting holes on a diagonal line
or to mount contactor
: 35 60 : 35 (48 to) 52 54 62 2/T1 4/T2 6/T3 84 72
SC-E1, E2, E2S-xxx

Panel drilling
106 (Rail height 15) (28) *2 Main (79) *1 Coil terminal
96 terminal M3.5
54 45(38 to 46)
65.5
10.5 2 SC-E5, E6, E7-xxx
9.5
18.5
*1 *1
53 61 13 21 1/L1 3/L2 5/L3 43 31 83 71
90
2
57
A1 A2
80
75
1
*1
54 62 14 22 2/T1 4/T2 6/T3 44 32 84 72
2
Mounting hole
* 16.5 2-M4 45
Weight: *1 In case of aux. contact 4NO+4NC
Mass : 0.58 kg
0.58kg
: 45 75 : 45 (38 to 46) 80
SC-E3, E4-xxx
Panel drilling
121 (Rail height 15) (28) *2
111
72.5 Main (91) *1 Coil terminal (54 to)60
terminal M3.5
10.5 2.5 67
13
19.5
2
112
90
77
*1
*2 Mounting hole (55 to)60
20.5 2-M4
Weight: 1.1 kg
Mass: 1.1kg
: (55 to) 60 90 : (54 to) 60 90
Volume 13
e17-16 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Programmable
Dimensions (mm) Controllers
Contactors Field I/O
SC-E5-xxx
Main Coil terminal Panel drilling Software
132
terminal 1 M3.5
77 (111) *
13.5
32.7 4 88 70 C-more &
Auxiliary
terminal other HMI
M3.5
Drives
129
155
Soft
75
Starters
Motors &
Gearbox
32 Mounting hole
Weight: 2.0 kg
Mass: 2.0kg
2-M4 Steppers/
Servos
1
* Side mounting aux. contact block
*2 Front mounting aux. contact block Motor
Controls
SC-E6-xxx Proximity
Main Coil terminal Panel drilling Sensors
138 terminal M3.5
77 (123) *1
13.5
38.8 4 Auxiliary 100 (80 to)90 Photo

terminal Sensors
M3.5
Limit
Switches
143
169
110
Encoders
Current
Sensors
32 Mounting hole
Weight: 2.6 kg 2-M5 Pressure
Mass: 2.6kg Sensors
Temperature
SC-E7-xxx Sensors
Main Coil terminal Panel drilling
140 M3.5
76.8 terminal (138) *1 Pushbuttons/
14.5
38.8 115 (80 to)90 Lights

Auxiliary
terminal Process
M3.5
Relays/
110
146
Timers
175
Comm.
Terminal
Blocks &
Mounting hole Wiring
35
Weight: 2.9 kg 2-M5
Mass: 2.9kg
Power
SC-E02G, E03G, E04G, E05G-xxx

18.5(to 20.5)
Panel drilling Circuit

118 (Rail height 15) Main Protection
108 (28) *2 terminal (68) * 1 Coil terminal
14.5
88 M4 43 M3.5 Enclosures
8.5 34
20
Tools
1
(48 to)52
Pneumatics
49
80
60
2 Appendix
*1
Product
Mounting hole
*2 13 10.5 Index
2-M4 35
Weight: 0.59 kg
Mass: 0.59kg Part #
Use the two mounting holes on a diagonal line Index
35 60 : 35 (48 to) 52
Volume 13

Dimensions (mm)
Contactors
SC-E1G, E2G, E2SG-xxx
130 (Rail height 15) (28) *2 Panel drilling
121.5 (79) *1 Coil terminal
Main 45(38 to 46)
91 54 M3.5
terminal
9.5
10.5 2
5
18.5
2
90
57
75
80
*1 1
Mounting hole
*2 16.5 45
Weight: 0.79 kg 2-M4
Mass: 0.79kg
*1 Side mounting aux. contact block or to mount contactor
*2 Front mounting aux. contact block : 45 75 : 45 (38 to 46) 80
SC-E3G, E4G-xxx
140 (Rail height 15) (28) *2 Panel drilling
130
Main Coil terminal (54 to)60
91.5 (91) * 1
M3.5
terminal
10.5 2.5 67
13
19.5
2
112
77
90
1
*1
*2
20.5 Mounting hole (55 to)60
Weight: 1.4 kg
Mass: 1.4kg *1 Side mounting aux. contact block 2-M4
*2 Front mounting aux. contact block
: (55 to) 60 90 : (54 to) 60 90
Dimensions-mm Wiring diagrams

Auxiliary contact blocks - front mounting SZ-A22T, A20T, A11T
53 63
SZ-A22T, A20T, A11T for SC-E02 (G)-xxx to E4 (G)-xxx
2NO
Contactor with aux. contact block 54 64
C Approx A A
3
M3.5 7.7 M3.5 7.7
53 61
1NO+1NC
B
B
28
49
49
28
54 62
11 Approx 10 10
5 25 3 43 24
53 61 71 83
A22T Mass: 36g
Weight: 36 g 2NO+2NC
SZ-A20T , A11T Weight:
Mass: 20 g
20g
54 62 72 84
Type A B C
SC-E02, E03, E04, E05-xxx 43 80 109
SC-E1, E2, E2S-xxx 54 90 124
SC-E3, E4-xxx 67 112 139
SC-E02G, E03G, E04G, E05(G)-xxx 43 80 136
SC-E1G, E2G, E2SG-xxx 54 90 149.5
SC-E3G, E4G-xxx 67 112 158
Volume 13
e17-18 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Programmable
Controllers
Auxiliary contact blocks - side mounting Field I/O
SZ-AS1T for SC-E02(G)-xxx to E4(G)-xxx 1 N.O. + 1 N.C. Software
Contactor with aux. contact block Mounted on right side C-more &
C A 71 83 other HMI
M3.5 12 D 12
Drives
72 84
Soft
Starters
59.5
43
28
B
Mounted on left side Motors &
Gearbox
45 7.7 53 61
12 7.5 Steppers/
Servos
Weight: 28 g
Mass: 28g Type A B C D 54 62
SC-E02, E03, E04, E05-xxx 67 80 81 43 Motor
SC-E1, E2, E2S-xxx 78 90 Controls
54 54
SC-E3, E4-xxx 91 112 67 67
Proximity
SC-E02G, E03G, E04G, E05(G)-xxx 67 80 108 43 Sensors
SC-E1G, E2G, E2SG-xxx 78 90 121.5 54
SC-E3G, E4G-xxx 91 112 130 67 Photo
Sensors
Limit
Switches
SZ-AS2T for SC-E5 to E7-xxx
Encoders
Contactor with aux. contact block
C A 1 N.O. + 1 N.C. Current
12 12 Sensors
D
Mounted on right side
71 83 Pressure
Sensors
M3.5
72 84 Temperature
Sensors
64.5
Mounted on left side

28
47
Pushbuttons/
53 61 Lights
7.7 Process
47.5 12 7 54 62
Relays/
Timers
Weight: 40 g
Mass: 40g
Type A B C D Comm.
SC-E5-xxx 112 155 132 88
Terminal
SC-E6-xxx 124 169 138 100 Blocks &
Wiring
SC-E7-xxx 139 175 140 115
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

Coil surge suppression units
SZ-Z1, Z2, Z4, Z5

27 10 26
SC-E02 to E05-xxx + SZ-Z1, Z2
(Built-in varistor)
14
15
Weight: 14 g
Mass: 14g
(Built-in capacitor/resistor)
C
R
SZ-Z31, Z32, Z34, Z35, Z36, Z37

26 12.5
13.5
37 (Built-in varistor)
30

Weight: 15 g (Built-in capacitor/resistor)
Mass: 15g
SC-E1G to E4G-xxx + SZ-Z36, Z37
(Built-in capacitor/resistor)
C
R
Volume 13
e17-20 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series TK-E Overload Relays Company
Information
Systems
Overview
Programmable
TK-E series thermal Controllers
overload relays with

open-phase Field I/O
protective device Software
C-more &
Features other HMI
• This relay protects motor windings from
Drives
burning due to overloads, locked rotor cur-
rent, or open-phases TK-E02-900 Soft
• Maintenance and inspection safety has TK-E3-5000 Starters
been improved by employing a finger pro- Motors &

tection mechanism to cover exposed ter- Gearbox
minals (conforms to DIN 57106, VDE 0106
Steppers/
Teil 100) Servos
• Isolated NO and NC contacts can be used
with different potentials Motor
Controls
• A high-precision scale for the current
adjustment dial enables easy and exact Proximity
Sensors
current setting
• The operating status can be visually Photo
checked with ease TK-E2-800 TK-E5-3600 Sensors
• The relays can be manually tripped. A trip- Standards Limit

free mechanism is also provided UL listed, file E44592, Standard UL 508 Switches
• Base unit can be added to enable separate cUL listed, file E44592, CSA C22.2 No. 14 Encoders
mounting of the TK-E02, E2, and E3-xxx IEC 60947-4-1, EN60947-4-1
models VDE 0660, JIS C 8201-4-1 Current
Sensors
CE Compliant
TK-E Series Overloads Pressure
TK-E Series Overloads (continued) Sensors
Amperage Frame
Part Number Price Adjustment Width/ Amperage Frame Temperature
Range (A) Contactor Part Number Price Adjustment Width/ Sensors
TK-E02-15 <---> 0.1 - 0.15

Range (A) Contactor
Pushbuttons/
TK-E2-600 <---> 4-6 Lights
TK-E02-20 <---> 0.13 - 0.2
TK-E02-24 <---> 0.15 - 0.24 TK-E2-800 <---> 5-8 54mm TK-E6-6500 Process
TK-E02-30 <---> 0.2 - 0.3 TK-E2-900 <---> 6-9
SC-E1(G) Relays/
TK-E02-36 <---> 0.24 - 0.36 TK-E2-1100 <---> 7 - 11
through Timers
TK-E02-54 <---> 0.36 - 0.54 TK-E2-1300 <---> 9 - 13 SC-E2S(G)

Comm.
TK-E02-72 <---> 0.48 - 0.72 TK-E2-1800 <---> 12 - 18
For separate
TK-E02-96 <---> 0.64 - 0.96 53mm TK-E2-2600 <---> 18 - 26 mounting, Terminal
use with TK-E Series Overloads (continued) Blocks &
TK-E02-120 <---> 0.8 - 1.2 SC-E02(G) TK-E2-3600 <---> 24 - 36 optional base Wiring
through TK-E2-4200 <---> 32 - 42
unit SZ-HDE Amperage Frame
TK-E02-145 <---> 0.95 - 1.45 on page Part Number Price Adjustment Width/ Power
SC-E05(G) 17-26
TK-E02-220 <---> 1.4 - 2.2 TK-E2-5000 <---> 40 - 50 Range (A) Contactor
TK-E02-260 <---> 1.7 - 2.6 For separate TK-E2-5400 <---> 44 - 54
TK-E5-2600 <---> 18 - 26
Circuit
mounting, Protection
TK-E02-340 <---> 2.2 - 3.4 use with TK-E3-1100 <---> 7 - 11 TK-E5-3600 <---> 24 - 36
optional base 68mm
TK-E02-420 <---> 2.8 - 4.2 unit SZ-HCE TK-E3-1300 <---> 9 - 13 TK-E5-4000 <---> 28 - 40 76.5mm
Enclosures
on page TK-E3-1800 SC-E3(G) TK-E5-5000 <---> 34 - 50
TK-E02-600 <---> 4.0 - 6.0 17-26 <---> 12 - 18 Tools
through SC-E5
TK-E02-800 <---> 5.0 - 8.0 TK-E3-2600 <---> 18 - 26 SC-E4(G)
TK-E5-6500 <---> 45 - 65
TK-E02-900 <---> 6.0 - 9.0 TK-E3-3600 <---> 24 - 36 TK-E5-9500 <---> 65 - 95 Pneumatics

For separate TK-E5-10500 <---> 85 - 105
TK-E02-1100 <---> 7.0 - 11.0 TK-E3-4000 <---> 28 - 40 mounting, Appendix
use with TK-E6-6500 <---> 45 - 65
TK-E02-1300 <---> 9.0 - 13.0 TK-E3-5000 <---> 34 - 50 optional base TK-E6-8000 <---> 53 - 80 100mm
unit SZ-HEE Product
TK-E02-1800 <---> 12 - 18 TK-E3-6500 <---> 45 - 65
on page TK-E6-9500 <---> 65 - 95 Index
17-24 SC-E6
TK-E02-2200 <---> 16 - 22 TK-E3-6800 <---> 48 - 68 TK-E6-12500 <---> 85 - 125 SC-E7 Part #
TK-E02-2500 <---> 20 - 25 TK-E3-8000 <---> 64 - 80 TK-E6-16000 <---> 110 - 160 Index
Volume 13

Fuji Duo Series Contactor and Overload
Relay Selection Tables
A B
+ =
SC-E Contactor TK-E Overload Relay
100-240V Single Phase Motor (1/3 to 25 hp)
Step 1. Select a contactor from page 17-5 based on motor voltage and horsepower.
Step 2. Select an overload relay from page 17-21 based on motor full load current.
Check the data plate on the motor for the hp, volts and full-rated amps.
Motor
HP 5 Volts 460 Phase 3 Type P
RPM 1725 Amps 7.6 Hz 60 SF 1.15
DesignB AMB 40°C Insul Class F
Motor horsepower Duty Cont Encl TEFC Code K
Motor voltage Motor full-load rated amperage (FLA)
Three Phase Motors - Refer to tables on following page
Step 1. Select a SC-E contactor from Column A based on motor voltage,

and horsepower.
Step 2. Select a TK-E overload relay from Column B to work with the SC-E
contactor selected in Step 1. The motor full load current (FLA)
should be within the adjustable current range of the overload relay.
Volume 13
e17-22 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Overload Relay Company
Information
Selection Tables Systems

Overview
Programmable
220-240V 3-Phase Motor (0.5 to 50 hp)1 Controllers
Overload Relay Selection for 220–240V 3-phase motors

Field I/O
Motor Rating A B
Software
Motor Full Load Overload Relay
Motor HP Amperage Contactor Adjustable C-more &
(FLA) 2 Part Number Current Range other HMI
1/2 2.2 TK-E02-260 1.7 to 2.6 Amps Drives

3/4 3.5 TK-E02-420 2.8 to 4.2 Amps
Soft
1 4.2 SC-E02-xxxx TK-E02-600 4 to 6 Amps Starters
1-1/2 6 TK-E02-800 5 to 8 Amps
Motors &
2 6.8 TK-E02-900 6 to 9 Amps Gearbox
3 9.6 SC-E03-xxxx TK-E02-1300 9 to 13 Amps
Steppers/
5 15.2 SC-E04-xxxx TK-E02-1800 12 to 18 Amps Servos
7-1/2 22 SC-E05-xxxx TK-E02-2500 20 to 25 Amps
Motor
10 28 SC-E1-xxxx TK-E2-3600 24 to 36 Amps Controls
15 42 SC-E2-xxxx TK-E2-4200 32 to 42 Amps

Proximity
20 54 SC-E3-xxxx TK-E3-6500 45 to 65 Amps Sensors

Photo
30 80 SC-E5-xxxx TK-E5-9500 65 to 95 Amps Sensors

Limit
50 130 SC-E7-xxxx TK-E6-16000 110 to 160 Amps Switches
Note 1: For 220-240 V three-phase motors up to 150 hp refer to the Fuji Odyssey series. Encoders
Note 2: Per NEC 2005 table 430.250
Current
Sensors
440-480V 3-Phase Motor (0.5 to 100 hp)1 Pressure

Sensors
Overload Relay Selection for 440–480V 3-phase motors
Temperature
Motor Rating A B Sensors

Pushbuttons/
Motor HP Amperage Contactor Adjustable Lights
(FLA) 2 Part Number Current Range
Process
1/2 1.1 SC-E02-xxxx TK-E02-145 0.95 to 1.45 Amps
3/4 1.6 SC-E02-xxxx TK-E02-220 1.4 to 2.2 Amps Relays/
Timers
1 2.1 SC-E02-xxxx TK-E02-260 1.7 to 2.6 Amps
1-1/2 3.0 SC-E02-xxxx TK-E02-420 2.8 to 4.2 Amps Comm.
2 3.4 SC-E02-xxxx TK-E02-420 2.8 to 4.2 Amps

Terminal
3 4.8 SC-E02-xxxx TK-E02-600 4 to 6 Amps Blocks &
Wiring
5 7.6 SC-E02-xxxx TK-E02-900 6 to 9 Amps
7 1/2 11 SC-E03-xxxx TK-E02-1300 9 to 13 Amps Power
10 14 SC-E04-xxxx TK-E02-1800 12 to 18 Amps Circuit

15 21 SC-E05-xxxx TK-E02-2500 20 to 25 Amps Protection
20 27 SC-E1-xxxx TK-E2-3600 24 to 36 Amps Enclosures

Tools
40 52 SC-E3-xxxx TK-E3-6500 45 to 65 Amps Pneumatics
Appendix
75 96 SC-E6-xxxx TK-E6-12500 85 to 125 Amps Product
Index
Note 1: For 440-480 V three-phase motors up to 300 hp refer to the Fuji Odyssey series. Part #
Index
Note 2: Per NEC 2005 table 430.250
Volume 13

Fuji Duo Series TK-E Overload Relays
Standard Operating Conditions

Operating: -5 to 55°C
Ambient No sudden temperature changes resulting in
condensation or icing
Temperature (The average temperature over a 24-hour period must not exceed 35°C)
Storage: -40 to 65°C
Humidity 45 to 85%RH
Atmosphere No excessive dust, smoke, corrosive gases, flammable gases, steam, or salt
Vibration 10 to 55Hz, 15m/s2
Shock 50m/s2
Specifications
Trip No. of Power
Applicable Contactor Auxilliary
Model Contact Class IEC Heater Consumption Features
Non-reversing 60947-4-1 Elements per Pole (VA)
TK-E02-xxx SC-E02, E03, E04, E05-xxx 2.2
Overload, open-phase protection,
TK-E2-xxx SC-E1, E2, E2S-xxx 3.8
Ambient temperature compensation,
TK-E3-xxx SC-E3, E4-xxx 1NO+1NC 10A 3 6.6 Manual/auto reset selectable,
Manual trip mechanism,
TK-E5-xxx SC-E5-xxx 6.6 Trip indicator
TK-E6-xxx SC-E6, E7-xxx 8.0
Auxiliary Contact Ratings - UL and CSA

NEMA ICS 5-2000 Ratings ( note 1 )
Rated
Model Insulation AC Ratings DC Ratings
Voltage (V)
Designation Making VA Breaking VA Designation Making/Breaking VA
TK-E02-xxx 690 B600 3600 360 R300 28
to TK-E6-xxx
Notes:
1. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, page 17-77.
Auxiliary contact ratings - JIS and IEC

Rated Operational Current (A)
Model Rated Insulation Rated Thermal Minimum Voltage
Voltage (A) Current (A) AC Voltage AC15 DC Voltage DC13 and Current
(V) (Ind. load) (V) (Ind. load)
24 3 (0.3) * 24 1.1 (0.3)
100-120 2.5 (0.3) * 100-120 0.28
TK-E02-xxx 690 5 200-240 2 (0.3) * 200-240 0.14 3VDC, 5mA
380-440 1 (0.3) *
500-600 0.6 (0.3) *
TK-E2-xxx 24 3 (0.5) * 24 1.1 (0.3)
TK-E3-xxx 100-120 2.5 (0.5) * 100-120 0.28
TK-E5-xxx 690 5 200-240 2 (0.5) * 200-240 0.14 3VDC, 5mA
380-440 1 (0.5) *
TK-E6-xxx
500-600 0.6 (0.5) *
Note: * In case of auto-reset type NO contact.
Volume 13
e17-24 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Wiring Programmable
Controllers
Be sure to wire the relays correctly using

the wiring diagrams on the supplied instal- Field I/O
lation sheets. Main terminals for models
Software
TK-E02-xxx to TK-E6-xxx are wired using
solid wires or stranded wires. Stranded C-more &
wires or flexible stranded wires can be other HMI
connected by twisting them together and
Drives
crimping a sleeve (ferrule) onto them
before connecting. Soft
Starters
Tightening torque Motors &

Gearbox
If wires are not tightened sufficiently, they
may become hot or loosen and result in a Steppers/
Servos
fire, short-circuit, electric shock, or some
other potentially dangerous situation. Be Motor
Controls
sure to tighten the wires to the torques
specified in these tables. Proximity
Sensors
Photo
Wire Sizes, Tightening Torques - Main Circuit Sensors
Thermal Overload Relay Model TK-E2-xxx TK-E3-xxx TK-E5-xxx TK-E6-xxx Limit

Switches
Single Stranded Wire (mm 2) 0.75 to 16 1.5 to 35 16 to 70
Encoders
Flexible Stranded Wire with Sleeve (mm 2) 0.75 to 16 1.5 to 35 16 to 70
Flexible Stranded Wire without Sleeve (mm 2) 0.75 to 16 1.5 to 35 16 to 70 Current

Sensors
AWG 6 max. 2 max. 00 max.
18 mm 21 mm 23 mm Pressure
Insulation Stripping Length Sensors
Phillips screwdriver, H-type, No. 2 (ISO 8764); Temperature

ADC part number DN-SP1 or DN-SP2 Sensors
Tool Hex. wrench 4 (ISO 2936)
Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO 2830); Pushbuttons/
ADC part number DN-SS5 Lights
Tightening Torque (N.m) 2.5 6 10 Process
Note: Stranded wire (0 to 25mm2) consists of 7 wires or less. Stranded wire (35 to 120mm2) consists of 19 wires or less. Flexible stranded wire consists of more wires
Relays/
than the above. Timers
Comm.
Wire Sizes, Tightening Torques - Main Circuit Wire Sizes, Tightening Torques - Control Circuit
Thermal Overload Relay Type TK-E02-xxx Terminal
Single Stranded Wire One 0.75 to 2.5 ( ø 1 to ø 1.6) Blocks &
Solid Wire One 0.75 to 4 Wiring
(mm2) Two 0.75 to 2.5
(mm2) Two 1 to 4 Power
One 0.75 to 4 One 18 to 14
Stranded Wire AWG Circuit
(mm2) Two 1 to 4 Two 18 to 14 Protection
One 12 max. Insulation Stripping Length 10 mm Enclosures

AWG
Two 12 max. (mm)
Tools
Insulation Stripping Length 11 mm
Fork Terminal Max. 7.7mm wide (R2-3.5)
Pneumatics
(mm)
Terminal Screw Size M3.5
Terminal Screw Size M4 Appendix
Phillips screwdriver, H-type, No. 2 (ISO 8764);
Phillips screwdriver, H-type, No. 2 (ISO 8764); ADC part number DN-SP1 or DN-SP2
ADC part number DN-SP1 or DN-SP2 Tool Product
Tool Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO Index
Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO 2830); ADC part number DN-SS5
2830); ADC part number DN-SS5
Part #
Tightening Torque Tightening Torque 0.8 to 1 (7 to 9) Index
[N.m (lb.in)]
1.2 to 1.5 (11 to 13) [N.m (lb.in)]
Volume 13

Fuji Duo Series TK-E Overload Relays
Operating characteristics
TK-E02-xxx TK-E2 to E6 -xxx
Reference temperature: 20°C
80 Reference temperature: 20°C
80
50
50
30
30
20
Minute
20
Minute
10
8 10
8
5
Operating time
Operating time
3
Overcurrent (cold start) 3
2 Overcurrent (cold start)
2
60
60
40
30 40
30
20
20
10
8 10
Open-phase 8 Open-phase
6
Second
6 (cold start)
4 (cold start) Second 4
3
3
2
2
1 Overcurrent (hot start)
1 Overcurrent (hot start)
0.8
0.8
0.6
0.6
0.4
0.4
0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15 0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
Multiple of setting value x Ie (A)
Multiple of setting value x Ie (A)
SZ-HCE Base Unit
Base units for separate
mounting
Allows TK-E02, E2, and E3 series thermal Install thermal overload relay onto
base unit as shown. Relay can now
overload relays to be separately mounted be installed onto DIN rail or panel.
to 35mm wide DIN rail, or screw
mounted to panel.
Mounting Base Unit

TK-E02-145 Thermal Overload Relay
Part Number Applicable Overload Relays Price
SZ-HCE TK-E02-xxx <--->
SZ-HDE TK-E2-xxx <---> SZ-HDE
99 54
SZ-HEE TK-E3-xxx <---> 75.5 Main 1 6.5 7
8.5 terminal
90
99
61
8.5 Mounting
59 hole
SZ-HCE 100.5 5 2-M4 54
SZ-HDE
SZ-HCE SZ-HEE
104 68
83 78 1 0.5
Main 51 9
67.5 terminal 8 8.5
Main
7 M4
5
109.5
72
60
68
47
Mounting
hole
35 2-M4 Mounting
84 3 8 35 64 hole
SZ-HEE 5 2-M4 68
53 106
Volume 13
e17-26 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
Programmable
Overload relays Field I/O
TK-E02-xxx TK-E2-xxx Software

Reset button
(Resetting C-more &
stroke: 4mm) other HMI
Aux. terminal
M3.5(NO) 16.5 16.5
7.8 Drives
C
D
D
Aux.
A
14
C
terminal Aux. Soft
67.5
53
M3.5(NO) terminal Starters
14
M3.5(NC)
37
78.5
46.5
Motors &
27.5
Reset button Gearbox
(Resetting
stroke: 3mm) Aux.
28 10 13 7.7 terminal Steppers/
50.5 Servos
77 3 26.5 M3.5(NC) Main
92 5 7.3
Main terminal
A terminal 53 A 10.5
Motor
B M4 B 54 Controls
Contactor A B C D Contactor A B C D Proximity

SC-E02 to 05 80.5 - 49 127.5 SC-E1 to E2S 97 - 63.5 149 Sensors
SC-E02G to 05G - 107.5 49 127.5 Weight: 0.13kg SC-E1G to E2SG - 123 63.5 149 Weight: 0.25kg
Photo
Sensors
TK-E3-xxx TK-E5-xxx On-contactor mounting only
Limit
Switches
Reset button
(Resetting
stroke: 4mm) Encoders
20.5 20.5 Aux.

9.8 terminal Current
D
76.5 M3.5(NO) Sensors

C
Aux. 32 32
Aux.
235
terminal 9.8
8
89.5
60
76
terminal
106.5
M3.5(NO) Aux. Pressure

M3.5(NO) Sensors
terminal
M3.5(NO)
67
29
105
Temperature
115
Sensors
29
55.5 4.9 Pushbuttons/

Main
97.5 5 10.4 Reset button Lights
terminal
A 20.5 20.5 13.5 3.7 (Resetting 4.9 Main terminal
stroke: 4mm) Mounting Process
B 68 59 10.4
hole
101 5 20.5 20.5 13.5 2-M4
106 Relays/
Contactor A B C D 68 Timers
SC-E3, E4 107.5 - 79.5 180
SC-E3, E4G - 126.5 79.5 180 Weight: 0.34kg Weight: 0.37kg Comm.
TK-E6-xxx On-contactor mounting only Terminal

Blocks &
Wiring
Wiring diagram
Power
32 32 Aux. 3-heater element Circuit

Protection
9.8 terminal
4.9 M3.5(NO)
(NO) (NC)
C
B
Aux. 97 95 Enclosures
D
terminal
M3.5(NO)
77.5
107.5
Tools
122
60
43
2/T1 4/T2 6/T3 98 96 Pneumatics

(NO) (NC)
74 3
32 32 18
8 Appendix
118 5 Reset button 15
5 35 Main
(Resetting 100 terminal
A
Product
Index
Contactor A B C D
SC-E6 123 124 266.5 45 Part #
SC-E7 123 129 274 50 Weight: 0.71kg Index
Volume 13

Fuji Duo Series Manual Motor Starters
The manual motor starter is a protective device for motor use that a 45 mm frame width, and a 63A version with a 55 mm frame
provides optimal protection by integrating the functions of a mold- width. Both MMS versions have high breaking capacities, up to
ed case circuit breaker and thermal overload relay into a compact 100,000A in some ranges. A wide range of accessories is avail-
unit. Since Fuji’s MMS is UL listed for Category E self-protected able, including shunt trips and undervoltage releases.
motor control, it can be used for motor branch circuit protection
without the need for additional protection such as fuses or molded
case circuit breakers. The MMS is available in a 32A version with
Available in two frame sizes:

IP20 finger-safe terminals 45 mm up to 32 amps and
55 mm up to 63 amps
Adjustable current range for motor
overload with anti-tamper cover
Front and side mounted auxiliary
and alarm contact blocks
Manual ON/OFF control with trip

indication and reset capability
DIN-Rail mounting eliminates the
need for additional fasteners
(Screw mounting also available)
Lockout capability for personnel

safety during maintenance
Protects against motor overload,
short circuit and phase loss
Label for easy identification

External handle kits available for
controlling the MMS from the
outside of the enclosure
UL Type E rated for self-protected

branch motor control, eliminating Up to 50 KA breaking capacity at 480 VAC
the need for additional fuses or
breakers
Manual trip test
Trip-free design prevents holding the Compatible with Fuji SC-E series
MMS in the ON position during a trip contactors for a complete motor
condition control solution
Auxiliary and Shunt trips and MMS external handles MMS Busbars
alarm contact undervoltage
blocks releases
Volume 13
e17-28 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Manual Motor Starters Company
Information
Systems
Overview
Programmable
General Information Controllers
Features Field I/O
• Adjustable thermal-magnetic trip

Software
• Available in two frame sizes,
45 mm width and 55 mm width C-more &
• A wide motor capacity range up to 40 hp, other HMI
3-phase (440/480 VAC, 63A); 60 hp @ 600 V Drives

• Rotary handle operators
• On/Off and trip state indicators for all Soft
Starters
frames
• Max. breaking capacity of 100 kA (240 VAC) Motors &
• Common accessories to reduce inventory Gearbox
• A wide rated operational current range of

Steppers/
up to 32A for the 45 mm wide and 63A for Servos
the 55 mm wide starters BM3RHB-xxx Models BM3VHB-xxx Models
Motor
• ON/OFF and trip indicators for instant (45mm wide) (55mm wide) Controls
status recognition
• Accessories such as auxiliary contact Rated current: 0.16 to 32A Rated current: 10 to 63A Proximity
Sensors
blocks, shunt trip devices, and undervolt- Rated insulation voltage: 690V Rated insulation voltage: 1000V
age trip devices are compatible with the Operation handle: Rotary Operation handle: Rotary Photo
Sensors
45 mm and 55 mm wide frame sizes
Short circuit current rating: Short circuit current rating:
• External operating handles are available as Limit
• 100 kA at 240 VAC • 100 kA at 240 VAC
optional accessories Switches
• 50 kA at 480 VAC • 50 kA at 480 VAC
• Lockout/tagout feature
NOTE: When using BM3VHB-xxx MMS in Encoders
NOTE: When using BM3RHB-xxx MMS in
Standards a UL Type E application, you must also use a UL Type E application, you must also use Current
• UL listed, file E163944, Standard UL 508 part numbers BZ0TKUAB (short-circuit part number BZ0TKUAB (short-circuit Sensors
• cUL listed, file E163944, CSA C22.2 No.14 contact block) and BZ0TCRE (line side contact block).
Pressure
• TÜV, CE terminal cover). Sensors
• cULus listed for group installation per
Temperature
NEC 430-53(c) Sensors
Pushbuttons/
Characteristic curves Lights
BM3RHB Process
BM3VHB
10000 10000
Relays/
Timers
Comm.
1000 1000
Terminal
Blocks &
Wiring
100 100 3-phase cold start
3-phase cold start
Power
Operating time (s)
Operating time (s)
10 10 Circuit
Protection
Enclosures
Instantaneous trip 3-phase hot start Instantaneous trip
1 3-phase hot start 1100 to 1560% of 1 1100 to 1560% of
max. setting current max. setting current Tools
Pneumatics
0.1 0.1
Appendix
0.01 0.01 Product

Index
Part #
0.001 0.001
Index
1 10 100 1 10 100
Multiple of rated current (A) Multiple of rated current (A)
Volume 13

BM3RHB-xxx Specifications
General Specifications: 45 mm Frame Width - BM3RHB-XXX Series
Adjustable Current Range UL/CSA 3-Phase HP Rating1 Instant- UL/CSA Short Circuit Max. Listed
aneous Branch Circuit
Part Number Price Trip Current Rating (kA)2 Protection -
le: Min.-Max. 200- 220- 440- 550- Fuse or MCCB
(A) 208VAC 240VAC 480VAC 600VAC Current
(A) 240VAC 480VAC 600VAC (A)2
BM3RHB-P16 <---> 0.1-0.16 2.1 100 50 10 500
BM3RHB-P25 <---> 0.16-0.25 In accordance with 3.3 100 50 10 500
BM3RHB-P40 <---> 0.25-0.4 Rated to motor full-load motor full-load current 5.2 100 50 10 500
amperage
BM3RHB-P63 <---> 0.4-0.63 8.2 100 50 10 500
BM3RHB-001 <---> 0.63-1 1/2 1/2 13 100 50 10 500
BM3RHB-1P6 <---> 1-1.6 1/4 1/3 3/4 3/4 20.8 100 50 10 500
BM3RHB-2P5 <---> 1.6-2.5 1/2 1/2 1 1-1/2 32.5 100 50 10 500
BM3RHB-004 <---> 2.5-4 3/4 3/4 3 3 52 100 50 10 500
BM3RHB-6P3 <---> 4-6.3 1 1-1/2 5 5 81.9 100 50 10 500
BM3RHB-010 <---> 6.3-10 2 3 7-1/2 7-1/2 130 100 50 10 500
BM3RHB-013 <---> 9-13 3 3 10 10 169 100 50 10 500
BM3RHB-016 <---> 11-16 3 5 10 10 208 100 50 10 500
BM3RHB-020 <---> 14-20 5 5 15 15 260 100 50 10 500
BM3RHB-025 <---> 19-25 7-1/2 7-1/2 20 20 325 100 50 10 500
BM3RHB-032 <---> 24-32 10 10 30 30 416 100 50 10 500
Note 1: BM3RHB-xxx are cUL listed as HP rated motor controllers. Note 2: BM3RHB-xxx are cUL listed for group installation per NEC430-53(C).
General Specifications: 45 mm Frame Width - BM3RHB-XXX Series - continued

Features Adjustable thermal-magnetic trip type
Number of Poles 3
Handle Type Rotary
Rated Current le (A) 0.16 to 32
Rated Operational Voltage Ue (V) 200 to 690
Rated Frequency (Hz) 50/60
Rated insulation Voltage Ui (V) 690
Rated Impulse Withstand Voltage Uimp (kV) 6
Utilization IEC 60947-2 Circuit Breaker Cat. A
Category IEC 60947-4-1 Motor Starter AC-3
Trip Class IEC 60947-4-1 10
Instantaneous Trip Characteristic 13 x le max.
Power Loss (total of 3-pole) 7W: In=0.16 to 25A 8.5W: In=32A
Mechanical Durability (operations) 100,000: In=0.16 to 25A 70,000: In=32A
Electrical Durability (operations) 100,000: In=0.16 to 25A 70,000: In=32A
Max. Operations per Hour (motor start-up) 25
Phase-loss Protection Provided
Trip Indicator Provided
Test Trip Function Provided
Dimensions (mm) WxHxD 45x90x79
Weight (oz/g) 13.05 / 370
Auxiliary Contact Block Yes
Alarm Contact Block Yes
Auxiliary and Alarm Contact Block Yes
Optional
Short-Circuit Alarm Contact Block Yes
Accessories
Shunt Trip Device Yes
Undervoltage Trip Device Yes
External Operating Handle Yes
Standards & Agency Approvals IEC 60947-1, 60947-2, 60947-4-1, UL 508 file E163944, CSA C22.2 No.14 file 20479
Volume 13
e17-30 Motor Controls 1 - 80 0 - 633 - 0405

Information
Systems
Overview
BM3VHB-xxx Specifications
Programmable
Controllers
General Specifications: 55 mm Frame Width - BM3VHB-XXX Series
Adjustable Current Range UL/CSA 3-Phase hp Rating1 Instant- UL/CSA Short Circuit Max. Listed Field I/O
aneous Branch Circuit
Part Number Price Trip Current Rating (kA)2 Protection -
le: Min.-Max. 200- 220- 440- 550- Fuse or MCCB
Software
(A) 208VAC 240VAC 480VAC 600VAC Current

(A) 240VAC 480VAC 600VAC (A)2 C-more &
other HMI
BM3VHB-010 <---> 6.3-10 2 3 5 7-1/2 130 100 50 10 600
BM3VHB-013 <---> 9-13 3 3 7-1/2 10 169 100 50 10 600 Drives
BM3VHB-016 <---> 11-16 3 5 10 10 208 100 50 10 600

Soft
BM3VHB-020 <---> 14-20 5 5 10 15 260 100 50 10 600 Starters
BM3VHB-025 <---> 19-25 7-1/2 7-1/2 15 20 325 100 50 10 600
Motors &
BM3VHB-032 <---> 24-32 10 10 20 30 416 100 50 10 600 Gearbox
BM3VHB-040 <---> 28-40 10 10 30 30 520 100 50 10 600
Steppers/
BM3VHB-050 <---> 35-50 15 15 30 40 650 100 50 10 600 Servos
BM3VHB-063 <---> 45-63 20 20 40 60 819 100 50 10 600
Motor
Controls
Note 1: BM3VHB-xxx are cUL listed as HP rated motor controllers. Note 2: BM3VHB-xxx are cUL listed for group installation per NEC430-53(C).
Proximity
Sensors
General Specifications: 55 mm Frame Width - BM3VHB-XXX Series - continued Photo

Sensors
Features Adjustable thermal-magnetic trip type
Limit
Number of Poles 3 Switches
Handle Type Rotary
Encoders
Rated Current le (A) 10 to 63
Rated Operational Voltage Ue (V) 200 to 690 Current
Sensors
Rated Frequency (Hz) 50/60
Rated Insulation Voltage Ui (V) 1,000 Pressure
Sensors
Rated Impulse Withstand Voltage Uimp (kV) 8
Utilization IEC 60947-2 Circuit Breaker Cat. A Temperature
Sensors
Category IEC 60947-4-1 Motor Starter AC-3
Trip Class IEC 60947-4-1 10 Pushbuttons/
Lights
Instantaneous Trip Characteristic 13 x le max.
Power Loss (total of 3-pole) 11W: In = 10 to 32A 15W: In = 40 to 50A 17W: In = 63A Process
Mechanical Durability (operations) 50,000
Relays/
Electrical Durability (operations) 25,000 Timers
Max. Operations per Hour (motor start-up) 25
Comm.
Phase-Loss Protection Provided
Trip Indicator Provided Terminal
Blocks &
Test Trip Function Provided Wiring
Dimensions (mm) WxHxD 55x110x96
Power
Weight (oz/g) 27.51 / 780
Auxiliary Contact Block Yes Circuit
Protection
Alarm Contact Block Yes
Auxiliary and Alarm Contact Block Yes Enclosures
Optional
Short-Circuit Alarm Contact Block Yes
Accessories Tools
Shunt Trip Device Yes
Undervoltage Trip Device Yes Pneumatics
External Operating Handle Yes

Appendix
Standards & Agency Approvals IEC 60947-1, 60947-2, 60947-4-1, UL 508 file E163944, CSA C22.2 No.14 file 20479
Product
Index
Part #
Index
Volume 13

DIN-rail mounting Environmental Specifications
The MMS can be mounted to a 35 mm
DIN rail. Secure the rail with screws at Ambient Operating: -5 to +55°C
Temperature Storage: -40 to +65°C
mounting pitch of less than 400 mm for No sudden temperature changes
the BM3R type and less than 300 mm for resulting in condensation or icing.
Humidity 45 to 85%RH
the BM3V type.
Altitude 2000m or lower
Applicable rail:
No excessive dust, smoke, corrosive gases,
Use a 15 mm-high DIN rail, such as our Atmosphere flammable gases, steam or salt.
DN-R35HS1, which conforms to Vibration 10 to 55Hz 15m/s2 No abnormal shock or
EN-50022 and IEC715. Shock 50m/s2 vibration.
The standard DIN rail mounting direction
is horizontal. When using the MMS on Wiring Specifications
vertically mounted DIN rail, use end
clamps. Wire Size and Tightening Torque
Screw mounting Type BM3RHB-XXX BM3VHB-XXX BZ0
Accessories
The separately sold push-in lug (BZ0SET) is Solid Wire (mm) 1.6 to 2.6 dia. 1.6 to 2.6 dia. 1 to 1.6 dia.
required for screw mounting the BM3R
Stranded Single-wire 1 to 10 1 to 25 0.5 to 2.5
frame. The BM3V frame can be screw Wire (mm2) 2-wire 1 to 6 1 to 16 0.5 to 2.5
mounted directly to the panel.
AWG Single-wire 18 to 8 18 to 4 18 to 14
2-wire 18 to 10 18 to 4 18 to 14
Mounting Removing Sheath Stripping Length
15mm Approx.10 Approx.13 Approx.10
(mm)
Pan head Pan head Pan head
Terminal Screw screw (PZ2) screw (PZ2) screw (PZ2)
M4 M6 M3.5
Tightening Torque (N·m) 2 4 0.8
2
35mm wide rail Note: There is no need for a crimp terminal or any other terminal on the end of the
connection wire.
1
Snap
1
5mm or less dia. Arc Space Requirements
BM3VHB-xxx
Arc Space Requirements
BM3RHB-xxx
Rated operational Minimum distance to grounded
Push-in lug voltage Ue metal (mm)
BZ0SET Part Number
(V) A,B C,D
M4
Up to 500 15 30
BM3RHB-XXX
M4 Up to 690 40 50
Up to 500 15 40
BM3VHB-XXX
Up to 690 40 50
M4
M4
A B When frames are mounted
C
Mounting angle side-by-side, operating conditions
30°
such as a high ambient tempera-
90° ture or using the maximum setting
180° 180° for continuous carrying current
may cause slight changes in operat-
ing characteristics due to tempera-
ture rises. Under such conditions,
it is recommended that the frames
be separated by at least 5mm.
D
Wiring
While pressing the wire with a screwdriver, Grounded metal
tighten the screw to the specified
tightening torque.
Volume 13
e17-32 Motor Controls 1 - 80 0 - 633 - 0405

Information
Accessories
Systems
Overview
Programmable
Controllers
Optional Installation of optional contact
accessories blocks and trip devices Field I/O
• All accessories can be used with BM3R Software

(45 mm wide) and BM3V (55 mm wide)
frames C-more &
• Accessories are easily mounted Front-mount optional contact blocks other HMI
• Internally-mountable auxiliary contact Drives

blocks and alarm contact blocks can be
front mounted Soft
Starters
• Side-mountable auxiliary contact blocks
can be mounted on the left side Motors &
Gearbox
• Shunt trip and undervoltage trip devices
are available in a wide operating coil Steppers/
voltage range and mount on the right side Servos
• Standard and emergency external handles
Motor
are available Controls
• IP20 terminal cover helps prevent
accidental contact with electrically Proximity
Sensors
charged parts
• Optional front mounted contact and alarm Photo
Sensors
blocks eliminate horizontal space needed
with the DIN rail Limit
Switches
Left side-mount optional auxiliary, alarm or Right side-mount optional shunt or undervoltage Encoders
short-circuit contact block trip device
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
External operating handles Lights
Process
Relays/
Timers
Comm.
or
Terminal
Blocks &
Wiring
Mounts to left
side of MMS Power
Mounts to right or BZ0WIA Circuit

BZ0WUAAL left front of MMS Protection
Enclosures
Auxiliary Contact Blocks
Tools
Part Number Price Description Starter Type Mounting Contact Weight
Arrangement (g/lb)
Pneumatics
BZ0WIA <--->
These contact blocks do not discriminate between OFF,
1NO
Front 9/0.02
BZ0WIB <---> overload, phase-loss, or short circuit. The blocks are 1NC Appendix
linked to the ON/OFF operation of the MMS, and also BM3RHB-XXX
BZ0WUAAL <---> operate in the event of an overload, phase-loss, or short 2NO
circuit. Up to two contact blocks can be mounted to the BM3VHB-XXX Product
BZ0WUABL <---> right/left front, and up to two contact blocks can be Left side 1NO + 1NC 45/0.1 Index
mounted to the left sides.
BZ0WUBBL <---> 2NC
Part #
Index
Volume 13

Accessories
Accessories (continued)
Mounts to right front

Alarm contact blocks of MMS BZ0KIA
Alarm Contact Blocks

Part Price Description Starter Type Mounting Contact Weight
Number Arrangement (g/lb)
1NO
BZ0KIA <---> • This block operates when the MMS trips due to overload, phase-loss,
or short-circuit. It is not linked to the ON/OFF operation of the MMS. BM3RHB-XXX
Front
BM3VHB-XXX 9/0.02
(Right side only)
BZ0KIB <---> Note: Operation can be checked with the test trip function. 1NC
Mounts to left side

of MMS
Auxiliary and alarm contact

blocks
BZ0WKUAA
Combination Auxiliary/Alarm Contact Blocks

Arrangement (g/lb)
• This contact block combines an auxiliary contact and an alarm

contact that operates in the event of an overload, phase loss, or
short-circuit. Alarm contact is not linked to the ON/OFF opera-
tion of the MMS. BM3RHB-XXX 1NO (Aux.) + 1NO
BZ0WKUAA <--->
BM3VHB-XXX
Left (Alarm) 45/0.1
• An alarm is displayed in the contact block's indicator when the
alarm contact operates.
Note: Operation can be checked with the test trip function.
Short-circuit alarm contact

Note 1: Required when using MMS in a UL Type
blocks E application.
Mounts to left Note 2: Do not configure this with an auxiliary
side of MMS contact block; the contact will only close when a
short circuit occurs.
BZ0TKUAB
Short-Circuit Alarm Contact Block

Arrangement (g/lb)
• The contacts operate only when the MMS has tripped due to
a short-circuit (cannot be checked with trip test function).
• When these contacts operate, the blue reset button extends
out, and a trip indication is displayed. BM3RHB-XXX
BZ0TKUAB <--->
• The power to the MMS can be turned ON after pressing the BM3VHB-XXX
Left 1NO + 1NC 45/0.1
reset button.
• Note: Be sure to press the reset button before mounting to
the MMS.
Volume 13
e17-34 Motor Controls 1 - 80 0 - 633 - 0405

Information
Accessories Systems
Overview
Programmable
Accessories (continued) Mounts to right
Controllers
side of MMS
Field I/O
Software
Shunt trip devices C-more &

other HMI
BZ0FAZU
Drives
Shunt Trip Devices Soft

Starters
Arrangement (g/lb) Motors &
Gearbox
This device is used to remotely trip the MMS.
BZ0FAZU <---> 24V 50/60Hz
Steppers/
Notes: Servos
• This device cannot be used together with an BM3RHB-XXX
BZ0FDZU <--->
undervoltage trip device. BM3VHB-XXX
Right 110-127V 50Hz/120V 60Hz 115/0.25 Motor
Controls
• When the MMS has been tripped with the
shunt trip device, press the reset button before 24-60VDC (time rating of Proximity
BZ0FKZUD <--->
turning ON the power. coil is 5s) Sensors
Photo
Sensors
Mounts to right
side of MMS Limit
Switches
Encoders
Undervoltage trip devices Current

Sensors
BZ0RDZU
Pressure
Undervoltage Trip Devices Sensors
Part Number Price Description Starter Type Mounting Contact Weight Temperature
Arrangement (g/lb) Sensors
BZ0RAZ2U <---> This device automatically trips the MMS when the control 24V 60Hz Pushbuttons/
circuit voltage drops below the specified value. Lights
Notes: This device cannot be used together with a
BM3RHB-XXX Process
BZ0RDZU <---> shunt trip device.
BM3VHB-XXX
Right 110-127V 50Hz/120V 60Hz 115/0.25
When the MMS has been tripped with the
undervoltage trip device, press the reset but- Relays/
BZ0R4ZU <---> ton before turning ON the power. 415-440V 50Hz/460-480V Timers
60Hz
Comm.
Terminal
Blocks &
Wiring
Push-in lug BZ0SET
Power
Push-in Lug Circuit

Protection
Part Number Price Description Starter type Weight (g/lb)
Push-in mounting lug. Required for screw mounting of MMS; quty: 10/pkg Enclosures
BZ0SET <--->
Note: See page 17-32 for installation instructions
BM3RHB-XXX 2.0/.004
Tools
Pneumatics
Terminal Cover BZ0TCRE Appendix
Product
Terminal Cover Index
Part Number Price Description Starter Type Part #

Index
BZ0TCRE <---> Line side terminal cover. Note: BZ0TCRE required only when using BM3RHB-xxx MMS in a UL Type E BM3RHB-XXX
application (along with short circuit alarm contact block BZ0TKUAB).
Volume 13

Accessories
Accessories (continued)
External operating handles
BZ0VBBL BZ0VYRL
External Operating Handles

Part Number Price Description Starter Type Handle Type Weight
(g/lb)
BZ0VBBL <---> • Used to operate an MMS installed inside a panel, from the outside of the Standard (black) 160/0.35
panel.
• Equipped with an interlock mechanism that prevents someone from BM3RHB-XXX
mistakenly opening the panel door when the MMS is in the ON state. Emergency
BZ0VYRL <---> • The shaft can be cut to match the distance between the MMS and the panel (red/yellow) 160/0.35
door.
• Door interlock function • OFF lock function
BZ0VBBM <---> • Can be locked OFF with up to three padlocks. Standard (black) 160/0.35
Note: Padlocks are to be provided by the customer.
• Release screw allows the door to be opened with the handle in the ON BM3VHB-XXX
position.
BZ0VYRM <---> Emergency 160/0.35
• IP54 enclosure (red/yellow)
NOTE: Premade MMS enclosures are currently not available.
Accessory
specifications
Trip Device Specifications
Shunt trip device Undervoltage device
Accessory Type and Part Number
BZ0Fxxx BZ0Rxxx
Standard IEC 60947-1, UL 508
IEC 60947 690
Rated Insulation Voltage (VAC)
UL 508 600
No. of ON-OFF Operations 5000
Operating Time (ms) 20
Inrush (VA/W) 21/12
Power Consumption
Sealed (VA/W) 8/1.2
Tripping Voltage (V) 0.7 to 1.1 Ue 0.35 to 0.7 Ue
Voltage Range
Closing Voltage (V) - 0.85 to 1.1 Ue
AC: Continuous
Time Rating of Coil (s) AC: Continuous
DC: 5
Volume 13
e17-36 Motor Controls 1 - 80 0 - 633 - 0405

Information
Accessories Systems
Overview
Programmable
Controllers
Accessory specifications (continued)

Field I/O
Software
Contact Block Specifications
Auxiliary contact Auxiliary contact Alarm contact Aux. and alarm Short-circuit alarm C-more &
block/front block/side block contact block contact block other HMI
Accessory Type and Part Number BZ0WUAAL, Drives

BZ0WIA, BZ0WIB BZ0KIA, BZ0KIB
BZ0WUABL, BZ0WKUAA BZ0TKUAB
(note 3) (note 3)
BZ0WUBBL Soft
Starters
Standard IEC 60947-5-1, UL 508
Motors &
48VAC AC-15 (note 2) 5 6 5 6 6 Gearbox
125VAC 3 4 3 4 4 Steppers/
Servos
230VAC 1.5 4 1.5 4 4
400VAC 2.2 2.2 2.2 Motor
Controls
Rated Operational 500VAC (note 3) 1.5 (note 3) 1.5 1.5
Current (A)
Proximity
690VAC 0.6 0.6 0.6 Sensors
48VDC DC-13 (note 2) 1.38 5 1.38 5 5
Photo
110VDC 0.55 1.3 0.55 1.3 1.3 Sensors
220VDC 0.27 0.5 0.27 0.5 0.5 Limit

Switches
AC B300 A600 B300 A600 A600
Contact Rating Code UL 508 (note 1)
DC Q300 P300 Q300 P300 P300 Encoders
Min. Voltage and Current 17V / 5mA Current

Note 1: NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, page 17-77. Sensors
Note 2: IEC utilization category. For more information, refer to page 17-78.
Pressure
Note 3: The indicated contacts should not be used in control circuits higher than 300V. Sensors
Temperature
Sensors
Pushbuttons/
Dimensions (mm) Lights
Process
Manual motor starters
Relays/
Timers
Rotary handle types BM3RHB-xxx Comm.

Rotary handle types BM3VHB-xxx
45
107.8 Terminal
14.3 14.3 For mounting 55
91 92.3 Blocks &
screw
4.5
16.5 16.5 88.3 Wiring

Dia. 5
M4
M6 Power
27
3.3
33.8 Circuit
105
Protection
90
75
45
95
3.3
120
110
45
66
84
5.5 27 33.8 Enclosures

35mm DIN rail 5.5 35mm DIN rail
Height 15mm Height 15mm
Tools
5
45
Dia. 5 14.3 75.3 3.7 Pneumatics
81.3 4.2
42
Appendix
Product
Index
Part #
Index
Volume 13

Accessories
Dimensions
(continued - mm)
Accessories
Auxiliary contact blocks, front mounting Auxiliary contact blocks, side mounting Alarm contact blocks, front mounting
BZ0WIA, BZ0WIB BZ0WUAAL, BZ0WUABL, BZ0WUBBL BZ0KIA, BZ0KIB
9 M3.5 66 M3.5
9
48.7
35.7
10.5 9
2.3
21.5 2.8 18.7 10.5

21.5
M3.5
16.7
16.7
38.8
38.8
70.4
53.6
47.2
45
90
18.9 8.5 1
18.9 8.5
Auxiliary and alarm contact blocks Short-circuit alarm contact block Shunt trip devices BZ0Fxxxx
BZ0WKUAA Undervoltage trip devices BZ0Rxxxx
BZ0TKUAB 66
66
66 48.7
Indication 48.7 48.7
35.7 18
9 2.8 18.7
2.3
window 35.7 6 18.7 5.2

2.8 M3.5
9
2.3
2.8 18.7 M3.5

2.3
M3.5 Reset button

47.2
70.4
53.6
45
70.4
47.2
90
45
90
47.2
70.4
53.6
45
90
MMS with accessories
BM3RHB-xxx + BZ0xxxxx BM3VHB-xxx + BZ0xxxxx

107.8 4.2
81 91 91 92.3
9 9 45 18 62.3 79.3
18 55 18 62
45 9 9 43 13.3
10.5
110
120
45
90
45
95
90
75.3 3.7
Volume 13
e17-38 Motor Controls 1 - 80 0 - 633 - 0405

Information
Accessories Systems
Overview
Programmable
Controllers
Dimensions
(continued - mm) Field I/O
Software
External operation handle
dimensions and panel drilling C-more &
other HMI
External operation handle BZ0Vxxx Drives
66
Soft
Panel drilling Starters
Panel Locked
Mounting screw CL of Motors &
CL of handle Gearbox
Max. 68
4-Dia.3.5 CL
handle
66
Steppers/
.28 Servos
3.3
Dia
52.6
CL of CL of CL
MMS Shaft handle
Motor
Min. 75 Controls
Door hinge
45
5.5 Top of handle 52.6
Proximity
Panel thickness 1.5 to 5 Type A Sensors
CL of MMS CL of handle X BM3RH 48.5
BM3V 58.5 Photo
A Sensors
Type X min. X max.
BZ0VBBL, BZ0VYRL 139 ±2 289 ±2
Limit
BZ0VBBM, BZ0VYRM 156 ±2 306 ±2 Switches
Encoders
Wiring diagrams Current

Sensors
MMS
Auxiliary and alarm contact blocks Pressure
L1 L2 L3 Sensors
BZ0WKUAA
1 3 5 73 Temperature
77 Sensors
Pushbuttons/
Lights
Process
78
74
Relays/
2 4 6 Timers
T1 T2 T3 Comm.
Terminal
Blocks &
Wiring
Alarm contact blocks
Power
Front mounting
Circuit
BZ0KIA BZ0KIB Protection
27 25
Enclosures
Tools
Pneumatics
28 26
Appendix
Product
Index
Part #
Index
Volume 13

Accessories
Wiring diagrams
(continued )
Front mounting
BZ0WIA BZ0WIB
13(23) 11(21)
14(24) 12(22)
Side mounting
BZ0WUAAL BZ0WUABL BZ0WUBBL
33(133)
31(131) 31(131)
43(143)
43(143) 41(141)
44(144)
34(134) 44(144) 42(142)
32(132) 32(132)
Short-circuit alarm Undervoltage trip devices

Shunt trip devices
contact blocks
BZ0Fxxxx BZ0Rxxxx
BZ0TKUAB
BZ0WKUAB C1 D1
73
75
U<
D2
C2
76
74
Volume 13
e17-40 Motor Controls 1 - 80 0 - 633 - 0405

Information
Accessories Systems
Overview
Programmable
Busbar system Busbar
Controllers
Features Field I/O

• The busbar system reduces wiring time 3-phase feed-in Manual motor starters Software
and saves floor space. terminals
• The busbar makes it easy to power from C-more &
2 to 5 manual motor starters, with no other HMI
wiring needed.
Busbar Drives
• The 3-phase feed-in terminals are used to
connect the wire for the power supply Soft
circuit. Starters
• The busbar cover guards against Busbar cover

Motors &
accidental touching of nonconnected Gearbox
busbar terminals (charged parts).
Steppers/
Servos
Motor
Controls
Proximity
Sensors
BZ0BR02A BZ0BR03A BZ0BR04A BZ0BR05A BZ0BR12A Photo

Sensors
Limit
Switches
Encoders
Current
Sensors
BZ0BR13A BZ0BR14A BZ0BR15A BZ0BV02A BZ0BV03A
Note: Busbar photos continued on next page. Pressure
Sensors
Busbar System Components and Ratings Temperature

Sensors
Part Number Price Description Used with Specifications Weight (g)
Pushbuttons/
BZ0BR02A <---> 2-BM3R, modular space: 45mm 30 Lights
BZ0BR03A <---> 3-BM3R, modular space: 45mm 50
BM3R Process
BZ0BR04A <--->
Continuous
4-BM3R, modular space: 45mm 70
BZ0BR05A <---> current: 5-BM3R, modular space: 45mm 90 Relays/
64A max. Timers
BZ0BFRA BZ0BR12A <---> pin connection 2-BM3R, modular space: 54mm 30
BM3R+ Comm.
BZ0BR13A <---> 1 external 3-BM3R, modular space: 54mm 55
BZ0BR14A <---> accessory, 9mm 4-BM3R, modular space: 54mm 80 Terminal
Busbar wide Blocks &
Wiring
BZ0BR15A <---> 5-BM3R, modular space: 54mm 105
BZ0BV02A <---> 2-BM3V, modular space: 55mm 140 Power
BZ0BFVA BZ0BV03A <---> BM3V 3-BM3V, modular space: 55mm 240

Circuit
Continuous Protection
BZ0BV04A <---> current: 4-BM3V, modular space: 55mm 340
126A max.
BZ0BV12A <---> BM3V + pin connection
2-BM3V, modular space: 64mm 150 Enclosures
1 external
BZ0BV13A <--->
accessory, 9mm
3-BM3V, modular space: 64mm 270
Tools
BZ0BV14A <---> wide 4-BM3V, modular space: 64mm 380
Pneumatics
BZ0BCRA Continuous current: 64A max.
BZ0BFRA <---> BM3R
Applicable cable size: 25mm2 max.
40
Appendix
3-phase feed-in
terminal
Continuous current: 126A max. Product
BZ0BFVA <---> BM3V
Applicable cable size: 50mm2 max.
170 Index
BZ0BCRA <---> BZ0BR For pin connection 10 Part #

Index
Busbar cover NOTE: Some fine tuning and fitting adjustments may be
BZ0BCVA BZ0BCVA <---> BZ0BV needed. 5
Volume 13

Accessories
Busbar system
(continued)
BZ0BV04A BZ0BV12A BZ0BV13A BZ0BV14A
Dimensions (mm)
For BM3RHB-xxx For BM3VHB-xxx

BZ0BR0xx Without external accessory
BZ0BV0xx Without external accesssory
27.5
14 14 2 4 4 2.5
45 17 17
55
215
205
170
151
125
13.5
97
12.5
80
5
2
12
33
30
24
23
13
16 20
BZ0BR02A: 80 mm
BZ0BR03A: 125 mm BZ0BV02A: 97 mm
BZ0BR1xx With 1 external accessory BZ0BV1xx With 1 external accessory, 9mm wide
27.5
4 2.5
14 14 2 4
17 17
54 64
251 232
197 169
143 106
13.5
12.5
89
2
12
33
30
24
23
13
16 20
BZ0BR12A: 89 mm
BZ0BR13A: 143mm BZ0BV12A: 106 mm
BZ0BFRA 3-phase feed-in terminals BZ0BFVA

10-50mm2 48.5
38.5 (10-4 AWG)
1.5
6-25mm2
2
(10-4 AWG)
27
54
24
44.5
54
14.5 14.5
5
M4 17 17 M4
Hexagon socket head bolt
13.5
25
29
17
4
6.5
1.9
3 14.5 14.5 3.8 7 17 17 6
Volume 13
e17-42 Motor Controls 1 - 80 0 - 633 - 0405

Building a Fuji Duo Series Combination Company
Information
Starter Systems
Overview
Programmable
Controllers
The Fuji SC-E series contactors work with the 1/2 to 40 hp at 480 V
MMS to create starters for particular applica-
when used with SC-E contactor Field I/O
tions. The MMS combination starters can
accommodate motors up to 40 horsepower at Software
480 VAC or 60 horsepower at 600 VAC.
C-more &
other HMI
Drives
Combination starters used for:
Soft
• Induction motor starting and control Starters
• Fulfillment of NEC 430
Motors &
• UL508E, type 2 coordination for group motor Gearbox
rating installation (See parts list for details)
Steppers/
SC-E Series Contactor Features Servos
• 1/2 to 40 hp at 480 V Motor

Controls
• AC and DC coils with a wide range of voltages
• Finger protection terminals Proximity
• Compact frame sizes (45 mm and 55 mm) Sensors

Photo
Sensors
Manual Motor Starter Features
• Circuit breaker functions plus overload relay Limit
Switches
functions in a highly compact unit
• Two frame sizes up to 63A Encoders
• Multiple coil voltages
Current
• IEC-947 Sensors
• UL listed, file E211710, Standard 508
• cUL listed, file E211710, Standard CSA C22.2 No. 14 Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
DIN-rail mountable base plate Terminal

Blocks &
Wiring
Fuji MMS Power
MMS reversing Circuit

Link module Protection
starter
Enclosures
Build your MMS reversing
starter from these Fuji Tools
Reversing bar components. Reversing
busbars and mechanical Pneumatics
SC-E series contactor interlocks are designed to Appendix

integrate with the MMS and
SC-E series contactors. Product
Reversing bar Index
Part #
Index
Volume 13

Fuji Duo Series Combination Starters
General information
Description
The user can assemble a combination
starter by combining a BM3 series manual
motor starter and an SC-E series magnetic
contactor to achieve a compact motor
control that minimizes enclosure space
requirements.
The manual motor starter provides over-
load, phase-loss, and short-circuit protec-
tion for the motor circuit, and incorporates
a dial for flexible adjustment to match the
full load current of the motor.
The magnetic contactor allows remote
ON/OFF operation of the motor circuit Choosing 45 mm or
with high frequency, and features an elec- UL Type E Self-Protected Manual Motor
Starter and Contactor
55 mm frame width
trical durability of one million operations.
The Fuji MMS is available in 45 mm and
The manual motor starter and magnetic IEC 60947-4-1 55 mm frame widths. The 45 mm frame
contactor are connected with a link size is capable of controlling motors up to
module and mounted to a base plate. Type 1:
20 horsepower while the 55 mm frame
Coordination requires that, under short- size can handle motors up to 40 horse-
Features circuit conditions, the contactor or starter power at 480 volts AC. The frame sizes
• Consists of a manual motor starter and shall cause no danger to persons or instal- overlap in motor sizing though the
magnetic contactor that can be assembled lation and may not be suitable for further breaking capacity remains the same.
by the user to achieve a compact motor service without repair and replacement of
For controlling a group of motors up to 20
control circuit. parts.
horsepower, the 45 mm frame size is the
• Protects the motor from short-circuit and Type 2: perfect answer. For motor sizes 20 to 40
overcurrent accidents in the three-phase
Coordination requires that, under short- horsepower @480 VAC, the 55 mm frame
motor circuit within a range between
circuit conditions, the contactor or starter is specified.
20 hp at 240 VAC and 30 hp at 415 VAC, up
shall cause no danger to persons or instal- If your motors range from below 20 horse-
to a current level of 50A.
lation and shall be suitable for further use. power to 40 horsepower, consider using
• Conforms to IEC 60947 requirements for
The risk of contact welding is recognized, the 55 mm frame. Though the individual
magnetic motor starters and circuit break-
in which case the manufacturer shall indi- costs per unit is more expensive for the 55
ers of protective coordination types 1 and
cate the measures to be taken regarding mm frame width in sizes below 20 horse-
2, greatly reducing the possibility of an
the maintenance of the equipment. power, construction cost’s are reduced by
accident causing damage to other equip-
ment. NOTE: Refer to UL 508E and UL 508F for standardizing on the same frame size.
• Can be mounted to IEC top hat rail using more information.
the base plate.
• Modular wiring system requires less
wiring, shortens required mounting time,
and decreases the mounting area.
D
A B C
+ + + =
BZ0L Series Link
SC-E Series Contactor Module UL Type E
BM3 Series Manual Self-Protected
Motor Starter BZ0BP Series Manual Motor Controller
Base Plate and Contactor
Volume 13
e17-44 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Combination Starter Selection Company
Information
Table - 45 mm
Systems
Overview
Programmable
Use this selection table to select 45 mm frame width (A) Manual Motor Starter, (B) Contactor, (C) Link Controllers
Module, and (D) Base Plate for a Combination Starter

Field I/O
Software
Combination Starter Selection Table - 45 mm
C-more &
Three Phase Motor A B C D other HMI
220-240 Volt 440-480 Volt Drives

Manual Contactor
Manual Motor SCCR at Soft
Motor Motor Full- Motor Motor Full- Motor Starter The contactor Starters
Load Load 480Y/277
Horsepower Horsepower Starter See Note 2 part number Link Base Plate VAC (kA)
(hp) Amperage (hp) Amperage Adjustable below for needs the coil Module Motors &
(FLA) (FLA) type F Gearbox
See Note 1 See Note 1 Current UL Type E voltage suffix.
See Note 4 See Note 4 Range (A) applica- coordination
below below See Note 3 Steppers/
below below tions. below. Servos
SC-E02-110VAC BZ0LRE22AA Motor

- - - - 0.1 to 0.16 BM3RHB-P16 65 Controls
SC-E02G-24VDC BZ0LRE22GA
Proximity
SC-E02-110VAC BZ0LRE22AA Sensors
- - - - 0.16 to 0.25 BM3RHB-P25 65
Photo
SC-E02-110VAC BZ0LRE22AA Sensors
- - - - 0.25 to 0.4 BM3RHB-P40 65
Limit
SC-E02-110VAC BZ0LRE22AA Switches
- - - - 0.4 to 0.63 BM3RHB-P63 65
Encoders
SC-E02-110VAC BZ0LRE22AA
- - - - 0.63 to 1.0 BM3RHB-001 65 Current
SC-E02G-24VDC BZ0LRE22GA Sensors
- - 0.75 1.6 1.0 to 1.6 BM3RHB-1P6 65 Pressure
0.5 2.2 1 2.1 1.6 to 2.5 BM3RHB-2P5 65 Temperature
BZ0BPRE22A
0.75 3.2 2 3.4 2.5 to 4.0 BM3RHB-004 65 Pushbuttons/
SC-E02G-24VDC BZ0LRE22GA Lights
SC-E02-110VAC BZ0LRE22AA Process

1.5 6 3 4.8 4.0 to 6.3 BM3RHB-6P3 65
Relays/
SC-E02-110VAC BZ0LRE22AA Timers
- - 5 7.6 6.3 to 10 BM3RHB-010 65
Comm.
3 9.6 7.5 11 9 to 13 BM3RHB-013 65
SC-E03G-24VDC BZ0LRE22GA Terminal
Blocks &
SC-E04-110VAC BZ0LRE22AA Wiring
5 15.2 10 14 11 to 16 BM3RHB-016 65
SC-E04G-24VDC BZ0LRE22GA Power
5 15.2 10 14 14 to 20 BM3RHB-020 65 Circuit
SC-E04G-24VDC BZ0LRE22GA Protection
7.5 22 15 21 19 to 25 BM3RHB-025 50 Enclosures
SC-E1-110VAC BZ0LRE32AA Tools
10 28 20 27 24 to 32 BM3RHB-032 BZ0BPRE32A 50
SC-E1G-24VDC BZ0LRE32GA Pneumatics
Note 1: When a horsepower rating is listed on two rows, the motor full-load amperage must be known so you can select the MMS with the best adjustable current range
for your application. For example, if you have a 230V, 5 hp, 15.2A motor, you can select a MMS with either a 11-16A range or a 14-20A range. Consult the motor Appendix
data plate or motor manufacturer.
Note 2: When using BM3RHB-xxx MMS in a UL Type E application, you must also use part numbers BZ0TKUAB (short-circuit contact block) and BZ0TCRE Product
Index
(line side terminal cover).
Note 3: For AC coil voltages other than 110VAC, substitute the “110VAC” in the part number with “220VAC” for 220/240VAC coils or “24VAC” for 24VAC coils. For exam- Part #
ple, if the table lists a SC-E02-110VAC contactor for your application and you need a contactor with a 220VAC coil, use contactor SC-E02-220VAC. Index
Note 4: Per NEC 2005 Table 430.250

Volume 13

Fuji Duo Series Combination Starter Selection
Table - 55 mm
Use this selection table to select 55 mm frame width (A) Manual Motor Starter, (B) Contactor, (C) Link
Module, and (D) Base Plate for a Combination Starter
Combination Starter Selection Table - 55 mm

Three Phase Motor A B C D
220-240 Volt 440-480 Volt Manual Contactor
Motor
Manual Starter SCCR at
Motor Motor Full- Motor Full- Motor The contactor 480Y/277
Motor
horsepower Load Horsepower Load Starter part number Link VAC (kA)
Base Plate type F
Amperage Amperage Adjustable See Note 2 needs the coil Module
(hp) (FLA) (hp) (FLA) below for
Current voltage suffix. coordina-
See Note 1 See Note 4 See Note 1 See Note 4 Range (A) UL Type E tion
below below applica- See Note 3
below below below.
tions.
SC-E1-110VAC BZ0LVE51AA
3 9.6 5 7.6 6.3 to 10 BM3VHB-010 65
SC-E1G-24VDC BZ0LVE51GA
3 9.6 7.5 11 9 to 13 BM3VHB-013 65
5 15.2 10 14 11 to 16 BM3VHB-016 65
5 15.2 10 14 14 to 20 BM3VHB-020 65
BZ0BPVE51A
7.5 22 15 21 19 to 25 BM3VHB-025 65
10 28 20 27 24 to 32 BM3VHB-032 65
10 28 30 40 28 to 40 BM3VHB-040 65
SC-E2S-110VAC BZ0LVE51AA
15 42 30 40 35 to 50 BM3VHB-050 65
SC-E2SG-24VDC BZ0LVE51GA
20 54 40 52 45 to 63 BM3VHB-063 BZ0BPVE65A 65
Note 1: When a horsepower rating is listed on two rows, the motor full-load amperage must be known so you can select the MMS with the best adjustable current range
for your application. For example, if you have a 230V, 10 hp, 28A motor, you can select a MMS with either a 24-32A range or a 28-40A range. Consult the motor
data plate or motor manufacturer.
Note 2: When using BM3VHB-xxx MMS in a UL Type E application, you must also use part number BZ0TKUAB (short-circuit contact block).
Note 3: For AC coil voltages other than 110VAC, substitute the “110VAC” in the part number with “220VAC” for 220/240VAC coils or “24VAC” for 24VAC coils. For exam-
ple, if the table lists a SC-E1-110VAC contactor for your application and you need a contactor with a 220VAC coil, use contactor SC-E1-220VAC.
Volume 13
e17-46 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Combination Starter Company
Information
Systems
Overview
BM3RHB-xxx Manual Motor Starter BM3VHB-xxx Manual Motor Starter Prices

Programmable
Controllers
Prices
Part Number Price Part Number Price Part Number Price Part Number Price
Field I/O
BM3RHB-P16 <---> BM3RHB-6P3 <---> BM3VHB-010 <---> BM3VHB-032 <--->
BM3RHB-P25 <---> BM3RHB-010 <---> BM3VHB-013 <---> BM3VHB-040 <--->
Software
BM3RHB-P40 <---> BM3RHB-013 <---> BM3VHB-016 <---> BM3VHB-050 <---> C-more &
BM3RHB-P63 <---> BM3RHB-016 <---> other HMI
BM3VHB-020 <---> BM3VHB-063 <--->
BM3RHB-001 <---> BM3RHB-020 <---> Drives
BM3VHB-025 <--->
BM3RHB-1P6 <---> BM3RHB-025 <--->
BM3RHB-2P5 <---> BM3RHB-032 <---> Note: When using BM3VHB-xxx MMS in a UL type E Soft
application you must also use part number Starters
BM3RHB-004 <---> BZ0TKUAB (short circuit contact block).
Motors &
Note: When using BM3RHB-xxx MMS in a UL type E application, you Gearbox
must also use part number BZ0TKUAB (short circuit contact
block) and BZ0TCRE (line side terminal cover). Steppers/
Servos
Contactor Prices
Motor
Part Number Price Part Number Price Part Number Price Part Number Price Controls
SC-E02-24VAC <---> SC-E05-24VAC <---> SC-E2S-24VAC <---> SC-E5-24V <---> Proximity

Sensors
SC-E02-110VAC <---> SC-E05-110VAC <---> SC-E2S-110VAC <---> SC-E5-100V <--->
SC-E02-220VAC <---> SC-E05-220VAC <---> SC-E2S-220VAC <---> SC-E5-200V <---> Photo
Sensors
SC-E02G-24VDC <---> SC-E05G-24VDC <---> SC-E2SG-24VDC <---> SC-E6-24V <--->
SC-E03-24VAC <---> SC-E1-24VAC <---> SC-E3-24VAC <---> SC-E6-100V <---> Limit
Switches
SC-E03-110VAC <---> SC-E1-110VAC <---> SC-E3-110VAC <---> SC-E6-200V <--->
SC-E03-220VAC <---> SC-E1-220VAC <---> SC-E3-220VAC <---> SC-E7-24V <---> Encoders
SC-E03G-24VDC <---> SC-E1G-24VDC <---> SC-E3G-24VDC <---> SC-E7-100V <--->
Current
SC-E04-24VAC <---> SC-E2-24VAC <---> SC-E4-24VAC <---> SC-E7-200V <---> Sensors
SC-E04-110VAC <---> SC-E2-110VAC <---> SC-E4-110VAC <--->
Pressure
SC-E04-220VAC <---> SC-E2-220VAC <---> SC-E4-220VAC <---> Sensors
SC-E04G-24VDC <---> SC-E2G-24VDC <---> SC-E4G-24VDC <--->

Temperature
Sensors
Link modules and Pushbuttons/

Lights
base plates Process
BZ0LRE22A Relays/
Link modules BZ0LRE22GA BZ0LRE32AA BZ0LRE32GA BZ0LVE51AA Timers
Comm.
Terminal
Blocks &
Wiring
BZ0LVE51GA BZ0LVE65AA BZ0LVE65GA Power
Circuit
Link modules Protection
Part Number Price Description Applicable MMS Applicable Magnetic Contactor Operating Coil (V) Weight (g/lb) Enclosures
BZ0LRE22AA <---> SC-E02, E03, E04, E05-xxxVAC AC 25/0.055
Tools
BZ0LRE22GA <---> SC-E02G, E03G, E04G, E05G-xxxVDC DC 35/0.077
BM3RHB-xxx
Pneumatics
BZ0LRE32AA <---> SC-E1-xxxVAC AC 45/0.1
BZ0LRE32GA <---> The link module connects the SC-E1G-xxxVDC DC 60/0.13
manual motor starter and mag- Appendix
netic contactor electrically and
BZ0LVE51AA <---> mechanically. SC-E1, E2, E2S-xxxVAC AC 45/0.1
Product
BZ0LVE51GA <---> SC-E1G, E2G, E2SG-xxxVDC DC 60/0.13 Index
BM3VHB-xxx
BZ0LVE65AA <---> SC-E3-xxxVAC AC 65/0.14 Part #
Index
BZ0LVE65GA <---> SC-E3G-xxxVDC DC 80/0.176
Volume 13

Base plates
BZ0BPRE22A BZ0BPRE32A BZ0BPVE51A BZ0BPVE65A
Base Plates
Part Number Price Description Applicable MMS Applicable Magnetic Contactor Operating Coil (V) Weight (g/lb)
SC-E02, E03, E04, E05, SC-E02G, E03G,
BZ0BPRE22A <--->
E04G, E05G-xxx
AC/DC 100/0.22
BM3RHB-xxx
BZ0BPRE32A <---> The base plate is a plastic plate to SC-E1, SC-E1G-xxx AC/DC 160/0.35
which the combination starter is
mounted. The base plate can then be
mounted to a panel with screws or to
BZ0BPVE51A <---> a DIN rail. SC-E1, E2, E2S, SC-E1G, E2G, E2SG-xxx AC/DC 160/0.35
BM3VHB-xxx
BZ0BPVE65A <---> SC-E3, SC-E3G-xxx AC/DC 195/0.43
How to reverse the contactor nameplate

When the manual motor starter and magnetic contactor are config-
ured as a combination starter, the contactor nameplate ends up Contactor nameplate must be
reversed when used in a combination
facing the wrong direction because the coil terminal of the magnetic
starter configuration.
contactor faces downward. Use the following procedure to turn the
nameplate upside down.
SC-E2S
For SC-E02 to SC-E05-xxx
contactors
• Insert a flat-blade screwdriver between
the arc-chamber of the S phase or V phase
and the terminal screw, and lift the arc- SC-E04
chamber to remove it.

• After removing the cover, turn the cover
180 degrees (top to bottom), then re-mount
it onto the magnetic contactor.
• Align the cover with the top and bottom
terminals and press it on firmly by hand.
Coil terminal
For SC-E1 to SC-E3-xxx

contactors
• Use a Phillips screwdriver to remove the
two screws securing the front and back SC-E1
bodies.
• Remove the front body and turn it 180
degrees (top to bottom), then re-mount it
with the screws.
• Make sure that no foreign matter enters
the interior of the magnetic contactor dur-
ing this removal/re-mounting procedure.
Volume 13
e17-48 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Combination Starters Company
Information
Systems
Overview
Programmable
BZ0BPRE22A Field I/O

BZ0BPRE32A 55 Mounting hole
8 39 (to 48) 3-M4
45 Mounting hole Software
(26 to)30 3-M4 8 4.5
5
7 2 C-more &
other HMI
5
40
40
102.5
Drives
Soft
125
Starters
Motors &
195
205
235
247
Gearbox
125
Steppers/
Servos
Motor
Controls
Proximity
Sensors
7 5
8 8
21.3
25 Photo
Sensors
1 35mm wide rail (height 15mm) x 2 1 35mm wide rail (height 15mm) x 2
2 75mm wide rail (height 25mm) x 1
Limit
Switches
Base plate MMS Contactor
Base plate MMS Contactor Encoders
BZ0BPRE32A BM3RHB-xxx SC-E1, E1G-xxx
BZ0BPRE22A BM3RHB-xxx SC-E02, E03, E04, E05-xxx
Current
E02G, E03G, E04G, E05G-xxx Sensors
Pressure
Sensors
Temperature
BZ0BPVE51A BZ0BPVE65A 66 Sensors
Mounting hole
9 48 (to 56) 3-M4
55 Mounting hole Pushbuttons/
4
8 39 (to 48) 3-M4 Lights
5
8 4.5
5
40
Process
40
102.5
Relays/
102.5
Timers
125
125
Comm.
Terminal
235
247
260
270
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
8 8
25 8 9 Tools
1 35mm wide rail (height 15mm) x 2 25
1 35mm wide rail (height 15mm) x 2 Pneumatics
Base plate MMS Contactor
Appendix
BZ0BPVE51A BM3VHB-xxx SC-E1, E2, E2S-xxx Base plate MMS Contactor
E1G, E2G, E2SG-xxx Product
BZ0BPVE65A BM3VHB-xxx SC-E3, E3G-xxx Index
Part #
Index
Volume 13

Dimensions (mm)
BM3RHB-xxx + SC-E02 to E05-xxx BM3RHB-xxx + SC-E02G to E05G-xxx
115.8 115.8
100.3 100.3
70 Mounting 45 70 Mounting 45
hole hole
52 3-M4 5 (26 to)30 52 3-M4 5 (26 to)30
7 14.3 7 14.3
17.6
17.6
5
5
40
40
55.2
55.2
3.3
3.3
45
45
5.5 5.5
125
125
162.8
162.8
195
205
195
205
7 5 13 7 5 13
82.3 109.3
102.3 129.3
111.8 138.8
MMS Contactors Link module Base plate Mass (g MMS Contactors Link module Base plate Mass (g)
BM3RHB-xxx SC-E02, E03, E04, E05-xxx BZ0LRE22AA BZ0BPRE22A 840BM3RHB-xxx SC-E02G, E03G, E04G, E05G-xxx BZ0LRE22GA BZ0BPRE22A 1,085
BM3RHB-xxx + SC-E1-xxx BM3RHB-xxx + SC-E1G-xxx

120.3 120.3
104.8 104.8
74.5 Mounting 55 74.5 Mounting 55
56.5 hole 8 39 (to 48) hole 39 (to 48)
56.5 8
3-M4 14.3 3-M4 14.3
8 8
5
5
32.4
32.4
40
40
70
70
102.5
102.5
3.3
3.3
45
45
5.5 5.5
22.5 22.5
185.1
185.1
247
235
247
235
125
125
8 8 16.5 8 8 16.5
90.5 116
121 146.5
137.5 2 75mm wide rail (height 25mm) x 1 162.8 2 75mm wide rail (height 25mm) x 1
MMS Contactors Link module Base plate Mass (g MMS Contactors Link module Base plate Mass (g)
BM3RHB-xxx SC-E1-xxx BZ0LRE32AA BZ0BPRE32A 1,155 BM3RHB-xxx SC-E1G-xxx BZ0LRE32GA BZ0BPRE32A 1,380
Volume 13
e17-50 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Duo Series Combination Starters Company
Information
Systems
Overview
Programmable
Controllers
Dimensions (mm)
Field I/O
BM3VHB-xxx + SC-E1, E2, E2S-xxx BM3VHB-xxx + SC-E1G, E2G, E2SG-xxx
137 137 Software
121.5 121.5
hole hole C-more &
63 8 39 (to 48) 63 8 39 (to 48)
3-M4 3-M4 other HMI
8 16.5 8 16.5
5
Drives
28
28
40
40
Soft
70
70
102.5
102.5
3.3 Starters
3.3
Motors &
66
45
45
125
66
125
5.5 5.5 Gearbox
189.5
189.5
235
247
235
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
8 8 16.5 8 8 16.5
90.5 116 Limit
Switches
121 1 35mm wide rail (height 15mm 146.5 1 35mm wide rail (height 15mm) x 2
137.5 2 75mm wide rail (height 25mm 162.8 2 75mm wide rail (height 25mm) x 1
Encoders
MMS Contactors Link module Base plate Mass ( MMS Contactors Link module Base plate Mass (g)
BZ0BPVE51A 1,810 Current
BM3VHB-xxx SC-E1, E2, E2S-xxx BZ0LVE51AA BZ0BPVE51A 1,58 BM3VHB-xxx SC-E1G, E2G, E2SG-xxx BZ0LVE51GA Sensors
Pressure
Sensors
BM3VHB-xxx + SC-E3-xxx BM3VHB-xxx + SCE3G-xxx Temperature

Sensors
137 137
121.5 121.5
Pushbuttons/
hole hole Lights
63 48 (to 56) 63 48 (to 56)
3-M4 3-M4
8 9 16.5 8 9 16.5
5 Process
5
28
28
40
40
Relays/
70
70
102.5
Timers
102.5
3.3
3.3
Comm.
45
66
66
11
45
11
125
125
Terminal
Blocks &
Wiring
215.5
215.5
260
270
260
270
Power
Circuit
Protection
Enclosures
Tools
8 9 8 9 20.5
20.5
97.5 67 (SC-E3) 116.5 67 (SC-E3/G) Pneumatics
136 155
152.2 171.2 1 35mm wide rail (height 15mm) x 2
1 35mm wide rail (height 15mm) x 2 Appendix
Product
MMS Contactors Link module Base plate Mass (g) MMS Contactors Link module Base plate Mass (g) Index
BM3VHB-xxx SC-E3-xxx BZ0LVE65AA BZ0BPVE65A 2,080 BM3VHB-xxx SC-E3G-xxx BZ0LVE65GA BZ0BPVE65A 2,400
Part #
Index
Volume 13

Fuji Odyssey Series 3N Contactors
Description Features
• Equipped with 2 N.O. and 2 N.C. auxiliary
- 180 - 361A rating (AC3)
contacts
- Provides higher current and horsepower • Chatter-free operation eliminates contact
capabilities than SC-E series. Designed welding and coil burning
for reliable use in applications requiring • SUPERMAGNET™ coil operates on either AC
constant switching, reduced coil energy- or DC voltage
consumption, and increased horsepower • Wire Terminal Connection Type: Crimp ring
capabilities. Terminal (See page 17-55 for specs)
- Available in 154 mm and 169 mm frame Agency approvals
widths • UL listed file E42419, Standard UL508
- SUPERMAGNET™ for high operating • cUL listed file E42419, 3NC4H0122
reliability. Standard CSA C22.2 No. 14
- Use with Odyssey 3N series overload • CE: Meets LVD EN60947-4-1 Ecology
• SEMI F47-0200
relays. • Low power consumption
Optional accessories • Recycled thermoplastic resin used for
• Replacement coils plastic parts.
• Terminal covers • The names of materials are indicated on all
major parts to facilitate recycling.
Odyssey 3N Series Contactors 180–361 Amps

Quantity

Rated Motor Capacity (HP)
Thermal Current
of
SCCR Ratings
Frame Width
Auxiliary
Part Number Fuji
Rated AC-3
Rated AC-1
Price Coil Voltage 3-Phase 1-Phase Contacts
(A) [note 2]
Type
200– 220– 440– 550– 100– 220–
(mm)
(KA)
208V 240V 480V 600V 120V 240V NO NC
3NC4Q0E22 <---> 24–25VAC / 24VDC
3NC4Q0122 <---> 100–127VAC / 100–120VDC
3NC4Q0222 SC-N8 <---> 200–250VAC / 200–240VDC 60 60 150 150 180 260
3NC4Q0Q22 <---> 380–450VAC
3NC4Q0422 <---> 460–575VAC
10 138
3NC4H0E22 <---> 24–25VAC / 24VDC
3NC4H0122 <---> 100–127VAC / 100–120VDC
3NC4H0222 SC-N10 <---> 200–250VAC / 200–240VDC 75 75 150 200 221 260
3NC4H0Q22 <---> 380–450VAC
3NC4H0422 <---> 460–575VAC
N/A 2 2
3NC5F0E22 <---> 24–25VAC / 24VDC
3NC5F0122 <---> 100–127VAC / 100–120VDC
3NC5F0222 SC-N11 <---> 200–250VAC / 200–240VDC 100 100 200 250 285 350
3NC5F0Q22 <---> 380–450VAC
3NC5F0422 <---> 460–575VAC
18 148
3NC5H0E22 <---> 24–25VAC / 24VDC
3NC5H0122 <---> 100–127VAC / 100–120VDC
3NC5H0222 SC-N12 <---> 200–250VAC / 200–240VDC 125 150 300 350 361 450
3NC5H0Q22 <---> 380–450VAC
3NC5H0422 <---> 460–575VAC
Notes: 1. AC3 type loads consist of squirrel cage three-phase motors; occasional, limited jogging duty.
Contactor Coil Characteristics - AC Input

Power Consumption (VA) Operating Time (ms)
Part Number Pick-up Voltage Drop-out Voltage
Inrush Sealed (V) (V) Coil ON to Coil OFF to
3NC4Qxxxx, 3NC4Hxxxx 277 5.4 70-80 35-50 35-41 37-45
3NC5Fxxxx, 3NC5Hxxxx 265 5.9 70-80 35-50 40-47 36-43
NOTE: This data is based on 100-120V SUPERMAGNET™ coil, tested at 120VAC, 60Hz.
Volume 13
e17-52 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Odyssey Series 3N Contactors Company
Information
Systems
Contactor Coil Characteristics - DC Input - 110VDC Overview
Power Consumption (watts) Operating Time (ms)
Part Number Pick-up Voltage Drop-out Voltage Programmable
Inrush Sealed (V) (V) Coil ON to Coil OFF to Controllers
3NC4Qxxxx, 3NC4Hxxxx 324 4.1 77-88 28-44 35-41 37-45 Field I/O
3NC5Fxxxx, 3NC5Hxxxx 340 4.5 77-88 28-44 40-47 36-43
Software
NOTE: This data is based on 100-120V SUPERMAGNET™ coil, tested at 110VDC.
C-more &
Contactor Coil Characteristics - DC Input - 24VDC other HMI
Power Consumption (watts) Operating Time (ms) Drives

Part Number Pick-up Voltage Drop-out Voltage
Inrush Sealed (V) (V) Coil ON to Coil OFF to
Contact ON Contact OFF Soft
Starters
3NC4Qxxxx, 3NC4Hxxxx 250 5.9 17-19.2 6-12 35-41 37-45
NOTE: This data is based on 100-120V SUPERMAGNET™ coil, tested at 110VDC. Motors &
Gearbox
Contactor Auxiliary Contact Ratings Steppers/

Servos
NEMA ICS 5-2000 Ratings ( note 1 )
AC Ratings DC Ratings Motor
Controls
Proximity
A600 7200 720 Q300 69 Sensors
Note 1: NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, page 16-75.
Photo
Sensors
Contactor Terminal Tightening Torque Chart Contactor Life Expectancy Performance Data
Limit
Cable Size Applicable Max. Current Operating Life Expectancy
Part Number Terminal for Ring Tightening
Switches
Size Maximum Width
Terminal Torque Model Capacity Cycles (million operations)
Make/Break per Hour Electrical Mechanical Encoders
300MCM 133-177 in.lbs.

3NC4Q0XXX M10 (152mm2) 36.5mm
15-20 Nm 3NC4Qxxxx through Current
12xle/10xle 1200 1 5
3NC5Fxxxx Sensors
300MCM 133-177 in.lbs.
3NC4H0XXX M10 (152mm2) 36.5mm
15-20 Nm 3NC5Hxxxx 12xle/10xle 1200 0.5 5 Pressure
Note: Rated operational current. Electrical life test: Conforming to IEC947-4-1, AC3. Sensors
3NC5F0XXX 400MCM 310-399 in.lbs. The endurance test complies with the requirements of international standard IEC,
M12 (203mm2) 44.5mm
3NC5H0XXX 35-45 Nm JIS and JEM. Temperature
Sensors
Note: Super Magnet Coils on 3NC4 and 3NC5 series contactors have internal surge suppression. See diagram below.
IC-circuit Pushbuttons/
Power Surge Power Lights
supply suppression Closing switching
Optional accessories AC or DC circuit signal
circuit
circuit
Process
INPUT Voltage COIL
detector
Terminal covers Sealing Relays/
Rectifier signal Timers
Prevent contact with electrified terminals. circuit circuit
Comm.
Odyssey Series Contactor Terminal Covers Terminal

Blocks &
Part Number Price Description Applicable Contactors Wiring
SZ-N8T <---> Terminal cover for line or load 3NC4Qxxxx, 3NC4Hxxxx contactors Power
side. Prevents contact with elec-
SZ-N11T <---> trified contactor terminals. 3NC5Fxxxx, 3NC5Hxxxx contactors
Circuit
SZ-N8T SZ-N11T Protection
Odyssey Series Replacement Contactor Coils
Enclosures
Applicable
Replacement contactor coils Part Number Price Coil Voltage
Contactors Tools
SZ-GSN8-100 <---> 3NC4Q0122, 3NC4H0122 100-127VAC/100-120VDC
Pneumatics
SZ-GSN11-100 <---> 3NC5F0122, 3NC5H0122 100-127VAC/100-120VDC
Appendix
SZ-GSN8-200 3NC4Q0222, 3NC4H0222 200-250VAC/200-240VDC
SZ-GSN11-200 3NC5F0222, 3NC5H0222 200-250VAC/200-240VDC Product
Index
SZ-GSN8-24 <---> 3NC4Q0E22, 3NC4H0E22 24-25VAC/24VDC
Part #
SZ-GSN11-24 <---> 3NC5F0E22, 3NC5H0E22 24-25VAC/24VDC Index
SZ-GSN11-100
Replacement coils are not available for coil codes Q and 4 (380–450VAC and 460–575VAC).
Volume 13

Fuji Odyssey Series 3N Contactors
Dimensions (mm)
3NC4Q0#22 3NC5F0#22
3NC4H0#22 3NC5H0#22
Main
174 terminal (154) *1 Coil terminal Main
118 M10 138 M3.5 195 terminal (169) *1
Coil terminal
14.5 47 47 M12 148
12.2
132 M3.5
Aux. 14.5 56 56
15
terminal
M3.5 Aux.
terminal
M3.5
155
209
190
240
25
30
* 1 Aux. contact block (Side mounted) Weight: 4.9kg
* 1 Aux. contact block (Side mounted) Weight: 7.8kg
Mounting dimensions
A
C
Frame A B C Screw
Size Size
3NC4Qxxxx 45 190 9.5 4-M6

B
3NC4Hxxxx 45 190 9.5 4-M6

3NC5Fxxxx 60 220 10 4-M8
3NC5Hxxxx 60 220 10 4-M8
Wiring diagrams
Non-reversing Contactors
Volume 13
e17-54 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Odyssey Series 3N Overload Relays Company
Information
Systems
Overview
General information Programmable

Controllers
• Use with Odyssey 3N series contactors.
• Protects motor windings from burning
due to overloads, locked rotor currents, Field I/O
or open phases.
Software
Agency approvals: C-more &

• UL listed file E42419, Standard UL 508 other HMI
• cUL listed file E42419,

Drives
Standard CSA C22.2 No. 14
• CE: LVD EN60947-4-1 3NK4QK Soft
3NK4HN 3NK5HQ Starters
Motors &
Odyssey Series Overload Relays Gearbox
Adjustable Frame Compatible Steppers/

Part Number Fuji Type Price Current Range Contactor Servos
(A) Width
Motor
3NK4QK TK-N8 <---> 65 - 95 Controls
3NK4QL TK-N8 <---> 85 - 125
119mm 3NC4Qxxxx Proximity
3NK4QN TK-N8 <---> 110 - 160 Sensors
3NK4QP TK-N8 <---> 125 - 185

Photo
3NK4HL TK-N10 <---> 85 - 125 Sensors
3NK4HN TK-N10 <---> 110 - 160 Limit

138mm 3NC4Hxxxx Switches
3NK4HP TK-N10 <---> 125 - 185
3NK4HQ TK-N10 <---> 160 - 240 Encoders
3NK5HN TK-N12 <---> 110 - 160
Current
3NK5HP TK-N12 <---> 125 - 185 3NC5Fxxxx Sensors
3NK5HQ TK-N12 <---> 160 - 240 3NC5Hxxxx

142mm Pressure
3NK5HR TK-N12 <---> 200 - 300 Sensors
3NK5HS TK-N12 <---> 240 - 360 Temperature

3NC5Hxxxx Sensors
3NK5HT TK-N12 <---> 300 - 450
Pushbuttons/
Specifications Lights
Process
Overload Relay Alarm Contact Ratings Relays/

Timers
AC Ratings ( note 1 ) DC Ratings ( note 1 )
Comm.
C600 1800 180 --- --- Terminal
Blocks &
Notes:
Wiring
Power
Circuit
Wire Terminal Tightening Torque Chart Protection
Part Number Contactor or Terminal Size Cable Size Maximum Applicable Max. Width for Tightening Torque Enclosures
Starter Ring Terminal
Tools
3NK4Qx 3NC4Q0 M10 300MCM (152mm2) 36.5mm 133-177 in.lbs., 15-20 Nm
3NK4Hx 3NC4H0 M10 300MCM (152mm2) 36.5mm 133-177 in.lbs., 15-20 Nm Pneumatics
3NC5F0 Appendix
3NK5Hx M12 400MCM (203mm2) 44.5mm 310-399 in.lbs., 35-45 Nm
3NC5H0
Product
Index
Part #
Index
Volume 13

Fuji Odyssey Series 3N
Overload Relays Selection Tables
A
B
+ =
3N Overload Relay
3N Contactor
Step 1. Select an Odyssey 3N contactor from Column A based on motor

voltage and horsepower.
Step 2. Select an Odyssey 3N overload relay from Column B to work with
the contactor selected in Step 1. The motor full load current (FLA) should be
within the adjustable current range of the overload relay.
220-240V 3-Phase Motor (60 to 150 hp)

Motor Rating A B
HP Amperage (FLA) Contactor
(See Note 1) Part Number Adjustable
Current Range
60 154 3NC4Q0x22 3NK4QN 110 to 160 Amps
75 192 3NC4H0x22 3NK4HQ 160 to 240 Amps
100 248 3NC5F0x22 3NK5HR 200 to 300 Amps
125 312 3NC5H0x22 3NK5HS 240 to 360 Amps
150 360 3NC5H0x22 3NK5HT 300 to 450 Amps
440-480V 3-Phase Motor (125 to 300 hp)

Motor Rating A B
HP Amperage (FLA) Contactor
(See Note 1) Part Number Adjustable
Current Range
125 156 3NC4Q0x22 3NK4QP 125 to 185 Amps
150 180 3NC4H0x22 3NK4HQ 160 to 240 Amps
200 240 3NC5F0x22 3NK5HR 200 to 300 Amps
250 302 3NC5H0x22 3NK5HS 240 to 360 Amps
300 361 3NC5H0x22 3NK5HT 300 to 450 Amps
Volume 13
e17-56 Motor Controls 1 - 80 0 - 633 - 0405

Fuji Odyssey Series 3N Overload Relays Company
Information
Systems
Overview
Programmable
Specifications Controllers
Ambient temperature Field I/O

compensator
Software
Overload relays are provided with an
ambient temperature compensator. Their C-more &
other HMI
characteristics limit current value changes
to approximately 10% as the ambient Drives
temperature changes between –5°C and
Soft
40°C. Starters
Motors &
Gearbox
Open-phase protection
Steppers/
Servos
3NK4Qx
Motor
Cold start Hot start Controls
80 80
60 60 Proximity
Sensors
30 30
20 20
Minutes
Photo
Minutes
10 10 Sensors
3 3
5 5
Limit
3 3 Switches
Tripping time
Tripping time
2 2
60 60
Encoders
40 40
30 30
20
Current
20
Sensors
10 10
3 3
6 Pressure
Seconds
6
Seconds
4 Sensors
4
3 3
2 2 Temperature
Sensors
1 1
0.8 0.8
0.6 0.6
0.4
Pushbuttons/
0.4 Lights
0.3 0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15 0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
Multiple of current setting Xin [A] Multiple of current setting Xin [A] Process
3NK4Hx, 3NK5Hx Relays/

Timers
Cold start Hot start
Comm.
80
80
60
60
Terminal
30
30 Blocks &
20
20 Wiring
Minutes
Minutes
10
3 10
3 Power
5
5
3
3 Circuit
Tripping time
2
Tripping time
2 Protection
60
60
40
40 Enclosures
30
30
20
20
Tools
10
10
3
3
6
Pneumatics
Seconds
6
Seconds
4
4
3
3
2
2 Appendix
1
1
0.8
0.8 Product
0.6
0.6 Index
0.4
0.4
0.3
0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
Part #
Multiple of current setting Xin [A] Multiple of current setting Xin [A] Index
Volume 13

Fuji Odyssey Series 3N Overload Relays
Terminal covers
NOTE: Larger terminal covers may require
some adjustment for proper fit.
SZ-WN8T SZ-WN10T SZ-WN11T
Odyssey Series Overload Relay Terminal Covers
Applicable Contactors,
Part number Price Description
Overload Relays
SZ-WN8T <---> 3NK4Qx overload relays
Terminal cover for load side.
SZ-WN10T <---> Prevents contact with electrified 3NK4Hx overload relays
contactor terminals.
SZ-WN11T <---> 3NK5Hx overload relays
Dimensions (mm)
3NK4Hx
3NK4Qx
Resetting bar
Reset button 47 47
117 Aux. terminal
169 Aux. terminal 47 47 M3.5
Aux. terminal 4.9 M3.5
12.5
Aux. 113 3 5.5 (NC)

M3.5 (NO)
12
terminal M3.5
(NO) (NC)
42
41
135.5
92
118
55
109
7 Main terminal
3.2 20 45 22 M10
25 155 138
115
47 47
154 4.7 119
Weight: 1.2kg
Weight: 1.85kg
3NK5Hx
169
Resetting bar
56 56
Wiring diagrams
125 Aux. 5.5 Aux. terminal
15
terminal M3.5
M3.5 (NC) 3NK4Qx 3NK4Hx, 3NK5Hx
3 (NO)
61
160.5
128
Main
3.2 terminal
81 56 56 M12
155 10
60 30
142
Weight: 2.3kg
Volume 13
e17-58 Motor Controls 1 - 80 0 - 633 - 0405

AutomationDirect HQ and mega-warehouse, just north of Atlanta, GA USA
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As the first industrial controls company to successfully use a telephone supported
direct sales catalog for PLC products, we learned that “the way it’s always been
done” approach is not necessarily the most efficient way. So we worked smarter
to develop in-house processes that maximized productivity to keep costs low.
Then we passed those savings on to our customers.
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And we’ve been voted tops in service by several other independent industry
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1-800-633-0405 www.automationdirect.com
GH Series IEC Motor Controls
The GH series of IEC contactors and bi- We offer individual components that allow Use contactors wherever you need a
metallic overload relays are manufactured you to use the contactor alone or to heavy-duty switching device with up to
by Europe’s leading maritime contactor assemble your motor starter using our three poles. Add up to eight auxiliary
company. Contactors for ocean-going thermal overload relays. You can also contact blocks for interlocks and feedback.
vessels are built to the most rigid specifica- combine a manual motor starter/protector Or use the optional mechanical interlock
tions. This same design technology carries for all-in-one protection. to create an inexpensive reversing
over to this line of industrial motor controls. contactor.
Actuator coils,
available in
Self-lifting pressure plate 120 and 220 VAC,
terminals make for quick 60Hz models,
wiring terminations. accommodate most
applications.
IEC sizes B through J

accommodate up to
40 hp motors.
Terminals are
IP20 rated to
protect fingers
from electrical
shock.
Top and side

DIN-rail mounting mounted
provides fast and auxiliary
easy installation. contacts offer
Panel mounting versatility for
holes are provided. space
requirements.
Volume 13
e17-60 Motor Controls 1 - 80 0 - 633 - 0405

GH Series Contactor Configurations Company
Information
Systems
Overview
Contactor Part Numbers
Programmable
Number of Contacts Additional Contacts Controllers
IEC FRAME Contactor Part Number Price Auxiliary Contacts Coil Voltage and
SIZE Model Main Included Frequency Maximum Contact Type of Additional
Block Arrangement Contact Block Field I/O
N.0 N.C.
Software
GH15BN-3-10A <---> 3 1 110-120VAC 50-60 Hz
GH15BN-3-01A <---> 3 1 110-120VAC 50-60 Hz C-more &
GH15BN other HMI
GH15BN-3-10B <---> 3 1 220-240VAC 50-60 Hz
GH15BN-3-01B <---> 3 1 220-240VAC 50-60 Hz Drives
GH15CN-3-10A <---> 3 1 110-120VAC 50-60 Hz Up to 8 auxiliary contacts

Soft
GH15CN-3-01A <---> 3 1 110-120VAC 50-60 Hz may be added to the contac- Starters
GH15CN Top mount
GH15CN-3-10B <---> 3 1 220-240VAC 50-60 Hz tor by utilizing the side Motors &
mount and top mount contact GH15T11 (1 N0 & 1 NC) Gearbox
GH15CN-3-01B <---> 3 1 220-240VAC 50-60 Hz
45 mm block assemblies.Though GH15T40 (4 N0)
GH15DN-3-10A <---> 3 1 110-120VAC 50-60 Hz
referred to as a top mount
Steppers/
GH15T31 (3 N0 & 1 NC) Servos
GH15DN-3-01A <---> 3 1 110-120VAC 50-60 Hz assembly, the GH15T mounts
GH15DN GH15T22 (2 N0 & 2 NC)
GH15DN-3-10B <---> 3 1 220-240VAC 50-60 Hz to the front of the contactor. Motor
Controls
GH15DN-3-01B <---> 3 1 220-240VAC 50-60 Hz
Side mount
Note: If using the BM0H Proximity
GH15ET-3-00A <---> 3 110-120VAC 50-60 Hz
mechanical interlock, the GH15S11 (1 N0 & 1 NC) Sensors
GH15ET
GH15ET-3-00B <---> 3 220-240VAC 50-60 Hz use of auxiliary contacts
are prohibited on that side Note: Auxiliary contact Photo
GH15FT-3-00A <---> 3 110-120VAC 50-60 Hz of each contactor. This Sensors
GH15FT blocks work with all
GH15FT-3-00B <---> 3 220-240VAC 50-60 Hz does not pertain to the frame sizes.
auxilliary contact built into Limit
GH15GT-3-00A <---> 3 120VAC 60 Hz the GH15BN, GH15CN and Switches
GH15GT GH15DN contactors.
GH15GT-3-00B <---> 3 240VAC 60 Hz
Encoders
GH15HT-3-00A <---> 3 120VAC 60 Hz
60 mm GH15HT Current
GH15HT-3-00B <---> 3 240VAC 60 Hz Sensors
GH15JT-3-00A <---> 3 120VAC 60 Hz
GH15JT Pressure
GH15JT-3-00B <---> 3 240VAC 60 Hz Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

GH Series 45 mm Contactor Specifications
45 mm Contactor Specification Guide
Contactor Model GH15BN GH15CN GH15DN GH15ET GH15FT
Insulation Voltage AC (V) 600 Volts AC
Max. UL Amps (AC3) note 1 (A) 9 12 16 25 32
Ampere Rating
AC1 Thermal Current (600V) note 2 (A) 30 30 40 45 50
200V (hp) 2 3 3 7.5 7.5
Maximum Power (hp) of Three- 230/240V (hp) 3 3 5 7.5 10
Phase Motors 460/480V (hp) 5 7.5 10 15 20
575V (hp) 7.5 10 15 20 25
Maximum Power (hp) of Single- 115V (hp) 5 5 1 2 2
Phase Motors 230/240V (hp) 1 2 3 3 5
230/240V (kW) 2.2 3 4 6.5 7.5
400V (kW) 4 5.5 7.5 11 15
Maximum Power (kW) of Three- 440/480V (kW) 4.7 6.4 9 12.5 16.5
Phase Motors AC3 Category note 1
500V (kW) 5.5 7.5 10 11 15
690V (kW) 5.5 7.5 7.5 11 15
Short Circuit Protection Fuses Type 2 Coordination note 3 (A) 20 25 32 40 50
Class J UL Rated Fuses
SCCR Rating (kA) kA 5 5 5 5 5
Auxiliary Contacts Electrical Capacity A600 note 4
Coil Voltage Operating Limits A.C. Pick-up 85-110% rated control voltage / A.C. Drop-out 20-75% rated control voltage
Average Coil Power Requirements / Coil current (A) = VA/Coil Voltage A.C. Pick-Up (VA) 80-100 / A.C. Sealed (VA) 9-12
Power Factor Pick-up .65 / Sealed .35
Coil Operating Time at Rated Coil Voltage Pick-up (ms) 10-25 / Drop-out (ms) 6-18
Maximum Operating Frequency (No-Load Operation) 3000 operations / hour
Mechanical Durability 10,000,000 operations
Electrical Durability 1,000,000 operations
Operating Ambient Temperature -25 to +55C (-13 to +131F)
Electrical Protection Degree IP20 (IP10 for power entry cables)
Mounting Screw or 35mm DIN rail
Line / Load 10 AWG 8 AWG
Wire Sizes
Control & Auxiliary Contacts #12-#14 AWG (stranded recommended)
Notes:
1. AC3 type loads consist of squirrel cage three-phase motors.
3. Type 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions,
the contactor or starter shall cause no danger to persons or installation and shall be suitable for further use. The risk of minor contact welding is possible.
Volume 13
e17-62 Motor Controls 1 - 80 0 - 633 - 0405

GH Series 60 mm Contactor Specifications Company
Information
Systems
Overview
60 mm Contactor Specification Guide Programmable

Controllers
Contactor Model GH15GT GH15HT GH15JT
Insulation Voltage AC (V) 600 Volts AC Field I/O
Max. UL Amps (AC3) note 1 (A) 40 50 63

Ampere Rating Software
AC1 Thermal Current (600V) note 2 (A) 63 80 100
200V (hp) 10 15 15 C-more &
other HMI
Maximum Power (hp) of Three-Phase 230/240V (hp) 10 15 20
Motors 460/480V (hp) 25 30 40 Drives
575V (hp) 30 40 50 Soft

115V (hp) 3 3 5 Starters
Maximum Power (hp) of Single-Phase
Motors 230/240V (hp) 5 7.5 10 Motors &
230/240V (kW) 11 12.5 18.5 Gearbox
400V (kW) 18.5 22 30 Steppers/

Maximum Power (kW) of Three-Phase 440/480V (kW) 21 25 33 Servos
Motors AC3 Category note 1
500V (kW) 18.5 22 30 Motor
Controls
690V (kW) 18.5 22 30
Short Circuit Protection Fuses Class J Type 2 Coordination note 3 (A) 63 80 100 Proximity
UL Rated Fuses Sensors
SCCR Rating (kA) kA 5 5 5 Photo

Sensors
Coil Voltage Operating Limits A.C.Pick-up 85-110% rated control voltage / A.C. Drop-Out 20-75% Limit
rated control voltage Switches
Average Coil Power Requirements / Coil current (A) = VA/Coil Voltage A.C. Pick-up (VA) 250 / A.C. Sealed (VA) 18
Encoders
Power Factor Pick-up .54 / Sealed .35
Coil Operating Time at Rated Coil Voltage Pick-up (ms) 12-30 / Drop-out (ms) 6-15 Current
Sensors
Maximum Operating Frequency (No-Load Operation) 3000 operations / hour
Mechanical Durability 10,000,000 operations Pressure
Sensors
Electrical Durability 1,000,000 operations
Operating Ambient Temperature -25 to +55C (- 13 to +131F) Temperature
Sensors
Electrical Protection Degree IP20 (IP10 for power entry cables)
Mounting Screw or 35mm DIN rail Pushbuttons/
Lights
Line / Load #3-#12 stranded
Wire Sizes Process
Control & Auxiliary Contacts #12 - #16 AWG (stranded recommended)
Relays/
Notes Timers
1. AC3 type loads consist of squirrel cage three phase motors.
Comm.
3. Type 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions, Terminal
the contactor or starter shall cause no danger to persons or installations, and shall be suitable for further use. The risk of minor contact welding is possible. Blocks &
Wiring
Power
Contactors Circuit
Protection
Enclosures
GH15ET3-00 Tools
GH15BN3-10 GH15BN3-01 GH15FT3-00 Pneumatics

GH15CN3-10 GH15CN3-01 GH15GT3-00 (1)
Appendix
GH15DN3-10 GH15DN3-01 GH15HT3-00 (1)
GH15JT3-00 (1) Product
Index
Part #
Index
Volume 13

GH Series Contactor Dimensions
Dimensions (Inches)
Contactor Type Contactor accessories
Product IEC Size Wide High Deep Mounting Shipment Weight
A B C D E E1 F G in Pounds
BN-DN 1.77 3.15 3.35 1.38 2.36 .3 4.57 .47 1.3
Contactors ET-FT 1.77 3.15 3.58 1.38 2.36 .3 4.8 .47 1.4
GT, HT, JT 2.36 4.49 4.29 1.97 3.94 — 5.51 .47 2.0
GH15BN, GH15CN and GH15DN Mntg. Holes for

M4 or #8 Screws Auxiliary contacts
Mntg. for DIN rail
Mntg. for DIN rail
Auxiliary contacts are designed for installa-
Auxiliary Contacts tion on the GH series contactors. The
snap-on design makes them quick and easy
E1
to install.
B
The bifurcated contact blocks feature silver
E
nickel alloy contacts.
Auxiliary Contacts
D
C
A G Part Number Price Description Mounting
F GH15T11 <---> 1 NO 1 NC Top
GH15T22 <---> 2 NO 2 NC Top
GH15ET, GH15FT, GH15GT, GH15HT and GH15JT GH15T31 <---> 3 NO 1 NC Top
Mntg. Holes for
M4 or #8 Screws GH15T40 <---> 4 NO Top
Mntg. for DIN rail GH15S11 <---> 1 NO 1 NC Side

Auxiliary Contacts Contacts rated A600 per NEMA ICS 5-2000. For more info, refer
to Control Circuit Contact Electrical Ratings, page 17-77.
E1
B
Replacement coils
(for 45 mm frame only)
C D
A G Replacement coils for the 110/120V and
220/240V units are available
F
Auxiliary
AUXILIARY Contact Blocks
CONTACT BLOCKS Replacement Coils
GH15T11 GH15T22 GH15T31 GH15T40 GH15S11
Part Number Price Description
B01-A-120 <---> 110/120V 50/60 Hz
B01-B-240 <---> 220/240V 50/60 Hz
(3) (4) Note: These coils do not work with
(fitted on left side) (fitted on right side) GH15GT, GH15HT and GH15JT.
Mechanical interlock
BM0H
BM0H
Mechanical interlocks connect two contac-
GH15xx GH15xx tors horizontally. When one contactor is
energized, the other contactor is mechani-
cally prohibited from making, even though
it may be energized. The mechanical inter-
locks work with 45 and 60 mm contactors.
Mechanical interlock
Part Number Price Description Mounting
Mechanical
BM0H <--->
interlock
Side
15mm
Volume 13
e17-64 Motor Controls 1 - 80 0 - 633 - 0405

Adjustable Overloads for GH Series Contactors Company
Information
Systems
RTD32 for 45 mm Overview
Contactors Programmable
Controllers
Adjustable
current Tamper-resistant
range cover Field I/O
Software
Test function C-more &

other HMI
Manual
Drives
Stop
button Manual / Soft
Auto reset Starters
Motors &
Gearbox
Auxiliary Steppers/
Servos
contacts
Motor
Controls
Proximity
Sensors
IP20 finger Secure mounting Photo
protection to 45mm contac- Sensors
tors Limit
Switches
RTD65 for 60 mm Encoders
Contactors Current
Sensors
Manual
Pressure
reset Sensors
Adjustable Temperature
overload Sensors
relays for 45 mm Pushbuttons/

and 60 mm contactors Lights
The RTD32 and RTD65 adjustable motor overload relays Process
are designed to attach directly to the GH Series 45 mm

Relays/
and 60 mm contactors. By combining the contactor with an Timers
overload relay, you have a motor starter solution at a fraction of
Comm.
the cost of the competition.
Terminal
Blocks &
Wiring
RTD65 overload relay RTD32 overload relay
for 60 mm contactors for 45 mm contactors Power
• Four sizes for motor currents • 16 sizes for motor currents Circuit
from 20 to 65 amps from 0.4 to 32 amps Protection
• Units come with N.O. and N.C. • Units come with N.O. and N.C. Enclosures
Auxiliary auxiliary contacts auxiliary contacts
IP20 finger contacts • Mount directly to 60 mm • Mount directly to 45 mm Tools
protection contactors contactors
Pneumatics
• Class 10 trip curve • Class 10 trip curve
• UL/CUL listed, CE • UL/CUL listed, CE
Adjustable Appendix
current Product
range Index
Part #
Index
Volume 13

Overload Dimensions for GH Series Contactors
IEC terminal designations
(Manual - Auto Reset) RTD65 (Manual - Auto Reset)

RTD32
45 mm contactor and overload dimensions (mm)
Trip curve
for 45 and 60 mm
overloads
GH15BN...FT + RTD32
60 mm contactor and overload dimensions (mm)
Note: Curves show tripping time (average value)

versus multiples of setting current Ir.
Tripping starting from cold
Tripping starting from hot
Supplementary terminal
GH15GT ... JT + RTD65 block for 40-52A,
52-65A range only
Volume 13
e17-66 Motor Controls 1 - 80 0 - 633 - 0405

GH Series Contactor/Overload Selection Guide Company
Information
Systems
Overview
Programmable
Step 1 Select your motor’s FLA (Full Load Controllers
Amperage) from column A.
Step 2 Follow across to column B to find your Field I/O
contactor size. Check the maximum amperage Software

rating for that contactor. Ranges overlap and
C-more &
you may have to go to the next larger size. other HMI
Step 3 After selecting your contactor, follow Drives

across to Column C to find your overload
Soft
relay model number. Starters
Step 4 Order the contactor and overload Motors &

Gearbox
relay, any desired auxiliary contacts, then
assemble and install your motor starter. Steppers/
Servos
Motor
Controls
Proximity
Sensors
Motor Contactor and Overload Relay Selection Guide (When Motor FLA is Known)
A B C Photo
Price IEC Contactor Frame Size Sensors
Current Range Motor FLA Contactor Model Overload Relay
Limit
0.4 to 0.6A RTD32-60 <---> Switches
0.6 to 0.9A RTD32-90 <--->
Encoders
0.8 to 1.2A RTD32-120 <--->
1.2 to 1.8A RTD32-180 <---> Current
GH15BN up to maximum FLA of 9A Sensors
1.8 to 2.7A RTD32-270 <--->
2.7 to 4.0A RTD32-400 <---> Pressure
Sensors
4.0 to 6.0A RTD32-600 <--->
6.0 to 9.0A RTD32-900 <---> Temperature
45 mm frame size Sensors
8.0 to 11.0A RTD32-1100 <--->
GH15CN up to 12A FLA
10.0 to 14.0A RTD32-1400 <---> Pushbuttons/
Lights
10.0 to 14.0A RTD32-1400 <--->
GH15DN up to 16A FLA
13.0 to 18.0A RTD32-1800 <---> Process
13.0 to 18.0A RTD32-1800 <---> Relays/

17.0 to 24.0A GH15ET up to 25A FLA RTD32-2400 <---> Timers
22.0 to 32.0A RTD32-3200 <---> Comm.

22.0 to 32.0A GH15FT up to 32A FLA RTD32-3200 <--->
Terminal
20.0 to 28.0A RTD65-2800 <---> Blocks &
GH15GT up to 40A FLA Wiring
28.0 to 42.0A RTD65-4200 <--->
28.0 to 42.0A RTD65-4200 <---> Power
GH15HT up to 50A FLA 60 mm frame size
40.0 to 52.0A RTD65-5200 <--->
Circuit
40.0 to 52.0A RTD65-5200 <---> Protection
GH15JT up to 63A FLA
52.0 to 65.0A RTD65-6500 <--->
Enclosures
Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

MS Series Motor Starter/Protector Specifications
Specifications
General
Standards IEC 947, EN 60947, VDE 0660, EN 60204, VDE 0113
Approvals UL
Impact Resistance at 20 ms Duration 20g
Ambient Temperature -25 to 50 °C (open) -25 to 40 °C (enclosed)
Climactic Class IEC 68-2-3, IEC 68-2-30
Weight 0.55 lb (250g)
Protection Degree IP 20
Main Circuits
Insulation Voltage 690V
Insulation Impulse Voltage 6kV
Thermal Current 25A
Utilization Category AC3
Wire Size Maximum 14-10 AWG
Terminal Torque Specification 2 N·m
Auxiliary Contact
Shunt release Insulation Voltage 500V
Shunt releases are used for electrically trip-
Thermal Current 6A
ping the MSP. These units are easily
installed inside the MSP and are offered in Operational Current: 230V 3.5A
120 and 220/240 volt AC versions. 400V 2A

500V 1.5A
Undervoltage release Maximum Fuse Size 6A
Undervoltage releases are also installed Wire Size Maximum 18-14 AWG
inside the MSP and trip the device when Note: Phase loss protection only works under load.
The phase loss protection is a product of the thermal overload protection circuitry.
the monitored voltage drops below a spec-
Dimensions and installation data for these products are available on our website, listed under Tech
ified level. This is to protect the motor from Support/technical and application notes/motor controls/contactors and starters/ Application Data for MS25 manual
damage when a low voltage situation starter.
occurs. Undervoltage releases may be
wired to monitor voltage at point, but are Phase loss protection
typically wired to two of the incoming lines Phase loss protection is integral to the MSP
to the motor circuit. Undervoltage releases overload protection system. Phase loss
are not to be confused with the MSP’s protection works by detecting unequal
internal phase loss protection. current in each of the phases. A mechan-
Note: A shunt release and undervoltage ical device senses the difference in the
release cannot be installed in the same position of the bi-metallic overload strips
MSP. and trips the MSP when this occurs. For
proper phase loss detection, the MSP must
be sized and adjusted to the motor it is
protecting. The phase loss protection
works only when the motor is running, and
is a product of the thermal overload
protection circuitry.
Dimensions (mm) Note: The MSP provides magnetic short
circuit protection as well as thermal over-
auxiliary
switch
load protection under IEC 60947 require-
(optional) ments. NEC 430 may require a short circuit
protection device upstream from the MSP.
It is the responsibility of the user to comply
80
35
with applicable codes and requirements.

Motor starter/protector combination consisting
of a contactor, MSP with optional MS25-PS11
45 9 4 43 auxiliary contact and a UMP45 adapter plate.
73.5 Components are sold separately.
83
Volume 13
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MS Series MSP Selection Guide Company
Information
Systems
Overview
Choose your motor starter/protector Motor Starter/Protector and Accessories
according to the FLA rating on your Programmable
Part Number Price Description Controllers
motor data plate. Refer to the charts on
the following page. MS25-16 <---> Motor starter protector with thermal overload release, setting range from 0.1 to 0.16A
MS25-25 <---> Motor starter protector with thermal overload release, setting range from 0.16 to 0.25A Field I/O
Accessories MS25-40 <---> Motor starter protector with thermal overload release, setting range from 0.25 to 0.4A
Software
MS25-63 <---> Motor starter protector with thermal overload release, setting range from 0.4 to 0.63A
To complete your motor starter/ protector, C-more &
there are several accessories that may be MS25-100 <---> Motor starter protector with thermal overload release, setting range from 0.63 to 1A
other HMI
used. The Auxiliary Switch (contact) has MS25-160 <---> Motor starter protector with thermal overload release, setting range from 1 to 1.6A
Drives
one normally open contact and one MS25-250 <---> Motor starter protector with thermal overload release, setting range from 1.6 to 2.5A
normally closed contact. The Shunt MS25-400 <---> Motor starter protector with thermal overload release, setting range from 2.5 to 4A Soft
Release trips when voltage is applied MS25-630 <---> Motor starter protector with thermal overload release, setting range from 4 to 6.3A
Starters
(120V or 220V). With the Undervoltage

Release, your motor is protected from a MS25-1000 <---> Motor starter protector with thermal overload release, setting range from 6.3 to 10A Motors &
Gearbox
low voltage situation. MS25-1600 <---> Motor starter protector with thermal overload release, setting range from 10 to 16A
Steppers/
MS25-2000 <---> Motor starter protector with thermal overload release, setting range from 16 to 20A Servos
MS25-2500 <---> Motor starter protector with thermal overload release, setting range from 20 to 25A
Motor
MS25-PS11 <---> Auxiliary Switch, 1 N.O. contact, 1 N.C. contact Controls
MS25-A120 <---> 120V/60Hz Shunt Release

Proximity
MS25-A220 Discontinued 220V/60Hz Shunt Release Sensors
MS25-U220 <---> 220V/60Hz UnderVoltage Release Photo

Sensors
MS25-U440 <---> 440V/60Hz UnderVoltage Release
UMP45 <---> Din Rail Adapter Plate Limit
Switches
Encoders
Current
Sensors
MS25 Series Motor Starter/Protector Short Circuit Instantaneous Trip Current and Backup Fuse Recommendations Pressure
Sensors
Manual Starter/ Short Circuit Short Circuit Breaking Capacity (kA) Max Back-Up Fuses Class CC or Class J 2 Temperature
Protector Part Number Trip Current 1 Sensors
220/240VAC 460/480VAC 500 VAC 690 VAC 230 VAC 400 VAC 500 VAC 690 VAC
Pushbuttons/
MS25-16 2 50 50 50 50 * * * * Lights
MS25-25 3 50 50 50 50 * * * *
Process
MS25-40 5 50 50 50 50 * * * *
Relays/
MS25-63 8 50 50 50 50 * * * * Timers
MS25-100 12 50 50 50 50 * * * *
Comm.
MS25-160 20 50 50 50 50 * * * *
Terminal
MS25-250 33 50 50 3 2.5 * * 25 20 Blocks &
Wiring
MS25-400 44 50 50 3 2.5 * * 35 25
MS25-630 75 50 50 3 2.5 * * 50 35 Power
MS25-1000 120 50 6 3 2.5 * 80 50 35 Circuit

Protection
MS25-1600 160 6 4 2.5 2 63 80 63 35
MS25-2000 230 6 4 2.5 2 63 80 63 50 Enclosures
MS25-2500 270 6 4 2.5 2 63 80 63 50 Tools
Note 1: The short-circuit trip is the current at which the device will instantly trip via the electromagnetic trip Pneumatics
circuitry within the MSP.The short circuit breaking capacity is the total branch circuit supply current that the device can safely protect. Fields marked
with an asterisk indicate that the device can safely handle any supply current with output fusing. Appendix
Note 2: The trip currents and back-up fuses are per IEC 60947. Local codes and regulations may require
additional short circuit protection. Consult codes applicable to your application. Product
Index
Part #
Index
Volume 13

GH Series Contactor/MSP Selection Guide
Step 1: Select your motor FLA (full load amperage) from column A. Step 3: After selecting your contactor, go to column C to find your motor
Step 2: Go to column B to find your contactor model. Check the maximum starter/protector.
amperage rating for that contactor. Ranges overlap and you may Step 4: Order the motor starter/protector, contactor or any other acces-
have to go to the next larger size. sories.
Motor Contactor and Motor Starter/Protector (MSP) Selection Guide (when motor FLA is known)
A B C
Current Range Motor Starter/Protector IEC Frame Size Special Assembly Note
Motor FLA Contactor Model Part Number
0.1 to 0.16 A MS25-16
0.16 to 0.25 A MS25-25
0.25 to 0.4 A MS25-40
0.4 to 0.63 A MS25-63
0.63 to 1 A MS25-100
GH15BN Up to 9A FLA
0.1 to 1.6 A MS25-160
Note: A DIN rail adapter plate is needed for assembly of the
1.6 to 2.5 A MS25-250 contactor and motor starter/protector. This plate allows two
45 mm frame size
2.5 to 4 A MS25-400 DIN rail devices to be mounted together as an assembly to
one piece of DIN rail. The part number is UMP45.
4 to 6.3 A MS25-630
6.3 to 10 A MS25-1000
10.0 to 16 A GH15CN Up to 12 A FLA MS25-1600
10.0 to 16.0 A GH15DN Up to 16A FLA MS25-1600
16.0 to 20.0 A MS25-2000
GH15ET Up to 25A FLA
20.0 to 25.0 A MS25-2500
The following charts are to be used as a guideline only. Motor control devices should be sized using the motor FLA (full load amperage) rat-
ing. It is the user’s responsibility to size the motor starter/protector properly.
Step 1: Select your motor horsepower rating in column A based on the rating from the motor data plate or spec. sheet.
Step 2: Go to column B to find your contactor model. Check the maximum amperage rating for that contactor. Ranges overlap and you may need to go
to the next larger size.
Step 3: After selecting your contactor, go to column C to find your motor starter/protector.
Motor Contactor and MSP Selection Guide for 440-480 Volt Three-Phase Motor Control
A B C
Motor Motor Starter/Protector IEC Frame Size Special Assembly Note
Horsepower Contactor Model Part Number
1/2 MS25-160
3/4 MS25-160
1 MS25-250
1 1/2 GH15BN Up to 9A FLA MS25-400
2 MS25-400 contactor and motor starter/protector. This plate allows two
45 mm frame size DIN rail devices to be mounted together as an assembly to
3 MS25-630 one piece of DIN rail. The part number is UMP45.
5 MS25-1000
7 1/2 GH15CN Up to 12A FLA MS25-1600
10 GH15DN Up to 16A FLA MS25-1600
15 GH15ET Up to 25A FLA MS25-2500
Motor Contactor and MSP Selection Guide for 230-240 Volt Three-Phase Motor Control
A B C
Motor Motor Starter/Protector IEC Frame Size Special Assembly Note
Horsepower Contactor Model art Number
1/2 MS25-250
3/4 MS25-400
1 GH15BN Up to 9A FLA MS25-400
1 1/2 MS25-630 contactor and motor starter/protector. This plate allows two
45 mm frame size DIN rail devices to be mounted together as an assembly to
2 MS25-1000 one piece of DIN rail. The part number is UMP45
3 GH15CN Up to 12A FLA MS25-1000
5 GH15DN Up to 16A FLA MS25-1600
7 1/2 GH15ET Up to 25A FLA MS25-2500
Volume 13
e17-70 Motor Controls 1 - 80 0 - 633 - 0405

Starters and Contactors Overview Company
Information
Systems
Overview
Starter/contactor Programmable
Controllers
features and
specifications Field I/O
Software
• EN60947-4-1 IEC 947-4-1 compliance
(international standard for low voltage C-more &
other HMI
switchgear and control devices)
• UL-listed and CSA-certified Drives
• 45 mm frame rated maximum 20 hp at
460V; highest horsepower rating in a Soft
Starters
compact, space-saving design
• Long-life twin break, silver cadmium Motors &
oxide contacts for excellent conductivity Gearbox
and superior resistance to welding and Steppers/

arc erosion Servos
• 45 mm open contactors, sizes A-F, with
Motor
DIN-rail or universal base mounting Controls
• DIN rail release mechanism:
conveniently located on line side of Proximity
Sensors
contactor
• Designed to 2,000,000 electrical and Photo
Sensors
20,000,000 mechanical operations at
maximum hp ratings through 20 hp at Limit
460V. Adequate for most general duty Switches
control applications.
Encoders
• Contactor and terminal markings conform
to CENELEC EN50011. Current
Sensors
• Holding circuit contact(s) supplied
Cutler-Hammer’s Freedom series of IEC standard Pressure
contactors feature a compact space
Starter overview • Lugs supplied standard on sizes A-F Sensors
saving design. The Cutler-Hammer AE16 Series IEC • Tape wound coil
Temperature
starters are full voltage magnetic starters • Straight-through wiring Sensors
Components that meet IEC 60947 are
more reliable, of higher quality, and are used for starting polyphase induction Pushbuttons/
better matched to their intended applica- motors. These starters also provide Lights
tion. protection to the motor against running or

Process
stalled overcurrents.
Contactor overview The 45 mm frame starters can handle up Relays/
Timers
to 20 hp at 460V. They are easily DIN-rail
The Cutler-Hammer CE15 Freedom
mountable in either the vertical or hori- Comm.
Series IEC contactors offer big contactor
zontal upright position.
ratings in a compact frame. The 45 mm Terminal
frame contactors can handle up to 20 hp Starters are comprised of a contactor, Blocks &
Wiring
at 460V. They are easily DIN-rail mount- overload relay and heater packs (sold
able in either the vertical or horizontal separately). The overload relays have FLA Power
upright position. Note: There is not adjustable dials.
Circuit
enough space to assemble two contactors Protection
into a reversing contactor.
Enclosures
Tools
Pneumatics
Appendix
Product
Index
Part #
Index
Volume 13

Thermal Overload Relays Overview
Overload relays are provided to protect • Trip-free mechanism
• Electrically-isolated N.O. or N.C. contacts Thermal Overload Relays
motors, motor control apparatus and
motor-branch circuit conductors against • Overload trip indication IEC Max.
Amps No. of Poles Open Type
excessive heating due to motor overloads • Fingerproof terminals to reduce
and failure to start. possibility of shock A-F 32 3 C306DN3B
The C306 overload relay is designed for • UL-listed, CSA-certified, NEMA-compliant Price: <--->
use with the Cutler-Hammer series non-
reversing contactors. Overload
1.0 service factor
relay setting
Time-current
characteristics FLA dial adjustment
The time-current characteristics of an For motors having a 1.15 service factor,
overload relay define its operating time at rotate the FLA adjustment dial to corre-
various multiples of its current setting. spond to the motor’s FLA rating. Estimate
Underwriters Laboratory (UL) performs the dial position when the motor FLA falls
tests in accordance with NEMA Standards between two letter values, as shown in the
and the NEC as follows: example.
• When tested at 100 percent of its current For motors having a 1.0 service factor, or
rating, the overload relay shall trip ulti- to meet IEC 947 requirements, rotate the
1.15 service factor
mately. FLA dial one-half of a position counter-
• When tested at 200 percent of its current clockwise (CCW). Heater packs sold separately
rating, the overload relay shall trip in not

more that eight minutes.
Manual/automatic reset
• When tested at 600 percent of its current The overload relay is factory set at M for A 9.14
rating, the overload relay shall trip in not manual reset operation. For automatic
more that 10 or 20 seconds, depending on reset operation, turn the reset adjustment B 10.8
the class of the relay. dial to the A position, as shown in the C 12.4
illustration. Automatic reset is not intended D 14.0
Definitions for two-wire control devices.
Current rating: the minimum current at
Test for trip indication Example of 12.0 FLA setting for heater pack number H2011B showing
which the relay will trip. Per NEC, an position for 1.0 or 1.15 service factor motors.
overload must ultimately trip at 125% of To test overload relay for trip indication
FLA current (heater) setting for a 1.15 when in manual reset, pull out the blue
service factor motor, and 115% FLA for a RESET button. An orange flag will appear
1.0 service factor motor. Current setting: indicating that the device has tripped.
the FLA (Full Load Amperage) of the motor Push RESET button in to reset.
and thus the overload heater pack setting. Example of setting of manual reset.
Example: 600% of current rating is

defined as 750% (600 X 1.25) of FLA Class 20 overload relay 25ºC Overload terminals
current (heater) setting for a 1.15 service
factor motor. A 10A heater setting must open rating 95/96 and 98/97
Overload Tripped
trip in 20 seconds or less at 75A motor Overload Tripped
Black/
current for a Class 20 relay. White
X1
Thermal overload Black

X2
relays feature: Trip time

From
Black
1
Black/White
cold start 98
• Selectable manual or automatic reset (seconds)
operations 97
• Interchangeable Class 20 heater packs Overload 1

From 96
98
±24% to match motor FLA and calibrated hot start Reset 97
for 1.0 and 1.15 service factors 95
Overload
(ordered separately) Wire “C” 96
Reset
• Integral load lugs which allow field wiring 95
prior to heater pack installation
Wire “C”
• Single-phase protection
• Bimetallic, ambient compensated Warning: To provide continued protection against fire
operation Multiples of current setting or shock hazard, the complete relay must be replaced
if burnout of the heater element occurs.
Volume 13
e17-72 Motor Controls 1 - 80 0 - 633 - 0405

Motor Control Accessories Company
Information
Systems
Overview
Standard Trip-Class 20 Heater Packs Programmable

Controllers
Part Number Motor Full Load Ampere Rating Dial Position

(Three heater packs) Price Max.
Amps Field I/O
A B C D
Software
H2001B-3 <---> 32 .254 .306 .359 .411
H2002B-3 <---> 32 .375 .452 .530 .607 C-more &
other HMI
H2003B-3 <---> 32 .560 .676 .791 .907
Drives
H2004B-3 <---> 32 .814 .983 1.15 1.32
H2005B-3 <---> 32 1.20 1.45 1.71 1.96 Soft
Heater packs H2006B-3 <---> 32 1.79 2.16 2.53 2.90
Starters
Heater packs are used with the H2007B-3 <---> 32 2.15 2.60 3.04 3.49 Motors &
Gearbox
C306DN3B overload relay. The load lugs
are built into the overload base to allow H2008B-3 <---> 32 3.23 3.90 4.56 5.23
Steppers/
load wiring prior to heater pack installa- H2009B-3 <---> 32 4.55 5.50 6.45 7.40 Servos
tion. Heater packs come in packs of H2010B-3 <---> 32 6.75 8.17 9.58 11.0 Motor
three. Controls
H2011B-3 <---> 32 9.14 10.8 12.4 14.0
H2012B-3 <---> 32 14.0 16.9 19.9 22.8 Proximity
Sensors
H2013B-3 <---> 32 18.7 22.7 26.7 30.7
Photo
H2014B-3 <---> 32 23.5 28.5 33.5 38.5 Sensors
Contactor Mounting Limit

Switches
terminal markings adapters
Encoders
Contactor terminals are identified by a DIN-rail and panel
two-digit number in accordance with mounting adapters are Current
Sensors
international standards approved by required when over-
CENELEC (European Committee for load relays need to be separately Pressure
Electrotechnical Standardization). This mounted due to space requirements. The Sensors
Auxiliary contacts distinctive number is marked on the top terminal base adapter includes line termi-
Temperature
Auxiliary contacts are designed for instal- nameplate and designates the type and nals and connects with the overload Sensors
lation on the Cutler-Hammer Freedom quantity of built-in auxiliary contacts. The relays.
first digit indicates the quantity of N.O. Pushbuttons/
series contactors and starters. The snap- Lights
on design makes them quick and easy to contacts and the second digit indicates Mounting Adapters
install. the quantity of N.C. contacts. Example: Part Number Price Description Process
The bifurcated (i.e. contact is split into two 10E indicates a contactor with one N.O.
and no N.C. auxiliary contacts (factory C306TB1 <---> Mounting Adapter for 32 Amp Relays/
fingers for redundant contact) design of Overload Relay Timers
the contact blocks features silver supplied). In addition, all terminals

cadmium alloy contacts. conform to both CENELEC and NEMA Comm.
requirements. Auxiliary contact terminals Terminal

use the first digit to indicate location and Blocks &
Wiring
the second digit to indicate status (1-2
means N.C. and 3-4 means N.O.) Power
Example: 13-14 indicates the first auxil-
iary contact and it is a N.O. See the Circuit
Protection
diagram to the left for the contact label.
Enclosures
Tools
Pneumatics
Auxiliary Contacts
Appendix
Part Number Price Description
C320KGS3 <---> 1 N.O. and 1 N.C. Product
Index
Auxiliary Contacts
C320KGS1 <---> 1 N.O.
Part #
Index
Volume 13

CE15 Contactor Specifications
45 mm Cutler-Hammer CE15 Contactor Specifications
Contactor Model CE15AN CE15BN CE15CN CE15DN CE15EN CE15FN
Insulation Voltage AC (V) 690 Volts AC
Max. UL Current (AC3) note 1 (A) 7 10 12 18 25 32
Ampere Rating
AC1 Thermal Current (600V) note 2 (A) 20 20 20 32 32 32
200V (hp) 1.5 2 3 5 5 7.5
Maximum Power (hp) of Three- 230/240V (hp) 1.5 2 3 5 7.5 10
Phase Motors 460/480V (hp) 3 5 7.5 10 15 20
575V (hp) 5 7.5 10 15 20 25
Maximum Power (hp) of Single- 115V (hp) 0.25 0.5 0.5 1 2 2
Phase Motors 230/240V (hp) 0.5 1 2 3 3 5
230/240V (kW) 1.1 1.5 2.2 4 5.5 7.5
415/440V (kW) 2.2 4 5.5 7.5 11 15
Maximum Power (kw) of Three- 500/550V (kW) 2.2 4 5.5 7.5 11 15
500V (kW) 4 5.5 7.5 11 15 18.5
600V (kW) 1.5 2.2 4 5.5 7.5 10
Coil Voltage Operating Limits A.C.Pick-Up 85-110% Rated Control Voltage / A.C. Drop-Out 20-75% Rated Control Voltage
Average Coil Power Requirements / Coil current (A) = VA/Coil Voltage A.C. Pick-Up (VA) 80-100 / A.C. Sealed (VA) 9-12
Power Factor Pick-Up .65 / Sealed .35
Coil Operating Time at Rated Coil Voltage Pick-Up (ms) 10-25 / Drop-Out (ms) 6-18
Maximum Operating Frequency (No-Load Operation) 3000 Operations / Hour
Mechanical Durability 10,000,000 Operations
Electrical Durability 1,000,000 Operations
Operating Ambient Temperature -25° to +55°C
Electrical Protection Degree IP20 (IP10 for GH15ET and GH15FT)
Mounting Screw or 35mm DIN Rail
Line / Load #10 - #14 AWG stranded recommended #14 - #8 stranded recommended
Wire Sizes
Control & Auxiliary Contacts #12 - #14 AWG (stranded recommended)
Line/Load Tighting Torque Nm (Inch Pounds) 7 7 7 15 15 15
Notes
3. Type 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions, the contactor or starter shall cause no
danger to persons or installations and shall be suitable for further use. The risk of minor contact welding is possible.
Cutler-Hammer CE15 Series Contactor Part Numbers

Cutler- Number of Contacts Additional Contacts
IEC FRAME Hammer Part Number Price Auxiliary Contacts Coil Voltage and
SIZE Contactor Main Included Frequency Maximum Contact Type of Additional
Model Block Arrangement Contact Block
N.0 N.C.
CE15AN4AB <---> 4 110-120VAC 50-60Hz
CE15AN
CE15AN4BB <---> 4 220-240VAC 50-60Hz
CE15BN4AB <---> 4 110-120VAC 50-60Hz
CE15BN
CE15BN4BB <---> 4 220-240VAC 50-60Hz
CE15CN4AB <---> 4 110-120VAC 50-60Hz
Up to two auxiliary contact
CE15CN Side mount
CE15CN4BB <---> 4 220-240VAC 50-60Hz blocks may be added to
45 mm CE15 contactors (one per
C320KGS3: 1 N.O. / 1 N.C.
CE15DNS3AB <---> 3 1 110-120VAC 50-60Hz
C320KGS1: 1 N.O. / 1 N.C.
CE15DN side).
CE15DNS3BB <---> 3 1 220-240VAC 50-60Hz
CE15ENS3AB <---> 3 1 110-120VAC 50-60Hz
CE15EN
CE15ENS3BB <---> 3 1 220-240VAC 50-60Hz
CE15FNS3AB <---> 3 1 110-120VAC 50-60Hz
CE15FN
CE15FNS3BB <---> 3 1 220-240VAC 50-60Hz
Note: Holding circuit contact(s) supplied standard: a N.O. auxiliary contact block is mounted on the right-hand side. (On Sizes A-C, contact occupies fourth power pole
position - no increase in width.)
Volume 13
e17-74 Motor Controls 1 - 80 0 - 633 - 0405

AE16 Starter Specifications Company
Information
45 mm Cutler-Hammer AE16 Starter Specifications Systems

Overview
Starter Model AE16AN AE16BN AE16CN AE16DN AE16EN AE16FN
Programmable
Insulation Voltage AC (V) 690 Volts AC Controllers
Max. UL Current (AC3) note 1 (A) 7 10 12 18 25 32
Ampere Rating
AC1 Thermal Current (600V) note 2 (A) 20 20 20 32 32 32 Field I/O
200V (hp) 1.5 2 3 5 5 7.5
Software
Maximum Power (hp) of Three- 230/240V (hp) 1.5 2 3 5 7.5 10
Phase Motors 460/480V (hp) 3 5 7.5 10 15 20 C-more &
other HMI
575V (hp) 5 7.5 10 15 20 25
Maximum Power (hp) of Single- 115V (hp) 0.25 0.5 0.5 1 2 2 Drives
Phase Motors 230/240V (hp) 0.5 1 2 3 3 5
Soft
230/240V (kW) 1.1 1.5 2.2 4 5.5 7.5 Starters
415/440V (kW) 2.2 4 5.5 7.5 11 15

Motors &
Maximum Power (kw) of Three- 500/550V (kW) 2.2 4 5.5 7.5 11 15 Gearbox
500V (kW) 4 5.5 7.5 11 15 18.5
Steppers/
600V (kW) 1.5 2.2 4 5.5 7.5 10 Servos
Auxiliary Contacts Electrical Capacity A600 note 4 Motor

Coil Voltage Operating Limits A.C.Pick-Up 85-110% Rated Control Voltage / A.C. Drop-Out 45% Rated Control Voltage Controls
Average Coil Power Requirements / Coil current (A) = VA/Coil Voltage A.C. Pick-Up (VA) 80-100 / A.C. Sealed (VA) 7.5-10 Proximity
Power Factor Pick-Up .65 / Sealed .35 Sensors
Coil Operating Time at Rated Coil Voltage Pick-Up (ms) 12 / Drop-Out (ms) 12 Photo
Sensors
Maximum Operating Frequency (No-Load Operation) Pick-Up (ms) 12 / Drop-Out (ms) 12
Mechanical Durability 10,000,000 Operations Limit
Switches
Electrical Durability in Operations (AC3) note 1 2,000,000 2,000,000 2,220,222 1,300,000 1,600,000 1,500,000
Operating Ambient Temperature -25° to +55°C Encoders
Electrical Protection Degree IP20 (IP10 for AE16DN,AE16EN, AE15FN)
Current
Mounting Screw or 35mm DIN Rail Sensors
Line / Load #12 - 16 AWG stranded recommended #16 - #8 stranded recommended
Wire Sizes Pressure
Control & Auxiliary Contacts #12 - #14 AWG (stranded recommended) Sensors
Line/Load Tighting Torque Nm (Inch Pounds) 7 15

Temperature
Notes Sensors

Pushbuttons/
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.) Lights
3. Type 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that type 2 coordination requires that, under short circuit conditions, the contactor or starter shall cause no
danger to persons or installations and shall be suitable for further use. The risk of minor contact welding is possible. Process
Relays/
Timers
Cutler-Hammer AE16 Series Starter Part Numbers
Cutler- Number of Contacts Additional Contacts Comm.
IEC FRAME Hammer Part Number Price Auxiliary Contacts Coil Voltage and Terminal
SIZE Contactor Main Included Frequency Maximum Contact Block Type of Additional Contact Blocks &
Model Arrangement Block Wiring
N.0 N.C.
AE16ANS0AC <---> 3 1 110-120VAC 50-60Hz Power
AE16AN
AE16ANS0BC <---> 3 1 220-240VAC 50-60Hz
Circuit
AE16BNS0AC <---> 3 1 110-120VAC 50-60Hz Protection
AE16BN
AE16BNS0BC <---> 3 1 220-240VAC 50-60Hz Enclosures
AE16CNS0AC <---> 3 1 110-120VAC 50-60Hz
AE16CN Up to two auxiliary contact Side mount Tools
AE16CNS0BC <---> 3 1 220-240VAC 50-60Hz
45 mm blocks may be added to AE16 C320KGS3 (1 NO and 1 NC)
AE16DNS0AC <---> 3 1 110-120VAC 50-60Hz contactors (one per side). C320KGS1 (1 NO and 1 NC) Pneumatics
AE16DN
AE16DNS0BC <---> 3 1 220-240VAC 50-60Hz
Appendix
AE16ENS0AC <---> 3 1 110-120VAC 50-60Hz
AE16EN
AE16ENS0BC <---> 3 1 220-240VAC 50-60Hz Product
Index
AE16FNS0AC <---> 3 1 110-120VAC 50-60Hz
AE16FN
AE16FNS0BC <---> 3 1 220-240VAC 50-60Hz Part #
Index
Note: Holding circuit contact(s) supplied standard: a N.O. auxiliary contact block is mounted on the right-hand side. (On Sizes A-C, contact occupies fourth power pole
position-no increase in width.)
Volume 13

Motor Control Dimensions
Size and Dimensions (Inches)
Contactor Type
Product IEC Size Wide High Deep Mounting
Ship Weight in Pounds
A B C D E E1 F G
Starters A-F 1.80 5.86 3.28 1.36 5.19 5.39 - 54 1.75
Contactors A-C 1.80 2.96 3.26 1.36 1.96 - - 54 1.3
Contactors D-F 1.80 2.96 3.26 1.36 1.96 - - 54 1.4
Overload Relays 32 Amp 1.77 4.13 3.69 1.36 3.74 - - - 0.8
IEC contactor sizes A-F, CE15
Top Side
AUX
AUX
Mount Mount
not Aux.
avail.
Auxiliary
Mounting holes for
contacts
M4 or #8 screws
IEC starter sizes A-F, AE16
Top Side
AUX Mount
AUX
not
Mount
available Aux.
O/L Relay O/L Relay
Auxiliary
contacts
Mounting. holes for
M4 or #8 screws
Volume 13
e17-76 Motor Controls 1 - 80 0 - 633 - 0405

Electrical Ratings Charts Company
Information
Systems
Overview
Motor Current Ratings Programmable
Controllers
Full Load Ampere (FLA) Rating for AC Induction Motors
115 VAC 200 VAC 230 VAC 460 VAC
Motor HP Field I/O
1-Phase (A) 3-Phase (A) 1-Phase (A) 3-Phase (A) 1-Phase (A) 3-Phase (A) 3-Phase (A)
1/10 3.0 --- --- --- 1.5 --- --- Software
1/8 3.8 --- --- --- 1.9 --- ---

C-more &
1/6 4.4 --- 2.5 --- 2.2 --- --- other HMI
1/4 5.8 --- 3.3 --- 2.9 --- ---

Drives
1/3 7.2 --- 4.1 --- 3.6 --- ---
1/2 9.8 4.4 5.6 2.5 4.9 2.2 1.1 Soft
Starters
3/4 13.8 6.4 7.9 3.7 6.9 3.2 1.6
1 16.0 8.4 9.2 4.8 8.0 4.2 2.1 Motors &
Gearbox
1 1/2 20.0 12.0 11.5 6.9 10 6.0 3.0
2 24.0 13.6 13.8 7.8 12 6.8 3.4 Steppers/
Servos
3 34.0 19.2 19.6 11.0 17 9.6 4.8
5 56.0 30.4 32.2 17.5 28 15.2 7.6 Motor
7 1/2 80.0 44.0 46.0 25.3 40 22 11 Controls
10 100.0 56.0 57.5 32.2 50 28 14 Proximity

15 --- 84.0 --- 48.3 --- 42 21 Sensors
20 --- 108.0 --- 62.1 --- 54 27

Photo
25 --- 136.0 --- 78.2 --- 68 34 Sensors
30 --- 160.0 --- 92 --- 80 40

Limit
40 --- 208.0 --- 120 --- 104 52 Switches
50 --- 260.0 --- 150 --- 130 65
Encoders
60 --- --- --- 177 --- 154 77
75 --- --- --- 221 --- 192 96 Current
Sensors
100 --- --- --- 285 --- 248 124
The motor currents are approximate and not guaranteed to be accurate. This chart is provided as a guideline only. Values were extrapolated from NEC Tables 430-148 and Pressure
430-150. Motor currents should be taken from the motor’s nameplate. It is the user’s responsibility to properly size their motor control devices. Sensors
NEMA Mechanical Switching Ratings and Test Values for DC Control Temperature
Control Circuit Contact Circuit Contacts Sensors
Electrical Ratings Contact Thermal Maximum Make or Break DC Current (A) Pushbuttons/
Rating Continuous Lights
Desig- Test Current 125 Volts 250 Volts 301 to 600 Volts Voltamperes
nation (A) Process
P300 5.0 1.1 0.55 --- 138
Relays/
P600 5.0 1.1 0.55 0.20 138 Timers
Q300 2.5 0.55 0.27 --- 69

Comm.
Q600 2.5 0.55 0.27 0.10 69
R300 1.0 0.22 0.11 --- 28 Terminal
Blocks &
This chart is provided as a guideline only, and the ratings and values are not guaranteed to be Wiring
accurate. It is the users’ responsibility to properly size their control circuit devices.
The chart values are from NEMA Standard ICS 5-2000, Table 1-4-2. Power
NEMA Mechanical Switching Ratings and Test Values for AC Control Circuit Contacts Circuit
Protection
Contact Thermal Maximum AC Current, 50/60Hz (A)
Rating Continuous 120 Volts Voltamperes Enclosures
Desig- Test Current 240 Volts 480 Volts 600 Volts
nation (A) Tools
Make Break Make Break Make Break Make Break Make Break
A300 10 60 6.00 30 3.00 --- --- --- --- 7200 720 Pneumatics
A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720
Appendix
B300 5 30 3.00 15 1.50 --- --- --- --- 3600 360
B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360 Product
Index
C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 180
This chart is provided as a guideline only, and the ratings and values are not guaranteed to be accurate. It is the users’ responsibility to properly size their control circuit Part #
devices. The chart values are from NEMA Standard ICS 5-2000, Table 1-4-1. Index
Volume 13

IEC Utilization Categories
IEC Utilization Categories for Low Voltage Switchgear and Control Gear
Current Category Typical Applications Relevant IEC Product Standard (3)
AC-1 Non inductive or slightly inductive loads, resistance furnaces, heaters
AC-2 Slip-ring motors: switching off
AC-3 Squirrel-cage motors: starting,switching off motors during running most typical industrial application
AC-4 Squirrel-cage motors: starting, plugging (1), inching (2)
AC-5a Switching of electric discharge lamps
AC-5b Switching of incandescent lamps
60947-4
AC-6a Switching of transformers
AC-6b Switching of capacitor banks
AC-7a Slightly inductive load in household appliances: mixers, blenders
AC-7b Motor-loads for household applications: fans, central vacuum
AC
AC-8a Hermetic refrigerant compressor motor control with manual resetting overloads
AC-8b Hermetic refrigerant compressor motor control with automatic resetting overloads
AC-12 Control of resistive loads and solid state loads with opto-coupler isolation
AC-13 Control of solid state loads with transformer isolation 60947-5
AC-14 Control of small electromagnetic loads
AC-15 Control of AC electromagnetic loads
AC-20 Connecting and disconnecting under no-load conditions
AC-21 Switching of resistive loads, including moderate loads 60947-3
AC-22 Switching of mixed resistive and inductive loads, including moderate overloads
AC-23 Switching of motor loads or other highly inductive loads
A Protection of circuits, with no rated short-time withstand current
AC and DC 60947-2
B Protection of circuits, with a rated short-time withstand current
DC-1 Non-Inductive or slightly inductive loads, resistance furnaces, heaters
DC-3 Shunt-motors, starting, plugging (1), inching (2), dynamic breaking of motors
DC-5 Series-motors, starting, plugging (1), inching (2), dynamic breaking of motors 60947-4
DC-6 Switching of incandescent lamps
DC-12 Control of resistive loads and solid state loads with opto-coupler isolation
DC DC-13 Control of DC electromagnetics
DC-14 Control of D.C. electromagnetic loads having economy resistors in the circuit 60947-5
DC-20 Connecting and disconnecting under no-load conditions
DC-21 Switching of resistive loads, including moderate overloads
DC-22 Switching of mixed resistive and inductive loads, including moderate overloads (i.e. shunt motors) 60947-3
DC-23 Switching of highly inductive loads (i.e. series motors)
(1) Plugging - Stopping a motor rapidly by reversing the primary power connections.
(2) Inching - Energizing a motor repeatedly for short periods to obtain small incremental movements.
(3) IEC Standards must be purchased from the International Electrotechnical Commission
Volume 13
e17-78 Motor Controls 1 - 80 0 - 633 - 0405

Manual Motor Controllers / Company
Information
Disconnects Systems
Overview
Overview Programmable
Controllers
Bryant motor controllers are “suitable as motor disconnects,”
which means that a motor controller marked as such can also Field I/O
be used as a motor disconnect. From a safety perspective, this
means a motor load can now be isolated and locked-out in one Software
convenient location. By utilizing Bryant’s compact motor
C-more &
controllers and disconnects, you benefit through the conve- other HMI
nience of one device fulfilling two needs. A motor controller is
simply used to activate a motor load “ON” or “OFF” and Drives
perform this function thousands of times. A motor disconnect,

Soft
however, is designed and tested to withstand motor overloads Starters
and high short-circuit fault currents while maintaining the ability
Motors &
to disconnect the motor for service or maintenance. Gearbox
According to the 2008 National Electric Code (NEC®) article
Steppers/
430.102, all motor controllers must have a disconnecting Servos
means located within the line of sight of the controller. Because
the NEC® recognizes that a controller and disconnect can be Motor
Controls
the same unit (article 430.109), Bryant has designed a compact
controller that will also meet the rigorous demands of a motor Proximity
Sensors
disconnect. Bryant’s controllers are listed as “Suitable as Motor
Disconnect” under UL Standard 508 – Industrial Control Photo
Equipment – qualifying them to perform both operations in one Sensors
compact package.
Limit
Switches
Encoders
Current
Sensors
Features and Benefits Applications Listings Pressure

Sensors
• Thermoset body provides high • Can be used locally at the motor • UL Listed and Recognized Temperature
resistance to electrical arc tracking. • “Suitable as a motor disconnect” Catagory NLRV, UL file #E70402 Sensors
• Silver alloy contacts for excellent • Across-the-line motor starting • CSA Certified File 46186 Pushbuttons/
conductivity and extended life • Flammability - UL94HB/V
Lights
• Industrial machines
• Available NEMA 1, 3/3R and 4X • Standards Process
• Automation
enclosures UL508
• Switch contacts AC rated only Relays/
• Undrilled enclosures available for UL60947-1 Timers
(not DC rated).
custom placement of entry positions CSA C22.2 No 14
Comm.
• Lockout / Tagout capability
• Switch sizes in 30, 40 and 60 Amps up Terminal
Blocks &
to 600 VAC Wiring
• 2-pole and 3-pole switch Power

configurations
• Use in indoor and outdoor Circuit
Protection
environments
Enclosures
• Quick make, slow break design
• UL Listed as “Suitable as Motor Tools
Disconnect” under UL 508
Pneumatics
• Wiring conduit knockouts on NEMA 1
and 3R controllers / disconnects Appendix
• Compact design Product

Index
Part #
Index
Volume 13

Manual Motor Controllers /
Quick Selection Guide
Disconnects
Toggle Switch AC Motor Controllers / Disconnects
Part Description Amperage Phase Poles Wired Price
Number
30002D Switch only, 30A, 2-pole, 15 HP @ 600 VAC - Standard Toggle 30 1 2 Back and Side <--->
30003D Switch only, 30A, 3-pole, 20 HP @ 600 VAC - Standard Toggle 30 3 3 Back and Side <--->
30002D 4002* Switch only, 40A, 2-pole, 5 HP @ 600 VAC - Standard Toggle 40 1 2 Side <--->
40003D
40002D Switch only, 40A, 2-pole, 15 HP @ 600 VAC - Standard Toggle 40 1 2 Side <--->
40003D Switch only, 40A, 3-pole, 20 HP @ 600 VAC - Standard Toggle 40 3 3 Side <--->
60002D Switch only, 60A, 2-pole, 20 HP @ 600 VAC - Standard Toggle 60 1 2 Back <--->
60003D Switch only, 60A, 3-pole, 30 HP @ 600 VAC - Standard Toggle 60 3 3 Back <--->
*Motor controller only (“Not suitable as disconnect”)
Toggle Switch AC Motor Controller Accessories

4002 60002D Part Number Description Price
30003FG Finger Guards; red; for use with 30A and 40A Switches (Set of 2) <--->
30100 NEMA 1 Enclosure without switch, use with 30002D and 30003D <--->
Example
Back and Side Wired Back Side
Wired Wired
30102D, 30322D,
Enclosed Toggle Switch AC Motor Controllers / Disconnects
30103D 30323D Part
Number Description Included Switch Amperage Phase Poles Enclosure Price
30102D Enclosed, 30A, 2-pole, NEMA 1 30002D Standard Toggle 30 1 2 NEMA 1 <--->
30103D Enclosed, 30A, 3-pole,NEMA 1 30003D Standard Toggle 30 3 3 Metal <--->
30302D Enclosed, 30A, 2-pole, Aluminum 30002D Standard Toggle 30 1 2 NEMA 3R <--->
30303D Enclosed, 30A, 3-pole, Aluminum 30003D Standard Toggle 30 3 3 Metal <--->
30322D* Enclosed, 30A, 2-pole, Plastic 30002DS Short Toggle 30 1 2 NEMA 3R <--->
30323D* Enclosed, 30A, 3-pole, Plastic 30003DS Short Toggle 30 3 2 Thermoplastic <--->
30302D, 60302D* Enclosed, 60A, 2-pole, Aluminum 60002FWD Standard Toggle 60 1 2 <--->
NEMA 3R
30303D 60303D* Enclosed, 60A, 3-pole, Aluminum 60003FWD Standard Toggle 60 3 3 Metal <--->
*Switch is not available as a separate item
60302D,
60303D
NEMA 4X Enclosed Rotary Switch AC Motor Controllers / Disconnects
Part
Number Description Included Switch Amperage Phase Poles Enclosure Price
664X33D* Enclosed, 30A, 3-pole, NEMA 4X 66033D Rotary 30 3 3 NEMA 4X <--->
664X63D* Enclosed, 60A, 3-pole, NEMA 4X 66033D Rotary 60 3 3 Thermoplastic <--->
664X33D NEMA 4X Enclosed Rotary Switch AC Motor Controller Accessories

Part Description Price
Number
30003FG Finger Guards; red; for use with 30A and 40A Switches (Set of 2) <--->
660AC* SPDT Auxiliary contact NO / NC; includes one contact for use with push-on terminals; use with 664X33D and 664X63D <--->
6610MK Rotary handle replacement kit, use with 664X33D and 664X63D. (Nema 1 rating) Must use gasket replacement kit <--->
664XWP for NEMA 4X rating.
NEMA 4X enclosure gasket replacement kit; includes 4 seals, neoprene bushing and 3 o-rings; use with 664X33D and
664XWP 664X63D
<--->
664XFT NEMA 4X enclosure mounting feet <--->
664X63D 6603N NEMA 4X enclosure neutral buss connector <--->

*660AC Terminal is a quick connect terminal #250
Volume 13
e17-80 Motor Controls 1 - 80 0 - 633 - 0405

Information
Toggle Switch Disconnects Systems

Overview
Toggle AC manual motor controllers can be integrated into your equiment design as a Programmable
Controllers
manual motor controller or as a motor disconnect. Quick-make and slow break operation
provides reliability and long life. Each toggle switch controller has a 10,000 amp high fault
short circuit withstand rating. Field I/O
Toggle Switch Features Software
#10 brass terminal screw; C-more &

clamping plate for back or other HMI
side wiring
Drives
Thermoset Body Soft

• Provides high resistance to electrical Optional side guard for Starters
close wall applications and
arc tracking finger safe environment Motors &
• Withstands high temperatures Gearbox
• Excellent dimensional stability Steppers/

Servos
• Superior dielectric strength
Motor
Controls
Proximity
Sensors
30003FG Silver alloy contacts Photo

Sensors
30003D • Four large contacts per pole
• Excellent conductivity Limit
Switches
High Temperature • Extended life
thermoset body Encoders
Current
Sensors
Pressure
Sensors
Temperature
Optional side guard for Sensors
close wall applications and
Pushbuttons/
finger safe environment Lights
Process
Relays/
Timers
30003FG Comm.
Terminal
Blocks &
40002D Wiring
Steel screws and copper Power

terminals
Circuit
Protection
Enclosures
Tools
Recessed wiring wells for Pneumatics

finger safe environments
Appendix
Product
Index
Part #
Index
60003D
Volume 13

Toggle Switch
Disconnects
Toggle Switch AC Motor Controllers / Disconnects
Part HP Ratings
Number Amperage Phase Poles
120 VAC 240 VAC 480 VAC 600 VAC
Wired Price
30002D 30 1 2 2 5 10 15 Back and Side <--->

30003D 30 3 3 3 7.5 15 20 Back and Side <--->
4002* 40 1 2 2 5 10 15 Side <---> 30002D
40002D 40 1 2 2 5 10 15 Side <--->
40003D 40 3 3 3 7.5 15 20 Side <--->
60002D 60 1 2 – 10 15 20 Back <--->
60003D 60 3 3 – 10 25 30 Back <--->
*Motor controller only (“Not suitable as disconnect”)
Toggle Switch AC Motor Controller Accessories

Part Number Description Price
30003FG Finger Guards; red; for use with 30A and 40A Switches (Set of 2) <---> 40003D
30100 NEMA 1 Enclosure without switch, use with 30002D and 30003D <--->
4002
30003FG
30100
Dimensions
Units: inches [mm]
60002D
30002D, 30003D, 40002D, 40003D
4002
Dimensions are approximate

- Not for construction purposes
60002D, 60003D,
Volume 13
e17-82 Motor Controls 1 - 80 0 - 633 - 0405

Information
Enclosed Toggle Switch Disconnects

Systems
Overview
Enclosed toggle AC manual motor controllers feature NEMA 1 or NEMA 3R enclosures and Programmable
Controllers
can be used as motor controllers or disconnects. The NEMA 1 metal enclosed switches are
ideal for use in indoor enviroments. The thermoplastic and metal NEMA 3R enclosed switches
are raintight for use outdoors. Field I/O
Enclosed Toggle Switch Features Software
NEMA 1 Motor Controllers / Disconnects C-more &

other HMI
Wiring conduit knockouts
• 1/2 inch and 3/4 inch NPT All aluminum cover and Drives
base; base is pre-drilled
• Top, bottom or back wire entry points for rear surface mounting Soft
• Surface mount control Starters
Lockout / Tagout
Motors &
capability Gearbox
30103D Steppers/
NEMA 3 / 3R Motor Controllers / Disconnects Servos
• Raintight enclosures
• Designed for surface mounting Motor
Controls
Valox® enclosure; Proximity

chemical and impact Sensors
resistant
Photo
Sensors
External activation
lever switch Limit
Switches
Encoders
Current
Sensors
Lockout / Tagout
capability Pressure
Sensors
30323D Installer determined wire entry; no Temperature

pre-drilled openings or knockouts Sensors
Pushbuttons/
Lights
Process
Rain tight drip
shield top; rolled
seamless sides All aluminum cover and Relays/
base; base is pre-drilled Timers
for rear surface mounting
Comm.
All aluminum cover and
base; base is pre-drilled Terminal
Blocks &
for rear surface mounting Wiring
Power
Circuit
Protection
Wiring conduit knockouts; Enclosures

1/2 inch NPT KO for
30 amp; bottom or back Tools
30303D wire entry points
Pneumatics
Lockout / Tagout Appendix

capability
Product
Index
Wiring conduit knockouts;

Part #
3/4 inch / 1 inch NPT KO Index
Valox® is a registered trademark of SABIC Innovative Plastics. for 60 amp; bottom or
60303D
back wire entry points
Volume 13

30102D, 30103D 30302D, 30303D 30322D, 30323D

Enclosed Toggle Switch AC Motor Controllers / Disconnects
Part HP Ratings
Number Amperage Phase Poles
120 VAC 240 VAC 480 VAC 600 VAC
Enclosure Price
30102D 30 1 2 2 5 10 15 NEMA 1 <--->

30103D 30 3 3 3 7.5 15 20 Metal <--->
30302D 30 1 2 2 5 10 15 NEMA 3R <--->
30303D 30 3 3 3 7.5 15 20 Metal <---> 60302D, 60303D
30322D* 30 1 2 2 5 10 15 NEMA 3R <--->
30323D* 30 3 2 – 7.5 15 20 Thermoplastic <--->
60302D* 60 1 2 – 10 15 20 NEMA 3R <--->
60303D* 60 3 3 – 10 25 30 Metal <--->
Dimensions Units: inches [mm]
30102D, 30103D
Dimensions are approximate - Not for construction purposes 30322D, 30323D

Volume 13
e17-84 Motor Controls 1 - 80 0 - 633 - 0405

Information

Systems
Overview
Programmable
Controllers
Dimensions
Units: inches [mm] Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
30302D, 30303D
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Appendix
60302D, 60303D
Product
Index
Part #
Index
Volume 13

NEMA 4X Enclosed Rotary Switch
Disconnects
NEMA 4X enclosed toggle switch AC manual motor controllers are ideal for heavy wash
down and corrosive environments. They feature thermoplastic bodies and can be used as a
motor controller or disconnect.
NEMA 4X Enclosed Rotary Switch Features

Overcenter rotary Corrosion-resistant
Heavy duty silver switching mechanism steel bracket for secure
alloy contacts ensures reliable switch mounting
operation
Positioning of up to two Pre-engineered shaft

(2) N.O. / N.C. auxiliary size for proper fit
contacts Impact and chemical
resistant Valox®
Corrosion-resistant Waterproofing seals to switch handle
galvanized steel strap obtain NEMA 4X and
IP66 performance
Valox® is a registered trademark of SABIC Innovative Plastics.
Wire bending
Undrilled case space for drip
allows custom loops
placement of
entry positions
with normal tools Accessible front
and knockouts wiring termination
Interlocking shaft
handle assembly
prevents cover
Clearly identified removal when in
“ON / OFF” the “ON” position
indicators
Lockout / Tagout Neutral buss bar

capability
Two positions for
auxiliary contacts
All thermoplastic, Keyed one-way

non-corrosive, device mounting
non-metallic
enclosure Four grounding
screws
High visibility Knuckle room for
Red / Yellow easy wiring
handle assembly
for quick Keyed base and
identification cover
Volume 13
e17-86 Motor Controls 1 - 80 0 - 633 - 0405

Information
NEMA 4X Enclosed Rotary Switch Disconnects Systems

Overview
NEMA 4X Enclosed Rotary Switch AC Motor Controllers Programmable

Controllers
Part HP Ratings
Number Amperage Phase Poles 120 VAC 240 VAC 480 VAC 600 VAC Enclosure Price
Field I/O
664X33D* 30 3 3 3 7.5 15 20 NEMA 4X <--->
664X63D* 60 3 3 – 10 25 30 Thermoplastic <--->
Software
*Sold as a complete unit only C-more &

other HMI
NEMA 4X Enclosed Rotary Switch AC Motor Controller Accessories
Part Drives
Number Description Price
Soft
30003FG Finger Guards; red; for use with 30A and 40A Switches (Set of 2) <---> Starters
660AC* SPDT Auxiliary contact NO / NC. includes one contact for use with push-on terminals, use with 664X33D <--->
and 664X63D Motors &
Gearbox
6610MK Rotary handle replacement kit, use with 664X33D and 664X63D (Nema 1 rating) Must use gasket <--->
replacement kit 664XWP for NEMA 4X rating.
664X33D Steppers/
NEMA 4X enclosure gasket replacement kit; includes 4 seals, neoprene bushing and 3 o-rings; use with
664XWP 664X33D and 664X63D
<---> Servos
664XFT NEMA 4X enclosure mounting feet <---> Motor

Controls
6603N NEMA 4X enclosure neutral buss connector <--->
*660AC Terminal is a quick connect terminal #250 Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
660AC 6610MK
30003FG Current
Sensors
Pressure
Sensors
Temperature
Sensors
664XFT 6603N
664XWP Pushbuttons/
Lights
664X63D
Process
Dimensions Dimensions are approximate Relays/

Timers
Units: inches [mm] - Not for construction purposes
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Appendix
Product
Index
664X33D
Part #
Index
664X63D
Volume 13

Specifications
Disconnects
General Specifications
Type Part Weight Short Circuit Dielectric Electrical Max Working Mechanical Operating
Number Withstand Rating Voltage Life Voltage Life Temperature
30002D 0.4 lbs (181 g)
30003D 0.5 lbs (227 g)
10 kA
4002 0.1 lbs (45 g) 60A max J fuses
Standard or 125A max RK5 fuses
Toggle Switch 40002D
0.4 lbs (181 g)
40003D 0.5 lbs (227 g)
60002D 10 kA
0.7 lbs (318 g) 80A max J fuses
60003D or 125A max RK5 fuses
30102D
1.0 lbs (454 g) 2,200V AC minimum 6,000 cycles at 10,000 minimum -40 °C (-40 °F)
30103D for 1 minute rated switch load 600 VAC RMS cycles to 60 °C (140 °F)
30302D 10 kA
1.3 lbs (590 g) 60A max J fuses
Enclosed 30303D or 125A max RK5 fuses
2.2 lbs (998 g)
30323D
60302D 1.9 lbs (861 g)
60303D 2.0 lbs (907 g) 10 kA
80A max J fuses
Enclosed 664X33D 2.5 lbs (1,134 g) or 125A max RK5 fuses
Rotary Switch 664X63D 3.0 lbs (1,361 g)
NEMA 4X Enclosed Rotary Switch AC Motor Controller Accessory Specifications

Part Number Switch Type Load Contact Material
NC
660AC SPDT 15A @ 250 VAC Resistive, 10A @ 250 VAC Inductive Silver Alloy
NO 10A @ 30VDC Resistive and Inductive
COM
Wiring Specifications
Type Part Number Cable Size Tightening Torque
30002D
14 to 10 AWG 2.5 to 6 mm2
30003D
4002 20 lb-in 2.3 Nm
Toggle Switch 40002D 14 to 8 AWG 2.5 to 10 mm2
40003D
60002D
14 to 6 AWG 2.5 to 16 mm2 25 lb-in 2.8 Nm
60003D
30102D
30103D
30302D
Enclosed 30303D
30323D
60302D
60303D
Enclose Rotary 664X33D
Switch 664X63D
Note: Bryant does not recommend the use of wire ferrules or crimping terminals. The wire gauges
are specified above and in the installation instructions included with each manual motor controller.
Volume 13
e17-88 Motor Controls 1 - 80 0 - 633 - 0405

If it’s in your cabinet, it’s in our catalog!
Over 8,500 In-stock Quality Products
Starting with the enclosure, we carry everything you need to build an electrical control system, right
down to the wire and tools. And we have the devices that go in the panel, such as logic controllers,
HMI, drives, relays, and motor controls. If you’re maintaining existing systems,
we’ve got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics
and pilot devices. In addition to our catalog all our products are available to
order 24/7 at www.automationdirect.com
Value Pricing FREE Award FREE & Fast

Our everyday prices on Winning Shipping*
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below the list prices of more Support The majority of our products are
traditional automation companies Almost 99% of AUTOMATIONDIRECT stocked for same-day shipping,
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surveys nine years running. See Web site or catalog Terms and
products at low prices. Conditions for all details and exceptions.
Phase Monitor Relays
PMRU PMRR PMRRL

Phase monitor relays provide protection against premature equip drop-out on undervoltage (0.1 to 20 seconds) eliminates
ment failure caused by voltage faults on 3-Phase systems. All nuisance tripping caused by momentary voltage fluctuations.
Prosense phase monitor relays are designed to be compatible with There is also an adjustable time delay (1 to 300 seconds) on both
typical Wye or Delta systems. Phase monitor relays protect against power up and restart after a fault has been cleared.
single phasing regardless of any regenerative voltages. PMRR Series
PMRU Series The PMRR Series phase monitor relays provide protection against
The PMRU Series phase monitor relays utilize a microprocessor- phase reversal in a compact low-cost design. One relay will work
based design to provide protection against phase loss, phase on any 3-phase system from 208V to 480V. This relay is designed
reversal, phase unbalance, undervoltage and overvoltage. The to be compatible with most Wye or Delta systems. In Wye systems,
PMRU is a universal voltage product that works on any 3-phase a connection to a neutral is not required.
system voltage from 208 to 480V. These devices are designed to The relay is energized and the LED on when the sequence is
be compatible with typical Wye or Delta systems. In Wye systems, correct. Any fault will de-energize the relay and turn off the LED.
a connection to a neutral is not required. PMRU Series products Re-energization is automatic upon correction of the fault condi-
protect against unbalanced voltages or single phasing regardless tion.
of any regenerative voltages.
PMRRL Series
The relay is energized when the phase sequence and all voltages
The PMRRL Series phase monitor relays provide protection against
are correct. Any one of five fault conditions will de-energize the
phase loss, phase reversal and undervoltage. These relays are
relay. Re-energization is automatic upon correction of the fault
designed to be compatible with typical Wye or Delta systems. In
condition. A manual reset option is available if a momentary N.C.
Wye systems, a connection to a neutral is not required. Phase
switch is wired to the appropriate terminals (See “Manual Reset”
monitor relays protect against single phasing regardless of any
wiring diagram on page 5). A multi-color LED indicates normal
regenerative voltages.
condition and also provides specific fault indication to simplify
troubleshooting. The relay is energized and the LED is on when all three phases are
present in the correct sequence at a voltage level above the
The PMRU Series offers a variety of user-adjustable settings. The
undervoltage setting. The undervoltage drop-out can be set at 75
percent phase unbalance is adjustable from 2 to 10% and also
to 95% of operating voltage. Any fault will instantaneously de-
has a “Disable” setting for those applications where poor voltage
energize the relay and turn off the LED. Re-energization is auto-
conditions could cause nuisance tripping. The undervoltage drop-
matic upon correction of the fault condition.
out can be set at 80 to 95% of operating voltage (overvoltage
setting is fixed at 110% of nominal). The adjustable time delay
Reference Guide
The reference guide below provides general information on the different versions of Phase Monitor Relays offered by
AutomationDirect.com (see Product Selection on the following pages for further details).
Series Mounting Style Phase

Loss
Phase
Reversal
Phase Under
Unbalance Voltage
Over
Voltage
Time Delay on Approvals*
Undervoltage See Page
PMRR Plug-in* cURus 3
PMRRL Plug-in* (adj.) 50 ms fixed cURus 3
PMRU Plug-in* (adj.) (adj.) (fixed) 0.1-20 seconds cURus, CE 3
* In addition to the above approvals, all plug-in products are also UL Listed when used with the appropriate (70169-D) socket.
Volume 13
e17-90 Motor Controls 1 - 80 0 - 633 - 0405

Phase Monitor Relays Company
Information
Systems
Overview
Features
PMRU PMRR • Compact plug-in case utilizing industry- Programmable
Controllers
• Universal voltage range of 208 to 480VAC, • Protects against phase reversal standard 8-pin octal socket
3-phase systems • Works with 208-480V 3-phase systems • 10A SPDT output contacts
Field I/O
• Protects against phase loss, phase • LED indicates both normal and fault
reversal, phase unbalance, undervoltage conditions
and overvoltage • Compact plug-in case utilizing industry-
Agency Approvals Software
• cURus, File number E191059

• Variety of user-selectable and adjustable standard 8-pin octal socket C-more &
• UL Listed, File number E191059 other HMI
settings for flexibility in 3-phase • 10A SPDT output contacts
• CE , EN60947-1, EN60947-5-1 (PMRU Series
protection PMRRL Drives
Only)
• Automatic or Manual Reset • Protects against phase loss, phase reversal • RoHS
• Multi-Color LED indicates normal and undervoltage Soft
Starters
condition and provides fault indication to • Undervoltage setting is adjustable from
simplify troubleshooting 75-95% of nominal Motors &
Gearbox
• Compact plug-in case utilizing industry- • LED indicates both normal and fault
standard 8-pin octal socket conditions Steppers/
(with appropriate
• 10A SPDT output contacts socket 70169-D)
Servos
Motor
Controls
ProSense Series Phase Monitor Relays
Part Number Description Pcs/Pkg Wt (lb) Price Use With Proximity
Sensors
Phase monitor relay, provides protection against phase reversal, phase loss, phase unbalance, 70169-D or
PMRU-1C-480A* undervoltage, and overvoltage; 10A SPDT output contacts, 8-pin octal base. Works with 3-phase 1 0.4 <--->
750-2C-SKT Photo
systems from 208V to 480V. Sensors
Phase monitor relay, provides protection against phase reversal; 10A SPDT output contacts, 8-pin 70169-D or
PMRR-1C-480A* octal base. Works with 3-phase systems from 208V to 480V.
1 0.3 <--->
750-2C-SKT Limit
70169-D or Switches
Phase monitor relay, provides protection against phase reversal, phase loss and undervoltage; 10A
PMRRL-1C-208A SPDT output contacts, 8-pin octal base. Works with 208V 3-phase systems.
1 0.3 <--->
750-2C-SKT
Encoders
Phase monitor relay, provides protection against phase reversal, phase loss and undervoltage; 10A 70169-D or
PMRRL-1C-240A SPDT output contacts, 8-pin octal base. Works with 240V 3-phase systems.
1 0.3 <--->
750-2C-SKT
Current
Phase monitor relay, provides protection against phase reversal, phase loss and undervoltage; 10A 70169-D or
PMRRL-1C-480A* SPDT output contacts, 8-pin octal base. Works with 480V 3-phase systems.
1 0.3 <--->
750-2C-SKT
Sensors
Relay socket, 10A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or directly Pressure
70169-D mounted to the panel.
1 0.1 <---> -----
Sensors
Relay socket, 5A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or directly
750-2C-SKT mounted to the panel.
1 0.1 <---> ----- Temperature
Sensors
* Requires a 600V socket when used on system voltages greater than 300 volts, such as the 70169-D or 750-2C-SKT
Pushbuttons/
Technical Specifications Lights
PMRU-1C-480A PMRR-1C-480A PMRRL-1C-208A PMRRL-1C-240A PMRRL-1C-480A
Process
Input Voltage Range** 208-480 VAC 50/60Hz (+/-20%) 208-480 VAC 208 VAC 240 VAC 480 VAC
50/60Hz (+10/-25%) 50/60Hz (+10/-25%) 50/60Hz (+10/-25%) 50/60Hz (+10/-25%)
Relays/
Phase Loss Unit trips on total loss of one or more of the three phases N/A Unit trips on total loss of one or more of the three phases (A,B,C) Timers
(A,B,C)
Unit trips if sequence of the three phases is anything other N/A Comm.
Phase Reversal than A-B-C Unit trips if sequence of the three phases is anything other than A-B-C
Terminal
Phase Unbalance Adjustable from 2 to 10% N/A Blocks &
Wiring
Undervoltage Adjustable from 80 to 95%of nominal voltage N/A Unit trips when the average of all three line phases is less than the adjusted
set point*
Power
Overvoltage Fixed at 110% of Nominal N/A N/A N/A N/A
Output Contacts SPDT: 10A at 240 VAC/30 VDC Max SPDT: 10A at 240 VAC Max Circuit
Protection
Life* Mechanical: 10,000,000 Electrical: 100,000 Mechanical: 100,000 Electrical: 100,000
Response Times See table 2 on page e4 Pick-up: 50ms, Drop out: 50ms Enclosures
Power Consumption 3 VA
Temperature -28° to 65°C (-18 to 149°F) Tools
Mounting 8-pin octal socket requires a 600 V rated socket when used on system voltages greater than 300 V
Pneumatics
Indicator LED See table 1 on page e4 Red LED on when all conditions are normal and off when a fault condition has occurred
Standard reset is automatic upon correction of fault or when Appendix
Reset a momentary-contact N.C. switch is wired across the Standard reset is automatic upon correction of fault.
Manual Reset terminals (6 & 7), the unit switches to
manual reset mode and remote manual reset is available Product
Index
Approvals cURus, CE (PMRU series only), RoHS, (cULus when used with socket 70169-D)
* Resistive load Part #
Index
** Fusing is not required by code but if fusing is used we recommend 2 Ampere MCL2 fuse between the phase monitor relay and the three phases.
Volume 13

PMRU LED Indication
Table 1 - LED Indication
PMRU Series LED Status* Indicator
Green Steady Normal/Relay ON
Green Flashing Power Up/Restart Delay
Red Steady Unbalance
Red Flashing Undervoltage/Overvoltage
Amber Steady Reversal
Amber Flashing Loss
Green/Red Alternating Undervoltage/Overvoltage Trip Pending
Red/Amber Alternating NominalVoltage Set Error
Note: If LED does not remain illuminated or does not flash after a fault on PMRU unit, there is a loss situation of
either Phase A or C. When Phase A or C is restored the LED functions normally.
PMRU Response Time PMRRL Undervoltage

Table 2 - Response Times Table 3 - Undervoltage Rating
PMRRL-1C-208A 156-198V
Power up and restart after fault 1-300 seconds adjustable
PMRRL-1C-240A 180-230V
Drop-out Due to Fault PMRRL-1C-480A 360-460V
Phase Loss and Reversal 100ms fixed
Phase Unbalance 2 seconds fixed
Undervoltage 0.1 - 20 seconds adjustable
Overvoltage Fixed time based on inverse time curve

(See Chart 1 Below)
Chart 1 - Overvoltage Inverse Time Curve
9
8
Time Delay (seconds)
7
6
5
4
3
2
1
0
% % % % % % % % % % %
10 12 14 16 18 20 22 24 26 28 30
% Overvoltage
Volume 13
e17-92 Motor Controls 1 - 80 0 - 633 - 0405

Phase Monitor Relays Company
Information
Systems
Overview
Programmable
Wiring and Dimensions Controllers
PMRU-1C-480A Field I/O
Software
C-more &
other HMI
2.39
[60.8] Drives
Soft
Starters
2.90 Motors &

[73.8] Gearbox
1.70 3.10
[43.1] [78.4] Steppers/
Servos
Motor
Controls
Proximity
Sensors
PMRR-1C-480A Photo
Sensors
Limit
Switches
Encoders
2.39
[60.8] Current
Sensors
Pressure
Sensors
2.90
[73.8]
Temperature
1.70 Sensors
3.10
[43.1] [78.4]
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
PMRRL-1C-208A, PMRRL-1C-240A, PMRRL-1C-480A
Terminal
Blocks &
Wiring
Power
2.39
[60.8] Circuit
Protection
Enclosures
2.90 Tools
[73.8]
1.70 3.50 Pneumatics

[43.1] [88.9]
Appendix
All Dimensions in Product

Index
Inches (Millimeters)
Part #
Index
Volume 13

Protection
Depending on the unit selected, it will protect 3-phase equipment age to driven machinery or injury to personnel. The condition
against: usually occurs as a result of mistakes made during routine
• Phase loss - total loss of one or more of the three phases. Also maintenance or when modifications are made to the circuit.
known as “single phasing.” Typically caused by a blown fuse, • Phase unbalance - unbalance of a 3-phase system occurs when
broken wire, or worn contacts. This condition would result in a single phase loads are connected such that one or two of the lines
motor drawing locked rotor current during start-up. In addition, a 3- (phases) carry more or less of the load. This could cause motors to
phase motor will continue to run after losing a phase, resulting in run at temperatures above published ratings.
possible motor burn-out. • Undervoltage - when voltage in all three lines of a 3-phase system
• Phase reversal - reversing any two of the three phases will cause a drop simultaneously.
3-phase motor to run in the opposite direction. This may cause dam- • Overvoltage - when voltage in all three lines of a 3-phase system
increase simultaneously.
Typical Connections
Line Side Monitoring
Line Side Monitoring

With the relay connected before the motor
starter, the motor can be started in the
reverse direction. However, the motor is
unprotected against phase failures between
the relay and the motor.
Load Side Monitoring
Load Side Monitoring

With the relay connected directly to the
motor, the total feed lines are monitored.
This connection should not be used with
reversing motors.
Volume 13
e17-94 Motor Controls 1 - 80 0 - 633 - 0405

Alternating Relays Company
Information
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
AR ARX
Soft
Starters
Alternating Relays Motors &
Gearbox
AR Series ARX Series
Alternating relays are used in special applications where the opti- Alternating relays with DPDT cross-wired outputs are used in Steppers/
Servos
mization of load usage is required by equalizing the run time of applications requiring both (a) the optimization of load usage by
two loads. The alternating action is initiated by a control switch, equalizing the run time of two loads and (b) additional capacity Motor
such as a float switch, manual switch, timing delay, pressure in case of excess load requirements. The alternating action is Controls
switch, or other isolated contact. Each time the initiating switch is initiated by a control switch, such as a float switch, manual switch, Proximity
opened, the output relay contacts will change state, thus timing relay, pressure switch, or other isolated contact. Each time Sensors
alternating the two loads. Two LED indicators show which load to the initiating switch is opened, the output relay contacts will
Photo
energize next. change state, thus alternating the two loads. Two LED indicators Sensors
The alternating relay can be used with one or two control switches show the load to energize first.
Limit
and is available in the SPDT output configuration. Alternating relays with DPDT cross-wired output configurations Switches
The AR Series Relays have a three-position selector switch. This can be used with two or three control switches.
Encoders
allows the unit to alternate the two loads as normal, or lock the The ARX series relays have a three-position selector switch. This
relay to one load or the other. By locking the alternating relay to allows a DPDT cross-wired unit to alternate the two loads as Current
one load, the other load can be removed for service without normal, or lock the relay to always operate the same load first Sensors
rewiring the first load for continuous operation. The selector each time. In this manner, a load that has fewer hours of Pressure
switch has a low profile to prevent any accidental changes in operation than the other load could be used more often in an Sensors
status. effort to eventually balance the run time of both loads.
Temperature
Sensors
Pushbuttons/
Lights
Features Process
AR ARX
Relays/
• For duplex loads • For duplex loads Timers
• 10A SPDT output configuration • 10A DPDT cross-wired output configuration
• Can be used with one or two control switches • Can be used with two or three control switches Comm.
• 120 VAC Control voltage • 120 VAC Control voltage Terminal

• Compact plug-in design utilizing industry-standard 8-pin octal • Compact plug-in design utilizing industry-standard 8-pin octal Blocks &
Wiring
socket socket
• Low profile selector switch to lock in one sequence • Low profile selector switch to lock either load On first Power
• 2 LEDs indicate load to energize next • 2 LEDs indicate load to energize first
Circuit
Protection
Agency Approvals Enclosures

• cURus, File number E191059
• CSA, File number LR45565 Tools
(with appropriate
• CE , EN60947-1, EN60947-5-1 socket 70169-D) Pneumatics
• RoHS
Appendix
Product
Index
Part #
Index
Volume 13

Alternating Relays
AR/ARX Series Alternating Relays
Part Number Description Pcs/Pkg Wt (lb) Price Use With
Alternating relay, for use in applications requiring load usage optimization by equalizing the run
time of two loads. 120 VAC coil voltage, SPDT, 10A contact rating, 8-pin octal base, selector 70169-D or
AR-1C-120A swtich to select between load A, load B, or alternate loads. Two LEDs indicate load to energize
1 0.3 <--->
750-2C-SKT
next.
Alternating relay, for use in applications requiring load usage optimization by equalizing the run
time of two loads, accomodates additional capacity in case of excess load requirements. 120 70169-D or
ARX-2C-120A VAC coil voltage, DPDT Cross Wired, 10A contact rating, 8-pin octal base, selector switch to
1 0.3 <--->
750-2C-SKT
select between load A, load B, or alternate loads. Two LEDs indicate load to energize first.
Relay socket, 10A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
70169-D directly mounted to the panel.
1 0.1 <---> -----
Relay socket, 5A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
750-2C-SKT directly mounted to the panel.
1 0.1 <---> -----
Technical Specifications
AR-1C-120A ARX-2C-120A
Voltage Tolerances 120 VAC 50/60Hz (+10%/-15%)
Output Contacts 10A at 240 VAC/30 VDC Max
Life* Mechanical 10,000,000 operations; Electrical - Resistive: 100,000 operations
Power Consumption Less than 3 VA
Temperature -28 to 65°C (-18 to 149°F)
Mounting 8-pin octal socket
Indicator LED 2 LEDs marked LOAD A and LOAD B
LOCK LOAD A LOCK LOAD A (Always energizes first based on switch position)
Selector Switch Settings ALTERNATE ALTERNATE
LOCK LOAD B LOCK LOAD B (Always energizes first based on switch position)
Approvals cURus, CE, CSA (LR45565), RoHS, (cULus when used with socket 70169-D)
* Resistive load
Wiring
AR-1C-120A ARX-2C-120A
Dimensions
AR-1C-120A, ARX-2C-120A
2.39
[60.8]
2.90
[73.8]
3.10
1.70 [78.4]
[43.1] All Dimensions in
Volume 13
e17-96 Motor Controls 1 - 80 0 - 633 - 0405

Alternating Relays Company
Information
Systems
Typical Installations Overview
When using the AR series relay with the selector switch in the Control Switch closes again, it energizes Load M2. When the Programmable
Controllers
“Alternate” position in the initial off state (Figure A), the Control Control Switch opens, Load M2 is turned off, the Alternating
Switch is open, the Alternating Relay is in the “LOAD A” posi- Relay toggles back to the “LOAD A” position, and the process
Field I/O
tion, and both loads (M1 and M2) are off. The red LED marked can be repeated again. On relays with DPDT contacts, two pilot
“LOAD A” is ON. When the Control Switch closes, it energizes lights can be used for remote indication of “LOAD A” or “LOAD Software
Load M1. As long as the Control Switch remains closed, Load B” status.
M1 remains energized. When the Control Switch opens, Load To eliminate any bounce condition of the Control Switch, the C-more &
other HMI
M1 is turned off and the Alternating Relay toggles to the “LOAD addition of a second switch (OFF) along with two auxiliary
B” position. The red LED marked “LOAD B” glows. When the contacts is recommended as shown (Figure B). Drives
L1 L2 Soft
Starters
M2 O/L
Motors &
M2 Gearbox
L1 L2 M1 O/L
Steppers/
M1 Servos
O/L
2
1 M1 2 Motor
Control 1 Controls
O/L Control
Switch OFF Switch
5 8 M2 Proximity
5 8 Sensors
Photo
4 3 Sensors
4 3
Limit
Switches
Figure A Figure B
Encoders
When using the ARX series relay with the selector switch in the A type of operation known as “Sequence On - Simultaneously Off
“Alternate” position in the initial off state (Figure C), both the (S.O.S.O.)” where the two loads are energized sequentially, but Current
Sensors
LEAD Control Switch and the LAG Control Switch are open, the remain on together until the OFF switch is opened (Figure D). In
Alternating Relay is in the “LOAD A” position, and both loads are the initial OFF state, all three switches are open, the Alternating Pressure
Sensors
off. The red LED marked “LOAD A” is ON. When the LEAD Relay is in the “LOAD A” position, and both loads are off. No
Control Switch closes, it energizes Load M1. As long as the LEAD action happens with the Alternating Relay or either load when the Temperature
Control Switch remains closed, Load M1 remains energized. If the OFF Switch closes. When the LEAD Switch closes, Load M1 turns Sensors
LAG Control Switch closes, it energizes Load M2. When the LAG on. When the LAG Switch closes, Load M2 turns on. Both loads
Pushbuttons/
Control Switch opens, Load M2 is turned off. When the LEAD remain on as long as all three switches are closed. When the LAG Lights
Control Switch opens, Load M1 is turned off And the Alternating Switch opens, Load M2 remains on because the OFF Switch is still
Process
Relay toggles to the “LOAD B” position. The red LED marked closed. When the LEAD Switch opens, Load M1 remains on
“LOAD B” is ON. When the LEAD Control Switch closes, it turns because the STOP Switch is still closed. When the OFF Switch Relays/
on Load M2. If the LAG Control Switch closes, it will energize opens, both Load M1 and Load M2 are turned off simultaneously. Timers
Load M1. When the LAG Control Switch opens, Load M1 is The Alternating Relay toggles to the “LOAD B” position. The entire
Comm.
turned off. When the LEAD Control Switch opens, Load M2 is cycle is then repeated, but with Load M2 energized first followed
turned off, the Alternating Relay toggles back to the “LOAD A” by Load M1. Terminal
position, and the process can be repeated again. Blocks &
Wiring
L1 L2
M2 O/L Power
M2
Circuit
M1 O/L Protection
M1
L1 L2 Enclosures
Lag 2 Lag
O/L 2 Tools
8 8
M1
Pneumatics
Lead O/L Lead
1 OFF 1
7 M2 7 Appendix
Product
3 6 3 6 Index
Part #
Figure C Index
Figure D
Note: M1 and M2 reference in Figures A,B,C and D are coils.
Volume 13

Pump Seal Failure Relays
PSFR PSFR-2C
Pump Seal Failure Relays
PSFR Series When the resistance drops below the user-adjustable sensitivity
PSFR series pump failure relays are designed to monitor the shaft setpoint of the relay, the output relay energizes and the LED turns
seals of submersible pumps. A resistive-measuring probe is ON. The relay output can be used to give an alarm indication of
installed in the pump seal cavity provided by pump manufacturer. a leaking seal. These products will automatically reset when the
If the seal starts to leak, contaminating fluid enters the seal cavity fault condition clears.
provided by pump manufacturer, lowering the resistance between Two pump seal failure relays are available:
the internal probe and the common connection. 1.) 8-pin SPDT single channel relay
2.) 8-pin dual channel relay, with 2 SPNO contacts
Features
• Monitors submersible pump seals for leakage Agency Approvals
• Single or dual channel for monitoring one or two pumps • cURus, File number E191059
• Adjustable sensitivity ranges (4.7K, 20K, 47K, 100K) • CE, EN60947-1, EN60947-5-1
• Uses industry-standard 8-pin octal sockets • RoHS
(with appropriate
socket 70169-D)
ProSense Pump Seal Failure Relays

Part Number Description Pcs/Pkg Wt (lb) Price Use With
Pump seal failure relay, monitors shaft seals of submersible pumps. Single channel, adjustable 70169-D or
PSFR-1C-120A sensitivity range from 4.7K, 20K, 47K, 100K, LED failure indication, one 10A single-pole double- 1 0.4 <--->
750-2C-SKT
throw output contacts, 8-pin octal base, 9 VDC probe voltage.
Pump seal failure relay, monitors shaft seals of submersible pumps. Dual channel, adjustable sen- 70169-D or
PSFR-2C-120A sitivity range from 4.7K, 20K, 47K, 100K, LED failure indication, two 5A single-pole N.O. output 1 0.4 <--->
750-2C-SKT
contacts, 8-pin octal base, 9 VDC probe voltage.
Relay socket, 10A at 600 V rated, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
70169-D directly mounted to the panel.
1 0.1 <---> -----
Relay socket, 5A at 600 V rated, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
750-2C-SKT directly mounted to the panel.
1 0.1 <---> -----
PSFR-1C-120A PSFR-2C-120A
Voltage Tolerances 120 VAC 50/60Hz (+10%/-15%)
Output Contacts 10A at 240 VAC/30 VDC Max
Life* Mechanical 10,000,000 operations; Electrical: 100,000 operations
Probe Voltage 9 VDC
Response Time Pick-up: 10ms; Drop-out: 10ms
Power Consumption 2 VA
Temperature -28 to 65°C (-18 to 149°F)
Mounting 8-pin octal socket
Indicator LED Red ON when seal leak detected and relay energized
Single Channel Relays: 10A at 240 VAC/7A at 30 VDC Max

Output Contacts Dual Channel Relays: (2) 5A at 240 VAC/5A at 30 VDC Max
Insulation Voltage 2,000 volts

Approvals cURus (E191059), CE, RoHS, (cULus when used with socket 70169-D)
* Resistive load
Volume 13
e17-98 Motor Controls 1 - 80 0 - 633 - 0405

Pump Seal Failure Relays Company
Information
Systems
Overview
Programmable
Wiring Controllers
PSFR-1C-120A PSFR-2C-120A Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Dimensions
Proximity
PSFR-1C-120A, PSFR-2C-120A Sensors
Photo
Sensors
Second LED for Dual Limit

Channel Only Switches
2.39
[60.8]
Encoders
Current
Sensors
2.90
[73.8] Pressure
Sensors
1.70 3.20
[43.1] [81.3] All Dimensions in
Inches (Millimeters) Temperature
Sensors
Pushbuttons/
Lights
Typical Installations Process
ALARM 2
Relays/
Timers
ALARM ALARM 1 Comm.
Terminal
Blocks &
Wiring
PB1 PB2
COM COM
Power
COM COM
PROBE Circuit
4 5 PROBE 4 Protection
3 5 PROBE 1
3 6 6
PROBE 2
2 7 2 7 Enclosures
18 18 COM
Tools
L1 L2
L1
INPUT
L2 PSFR-1C-120A 120 VAC
INPUT PSFR-2C-120A
120VOLTAGE
VAC Pneumatics
Single Channel VOLTAGE Dual Channel
Appendix
Product
Index
Part #
Index
Volume 13

8-pin Octal Socket
70169-D 750-2C-SKT
Features
• 600V (Plug-in 3-phase monitor relays require a 600V-rated socket Agency Approvals
when used with system voltages greater than 300V) • cURus, File number E191059, E225080
• Mounts on 35mm DINrail • CE
• Screw pressure wire clamp termination • RoHS
Octal Sockets for Motor Monitor Relays

Part Number Description Pcs/Pkg Wt (lb) Price
Relay socket, works with all phase monitor relays, 10A at 600 V rated, 8-pin octal configuration. Can be
70169-D mounted on 35mm DIN rail or directly mounted to the panel.
1 0.1 <--->
Relay socket, works with all phase monitor relays, 5A at 600 V rated, 8-pin octal configuration. Can be
750-2C-SKT mounted on 35mm DIN rail or directly mounted to the panel.
1 0.1 <--->
Part Number Voltage Current Screw Size Screw wire size (capacity) Screw wire torque Screw chassis
mounting torque
70169-D 600V 10A 6-32 1 or 2 #12-#22 AWB 6-7 Lb-in (12 Lb-in max) 7 Lb-in
750-2C-SKT 600V 5A M3.5 (1) #12/ (2) #14 AWG 9 Lb-in 7Lb-in
Dimensions
70169-D 750-2C-SKT
5 (22)
1.295
[32.89]
.580 6 (24) 1 (11)
[14.73]
4 (12)
2 1 8 7 8 (21)
3 (14)
2.010 2.160
[51.05] [54.86]
MADE
IN
Ø.165 USA 1.005
3 4 5 6
[Ø4.19] [25.53]
7 (A2)
2 (A1)
.312
[7.92]
Socket Pinouts
750-2C-SKT
70169-D
All Dimensions in
Volume 13
e17-100 Motor Controls 1 - 80 0 - 633 - 0405

Contactor - Motor Starters - Motor Controls - Overload Relay - Motor (PDFDrive)

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IEC Motor Controls In this interactive PDF

Section 17 you can:

Fuji Motor Controls

Conformance to IEC standards:

Response to the international market:

TK-E Series Overload Features

e17-2 Motor Controls 1 - 80 0 - 633 - 0405

Odyssey 3N series contactors and

matching overload relays

3N Series Contactor Features

• Provides higher current and horsepower capa- Drives

3N Series Overload Features

Manual Motor Starters

w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls e17-3

What does the application require?

Contactor Manual motor starter

Consider these factors when selecting components:

2 • Load type: Resistive (AC-1) or inductive (AC-3)

Select your components.

BZ0L link module

e17-4 Motor Controls 1 - 80 0 - 633 - 0405

• 5 to 100 hp at 480 VAC Programmable

connected directly to the main circuit.

Current (A) [note 1]

200V 220– 400– 550– 100– 220–

SC-E03-110VAC <---> 110VAC

SC-E05-110VAC <---> 110VAC

SC-E05-500VAC <---> 500-550VAC Product

TABLE CONTINUED NEXT PAGE

w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls e17-5

Current (A) [note 1]

e17-6 Motor Controls 1 - 80 0 - 633 - 0405

Rated Capacity (kW) Rated Operating Current (A) Internal

SC-E03(G)-xxx 3/3 5.5 / 5.5 5.5 / NA 5.5 / NA 12 / 12 12 / 12 9 / NA 7 / NA 20 20 20 - Drives

SC-E04(G)-xxx 4/4 7.5 / 7.5 7.5 / NA 7.5 / NA 18 / 18 18 / 18 13 / NA 9 / NA 25 25 25 -

SC-E1(G)-xxx 7.5 / 7.5 15 / 15 15 / NA 11 / NA 32 / 32 32 / 32 24 / NA 15 / NA 50 50 50 - Motors &

SC-E5-xxx 30 / 30 55 / 55 5 5/ NA 55 / NA 105 / 105 105 / 105 85 / NA 64 / NA 150 150 150 2NO+2NC

Internal Auxiliary Contact Ratings Encoders

NEMA ICS 5-2000 Ratings ( note 2 ) Pressure

Based on IEC 60974-4-1, EN 60947-4-1, JIS C 8201-4-1

w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls e17-7

Frame Size Pick-Up Voltage (V) Drop-Out Voltage (V)

Operating Coil Operating Coil Operating Coil

e17-8 Motor Controls 1 - 80 0 - 633 - 0405

Get it fast AND free!

Vibration 10 to 55Hz 15m/s2

Wiring Wire Sizes, Tightening Torques - Control Circuit

One 0.75 to 4 0.75 to 6

Terminal Screw Size M4

e17-10 Motor Controls 1 - 80 0 - 633 - 0405

Tightening torque (continued) Programmable

Wire Sizes, Tightening Torques - Main Circuit Field I/O

Solid or stranded wire (mm 2) 1 0.75 to 35 1.5 to 70 4 to 70 4 to 120

AWG 18 to 3 16 to 1/0 12 to 2/0 12 to 250MCM Proximity

AWG Top/ 18 to 3 16 to 1/0 12 to 2/0 12 to 250MCM Pressure

Self-locking Torque (Nm) 2 1 2 Relays/

w w w . a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls e17-11

3-phase motor capacity (kW) Breaking current (A)

and full-load current (A)