Cooling Bed
Cooling Bed
-1-
I. GENERAL
1.1 PREFACE
This offer sheet covers the supply of the equipment and materials for a Bar Mill
Project capable of producing 300,000 tones per year of Deformed Bar with
product size of D10, D12, D16, D20, D22, D25&D32. and Rung Bar with
product size of ∮9mm~∮32mm
-2-
CACULATION PLAN OF MILL CAPCITY
ROLLING RATE (300,000T/Y)
Products Billet Fin.Rolling Pass Time Pause Rolling Product Annual Production Expected
No. Speed Cycle Time Yield Rolling Hours
Size Area Unit-W Size Length Weight
(m/sec) (sec) (sec) (sec) (%) (%) (T/Year) (hrs)
(mm) (mm2) (kg/m) (mm) (m) (kg)
3 D16 176.7 1.387 130 6 750 5.8 25.88 15 40.88 96 15 45,000 900
4 D20 314.2 2.466 130 6 750 5.23 16.18 15 31.18 96 15 45,000 900
6 D25 490.90 3.853 130 6 750 3.29 14.1 15 29.1 96 10 30,000 480
7 D32 804.25 5.313 130 6 750 3.29 14.1 15 29.1 96 10 30,000 480
-3-
II. DESIGN BASIS
2.2 Billet
Billet: Continuously cast billets or hot rolled billets
Kind of steel: Low alloy steel for the manufacture of steel bars for reinforcement,
rolled steel for general structure.
Section 100~130 mm sq
Length 6M ± 10 mm
Weight 471~750kg
-4-
2.3 Rolling Capacity
2.3.1 Rolling Hours Required
Rolling Hours Requires=5760 Hrs/Year
With regard to rolling hours required, please refer to the table to
“Calculation Plan of Mill Capacity”.
2.3.2 Annual Working Hours
8 hours/shift×3 shift/day×300 day/year=7200Hr
If operating rate is 80%
Operating Rate 0.8=Rolling hour required/Annual working hour
Rolling hour required=0.8×7200=5760Hr
This operating ratio is considered to be easily attained.
-5-
2.7 Site (Environmental) Conditions
1) Ambient temperature:
Max. 35 deg. C (more than 15℃)
Electrical control room and pulpits will be kept in 20~30℃
2) Relative humidity: Max. 98%
3) Altitude: Less than 1,000 m above sea level
2.8 Layout
2.8.1 Please refer to attached GENERAL LAYOUT.〝A〞: Product D10~D16
1) Rolling Mill
The 6M length billet is charged on the Billet Charging Bed by the Billet Yard Crane,
and transferred to the Reheating Furnace by the Billet Charging Roller Table.
And the heated billets are discharged from Reheating Furnace and Billet shear
machine Cutting 3M processed through Roughing Mill Train, Intermediate Train,
Finishing Mill Train.
The Rolling Mill comprises a total of 13 stands, divide in roughing mill with 1
stands (5 pass), intermediate mill with 6 stands (6 pass), finishing mill with 6
stands (6 pass).
The Roughing Rolling Mill and Intermediate Mill and Finishing Mill is driven by
AC motors.All stands are arranged in horizontal arrangement.
2) Cooling bed
On the 66M Length×4.5M Wide Cooling Bed, products are cooled down to
desired temperature, while maintaining the straightness.
3) Cutting & Finishing System For Deformed bar
Those products are then discharged from the Cooling Bed and further processed
by Cutting and Finishing System.
All products are cut to length by cold shear transferred to receiving conveyor.
At the end of the conveyor, a conveyed table is located which transfer the
products to bundling area then to shipping area.
-6-
2.8.2 Please refer to attached GENERAL LAYOUT.〝B〞:Product D20~D32
1) Rolling Mill With hight pressure water quenching system 12M Length
The 6M length billet is charged on the Billet Charging Bed by the Billet Yard Crane,
and transferred to the Reheating Furnace by the Billet Charging Roller Table.
And the heated billets are discharged from Reheating Furnace and processed
through Roughing Mill Train, Intermediate Train, Finishing Mill Train. Those
products through hight pressure water quenching system and Pinch Roller to
Cooling bed.
The Rolling Mill comprises a total of 11 stands, divide in roughing mill with 1
stands (3 pass), intermediate mill with 6 stands (6 pass), finishing mill with 4
stands (4 pass).
The Roughing Rolling Mill and Intermediate Mill and Finishing Mill is driven by
AC motors.All stands are arranged in horizontal arrangement.
2) Cooling bed
On the 66M length ×7.5M Wide Cooling Bed, products are cooled down to
desired temperature, while maintaining the straightness.
3) Cutting & Finishing System For Deformed bar
Those products are then discharged from the Cooling Bed and further processed
by Cutting and Finishing System.
All products are cut to length by cold shear transferred to receiving conveyor.
At the end of the conveyor, a conveyed table is located which transfer the
products to bundling area then to shipping area.
2.9 Utilities Conditions
The utilities having characteristics or conditions as described hereunder will be
utilized for the plant operation and supplied by the Customer in sufficient
quantities at termination points described hereunder.
1) Electric power
Normal Electric power
- Power receiving: One (1) line
-7-
FOR LAYOUT.〝A〞:ProductD10~D16
- Supplied power for 7set AC Motor: 3.3kv/3 phases /60HZ/50HZ /4,600KW
FOR LAYOUT.〝B〞:ProductD20~D32
-Supplied power for 6set AC Motor: AC3.3kv/3 phases /60/50HZ/4,200KW
- Voltage fluctuation: Within ±5%
- Frequency fluctuation: Terminals of 3.3kv receiving switch and distributing
panel in the electrical equipment room of the plant.
2) Cooling water
a. Direct cooling water (500 T/hr)
- pH valve: 6.5 to 8.5
- Suspended solid: Max. 20 mg/lit
- M-alkalinity as Ca Co3: Max. 300 mg/lit
- Total dissolved solids: Max. 1,500 mg/lit
- Total hardness as Ca Co3: Max. 300 mg/lit
- Fe: Max. 3 mg/lit
- Cl: Max. 200 mg/lit
- So4: Max. 200 mg/lit
- SiO2: Max. 50 mg/lit
- Temperature: Max. 32℃
- Pressure: Max. 4 kgf/cm2
Design pressure: 3 kgf/ cm2 at the battery Limit of the building
Hight pressure water quenching system: Min. 12 kgf/cm2
-9-
3. SCOPE OF SUPPLY
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M1 REHEATING FURNACE (Max:50T/H) TAIWAN Billet 6M
M101 -01 Charging BED 1set { TAIWAN
-02 Charging Roller Way For charging 1set { TAIWAN 15M
-03 Hyd. Unit 1set { TAIWAN
-04 Main Pusher 1set { TAIWAN
-05 Side Pusher 1set { TAIWAN
-06 Furnace (Case7Mw/24Ml) 1set { TAIWAN Without refractory bricks
-07 Hot Wind Fuel Duct 1set { TAIWAN
-08 Recuperator 1set { TAIWAN
-09 Chimney 1p { TAIWAN 36M
-10 Blower 1s { TAIWAN
-11 Burner 10p { TAIWAN
-12 Auto Contral Panel 1s { TAIWAN
-13 Billet Hot Shear With Hyd. Unit 1s { TAIWAN
-14 Chain Roller Way For Discharging 1s { TAIWAN 9M
-15 Thermo-Sensor Control For Furnace 1s { TAIWAN
-16 Day Tank for Heavy Oil 1s { TAIWAN
-17 Refractory Bricks/Blocks 1Lot ---- {
-12-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M204 SHEAR MACHINE
M204 -01 Flying Shear 2s { TAIWAN
-02 Diveding Shear 2s { TAIWAN
-03 Pinch Roller 4s { TAIWAN
-04 Stop Shear 2s { TAIWAN
M4 SIMPLE PARTS
M401 FOUNDATIOM BOLTS AND GAUGE PLATE {
M401 -01 Foundation Bolts (Steel Bar) 15 t {
-02 Installation Liner (Steel Plate) 5t {
M402 SAFETY COVER
M402 -01 Safety Cover (5 tons Steel Plate&5 tons Angle And Channel ) 10 t {
-17-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M407 MISCLLANIOUS ITEMS
M407 -01 Supporting For Detectors 1s {
-02 Scrap Box 1s {
-03 Dust Box 1s {
-04 Tool For Election 1s {
-05 Tool For Operation And Maintenance 1s {
-06 Coiler For Mis-Rolled Material 1s {
M5 PIPING
M501 OUTDOOR PIPING
M501 -01 Outdoor Piping For Utilities 15 t {
(Air 200M,Oil 100M,Water 300M)
-02 Indoor Piping For All Utilities 25 t {
(Air 800M,Oil 300M,Water 500M)
-03 Valve And Piping Accessories 1s {
E5 COMMUNICATION SYSTEM
E501 -01 Paging system 1s {
-02 Closed Circuit T.V. System 1s {
-03 Mil Status Indication Lamp 1s {
-04 Clocks 1s {
-05 Telephone System 1s {
-06 Loud Speaker System 1s {
S5 PULPIT
S501 -01 Furnace Control Room 1s {
-02 Main Control Room 1s {
-03 Cold Shear Control Room 1s {
-04 Bar Finishing Control Room 1s {
A2 MATERIALS
-01 Erection Material {
-23-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-09 Fire Fighting Facilities {
-10 Lighting {
-11 Communication System {
-12 Simple Structure {
-13 Crane / Transportation Equipment {
-14 Air Conditioning & Ventilation {
-15 ITV {
-16 Roll Shop Equipment {
-17 Maintenance Equipment {
-18 Laboratory {
-19 Sewage Facility {
-20 Template {
-21 Consumables {
-22 Tools {
-23 Grounding Material 1s {
-24-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-25-
-26-
-27-
-28-
-29-
-30-
-31-
-32-
-33-
-34-
-35-
-36-
-37-
-38-
-39-
-40-
-41-
-42-
-43-
-44-
-45-
-46-