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Cooling Bed

This document provides details for a 300,000 ton per year used bar rolling mill project in Taiwan, including: 1. The mill will produce deformed reinforcing bars from D10 to D32 size and round bars from 9mm to 32mm diameter. 2. Key equipment includes a 50 ton top fired pusher furnace, horizontal mill with 13 stands (roughing, intermediate, finishing), and water quenching for larger bars. 3. The design basis covers production mix, rolling schedule, steel grades, site conditions, general layout, and utility requirements like electric power for motors.
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0% found this document useful (0 votes)
2K views47 pages

Cooling Bed

This document provides details for a 300,000 ton per year used bar rolling mill project in Taiwan, including: 1. The mill will produce deformed reinforcing bars from D10 to D32 size and round bars from 9mm to 32mm diameter. 2. Key equipment includes a 50 ton top fired pusher furnace, horizontal mill with 13 stands (roughing, intermediate, finishing), and water quenching for larger bars. 3. The design basis covers production mix, rolling schedule, steel grades, site conditions, general layout, and utility requirements like electric power for motors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

TECHNICAL PROPOSAL FOR

300,000T/Y USED BAR


ROLLING MILL
(TAIWAN)
FEBRUARY 2009
Project No. 98003
CONTENTS
I. GENERAL................................................................................... 1

II. DESIGN BASIS......................................................................... 4

III. ATTACHMENT ...................................................................... 21

-1-
I. GENERAL

1.1 PREFACE
This offer sheet covers the supply of the equipment and materials for a Bar Mill
Project capable of producing 300,000 tones per year of Deformed Bar with
product size of D10, D12, D16, D20, D22, D25&D32. and Rung Bar with
product size of ∮9mm~∮32mm

1.2 Plant description


The main features of the rolling process and equipment composing the Plant
are described in the following article.
The layout and Mill capacity of the Plant is shown in the attached
”General layout and calculation plan”

1.3 General features of the rolling Mill Process


This rolling mill is provided with necessary equipments for rolling
of bars. Capacity of the rolling mill is 300,000tons/y. Production
ratio of the different bar sizes can be selected freely, according to
distinct market demands.
50tons/hr, top fired, Pusher type Reheating Furnace, energy saving
technology and easy operation procedure are applied.
Arrangement of mill stands is all tandem Horizontal type mill.
The Roughing Rolling Mill And Intermediate and Finishing Rolling Mill are
driven by AC motors, Total capacity of Main AC motors is 4,600kw.
Low tension rolling is applied by Loop Control System in the Finishing mill
depending on the size of the products.

-2-
CACULATION PLAN OF MILL CAPCITY
ROLLING RATE (300,000T/Y)

Products Billet Fin.Rolling Pass Time Pause Rolling Product Annual Production Expected
No. Speed Cycle Time Yield Rolling Hours
Size Area Unit-W Size Length Weight
(m/sec) (sec) (sec) (sec) (%) (%) (T/Year) (hrs)
(mm) (mm2) (kg/m) (mm) (m) (kg)

1 D10 78.5 0.617 130 6 750 10.8 36 10 46 96 20 60,000 1,200

2 D12 113.0 0.888 130 6 750 7.78 30 15 45 96 20 60,000 1,200

3 D16 176.7 1.387 130 6 750 5.8 25.88 15 40.88 96 15 45,000 900

4 D20 314.2 2.466 130 6 750 5.23 16.18 15 31.18 96 15 45,000 900

5 D22 380.1 2.984 130 6 750 5 15.6 15 30.6 96 10 30,000 600

6 D25 490.90 3.853 130 6 750 3.29 14.1 15 29.1 96 10 30,000 480

7 D32 804.25 5.313 130 6 750 3.29 14.1 15 29.1 96 10 30,000 480

TOTAL 100 300,000 5,760

-3-
II. DESIGN BASIS

2.1 Product Mix and Rolling Rate


2.1.1 Product Mix
Product mix for annual production of 300,000 tons is described as the
table “Calculation Plan of Mill Capacity”.
2.1.2 Rolling Rate
With regard to rolling rate, please also refer to the table “Calculation Plan
of Mill Capacity”.
2.1.3 Others
Product length of bars: 12M or others

2.2 Billet
Billet: Continuously cast billets or hot rolled billets
Kind of steel: Low alloy steel for the manufacture of steel bars for reinforcement,
rolled steel for general structure.
Section 100~130 mm sq
Length 6M ± 10 mm
Weight 471~750kg

Camber (bow): Max.20mm in 6000mm length


Rhomboidity (right angularity): Less than 3%
Twist: Less than 1 degree per meter
Temperature of billet discharged: 1100℃ (Engineering basis)
Note: The billet above shall have the quality suitable for final products. In order
to attain high productivity, that is, improvement of rolling efficiency and
material yield, etc. which are resulted from high rolling Rate and most
suitable cutting of bar products , etc., it should be essential to well
control the billet tolerance and conditions.

-4-
2.3 Rolling Capacity
2.3.1 Rolling Hours Required
Rolling Hours Requires=5760 Hrs/Year
With regard to rolling hours required, please refer to the table to
“Calculation Plan of Mill Capacity”.
2.3.2 Annual Working Hours
8 hours/shift×3 shift/day×300 day/year=7200Hr
If operating rate is 80%
Operating Rate 0.8=Rolling hour required/Annual working hour
Rolling hour required=0.8×7200=5760Hr
This operating ratio is considered to be easily attained.

2.4 Steel Grades


The steel grades which are to be processed on the mill are as follows.
a. Deformed bar
D10~D32 Steel bars
Applicable standards:
JIS 20-2525&24-2536 “Rolled steel for general structure”
b. Rung bar
∮9.5mm~∮32mm Steel bars JIS G 3101&JIS G4051
2.5 Rolling Speed
Actual rolling speed: Max. 11 m/sec

2.6 Rolling Method


1. strand rolling
3 〃 1 〃 5 〃 3 〃 7 〃
Deformed bars: D10( /8 ), D12( /2 ), D16( /8 ), D20( /4 ), D22( /8 ), D25(1
〃 1 〃
) & D32(1 /4 )

Rung bars : ∮9.5, ∮12, ∮16, ∮ 20, ∮25 &∮32mm

-5-
2.7 Site (Environmental) Conditions
1) Ambient temperature:
Max. 35 deg. C (more than 15℃)
Electrical control room and pulpits will be kept in 20~30℃
2) Relative humidity: Max. 98%
3) Altitude: Less than 1,000 m above sea level
2.8 Layout
2.8.1 Please refer to attached GENERAL LAYOUT.〝A〞: Product D10~D16
1) Rolling Mill
The 6M length billet is charged on the Billet Charging Bed by the Billet Yard Crane,
and transferred to the Reheating Furnace by the Billet Charging Roller Table.
And the heated billets are discharged from Reheating Furnace and Billet shear
machine Cutting 3M processed through Roughing Mill Train, Intermediate Train,
Finishing Mill Train.
The Rolling Mill comprises a total of 13 stands, divide in roughing mill with 1
stands (5 pass), intermediate mill with 6 stands (6 pass), finishing mill with 6
stands (6 pass).
The Roughing Rolling Mill and Intermediate Mill and Finishing Mill is driven by
AC motors.All stands are arranged in horizontal arrangement.
2) Cooling bed
On the 66M Length×4.5M Wide Cooling Bed, products are cooled down to
desired temperature, while maintaining the straightness.
3) Cutting & Finishing System For Deformed bar
Those products are then discharged from the Cooling Bed and further processed
by Cutting and Finishing System.
All products are cut to length by cold shear transferred to receiving conveyor.
At the end of the conveyor, a conveyed table is located which transfer the
products to bundling area then to shipping area.

-6-
2.8.2 Please refer to attached GENERAL LAYOUT.〝B〞:Product D20~D32
1) Rolling Mill With hight pressure water quenching system 12M Length
The 6M length billet is charged on the Billet Charging Bed by the Billet Yard Crane,
and transferred to the Reheating Furnace by the Billet Charging Roller Table.
And the heated billets are discharged from Reheating Furnace and processed
through Roughing Mill Train, Intermediate Train, Finishing Mill Train. Those
products through hight pressure water quenching system and Pinch Roller to
Cooling bed.
The Rolling Mill comprises a total of 11 stands, divide in roughing mill with 1
stands (3 pass), intermediate mill with 6 stands (6 pass), finishing mill with 4
stands (4 pass).
The Roughing Rolling Mill and Intermediate Mill and Finishing Mill is driven by
AC motors.All stands are arranged in horizontal arrangement.
2) Cooling bed
On the 66M length ×7.5M Wide Cooling Bed, products are cooled down to
desired temperature, while maintaining the straightness.
3) Cutting & Finishing System For Deformed bar
Those products are then discharged from the Cooling Bed and further processed
by Cutting and Finishing System.
All products are cut to length by cold shear transferred to receiving conveyor.
At the end of the conveyor, a conveyed table is located which transfer the
products to bundling area then to shipping area.
2.9 Utilities Conditions
The utilities having characteristics or conditions as described hereunder will be
utilized for the plant operation and supplied by the Customer in sufficient
quantities at termination points described hereunder.
1) Electric power
Normal Electric power
- Power receiving: One (1) line

-7-
FOR LAYOUT.〝A〞:ProductD10~D16
- Supplied power for 7set AC Motor: 3.3kv/3 phases /60HZ/50HZ /4,600KW
FOR LAYOUT.〝B〞:ProductD20~D32
-Supplied power for 6set AC Motor: AC3.3kv/3 phases /60/50HZ/4,200KW
- Voltage fluctuation: Within ±5%
- Frequency fluctuation: Terminals of 3.3kv receiving switch and distributing
panel in the electrical equipment room of the plant.

2) Cooling water
a. Direct cooling water (500 T/hr)
- pH valve: 6.5 to 8.5
- Suspended solid: Max. 20 mg/lit
- M-alkalinity as Ca Co3: Max. 300 mg/lit
- Total dissolved solids: Max. 1,500 mg/lit
- Total hardness as Ca Co3: Max. 300 mg/lit
- Fe: Max. 3 mg/lit
- Cl: Max. 200 mg/lit
- So4: Max. 200 mg/lit
- SiO2: Max. 50 mg/lit
- Temperature: Max. 32℃
- Pressure: Max. 4 kgf/cm2
Design pressure: 3 kgf/ cm2 at the battery Limit of the building
Hight pressure water quenching system: Min. 12 kgf/cm2

b. Indirect cooling water (150 T/hr)


- pH valve: 6.5 to 8.5
- Suspended solid: Max. 10 mg/lit
- M-alkalinity as Ca Co3: Max. 300 mg/lit
- Total dissolved solids: Max. 1,500 mg/lit
- Total hardness as Ca Co3: Max. 300 mg/lit
-8-
- Fe: Max. 2 mg/lit
- Cl: Max. 200 mg/lit
- So4: Max. 200 mg/lit
- O2: Max. 50 mg/lit
- Temperature: Max. 32℃
- Pressure: Max. 4 kgf/cm2
Design pressure: 3 kgf/cm2 at the battery Limit of the building

-9-
3. SCOPE OF SUPPLY
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M1 REHEATING FURNACE (Max:50T/H) TAIWAN Billet 6M
M101 -01 Charging BED 1set { TAIWAN
-02 Charging Roller Way For charging 1set { TAIWAN 15M
-03 Hyd. Unit 1set { TAIWAN
-04 Main Pusher 1set { TAIWAN
-05 Side Pusher 1set { TAIWAN
-06 Furnace (Case7Mw/24Ml) 1set { TAIWAN Without refractory bricks
-07 Hot Wind Fuel Duct 1set { TAIWAN
-08 Recuperator 1set { TAIWAN
-09 Chimney 1p { TAIWAN 36M
-10 Blower 1s { TAIWAN
-11 Burner 10p { TAIWAN
-12 Auto Contral Panel 1s { TAIWAN
-13 Billet Hot Shear With Hyd. Unit 1s { TAIWAN
-14 Chain Roller Way For Discharging 1s { TAIWAN 9M
-15 Thermo-Sensor Control For Furnace 1s { TAIWAN
-16 Day Tank for Heavy Oil 1s { TAIWAN
-17 Refractory Bricks/Blocks 1Lot ---- {

M2 MILL MECHANCAL SECTION FOR LAYOUT 〝A〞 TAIWAN


M201 ROUGHING MILL TRAIN (RM.) { TAIWAN 1#~5#Pass
-01 Horizontal 3HI-Mill Stand With Base Plates 1s { TAIWAN (∮475x1600L)
-10-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-02 Roll(∮475×1600L) 3p { TAIWAN
-03 Chock 6p { TAIWAN
-04 Fiber Bearing (Bakelite) 6p { TAIWAN
st
-05 1 Reducer Gear Box 1s { TAIWAN
-06 Pinion Gear Box 3HI 1s { TAIWAN
-07 Gear Coupling (Motor-Reducer-P. Stand ) 2s { TAIWAN
-08 Joint Shaft (Pinion Stand-Mill Stand) 3s { TAIWAN
-09 In & Out And Twist Guide 10 s { TAIWAN
-10 Oil Lubrication System 1s { TAIWAN

M202 1st Intermediate MILL TRAIN (1st IM.) { TAIWAN 6#~9#Pass


-01 Horizontal 2HI-Mill Stand With Base Plates 4s { TAIWAN (∮360x800L)
-02 Roll (∮360x800L) 8p { TAIWAN
-03 Chock 16p { TAIWAN
-04 Fiber Bearing (Bakelite) 16 p { TAIWAN
-05 Reducer Gear Box With 2HI Pinion Stand 2s { TAIWAN 1 IN BY 2 OUT
-06 Gear Coupling (Motor-Reducer-P. Stand ) 2s { TAIWAN
-07 Cardon Shaft (Pinion Stand-Mill Stand) 8s { TAIWAN
-08 In & Out And Twist Guide 16 s { TAIWAN
-09 Oil Lubrication System 1s { TAIWAN
-10 Approach Roller Table (RM→IM) 12M 1s { TAIWAN

M202 2nd Intermediate MILL TRAIN (2nd IM.) { TAIWAN 10#~13#Pass


-11-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-01 2HI-Mill Stand With Base Plates 4s { TAIWAN (∮360x800L)
-02 Roll (∮360x800L) 8p { TAIWAN
-03 Chock 16 p { TAIWAN
-04 Fiber Bearing (Bakelite) 16 p { TAIWAN
-05 Reducer Gear Box With 2HI Pinion Stand 2s { TAIWAN 1 IN BY 2 OUT
-06 Gear Coupling (Motor-Reducer-P. Stand ) 2s { TAIWAN
-07 Cardon Shaft (Pinion Stand-Mill Stand) 8s { TAIWAN
-08 In & Out And Twist Guide 16 s { TAIWAN
-09 Oil Lubrication System 1s { TAIWAN
-10 Approach Roller Table (RM→IM) 12M 1s { TAIWAN

M203 FINISHING MILL TRAIN (FM)


M203-1 -01 2Hi Horizontal Mill Stand With Base Plates 4s { TAIWAN 14#~17#Pass
(Roller Bearing Type)
-02 Roll (∮310 x 800L x 4Stand) 8p { TAIWAN
-03 Roller Bearing Chock 16 p { TAIWAN
-04 Roller Bearing 16 p { TAIWAN
-05 2Hi Reducer Gear Box (with Pinion Stand) 2s { TAIWAN 1 IN BY 2 OUT
-06 Cardon Shaft 8p { TAIWAN
-07 Gear Coupling (Motor To Reducer-Support) 2s { TAIWAN
-08 In & Out And Twist Guide 16 s { TAIWAN
-09 Oil Lubrication System 1s { TAIWAN

-12-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M204 SHEAR MACHINE
M204 -01 Flying Shear 2s { TAIWAN
-02 Diveding Shear 2s { TAIWAN
-03 Pinch Roller 4s { TAIWAN
-04 Stop Shear 2s { TAIWAN

M205 COOLING AND CUTTING SECTION


M205 RUN IN GUIDING EQUIPMENT
M205 -01 Run in Guiding Through (64M) 1s { TAIWAN
-02 Separator (Line Selector) 4 way 1s { TAIWAN

M206 64M×4.5M COOLING BED


M206 -01 Cooling Bed 64M×4.5M 1s { TAIWAN
-02 Cooling Bed Drive Unit 40HP x 6p 1s { TAIWAN
-03 Bar Collecting Device 1s { TAIWAN
-04 Bar Traversing Devise 1s { TAIWAN
-05 Run Out Roller Table 64M 1s { TAIWAN

M207 COLD SHEAR


M207 -01 Cold Shear (Power-300ton) 1s { TAIWAN

M208 BAR FINISHING SECTION


M208 TRAVERSING FACILITIES FOR BAR 1s { TAIWAN
-13-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M208 -01 Cold Shear Uun Out Table 1s { TAIWAN
-02 Traverser 1s { TAIWAN
-03 Product Transfer 1s { TAIWAN
-04 Shipping Table 1s { TAIWAN
-05 Auto Bundling Machine 1s { TAIWAN

M3 MILL MECHANCAL SECTION FOR LAYOUT 〝B〞


M301 ROUGHING MILL TRAIN (RM.) 1#~3#Pass
-01 Horizontal 3HI-Mill Stand With Base Plates 1s { TAIWAN (∮475x1600L)
-02 Roll(∮475×1600L) 3p { TAIWAN
-03 Chock 6p { TAIWAN
-04 Fiber Bearing (Bakelite) 6p { TAIWAN
st
-05 1 Reducer Gear Box 1s { TAIWAN
-06 Pinion Gear Box 3HI 1s { TAIWAN
-07 Gear Coupling (Motor-Reducer-P. Stand ) 2s { TAIWAN
-08 Joint Shaft (Pinion Stand-Mill Stand) 3s { TAIWAN
-09 In & Out And Twist Guide 6s { TAIWAN
-10 Oil Lubrication System 1s { TAIWAN

M302 1st Intermediate MILL TRAIN ( IM.) 4#~9#Pass


-01 Horizontal 2HI-Mill Stand With Base Plates 6s { TAIWAN (∮360x800L)
-02 Roll (∮360x800L) 12 p { TAIWAN
-03 Chock 24p { TAIWAN
-14-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-04 Fiber Bearing (Bakelite) 24 p { TAIWAN
-05 Reducer Gear Box With 2HI Pinion Stand 3s { TAIWAN 1 IN BY 2 OUT
-06 Gear Coupling (Motor-Reducer-P. Stand ) 3s { TAIWAN
-07 Cardon Shaft (Pinion Stand-Mill Stand) 12 s { TAIWAN
-08 In & Out And Twist Guide 24 s { TAIWAN
-09 Oil Lubrication System 1s { TAIWAN
-10 Approach Roller Table (RM→IM) 12M 1s { TAIWAN

M303 FINISHING MILL TRAIN (FM)


M303-1 -01 2Hi Horizontal Mill Stand With Base Plates 4s { TAIWAN 10#~13#Pass
(Roller Bearing Type)
-02 Roll (∮310 x 800L x 4Stand) 8p { TAIWAN
-03 Roller Bearing Chock 16 p { TAIWAN
-04 Roller Bearing 16 p { TAIWAN
-05 2Hi Reducer Gear Box (with Pinion Stand) 2s { TAIWAN 1 IN BY 2 OUT
-06 Cardon Shaft 8p { TAIWAN
-07 Gear Coupling (Motor To Reducer-Support) 2s { TAIWAN
-08 In & Out And Twist Guide 16 s { TAIWAN
-09 Oil Lubrication System 1s { TAIWAN

M304 SHEAR MACHINE


M304 -01 Flying Shear 2s { TAIWAN
-02 Diveding Shear 2s { TAIWAN
-15-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-03 Pinch Roller 4s { TAIWAN
-04 Stop Shear 2s { TAIWAN
-05 Quenching Box System 2 Way 1s { TAIWAN
-06 Quenching Pump Unit System 1s { TAIWAN

M305 COOLING AND CUTTING SECTION


M305 RUN IN GUIDING EQUIPMENT
M305 -01 Run in Guiding Through (66M) 1s { TAIWAN
-02 Separator (Line Selector) 4 way 1s { TAIWAN

M306 66M×7.5M COOLING BED


M306 -01 Cooling Bed 66M×7.5M 1s { TAIWAN
-02 Cooling Bed Drive Unit 40HP x 6p 1s { TAIWAN
-03 Bar Collecting Device 1s { TAIWAN
-04 Bar Traversing Devise 1s { TAIWAN
-05 Run Out Roller Table 66M 1s { TAIWAN

M307 COLD SHEAR


M307 -01 Cold Shear (Power-300ton) 1s { TAIWAN

M308 BAR FINISHING SECTION


M308 TRAVERSING FACILITIES FOR BAR 1s { TAIWAN
M308 -01 Cold Shear Uun Out Table 1s { TAIWAN
-16-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-02 Traverser 1s { TAIWAN
-03 Product Transfer 1s { TAIWAN
-04 Shipping Table 1s { TAIWAN
-05 Auto Bundling Machine 1s { TAIWAN

M4 SIMPLE PARTS
M401 FOUNDATIOM BOLTS AND GAUGE PLATE {
M401 -01 Foundation Bolts (Steel Bar) 15 t {
-02 Installation Liner (Steel Plate) 5t {
M402 SAFETY COVER
M402 -01 Safety Cover (5 tons Steel Plate&5 tons Angle And Channel ) 10 t {

M403 WORKING DECK


M403 -01 Working Deck (Steel Plate) 5t {

M404 PIT AND DUCT COVER


M404 -01 Pit And Duct Cover (5 tons Steel Plate&5 tons Angle And 10 t {
Channel )

M406 CROP CHUTE AND BAG


M406 -01 Crop Chute 1s {
-02 Crop Dag 1s {

-17-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
M407 MISCLLANIOUS ITEMS
M407 -01 Supporting For Detectors 1s {
-02 Scrap Box 1s {
-03 Dust Box 1s {
-04 Tool For Election 1s {
-05 Tool For Operation And Maintenance 1s {
-06 Coiler For Mis-Rolled Material 1s {

M5 PIPING
M501 OUTDOOR PIPING
M501 -01 Outdoor Piping For Utilities 15 t {
(Air 200M,Oil 100M,Water 300M)
-02 Indoor Piping For All Utilities 25 t {
(Air 800M,Oil 300M,Water 500M)
-03 Valve And Piping Accessories 1s {

E1 POWER RECEIVING & DISTRIBUTION SYSTEM〝A〞


E101 -01 3.3 KV Power Receiving Switch And Distributing Panel 7s { TAIWAN
-02 Power Factor Compensation Equipment 1s {
-03 Main AC Motors 1200HP/60HZ/3300V/12P 1s { TAIWAN
-04 Main AC Motors 800HP/60HZ/3300V/12P 6s { TAIWAN
-05 Main AC 1200HP On/Off Panel&Control Panel 1s { TAIWAN
-06 Main AC 800HP On/Off Panel&Control Panel 6s { TAIWAN
-18-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
E1 MILL LINE DRIVE CONTROL SYSTEM〝A〞
E102 -01 Operating Desk 2s { TAIWAN
-02 PLC Control For Mill Line 1s { TAIWAN
-03 Sensor Control-Photocell 8s { TAIWAN

E2 POWER RECEIVING & DISTRIBUTION SYSTEM〝B〞


E201 -01 3.3 KV Power Receiving Switch And Distributing Panel 6s { TAIWAN
-02 Power Factor Compensation Equipment 1s {
-03 Main AC Motors 1500HP/60HZ/3300V/12P 1s { TAIWAN
-04 Main AC Motors 800HP/60HZ/3300V/12P 5s { TAIWAN
-05 Main AC 1500HP On/Off Panel&Control Panel 1s { TAIWAN
-06 Main AC 800HP On/Off Panel&Control Panel 5s { TAIWAN
-07 Transformers For AC(3000KVA/3300v/60HZ) 2s { For〝A〞&〝B〞

E2 MILL LINE DRIVE CONTROL SYSTEM〝B〞


E202 -01 Operating Desk 2s { TAIWAN
-02 PLC Control For Mill Line 1s { TAIWAN
-03 Sensor Control-Photocell 6s { TAIWAN

E3 CABLING, WIRING, BUS, DUCT & PIPING


E301 -01 Power Cable And Accessories 1s {
-02 Control Cable And Accessories 1s {
-03 Instrument Pipe And Fitting 1s {
-19-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-04 Cable Duct, Tray, Conduit Tube And Fitting 1s {
-05 HV & LV Cable 1s {
-06 Cabling Material & Accessories 1s {
-07 Piping Material & Accessories 1s {

E4 LIGHTING AND SOCKET OUT SYS.


E402 -01 Lighting Transformer & Distribution Board 1s {
-02 Socket Outlet Switch 1s {

E5 COMMUNICATION SYSTEM
E501 -01 Paging system 1s {
-02 Closed Circuit T.V. System 1s {
-03 Mil Status Indication Lamp 1s {
-04 Clocks 1s {
-05 Telephone System 1s {
-06 Loud Speaker System 1s {

E6 MAINTENANCE TOOL AND INSTRUMENT


E601 -01 Tools And Instrument For Election 1s {
-02 Tools And Instrument For Maintenance 1s {

E7 FIRE DETECTION AND FIGHTING SYSTEM


E701 -01 Fire Detection System 1s {
-20-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-02 Fire Fighting System 1s {

E8 AUXILIARY SYSTEM FOR BUILDING


E801 -01 Air Conditioning System 1s {
-02 Ventilation System 1s {
-03 Lighting Protection System 1s {

S OTHER SUPPORTING FACILTIES


S1 ROLL SHOP
S101 ROLL SHOP EQUIPMENT
S101 -01 Roll Turning Lathe 4s {
-02 Guide Roller Lathe 1s {
-03 Universal Tool Gridding Machine 1s {
-04 Drilling Machine 1s {
-05 Double Ended Gridding Machine 1s {
-06 Rid cutting Machine 1s {
-07 Tools 1s {

S2 MACHINE SHOP & LABORATORY


S201 -01 MACHINE SHOP EQUIPMENT 1s {

S202 -01 MECHANICAL LABORATORY {


Tension & Compression Load Tester 1s {
-21-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks

S3 TRANSPORTATION EQUIP MENT


S301 TRANSFER CAR
S301 -01 Transfer Car For Roll Shop 1s {
-02 Transfer Car For Shipping Yard 1s {

S4 CRANE AND HOIST


S401 -01 OHT Crane For Billet Yard 10t Load 1s { Span:20M
-02 OHT Crane For Mill Yard 10t Load 2s { Span:20M
-03 OHT Crane For Bar Product Yard 10t Load 3s { Span:20M
-04 Crane Trolley Wire 1s {

S5 PULPIT
S501 -01 Furnace Control Room 1s {
-02 Main Control Room 1s {
-03 Cold Shear Control Room 1s {
-04 Bar Finishing Control Room 1s {

S6 COMPRESSED AIR SUPPLY FACILTIES


S601 -01 Compressed Air Station 12M3/min 3s { TAIWAN AC100HP
-02 Receiver Tank 2s { TAIWAN {

A SPARE PARTS & CONSUMABLES


-22-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
A1 SUPPLY OF UTILITIES
-01 Cooling Water DCW, ICW {
-02 Lubrication Oil {
-03 Grease {
-04 Hydraulic Oil {
-05 Fuel Oil {
-06 Electric Power {
-07 Gases {

A2 MATERIALS
-01 Erection Material {

A3 ITEMS EXCLUDED FROM SUPPLIER’S SCOPE


-01 Civil work & Building {
-02 Equipment Foundation {
-03 Erection Work {
-04 Wiring Work {
-05 Piping Work {
-06 Air Compressor & Receiving Tank {
-07 Water Treatment Facility {
-08 Drainage Pump {

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SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks
-09 Fire Fighting Facilities {
-10 Lighting {
-11 Communication System {
-12 Simple Structure {
-13 Crane / Transportation Equipment {
-14 Air Conditioning & Ventilation {
-15 ITV {
-16 Roll Shop Equipment {
-17 Maintenance Equipment {
-18 Laboratory {
-19 Sewage Facility {
-20 Template {
-21 Consumables {
-22 Tools {
-23 Grounding Material 1s {

A4 SUPPLY SPARE PARTS


-01
A401 Rough Mill Roller(∮475×1600L) 9ps { TAIWAN

-02 Rough Mill Fiber Bearing (Bakelite) 24ps { TAIWAN


-03 Joint Shaft (R.M. Pinion Stand-Mill Stand) 3s { TAIWAN

-24-
SUPPLIER CUSTOMER REMARK
ITEM NO. EQUIPMENT NAME Q’TY Country of origin
Supply Supply
Country Remarks

A402 -1 Intermediate Mill Roll (∮360 x 800L ) 36ps { TAIWAN

-2 Intermediate Mill Fiber Bearing (Bakelite) 24ps { TAIWAN


-3 Cardon Shaft (I.M. Reducer-Mill Stand) 2s { TAIWAN
-4 Intermediate Mill In & Out And Twist Guide 4s { TAIWAN
-5 Intermediate Mill Inlet Guide Plate 16ps { TAIWAN
-6 Intermediate Mill Outlet Twist Guide Roller 20ps { TAIWAN
M203 -1 2Hi Horizontal Mill Stand (2HI FM) 2s { TAIWAN
-2
Finisher Mill Roll (∮310 x 800L) 48ps { TAIWAN

-3 Finisher Mill ChockWith Roller Bearing 8ps { TAIWAN


-4 Cardon Shaft (F.M. Reducer-Mill Stand) 2ps { TAIWAN
-5 Finisher Mill In & Out And Twist Guide 16s { TAIWAN
-6 Finisher Mill Inlet Guide Plate 24ps { TAIWAN
-7 Finisher Mill Outlet Twist Guide Roller 16ps { TAIWAN

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