Dispenser User Manual
Dispenser User Manual
Dispenser User Manual
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Make sure that you know how to turn off power to the dispenser and remote LPG
pump in case of an emergency. Have all leaks or defects repaired immediately.
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Contact DURULSAN
DURULSAN MAKİNA LPG ÇELİK KONST. SAN. ve TİC. İTH. İHR LTD. ŞTİ.
www.durulsan.com
Revision date:22/09/2018
Revision no:2
Explanation of symbols
This manual provides instructions and guidelines. The remarks and warnings inform
the operator of the hazards involved in installing and handling LPG dispensers.
Reading these instructions and preventing hazardous situations is strictly in the
hands of the operator of the equipment. Neglecting this responsibility is not within
the control of Durulsan.
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2-The trigger is pulled tightly to the filling end of the vehicle, the nails are locked.
5-after filling the vehicle tank, the dispenser button is switched off.
6-the locking on the trigger arm of the gun opens with the latch.
1-the nail holder of the gun should be lubricated with fine machine oil once a week.
2-gun trigger shaft should be lubricated once a week with grease oil.
1-dispenser gun is in continuous use and has worn surfaces and is not under warranty
as it is an easy replacement part.
2 - only the dispenser can be changed in any problem that may occur within 1-10
days.
When exposed to factors such as falling, breaking, etc.within 3-10 days, it is not
covered by the warranty; however, it can be guaranteed against wear.
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WARRANTY
In case of any problems in the product, the consumer is obliged to wait for the
authorized service of the company by reporting the malfunction to DURULSAN
machine call center.
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TABLE OF CONTENTS
Warranty
301-Configurations ........................................................................................................................ 47
302-Product Type........................................................................................................................... 48
303-Calibration .............................................................................................................................. 48
304-LPG ATC Status........................................................................................................................ 49
305-Low Flow Rate......................................................................................................................... 49
306-Low Flow Rate Dur .................................................................................................................. 49
307-Valve Fast On .......................................................................................................................... 50
308-Valve Fast Off .......................................................................................................................... 50
309-Display Delay .......................................................................................................................... 50
310-Decimal Point.......................................................................................................................... 50
311-Fiscal/Man Mode .................................................................................................................... 50
312-SCU Address............................................................................................................................ 51
313-Mass Meter Address ............................................................................................................... 51
314-Grade Quantity ....................................................................................................................... 51
315-Related Grade ......................................................................................................................... 51
316-SCU Factor .............................................................................................................................. 52
317-SCU Preset Factor ................................................................................................................... 52
318-Comport Timeout ................................................................................................................... 52
319-Date Setting ............................................................................................................................ 52
320-Clear Totals ............................................................................................................................. 52
321-Clear Filling Rec. ...................................................................................................................... 53
322-Clear Event Rec. ...................................................................................................................... 53
323-Log Mode ................................................................................................................................ 53
324-Service Code ........................................................................................................................... 53
325-New Service Pass. ................................................................................................................... 53
326-Volume Total Adjust ............................................................................................................... 53
6.4 FACTORY MENU ............................................................................................................................ 54
401-Filling Type .............................................................................................................................. 55
402-Volume Type ........................................................................................................................... 55
403-Pulsar Type ............................................................................................................................. 55
404-Pulsar Volume/Rev. ................................................................................................................ 56
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ALWAYS disconnect and lock power supply before starting to service the
dispenser. More than one disconnects switch may be required to de-
energize the dispenser for maintenance and service. Use a multimeter to
make sure ALL circuits in the dispenser are disconnected. Failure to do so
may result in personal injury.
Only trained and qualified personnel familiar with handling liquids Ensure
that all valves to and from the dispenser are closed. More than one valve
may be required to lock the system. Review the station piping diagram to
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make sure ALL valves are closed. Failure to do so may result in personal
injury.
• Make sure that all necessary safety precautions have been taken. Make
sure that proper ventilation, fire prevention, evacuation and fire
procedures are provided.Provide easy access to fire extinguishers.
Understand and adapt all local safety codes.
• Durulsan recommends employing a qualified mechanical and electrical
technician. A hazardous liquid is being handled, so it is important to ensure
safety at all times.
• See appendix: DOs and DON’Ts
•
In the event of a gas leak:
4. Ensure that the area is safe before resuming the operation. If in doubt, notify the
local fire department.
2. Notify the local fire department if it is a large fire that cannot be controlled
safely.
• Wire cutter
• 2 adjustable spanners
• Knife (to remove packing)
• M12 (B10.2) bolt and nut
• M12 X 20 dowel
• Textile cloth for cleaning
The PCUXN needs AC power inputs that have large voltage interval (90 VAC-240
VAC). It has also a line filter inside. The earth input of the device must be connected
to EARTH for proper filtering operation.
HYDRAULIC
Accuracy ±% 0,6
1.7 Overall view ( see table for model name and details...)
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2.0 Installation
Examine the dispenser immediately upon arrival to make certain there has been no
damage or loss during transportation of the equipment. Damaged or lost
equipment must be reported to the carrier. Any damage or loss that may occur in
transit is not covered under warranty.
Make sure that all the component parts, including keys and optional equipment,
are accounted for.
Check and save the packing list, bill of lading, invoice and all other documents
included with the order.
Know the hazardous zone area around the dispenser. Figure 2 shows the hazardous
zones according to the European CEN regulations.
Non-
An area where the presence of a flammable atmosphere is never
hazardous
present for any time Where: inside the head of the dispenser.
zone
Disconnect and lock power supply. More than one disconnects switch may
be required to de-energizthe power supply. Use a multimeter to make sure
ALL circuits in the dispenser is disconnected. Failure to do so may result in
personal injury.
Ensure that all valves to and from the dispenser are closed. More than one
valve may be required to close the system. Review the station piping
diagram to make sure ALL valves are closed. Failure to do so may result in
personal injury.
Do not pour concrete around liquid inlet and vapor return lines or electrical conduit
risers. Instead, it is preferred to use sand or sandbags to avoid possible vapor build
up under the dispenser.
-To gain access to the bottom section of the dispenser unlock and remove the front
panels. Place these panels in an area where these will not be damaged.
-The base of the dispenser contains bolt holes for anchoring the dispenser to the
foundation. Firmly mount the dispenser to the island.
- There is a possibility that some test liquid may still be present in the dispenser and
can pour out from any of these pipes.
-Connect the liquid and vapor return line. Use flexible hoses between the dispenser
connections and (underground) piping ends to allow for ground movement.
Underground piping (vapor return and liquid line) must be at least 1¼”.
When making piping connections, make sure that all connections are tight
and leak-proof.
When making piping connections, make sure that all connections are tight and leak-
proof.
Connect the hose assembly to the dispenser outlet and the hose hooks to the side
cabinet doors. If the dispenser is equipped with a hose retraction system refer to
the separate instruction for connection guidelines.
Connect the safety cable of the break-away coupling to the dispenser frame. The
break-away coupling should be secured to the frame. It is designed to retain LPG on
both sides of the breakaway point and it must be installed on each dispensing hose.
Note that only a few cubic centimetres of LPG escape at the instant of separation.
Connect the dispenser to an earthing conductor that goes into the ground, where it
can dissipate charges.
Each hose assembly must be checked to ensure that the nozzle is grounded.
For some regions crocodile clips are supplied with the dispenser for additional
earthing. Connect these to the dispenser frame.
The above steps are rough guidelines. Refer to your local regulations for exact
testing requirements that apply in your region.
**According to the TS EN 14678-1 (4.5.5) standard, the length of the hose will not
exceed 7 meters.
-Open the vapour return line and liquid line valves slowly.
-Open the valve between the filter and gas separator in the dispenser.
-Prepare a soap solution and check all connections with the solution for leaks.
-In case of a leak, close all valves, repair the leak and test again.
-When all connection are tight, close all valves and continue with the electrical
connection.
ALWAYS disconnect and lock power supply before starting to service the dispenser.
More than one disconnect switch may be required to de-energize the dispenser for
maintenance and service. Use a multimeter to make sure ALL circuits in the
dispenser are disconnected. Failure to do so may result in personal injury.
Electrical specifications: a. Voltage: 220 volt AC (180 – 250 volt AC) Frequency: 50Hz
or 60Hz
-If optional data wires are run for future use, these should not be physically
connected to the data terminals in the dispenser junction box. Instead these wires
should be properly terminated individually using wire nuts.
-Do not run wiring for any non-dispenser equipment in the same conduit as the
dispenser wiring. This wiring must be run in a separate conduit.
-Connect the dispenser to an earthing conductor that goes into the ground, where
it can dissipate charges.
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For new installations, the start-up procedures in this section should be performed
in sequential order to ensure proper operation of the dispenser. Make sure above
ground pumps are primed before dispensing any product – refer to the
manufacturer’s instructions.
-Turn on the dispenser control power circuit breaker, the lights circuit breaker (if
connected) and the pump motor circuit breaker. Make sure the dispenser comes
on. The dispenser displays will show a few test messages and usually the last sale
run during factory test.
-Observe that the solenoid valve opens – listen for the audible click of the valve(s).
- The dispenser circulates LPG through the vapor return line back to the tank.
Observe the transaction on the display(s).
-Dispenser enough product through the dispenser to ensure that dispenser and
lines are free of air before continuing.
2.6.2 Preset
-Through the preset control panel enter a price or volume.
-The dispenser circulates LPG through the vapor return line back to the tank.
Observe the transaction on the display(s).
-Towards the end of the transaction, the flow rate slows down to complete the
transaction at the preset value.
-The dispenser circulates LPG through the vapor return line back to the tank.
Observe the transaction on the display(s).
-The data is stored and will be displayed again when power is restored. The last
transaction is permanently retained.
-The dispenser circulates LPG through the vapor return line back to the tank.
Observe the transaction on the display(s).
-The dispenser circulates LPG through the vapor return line back to the tank.
Observe the transaction on the display(s).
-During the transaction close the ball valve on the liquid line.
Separator, allows the gas phase in the liquid to return to the tank,
if present, when the pump is pressurized. Separator also allows
a gas of 0.2 gpm to be continuously returned to the
Differential valve, there are three main tasks. (1) When the pump
is running, it senses the difference in pressure and opens the LPG
to the meter. (2) Creating counter pressure to prevent
evaporation of LPG. (3) The air separator will block the output of
the LPG from the meter if the valve is opened. It works by
detecting a pressure of 1 bar (15 PSI)
Filling gun, special closing and locking devices. When the gun is
not working, it is hung in the special socket in the dispenser.
Display; There are three screens total sales, sale price, sale litter.
4.0 Operation
4.1 Before operating the dispenser
Know how to turn off the main power supply to the dispenser and remote pump in
case of an emergency.
Regularly inspect the cabinet and hydraulic section for damage or leaks.
-Disconnect the nozzle from the vehicle and stow the hose to prevent tripping.
-Disconnect the nozzle from the vehicle and stow the hose to prevent tripping.
-Restore power.
If the dispenser does not operate properly when power is resumed, check if
remote operating valves are open, the pump is operational and that the dispenser
is authorized.
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E00 NO ENERGY
E02 NO PULSER
E03 NO TOTALIZER
E04 NO KEYBOARD
E05 NO DISPLAY
E06 NO COMMUICATION
E00-NO ENERGY: If the power is down, the PCUXN produces an error code [E00].At
this time , the PCUXN immediately saves all filling data before shut down. Check the
power inputs of the PCUXN. If the error condition continues, call the manufacturer
service.
E01- NO ATC PROBE: If the ATC Sensor connector is unplugged damaged, the
PCUXN produces an error code [E01] and stops the filling operation. Check the ATC
Sensor connector. If the error condition continues, call the manufacturer or the
service.
E02-NO PULSER: If the PCUXN con not sense the pulser circuitry, it produces an
error code [E02] and stop the filling operation. Check the pulser connector. If the
error condition continues, call the manufacturer or the service.
E07-NO MASS FLOW METER: If the PCUXN cannot communicate with the mass flow
meter, it produces an error code [E07] and stop the filling operation. Check the all
parameters, Rs485 communication port connector and cables (broken or reverse
connection). If the error condition continues, call the manufacturer or service.
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E08-NO PULSER DIRECTION ERROR: If the PCUXN an error code [E08], the filling
operation stops. Check the pulsar connection, and change the CHA and CHB pins of
pulsar connector with each other. If the error condition continues, call the
manufacturer or the service.
E09-LOW TEMPERATURE: Calculations based on the table 54B with ATC sensor on
the LPG filling operation are limited to between -30 °C and 60°C. If the read
temperature by ATC sensor is under than -30°C, the PCUXN accepts -30°C as the
read temperature and produces an error code [E09]. This error code is displayed on
the massage line only just a warning message and the filling operation is continued.
E10-HIGH TEMPERATURE: If the temperature read by the ATC sensor is higher than
60°C, than the PCUXN accepts the input 60°C and produces an error code[E10]. This
error code is displayed on the massage line as a warning message, and the filling
operation continues.
E11-VALVE LEAKAGE: When the filling operation finishes, the PCUXN turns all
valves and motor contactors off. If the filling operation still continues, the PCUXN
produces an error code[E11]. Check the related valves. If the error condition
continues, call the manufacturer or the service.
E12-FILLING TIME OUT: After the filling operation with preset or not, if the nozzle
still remains open for more than the specified time (412-Filling Time Out), the
PCUXN produces an error code [E12]. Place the nozzle its hole or check the nozzle
switch. If the error condition continues, call the manufacturer or the service.
E13-NOZZLE OPEN: If the nozzle switch is open when the dispenser is just powered
on, the PCUXN produces an error code [E13]. Place the nozzle to its hole, or check
the nozzle switch. If the error condition continues, call the manufacturer or the
service.
E14-LOW FILLING RATE: If the LPG dispenser has a flow rate (defined by 305-Low
Flow Rate) throughout a time defined as the Low Flow Rate Dur, the PCUXN
produces an error code [E14] and stop the filling operation. Check the valves, the
pressure of the LPG tank, and the mechanical construction. If the error condition
continues, call the manufacturer or the service.
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E15-PUMP LOCKED: If the dispenser is locked by the menu, the PCUXN does not
allow to the filling operation and produces an error code [E15]. Contact to
Administrator for permission.
E16-NO PRICE ENTRY: In Fiscal Mode, the Unit Price is sent to PCUXN from the SCU.
In Manual Mode, the unit price is defined by using the keyboard. If the Unit Price is
not defined in the manual mode (Unit price=0) or fiscal mode (not defined by the
SCU), the PCUXN does not allow to the filling operation, and produces an error
code [E17]
E17-MEMORY ERROR: The PCUXN checks the entire memory and produces an error
code [E17] if there is a difference between the first checksum and the last
calculated checksum. At this point, the filling operation stops.
E18-INVALID HARDWARE: The STM32 microcontrollers have a 96 bit unique ID. The
FRAM is preprogramed with encrypted microcontroller ID by the other temporary
software. So, each microcontroller and FRAM is paired with each other after the
main board is produced. The encrypted method belongs to producer and uses
unique ID of microcontroller as a key and it can’t be known by anyone else. After
this operation, main software is loaded into the flash memory of microcontroller.
At every start-up of the operation, the software compares the FRAM and the
encrypted ID of the microcontroller. If they differ, it means that microcontroller or
FRAM was illegal changed. In that case the filling operation can’t start and the
PCUXN produce an error code [E18]. In this case, call the manufacturer or the
service.
E19-INVALID DENSITY: Some of the dispensers have LPG nozzle with another fuel
type named as COMBO DISPENSER. The LPG nozzle may need a mass filling
operation is valid only for LPG applications. At this point, check the preset type that
is true.
5.General Maintenance
5.1 General safety considerations
Safe operation is very important for the customer and station attendants. Read and
understand the following recommendations:
-Do not allow customers and pump attendants to use broken components such as
the hose assembly.
-Do not allow customers and pump attendants to use dispensers with missing
cabinet doors or with doors open.
-Keep the dispenser clean at all times. Use a non-abrasive silicone wax at least 4
times per year to maintain a bright finish and prevent corrosion on all stainless-
steel cabinet parts. Plain steel (painted parts) can be waxed with a standard
automotive polish. Climate and regional conditions may require polishing more
often.
-Frequently wipe off dust and dirt with a soft and damp cloth. Do not use excessive
water.
-Check all external LPG carrying components such as the hose, break-away and
nozzle for possible damage and leaks.
Stop using the dispenser when damage to the hose assembly is found.
Continuing operation can cause severe personal injury or property
damage. Close all valves and repair the hose assembly.
-Check for sharp or similar edges on the cabinet that may cause cuts.
Stop using the dispenser when a leak is found. Continuing operation can
cause severe personal injury or property damage. Close all valves and
• Regularly test the tank for water, dirt and aggressive hydrocarbons that
may be supplied from the refinery. Contaminated LPG can cause severe
internal damage to the dispenser
• Use only genuine Durulsan replacement parts and repair kits on the
dispenser. Using other than genuine Durulsan replacement parts may
create a safety hazard and will violate approvals and warranty on the
dispenser.
5.3 Filter
A clogged filter will slow down the delivery rate. With new installations, it may be
required to replace the filter several times during the first week of operation to
remove small pieces of installation fragments and pipe sealant. Depending on the
gas quality, the filter needs inspection every 1 million liters, six months or when
LPG delivery rate slows down.
With the dispenser and pump in operation a difference in pressure at the pump
outlet and the dispenser liquid line of 2 bar or more may indicate a clogged filter.
6. DISPENSER MENU
6.1 PUMP MENU
In this blog of the Menu, the station stuff can operates on basic pump functions
and there is no restriction to access to the PUMP MENU. When the PUMP MENU is
selected, first submenu 101-Filling Totals appears on the message line of LCD
Display. The other submenus are searched with the help of the scanning keys
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[P2,P3]. Press to the Return [C] to escape from this submenu. The submenus in the
PUMP MENU are listed in table.
101-FILLING TOTALS
When 101-Filling Totals appears on the message line, press to the Enter [Menu]
.Now, [1011]: 1.Nozzle is displayed on the message line. By using scanning keys
[P2,P3], other nozzles can be selected. After selecting the nozzle, press to Enter to
read out the Tot. Money, Tot. Liter and Total Filling values for selected nozzle on
the message line by using scanning keys [P2,P3]. Tot. Money is cumulative total
amount of the selected nozzle. Tot. Liter is cumulative total volume of the selected
nozzle. Total Filling is quantity of total filling operation on the selected nozzle. Press
to the Return to escape from this submenu. This total values can be cleared by
submenu 3-SERVICE MENU>315-CLEAR TOTALS>YES
102-SHIFT TOTALS
When 102-Shift Totals appears on the message line, press to the Enter
[Menu].Now, [1021]: 1.Nozzle is displayed on the message line. By using scanning
keys [P2,P3]., the other nozzles can be selected. After selection of the nozzle, press
to Enter [Menu] to read out the Tot. Money, Tot. Liter and Total Filling values for
selected nozzle on the message line by using scanning keys [P2,P3].. Tot. Money is
cumulative shift total amount of the selected nozzle. Tot. Liter is cumulative shift
total volume of the selected nozzle. Total Filling is quantity of shift total filling
operation on the selected nozzle. Press to the Return to escape from this submenu.
This total values can be cleared by submenu
103-FILLING RECORDS
When 103-Filling Records appears on the message line, press to the Enter [Menu]
.Now, [1031]: 1.Filling Side is displayed on the message line. By using scanning keys
[P2,P3], the other filling sides can be selected. After selection of the filling side, the
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104-EVENT REPORTS
When 104- Event Reports appears on the message line, press to the
Enter[Menu] .Now, search the needed event on the message line by using
scanning keys [P2,P3].and press to the Enter[Menu] to select the event.
Then, read out the name of occurred event (Errors and the other events),
Filling side (with nozzle number) and event date by using scanning keys.
Press to the Return to escape from this submenu.
105-INFORMATION
When 105- Information appears on the message line, press to the Enter[Menu]
.Now some information about PCUXN are read out respectively on the message line
by using scanning keys [P2,P3]. Those are Version of the software, CPU ID,
Company(Dispenser producer), Checksum, Authorize Mode(Manuel or Fiscal),
Total number of filling, CPU Clock, Product Date and Cal1(Calibration values of the
nozzle). Press to the Return to escape from this submenu.
(Currently Unit)
(Currently Unit)
203-Preset Decimal 1 0 to 2
207-Standby Indicator
208-Filling Indicator
209-Print Copies 1 1 to 5
210-Hour Settings
204-Unit Price
When 204-Unit Price appears on the message line, press to the Enter. Then, select
the need nozzle by using the scanning keys [P2, P3] and choose it by the Enter.
Now, write the new unit price by using the alphanumerical keys, and then press to
the Enter to confirm it. Press to the Return[C] to escape from this submenu.
206-Pump Lock
When 206-Pump Lock appears on the message line, presto the Enter. Choose the
dispenser condition [OPEN or LOCKED] using the scanning keys [P2, P3] and then
press to Enter to confirm. If LOCKED is selected, the dispenser never permits to
filling. Press to the Return[C] to escape from this submenu.
208-Filling Indicator
When the dispenser is on working mode, the message line of LCD display
represents the default value, the date/time, flow rate, product name, or the name
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209-Print Copies
When 209-Print Copies appears on the message line, press to Enter[Menu]. Write
the number of copies of the print page by using the alphanumerical keys and then
press to Enter[Menu] to confirm it. Press to the Return[C] to escape from this
submenu.
211-Language
When 211-Language appears on the message line, press to Enter[Menu]. Choose
the language using the scanning keys. [P2, P3], and then press to the Enter to
confirm it. If ENGLISH is selected as an example, after then the all MENU is shown
in English. Press to Return[C] to escape from this submenu.
212-Clear Shifts
When 212-Clear Shifts appears on the message line, press to Enter[Menu]. Totals
appears on the message line, press to the Enter[Menu]. If the shifts totals value will
be cleared, press to the Enter[Menu] to confirm it. Press to Return[C] to escape
from this submenu.
The some important settings related with measuring and legally working mode
(standalone/automation) are locked by sealing button. You can access to inspect
them but you can’t change them until pressing the sealed button.
When searching the Menu, choose the SERVICE MENU by using of the scanning
keys [P2, P3], and then press to the Enter[Menu] to accept it. Write the Service
Menu Password by using the alphanumerical keys and press to the Enter [Menu]to
confirm it. Now, the first submenu of Service Menu (1-Valve Open) appears on the
Keyboard Screen. If the password is wrong, The WRONG PASSWORD message will
appear on the Keyboard Display. Press to the Return to escape from this submenu.
The submenus in the SERVICE MENU are listed in table
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301-Configurations
When 301- Configuration appears on the the message line, press to the
Enter[Menu] . Select the needed working configuration of the PCUXN that will
control how many nozzles and filling displays. Each filling display can be named as a
Filling Point. Choose one of those configurations by using the scanning keys [P2,
P3] and press to the Enter[Menu] to confirm it. Press to the Return to escape from
this submenu. The configurations are listed on table
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302-Product Type
Each nozzle is associated with a product that is read out on the message line when
the filling operation is doing. If the associated product is needs to the heat
compensation process, the PCUXN take into account the ATC sensor measurement.
Those products are DIESEL, EURO DIESEL, BIO DIESEL, GASOLINE, UNLEADED,
PREMIUM, GASOLINE-93, GASOLINE-95, GASOLINE-97, GASOLINE 100, ADBLUE,
LPG, JET A1 and AVIATION FUELS.
When 302-Product Type appears on the message line, press to the Enter[Menu].
Select the product name by using the scanning keys [P2, P3] then press to the
Enter[Menu] to confirm it. Select the density of the product from the list according
to Table 5 by using the scanning keys [P2, P3] then press to the Enter to confirm it.
Press to the Return to escape from this submenu.
303-Calibration
When 303-Calibration appears on the message line, press to the Enter. Then, select
the nozzle by using the keys [P2, P3] which will be calibrated and choose it by
Enter. Now, define the sign of calibration value by using the scanning keys [P2, P3]
as a positive or negative value, then write the calibration value by using the
alphanumerical keys and press to Enter[Menu] to confirm it. Press to the Return to
escape from this submenu. The calibration value is calculated as bellow.
(AV – (CF(old) * AV ) - PV
PV
307-Valve Fast On
The PCUXN limits the flowing rate of the dispenser when is started initially. After a
filling amount as the Valve Fast On value, the PCUXN permits to the dispenser to
have normal flowing rate. When 307-Valve Fast On appears on the message line,
press to the Enter[Menu]. Then, select the needed nozzle by using the scanning
keys [P2, P3] and then choose it by the Enter[Menu]. Now, describe the new Valve
Fast On value by using the alphanumerical keys and press to the Enter[Menu] to
confirm it. Press to the Return to escape from this submenu.
309-Display Delay
When the filling is started, all filling values (total liter, total amount) will be
displayed after a period of the Display Delay. When 309-Display Delay appears on
the message line, press to the Enter. Then, select the needed filling side by using
the scanning keys [P2, P3] and then choose it by the Enter[Menu]. Now, describe
the new Display Delay value by using the alphanumerical keys and then press to
the Enter[Menu] to confirm it. Press to the Return to escape from this submenu.
310-Decimal Point
The decimal point of the unit price, the total liters and unit price can be adjusted to
zero, first, tenth, or hundredth digits on the sales display. When 310-Display
Decimal appears on the message line, press to the Enter[Menu]. Then, describe the
decimal point value (eg.2-2-3) by using the alphanumerical keys and press to the
Enter[Menu] to confirm it. Press to the Return to escape from this submenu.
311-Fiscal/Man Mode
When 311-Fiscal/Man Mode appears on the message line, press to the
Enter[Menu]. Now, choose the working mode of the PCUXN by using the scanning
keys [P2, P3]. This working mode determines PCUXN that works either standalone
mode (Manuel) or in automation mode (Fiscal) with SCU and etc. Finally, press to
the Enter[Menu] to confirm it. Press to the Return to escape from this submenu.
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312-SCU Address
When 312-SCU Address appears on the message line, press to the Enter[Menu].
Then, select the needed filling side by using the scanning keys [P2, P3] and choose
it by the Enter. The SCU Address appears on the keyboard display for chosen filling
side. Now, describe the new SCU Address value by using the alphanumerical keys,
and press to the Enter to confirm it. If the SCU Address is 00, the pump unit works
alone without automation systems (SCU or etc.).This mode is described as the
Manuel Mode. On the Automation Mode, the SCU Address is assigned to a value
between 01 and 255. These numbers are used as an address in communication
between the Master Device (SCU or etc.) and the PCUXN. If the pump unit has two
or more filling side that each side realizes the filling separately at the same time,
the PCUXN needs to two or more SCU Address. For this situation, assign any
different SCU Address for the each filling side. Press to the Return to escape from
this submenu.
314-Grade Quantity
The Grade Quantity is the number of product on the dispenser. When the Gilbarco
protocol is selected to use for communication with SCU, The Grade Quantity must
be defined on this submenu.
When 314- Grade Quantity appears on the message line, press to the Enter[Menu].
Then, select the needed filling side by using the scanning keys and choose it by the
Enter[Menu]. Now, describe the new Grade Quantity value by using the
alphanumerical keys, and then press to the Enter[Menu] to confirm it. Press to the
Return to escape from this submenu.
315-Related Grade
After the Grade Quantity is defined, the Related Grade parameter must be defined
which grade is assigned to which nozzle.
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When 315- Related Grade appears on the message line, press to the Enter[Menu].
Then, select the needed nozzle by using the scanning keys and choose it by the
Enter[Menu]. Now, describe the new Related Grade value by using the
alphanumerical keys, and then press to the Enter[Menu] to confirm it. Press to the
Return to escape from this submenu.
316-SCU Factor
The multiplier factor of the total amount, the total liters and unit price can be
adjusted to zero, one, ten or hundred for the transmitted and received datas
between PCUXN and SCU. When 316-SCU Factor appears on the message line,
press to the Enter[Menu]. Then, describe the decimal point value (eg.2-2-3) by
using the alphanumerical keys, and then press to the Enter[Menu] to confirm it.
Press to the Return to escape from this submenu.
318-Comport Timeout
The time delay between two commands sent to communication ports can be
adjusted with this submenu.
319-Date Setting
When 319-Date Setting appears on the message line, press to Enter. Write the new
value of day, month and year respectively by using the alphanumerical key , and
then press to the Enter[Menu] to confirm it. Press to the Return to escape from
this submenu.
320-Clear Totals
When 320-Clear Totals appears on the message line, press to the Enter[Menu].If all
totals are cleared, choose YES by using the scanning keys[P2, P3] and then it by the
Enter[Menu] to clear the Totals value. Press to the Return to escape from this
submenu.
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323-Log Mode
All of the communications can be logged using the USB input of PCUXN. The log
operation is started by selection of the COMPORT which will be logged in this
submenu. When 323-Log Mode appears on the message line, press to the
Enter[Menu]. Then, select the COMPORT which will be logged by using the
scanning keys and choose it by the Enter[Menu]. When the log operation is
finished, The LOG MODE parameter must be returned to NO LOG position. Press to
the Return to escape from this submenu.
324-Service Code
When 324-Service Code appears on the message line, press to the Enter[Menu].
Then, the default Service Code (255) appears on the message line. Now, describe
the new Service Code (1 to 254) value by using the alphanumerical keys, and press
to the Enter[Menu] to confirm it. Press to the Return to escape from this submenu.
This subject will be discussed on the SERVICE KEY later.
The some important settings related with the performance and working
parameters of dispenser are locked by sealing button. You can access to inspect
them but you can’t change them until pressing the sealed button.
When searching the Menu, choose the FACTORY MENU by using of the scanning
keys[P2, P3], and then press to the Enter[Menu] to accept it. Write the Factory
Menu Password by using the alphanumerical keys [P2, P3] , and then press to the
Enter[Menu] to confirm it. Now, the first submenu of Service Menu 401- Filling
Type appears on the message line. If the password is wrong, the WRONG
PASSWORD message will appear on the message line. Press to the Return to
escape from this submenu. The submenus in the FACTORY MENU are listed in
table.
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401-Filling Type
Normally, the dispenser measures the filling operations as a volume (liter). In some
LPG applications, a mass measurement of filling operation is needed. The type of
filling is selected in this submenu. Filling type options are LITER, KILOGRAM, and
LITER/KILOGRAM. KILOGRAM and LITER/KILOGRAM option is valid for only LPG
applications with preset filling. When the LITER/KILOGRAM option is selected, press
to Preset to select the type of the preset filling type ( lt, kg, money ). The
KILOGRAM or LITER/KILOGRAM options are not regular for the other filling product
except LPG. If those options and KILOGRAM type preset sales are selected on
products except LPG, PCUXN produces an error code (E21).
402-Volume Type
The volume type of dispenser is the selected as either LITER or GALLON by this
submenu. The default is LITER.
403-Pulsar Type
The PCUXN unit accepts one of the three pulsar types as a pulse input. These
pulsars are NPN type (currently available), RS485 type and Mass Flow Meter. The
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NPN type pulsar is standard pulse type device and they are applied to PULSER
inputs of the PCUXN unit. The RS485 type or Mass Flow Meter are connected to
COMMUNICATION port of PCUXN unit (A2-B2 pins). The type of the pulsar for each
nozzle is selected on this menu.
404-Pulsar Volume/Rev.
All Liquid flow meters provide a fixed volume on each revolution. This fixed volume
value for one revolution is named as the Pulsar Volume/Rev. This parameter is
must be defined for each nozzle on this submenu.
406-Pulsar Direction
The pulsar directions for each pulsar are selected CW, CCW and BOTH DIRECTION in
this submenu. If the pulsar direction is not appropriate, the PCUXN does not permit
to filling operation and produces an error code (E08).
407-Comport Protocol
The PCUXN has three communication ports. Each communication port works within
the framework of a protocol with the device it is connected to. Those options are
WAYNE DART, GILBARCO, MASS METER ( Endress + Hauser ), PRINTER LP 50, and
STANDALONE. The protocol type of the each communication port is defined in this
submenu.
408-Comport Baud Rate
Each protocol defined on the submenu Comport Protocol needs to a baud rate
value. This value is defined for each communication port on this submenu.
409-Comport Parity
Each protocol defined on the submenu Comport Protocol needs to a com port
parity value. This value is defined for each communication port on this submenu.
The default comport parity value are ODD, EVEN, and NONE.
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410-Auto Density
The propane rate in the LPG product is different on some reasons. Then, the LPG
density must be changed according to the season. If Auto Density parameter is
selected as ENABLE, after then firstly choose the first LPG density and define its
change date and then choose the second LPG density and define its change date on
the message line. Now, this change will be realized by automatically according to
the defined dates. The Date is defined as a day and month (eg.27/11). If Auto
Density parameter is selected as DISABLE, the automatic change of LPG density
can’t be realized.
411-Direct Filling
There is no nozzle switch in some filling systems. In this case, Site Controller forces
PCUXN unit to switch itself into the Authorized Condition mode. This condition can
be set to ENABLE or DISABLE on this menu.
on the nozzle throughout the period specified with Preset Time Out. This
parameter is described for each filling points.
418-Authorize Timeout
When the filling operations are realized on fiscal mode, the PCUXN cancels the
authorizing requirement if the nozzle is not out throughout the period specified
with Authorize Timeout. This parameter is described for each filling points.
420-ATC Check
When an unwanted situation occurred on the ATC temperature probe and its
connection, the PCUXN interprets this situation according to selected ATC Check
parameter. Those are NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING
does not permit to filling operation and the related error code is produced (E01).
The JUST WARNING permits to filling operation, but the related error code is
produced (E01) for only warning. The NO CHECK permits to filling operation and
any error code is not produced.
421-Pulsar Check
When an unwanted situation occurs on the pulser and its connection, the PCUXN
interprets this situation according to selected Pulsar Check parameter. Those are
NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING does not permit to
filling operation and the related error code is produced (E02). The JUST WARNING
permits to filling operation, but the related error code is produced (E02) for only
warning. The NO CHECK permits to filling operation and any error code is not
produced.
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422-Totalizer Check
When an unwanted situation is occurred on the totalizers and their connections,
the PCUXN interprets this situation according to selected Totalizer Check
parameter. Those are NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING
does not permit to filling operation and the related error code is produced (E03).
The JUST WARNING permits to filling operation, but the related error code is
produced (E03) for only warning. The NO CHECK permits to filling operation and
any error code is not produced.
423-Keyboard Check
When an unwanted situation occurs on the keyboard and its connection, the
PCUXN interprets this situation according to selected Keyboard Check parameter.
Those are NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING does not
permit to filling operation and the related error code is produced (E04). The JUST
WARNING permits to filling operation, but the related error code is produced (E04)
for only warning. The NO CHECK permits to filling operation and any error code is
not produced.
424-Display Check
When an unwanted situation occurs on the display and its connection, the PCUXN
interprets this situation according to selected Display Check parameter. Those are
NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING does not permit to
filling operation and the related error code is produced (E05). The JUST WARNING
permits to filling operation, but the related error code is produced (E05) for only
warning. The NO CHECK permits to filling operation and any error code is not
produced.
426-SCU Check
When there is neither connection nor communication is available between PCUXN
and SCU, the PCUXN interprets this situation according to selected SCU Check
parameter. Those are NO FILLING, JUST WARNING, and NO CHECK. The NO FILLING
does not permit to filling operation and the related error code is produced (E06).
The JUST WARNING permits to filling operation, but the related error code is
produced (E06) for only warning. The NO CHECK permits to filling operation and
any error code is not produced.
430-Motor Outputs
The PCUXN provides two relay outputs for each nozzle that the first relay output
controls the slow filling valve with the pump motor while the second relay output
also controls the high filling valve. In some applications, the pump motor must be
driven separately from the first slow relay output at the same time. For this reason,
one of MFRL1, MFRL2 and RL8 relay outputs can be assigned to each nozzle in this
submenu. The default value of the Motor Outputs is NONE.
431-Password Type
PCUXN requires a 5-digit password to enter the menu. Also, Customers are able to
choose the KEYGEN type password structure. When KEYGEN type is chosen, PCUXN
generates a 5-digit random number serving as an input to an Android mobile phone
Key Generator application. This application then outputs another 5-digit number
distinct from the input. This same process is also done in the PCUXN unit. If the
numbers generated in the application and the PCUXN unit matches, then user can
access to SERVICE and/or FACTORY menus.
432-Distributor Code
When 432- Distributor Code appears on the message line, press to the
Ente[Menu]r . Then, the default Distributor Code (255) appears on the message
line. Now, describe the new Distributor Code (1 to 254) value by using the
alphanumerical keys , and press to the Enter to confirm it. Press to the Return to
escape from this submenu. This subject will be discussed on the SERVICE KEY later.
433-Factory Settings
When 433-Factory Settings appears on the message line, press to the Enter[Menu].
When YES is chosen, all parameters of the menus return to the initial value of theirs
except all the records(Totals, Shift Totals, Filling Records, Event records). Press to
the Return to escape from this submenu.
When searching the Menu, write the Producer Menu Password by using the
alphanumerical keys , and then press to sealed SERVICE SW and the Enter[Menu]
simultaneously to confirm it. If the password is wrong, the WRONG PASSWORD
message will appear on the message line. Now, the first submenu of the producer
menu 501- Company Name appears on the message line. Choose the submenus by
using of the scanning keys [P2, P3], and then press to the Enter[Menu] to accept it.
Press to the Return to escape from this submenu. The submenus in the PRODUCER
MENU are listed in table.
501-Company Name
The company name is the name of the dispenser producer. When the company
name is selected from the list in this submenu, this name is displayed on the
message line of the filling LCD display. The company name is also used to match
with the service key if the service key usage is enable.
502-Sealing Type
Some parameter adjustments need to press the button (SERVICE SW) in the PCUXN
hardware. All PCUXN are sealed before putting to use on the dispenser and the
service button is protected by sealing wire. Therefore, the sealing wire has to be
broken before the adjustment of protected parameters. Some countries (eg.
Greece) permit to use the SERVICE KEY for the adjustment of the protected
parameters. If the use of SERVICE KEY is allowed, the adjustment of protected
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parameters does not need to the SERVICE SW. This submenu selects the protection
type of the parameter adjustments either SERVICE SW or SERVICE KEY.
503-Clear Records
All of the dispensers are tested on the filling operation in the factory. Some of the
parameters and records must be deleted before the delivery to the customer. This
submenu allows this process. The delete process is realized with the options
separately as follows: CLEAR PARAMETERS, CLEAR FILLING RECORDS, CLEAR
EVENTS, CLEAR TOTALS, CLEAR SHIFT TOTALS, CLEAR INFORMATION, and CLEAR
ALL.
504-Total lt/Pulse
Normally, the electromechanical totalizer counts upward with a pulse which is
produced for each liter during the filling operation. But in a high volume filling
operations, the speed of the electromechanical totalizer is not enough for this
operation. For this reason, Total lt/Pulse parameter is adjusted to the proper value
(eg.10lt/pulse). The default value is 1lt/pulse. In this case, read by the
electromechanical totalizer must be multiplied by 10. The Total lt/Pulse parameter
must be applied for each nozzle.
APPENDIX
APPENDIX-1 JUNCTION BOX CONNECTION
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KÖRFEZ/KOCAELİ-TURKEY
EN 14678-1+A1:2013
ATEX 2014/34/EU
PED 2014/68/EU
OIML 117
MID 2014/32/EU
2018®