Table of Contents

Cover Sheet.................................................................................................................................................................................2
Vessel Design Summary:......................................................................................................................................................3
Nozzle Schedule & BOM:......................................................................................................................................................4
MDMT Summary:............................................................................................................................................................................5
Warnings and Errors:...........................................................................................................................................................6
Input Echo:.................................................................................................................................................................................7
XY Coordinate Calculations:..........................................................................................................................................9
Internal Pressure Calculations:...............................................................................................................................10
External Pressure Calculations:...............................................................................................................................12
Element and Detail Weights:........................................................................................................................................13
Center of Gravity Calculation:.................................................................................................................................15
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2019

Analysis Performed by :

Job File :

Date of Analysis : Oct 6,2021 11:28am

PV Elite 2020, January 2020

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Vessel Design Summary: Step: 9 11:28am Oct 6,2021

ASME Code, Section VIII Division 1, 2019

Diameter Spec : 660.000 mm OD

Vessel Design Length, Tangent to Tangent 50.00 cm

Distance of Bottom Tangent above Grade 50.00 cm

Distance of Base above Grade 0.00 cm
Specified Datum Line Distance 0.00 cm

Internal Design Temperature 200 °C

Internal Design Pressure 10.000 kgf/cm²

External Design Temperature 0 °C

Maximum Allowable Working Pressure 13.194 kgf/cm²

Hydrostatic Test Pressure 13.000 kgf/cm²

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -40.0 °C

Wind Design Code ASCE-93

Earthquake Design Code UBC-94

Materials of Construction:
Component | | | | |Normal | Impact |
Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Pipe | 10.000 | 0.00 | 13.190 | 1.6000 | N/A | No |

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Cylinder | 50.0 | 50.0 | ... | 6.0 | 4.9 | ... | 0.70 | 0.70 |

Note: The Wind and Seismic loads were not load factored in this analysis.

Weights:
Fabricated - Bare W/O Removable Internals 47.8 kg
Shop Test - Fabricated + Water ( Full ) 212.6 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 47.8 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 47.8 kg
Empty - Fab. + Intls. + Details + Wghts. 47.8 kg
Operating - Empty + Operating Liquid (No CA) 47.8 kg
Field Test - Empty Weight + Water (Full) 212.6 kg

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Nozzle Schedule & BOM: Step: 7 11:28am Oct 6,2021

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | CYLINDER: 6.0mm THK X 648.0mm ID X 50.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

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MDMT Summary: Step: 8 11:28am Oct 6,2021

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
-----------------------------------------------------------------------------------
Pipe [8] B -29 -40 -29 0.800 6.000 0.80 No
-----------------------------------------------------------------------------------
Warmest MDMT: -29 -40

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -40.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Warnings and Errors: Step: 0 11:28am Oct 6,2021

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

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Input Echo: Step: 1 11:28am Oct 6,2021

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 10 kgf/cm²

Design Internal Temperature 200.0 °C
Type of Hydrotest UG-99(b) Note [36]
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-4
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
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Input Echo: Step: 1 11:28am Oct 6,2021

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Cylinder
Description Pipe
Distance "FROM" to "TO" 50 cm
Element Outside Diameter 660 mm
Element Thickness 6 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 10 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1406.1 kgf/cm²
Allowable Stress, Hydrotest 2404.5 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 31.75 mm
Yield Stress, Operating 2291.2 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Circumferential Seam 0.7
Weld is pre-Heated No

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XY Coordinate Calculations: Step: 2 11:28am Oct 6,2021

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Pipe| ... | 50 | ... | 50 |
----------------------------------------------------------------------

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Internal Pressure Calculations: Step: 3 11:28am Oct 6,2021

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
Pipe| 10 | ... | 1.6 | 660 | 984.3 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
Pipe| 10 | 13.19 | 18.03 | 6 | 4.93907 |
----------------------------------------------------------------------------------
Minimum 13.19 18.03

MAWP: 13.19 kgf/cm², limited by: Pipe.

Elements Suitable for Design Internal Pressure.

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2019

Cylindrical Shell From 10 To 20 SA-516 70 , UCS-66 Crv. B at 200 °C

Pipe
Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10*330)/(1406*0.7+0.4*10)
= 3.3391 + 1.6000 = 4.9391 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1406*0.7*4.4)/(330-0.4*4.4)
= 13.19 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1406*0.7*6)/(330-0.4*6)
= 18.03 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (10*((330-0.4*4.4))/(0.7*4.4)
= 1065.714 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.917 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 6, tr = 4.4, c = 1.6 mm, E* = 0.8

Thickness Ratio = tr * (E*)/(tg - c) = 0.8, Temp. Reduction = 11 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -40 °C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

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Internal Pressure Calculations: Step: 3 11:28am Oct 6,2021

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 17.153 kgf/cm²

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 13.000 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 23.386 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 14.514 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 14.300 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 13.194 kgf/cm²

UG-99(b) Note 36, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10 * 1
= 13.000 kgf/cm²

Vertical Test performed per: UG-99b (Note 36)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Pipe | 1017.9 | 2404.5 | 0.423 | 13.05 |
------------------------------------------------------------------------

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Pipe | 1406.14 | 1406.14 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Elements Suitable for Test Pressure.

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External Pressure Calculations: Step: 4 11:28am Oct 6,2021

External Pressure Calculation Results :

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| 50 | 660 | 4.4 | 0.00097541 | 861.944 |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 6 | No Calc | ... | 7.662 |
-----------------------------------------------------------------------
Minimum 7.662

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| 50 | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

ASME Code, Section VIII Division 1, 2019

Cylindrical Shell From 10 to 20 Ext. Chart: CS-2 at 0 °C

Pipe

Elastic Modulus from Chart: CS-2 at 0 °C: 2038903.000 kgf/cm²

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
4.400 | 660.00 | 500.00 | 150.00 | 0.7576 | 0.0009754 | 861.94 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*861.9 )/(3*150 ) = 7.662 kgf/cm²

| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
4.400 | 660.00 | 500.00 | 150.00 | 0.7576 | 0.0009754 | 861.94 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*861.9 )/(3*150 ) = 7.662 kgf/cm²

-----------------------------------------------------------------------------------------------

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Element and Detail Weights: Step: 5 11:28am Oct 6,2021

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 47.7718 | 164896 | 35.1183 | 166529 | ... |
---------------------------------------------------------------------------
Total | 47 | 164895.94 | 35 | 166528.56 | 0 |

Weight Summation Results: (kg)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 47.8 | 47.8 | 47.8 | 47.8 | 47.8 | 47.8 |
Test Liquid | ... | 164.8 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 47.8 | 212.6 | 47.8 | 47.8 | 47.8 | 47.8 |

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 47.8 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 212.6 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 47.8 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 47.8 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 47.8 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 47.8 kg
Field Test Wt. - Empty Weight + Water (Full) 212.6 kg
Mass of the Upper 1/3 of the Vertical Vessel 11.7 kg

Outside Surface Areas of Elements:

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 10367.3 |
----------------------------
Total 10367.257 cm²

Element and Detail Weights:

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | kgf-m. | kg |
---------------------------------------------------------------------------
10| 20| 47.7718 | 47.7718 | 212.594 | ... | 47.7718 |
---------------------------------------------------------------------------

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
-------------------------------------------------------
10| 20| 47.7718 | 47.7718 | 212.594 |
-------------------------------------------------------

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

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Element and Detail Weights: Step: 5 11:28am Oct 6,2021

| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
-------------------------------------------------
10| 20| ... | ... | ... |
-------------------------------------------------

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Center of Gravity Calculation: Step: 6 11:28am Oct 6,2021

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Bare Shell New and Cold 25.000 cm

Center of Gravity of Bare Shell Corroded 25.000 cm

Vessel CG in the Operating Condition 25.000 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 25.000 cm

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