ML-2550 - ML-2551N - ML-2552W - Cardinal 2110V

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LASER PRINTER

ML-2550
ML-2551N
ML-2552W

SERVICE Manual

LASER PRINTER CONTENTS

1. Precautions

2. Reference Information

3. Specifications

4. Summary of product

5. Disassembly and Reassembly

6. Alignment and Adjustments

7. Troubleshooting

8. Exploded Views and Parts List

9. Block Diagram

10. Connection Diagram


Copyright(c) 2003.09
* This service manual is a property of Samsung Electronics Co., Ltd.
Any unauthorized use of Manual can be punished under applica
ble international and/or domestic law.

* This service manual is also provided on the web, the ITSELF © Samsung Electronics Co.,Ltd. September 2003
system Samsung Electronics Co., Ltd. Printed in Korea.
http://itself.sec.samsung.co.kr VERSION NO. : 1.00 CODE : JC-0106A
Precautions

1
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and prevent
any damages to the damage.

1.1 Warning for safety.


(1) Request the service by qualified service person.
The service for this machine must be performed by a service person who took the additional education of
this field. It is dangerous if unqualified service person or user tries to fix the machine.

(2) Do not rebuild it discretionary.


Do not attach or change parts discretionary. Do not disassemble, fix, and rebuilt it. If you do, printer will not
work and electric shock or a fire can be occurred.

(3) Laser Safety Statement


The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and
printer are designed so there is never any human access to laser radiation above a Class I level during nor-
mal operation, user maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION


WHEN THIS COVER OPEN.
DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GE FFNET.
NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D OUVERTURE. EXPOSITION DANGEREUSE
AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L ESPOSIZIONE AL
FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R
SIKKERHEDSBRYDERE ER UDE AF FUNKTION.
UNDG UDSAETTELSE FOR STR LNING.
ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL
PNES. STIRR IKKE INN I STR LEN.
UNNG EKSPONERING FOR STR LEN.
VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL
R PPNAD OCH SP RREN R URKOPPLAD.
BETRAKTA EJ STR LEN. STR LEN R FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA N KYM TT M LLE LASER-
S TEILYLLE L KATSO S TEESEEN.

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Precautions

1.2 Caution for safety

1.2.1 Precaution related noxious material

There is a possibility to get harm from noxious material if you ignore the below information.

(1) Do not touch the damaged LCD. This PRINTER has LCD in control panel. Noxious liquid to human body exists in the
LCD. If it gets into your mouth, immediately see a doctor. If it gets into eyes or on skin, immediately wash it off for
more than 15 minutes with flowing water and see a doctor.
(2) The toner in a printer cartridge contains a chemical material, which might harm human body if it is swallowed.
Please keep children out of the toner cartridge.

1.2.2 Precaution related electric shock or fire

It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.

(1) Use exact voltage. Please do use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. A fire can occur when over current
flows in the power cord.
(3) Do not insert many cords in an outlet. If you do, a fire can be occurr due to flow over current over flow in an out-
let.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It can
cause a fire, electric shock, or malfunction. If it happens, turn off the power and remove the power plug from the
outlet immediately.
(5) Do not touch the power plug with wet hands. When servicing, do remove the power plug from outlet. And do not
insert or take off it with wet hands. Electric shock can be occur.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, do grip the plug and take it off. If grip the line
and pull over, it could be damaged. This could cuase a fire or electric shock.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Also, do not fix it with
staples. If the power cord gets damage, a fire or electric shock can be caused. A damaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
occurred a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. A fire or electric shock can be occurred due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or on fire. When such poor
conditions are found, repair it immediately. Avoid pressure or cut when moving the machine.
(9) Caution when thundering, and being flash of lightening. It causes a fire or electric shock. Take the power plug off
when thundering. Do not touch cable and device when thundering and being flash of lightening.
(10) Avoid places where there is moisture or dust. Do not install the printer in a place where lots of dusts or humidi-
fier are around. A fire can occur. A plug part needs to be cleaned well with dried fabric to remove dust. If water
drops are dripped on the place cover with dust, a fire can occur.
(11) Avoid direct sunlight. Do not install the printer near to window where directly contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting higher. A fire can be caused.
(12) Turn off the power and take off the plug when a smoke, strange smell, or sound from the machine. If you keep
using it, a fire can occur.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventila-
tor. An electric shock can happen.

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Precautions

1.2.3 Precaution related handling the machine.


If you ignore this information, you get hurt and machine could be damaged.

(1) Do not install unit on uneven surfaces or slanted floors.


Please confirm that unit is correctly balanced after installation. Machine may fall over when itis not bal-
anced correctly.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could harm.
(3) Do not place any containers of water/chemical or small metals. If those are got into the inner side of
machine, a fire or electric shock can occur.
(4) Do not install machine in areas where moisture or dust exists. For example, do not install machine near
open windows, damage maybe caused by these conditions.
(5) Do not place a candle, burning cigarettes, and etc. on the machine. Do not install it near to a heater. A fire
can occur.

1.2.4 Precaution when assembly/disassembly


When replace parts, do it very carefully. Do memorize the location of each cable before replace parts for
reconnecting it afterwards. Do memorize. Please perform the below before replace or disassemblying any
parts.

(1) Check the contents stored in the memory. All the information will be erased after replace main board. The
information needed to keep has to be written down.
(2) Remove printer cables and power cord.
(3) Take off printer cables and power code connected to printer.
(4) Do use formal parts and same standardized goods when replacing parts.Must check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembled state whether it is the same as before the repair or not.

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Precautions

1.3 ESD Precautions


Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly
called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits,
some field effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused
by static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off


any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commer-
cially available wrist strap device, which should be removed for your personal safety reasons prior to apply-
ing power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,
such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity
of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static”
can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to
damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a
comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the
brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electric-
ity sufficient to damage an ESD.

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Reference Information

2
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consist-
ed of the tool list, the abbreviation table, the outline of model, and so on.

2.1 Tool for Troubleshooting


The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1 DVM(Digital Volt Meter) 4 Driver


Standard : Indicates more than 3 digits. Standard : "-" type, "+" type (M3 long, M3 short, M2 long,
M2 short).

5 Tweezers
Standard : For general home use, small type.

2 Electronic Scale 6 Cotton Swab


Standard : Equipment to check the weight of con- Standard : For general home use, for medical ser-vice
sumables(toner cartridge) supplied by Samsung
Electronics. (The gram unit can be measured.)

7 Spring Hook
Standard : For general use

3 Software(Driver) installation CD ROM 8 Cleaning Equipments a IPA(Isopropyl


Alcohol)dry cloth or a soft stuff neutral
detergent

Keep your hands not to be touched when


you disassemble and reassemble PBA
ASS'Y, such as the main board, SMPS,
HVPS.

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Reference Information

2.2 Acronyms and Abbreviations


The table in the below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.

AC Alternating Current Engineers. Inc


AP Access Point IPA Isopropy Alcohol
ASIC Application Specific Integrated Circuit IPM Images Per Minute
ASSY assembly LAN local area network
BIOS Basic Input Output System lb pound(s)
CMOS Complementary Metal Oxide LBP Laser Beam Printer
Semiconductor
LCD Liquid Crystal Display
CN connector
LED Light Emitting Diode
CON connector
LSU Laser Scanning Unit
CPU Central Processing Unit
MB megabyte
dB decibel
MHz megahertz
dbA decibelampere
MPF Multi Purpose Feeder
dBM decibel milliwatt
NIC Network Interface Card
DC direct current
NVRAM nonvolatile random access memory
DCU Diagnostic Control Unit
OPC Organic Photo Conductor
DPI Dot Per Inch
PBA Printed Board Assembly
DRAM Dynamic Random Access Memory
PCL Printer Command Language , Printer
DVM Digital Voltmeter Control Language
ECP Enhanced Capability Port PDL Page Discription Language
EEPROM Electronically Erasable Programmable PPM Page Per Minute
Read Only Memory
PS Post Script
EMI Electro Magnetic Interference
PTL Pre-Transfer Lamp
EP electrophotographic
Q-PID Quick Printer Initiating Device
EPP Enhanced Parallel Port
Q ty quantity
F/W firmware
RAM Random Access Memory
GDI graphics device interface
ROM Read Only Memory
GND ground
SCF Second Cassette Feeder
HBP Host Based Printing
SMPS Switching Mode Power Supply
HDD Hard Disk Drive
SPGP Samsung Printer Graphic Processor
HV high voltage
SPL Samsung Printer Language
HVPS High Voltage Power Supply
Spool Simultaneous Peripheral Operation Online
I/F interface
SW switch
I/O Input and Output
sync synchronous or synchronization
IC integrated circuit
USB Universal Serial Bus
IDE Intelligent Drive electronics or Imbedded
Drive Electronics WECA Wireless Ethernet Compatibility Alliance

IEEE Institute of Electrical and Electronics

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Reference Information

2.3 Selecting a Location


Select a level,stable place with adequate space for air circulation.Allow extra space for opening covers and
trays. The area should be well-ventilated and away from direct sunlight or sources of heat,cold,and humidi-
ty.Do not set the printer close to the edge of your desk or table.

CLEARANCE SPACE

• Front : 482.6 mm (enough space so that trays can be removed)


• Back : 320 mm (enough space to allow opening of the rear cover)
• Right :100 mm
• Left :100 mm (enough space for ventilation)

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Reference Information

2.4 The Sample Pattern for the Test


The sample pattern shown in below is the standard pattern used in a factory.
The contents of the life span and the printing speed are measured with the pattern shown in below.
(The picture in the manual is 70% size of the actual A4 size.)

2.4.1 A4 5% Patten

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Reference Information

2.4.2 A4 2% Patten

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Reference Information

2.4.3 A4 LSA 5% Patten

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Reference Information

2.6 Wireless LAN


• This product uses a printing function with a wireless LAN, which is an option.
- The wireless LAN function uses a frequency instead of connecting LAN cable to connect data to
an access point for print.
- For a wireless LAN connection, an AP is needed, It is possible to use wireless LAN onnection with
wired LAN. Also, if AP is installed in an office or at home, the wireless LAN function can be simply
used.

• Types of desk top PC (or Lap top) that uses the wireless LAN.

Division Basic type Recommend type

CPU Over PENTIUM 233M PENTIUM 300MHz


MEMORY Over 64MB Over 128MB
VIDEO CARD Over 800X600 Over 1024X768
OS Over WINDOWS 98 Over WINDOWS ME
INTERFACE CARD A product has a certificated mark of Wi-FiTM

• About the certificated mark of Wi-FiTM

- The Wi-FiTM is a registered trademark of WECA (Wireless Ethernet


Compatibility Alliance). Over 50 of a wireless LAN companies are member
of it. The most of main wireless networking companies are attending and
the main companies are Lucent technologies, Cisco, Intel/Symbol, 3Com,
Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung elec-
tronic, Sony, Intersil, and so on. This mark certifies mutual compatibility
among product has Wi-FiTM (IEEE 802.1) and it is certified as a standard of
a wireless LAN market.

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Reference Information

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Specifications

3
3. Specifications

Print Method
Product specifications are subject to change without notice.See below for product specifications.

3.1 General Specifications

Development system
Transfer system
ITEM

Fuser Unit(Toner fix)


Print Speed
Non-impact Electro-photography
Non-Magnetic, Mono-Component Toner
Conductive roller transfer
Pressure and Heating with Lamp
24 PPM : A4 size
DESCRIPTION

25 PPM : Letter size


Resolution True 600 X 600 DPI
Addressable 1200 X 1200 DPI
Source of Light Laser diode (LSU : Laser Scanner Unit)
Warm-Up Time Power-on boot : 50 seconds or less
First Print Time 12 seconds or less
Feed Method Cassette & Manual , Option Feeder(SCF)
Media Size 76mm * 128mm(3 * 5”) to 216mm * 356mm(8.5 *14”)
Media Thickness Cassette : 16 ~ 28 lb, Manual : 16 ~43lb
Dimension(W X D X H) 386 X 436 X 326 mm / 15.2 X 17.2 X 12.8 inch (without options)
Weight Net : 13.7 Kg
Gross : 17.1 Kg
Acoustic Noise Stand by : Less than 35 dB
Printing: Less than 53 dB
Sleep mode : Background Noise
Power save mode Enable
Toner save mode Enable
Consumption Parts Retard Roller 100,000 Pasges
Transfer Roller 100,000 Pasges
Fuser Assembly 125,000 Pasges
Optional Parts SCF Paper Capacity : 500 Sheets
Network Printing Ethernet 10/100 base TX
(ML-2550:Optional Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP,
ML-2551N : Basic) HTTP1.1, DLC/LLC
32MB RAM Buffer for faster graphics performance
2MB Flash Memory for upgrade
Throughput : 200 ~ 300K TCP/IP
SDRAM DIMM 16, 32, 64, 128MB 100PIN SDRAM DIMM
802.11b Wireless LAN IEEE802.3b supportT
(ML-2552W Basic) Speed : 11, 5.5, 2, 1 Mbps
Protocol : CSMA/CD
Operation range : 30m(Indoors), 150m(Outdoors)

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Specifications

3.2 Controller Specification


ITEM DESCRIPTION
Processor(CPU) SPGPi + Power PC 266 MHz
Memory FLASH ROM(PROGRAM +Postscript ) : 2MB flash * 2
RAM : 32MB (Expandable to 160MB)
Option DIMM module : 16,32,64,128MB (SDRAM)
100Pin SDRAM DIMM (Samsung Printer Only)
EEPROM(NVRAM) : 512byte
Emulation PCL6 : win 3.1/95/98/ME/NT/2000/XP
Postscript Level3 : win 95/98 PPD , win NT4.0 PPD , Mac PPD
PCL5e : Linux
Interface Parallel : IEEE 1284 Bidirectional Parallel
- Modes supported : Compatible,Nibble,Byte,ECP
USB(without HUB mode)
-USB 2.0 compliant -12 Mbps 1 port
Serial : RS-232C
Network Interface : option for ML-2550
-10/100 Base TX -10/100 Base TX & 802.11b Wireless LAN (option for ML-2551N)
Interface switching Automatic
Interface time-out 5min(Max.)
Font 45 Scalable Font , 1 Bitmap Font ,Postscript 3 internal font 136

3.3 Electrical Specification


ITEM DESCRIPTION REMARK
Input Voltage Nominal input voltage 220-240 VAC / 100~127VAC
Input voltage range 198-255 VAC/ 90~135VAC
Nominal frequency 50/60 MHz
Frequency tolerance +3Hz
Power Consumption 450W Avg or less (with SCF)
Idling : 100W Avg or less
Power Save : 20W Avg or less

3.4 TONER Cartridge (Developer)


ITEM DESCRIPTION REMARK
Life span Starter: 5,000 pages A4 Size, LSA 5% pattern, SIMPLEX
Running : 10,000 pages
Developing Non-magnetic Contact Developing
Charging Conductive Roller Charging
Toner supply Method Exchange the Developer
Toner checking sensor Enable
Ozone 0.1PPM or less
Style Single cartridge

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Specifications

3.5 Environmental Condition


ITEM OPERATING STORAGE
Temperature 10~30 oC(50-90 oF) -20~40 oC (-4~104 oF)
Humidity 20~80%RH 10~80%RH

3.6 Paper Handling Specifications


>> Input Paper Size
PAPER PAPER SIZE 1ST CASSETTE 2ND CASSETTE MP TRAY DUPLEX
A4 210 X 297 mm O O O O
Letter 216 X 279(8.5 X 11") O O O O
Folio(Legal13") 216 X 330(8.5 X 13") O O O O
Legal(Legal14") 216 X 356(8.5 X14") O O O O
Executive 184 X 267((7.25 X10.5") O O
Statement 140 X 216(5.5 x8.5") O
ISO B5 176 X 250 O O
JIS B5 182 X257 O O
A5 148 X 210 O O
A6 105 X148 O
No.10 Env 105 X 241(4.15 X 9.5") O
Monarch Envelope 98 X191(3.87 X 7.5") O
DL Envelope 110 X 220(4.33 X 8.66") O
C5 Envelope 162 X 229(6.38 X 9.01") O
C6 Envelope 114 X 162(4.49 X 6.38") O
Transparency(OHP) A4 or Letter O
Label paper A4 or Letter O

O : Enable

>> Input capacity


ITEM DESCRIPTION
Cassette 500sheets
MP tray Paper 100 sheets
Transparencies 50 sheets
Envelopes 10 sheets
Labels 25 sheets
Option Cassette 500sheets

>> Output capacity


ITEM DESCRIPTION
Face Down 250 sheets
Face UP 100 sheets

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Specifications

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Summary of product

4
4. Summary of Product
This chapter describes the functions and operating principal of the main component.

4.1 Printer Components


4.1.1 Front View

Top output tray


(Face down)

Output Support Control Panel

Top Cover

Toner cartridge

Multi-Purpose Tray

Tray1
(500-sheet paper feeder) Control board cover
(needed to access the
control board to install
printer options)
Optional Tray2 Paper level indicator
(500-sheet paper feeder)

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Summary of Product

4.1.2 Rear View

Power switch

Wireless network
antenna port
(ML-2550, ML-2551N:Option
ML-2552W:Standard)
Network port
(ML-2550:Option
ML-2551N, ML-2552W: Standard)

USB port

Rear output tray


(Face up)
Parallel port Power
receptacle

Optional Tray2
cable connector

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Summary of product

4.1.3 Control Panel

The control panel on the top right side of your printer has the display and the nine buttons.

Display : displays the


printer status and job in
progress.

Buttons

4.1.3.1 Display

Message Description
Ready • The printer is on-line and ready to print.
• If you press On-Line/Continue ,the printer switches to off-line.
Offline • The printer is off-line and cannot print.
• If you press On-Line/Continue ,the printer switches to on-line.
Printing XXX • The printer is printing.
* xxx is the current • If you want to cancel printing,press Cancel .
emulation.
Sleeping... • The printer is in Power Save mode, consuming less power. When a print job is received
from the computer or if any button is pressed,the printer switches to on-line.

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Summary of Product

4.1.3.2 Buttons

Button Description
• Press to switch between on-line and off-line.
• In menu mode,press to return to ready mode.
You can check the printer status according to the button backlight.
Green On The printer is on-line and can receive data from the computer.
Blinking • When the backlight slowly blinks,the printer is receiving data
from the computer.
• When the backlight fast blinks,the printer is receiving and print-
ing data.
If you want to pause printing, switch the printer to off-line.
Orange On The printer stops printing due to a major error.Check the display
message.
Blinking A minor error occurs and the printer is waiting an error to be
cleared.Check the display message.When the problem is
cleared,the printer resumes printing.If you want to ignore this
warning,press this button.
Off • The printer is off-line and cannot print.
• The printer is in Power Save mode.
When data is received,it switches to on-line.
• Press to enter menu mode.
• In menu mode,press to scroll through the menus.
In menu mode,press to select the displayed submenu item or confirm the changed set-
ting. You can see the selected value marked with *.
In menu mode,press to scroll through submenu items or setting options. Pressing moves
you to the next option and pressing sends you back to the previous option.
• Press to cancel the current print job.
• In menu mode,press to return to ready mode.
In menu mode,press to go back to the upper menu level.

Press to enable or disable Toner Save mode.


• If the button backlight is on,the mode is enabled and the printer uses less toner to print
a document.
• If the button backlight is off,the mode is disabled and the printer will print in the normal
quality.
For more information on the Toner Save mode.
Press to enable or disable the double-sided printing.
• If the button backlight is on,the printer print on both sides of paper with long edge bind-
ing.
• If the button backlight is off,the double-side printing is disabled and the printer prints on
one side of paper.

Note : The double-sided printing setting in the printer driver overrides that of the control
panel.

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Summary of product

4.1.3.2 Using Control Panel Menus

A number of menus are available to make it easy for you to change printer settings.

Accessing Control Panel Menus

You can control your printer from the printer ’s control panel. You can also set the control panel menus while the printer is
in use.

1. Press the Menu button until you see the desired menu on the bottom line of the display or Press the scroll but-
ton until the desired menu item displays on the bottom line.

2. Press the Enter button to access the menu.

3. Press the scroll button until the desired menu item displays on the bottom line.

4. Press the Enter button to confirm the selected item.

5. If the selected menu item has submenus,repeat steps 3 and 4.

6. Press the scroll button until the desired setting option displays on the bottom line or enter the required value.

7. Press the Enter button to save your input or selection.

An asterisk (*) appears next to the selection on the display, indicating that it is now the default.

8. To exit the menu,press the Upper Level button repeatedly,or the Cancel button .

After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.

NOTE : Duplicate print settings that are selected in the printer driver override the settings on the control panel.

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Summary of Product

4.1.3.3 Overview of Control Panel Menus

The control panel menus are used to configure the printer for your environment.
The control panel provides access to the following menus.

Information Paper Layout

Configuration Tr ay Source Orientation


Menu Map Media Size Duplex
Demo Page Custom Width Duplex Margin
PS3 Font List Custom Heigh Simplex Margin
PCL Font List Media Type Copies
EPSON Fonts Tr ay Chaining

Setup Printer Graphics

LCD Language Altitude Adj. Default Set Resolution


Emulation Auto CR Current Job Image Enhance
Power Save Job Time Out Toner Save
Auto Continue RS-232C Density
Jam Recovery Maintenance

PCL PostScript EPSON

Typeface Print PS. Error Font


Symbol Auto Wrap
Lines Character Set
Pitch Character Tab.
Point Size LPI
Courier Pitch

NETWORK

Config Network AppleTalk Reset Network


Config TCP/IP Netware Default Set
DHCP Config Netware Print Net CFG
IP Address Set AUTO RX Level
IP Address EN_8023
Subnet Mask EN_II
Gateway EN_8022
BOOTP EN_SNAP

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Summary of product

4.1.3.4 Special Features

Your new printer is equipped with special features that improve the print quality,giving you a competitive edge.
You can:

Print with excellent quality and high speed


• You can print at 1200 dots per inch (dpi).See page 5.25.
• Your printer prints 21 pages-per-minute (Letter size), 20 pages-per-minute (A4 size).

Handle paper flexibly


• A 100-sheet Multi-Purpose Tray supports letterheads, envelopes,labels,transparencies,cus-
tom-sized materials,postcards,and heavy paper.
• Standard 500-sheet input tray (Tray1)and optional 500-sheet input tray (Tray2)supports all
standard sizes of paper.
• Two output tray;select either the top output (face-down)or the rear output tray (face-up)for
the most convenient access.
• Straight-through paper path capability from the Multi-Purpose Tray to the rear output tray.

Create professional documents


• You can customize your documents using Watermarks, such as “Confidential.”
) ( • Print Booklets .This feature enables you to easily print the pages required to create
books.Once printed,all you have to do is to fold and staple the pages.
• Print Posters .The text and pictures of each page of your document are magnified and print-
ed across the selected sheet of paper.After the document has printed,trim off the white
edges of each sheet.Tape the sheets together to form a poster.

Save your time and money


• This printer allows you to use Toner Save mode to save toner.
• You can print on both sides of the paper to save paper (double-sided printing ).
• You can print multiple pages on one single sheet of paper to save paper (N-Up printing ).
• Preprinted forms and letterheads can be printed on plain paper.
• This printer automatically conserves electricity by substantially reducing power consumption
when not printing.
• This printer meets Energy Star guidelines for energy efficiency.

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Summary of Product

Expand the printer capacity


• This printer has 32 MB of memory which can be expanded to 160 MB.

• Network interface enables network printing.You can add the optional network interface card
to ML-2550.

ML-2551N and ML-2552W comes with a built-in network interface,10/100 Base TX.ML-
2552W also has a wireless network interface.

* PostScript 3 Emulation
IPS-PRINT_Printer language Emulation © Copyright
1995-2003,Oak Technology,Inc.,All rights reserved
* 136 PS3 fonts
Contains UFST and MicroType from Agfa Monotype Corporation.

Print in various environments


• You can print in Windows 95/98/Me/NT 4.0/2000/XP .
• Your printer is compatible with Linux and Macintosh .
• Your printer comes with both the Parallel and USB interfaces.
You can also use a network interface .ML-2551N and
ML-2552W comes with a built-in network interface,10/100 Base TX.ML-2552W also has a
wireless network interface. But, you need to add the optional network interface card to ML-
2550.

Printer Features
The table below lists a general overview of features supported by your printer.

Features ML-2550 ML-2551N ML-2552W


IEEE 1284 STANDARD STANDARD STANDARD
USB 2.0 STANDARD STANDARD STANDARD
Network Interface OPTION STANDARD STANDARD
Wireless LAN OPTION OPTION STANDARD
PostScript Emulation STANDARD STANDARD STANDARD

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Summary of product

4.2 System Layout

8
5

4
6
H/R
OPC Pick up
Roller(MP)
P/R Regi
3
Transfer
ransfer
Roller Roller

Retard
7 Pick up Roller
2 Roller

1 Cassette 5 LSU

2 Duplex Unit 6 Fuser

3 MPF 7 Main Motor

4 Toner Cartridge 8 Exit Motor

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Summary of Product

4.2.1 Feeding
It is consists of a basic cassette, an MP tray for supplying different types of media : envelope, label spe-
cial paper, duplex unit, and parts related to paper transferring.

1) Separation method
Separate it from the finger mounted to the cassette side guide and apply retard roller that uses a
spring clutch. A feed roller uses an electronic clutch to control driving power.

2) Basic cassette
It takes a center loading method and applies 'both side finger separating method.' It means that
there is a paper sensor, but a paper size is detected after detecting the first paper by software.
Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to
legal size paper.
It has a paper existence sensing function (Capacity: 500 sheets of general paper), paper arranging
function, various size papers accepting function, SCF paper path function, and displaying function
of paper remaining amount.
In the front side, there is a paper level indicator.

3) Pick-up roller
It has functions such as a paper pickup function, driving control function, paper feeding function,
and removing electronic static function.

4) Retard roller
It takes an arrangement method which uses a stopper roller and a weight without electric actuator.It
has paper separating function, driving control function, and multi feeding prevention function.

6) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam remov-
ing function, and so on.

7) MP tray
It has a paper arranging function, paper transferring function, jam removing function, and so on.
It uses rubbing pad method to feed 100 sheets of general papers and 100 envelops.
It is possible to extend to 300mm for accepting a legal size paper.

8) Duplex unit
It has paper transferring function, paper guide function, jam removing function, paper sensing func-
tion, and main board supporting function.
It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable
papers are A4, letter, and legal size paper.
For removing a jam occurred in a front part, it is designed to open a cassette and a guide. It is
designed to open a rear cover to remove a jam in a rear part.
If a face up tray is open, the duplex option cannot be used.

9) SCF (Second Cassette Feeder)


It is the same method with the main cassette, and the capacity is 500 sheets.
It has a separate driving mechanism and feeds only A4, letter, and legal size paper.
It is designed for a common use with a main cassette, but it cannot be attached with the main cas-
sette.

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Summary of product

4.2.2 Transfer
It consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC drum, lowers
an electric potential of an OPC drum's surface, and improves the efficiency of the transfer.
A transfer roller transfers toner on an OPC drum to the paper.
Life span: Print over 100,000 sheets (In 15~30(C)

4.2.3 Driver Ass'y


By driving the motor, the system takes power. It is consisted of a main motor for feeding and a toner car-
tridge, and sub-motors for fuser and duplex reverse turn.

4.2.4 Fuser
It is consisted of a heat lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a
paper by heat and pressure to complete the printing job.

1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.

3) Heat roller
The heat roller transfers the heat from the heat lamp to apply a heat on the paper. The surface of
a heat roller is coated with Teflon, so toner does not stick to the surface.

4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is
coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner
adheres to the surface of a paper permanently.

5) Items for safety


Protecting device for overheating
- 1st protection device: Hardware cuts off when overheated
- 2nd protection device: Software cuts off when overheated
- 3rd protection device: Thermostat cuts off main power.
Safety device
- A fuser power is cut off when a front cover is opened
- Maintain a temperature of fuser cover's surface under 80(C for user, and attach a caution
label at where customer can see easily when customer open a rear cover.

4.2.5 LSU (Laser Scanner Unit)


It is the core part of the LBP which switches from the video data received to the controller to the electro-
static latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle
of polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created
when the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the con-
troller. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other
words, after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on
paper. The one side of the polygon mirror is one line for scanning.

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Summary of Product

4.2.6 Toner Cartridge

By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and
the toner cartridge unit are in a body. The OPC unit has OPC drum and charging roller, and the toner car-
tridge unit has toner, supply roller, developing roller, and blade (Doctor blade)

- Developing Method: Non magnetic 1 element contacting method


- Toner: Non magnetic 1 element shatter type toner
- The life span of toner: 10,000 sheets (LSA Pattern/A4 standard)
- Toner remaining amount detecting sensor: Yes
- OPC Cleaning: Cleaning blade type
- Management of disusable toner: Collect the toner by using Cleaning Blade
- OPC Drum protecting Shutter: Yes
- Classifying device for toner cartridge: ID is classified by interruption of the frame channel.

3
2 Cleaning Roller
0.20mW

-470V 4

Max -1.5KV -850V


-250V

1 -650V

8 Cleaning Blade 5
6

+4.2kV
-100V

<Toner Cartridge Layout>

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Summary of product

4.3 Main Board


Main controller part is organized with Asic (SPGPi) part, Memory part, and Engine interface part, and it is functions as a
Bus control, I/O handling, Drivers, and PC interface by CPU.
Memory access has program memory (supports 32bit operation) and working memory (supports 32bit operation).

DC_Motor
CN8

Fan LSU DC_Fan Cartridge Panel


CN15 CN10 CN21 CN6 CN4

Cover Open Sensor


CN20 Network Card Slot
CN9
PTL
CN17

Engine PBA
CN18
USB Port
CN2

P1284 Port
DC_Motor
CN3
CN11

Joint PBA
CN14 SCF
CN1

Memory (RAM) Flash Memory DCU


CN12 CN16 CN7

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Summary of Product

4.3.1 ASIC (SPGPi)

>> Power PC Comapatible Interface

>> 3 Memory Bus Architectur


ROM Bus, Primary DRAM Bus, Seconday SDRAM Bus for Band Buffer

>> Direct connected to 4 ROM Banks


32 MByte Address Space per Bank
Burst Capability
Programmable Timing per Bank

>> Direct connected to max 6 I/O Banks of ROM Bus


64 MByte Address Space per Bank
Programmable Timing per Bank

>> Direct connected to max 3 I/O Banks of DRAM Bus for DMA
8 KByte Address Space per Bank
Programmable Timing per Bank

>> Direct connected to max 9 DRAM / SDRAM Banks


Support EDO or FPM Type DRAM and SDRAM
Max 128 MByte Address Space per Bank
Programmable Timing to Control DRAM / SDRAM A.C Characteristics
Support Self Refresh for Data Retention

>> Direct connected to 1 SDRAM Banks using Secondary Bus for Band Buffer
Support SDRAM only
Max 512 KByte Address Space
Programmable Timing to Control SDRAM A.C Characteristics
Support Self Refresh for Data Retention
Bus Traffic Sharing using Secondary Bus

>> Graphic Coprocessor Core for Banding support of Printer Languages


Support up to 256 Bit Block Transfer
Scan Line Transfer
Polygon Filling
Enhanced Graphic Order compared to SPGP, SPGPe+
Access to Secondary Bus

>> Parallel Port Interface Controller


DMA based or Interrupt based Operation
Support IEEE Standard 1284 Communication

>> UART
4 Independent Full Duplex UART (Interrupt Based Operation Only)
max 16 Byte FIFO to Handle SIR Bit Rate Speed

>> DMA
3 Channel General Purpose DMA Controller for High Speed I/O
8 bit, 16 bit, 32 bit Data Transfer Mode Support

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Summary of product

>> Timer
3 Independent Programmable Timer
Watch Dog Timer for S/W Trap and Tone Generator for MFP Application

>> RSH
Fully H/W Rotator, Scaler and Halftoner
Variable Image Scaler and Image Halftoning Unit for PCL6

>> Compression / Decompression


3 Different Kinds of Codec Algorithm
jCodec : Powerful T.85 JBIG Algorithm for Bi Level Image Compression
gCodec
- Simplified JBIG Algorithm for Band Compression, coupled with GEU
- Access to Secondary Bus
HCT : Halftone Compression Technology (Byte Run-Length Type)
Independent Compression & Decompression Data Path of Each Codec

>> Printer Video Controller


2 Different Kind of Printer Video Controller (Selected by S/W)
High Performance DMA based Interface to Printer Engine
PVC : Printer Video Controller without RET Algorithm
HPVC
- Printer Video Controller with RET Algorithm
- Access to Secondary Bus

>> Package : 352 pin BGA

>> Power
Core : 2.5 V
IO : 3.3 V

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Summary of Product

4.3.1.1 SPGPi Internal Block Diagram

PowerPC
IO Flash Mem PCI
(6 Ba n k ) Font(4Bank) Briddge

CPU I/F Clock Gen.

ROM(4ch)
Controller
Reset Gen.
Processor Bus

Primary System Bus


I/O(6ch)
Controller

RSH

Timer jCodec IEEE1284

HCT
Tone Gen. UART
Secondary System Bus

(4CH)

gCodec
ITC Extermal
(5CH) DMAC(3ch)
GEU

ECI SDRAM(9ch)
Controller
HPVC

Secondary
SDRAM DRAM PVC DRAM(9ch) DRAM
(4Mbits) Controller

SSB PSB
Arbiter Arbiter

SPGPi

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Summary of product

4.3.2. Memory part

>> Flash Memory


It stores the System Program.
• Capacity: 2M Byte * 2
• Access Time : 70 nsec

>>SDRAM
It is used as Swath buffer, System working memory area, etc. when printing.
• Capacity: 32M Byte (Basic), upto 160M Byte (Option)
• DIMM : 16MB / 32MB / 64MB /128MB
• Type : SDRAM 100MHz/133MHz , 16bit

>>ROM DIMM
It supports the option ROM DIMM 1 Slot for supporting the expanding Memory.
• Capacity : 8MByte (Max)
• Access Time : 70nsec

4.3.3. RESET Circuit


After printer power is ON and 50~200 ms are passed, the reset signal from RESET IC (XC61FN3112MR) resets various
IC such as the CPU, Memory, etc. to prevent malfunction of the set by setting the initial value of port.

4.3.4. ClOCK Circuit


Basically, it consists of the Crystal (12.5MHz) and Capacitor (27pF) which is connected to the crystal in parallel, and it is
inputted to the MCLLK_Signal via the CY25814. The purpose of the adding SY25814 is substitution of EMI.

4.3.5. INTERFACE Part

>>IEEE1284
It supports the IEEE 1284 B Type Connection, and the protocol supports the IPP, ECP, Compatibility, Byte, and Nibble
mode.

>>USB2.0
USB2.0 Compliant, 480Mbps 1 port

>>Network
• Option : Ethernet 10/100 Base TX
• Protocol : SPX/IPX, TCP/IP,Appletalk, SNMP, HTTP 1.1, DLC/LLC

>>Panel
• LCD : 16Char. * 2 Line / Back-light(Yellow)
• Key : 9 Key
• LED : 3 LED
The UART method is used for the controller and panel interface, and the HR 48C50 Holtak Micom is used

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Summary of Product

4.3.6. Sensor input circuit

4.3.6.1. Paper Empty Sensing


The Paper empty sensor (Photo Interrupter) on the engine board informs the state of paper to LPEC1 whether it is empty
or not by operation of the actuator.
When cassette is empty, it detects the fact by reading the GPIO3_1 of LPEC1, and then displays the fact on the LCD panel.

4.3.6.2. MP Sensing
By operation of the MP Sensor (Photo Interrupter) on frame and Actuator, it informs the state of paper to CPU whether it
is empty or not. It reads the IP5 sec_DRAM(K26) of CPU for recognizing paper in MP, and paper is fed from MP if there
is.

4.3.6.3. Paper Feeding


When paper passes the actuator on the feed sensor part, it detects the signal of Photo interrupter, informs the paper feed-
ing state to CPU, and then sprays the image data after certain time.
If it doesn't detect the feed sensor within 1 sec. after paper is fed, paper jam0 (LPEC1 GPIO3_2) is occurred. (Displays on
the LCD panel)

4.3.6.4. Toner Remain Sensing


The Toner cartridge terminal is mounted to the joint board located on frame. When the toner cartridge is inserted, it is
adhered to the contacting point of the joint board to sense whether the toner cartridge exists or not, ID, amount of toner,
and so on.

4.3.6.5. Paper Exit Sensing


It detects paper state whether paper gets out from the set with operation of exit sensor on the engine board and actuator
on the frame. Paper detects the on/off time of exit sensor by reading LPEC1 GPIO3_6, and the normal operation or jam
information is informed to the CPU.
The paper JAM2 is informed. (Displays the state on LCD panel)

4.3.6.6. Cover Open Sensing


The Cover open sensor is located on the front cover. After the front cover is opened, +24V and +5V (DC fan, solenoid,
main motor, polygon motor part of LSU, HVPS, LSU Laser diode), which is supplied to each unit, is cut off.

4.3.6.7. DC FAN/Solenoid Driving Circuit


A fan driving circuit is driven by a transistor and a controller which is in the LPEC.
It is automatically turned off when a machine turns to sleep mode.
There are two solenoids, and it is driven by an MP signal and a paper pick-up signal.

4.3.6.8. Motor Driving Circuit


A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.

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Summary of product

4.4 SMPS & HVPS board


The SMPS and HVPS are in one united board. The SMPS part supplies the DC power to the system.
It takes either 110V or 220V and outputs the +3.3V and +24V to supply the power to the main board.
The HVPS part creates the high voltage of THV/MHV/Supply/Dev and supplies it to the toner cartridge part for making the
best condition to display the image.
The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS, and the outputted high voltage is supplied
to the toner, OPC cartridge, and transfer roller.

Exit Sensor Inlet

HVPS Main PBA Fuser

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Summary of Product

4.4.1. HVPS(High Voltage Power Supply)

1) Transfer high voltage (THV (+))


- Function: It is a voltage that transfers toner on an OPC Drum to paper.
- Output voltage: MAX +4.2 KV +/- 5% (Duty is changeable, Not loading)
- 1.7KV +/- 15% (When cleaning, 200MOhm - It transfers toners with (+) polarity of transfer roller to an OPC Drum.
- Error type: IF THV (+) is not outputted, it causes a low density due to toner on an OPC Drum if it is not trans-
ferred to paper. It is possible that over-flow occurs if toner is piled up in a toner vessel continuously.

2) Charge voltage (MHV)


- Function: It is a voltage that charges a surface of OPC to -750V~-900V.
- Output voltage: -1.35KV~1.5KV DC +/- 50V
- Error type: IF MHV is not outputted, toner overflows and reaches to an OPC drum if surface of an OPC is not
charged. A black paper is printed out when it happens.

3) Cleaning voltage: THV (-)


- Function: It removes contamination at a rear by sending (-) polarity in a transfer roller to OPC drum to take toner.
- Output voltage: A change range is large according to a load because there is no feedback control =(-600V~-
1200V)
- Error type: An error due to contamination of toner on a backside of printing paper.

4) Developing voltage (DEV)


- Function: It is a voltage that develops toner with electronic potential difference of the section exposed by LSU
(Laser Scanning Unit).
* When printing, exposing voltage of OPC is -250V and exposing voltage of DEV is -470V. Therefore,
toner with (-) polarity is developed on an exposed section.
- Output voltage: -380V~500DC +/- 20V
- Error type: a) If DEV is GND, a density gets extremely low.
b) When DEV is floating due to instable of terminal’s contacting point, and etc., density gets
extremely high.

5) Supplying voltage (SUP)


- Function: It is a voltage that supplies toner to a developing roller.
- Output voltage: -560V~680V DC +/- 50V (Use AENER, Gearing of DEV - (-)180V more than DEV)
- Error type: a) When SUP is GND, density gets extremely low.
b) If SUP is floating due to instable of terminal’s contacting point, and etc., density gets extreme-
ly low that it is hard to catch up with eyes.

6) OPC Ground ZENER voltage


- Function: It is a voltage to prevent an image contamination under the condition of low temperature and low
humidity environment.
- When a set prints without an output voltage, -100V is maintained on OPC ground. (-100V ZENER diode is con-
nected to OPC ground)
- Error type: a) When ZENER diode is - 0V, there is no serious image problem in general environment, but
in low temperature and low humidity environment, it is possible that a contamination occur
on entire image
b) When ZENER diode is disconnected, a blank page is printed out. (It is the same case as
when a ZENER diode is disconnected to OPC ground.)

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Summary of product

4.4.2. SMPS(Switching Mode Power Supply)

It is the power source for the whole system. It is an independent module so it is possible to use for common use. It is
mounted at the bottom of the set.
It consists of the SMPS part, which supplies the DC power for driving the system, and the AC heater control part, which
supplies the power for fuser. SMPS has three outputting channels (3.3V, 5V and +24V).
There are three kinds of power, 120V exclusive (America), 220V exclusive (Europe), and 220V for china (nations with insta-
ble power supply).

>>AC Input
• Inputting rated voltage : AC 220V ~ 240V AC 100V ~ AC 127V
• Inputting voltage fluctuating range: AC 198V ~ 255V AC 90V ~ 135V
• Rated frequency : 50/60 Hz
• Frequency fluctuating range : 47 ~ 63 Hz
• Inputting voltage: Under 5.5Arms/2.5Arms

>>Rated Power Output


NO Item CH1 CH2 CH3 Remark
1 Channel name +3.3V +5V +24.0V
2 CONNECTOR PIN CON 3 CON 3 CON 3
3.3V PIN: 12, 14 5V PIN : 8 24V PIN: 2, 4, 6
GND PIN: 16, 18 GND PIN: 7 GND : 7, 8, 10
3 Rated outputting voltage 3.3V ± 5% +5V ± 5% +24V ± 5%, -5%
(3.2 ~ 3.4V) (4.75 ~ 5.25V) (21.6 ~ 26.4V)
4 Maximum outputting voltage 1.5 A 0.5 A 0.5 A
5 Peak loading voltage 1.5 A 0.5 A 0.5 A 1ms
6 Ripple noise voltage 200mVp-p 100mVp-p 500mVp-p
7 Maximum output 5W 2.5 W 84 W
8 Peak output 5W 2.5 W 84 W 1ms

>>Consumption Power
NO Item CH1 CH2 CH3 System
(+3.3V) (+5V) (+24V)
1 Stand-By 0.6 A 0.25A 0.4 A AVG : 100 Wh
2 PRINTING 1.0 A 0.25 A 2.0 A AVG : 450 Wh
3 Sleep-Mode 0.4 A 0.01 A 0.4 A AVG : 20 Wh

>>Length of Power Cord: 1830 ± 50mm

>>Power Switch : Use

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Summary of Product

>>Feature
• Insulating resistance : over 50MΩ(at DC 500V)
• Insulating revisiting pressure Must be no problem within 1min. (at 1500Vzc, 10mA)
• Leaking voltage : under 3.5mA
• Running voltage : under 50A peak (at 25°C, Cold start)
Under 60A peak (in other conditions)
• Rising Time : Within 2sec
• Falling Time : over 20ms
• Surge: Ring Wave 6KV-500A (Normal, Common)

>>Environment Condition
• Operating temperature range : 0°C~50°C
• Maintaining temperature range : -25°C~85°C
• Maintaining humid range : 10% ~90% RH
• Operating atmospheric pressure range: 1

>>EMI Requirement
CISPR ,FCC, CE, MIC, C-Tick,

>>Safety Requirement
IEC950 UL1950, CSA950, C-UL, TUV, Semko, iK, CB, CCC(CCIB),GOST, EPA

4.4.3. Fuser AC Power Control

Fuser (HEAT LAMP) gets heat by using AC power. The AC power controls the switch with the Triac, a semiconductor
switch. The 'On/Off control' is operated when the gate of the Triac is turned on/off by Photo triac, which is insulting part.
In the other words, the AC control part is passive circuit, so it turns the heater on/off with taking signal from engine control
part. When the 'HEATER ON' signal is turned on at engine, the LED of PC1 (Photo Triac) takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate of Triac
and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred.
On the other hand, when the signal is off, the PC1 is off, the voltage is cut off at the gate of Triac, the Triac becomes off,
and then the heat lamp is turned off.

>>Triac (THY1) feature:12A,600V SWITCHING

>>Phototriac Coupler (PC3)


• Turn On If Current : 16mA
• High Repetive Peak Off State Voltage : Min 600V

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Summary of product

4.5 Engine F/W


4.5.1 Feeding

If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid
is controlled by controlling the general output port or the external output port. If feeding from a manual feeder, decide to
insert the paper according to the operation of the manual sensor, and by driving the main motor, insert the paper in front
of the feed sensor. While paper moves, occurrence of jam is judged as below. (Refer to the [6.2 Paper Transfer rout])

4.5.1.1 Jam 0
• After picking up, paper cannot entered due to paper mis-feed.
• After picking up, paper entered but it cannot reach to the feed sensor in certain time due to slip, etc.
• After picking up, if the feed sensor is not on, repack up. After repacking up, if the feed sensor is not on
after certain time, it is Jam 0.
- It is a status that the leading edge of the paper doesn’t pass the feed sensor.
• Even though the paper reaches to the feed sensor, the feed sensor doesn’t turn on.
- It is a status that the leading edge of the paper already passed the feed sensor.

4.5.1.2 Jam 1
• After the leading edge of the paper passes the feed sensor, the tailing edge of the paper cannot pass the
feed sensor after certain time. (The feed sensor cannot be Off)
• After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor after
certain time. (The exit sensor cannot be On)
- The paper exists between the feed sensor and the exit sensor.

4.5.1.3 Jam 2
• After the tailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor after
certain time.

4.5.1.4 Duplex Jam 1


A leading edge of a paper didn't reach a Duplex Sensor after certain time passes.

4.5.1.5 Duplex Jam 2


After a leading edge of the paper passes the Duplex Sensor, the rear edge of the paper does not pass a
Duplex Sensor within a certain time.

4.5.2 Drive
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.

4.5.3 Transfer

The charging voltage, developing voltage and the transfer voltage are controller by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of
the transfer roller is changed due to the surrounding environment or the environment of the set, and the
voltage value, which changes due to the environments, is changed through AD converter. The voltage
value for impressing to the transfer roller is decided by the changed value.

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Summary of Product

4.5.4 Fusing

The temperature change of the heat roller’s surface is changed to the resistance value through the thermistor. By con-
verting the voltage value, which impressed to the resistance, to the digital value through the AD converter, the temperature
is decided. The AC power is controlled by comparing the target temperature to the value from the thermistor. If the value
from the thermistor is out of the controlling range while controlling the fusing, the error stated in the table occurs. (For the
domestic model, the Q-PID method has been applied.)

Error Description LCD Display


Open Heat Error When warming up, it has been lower Engine Fuser Error
than 68°C over 28 seconds

Lower Heat Error • Standby: Engine Fuser Low Heat Error


It has been lower than 130°C over 10 seconds
• Printing:
- 3 consecutive page; it has been 20°C lower
than the fixed fusing temperature over 7 seconds.

Over Heat Error It have been higher than 230°C over 10 seconds Engine Fuser Over Heat Error

4.5.5 LSU

The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal occurs,
it turns the LD and drives the polygon motor. When the receiving light part detects the beam, Hsync occurs.
When the polygon motor speed becomes a normal, LReady occurs. If two conditions are satisfied, the sta-
tus bit of the LSU controller register becomes 1 to be judged that the LSU is ready. If two conditions are not
satisfied, the error shown in below occurs.
Error Description LCD
Polygon motor error When the polygon motor’s speed doesn’t Engine LSUError
become a normal

Hsync error The polygon motor’s speed is normal, HSYNC Error


but the Hsync signal is not created.

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Summary of product

Service Manual
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Samsung Electronics
Disassembly and Reassembly

5
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly

When you disassemble and reassemble compo-


nents, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
Releasing Plastic Latches

Many of the parts are held in place with plastic


latches. The latches break easily; release them
by the procedure must be restored as close as carefully.
possible to their original positions. Before remov- To remove such parts, press the hook end of the
ing any component from the machine, note the latch away from the part to which it is latched.
cable routing that will be affected.

Whenever servicing the machine, you


must perform as follows:

1. Check to verify that documents are not stored


in memory.

2. Be sure to remove the toner cartridge before


you disassemble parts.

3. Unplug the power cord.

4. Use a flat and clean surface.

5. Replace only with authorized components.

6. Do not force plastic-material components.

7. Make sure all components are in their proper


position.

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Samsung Electronics
Disassembly and Reassembly

5.2 Transfer Roller


1. Open the Open Cover. 2. Hold the lever at both ends of the roller, then
remove the roller.

Transfer Roller
Open Cover

Holder

<Cautions When Replacing a Transfer Roller>

* Do not grab the transfer roller shown in picture (A). It may cause a malfunction due
to a foreign object.
* Hold the both sides of the transfer roller shown in picture (B) when replacing it.

Transfer Roller
Transfer Roller

(A) (B)

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Samsung Electronics
Disassembly and Reassembly

5.3 MPF Ass’y


1. Open the MPF Ass’y. 3. Remove the Tray Links from the MP Cover

Tray Link

MPF Ass’y

2. Remove two springs from the Knock Up Plate 4. Push the MP Cover and remove it as shown
Ass’y. below.

MP Cover

NOTICE : Do not separate the spring from 5. Remove MP Cover in the direction of arrow
the MP Pick-up rack for conve-
nience of assembling. Locate the
hook section of the spring that is
connected to the Knock Up Plate
ass'y as shown in the picture
below toward the outside for con-
venience of assembling.
Tray Link

MP Pick Up Rack

Knock Up Plate Ass’y

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Samsung Electronics
Disassembly and Reassembly

5.4 Retard Ass’y


1. Remove two screws. Then lift the Roller Ass’y, as Notice: When you reassemble the Retard
shown below. Roller ass’y make sure that the let
and of the Retard roller fits into the
Retard shaft.

Retard Ass’y

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Disassembly and Reassembly

5.5 Cover-Right
1. Pull the Cassette out of the printer.

Cassette

2. Remove two screws and take out the Right


Side.

Cover-Right

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Samsung Electronics
Disassembly and Reassembly

5.6 Main PBA


1. Before you remove the Main PBA you should 4. Remove two screws and take out the Dummy
remove: Bracket.
- Cover-Right (Refer to the 5.5)

2. Unplug all the connectors, as shown below.

Dummy
Bracket

3. The connectors are located as shown below. 5. Remove six screws and take out the Main PBA.

DC_Motor
CN8

Fan LSU DC_Fan Cartridge Panel


CN15 CN10 CN21 CN6 CN4

Cover Open
Sensor
CN20 Network Card Solt
CN9
PTL
CN17

Engine PBA
CN18
USP Port
CN2

P1284 Port
DC_Motor
CN3
CN11

Main PBA
Joint PBA SCF
CN14 CN1

Memory (RAM)
CN12
Flash Memory
CN16
DCU
CN7
NOTICE : One screw among the screws is
locked on the Engine
Shield.(Refer to 5.25.3)

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Disassembly and Reassembly

5.7 Main Drive Ass’y


1. Before you remove the Right Side Ass'y, you should 5. Remove six screws and take out the Main Drive
remove: Ass’y.
- Cover-Right (Refer to the 5.5)

2. Unplug the two Connectors after you remove the two


screws and take out the Cover Joint PBA.

Main Drive Ass’y


Cover Joint PBA

6. When separating the Main Motor ass'y, discon-


3. Unplug the two connectors from the Main PBA nect the connector form the Main PBA, remove
and the Connector PBA. 4 screws, and then remove the Main Motor
ass'y.

Main Motor Ass’y

4. Remove the E-ring and take out the Clutch.

Clutch

E-ring

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Disassembly and Reassembly

5.8 Connector PBA


1. Before you remove the Connector PBA, you should 3. The connectors are located as shown below.
remove:
- Cover-Right (Refer to the 5.5)

2. Unplug all of the connectors from the Connector


PBA and take it out. MP Solenoid Clutch

Main Solenoid MP Empty

S/W

Main PBA

Connector
PBA

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Samsung Electronics
Disassembly and Reassembly

5.9 Solenoid
1. Before you remove the Connector PBA, you should 4. Remove two screws and take out the Main
remove: Solenoid.
- Cover-Right (Refer to the 5.5)
- Main Drive Ass’y (Refer to the 5.7)

2. Unplug the MP Solenoid Harness and the Main


Solenoid Harness from the Connector PBA.

Main Solenoid

NOTICE : It is not necessary to disassemble


3. Remove two screws and take out the MP the Main Drive Ass’y to remove
Solenoid. the MP Solenoid

MP Solenoid

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Disassembly and Reassembly

5.10 Cover-Left
1. Pull the Cassette out of the printer. 3. Remove two screws and take out the Cover-Left

Cassette Cover-Left

2. Remove two screws and take out the Right


Side.

Cover-Rear

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Disassembly and Reassembly

5.11 DC Fan
1. Before you remove the DC Fan, you should remove: 3. Remove one screw for taking out the Stopper,
- Cover-Right (Refer to the 5.5) and then take out the DC Fan.
- Cover-Left (Refer to the 5.10)
DC Fan
Stopper
2. Unplug the two Connectors from the Connector
PBA.

4. Remove two screw for taking out the Stoppers,


and then take out the Fan.
Fan DC_Fan
CN15 CN21

Fan
Stopper

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Samsung Electronics
Disassembly and Reassembly

5.12 Rear Cover


1. Open the Rear Cover, and then take out the 2. Remove the Rear Cover in the direction of
Stopper. arrow.

Rear Cover

Tie Stopper
2

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Samsung Electronics
Disassembly and Reassembly

5.13 Top Cover


1. Before you remove the Top Cover, you should 4. Unlatch both ends of the Top Cover.
remove:
- Cover-Right (Refer to the 5.5)
- Cover-Left (Refer to the 5.10)

2. Open the MPF Ass’y, the Rear Cover, the Open


Cover.

5.Unlatch the hook and take out the Top Cover.

Top Cover

3. Unplug the two Connectors after you remove


the three screws from the Main PBA.

Key Panel 6. Remove 7 screws, and then take out the LCD
Panel and the Key Panel.

Cover Open

Panel
CN4

Cover Open
Sensor
CN20 LCD Panel

Key Panel

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Samsung Electronics
Disassembly and Reassembly

5.14 Open Cover


1. Before you remove the Open Cover, you should 4. Release the lock as shown below and lift up the
remove: Sensor Cap.
- Top Cover (Refer to the 5.13)

2. Remove two screws and take out the Stopper.

Stopper
Micro Switch PBA

Sensor Cap
3. Take out the Open Cover as shown below.

Open Cover

5.15 Inner Cover


1. Before you remove the Inner Cover, you should 2. Remove two screws and take out the Inner Cover.
remove:
- MPF Ass’y (Refer to the 5.3)
- Top Cover (Refer to the 5.13)

Inner Cover

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Samsung Electronics
Disassembly and Reassembly

5.16 Fuser Ass’y


1. Before you remove the Fuser Ass’y, you should 4. Remove one screw, and then take out the
remove: Thermistor from the Fuser Ass’y.
- Rear Cover (Refer to the 5.12)

2. Remove four screws and take out the Fuser Thermistor


Ass’y.

Fuser Ass’y

3. Remove two screws and take the Thermostat 5. Remove two screws and take the Halogen
out of the Fuser Ass’y. Lamp out of the Heat Roller.

Thermostat Halogen Lamp

Nut

Nut

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Samsung Electronics
Disassembly and Reassembly

6. Remove three screws and take out the Gear 8. Take out the Heat Roller as shown below.
bracket.

Heat Roller

Gear Bracket
Bushing

Fuser
Gear

7. Remove two screws and divide the Fuser into 9. Take out the Pressure Roller as shown below.
two parts.

Fuser Upper Unit

Pressure Roller

Bushing

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Samsung Electronics
Disassembly and Reassembly

5.17 Exit Drive


1. Before you remove the Exit Driver, you should 3. Remove three screws and take out the Exit
remove: Driver Ass’y.
- Top Cover (Refer to the 5.13)

2. Unplug the Exit Driver Harness from the Main


PBA.

4.Remove two screws and take out the Exit Motor.

Exit Motor

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Samsung Electronics
Disassembly and Reassembly

5.18 Exit Roller


1. Before you remove the Exit Roller, you should 4 Take out the Exit Gear as shown below.
remove:
- Top Cover (Refer to the 5.13)

2. Take the Actuator out.


Bearing
Actuator

Exit Gear

5. Take out the Duplex Exit Roller as same


method.

3. Remove the Exit Roller and Bearing as shown


below.

Bearing Duplex
Exit Roller
Exit Roller

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Samsung Electronics
Disassembly and Reassembly

5.19 LSU
1. Before you remove the LSU, you should remove: 4. Remove three screws and take out the LSU.
- Cover-Right (Refer to the 5.5)
- Cover-Left (Refer to the 5.10)
- Top Cover (Refer to the 5.5) LSU

2. Release the lock as shown below.

3. Remove the Exit Roller Rack in the direction of


arrow.

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Samsung Electronics
Disassembly and Reassembly

5.20 Toner Sensor Board


1. Before you remove the Toner Sensor Board, you 4. Remove 3 screws and take out the LSU Lower
should remove: Cover.
- Top Cover (Refer to the 5.13)
- LSU (Refer to the 5.19)

LSU Lower Cover


2. Unplug 5 Harness from the Toner Sensor PBA.

3. Take out the Toner Sensor PBA.

Toner Sensor PBA

HV Small
Spring

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Samsung Electronics
Disassembly and Reassembly

5.21 REGI Ass’y


1. Before you remove the REGI Ass’y, you should 5. Remove one screw and take out the Regi.
remove: Sensor.
- Top Cover (Refer to the 5.13)
REGI Sensor

2. Unplug the Harness, Remove 4 screws.


Sensor Holder

6. Unplug the Harness, remove one screw and


take out the PTL PBA.

3. Release the lock as shown below and lift up the


PTL Upper
Gear Cap.

Gear Cap PTL PBA

4. Take out the Regi. Ass’y as shown below.

REGI Ass’y

PTL
CN17

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Samsung Electronics
Disassembly and Reassembly

5.22 MP Pick-up Ass’y


1. Before you remove the MP Pick-up Ass’y, you should 4. Pull and remove the lock equipment, then rotate
remove: the Bearing as shown below.
- MPF Ass’y (Refer to the 5.3)
- Main Drive Ass’y (Refer to the 5.7)
Bearing
- Top Cover (Refer to the 5.13)
- Inner Cover (Refer to the 5.15)

2. First of all remove two screws. Lift up the MP


Pick-up Shaft for taking out the MP Pick-up
Rack.
Rack

MP Pick Up
Rack

5. Slide the cam to the left by pulling on the MP


Pick-up shaft

Cam
MP Pick Up Shaft

3. Remove the E-Rings on both ends of Gear


Ass’y and remove Ass’y as shown below.

E-Ring

Gear Ass’y

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Samsung Electronics
Disassembly and Reassembly

6. First lift the left side of the Shaft and then 7. Push the idles toward the ends of shaft then
remove the Shaft. take out the Housing as shown below.

1
1

Idle
1

Housing Idle

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Samsung Electronics
Disassembly and Reassembly

5.23 Pick-up Ass’y


1. Before you remove the Pick-up Unit, you should 4. Remove two springs from the Pick-up Ass’y.
remove:
- Cover-Right (Refer to the 5.5)
- Main Drive Ass’y (Refer to the 5.7)

2. Remove E-Ring and take The Gear-Pick-up


Cam out. Take the Gear-Regi out.

Gear-Pick-up Cam

5. Lift Guide-Front-Dup out in the direction of arrow as


shown below.
Gear-Regi

Tweezer
3. Remove four screws. Then lift the Bottom Cross
Bar, as shown below.

Bottom Cross Bar

Stopper

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Samsung Electronics
Disassembly and Reassembly

6. Lift Unit-Guide Front out in the direction of arrow as 8. Remove four screws and lift the Pick-up Unit out in
shown below. the direction of the arrow as shown below.

Pick Up Unit
Unit-Guide Front

9. Remove the Feed Ass’y as shown below.

7. Remove the locking equipment rotate the Feed


Roller Shaft’s in the direction of the arrow and
slide the bearing off as shown below.

Pick Up Roller

Feed Roller

10. Remove the Pick-up Ass’y as shown below.

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Samsung Electronics
Disassembly and Reassembly

5.24 Engine Shield


1. Remove the Guide-Front-Dup.( Refer to the 5.23.5) 4. Unplug all of the connectors from the Engine
PBA. Then take out the Engine Shield Ass’y.

2. Remove the Actuator as shown below.

Actuator

2
1

Power Shield

Notice: Be careful not to get burnt when sep-


arating an Engine PBA.

3. Remove nine screws and slightly lift the Engine


Shield, as shown below.

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Samsung Electronics
Disassembly and Reassembly

5.25 Engine PBA


1. Before you remove the Engine Shield, you should 2. Remove four screws and take the Engine Board
remove: out of the Duplex Unit.
- Engine Shield (Refer to the 5.25)

Engine PBA

5.26 Holder Pad Ass’y


1. Before you remove the Holder Pad Ass'y, you should 3. Remove the photo interrupter and the MP Actuator
remove: as shown below.
- Unit-Guide Front(Refer to the 5.23.6)

2. Unplug the connector and remove the two screws, as


shown below.

Friction Pad

MP Actuator

Holder Pad Ass’y

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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S

6
6. Alignment and Adjustments

This chapter describes the main functions for service, such as the product maintenance
method, the test output related to maintenance and repair, DCU using method, Jam removing
method, and so on. It includes the contents of manual.

6.1 How to use EDC (Engine Diagnostic Control) Mode


6.1.1 EDC Setup

• EDC(Engine Diagnostic Control, EDC will be used below) is considered to test and check whether each functions of
machinery and h/w module are normal or not. All of the test function are able to be controlled by the keys and LCD
window on the panel without any other kits.
• It’s developed for related engineers, not for users.

6.1.2 Entering/Exiting Method For EDC

<1> Outline
• The method for entering “EDC” mode is especial because it is intended for technicians and not users
• After Entering the mode, the message, “Engine EDC Mode” is displayed.
• On the mode, an engineer should press the “Menu Key” to search each function he would like to test.
• Turn the power off, after the test is entirely end.

<2> Usage
1. Power off the printer.
2. Pressing the “Select key”, power the printer on.
3. Keep pressing it until the message, “Engine EDC Mode” is shown on the panel.
4. Follow the usage for a function you would like to use.
5. Turn the power off, after the test is complete.

6.1.3 Usage & Function of Key on OPE


Key Function Description Remarks
Menu Menu To enter the main Menu
Arrow (right) Search a Menu/ Input Data To search a Menu and input a data
Arrow (left) Search a Menu/ Input Data To search a Menu and input a data
Select Execute / Select To execute a function
Cancel Stop / Cancel To stop a function
Upper Level Move To move to the upper level

6.1.4 Usage & Function of LCD


Line Characters Description Remarks
Top 16 Make engineers recognizing a test location.
[Main Menu] or [Function] is displayed.
Bottom 16 Make engineers recognizing a menu or function to be tested
A menu or function name displayed

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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S

6.1.2 How to use EDC (Engine Diagnostic Control) Mode

Interface Test Test Pattern Print Motor/Fan Test


Tray2Interface Pattern Print Main Motor
Laser Motor
Duplex Forward
Duplex Reverse
SCF Motor
Fan Test

HVPS Test Sensor Test Solenoid Test

Dev Bias Test MP Tray Sensor MP Tray Solenoid Test


Charge Roll Voltage Tray1 Sensor Tray1 Solenoid Test
Transfer Positive Voltage Tray2 Sensor Tray2 Solenoid Test
Transfer Negative Voltage Duplex Sensor Tray1 Clutch Test
PTL Test Cover Open Sensor Tray2 Clutch Test
Feed Sensor
Exit Sensor

Development Test

Setting Temperature Test


Laser Diode Test
Laser Ready Test

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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S

6.1.2.1 Interface Test (Main controller and Tray3 controller)

- This Function is used to check the communication state between the main controller and the tray
3 controller.

1. Press the "Menu Key", until finding "Interface Test" message on the panel.
2. Press the "Select Key", when it's found.

Sub Menu Description Display (LCD)


Tray2 Interface After it is on the test, confirm a message on the panel. Tray 2 I/F : PASS(FAIL)
The I/F is normal for the message, "PASS" and
abnormal for the message, "FAIL" on the bottom line.

6.1.2.2 Test Pattern and Paper path

- These Functions are considered to check the total print process state.
- On the EDC mode, a Test pattern is able to be printed. While the printing job is processing, the
location of the paper is continuously displayed.

1. Press the “Menu Key” until finding “Test Pattern Print” message on the panel.
2. Press the “Select Key”, when it’s found.
3. Confirm the message “Choose a tray: 1”(default: 1).
4. Press the “Arrow keys” (< / >) to select a tray you would like to choose.
5. Fill a Tray(1, 2, 3) with papers.
5. Press the “Select Key”, if you would like to print it.

Sub Menu Description Display (LCD) Remark


Test Pattern Print The test pattern is printed after the execution Pattern Print Example ->
key is chosen and “More?” is displayed. (Location) Pattern Print
Press the “Select Key” for printing more, : Exit On
the “Cancel Key” for stopping.

Location order: Pick up a Feed On → Exit On → Feed Off → Exit Off → End
(It is possible that Feed Off → Exit On, when a paper size is small)

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ALIGNMENT & A D J U S T M E N T S

6.1.2.3 Motor & Fan Test

- These Functions are used to check the present state (normal or not) of the motors and fan.

1. Press the "Menu Key", until finding "Motor/Fan Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" to stop.

Sub Menu Description Remarks


Main Motor The main motor keeps running after the execution key Main Motor On(Off)
is chosen and stops when the stop key is chosen.
Laser Motor The laser motor keeps running after the execution key Laser Motor On(Off)
is chosen and stops when the stop key is chosen.
Duplex Duplex Forward The duplex motor keeps running on the forward direction Duplex Forward On(Off)
Motor after the execution key is chosen and stops when
the stop key is chosen.
Duplex Reverse The duplex motor keeps running on the backward direction Duplex Backward On(Off)
after the execution key is chosen and stops when
stop key is chosen.
SCF Motor The Tray3 motor keeps running after the execution key SCF Motor On(Off)
is chosen and stops when the stop key is chosen.
--> When a tray 3 is not installed, this function is not
processed and "Tray 3 Not Installed" is shown.
FAN The fan keeps running after the execution key is chosen Fan On(Off)
and stops when the stop key is chosen.

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ALIGNMENT & A D J U S T M E N T S

6.1.2.4 Solenoid & Clutch Test

- These Functions are used to check the present state (normal or not) of the solenoids and clutches.

1. Press the "Menu Key", until finding "Solenoid Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function.
(Refer to the table below)
4. Press the "Cancel Key", when it's found.
5. Press the "Select Key" for execution

Sub Menu Description Remarks


MP Tray Solenoid Test The tray1 solenoid is on for 150ms and then it automatically stops, MP Tray Solenoid
when the execution is chosen. On/Off
Tray1 Solenoid Test The tray2 solenoid is on for 150ms and then it automatically stops, Tray 1 Solenoid On/Off
when the execution is chosen.
Tray2 Solenoid Test The tray3 solenoid is on for 150ms and then it automatically stops, Tray 2 Solenoid On/Off
when the execution is chosen.
Tray1 Clutch Test The tray2 clutch is on for 1sec and then it automatically stops, Tray 1 Clutch On/Off
when the execution is chosen.
On this function, the main motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
Tray2 Clutch Test The tray3 clutch is on for 1sec and then it automatically stops, Tray 2 Clutch On/Of
when the execution is chosen.
On this mode, the tray 3 motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
--> When a tray 3 is not installed, this function is not processed
and "Tray 3 Not Installed" is shown.

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ALIGNMENT & A D J U S T M E N T S

6.1.2.5 Sensor Test

- These Functions are considered to check the present state (normal or not) of the Sensors.

1. Press the "Menu Key", until finding "Sensors Test" message on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function.
4. Press the "Select Key", when it's found.
3. Touch a sensor you would like to test.
4. Confirm a message on the LCD window for the state of it.
Sub Menu Description Display(LCD)
Befor touching After touching

MP Tray Sensor After the tray 1 is gotten down, touch the sensor MP Tray Sensor Off MP Tray Sensor Oo
and confirm the message changed "Tray 1 Sensor Off"
to "Tray 1 Sensor On"

Tray1 Sensor After the tray 2 is pulled out, touch the sensor Tray 1 Sensor Off Tray 1 Sensor On
and confirm the message changed "Tray 2 Sensor Off"
to "Tray 2 Sensor On".

Tray2 Sensor After the tray 3 is pulled out, touch the sensor Tray 2 Sensor Off Tray 2 Sensor On
and confirm the message changed "Tray 3 Sensor Off"
to "Tray 3 Sensor On".

Duplex Sensor After the back cover is open, push a paper into the Duplex Sensor Off Duplex Sensor On
duplex path and confirm the message changed
"Duplex Sensor Off" to "Duplex Sensor On".

Cover Open After the cover is open, touch the sensor and confirm Cover Open Cover Close
Sensor the message changed "Cover Open" to " Cover Close"

Feed Sensor Touch the Feed sensor. Feed Off Feed On

Exit Sensor Touch the Feed sensor. Exit Off Exit On

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ALIGNMENT & A D J U S T M E N T S

6.1.2.6 HVPS Test Item : High Voltage Power Supply

- These Functions are used to check whether the control for HVPS is normal or not.

1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.

Sub Menu Description Display (LCD) Remarks


Dev Bias Test Dev bias(- 470V) and Supply bias(- 650V) are Dev Bias On (Off)
supplied and after the execution key is chosen
and it stops when the stop key is chosen.
Charge Roll Charge roll voltage (- 1500V) is supplied after Charge: -1500V [Value] ADC value
Voltage Test the execution key is chosen and it stops when displayed
the stop key is chosen.
Transfer (+) Test Transfer positive voltage (+1000V) is supplied after Transfer: +1000V [Value ADC value
the execution key is chosen and it stops when displayed
the stop key is chosen.
Transfer (-) Test Transfer negative voltage(- 600 ~ -1000 V) is Transfer(-) On(Off) Voltage in
supplied after the execution key is chosen and it the range
stops when the stop key is chosen.
PTL Test PTL(Pre-Transfer Lamp) is on after the execution PTL On(Off)
key is chosen and it stops when the stop key
is chosen.

6.1.2.7 Developing Test Item : Fuser,Laser Scanning Unit

- These Functions are used to check whether functions related to the development are normal or not. (Fuser,
OPC, LSU)

1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.

Sub Menu Description Display (LCD) Remarks


Setting Temperature When “Temp” is displayed, Input a temperature [Temperature]: Test T:[target value]
you would like to set with the “arrow keys( )”. C:[current value]
It will be displayed on the bottom line. on/off
Laser Diode Test “Diode On” is displayed, when the laser diode is on. Ld On(Off)
On the other case “Diode Off” is displayed.
Laser Ready Test “Laser Leady” is displayed, When the Laser Laser Leady (Error)
Scanning Unit is ready to print. On the other case
“Laser Error”

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ALIGNMENT & A D J U S T M E N T S

6.2 Paper Path

Toner Cartridge
LSU

솔레노이드

S4 R9
R1 R4 R5

Fuser R10
S3
R3
R2 S2
F
MP
R7 R6
R11
R1 R8

S5
R12
S1

R1 : OPC Drum R7 : Feed Roller S1: Paper Empty(Cassette) Sensor


R2 : Transfer Roller R8 : Pick-UP Roller S2: Paper Empty(MPF) Sensor
R3 : Regi Roller R9 : Heat Roller S3: Regi Sensor
R4 : Idle Roller R10 : Pressure Roller S4: Exit Sensor
R5 : MP Pick-UP Roller R11 : Duplex Roller S5: Duplex Sensor
R6 : Retard Roller R12 : Duplex Idle Roller

<Jam 0> <Jam 1>

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ALIGNMENT & A D J U S T M E N T S

<Jam 2>

<Jam Duplex 1> <Jam Duplex 2>

• Simplex
1) A paper is fed from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, the Jam0 occurs.
3) The paper passes a paper exit sensor, and it comes out from a machine.
- If the tailing edge of the paper does not come out from a machine after the leading edge
of the paper passes the sensor, then certain time later, a Jam2 occurs.

• Duplex
1) A paper is fad from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, a Jam0 occurs.
3) The paper that passes a paper exit sensor takes several printing processes, and moves to a
paper exit sensor.
- If the sensor does not operate after certain time, a Jam 1 occurs.
4) If the paper does not discharge until the paper passes an exit roller and a Roller-Exit-F/Down, a
Jam 2 occurs.
5) The printing paper starts to be printed for duplex only by reversing rotation by an exit motor. The
printing paper enters to a machine through an exit roller, and reaches to duplex sensor.
- If the printing paper cannot reach to the duplex sensor after certain time, a duplex Jam 1
occurs.
6) The printing paper that passes the duplex sensor reaches to a feed sensor again and a printing
operation is tried over again.
- If the printing paper cannot reach to a feed sensor after certain time later, a duplex Jam 2
occurs.

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ALIGNMENT & A D J U S T M E N T S

6.2.1 Clearing Paper Jams

When a paper jam occurs,the display on the control panel shows the message indicating the corresponding location of the
paper jam.

6.2.1.1 Tips for Avoiding Paper Jams

By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined in

• Ensure that the adjustable guides are positioned correctly.


• Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside of the tray.
• Do not remove the paper from the tray while printing.
• Flex, fan and straighten the paper before loading.
• Do not use creased, damp or highly curled paper.
• Do not mix paper types in the input tray.
• Use only recommended print media.
• Ensure that the recommended print side is facing down when loading paper into the input tray.

6.2.1.2 In the Paper Feed Area(Jam 0)

• In the Tray1

1. Slide out the Tray1 to expose the jammed paper. 3. Slide the tray back into the printer.

2. Remove any misfed paper by pulling it out by the visi- 4. Open and close the top cover to resume printing.
ble edge from the tray.Make sure that all of the paper is
properly aligned in the tray.

NOTE : If the jammed paper is not invisible or if there is resis-


tance when you pull the paper,remove the tray from the
printer and carefully pull the jammed paper free from
the printer.

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ALIGNMENT & A D J U S T M E N T S

• In the Optional Tray2

1. Pull the optional Tray2 out of the printer. 3. If you cannot find the jammed paper in the Tray2,pull
the Tray1 half way out of the printer,and remove the
paper.

2. If you see the jammed paper,remove the paper from 4. Slide the trays back into the printer. Open and close the
the tray. top cover.Printing can be resumed.

• In the Multi-Purpose Tray

1. Open the Multi-Purpose Tray. 3. Open and close the top cover.Printing can be resumed.

2. Carefully remove the jammed paper from the tray.

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ALIGNMENT & A D J U S T M E N T S

6.2.1.3 Around the Toner Cartridge (Jam1)

1. Open and close the top cover,and the jammed paper 4. Gently pull the jammed paper towards you to remove it
should exit the printer. from the printer.

If not,continue to Step 2.

2. Open the top cover and remove the toner cartridge.

If the jammed paper is not visible or there is resistance


when you pull the paper,go to “In the Paper Exit Area ”.

CAUTION : To prevent damage to the toner cartridge,do not 5. Flip down the guide feed and reinstall the toner car-
expose it to light for more than a few minutes.Place tridge.
a piece of paper over the top of the toner cartridge
to shield it while it is out of the printer.

3. Carefully lift up the guide feed.

NOTE : If the toner cartridge is difficult to reinstall,make sure


that the guide feed has been flipped back down into
position.

6. Close the top cover.Printing can be resumed.

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ALIGNMENT & A D J U S T M E N T S

6.2.1.4 In the Paper Exit Area (Jam 2)

1. If a long portion of the paper is visible,pull it straight out. 3. Loosen the paper if it is caught in the feed rollers. Then
If not,continue to Step 2. gently pull the paper out.

2. Open the rear output tray. 4. Close the rear output tray.

5 Open and close the top cover.Printing can be resumed.

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ALIGNMENT & A D J U S T M E N T S

6.2.1.5 In the Duplex Area

• Duplex Jam 1

1. Open the rear output tray. 3. Close the rear output cover.

2. Remove the jammed paper. 4. Open and close the top cover.Printing can be resumed.

• Duplex Jam 2

1. Pull the paper tray out of the printer. 3. Remove the jammed paper.

2. Pull down the metal plate inside of the printer.

4. Slide the tray back into the printer.

CAUTION : Pulling the plate could cause an injury.Use the lever 5. Open and close the top cover.Printing can be resumed.
on the left.

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ALIGNMENT & A D J U S T M E N T S

6.3 Sample Pattern

This product has the several sample patterns for maintenance. With the sample patterns, check the existence of the abnor-
mality. The patterns help to regularly maintain the product.

6.3.1 Printing a Demo Page


Print a demo page to make sure that the printer is operating correctly.

1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display..
2. Press the Enter button to access the Menu.
3. Press the scroll button until you see “Demo Page ” on the bottom line.
4. Press the Enter button .

A demo page showing the printer ’s features and capabilities prints out.

6.3.2 Printing a cleaning sheet


If you are experiencing blurred,faded or smeared printouts,you can clear the problem by printing a cleaning sheet,provid-
ed by your printer.You can print:

• OPC Cleaning sheet:cleans the OPC drum of the toner cartridge.


• Fuser Cleaning sheet:cleans the fuser unit inside the printer.

This process will produce a page with toner debris,which should be discarded.

1. Ensure that the printer is turned on and in ready mode with paper loaded in the tray.
2. Press the Menu button on the control panel until you see “Setup ” on the bottom line of the display..
3. Press the Enter button to access the Menu.
4. Press the scroll button until “Maintenance ” displays on the bottom line and press the Enter button .
5. Press the scroll button to select the required option,“OPC Cleaning ” or “Fuser Cleaning.”
6. Press the Enter button .

Your printer automatically picks up a sheet of paper from the tray and prints out a cleaning sheet with dust or toner
particles on it.

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6.3.3 Checking the toner cartridge count

Information about the 'toner cartridge count' can be checked by printing the Configuration Sheet.

6.3.3.1 Remaining Toner: xx%


- Contents: Shows the remaining amount of toner.
- Description: It starts with 100%, and it reduces every 5% unit until it becomes 0%. (A message "Low
Toner" is displayed in a LCD when it reaches 10%.)
* In a low toner status, additional 1,000 sheets can be printed (5% coverage pattern standard-10K
cartridge)

6.3.3.2 OPC Count: XXXXXX


- Contents: It starts with 0 and increases to display count.
- Description: It is an imaginary page count that accumulates a rotating time of a Main Motor. When the
count reaches 20,000(pages), a message "Replace cart" is displayed in LCD. It means
the life span of the toner cartridge (except a toner part) has ended. Even though it is a
case that a toner is refilled, the rest of major parts should end, so entire toner cartridge
should be replaced. In the worst case, when an OPC rotates over 20,000 pages, it is pos-
sible that a toner may overflow. When the count reaches to 20,000 pages, the printed
image becomes misty, and an On-Line key that is flashing on a set must be pressed for a
single print. If an OPC count is under 8,000 when displaying a message "Remaining
Toner:0%", it means that a high-coverage has been used. If an OPC count is over 8,000
and if it has not been reached to 0% yet, a low-coverage should was used.

6.3.3.3 Manufacture Date: 2003.07


- Contents: Shows the product year and the month of the toner cartridge.

6.3.3.4 Supplier: SAMSUNG


- Contents: shows the brand name of the toner cartridge. (Supplier is Samsung)
- Description: If a supplier is other OEM, the other OEM's name is displayed. If a supplier is different
between a set and toner cartridge, a message "invalid toner" will be displayed in a LCD of
a set, and a machine turns to an impossible status to print.

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ALIGNMENT & A D J U S T M E N T S

6.3.3.5 A checking method of a toner remaining amount


(1) Check a configuration sheet.
(2) Check by using a key of a set. (Setup-maintenance-remain toner)
(3) Check with a network: Check on a Webthru (Setup Menu-remaining toner)

Caution
(1) Please be careful not to damage a
toner sensor part when assembling and
disassembling a toner cartridge.
(2) Please be careful not to stain any-
thing to jumper (4), which is shown in the
picture.

Jumper

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ALIGNMENT & A D J U S T M E N T S

6.4 Consumables and Replacement Parts

The cycle period outlined below is a general guideline for maintenance.


The example list is for an average usage of 50 transmitted and received documents per day.
Environmental conditions and actual use will vary these factors.
The cycle period given below is for reference only.
COMPONENT REPLACEMENT CYCLE
Pick-up Roller 100,000 Pages
Paper Feeding Roller(Friction Pad) 100,000 Pages
Transfer Roller 100,000 Pages
Fuser 125,000 Pages
Toner Cartridge Normal cartridge : 10,000 Pages (A4 5% LSA Pattern)
Starter cartridge : 5,000 Pages (A4 5% LSA Pattern)

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6.5 Periodic Defective Image


If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller.
Refer to the table in below and check the condition of the roller.

No Roller Defective image Typical defect


1 OPC Drum 95 mm white spot on black image or black spot
2 Charge Roller 38 mm black spot
3 Supply Roller 45 mm light or dark horizontal image band
4 Developing Roller 49 mm horizontal image band
5 Transfer Roller 57 mm image ghost
6 Heat Roller 82 mm Black spot and image ghost
7 Pressure Roller 92 mm black spot on the backside

8
2
4 3
6
1

7
5

솔레노이드

R11
R1
1 OPC Drum 5 Transfer Roller
R12
2 Charge Roller 6 Heat Roller
3 Supply Roller 7 Pressure Roller
4 Developing Roller 8 Cleaning Roller

<Rollers Layout>

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ALIGNMENT & A D J U S T M E N T S

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Troubleshooting

7
7. Troubleshooting
7.1 The cause and solution of Bad image
7.1.1 Vertical Black Line and Band

• Description
1. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.

Check and Cause Solution


Digital Printer
1. Damaged develop roller in the Toner car- 1. If causes 1 and 2 occur in the toner car-
Digital Printer
tridge. Deformed Doctor-blade or clean- tridge, replace the toner cartridge and try
Digital Printer ing-blade. to print out.
Digital Printer
Digital Printer
2. Scratched surface of the charge roller in 2. Replace the transfer roller if occurred as
the toner cartridge. No. 3.

3. Partly depression or deformation on the


surface of the transfer roller.

7.1.2 Vertical White Line

• Description White vertical voids in the image.

Check and Cause Solution


Digital Printer
1. Foreign matter stuck onto the window of 1. Foreign matter stuck onto the window :
Digital Printer
internal lenses of LSU mirror. Clean the LSU window with recommend-
Digital Printer ed cleaner(IPA) Clean the window with a
Digital Printer clean cotton swab.
Digital Printer
2. Foreign matter or toner particles between 2.. Replace the toner cartridge.
the toner cartridge roller and blade.
(In case the life of the toner cartridge has
been expired, white lines or light image
occur in front of the image.)

3. It may occur when Burr and foreign sub- 3. No 3. : Remove the foreign matter and
stances are on the window of the toner burr of the exposure window.
cartridge frame. (toner cartridge)

4. If the fuser is defective, voids occur peri- 4. No. 4. : Open the front cover and check
odically at the top of a black image. ribs that corresponds to the position of
the voids. Remove if found.

5. It may occur when foreign substances 5. If the problems are not solved, replace
are on the OPC Drum. the toner cartridge.

6. Partly depression or deformation on the 6. Replace the transfer roller if occured as


surface of the transfer roller NO.6

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Troubleshooting

7.1.3 Horizontal Black Band

1. Dark or blurry horizontal stripes occur in the printing periodically.


• Description
(They may not occur periodically.)

Check and Cause Solution


Digital Printer
1. Bad contacts of the voltage terminals to 1. Clean each voltage terminal of the Charge,
Digital Printer
toner cartridge. Supply, Develop and Transfer roller.
Digital Printer (remove the toner particles and paper par-
Digital Printer ticles)
Digital Printer
2. The rollers of toner cartridge may be 2. Clean the right Gear that has relatively
stained. small gap of the teeth in the OPC.
Charge roller = 38mm
Supply roller = 45mm
Develop roller = 49mm
Transfer roller = 57mm
3. If the malfunction persists, replace the
toner cartridge.

7.1.4 Black/White Spot

1. Dark or blurry black spots occur periodically in the printing.


• Description
2. White spots occur periodically in the printing.

Check and Cause Solution


Digital Printer
1. If dark or blurry black spots occur periodi- 1. Run OPC cleaning Mode Print and run the
Digital Printer
cally, the rollers in the Toner cartridge Self-test 2 or 3 times.
Digital Printer may be contaminated with foreign matte
Digital Printer or paper particles.
Digital Printer ( Charge roller : 38 mm interval
OPC drum : 95 mm interval)

2. If faded areas or voids occur in a black 2. In case of 95 mm interval unremovable in 1,


image at intervals of 95 mm, or black cleanly remove foreign substances stuck on
spots occur elsewhere, the OPC drum the OPC location equivalent to black spots
surface is damaged. and white spots with a dry duster.

3. If a black image is partially broken, the 3. The transfer roller guarantees 125,000
transfer voltage is abnormal or the trans- sheets printing. If the roller's life is expired,
fer roller's life has expired. replace it.

4. In case of 95 mm interval unremovable in 1,


take measures as to replace the toner car-
tridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.

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Troubleshooting

7.1.5 Light Image

• Description The printed image is light, with no ghost.

Check and Cause Solution


Digital Printer
Digital Printer 1. Develop roller is stained when the toner 1. Check if the Toner Save mode is off.
of toner cartridge is almost consumed. Check if the density is light.
Digital Printer
Digital Printer 2. Ambient temperature is below than 10°C.
Digital Printer 2. No 1 : Replace the toner cartridge and try
to print out.
3. Bad contact caused by the toner stains
between the high voltage terminal in the 3. No 2 : Wait 30 minutes after printer is pow-
HVPS and the one in the set. ered on before you start printing.

4. Abnormal output from the HVPS.


(Run self-test and check 1~4) 4. No3 : Clean up the contaminated area by
the toner.

5. Replace the HVPS if the problems are not


solved by the above four instructions.

7.1.6 Dark Image or a Black Page

• Description The printed image is dark.

Check and Cause Solution


Digital Printer
Digital Printer 1. No charge voltage in the engine board. 1. Clean the high voltage charge terminal.
Digital Printer
Digital Printer 2. Charge voltage is not turned on due to 2. Check the state of the connector which
Digital Printer the bad contacts between power supply connects the engine board and HVPS.
in the side of the Toner cartridge and
charge terminal of HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.

3. VD0 signal of the Main PBA is Low state. 4. Replace the LSU Unit or Main PBA.

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Troubleshooting

7.1.7 Uneven Density

• Description Print density is uneven between left and right.

Check and Cause Solution


1. The pressure force on the left and right 1. Replace both the left and right Spring
springs of the transfer roller is not even, Holder.
the springs are damaged, the transfer
roller is improperly installed, or the trans-
fer roller bushing or holder is damaged.

2. The life of the Toner cartridge has 2. Occur in the toner cartridge gently shake
expired. the toner cartridge.

3. The toner level is not even on the toner 3.Replace the toner cartridge and try to print
cartridge roller due to the bad blade. out.

7.1.8 Background

• Description Light dark background appears in whole area of the printing.

Check and Cause Solution


Digital Printer
1. Does character exist less than 2% 1. The toner cartridge is basically
Digital Printer
per a page, and hasn’t it been used designed to print 10,000 sheets with
Digital Printer long time? 5% image. If it prints more than
Digital Printer 12,000 sheets with 2% coverage, a
Digital Printer background can occur.

2. The B/S is not guaranteed if using a


2. Is a recycled toner cartridge be recyled the toner cartridger.
used?

3. Has the life span of the toner car- 3. Replace the toner cartridge when the
tridge ended? life span of it has been ended.

4. Is the movement(Up and Down) of 4. Clean the bushing part of the transfer
the transfer roller smooth? roller.

5. Is the HVPS normal? 5. If the problem is still not solved,


replace the toner cartridge.

6. Gently shake the toner cartridge.

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Troubleshooting

7.1.9 Ghost (1)

• Description Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.

Check and Cause Solution


Digital Printer 1. Bad contacts caused by contamination 1. Clean the terminals when contaminated by
Digital Printer from toner particles between high voltage toner particles.
95 mm

Digital Printer terminal in the main body and the elec-


Digital Printer trode of the Toner cartridge.
Digital Printer
Digital Printer 2. Bad contacts caused by contamination 2. Occur in the toner cartridge, replace the
from toner particles between high voltage toner cartridge and try to print out.
terminal in the main body and the one in
the HVPS board.

3. The life of toner cartridge is expired. 3. Replace the engine board if not solved by
the above directions 1-2.

4. Transfer roller lifetime(100,000 sheets) 4. If not solved by the direction 3, check the
has expired. transfer roller lifetime and replace it.

5. Abnormal low temperature(below 10°C). 5. Wait about 1 hour after power on before
using printer.

6. Damaged cleaning blade in the toner car- 6. Occur in the toner cartridge, replace the
tridge. toner cartridge and try to print out.

7.1.10 Ghost (2)

Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.


• Description
(When printing on card stock or transparencies using manual feeder)

Check and Cause Solution


Digital Printer When printing on card stock thicker than nor- Select 'Thick Mode' on paper type menu from
Digital Printer mal paper or transparencies such as OHP, the software application and after using return-
95 mm

Digital Printer higher transfer voltage is required. ing to the original mode is recommended.
Digital Printer
Digital Printer
Digital Printer

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Troubleshooting

7.1.11 Ghost (3) : Fuser

• Description Ghost occurs at 82 or 92 mm intervals.

Check and Cause Solution


Digital Printer
Digital Printer The temperature of the fuser is maintained 1. Disassemble the fuser and remove the
high. contaminated toner particles on the roller
82 or 92 mm

Digital Printer and clean the foreign matter between


Digital Printer Thermistor and Heat roller.
Digital Printer (Caution: can be deformed)
Digital Printer

7.1.12 Satins on the Face of Page

• Description The background on the face of the printed page is stained.

Check and Cause Solution


Digital Printer
1. Toner leakage due to improperly sealed 1. Replace the toner cartridge.
Digital Printer
toner cartridge.
Digital Printer
Digital Printer 2. If the transfer roller is contaminated, stains 2. If the transfer roller is contaminated, run PC
Digital Printer on the face of page will occur. Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.

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Troubleshooting

7.1.13 Satins on Back of Page

• Description The back of the page is stained at 57 or 92 mm intervals.

Check and Cause Solution


Digital Printer
Digital Printer 1. 57mm : Transfer roller is contaminated. 1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the conta-
82 or 92 mm

Digital Printer
Digital Printer mination of the transfer roller.
Digital Printer
Digital Printer 2. 92mm : Pressure roller is contaminated. 2. Replace the transfer roller if contaminated
severely.

3. Disassemble the fuser and clean the


H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.

7.1.14 Blank Page Print out (1)

• Description Blank page is printed.

Check and Cause Solution


Digital Printer
Bad ground contacts in OPC and/or toner 1. Check if the Ground-OPC is defective(set
Digital Printer
cartridge. inside left side).
Digital Printer
Digital Printer 2. Remove contamination of the terminals of
Digital Printer the toner cartridge and the unit.

7.1.15 Blank Page Print out (2)


1. Blank page is printed.
• Description 2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.

Check and Cause Solution


1. Bad ground contacts in OPC and/or toner 1. Remove contamination of the terminals of
cartridge. the toner cartridge.

2. Abnormal solenoid. 2. Perform the engine self test using EDC Mode to
check if the Solenoid is normal.

3. If not solved by the above directions 1-2,


Replace the engine board.

4. Turn the power off, delete the data of PC


and try printing again.

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Troubleshooting

7.2 The cause and solution of the bad discharge

7.2.1 Wrong Print Position

• Description Printing begins at wrong position on the paper.

Check and Cause Solution


Wrong sense time caused by defective feed sensor Replace the defective actuator
actuator.

7.2.2 JAM 0

1. Paper is not exited from the cassette.


• Description
2. Jam-0 occurs if the paper feeds into the printer.

Check and Cause Solution


1. Check the Solenoid by using EDC 1. Replace the solenoid.
Mode.

2. Check if the pad is loose due to bad 2. Replace the side-pad Assembly L or
sealing of the side-pad. R, if necessary.

3. Check the surface of the roller-pick-


up for foreign matter. 3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.

4. If continuous clusters occur, check 4. Replace the Main PBA and/or Sensor.
whether the assembly slot between
shaft-pickup and housing-pickup
opens or is broken away.

5. If the paper feeds into the printer and


Jam 0 occurs, perform EDC Mode to
check feed-sensor of the engine
board.

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Troubleshooting

7.2.3 JAM 1

1. Recording paper is jammed in front of or inside the fuser.


• Description 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Check and Cause Solution


1. If the recording paper is jammed in 1. Replace the SMPS or Exit-Sensor.
front of or inside the fuser.

2. Replace the Main PBA.

2. If the recording paper is stuck in the 3. Reassemble the Actuator-Feed and


discharge roller and the fuser just Spring-Actuator if the movement is
after passing through the Actuator- bad.
Feed, Feed Actuator may be defec-
tive.

7.2.4 JAM 2

1. Recording paper is jammed in front of or inside the fuser.


• Description 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Check and Cause Solution


1. If the paper is completely fed out of 1. Check if the exit sensor actuator is
the printer, but Jam 2 occurs : Exit defective.
sensor is defective. • Check if the actuator exit is deformed
• After the paper is completely dis- (Check if the lever part is deformed
charged, actuator Exit should return in shape).
to the original position to shut the • Check whether burrs occur in the
photo-sensor. Sometimes it takes assembly part of the actuator exit or
longer hour than it should and does not and if the actuator is smoothly
not return. operated.
• Check if foreign matter and wire get
caught in the actuator exit's operation.

2. If the paper is rolled in the Fuser Roller: 2. If the paper is stuck in the fuser : dis-
• This occurs when a Guide claw is assemble the fuser and remove the
broken away or transformed. jammed paper, and clean the surface
• It occurs when the Spring of a Guide of the pressure roller with dry gauze.
claw is broken away or transformed.
• It occurs when the Heat-Roller or
Pressure-Roller is seriously contami-
nated with the toner.

3. Paper is accordion in the fuser. 3. Remove the jammed paper after disas-
sembling the fuser : Clean the surface
of the pressure roller with dry gauze.
• Remove the toner particles stained
on the rib.
• Check the assemblage and perfor-
mance of the exit.

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Troubleshooting

7.2.5 JAM Duplex 1

• Description A message 'Jam duplex 1' is displayed in a LCD window.

Check and Cause Solution


1. It is a case when a paper can- 1. Replace a SMPS or main PBA
not operate a duplex sensor.

2. It is a case when a paper can- 2. A case that a paper jam occurs on


not reach to a duplex sensor (A) after it is reversed: replace a
due to a paper jam on a duplex 2nd exit roller after checking its
path. operation.

3. A case that a paper jam occurs on


(B) after it is reversed: replace a
duplex roller after checking its
operation

7.2.6 JAM Duplex 2

• Description A message 'Jam duplex 2' is displayed in a LCD window.

Check and Cause Solution


1. It is a case that a paper cannot pass 1. Replace a SMPS or main PBA.
a duplex sensor.

2. It is a case that a paper cannot reach 2. A case that a leading edge of a paper
to a registration sensor after it is is jammed on (A) check an operation of
passed a duplex sensor. a guide front. If it is worn or defective,
replace it.

3. Check an operation of a feed roller


and a registration roller. If they are worn
or defective replace them.

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Samsung Electronics
Troubleshooting

7.2.7 Multi-Feeding

• Description Multiple sheets of paper are fed at once.

Check and Cause Solution


1. Check the Guide side L/R or Guide Rear in the 1. Replace the solenoid if necessary.
Cassette, if the position is correct.
2. Replace the Main PBA.
2. Solenoid malfunction(the solenoid does not work
properly): Perform EDC Mode.
3. Clean the pad friction with soft cloth dampened with
3. Pad-Friction is contaminated with foreign matter.(oil...) IPA(Isopropyl Alcohol).

4. Use the smooth paper.


4. The face of paper is blended.

7.2.8 Paper rolled in the fuser

• Description If contaminated at intervals of 57mm on the back of a paper.

Check and Cause Solution


1. Contamination of the pressure roller or heat 1. After disassembling the fuser, clean contami-
roller (Background, Hot off set). nation between the heat roller and the ther-
mostor and remove the contamination of the
pressure roller.

2. Check the claw of the fuser whether it is 2. If there is heavy background, repair it by the
deformed. background troubleshooting method.

3. Clean the surface of the heat roller with IPA or


water

4. Check the warp or separation of the print claw


and the holder plate claw, and then manage it.

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Samsung Electronics
Troubleshooting

7.2.9 Paper rolled on the OPC Drum

• Description Paper is rolled up in the OPC.

Check and Cause Solution


1. Paper is too much thin. 1. Recommend to use normal paper.

2. The face of paper is curled. 2. How to remove the rolled paper in the OPC.
• Remove the paper while turning the OPC against
the ongoing direction.
• Clean fingerprints on the OPC softly with soft
cloth dampened with tissue.

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Samsung Electronics
Troubleshooting

7.3 The cause and solution of the malfunction

7.3.1 Fuser Error

• Description A message "Open fuser/Over heat/Low heat' is displayed in a LCD panel.

Check and Cause Solution


1. Check whether a thermostat, AC wire, and heat 1. Replace the fuser if a thermostat is open.
lamp are open or not.

2. Check whether a thermistor is open or not. 2. Replace the fuser if a thermistor sensor is
located deep inside of a sponge.

3. Heat lamp ON/OFF test 3. Check whether the overheat mode circuit
operates normally or not.

4. It could not operate due to a gear of a fuser is 4. Replace the fuser.


melted.

7.3.2 LSU Error

• Description A message "PMOTOR ERROR/HSYNC ERROR' is displayed in a LCD panel.

Check and Cause Solution


1. Check whether the LSU connector is disconnected or - Replace a LSU
not.

2. Check whether the LSU motor is rotating or not. - Replace a main board if the same error occurs again
after replacing a LSU.
3. Check the HSYNC signal.

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Samsung Electronics
Troubleshooting

7.3.3 Not function of the gear of the fuser due to melting away

• Description The motor breaks away from its place due to gear melting away.

Check and Cause Solution


1. Check the Heat Lamp. 1. Replace the Fuser.

2. Replace the Main PBA.

2. Replace the SMPS.

7.3.4 Paper Empty

• Description The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective 2. Replace the Sensor PBA.

3. Check the Connector.

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Samsung Electronics
Troubleshooting

7.3.5 Paper Empty without indication

• Description The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective 2. Replace the engine board.

7.3.6 Cover Open

• Description The ERROR lamp is on even when the print cover is closed.

Check and Cause Solution


1. The hook lever in the top cover may be defective. 1. Replace the hook lever, if defective.

2. Check the connector and circuit of the cover switch 2. Check the insertion of the Cover Open S/W
department in the Main Control board. Connect.

3. Replace the Main Control board or Cover Open


S/W.

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Samsung Electronics
Troubleshooting

7.3.7 No error message when the cover is open

• Description The ERROR message does not come on even when the printer cover is open

Check and Cause Solution


1. Check the connector and circuit of the cover switch 1. Check the insertion of the Cover Open S/W
department in the Main Control board. Perform EDC Connect.
mode

2. Replace the Main Control board or Cover Open


S/W.

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Samsung Electronics
Troubleshooting

7.3.8 Defective motor operation

• Description Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause Solution


1. The Motor harness or Motor PCB may be defective. 1. Check the motor harness, replace it, if defective.

2. Check the motor operation in the EDC Mode. 2. Replace the Main PBA.

7.3.9 No Power

• Description When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause Solution


1. Check if the power input and SMPS output are normal. 1. Replace the power supply cord or SMPS.

2. Check the inferiority of LED-Panel or LDC window on the 2. Replace the control board.
front-cover if the OP panel does not appear after normal
warming-up.

3. Replace the OP panel.

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Samsung Electronics
Troubleshooting

7.3.10 Vertical Line Getting Curved

• Description When printing, vertical line gets curved.

Check and Cause Solution


1. If the supply of +24v is unstable in the Main Control board 1. Replace LSU.
linking with LSU, check drive by EDC Mode: LSU Check.

2. Replace theToner Joint PBA.


2. Chect the Deve PBA in the Toner Cartridge.
2. Replace the MainPBA.

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Samsung Electronics
Troubleshooting

7.4 Toner Cartridge Service

It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.

7.4.1 Precautions on Safe-keeping of Toner Cartridge


Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.

7.4.2 Service for the Life of Toner Cartridge


If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.

7.4.3 Distinguish function for choice cartridge

• Distinguish function for choice cartridge


An EEP ROM is mounted to a cartridge for distinguishing a choice toner cartridge. Items written in below
are detected by checking up memory information.
If the data of the EEP ROM is broken, it cannot be detected.

1) Detecting existence of a toner cartridge: It detects whether a toner cartridge is mounted or not.
2) Detecting a serial number of a toner cartridge.
3) Detecting a toner cartridge supplying company: If it is not Samsung’s, it is not operated.
4) Detecting an OPC rotating counter: It detects the life span of an OPC drum.

• Distinguish a refilled cartridge. (with eyes)


1) Check whether One-way screw is damaged or not
2) Check the cartridge on configuration sheet(Print out the self-test configuration)
: Manufacture date and serial number of toner cartridge are different(permissible range : +/- 1).

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Troubleshooting

7.4.4 Error message (LCD window) related in a toner sensor


It explains a message related in toner sensor in a LCD.

7.4.4.1 Invalid Toner


- Contents: It is displayed when a supplier is different between a toner cartridge and a set. If this message is shown up,
a printing process cannot operate.
- Solution: Attach a suitable toner cartridge (the same supplier's) to a set. (A unique key has been applied.)

7.4.4.2 Low Toner


- Contents: This message shows up when a message "remaining toner: 10%" is displayed in a cartridge count informa-
tion. And the same message shows up when an OPC count becomes 18,000 (page).
- Solution: It means that a toner in the toner cartridge has been almost ended. Repare the new toner cartridge.

7.4.4.3 Replace Cartridge


- Contents: This message shows up when an OPC count becomes 20,000 (pages). It means the life span of a toner
cartridge (except a toner part) has been ended. Even though a case that a toner is refilled, the rest of major
parts have been ended, so entire toner cartridge might be replaced.
- Solution: If an OPC rotates about 20,000 (page), in a worst case, a toner overflows and it may cause a system fail.
Therefore, recommend a user to replace a toner cartridge. When continuously using, even though a count
reaches to 20,000 pages, a printed image becomes misty, and an on-line key that is flashing on a set must
be pressed for a single print.

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Samsung Electronics
Troubleshooting

7.4.5 Signs and Measures at Poor toner cartridge

Fault Signs Cause & Check Solution

Light image and • The printed image 1. If the image is light or unclean 1. All of 1, 2, 3 above-
partially blank is light or unclean and untidy printed image - If it become better by shaking,
image and untidy. Shake the toner cartridge and replace with a new toner car-
(The life is ended.) then recheck. tridge after 50-100 sheets in the
• Some part of the (1)NG: Check the weight of the closing state of the life span.
Digital Printer image is not print- toner cartridge
ed. (2)OK: Lack of toner, so the life
Digital Printer
is nearly closed.
Digital Printer • Periodically a noise 2. Some part of image is not 2. In case of 2-
Digital Printer as "tick tick" occurs. printed - Shake the toner If it becomes better after clean-
Digital Printer cartridge and then recheck. ing the LSU window, then the
(1)NG: Check the weight of the toner cartridge is normal.
toner cartridge and (Because of foreign substance
clean the LSU window on the LSU window, the image
with a cotton swab, has not been printed partly.)
then recheck.
(2)OK: Lack of toner, so the life
is nearly closed. 3. In case of 3-
3. Periodically a noise as "tick If the cycle of noise is about 2
tick" occurs - Measure the seconds, the toner inside the
cycle and the weight of the toner cartridge has been nearly
toner cartridge. exhausted.( Purchase and
replace with a new toner car-
tridge after using about 200
sheets at the point of occur-
rence)
4. White vertical stripes on the 4. In case of 3-
whole screen or partly : This is a phenomenon caused
Check the weight of the toner by lack of toner, so replace with
cartridge. a new toner cartridge.

Toner • Toner is fallen on 1. Toner is fallen on the paper 1. If both ends of the OPC drum
Contamination the papers periodi- periodically. are contaminated with toner:
cally. (1)Check the cycle of the Check the life of the toner car-
falling of the toner. tridge.
• Contaminated with (2)Check the appearance of
toner on prints part- both ends of the toner car-
ly or over the whole tridge OPC drum.
surface.
2.The center of the printed mat- 2. Check whether it could be recy-
ter is contaminated with toner. cled.
(1)Check whether foreign sub-
stances or toner are stuck
to the terminal (contact
point) of the toner cartridge.
(2)Check whether the state of
the terminal assembly is
normal.

3. If it cannot be recycled:
Replace the toner cartridge.

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Samsung Electronics
Troubleshooting

Fault Signs Cause & Check Solution

White Black spot • Light or dark black 1. If light or dark periodical black 1. In case of 1 above -
dots on the image dots occur, this is because the Run OPC Cleaning Mode Print
occur periodically. toner cartridge rollers are cont- 4-5 times repeatedly to remove.
Digital Printer aminated with foreign sub- Especially check foreign sub-
Digital Printer • White spots occur stance or paper particles. stance on the OPC surface, then
Digital Printer in the image period- (1)38mm interval : Charged remove them with a clean gauze
Digital Printer ically. roller moistened with IPA(Isopropyl
Digital Printer (2)95mm interval : OPC cycle Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. If white spots occur in a black
2. In case of 2
image at intervals of 95mm, or
If they are not disappeared by
black spots occur elsewhere,
running OPC Cleaning Mode
the OPC drum is damaged or
Print 4-5 times.
foreign substance is stuck to
: at intervals of 38mm - Replace
the surface.
the toner cartridge.
: at intervals of 95mm - Remove
foreign substance.
: Broken image - Replace the
toner cartridge according to
carelessness.
3. If a black and white or graphic 3. In case of 3 - Exchange the
image is partially broken at transfer roller because the life of
irregular intervals, the transfer the transfer roller in use has been
roller's life has been expired or expired. (Check the transfer volt-
the transfer voltage is abnor- age and readjust if different.)
mal.

Recycled product • Poor appearance of 1. Poor appearance of the toner 1. In case of 1 -


the toner cartridge. cartridge. (1)If there is an evidence of disas-
(1)Check the damage to label sembling the toner cartridge.
• Unclean and rough and whether different materi- (2)If materials other than normal
printouts. als are used. parts of the toner cartridge are
(2)Check the appearance of added or substituted.
• Bad background in parts of the toner cartridge,
the image. such as frame, hopper.

2. Unclean and rough printouts. 2. In case of 2 - If there are any


(1)Check whether foreign sub- abnormals in connection with the
stance or toner are stuck to situation of 1.
the terminal (contact point) of (1)It occurs when the toner car-
the toner cartridge. tridge is recycled over 2 times.
(2)Check whether the state of (2)If toner nearly being expired
the terminal assembly is nor- are collected to use, it is
mal. judged as the recycled toner
cartridge.

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Samsung Electronics
Troubleshooting

Fault Signs Cause & Check Solution

Ghost & Image • The printed image 1. The printed image is too light 1. All of 1, 2, 3 above
Contamination is too light or dark, or dark, or partially contami- (1)Remove toner and foreign sub-
or partially contami- nated black. stances adhered to the contact
nated black. (1)Check whether foreign sub- point of the toner cartridge.
stance or toner are stuck to (2)The contact point of the unit
• Totally contaminat- the terminal(point of contact) facing that of the toner car-
edblack. of the toner cartridge. tridge also must be cleaned.
(Black image print- (2)Check whether the terminal (3)If the terminal assembly is
ed out) assembly is normal. unsafe:
• Fully stick the terminal to or
• The density of print- reassemble it after disassem-
outs is too dark and bling.
ghost occurs. • Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.

2. Totally contaminated black. 2. In case of 2


(Black image printed out) It is a phenomenon when the
(1)Check whether foreign sub- OPC drum of the toner cartridge
stances are stuck to the ter- is not electrically charged. Clean
minal(point of contact) of the the terminals of the charged
toner cartridge and the state roller, then recheck it.
of assembly.
(Especially check the
charged roller terminal.)

3. The printed image is dark and 3. In case of 3


ghost occurs. It is a phenomenon as the devel-
(1)Check foreign substance oping bias voltage of the toner
attached to the terminal cartridge. Clean the terminals of
(point of contact) of the the developing roller, then
toner cartridge and the state recheck it.
of assembly.
(Especially check the devel-
oping roller terminal.)

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Troubleshooting

7.5 The cause and solutions of bad environment of the software

7.5.1 The printer is not working (1)

• Description While Power turned on, the printer is not working in the printing mode.

Check and Cause Solution


1. Run Self-Test Mode: Turn the power on while pressing 1.Check the power of the printer and perform the Self-
the test printing button for 2 or 3 seconds before printing Test. If the test printing works, that means no prob-
works. lems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software).

2. Check if the PC and the printer is properly connected 2. Replace the printer cable. If the problems not solved
and the toner cartridge installed. even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)

3. Printing is nor working in the Windows. 3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer dri-
ver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not work-
ing in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378

4. If the scanner needs to be connected to the printer,


4. Check if the printer cable is directly connected to periph- first the remove the scanner from the PC to see if the
eral devices printer is properly working alone.

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Samsung Electronics
Troubleshooting

7.5.2 The printer is not working (2)

• Description After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.

Check and Cause Solution


1. Secure more space of the hard disk. 1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.

2. Printing error occurs even if there is enough space in 2. The connection of the cable and printer port is not
the hard disk. proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.

3. Check the parallel-port-related items in the CMOS 3. As a printer port, Select ECP or SPP among
Setup. SPP(Normal), ECP, and EPP modes(increase print-
ing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print. 4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.

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Samsung Electronics
Troubleshooting

7.5.3 Abnormal Printing

The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
• Description
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defec-
tive or wrong setup in the CMOS Setup.

Check and Cause Solution


1. Set up the parallel port in the CMOS SETUP. 1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error. 2. Check the printer in My Computer.(to see if the


printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)

3. Error message from insufficient memory. 3. Delete the unnecessary files to secure enough
(The printing job sometimes stops or due to insufficient space of the hard disk and start printing job again.
virtual memory, but it actually comes from the insuffi-
cient space of the hard disk.)

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Samsung Electronics
Troubleshooting

7.5.4 SPOOL Error

To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
• Description
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).

Check and Cause Solution


1. Insufficient space of the hard disk in the directory 1. Delete the unnecessary files to provide more space
assigned for the basic spool. to start printing job.

2. If the previous printing error not solved. 2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.

3. When expected to collide with other program. 3. Shut down all other programs except the current
one, if possible.

4. When an application program or the printer driver is 4. Delete the printer driver completely and reinstall it.
damaged.

5. When some files related to OS are damaged or virus 5 After rebooting the computer, check for viruses,
infected. restore the damaged files and reinstall the program
to do the printing job.

6. Memory is less than suggested one. 6. Add up enough memory to the PC.

How to delete the data in the spool manager.

In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

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Samsung Electronics
Troubleshooting

Service Manual
7-28
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8
8. Exploded Views and Parts List

8.1 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-2)


8.2 Base-Houshing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-6)
8.3 Frame Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-7)
Frame Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-8)
8.4 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-13)
8.5 Main Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-16)
8.6 Exit Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-17)
8.7 Regi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-18)
8.8 SMPS Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-19)
8.9 Cassette Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-21)
8.10 SCF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-23)

Service Manual
8-1
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.1 Main Assembly


21
24-2

24-3 23
24 24-1
24-4

25-1
16 25-2
25-3 25

19
0 20

9 22 43

33
20

41(ML-2552W only)
42
41-1 41-2
41-5

7
41-3
15 41-6
41-4
1 20

26 41(ML-2551N only)
41-2
31

3 3-2
27-1 34
3-4 10
37 41-1
27-2
27-3
11
3-5 40 36 45
28 27
3-4 3-3 13 29 35
39

3-6 14
3-1
44
30
14-2
4
8 32
22 38
2 18
5

2-1
2-2 6
14-3
17 14-1

17

Service Manual
8-2
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Main Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


1 ELA HOU BASE-HOUSHING JC96-02695? 1 X ML-2550
ELA HOU BASE-HOUSHING JC96-02695? 1 X ML-2551N
ELA HOU BASE-HOUSHING JC96-02695? 1 X ML-2552W
2 ELA UNIT-COVER MP JC96-02679A 1 O
2-1 COVER-M-MP JC63-00127A 1 X
2-2 TRAY-M-EXTEND MP JC63-00128A 1 X
3 ELA UNIT-KNOCK UP MP JC96-02680A 1 O
3-1 PLATE-M-KNOCK UP MP JC61-00686A 1 X
3-2 PMO-SIDE GUIDE MP(L) JC72-01005A 1 X
3-3 PMO-SIDE GUIDE MP(R) JC72-01006A 1 X
3-4 PMO-IDLE KNOCK UP MP JC72-01004A 2 X
3-5 MPR-PAD KNOCK UP MP JC74-00011A 1 X
3-6 GEAR-PINION JG66-40003A 1 X
3-7 SCREW-TAPTITE 6003-000264 1 X
4 TRAY-M-LINK MP(L) JC63-00129A 1 X
5 TRAY-M-LINK MP(R) JC63-00130A 1 X
6 ELA UNIT-CASSETTE(550) JC96-02845A 1 O
7 ELA UNIT-FRAME BASE JC96-02627G 1 X 220V
ELA UNIT-FRAME BASE JC96-02627F 1 X 110V
8 ELA UNIT-DEVE JC96-02851A 1 O 5K
ELA UNIT-DEVE JC9602640H 1 O 10K
9 ELA UNIT-REGI JC96-02626A 1 O
10 PBA MAIN-CONTROLLER JC92-01487A 1 O
11 ELA UNIT-MOTOR MAIN CARDINAL JC96-02725B 1 O
12 ELA UNIT-MOTOR EXIT CARDINAL JC96-02857A 1 O
13 ELA HOU-SMPS_HVPS_V1(110V) JC96-02779A 1 X 110V
ELA HOU-SMPS_HVPS_V2(220V) JC96-02777A 1 X 220V
14 MEA UNIT-GUIDE FRONT, DUP JC97-01715A 1 X
14-1 GUIDE-P-FRONT, DUP JC61-00660A 1 X
14-2 LEVER-M-OPEN, DUP JC66-00443A 1 X
14-3 CBF HARNESS-EARTH (TX MOTOR) JB39-00017A 1 X None N/W Card
15 BRACKET-P_DUMMY CTRL JC61-00679A 1 X ML-2550 Only
16 UNIT-LSU_CARDINAL JC59-00019B 1 O
17 BAR-P_CROSS BOTTOM JC71-00042A 2 X
18 PMO-ACTUATOR EMPTY JC72-00991A 1 O
19 FAN-DC JC31-00029A 1 O
20 STOPPER-M-FAN80 JC61-00667A 3 X
21 GEAR-TR29 JC66-00039A 1 O
22 GEAR-REGI Z25 JC66-00420A 2 X
23 ROLLER-TRANSFER JC66-00540A 1 O

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8-3
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EXPLODED VIEW & PARTS LIST

Main Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


24 ELA UNIT-HOLDER TR R JC96-01729A 1 O
24-1 PMO-TRANSFER HOLDER R JC72-41145C 1 X
24-2 PMO-BUSHING TR JC72-41142A 1 X
24-3 SPRING ETC-TR R HAWK JC61-00046A 1 X
24-4 IPR-PLATE TR JC70-11053A 1 X
25 ELA UNIT-HOLDER TR L JC96-01730A 1 O
25-1 PMO-BUSHING TR JC72-41142A 1 X
25-2 SPRING ETC-TR L HAWK JC61-00047A 1 X
25-3 PMO-TRANSFER HOLDER L JC72-41145D 1 X
26 CAP-M-GEAR JC67-00039A 1 O
27 MEA UNIT-GEAR P/UP MP CARDINAL JC97-01738A 1 O
27-1 SPRING ETC-CAM MP JC61-00003A 1 X
27-2 GEAR-MP PICK_UP JC66-00423A 1 X
27-3 GEAR-MP HOLDER_CAM JC66-00424A 1 X
28 SOLENOID-MAIN JC33-00012A 1 O
29 SOLENOID-MP JC33-00013A 1 O
30 CBF HARNESS-MAIN MOTOR JC39-00257A 1 X
31 CBF HARNESS-MOTOR JC39-00157A 1 X
32 MEP-CLUTCH FEED CARDINAL JC47-00009A 1 O
33 PMO-CAP TR JC72-41292A 1 X
34 PBA SUB-COVER JOINT JC92-01510A 1 X
35 BRACKET-P-SHAFT MP JC61-00755A 1 X
36 BEARING-PICK UP JC66-10202A 1 X
37 GEAR-PICK_UP CAM JC66-00533A 1 X
38 RING-E 6044-000125 1 X
39 CBF HARNESS-SMPS JC39-00253A 1 X
40 CBF HARNESS-MPF JOINT JC39-00205A 1 X
41 ELA HOU-NPC3_PRT JC96-02699A 1 X ML-2551N Only
41-1 BRACKET-P_NETWORK JC61-00680A 1 X
41-2 PBA SUB-NPC3_PRT JC92-01466A 1 X
41 ELA HOU-WLAN NPC FOR_EU JC96-02803B 1 X ML-2552W Only
41-1 ANTENNA-WLAN JC42-00001A 1 X
41-2 BRACKET-P_NETWORK WIRELESS JC61-00680B 1 X
41-3 COVER-M-NON WIRE NET JC63-00126A 1 X
41-4 PBA SUB-NPC3_PRT WLAN JC92-01498A 1 X
41-5 CBF COAXIAL CABLE-WLAN JC39-00231A 1 X
41-6 ELA MODUL-WLAN FOR_EU JC96-02701B 1 X
42 FAN-DC, CARDINAL JC31-00027B 1 O
43 ACTUATOR-OUTFULL JC72-01310A 1 X
44 CBF-HARNESS-OPE JB39-40532A 1 X
45 STOPPER-NETWORK JC61-00837A 1 X
S SCREW-TAPTITE 6003-000008 1 X
S SCREW-TAPTITE 6003-000267 1 X

Service Manual
8-4
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.2 Base-Houshing Assembly

1-3 1-2
1-4
1-1 1-5
1-6

1-3
1-18

1-14

1-7
1-13 1-10
1
1-15
1-11
5
1-14 1-8

1-12

1-16 1-9

1-17

2-1

3-5

3-2
3-9
3-3 2-2
3-7 3-1
3-6
3-4
2

3-8

Service Manual
8-5
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Base-Houshing Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA HOU BASE-HOUSHING JC96-02695T 1 X ML-2550
ELA HOU BASE-HOUSHING JC96-02695E 1 X ML-2551N
ELA HOU BASE-HOUSHING JC96-02695Z 1 X ML-2552W
1 ELA UNIT-COVER TOP JC96-02696T 1 O ML-2550
ELA UNIT-COVER TOP JC96-02696W 1 O ML-2551N
ELA UNIT-COVER TOP JC96-02696Z 1 O ML-2552W
1-1 COVER-M-TOP JC63-00119S 1 X ML-2550
COVER-M-TOP JC63-00119V 1 X ML-2551N
COVER-M-TOP JC63-00119Y 1 X ML-2552W
1-2 MEC-BRUSH ANTISTATIC JC75-00095A 1 O
1-3 PMO-LEVER STACKING JC66-00646B 2 O
1-4 BUSH-M-RETAINER JC61-00657A 1 O
1-5 SPRING ETC-DUPLEX COVER JC61-00391A 1 O
1-6 PMO-STACKER LOCKER JC72-00995A 1 O
1-7 WINDOW-M-LCD JC64-00048A 1 X
1-8 KEY-M-BUTTON JC64-00045A 1 X
1-9 PBA MAIN-LCD PANEL JC92-01473A 1 X
1-10 KEY-M-DUPLEX JC64-00044A 1 X
1-11 KEY-M-ON LINE JC64-00046A 1 X
1-12 COVER-M-OPEN JC63-00116A 1 O
1-13 PMO-STACKER_RX JC72-00973B 1 O
1-14 STOPPER-M-HINGE OPEN JC61-00656A 2 O
1-15 KEY-M-SAVE MODE JC64-00047A 1 X
1-16 PBA SUB-COVER OPEN JC92-01514A 1 O
1-17 CAP-M-SENSOR JC67-00034A 1 X
1-18 COVER WINDOW JC63-00256A 1 X
2 ELA UNIT-COVER RIGHT JC96-02697A 1 O
2-1 COVER-M-RIGHT JC63-00115A 1 X
2-2 BUTTON-M-POWER JC64-00043A 1 O
3 MEA UNIT-COVER REAR JC97-01743A 1 O
3-1 COVER-M-REAR JC63-00120A 1 X
3-2 PMO-STACKER REAR JC72-00996A 1 O
3-3 SPRING-TS 6107-001160 2 X
3-4 GUIDE-M-DUPLEX JC61-00658A 2 X
3-5 ICT-BRKT REAR COVER JC70-00007A 1 X
3-6 IEX-SHAFT IDLE,F/UP JC70-20901A 2 X
3-7 PEX-ROLLER F/UP(2) JC72-20902A 2 X
3-8 PMO-DUMMY FRAME FUSER JC72-00999A 1 O
3-9 TENSION-PLATE JC70-00465A 1 X
4 COVER-M-LEFT JC63-00117A 1 O
5 COVER-M-FRONT INNER JC63-00118A 1 O
6 COVER-M-FRAME EXIT JC63-00122A 1 O
S SCREW-TAPTITE 6003-000196 9 X
S SCREW-TAPTITE 6003-000119 5 X

Service Manual
8-6
Samsung Electronics
66 8
36-2 13
36-3
36
36-1

Samsung Electronics
60
9
10
73

14 20
37 21 24
15 17
34
16 19-2
16 19 73
19-3 23 74
15 19
19-1
8.3 Frame Assembly (1)

20
0 19-4 22

12
11
28
4
3
31
32
7
1 5

7-3

7-8 26
7-2 29
27
7-4
7-5 6
7-1 13
2-3
2-2 2
7-6 2-2 30
7-7
2-4-3 6
2-4

2-4-2

Service Manual
2-4 -1 2-1

8-7
EXPLODED VIEW & PARTS LIST
8-8
Service Manual
53 40

0 57
60
56 58
59
56
EXPLODED VIEW & PARTS LIST

41
64
50
38
38 62
Frame Assembly (2)

63 63

43
71
44
38

67
52
66

61

67-3

72
67-4
67-3
67-14
67-5 68 50
67-2
67-9 67-1 68-7
68-13 47 48
68-9 68-11
67-13 68-1
67-5 68-12
67-7 68-8
45 49
68-6
67-6 68-4
67-7 68-2 46
67-14 68-3

68-10 42
68-5
67-9 67-11
68-S
67-12 65
67-8 69
39
51
67-13 70
67-10

39

Samsung Electronics
EXPLODED VIEW & PARTS LIST

Frame Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-FRAME BASE JC96-02627G 1 X 110V
ELA UNIT-FRAME BASE JC96-02627F 1 X 220V
1 FRAME-M-BASE JC61-00677A 1 X
2 ELA UNIT-PICKUP MP JC96-02681A 1 O
2-1 SHAFT-M-PICK UP MP JC66-00453A 1 X
2-2 PMO-IDLE PICK UP MP JC72-01003A 2 X
2-3 CAM-M-PICK UP MP JC66-00452A 1 X
2-4 ELA UNIT-ROLLER P/UP MP JC96-02686A 1 O
2-4-1 HOLDER-M-PICKUP MP JC61-00705A 1 X
2-4-2 HOUSING-M-PICK UP MP JC61-00685A 1 X
2-4-3 RUBBER-PICK UP MP JC73-00131A 1 X
3 IPR-TERMINAL FU JC70-10961A 2 X
4 PMO-HOUSING TERMINAL JC72-41010A 1 X
5 CBF HARNESS-FUSER 220V JC39-00279A 1 X
6 FOOT-ML80 JC61-40001A 2 X
7 AS-HOLDER PAD JC81-01715A 1 O
7-1 FRAME-M-HOLDER PAD JC61-00683A 1 X
7-2 HOLDER-M-PAD JC61-00684A 1 X
7-3 RPR-FRICTION PAD MP JC73-00132A 1 X
7-4 PMO-ACTUATOR MP JC72-01002A 1 X
7-5 SPRING ETC-EMPTY JC61-70965A 1 X
7-6 PHOTO-INTERRUPTER 0604-001095 1 X
7-7 CBF HARNESS-MP EMPTY JC39-00256A 1 X
7-8 SPRING ETC-PAD JC61-00387A 1 X
8 GUIDE-P_TRANSFER JC61-00678A 1 X
9 PMO-HOLDER PLATE SAW JC72-40247B 1 X
10 IPR-PLATE SAW JC70-10232C 1 X
11 PMO-CAP CONNECTOR L JC72-00463A 1 X
12 PMO-CAP CONNECTOR U JC72-00465A 1 X
13 CBF HARNESS OPE JB39-40532A 1 X
14 GUIDE-P_REGI UPPER JC61-00675A 1 X
15 SPRING ETC-LEVER JC61-70918A 2 X
16 HOLDER-M-BUSHING TX JC61-00671A 2 X
17 GUIDE-PLATE PAPER JC61-00691A 1 X
19 MEA RACK-EXIT ROLLER JC97-01034A 4 O
19-1 PMO-HOLDER EXIT ROLL JC72-41006A 1 X
19-2 PMO-ROLLER FD F JC72-41007A 1 X
19-3 PMO-ROLLER FD R JC72-41008A 1 X
19-4 SPRING ETC-EXIT ROLL FD JC61-70911A 1 X
20 MEC-BEARING,EXIT JC75-10529A 2 O
21 ROLLER-EXIT_F/DOWN JC66-00668A 1 O
22 GEAR-EXIT JC66-40209A 1 O
23 HOLDER-M-BUSHING EXIT JC61-00673A 1 X

Service Manual
8-9
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Frame Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


24 AS-ROLLER EXIT_DUPLEX JC81-01732A 1 O
25 IPR-TERMINAL TR HAWK JC70-00132A 1 X
26 CAP-M-WIRE PTL LOWER JC67-00036A 1 X
27 PBA SUB-PTL2 JC92-01516A 1 X
28 CBF HARNESS-THERMISTOR JC39-00255A 1 X
29 TERMINAL-P_PTL JC65-00001A 2 X
30 SHIELD-P_CONTROLLER JC63-00124A 1 X
31 NUT-HEXAGON 6021-000222 2 X
32 CABLE TIE 6501-000004 1 X
34 PHOTO-INTERRUPTER 0604-001095 1 X
36 ELA HOU-CST SENSOR JC96-02127A 1 O
36-1 IPR-PLATE-SENSOR JC70-00192A 1 X
36-2 IPR-BRKT-SENSOR JC70-00195A 1 X
36-3 PBA-SUB CASSETTE JC92-01336A 1 X
37 HARNESS-OUT FULL JC39-00250A 1 X
38 MEA UNIT-TERMINAL:L JC97-01401A 3 X
39 PMO-BEARING SHAFT JC72-41191B 5 X
40 ELA UNIT-FUSER JC81-01728A 1 O 110V
ELA UNIT-FUSER JC81-01729A 1 O 220V
41 PBA MAIN-ZENER JC92-01488A 1 X
42 PBA SUB-PANEL JC92-01519A 1 O
43 IPR-P_GROUND OPC JC70-00332A 1 X
44 PBA SUB-EMPTY SENSOR JC92-01511A 1 O
45 IPR-P_GND SOLENOID FEED JC70-00336A 1 X
46 IPR-P_GROUND SCF MAIN JC70-00334A 1 X
47 IPR-P_GROUND REGI ROLLER JC70-00333A 1 X
48 ELA HOU-VARISTOR JC96-01772A 1 X
49 IPR-P_GROUND MOTOR MAIN2 JC70-00330A 1 X
50 IPR-P_GROUND GUIDE TR JC70-00328A 2 X
51 CBF HARNESS-INLET JC39-00246A 1 O
52 HINGE-M-FRONT GUIDE, DUP JC61-00666A 1 X
53 AS-FRAME LSU LOWER JC81-01727A 1 O
56 SPRING ETC-GUIDE DEVE JC61-70932A 2 X
57 PMO-GUIDE DEVE L JC72-00317A 1 X
58 PMO-GUIDE DEVE R JC72-00318A 1 X
59 TERMINAL-P_TR CARDINAL JC65-00005A 1 X
60 GND-PAPER-SIZE JC70-00467A 1 X
61 IPR-P_GROUND PLATE PAPER JC70-00339A 1 X
62 PBA SUB-EXIT SENSOR JC92-01512A 1 O
63 TERMINAL-P_HV CARDINAL JC65-00006A 3 X

Service Manual
8-10
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Frame Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


64 CBF HARNESS-HVPS JC39-00247A 1 X
65 CBF HARNESS-CONNECTOR JC39-00259A 1 X
66 CBF HARNESS-SENSOR JC39-00261A 1 X
67 ELA UNIT-PICK UP JC96-02683A 1 O
67-1 FRAME-M-PICKUP JC61-00641A 1 X
67-2 HOUSING-M-PICKUP JC61-00636A 1 X
67-3 RUBBER-PICK UP JC73-00127A 2 O
67-4 SPRING ETC-EXTENSION JC61-70950A 1 X
67-5 PMO-BUSHING FEED JC72-00382B 2 X
67-6 HOUSING-M-FEED JC61-00637A 1 X
67-7 RUBBER-FEED JC73-00128A 1 X
67-8 BEARING-PICK UP JC66-10202A 3 X
67-9 SPRING ETC-KNOCK UP MP JC61-70913A 2 X
67-10 SHAFT-FEED JC66-00592A 1 X
67-11 PMO-BEARING SHAFT JC72-41191B 1 X
67-12 SHAFT-M-PICK UP JC66-00440A 1 X
67-13 RING-E 6044-000125 2 X
67-14 SHEET-COVOR-PICK UP JC63-00293A 2 X
68 ELA UNIT-RETARD JC96-02682A 1 O
68-1 FRAME-M-RETARD JC61-00640A 1 X
68-2 HOUSING-M-RETARD JC61-00635A 1 X
68-3 BUSH-M-RETARD JC61-00652A 2 X
68-4 SPRING ETC-PAD JC61-00013A 2 X
68-5 HOLDER-M-RETARD JC61-00638A 1 X
68-6 RING-E 6044-000231 2 X
68-7 SPRING-TS 6107-001157 1 X
68-8 PMO-HUB IN RETARD JC72-00994A 1 X
68-9 PMO-HUB OUT RETARD JC72-00993A 1 X
68-10 RUBBER-RETARD JC73-00129A 1 X
68-11 SHAFT-RETARD JC66-00590A 1 X
68-12 SHAFT-HUB IN JC66-00591A 1 X
68-13 MEC-BRUSH ANTISTATIC JC75-00095A 0.25 X
68-S SCREW-TAPTITE 6003-000196 2 X
69 SHAFT-M-COUPLING RETARD JC66-00439A 1 X
70 SHAFT-M-GEAR RETARD JC66-00438A 1 X
71 GUIDE-M-FRONT JC61-00801A 1 X
72 CAP-FUSER-FRAME JC67-00060A 1 X
73 BUSH-M-EXIT JC61-00845A 2 O
74 GEAR-M-EXIT Z17 JC66-00674A 1 O

Service Manual
8-11
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.4 Fuser Assembly

1-2
1-19
1-13
6

1-7 1-11 1-3


1-2
1-5 1-4 1-12
1-20
1-15
1-18 0
8
7 1-1
1-15
1-18
1
7
1-9 9 7
10 4-2

4-3
1-16 4-1
1-8 4-1
7 4
4-4

1-6 7
1-14
1-10 1-6
1-14
1-17 1-10
5

3-6
8
3-8 3-3
3-5
3-4 7

3-7
3
3-2

2-3 3-1

2-8 2-7
2-2

2-1 2-10 2
2-5

2-1
2-8
2-2 2-6

2-9
2-4

Service Manual
8-12
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Fuser Unit Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-FUSER JC81-01728A 1 O 110V
ELA UNIT-FUSER JC81-01729A 1 O 220V
1 ELA UNIT-UPPER FUSER JC96-02694A 1 X
1-1 THERMISTOR-NTC 1404-001305 1 X
1-2 SCREW-ASSY MACH 6006-001193 2 X
1-3 SCREW-TAPTITE 6003-000119 2 X
1-4 SCREW-TAPTITE 6003-000196 1 X
1-5 NUT-HEXAGON 6021-000222 2 X
1-6 SPRING-TS 6107-001159 2 X
1-7 THERMOSTAT-150 JC47-00005A 1 X
1-8 SPRING ETC-SAPERATION JC61-70909A 5 X
1-9 COVER-M-FUSER JC63-00110A 1 X
1-10 IEX-SHAFT IDLE,F/UP JC70-20901A 2 X
1-11 ELECTRODE-P-FU_M JC71-00039A 1 X
1-12 ELECTRODE-P-FU_R JC71-00040A 1 X
1-13 ELECTRODE-P_FU_L JC71-00041A 1 X
1-14 PEX-ROLLER F/UP(2) JC72-20902A 2 X
1-15 PMO-ROLLER UPPER DP JC72-40981A 2 X
1-16 PMO-GUIDE CLAW JC72-41012B 5 X
1-17 MEC-BRUSH ANTISTATIC JC75-00095A 1 X
1-18 HOLDER-IDLE ROLLER JC61-00785A 2 X
1-19 CAP-FUSER L JC67-00056A 1 X
1-20 CAP-FUSER R JC67-00057A 1 X
2 MEA UNIT-LOWER FUSER JC97-01718A 1 X
2-1 SCREW-TAPTITE 6003-000179 2 X
2-2 SPRING ETC-PR(7300) JC61-00056A 2 X
2-3 BUSH-M-HR_R JC61-00615A 1 X
2-4 GEAR-FUSER 7300 JC66-40913B 1 X
2-5 FRAME-P-FUSER JC61-00621A 1 X
2-6 ROLLER-HEAT JC66-00597A 1 X
2-7 ROLLER-PRESSURE JC66-00599A 1 X
2-8 BEARING-PRESSURE/R JC66-10901A 2 X
2-9 BEARING-H/R L JC66-10902A 1 X
2-10 SPACER-DR.R JC72-00288B 2 X
3 MEA UNIT-GUIDE REAR JC97-01719A 1 X
3-1 GUIDE-M-REAR JC61-00620A 1 X
3-2 SPRING ETC-ACTUATOR JC61-70903A 1 X
3-3 SHAFT-EXIT-F/UP JC66-00402A 1 X
3-4 GEAR-EXIT JC66-40209A 1 X
3-5 LABEL(R)-CAU_HOT_FU JC68-30928B 1 X
3-6 PMO-BUSHING TX JC72-00382A 3 X
3-7 PMO-ACTUATOR EXIT JC72-00988A 1 X
3-8 RMO-RUBBER EXIT_F/UP JC73-40909B 2 X

Service Manual
8-13
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Fuser Unit Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


4 MEA UNIT-BRK GEAR FU JC97-01720A 1 X
4-1 RING-E 6044-000231 2 X
4-2 BRACKET-P-FUSER JC61-00617A 1 X
4-3 GEAR-IDLE 33 JC66-00425A 1 X
4-4 GEAR-IDLE 23 JC66-00426A 1 X
5 LAMP-HALOGEN 4713-001186 1 X 110V
LAMP-HALOGEN 4713-001187 1 X 220V
6 SCREW-ASSY MACH 6006-001193 2 X
7 SCREW-TAPTITE 6003-000179 6 X
8 NUT-HEXAGON 6021-000222 2 X
9 LABEL(R)-LV FUSER JC68-00408A 1 X 110V
LABEL(R)-HV FUSER JC68-00407A 1 X 220V
10 LABEL(R)-FUSER TOUCH JC68-01139A 2 X

Service Manual
8-14
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.5 Main Driver Assembly

11
16

10

13
12
9

8 14

6
0

5 2 15

17
1

4 3 Harness-Main Motor

Main Driver Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-MOTOR MAIN CARDINAL JC96-02725B 1 O
1 MOTOR DC-BLDC CARDINAL JC31-00024A 1 X
2 BRACKET-P-MAIN JC61-00622A 1 X
3 GEAR-RDCN PICK_UP JC66-00411A 1 X
4 GEAR-PICK_UP DRV JC66-00412A 1 X
5 GEAR-RDCN RETARD JC66-00410A 1 X
6 GEAR-RDCN FEED JC66-00409A 1 X
7 GEAR-MP DRV JC66-00413A 1 X
8 GEAR-REGI IDLE JC66-00408A 1 X
9 GEAR-RDCN REGI JC66-00407A 1 X
10 GEAR-OPC DRV INNER JC66-00644A 1 X
11 WASHER-PLAIN 6031-001255 2 X
12 GEAR-RDCN OPC JC66-00405A 1 X
13 GEAR-DUPLEX IDLE JC66-00415A 1 X
14 GEAR-RDCN DUPLEX JC66-00414A 1 X
15 FOOT-SF4000 JG61-40001A 1 X
16 GEAR-OPC DRV OUTER JC66-00645A 1 X
17 LABEL(P)-CAUTION MOTOR JC68-00261A 1 X
S SCREW-TAPTITE 6003-000301 4 X

Service Manual
8-15
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.6 Exit Driver Assembly

6
0 4
9
8 5
6 12

11
10 4

3
1

2
7

Harness-Motor

Exit Drive Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-MOTOR EXIT CARDINAL JC96-02857A 1 O
1 MOTOR-STEP-CARDINAL 2 JC31-00028C 1 X
2 PMO-IMPELLER_DRV JC72-00825A 1 X
3 BRACKET-P-EXIT JC61-00623A 1 X
4 GEAR-DP,IDLE JC66-40911A 2 X
5 GEAR-RDCN EXIT JC66-00419A 1 X
6 RING-E 6044-000231 2 X
7 GEAR-FUSER IDLE JC66-00418A 1 X
8 GEAR-EXIT/U,ID JC66-40211B 1 X
9 RING-E 6044-000125 2 X
10 GEAR-RDCN FUSER IN JC66-00416A 1 X
11 GEAR-HUB CLUTCH JC66-00340A 1 X
12 GEAR-RDCN FUSER OUT JC66-00417A 1 X
S SCREW-MACHINE 6001-000131 2 X

Service Manual
8-16
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.7 Regi Assembly

15

10
8
6
9
20
12
12 7 17
18 4

5
1 3
2 4 21
16
18
12
12

14

11
13

Regi Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-REGI JC96-02626A 1 O
1 GUIDE-P_REGI LOWER JC61-00674A 1 X
2 ROLLER-REGI LOWER L JC66-00450A 1 X
3 SHAFT-REGI UPPER JC66-00446A 1 X
4 ROLLER-M-REGI IDLE S JC66-00648A 2 X
5 ROLLER-M-REGI IDLE L JC66-00647A 2 X
6 SPRING-TS 6107-001158 1 X
7 PMO-ACTUATOR REGISHUTTER JC72-00998A 1 X
8 GUIDE-P_REGI PLATE JC61-00670A 1 X
9 HOLDER-M-SENSOR JC61-00672A 1 X
10 PHOTO-INTERRUPTER 0604-001095 1 O
11 BUSH-M-ROLLER REGI L JC61-00668A 2 X
12 RING-E 6044-000231 4 X
13 BUSH-M-ROLLER REGI U JC61-00669A 2 X
14 SPRING-ES 6107-001155 2 X
15 CBF HARNESS-MP EMPTY JC39-00256A 1 X
16 WASHER-PLAIN 6031-001255 1 X
17 CAP-M-WIRE PTL UPPER JC67-00035A 1 X
18 CAP-M_BUSHING ACTUATOR JC67-00047A 2 X
19 CAP-P_BUSHING REGI LOWER JC67-00038A 2 X
20 PBA MAIN-PTL1 JC92-01475A 1 X
21 BRUSH-ANTISTATIC JC75-00095A 1 X
S SCREW-TAPTITE 6003-000196 1 X

Service Manual
8-17
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.8 SMPS Assembly


0

2-1

2-15
2-12
2-14

2-10 2-13

2-14
2-9 2-3
2-6 2-4

2-11 2-5

2-7
2-8

2-2

2-16

Service Manual
8-18
Samsung Electronics
EXPLODED VIEW & PARTS LIST

SMPS Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA HOU-SMPS_HVPS_V1(110V) JC96-02779A 1 O 110V
ELA HOU-SMPS_HVPS_V2(220V) JC96-02777A 1 O 220V
1 SMPS-V1_HVPS JC44-00052A 1 X 110V
SMPS-V2_HVPS JC44-00053A 1 X 220V
2 MEA UNIT-DUPLEX JC97-01714A 1 O
2-1 GUIDE-M-LEFT, DUP JC61-00664A 1 X
2-2 GUIDE-P-BOTTOM, DUP JC61-00661A 1 X
2-3 MEA UNIT-ROLLER FEED, DUP JC97-01713A 1 X
2-4 ICT-STUD DRV GEAR, DUP JC70-00327A 1 X
2-5 GEAR-DP,IDLE JC66-40911A 1 X
2-6 SHAFT-IDLE ROLL, DUP JC66-00444A 1 X
2-7 ROLLER-M-IDLE, DUP JC66-00442A 1 X
2-8 SPRING-TS 6107-001156 1 X
2-9 SPRING ETC-EMPTY JC61-70965A 1 X
2-10 PMO-ACTUATOR FEED, DUP JC72-00997A 1 X
2-11 PCT-SILP WASHER JK72-00058A 1 X
2-12 ICT-STUD PAPER GUIDE, DP JC70-00457A 2 X
2-13 GUIDE-M-RIGHT, DUP JC61-00662A 1 X
2-14 BUSH-M-FEED, DUP JC61-00665A 2 X
2-15 GUIDE-SKEW DUP JC61-00787A 1 X
2-16 SHEET GUIDE BOTOM JC63-00297A 1 X
S SCREW-TAPTITE 6003-000266 4 X
S SCREW-TAPTITE 6003-000266 2 X
S SCREW-TAPTITE 6003-000266 2 X

Service Manual
8-19
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.9 Cassette Assembly

19
19

18

20

20
12
12
11
11
10 8

9 11
17
12 16
13
24 7
15
12 14
26

11 23
27
22

21

27

1
3
4
5
27
6

Service Manual
8-20
Samsung Electronics
EXPLODED VIEW & PARTS LIST

Cassette Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 ELA UNIT-CASSETTE(550) JC96-02845A 1 O
1 FRAME-M-CASSETTE JC61-00642A 1 X
2 GUIDE-M-HANDLE JC61-00655A 1 X
3 LABEL(R)-CASSETTE JC68-01031A 1 X
4 GUIDE-M-INNER CST JC61-00704A 1 X
5 HOLDER-M-INDICATOR JC61-00639A 1 X
6 INDICATOR-M-EMPTY JC64-00041A 1 X
7 GUIDE-M-EXTENSION CST JC61-00644A 1 X
8 GUIDE-P-SIDE,L JC61-00647A 1 X
9 CAP-M-GUIDE SIDE,L JC67-00037A 1 X
10 IPR-P-FINGER LEFT JC70-00325A 1 X
11 BUSH-M-FINGER,F JC61-00653A 4 X
12 WASHER-PLAIN 6031-001255 4 X
13 GUIDE-P-SIDE,R JC61-00649A 1 X
14 GUIDE-M-SIDE LOCK JC61-00645A 1 X
15 IPR-P-FINGER RIGHT JC70-00326A 1 X
16 GEAR-PINION JG66-40003A 1 X
17 SCREW-TAPTITE 6003-000196 6 X
18 PLATE-P-KNOCK_UP JC61-00651A 1 X
19 RPR-PAD CST JC73-10910A 2 X
20 SPRING-CS 6107-001174 2 X
21 GUIDE-M-REAR JC61-00646A 1 X
22 GUIDE-M-LOCK A JC61-00267B 1 X
23 KNOB-M-REAR JC64-00042A 1 X
24 SPRING ETC-REMAIN JC61-00414A 1 X
25 GUIDE-P-REAR PAPER CST JC61-00751A 1 X
26 GUIDE PAPER SIZE JC61-00648A 1 X
27 SCREW-TAPPING 6002-000175 4 X

Service Manual
8-21
Samsung Electronics
EXPLODED VIEW & PARTS LIST

8.10 SCF Assembly


0

101
101

101

36
35-4 35-2 23
35-3 101
35 20
28 35-1 25
1
24 34

22

32
26 13
37 14 31
21
6 6 102
17 15 33
105 102

101 26 105
16 101

3 4
2
4
105
104
8 5
7 18-3
8 6
18-4
18-5
10 18-2
29
9
104 18-1
10-1
10-2
18-6 33 19

10-3
102
10-5 11 102
18
10-4 104 103
101
27
12
38
27
27

Service Manual
8-22
Samsung Electronics
EXPLODED VIEW & PARTS LIST

SCF Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


0 MEA UNIT-SECOND FEEDER JC96-02842A 1 X
1 PMO-FRAME SCF JC61-00643A 1 X
2 MEA UNIT-PICK UP JC96-02683A 1 O
2-1 HOUSING-PICK UP JC61-00636A 1 X
2-2 RUBBER-PICK UP JC73-00127A 2 X
3 SPRING ETC-EXTENSION JC61-70950A 1 X
4 PMO-BUSHING FEED JC72-00382B 2 X
5 SHAFT-PICK UP JC66-00440A 1 X
6 PMO-BEARING SHAFT JC72-41191B 4 X
7 MEA UNIT ROLLER FEED JC96-02685A 1 X
8 BEARING-PICK UP JC66-10202A 2 X
9 PMO-GUIDE INNER-SCF JC61-00650A 1 X
10 ELA UNIT-RETARD JC96-02682A 1 O
11 SHAFT-COUPLING RETARD SCF JC66-00441A 1 X
12 SHAFT-GEAR RETARD JC66-00438A 1 X
13 GEAR-PICK UP CAM SCF JC66-00534A 1 X
14 SOLENOID-MP JC33-00013A 1 O
15 SHAFT FEED SCF JC66-00593A 1 X
16 CLUTCH-FEED SCF JC47-00009B 1 O
17 GEAR-REGI Z25 JC66-00420A 1 X
18 ELA UNIT-MOTOR SCF JC96-02858A 1 X
18-1 MOTOR-SCF JC31-00005E 1 O
18-2 IPR-BRK MOTOR SCF JC61-00624A 1 X
18-3 GEAR REGI IDLE JC66-00408A 1 X
18-4 GEAR SCF RDCN RETARD JC66-00410A 1 X
18-5 GEAR SCF RDCN PICKUP JC66-00428A 1 X
18-6 GEAR SCF RDCN FEED JC66-00427A 1 X
19 IPR-GND SPRING,FEED JC70-00464A 1 X
20 PHOTO-INTERRUPTER 0604-001095 1 X
21 PBA SUB-SCF JC92-01436A 1 O
22 CBF HARNESS-SCF JC39-00248A 1 O
23 CBF HARNESS-SCF EMPTY JC39-00250A 1 X
24 PMO-ACTUATOR EMPTY SCF JC72-00992A 1 O
25 IPR-GND TOP JC70-11028A 1 X
26 FOOT-ML80 JC61-40001A 2 X
27 IPR-BAR CROSS BOTTOM JC71-00042A 3 X
28 PMO-COVER L-SCF JC63-00112A 1 X
29 PMO-COVER R-SCF JC63-00113A 1 X
30 PMO-COVER DUMMY-SCF JC63-00114A 1 X
31 CBF HARNESS-SCF GND JC39-40608A 1 X
32 CBF HARNESS-LIU GND JB39-00103A 1 X
33 CBF HARNESS-OPE JC39-40532A 1 X
34 BUSH-CABLE JC61-00804A 1 X

Service Manual
8-23
Samsung Electronics
EXPLODED VIEW & PARTS LIST

SCF Assembly Parts List


SA : Service Available
O : Service available X : Service not available

No. Description SEC.Code Q’ty SA Remark


35 ELA HOU-CST SENSOR HAWK16 JC96-02127A 1 X
35-1 IPR-PLATE SENSOR JC70-00192A 1 X
35-2 IPR-BRACKET SENSOR JC70-00195A 1 X
35-3 PBA SUB-CASSETTE JC92-01336A 1 X
35-4 SCREW-TAPTITE 6003-000266 2 X
36 CBF HARNESS-SCF PAPER SIZE JC39-00297A 1 X
37 CBF HARNESS-MOTOR JC39-00157A 1 X
38 GUIDE-M-PAPER PATH JC61-00803A 1 X
101 SCREW-TAPTITE 6003-000196 25 X
102 SCREW-TAPTITE 6003-000259 9 X
103 SCREW-MACHINE 6001-000131 2 X
104 RING-E 6044-000231 3 X
105 RING-E 6044-000125 3 X

Service Manual
8-24
Samsung Electronics
Block Diagram

9
9. Block Diagram

ROM

Prog. ROM 2M*2


Font ROM 1M*2
ADDR(2:23)
DATA(0:31)

(Built in Board)
Voltage
ROMCS(0:1) Regulator

nRD

nWR
S ADDR(0:31)
Blank DIMM
for nReset
ROMCS(2:3)
P CPU
Options
PowerPC
G TS*, TT1,nTSBT, TSIZ(0:2) SPC603IFT
Memory Data Bus nTA,RST*,INT*,nTS,nBG 266MHz
SDRAM
DRAMD(0:31)
P SYSCLK

SDRAM 16MB*2
Working Mem. Memory Address Bus i X-Tal
(Built in Board) DRAMA(0:12) EMI
Attenuator
Process
DQM(0:3),BA(0:1) Clock
RAS,CAS,SCS(0:3) LCD
SDCLK(0:1),CKE
UART Control Signals Panel
SDRAM DIMM
Extension Mem. Voltage DATA(16:31) ADDR(2:6)
Max.128MB
Regulator
IOCS,nRD,nWR X-Tal

X-Tal nUSB_DACK USB C lock


EMI USB2.0
Video Clock Attenuator nUSB_DREQ,nINT D+
Controller D- PC
USB_RST
VBUS USB 2.0
Voltage RESET*
Detecto r ADDR(2:18)
Dout
Micro SW Serial Din Network OPTION
DATA(16:31)
24VS CS
I/F NPC
Power 5V
EEPRO
CLK
M Bus Control Signals Connector &
Supply 3.3V
ACK*, BUSY, SELECT,ERROR,FAULT* wireless
D+
SELIN*
STROBE*
Buffer Video
5 4 PD(0:7) LVDS
AUTOFD*
INI* 8
D- nHs ync .
PC 1284 Impedance
ADDR(2:9) nLReady
Data(0:7)
Matching Circuits nPmotor LSU
1284 Clock

Stepper Stepper Motor Control Signals Engine

Motor I/O Control


Clucth(MP,Regi)
Dri ver BLDC Motor ASIC Sensor(MP,Paper,Duplex) SCF Control
Control PWM(THV,MHV,DEV) Signals
Signals
Engine Control Devices

Duplex Motor Main Motor Engine Drivin g SCF


(Stepper) (BLDC) Citcuit (Option)

Service Manual
9-1
Samsung Electronics
Block Diagram

Service Manual
9-2
Samsung Electronics
Connection Diagram

10
10. Connection Diagram

Outbin_Full
Sensor
1
2
3

1
3.3V
BIN_FULL
GND

THERM1
Joint PBA

12 GND 1
Main PBA
1 LSUCLK 1
LSU
Thermistor 2 THERM2 11 CART_CLK 2 2 /LREADY 2
P_Motor
10 CART_DATA 3 3 /LASER MOT 3
1 GND 9 3.3V 4 4 GND 4
1 VCC 2 P_REGI 8 P_EMPTY 5 5 24V 5
Regi 2 SIGNAL 3 P_EMPTY 7 P_REGI 6
Sensor 3 GND
Sensor PBA 4 3.3V 6 THERM1 7 6 3.3V 7
5 THERM2 8 7 VDO- 6 LD_PBA
1 P_SIZE1 4 P_SIZE1 9 8 VDO+ 5
2 P_SIZE2 3 P_SIZE2 10 9 /LD_ON 4
Paper Size 3 P_SIZE3 2 P_SIZE3 11 10 GND 3
PBA 4 GND 1 OUTBIN_FULL 12 11 5VS 2
12 /HSYNC 1

2 NC 1 1 24V
1 3.3V SMPS 1 24V 2 2 24VS Cover Open
2 SIGNAL / 4 DEV_PWM 3 Switch
Exit_Sensor 3 GND HVPS 3 24V 4
6 MHV_PWM 5 1 VCC 6
5 24V 6 2 3.3V 5 Panel
1 MHV 8 GND 7 3 PANEL_TX 4
2 NC 7 GND 8 4 PANEL_RX 3
Toner 3 NC 10 MHV_READ 9 5 PANEL_RST 2
4 OPC_GND 9 GND 10 6 GND 1
Cartridge 5 NC 12 THV_READ 11
6 SUPPLY 11 3.3V 12 1 PA_1 4
7 NC 14 THV_EN 13 2 PA_2 3 Sub_Motor
8 DEV 13 3.3V 14 3 PB_1 2
16 THV_PWM 15 4 PB_2 1
1 15 GND 16
Lamp 2 18 24VS 17 1 24VS 9
17 GND 18 2 24VS 8 Main_Motor
1 20 VCC 19 3 GND 7
2 19 VCC 20 4 GND 6
Inlet 3 22 NC 21 5 GND 5
21 P_EXIT 22 6 VCC 4
24 P_DULPEX 23 7 /START_STOP 3
23 FUSER 24 8 MOT_RDY 2
9 MOT_CLK 1

24V 1 1 3.3V 8
SCF_
NC 2 Connector 2 SCF_STS 7
Tray2 Clutch GND 3 3 SCF_GND 6 Controller
PBA
4 SCF_CLK 5
8 24VS 1 5 SCF_RDY 4
24V 1 7 TRAY2 SOL 2 6 24V 3
Tray2 Solenoide 2 6 TRAY1 SOL 3 7 GND 2
GND 5 TRAY2 CLUT 4 8 GND 1
4 TRAY1 EMPTY 5
24V 1 3 3.3V 6
Tray1 Solenoide 2 2 TRAY2 OUT 7 1 24V
GND 1 GND 8 2 NC
3 GND
Main_Fan
5V 1
SIGNAL 2 1 24V
Tray1 Empty Sensor GND 3 2 GND Sub_Fan
NC 1 1 VCC
Tray2 Out GND 2 2 GND PTL
CST_OUT 3
(PBA In)

Service Manual
10-1
Samsung Electronics
Connection Diagram

Service Manual
10-2
Samsung Electronics
Main Circuit Diagram(1/9) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-1


Main Circuit Diagram(2/9) Schematic Diagrams

11-2 This Document can not be used without Samsung’s authorization.


Main Circuit Diagram(3/9) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-3


Main Circuit Diagram(4/9) Schematic Diagrams

11-4 This Document can not be used without Samsung’s authorization.


Main Circuit Diagram(5/9) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-5


Main Circuit Diagram(6/9) Schematic Diagrams

11-6 This Document can not be used without Samsung’s authorization.


Main Circuit Diagram(7/90) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-7


Main Circuit Diagram(8/9) Schematic Diagrams

11-8 This Document can not be used without Samsung’s authorization.


Main Circuit Diagram(9/9) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-9


11-2 HVPS Circuit Diagram(1/2) Schematic Diagrams

24V1
5V1
ZD401 C406
2.7V R410 CE-103
C404 R403
100K
472 1.5M T401
D404 R450 R415
5V1 R409 4KV 1/2W560K MF1/2W100K
D401 5.6K 4 >> MHV
R400
1N4148 R411 C405
5.6K
470 104 2
MHV PWM MHV-sen >>
5 R416
CN1-#6 + R414
7 Q401 C409 1/2W100M
5 6 1/2W60MF
13 12 6 - A708-Y C407 3KV471
MHV
R404 103
R401 R402 1 7
IC103/F 10K >> MHV-sen >> OPC
47K 22K 5V1
7407
R408
10K Q404
C2316 ZD403
R417
100V
C401 C402 D402 C403 100J
473 102 1N4148 331 C458
Q403 ZD402 R412 D403
MY2A473
C945C-Y 2.7VB 1/4W5 D1NL20U R413 C459
30KF 1KV221
5V1 MHV
20K
MHV_READ
R461 R458
50K C460
RD1/8W2.2KJ RS1/8W30KF
IC104/D 47uF
D455
+ 12
1N4148
MHV_READ 14
- 13
MHV READ R460
CN1-#10 RD1/8W1.5K KA324 C457
C456 CE-103 D456
MY2A473 1N4148 C410
ZD404
CE-104
3.3B
ZD501
24V1
2.7V
5V1
C506
R510 CE-103
C504 R503
100K
472 330KF T501
R550 C550 R515
5V1
R509 1/2W1.8M 2KV101 MF1/2W50K
D501 5.6K 4 >> SUPPLY
R511
1N4148 C505 D504
470
104 2 4KV R514
BIAS-sen >>
8

R500 3 1/2W10MF
+
5.6K 1 Q501 ZD503
5 6 C509
1 2 2 - A708-Y C507 180V
BIAS R504 3KV471
MY-2A103
4

R501 R502 10K 1 7


BIAS PWM >> BIAS-sen >> DEV
47K 22K
CN1-#4 C503 R517
R508
681 5V1 R513 MF1/2W50K
C502 D502 10K Q504 R518
30KF
102 1N4148 C2316 100J R516
1/2W15MF
C508
C501 Q503
ZD502 D503 47uF
473 C945C-Y R512
2.7VB D1NL20U DEV
Q102 1/4W10
50K
B1151-Y
24VS 24V1
R104 IC101
100J KA7805
R101 HVPS_+5V IN OUT 5V1
3KJ
R103
C101 C102
3.3V 1W1KJ
GND

35V47uF
35V47uF
R102 Q101
1KJ C1008

11-10 This Document can not be used without Samsung’s authorization.


HVPS Circuit Diagram(220V) Schematic Diagrams

5V1 24V1

5V1 C207
R209 CE-103
100K
T201
R203
100
4
Q201 R210 C206 C209
THV C204
A708-Y 5.6KJ MY-2A104 2 6KV221
THV PWM CE-103 C211
R202 D201
CN1-#16 6KV221
430 1N4148 IC105/A
5 6 D205 D206
KA358
D204 6KV 6KV

11
THV-sen >>
3 + 1 7
1 Q202
2 - 945C-Y
R208 6KV C210

4
R204 R205
22K 10K
>> THV
47K
R201 THV 6KV221 R212
R-/6W2KJ 50K Q203
C201 C202 C2383 D203 C208 RD1/2W100K
MY2A473 MY-2A681
102 C203 R207 D1NL20U
C205
681 R206 MY-2A471 330KF
16.2KF
D202
VA201
D1NL20U R213
ZD201 C213 7D431K BLR1/2W30M
2.7VB
2KV221 VA202
7D431K
5V1
R211
1/4W4.7J 24V1

R302 C302
RD1/8W470K CE-103
R300
THV -EA 100
T301
CN1-#14
THV Q300 Q301
A708-Y 4
R301 R310 945C-Y R303 C301 D302
RD1/8W470
430 1K MY2A104J 2 4KV R305
C304
MGR1/2W50M
3KV151
C303 5 6
R311 103
2.2k 1 7
>> THV-sen

C306 R306
Q302
MY2A473J C2383 RS1/8W100KF
D303
D301 1N4148
INDEX ZD301 D1NL20U
+5V1
2.7VB
50K R307 R304
RS1/8W330KF D305 1/4W4.7 D304 C305
THV READ
1N4148 CE-104
CN1-#12 5 1N4148
+
7
THV_READ
R308 - 6
1.5K
C307 IC105/B
MY2A473J

ZD302
3.3B

This Document can not be used without Samsung’s authorization. 11-11


11-3 SMPS Circuit Diagram(110V) Schematic Diagrams

F1 AR2 F2 TH2
C7 R4
125V8A C1 GAP1 125V5A 10D-15 630V103K 3W47KJ
IC4_IN
TNR1 474 TH1
C25 R25
T1/A IC4
C3
15 KA378R33
2
474 R2 1 I O 2
+3.3V1.5A
C14 1W47KJ
LF1 LF2 D4
CN3-11,13
CN1
R1

G
4

3
C4 C6 4 C17
C35
200V560uF 68pF C16 50V104J
D1 C15
D5SBA60 GND
R3 10,11,12
BD1
1W47KJ CN3-15,17
AR1
10D221K GAP2 B2
HVPS__+5V
14
R10 D7
C13 1/4W22J D3
35V33uF
8
IC3
R30 L2 KA278R05
C30
FUSIBLE AY-70H D2 13 1 2
630V333 R17 I O +5V0.7A
1W47J 1N4148
15KJ D6 CN3-11,13
R6 Q1 7
4.7J 11N60 60V3A

4C

3G
CN2 C24
C23
IC5 R5 GND
82J 10,11,12

GATE
CN3-15,17
R15

VCC
IC1 10KJ
R32 C26 R26
B3,B4 L1

5
C31 FUSIBLE
R31 1W180J C21
1W100J 8 N.C 9
+24V3.0A
50V104J I-SENSOR 4
IC6 IC-ICE2XS01 CN3-1,3,5
R13 200V20A
TLP3061F 120J D5
GND
C22

N.C
1
7

SOFT START
C19 R8 R11 50V104J

FEED BACK
3
2
10,11,12
R33 2KJ 22.6KF
RD1/4W1.5KJ
GND
+24VS2 PC1 R20,24,27,14 CN3-7,9
CN3-9 2W2KJ*4

1
Q2
FUSER_ON
C1008-Y CN3-10 PC1
R34

2
1KJ C20

R21
C5 C10 C8 R7 47KF
683J 683J 222J 1W0.25J IC4_IN

3.3V IC2
KA431Z
R12
2.49KF
R39
CN4 R38 15KJ C9 C34 B1
100J 472MAA
24PIN 24Pin
OP1
100J DUPLEX SENSOR
EXIT SENSOR
R40
53014-0310 C33
50V104J

NO MARKING RESISTOR 1/8W-J(5%)

11-12 This Document can not be used without Samsung’s authorization.


SMPS Circuit Diagram(220V) Schematic Diagrams

F1 AR2 F2 TH2
C7 R4
250V5A C1 GAP1 250V3.15A 10D-13 630V103K 3W47KJ
IC4_IN
TNR1 474 TH1
C25 R25
T1/A IC4
C3
15 KA378R33
2
474 R2 1 I O 2
+3.3V1.5A
C14 1W120KJ
LF1 LF2 D4
CN3-11,13
CN1
R1

G
4

3
C4 C6 4 C17
C35
400V270uF 68pF C16 50V104J
D1 C15
D5SBA60 GND
R3 10,11,12
BD1
1W120KJ CN3-15,17
AR1
10D561K GAP2 B2
HVPS__+5V
14
R10 D7
C13 1/4W22J D3
35V33uF
8
IC3
R30 L2 KA278R05
C30
FUSIBLE AY-70H D2 13 1 2
630V333 R17 I O +5V0.7A
1W47J 1N4148
15KJ D6 CN3-11,13
R6 Q1 7
4.7J 08N80 60V3A

4C

3G
CN2 C24
C23
IC5 R5 GND
82J 10,11,12

GATE 5
CN3-15,17
R15

VCC 6
IC1 10KJ
R32 C26 R26
B3,B4 L1
C31 FUSIBLE
R31 1W180J C21
1W22J 8 N.C 9
+24V3.0A
50V104J I-SENSOR 4
IC6 IC-ICE2XS01 CN3-1,3,5
R13 200V20A
TLP3061F 330J D5
GND
C22
C19 R8 R11 50V104J
N.C

SOFT START

FEED BACK
1

3
7

2
10,11,12
R33 2KJ 22.6KF
RD1/4W1.5KJ
GND
+24VS2 PC1 R20,24,27,14 CN3-7,9

4
CN3-9 2W2KJ*4

1
Q2
FUSER_ON
C1008-Y CN3-10 PC1
R34

2
3
1KJ C20

R21
C5 C10 C8 R7 47KF
683J 683J 222J 1W0.45J IC4_IN

3.3V IC2
KA431Z
R12
2.49KF
R39
CN4 R38 15KJ C9 C34 B1
100J 472MAA
24PIN 24Pin
OP1
100J DUPLEX SENSOR
EXIT SENSOR
R40
53014-0310 C33
50V104J

NO MARKING RESISTOR 1/8W-J(5%)

This Document can not be used without Samsung’s authorization. 11-13


SMPS Circuit Diagram(220V for China) Schematic Diagrams

F1 AR2 F2 TH2
C7 R4
250V5A C1 GAP1 250V3.15A 10D-13 630V103K 3W47KJ
IC4_IN
TNR1 474 TH1
C25 R25
T1/A IC4
C3
15 KA378R33
2
474 R2 1 I O 2
+3.3V1.5A
C14 1W120KJ
LF1 LF2 D4
CN3-11,13
CN1
R1

G
C
4

3
C4 C6 4 C17
C35
450V270uF 68pF C16 50V104J
D1 C15
D5SBA60 GND
R3 10,11,12
BD1
1W120KJ CN3-15,17
AR1
10D561K GAP2 B2
HVPS__+5V
14
R10 D7
C13 1/4W22J D3
35V33uF
8
IC3
R30 L2 KA278R05
C30
FUSIBLE AY-70H D2 13 1 2
630V333 R17 I O +5V0.7A
1W47J 1N4148
15KJ D6 CN3-11,13
R6 Q1 7
4.7J 08N80 60V3A

G
4

3
CN2 C24
C23
IC5 R5 GND
82J 10,11,12

GATE
CN3-15,17
R15

VCC 6
IC1 10KJ
R32 C26 R26

5
B3,B4 L1
C31 FUSIBLE
R31 1W180J C21
1W22J 8 N.C 9
+24V3.0A
50V104J I-SENSOR 4
IC6 IC-ICE2XS01 CN3-1,3,5
R13 200V20A
TLP3061F 330J D5
C22
C19 R8 R11 50V104J
GND

N.C

SOFT START

FEED BACK
7

3
10,11,12
R33 2KJ 22.6KF
RD1/4W1.5KJ
GND
+24VS2 PC1 R20,24,27,14 CN3-7,9

4
CN3-9 2W2KJ*4

1
Q2
FUSER_ON
C1008-Y CN3-10 PC1
R34

2
3
1KJ C20

R21
C5 C10 C8 R7 47KF
683J 683J 222J 1W0.45J IC4_IN

3.3V IC2
KA431Z
R12
2.49KF
R39
CN4 R38 15KJ C9 C34 B1
100J 472MAA
24PIN 24Pin
OP1
100J DUPLEX SENSOR
EXIT SENSOR
R40
53014-0310 C33
50V104J

NO MARKING RESISTOR 1/8W-J(5%)

11-14 This Document can not be used without Samsung’s authorization.


11-3 Network Card Circuit Diagram(1/5) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-15


Network Card Circuit Diagram(2/5) Schematic Diagrams

11-16 This Document can not be used without Samsung’s authorization.


Network Card Circuit Diagram(3/5) Schematic Diagrams

ML-2152W ONLY

0 PLL ON
Addr17 PLL ON
1 PLL OFF
0 DEBUG
Addr18 NORMAL
1 NORMAL
0
. .8BIT
Addr19
. . 16BIT
1
. 16BIT
.
0 XP I/F
Addr20 XP I/F
1 IEEE1284
0 USB Disable
Addr21 USB Enable
1 USB Enable
0 EDO DRAM
Addr22 SDRAM
1 SDRAM

This Document can not be used without Samsung’s authorization. 11-17


Network Card Circuit Diagram(4/5) Schematic Diagrams

11-18 This Document can not be used without Samsung’s authorization.


Network Card Circuit Diagram(5/5) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-19


11-4 SCF PBA Circuit Diagram(1/2) Schematic Diagrams

11-20 This Document can not be used without Samsung’s authorization.


SCF PBA Circuit Diagram(2/2) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-21


11-5 RAM DIMM Circuit Diagram(1/2) Schematic Diagrams

11-22 This Document can not be used without Samsung’s authorization.


RAM DIMM Circuit Diagram(2/2) Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-23


11-6 Panel PBA Circuit Diagram Schematic Diagrams

11-24 This Document can not be used without Samsung’s authorization.


11-7 PS3 ROM Circuit Diagram Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-25


11-8 Connector PBA Circuit Diagram Schematic Diagrams

11-9 Cover Open Sensor Circuit Diagram

11-26 This Document can not be used without Samsung’s authorization.


11-10 Enpty Sensor Circuit Diagram Schematic Diagrams

11-11 Exit Sensor Circuit Diagram

This Document can not be used without Samsung’s authorization. 11-27


11-12 OPC PBA Circuit Diagram Schematic Diagrams

11-13 Toner PBA Circuit Diagram

11-28 This Document can not be used without Samsung’s authorization.


http://getMANUAL.com

11-14 Zener PBA Circuit Diagram Schematic Diagrams

This Document can not be used without Samsung’s authorization. 11-29

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