Evaluation and Comparison Between Crude Oil Straight Run Fractions and Its Commercial Fractions (Gasoline, Kerosene and Gas Oil) at Dura Oil Refinery
Evaluation and Comparison Between Crude Oil Straight Run Fractions and Its Commercial Fractions (Gasoline, Kerosene and Gas Oil) at Dura Oil Refinery
18-27 Science
Evaluation and Comparison between Crude Oil Straight Run Fractions and Its
Commercial Fractions (Gasoline, Kerosene and Gas Oil) at Dura Oil Refinery
Wedad H. Al-Dahhan
Department of Chemistry, College of Science, Al-Nahrain University, Baghdad-Iraq.
Abstract
Atmospheric distillation according to ASTM-D 2892 and ASTM-D 86 distillation methods was
carried out to one selected crude oil at Dura oil refinery. Its straight run fractions (Gasoline,
Kerosene and Gas Oil) were tested using the physical properties: Boiling point, Density, Pour point,
Surface tension and Aniline point in addition to the calculated results: API gravity, Kw factor and
Correlation index to make a comparison with commercial fractions (refinery final products):
Gasoline, Kerosene and Gas Oil. A special distillation curves were obtained for crude oil to
determine the straight run fractions and for the commercial fractions to establish their
characteristics and support the preliminary results of the physical properties with valuable data
which enhanced the comparison. Distillation of commercial gasoline shows that it is heavier than
straight run ones, while there were matching in the characteristics for kerosene. Commercial gas oil
was lighter than straight run due to the presence of kerosene.
Keywords: Crude oil, Crude Oil Fractions, Distillation curve, Gasoline, Kerosene, Gas Oil.
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Wedad H. Al-Dahhan
The test method for the distillation of densities, and thus have lower API gravities.
petroleum products at atmospheric pressure, Heavy crude oils are usually rich in aromatics
ASTM-D 86, provides the approach to and tend to contain more residual material, e.g.
measurement [6]. The method often used for asphaltenes, and heterocyclics, e.g. sulfur,
measuring the distillation of crude petroleum nitrogen, oxygen-containing hydrocarbon
is ASTM D 2892 [7]. E.O. Odebunmi adapt a analogs. Crude oils with gravity > 33°API are
methods for the characterization of crude oils considered as light. Heavy crudes, i.e. those
and petroleum product fractions using elution with gravity < 28°API tend and are usually
liquid chromatography and then to analyze the rich in aromatics [2].
fractions using ultraviolet and infrared
spectroscopic techniques [8]. In an earlier 2.1.2. Paraffinic/Naphthenic Crude Oils
study, E.O. Odebunmi have presented the Crude oils are composed of paraffinic,
results of the characterization of crude oils and naphthenic (cycloparaffinic) and aromatic
petroleum products by fractional distillation hydrocarbons, and may be described as either
and elution liquid chromatography and the paraffinic or naphthenic depending on the
analysis of the fractions by gas predominant proportion of hydrocarbon type
chromatography [9] Angel Nedelchev, adapt present [12]. Paraffinic crude oils are rich in
thirty three crude oil samples were straight chain and branched saturated
characterized by means of TBP distillation and hydrocarbons while naphthenic or asphaltic
ASTM D-86. The paper presents an attempt to crude oils contain mainly cycloparaffinic,
test the applicability of the major methods saturated-ring hydrocarbons and aromatic,
available for converting ASTM D-86 to TBP unsaturated ring hydrocarbons with at least
for the whole range of the distillation curve one benzene ring [13]. The aromatic fraction
[10]. Waples, adopted the major groups of of crude oil include such compounds as the
compounds found in petroleum are saturated BTEX group (benzene, toluene, ethylbenze
hydrocarbons, including straight chained, and the three xylene isomers), polycyclic
branched and cyclic hydrocarbons, simple aromatic hydrocarbons (PAHs, such as
aromatic hydrocarbons, small sulphur bearing naphthalene), and some heterocyclic aromatics
compounds, resins and very large aromatic such as the di-benzothiophenes [14].There are
asphaltene compounds [11]. several correlation between yield and the
The aim of this work is to compare between aromaticity and paraffinicity of crude oils, but
crude oil straight run fractions and its the two most widely used are UOP or Watson
commercial fractions (Gasoline, Kerosene and “characterization factor” (Kw) and the Bureau
Gas Oil) form Dura oil refinery. of Mines correlation index (CI).
Kw= (TB) 1/3 / G
2-Experimental CI= 87552/TB +473.7 G – 456.8
2.1. Crude Oil Classification
2.1.1. Light/Heavy Crude Oils Where (TB) is the average boiling point
The designation of “light” or “heavy” for in degrees Rankine (oF+ 460) and (G)
crude oils is based on their density. API is the specific gravity 60o/60oF [15].
gravity is the common measure of crude oil Characterization factor has been shown to be
density and is calculated as °API = 141.5/Sp. additive on a weight basis. It was originally
Gr.–131.5; the higher the API gravity, the devised to show the thermal cracking
lower the specific gravity. Crude oils with characteristics of heavy oils, thus highly
lower densities and viscosities, and thus higher paraffin oils have Kw in the range 12.5 to 13.0
API gravities, usually contain higher levels and cyclic (naphthene) oils have Kw in the
of naphtha (gasoline-range hydrocarbons) range 10.5 to 12.5 [16]. The CI scale is based
with predominately volatile paraffinic upon straight-chain paraffins having a CI value
hydrocarbons, which can be processed readily of (0) and benzene having a CI value of (100).
to produce gasoline and are considered “light” The CI values are not quantitative, but the
crude. Heavy crude oils are more viscous, lower the CI value, the greater the
have higher boiling ranges and higher concentration of paraffin hydrocarbons in the
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Journal of Al-Nahrain University Vol.19 (3), September, 2016, pp.18-27 Science
2.2. Distillation
Fig.(1): Boiling point and carbon number for
2.2.1. Distillation Process
The distillation tests give an indication of various hydrocarbons and petroleum
the types of products and the quality of the products [18].
products that can be obtained from petroleum,
and the tests are used to compare different
petroleum types through the yield and quality
of the 300°C residuum fraction. The basic
method of distillation (ASTM D-86) is one of
the oldest methods in use because the
distillation characteristics of hydrocarbons
have an important effect on safety and
performance, especially in the case of fuels
and solvents. Usually seven fractions provide
the basis for a reasonably thorough evaluation
of the distillation properties of the feedstock:
[17]. Fig.(2): Crude oil fractions [19].
The atmospheric distillation of crude oil
1. Gas, boiling range: < 15.5 °C commercial fractions (Gasoline, Kerosene and
2. Gasoline (light naphtha), boiling range: Gas Oil) has been carried out in distillation
l5.5–149 °C apparatus according to АSTM-D 86 and for
3. Kerosene (medium naphtha), boiling crude oil according to ASTM-D 2892.
range:149–232 °C
4. Gas oil, boiling range: 232–343 °C 2.2.2. Distillation Curve
5. Light vacuum gas oil, boiling range: When a refining company evaluates its own
343–371°C crude oils to determine the most desirable
6. Heavy vacuum gas oil, boiling range: processing sequence to obtain the required
371–566 °C products, its own laboratories will provide data
7. Residue, boiling range: > 566 °C concerning the distillation and processing of
the oil and its fractions [20].
The boiling range gives information on the The distillation curve is a graphical
composition, the properties, and the behavior depiction of the boiling temperature of a fluid
of petroleum and derived products during (or fluid mixture) plotted against the volume
storage and use Fig.(1)[18]. Crude oil fractions fraction distilled [21]. The ASTM-D2892
(Kerosene and Gas Oil) can be classified with method is designated for any petroleum
more details Fig.(2) [19]. mixture with an initial boiling point below
400oC, and specifies that the atmospheric
pressure section of the four-part distillation
procedure be discontinued at 310oC to avoid
‘‘significant cracking”. Table (2) illustrates the
common cut points from atmospheric
distillation [22].
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Wedad H. Al-Dahhan
Table (2)
Some common cut points [22].
Temperature Under (32.2- (104.4- (157.0- (232.0- (426.0 oC)
Range (32.2 oC) 104.4) oC 157.0) oC 232.0) oC 426.0) oC and up
Butane Residue
Fraction
and Gasoline Naphtha Kerosene Gas oil (including
Type
lighter asphalt)
3.2. Distillation results for crude oil abundance of light products within a
Calculate the percentage or quantities of maximum temperature of 332oC.
crude oil derivatives (Gasoline, Naphtha,
Kerosene and Gas oil) based on the data
presented in Table (1) crude oil gave straight
run products within the limits of atmospheric
distillation a quantities shown in Fig.(3) and
Table (5) which is clearly refers to the
Table (4)
Distillation results for tested crude oil.
Correl
Boiling Density Density Specific Aniline Pour Kw
Cumulative API at-ion
Point g/cm3 g/cm3 gravity point point Factor
Volume (%) gravity Index
(oC) (20 oC) (15.6 oC) (15.6 oC) (oC) (oC) (oR)
(CI)
First drop 43 - - - - - - - -
5 83 0.64 0.66 0.66 82.89 70.2 - 14.70 -
10 133 0.68 0.70 0.70 70.64 68.3 -50.9 13.86 -
15 186 0.76 0.78 0.78 49.91 65.3 - 12.44 8.42
20 213 0.78 0.80 0.80 45.38 60.0 -45.3 12.13 17.89
25 232 0.80 0.83 0.83 38.98 58.2 - 11.69 32.10
30 265 0.82 0.84 0.84 36.95 52.2 -41.6 11.55 36.84
35 286 0.83 0.85 0.85 34.97 48.1 - 11.41 41.58
40 301 0.85 0.87 0.87 31.14 43.3 -27.3 11.15 51.05
45 317 0.85 0.88 0.88 29.29 40.7 - 11.02 55.79
50 332 0.87 0.91 0.91 23.99 35.8 -16.0 10.66 70.00
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Journal of Al-Nahrain University Vol.19 (3), September, 2016, pp.18-27 Science
Table (6)
Distillation results for commercial fractions
(Gasoline, Kerosene and Gas Oil).
Cumulative Boiling Point (oC)
Volume Gas
Gasoline Kerosene
(%) Oil
First drop 35 135 140
5 55 165 180
10 59 168 185
15 63 169 190
Fig.(3): Straight run crude oil fractions 20 68 170 194
distribution on crude oils distillation curve. 25 70 173 197
30 75 176 200
Table (5)
Straight run crude oil fractions from crude 35 79 179 208
oil distillation curve. 40 85 180 210
45 89 184 214
Gasoline Naphtha Kerosene Gas oil
50 90 187 217
Volume Percent Distilled
55 96 190 220
8 4 12 26
60 100 194 223
The approximate volume (liter) distilled
from one barrel 65 108 198 228
70 112 201 234
12.72 6.36 19.08 41.34
75 118 203 239
80 120 206 241
3.3. Distillation results for commercial
fractions 85 123 208 248
Crude oil commercial fractions (Gasoline, 90 126 211 257
Kerosene and Gas Oil) were distilled 95 128 216 261
according to ASTM -D 86 separately from 100 130 220 265
each other, the distillation results illustrates in
Table (6).
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Wedad H. Al-Dahhan
First drop 35 - - - - - - -
20 68 0.70 0.72 0.72 65.03 72.2 - 43.1 12.17 14.26
40 85 0.71 0.73 0.73 62.34 65.0 - 40.3 12.00 19.00
60 100 0.72 0.76 0.76 54.68 59.3 - 38.2 11.53 33.21
80 120 0.73 0.77 0.77 52.27 51.6 -36.2 11.38 37.95
100 130 0.75 0.78 0.78 49.91 46.9 - 33.7 11.23 42.69
Table (8)
Physical properties for some cuts from kerosene commercial fraction distillation.
Cumulative Boiling Density Density Specific Aniline Pour Kw
API Correlation
Volume Point g/cm3 g/cm3 gravity point Point Factor
gravity Index (CI)
(%) (oC ) (20 oC) (15.6oC) (15.6oC) (oC) (oC) o
( R)
First drop 135 - - - - - - - -
20 170 0.77 0.79 0.79 47.61 50.0 -26.2 11.95 21.52
40 180 0.78 0.80 0.80 45.38 41.3 -24.1 11.80 26.26
60 194 0.80 0.83 0.83 38.98 34.3 -23.3 11.37 40.47
80 206 0.81 0.84 0.84 36.95 29.9 -20.5 11.24 45.21
100 220 0.83 0.86 0.86 33.03 28.0 -17.8 10.98 54.68
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3.4.3. Physical properties for some cuts 3.5. Density, API, Aniline point, Pour point,
from gas oil commercial fraction Kw and CI data with respect to volume
distillation percent distilled
The atmospheric gas oil with boiling range Density, API, Aniline point and Pour point
(232.2-343.0)oC is lighter than the tested results, see Tables (7, 8 and 9) illustrate a
commercial gas oil due to the later consist of logical differences between the petroleum
vacuum gas oil (VGO) which is heavy fraction products, see Fig.(8, 9, 10 and 11), but there is
with end boiling point 426oC Table (1) but substantial convergence between the observed
Fig.(7) shows the distillation range for properties of kerosene and gas oil in all
commercial product (140-265)oC which means physical properties tested and this is what was
that it consists of light cut (140-232)oC referred to analyze the results for Fig.(7).
belongs to kerosene fraction.
Fig.(7): Gas Oil commercial fraction Fig.(8): Gasoline, Kerosene and Gas Oil
distillation curve with straight run limit densities with respect to volume percent
selection. distilled.
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Wedad H. Al-Dahhan
4. Conclusion
The characterization of tested crude oil
illustrates that the crude oil consider as light
and contain naphthenic more than aromatic
hydrocarbons. This effect clearly on straight
run crude oil fractions quality and quantity.
Distillation of commercial gasoline shows
Fig.(11): Gasoline, Kerosene and Gas Oil that it is heavier than straight run ones, while
pour points with respect to volume percent there were matching in the characteristics for
distilled. kerosene. Commercial gas oil was lighter than
straight run due to the presence of kerosene.
Commercial gas oil distillation temperature Density, API, Aniline point and Pour point
in the range of (140-228)oC Table (6) refers to results illustrate logical differences between
distillation cut with lower temperature range the petroleum products, while (Kw) and (CI)
than straight run gas oil (232-426)oC Table (1). values shows that there were differences
Distillation temperature drop from initial between the kerosene and gas oil curves due to
boiling point at 140oC to 65% distilled product decrease in (TB) value.
at 228oC see Table (6) caused to decrease (TB)
value and this led to decrease (Kw) and
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Wedad H. Al-Dahhan
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