ZS VARIO 3.5 | 5.

0
Two Post Inground Lift

Original Operating Instructions

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ZS VARIO 3.5 F ZS VARIO 5.0 FT

ZS VARIO 3.5 FT ZS VARIO 5.0 S
ZS VARIO 3.5 MF
ZS VARIO 3.5 MSP
ZS VARIO 3.5 S
ZS VARIO 3.5 SP
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Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie
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Contents
1 Safety ...................................................................................................................... 5
1.1 Introduction ......................................................................................................................................... 5
1.2 Symbols .............................................................................................................................................. 5
1.3 Intended Use ....................................................................................................................................... 5
1.4 Inappropriate Use ................................................................................................................................ 5
1.5 Requirements on Operating and Service Personnel ............................................................................. 5
1.6 Safety Instructions for Commissioning ................................................................................................. 6
1.7 Safety Instructions for Operation ......................................................................................................... 6
1.8 Safety Instructions for Servicing........................................................................................................... 8
1.9 Safety Features ................................................................................................................................... 8
1.10 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 9
1.11 What to Do in the Event of Defects or Malfunctions ............................................................................. 9
1.12 What to Do in the Event of an Accident ............................................................................................... 9
2 Description ............................................................................................................. 10
2.1 General Information ........................................................................................................................... 10
2.2 Specifications .................................................................................................................................... 11
2.3 Sample Nameplate ............................................................................................................................ 12
3 Transport and Storage ........................................................................................... 12
4 Installation and Initial Operation .............................................................................. 12
5 Operation ............................................................................................................... 13
5.1 Main Switch....................................................................................................................................... 13
5.2 Controls and Indicators ..................................................................................................................... 13
5.2.1 Control Unit for Version ZS VARIO 3.5............................................................................................... 13
5.2.2 Control Unit for Version ZS VARIO 5.0............................................................................................... 15
5.3 Remote Control (Option) ZS VARIO 3.5 ............................................................................................. 16
5.4 Arm Restraint .................................................................................................................................... 16
5.5 Swapping the Flat Head Supports ..................................................................................................... 17
5.6 Automatic Roll-off Protection ............................................................................................................. 19
5.7 Using Support Blocks........................................................................................................................ 19
5.7.1 Stacking Two Blocks on Top of Each Other ...................................................................................... 22
5.8 Preparations ...................................................................................................................................... 23
5.9 Raising .............................................................................................................................................. 24
5.10 Lowering ........................................................................................................................................... 24
5.11 Wheel-Free Jack ............................................................................................................................... 24
5.12 Bleeding the Cylinders ....................................................................................................................... 25
5.13 Manual Lowering ............................................................................................................................... 26
5.13.1 Electrical (with Cable Set: 61 NOAB KA01) ........................................................................................ 26
5.13.2 Mechanical ........................................................................................................................................ 29
6 Maintenance .......................................................................................................... 30

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6.1 Annual Inspection .............................................................................................................................. 30

6.2 Maintenance Schedule ...................................................................................................................... 31
6.3 Care Instructions ............................................................................................................................... 31
6.4 Checking the Fluid Level.................................................................................................................... 32
6.5 Greasing Points ................................................................................................................................. 33
6.6 Spare Parts ....................................................................................................................................... 33
6.7 Troubleshooting ................................................................................................................................ 34
7 Service Lifetime ...................................................................................................... 36
8 Dismantling ............................................................................................................ 36
9 Disposal ................................................................................................................. 36
10 Contents of the Declaration of Conformity .............................................................. 36
11 Company Information ............................................................................................. 37
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1 Safety
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1.1 Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2 Symbols
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Important safety instructions. Failure to comply with instructions could result in

personal injury or property damage.

Important information.

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1.3 Intended Use

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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
• The lift shall not be modified without the express written consent of the
manufacturer. In case of non-compliance the declaration of conformity
becomes void.
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1.4 Inappropriate Use

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Any use other than described is inappropriate, for example:

• Climbing on the lift supports
• Transporting persons on the lift supports
• Usage as mobile work platform or for other lifting operations
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1.5 Requirements on Operating and Service Personnel

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All persons employed in the operation, maintenance, installation, removal and

disposal of the device must
• be mentally and physically suited for these activities,
• be at least 18 years old,
• be trained and instructed in writing,

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• have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
• be on record as having been instructed in safety guidelines,
• have practical experience in working with vehicle lifts and the hazards inherent
in such equipment.
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1.6 Safety Instructions for Commissioning

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• The lift shall be installed and commissioned by authorised service personnel

only.
• Use personal protective equipment.
• All safety features must be checked for proper function at commissioning.
• The control desk (if present) shall not be installed in the danger zone of the lift.
• The standard lift version shall not be installed and commissioned in hazardous
locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
range of 5…40 °C (41…104 °F).
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1.7 Safety Instructions for Operation

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• Observe the detailed operating instructions.

• Observe all accident prevention regulations.
• Use personal protective equipment.
• The standard lift version shall not be operated in hazardous locations, outdoors,
in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C
(41…104 °F).
• To ensure safe operation, check the functionality of all safety devices before
using the lift.
• The control desk (if present) must be positioned in such a way that there is an
unobstructed view to the complete working area and the emergency stop can
be accessed at all times.
• All structural parts of the equipment must be visually checked at regular
intervals.
• Supply of suitable illuminating devices is the owner's/operator's responsibility.
• Do not allow anyone to stay in the danger zone when driving on or off the lift.
• Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,
make sure that one axle is in front of the lifting cylinder, the other behind it.
• Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,
make sure the jack is in bottom position.
• If the operator is unable to see all parts of the danger zone, a trained second
person must monitor such areas.
• Center the vehicle on the lift when it is in fully lowered position.

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• After positioning the vehicle on the lift secure it against roll-off.

• Lifts with runways: make sure the vehicle tyres do not contact the roll-off
protection when raising or lowering the lift.
• Lifts with runways: modifications (such as usage of extensions) are permissible
only under the condition that the functionality of the roll-off protection is
maintained (protective position of ≥ 0.1 m above the runways).
• The load rating on the identification plate must not be exceeded.
• Keep the path of movement free of obstructions.
• Only use the vehicle manufacturer's recommended lift points.
• Only use lifting supports approved by the vehicle manufacturer.
• The vehicle must be lifted as a whole. usage of external hoisting and support
devices in combination with the lift must be approved by the manufacturer.
• Do not use the lift for transporting persons.
• Lifts with support arms or wheel-free jack: when raising the lift, all support
points at the vehicle body must be engaged at the same time.
• Lifts with support arms or swing arm jack: use one additional extender or one
support block only for each support point.
• Lifts with support arms or swing arm jack: check arm restraints for secure
engagement as soon as support arms contact vehicle lift points.
• Lifts with wheel-free jack: secure engagement of the vehicle must be ensured
by using appropriate means (e.g. lashing straps).
• After raising the vehicle briefly, stop and check the lift supports for secure
contact.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Make sure the parking brake is applied during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Lifts with support arms or wheel-free jack: after setting down the vehicle, check
the lift supports for secure contact before raising the vehicle again.
• Axle lift (if present): observe the installation instructions. Use both hands when
moving the axle lift. The axle lift must be in park position during raising and
lowering cycles.
• Axle lift (if present): the vehicle must be additionally secured against rolling off
while one axle is in a raised position.
• Do not allow anyone to climb up the lift or the raised vehicle.
• Before leaving the lift, fully lower the vehicle or secure it against accidental
lowering.
• Keep lift and vehicle free of tools and parts.
• Keep the lift and lift area clean. Risk of slippage on oily floors!

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• The main switch serves as emergency stop switch. In case of emergency turn it
to "0".
• Protect the lift against unauthorized usage by padlocking the main switch.
• Protect all parts of the electrical equipment from humidity.
• Use caution with operating vehicle engines. Danger of poisoning!
• When removing heavy vehicle components, the centre of gravity can change. In
such circumstances appropriate action must be taken as required.
• Residual risk: Tripping over runways of surface mounted lifts, tripping over
tools.
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1.8 Safety Instructions for Servicing

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• Use personal protective equipment.

• Service work must be done by authorized service technicians.
• Turn off and padlock the main switch before doing any repair, maintenance or
setup work.
• The system must be unpressurized during maintenance work.
• Work on pulse generators or proximity switches must be done by authorized
service technicians.
• Work on the electrical equipment must be done by service technicians or
qualified electricians.
• Ensure that ecologically harmful substances are disposed of in accordance with
the appropriate regulations.
• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
• The lift's safety devices must be set by authorized service technicians.
• Do not replace or override the safety devices.
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1.9 Safety Features

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Main switch
The main switch is used to turn the lift on and off or as an emergency stop switch.
In switch position "0" the system is disconnected at all poles from the power plant
network. It is possible to prevent unauthorised use of the lift by locking the main
switch with a padlock.
Dead man control
Control keys only function when the key is held down.
Synchronising shaft
The synchronising shaft ensures equal lifting height and lifting speed for both
cylinders.

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Pressure relief valve

A pressure-limiting valve limits the working pressure of the hydraulic system.
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1.10 Safety Instructions for Handling Hydraulic Fluid

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• Neutralize hydraulic fluid spills with binder.

• Remove contaminated clothing immediately.
• Inhalation: If symptoms persist, seek medical treatment.
• Skin contact: Wash skin immediately with soap and water. If skin irritation
persists, seek immediate medical advice.
• Eye contact: Rinse thoroughly with water and seek medical advice.
• Ingestion: Do not induce vomiting. Seek immediate medical attention.
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1.11 What to Do in the Event of Defects or Malfunctions

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• In case of defects or malfunctions such as uncontrolled lift movement or

deformation of the superstructure, support or lower the lift immediately.
• Turn off the main switch and secure it against unauthorized usage. Contact
service.
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1.12 What to Do in the Event of an Accident

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• The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
• Remain calm and answer any questions that may arise.

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2 Description
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2.1 General Information

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The lifts in this series feature a runway superstructure, the secondary jack has
swing arm or flat head supports.
The lifts are supported by hydraulic cylinders, each with a gearbox and
synchronising shaft. They are operated using keys with electric dead man control.
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H
C

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(Example)
A Secondary cylinder E Runway (primary lift)
B Primary cylinder F Gear rack
C Installation box G Synchronising shaft
D Support (secondary lift) H Hydraulic power unit

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2.2 Specifications
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Primary Lift ZS VARIO 3.5 ZS VARIO 5.0

Load capacity (main cylinder) 3500 kg 5000 kg
Columns centre clearance 1350 mm 1350 / 1550 mm
Lifting height (cylinder) max. 1785 mm 1800 mm
Installation depth 2390 mm 2375 mm
Cylinder diameter 125 / 90 mm 180 / 125 mm
Raising time 35 s 45 s
Lowering time (load-dependent) 38 s 48 s
Motor power 3 kW 2 x 3 kW
Supply voltage 3∼ 400 V
Frequency 50 Hz
Fuse (time-delay) on-site 16 A 16 / 25 A
Hydraulic fluid qty (entire lift) 160 l 225 l
Ambient temperature +5…+40 °C
Noise emission < 70 dB(A)
Secondary Lift (Wheel-Free Jack)
Load capacity with flat head supports 3500 kg 5000 kg
Load capacity with swing arms 3200 / 3500 kg ---
Full travel 600 mm (optional 1860 mm)
Raising time 30 s

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2.3 Sample Nameplate

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SCISSORS LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
Protection class: ***
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3 Transport and Storage

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Check package to ensure it is complete, in accordance with the order

confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
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4 Installation and Initial Operation

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Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
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5 Operation
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5.1 Main Switch

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The main switch is used as emergency switch. In case of emergency turn it to

position 0.

• Main switch in position 0: Power supply is interrupted

• Main switch in position 1: Lift is ready for operation
• When in position 0, the main switch can be protected against
tampering by means of a padlock.

Pos: 51 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/B/ Überschrif t 1.1: Bed ien- und A nzeige elemente @ 23\mod_ 1296220301443_ 75.docx @ 968107 @ 2 @ 1

5.2 Controls and Indicators

Pos: 52 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/B/ Überschrif t 1.1.1: Bed ieneinhe it für V aria nte ZS VA RIO 3.5 @ 33\m od_1374738007325_ 75.docx @ 1813309 @ 3 @ 1

5.2.1 Control Unit for Version ZS VARIO 3.5

Pos: 53 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Bedie ne inheit groß HBZ ( Bild) @ 23\m od_1297159153579_ 0.docx @ 972013 @ @ 1

I J

K
H

G
C

F B

E A

Pos: 54 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: Bedie ne inheit groß S tempe l-HBZ ( Tex t)_12pt @ 33\mod_ 1370949115830_ 75.docx @ 1789068 @ @ 1

Function Short Form

A Raise lift LIFT UP
B Lower lift LIFT DOWN
C Raise wheel-free jack WFJ UP
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Function Short Form

D Lower wheel-free jack WFJ DOWN
Floor compensation On/Off
On (LED on): Floor compensation is always lowered
E FLOOR
Off (LED off): Floor compensation is lowered when below CE
Stop, raised when above
F Multifunctional key 2 F2
G Multifunctional key 1 (not assigned) F1
H LED red (Malfunction or Error code); see LED Code below
I LED yellow (Warning or Error code); see LED Code below
J LED green (Ready for operation); see LED Code below
Illumination On/Off
K On (LED on): Illumination is on when above CE Stop and is off when below
Off (LED off): Illumination is always off

Pos: 55 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: Bedie ne inheit groß S tempe l-HBZ LED-C ode_ 12p t @ 44\m od_1464010093346_75.d ocx @ 2493858 @ @ 1

LED Code
Status / Notice / Error
RED YELLOW GREEN
--- --- Lighting Ready for operation
Lighting Flashing 2x --- Inputs (Key contact) internal
Lighting Flashing 3x --- Inputs (Key contact) external
--- Lighting Lighting Axle lift not in position
Axle lift not in position, below
Lighting Flashing 4x ---
CE Stop
--- Flashing 5x Lighting Ceiling light barrier
--- Flashing 6x Lighting Liquid level indicator
Emergency stop switch
--- Flashing 7x ---
(Remote control)
Lighting Flashing 8x --- Motor temperature
Switch monitoring "Lift fully
Lighting Flashing 9x ---
raised"
Lighting Flashing 10x --- Switch monitoring "CE Stop"
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Pos: 57 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/B/ Überschrif t 1.1.1: Bed ieneinhe it für V aria nte ZS VA RIO 5.0 @ 33\m od_1374738944306_ 75.docx @ 1813353 @ 3 @ 1

5.2.2 Control Unit for Version ZS VARIO 5.0

Pos: 58 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 Schaltschra nk ZS Vario 5.0 ( Bild) @ 33\mod_ 1374662960138_0.docx @ 1812759 @ @ 1

E
G

A B

Pos: 59 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 Schaltschra nk ZS Vario 5.0 ( Text) @ 33\mod_ 1374663903329_75.d ocx @ 1812803 @ @ 1

Function
A "Raise runway" button
B "Lower runway" button
C "Raise wheel-free jack" button
D "Lower wheel-free jack" button
E Operation of compensating floor
F CE Stop (available only for flush-floor runways or as an option)
G Main switch "ON/OFF"

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Pos: 61 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/F/ Überschrif t 1.1: Fernbed ie nung ( Option) ZS VA RIO 5.0 @ 33\m od_1374739126234_ 75.docx @ 1813397 @ 2 @ 1

5.3 Remote Control (Option) ZS VARIO 3.5

Pos: 62 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Fernbedie nung (Text) HBZ _ 12p t @ 26\m od_1326033712720_ 75.docx @ 1147495 @ @ 1

Controls and Indicators

Same assignment as with stationary control unit (large version).
Emergency Stop
Emergency stop is enabled by pushing the red mushroom button.
Pos: 63 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Fernbedie nung (Bild) HBZ @ 24\m od_1303986843463_ 0.docx @ 999868 @ @ 1

Pos: 64 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/T/ Überschrift 1.1: Tra garmarretierung @ 9\mod_ 1210161364709_75.d ocx @ 212107 @ 2 @ 1

5.4 Arm Restraint

Pos: 65 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Tra garmarretierung HBZ ( Tex t)_12pt @ 35\mod_ 1389364809798_ 75.docx @ 1873111 @ @ 1

If the lift is in bottom position, the arm restraint is released and the swing arms are
free to swing.
If the lift is in a raised position, the locking mechanism is engaged and the swing
arms cannot be moved.
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Pos: 67 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/F/ Überschrif t 1.1: Flac hträ gerausz üge taus che n @ 42\m od_1428480402754_ 75.docx @ 2226310 @ 2 @ 1

5.5 Swapping the Flat Head Supports

Pos: 68 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Tex t 1) @ 42\m od_1428480468541_ 75.docx @ 2226356 @ @ 1

The flat head supports can be swapped as required between the right- and left-
hand support sides.
Pos: 69 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Bilder 1) @ 42\m od_1423468601152_ 0.docx @ 2198835 @ @ 1

1 2

4 5

Pos: 70 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Tex t 2) @ 42\m od_1423469061698_ 75.docx @ 2198881 @ @ 1

1 Slightly raise the lift.

2 Tilt the support plate upwards…
3 …detach it from the retaining pin...
4 …and remove it completely.
5 Replace with new support plate.
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Do not open any screws when changing the flat head supports!

Pos: 71 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Bilder 2) @ 42\m od_1423575587510_ 0.docx @ 2199394 @ @ 1

A B C

Pos: 72 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Le ge nde) @ 42\m od_1423576511883_ 75.d ocx @ 2199440 @ @ 1

A Rubber pad C Flat head beam

B Flat head support D Retaining pin

Pos: 73 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Tex t 3) @ 42\m od_1428484461608_ 75.docx @ 2227260 @ @ 1

• Do not exceed the maximum extension range of the flat head support.
• Before positioning the vehicle on the lift, make sure the flat head support is
locked and the retaining pin (D) has snapped into place.

Flat head support not locked Maximum extension range exceeded

Pos: 74 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Bilder 3) @ 42\m od_1428484951512_ 0.docx @ 2227306 @ @ 1

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Pos: 76 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/A/Übersc hrif t 1.1: A utoma tis che Abrolls icherung @ 42\mod_1428485904584_ 75.docx @ 2227352 @ 2 @ 1

5.6 Automatic Roll-off Protection

Pos: 77 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Autom atische Abrolls ic herung (Text) @ 42\mod_ 1428487018822_ 75.docx @ 2227444 @ @ 1

After positioning the vehicle on the lift secure it against roll-off. Make sure the
vehicle tyres do not contact the roll-off protection when raising or lowering the lift
(see Fig.).
• After a tyre has collided with the automatic roll-off protection, immediately
check it for proper function.
• If the functionality of the roll-off protection cannot be ensured or if it is impaired
by the contacting vehicle tyre, the lift must not be lowered into bottom position.

Pos: 78 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Autom atische Abrolls ic herung (Bilder) @ 42\mod_ 1428485995494_ 0.d ocx @ 2227398 @ @ 1

Pos: 79 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/A/Übersc hrif t 1.1: A uf nahm eklötz e verwe nden @ 44\mod_ 1459263520420_ 75.docx @ 2427031 @ 2 @ 1

5.7 Using Support Blocks

Pos: 80.1 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - V orge he nswe ise ( Tex t) @ 44\m od_1461682559816_ 75.docx @ 2437527 @ @ 1

1 The support blocks are approved for usage on lifts with a rated load capacity of
3,500 kgs.
2 Always use four original MAHA support blocks of identical size and shape.
3 Do not use support blocks with cracks, broken-off pieces or other damage.
4 Check that all support blocks and rubber pads are free of oil, grease, dirt or
debris.
5 Place the support blocks under the vehicle manufacturer‘s recommended lift
points.
6 Note correct positioning of the support blocks.
7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift
supports for secure contact with the vehicle body.
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Pos: 80.3 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Z uläss iger Bereich ( Tex t) @ 44\m od_1459257598516_ 75.docx @ 2426593 @ 3 @ 1

The support block must be placed fully on the surface without extending byond
the edges.
A Extension B Support surface; available are:
– Granulate coating
C Support block
– Granulate foil
– Rubber plate
Pos: 80.4 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Z uläss iger Bereich ( Bilder) @ 44\m od_1459255428157_ 0.docx @ 2425779 @ @ 1

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Pos: 80.6 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Dia gonal (Text) @ 44\mod_ 1459259263636_75.d ocx @ 2426639 @ 3 @ 1

Diagonal positioning is permissible only with granulate coated surfaces (a). If

knobbly pads are used, these must mesh with the support blocks (b).
Pos: 80.7 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Dia gonal (Bild er) @ 44\mod_ 1459256609357_ 0.d ocx @ 2425825 @ @ 1

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Pos: 80.9 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Stape ln (Text) @ 44\mod_ 1459262938946_75.docx @ 2426985 @ 3 @ 1

5.7.1 Stacking Two Blocks on Top of Each Other

Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ
970045) may be stacked on top of each other, but not more than two blocks per
lifting point.
Pos: 80.10 /Te chnis che Dok umenta tion/Hebe tec hnik/ 00 H BZ A lle/Inha lte/Inhalt: Auf nahm eklötze HBZ - S tape ln ( Bilder) @ 44\m od_1459252038981_ 0.docx @ 2424947 @ @ 1

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Pos: 82 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/V/Übersc hrift 1.1: Vorbere itungen @ 8\m od_1204639543920_ 75.docx @ 155816 @ 2 @ 1

5.8 Preparations
Pos: 83 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: Vorbere itungen Stempel-H BZ_12pt @ 26\mod_ 1326277483127_75.d ocx @ 1151531 @ @ 1

Swing Arm Superstructure

1 Fully lower the lift. Swing arms sideways to clear the approach path.
2 Slowly center the vehicle between the cylinders.
3 Apply the parking brake to prevent the vehicle from rolling off.
4 Position all four adapters under vehicle manufacturer's recommended lift
points.
5 The support discs are height-adjustable. Make sure they evenly engage the
vehicle frame.
6 Leave the vehicle and the danger zone around the lift.
Flat Head Superstructure
1 Fully lower the lift. Slowly drive the vehicle over the supports so that these are in
center between the axles.
2 Apply the parking brake and use chocks to prevent the vehicle from rolling off.
3 Lift the extensions at their front edges and position them under the vehicle
manufacturer's recommended lift points.
IMPORTANT: Make sure the extensions snap into place!
4 Position spacer blocks under the lift points.
5 Leave the vehicle and the danger zone around the lift.
Runway Superstructure
1 Fully lower the lift. Slowly center the vehicle on the runways.
2 Apply the parking brake and use chocks to prevent the vehicle from rolling off.
3 Leave the vehicle and the danger zone around the lift.
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Pos: 85 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/H/Überschr ift 1.1: Hebe n @ 6\m od_1180960375312_ 75.docx @ 95073 @ 2 @ 1

5.9 Raising
Pos: 86 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Hebe n A lle HBZ_ 12p t @ 27\m od_1327996945113_ 75.docx @ 1523675 @ @ 1

1 To raise the lift, push and hold the RAISE LIFT button, until the desired lifting
height is reached.
 The lift movement stops when the button is released or the upper end stop is
reached.
Pos: 87 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/S/Übersc hrif t 1.1: S enk en @ 6\mod_ 1180960432671_75.d ocx @ 95086 @ 2 @ 1

5.10 Lowering
Pos: 88 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 Senken @ 33\mod_ 1374739676024_75.d ocx @ 1813441 @ @ 1

1 To lower the lift, push and hold the <LIFT DOWN> button until the desired
height is reached.
 The lift movement stops when the button is released, the CE safety stop is
reached or the lower end stop is reached.
2 ZS VARIO 3.5:
To lower the lift to bottom position after reaching the CE safety stop, release
the <LIFT DOWN> button and push it again.
ZS VARIO 5.0:
To lower the lift to bottom position after reaching the CE safety stop, release
the <LIFT DOWN> button and push the <CE Stop> button.
Pos: 89 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/R/ Überschrif t 1.1: Radfre iheber @ 29\mod_ 1346339092581_75.d ocx @ 1648811 @ 2 @ 1

5.11 Wheel-Free Jack

Pos: 90 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 Radfre iheb er Heben/S enk en @ 33\mod_1374740017723_ 75.docx @ 1813485 @ @ 1

 Vehicle must be centered over the wheel-free jack.

1 Lift the extensions using the handles and position them under the vehicle lift
points.
2 If required, use additional spacer blocks under the vehicle.
3 Raise the vehicle briefly using button <WFJ UP> and check for secure contact
of the extensions at the vehicle manufacturers' recommended lift points.
4 Then raise the vehicle to the desired height.
5 Use button <WFJ DOWN> to lower the wheel-free jack.
Equalising the Wheel-Free Jack (only for ZS VARIO 3.5)
• To operate the slave cylinder, first push button <F2>, then button <WFJ UP>.
• To operate the master cylinder, first push button <F2>, then button
<WFJ DOWN>.
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Pos: 92 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/E/Übersc hrift 1.1: Entlüften d er Hubzylinder @ 15\m od_1245836113669_ 75.d ocx @ 394834 @ 2 @ 1

5.12 Bleeding the Cylinders

Pos: 93 / Tec hnische Dokume ntation/Papierkorb/Hebete chnik/Inha lt: Warnung - E ntlüf te n unter Las t verbote n @ 28\mod_ 1332834539496_75.d ocx @ 1571127 @ @ 1

Do not bleed the hydraulic system when under load!

Pos: 94 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 H ubzylinder e ntlüf ten VARI O/MAESTRO ( Tex t) @ 30\m od_1358509450371_ 75.docx @ 1703073 @ @ 1

The locking screw for bleeding the cylinder is located on the inside of the cylinder
guide and can be accessed through a hole in the head plate.
1 Fully extend the cylinders.
2 Remove the plugs. Slowly loosen the locking screws on both cylinders by a
maximum of one turn using an Allen key A/F 6.
3 Lower the lift so far until fluid escapes without any air and it is still possible to
tighten the screws.
4 Tighten the screws to 50 Nm torque.
5 Lower the lift completely and check the fluid level in the hydraulic unit; top up as
needed. Check locking screws for leaks after bleeding. Reinstall the plugs.
Pos: 95 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0701 ZS VARIO 3.5 / 5.0/ BA/Inhalt: 3207 H ubzylinder e ntlüf ten / Ma nue lles Abse nke n ZS VARIO (Bilder) @ 30\mod_ 1353583271959_ 0.d ocx @ 1683283 @ @ 1

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Pos: 97 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/M/Übersc hrift 1.1: Ma nue lles Abse nke n @ 6\mod_ 1178113285703_75.d ocx @ 90869 @ 2 @ 1

5.13 Manual Lowering

Pos: 98 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/ Warnung!/Inha lt: Warnung - M anuelles Absenken nur durch geschultes Persona l_12pt @ 26\mod_ 1325584117708_75.d ocx @ 1145405 @ @ 1

Authorized personnel only! Do not restart the lift before the error has been
remedied.
Pos: 99 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/E/Überschr ift 1.1.1: Elektris ch (m it Kab elsa tz 61 NOA B KA 01) @ 30\m od_1360837093719_ 75.docx @ 1711511 @ 3 @ 1

5.13.1 Electrical (with Cable Set: 61 NOAB KA01)

Pos: 100 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0701 ZS VA RIO 3.5 / 5.0/BA/Inha lt: 3207 Nur f ür ZS VA RIO 3.5 @ 33\m od_1374740141891_ 75.docx @ 1813529 @ @ 1

Only for ZS VARIO 3.5.

Pos: 101 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0001 S tempe l-Hebebühne n Alle/Inhalt/Inhalt: M anuelles Absenken mit 61 NOAB KA 01 ( Bilder) @ 30\mod_ 1360572583765_0.docx @ 1710753 @ @ 1

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0 VDC

24 VDC

0 VDC

24 VDC
3 4

5 24 VDC 6 24 VDC 0 VDC

24 VDC

0 VDC

7
A B

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A 8 B
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Pos: 103 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/M/ Überschrif t 1.1.1: M echanisc h @ 30\mod_ 1360837165869_75.d ocx @ 1711555 @ 3 @ 1

5.13.2 Mechanical
Pos: 104 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0301 ZS 94 / ZS4 / ZS5/ BA/Inhalt: 3203 M anuelles Absenken ZS / DV ( Tex t) @ 28\mod_ 1332846163631_75.d ocx @ 1572003 @ @ 1

For lifts with pneumatic floor compensation:

Before lowering, close the air supply stopcock and open the bleeder valve using a
screwdriver. The valve is accessible through a hole in the left lifting floor. After the
first lift, open the air supply stopcock and close the bleeder valve.
1 Remove the plugs. Slowly open the locking screws on both cylinders by a
maximum of one turn using an Allen key A/F 6.

The lift will begin to lower as soon as the screws on the two cylinders are
opened.

2 Remove the Allen key and leave the danger zone.

3 When the cylinder is in bottom position, tighten the screws (clockwise). Reinstall
the plugs.
Pos: 105 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0701 ZS VA RIO 3.5 / 5.0/BA/Inha lt: 3207 Hubzylinder entlüften / M anue lles Abse nke n ZS VA RIO ( Bilder) @ 30\m od_1353583271959_ 0.docx @ 1683283 @ @ 1

Pos: 106 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0701 ZS VA RIO 3.5 / 5.0/BA/Inha lt: 3207 Ma nue lles Abs enk en ( ältere Vers ion) ZS V ario (Text) @ 28\mod_ 1332931952160_75.d ocx @ 1572670 @ @ 1

In older versions, the central cover must be removed in order to access the
locking screws inside the installation box.
Pos: 107 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0701 ZS VA RIO 3.5 / 5.0/BA/Inha lt: 3207 Ma nue lles Abs enk en ( ältere Vers ion) ZS V ARIO (Bild) @ 28\mod_1332932424617_ 0.d ocx @ 1572714 @ @ 1

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6 Maintenance
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Danger! Electric shock hazard!

Before doing any maintenance work, turn off the main switch and protect it
against tampering.
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6.1 Annual Inspection

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• The maintenance interval prescribed by the manufacturer is 12 (twelve) months.

This maintenance interval refers to normal workshop usage. If the equipment is
used more frequently or under severe operating conditions (e.g. outdoors), the
interval must be reduced accordingly.
• Maintenance work shall be done only by authorized and trained service
technicians provided by the manufacturer, licensed dealers or service partners.
• In case of non-compliance the manufacturer's warranty becomes void.
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6.2 Maintenance Schedule

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Interval Maintenance items Procedure

Check fluid level, top up if necessary.
Check hydraulic system for leakage.
Hydraulic system
Check power unit for unusual noise
during operation. Check fastening
3 months
screws for tight fit.
Support discs Check threads for smooth running.
Check extensions for smooth running,
Flat head supports
grease as required.
Check fluid for contamination and
6 months Hydraulic fluid
ageing, replace if necessary.
12 months General inspection Check all components for damage.
6 years Pressure hoses Replace all pressure hoses.

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6.3 Care Instructions

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• Periodically clean the equipment and treat it with a care product.

• Repair damage to the paintwork immediately to prevent corrosion.
• Usage of caustic cleaning agents or high pressure and steam jet cleaners may
lead to equipment damage.
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• Acid-forming detergents may not be used, as this can damage the chromium
layer of the ram.
• No warranty for damage caused by rust. The ram must always be protected by
a thin film of oil.
• Remains of underbody protection and other debris can destroy seals. The
result of this is that detergents and salt water can penetrate unhindered and
cause damage to the lift.
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Regular care and maintenance is the key condition for functionality and long life
expectancy of the equipment!
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6.4 Checking the Fluid Level

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• Replace the hydraulic fluid periodically, depending on aging, soiling and water
absorption.
• When topping up, use fluid with the same specification only.
• If the lift is operated permanently at an ambient temperature of < 15 °C (59 °F),
use hydraulic fluid with a lower viscosity.
• The pressure hoses should be replaced as required, but after six years at the
latest.
Pos: 124 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0001 S tempe l-Hebebühne n Alle/Inhalt/Inhalt: Hydrauliköl nac hfüllen Stemp el_H BZ @ 26\mod_ 1326035058602_75.d ocx @ 1147815 @ @ 1

1 Fully lower the lift and any accessory equipment.

2 Remove the center cover.
3 Remove the filler screw at the hydraulic power unit.
4 When checking the fluid level using the dipstick, do not screw in the filler screw.
The fluid level should be between the top and bottom level marks.
5 Refill fluid with HLPD 22 / HLP 22 (biodegradable) specification. Capacity is
indicated on the reservoir.
6 Completely screw in the filler screw.
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6.5 Greasing Points

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• Lightly oil the entire length of the ram and gear rack every six months or as
required (e.g. in the event of noise).
• Inspect the support arm extensions every six months for smooth operation and
lubricate if necessary.
• Inspect the support plate threads every six months for smooth operation and
lubricate if necessary.
• Inspect the rubber pads every six months for wear and replace if necessary.
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6.6 Spare Parts

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To ensure safe and reliable operation, only use original spare parts supplied by the
equipment manufacturer.
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6.7 Troubleshooting
Pos: 133 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n ohne Numm erierung/ Überschrift: > ZS V ARIO 3.5 @ 33\mod_ 1374741089140_ 0.d ocx @ 1813745 @ @ 1

ZS VARIO 3.5
Pos: 134 /Te chnis che Dok umenta tion/Hebe te chnik/Arc hiv/32 Stempe l-Hebeb ühnen/ 1001 ZS S QUARE/BA/Inhalt: 3210 Fehlerbehebung ZS SQ UA RE I+II @ 26\mod_ 1326035685608_75.d ocx @ 1147879 @ @ 1

Error Diagnosis Remedy

Lighting between runways
Fuse F2 defective. Replace fuse F2 .
does not burn.
Check fluid level, top up
Lift cannot be fully raised. Low fluid level.
as required.
Lift shows jerky
Air in hydraulic system. Bleed cylinders.
movements.
Main switch off. Turn on main switch.
Emergency stop switch of Unlock emergency stop
remote control actuated. switch.
Mains fuse blown. Replace mains fuse.

Lift does not respond. Primary fuse F1 of power

Replace fuse F1.
supply -T1 blown.
Secondary fuses of power
Replace fuses.
supply -T1 blown.
Ceiling light barrier +D-B1 Cautiously clean light
(optional) dirty. barrier.

Pressure relief valve set

Contact service.
too low.

Remove leakage, contact

Motor runs, but pressure Hydraulic system leaking.
service.
build-up insufficient to
raise lift. Check fluid level, top up
Low fluid level.
as required.
Reduce load, observe
Vehicle too heavy.
rated load capacity.
Axle jack is not in rest Move axle jack to rest
Lift with pneumatic floor position. position.
cover and axle jack Position switch for axle
cannot be fully lowered. jack defective or Contact service.
maladjusted.

BA320701-en
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Pos: 135 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n ohne Numm erierung/ Überschrift: > ZS V ARIO 5.0 @ 33\mod_ 1374741037809_ 0.d ocx @ 1813701 @ @ 1

ZS VARIO 5.0
Pos: 136 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0701 ZS VA RIO 3.5 / 5.0/BA/Inha lt: 3207 Fehlerbehebung ZS VARIO 5.0 @ 33\mod_ 1374740255077_75.d ocx @ 1813573 @ @ 1

Error Diagnosis Remedy

Lift cannot be fully
Low fluid level. Top up fluid as required.
raised.
Lift shows jerky
Air in hydraulic system. Bleed cylinders.
movements.
Main switch off. Turn on main switch.
Emergency stop switch of Unlock emergency stop
Lift does not respond.
remote control actuated. switch.
Mains fuse blown. Replace mains fuse.
Pressure relief valve set too
Contact service.
low.
Remove leakage, contact
Motor runs, but Hydraulic system leaking.
service.
pressure build-up
insufficient to raise lift. Check fluid level, top up
Low fluid level.
as required.
Reduce load, observe
Vehicle too heavy.
rated load capacity.
Lift with pneumatic floor
Axle jack is not in rest Move axle jack to rest
cover and axle jack
position. position.
cannot be fully lowered.

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7 Service Lifetime
Pos: 139 /Te chnis che Dok umenta tion/Hebe te chnik/ 00 H BZ A lle/Inhalte/Inhalt: Lebe nsdauer HBZ_ 12pt @ 26\mod_ 1325656335645_75.d ocx @ 1146173 @ @ 1

In its standard version, this product is designed for 22,000 load cycles based on
EN 1493. The maximum period of normal use in relation to the possible product
life expectancy shall be evaluated and scheduled by a qualified person during the
annual safety inspection.
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8 Dismantling
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Decommissioning and dismantling of the equipment may be done only by

specially authorized and trained personnel provided by the manufacturer, licensed
dealers or service partners.
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9 Disposal
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Pay attention to the product and safety data sheets of the lubricant used. Avoid
damage to the environment. Should a disposal of the device be necessary it must
be done in adherence with locally applicable legal regulations regarding
environmental protection. Remove all materials properly sorted out and bring them
to a suitable waste disposal service. Collect operating materials such as grease,
oils, coolant, solvent-based cleaning fluids etc. in suitable containers and dispose
of in an environmentally protective manner.
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Alternatively, you may take the equipment to a specialised waste management

plant to ensure that all components and operating liquids are properly disposed
of.
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10 Contents of the Declaration of Conformity

Pos: 146 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Inha lt der K onf ormitäts erklärung a llg_ 12pt @ 26\mod_ 1324468436145_75.d ocx @ 1141120 @ @ 1

MAHA Maschinenbau Haldenwang GmbH & Co. KG

herewith declares as a manufacturer its sole responsibility to ensure that the
product named hereafter meets the safety and health regulations both in design
and construction required by the EC directives stated below.
This declaration becomes void if any change is made to the product that was not
discussed and approved by named company beforehand.
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Model: ZS VARIO 3.5/5.0; M35 / M50

Designation: Two Post Inground Lift; Rated Load Capacity 3500/5000 kg
Directives: 2006/42/EC; 2014/30/EU
Standards: EN 1493; EN 60204-1
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11 Company Information
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of
its contents to others without explicit authorization is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved in the event of the grant of a patent, utility model or
design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.

Document
Document №: BA083105-en
Approval Date: 2016-07-25

Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: [email protected]
Web: http://www.slift.de

Service
MAHA Service Center
AutomoTec GmbH
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: [email protected]
Web: http://www.maha.de/service-center.htm

BA083105-en