Hi Force Product Catalog 2020

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PRODUCT

CATALOG

NORTHWEST STATES DISTRIBUTOR


SEATTLE 208-391-3895
HI-FORCE MISSION STATEMENT

To support our valued customers through the design, manufacture and supply of first class
products and services of exceptional quality, to assist them to gain competitive advantage in
their markets.

To sustain our vision and mission by constantly seeking improvement via continuous education
and learning, and the application of the best available technology and business practices.

To provide a pleasant, nurturing and growth orientated environment, which encourages our
employees to be highly productive and to grow both personally and professionally.

To develop diversified markets, that provide stability, and adequate financial returns and allow
us to achieve our vision and provide opportunities for existing and future employees.

www.hi-force.com

1
EINHORN ENGINEERING, PLLC

Through the application of classical mechanical engineering and machine design skills, we
work to provide solutions for projects involving load handling, launch recovery systems, towed
and deployable equipment. In support of these products, and as stand-alone projects, we
also specialize in the design of fluid power systems for mobile, offshore, and custom
applications.

Our philosophy is that engineering solutions to these unique problems require the engineer to
see their design through from concept to application. This hands-on approach delivers a
product that performs as required in the often unpredictable marine environment. Thus, our
engineers are involved at each step of the entire design cycle. Starting at concept
development and project planning, we follow each project through fabrication oversight and
quality control, to test and evaluation.

In addition to engineering solutions we also provide test planning and field support. We have
planned and executed a variety of test operations in many parts of the world, working with
organizations in the commercial, scientific, and government sectors.

einhornengineering.com

2
TABLE OF CONTENTS
CYLINDER & SETS Low height, multi-purpose, hollow piston, double acting and high 5
tonnage cylinders, sets and saddles

Manual, electric, air, gasoline engine driven, split flow electric pumps,
PUMPS 27
synchronous lifting systems and accessories

SYSTEM COMPONENTS Hoses, oil, pressure gauges, manifolds, couplers, fittings and control valves 53

JACKS 65
Multi-purpose, compact and machine lift low height jacks

TOUGHLIFT 71
ToughLift jacking systems and accessories

Manual, pneumatic and hydraulic torque wrenches, multipliers, pumps


TORQUE TOOLS and accessories 77

Hydraulic tensioners and tensioner nuts, manual and air driven pumps
BOLT TENSIONERS and accessories 99

Hydraulic and self-contained nut splitters, hydraulic and mechanical


NUT SPLITTERS & SPREADERS flange spreaders and kits 117

HYDROTEST PUMPS Manually operated and air driven hydrotest pumps and accessories 127

Self-contained and heavy duty hydraulic pullers, pin and bush


PULLER KITS replacement tool kits 137

Hydraulic crimping tools, cable cutters, chain cutters and wire rope
CRIMPERS & CUTTERS cutters 147

Multi-purpose and heavy duty skates and skate kits


SKATES 159

Heavy duty workshop presses with wide choice of hydraulic systems and
PRESSES load capacities 167

SPECIALITY TOOLS Hole punchers, pipe benders and tool storage boxes 171

CONTACTS Hi-Force Contacts Worldwide 180


HI-FORCE HYDRAULIC CYLINDERS

The extensive range of Hi-Force hydraulic cylinders


includes a wide choice of options related to capacity,
stroke length, single or double acting operation, steel or
aluminum construction, hollow piston center hole and
mechanical failsafe lock ring designs. All models are
10000 psi maximum working pressure and capacities
range from 5 tons to 1115 tons, with special design
cylinders also available on request. There is a Hi-Force
hydraulic cylinder to suit every application and the
high quality design and construction of all models,
using the best available materials, ensures that Hi-Force
hydraulic cylinders can cope with the most demanding
applications in the harshest working conditions. Suitable
manual and powered pumps for use with Hi-Force
cylinders can be found on pages 26 to 52.

4
HYDRAULIC CYLINDERS

SELECTION TABLE 6

HVL RANGE 7
Single acting very low height pancake cylinders

HPS RANGE 8
Single acting low height pad cylinders

HLS RANGE 9
Single acting low height cylinders

HSS RANGE 10
Single acting multi-purpose cylinders

HHS RANGE 11
Single acting hollow piston cylinders

HHR RANGE 12
Double acting hollow piston cylinders

HDA RANGE 13
Double acting high tonnage cylinders

HFL RANGE 14
Single acting low height failsafe lock ring cylinders

HFG RANGE 15
Single acting failsafe lock ring cylinders

HAS RANGE 16
Single acting solid piston aluminum cylinders

HHA RANGE 17
Single acting hollow piston aluminum cylinders

HFA RANGE 18
Single acting failsafe lock ring aluminum cylinders

HRA RANGE 19
Double acting high tonnage aluminum cylinders

HGG RANGE 20
Single acting load return high tonnage industrial cylinders

HSG RANGE 21
Single acting load return high tonnage construction cylinders

HPC RANGE 22
Single acting pull cylinders

PUMP AND CYLINDER SETS 23


Pump and cylinder sets

CYLINDER SADDLES & PISTON ROD 24


Cylinder saddles and piston rod thread specifications

CYLINDER SADDLES & PISTON ROD 25


Saddles and piston rod drawings

CYLINDER & SETS


5
SELECTION TABLE HYDRAULIC CYLINDERS
SELECTION TABLE FOR HI-FORCE STANDARD RANGE CYLINDERS
Cylinder Maximum lifting capacity of cylinders (tons)
stroke (in) 5 11-12 16-22 25-35 36-41 55-57 67-80 112-121 162-167 220-287 353-439 573-892 1115

0.24 HPS50 HVL10 HVL20 HVL30 HVL50 HVL100


0.39 HPS100
0.43 HPS200
0.47 HPS300
0.59 HPS500
0.63 HPS51 HPS750 HPS1000 HPS1500
HSS101
0.99 HSS51 HLS301 HLS501 HLS1001 HLS1501
HHS101
1.58 HLS101
1.73 HLS201
HFL2002
1.77 HFL1502 HFL4002 HFL5002
HFL2502
1.97 HSS52 HHS102 HSS152 HHS202 HHS302 HFL1002 HLS1502 HFG2002
HSS502
HSS252 HFL502 HFG1002
HAS302 HHR302 HFG502 HAS1002
2.01 HHA182 HFG1502
HFA302 HHA372 HAS502 HFA1002
HRA302 HFA502 HRA1002
HRA502
2.21 HSS102
2.36 HLS302 HLS502 HLS1002
2.96 HSS53
HHS603 HHS1003
2.99 HHR603 HHR1003
3.94 HSS54 HSS104 HSS154 HFG1004 HFG1504
HSS504
4.02 HSS254 HSS1004
HFG504
4.14 HHA504
4.93 HSS55
HHS206 HFG1006
5.91 HSS106 HSS156 HHR306 HFG506 HHS606 HFG1506 HFG3006
HSS256 HHS1006
5.95 HFG4006
HSS506 HDA1006
HDA256 HDA2006 HDA5006
HDA506 HHR1006 HDA3006
HAS306 HSS756 HDA1506 HFG2006 HFG5006 HDA10006
5.99 HHS106 HHS306 HAS506 HAS1006 HDA4006
HFA306 HHR606 HSG1506 HSG2006 HDA8006 HFG10006
HFA506 HFA1006 HSG3006
HRA306 HFG2506 HFG8006
HRA506 HRA1006
6.03 HSS1006
6.11 HGG1506 HGG2006 HGG3006
6.93 HSS57
8 HSS258 HSS508 HHR1508 HHR2508
8.08 HSS308
8.12 HSS108
8.94 HSS59
9.85 HSS1010 HSS1510 HSS2510
10.01 HHR6010 HSS10010
HAS3012 HAS5012 HAS10012
12.02 HSS1012 HFA3012 HHR3012 HFA5012 HFA10012 HDA15012 HDA20012 HDA30012
HRA3012 HRA5012 HRA10012
HDA5013
13 HDA10013
HSS5013
14.03 HSS2514
18.01 HSS2518
20.02 HDA5020

Main characteristics of Hi-Force cylinder range


Cylinder range
Page Cylinder principle Return action Piston feature Saddle Stroke limiting device

HVL 7 single acting load/gravity return solid piston integrated stop ring
HPS 8 single acting spring assisted return solid piston integrated stop ring
HLS 9 single acting spring assisted return solid piston integrated stop ring
HSS 10 single acting spring assisted return solid piston several options available stop ring
HHS 11 single acting spring assisted return hollow piston several options available stop ring
HHR 12 double acting hydraulic return hollow piston several options available stop ring
HDA 13 double acting hydraulic return solid piston several options available stop ring
HFL 14 single acting load⁄gravity return threaded piston & lock ring tilting saddle restriction port
HFG 15 single acting load⁄gravity return threaded piston & lock ring tilting saddle restriction port
HAS 16 single acting spring assisted return solid piston flat saddle stop ring
HHA 17 single acting spring assisted return hollow piston several options available stop ring
HFA 18 single acting spring assisted return threaded piston & lock ring tilting saddle stop ring
HRA 19 double acting hydraulic return solid piston flat saddle stop ring
HGG 20 single acting load/gravity return solid piston tilting saddle stop ring
HSG 21 single acting load/gravity return solid piston tilting saddle restriction port

6 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HVL RANGE HYDRAULIC CYLINDERS
HVL | SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS

Capacities from 11 to 115 tons

Stroke length 0.24 inches

Working pressure 10000 psi

` Single acting, load return


` Compact, very low height design for access in narrow spaces
` Nitrocarburized piston rod for corrosion resistance
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures

D C

A
E

Note: All models, excluding HVL100, are fitted with extension nipple for required coupling clearance
(drawing is without coupling extension nipple).
HVL10 also available with 16 inches extension hose and coupling. Please add suffix ‘H’ to model number.
Base of all HVL cylinders must be fully supported during use.

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in)
number (tons) (in) (in3) (in2) (lbs) A B C D E

HVL10 11 0.24 0.55 2.23 3.5 1.1 3.43 1.5 4.37 0.63

HVL20 22 0.24 1.04 4.43 5.7 1.26 4.1 2.05 4.37 0.75

HVL30 35 0.24 1.65 7.07 6.6 1.34 4.73 2.36 4.37 0.77

HVL50 55 0.24 2.62 11.05 15.9 1.77 6.23 2.96 4.37 1.14

HVL100 115 0.24 5.37 22.71 34.4 2.56 7.88 3.94 2.99 1.46

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 7


HPS RANGE HYDRAULIC CYLINDERS
HPS | SINGLE ACTING LOW HEIGHT PAD CYLINDERS

Capacities from 5 to 162 tons

Stroke lengths from 0.24 to 0.63 inches

Working pressure 10000 psi

Handle
(HPS1000 & HPS1500) G1 G2

` Single acting, spring assisted return


` Low closed height design for use in confined work areas
` Nitrocarburized piston rod for corrosion resistance
` Low friction bearing surfaces H C
` Anti-extrusion seals for improved performance at high pressures

E F

3 inches D

A
I

Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (in)
number (tons) (in) (in3) area (in2) (lbs) A B C D E F G1 G2 H I

HPS50 5 0.24 0.24 0.99 1.8 1.26 2.36 1.5 0.95 0.79 0.75 0.22 0.38 1.02 0.75

HPS51 5 0.63 0.61 0.99 2.0 1.65 2.36 1.5 0.95 0.79 0.75 0.22 0.38 1.02 0.75

HPS100 11 0.39 0.85 2.23 3.5 1.81 3.19 2.21 1.5 1.34 1.1 0.27 0.44 1.46 0.75

HPS200 22 0.43 1.89 4.43 5.7 2.05 3.94 2.99 2.01 1.58 1.54 0.35 0.56 1.97 0.75

HPS300 35 0.47 3.36 7.07 9.3 2.32 4.53 3.74 2.36 1.81 1.89 0.35 0.56 2.05 0.75

HPS500 55 0.59 6.53 11.05 14.6 2.64 5.52 4.49 2.76 2.13 2.36 0.43 0.68 2.64 0.79

HPS750 80 0.63 10 15.92 22.9 3.19 6.5 5.52 3.23 2.64 2.76 0.51 0.75 2.99 0.83

HPS1000 120 0.63 14.95 23.78 51.1 3.59 8.47 7.09 4.49 2.96 3.55 0.5 0.75 5.12 1.14

HPS1500 162 0.63 20.13 31.96 62.8 3.94 8.47 7.53 4.49 3.27 3.74 0.51 0.75 4.61 1.14

8 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HLS RANGE HYDRAULIC CYLINDERS
HLS | SINGLE ACTING LOW HEIGHT CYLINDERS

Capacities from 11 to 162 tons

Stroke lengths from 0.99 to 2.36 inches

Working pressure 10000 psi

C
3 inches

` Single acting, spring assisted return A


` Compact design with optimum stroke lengths
` Nitrocarburized piston rod for corrosion resistance F
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
B

45 degrees *

*HLS101 features 2 base mounting holes at 90° from coupler

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in) (unless otherwise stated)
number (tons) (in) (in3) (in2) (lbs) A B C D E F

HLS101 11 1.58 3.54 2.23 5.3 3.74 2.76 1.5 M8 1.58 0.75

HLS201 22 1.73 7.69 4.43 10.6 4.02 3.55 2.01 M8 2.36 0.75

HLS301 35 0.99 6.95 7.07 11.0 3.27 4.02 2.36 M8 3.15 0.75

HLS302 35 2.36 16.71 7.07 15.4 4.69 4.02 2.36 M8 3.15 0.75

HLS501 55 0.99 10.86 11.05 18.5 3.59 5 2.76 M8 3.15 0.79

HLS502 55 2.36 26.11 11.05 22.9 4.96 5 2.76 M8 3.15 0.79

HLS1001 120 0.99 23.42 23.78 43.7 4.26 7.01 4.49 M12 5.52 1.18

HLS1002 120 2.36 56.18 23.78 52.9 5.63 7.01 4.49 M12 5.52 1.18

HLS1501 162 0.99 31.48 31.96 81.6 5.12 8.51 4.49 M12 6.5 1.62

HLS1502 162 1.97 62.89 31.96 92.6 6.11 8.51 4.49 M12 6.5 1.62

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 9


HSS RANGE HYDRAULIC CYLINDERS
HSS | SINGLE ACTING MULTI-PURPOSE CYLINDERS

Capacities from 5 to 120 tons

Stroke lengths from 0.99 to 18.01 inches

Working pressure 10000 psi

D
*

` Single acting, spring assisted return *see pages 24 and 25 E


` Nitrocarburized piston rod for corrosion resistance Note: Cylinder base and piston rod
mountings on all models (except C
` Low friction bearing surfaces
HSS308) for easy positioning
` Anti-extrusion seals for improved
performance at high pressures A
` Collar threads withstand full load
` Grooved saddles fitted as standard on all models G
` Optional piston rod saddles listed on pages 24 and 25 H
F
B

3 inches

Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (in) (unless otherwise stated)
number (tons) (in) (in3) area (in2) (lbs) A B C D E F G H
HSS51 5 0.99 0.98 0.99 2.2 4.22 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS52 5 1.97 1.95 0.99 2.6 5.2 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS53 5 2.96 2.93 0.99 3.1 6.19 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS54 5 3.94 3.9 0.99 3.3 7.17 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS55 5 4.93 4.88 0.99 4.0 8.16 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS57 5 6.93 6.89 0.99 4.4 10.17 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS59 5 8.94 8.91 0.99 5.3 12.14 1.5 0.95 1 ½”-16 UN 1.1 M6 0.99 0.75
HSS101 11 0.99 2.2 2.23 4.0 3.94 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS102 11 2.21 4.94 2.23 5.3 5.16 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS104 11 3.94 8.78 2.23 6.6 6.9 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS106 11 5.91 13.24 2.23 9.3 8.87 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS108 11 8.12 18.12 2.23 11.0 11.07 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS1010 11 9.85 22.02 2.23 11.9 12.81 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS1012 11 12.02 26.84 2.23 13.7 14.93 2.25 1.38 2 ¼”-14 UN 1.06 M8 1.58 0.75
HSS152 16 1.97 6.16 3.15 7.5 6.07 2.76 1.62 2 ¾”-16 UN 1.54 M10 1.89 0.75
HSS154 16 3.94 12.38 3.15 11.0 8.04 2.76 1.62 2 ¾”-16 UN 1.54 M10 1.89 0.75
HSS156 16 5.91 18.54 3.15 14.6 10.01 2.76 1.62 2 ¾”-16 UN 1.54 M10 1.89 0.75
HSS1510 16 9.85 30.93 3.15 19.4 13.95 2.76 1.62 2 ¾”-16 UN 1.54 M10 1.89 0.75
HSS252 28 2.01 10.86 5.41 14.3 6.86 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS254 28 4.02 21.72 5.41 17.6 8.87 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS256 28 5.91 31.96 5.41 21.2 10.76 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS258 28 8 43.25 5.41 24.7 12.77 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS2510 28 9.85 53.31 5.41 27.8 14.74 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS2514 28 14.03 75.76 5.41 37.0 18.91 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS2518 28 18.01 97.42 5.41 47.2 24.07 3.39 2.13 3 5⁄16”-12 UN 1.93 M12 2.36 0.99
HSS308 32 8.08 52.46 6.49 41.0 14.74 4.02 2.25 3 5⁄16”-12 UN 1.97 - - 1.97
HSS502 55 2.01 22.2 11.05 28.7 5.91 5 3.11 5"-12 UN 2.17 M12 3.35 0.79
HSS504 55 4.02 44.41 11.05 37.0 7.92 5 3.11 5"-12 UN 2.17 M12 3.35 0.79
HSS506 55 5.99 66.12 11.05 44.1 9.89 5 3.11 5"-12 UN 2.17 M12 3.35 0.79
HSS508 55 8 88.33 11.05 51.1 11.9 5 3.11 5"-12 UN 2.17 M12 3.35 0.79
HSS5013 55 13 143.59 11.05 74.1 16.9 5 3.11 5"-12 UN 2.17 M12 3.35 0.79
HSS756 80 5.99 95.22 15.92 68.3 10.72 5.75 3.74 5 ¾"-12 UN 1.77 M12 4.53 1.26
HSS1004 120 4.02 95.47 23.78 91.7 8.79 7.29 4.49 6 7⁄8"-12 UN 1.97 M12 5.75 1.26
HSS1006 120 6.03 143.17 23.78 109.8 10.8 7.29 4.49 6 7⁄8"-12 UN 1.97 M12 5.75 1.26
HSS10010 120 10.01 237.66 23.78 144.4 14.78 7.29 4.49 6 7⁄8”-12 UN 1.97 M12 5.75 1.26
Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

10 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HHS RANGE HYDRAULIC CYLINDERS
HHS | SINGLE ACTING HOLLOW PISTON CYLINDERS

Capacities from 12 to 112 tons

Stroke lengths from 0.99 to 5.99 inches

Working pressure 10000 psi

E
C
*see pages 24 and 25 *
D

` Single acting, spring assisted return F


` Hollow piston design for tooling, maintenance
and tensioning applications
` Nitrocarburized piston rod for corrosion resistance 3 inches A
` Low friction bearing surfaces
` Anti-extrusion seals for improved
performance at high pressures
` Collar threads withstand full load
` Optional piston rod saddles listed on pages 24 and 25 I

G
90°

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in) (unless otherwise stated)
number (tons) (in) (in3) (in2) (lbs) A B C D E F G H I

HHS101 12 0.99 2.38 2.45 6.2 4.33 2.76 1.5 0.79 2 ¾”-16 UN 1.18 M8 2.01 0.75

HHS102 12 1.97 4.82 2.45 6.6 5.52 2.76 1.5 0.79 2 ¾”-16 UN 1.18 M8 2.01 0.75

HHS106 12 5.99 14.64 2.45 22.5 11.7 2.76 1.5 0.79 2 ¾”-16 UN 1.18 M8 2.01 0.75

HHS202 25 1.97 10.19 5.16 15.4 6.3 3.94 2.01 1.18 3 7⁄8”-12 UN 1.58 M8 3.25 1.22

HHS206 25 5.91 30.5 5.16 30.4 12.06 3.94 2.01 1.18 3 ⁄8”-12 UN
7
1.58 M8 3.25 1.22

HHS302 36 1.97 14.21 7.24 23.4 6.5 4.53 2.36 1.38 4 ½”-12 UN 1.58 M8 3.62 1.22

HHS306 36 5.99 43.31 7.24 42.3 12.61 4.53 2.36 1.38 4 ½”-12 UN 1.58 M8 3.62 1.22

HHS603 67 2.99 39.71 13.28 61.7 8.9 6.3 3.62 2.17 6 ¼”-12 UN 2.32 M12 5.12 1.22

HHS606 67 5.91 78.39 13.28 89.5 12.41 6.3 3.62 2.17 6 ¼”-12 UN 2.32 M12 5.12 1.22

HHS1003 112 2.99 66.37 22.18 141.1 10.87 8.39 5 3.19 8 ⁄8”-12 UN
3
2.36 M16 7.01 1.77

HHS1006 112 5.91 130.97 22.18 165.3 13.79 8.39 5 3.19 8 ⁄8”-12 UN
3
2.36 M16 7.01 1.77

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 11


HHR RANGE HYDRAULIC CYLINDERS
HHR | DOUBLE ACTING HOLLOW PISTON CYLINDERS

Capacities from 36 to 272 tons

Stroke lengths from 2.01 to 12.02 inches

Working pressure 10000 psi

E
C
*
F
` Double acting design for
enhanced operating stages
` Hollow piston design for tooling, maintenance G
and tensioning applications
A
` Nitrocarburized piston rod for
J 3 inches
corrosion resistance
` Low friction bearing surfaces
H
` Annular area overload protection valve 45°
` Anti-extrusion seals for improved I
performance at high pressures
` Collar threads withstand full load D
` Optional piston rod saddles B
listed on pages 24 and 25
Note: 36 & 67 ton models feature 2 base mouting holes at 90° from coupler.
*see pages 24 and 25

Capacity Oil Dimensions (in) (unless otherwise stated)


Model (tons) Stroke Cylinder eff. Weight
capacity
number Push Pull (in) area (in2) (lbs) A B C D E F G H I J
(in3)

HHR302 36 26 2.01 14.52 7.24 26.9 7.09 4.53 2.38 1.38 4 ½”-12 UN 1.58 M8 3.62 1.1 4.69

HHR306 36 26 5.91 42.76 7.24 38.8 10.99 4.53 2.38 1.38 4 ½”-12 UN 1.58 M8 3.62 1.1 8.59

HHR3012 36 26 12.02 86.86 7.24 56.7 17.1 4.53 2.38 1.38 4 ½”-12 UN 1.58 M8 3.62 1.1 14.7

HHR603 67 42 2.99 39.77 13.28 67.5 9.42 6.3 3.62 2.17 6 ¼”-12 UN 1.77 M12 5.12 1.22 6.54

HHR606 67 42 5.99 79.54 13.28 91.7 12.41 6.3 3.62 2.17 6 ¼”-12 UN 1.77 M12 5.12 1.22 9.53

HHR6010 67 42 10.01 132.92 13.28 115.7 16.43 6.3 3.62 2.17 6 ¼”-12 UN 1.77 M12 5.12 1.22 13.55

HHR1003 112 47 2.99 66.31 22.18 151.0 12.21 8.39 5.52 3.15 8 3⁄8”-12 UN 1.58 M16 7.01 3.23 9.22

HHR1006 112 47 5.99 132.61 22.18 198.4 15.21 8.39 5.52 3.15 8 3⁄8”-12 UN 1.58 M16 7.01 3.23 12.21

HHR1508 168 78 8 263.52 32.98 374.8 19.82 10.64 7.25 4.02 n/a n/a n/a na 3.86 15.33

HHR2508 272 84 8 429.38 53.71 593.0 19.9 13.79 10.01 5.91 n/a n/a n/a na 3.86 15.33

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

12 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HDA RANGE HYDRAULIC CYLINDERS
HDA | DOUBLE ACTING HIGH TONNAGE CYLINDERS

Capacities from 28 to 1115 tons

Stroke lengths from 5.99 to 20.02 inches

Working pressure 10000 psi

D
C
*

` Double acting design offers higher work output E


with improved performance and efficiency
` Substantial pulling force in the piston retraction
mode provides increased versatility F G
` Nitrocarburized cylinder body and piston A
rod for increased corrosion protection I
` Low friction bearing surfaces 3 inches
` Internal annular area overload protection valve
` Anti-extrusion seals for improved
performance at high pressures H
` Flat saddle, collar thread and piston rod thread
as standard on all models up to 224 tons B
` Replaceable tilting saddle fitted as standard
on models from 359 tons and upwards Note: Base mounting holes (F) will not withstand full load.
` Lifting ring as standard on models from 55 to 120 tons Base mounting holes for easy positioning.
` Eyebolts as standard on models from 168 to 1115 tons Base mounting holes on model HDA5020 are at a random angular
orientation to the cylinder ports.
` Optional piston rod saddles listed on pages 24 and 25
*see pages 24 and 25

Capacity Dimensions (in) (unless otherwise stated)


Oil Cylinder
Model (tons) Stroke Weight
capacity eff. area
number (in) (lbs) A B C D E F G H I J
Push Pull (in3) (in2)

HDA256 28 11 5.99 32.34 5.41 33.1 11.31 3.62 1.97 3 5⁄16”-12 UN 2.09 M10 2.36 1.18 8.35 40°
HDA506 55 17 5.99 65.91 11.05 62.6 11.62 5 3.11 5”-12 UN 2.17 M12 3.35 0.79 8.51 30°
HDA5013 55 17 13 143.41 11.05 93.9 18.64 5 3.11 5”-12 UN 2.17 M12 3.35 0.79 15.52 30°
HDA5020 55 17 20.02 220.91 11.05 138.4 28.76 5 3.11 5”-12 UN 2.17 M12 3.35 2.68 25.06 30°
HDA1006 120 40 5.99 142.19 23.76 142.2 11.98 7.29 4.49 6 7⁄8”-12 UN 2.01 M12 5.75 1.18 8.9 30°
HDA10013 120 40 13 308.78 23.76 196.2 18.99 7.29 4.49 6 7⁄8”-12 UN 2.01 M12 5.75 1.18 15.92 30°
HDA1506 168 87 5.99 198.94 33.2 198.4 12.21 8.27 4.49 8”-12 UN 2.17 M16 6.3 1.38 9.1 30°
HDA15012 168 87 12.02 398.48 33.2 265.7 18.24 8.27 4.49 8”-12 UN 2.17 M16 6.3 1.38 15.13 30°
HDA2006 224 104 5.99 264.23 44.21 286.2 12.88 10.01 5.52 9 ¾”-12 UN 2.56 M20 7.29 1.69 9.38 30°
HDA20012 224 104 12.02 530.3 44.21 369.1 18.91 10.01 5.52 9 ¾”-12 UN 2.56 M20 7.29 1.69 15.41 30°
HDA3006 359 - 5.99 424.11 70.9 425.5 16.11 12.29 6.5 Optional Optional M20 6.23 1.97 10.32 30°
HDA30012 359 - 12.02 851.28 70.9 551.2 22.14 12.29 6.5 Optional Optional M20 6.23 1.97 16.35 30°
HDA4006 439 - 5.99 518.09 86.63 630.5 16.98 14.18 8.51 Optional Optional M24 8 2.17 10.91 30°
HDA5006 573 - 5.99 676.75 113.13 820.1 18.52 15.64 8 Optional Optional M24 8 2.56 11.82 30°
HDA8006 892 - 5.99 1054.49 175.79 1433.0 21.08 19.70 11.82 Optional Optional Optional Optional 2.76 12.53 30°
HDA10006 1115 - 5.99 1319.33 220 1984.1 23.25 21.28 12.61 Optional Optional Optional Optional 3.9 14.07 30°

Note: Other capacities and stroke lengths available on request.


If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A (closed
height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 13


HFL RANGE HYDRAULIC CYLINDERS
HFL | SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS

Capacities from 55 to 573 tons

Stroke lengths from 1.77 to 2.01 inches

Working pressure 10000 psi

C
D

` Single acting, load return


` Mechanical lock ring feature allows for 3 inches A
load holding for extended periods
` Compact, low height design suitable for
vertical lifting applications only E
` Threaded piston with tilting saddle fitted as
standard to reduce the risk of side loading B
` Nitrocarburized cylinder body and piston rod
for increased corrosion protection HFL502, HFL1002, HFL1502
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
` Overstroke restrictor port to prevent over extension of piston C
` Tommy bars for easy rotation of the load holding D
lock ring are listed in the below table
` Saddle and piston rod details are listed on pages 24 and 25
3 inches A

B
HFL2002, HFL2502, HFL4002, HFL5002

Model Capacity Stroke Oil capacity Cylinder eff. Weight Tommy Dimensions (in)
number (tons) (in) (in3) area (in2) (lbs) bar A B C D E

HFL502 55 2.01 21.97 11.05 31.3 TTB10 4.93 5 3.74 2.76 0.75

HFL1002 120 1.97 46.99 23.78 61.5 TTB10 5.4 7.29 5.52 4.53 0.79

HFL1502 168 1.77 65.3 33.22 97.0 TTB10 5.91 8.51 6.5 5.32 1.1

HFL2002 224 1.77 86.65 44.19 125.2 TTB14 6.11 10.01 7.49 5.32 1.18

HFL2502 287 1.77 100.69 56.75 153.0 TTB14 6.26 10.76 8.51 7.88 1.22

HFL4002 439 1.77 153.17 86.65 266.8 TTB16 7.01 14.18 10.52 10.24 1.42

HFL5002 573 1.77 200.77 113.13 410.1 TTB20 7.56 15.76 12.02 11.43 1.69

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

14 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HFG RANGE HYDRAULIC CYLINDERS
HFG | SINGLE ACTING FAILSAFE LOCK RING CYLINDERS

Capacities from 55 to 573 tons

Stroke lengths from 1.97 to 5.99 inches

Working pressure 10000 psi

C
D

` Single acting, load return


` Mechanical lock ring feature allows for load holding for extended periods
` Suitable for vertical lifting applications only
` Threaded piston with tilting saddle fitted as standard A
to reduce the risk of side loading
` Nitrocarburized cylinder body and piston rod
for increased corrosion protection 3 inches
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
` Overstroke restrictor port to prevent over extension of piston E
` Tommy bars for easy rotation of the load holding
lock ring are listed in the below table B
` Saddle and piston rod details are listed on pages 24 and 25

Model Capacity Stroke Oil capacity Cylinder eff. Weight Tommy Dimensions (in)
number (tons) (in) (in3) area (in2) (lbs) bar A B C D E

HFG502 55 2.01 21.97 11.05 35.7 TTB10 6.82 5 3.74 2.76 0.99

HFG504 55 4.02 44.55 11.05 45.4 TTB10 8.83 5 3.74 2.76 0.99

HFG506 55 5.91 65.3 11.05 55.1 TTB10 10.72 5 3.74 2.76 0.99

HFG1002 120 2.01 46.38 23.78 77.2 TTB10 7.45 7.29 5.52 4.53 1.08

HFG1004 120 3.94 93.37 23.78 110.9 TTB10 9.46 7.29 5.52 4.53 1.08

HFG1006 120 5.91 140.35 23.78 144.2 TTB10 12.25 7.29 5.52 4.53 1.08

HFG1502 168 2.01 65.3 33.22 172.0 TTB10 9.34 8.51 6.5 5.32 1.65

HFG1504 168 3.94 130.59 33.22 185.2 TTB10 11.35 8.51 6.5 5.32 1.65

HFG1506 168 5.91 195.89 33.22 197.3 TTB10 13.32 8.51 6.5 5.32 1.65

HFG2002 224 1.97 86.65 44.19 210.3 TTB14 10.28 10.01 7.49 5.32 1.97

HFG2006 224 5.99 264.23 44.19 302.0 TTB14 14.26 10.01 7.49 5.32 1.97

HFG2506 282 5.99 335.63 56.81 377.0 TTB14 15.8 10.76 8.51 5.91 1.97

HFG3006 359 5.91 419.23 70.94 503.8 TTB14 16.43 12.21 9.5 5.91 1.97

HFG4006 439 5.95 515.04 86.65 680.1 TTB14 18.08 14.18 10.52 7.09 2.76

HFG5006 573 5.99 677.36 113.13 1007.5 TTB16 19.62 15.76 12.02 7.09 3.15

HFG8006 892 5.99 1066.15 175.79 1620.4 TTB16 22.26 18.91 14.97 13.4 3.15

HFG10006 1115 5.99 1318.8 220 2239.9 TTB20 24.43 21.28 16.75 14.96 3.55

Note: Other capacities and stroke lengths available on request.


If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A (closed
height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 15


HAS RANGE HYDRAULIC CYLINDERS
HAS | SINGLE ACTING SOLID PISTON ALUMINUM CYLINDERS

Capacities from 35 to 121 tons

Stroke lengths from 2.01 to 12.02 inches

Working pressure 10000 psi

*see pages 24 and 25


Note: Models from 56 to C
121 tons feature a handle.
*

` Lightweight aluminum cylinders for applications where


weight and portability are of prime importance
` Single acting, spring assisted return A
` Hard anodized piston rod and cylinder for
corrosion resistance and increased durability
` Steel base plate to protect cylinder body
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
` Grooved saddles fitted as standard on all models D
` Optional piston rod saddles listed on pages 24 and 25
3 inches B

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in)
number (tons) (in) (in3) (in2) (lbs) A B C D

HAS302 35 2.01 13.73 6.85 8.8 7.13 4.14 1.97 0.99

HAS306 35 5.99 40.99 6.85 13.2 11.11 4.14 1.97 0.99

HAS3012 35 12.02 82.23 6.85 17.6 17.14 4.14 1.97 0.99

HAS502 56 2.01 69.3 10.99 17.6 7.33 5.32 2.76 1.18

HAS506 56 5.99 65.7 10.99 24.3 11.31 5.32 2.76 1.18

HAS5012 56 12.02 414.31 10.99 35.3 17.34 5.32 2.76 1.18

HAS1002 121 2.01 47.89 23.85 41.9 8.51 7.68 4.33 1.62

HAS1006 121 5.99 142.74 23.85 50.7 12.49 7.68 4.33 1.62

HAS10012 121 12.02 286.4 23.85 75.0 18.52 7.68 4.33 1.62

Note: Other capacities and stroke lengths available on request.


If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A (closed
height), see pages 42 and 46.

16 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HHA RANGE HYDRAULIC CYLINDERS
HHA | SINGLE ACTING HOLLOW PISTON ALUMINUM CYLINDERS

Capacities from 20 to 57 tons

Stroke lengths from 2.01 to 4.14 inches

Working pressure 10000 psi

*
*see pages 24 and 25 C
D

` Lightweight aluminum cylinders for applications where


weight and portability are of prime importance
` Single acting, spring assisted return
` Hollow piston design for pulling, pressing
and tensioning applications A
` Hard anodized piston rod and cylinder for 3 inches
corrosion resistance and increased durability
` Steel base plate to protect cylinder body
` Low friction bearing surfaces
` Anti-extrusion seals for improved G
performance at high pressures
` Grooved saddles fitted as standard on all models. B
` Optional piston rod saddles listed on pages 24 and 25

90° E

Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (in) (unless otherwise stated)
number (tons) (in) (in3) area (in2) (lbs) A B C D E F G

HHA182 20 2.01 7.87 3.91 7.9 6.9 3.86 1.77 1.02 M8x10 2.6 1.02

HHA372 41 2.01 16.23 8.08 15.9 7.6 5.36 2.72 1.54 M10x15 4.14 1.26

HHA504 57 4.14 46.67 11.28 29.5 11.03 6.3 3.11 2.01 M10x15 5.13 1.54

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 17


HFA RANGE HYDRAULIC CYLINDERS
HFA | SINGLE ACTING FAILSAFE LOCK RING ALUMINUM CYLINDERS

Capacities from 35 to 121 tons

Stroke lengths from 2.01 to 12.02 inches

Working pressure 10000 psi

*see pages 24 and 25


Note: Lifting eyes fitted C
*
on 121 tons models

` Lightweight aluminum cylinders for applications where


weight and portability are of prime importance
` Single acting, spring assisted return
` Mechanical lock ring feature allows for load A
holding for extended periods
` Hard anodized piston rod and cylinder for corrosion
resistance and increased durability
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
` Tilting saddle fitted as standard on all models D
` Steel base plate fitted as standard
` Integral stop ring 3 inches B
` Optional piston rod saddles listed on pages 24 and 25

Model Stroke Oil capacity Cylinder eff. area Weight Tommy Dimensions (in)
Capacity (tons)
number (in) (in3) (in2) (lbs) bar A B C D

HFA302 35 2.01 14.15 7.04 13.2 TTB10 8.94 4.26 1.97 0.79

HFA306 35 5.99 42.15 7.04 17.6 TTB10 12.92 4.26 1.97 0.79

HFA3012 35 12.02 84.55 7.04 24.3 TTB10 18.95 4.26 1.97 0.79

HFA502 56 2.01 22.2 11.05 19.8 TTB10 9.1 5.24 2.76 0.99

HFA506 56 5.99 66.12 11.05 24.3 TTB10 13.08 5.24 2.76 0.99

HFA5012 56 12.02 132.68 11.05 37.5 TTB10 19.11 5.24 2.76 0.99

HFA1002 121 2.01 47.89 23.85 52.9 TTB10 10.91 7.96 3.94 1.38

HFA1006 121 5.99 142.74 23.85 66.1 TTB10 14.89 7.96 3.94 1.38

HFA10012 121 12.02 286.4 23.85 86.0 TTB10 20.92 7.96 3.94 1.38

Note: Other capacities and stroke lengths available on request.


If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A (closed
height), see pages 42 and 46.

18 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HRA RANGE HYDRAULIC CYLINDERS
HRA | DOUBLE ACTING HIGH TONNAGE ALUMINUM CYLINDERS

Capacities from 35 to 121 tons

Stroke lengths from 2.01 to 12.02 inches

Working pressure 10000 psi

*see pages 24 and 25 C


Note: Models from 56 D
to 121 tons feature a *
handle.

` Lightweight aluminum cylinders for applications where


weight and portability are of prime importance
` Double acting design offers higher work output
with improved performance and efficiency
A
` Hard anodized piston rod and cylinder for corrosion
resistance and increased durability F
` Handles fitted as standard on models 56 ton upwards
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
` Steel base plate fitted as standard on models E
` Pressure relief valve on annulus side
` Optional piston rod saddles listed on pages 24 and 25
3 inches B

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in)
number (tons) (in) (in3) (in2) (lbs) A B C D E F

HRA302 35 2.01 13.74 6.85 11.0 8.04 4.14 2.36 1.97 0.99 5.36

HRA306 35 5.99 40.96 6.85 15.4 12.02 4.14 2.36 1.97 0.99 9.34

HRA3012 35 12.02 82.2 6.85 22.0 18.05 4.14 2.36 1.97 0.99 15.37

HRA502 56 2.01 22.05 10.99 22.0 8.71 5.32 3.11 2.76 1.18 5.56

HRA506 56 5.99 65.72 10.99 28.7 12.69 5.32 3.11 2.76 1.18 9.53

HRA5012 56 12.02 131.88 10.99 41.9 18.72 5.32 3.11 2.76 1.18 15.56

HRA1002 121 2.01 47.89 23.85 48.5 10.17 7.96 4.33 3.94 1.62 6.78

HRA1006 121 5.99 142.73 23.85 63.9 14.14 7.96 4.33 3.94 1.62 10.76

HRA10012 121 12.02 286.4 23.85 86.0 20.17 7.96 4.33 3.94 1.62 16.78

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 19


HGG RANGE HYDRAULIC CYLINDERS
HGG | SINGLE ACTING LOAD RETURN HIGH TONNAGE INDUSTRIAL CYLINDERS

Capacities from 168 to 359 tons

Stroke length 6.11 inches

Working pressure 10000 psi

C
D

` Single acting, load return A


` Heavy duty design for lifting and maintenance applications
` Integral stop ring for piston stroke limitation
` Tilting saddle fitted as standard to 3 inches
reduce the risk of side loading
` Low friction bearing surfaces
` Nitrocarburized piston rod for corrosion resistance
` Anti-extrusion seals for improved E
performance at high pressures
` Saddle and piston rod details are listed on pages 24 and 25

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in)
number (tons) (in) (in3) (in2) (lbs) A B C D E

HGG1506 168 6.11 202.6 33.22 128.5 11.7 8.27 4.49 3.94 1.46

HGG2006 224 6.11 282.54 44.19 210.1 12.21 10.01 5.52 5.32 1.97

HGG3006 359 6.11 433.27 70.94 338.4 13.51 12.29 6.5 5.91 1.97

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

20 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HSG RANGE HYDRAULIC CYLINDERS
HSG | SINGLE ACTING LOAD RETURN HIGH TONNAGE CONSTRUCTION CYLINDERS

Capacities from 168 to 359 tons

Stroke length 5.99 inches

Working pressure 10000 psi

` Single acting, load return


` Heavy duty design for construction, civil engineering A
and heavy fabrication applications 3 inches
` Overstroke restrictor port to prevent over extension of piston
` Tilting saddle fitted as standard to
reduce the risk of side loading
` Nitrocarburized cylinder body and piston
E
rod for corrosion resistance
` Low friction bearing surfaces
` Anti-extrusion seals for improved
performance at high pressures
` Saddle and piston rod details are listed on pages 24 and 25
B

Model Capacity Stroke Oil capacity Cylinder eff. area Weight Dimensions (in)
number (tons) (in) (in3) (in2) (lbs) A B C D E

HSG1506 168 5.99 195.89 33.22 170.9 11.54 8.51 6.5 5.32 1.77

HSG2006 224 5.99 264.84 44.19 237.4 11.66 10.01 7.51 5.32 1.77

HSG3006 359 5.99 426.56 70.94 386.2 12.84 12.29 9.51 5.91 1.97

Note: If specifying this cylinder for use with the SLF and SLV synchronous lifting systems and associated mounting kit, please consider the increase in dimension A
(closed height), see pages 42 and 46.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 21


HPC RANGE HYDRAULIC CYLINDERS
HPC | SINGLE ACTING PULL CYLINDERS

Capacities from 11 to 55 tons

Stroke length 5.99 inches

Working pressure 10000 psi

` Single acting, spring assisted return


` Substantial hydraulic pulling force for steel plate alignment, cable tensioning and general load moving applications
` Replaceable pulling and clevis eyes fitted on the piston rod and cylinder base
` Nitrocarburized piston rod for corrosion resistance
` Anti-extrusion seals for improved performance at high pressures
` Protective piston rod bellows fitted as standard

C G
H

E D

B
HPC106C

C
H F

E D

A
B

HPC106, HPC306, HPC506

* Eye bolt thickness: HPC106 = 0.87", HPC306 = 1.38", HPC506 = 1.58"

Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (in)
number (tons) (in) (in3) area (in2) (lbs) A B C D E F G H

HPC106 11 5.99 13.91 2.33 26.5 23.64 29.63 4.49 2.64 1.26 1.3 - 3.15

HPC106C 11 5.99 13.91 2.33 34.2 23.72 29.71 2.29 3.9 1.38 1.18 1.42 3.15

HPC306 33 5.99 38.8 6.48 68.3 27.38 33.37 5.71 4.14 1.65 1.97 - 4.81

HPC506 55 5.99 65.76 11.01 119.0 32.27 38.26 5.87 5.12 2.05 2.72 - 6.03

22 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


PUMP AND CYLINDER SETS HYDRAULIC CYLINDERS
PCS | PUMP AND CYLINDER SETS

Capacities from 5 to 120 tons

Stroke lengths from 0.39 to 6.03 inches

Working pressure 10000 psi

` Choice of 18 models of pump, cylinder & hose set


` Single acting, spring assisted return
cylinders with solid or hollow pistons
` Manually operated pumps with factory set safety relief valve
` Standard 6.5 feet length hose with quick connect coupler
` Optional piston rod saddles available for
most models, see pages 24 and 25

SET PUMP CYLINDER HOSE


Model Cylinder Model Capacity Model Stroke Closed Model Length Weight
number capacity (tons) number (in3) number (in) height number (ft) (lbs)
(in)

PCS50 5 HP110 61.02 HPS51 0.63 1.65 HC2 6.5 16.3

PCS53 5 HP110 61.02 HSS53 2.96 6.19 HC2 6.5 17.6

PCS100 11 HP110 61.02 HPS100 0.39 1.81 HC2 6.5 18.1

PCS101 11 HP110 61.02 HLS101 1.58 3.74 HC2 6.5 19.8

PCS102 11 HP110 61.02 HSS102 2.21 5.16 HC2 6.5 19.8

PCS106 11 HP110 61.02 HSS106 5.91 8.87 HC2 6.5 23.8

PCS200 22 HP110 61.02 HPS200 0.43 2.05 HC2 6.5 20.7

PCS201 22 HP110 61.02 HLS201 1.73 4.02 HC2 6.5 24.9

PCS256 28 HP110 61.02 HSS256 5.91 10.76 HC2 6.5 35.3

PCS300 35 HP110 61.02 HPS300 0.47 2.32 HC2 6.5 23.8

PCS302 35 HP110 61.02 HLS302 2.36 4.69 HC2 6.5 30.0

PCS502 55 HP110 61.02 HLS502 2.36 4.96 HC2 6.5 37.5

PCS506 55 HP232 122.05 HSS506 5.99 9.89 HC2 6.5 68.3

PCS1002 120 HP232 122.05 HLS1002 2.36 5.63 HC2 6.5 78.3

PCS1006 120 HP252 305.12 HSS1006 6.03 10.8 HC2 6.5 145.5

PCS202H 25 HP110 61.02 HHS202 1.97 6.3 HC2 6.5 30.6

PCS302H 36 HP110 61.02 HHS303 1.97 6.5 HC2 6.5 37.9

PCS603H 67 HP232 122.05 HHS603 2.99 8.9 HC2 6.5 76.3

Note: Models PCS202H, PCS302H & PCS603H are supplied with a hollow piston cylinder

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 23


CYLINDER SADDLES & PISTON ROD HYDRAULIC CYLINDERS
CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS
Saddles Piston rod thread
Cylinder Standard saddle Optional saddle Dimensions (in) Thread size
range Figure
Model number Figure Model number Figure A B C D

HAS - 30T HA30 2 HAT30 7 1.97 0.39 - - 10


HAS HAS - 50T HA50 2 HAT50 7 2.76 0.43 - - 10
HAS - 100T HA100 2 HAT100 7 3.94 0.47 - - 10
HDA - 25T HD25 3 HD25T 9 1.77 0.35 1.38 1"-12 UNF 11
HDA - 50T HD50 3 HD50T 9 2.76 0.43 1.77 1"-12 UNF 11
HDA - 100T HD100 3 HD100T 9 3.94 0.47 2.17 1 ¾"-12 UNF 11
HDA - 150T HD200 3 HD200T 9 3.94 0.47 2.05 2 ½"-12 UNF 11
HDA - 200T HD200 3 HD200T 9 4.33 0.47 2.76 2 ½"-12 UNF 11
HDA
HDA - 300T HD300T 7 HD300 2 5.91 0.99 - - -
HDA - 400T HD400T 7 HD400 2 7.09 0.99 - - -
HDA - 500T HD500T 7 HD500 2 7.09 0.99 - - -
HDA - 800T TS800 8 - - 7.09 - 2.01 M24x3 14
HDA - 1000T TS1000 8 - - 7.09 - 2.01 M24x3 14
HFA - 30T HAT30 7 HA30 2 1.97 0.39 - - 10
HFA HFA - 50T HAT50 7 HA50 2 2.76 0.43 - - 10
HFA - 100T HAT100 7 HA100 2 3.94 0.47 - - 10
HFG - 50T TS50 8 - - 1.22 - 0.59 M8x1.25 14
HFG - 100T TS100 8 - - 2.36 - 0.71 M12x1.75 14
HFG - 150T TS150 8 - - 2.36 - 0.71 M12x1.75 14
HFG - 200T TS200 8 - - 2.36 - 0.71 M12x1.75 14
HFG - 250T TS300 8 - - 2.76 - 0.63 M10x1.5 14
HFG
HFG - 300T TS300 8 - - 4.93 - 0.67 M10x1.5 14
HFG - 400T TS400 8 - - 4.93 - 0.67 M12x1.75 14
HFG - 500T TS500 8 - - 4.93 - 0.67 M12x1.75 14
HFG - 800T TS800 8 - - 6.9 - 1.97 M24x3 14
HFG - 1000T TS1000 8 - - 6.9 - 2.01 M24x3 14
HFL - 50T TS50 8 - - 1.22 - 0.59 M8x1.25 14
HFL - 100T TS100 8 - - 2.36 - 0.71 M12x1.75 14
HFL - 150T TS150 8 - - 4.73 - 0.71 M12x1.75 14
HFL
HFL - 250T TS250 8 - - 5.52 - 1.58 M10x1.5 14
HFL - 400T TS400 8 - - 7.09 - 1.58 M12x1.75 14
HFL - 500T TS500 8 - - 7.88 - 1.58 M12x1.75 14
HGG - 150T TS150 8 - - 0.71 - 2.36 M12x1.75 14
HGG HGG - 200T TS201 8 - - 0.71 - 4.91 M12x1.75 14
HGG - 300T TS301 8 - - 0.83 - 3.74 M12x1.75 14
HHA - 18T HA18 4 HA18T 5 - - 1.1 M35x1.5 12
HHA HHA - 37T HA37 4 HA37T 5 - - 1.38 M50x1.5 12
HHA - 50T HA50 4 HA50T 5 - - 1.46 M60x1.5 12
HHR - 30T HA302 4 HA302T, HA302G 5,6 2.05 0.39 1.26 M48x1.5 13
HHR - 60T HA603 4 HA603T, HA603G 5,6 3.15 0.39 1.26 M70x1.5 13
HHR HHR - 100T HA1003 4 HA1003T, HA1003G 5,6 4.49 0.47 1.5 M105x2 13
HHR - 150T HA1508 4 HA1508G 6 6.7 0.53 1.97 M150x3 13
HHR - 250T HA2508 4 HA2508G 6 9.53 0.53 2.92 M220x3 13
HHS - 10T HA102 4 HA102T, HA102G 5,6 1.26 0.28 0.83 M28x1.5 13
HHS - 20T HA202 4 HA202T, HA202G 5,6 1.69 0.39 1.22 M39x1.5 13
HHS HHS - 30T HA302 4 HA302T, HA302G 5,6 2.05 0.39 1.22 M48x1.5 13
HHS - 60T HA603 4 HA603T, HA603G 5,6 3.15 0.39 1.22 M70x1.5 13
HHS - 100T HA1003 4 HA1003T, HA1003G 5,6 4.49 0.47 1.5 M105x2 13
HRA - 30T HA30 2 HAT30 7 1.97 0.39 - - 10
HRA HRA - 50T HA50 2 HAT50 7 2.76 0.43 - - 10
HRA - 100T HA100 2 HAT100 7 3.94 0.47 - - 10
HSG - 150T TS150 8 - - 0.71 - 2.36 M12x1.75 14
HSG HSG - 200T TS201 8 - - 0.71 - 4.91 M12x1.75 14
HSG - 300T TS302 8 - - 1.1 - 6.3 M22x2.5 14
HSS - 5T HA5 1 - - - - 0.79 ¾"-16 UNF 12
HSS - 10T HA10 1 HAT10 9 - - 0.55 1"-8 UNC 12
HSS - 15T HA15 1 HAT10 9 - - 0.55 1"-8 UNC 12
HSS - 25T HA25 1 HAT25 9 - - 1.18 1 ½"-16 UN 12
HSS
HSS - 30T HA25 1 HAT25 9 - - 1.18 1 ½"-16 UN 12
HSS - 50T HA50 2 HAT50 7 2.76 0.43 - - 10
HSS - 75T HA75 2 HAT75 7 3.15 0.47 - - 10
HSS - 100T HA100 2 HAT100 7 3.94 0.47 - - 10

24 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


CYLINDER SADDLES & PISTON ROD HYDRAULIC CYLINDERS
CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS
SADDLE DRAWINGS (for specifications, see facing page)

Figure 1 Figure 2 Figure 3 Figure 4

Figure 5 Figure 6 Figure 7 Figure 8


Note: See below table for details
on internal saddle thread

Saddle model Internal saddle thread specification

HA18T M24
HA37T M36
HA50T M48
HA102T ¾”-16 UNF
HA202T 1” x 8 UNC
HA302T 1 ¼” x 7 UNC
Figure 9
HA603T 1 5⁄8” x 5 ½” UNS
HA1003T 2 ½” x 8 UN

PISTON ROD DRAWINGS (for specifications, see facing page)


A A D

D
B B
C
C

Figure 10 Figure 11 Figure 12

A A
C
D
D
B
C

Figure 13 Figure 14

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 25


HI-FORCE HYDRAULIC PUMPS

The Hi-Force range of manual and powered hydraulic


pumps comprises of standard models, with additional
factory fitted options, of electric solenoid valves and
60 Hz motors, available to order. The range comprises
of manual, battery, electric, air and gasoline engine
driven options, all suitable for use at pressures up to
10000 psi maximum, excluding the HPX hand pump
range on page 31, which offers even greater output
pressure options, for specialist ultra-high pressure
applications. Both the manual and the powered pump
options are available in either single or two stage
output flow rates and the extensive range and choice
of models available, ensures that the user can select
the best Hi-Force pump for the application.

26 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


HYDRAULIC PUMPS
HP STEEL 28
Manually operated, single or two stage, steel hand pumps

HP ALUMINUM 29
Manually operated, two stage, aluminum hand pumps

HP HIGH FLOW 30
Manually operated, two stage, high flow hand pumps

HPX HIGH FLOW 31


Manually operated, two stage ultra-high pressure hand pumps

HP-FP RANGE 32
Manually operated, two stage foot pumps

BPP RANGE 33
Battery powered, two stage hydraulic pump

HEP1 RANGE 34
Electric driven, two stage mini pumps with carrying strap

HEP103 RANGE 35
Electric driven, two stage compact pumps

HEP2 RANGE 36
Electric driven, two stage, medium flow, general duty pumps

HEP3 RANGE 37
Electric driven, two stage, high flow, general duty pumps

HEP5 RANGE 38
Electric driven, two stage, ultra-high flow, general duty pumps

HSP RANGE 39
Electric driven, split flow, multi-outlet pumps

SLF RANGE 40
Synchronous lifting system, fixed speed drive

SLV RANGE 44
Synchronous lifting system, variable speed drive

AHP11 RANGE 49
Air driven, single stage, hand or foot operated pumps

HAP RANGE 50
Air driven, two stage, high flow, general duty pumps

HPP RANGE 51
Gasoline engine driven, two stage, high flow, general duty pumps

PUMPS 27
hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895
HP STEEL HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - STEEL

Single or two stage operation

Durable steel construction

Working pressure 10000 psi

` Oil reservoir capacity up to 250.2 inch3


` External pressure release valve and factory set safety relief valve
` Low handle effort and ergonomic grip for easy operation
` Changeover pressure for two stage models is 203 psi

A E

Displacement per stroke (in3) Dimensions (in)


Model Valve Usable oil Handle effort Weight
number type 1st stage 2nd stage capacity (in3) (lbs) (lbs) A B C D E F

Single stage hand operated pumps for single acting cylinders and tools

HP110 2-way 0.18 - 61.02 99 12.3 21.99 22.3 5.04 5.28 5.71 1.58

Two stage hand operated pumps for single acting cylinders and tools

HP227 2-way 0.79 0.14 140.35 84 23.1 21.43 23.52 6.62 5.32 5.71 2.09

HP257 2-way 0.79 0.14 250.2 84 33.5 21.47 23.52 6.62 5.32 5.91 2.09

28 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HP ALUMINUM HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - ALUMINUM

Two stage operation

Working pressure 10000 psi

Six models with choice of control valve

` Oil reservoir capacity up to 305.12 inch3


` Lightweight aluminum construction with external pressure release valve and factory set safety relief valve
` Changeover pressure is 203 psi
` Low handle effort and ergonomic grip for easy operation

E 3
⁄8”-18 NPT

A D
B

Displacement
Model Valve per stroke (in3) Usable oil Handle effort Weight Dimensions (in)
number type capacity (in3) (lbs) (lbs) A B C D E F
1st stage 2nd stage

Two stage hand operated pumps for single acting cylinders and tools

HP211 2-way 0.79 0.06 30.51 60 4.4 13.2 15.29 5.32 3.94 4.93 1.58

HP212 2-way 0.79 0.14 61.02 88 8.8 22.06 24.03 5.52 3.94 4.93 1.58

HP232 2-way 0.79 0.14 122.05 88 15.2 22.06 24.03 6.3 5.52 6.11 1.97

HP252 2-way 0.79 0.14 305.12 88 21.2 23.05 24.03 6.3 6.62 5.71 1.97

Two stage hand operated pumps for double acting cylinders and tools

HP232D 4-way 0.79 0.14 122.05 88 19.2 22.85 24.63 6.3 5.52 6.9 1.18

HP252D 4-way 0.79 0.14 305.12 88 30.0 23.84 24.63 6.3 6.62 6.9 1.18

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HP HIGH FLOW HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - HIGH FLOW

Heavy duty steel construction

Working pressure 10000 psi

Two stage with semi automatic changeover

` Oil reservoir capacity 2.64 gallons


` Factory set safety relief valve fitted as standard
` Available with 2-way valve for use with single acting cylinders and 4-way valve for use with double acting cylinders
` 1st stage flow rate of 6.89 in3 per handle stroke for faster extension & retraction of piston under no load
` Changeover pressure is 406 psi
` Low handle effort and ergonomic grip for easy operation

B C F

G
M
L
H

J
K
I

Displacement per stroke (in3)


Model number Valve type Usable oil capacity (gallons) Handle effort (lbs) Weight (lbs)
1st stage 2nd stage
Two stage hand operated pump for single acting cylinders and tools
HP245 2-way 6.89 0.24 2.64 88 65.0
Two stage hand operated pump for double acting cylinders and tools
HP245D 4-way 6.89 0.24 2.64 88 68.3

Dimensions (in)
A B C D E F G H I J K L M

16.55 7.09 4.89 0.59 41.37 7.88 2.48 1.85 27.58 15.37 8.08 6.82 10.64

30 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HPX HIGH FLOW HYDRAULIC PUMPS
HPX | MANUALLY OPERATED ULTRA HIGH PRESSURE PUMPS

Compact lightweight aluminum construction

Two stage operation

Choice of 21750 or 40600 psi pressure rating

` Oil reservoir capacity 73.23 inch3


` External pressure release valve and factory set safety valve
` Specifically designed for high pressure applications
` Bespoke handle with ergonomic grip and mesh guard to protect pressure gauge

C E
D

Working Usable oil Displacement per stroke (in3) Dimensions (in)


Model Outlet Weight
pressure capacity
number 1st stage 2nd stage port (lbs) A B C D E
(psi) (in3)

HPX1500 21750 73.23 1.22 0.06 ¼” BSP 14.3 24.23 6.34 3.31 4.93 3.01

HPX2800 40600 73.23 1.22 0.05 9


⁄16”-18 UNF 14.3 24.23 6.34 3.31 4.93 3.01

OPTIONAL HOSES:

Model number Working pressure (psi) Description Weight (lbs)

XHH3-15 21750 10 ft hose with ¼” BSP male thread each end 3.1

XHH5-15 21750 16.5 ft hose with ¼” BSP male thread each end 5.7

XHH3-30 43500 10 ft hose with 9⁄16”-18 UNF male coned thread each end 7.1

XHH5-30 43500 16.5 ft hose with 9⁄16”-18 UNF male coned thread each end 11.2

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 31


HP-FP RANGE HYDRAULIC PUMPS
HP-FP | MANUALLY OPERATED FOOT PUMPS

Working pressure 10000 psi

Two stage operation

Durable steel construction

` Oil reservoir capacity 140.35 inch3


` External pressure release valve and factory set safety relief valve
` Wide foot pedal for easy and controlled pumping action
` Steel framework for maximum stability

A
B

Displacement per stroke (in3) Usable oil Handle


Model Valve Weight Dimensions (in)
capacity effort
number type 1st stage 2nd stage (lbs) A B C D E
(in3) (lbs)

HP227FP 2-way 0.79 0.14 140.35 86 27.6 21.43 28.17 7.29 7.88 3.07

HP227FPC 2-way 0.79 0.14 140.35 86 32.0 21.43 30.06 8.94 7.88 3.07

Note: HP227FPC is supplied with pressure gauge, gauge mounting block and 10 ft hose with male coupler

32 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


BPP RANGE HYDRAULIC PUMPS
BPP | BATTERY POWERED HYDRAULIC PUMP

Working pressure 10000 psi

14.4V long life battery

Lightweight design

` Powerful hydraulic pump driven by 14.4 volt battery


` Compact and lightweight design with shoulder strap for easy carrying
` External pressure release valve and factory set safety valve
` Supplied with battery and charger

A B

Model Oil capacity Oil flow (in3/min) Dimensions (in)


1st stage 2nd stage Weight (lbs) A B C
number (in3)

BPP107 42.72 30.51 9.15 17.6 13.99 6.3 10.24

BPP ACCESSORIES

Model Model
Description Description
number number

CCU144 14.4V Vehicle power socket charger unit BP12 Battery Pack 14.4V

Note: Charger supplied separately

Model
Model number Voltage Description Description
number

MP110 110V CU12 Mains charger 110V-230V


Power supply to operate unit
directly from mains
MP220 220/230V

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 33


HEP1 RANGE
HYDRAULIC PUMPS
HEP1 | ELECTRIC DRIVEN LIGHTWEIGHT MINI PUMPS WITH CARRYING STRAP

Working pressure 10000 psi

Two stage operation

Lightweight, compact design

` Oil reservoir capacity 48.82 inch3


` Choice of 110 or 240 volt single phase electric motor with 2-way electric solenoid valve
` Internal safety overload valve
` Remote hand pendant controller with 10 feet cable
` Supplied with handy carrying strap

E F G

C
A

Maximum flow rate


Model Motor (in3/min) Valve Usable oil Weight Dimensions (in)
number voltage 1st stage 2nd stage type capacity (in3) (lbs) A B C D E F G

HEP1211S 110V-1Ph 122.05 12.2 2-way 48.82 16.5 13.12 10.6 5.52 5.48 5.44 4.33 4.14

HEP1212S 240V-1Ph 122.05 12.2 2-way 48.82 16.5 13.12 10.6 5.52 5.48 5.44 4.33 4.14

34 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HEP103 RANGE HYDRAULIC PUMPS
HEP103 | ELECTRIC DRIVEN TWO STAGE COMPACT PUMPS

Working pressure 10000 psi

Two stage operation

Choice of valve options

` Oil reservoir capacity 1.06 gallons E


` Choice of 110 or 240 volt single phase electric
motors with 50/60 Hz dual frequency
` Choice of manual or electric powered control D
valves in 2, 3 or 4-way configuration C
` Control valves available with open center,
closed center or locking valve design
` Supplied with glycerin filled pressure gauge
` Integral carrying handle for easy transportation A F
` Remote hand pendant controller with 10 feet control cable
B
G

Model Motor Maximum flow rate (in3/min) Changeover Remote pendant Usable oil capacity
Weight (lbs)
number voltage 1st stage 2nd stage pressure (psi) functions (gallons)

Below models feature 2-way solenoid valve, normally closed (hold function), suitable for use with single acting cylinders and tools, requiring load holding.

HEP103241LS 110V-1Ph 152.56 21.36 2175 advance/retract 1.06 42.3


HEP103242LS 240V-1Ph 152.56 21.36 2175 advance/retract 1.06 42.3

Below models featuring 2-way solenoid valve, normally open (auto retract function), suitable for use with single acting cylinders and tools, requiring auto retract.

HEP103241S 110V-1Ph 152.56 21.36 2175 advance/retract 1.06 45.2


HEP103242S 240V-1Ph 152.56 21.36 2175 advance/retract 1.06 45.2

Below models feature 3-way manually operated valve, suitable for use with single acting cylinders and tools.

HEP103341 110V-1Ph 152.56 21.36 2175 motor on/off 1.06 39.9


HEP103342 240V-1Ph 152.56 21.36 2175 motor on/off 1.06 39.9

Below models feature 4-way manually operated valve, suitable for use with double acting cylinders and tools.

HEP103441 110V-1Ph 152.56 21.36 2175 motor on/off 1.06 39.9


HEP103442 240V-1Ph 152.56 21.36 2175 motor on/off 1.06 39.9

Below models feature 4-way solenoid valve, locking feature on A and B port, suitable for use with double acting cylinders and tools, requiring load holding.

HEP103441LS 110V-1Ph 152.56 21.36 2175 advance/retract 1.06 45.2


HEP103442LS 240V-1Ph 152.56 21.36 2175 advance/retract 1.06 45.2

Dimensions (in)
Model number
A B C D E F G

All Models 7.68 0.99 4.63 5.58 13.47 8.27 10.24

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 35


HEP2 RANGE HYDRAULIC PUMPS
HEP2 | ELECTRIC DRIVEN PUMPS - GENERAL DUTY MEDIUM FLOW

Working pressure 10000 psi

Two stage operation

Choice of 2.64 or 6.6 gallon oil reservoir

A
` Choice of 110/115, 220/240 or 380/440 volt
electric motors available as standard
` Choice of 2, 3 or 4-way manual control valves with
load holding feature on 3 & 4-way versions
` Externally adjustable pressure relief for C
pressure settings up to 10000 psi
` Completely enclosed fan cooled low noise electric motors
` Cable management features for cable/
hose winding and stowage
B
` Supplied as standard with pressure
gauge and a robust roll frame

Oil capacity Maximum flow rate (in3/min) Model number Dimensions (in)
Model number Valve type 1st stage 2nd stage Motor voltage Weight (lbs)
(gallons) (60 Hz motor) A B C
HEP207111 P-T Plate 2.64 427.17 39.67 110/115V-1Ph HEP207111H 114.6 24.7 11.5 24.9
HEP207112 P-T Plate 2.64 427.17 39.67 220/240V-1Ph HEP207112H 114.6 24.7 11.5 24.9
HEP207114 P-T Plate 2.64 427.17 39.67 380/440V-3Ph - 114.6 24.7 11.5 24.9
HEP207121 P-T Plate 6.6 427.17 39.67 110/115V-1Ph HEP207121H 149.9 24.7 13.87 29.71
HEP207122 P-T Plate 6.6 427.17 39.67 220/240V-1Ph HEP207122H 149.9 24.7 13.87 29.71
HEP207124 P-T Plate 6.6 427.17 39.67 380/440V-3Ph - 149.9 24.7 13.87 29.71
HEP207211 2-way 2.64 427.17 39.67 110/115V-1Ph HEP207211H 115.7 24.7 11.5 24.9
HEP207212 2-way 2.64 427.17 39.67 220/240V-1Ph HEP207212H 115.7 24.7 11.5 24.9
HEP207214 2-way 2.64 427.17 39.67 380/440V-3Ph - 115.7 24.7 11.5 24.9
HEP207221 2-way 6.6 427.17 39.67 110/115V-1Ph HEP207221H 151.0 24.7 13.87 29.71
HEP207222 2-way 6.6 427.17 39.67 220/240V-1Ph HEP207222H 151.0 24.7 13.87 29.71
HEP207224 2-way 6.6 427.17 39.67 380/440V-3Ph - 151.0 24.7 13.87 29.71
HEP207311 3-way 2.64 427.17 39.67 110/115V-1Ph HEP207311H 115.7 24.7 11.5 24.9
HEP207312 3-way 2.64 427.17 39.67 220/240V-1Ph HEP207312H 115.7 24.7 11.5 24.9
HEP207314 3-way 2.64 427.17 39.67 380/440V-3Ph - 115.7 24.7 11.5 24.9
HEP207321 3-way 6.6 427.17 39.67 110/115V-1Ph HEP207321H 151.0 24.7 13.87 29.71
HEP207322 3-way 6.6 427.17 39.67 220/240V-1Ph HEP207322H 151.0 24.7 13.87 29.71
HEP207324 3-way 6.6 427.17 39.67 380/440V-3Ph - 151.0 24.7 13.87 29.71
HEP207411 4-way 2.64 427.17 39.67 110/115V-1Ph HEP207411H 115.7 24.7 11.5 24.9
HEP207412 4-way 2.64 427.17 39.67 220/240V-1Ph HEP207412H 115.7 24.7 11.5 24.9
HEP207414 4-way 2.64 427.17 39.67 380/440V-3Ph - 115.7 24.7 11.5 24.9
HEP207421 4-way 6.6 427.17 39.67 110/115V-1Ph HEP207421H 151.0 24.7 13.87 29.71
HEP207422 4-way 6.6 427.17 39.67 220/240V-1Ph HEP207422H 151.0 24.7 13.87 29.71
HEP207424 4-way 6.6 427.17 39.67 380/440V-3Ph - 151.0 24.7 13.87 29.71

Note: 1) All 380/440V models are suitable for operation at 50 Hz and 60 Hz


2) All 110/115 and 220/240 volt models are supplied to run at 50 Hz as standard, refer to the table for pumps with 60 Hz motor. 60 Hz models deliver
approximately 15-20% higher flow rate.
3) To order pumps with low voltage solenoid valve with hand pendant controller, suffix the pump model with 'S'
4) Other configurations are available on request

36 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HEP3 RANGE HYDRAULIC PUMPS
HEP3 | ELECTRIC DRIVEN PUMPS - GENERAL DUTY HIGH FLOW

Working pressure 10000 psi

Two stage operation

10.56 gallon oil reservoir

A
` Choice of 110/115, 220/240 or 380/440 volt
electric motors available as standard
` Choice of 2, 3 or 4-way manual control valves with
load holding feature on 3 & 4-way versions
` Externally adjustable pressure relief for C
pressure settings up to 10000 psi
` Completely enclosed fan cooled low noise electric motors
` Cable management features for cable/ B
hose winding and stowage
` Supplied as standard with pressure
gauge and a robust roll frame

Oil capacity Maximum flow rate (in3/min) Model number Weight Dimensions (in)
Model number Valve type Motor voltage
(gallons) 1st stage 2nd stage (60 Hz motor) (lbs) A B C

HEP310121 P-T Plate 10.56 549.21 61.02 110/115V-1Ph HEP310121H 149.9 24.7 13.87 29.71

HEP310122 P-T Plate 10.56 549.21 61.02 220/240V-1Ph HEP310122H 149.9 24.7 13.87 29.71

HEP310124 P-T Plate 10.56 549.21 61.02 380/440V-3Ph - 149.9 24.7 13.87 29.71

HEP310221 2-way 10.56 549.21 61.02 110/115V-1Ph HEP310221H 151.0 24.7 13.87 29.71

HEP310222 2-way 10.56 549.21 61.02 220/240V-1Ph HEP310222H 151.0 24.7 13.87 29.71

HEP310224 2-way 10.56 549.21 61.02 380/440V-3Ph - 151.0 24.7 13.87 29.71

HEP310321 3-way 10.56 549.21 61.02 110/115V-1Ph HEP310321H 151.0 24.7 13.87 29.71

HEP310322 3-way 10.56 549.21 61.02 220/240V-1Ph HEP310322H 151.0 24.7 13.87 29.71

HEP310324 3-way 10.56 549.21 61.02 380/440V-3Ph - 151.0 24.7 13.87 29.71

HEP310421 4-way 10.56 549.21 61.02 110/115V-1Ph HEP310421H 151.0 24.7 13.87 29.71

HEP310422 4-way 10.56 549.21 61.02 220/240V-1Ph HEP310422H 151.0 24.7 13.87 29.71

HEP310424 4-way 10.56 549.21 61.02 380/440V-3Ph - 151.0 24.7 13.87 29.71

Note: 1) All 380/440V models are suitable for operation at 50 Hz and 60 Hz


2) All 110/115 and 220/240 volt models are supplied to run at 50 Hz as standard, refer to the table for pumps with 60 Hz motor. 60 Hz models deliver
approximately 15-20% higher flow rate.
3) To order pumps with low voltage solenoid valve with hand pendant controller, suffix the pump model with 'S'
4) Other configurations are available on request

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 37


HEP5 RANGE WHEEL TROLLEY HYDRAULIC PUMPS
HEP5 | ELECTRIC DRIVEN PUMPS - HEAVY DUTY HIGH FLOW

Working pressure 10000 psi

Two stage operation

Choice of 10.56 or 15.84 gallon oil reservoir

` 380/440 volt electric motors available as standard D


` Choice of 2, 3 or 4-way manual control valves with
load holding feature on 3 & 4-way versions
` Externally adjustable pressure relief for
pressure settings up to 10000 psi C
` Completely enclosed fan cooled low noise electric motors

Oil capacity Maximum flow rate (in3/min) Dimensions (in)


Model number Valve type Motor voltage Weight (lbs)
(gallons) 1st stage 2nd stage A B C D

HEP517144 P-T Plate 10.56 1067.91 115.95 380/440V-3Ph 195.1 27.3 15.21 12.06 24.94
HEP517164 P-T Plate 15.84 1067.91 115.95 380/440V-3Ph 264.6 28.09 16.04 16 25.85
HEP517244 2-way 10.56 1067.91 115.95 380/440V-3Ph 196.2 27.3 15.21 12.06 24.94
HEP517264 2-way 15.84 1067.91 115.95 380/440V-3Ph 265.7 28.09 16.04 16 25.85
HEP517344 3-way 10.56 1067.91 115.95 380/440V-3Ph 196.2 27.3 15.21 12.06 24.94
HEP517364 3-way 15.84 1067.91 115.95 380/440V-3Ph 265.7 28.09 16.04 16 25.85
HEP517444 4-way 10.56 1067.91 115.95 380/440V-3Ph 196.2 27.3 15.21 12.06 24.94
HEP517464 4-way 15.84 1067.91 115.95 380/440V-3Ph 265.7 28.09 16.04 16 25.85

Note: All 380/440V models are suitable for operation at 50 Hz and 60 Hz.
To order pumps with low voltage solenoid valve with hand pendant controller, suffix the pump model with 'S'.

WHEEL TROLLEY

Model number Description

Wheel trolley for all pumps with 10.56 gallons oil


PPA40WT
reservoir

Wheel trolley for all pumps with 15.84 gallons oil


PPA60WT
reservoir

All HEP5 pumps can be supplied with a factory fitted wheel trolley. Just suffix
model number with ‘WT’.

38 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HSP RANGE HYDRAULIC PUMPS
HSP | ELECTRIC DRIVEN SPLIT FLOW MULTI-OUTLET PUMPS

Working pressure 10000 psi

Efficient 3 phase motors with DC electric


solenoids
Both single and double acting cylinder models
available

` Selection of outlet valve configurations ranging from 4-outlet pump with


manual valves to 8-outlet pump with electric solenoid valves
` Control system with individual outlet selection switches, providing choice of single or multiple synchronized operation
` Heavy duty completely enclosed, fan cooled three phase electric motor
` Externally adjustable pressure setting valves on each outlet, for pre-setting pressure up to 10000 psi maximum

Dimensions (in)
Model Valve Valve Oil capacity Oil flow per outlet Motor Motor voltage Weight
number configuration type (gallons) (in3/min) voltage (hp) (lbs) A B C

HSP4SM 4 x 3-way manual 26.41 67.13 380/440V-3Ph 10.05 599.7 39.4 35.85 24.03

HSP4DM 4 x 4-way manual 26.41 67.13 380/440V-3Ph 10.05 599.7 39.4 35.85 24.03

HSP4SE 4 x 3-way electric 26.41 67.13 380/440V-3Ph 10.05 604.1 39.4 35.85 24.03

HSP4DE 4 x 4-way electric 26.41 67.13 380/440V-3Ph 10.05 604.1 39.4 35.85 24.03

HSP6SE 6 x 3-way electric 52.82 54.92 380/440V-3Ph 14.74 738.5 49.25 41.76 31.52

HSP6DE 6 x 4-way electric 52.82 54.92 380/440V-3Ph 14.74 738.5 49.25 41.76 31.52

HSP8SE 8 x 3-way electric 52.82 54.92 380/440V-3Ph 14.74 815.7 49.25 41.76 31.52

HSP8DE 8 x 4-way electric 52.82 54.92 380/440V-3Ph 14.74 815.7 49.25 41.76 31.52

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 39


HYDRAULIC PUMPS
SLF | SYNCHRONOUS LIFTING SYSTEM - FIXED SPEED DRIVE

Working pressure 10000 psi

Control from 4 to 8 lifting points

For use with standard single or double


acting cylinders

Control unit complete with multiple screens (depending on configuration and


monitoring requirements) and USB port, supplied on a cable for remote operation.

` Designed for precise lifting and lowering of heavy loads using multiple synchronized hydraulic cylinders
` System comprises of heavy duty three phase electric motor, operator control panel to monitor up
to 8 channels and a robust framework for transportation and storage of the entire system
` Selection of outlet valves ranging from 4-outlet pump to 8-outlet pump with options of 3-way and 4-way valve configurations
` 10000 psi pressure transducers are fitted as standard on each outlet
` Reservoir capacity of 26.41 gallons on the 4-outlet pump and 52.82 gallons on the 6-outlet and 8-outlet pumps
` Intuitive touch screen controller with several display options including stroke,
cylinder pressure, system pressure and indicative weight of load
` Specified for string pot displacement sensors as standard. Alternative sensor types available upon request.
` Operating modes for the SLF include Manual, Pre-load, Automatic control, Depressurization and Indicative weighing
` System can be adapted to suit customer’s special lifting requirements
` Customized systems can be tailored for unique application requirements

40 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HYDRAULIC PUMPS
SLF | SYNCHRONOUS LIFTING SYSTEM - FIXED SPEED DRIVE

A C

Model number Number of outlets Oil capacity (gallons) Oil flow per outlet (in3/min) Motor voltage

SLF4S 4 26.41 67.13 380/440V-3Ph

SLF6S 6 52.82 56.75 380/440V-3Ph

SLF8S 8 52.82 56.75 380/440V-3Ph

SLF4D 4 26.41 67.13 380/440V-3Ph

SLF6D 6 52.82 56.75 380/440V-3Ph

SLF8D 8 52.82 56.75 380/440V-3Ph

Note: All models are suitable for operation at 50 Hz and 60 Hz.

Dimensions (in)
Model number
A B C

SLF4S 50.24 45.51 26.6

SLF6S 61.07 51.22 33.88

SLF8S 61.07 51.22 33.88

SLF4D 50.24 45.51 26.6

SLF6D 61.07 51.22 33.88

SLF8D 61.07 51.22 33.88

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 41


HYDRAULIC PUMPS
SLF | SYNCHRONOUS LIFTING SYSTEM - FIXED SPEED DRIVE
Mounting kits to fit single and double acting cylinders are listed below.

Model number Mounting kit type Applicable cylinder Increase in cylinder height (in)

1 HSS - 25T +0.14


SLMK-1
1 HSS - 30T +0.14
2 HAS - 30T +0.39
SLMK-2
2 HRA - 30T +0.39
3 HSS - 50T +0.39
SLMK-3 3 HAS - 50T +0.39
3 HRA - 50T +0.39
SLMK-4 4 HSS - 75T +0.39
5 HSS - 100T +0.39
SLMK-5 5 HAS - 100T +0.39
5 HRA - 100T +0.39
SLMK-6 6 HDA - 25T +0.43
SLMK-7 7 HDA - 50T +0.39
SLMK-8 8 HDA - 100T +0.39
9 HDA - 150T +0.39
SLMK-9
9 HDA - 200T +0.39
SLMK-10 10 HHS - 20T +0.43
11 HHS - 30T +0.47
SLMK-11
11 HHR - 30T +0.47
SLMK-12 12 HHS - 37T +0.04
SLMK-13 13 HHA - 50T +0.04
14 HHS - 60T +0.47
SLMK-14
14 HHR - 60T +0.47
15 HHS - 100T +0.39
SLMK-15
15 HHR - 100T +0.39
SLMK-16 16 HHR - 150T +0.39
SLMK-17 17 HHR - 250T +0.39
SLMK-18 18 HFA - 30T 0
SLMK-19 19 HFA - 50T +0.32
20 HFA - 100T 0
SLMK-20
20 HGG - 150T 0
SLMK-21 21 HDA - 300T 0
22 HDA - 400T 0
SLMK-22
22 HDA - 500T 0
23 HDA - 800T 0
SLMK-23 23 HDA - 1000T 0
23 HFG - 800T 0
24 HFL - 50T +0.32
SLMK-24
24 HFG - 50T +0.32
25 HFG - 400T 0
25 HFG - 500T 0
SLMK-25
25 HGG - 200T 0
25 HSG - 200T 0
26 HFL - 100T +0.35
SLMK-26
26 HFG - 100T +0.35
27 HFL - 150T +0.32
27 HFG - 150T +0.32
SLMK-27
27 HFG - 200T +0.32
27 HSG - 150T +0.32
28 HFG - 250T 0
SLMK-28 28 HFG - 300T 0
28 HGG - 300T 0
SLMK-29 29 HSG - 300T 0
SLMK-30 30 HFL - 250T +0.32
SLMK-31 31 HFL - 400T +0.39
SLMK-32 32 HFL - 500T +0.39
SLMK-33 33 HFG - 1000T 0

42 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HYDRAULIC PUMPS
SLF | SYNCHRONOUS LIFTING SYSTEM - FIXED SPEED DRIVE
The SLF system is designed for use with standard single and double acting cylinders. Below table lists the SLF model and cylinder
type that can be used with it.

Model number Applicable cylinder type Applicable cylinder range Cylinder stroke (in) Page reference

Single acting HSS 2.01 - 18.01 10


Single acting HHS 1.97 - 5.99 11
Single acting HFL 1.77 - 2.01 14
Single acting HFG 1.97 - 5.99 15
SLF4S
SLF6S Single acting HAS 2.01 - 5.99 16
SLF8S
Single acting HHA 2.01 - 4.14 17
Single acting HFA 2.05 - 12.02 18
Single acting HGG 6.11 20
Single acting HSG 5.99 21

Double acting HHR 2.01 - 12.02 12


SLF4D
SLF6D Double acting HDA 5.99 - 20.02 13
SLF8D
Double acting HRA 2.01 - 12.02 19

DISPLACEMENT SENSORS

` 25 inches (635 mm) string pot


` Provides stroke feedback to controls
` Includes magnet for mounting
` Each lifting point requires one sensor
` String pot displacement sensors as standard, other
displacement sensors available on request

Model number Type and stroke (in)

SLDS650 25.61

SENSOR CABLES

` Each displacement sensor requires one cable

Model number Length (ft)

SLDC10 33
SLDC25 82
SLDC50 164
SLDC75 246
SLDC100 330

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 43


HYDRAULIC PUMPS
SLV | SYNCHRONOUS LIFTING SYSTEM - VARIABLE SPEED DRIVE

Working pressure 10000 psi

Control from 8 to 32 lifting points

Variable speed control

Control unit complete with multiple screens (depending on


configuration and monitoring requirements) and USB port, supplied on
a cable for remote operation.

` Designed for precise lifting and lowering of heavy loads using multiple synchronized hydraulic cylinders
` System comprises of heavy duty three phase electric motor, operator control panel to monitor up to
32 channels and a robust framework for transportation and storage of the entire system
` Selection of outlet valves ranging from 8-outlet pump to 32-outlet pump, with single or double acting controls on each outlet
` Two stage pump unit offers a maximum low pressure flow rate of 1196.06 inches3 per minute and a maximum high pressure flow
rate of 292.91 inches3 per minute at 10000 psi, with an option of reducing the flow rate using the variable speed drive controller
` 10000 psi pressure transducers are fitted as standard on each outlet
` Reservoir capacity of 52.82 and 105.64 gallons
` Intuitive touch screen controller with several display options including stroke,
cylinder pressure, system pressure and indicative weight of load
` Includes a system data logging feature which allows operators to obtain a post lift report or end of project technical summary
` Specified for string pot displacement sensors as standard. Alternative sensor types available upon request.
` Operating modes for the SLV include Manual, Pre-load, Automatic control,
Depressurization, Center of gravity and Indicative weighing
` System can be adapted to suit customer’s special lifting requirements
` Customized systems can be tailored for unique application requirements

44 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HYDRAULIC PUMPS
SLV | SYNCHRONOUS LIFTING SYSTEM - VARIABLE SPEED DRIVE

54.37"

58.71" 79.15"

Total oil flow per outlet (in3/min)


Model number Number of outlets Oil capacity (gallons) Motor voltage
1st stage 2nd stage

SLV82 8 52.82 1196.06 292.91 380/440V-3Ph

SLV122 12 52.82 1196.06 292.91 380/440V-3Ph

SLV162 16 52.82 1196.06 292.91 380/440V-3Ph

SLV202 20 52.82 1196.06 292.91 380/440V-3Ph

SLV242 24 52.82 1196.06 292.91 380/440V-3Ph

SLV282 28 52.82 1196.06 292.91 380/440V-3Ph

SLV322 32 52.82 1196.06 292.91 380/440V-3Ph

SLV84 8 105.64 1196.06 292.91 380/440V-3Ph

SLV124 12 105.64 1196.06 292.91 380/440V-3Ph

SLV164 16 105.64 1196.06 292.91 380/440V-3Ph

SLV204 20 105.64 1196.06 292.91 380/440V-3Ph

SLV244 24 105.64 1196.06 292.91 380/440V-3Ph

SLV284 28 105.64 1196.06 292.91 380/440V-3Ph

SLV324 32 105.64 1196.06 292.91 380/440V-3Ph

Note: All models are suitable for operation at 50 Hz and 60 Hz.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 45


HYDRAULIC PUMPS
SLV | SYNCHRONOUS LIFTING SYSTEM - VARIABLE SPEED DRIVE
Mounting kits to fit single and double acting cylinders are listed below.

Model number Mounting kit type Applicable cylinder Increase in cylinder height (in)

1 HSS - 25T +0.14


SLMK-1
1 HSS - 30T +0.14
2 HAS - 30T +0.39
SLMK-2
2 HRA - 30T +0.39
3 HSS - 50T +0.39
SLMK-3 3 HAS - 50T +0.39
3 HRA - 50T +0.39
SLMK-4 4 HSS - 75T +0.39
5 HSS - 100T +0.39
SLMK-5 5 HAS - 100T +0.39
5 HRA - 100T +0.39
SLMK-6 6 HDA - 25T +0.43
SLMK-7 7 HDA - 50T +0.39
SLMK-8 8 HDA - 100T +0.39
9 HDA - 150T +0.39
SLMK-9
9 HDA - 200T +0.39
SLMK-10 10 HHS - 20T +0.43
11 HHS - 30T +0.47
SLMK-11
11 HHR - 30T +0.47
SLMK-12 12 HHS - 37T +0.04
SLMK-13 13 HHA - 50T +0.04
14 HHS - 60T +0.47
SLMK-14
14 HHR - 60T +0.47
15 HHS - 100T +0.39
SLMK-15
15 HHR - 100T +0.39
SLMK-16 16 HHR - 150T +0.39
SLMK-17 17 HHR - 250T +0.39
SLMK-18 18 HFA - 30T 0
SLMK-19 19 HFA - 50T +0.32
20 HFA - 100T 0
SLMK-20
20 HGG - 150T 0
SLMK-21 21 HDA - 300T 0
22 HDA - 400T 0
SLMK-22
22 HDA - 500T 0
23 HDA - 800T 0
SLMK-23 23 HDA - 1000T 0
23 HFG - 800T 0
24 HFL - 50T +0.32
SLMK-24
24 HFG - 50T +0.32
25 HFG - 400T 0
25 HFG - 500T 0
SLMK-25
25 HGG - 200T 0
25 HSG - 200T 0
26 HFL - 100T +0.35
SLMK-26
26 HFG - 100T +0.35
27 HFL - 150T +0.32
27 HFG - 150T +0.32
SLMK-27
27 HFG - 200T +0.32
27 HSG - 150T +0.32
28 HFG - 250T 0
SLMK-28 28 HFG - 300T 0
28 HGG - 300T 0
SLMK-29 29 HSG - 300T 0
SLMK-30 30 HFL - 250T +0.32
SLMK-31 31 HFL - 400T +0.39
SLMK-32 32 HFL - 500T +0.39
SLMK-33 33 HFG - 1000T 0

46 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HYDRAULIC PUMPS
SLV | SYNCHRONOUS LIFTING SYSTEM - VARIABLE SPEED DRIVE
The SLV system is designed for use with standard single and double acting cylinders. Below table lists the SLV model and cylinder
type that can be used with it.

Model number Applicable cylinder type Applicable cylinder range Cylinder stroke (in) Page reference

Single acting HSS 2.01 - 18.01 10


SLV82
SLV122 Single acting HHS 1.97 - 5.99 11
SLV162
SLV202 Single acting HFL 1.77 - 2.01 14
SLV242
Single acting HFG 1.97 - 5.99 15
SLV282
SLV322
Single acting HAS 2.01 - 5.99 16
SLV84
SLV124
Single acting HHA 2.01 - 4.14 17
SLV164
SLV204 Single acting HFA 2.05 - 12.02 18
SLV244
SLV284 Single acting HGG 6.11 20
SLV324
Single acting HSG 5.99 21

SLV82
SLV122 Double acting HHR 2.01 - 12.02 12
SLV162
SLV202
SLV242
SLV282
SLV322
Double acting HDA 5.99 - 20.02 13
SLV84
SLV124
SLV164
SLV204
SLV244
SLV284 Double acting HRA 2.01 - 12.02 19
SLV324

DISPLACEMENT SENSORS

` 25 inches (635 mm) string pot


` Provides stroke feedback to controls
` Includes magnet for mounting
` Each lifting point requires one sensor
` String pot displacement sensors as standard, other
displacement sensors available on request

Model number Type and stroke (in)

SLDS650 25.61

SENSOR CABLES

` Each displacement sensor requires one cable


Model number Length (ft)

SLDC10 33
SLDC25 82
SLDC50 164
SLDC75 246
SLDC100 330

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 47


HYDRAULIC PUMPS
SYNCHRONOUS LIFTING SYSTEM FEATURES

FEATURE SLF SLV

PRESSURE TRANSDUCERS SUPPLIED AS STANDARD  


TOUCH SCREEN DISPLAY TO MONITOR STROKE AND PRESSURE  
CONTROL UNIT COMPLETE WITH TOUCH SCREEN  
USB PORT FOR SYSTEM DATA LOGGING - 
FORKLIFT ACCESS GUIDE CHANNELS  
INDIVIDUAL SELECTION OF CYLINDERS  
ACCURACY RANGE ADJUSTABLE UP TO +/- 0.04 in
BETWEEN LEADING AND LAGGING CYLINDERS  

FULL SYSTEM DIAGNOSTICS WITH CABLE UNPLUG DETECTION  


CAN PROVIDE INDICATIVE WEIGHT OF LIFT  
SYSTEM SUITABLE FOR PRELOADING  
VARIABLE SPEED DRIVE FOR PRECISE FINE CONTROL - 
TEMPERATURE MONITORING SYSTEM - 
SYSTEM MOUNTED IN ENCLOSED FRAME WITH DOORS - 
OIL COOLING SYSTEM - 
CENTER OF GRAVITY INDICATION - 
FOR USE WITH BOTH SINGLE AND DOUBLE ACTING CYLINDERS Defined by model 

Working pressure 10000 psi


two stage pump unit:
1196.06 in3/min total flow up to 1450 psi,
Flow from 56.75 in3/min to 67.13 in3/min per 292.91 in3/min total flow up to 10000 psi
PUMP UNIT SPEC
outlet up to 10000 psi
Option of reducing the flow rate using
the variable speed drive controller, which
offers an R.P.M. range from 200 to 1800

TANK CAPACITY Up to 52.82 gallons reservoir capacity Up to 105.64 gallons reservoir capacity

INDIVIDUAL CONTROLLABLE LIFTING POINTS 4 to 8 8 to 32

String pot displacement sensors String pot displacement sensors


DISPLACEMENT SENSOR as standard. Other displacement as standard. Other displacement
sensors available on request sensors available on request

SENSOR CABLES Lengths up to 330 feet Lengths up to 330 feet

48 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


AHP11 RANGE HYDRAULIC PUMPS
AHP11 | AIR DRIVEN SINGLE STAGE HAND AND FOOT OPERATED PUMPS

Working pressure 10000 psi

Compact, lightweight & powerful

Standard 100 psi air input pressure required

` Choice of oil reservoirs from 0.63 to 2.64 gallons capacity


` Choice of 2-way or 4-way control valves
` Safety overload protection valve fitted as standard
` All models fitted with steel oil reservoir (excluding AHP1120)
` Optional remote pendant controller available. Suffix model number with ‘R’

Oil flow / Pressure chart


70

60
Hydraulic flow (in3/minute)

41 psi 50
61 psi
81 psi 40
100 psi
120 psi 30

20

105.6 gal/min
0 725 1450 2175 2900 3625 4350 5075 5800 6525 7250 7975 8700 9425 10000 10875
Hydraulic pressure (psi)

B B
A
D

G
D E F
H

C
A

F E G

C
AHP1120 (plastic oil reservoir)
AHP1121 (metal oil reservoir) AHP1141 (metal oil reservoir)
AHP1122 (metal oil reservoir) AHP1142 (metal oil reservoir)

Maximum Usable Air inlet Oil outlet Dimensions (in)


Model Valve Weight
flow rate oil capacity connection connection
number type (lbs) A B C D E F G H
(in3/min) (gallons) G NPTF
AHP1120 48.82 2-way 0.63 ¼” 3
⁄8 ” 10.4 14.38 * 9.34 6.19 2.6-3.55 * 8.27 4.93
AHP1121 48.82 2-way 1.32 ¼” 3
⁄8 ” 19.8 16.55 * 14.97 9.46 8.67 * 8.79 4.49
AHP1122 48.82 2-way 2.64 ¼” 3
⁄8 ” 39.2 18.28 22.06 * 8.27 * 4.26 10.8 6.23
AHP1141 48.82 4-way 1.32 ¼” 3
⁄8 ” 20.9 16.55 * 14.97 9.46 8.67 * 10.44 4.49
AHP1142 48.82 4-way 2.64 ¼” 3
⁄8 ” 40.3 18.28 22.06 * 8.27 * * 12.41 6.23

*Not Applicable

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 49


HAP RANGE HYDRAULIC PUMPS
HAP | AIR DRIVEN PUMPS - GENERAL DUTY HIGH FLOW

Working pressure 10000 psi

Two stage operation

Choice of 2.64 or 6.6 gallons oil reservoir

` Driven by a powerful 4.08 kW rotary air motor


with a maximum air consumption of 84.75 cubic
feet per minute at 100 psi inlet air pressure C
` Choice of 2, 3 or 4-way manual control valves with
load holding feature on 3 & 4-way versions
` Externally adjustable pressure relief valve for
pressure setting up to a maximum of 10000 psi
` Cable management features for cable/ B
hose winding and stowage
` Supplied as standard with pressure gauge
FRL unit and a robust roll frame

Model Valve Oil capacity Maximum flow rate (in3/min) Dimensions (in)
Weight (lbs)
number type (gallons) 1st stage 2nd stage A B C

HAP21011 P-T Plate 2.64 610.24 79.33 102.5 24.7 11.5 24.9

HAP21012 P-T Plate 6.6 610.24 79.33 137.8 24.7 13.87 29.71

HAP21021 2-way 2.64 610.24 79.33 103.6 24.7 11.5 24.9

HAP21022 2-way 6.6 610.24 79.33 138.9 24.7 13.87 29.71

HAP21031 3-way 2.64 610.24 79.33 103.6 24.7 11.5 24.9

HAP21032 3-way 6.6 610.24 79.33 138.9 24.7 13.87 29.71

HAP21041 4-way 2.64 610.24 79.33 103.6 24.7 11.5 24.9

HAP21042 4-way 6.6 610.24 79.33 138.9 24.7 13.87 29.71

50 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HPP RANGE WHEEL TROLLEY HYDRAULIC PUMPS
HPP | GASOLINE ENGINE DRIVEN PUMPS - GENERAL DUTY HIGH FLOW

Working pressure 10000 psi

Two stage operation

Choice of 6.6, 10.56 or 15.84 gallons oil reservoir

` Choice of 2, 3 or 4-way manual control valves with


load holding feature on 3 & 4-way versions 3
⁄8” - 18 NPT
` Externally adjustable pressure relief valve for
pressure setting up to a maximum of 10000 psi C
` Factory fitted roll bar protection frame included

Model Valve Oil capacity Maximum flow rate (in3/minute) Weight Dimensions (in)
number type (gallons) 1st stage 2nd stage (lbs) A B C

HPP21012 P-T Plate 6.6 610.24 79.33 155.4 22.46 12.06 27.03
HPP21014 P-T Plate 10.56 610.24 79.33 188.5 22.46 12.06 31.32
HPP21016 P-T Plate 15.84 610.24 79.33 250.2 22.97 16 32.15
HPP21022 2-way 6.6 610.24 79.33 156.5 22.46 12.06 27.03
HPP21024 2-way 10.56 610.24 79.33 189.6 22.46 12.06 31.32
HPP21026 2-way 15.84 610.24 79.33 251.3 22.97 16 32.15
HPP21032 3-way 6.6 610.24 79.33 156.5 22.46 12.06 27.03
HPP21034 3-way 10.56 610.24 79.33 189.6 22.46 12.06 31.32
HPP21036 3-way 15.84 610.24 79.33 251.3 22.97 16 32.15
HPP21042 4-way 6.6 610.24 79.33 156.5 22.46 12.06 27.03
HPP21044 4-way 10.56 610.24 79.33 189.6 22.46 12.06 31.32
HPP21046 4-way 15.84 610.24 79.33 251.3 22.97 16 32.15

WHEEL TROLLEY

Model number Description

Wheel trolley for all pumps with 10.56 gallons oil


PPA40WT
reservoir

Wheel trolley for all pumps with 15.84 gallons oil


PPA60WT
reservoir

All 40L and 60L HPP pumps can be supplied with a factory fitted wheel trolley.
Just suffix model number with ‘WT’.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 51


HI-FORCE SYSTEM COMPONENTS

The Hi-Force range of system components is designed


and manufactured to provide all the essential
accessory items required to complete the required high
pressure hydraulic system. Whether the requirements
are for a hose, pressure gauge and gauge block, for a
simple hydraulic tool set up using a remote pump, or a
more complex system of multiple lifting cylinders with
manifolds, control valves, gauges, hoses, couplings and
fittings, Hi-Force system components offer the essential
high quality performance, to ensure the hydraulic
system integrity and safe operation and use of your
Hi-Force hydraulic tools, is maintained at all times.
Specify Hi-Force system components for use with your
Hi-Force hydraulic tools.

52 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


SYSTEM COMPONENTS

HYDRAULIC HOSES 54
High pressure hydraulic hoses

PRESSURE GAUGES & MOUNTING BLOCKS 55


Gauges and mounting blocks

DIGITAL PRESSURE GAUGE 56


Digital gauge with LCD display

PRESSURE TRANDUCER & DIGITAL DISPLAY 57


Transducer and digital display

MANIFOLDS 58
Distribution blocks

CONTROLLED MANIFOLDS ASSEMBLIES 59


Manifold stations with pressure gauges

HYDRAULIC OIL 60
Premium grade hydraulic oil

HIGH PRESSURE COUPLERS & FITTINGS 61


High pressure couplers, fittings and adaptors

DIRECTIONAL CONTROL VALVES 62


Directional control valves

FLOW CONTROL VALVES 63


Flow control valves

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 53


SYSTEM COMPONENTS
HYDRAULIC HOSES SYSTEM COMPONENTS
HIGH PRESSURE HYDRAULIC HOSES

Working pressure 10000 psi

4:1 Factor of safety

Hand grip protective strain relievers

` Available in black or red outer covering to assist with identifying advance and return lines in double acting hydraulic systems

No couplers 3
⁄8” - 18 NPT male fitting one CM1 male couplers
3
⁄8” - 18 NPT male end with CM1 coupler fitted both ends
Length fitting both ends Weight fitted one end Weight Weight
(ft) (lbs) (lbs) (lbs)
Model number Model number Model number

1.5 HH0.5 HH0.5R 0.9 HC0.5 HC0.5R 1.1 HC0.5C HC0.5CR 1.5

3.3 HH1 HH1R 1.1 HC1 HC1R 1.5 HC1C HC1CR 2.2

6.5 HH2 HH2R 1.5 HC2 HC2R 2.0 HC2C HC2CR 2.4

10 HH3 HH3R 2.0 HC3 HC3R 2.2 HC3C HC3CR 2.6

13 HH4 HH4R 2.6 HC4 HC4R 2.6 HC4C HC4CR 3.3

16.5 HH5 HH5R 2.9 HC5 HC5R 3.1 HC5C HC5CR 3.5

19.5 HH6 HH6R 3.3 HC6 HC6R 3.5 HC6C HC6CR 4.0

33 HH10 HH10R 4.9 HC10 HC10R 5.3 HC10C HC10CR 5.7

39.5 HH12 HH12R 6.2 HC12 HC12R 6.6 HC12C HC12CR 7.1

49 HH15 HH15R 6.8 HC15 HC15R 7.3 HC15C HC15CR 7.7

65.5 HH20 HH20R 9.0 HC20 HC20R 9.3 HC20C HC20CR 9.7

82 HH25 HH25R 11.7 HC25 HC25R 12.1 HC25C HC25CR 12.3

98.5 HH30 HH30R 16.1 HC30 HC30R 17.0 HC30C HC30CR 17.4

Note: Hose bore is ¼" and outside diameter is ½".

54 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


PRESSURE GAUGES & MOUNTING BLOCKS SYSTEM COMPONENTS
PRESSURE GAUGES & GAUGE MOUNTING BLOCKS

Clear precise dual scale readings

Manufactured to EN837-1

+/-1% full scale accuracy

GAUGES
` Choice of dry or glycerin filled models available
` Recommended for use within all hydraulic systems to monitor hydraulic pressure
` Dual scale reading on all models
` Gauges scaled to match high tonnage cylinders available on request
` Individual gauge calibration certificates available at extra cost on request

Model Gauge diameter Gauge Reading inner Reading outer Compatible


scale scale Inlet thread Weight (lbs)
number (in) type Hi-Force cylinders

HG63G 2.48 glycerin 0-700 bar 0-10000 psi ¼”-18 NPT All models 0.4

HG1 3.94 dry 0-700 bar 0-10000 psi ½”-14 NPT All models 2.0

HG1G 3.94 glycerin 0-700 bar 0-10000 psi ½”-14 NPT All models 2.2

HG2 5.91 dry 0-700 bar 0-10000 psi ½”-14 NPT All models 3.5

HG2G 5.91 glycerin 0-700 bar 0-10000 psi ½”-14 NPT All models 3.7

GAUGE MOUNTING BLOCKS


` For easy “inline” connection of the selected pressure gauge to the hydraulic system

Model Dimensions (in)


Gauge thread Inlet thread Outlet thread Weight (lbs)
number Length Width Height

HGA1 2.96 1.26 1.26 ½”-14 NPT 3


⁄8”-18 NPT male 3
⁄8”-18 NPT female 0.6

HGA2 6.3 1.26 1.26 ½”-14 NPT 3


⁄8”-18 NPT male 3
⁄8”-18 NPT female 1.9

HGA1-25 2.96 1.26 1.26 ¼”-18 NPT 3


⁄8”-18 NPT male 3
⁄8”-18 NPT female 0.7

HGA2-25 6.3 1.26 1.26 ¼”-18 NPT 3


⁄8”-18 NPT male 3
⁄8”-18 NPT female 2.0

AGA1-25 2.96 1.26 1.97 ¼”-18 NPT 3


⁄8”-18 NPT male 3
⁄8”-18 NPT female 1.2

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 55


DIGITAL PRESSURE GAUGE SYSTEM COMPONENTS
DIGITAL PRESSURE GAUGE

5 digit LCD display

Choice of pressure readings

0.5% full scale accuracy

` High quality, general purpose gauge to measure pressure up to 14500 psi (1000 bar)
` Displays readings in psi, psi, mpa and kg/cm2
` LCD display with 0.47 inches, 5 digit upper line pressure reading and 0.24 inches, 5 digit lower line unit reading
` Blue backlight allows for easy reading in poor visibility conditions
` Minimum 2000 hours battery life (3 VDC)
` Supplied with rubber enclosure to help protect against accidental impact
` Features include tare, min & max memory and IP65 weatherproof enclosure rating
` Compatible gauge mounting blocks are detailed on page 55

Ø 3.11"
2.04"
2"
2.64"

1.06" 0.85"
¼” NPT

Model Gauge Pressure Pressure Pressure Pressure Inlet


Weight (lbs)
number diameter (in) reading (psi) reading (bar) reading (mpa) reading (kg/cm2) thread

HDG1 2.76 0-14500 0-1000 0-100 0-1019.7 ¼”-18 NPT 0.4

56 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


PRESSURE TRANDUCER & DIGITAL DISPLAY SYSTEM COMPONENTS
PRESSURE TRANSDUCER & DIGITAL DISPLAY

Pressure readings in bar and psi

0.5% full scale accuracy

Maximum working pressure 10000 psi

PRESSURE TRANSDUCER
` For precise measurement of system pressure up to 10000 psi
` Supplied complete with a 6.5 foot connecting cable
` Output 4-20 mA

Model Pressure Pressure Connection Accuracy


Weight (lbs)
number reading (psi) reading (bar) thread percentage full scale

HPT1 0-10000 0-700 ¼”-18 NPT 0.5 0.2

DIGITAL DISPLAY UNIT


` For use with HPT1 transducer to record pressure in applications where remote reading is preferred
` Compact size with large LCD screen
` Displays readings in psi or bar
` Features include minimum and maximum value, average value, tare offset and reset
` Complete with worldwide power supply unit
` IP65 enclosure rating
` For use with 4-20 mA pressure transducer

Model Pressure Pressure Screen display size (in) Overall size (in) Voltage
Weight (lbs)
number reading (psi) reading (bar) LxH LxWxH VDC

HDD1 0-10000 0-700 3x1 4.3 x 4.33 x 1.58 18 - 32 0.7

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 57


MANIFOLDS SYSTEM COMPONENTS
MANIFOLDS

Working pressure 10000 psi

Choice of open or controlled manifolds

2, 4, 5, 6 or 8 outlet port models available

` Designed for easy control of the direction of flow of the hydraulic fluid within the system
` Available as open manifold blocks or with individual needle type shut off/throttle valves on each outlet

C C
A
B
A
E C

B B

D D
HM* & HM*L HM*C HM5

Connection ports
Model Number of female threads Weight Dimensions (in)
Type Design
number outlets (lbs) A B C D E F
Inlet Outlet

HM2 open manifold parallel 2 3


⁄8”-18 NPT 2 x 3⁄8”-18 NPT 2.2 4.49 1.26 1.26 1.97 - -

HM4 open manifold parallel 4 3


⁄8”-18 NPT 4 x 3⁄8”-18 NPT 3.3 8.43 1.26 1.26 1.97 - -

HM5 open manifold hexagon 5 3


⁄8”-18 NPT 5 x 3⁄8”-18 NPT 1.5 - 1.62 2.01 - M6 1.5

HM6 open manifold parallel 6 3


⁄8”-18 NPT 6 x 3⁄8”-18 NPT 4.4 12.37 1.26 1.26 1.97 - -

HM8 open manifold parallel 8 3


⁄8”-18 NPT 8 x 3⁄8”-18 NPT 5.5 16.31 1.26 1.26 1.97 - -

HM4L open manifold extended parallel 4 3


⁄8”-18 NPT 4 x 3⁄8”-18 NPT 5.3 15.52 1.26 1.26 4.33 - -

HM6L open manifold extended parallel 6 3


⁄8”-18 NPT 6 x 3⁄8”-18 NPT 8.2 24.19 1.26 1.26 4.33 - -

HM2C controlled manifold parallel 2 3


⁄8”-18 NPT 2 x 3⁄8”-18 NPT 4.4 5.91 2.01 1.5 3.94 - -

HM4C controlled manifold parallel 4 3


⁄8”-18 NPT 4 x 3⁄8”-18 NPT 7.7 13.79 2.01 1.5 3.94 - -

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CONTROLLED MANIFOLDS ASSEMBLIES SYSTEM COMPONENTS
CONTROLLED MANIFOLD ASSEMBLIES

Working pressure 10000 psi

Up to 4 outlets with individual control on each

Choice of manifolds for single or double acting


systems

` Pressure gauges fitted to advance ports on all models


` Quick connect couplings fitted as standard to all inlet and outlet ports
` Precise control of oil flow and pressure within the hydraulic system

D
D

B B

A C A
C
HM2C-SU HM2C-DU

D D

B
B

A
C C A

HM4C-SU HM4C-DU

Model Weight Dimensions (in)


Description
number (lbs) A B C D

HM2C-SU 2-way controlled manifold unit, suitable for single acting systems 4.4 5.91 2.01 2.01 3.94

HM2C-DU 2-way controlled manifold unit, suitable for double acting systems 6.6 5.91 4.02 2.01 3.94

HM4C-SU 4-way controlled manifold unit, suitable for single acting systems 7.7 13.79 2.01 2.01 3.94

HM4C-DU 4-way controlled manifold unit, suitable for double acting systems 13.2 13.79 4.02 2.01 3.94

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 59


HYDRAULIC OIL SYSTEM COMPONENTS
HYDRAULIC OIL

Premium grade hydraulic oil

High viscosity index

Supplied in a choice of 0.26, 1.32 or 6.6 gallon


containers

` Effective and reliable lubricant


` Foaming resistance
` Provides optimum performance in all high pressure applications
` Specially formulated for use with all Hi-Force hydraulic tools

Model number Contents (gallons)

HFO15-1 0.26
HFO15-5 1.32
HFO15-25 6.6
HFO46-1 0.26
HFO46-5 1.32
HFO46-25 6.6

OIL TYPE RECOMMENDATION


Oil Type Oil Type Oil Type
Product Product Product
HFO15 HFO46 HFO15 HFO46 HFO15 HFO46
ACP   HGG   HVL  
AHP/AHP-CR/AHP2/ HHA   HWRC  
AHP2-CR/ATDP
  HHP JAH
   

AHP11   HHR   JAS  

BC   HHS   JCS/JCH  
BPP   HKP   Manifolds  
CH   HLS   MHP  

Controlled Manifolds   HMJ   NS  


Couplers & Fittings   HMNS   PB  

CT   Hoses   PKC  
Digital Gauge   HP(All)   PKS  
DNS   HP-FP   PMV2  
Gauge/Blocks   HPC   PMV3/PMV3L  
HAP   HPF   PMV4/PMV4L  
HAS   HPP   RMV3/RMV3L  
HBW   HPR/HBR   RMV4/RMV4L  
HCC   HPS   SBT  
HCH   HPT   SC  

HDA   HPX   SCP  

HEP1   HPV152   SPP  

HEP103   HRA   STS  


HEP2/HEP3/HEP5   HSG   STU  
HFA   HSP   Toughlift  
HFG   HSS   TPA  
HFL   HSWC   TPE  
HFS-H   HTN  
HFV42   HTWP  
HFV66   HTWR1  
Note:  Recommended and factory fitted grade
 Acceptable alternative

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HIGH PRESSURE COUPLERS & FITTINGS SYSTEM COMPONENTS
HIGH PRESSURE COUPLERS AND FITTINGS

` Suitable for working pressures up to 10000 psi


` Designed to ensure easy system connection and assembly

Model
See picture Description Thread specification
number

HF7 1 Nipple ¼” NPT male to ¼” NPT male

HF8 5 Adaptor ¼” NPT female to ¼” NPT female


Picture 1 Picture 2
HF10 2 Elbow 3
⁄8” NPT female to 3⁄8” NPT female

HF12 3 Equal tee 3


⁄8” NPT female

HF13 4 Cross 3
⁄8” NPT female

HF14 5 Adaptor 3
⁄8” NPT female to 3⁄8” NPT female

HF15 5 Reducer 3
⁄8” NPT female to ¼” NPT female Picture 3 Picture 4

HF16 6 Elbow 3
⁄8” NPT female to ⁄8” NPT male3

HF17 1 Nipple 3
⁄8” NPT male to 3⁄8” NPT male

HF19 1 Long nipple 3


⁄8” NPT male to 3⁄8” NPT male

HF24 7 Adaptor 3
⁄8” NPT male to 3⁄8” BSP female
Picture 5 Picture 6
HF27 1 Nipple ¼” NPT male to 3⁄8” NPT male

HF30 7 Reducer 3
⁄8” NPT male to ¼” NPT female

HF31 8 Tee 3
⁄8” NPT female to 3⁄8” NPT male

HF33 7 Reducer 3
⁄8” NPT male to ¼” BSP female

HF55 7 Reducer 3
⁄8” NPT female to ¼” NPT male Picture 7 Picture 8

HF69 7 Adaptor ½” BSP male to 3⁄8” NPT female

CF1 9 Female coupler 3


⁄8” NPT male

CM1 10 Male coupler 3


⁄8” NPT female

CMF1 9 + 10 Complete coupler 3


⁄8” NPT
Picture 9 Picture 10
CF2 9 Female coupler ¼” NPT male

CM2 10 Male coupler ¼” NPT female

CMF2 9 + 10 Complete coupler ¼” NPT

CFD1 11 Metal dust cap for CF1


Picture 11 Picture 12
CMD1 12 Metal dust cap for CM1

CFD2 11 Metal dust cap for CF2

CMD2 12 Metal dust cap for CM2

Moulded universal dust cap to


PPC1 13
suit CF1 & CM1

Picture 13

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 61


DIRECTIONAL CONTROL VALVES SYSTEM COMPONENTS
DIRECTIONAL CONTROL VALVES

Working pressure 10000 psi

Pump or remote mounted design

Manual or solenoid options available

` Choice of 2, 3 or 4-way options


` Designed to provide precise control of oil flow and pressure

PMV2 PMV3L / RMV3L


A
A

P T

PMV3 / RMV3 PMV3C / RMV3C


A A
P T

PMV4L / RMV4L
P T P T
A B

PMV4 / RMV4 PMV4C / RMV4C


A B A B

P T P T

P T

Model number
Description Manual valve Manual valve Manual valve
no load holding with load holding closed center

Pump mounted, 2-way, 2 position valve PMV2 - -

Pump mounted, 3-way, 3 position valve PMV3 PMV3L PMV3C

Pump mounted, 4-way, 3 position valve PMV4 PMV4L PMV4C

Remote mounted, 3-way, 3 position valve RMV3 RMV3L RMV3C

Remote mounted, 4-way, 3 position valve RMV4 RMV4L RMV4C

62 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


FLOW CONTROL VALVES SYSTEM COMPONENTS
FLOW CONTROL VALVES

Working pressure 10000 psi

3
⁄8” - 18 NPT female connection ports

Model Dimensions (in)


Description
number Height Length Width

Manual shut off valve with needle type flow control.


HM1C Used for load holding and throttling functions. 3.23 2.52 1.5
Can also be used as a gauge isolator.

Model Dimensions (in)


Description
number Height Length Width

Manual check valve used for automatic load locking,


HFV66 3.39 2.96 1.85
with precise manual load lowering feature.

Model Dimensions (in)


Description
number Height Length Width

Adjustable pressure relief valve, for pressure setting from


HPV152 4.02 2.52 1.26
800 to 10000 psi. Supplied complete with return line hose.

Model Dimensions (in)


Description
number Height Length Width

Pilot operated check valve used as a safety valve for double


HFV42 3.31 2.52 1.26
acting cylinders. Pilot port connects to cylinder retract line.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 63


HI-FORCE HYDRAULIC JACKS

The Hi-Force range of hydraulic jacks offers a wide


choice of lifting capacities, closed and extended
heights, material construction and design. From
self-contained aluminum to remote pump operated,
steel toe lift jacks and compact low height jacks for
confined space applications, the Hi-Force hydraulic jack
range offers the user a wide choice of options, to suit
every application. All jacks are supplied prefilled with oil
ready to use.

64 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


JACKS

JAS RANGE 66
Aluminum jacks, compact multi-purpose design

JAH RANGE 67
Aluminum jacks plain piston, claw jacks and locking ring design

JCS & JCH RANGE 68


Steel & aluminum jacks, compact low height design

HMJ RANGE 69
Steel jacks, low height access machine lift design

JACKS

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 65


JAS RANGE JACKS
JAS | ALUMINUM JACKS

Maximum capacity 11 tons

Choice of 2.96 or 4.93 inches hydraulic lift height

Internal safety overload device

` Lightweight aluminum jack body


` Spring assisted piston retraction
` Nitrocarburized steel piston for increased corrosion resistance
` Over stroke safety limiting device

B
C

Model Capacity Stroke Weight Dimensions (in)


number (tons) (in) (lbs) A B C

JAS103 11 2.96 9.5 5.16 6.38 2.96

JAS105 11 4.93 12.6 7.13 6.38 2.96

66 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


JAH RANGE JACKS
JAH | ALUMINUM JACKS

Capacities from 22 to 66 tons

Choice of 5.99 or 12.02 inches stroke lengths

Internal safety overload device

ØF D

` Lightweight aluminum construction with critical


parts manufactured from high quality steel A A1 A2
` Available with plain piston, lifting claw or
failsafe mechanical lock ring
` Claw lift capacities from 9 to 26 tons
` Safety over stroke limiting device
E

B
C B1

Model Jack capacity Claw capacity Stroke Weight Dimensions (in)


number (tons) (tons) (in) (lbs) A A1 A2 B B1 C D E F

Jack with plain piston


JAH620 22 - 5.99 24.3 10.36 - - 7.01 - 4.77 2.25 - 2.36

JAH1220 22 - 12.02 37.5 17.26 - - - 9.69 4.77 2.25 - 2.36

JAH630 33 - 5.99 35.3 10.36 - - 8 - 5.52 2.76 - 2.99

JAH1230 33 - 12.02 52.9 17.77 - - - 10.76 5.52 2.76 - 2.99

JAH660 66 - 5.99 61.7 11.54 - - 9.89 - 7.49 3.62 - 4.26

JAH1260 66 - 12.02 97.0 19.7 - - - 13.47 7.49 3.62 - 4.26

Jack with plain piston & lifting claw with extended base
JAH620C 22 9 5.99 33.1 - 11.03 - - 9.69 4.77 2.25 2.64 -
JAH1220C 22 9 12.02 50.7 - 17.97 - - 9.69 4.77 2.25 2.64 -
JAH630C 33 13 5.99 46.3 - 11.07 - - 10.76 5.52 2.76 3.07 -
JAH1230C 33 13 12.02 70.5 - 18.6 - - 10.76 5.52 2.76 3.07 -
JAH660C 66 26 5.99 97.0 - 13.2 - - 13.47 7.49 3.62 3.07 -
JAH1260C 66 26 12.02 143.3 - 21.47 - - 13.47 7.49 3.62 3.07 -
Jack with failsafe mechanical load holding lock ring
JAH620SR 22 - 5.99 28.7 - - 11.39 7.01 - 4.77 2.25 - 2.36
JAH1220SR 22 - 12.02 41.9 - - 18.28 - 9.69 4.77 2.25 - 2.36
JAH630SR 33 - 5.99 37.5 - - 11.5 8 - 5.52 2.76 - 2.99
JAH1230SR 33 - 12.02 55.1 - - 18.87 - 10.76 5.52 2.76 - 2.99
JAH660SR 66 - 5.99 66.1 - - 13 9.89 - 7.49 3.62 - 4.26
JAH1260SR 66 - 12.02 101.4 - - 21.12 - 13.47 7.49 3.62 - 4.26

Note: Lifting claw capacity on toe is maximum 40% of jack capacity, do not exceed!

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 67


JCS & JCH RANGE JACKS
JCS & JCH | COMPACT JACKS

Capacities from 11 to 33 tons

Stroke lengths from 1.38 to 1.77 inches

Lightweight and compact

D
ØC

` Spring assisted piston retraction (JCS)


` Load return piston (JCH) B
` Nitrocarburized steel piston rod for corrosion resistance
` 360 degree positional pumping mechanism
for increased versatility
` Internal safety overload valve E
A

ØF

JCS - SOLID PISTON

Model Capacity Body Stroke Weight Dimensions (in)


number (tons) construction (in) (lbs) A B C D E F

JCS10 11 Steel 1.38 9.9 9.46 2.99 1.5 10.48 2.76 -

JCS20 22 Aluminum 1.62 12.1 10.13 4.02 2.01 11.07 4.02 -

JCS30 33 Aluminum 1.77 17.6 11.07 4.41 2.36 11.23 4.93 -

JCH - HOLLOW PISTON

Model Capacity Body Stroke Weight Dimensions (in)


number (tons) construction (in) (lbs) A B C D E F

JCH13 14 Aluminum 1.62 12.1 10.13 3.74 2.01 11.07 4.02 0.99

JCH21 23 Aluminum 1.77 17.6 11.07 4.49 2.36 11.23 4.93 1.38

68 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HMJ RANGE JACKS
HMJ | STEEL MACHINE LIFT JACKS

Capacities of 11 and 28 tons

Stroke length 5.91 inches

10000 psi maximum working pressure

` Lifting toe is precision guided throughout its lifting stroke to reduce friction and
prevent potential side loading of the hydraulic cylinder
` Operated using a remote pump and hose for increased operator safety
` Lifting toe with minimum height of 1 inch, can be pre-set at three lifting positions
` Suitable for multiple lift point applications

F D

C
B
A

G I

Model Capacity (tons) Stroke Weight Dimensions (in)


number Toe Head (in) (lbs) A B C D E F G H I

HMJ10 9 11 5.91 64.4 0.99 3.11 5.24 10.72 16.63 11.15 7.96 4.81 7.37

HMJ25 22 28 5.91 121.5 1.38 4.61 7.84 13 18.91 13.75 11.5 5.99 8.31

Note: Maximum permissible input hydraulic pressure when lifting on the jack toe is 8630 psi for HMJ10 and 8120 psi for HMJ25, do not exceed!

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 69


HI-FORCE TOUGHLIFT
JACKING SYSTEM

The Hi-Force Toughlift Jacking System offers users the


easiest and safest method of lifting heavy plant and
construction vehicles, in the mining and construction
industry and railway locomotives, when critical
maintenance and breakdown repair work is required.
Suitable for lifting, even the largest vehicles, currently in
production around the world, the Hi-Force Toughlift is
available in 55, 110, 165 & 220 ton lifting capacities.

70 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


TOUGHLIFT

TL RANGE 72
ToughLift jacking systems

TL ACCESSORIES 73
Slip lock & load lock extensions

TL ACCESSORIES 74
Load block sets, spacers

TL ACCESSORIES 75
ToughLift accessories configuration examples

TOUGHLIFT

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 71


TL RANGE TOUGHLIFT
TL | TOUGHLIFT JACKING SYSTEMS

Choice of 8 models with capacities from 55 to


220 tons

Lifting heights up to 27 inches

Working pressure 10000 psi

Dimensions for 55 ton models:


Handle in parking
Handle in lifting position
position Handle positions for
maneuvering

E D G (max)

G (min)
A
` Choice of air or electric driven hydraulic system
` High flow 3-stage pump unit offers faster
advance and retract times
` Solid tyres fitted as standard with C B F (min)
option of pneumatic tyres
F (max)
` Narrow width wheels and redesigned
wheel position for better ground clearance Dimensions for all other models:
and balance when maneuvering Handle positions for
Handle in lifting and
` Push button remote hand pendant parking position
maneuvering
controller with 16.5 feet control cable
` Tilting saddles fitted as standard on all models
` User friendly design with easily accessible
maintenance features
` Wide range of accessories available for even
greater versatility see pages 73 and 74 F (max)
D A

F (min)

E (min)
C B
E (max)

Model Capacity Power Stroke Weight Max additional Dimensions (in)


A B C D E F G
number (tons) supply (in) (lbs) stack (in) (min-max) (min-max) (min-max)

TL050A255 55 90-psi air driven 10.01 352.7 26.79 17.93 26 22.06 56.74 56.74 14.97 - 39.4 27.58 - 51.22

TL050E255 55 240V electric, 50 Hz 10.01 370.4 26.79 17.93 26 22.06 56.74 56.74 14.97 - 39.4 27.58 - 51.22

TL050E255H 55 240V electric, 60 Hz 10.01 370.4 26.79 17.93 26 22.06 56.74 56.74 14.97 - 39.4 27.58 - 51.22

TLA10016 110 90-psi air driven 15.96 637.1 18.91 26.2 44.52 25.69 32.74 14.03 - 33.65 18.32 - 63.24 -

TLA10021 110 90-psi air driven 20.88 703.3 7.09 33.21 44.52 25.69 37.27 14.03 - 33.65 18.32 - 63.24 -

TLA15015 165 90-psi air driven 15.37 690.0 19.11 26.2 44.52 25.69 32.9 14.03 - 33.65 18.32 - 63.24 -

TLA15020 165 90-psi air driven 20.49 769.4 7.09 33.21 44.52 25.69 37.94 14.03 - 33.65 18.32 - 63.24 -

TLA20015 220 90-psi air driven 15.01 822.3 19.7 26 44.52 25.69 32.7 14.03 - 33.65 18.32 - 63.24 -

TLA20027 220 90-psi air driven 27 998.7 7.09 37.98 44.52 25.69 42.75 14.03 - 33.65 18.32 - 63.24 -

Note: 110, 165 and 220 ton electric driven Hi-Force ToughLift jacking systems available on request

72 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TL ACCESSORIES TOUGHLIFT
TL ACCESSORIES
` Slip lock extensions can be used in multiples up to the maximum height as specified in the table
` Load lock extensions can only be used one at a time, and optionally in conjunction with slip lock extensions
` Both extension options will terminate with a swivel tilting saddle on the top of the extension stack

SLIP LOCK EXTENSIONS

Length Length Length Length Length To suit Recommended


7.1 in 11.8 in 15.8 in 19.1 in 19.7 in model max. extension height (in)

TL050A255
SLE180-50 SLE300-50 SLE400-50 * SLE500-50 TL050E255 26.79
TL050E255H

SLE180-100 SLE300-100 * SLE485-100 * TLA10016 19.11

SLE180-100 * * * * TLA10021 7.09

SLE180-150 SLE300-150 * SLE485-150 * TLA15015 19.11

SLE180-150 * * * * TLA15020 7.09

SLE180-200 SLE300-200 SLE400-200 * SLE500-200 TLA20015 19.7

SLE180-200 * * * * TLA20027 7.09

*Exceeds recommended maximum extension height

LOAD LOCK EXTENSIONS

Length Length Length Length Length To suit Recommended


7.1 in 11.8 in 15.8 in 19.1 in 19.7 in model max. extension height (in)

TL050A255
LLE180-50 LLE300-50 LLE400-50 * LLE500-50 TL050E255 26.79
TL050E255H

LLE180-100 LLE300-100 * LLE485-100 * TLA10016 19.11

LLE180-100 * * * * TLA10021 7.09

LLE180-150 LLE300-150 * LLE485-150 * TLA15015 19.11

LLE180-150 * * * * TLA15020 7.09

LLE180-200 LLE300-200 LLE400-200 * LLE500-200 TLA20015 19.7

LLE180-200 * * * * TLA20027 7.09

*Exceeds recommended maximum extension height

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 73


TL ACCESSORIES TOUGHLIFT
TL ACCESSORIES

TROLLEY MOUNTED LOAD BLOCK SETS

Model Capacity Lock out height Load To suit


Adaptor
number (tons) (in) blocks model

TL050A255
TLB50-250 55 9.85 3 1 TL050E255
TL050E255H

TLB100-405 110 15.76 5 1 TLA10016

TLB100-530 110 20.69 7 1 TLA10021

TLB150-390 165 15.17 5 1 TLA15015

TLB150-520 165 20.29 7 1 TLA15020

TLB200-380 220 14.78 5 1 TLA20015

TLB200-685 220 26.6 9 1 TLA20027

SPACERS
` Base mounted spacer to increase closed height by 11.8 inches
` Only available for TLA20015 model and weight is
increased by an extra 173.1 lbs when fitted
` Suffix TLA20015 with “E” when ordering with spacer fitted

74 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TL ACCESSORIES TOUGHLIFT
TL ACCESSORIES

TOUGHLIFT ACCESSORIES CONFIGURATION EXAMPLES

Tilting
Tilting Saddle
Saddle
Slip lock
Piston extension

Piston

Tilting
Saddle
Slip lock
extension
Load lock
extension

Tilting
Load Saddle
block set
Load lock
Piston
extension

Load
block set

Piston

Note: When using a combination of a load lock extension (LLE) with a slip
lock extension (SLE), the LLE must be inserted into the cylinder first and
then the SLE inserted into the LLE. The minimum Load Lock Extension must
be 11.8 inches in length to allow the Slip Lock Extension to fully engage.
The combination of the two extensions must not exceed the maximum
recommended extension height for the relevant Toughlift model.

The recommended maximum height for each Toughlift model can be


found on page 73 under the LLE and SLE tables. If you are in doubt about
the selection, combination and use of both extensions, please contact
your Hi-Force regional office.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 75


HI-FORCE TORQUE TOOLS

The extensive range of Hi-Force torque tools, detailed


in this section of the catalog, includes manual, air
and hydraulically driven tools, available in a wide
variety of accurate and controlled, torque output
capacities. The range offers a choice of tool options,
suitable for use in almost every bolt torque tightening,
or loosening application, that are regularly required
in many industrial applications worldwide. From basic,
manually operated, calibrated, hand torque wrenches
through to the latest generation of high output
torque, hydraulic wrenches, Hi-Force torque tools
are recognised as a leading brand within the global
market for bolting tools. Detailed within this section
of the catalog are manual hand torque wrenches,
manual and pneumatic torque multipliers, square
and hexagon drive hydraulic torque wrenches and
all accessory items like extended hydraulic wrench
reaction arms, heavy duty torque sockets, hexagon
reducer bushes, back up wrenches, hydraulic torque
wrench powered pumps, hoses and hose reels, impact
wrenches and airline filter, regulator, lubricator unit.

iQ software is an innovative bolted joint integrity


software programme designed to assist engineers with
the provision of accurate bolt load calculations, based
on key input data, related to each specific bolted joint,
and is available for purchase through the provider
company Asset55 Limited. Hi-Force is able to support
our valued clients with bolt load calculations on an
hourly chargeable time basis.

76 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


TORQUE TOOLS

TWM RANGE 78
Manual torque wrenches - Click type

HTW RANGE 79
Manual torque wrenches - Break back type

TWG RANGE 80
Manual torque multipliers

TWP RANGE 81
Pistol grip pneumatic torque multipliers

TWS-N RANGE 82
Hydraulic torque wrenches - Square drive

IS RANGE 83
Imperial hexagon AF size heavy duty sockets

MS RANGE 84
Metric hexagon AF size heavy duty sockets

TWS-N ACCESSORIES 85
Hexagon drive adaptors and extended reaction arms, removable handle kits

TWH-N RANGE 86
Hydraulic torque wrenches - Low profile hexagon

TWH-NRH - IMPERIAL RANGE 87


Female hexagon ratchet heads for use with TWH-N torque wrenches

TWH-NRH - METRIC RANGE 88


Female hexagon ratchet heads for use with TWH-N torque wrenches

TWH-N ACCESSORIES 89
Square drive conversion kits and extended reaction arms, removable handle kits

IB RANGE 90
Imperial hexagon AF size reducer bushes

MB RANGE 91
Metric hexagon AF size reducer bushes

BW RANGE 92
Backup wrenches

HTWP RANGE 93
Torque wrench pumps - standard range

TPA RANGE 94
Air driven torque wrench pumps - premium range

TPE RANGE 95
Electric driven torque wrench pumps - premium range

TORQUE WRENCH PUMP ACCESSORIES 96


Torque pump hoses, hose reel and couplers

IW RANGE 97
Pneumatic impact wrenches

TORQUE TOOLS

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 77


TWM RANGE
TORQUE TOOLS
TWM | MANUAL TORQUE WRENCHES - CLICK TYPE

Choice of 7 models with torque range from 7 to


630 lbf.ft (10 to 850 Nm)
Dual scale torque reading adjustment
in lbf.ft & Nm
Repeatable accuracy of +/- 3% and supplied
with individual calibration certificate

` Reversible square drives sizes from ⅜” to ¾”


` Robust steel construction with corrosion resistant finish
` Heavy duty ratchet head with audible click when pre-set torque achieved
` Torque setting lock mechanism to prevent accidental change during use

Model Square Torque range Main scale Micro scale Overall Ratchet head Weight
number drive lbf.ft Nm grad (Nm) grad (Nm) length (in) dia (in) (lbs)

TWM50 3
⁄8 ” 7 - 37 10 - 50 2.5 0.25 13.16 1.38 1.1

TWM100 ½” 15 - 75 20 - 100 5 0.5 15.52 1.73 2.0

TWM200 ½” 30 - 150 40 - 200 1 1 19.11 1.73 2.4

TWM300 ½” 45 - 220 60 - 300 1 1 22.73 1.81 3.1

TWM400 ¾” 60 - 300 80 - 400 1 1 27.03 2.64 4.4

TWM550 ¾” 80 - 405 110 - 550 1 1 37.67 2.72 8.4

TWM850 ¾” 185 - 630 250 - 850 1 1 54.33 2.72 10.4

78 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HTW RANGE TORQUE TOOLS
HTW | MANUAL TORQUE WRENCHES - BREAK BACK TYPE

Torque capacities from 220 to 1500 lbf.ft

Repeatable accuracy +/- 4%

Dual scale lbf.ft & Nm

` Choice of ¾” or 1” square drive sizes


` Robust steel construction with corrosion resistant finish
` Push-through square drive for bi-directional torque control
` Internal cam control ensures controlled ‘break’ once preset torque is achieved
` Large break angle prevents possibility of over torqueing
` Wrench automatically resets once hand pressure is released
` Marked with a unique serial number and supplied with calibration certificate
` Supplied in handy plastic storage case

Model Square Torque range Overall Ratchet head Weight


number drive lbf.ft Nm length (in) dia (in) (lbs)

HTW1000B ¾” 220 - 750 300 - 1000 58.12 2.76 16.1

HTW1500B ¾” 500 - 1000 700 - 1500 58.12 2.76 22.9

HTW1800B 1” 500 - 1000 700 - 1500 58.12 2.76 22.9

HTW2000B 1” 600 - 1500 900 - 2000 75.65 2.76 28.7

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 79


TWG RANGE
TORQUE TOOLS
TWG | MANUAL TORQUE MULTIPLIERS

Torque capacities up to 7330 lbf.ft

Lightweight aluminum housing

Supplied complete with reaction arm

` Choice of output square drives of ¾”, 1” and 1 ½”


` Suitable for use with Hi-Force TWM range of
hand torque wrenches listed on page 78
` Compact design for easy fitment
` Single stage planetary gear in models up to 2050 lbf.ft
A
` Overload safety mechanism on models
TWG40, TWG60, TWG100
` Multiplication ratios from 4:1 to 28.5:1

D
C

Model Torque capacity Gearbox Input Output Overload Rec. torque Weight Dimensions (in)
number lbf.ft Nm ratio square drive square drive Protection wrench (lbs) A B C D E

TWG13 950 1300 5:1 ½” ¾” No TWM300 2.9 5.24 3.15 4.89 3.78 3.86

TWG20 1500 2000 4:1 ¾” 1” No TWM550 4.0 5.16 3.47 7.49 5.91 3.15

TWG28 2050 2800 5.5:1 ¾” 1” No TWM550 5.3 5.75 4.18 8.71 6.26 3.27

TWG40 2930 4000 16:1 ½” 1” Yes TWM300 9.3 8.94 3.47 6.9 5.32 4.33

TWG60 4400 6000 18:1 ¾” 1 ½” Yes TWM400 14.6 10.09 4.02 9.46 7.49 5.71

TWG100 7330 10000 28.5:1 ¾” 1 ½” Yes TWM400 24.0 11.5 5.59 10.52 8.47 6.42

80 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TWP RANGE
TORQUE TOOLS
TWP | PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS

Torque capacities up to 4400 lbf.ft

Repeatable accuracy of +/- 5%

Lightweight and durable construction

` Air driven, single stage torque multipliers offering torque capacities from 150 to 4400 lbf.ft (200 to 6000 Nm)
` Ultra lightweight and durable construction with powerful performance for accurate tightening of bolted components
` Reversible, pistol grip design air motor allows for bi-directional torqueing
` Smooth, non-impacting design of planetary gears minimizes wear to components
` Gearbox manufactured from high grade steel and electrogalvanized for increased corrosion protection
` Slim line design of gearbox allows access in narrow spaces
` Sensitive trigger control allows for easy reaction arm positioning
` Average air consumption of 49.5 cubic feet per minute from a standard airline pressure of 116 psi (23 litres per second at 8 bar)
` Supplied with a FRL filter, regulator and lubricator unit including class 1.0 air
inlet pressure gauge and 10 feet long hose (see page 97)

ØB

C
D

Model Torque capacity * Square R.P.M. at max Weight Dimensions (in)


number lbf.ft Nm drive size pressure (lbs) A B C D E

TWP09S 150 - 670 200 - 900 ¾” 24 7.1 12.92 3.15 4.87 3.74 3.78

TWP15S 220 - 1110 300 - 1500 1” 12 10.4 13.51 3.47 6.8 5.24 4.33

TWP22S 370 - 1620 500 - 2200 1” 7 11.2 14.18 3.47 6.8 5.24 4.33

TWP32S 590 - 2360 800 - 3200 1” 4 12.8 15.09 3.47 6.8 5.24 4.33

TWP40S 620 - 3100 850 - 4200 1” 4 12.8 15.09 3.47 6.8 5.24 4.33

TWP60S 880 - 4400 1200 - 6000 1 ½” 4 17.0 15.76 4.02 9.69 7.64 5.83

*Minimum torque value at 22 psi, maximum torque value at 116 psi airline pressure. Weight is without reaction arm.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 81


TWS-N RANGE
TORQUE TOOLS
TWS-N | HYDRAULIC TORQUE WRENCHES - SQUARE DRIVE

Torque capacities up to 26860 lbf.ft

Torque accuracy of +/- 3%

Working pressure 10000 psi

` Compact, lightweight aluminum body construction


D
` Output torque capacities from 1254 to 26860 lbf.ft (1727 to 36992 Nm)
C
` Choice of square drive sizes from ¾” to 2 ½”
` Reversible square drive for tightening or loosening applications
` Multi-position reaction arm with safety lock feature
` Fitted with 360˚ uni-swivel quick release couplings for easy R
positioning of hydraulic hoses during operation
` High quality torque wrench sockets for use with TWS-N range
hydraulic wrenches are listed on pages 83 and 84
` Optional allen hex drives available from ½” to 2 ¼”
and 14 to 60 mm (see page 85) B

Model Torque capacity Square Weight including Dimensions (in)


number lbf.ft at 10000 psi Nm at 700 bar drive size reaction foot (lbs) A B C D E F R

TWS17N 1254 1727 ¾” 4.2 5.08 6.58 3.55 5.16 2.01 2.88 0.99

TWS45N 3289 4529 1” 10.6 6.58 8.59 4.77 6.7 2.68 3.86 1.34

TWS100N 7427 10064 1 ½” 19.8 8.79 11.54 6.42 8.31 3.62 5.32 1.81

TWS150N 10873 14974 1 ½” 33.1 9.73 12.73 7.56 9.3 3.94 5.56 2.13

TWS370N 26860 36992 2 ½” 71.6 12.96 17.02 9.46 11.35 5.4 8.04 2.6

82 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


IS RANGE
TORQUE TOOLS
IS | IMPERIAL HEXAGON AF SIZE HEAVY DUTY SOCKETS

Square drives from ¾” to 2 ½”

Across flat sizes up to 6 7⁄8”

Supplied complete with retaining ring and pin

` High quality, imperial size heavy duty impact sockets


` Suitable for use with Hi-Force TWS-N hydraulic A
torque wrenches and IW impact wrenches
` Long length, bi-hexagonal and special
D
sockets available on request

Model Square Nut AF Dimensions (in) Model Square Nut AF Dimensions (in)
number drive (inches) A B C D number drive (inches) A B C D

IS2-101 ¾” 1 ⁄16”
1
2.05 1.58 1.5 0.63 IS5-203 1 ½” 2 ⁄16”
3
3.55 3.39 3.39 1.42
IS2-104 ¾” 1 ¼” 2.05 1.73 1.73 0.79 IS5-206 1 ½” 2 3 ⁄8 ” 3.62 3.66 3.39 1.5
IS2-107 ¾” 1 7⁄16” 2.21 2.01 1.73 0.91 IS5-209 1 ½” 2 9⁄16” 3.74 3.82 3.39 1.58
IS2-110 ¾” 1 5 ⁄8 ” 2.44 2.29 1.73 1.06 IS5-212 1 ½” 2 ¾” 3.94 4.14 3.39 1.69
IS2-113 ¾” 1 ⁄16”
13
2.68 2.64 1.73 1.26 IS5-215 1 ½” 2 ⁄16”
15
4.06 4.33 3.39 1.77
IS2-200 ¾” 2” 2.84 2.8 2.13 1.38 IS5-302 1 ½” 3 1 ⁄8 ” 4.33 4.57 3.39 1.97
IS2-203 ¾” 2 3⁄16” 2.92 3.03 2.13 1.38 IS5-308 1 ½” 3 ½” 4.65 5.12 3.39 2.17
IS2-206 ¾” 2 ⁄8 ”
3
2.96 3.31 2.13 1.38 IS5-314 1 ½” 3 ⁄8 ”
7
4.93 5.52 3.74 2.29
IS9-101 1” 1 1⁄16” 2.29 1.73 2.01 0.67 IS5-404 1 ½” 4 ¼” 4.93 5.91 3.74 2.29
IS9-104 1” 1 ¼” 2.36 2.01 2.01 0.83 IS5-410 1 ½” 4 5 ⁄8 ” 5.32 6.5 3.74 2.56
IS9-107 1” 1 ⁄16”
7
2.44 2.21 2.05 1.02 IS5-500 1 ½” 5” 5.52 7.05 5 2.76
IS9-110 1” 1 5 ⁄8 ” 2.44 2.44 2.05 1.02 IS5-506 1 ½” 5 3 ⁄8 ” 5.91 7.68 5 2.96
IS9-113 1” 1 13⁄16” 2.52 2.68 2.29 1.06 IS6-302 2 ½” 3 1 ⁄8 ” 5.52 4.89 5 2.01
IS9-200 1” 2” 2.76 2.92 2.29 1.22 IS6-308 2 ½” 3 ½” 5.52 5.32 5 2.01
IS9-203 1” 2 3⁄16” 2.84 3.15 2.44 1.26 IS6-314 2 ½” 3 7 ⁄8 ” 5.91 5.79 5 2.25
IS9-206 1” 2 3 ⁄8 ” 3.07 3.43 2.44 1.38 IS6-404 2 ½” 4 ¼” 6.3 6.26 5 2.52
IS9-209 1” 2 ⁄16
9
3.15 3.66 2.44 1.42 IS6-410 2 ½” 4 ⁄8 ”
5
6.7 6.78 5 2.8
IS9-212 1” 2 ¾” 3.35 3.86 2.44 1.58 IS6-500 2 ½” 5” 6.9 7.29 5 2.96
IS9-215 1” 2 15⁄16” 3.74 4.1 3.39 1.89 IS6-506 2 ½” 5 3 ⁄8 ” 7.09 7.76 5 3.11
IS9-302 1” 3 1 ⁄8 ” 3.94 4.29 3.39 2.05 IS6-512 2 ½” 5 ¾” 7.29 8.27 5 3.27
IS9-308 1” 3 ½” 4.14 4.93 3.39 2.05 IS6-602 2 ½” 6 ⁄8 ”
1
7.49 8.79 5 3.59
IS9-314 1” 3 7 ⁄8 ” 4.14 5.36 3.74 2.05 IS6-608 2 ½” 6 ½” 7.68 9.26 5 3.74
IS5-113 1 ½” 1 13⁄16” 3.31 2.99 3.39 1.06 IS6-614 2 ½” 6 7 ⁄8 ” 7.88 9.77 5 4.14
IS5-200 1 ½” 2” 3.43 3.23 3.39 1.14

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 83


MS RANGE
TORQUE TOOLS
MS | METRIC HEXAGON AF SIZE HEAVY DUTY SOCKETS

Square drives from ¾” to 2 ½”

Across flat sizes up to 145 mm

Supplied complete with retaining ring and pin

` High quality, metric size heavy duty impact sockets


A
` Suitable for use with Hi-Force TWS-N hydraulic
torque wrenches and IW impact wrenches
` Long length, bi-hexagonal and special D
sockets available on request

Model Square Nut AF Dimensions (mm) Model Square Nut AF Dimensions (mm)
number drive (mm) A B C D number drive (in) A B C D

MS2-24 ¾” 24 50 39 44 16 MS5-36 1 ½” 36 78 64 86 23
MS2-27 ¾” 27 54 43 44 16 MS5-41 1 ½” 41 80 70 86 26
MS2-30 ¾” 30 54 47 44 23 MS5-46 1 ½” 46 84 76 86 27
MS2-32 ¾” 32 56 49 44 23 MS5-50 1 ½” 50 87 81 86 29
MS2-36 ¾” 36 56 54 44 23 MS5-55 1 ½” 55 90 86 86 36
MS2-41 ¾” 41 58 60 44 24 MS5-60 1 ½” 60 92 93 86 38
MS2-46 ¾” 46 63 67 44 30 MS5-65 1 ½” 65 95 97 86 40
MS2-50 ¾” 50 72 71 54 32 MS5-70 1 ½” 70 100 105 86 43
MS2-55 ¾” 55 74 78 54 35 MS5-75 1 ½” 75 103 110 86 45
MS2-60 ¾” 60 75 84 54 37 MS5-80 1 ½” 80 110 116 86 50
MS9-24 1” 24 58 42 54 17 MS5-85 1 ½” 85 118 125 86 55
MS9-27 1” 27 58 46 54 17 MS5-90 1 ½” 90 118 130 86 55
MS9-30 1” 30 60 50 54 21 MS5-95 1 ½” 95 118 137 95 55
MS9-32 1” 32 60 51 54 21 MS5-100 1 ½” 100 125 140 95 58
MS9-36 1” 36 65 56 54 30 MS5-105 1 ½” 105 125 150 95 58
MS9-41 1” 41 67 63 54 31 MS5-110 1 ½” 110 125 156 95 58
MS9-46 1” 46 74 69 54 36 MS5-115 1 ½” 115 135 160 95 65
MS9-50 1” 50 80 74 54 42 MS5-130 1 ½” 130 140 185 127 70
MS9-55 1” 55 84 80 54 44 MS6-80 2 ½” 80 140 124 127 51
MS9-60 1” 60 87 86 54 44 MS6-85 2 ½” 85 140 130 127 51
MS9-65 1” 65 90 92 54 46 MS6-90 2 ½” 90 145 136 127 54
MS9-70 1” 70 96 99 54 51 MS6-95 2 ½” 95 145 143 127 54
MS9-75 1” 75 98 106 86 45 MS6-100 2 ½” 100 150 149 127 57
MS9-80 1” 80 100 112 86 48 MS6-105 2 ½” 105 155 155 127 61
MS9-85 1” 85 105 118 86 52 MS6-110 2 ½” 110 160 161 127 64
MS9-90 1” 90 105 125 86 52 MS6-115 2 ½” 115 165 167 127 67
MS9-95 1” 95 115 131 86 52 MS6-130 2 ½” 130 175 188 127 75
MS9-100 1” 100 115 137 95 58 MS6-145 2 ½” 145 185 208 127 83

84 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TWS-N ACCESSORIES
TORQUE TOOLS
TWS-N | ACCESSORIES

Imperial allen hex drives from ½" to 2 ¼" and


Metric allen hex drives from 14 to 60 mm
Extended reaction length arms with choice of
length
Handle kits for TWS-N to allow user to better
support the tools during operation

For tool Imperial allen hexagon drive adaptors Metric allen hexagon drive adaptors
model number Model number Hexagon size Maximum torque load (lbf.ft) Model number Hexagon size Maximum torque load (lbf.ft)
IH17N-008 ½” 347 MH17N-14 14 mm 546
IH17N-010 5
⁄8 ” 686 MH17N-17 17 mm 996
TWS17N IH17N-012 ¾” 1180 MH17N-19 19 mm 1189
IH17N-014 7
⁄8 ” 1254 MH17N-22 22 mm 1254
IH17N-100 1” 1254 MH17N-24 24 mm 1254
IH45N-010 5
⁄8 ” 686 MH45N-17 17 mm 811
IH45N-012 ¾” 1180 MH45N-19 19 mm 1180
IH45N-014 7
⁄8 ” 1881 MH45N-22 22 mm 1881
TWS45N
IH45N-100 1” 2803 MH45N-24 24 mm 2729
IH45N-102 1 1 ⁄8 ” 3319 MH45N-27 27 mm 2876
IH45N-104 1 ¼” 3319 MH45N-32 32 mm 3319
IH100N-014 7
⁄8 ” 1394 MH100N-22 22 mm 1829
IH100N-100 1” 2803 MH100N-24 24 mm 2729
IH100N-102 1 1 ⁄8 ” 4012 MH100N-27 27 mm 3429
TWS100N
IH100N-104 1 ¼” 5458 MH100N-30 30 mm 4705
IH100N-106 1 3 ⁄8 ” 7316 MH100N-32 32 mm 5623
IH100N-108 1 ½” 7375 MH100N-36 36 mm 7375
IH150N-104 1 ¼” 5458 MH150N-30 30 mm 5163
IH150N-106 1 3 ⁄8 ” 7301 MH150N-32 32 mm 5531
TWS150N IH150N-108 1 ½” 11063 MH150N-36 36 mm 8039
IH150N-110 1 5 ⁄8 ” 11063 MH150N-41 41 mm 11063
IH150N-112 1 ¾” 11063 MH150N-46 46 mm 11063
IH370N-108 1 ½” 9514 MH370N-36 36 mm 7375
IH370N-110 1 5 ⁄8 ” 12021 MH370N-41 41 mm 12021
IH370N-112 1 ¾” 15045 MH370N-46 46 mm 16594
TWS370N
IH370N-114 1 7⁄8” 18511 MH370N-50 50 mm 22568
IH370N-200 2” 22568 MH370N-55 55 mm 27288
IH370N-204 2 ¼” 27288 MH370N-60 60 mm 27288

Note: Check the maximum permissible torque load of hexagon drive adaptor before use.

EXTENDED REACTION ARMS For tool Length A Diameter B


Model number
model number inch mm inch mm
ERA17-21 21" 533 1 ¾" 44.5
A B TWS17N ERA17-24 24" 610 1 ¾" 44.5
ERA17-36 36" 914 1 ¾" 44.5
ERA45-21 21" 533 2 ½" 63.5
TWS45N ERA45-24 24" 610 2 ½" 63.5
ERA45-36 36" 914 2 ½" 63.5
ERA100-21 21" 533 3 ½" 88.9
TWS100N ERA100-24 24" 610 3 ½" 88.9
ERA100-36 36" 914 3 ½" 88.9
ERA150-21 21" 533 3 ½" 88.9
TWS150N ERA150-24 24" 610 3 ½" 88.9
ERA150-36 36" 914 3 ½" 88.9
ERA370-21 21" 533 4 ¾" 120.6
TWS370N ERA370-24 24" 610 4 ¾" 120.6
ERA370-36 36" 914 4 ¾" 120.6

REMOVABLE HANDLE KITS

For tool model number Model number


TWS45N TSH45
TWS100N TSH100
TWS150N TSH150
TWS370N TSH370

Note: Standard circlip pliers are required to fit the handle kits.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 85


TWH-N RANGE
TORQUE TOOLS
TWH-N | HYDRAULIC TORQUE WRENCHES - LOW PROFILE HEXAGON

Torque capacities up to 34985 lbf.ft

Torque accuracy of +/- 3%

Working pressure 10000 psi

` Lightweight, high grade aluminum body (excluding TWH430N)


` Output torque capacities from 1906 to 34985 lbf.ft (2625 to 48181 Nm)
` Low profile design for direct in-line reaction
` Narrow cassette head design makes it ideal for limited access applications
` Ratchet head can be easily changed by simply withdrawing/inserting a single pin
` Imperial ratchet heads available with across flat (AF sizes) sizes from 1 1⁄16” to 6 7⁄8” (page 87)
` Metric ratchet heads available with across flat (AF sizes) sizes from 24 to 175 mm (page 88)
` Fitted with 360˚ uni-swivel with quick release couplings for easy positioning of hydraulic hoses

TWH27N, TWH54N, TWH120N, TWH210N


(aluminum body) All models TWH430N (steel body)

A
A
Note: Drawing shows drive cylinder, including
ratchet head as detailed on pages 87 and 88.

Drive cylinder and ratchet head are separate


items and must be ordered separately.

B B
C C

R
R
F D
G F
E G

Torque capacity Hexagon AF Size


Model Weight Dimensions (in)
Nm at lbf.ft at Metric Imperial
number (lbs) A B C D E F G R(min) R(max)
10000 psi 10000 psi min max min max

2625 1906 24 46 1 1⁄16” 1 13⁄16” 3.1 7.6 4.93 3.82 1.26 2.01 2.13 4.29 0.37 0.48
TWH27N
3068 2228 50 60 2” 2 3 ⁄8 ” 3.1 7.6 5.36 4.26 1.26 2.01 2.13 4.29 0.4 0.41

5372 3901 36 65 1 ⁄16”


7
2 ⁄16”
9
5.1 9.85 6.23 4.93 1.62 2.52 2.88 5.4 0.42 0.54
TWH54N
6037 4384 70 80 2 ¾” 3 1 ⁄8 ” 5.1 9.85 6.66 5.36 1.62 2.52 2.88 5.4 0.46 0.58

11737 8522 50 80 2 3⁄16” 3 1 ⁄8 ” 8.4 12.21 7.45 6.19 2.05 3.07 3.62 6.78 0.58 0.6
TWH120N
14349 10419 85 100 3 ½” 3 ⁄8 ”
7
8.4 12.21 8.43 7.17 2.05 3.07 3.62 6.78 0.63 0.74

21216 15405 70 100 2 ¾” 3 7 ⁄8 ” 14.1 14.89 8.79 7.53 2.52 3.82 4.49 8.39 0.71 0.73
TWH210N
23124 16791 105 115 4 ¼” 4 ⁄8 ”
5
14.1 14.89 9.3 8.04 2.52 3.82 4.49 8.39 0.72 0.82

43792 31798 80 115 3 1 ⁄8 ” 4 5 ⁄8 ” 35.5 15.96 11.47 9.53 3.27 3.66 5.75 10.52 1.01 1.23
TWH430N
48181 34985 130 175 5” 6 7 ⁄8 ” 35.5 16.75 12.06 10.24 3.27 3.66 5.75 10.52 0.98 1.08

Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately see pages 87 and 88.
Weight as stated is drive cylinder only, exact radius size (R) varies according to ratchet AF size selected.

86 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TWH-NRH - IMPERIAL RANGE
TORQUE TOOLS
TWH-NRH | IMPERIAL HEXAGON AF SIZE RATCHET HEADS

Choice of standard imperial sizes

Easily fitted to TWH-N drive units

High grade steel construction

` Imperial hexagon ratchet heads suitable for


across flat (AF sizes) from 1 1⁄16” to 6 7⁄8”
` Easily fitted to TWH-N drive units by simply
withdrawing/inserting a single pin
` Low profile design and minimum nose radius
allows for fitment in confined spaces
` Imperial hexagon reducer bushes and square drive
conversion kits also available (see pages 90 and 91)
` Special design ratchet heads made to order R

IMPERIAL RATCHET HEAD SELECTION TABLE

For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt Nut
Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size AF size
number in lbs number in lbs number in lbs number in lbs number in lbs
5
⁄8” 1 1⁄16” TWH27NRH1.1/16 0.41 3.3

¾” 1 ¼” TWH27NRH1.1/4 0.38 3.5


7
⁄8” 1 ⁄16”
7
TWH27NRH1.7/16 0.39 3.5 TWH54NRH1.7/16 0.53 6.4

1” 1 5⁄8” TWH27NRH1.5/8 0.39 3.5 TWH54NRH1.5/8 0.43 6.2

1 ⁄8” 1 ⁄16” TWH27NRH1.13/16 0.41 3.7 TWH54NRH1.13/16 0.42 6.4


1 13

1 ¼” 2” TWH27NRH2 0.41 3.7 TWH54NRH2 0.46 6.6

1 3⁄8” 2 3⁄16” TWH27NRH2.3/16 0.41 4.0 TWH54NRH2.3/16 0.46 6.8 TWH120NRH2.3/16 0.58 13.4

1 ½” 2 ⁄8”
3
TWH27NRH2.3/8 0.41 4.0 TWH54NRH2.3/8 0.46 7.1 TWH120NRH2.3/8 0.58 14.1

1 5⁄8” 2 9⁄16” TWH54NRH2.9/16 0.46 7.3 TWH120NRH2.9/16 0.58 14.1

1 ¾” 2 ¾” TWH54NRH2.3/4 0.46 7.5 TWH120NRH2.3/4 0.59 14.3 TWH210NRH2.3/4 0.72 26.7

1 ⁄8” 2 ⁄16”
7 15
TWH54NRH2.15/16 0.58 7.7 TWH120NRH2.15/16 0.59 14.3 TWH210NRH2.15/16 0.72 26.9

2” 3 1⁄8” TWH54NRH3.1/8 0.48 7.7 TWH120NRH3.1/8 0.59 14.3 TWH210NRH3.1/8 0.73 27.1 TWH430NRH3.1/8 1.02 51.1

2 ¼” 3 ½” TWH120NRH3.1/2 0.67 17.4 TWH210NRH3.1/2 0.76 27.3 TWH430NRH3.1/2 1.06 52.7

2 ½” 3 ⁄8”
7
TWH120NRH3.7/8 0.77 18.7 TWH210NRH3.7/8 0.77 27.6 TWH430NRH3.7/8 1.04 56.7

2 ¾” 4 ¼” TWH210NRH4.1/4 0.77 29.3 TWH430NRH4.1/4 1.06 57.5

3” 4 5⁄8” TWH210NRH4.5/8 0.76 30.4 TWH430NRH4.5/8 1.02 58.0

3 ¼” 5” TWH430NRH5 1.08 61.5

3 ½” 5 3⁄8” TWH430NRH5.3/8 1.02 62.4

3 ¾” 5 ¾” TWH430NRH5.3/4 0.98 64.6

4” 6 ⁄8”
1
TWH430NRH6.1/8 0.99 66.4

4 ¼” 6 ½” TWH430NRH6.1/2 0.99 68.3

4 ½” 6 7⁄8” TWH430NRH6. 7/8 1.08 70.1

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 87


TWH-NRH - METRIC RANGE
TORQUE TOOLS
TWH-NRH | METRIC HEXAGON AF SIZE RATCHET HEADS

Choice of standard metric sizes

Easily fitted to TWH-N drive units

High grade steel construction

` Metric hexagon ratchet heads suitable for


across flat (AF sizes) from 24 to 175 mm
` Easily fitted to TWH-N drive units by simply
withdrawing/inserting a single pin
` Low profile design and minimum nose radius
allows for fitment in confined spaces
` Imperial hexagon reducer bushes and square drive
conversion kits also available (see pages 90 and 91)
` Special design ratchet heads made to order R

METRIC RATCHET HEAD SELECTION TABLE

Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt
AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size
size number mm lbs number mm lbs number mm lbs number mm lbs number mm lbs
16 24 TWH27NRH-24 12.1 3.3
18 27 TWH27NRH-27 10.4 3.3
20 30 TWH27NRH-30 10.7 3.5
22 32 TWH27NRH-32 9.5 3.5
24 36 TWH27NRH-36 10.1 3.5 TWH54NRH-36 13.8 6.4
- 38 TWH54NRH-38 12.6 6.2
27 41 TWH27NRH-41 10.1 3.5 TWH54NRH-41 10.9 6.2
30 46 TWH27NRH-46 10.5 3.7 TWH54NRH-46 10.7 6.4
33 50 TWH27NRH-50 10.4 3.7 TWH54NRH-50 12.1 6.6 TWH120NRH-50 15.2 12.8
36 55 TWH27NRH-55 10.1 4.0 TWH54NRH-55 12.1 6.8 TWH120NRH-55 15 13.4
39 60 TWH27NRH-60 10.5 4.0 TWH54NRH-60 12 7.1 TWH120NRH-60 15 14.1
42 65 TWH54NRH-65 11.7 7.3 TWH120NRH-65 14.9 14.1
45 70 TWH54NRH-70 11.7 7.5 TWH120NRH-70 14.8 14.3 TWH210NRH-70 18.2 26.7
48 75 TWH54NRH-75 14.6 7.7 TWH120NRH-75 14.7 14.3 TWH210NRH-75 18.1 26.9
52 80 TWH54NRH-80 11.7 7.7 TWH120NRH-80 14.7 14.3 TWH210NRH-80 18.1 27.1 TWH430NRH-80 25.6 51.1
56 85 TWH120NRH-85 16.4 17.2 TWH210NRH-85 18.2 27.3 TWH430NRH-85 29 52.9
60 90 TWH120NRH-90 16.2 17.4 TWH210NRH-90 18.6 27.3 TWH430NRH-90 31.3 57.3
64 95 TWH120NRH-95 15.9 17.4 TWH210NRH-95 18.6 27.6 TWH430NRH-95 28.5 56.9
68 100 TWH120NRH-100 18.7 18.7 TWH210NRH-100 18.6 27.6 TWH430NRH-100 25.6 56.4
72 105 TWH210NRH-105 18.4 28.4 TWH430NRH-105 28.6 58.4
76 110 TWH210NRH-110 18.3 29.3 TWH430NRH-110 25.7 57.8
80 115 TWH210NRH-115 20.7 30.4 TWH430NRH-115 27.3 58.2
90 130 TWH430NRH-130 25.6 60.2
- 135 TWH430NRH-135 26.6 62.4
100 145 TWH430NRH-145 25.4 64.8
110 155 TWH430NRH-155 25 66.4
115 165 TWH430NRH-165 25 68.3
- 175 TWH430NRH-175 27.3 70.1

88 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TWH-N ACCESSORIES TORQUE TOOLS
TWH-N | ACCESSORIES

Choice of 1", 1 ½" or 2 ½" square drive sizes

Extended reaction length arms with choice of


length
Handle kits for TWH-N to allow user to better
support the tools during operation

SQUARE DRIVE CONVERSION KITS

Model Square Hexagon Maximum Maximum Suitable for


Weight (lbs)
number drive AF size torque (lbf.ft) torque (Nm) drive cylinder ratchet head

SDC27-I 1” 1 13⁄16” 2263 3068 TWH27N TWH27NRH1.13/16 2.4


SDC27-M 1” 46 mm 2263 3068 TWH27N TWH27NRH-46 2.4
SDC54-I 1 ½” 2 9⁄ 16” 4453 6037 TWH54N TWH54NRH2.9/16 6.6
SDC54-M 1 ½” 65 mm 4453 6037 TWH54N TWH54NRH-65 6.6
SDC120-I 1 ½” 3 1 ⁄8 ” 10583 14349 TWH120N TWH120NRH3.1/8 9.7
SDC120-M 1 ½” 80 mm 10583 14349 TWH120N TWH120NRH-80 9.7
SDC210-I 2 ½” 3 7 ⁄8 ” 17055 23124 TWH210N TWH210NRH3.7/8 20.1
SDC210-M 2 ½” 100 mm 17055 23124 TWH210N TWH210NRH-100 20.1

Note: When ordering SDC conversion kits, check to ensure that you already have the required size of ratchet head.
EXTENDED REACTION ARMS

B
A

TWH-N fitted with extended reaction arm

Model Dimensions (in)


number Length (A) Length (B) Height (C) Width (D)

ERA27-20 19.66 20.69 1.77 1.97


ERA54-20 20.21 21.08 2.17 2.56
ERA120-21 20.76 21.67 2.96 3.35
ERA210-21 21.47 23.17 3.74 3.74
ERA430-22 22.26 24.74 4.73 4.73

REMOVABLE HANDLE KITS

For tool model number Model number Hex key to fit handle kit

TWH54N TSH54 4 mm
TWH120N TSH120 5 mm
TWH210N TSH210 6 mm
TWH430N TSH430 8 mm

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 89


IB RANGE TORQUE TOOLS
IB | IMPERIAL HEXAGON AF SIZE REDUCER BUSHES

` Economical solution of reducing female hexagon


AF size of TWH-NRH imperial ratchet head
` Select the outside AF size (i.e. ratchet head AF size) and
required inside AF size to determine the IB model number
` Note that wall thickness ‘W’ dimension of
reducer bush must be added to the minimum
radius dimension of the ratchet head

For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH
Outside Inside
Model W Model W Model W Model W Model W
AF size AF size
number in number in number in number in number in
1 ¼” 1 1⁄ 16” IB27-104-101 0.09
1 7⁄ 16” 1 1⁄ 16” IB27-107-101 0.19
1 7⁄ 16” 1 ¼” IB27-107-104 0.09
1 5⁄ 8” 1 ¼” IB27-110-104 0.19 IB54-110-104 0.19
1 5⁄ 8” 1 7⁄ 16” IB27-110-107 0.09 IB54-110-107 0.09
1 13
⁄ 16” 1 7⁄ 16” IB27-113-107 0.19 IB54-113-107 0.19
1 13
⁄ 16” 1 5⁄ 8” IB27-113-110 0.09 IB54-113-110 0.09
2” 1 5⁄ 8” IB27-200-110 0.19 IB54-200-110 0.19
2” 1 13
⁄ 16” IB27-200-113 0.09 IB54-200-113 0.09
2 3⁄ 16” 1 5⁄ 8” IB27-203-110 0.28 IB54-203-110 0.28
2 3⁄ 16” 1 13
⁄ 16” IB27-203-113 0.19 IB54-203-113 0.19
2 3⁄ 16” 2” IB27-203-200 0.09 IB54-203-200 0.09
2 3⁄ 8” 1 13
⁄ 16” IB27-206-113 0.28 IB54-206-113 0.28
2 3⁄ 8” 2” IB27-206-200 0.19 IB54-206-200 0.19
2 3⁄ 8” 2 3⁄ 16” IB27-206-203 0.09 IB54-206-203 0.09 IB120-206-203 0.09
2 9⁄ 16” 2” IB54-209-200 0.28 not available -
2 9⁄ 16” 2 3⁄ 16” IB54-209-203 0.19 IB120-209-203 0.19
2 9⁄ 16” 2 3⁄ 8” IB54-209-206 0.09 IB120-209-206 0.09
2 ¾” 2 3⁄ 16” IB54-212-203 0.28 IB120-212-203 0.28
2 ¾” 2 3⁄ 8” IB54-212-206 0.19 IB120-212-206 0.19
2 ¾” 2 9⁄ 16” IB54-212-209 0.09 IB120-212-209 0.09
2 15
⁄ 16” 2 3⁄ 8” IB54-215-206 0.28 IB120-215-206 0.28
2 15
⁄ 16” 2 9⁄ 16” IB54-215-209 0.19 IB120-215-209 0.19
2 15
⁄ 16 2 ¾” IB54-215-212 0.09 IB120-215-212 0.09 IB210-215-212 0.09
3 1⁄ 8” 2 9⁄ 16” IB54-302-209 0.28 IB120-302-209 0.28 not available -
3 1⁄ 8” 2 ¾” IB54-302-212 0.19 IB120-302-212 0.19 IB210-302-212 0.19
3 1⁄ 8” 2 15
⁄ 16” IB54-302-215 0.09 IB120-302-215 0.09 IB210-302-215 0.09
3 ½” 2 15
⁄ 16” IB120-308-215 0.28 IB210-308-215 0.28
3 ½” 3 1⁄ 8” IB120-308-302 0.19 IB210-308-302 0.19 IB430-308-302 0.19
3 7⁄ 8” 3 1⁄ 8” IB120-314-302 0.37 IB210-314-302 0.37 IB430-314-302 0.37
3 7⁄ 8” 3 ½” IB120-314-308 0.19 IB210-314-308 0.19 IB430-314-308 0.19
4 ¼” 3 ½” IB210-404-308 0.37 IB430-404-308 0.37
4 ¼” 3 7⁄ 8” IB210-404-314 0.19 IB430-404-314 0.19
4 5⁄ 8” 3 7⁄ 8” IB210-410-314 0.37 IB430-410-314 0.37
4 ⁄ 8”
5
4 ¼” IB210-410-404 0.19 IB430-410-404 0.19
5” 4 ¼” IB430-500-404 0.37
5” 4 5⁄ 8” IB430-500-410 0.19
5 3⁄ 8” 4 5⁄ 8” IB430-506-410 0.37
5 3⁄ 8” 5” IB430-506-500 0.19
5 ¾” 5” IB430-512-500 0.37
5 ¾” 5 3⁄ 8” IB430-512-506 0.19
6 1⁄ 8” 5 3⁄ 8” IB430-602-506 0.37
6 1⁄ 8” 5 ¾” IB430-602-512 0.19
6 ½” 5 ¾” IB430-608-512 0.37
6 ½” 6 1⁄ 8” IB430-608-602 0.19
6 7⁄ 8” 6 1⁄ 8” IB430-614-602 0.37
6 7⁄ 8” 6 ½” IB430-614-608 0.19

90 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


MB RANGE TORQUE TOOLS
MB | METRIC HEXAGON AF SIZE REDUCER BUSHES

` Economical solution of reducing female hexagon


AF size of TWH-NRH metric ratchet head
` Select the outside AF size (i.e. ratchet head AF size) and
required inside AF size to determine the MB model number
` Note that wall thickness ‘W’ dimension of
reducer bush must be added to the minimum
radius dimension of the ratchet head

For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH
Outside Inside
Model W Model W Model W Model W Model W
AF size AF size mm mm mm mm mm
number number number number number
30 24 MB27-30-24 3
32 24 MB27-32-24 3
32 27 MB27-32-27 3
36 30 MB27-36-30 3 MB54-36-30 3
41 36 MB27-41-36 2.5 MB54-41-36 2.5
46 36 MB27-46-36 5 MB54-46-36 5
46 41 MB27-46-41 2.5 MB54-46-41 2.5
50 41 MB27-50-41 4.5 MB54-50-41 4.5
50 46 MB27-50-46 2 MB54-50-46 2
55 41 MB27-55-41 7 MB54-55-41 7
55 46 MB27-55-46 4.5 MB54-55-46 4.5
55 50 MB27-55-50 2.5 MB54-55-50 2.5 MB120-55-50 2.5
60 46 MB27-60-46 7 MB54-60-46 7 not available -
60 50 MB27-60-50 5 MB54-60-50 5 MB120-60-50 5
60 55 MB27-60-55 2.5 MB54-60-55 2.5 MB120-60-55 2.5
65 50 MB54-65-50 7.5 MB120-65-50 7.5
65 55 MB54-65-55 5 MB120-65-55 5
65 60 MB54-65-60 2.5 MB120-65-60 2.5
70 55 MB54-70-55 7.5 MB120-70-55 7.5
70 60 MB54-70-60 5 MB120-70-60 5
70 65 MB54-70-65 2.5 MB120-70-65 2.5
75 60 MB54-75-60 7.5 MB120-75-60 7.5
75 65 MB54-75-65 5 MB120-75-65 5
75 70 MB54-75-70 2.5 MB120-75-70 2.5 MB210-75-70 2.5
80 65 MB54-80-65 7.5 MB120-80-65 7.5 not available -
80 70 MB54-80-70 5 MB120-80-70 5 MB210-80-70 5
80 75 MB54-80-75 2.5 MB120-80-75 2.5 MB210-80-75 2.5
85 70 MB120-85-70 7.5 MB210-85-70 7.5
85 75 MB120-85-75 5 MB210-85-75 5
85 80 MB120-85-80 2.5 MB210-85-80 2.5 MB430-85-80 2.5
90 75 MB120-90-75 7.5 MB210-90-75 7.5 not available -
90 80 MB120-90-80 5 MB210-90-80 5 MB430-90-80 5
90 85 MB120-90-85 2.5 MB210-90-85 2.5 MB430-90-85 2.5
95 80 MB120-95-80 7.5 MB210-95-80 7.5 MB430-95-80 7.5
95 85 MB120-95-85 5 MB210-95-85 5 MB430-95-85 5
95 90 MB120-95-90 2.5 MB210-95-90 2.5 MB430-95-90 2.5
100 85 MB120-100-85 7.5 MB210-100-85 7.5 MB430-100-85 7.5
100 90 MB120-100-90 5 MB210-100-90 5 MB430-100-90 5
100 95 MB120-100-95 2.5 MB210-100-95 2.5 MB430-100-95 2.5
105 90 MB210-105-90 7.5 MB430-105-90 7.5
105 95 MB210-105-95 5 MB430-105-95 5
105 100 MB210-105-100 2.5 MB430-105-100 2.5
110 95 MB210-110-95 7.5 MB430-110-95 7.5
110 100 MB210-110-100 5 MB430-110-100 5
110 105 MB210-110-105 2.5 MB430-110-105 2.5
115 100 MB210-115-100 7.5 MB430-115-100 7.5
115 105 MB210-115-105 5 MB430-115-105 5
115 110 MB210-115-110 2.5 MB430-115-110 2.5
130 105 MB430-130-105 12.5
130 110 MB430-130-110 10
130 115 MB430-130-115 7.5
145 110 MB430-145-110 17.5
145 115 MB430-145-115 15
145 130 MB430-145-130 7.5

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 91


BW RANGE TORQUE TOOLS
BW | BACKUP WRENCHES

Suitable for use with TWS-N & TWH-N Wrenches

Interchangeable hexagon links

Positive release mechanism

C B
F
` Prevents back nut rotation during
torque tightening applications
` Heavy duty industrial construction with ergonomic
G
grip for safe and easy operation
` ‘T-Bar’ design adjustable reaction point prevents E D
lock up once tightening is completed
` Standard imperial and metric female hexagon links available A

IMPERIAL
COMPLETE SET: HOLDER AND IMPERIAL HEXAGON LINKS:
Hexagon Dimensions (in)
BWH incl. Model number Description
Model AF size A B C D E F G
Description set of links:
number Holder
From To
BWH Backup wrench holder -
Hexagon links
Holder complete BWI-107 Hexagon link 1 7⁄ 16” 2.54 15.37 1.42 1.77 8.33 1.97 5.79
BWI-SET with imperial link set 1 7⁄16” 3 7 ⁄8 ”
BWI-110 Hexagon link 1 5⁄ 8” 2.9 15.37 1.42 1.77 8.69 1.97 5.79
(12 pcs)
BWI-113 Hexagon link 1 13⁄ 16” 3.09 15.37 1.42 1.77 8.88 1.97 5.79
BWI-200 Hexagon link 2” 3.35 15.37 1.42 1.77 9.14 1.97 5.79
BWI-203 Hexagon link 2 3⁄ 16” 3.45 15.37 1.42 1.77 9.24 1.97 5.79
BWI-206 Hexagon link 2 3⁄ 8” 3.66 15.37 1.42 1.77 9.46 1.97 5.79
BWI-209 Hexagon link 2 9⁄ 16” 3.84 15.37 1.42 1.77 9.63 1.97 5.79
BWI-212 Hexagon link 2 ¾” 4.12 15.37 1.42 1.77 9.91 1.97 5.79
BWI-215 Hexagon link 2 15⁄ 16” 4.45 15.37 1.42 1.77 10.24 1.97 5.79
BWI-302 Hexagon link 3 1⁄ 8” 4.71 15.37 1.42 1.77 10.5 1.97 5.79
BWI-308 Hexagon link 3 ½” 5.22 15.37 1.42 1.77 11.01 1.97 5.79
BWI-314 Hexagon link 3 7⁄ 8” 5.81 15.37 1.42 1.77 11.6 1.97 5.79

METRIC
COMPLETE SET: HOLDER AND METRIC HEXAGON LINKS:
Hexagon Dimensions (mm)
BWH incl. Model number Description
Model AF size A B C D E F G
Description set of links:
number Holder
From To
BWH Backup wrench holder -
Hexagon links
Holder complete BWM-36 Hexagon link 36 mm 2.54 15.37 1.42 1.77 8.33 1.97 5.79
BWM-SET with metric link set 36 mm 100 mm
BWM-41 Hexagon link 41 mm 2.9 15.37 1.42 1.77 8.69 1.97 5.79
(14 pcs)
BWM-46 Hexagon link 46 mm 3.09 15.37 1.42 1.77 8.88 1.97 5.79
BWM-50 Hexagon link 50 mm 3.35 15.37 1.42 1.77 9.14 1.97 5.79
BWM-55 Hexagon link 55 mm 3.45 15.37 1.42 1.77 9.24 1.97 5.79
BWM-60 Hexagon link 60 mm 3.66 15.37 1.42 1.77 9.46 1.97 5.79
BWM-65 Hexagon link 65 mm 3.84 15.37 1.42 1.77 9.63 1.97 5.79
BWM-70 Hexagon link 70 mm 4.12 15.37 1.42 1.77 9.91 1.97 5.79
BWM-75 Hexagon link 75 mm 4.45 15.37 1.42 1.77 10.24 1.97 5.79
BWM-80 Hexagon link 80 mm 4.71 15.37 1.42 1.77 10.5 1.97 5.79
BWM-85 Hexagon link 85 mm 5.22 15.37 1.42 1.77 11.01 1.97 5.79
BWM-90 Hexagon link 90 mm 5.81 15.37 1.42 1.77 11.6 1.97 5.79
BWM-95 Hexagon link 95 mm 5.63 15.37 1.42 1.77 11.43 1.97 5.79
BWM-100 Hexagon link 100 mm 5.83 15.37 1.42 1.77 11.62 1.97 5.79

92 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HTWP RANGE TORQUE TOOLS
HTWP | TORQUE WRENCH PUMPS - STANDARD LINE

Working pressure 10000 psi

Two stage operation

Air or electric driven options

` Compatible for use with TWS-N and TWH-N series hydraulic torque wrenches
` Two stage operation with low pressure flow rate of up to 372.24 inch3 per minute
` 110, 120, 220 or 230 volt single phase electric motor with auto retract function
` Integral oil cooling system in air driven models
` Dual scale (psi/bar) glycerin filled pressure gauge
` Easily adjustable torque setting pressure relief valve
` Reservoir oil sight level gauge fitted on all models
` Air pressure gauge and filter, regulator and lubricator unit fitted on air driven models
` Oil reservoir capacity 1.32 gallons
` Remote hand pendant controller with 10 feet control line cable for easy operation
` Factory fitted roll bar protection frame included

B A

Model Power Motor rating Displacement (in3/min) Changeover Weight Dimensions (in)
number supply (hp) low pressure high pressure pressure (psi) (lbs) A B C

HTWP2140P 100 psi 2.01 372.24 31.12 870 61.7 18.44 8.08 17.53

HTWP2141AR 110 volt 1.01 237.99 21.97 870 75.0 19.15 9.65 19.62

HTWP2141ARH 120 volt 1.01 237.99 21.97 870 75.0 19.15 9.65 19.62

HTWP2142AR 230 volt 1.01 237.99 21.97 870 75.0 19.15 9.65 19.62

HTWP2142ARH 220 volt 1.01 237.99 21.97 870 75.0 19.15 9.65 19.62

Note: Pumps with suffix ‘H’ in the model number are supplied with 60 Hz electric motor.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 93


TPA RANGE
TORQUE TOOLS
TPA | AIR DRIVEN TORQUE WRENCH PUMPS - PREMIUM LINE

Working pressure 10000 psi

High flow 3-stage pump unit

Compact and lightweight

` Low noise operation (<90 db)


` Supplied fitted with one set of quick connect couplers A
B
` Exhaust air radiator cooling system fitted as standard
` Adjustable torque setting pressure relief valve with locking nut
` Analog or digital gauge options
` Remote hand pendant controller with 16.5
feet cable for easy operation
` Multi-outlet 4-way split block for simultaneous
operation of up to 4 torque wrenches C
` Factory fitted roll bar protection and carrying frame

Flow rate (gallons/min) Oil Max. oil Weight Dimensions (in)


Model Power Pressure Gauge
1st stage 2nd stage 3rd stage capacity temp incl. A B C
number supply gauge reading
(0-943 psi) (943-4713 psi) (4713-10000 psi) (gallons) (˚C) oil (lbs)

TPA07A 1000 psi air analog psi/bar 427.17 97.64 48.82 1.85 80° 66.1 18.68 11.27 19.74

TPA07D 1000 psi air digital psi/bar/Nm/lbf.ft 427.17 97.64 48.82 1.85 80° 66.1 18.68 11.27 19.74

Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard)

Model number Description

TP-CS1 Single set of male/female flat face couplers, for simultaneous operation of two hydraulic wrenches

TP-CS2 Double set of male/female flat face couplers, for simultaneous operation of three hydraulic wrenches

TP-CS3 Triple set of male/female flat face couplers, for simultaneous operation of four hydraulic wrenches

94 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


TPE RANGE
TORQUE TOOLS
TPE | ELECTRIC DRIVEN TORQUE WRENCH PUMPS - PREMIUM LINE

Working pressure 10000 psi

High flow 3-stage pump unit

Compact and lightweight

` Low noise operation (<88 db)


` Supplied fitted with one set of quick connect couplers
` Automatically activated oil cooling heat
exchanger fitted as standard
` Adjustable torque setting pressure relief valve with locking nut C
` Analog or digital gauge options
` Remote hand pendant controller with 16.5
feet cable for easy operation
` Choice of manual operation with auto
retract or fully automatic operation
` Multi-outlet 4-way split block for simultaneous
operation of up to 4 torque wrenches
` Factory fitted roll bar protection and carrying frame
A B

Flow rate (gallons/min) Dimensions (in)


Oil Max. oil Weight
Model Power Pressure Gauge
1 stage
st
2nd stage 3rd stage capacity temp incl. A B C
number supply gauge reading
(0-943 psi) (943-4713 psi) (4713-10000 psi) (gallons) (˚C) oil (lbs)

TPE15A 110V-1Ph-50 Hz analog psi/bar 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE15D 110V-1Ph-50 Hz digital psi/bar/Nm/lbf.ft 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE16A 120V-1Ph-60 Hz analog psi/bar 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

TPE16D 120V-1Ph-60 Hz digital psi/bar/Nm/lbf.ft 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

TPE25A 230V-1Ph-50 Hz analog psi/bar 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE25D 230V-1Ph-50 Hz digital psi/bar/Nm/lbf.ft 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE26A 230V-1Ph-60 Hz analog psi/bar 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

TPE26D 230V-1Ph-60 Hz digital psi/bar/Nm/lbf.ft 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

TPE45A 400V-3Ph-50 Hz analog psi/bar 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE45D 400V-3Ph-50 Hz digital psi/bar/Nm/lbf.ft 6.5 1.5 0.75 1.85 80° 86 17.97 11.27 18.75

TPE46A 480V-3Ph-60 Hz analog psi/bar 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

TPE46D 480V-3Ph-60 Hz digital psi/bar/Nm/lbf.ft 7.8 1.8 0.90 1.85 80° 86 17.97 11.27 18.75

Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard)
Model number Description
TP-CS1 Single set of male/female flat face couplers, for simultaneous operation of two hydraulic wrenches

TP-CS2 Double set of male/female flat face couplers, for simultaneous operation of three hydraulic wrenches

TP-CS3 Triple set of male/female flat face couplers, for simultaneous operation of four hydraulic wrenches

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 95


TORQUE WRENCH PUMP ACCESSORIES TORQUE TOOLS
TORQUE WRENCH PUMP ACCESSORIES

Hose lengths up to 330 feet

Supplied with quick connect couplings

Working pressure 10000 psi

TORQUE WRENCH HOSES AND COUPLERS

` High quality hydraulic torque wrench bonded twin hose sets


` Maximum working pressure of 10000 psi with 4:1 safety factor
` Ergonomically designed protective, strain reliever hand grips on both ends

Model number Description Weight (lbs)

HTWH4 Bonded twin hoses with quick connect couplers, length 13 ft 7.7

HTWH5 Bonded twin hoses with quick connect couplers, length 16.5 ft 8.4

HTWH6 Bonded twin hoses with quick connect couplers, length 19.5 ft 10.1

HTWH8 Bonded twin hoses with quick connect couplers, length 26 ft 11.7

HTWH10 Bonded twin hoses with quick connect couplers, length 32 ft 15.0

HTWH50 Bonded twin hoses with quick connect couplers, length 164 ft 68.8

HTWH75 Bonded twin hoses with quick connect couplers, length 246 ft 102.7

HTWH100 Bonded twin hoses with quick connect couplers, length 330 ft 136.0

CF4F Female half coupler, ¼” NPT Female 0.7

CM4F Male half coupler, ¼” NPT Female 0.7

HTWR1 TORQUE WRENCH HOSE REEL


` Accommodates twin line hoses
up to 330 feet long 29.94"
` Supplied with twin 1.5 feet long lead hose
for easy connection to main line hoses
` Disc brake allows for hose release speed control
` Fixing holes at the base of frame
` Weight 84 lbs
30.38"

16.19"

35.4" 24.03"

Note: We recommend the use of HTWR1 hose reel with hose lengths of 164 ft or more

96 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


IW RANGE
TORQUE TOOLS
IW | PNEUMATIC IMPACT WRENCHES

Industrial heavy duty design

Square drive sizes from ½” to 1 ½”

Operates from standard 90 psi air pressure

IW13P C B
IW19P

A
` Industrial impact wrenches offering torque
capacities from 65 to 2370 lbf.ft
` Available with pistol grip or back handle grip
` Quiet operation and minimal vibration
for reduced operator fatigue
Note: Model IW13P does not have a side handle fitted
` Compact design with excellent power to weight ratio
` Incorporates four position power output device C B
` High quality torque wrench sockets for use with
IW25B
IW range are listed on pages 83 and 84 IW38B
` Filter, regulator & lubricator unit is recommended
for use with IW impact wrenches

Square Bolt Free Air


Model Maximum torque Recommended torque Weight Dimensions (in)
drive capacity speed consumption
number (lbs)
size inch mm R.P.M. I.P.M lbf.ft Nm lbf.ft Nm cfm m3/min A B C

Pistol grip versions

IW13P ½” 5
⁄8 ” 16 6300 1200 300 450 65-260 90-350 12.5 0.35 6.2 7.8 8.75 3.07

IW19P ¾” 7
⁄8 ” 22 3800 1100 640 870 185-590 250-800 21.4 0.6 13.7 9.93 9.65 8.67

Back handle grip versions

IW25B 1” 1 ¾” 45 3700 700 1980 2700 740-1772 1000-2450 26.7 0.75 23.6 14.11 7.64 8.31

IW38B 1 ½” 2” 50 3000 600 2600 3500 740-2370 1000-3200 29.2 0.82 35.3 16.11 7.45 8.94

Note: Performance figures are at 90 psi (0.62 MPa (PE)) air pressure

FILTER REGULATOR LUBRICATOR (FRL) UNIT


` Allows for easy adjustment of air pressure to suit tool requirements
` Prevents entry of contaminants and water into the air supply
` Lubricates air motor to ensure smooth operation
` Supplied with dual scale air inlet pressure gauge and
10 feet air hose with swivel end fittings

Model Air inlet Air outlet Weight Dimensions (in)


number connection connection (lbs) Length Width Height

FRL11 ½” NPT ½” NPT 6.6 7.88 7.88 12.21

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 97


HI-FORCE HYDRAULIC
STUD BOLT TENSIONERS

Hydraulic stud bolt tensioners are generally accepted


as the preferred and most efficient method of
accurately tightening bolts, to a predetermined and
known bolt load, to ensure an even clamping force on
all stud bolts within the joint. This is particularly critical for
bolted joints, on pipelines and pressure vessels, in the
oil, gas and petrochemical industries, where correctly
sealed joints are essential for the safe movement
and processing of hydrocarbons, usually under high
pressure. Multiple use of hydraulic stud bolt tensioners,
to tension 25, 33, 50 or in some cases 100% of the bolts
simultaneously, ensures an even pull down of the joint
faces onto the gasket, ensuring the correct gasket
compression to achieve a leak free joint, first time every
time.

The extensive range of Hi-Force hydraulic stud bolt


tensioners, detailed in this section of the catalog,
includes both spring assisted and manual piston
retraction, topside tensioners, subsea tensioners,
hydraulic tensioning nuts, special design tensioners
made to exacting customer specifications, along
with a range of manual and air driven bolt tensioner
hydraulic pumps, hoses and accessories. The modular
design of Hi-Force hydraulic stud bolt tensioners
enables the user to adapt each model, to cover more
than one stud bolt size, by simply ordering additional
accessories. This greatly reduces investment costs, for
users, that require to tension multiple sizes of stud bolts,
whilst optimizing their investment costs.

iQ software is an innovative bolted joint integrity


software programme designed to assist engineers with
the provision of accurate bolt load calculations, based
on key input data, related to each specific bolted joint,
and is available for purchase through the provider
company Asset55 Limited. Hi-Force is able to support
our valued clients with bolt load calculations on an
hourly chargeable time basis.

98 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


BOLT TENSIONERS

SBT IMPERIAL RANGE 100


Spring return topside bolt tensioners

SBT COMPONENTS - IMPERIAL RANGE 101


Bolt tensioner components

SBT METRIC RANGE 102


Spring return topside bolt tensioners

SBT COMPONENTS - METRIC RANGE 103


Bolt tensioner components

STS IMPERIAL RANGE 104


Topside bolt tensioners

STS COMPONENTS - IMPERIAL RANGE 105


Bolt tensioner components

STS METRIC RANGE 106


Topside bolt tensioners

STS COMPONENTS - METRIC RANGE 107


Bolt tensioner components

STU IMPERIAL RANGE 108


Sub-sea bolt tensioners

STU METRIC RANGE 109


Sub-sea bolt tensioners

HTN IMPERIAL RANGE 110


Hydraulic tensioner nuts

HTN METRIC RANGE 111


Hydraulic tensioner nuts

SPECIAL DESIGN 112


Customized topside bolt tensioners

BOLT TENSIONER PUMPS 113


Air driven pumps for bolt tensioners

BOLT TENSIONER PUMPS 114


Manually operated pump for bolt tensioners

BOLT TENSIONER ACCESSORIES 115


Hoses, couplers and hose reel

BOLT TENSIONERS

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 99


SBT IMPERIAL RANGE
BOLT TENSIONERS
SBT | SPRING RETURN BOLT TENSIONERS - IMPERIAL

Capacities from 51 to 298 tons

Bolt sizes from 1 ¼” to 4” diameter

Maximum working pressure 21750 psi

` Single acting design with spring assisted piston retraction


` High grade alloy steel construction with nitrocarburized, F
corrosion resistant, piston
A
` Maximum stroke indicator to warn C
against piston over extension
` Safety over stroke device to protect operator from injury
` Self-energizing seals for improved performance E
and longevity at high pressure D
` Dual quick connect inlet and outlet couplings
for easy multiple tensioner connection
` Designed to fit most sizes of ANSI and API Note: Dimension F is for
guidance on ANSI flange
flanges and some Compact flanges applications only
` Interchangeable accessories to cover multiple
stud bolt sizes using same tensioner B
` Non-standard size threaded pullers available
to order on short delivery lead time

Model Bolt Threads Capacity Effective Stroke Weight Dimensions (in)


number thread size per inch tons kN area (in2) (in) (lbs) A B C (min) D E F
SBT2-125B1 1 ¼” 8 51.4 457 4.73 0.59 8.8 4.02 1.54 5 6.46 3.59 2.92
SBT2-137B1 1 3 ⁄8 ” 8 51.4 457 4.73 0.59 8.8 4.02 1.54 5 6.46 3.59 3.03
SBT2-150B1 1 ½” 8 51.4 457 4.73 0.59 8.8 4.02 1.54 4.85 6.46 3.59 3.15
SBT3-162B1 1 5 ⁄8 ” 8 92.4 822 8.49 0.59 14.8 5.4 1.85 5.75 7.41 3.7 3.62
SBT3-175B1 1 ¾” 8 92.4 822 8.49 0.59 14.8 5.4 1.85 5.63 7.41 3.7 3.66
SBT3-175B2 1 ¾” 8 92.4 822 8.49 0.59 15.9 5.4 1.97 5.83 7.6 3.7 3.7
SBT3-187B1 1 7 ⁄8 ” 8 92.4 822 8.49 0.59 14.8 5.4 1.85 5.48 7.41 3.7 3.82
SBT3-187B2 1 7 ⁄8 ” 8 92.4 822 8.49 0.59 15.9 5.4 1.97 5.67 7.6 3.7 4.1
SBT3-200B2 2” 8 92.4 822 8.49 0.59 15.9 5.4 1.97 5.56 7.6 3.7 4.1
SBT4-187B1 1 7 ⁄8 ” 8 142.1 1264 13.07 0.59 24.3 6.58 1.97 5.79 7.76 3.82 4.1
SBT4-200B1 2” 8 142.1 1264 13.07 0.59 24.3 6.58 1.97 5.63 7.76 3.82 4.1
SBT4-200B2 2” 8 142.1 1264 13.07 0.59 26.9 6.58 2.44 6.11 8.39 3.82 4.18
SBT4-225B2 2 ¼” 8 142.1 1264 13.07 0.59 26.9 6.58 2.44 5.91 8.39 3.82 4.77
SBT4-250B2 2 ½” 8 142.1 1264 13.07 0.59 26.9 6.58 2.44 5.71 8.39 3.82 5
SBT5-250B1 2 ½” 8 206 1833 18.94 0.59 36.4 8.23 2.88 6.38 9.02 4.02 5.28
SBT5-275B1 2 ¾” 8 206 1833 18.94 0.59 36.4 8.23 2.88 6.15 9.02 4.02 5.52
SBT5-300B1 3” 8 206 1833 18.94 0.59 36.4 8.23 2.88 5.87 9.02 4.02 5.79
SBT6-300B1 3” 8 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.86 10.01 4.06 6.34
SBT6-325B1 3 ¼” 8 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.66 10.01 4.06 6.58
SBT6-350B1 3 ½” 8 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.38 10.01 4.06 6.78
SBT6-375B3 3 ¾” 8 297.6 2649 27.37 0.59 65.3 9.69 4.14 7.64 11.62 4.06 7.53
SBT6-400B3 4” 8 297.6 2649 27.37 0.59 65.3 9.69 4.14 7.45 11.62 4.06 7.72

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not
included. Hi-Force recommends one tommy bar for every four tensioners.

100 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


SBT COMPONENTS - IMPERIAL RANGE BOLT TENSIONERS
SBT | BOLT TENSIONER COMPONENTS - IMPERIAL

Use with SBT Imperial Spring Return Tensioners

Modular design for greater flexibility

Versatile cost effective option

` Modify existing SBT tensioner assembly to another Principle of SBT Spring Return Bolt Tensioner
thread size, within the tensioner range
` All components or selected conversion kits must D = Threaded puller
have the same suffix as the target tensioner size

Examples:
` To change from SBT3-162B1 to SBT3-187B1 would
A = Load cell
require conversion kit CKS3-187B1 only.
` To change from SBT3-187B1 to SBT3-200B2
would require conversion kit CKS3-
200B2 and bridge STS3-B2.
C = Bridge

E = Nut rotating socket

B = Tommy bar

Denotes smaller bridge size within tensioner range


Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, SBT2 & SBT5 models
Denotes one bridge size within tensioner range have only one size of tensioner bridge (B1)

Individual components D&E


Complete tensioner A B C D E Complete
Model number Bolt thread Load cell Tommy bar Bridge Threaded puller Rotating socket conversion kit
For tensioner range SBT2
SBT2-125B1 1 ¼” TPS2-125B1 RS2-51B1 CKS2-125B1
SBT2-137B1 1 3 ⁄8 ” SBT2-LC TTB08 STS2-B1 TPS2-137B1 RS2-56B1 CKS2-137B1
SBT2-150B1 1 ½” TPS2-150B1 RS2-60B1 CKS2-150B1
For tensioner range SBT3
SBT3-162B1 1 5 ⁄8 ” TPS3-162B1 RS3-65B1 CKS3-162B1
SBT3-175B1 1 ¾” STS3-B1 TPS3-175B1 RS3-70B1 CKS3-175B1
SBT3-187B1 1 7 ⁄8 ” TPS3-187B1 RS3-75B1 CKS3-187B1
SBT3-LC TTB10
SBT3-175B2 1 ¾” TPS3-175B2 RS3-70B2 CKS3-175B2
SBT3-187B2 1 ⁄8 ”
7
STS3-B2 TPS3-187B2 RS3-75B2 CKS3-187B2
SBT3-200B2 2” TPS3-200B2 RS3-80B2 CKS3-200B2
For tensioner range SBT4
SBT4-187B1 1 7 ⁄8 ” TPS4-187B1 RS4-75B1 CKS4-187B1
STS4-B1
SBT4-200B1 2” TPS4-200B1 RS4-80B1 CKS4-200B1
SBT4-200B2 2” SBT4-LC TTB10 TPS4-200B2 RS4-80B2 CKS4-200B2
SBT4-225B2 2 ¼” STS4-B2 TPS4-225B2 RS4-90B2 CKS4-225B2
SBT4-250B2 2 ½” TPS4-250B2 RS4-98B2 CKS4-250B2
For tensioner range SBT5
SBT5-250B1 2 ½” TPS5-250B1 RS5-100B1 CKS5-250B1
SBT5-275B1 2 ¾” SBT5-LC TTB14 STS5-B1 TPS5-275B1 RS5-108B1 CKS5-275B1
SBT5-300B1 3” TPS5-300B1 RS5-118B1 CKS5-300B1
For tensioner range SBT6
SBT6-300B1 3” TPS6-300B1 RS6-118B1 CKS6-300B1
SBT6-325B1 3 ¼” STS6-B1 TPS6-325B1 RS6-127B1 CKS6-325B1
SBT6-350B1 3 ½” SBT6-LC TTB14 TPS6-350B1 RS6-137B1 CKS6-350B1
SBT6-375B3 3 ¾” TPS6-375B3 RS6-146B3 CKS6-375B3
STS6-B3
SBT6-400B3 4” TPS6-400B3 RS6-156B3 CKS6-400B3
Note: Remember to check bridge compatibility for SBT3, SBT4 and SBT6 models when ordering components.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 101


SBT METRIC RANGE
BOLT TENSIONERS
SBT | SPRING RETURN BOLT TENSIONERS - METRIC

Capacities from 51 to 298 tons

Bolt sizes from M30 to M100 diameter

Maximum working pressure 21750 psi

` Single acting design with spring assisted piston retraction


` High grade alloy steel construction with nitrocarburized,
F
corrosion resistant, piston
A
` Maximum stroke indicator to warn C
against piston over extension
` Safety over stroke device to protect operator from injury
` Self-energizing seals for improved performance E
and longevity at high pressure D
` Dual quick connect inlet and outlet couplings
for easy multiple tensioner connection
` Designed to fit most sizes of ANSI and API Note: Dimension F is for
guidance on ANSI flange
flanges and some Compact flanges applications only
` Interchangeable accessories to cover multiple
stud bolt sizes using same tensioner B
` Non-standard size threaded pullers available
to order on short delivery lead time

Model Bolt Thread Capacity Effective Stroke Weight Dimensions (in)


number thread size pitch tons kN area (in2) (in) (lbs) A B C (min) D E F
SBT2-M30B1 M30 3.5 51.4 457 4.73 0.59 8.8 4.02 1.54 5.2 6.46 3.59 2.8
SBT2-M33B1 M33 3.5 51.4 457 4.73 0.59 8.8 4.02 1.54 5 6.46 3.59 2.92
SBT2-M36B1 M36 4 51.4 457 4.73 0.59 8.8 4.02 1.54 4.85 6.46 3.59 3.03
SBT2-M39B1 M39 4 51.4 457 4.73 0.59 8.8 4.02 1.54 4.85 6.46 3.59 3.15
SBT3-M42B1 M42 4.5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.71 7.41 3.7 3.59
SBT3-M45B1 M45 4.5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.59 7.41 3.7 4.14
SBT3-M45B2 M45 4.5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.79 7.6 3.7 3.82
SBT3-M48B1 M48 5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.48 7.41 3.7 4.14
SBT3-M48B2 M48 5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.67 7.6 3.7 4.14
SBT3-M52B2 M52 5 92.4 822 8.49 0.59 14.8 5.4 1.85 5.52 7.6 3.7 3.82
SBT4-M48B1 M48 5 142.1 1264 13.07 0.59 24.3 6.58 1.97 5.91 7.76 3.82 4.14
SBT4-M52B1 M52 5 142.1 1264 13.07 0.59 24.3 6.58 1.97 5.71 7.76 3.82 4.26
SBT4-M52B2 M52 5 142.1 1264 13.07 0.59 24.3 6.58 2.44 6.3 8.39 3.82 4.73
SBT4-M56B2 M56 5.5 142.1 1264 13.07 0.59 24.3 6.58 2.44 6.11 8.39 3.82 4.73
SBT4-M60B2 M60 5.5 142.1 1264 13.07 0.59 24.3 6.58 2.44 5.91 8.39 3.82 4.89
SBT4-M64B2 M64 6 142.1 1264 13.07 0.59 24.3 6.58 2.44 5.71 8.39 3.82 4.96
SBT5-M64B1 M64 6 206 1833 18.94 0.59 36.4 8.23 2.88 6.46 9.02 4.02 5.28
SBT5-M68B1 M68 6 206 1833 18.94 0.59 36.4 8.23 2.88 6.26 9.02 4.02 5.36
SBT5-M72B1 M72 6 206 1833 18.94 0.59 36.4 8.23 2.88 6.15 9.02 4.02 5.48
SBT5-M76B1 M76 6 206 1833 18.94 0.59 36.4 8.23 2.88 5.87 9.02 4.02 5.59
SBT6-M76B1 M76 6 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.93 10.01 4.06 6.23
SBT6-M80B1 M80 6 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.78 10.01 4.06 6.3
SBT6-M85B1 M85 6 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.66 10.01 4.06 6.38
SBT6-M90B1 M90 6 297.6 2649 27.37 0.59 52.9 9.69 3.31 6.38 10.01 4.06 6.7
SBT6-M95B3 M95 6 297.6 2649 27.37 0.59 65.3 9.69 3.78 7.64 11.62 4.06 7.25
SBT6-M100B3 M100 6 297.6 2649 27.37 0.59 65.3 9.69 3.78 7.45 11.62 4.06 7.49
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not
included. Hi-Force recommends one tommy bar for every four tensioners.

102 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


SBT COMPONENTS - METRIC RANGE BOLT TENSIONERS
SBT | BOLT TENSIONER COMPONENTS - METRIC

Use with SBT Metric Spring Return Tensioners

Modular design for greater flexibility

Versatile cost effective option

` Modify existing SBT tensioner assembly to another Principle of SBT Spring Return Bolt Tensioner
thread size, within the tensioner range
` All components or selected conversion kits must D = Threaded puller
have the same suffix as the target tensioner size

Examples:
` To change from SBT3-M42B1 to SBT3-M48B1
A = Load cell
would require conversion kit CKS3-M48B1 only.
` To change from SBT3-M48B1 to SBT3-M52B2
would require conversion kit CKS3-
M52B2 and bridge STS3-B2.
C = Bridge

E = Nut rotating socket

B = Tommy bar

Denotes smaller bridge size within tensioner range


Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, SBT2 & SBT5 models
Denotes one bridge size within tensioner range have only one size of tensioner bridge (B1)

Individual components D&E


Complete tensioner A B C D E Complete
Model number Bolt thread Load cell Tommy bar Bridge Threaded puller Rotating socket conversion kit
For tensioner range SBT2
SBT2-M30B1 M30 TPS2-M30B1 RS2-46B1 CKS2-M30B1
SBT2-M33B1 M33 TPS2-M33B1 RS2-51B1 CKS2-M33B1
SBT2-LC TTB08 STS2-B1
SBT2-M36B1 M36 TPS2-M36B1 RS2-56B1 CKS2-M36B1
SBT2-M39B1 M39 TPS2-M39B1 RS2-60B1 CKS2-M39B1
For tensioner range SBT3
SBT3-M42B1 M42 TPS3-M42B1 RS3-65B1 CKS3-M42B1
SBT3-M45B1 M45 STS3-B1 TPS3-M45B1 RS3-70B1 CKS3-M45B1
SBT3-M48B1 M48 TPS3-M48B1 RS3-75B1 CKS3-M48B1
SBT3-LC TTB10
SBT3-M45B2 M45 TPS3-M45B2 RS3-70B2 CKS3-M45B2
SBT3-M48B2 M48 STS3-B2 TPS3-M48B2 RS3-75B2 CKS3-M48B2
SBT3-M52B2 M52 TPS3-M52B2 RS3-80B2 CKS3-M52B2
For tensioner range SBT4
SBT4-M48B1 M48 TPS4-M48B1 RS4-75B1 CKS4-M48B1
STS4-B1
SBT4-M52B1 M52 TPS4-M52B1 RS4-80B1 CKS4-M52B1
SBT4-M52B2 M52 TPS4-M52B2 RS4-80B2 CKS4-M52B2
SBT4-LC TTB10
SBT4-M56B2 M56 TPS4-M56B2 RS4-85B2 CKS4-M56B2
STS4-B2
SBT4-M60B2 M60 TPS4-M60B2 RS4-90B2 CKS4-M60B2
SBT4-M64B2 M64 TPS4-M64B2 RS4-95B2 CKS4-M64B2
For tensioner range SBT5
SBT5-M64B1 M64 TPS5-M64B1 RS5-95B1 CKS5-M64B1
SBT5-M68B1 M68 TPS5-M68B1 RS5-100B1 CKS5-M68B1
SBT5-LC TTB14 STS5-B1
SBT5-M72B1 M72 TPS5-M72B1 RS5-105B1 CKS5-M72B1
SBT5-M76B1 M76 TPS5-M76B1 RS5-110B1 CKS5-M76B1
For tensioner range SBT6
SBT6-M76B1 M76 TPS6-M76B1 RS6-110B1 CKS6-M76B1
SBT6-M80B1 M80 TPS6-M80B1 RS6-115B1 CKS6-M80B1
STS6-B1
SBT6-M85B1 M85 TPS6-M85B1 RS6-120B1 CKS6-M85B1
SBT6-LC TTB14
SBT6-M90B1 M90 TPS6-M90B1 RS6-130B1 CKS6-M90B1
SBT6-M95B3 M95 TPS6-M95B3 RS6-135B3 CKS6-M95B3
STS6-B3
SBT6-M100B3 M100 TPS6-M100B3 RS6-146B3 CKS6-M100B3
Note: Remember to check bridge compatibility for SBT3, SBT4 and SBT6 models when ordering components.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 103


STS IMPERIAL RANGE
BOLT TENSIONERS
STS | TOPSIDE BOLT TENSIONERS - IMPERIAL

Capacities from 26 to 298 tons

Bolt sizes from ¾” to 4” diameter

Maximum working pressure 21750 psi

` Single acting design with manual piston retraction


` High grade alloy steel construction with nitrocarburized,
F
corrosion resistant, piston
` Maximum stroke indicator to warn against piston over extension A
C
` Self-energizing seals for improved performance Force

and longevity of use at high pressure


` Dual quick connect inlet and outlet couplers
E
for easy multiple tensioner connection D
` Designed to fit most sizes of ANSI and API
flanges and some Compact flanges Note: Dimension F is for
` Interchangeable accessories to cover multiple guidance on ANSI flange
stud bolt sizes using same tensioner applications only
` Non-standard size threaded pullers available B
to order on short delivery lead time

Model Bolt Threads Capacity Effective Stroke Weight Dimensions (in)


number thread size per inch tons kN area (in2) (in) (lbs) A B C (min) D E F
STS1-075B1 ¾” 10 26.3 234 2.42 0.39 3.7 2.92 1.1 2.92 3.55 1.77 2.01
STS1-087B1 7
⁄8 ” 9 26.3 234 2.42 0.39 3.7 2.92 1.1 2.92 3.55 1.77 2.13
STS1-100B2 1” 8 26.3 234 2.42 0.39 3.7 2.92 1.18 3.15 3.86 1.77 2.4
STS1-112B2 1 1 ⁄8 ” 8 26.3 234 2.42 0.39 3.7 2.92 1.18 3.15 3.86 1.77 2.52
STS2-125B1 1 ¼” 8 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 2.92
STS2-137B1 1 3 ⁄8 ” 8 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 3.03
STS2-150B1 1 ½” 8 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 3.15
STS3-162B1 1 5 ⁄8 ” 8 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.62
STS3-175B1 1 ¾” 8 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.66
STS3-175B2 1 ¾” 8 92.4 822 8.49 0.59 13.4 5.24 1.97 4.61 6.11 2.21 4.1
STS3-187B1 1 7 ⁄8 ” 8 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.82
STS3-187B2 1 7 ⁄8 ” 8 92.4 822 8.49 0.59 13.9 5.24 1.97 4.61 6.11 2.21 4.1
STS3-200B2 2” 8 92.4 822 8.49 0.59 13.9 5.24 1.97 4.61 6.11 2.21 4.1
STS4-187B1 1 7 ⁄8 ” 8 142.1 1264 13.07 0.59 23.4 6.42 1.97 4.69 5.87 2.25 4.1
STS4-200B1 2” 8 142.1 1264 13.07 0.59 23.4 6.42 1.97 4.69 5.87 2.25 4.1
STS4-200B2 2” 8 142.1 1264 13.07 0.59 26.0 6.42 2.44 4.69 5.87 2.25 4.18
STS4-225B2 2 ¼” 8 142.1 1264 13.07 0.59 26.0 6.42 2.44 5.32 6.5 2.25 4.77
STS4-250B2 2 ½” 8 142.1 1264 13.07 0.59 23.4 6.42 2.44 5.32 6.5 2.25 5
STS5-250B1 2 ½” 8 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.28
STS5-275B1 2 ¾” 8 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.52
STS5-300B1 3” 8 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.79
STS6-300B1 3” 8 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.34
STS6-325B1 3 ¼” 8 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.58
STS6-350B1 3 ½” 8 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.78
STS6-375B3 3 ¾” 8 297.6 2649 27.37 0.59 64.2 9.18 4.14 8.08 10.13 2.52 7.53
STS6-400B3 4” 8 297.6 2649 27.37 0.59 64.2 9.18 4.14 8.08 10.13 2.52 7.72
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not
included. Hi-Force recommends one tommy bar for every four tensioners.

104 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


STS COMPONENTS - IMPERIAL RANGE BOLT TENSIONERS
STS | BOLT TENSIONER COMPONENTS - IMPERIAL

Use with STS Imperial Tensioners

Modular design for greater flexibility

Versatile cost effective option

` Modify existing STS tensioner assembly to another Principle of STS Bolt Tensioner
thread size, within the tensioner range
` All components or selected conversion kits must
have the same suffix as the target tensioner size D = Threaded puller

Examples:
` To change from STS3-162B1 to STS3-187B1 would
require conversion kit CK3-187B1 only. A = Load cell
` To change from STS3-187B1 to STS3-200B2 would
require conversion kit CK3-200B2 and bridge STS3-B2.
C = Bridge

E = Nut rotating socket


B = Tommy bar

Denotes smaller bridge size within tensioner range


Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, STS2 & STS5 models
Denotes one bridge size within tensioner range have only one size of tensioner bridge (B1)

Individual components D&E


Complete tensioner A B C D E Complete
Model number Bolt thread Load cell Tommy bar Bridge Threaded puller Rotating socket conversion kit
For tensioner range STS1
STS1-075B1 ¾” TP1-075B1 RS1-32B1 CK1-075B1
STS1-B1
STS1-087B1 7
⁄8 ” TP1-087B1 RS1-37B1 CK1-087B1
STS1-LC TTB06
STS1-100B2 1” TP1-100B2 RS1-41B2 CK1-100B2
STS1-B2
STS1-112B2 1 1 ⁄8 ” TP1-112B2 RS1-46B2 CK1-112B2
For tensioner range STS2
STS2-125B1 1 ¼” TP2-125B1 RS2-51B1 CK2-125B1
STS2-137B1 1 3 ⁄8 ” STS2-LC TTB08 STS2-B1 TP2-137B1 RS2-56B1 CK2-137B1
STS2-150B1 1 ½” TP2-150B1 RS2-60B1 CK2-150B1
For tensioner range STS3
STS3-162B1 1 5 ⁄8 ” TP3-162B1 RS3-65B1 CK3-162B1
STS3-175B1 1 ¾” STS3-B1 TP3-175B1 RS3-70B1 CK3-175B1
STS3-187B1 1 7 ⁄8 ” TP3-187B1 RS3-75B1 CK3-187B1
STS3-LC TTB10
STS3-175B2 1 ¾” TP3-175B2 RS3-70B2 CK3-175B2
STS3-187B2 1 7 ⁄8 ” STS3-B2 TP3-187B2 RS3-75B2 CK3-187B2
STS3-200B2 2” TP3-200B2 RS3-80B2 CK3-200B2
For tensioner range STS4
STS4-187B1 1 7 ⁄8 ” TP4-187B1 RS4-75B1 CK4-187B1
STS4-B1
STS4-200B1 2” TP4-200B1 RS4-80B1 CK4-200B1
STS4-200B2 2” STS4-LC TTB10 TP4-200B2 RS4-80B2 CK4-200B2
STS4-225B2 2 ¼” STS4-B2 TP4-225B2 RS4-90B2 CK4-225B2
STS4-250B2 2 ½” TP4-250B2 RS4-98B2 CK4-250B2
For tensioner range STS5
STS5-250B1 2 ½” TP5-250B1 RS5-100B1 CK5-250B1
STS5-275B1 2 ¾” STS5-LC TTB14 STS5-B1 TP5-275B1 RS5-108B1 CK5-275B1
STS5-300B1 3” TP5-300B1 RS5-118B1 CK5-300B1
For tensioner range STS6
STS6-300B1 3” TP6-300B1 RS6-118B1 CK6-300B1
STS6-325B1 3 ¼” STS6-B1 TP6-325B1 RS6-127B1 CK6-325B1
STS6-350B1 3 ½” STS6-LC TTB14 TP6-350B1 RS6-137B1 CK6-350B1
STS6-375B3 3 ¾” TP6-375B3 RS6-146B3 CK6-375B3
STS6-B3
STS6-400B3 4” TP6-400B3 RS6-156B3 CK6-400B3
Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering components.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 105


STS METRIC RANGE
BOLT TENSIONERS
STS | TOPSIDE BOLT TENSIONERS - METRIC

Capacities from 26 to 298 tons

Bolt sizes from M16 to M100 diameter

Maximum working pressure 21750 psi

` Single acting design with manual piston retraction


F
` High grade alloy steel construction with nitrocarburized,
A
corrosion resistant, piston C
Force
` Maximum stroke indicator to warn against piston over extension
` Self-energizing seals for improved performance
and longevity of use at high pressure E
` Dual quick connect inlet and outlet couplers for D
easy multiple tensioner connection
` Designed to fit most sizes of ANSI and API Note: Dimension F is for
flanges and some Compact flanges guidance on ANSI flange
applications only
` Interchangeable accessories to cover multiple
stud bolt sizes using same tensioner B
` Non-standard size threaded pullers available
to order on short delivery lead time

Model Bolt Thread Capacity Effective Stroke Weight Dimensions (in)


number thread size pitch tons kN area (in2) (in) (lbs) A B C (min) D E F
STS1-M16B1 M16 2 26.3 234 2.42 0.39 3.7 2.92 1.1 2.92 3.55 1.77 1.85
STS1-M18B1 M18 2.5 26.3 234 2.42 0.39 3.7 2.92 1.1 2.92 3.55 1.77 1.93
STS1-M20B1 M20 2.5 26.3 234 2.42 0.39 3.7 2.92 1.1 2.92 3.55 1.77 2.01
STS1-M22B2 M22 2.5 26.3 234 2.42 0.39 4.2 2.92 1.18 3.15 3.86 1.77 2.21
STS1-M24B2 M24 3 26.3 234 2.42 0.39 4.2 2.92 1.18 3.15 3.86 1.77 2.32
STS1-M27B2 M27 3 26.3 234 2.42 0.39 4.2 2.92 1.18 3.15 3.86 1.77 2.4
STS2-M30B1 M30 3.5 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 2.8
STS2-M33B1 M33 3.5 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 2.92
STS2-M36B1 M36 4 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 3.03
STS2-M39B1 M39 4 51.4 457 4.73 0.59 7.7 4.02 1.54 4.06 5.04 2.13 3.15
STS3-M42B1 M42 4.5 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.59
STS3-M45B1 M45 4.5 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.7
STS3-M45B2 M45 4.5 92.4 822 8.49 0.59 13.9 5.24 1.97 4.61 6.11 2.21 4.14
STS3-M48B1 M48 5 92.4 822 8.49 0.59 13.4 5.24 1.85 4.53 5.91 2.21 3.82
STS3-M48B2 M48 5 92.4 822 8.49 0.59 13.9 5.24 1.97 4.61 6.11 2.21 4.14
STS3-M52B2 M52 5 92.4 822 8.49 0.59 13.9 5.24 1.97 4.61 6.11 2.21 4.14
STS4-M48B1 M48 5 142.1 1264 13.07 0.59 23.4 6.42 1.97 4.69 5.87 2.25 4.14
STS4-M52B1 M52 5 142.1 1264 13.07 0.59 23.4 6.42 1.97 4.69 5.87 2.25 4.26
STS4-M52B2 M52 5 142.1 1264 13.07 0.59 26.0 6.42 2.44 5.32 6.5 2.25 4.73
STS4-M56B2 M56 5.5 142.1 1264 13.07 0.59 26.0 6.42 2.44 5.32 6.5 2.25 4.73
STS4-M60B2 M60 5.5 142.1 1264 13.07 0.59 26.0 6.42 2.44 5.32 6.5 2.25 4.89
STS4-M64B2 M64 6 142.1 1264 13.07 0.59 26.0 6.42 2.44 5.32 6.5 2.25 4.96
STS5-M64B1 M64 6 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.28
STS5-M68B1 M68 6 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.36
STS5-M72B1 M72 6 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.48
STS5-M76B1 M76 6 206 1833 18.94 0.59 35.3 7.6 2.88 5.71 7.37 2.36 5.59
STS6-M76B1 M76 6 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.23
STS6-M80B1 M80 6 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.3
STS6-M85B1 M85 6 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.38
STS6-M90B1 M90 6 297.6 2649 27.37 0.59 51.8 9.18 3.31 7.01 8.51 2.52 6.7
STS6-M95B3 M95 6 297.6 2649 27.37 0.59 64.2 9.18 4.14 8.08 10.13 2.52 7.25
STS6-M100B3 M100 6 297.6 2649 27.37 0.59 64.2 9.18 4.14 8.08 10.13 2.52 7.49
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not
included. Hi-Force recommends one tommy bar for every four tensioners.

106 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


STS COMPONENTS - METRIC RANGE BOLT TENSIONERS
STS | BOLT TENSIONER COMPONENTS - METRIC

Use with STS Metric Tensioners

Modular design for greater flexibility

Versatile cost saving option

` Modify existing STS tensioner assembly to another Principle of STS Bolt Tensioner
thread size, within the tensioner range
` All components or selected conversion kits must
have the same suffix as the target tensioner size D = Threaded puller

Examples:
` To change from STS3-M42B1 to STS3-M48B1
would require conversion kit CK3-M48B1 only. A = Load cell
` To change from STS3-M48B1 to STS3-M52B2 would
require conversion kit CK3-M52B2 and bridge STS3-B2.
C = Bridge

E = Nut rotating socket


B = Tommy bar
Denotes smaller bridge size within tensioner range
Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, STS2 & STS5 models
Denotes one bridge size within tensioner range have only one size of tensioner bridge (B1)

Individual components D&E


Complete tensioner A B C D E Complete
Model number Bolt thread Load cell Tommy bar Bridge Threaded puller Rotating socket conversion kit
For tensioner range STS1
STS1-M16B1 M16 TP1-M16B1 RS1-24B1 CK1-M16B1
STS1-M18B1 M18 STS1-B1 TP1-M18B1 RS1-27B1 CK1-M18B1
STS1-M20B1 M20 TP1-M20B1 RS1-30B1 CK1-M20B1
STS1-LC TTB06
STS1-M22B2 M22 TP1-M22B2 RS1-32B2 CK1-M22B2
STS1-M24B2 M24 STS1-B2 TP1-M24B2 RS1-37B2 CK1-M24B2
STS1-M27B2 M27 TP1-M27B2 RS1-41B2 CK1-M27B2
For tensioner range STS2
STS2-M30B1 M30 TP2-M30B1 RS2-46B1 CK2-M30B1
STS2-M33B1 M33 TP2-M33B1 RS2-51B1 CK2-M33B1
STS2-LC TTB08 STS2-B1
STS2-M36B1 M36 TP2-M36B1 RS2-56B1 CK2-M36B1
STS2-M39B1 M39 TP2-M39B1 RS2-60B1 CK2-M39B1
For tensioner range STS3
STS3-M42B1 M42 TP3-M42B1 RS3-65B1 CK3-M42B1
STS3-M45B1 M45 STS3-B1 TP3-M45B1 RS3-70B1 CK3-M45B1
STS3-M48B1 M48 TP3-M48B1 RS3-75B1 CK3-M48B1
STS3-LC TTB10
STS3-M45B2 M45 TP3-M45B2 RS3-70B2 CK3-M45B2
STS3-M48B2 M48 STS3-B2 TP3-M48B2 RS3-75B2 CK3-M48B2
STS3-M52B2 M52 TP3-M52B2 RS3-80B2 CK3-M52B2
For tensioner range STS4
STS4-M48B1 M48 TP4-M48B1 RS4-75B1 CK4-M48B1
STS4-B1
STS4-M52B1 M52 TP4-M52B1 RS4-80B1 CK4-M52B1
STS4-M52B2 M52 TP4-M52B2 RS4-80B2 CK4-M52B2
STS4-LC TTB10
STS4-M56B2 M56 TP4-M56B2 RS4-85B2 CK4-M56B2
STS4-B2
STS4-M60B2 M60 TP4-M60B2 RS4-90B2 CK4-M60B2
STS4-M64B2 M64 TP4-M64B2 RS4-95B2 CK4-M64B2
For tensioner range STS5
STS5-M64B1 M64 TP5-M64B1 RS5-95B1 CK5-M64B1
STS5-M68B1 M68 TP5-M68B1 RS5-100B1 CK5-M68B1
STS5-LC TTB14 STS5-B1
STS5-M72B1 M72 TP5-M72B1 RS5-105B1 CK5-M72B1
STS5-M76B1 M76 TP5-M76B1 RS5-110B1 CK5-M76B1
For tensioner range STS6
STS6-M76B1 M76 TP6-M76B1 RS6-110B1 CK6-M76B1
STS6-M80B1 M80 TP6-M80B1 RS6-115B1 CK6-M80B1
STS6-B1
STS6-M85B1 M85 TP6-M85B1 RS6-120B1 CK6-M85B1
STS6-LC TTB14
STS6-M90B1 M90 TP6-M90B1 RS6-130B1 CK6-M90B1
STS6-M95B3 M95 TP6-M95B3 RS6-135B3 CK6-M95B3
STS6-B3
STS6-M100B3 M100 TP6-M100B3 RS6-146B3 CK6-M100B3
Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering components.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 107


STU IMPERIAL RANGE BOLT TENSIONERS
STU | SUB-SEA BOLT TENSIONERS - IMPERIAL

Capacities from 29 to 279 tons

Bolt sizes from 1” to 3 ½” diameter

Maximum working pressure 21750 psi

` Single acting design with manual piston retraction


` Manufactured from high grade alloy steel
with added corrosion protection
` Extra-long piston stroke on all models,
A
to save valuable diver time subsea F
C
` Simple two piece design for easy operation by divers subsea Force
` Visible maximum stroke indicator to warn
operator against piston over extension
` Safety over stroke device to protect operator from injury
E
` Self-energizing seals for improved performance D
and longevity of use at high pressure
` Dual quick connect inlet and outlet couplings
Note: Dimension F is for
for easy multiple tensioner connection guidance on ANSI flange
` Designed to fit most sizes of ANSI and API applications only
flanges and some Compact flanges
B
` Interchangeable quick fit pullers, to cover secondary bolt
size, for each STU model, are available as accessories
for even greater versatility (see table below)

Model Quick Fit Bolt Capacity Effective Stroke Weight Tommy Dimensions (in)
number Pullers thread size tons kN area (in2) (in) (lbs) bar A B C D E F

STU1-100 QFP1-100 1”-8 UN 28.8 256 2.65 0.79 7.5 TTB06 3.23 0.87 4.69 4.69 5.52 2.4

STU1-112 QFP1-112 1 1⁄8”-8 UN 28.8 256 2.65 0.79 7.5 TTB06 3.23 0.87 4.69 4.69 5.52 2.52

STU2-125 QFP2-125 1 ¼”-8 UN 48.4 430 4.45 1.18 13.2 TTB08 4.02 1.18 5.52 5.52 6.46 2.88

STU2-137 QFP2-137 1 3⁄8”-8 UN 48.4 430 4.45 1.18 13.2 TTB08 4.02 1.18 5.52 5.52 6.46 2.96

STU3-150 QFP3-150 1 ½”-8 UN 62.2 553 5.72 1.18 16.5 TTB10 4.49 1.38 5.59 5.59 6.66 3.23

STU3-162 QFP3-162 1 5⁄8”-8 UN 62.2 553 5.72 1.18 16.5 TTB10 4.49 1.38 5.59 5.59 6.66 3.35

STU4-175 QFP4-175 1 ¾”-8 UN 85 756 7.82 1.18 21.6 TTB10 5.04 1.62 5.95 5.95 7.13 3.7

STU4-187 QFP4-187 1 7⁄8”-8 UN 85 756 7.82 1.18 21.6 TTB10 5.04 1.62 5.95 5.95 7.13 3.86

STU5-200 QFP5-200 2”-8 UN 131.3 1168 12.07 1.18 32.0 TTB12 5.91 1.89 6.46 6.46 7.96 4.41

STU5-225 QFP5-225 2 ¼”-8 UN 131.3 1168 12.07 1.18 32.0 TTB12 5.91 1.89 6.46 6.46 7.96 4.57

STU6-250 QFP6-250 2 ½”-8 UN 185.3 1649 17.04 1.18 50.3 TTB14 6.93 2.36 7.21 7.21 9.1 5.36

STU6-275 QFP6-275 2 ¾”-8 UN 185.3 1649 17.04 1.18 50.3 TTB14 6.93 2.36 7.21 7.21 9.1 5.56

STU7-300 QFP7-300 3”-8 UN 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.38

STU7-325 QFP7-325 3 ¼”-8 UN 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.82

STU7-350 QFP7-350 3 ½”-8 UN 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.9

Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners. Please note that the tommy bar listed will fit related quick fit
puller; a different size may be required for the drilled hexagon nut.

108 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


STU METRIC RANGE
BOLT TENSIONERS
STU | SUB-SEA BOLT TENSIONERS - METRIC

Capacities from 29 to 279 tons

Bolt sizes from M24 to M90 diameter

Maximum working pressure 21750 psi

` Single acting design with manual piston retraction


` Manufactured from high grade alloy steel
with added corrosion protection
` Extra-long piston stroke on all models,
A
to save valuable diver time subsea F
C
` Simple two piece design for easy operation by divers subsea Force
` Visible maximum stroke indicator to warn
operator against piston over extension
` Safety over stroke device to protect operator from injury
E
` Self-energizing seals for improved performance D
and longevity of use at high pressure
` Dual quick connect inlet and outlet couplings
Note: Dimension F is for
for easy multiple tensioner connection guidance on ANSI flange
` Designed to fit most sizes of ANSI and API applications only
flanges and some Compact flanges
B
` Interchangeable quick fit pullers, to cover multiple bolt
sizes, for each STU model, are available as accessories
for even greater versatility (see table below)

Model Quick Fit Bolt Capacity Effective Stroke Weight Tommy Dimensions (in)
number Pullers thread size tons kN area (in2) (in) (lbs) bar A B C D E F

STU1-24 QFP1-24 M24x3 28.8 256 2.65 0.79 7.5 TTB06 3.23 0.87 4.69 4.69 5.52 2.4
STU1-27 QFP1-27 M27x3 28.8 256 4.45 1.18 13.2 TTB06 3.23 0.87 4.69 4.69 5.52 2.52
STU2-30 QFP2-30 M30x3.5 48.4 430 4.45 1.18 13.2 TTB08 4.02 1.18 5.52 5.52 6.46 2.88
STU2-33 QFP2-33 M33x3.5 48.4 430 4.45 1.18 13.2 TTB08 4.02 1.18 5.52 5.52 6.46 2.96
STU2-36 QFP2-36 M36x4 48.4 430 5.72 1.18 16.5 TTB10 4.02 1.18 5.52 5.52 6.46 3.07
STU3-39 QFP3-39 M39x4 62.2 553 5.72 1.18 16.5 TTB10 4.49 1.38 5.59 5.59 6.66 3.23
STU3-42 QFP3-42 M42x4.5 62.2 553 7.82 1.18 21.6 TTB10 4.49 1.38 5.59 5.59 6.66 3.35
STU4-45 QFP4-45 M45x4.5 85 756 7.82 1.18 21.6 TTB10 5.04 1.62 5.95 5.95 7.13 3.7
STU4-48 QFP4-48 M48x5 85 756 12.07 1.18 32.0 TTB12 5.04 1.62 5.95 5.95 7.13 3.86
STU5-52 QFP5-52 M52x5 131.3 1168 12.07 1.18 32.0 TTB12 5.91 1.89 6.46 6.46 7.96 4.41
STU5-56 QFP5-56 M56x5.5 131.3 1168 17.04 1.18 50.3 TTB14 5.91 1.89 6.46 6.46 7.96 4.57
STU6-60 QFP6-60 M60x5.5 185.3 1649 17.04 1.18 50.3 TTB14 6.93 2.36 7.21 7.21 9.1 5.36
STU6-64 QFP6-64 M64x6 185.3 1649 17.04 1.18 50.3 TTB16 6.93 2.36 7.21 7.21 9.1 5.36
STU6-68 QFP6-68 M68x6 185.3 1649 17.04 1.18 50.3 TTB16 6.93 2.36 7.21 7.21 9.1 5.36
STU6-72 QFP6-72 M72x6 185.3 1649 25.66 1.18 78.5 TTB16 6.93 2.36 7.21 7.21 9.1 5.56
STU7-76 QFP7-76 M76x6 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.46
STU7-80 QFP7-80 M80x6 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.46
STU7-85 QFP7-85 M85x6 279 2483 25.66 1.18 78.5 TTB16 8.47 3.51 8.47 8.47 10.24 6.9
STU7-90 QFP7-90 M90x6 279 2483 165.56 30 35.6 TTB16 8.47 3.51 8.47 8.47 10.24 6.9

Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners. Please note that the tommy bar listed will fit related quick fit
puller; a different size may be required for the drilled hexagon nut.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 109


HTN IMPERIAL RANGE BOLT TENSIONERS
HTN | HYDRAULIC TENSIONER NUTS - IMPERIAL

Capacities from 22 to 215 tons

Bolt sizes from 1” to 4” diameter

Maximum working pressure 21750 psi

` Single acting design with integral load holding lock nut


` Designed to permanently replace regular nuts on one side of the joint
` Ideally suited for bolted joints that need opening and A
closing, during maintenance, on a regular basis
` High grade alloy steel construction with
nitrocarburized corrosion resistant piston
` Self-energizing seals for improved performance
D
at high temperatures and pressures
` Dual quick connect inlet and outlet couplings for C
easy multiple tensioner nut connection B
` Visible maximum stroke indicator to warn
operator of potential over extension

Model Capacity Effective Stroke Weight Tommy Dimensions (in)


Bolt size
number tons kN area (in2) (in) (lbs) bar A B C D

HTN1-100 1”-8 UN 22.3 198 2.05 0.2 4.2 TTB06 2.84 2.17 0.71 5.2

HTN2-112 1 ⁄8”-8 UN
1
24.3 216 2.24 0.2 4.4 TTB06 2.96 2.17 0.71 5.2

HTN3-125 1 ¼”-8 UN 28.4 253 2.61 0.2 5.3 TTB06 3.23 2.25 0.83 5.28

HTN4-137 1 3⁄8”-8 UN 34.4 306 3.16 0.2 6.0 TTB06 3.47 2.25 0.87 5.32

HTN5-150 1 ½”-8 UN 38.7 344 3.56 0.24 6.4 TTB06 3.66 2.29 0.83 5.32

HTN6-162 1 5⁄8”-8 UN 44.7 398 4.11 0.24 7.7 TTB06 3.94 2.44 0.91 5.59

HTN7-175 1 ¾”-8 UN 53.4 475 4.91 0.24 8.8 TTB06 4.18 2.52 0.95 5.56

HTN8-187 1 ⁄8”-8 UN
7
56.3 501 5.18 0.24 9.3 TTB06 4.33 2.52 0.99 5.59

HTN9-200 2”-8 UN 63.3 564 5.82 0.24 10.8 TTB06 4.61 2.64 1.26 5.71

HTN10-225 2 ¼”-8 UN 83.9 746 7.71 0.32 14.1 TTB06 5.04 2.92 1.1 5.99

HTN11-250 2 ½”-8 UN 101.7 905 9.35 0.32 17.6 TTB06 5.56 3.03 1.14 6.11

HTN12-275 2 ¾”-8 UN 112.3 1000 10.33 0.32 19.4 TTB08 5.91 3.07 1.18 6.15

HTN13-300 3”-8 UN 135.2 1203 12.44 0.32 23.4 TTB08 6.38 3.19 1.22 6.26

HTN14-325 3 ¼”-8 UN 158.9 1414 14.61 0.39 28.4 TTB08 6.86 3.43 1.38 6.5

HTN15-350 3 ½”-8 UN 180.3 1605 16.59 0.39 35.7 TTB10 7.37 3.74 1.46 6.82

HTN16-375 3 ¾”-8 UN 191.5 1705 17.61 0.39 40.3 TTB10 7.64 4.02 1.54 7.05

HTN17-400 4”-8 UN 214.8 1911 19.75 0.39 48.3 TTB10 8.08 4.33 1.62 7.41

Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioner nuts.

110 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HTN METRIC RANGE
BOLT TENSIONERS
HTN | HYDRAULIC TENSIONER NUTS - METRIC

Capacities from 22 to 215 tons

Bolt sizes from M24 to M100 diameter

Maximum working pressure 21750 psi

` Single acting design with integral load holding lock nut


` Designed to permanently replace regular nuts on one side of the joint
` Ideally suited for bolted joints that need opening and A
closing, during maintenance, on a regular basis
` High grade alloy steel construction with
nitrocarburized corrosion resistant piston
` Self-energizing seals for improved performance
D
at high temperatures and pressures
` Dual quick connect inlet and outlet couplings for C
easy multiple tensioner nut connection B
` Visible maximum stroke indicator to warn
operator of potential over extension

Model Capacity Effective Stroke Weight Tommy Dimensions (in)


Bolt size
number tons kN area (in2) (in) (lbs) bar A B C D

HTN1-M24 M24x3 22.3 198 2.05 0.2 4.2 TTB06 2.84 2.17 0.71 5.2
HTN2-M27 M27x3 24.3 216 2.24 0.2 4.4 TTB06 2.96 2.17 0.71 5.2
HTN3-M30 M30x3.5 28.4 253 2.61 0.2 5.3 TTB06 3.23 2.25 0.83 5.28
HTN3-M33 M33x3.5 28.4 253 2.61 0.2 5.3 TTB06 3.23 2.25 0.83 5.28
HTN4-M36 M36x4 34.4 306 3.16 0.2 6.0 TTB06 3.47 2.25 0.87 5.32
HTN5-M39 M39x4 38.7 344 3.56 0.24 6.4 TTB06 3.66 2.29 0.83 5.32
HTN6-M42 M42x4.5 44.7 398 4.11 0.24 7.7 TTB06 3.94 2.44 0.91 5.59
HTN7-M45 M45x4.5 53.4 475 4.91 0.24 8.8 TTB06 4.18 2.52 0.95 5.56
HTN8-M48 M48x5 56.3 501 5.18 0.24 9.3 TTB06 4.33 2.52 0.99 5.59
HTN9-M52 M52x5 63.3 564 5.82 0.24 10.8 TTB06 4.61 2.64 1.26 5.71
HTN10-M56 M56x5.5 83.9 746 7.71 0.32 14.1 TTB06 5.04 2.92 1.1 5.99
HTN11-M60 M60x5.5 101.7 905 9.35 0.32 17.6 TTB06 5.56 3.03 1.14 6.11
HTN11-M64 M64x6 101.7 905 9.35 0.32 17.6 TTB06 5.56 3.03 1.14 6.11
HTN12-M68 M68x6 112.3 1000 10.33 0.32 19.4 TTB08 5.91 3.07 1.18 6.15
HTN13-M72 M72x6 135.2 1203 12.44 0.32 23.4 TTB08 6.38 3.19 1.22 6.26
HTN13-M76 M76x6 135.2 1203 12.44 0.32 23.4 TTB08 6.38 3.19 1.22 6.26
HTN14-M80 M80x6 158.9 1414 14.61 0.39 28.4 TTB08 6.86 3.43 1.38 6.5
HTN15-M85 M85x6 180.3 1605 16.59 0.39 35.7 TTB10 7.37 3.74 1.46 6.82
HTN15-M90 M90x6 180.3 1605 16.59 0.39 35.7 TTB10 7.37 3.74 1.46 6.82
HTN16-M95 M95x6 191.5 1705 17.61 0.39 40.3 TTB10 7.64 4.02 1.54 7.05
HTN17-M100 M100x6 214.8 1911 19.75 0.39 48.3 TTB10 8.08 4.33 1.62 7.41

Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioner nuts.

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 111


SPECIAL DESIGN BOLT TENSIONERS
STS | CUSTOMIZED & SPECIAL DESIGN BOLT TENSIONERS

Custom design and built to customer


requirements
Short delivery lead time due to in-house
manufacture

Working pressure up to 33000 psi

Hi-Force offers customized and special design hydraulic bolt tensioners that can include:

` Fitment on non-standard size and shape nuts requiring special design bridge
` Applications where retaining nuts are recessed requiring special nut rotating sockets
` Stud bolts with two different thread diameters and specifications
` Larger diameter bolts above the 4” (M100) size covered in the standard range
` Applications with restricted amount of space available
` Special bridges requiring increased load bearing surface area

112 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


BOLT TENSIONER PUMPS
BOLT TENSIONERS
BOLT TENSIONER PUMPS

Operates from standard 7 bar air supply

Air consumption up to 1.59 m3/minute (56 scfm)

Working pressure 21750 psi

A B

AHP-BTU
` Air driven hydraulic bolt tensioner pump C
operates from standard 100 psi air supply
` Lightweight stainless steel protective frame
for easy storage and transportation
` Infinitely variable output pressure and flow rate
` Fitted with glycerin filled vibra-gauge and quick
connect high pressure outlet coupling
` Airline filter regulator lubricator unit fitted as standard

Model Usable oil Oil flow Outlet Weight Dimensions (in)


Air consumption
number capacity (gallons) per stroke (in3) coupler (lbs) A B C

AHP275BTU 1.98 0.1 STFC4 28 scfm (0.79 m3/min) 44.1 17.73 15.56 15.56

AHP2-237BTU 1.98 0.37 STFC4 56 scfm (1.59 m3/min) 52.9 17.73 15.37 18.32

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 113


BOLT TENSIONER PUMPS
BOLT TENSIONERS
BOLT TENSIONER PUMPS

Compact, lightweight aluminum construction

Complete with pressure gauge

Working pressure 21750 psi

HPX-BTU
` Manually operated high pressure bolt tensioning pump
` Usable oil capacity 73.23 inch3
` Fitted with external pressure release valve C E
D
and factory set safety valve
` Bespoke handle with ergonomic grip and mesh guard
to protect gauge from accidental damage A

Model Usable oil Displacement per stroke (in3) Outlet Weight Dimensions (in)
number capacity (in3) 1st stage 2nd stage coupler (lbs) A B C D E

HPX1500BTU 73.23 1.22 0.06 STFC4 14.3 24.23 6.34 3.31 4.93 3.01

114 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


BOLT TENSIONER ACCESSORIES BOLT TENSIONERS
BOLT TENSIONER ACCESSORIES | HOSES, COUPLERS & HOSE REEL

Hose lengths up to 984 feet

Supplied with quick connect couplings

Design pressure 21750 psi with 3:1 safety factor

XHR1 HOSE REEL


` Designed for sub-sea main line hose connection
between the pump and the first tensioner
` Accommodates up to 984 ft of XHC
bolt tensioner hydraulic hose
` Complete with quick connect couplings, integrated
brake and a spring loaded locking bolt

Dimensions
Length 31.5" x Width 23.6" x Height 34.2"

Model number Description Weight (lbs)

XHC1.5B Link hose complete with quick connect couplings, length 5 ft 2.2

XHC3B Link hose complete with quick connect couplings, length 10 ft 3.7

XHC5B Mainline hose complete with quick connect couplings, length 16.5 ft 5.7

XHC10B Mainline hose complete with quick connect couplings, length 33 ft 9.9

XHC25B Mainline hose complete with quick connect couplings, length 82 ft 18.7

XHC50B Mainline hose complete with quick connect couplings, length 164 ft 37.3

XHC100B Mainline hose complete with quick connect couplings, length 330 ft 74.1

XHC150B Mainline hose complete with quick connect couplings, length 492 ft 111.6

XHC200B Mainline hose complete with quick connect couplings, length 656 ft 147.7

XHC250B Mainline hose complete with quick connect couplings, length 820 ft 184.5

XHC300B Mainline hose complete with quick connect couplings, length 984 ft 221.3

XHR1 Hose reel, suitable for up to 984 feet of XHC high pressure hose 61.7

STFC4 Female coupling 0.9

STMC4 Male coupling 0.4

STN1P2 1
⁄8” x ¼” BSP nipple for current model STS1 only 0.9

STN1P4 ¼” BSP nipple c/w bonded sealing washer (old design - not for STS1) 1.1

STN1P4-C ¼” BSP nipple with cone seat seal (current design - not for STS1) 1.5

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 115


HI-FORCE NUT SPLITTERS
AND SPREADERS

The Hi-Force range of hydraulic nut splitters provides


the perfect answer for removal of worn, damaged or
corroded fasteners. Manufactured from high quality
steel, the range includes single acting and double
acting versions, designed for splitting hexagon nuts
from 11⁄16” to 5 3 ⁄8” AF sizes.

The flange spreader range offers mechanical and


hydraulic spreader options and provides the ideal
solution for opening flanges safely in the marine and
oil & gas industries. The hydraulic flange spreaders
are available as a single unit complete with pump
and accessories or as a twin spreader arrangement
which enables the operator to achieve parallel flange
separation all around the joint.

116 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


NUT SPLITTERS AND SPREADERS

NS RANGE 118
Single acting nut splitters

HMNS RANGE 119


Self-contained nut splitters

DNS RANGE 120


Double acting nut splitters

HFS-H RANGE 121


Hydraulic flange spreaders

HFS & HFS-TK RANGE 122


Hydraulic flange spreader kits

MFS RANGE 123


Mechanical flange spreaders

JS RANGE 124
Jaw spreader

SJS & SJS-TK RANGE 125


Stepped jaw spreaders and jaw spreader kits

NUT SPLITTERS & SPREADERS


hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 117
NS RANGE NUT SPLITTERS AND SPREADERS
NS | SINGLE ACTING NUT SPLITTERS

Nut AF sizes from 11⁄16” to 2 15⁄16”

Bolt sizes from ½” to 1 7⁄8”

Working pressure 10000 psi

` Single acting, spring assisted return


` Angled body design for increased clearance
on flanges and flat surfaces
` High quality steel construction A F
` Suitable for splitting nuts up to RC44 hardness
` Designed to fit on most API and ANSI flanges
` Offers ideal ‘cold cut’ solution for applications
C
where ‘hot work’ permits are not allowed
` Steel linkage keeps blade cutting edge parallel
to the nut throughout the splitting process
` Compact and easy to use B
` Optional 360˚ positional swivel coupling for D
fitment in confined spaces, available for use
with NS104 and NS110 models only
E

Model Capacity Oil capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (in)
number (tons) (in³) inch mm imperial metric (lbs) A B C D E F

NS104 18 2.81 11
⁄16” - 1 ¼” 17 - 32 ½” - ¾” M10 - M22 8.8 2.52 3.03 0.49 1.18 8.27 2.64

NS110 27.4 3.78 1 ¼” - 1 5⁄8” 32 - 41 ¾” - 1” M22 - M27 16.3 3.07 3.78 0.79 1.46 11.27 2.68

NS200 45.4 7.44 1 5⁄8” - 2” 41 - 50 1” - 1 ¼” M27 - M33 23.4 3.78 4.57 0.83 1.69 12.41 4.26

NS206 63.7 11.9 2” - 2 3⁄8” 50 - 60 1 ¼” - 1 ½” M33 - M39 34.8 4.53 5.44 0.95 2.05 13.24 4.96

NS215 99.6 24.77 2 3⁄8” - 2 15⁄16” 60 - 75 1 ½” - 1 7⁄8” M39 - M48 86.6 6.15 6.9 1.06 2.96 16.78 6.38

Note: NS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length of the tool being used.
Please check dimension 'C' to confirm the tool will fit in the space between the edge of the nut and the neck of the flange.

Replacement blades for NS nut splitters

Blade part number For nut splitter

NS104-B NS104

NS110-B NS110

NS200-B NS200

NS206-B NS206

NS215-B NS215

118 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HMNS RANGE
NUT SPLITTERS AND SPREADERS
HMNS | SELF-CONTAINED NUT SPLITTERS

Nut AF sizes from 11⁄16” to 2”

Bolt sizes from ½” to 1 ¼”

Working pressure 10000 psi

` Single acting, spring assisted return


A
` Incorporates an integral hydraulic pump
with multi-positional lever
` Angled body design for increased clearance C 45˚ Approx.
on flanges and flat surfaces
` High quality steel construction
` Suitable for splitting nuts up to RC44 hardness
` Designed to fit on most API and ANSI flanges
` Offers ideal ‘cold cut’ solution for applications
where ‘hot work’ permits are not allowed
B
` Steel linkage keeps blade cutting edge parallel D
to the nut throughout the splitting process
` Compact and easy to use
E

Model Capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (in)
number (tons) inch mm imperial metric (lbs) A B C D E F

HMNS104 18 11
⁄16” - 1 ¼” 17 - 32 ½” - ¾” M10 - M22 12.8 2.52 3.47 0.49 1.18 14.97 17.93

HMNS110 27.4 1 ¼” - 1 5⁄8” 32 - 41 ¾” - 1” M22 - M27 17.4 3.07 3.98 0.79 1.46 17.34 21.28

HMNS200 45.4 1 5⁄8” - 2” 41 - 50 1” - 1 ¼” M27 - M33 30.0 3.7 4.41 0.83 1.69 18.56 22.3

Note: HMNS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length of the tool being used.
Please check dimension 'C' to confirm the tool will fit in the space between the edge of the nut and the neck of the flange.

Replacement blades for HMNS nut splitters

Blade part number For nut splitter

NS104-B HMNS104

NS110-B HMNS110

NS200-B HMNS200

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 119


DNS RANGE NUT SPLITTERS AND SPREADERS
DNS | DOUBLE ACTING NUT SPLITTERS

Nut AF sizes from 2 15⁄16” to 5 3⁄8”

Bolt sizes from 1 7⁄8” to 3 ½”

Working pressure 10000 psi

C D
` Double acting hydraulic piston for easy
extension and retraction of the blade
` Angled body design for increased clearance
on flanges and flat surfaces
` High quality steel construction
` Suitable for splitting nuts up to RC44 hardness B
` Designed to fit on most API and ANSI flanges A
` Steel linkage keeps blade cutting edge parallel
to the nut throughout the splitting process
E

Model Capacity Oil capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (in)
number (tons) (in³) inch mm imperial metric (lbs) A B C D E F

DNS404 131.8 48.56 2 15⁄16” - 4 ¼” 75 - 105 1 7⁄8” - 2 ¾” M48 - M72 110.2 14.95 7.56 3.92 5.14 7.21 1.34

DNS506 224.2 92.11 4 ¼” - 5 3⁄8” 105 - 136 2 ¾” - 3 ½” M72 - M95 211.6 17.77 9.46 5.52 6.6 9.26 1.62

Note: DNS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length of the tool being used.
Please check dimension 'F' to confirm the tool will fit in the space between the edge of the nut and the neck of the flange.

Replacement blades for DNS nut splitters

Blade part number For nut splitter

DNS404-B DNS404

DNS506-B DNS506

120 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HFS-H RANGE NUT SPLITTERS AND SPREADERS
HFS-H | HYDRAULIC FLANGE SPREADERS

Capacities from 5 to 11 tons

Quick and easy to assemble on flange

Working pressure 10000 psi

` Single acting, spring assisted return cylinder for fast and safe operation
` Capable of opening flanges up to 2 x 2 ¼” thick
` Suitable for fitment on flanges with maximum bolt size of 1 5⁄8” (41 mm)
` Spreading range from 2.4 to 8.83 inches
` Lightweight ergonomic design for ease of use

G
F
D
J

C
A
I

Model Capacity Stroke Oil capacity Maximum flange Stud size Standard wedge Weight
number (tons) (in) (in³) thickness (in) (in) (in) (lbs)

HFS50H 5 2.96 2.93 2 x 2 ¼” ¾” - 1 1⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 11.0

HFS100H 11 2.21 4.94 2 x 3 5 ⁄8 ” 1 ¼” - 1 5⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 25.6

Model Dimensions (in)


number A B C (min) C (max) D E F G H I J

HFS50H 2.99 8.27 2.4 6.11 0.39 7.56 2.72 5.08 0.99 8.12 0.71

HFS100H 4.26 11.43 2.4 8.83 1.18 6.5 3.51 7.01 1.5 10.76 1.22

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 121


HFS & HFS-TK RANGE NUT SPLITTERS AND SPREADERS
HFS & HFS-TK | HYDRAULIC FLANGE SPREADER KITS

Capacities from 5 to 11 tons per spreader

Complete with manual hydraulic pump

Working pressure 10000 psi

` Single acting, spring assisted return for fast and safe operation
` Capable of opening flanges up to 2 x 3 5⁄8” thick
` Suitable for fitment on flanges with maximum bolt size of 1 5⁄8” (41 mm)
` Spreading range from 2.4 to 8.83 inches
` Lightweight ergonomic design for ease of use
` Available as single spreader or twin spreader arrangement
` Supplied complete with manually operated pump and hose assembly

G
F
D
J

C
A Twin kit offers parallel flange separation
I on larger size flanges
B

Model Capacity Stroke Oil capacity Maximum flange Stud size Standard wedge Weight
number (tons) (in) (in³) thickness (in) (in) (in) (lbs)

HFS50 5 2.96 2.93 2 x 2 ¼” ¾” - 1 1⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 49.6

HFS100 11 2.21 4.94 2 x 3 5 ⁄8 ” 1 ¼” - 1 5⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 64.2

HFS50-TK 2x5 2.96 2 x 2.93 2 x 2 ¼” ¾” - 1 1⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 60.6

HFS100-TK 2 x 11 2.21 2 x 4.94 2 x 3 5 ⁄8 ” 1 ¼” - 1 5⁄8” 1


⁄8 ” - 1 1 ⁄8 ” 78.7

Model Dimensions (in)


number A B C (min) C (max) D E F G H I J

HFS50 2.99 8.27 2.4 6.11 0.39 7.56 2.72 5.08 0.99 8.12 0.71

HFS100 4.26 11.43 2.4 8.83 1.18 6.5 3.51 7.01 1.5 10.76 1.22

HFS50-TK 2.99 8.27 2.4 6.11 0.39 7.56 2.72 5.08 0.99 8.12 0.71

HFS100-TK 4.26 11.43 2.4 8.83 1.18 6.5 3.51 7.01 1.5 10.76 1.22

122 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


MFS RANGE NUT SPLITTERS AND SPREADERS
MFS | MECHANICAL FLANGE SPREADERS

Suitable for bolt diameters up to 1 ¼”

Maximum spread 9.1 inches

No external power source required

` Manually operated mechanical feed screw design


` Capable of opening flanges up to 2 x 3 ¾” thickness
` Economical and safe operation
` High grade steel construction with high tensile cross bolt
` Case hardened spreading wedge
` Compact, portable and easy to use
C

E B

F D

Min flange Maximum flange thickness Dimensions (in)


Model Pin diameter Weight
bolt hole
number (lbs) A B (max) C (min) C (max) D E F
inch mm diameter inch mm

MFS16 5
⁄8 ” 16 11
⁄16” 2 x 7 ⁄8 ” 2 x 22 4.9 0.99 1.1 7.29 9.14 1.58 0.99 2.76

MFS19 ¾” 19 13
⁄16" 2 x 1 3 ⁄8 ” 2 x 35 6.0 1.18 1.97 7.29 10.01 1.97 0.99 3.74

MFS22 7
⁄8 ” 22 15
⁄16” 2 x 1 13⁄16” 2 x 47 9.0 1.18 1.97 9.73 12.53 1.97 1.18 4.89

MFS25 1” 25 1" 2 x 2 7⁄16” 2 x 62 14.1 1.18 3.35 9.73 13.91 1.97 1.18 6.11

MFS28 1 1 ⁄8 ” 28 1 1 ⁄8 ” 2 x 2 ¾” 2 x 70 18.1 1.18 3.15 10.84 15.05 2.36 1.58 7.13

MFS31 1 ¼” 31 1 ¼" 2 x 3 ¾” 2 x 95 21.2 1.26 3.31 10.84 15.17 2.36 1.58 9.1

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 123


JS RANGE NUT SPLITTERS AND SPREADERS
JS | JAW SPREADER

Capacity 1 ton

Maximum spread 3.31 inches

Working pressure 10000 psi

` Single acting, spring assisted return


` Narrow design requires access gap of only 0.51 inches
` High strength forged steel construction
` Easy connection to hydraulic pump and hose using supplied quick connect coupling
` Compact, lightweight and easy to use

Dimensions (in)
Model number Capacity (tons) Oil capacity (in³) Weight (lbs)
A B C

JS4 1 0.61 4.9 9.22 0.51 3.31

124 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


SJS & SJS-TK RANGE NUT SPLITTERS AND SPREADERS
SJS | STEPPED JAW SPREADERS

Capacity 14 tons per spreader unit

Maximum spread 2.36 inches

Supplied with safety block & stepped blocks

` Single acting, spring assisted return


` High strength steel construction
` Compact, lightweight and easy to use
` Low height jaw tips can easily fit into an 0.32 inches gap
` Maximum spreading distance 2.36 inches when using the supplied step blocks
` Self-contained spreader unit (SJS10-M) incorporates an integral manual hydraulic pump with multi-position operating lever

A G

B B

C H
H I
D C
D
E I
E
J
F
F J A G

SJS10 Retracted SJS10 Extended SJS10-M Retracted SJS10-M Extended

Model Capacity Stroke Minimum Maximum Oil capacity Weight Dimensions (in)
number (tons) (in) height (in) spread (in) (in3) (lbs) A B C D E F G H I J

SJS10 14 1.97 0.32 2.36 4.51 12.1 10.99 2.36 1.58 0.59 0.32 0.39 12.92 2.36 1.1 1.93

SJS10-M 14 1.97 0.32 2.36 4.51 16.5 17.06 2.36 1.58 0.59 0.32 0.39 19.03 2.36 1.1 1.93

TWIN KIT:
` Twin spreader kit is ideal for applications requiring two tools to be operated simultaneously
` Offers an even spread of the flange joint during gasket replacement

Model Spreaders Pump Hoses Manifold Gauges Gauge blocks Metal box Weight
number 2x 1x 2x 1x 2x 2x 1x (lbs)

SJS10-TK SJS10 HP212 HC3C HM2C HG63G AGA1-25 MSB4 76.1

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 125


HI-FORCE HYDROTEST PUMPS

The Hi-Force range of hydrotest pumps is specifically


designed for applications requiring pressure testing
using water as a fluid medium. Extensively used for
pressure testing valves, pipelines and pressure vessels, in
various industries including oil and gas, petrochemical
and food processing. The range offers a choice of two
speed manually operated versions, with maximum
output pressures up to 14500 psi, through to an
extensive range of air driven options, offering a wide
variety of piston displacement outputs and pressure
outputs up to 40000 psi. All air driven versions also offer
a factory fitted, integral chart recorder if required.
All models can be factory fitted with special seals,
manufactured from viton and ethylene propylene for
use with special fluids or chemicals on request.

For a full list of fluids approved for use with Hi-Force


hydrotest pumps please contact your Hi-Force
Regional Office or approved Hi-Force Distributor.

126 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


HYDROTEST PUMPS

MHX RANGE 128


Manually operated hydrotest pumps

MHX-PU RANGE 129


Manually operated hydrotest pump units

AHP RANGE 130


Air driven hydrotest pumps - Standard flow

AHP-CR RANGE 131


Air driven hydrotest pumps - Standard flow with chart recorder

AHP2 RANGE 132


Air driven hydrotest pumps - Medium flow

AHP2-CR RANGE 133


Air driven hydrotest pumps - Medium flow with chart recorder

ATDP RANGE 134


Air driven hydrotest pumps - High flow, twin double acting design

HYDROTEST PUMP ACCESSORIES 135


Spare recorder charts & pen for chart recorder

HYDROTEST PUMPS

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 127


MHX RANGE HYDROTEST PUMPS
MHX | MANUALLY OPERATED HYDROTEST PUMPS

Choice of 5 models available

Maximum output pressures up to 14500 psi

Two stage displacement with manual


T-Handle changeover plunger

` Lightweight aluminum alloy pump unit with integral factory set safety relief valve
` High grade stainless steel pistons for increased resistance to corrosion
` Smooth manually operated 2-way pressure and release valve with precise control
` Stainless steel powder coated 4 gallons capacity reservoir with extended foot reaction bar
` Multi-positional 24 inches length operating lever with retaining washer and bolt
` Optional 4 inches diameter hydraulic pressure gauges with fixing kit
` Standard 10 feet length hose with swivel end fittings available as optional extra
` Suitable for use with hydraulic mineral oil; demineralized, distilled and 'filtered mains supplied'
` For use with other fluids, consult Hi-Force as special seals may be required

27.67"

16.53"
13.47"
8.27"

7.28"

Model Displacement per stroke (in3)


Working Changeover Outlet *Weight with
number
pressure (psi) 1st stage 2nd stage pressure (psi) port reservoir (lbs)
(with reservoir)

MHX100 1450 3.05 1.34 725 3


⁄8” NPT 44.1
MHX300 4350 3.05 0.49 725 3
⁄8” NPT 44.1
MHX500 7250 3.05 0.24 725 3
⁄8” NPT 44.1
MHX700 10150 3.05 0.18 725 3
⁄8” NPT 44.1
MHX1000 14500 3.05 0.12 725 3
⁄8” BSP 44.1
*Weight excluding fluid

ACCESSORIES

PRESSURE GAUGES Model number Pressure range (psi)

MHX100GK 1600
MHX300GK 4500
MHX500GK 8000
MHX700GK 10000
MHX1000GK 14500

HOSES
Model number Max WP (psi) Length (ft) Weight (lbs) End fitting For model number

HH3-6NMS-1 up to 4350 10 1.8 3


⁄8” NPT Male Swivel MHX100 & MHX300
HH3-6NMS-2 up to 10000 10 2.0 3
⁄8” NPT Male Swivel MHX500 & MHX700
HH3-6NMS-3 14500 10 3.3 3
⁄8” BSP Male Swivel MHX1000

128 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


MHP-PU RANGE HYDROTEST PUMPS
MHX-PU | MANUALLY OPERATED HYDROTEST PUMP UNITS

Choice of 5 models available

Maximum output pressures up to 14500 psi

Two stage displacement with manual


T-Handle changeover plunger

` Supplied as pump unit and operating lever only, reservoir not included
` Includes four bolt fixing kit with gasket for easy mounting on fluid reservoir
` All other features are as specified for the MHX pumps

G
F
E
I

H A
B C

D J

Model Valve Displacement per stroke (in3)


Working Changeover Outlet Suction Weight
number type
pressure (psi) 1st stage 2nd stage pressure (psi) port port (lbs)
(pump only)

MHX100PU 1450 2-way 3.05 1.34 725 3


⁄8” NPT 3
⁄8” NPT 11
MHX300PU 4350 2-way 3.05 0.49 725 3
⁄8” NPT 3
⁄8” NPT 11
MHX500PU 7250 2-way 3.05 0.24 725 3
⁄8” NPT 3
⁄8” NPT 11
MHX700PU 10150 2-way 3.05 0.18 725 3
⁄8” NPT 3
⁄8” NPT 11
MHX1000PU 14500 2-way 3.05 0.12 725 3
⁄8” BSP 3
⁄8” NPT 11

Model Dimensions (in)


number A B C D E F G H I J

All models 7.09 3.74 2.82 1.38 1.81 2.72 29.94 4.14 6.97 4 x M8

RESERVOIR
Model number Description

MHR15 4 gallons standard reservoir

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 129


AHP RANGE
HYDROTEST PUMPS
AHP | AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW

Output pressures up to 42500 psi

Suitable for use with various fluids

6 inches dual scale vibra pressure gauge

` Infinitely variable output pressure and fluid displacement speed


` Integral inlet air filtration and lubrication
unit with air pressure gauge 17.73" 15.56"
` Airline regulator for easy setting of input
air and output hydraulic pressure
` Maximum air consumption of 28 scfm
(0.79 m3) per minute at 100 psi

15.56"
` Smooth and easily operated hydraulic
pressure hold and release valve
` Fitted with input air pump start/stop valve
for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Lightweight plastic, 2 gallons capacity, fluid reservoir
` Optional stainless steel reservoir, stroke counter system
and pressure isolation valve available on request

Max output pressure (psi) at airline input pressure Fluid volume


Model Outlet Weight
10 psi 50 psi 100 psi displacement
number per stroke (in3) port thread (lbs)
0.69 bar 3.45 bar 6.9 bar

AHP10 87 493 1000 2.58 ½” NPT 50.7


AHP26 203 1305 2625 0.98 ½” NPT 46.3
AHP36 247 1769 3625 0.75 ½” NPT 44.1
AHP58 406 2900 5800 0.46 ½” NPT 44.1
AHP107 899 5409 10701 0.24 ½” NPT 44.1
AHP187 1407 9251 18749 0.13 9
⁄16”-18 UNF 44.1
AHP275 2248 13500 27507 0.1 9
⁄16”-18 UNF 44.1
AHP425 5503 20996 42500 0.06 9
⁄16”-18 UNF 44.1

Hydraulic pressure Approximate rate of discharge (gallons/min) at air input pressure 100 psi (7 bar)
psi bar AHP10 AHP26 AHP36 AHP58 AHP107 AHP187 AHP275 AHP425
0 0 6.1 2.32 1.58 0.94 0.52 0.3 0.19 0.11
500 35 3.17 1.54 1.16 0.81 0.4 0.28 0.18 0.11
1000 69 * 1.25 1 0.66 0.34 0.26 0.17 0.1
1500 104 * 1.03 0.88 0.63 0.33 0.24 0.16 0.1
2000 138 * 0.79 0.79 0.59 0.32 0.21 0.15 0.09
2500 173 * 0.32 0.68 0.54 0.31 0.2 0.13 0.09
3000 207 * * 0.51 0.49 0.31 0.19 0.13 0.08
4000 276 * * * 0.41 0.27 0.18 0.12 0.08
5000 345 * * * 0.27 0.25 0.18 0.11 0.07
7500 517 * * * * 0.2 0.16 0.11 0.07
10000 690 * * * * 0.12 0.14 0.1 0.06
15000 1034 * * * * * 0.1 0.09 0.06
20000 1379 * * * * * * 0.08 0.05
25000 1724 * * * * * * 0.06 0.04
30000 2069 * * * * * * * 0.03
40000 2760 * * * * * * * 0.01
* Pressure exceeds pump capacity

130 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


AHP-CR RANGE HYDROTEST PUMPS
AHP-CR | AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW WITH CHART RECORDER

Output pressures up to 42500 psi

Suitable for use with various fluids

6 inches dual scale vibra pressure gauge

` Fitted with integral single pen chart recorder with isolation valve
` Supplied with 50 recorder charts and
one black chart recorder pen
` Infinitely variable output pressure and fluid displacement speed 20.88" 15.37"
` Integral inlet air filtration and lubrication
unit with air pressure gauge
` Airline regulator for easy setting of input
air and output hydraulic pressure
` Maximum air consumption of 28 scfm

15.37"
(0.79 m3) per minute at 100 psi
` Smooth and easily operated hydraulic
pressure hold and release valve
` Fitted with input air pump start/stop valve
for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Lightweight plastic, 2 gallons capacity, fluid reservoir
` Optional stainless steel reservoir, stroke counter system
and pressure isolation valve available on request

Max output pressure (psi) at airline input pressure Fluid volume Outlet Weight
Model displacement
10 psi 50 psi 100 psi port thread (lbs)
number 0.69 bar 3.45 bar 6.9 bar per stroke (in3)
AHP10-CR 87 493 1000 2.58 ½” NPT 68.3
AHP26-CR 203 1305 2625 0.98 ½” NPT 63.9
AHP36-CR 247 1769 3625 0.75 ½” NPT 61.7
AHP58-CR 406 2900 5800 0.46 ½” NPT 61.7
AHP107-CR 899 5409 10701 0.24 ½” NPT 61.7
AHP187-CR 1407 9251 18749 0.13 9
⁄16” -18 UNF 61.7
AHP275-CR 2248 13500 27507 0.1 9
⁄16” -18 UNF 61.7
AHP425-CR 5503 20996 42500 0.06 9
⁄16” -18 UNF 61.7

Hydraulic pressure Approximate rate of discharge (gallons/min) at air input pressure 100 psi (7 bar)
psi bar AHP10-CR AHP26-CR AHP36-CR AHP58-CR AHP107-CR AHP187-CR AHP275-CR AHP425-CR
0 0 6.1 2.32 1.58 0.94 0.52 0.3 0.19 0.11
500 35 3.17 1.54 1.16 0.81 0.4 0.28 0.18 0.11
1000 69 * 1.25 1 0.66 0.34 0.26 0.17 0.1
1500 104 * 1.03 0.88 0.63 0.33 0.24 0.16 0.1
2000 138 * 0.79 0.79 0.59 0.32 0.21 0.15 0.09
2500 173 * 0.32 0.68 0.54 0.31 0.2 0.13 0.09
3000 207 * * 0.51 0.49 0.31 0.19 0.13 0.08
4000 276 * * * 0.41 0.27 0.18 0.12 0.08
5000 345 * * * 0.27 0.25 0.18 0.11 0.07
7500 517 * * * * 0.2 0.16 0.11 0.07
10000 690 * * * * 0.12 0.14 0.1 0.06
15000 1034 * * * * * 0.1 0.08 0.06
20000 1379 * * * * * * 0.06 0.05
25000 1724 * * * * * * 0.21 0.04
30000 2069 * * * * * * * 0.03
40000 2760 * * * * * * * 0.01
* Pressure exceeds pump capacity

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 131


AHP2 RANGE HYDROTEST PUMPS
AHP2 | AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW

Output pressures up to 23700 psi

Suitable for use with various fluids

6 inches dual scale vibra pressure gauge

` Infinitely variable output pressure and fluid displacement speed


` Integral inlet air filtration and lubrication
17.73" 15.37"
unit with air pressure gauge
` Airline regulator for easy setting of input
air and output hydraulic pressure
` Maximum air consumption of 56 scfm
(1.59 m3) per minute at 100 psi
` Smooth and easily operated hydraulic

18.32"
pressure hold and release valve
` Fitted with input air pump start/stop valve
for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Lightweight plastic, 2 gallons capacity, fluid reservoir
` Optional stainless steel reservoir, stroke counter system
and pressure isolation valve available on request

Max output pressure (psi) at airline input pressure Fluid volume


Model Outlet Weight
10 psi 50 psi 100 psi displacement
number port thread (lbs)
0.69 bar 3.45 bar 6.9 bar per stroke (in3)

AHP2-036 249 1799 3600 2.49 ½” NPT 52.9


AHP2-060 450 2899 6000 1.5 ½” NPT 52.9
AHP2-097 750 4749 9700 0.93 ½” NPT 52.9
AHP2-144 1099 7098 14400 0.62 ½” NPT 52.9
AHP2-237 1900 11597 23700 0.37 9
⁄16” -18 UNF 52.9

Hydraulic pressure Approximate rate of discharge (gallons/min) at air input pressure 100 psi (7 bar)
psi bar AHP2-036 AHP2-060 AHP2-097 AHP2-144 AHP2-237
0 0 2.69 1.64 1.03 0.71 0.41
500 35 2.27 1.45 0.94 0.66 0.4
1000 69 1.91 1.27 0.84 0.62 0.39
1500 104 1.62 1.19 0.79 0.57 0.37
2000 138 1.43 1.11 0.76 0.57 0.36
3000 207 0.81 0.92 0.67 0.5 0.34
4000 276 * 0.73 0.6 0.46 0.32
5000 345 * 0.57 0.55 0.43 0.32
7500 517 * * 0.38 0.36 0.29
10000 690 * * * 0.3 0.26
15000 1034 * * * * 0.21
20000 1379 * * * * 0.13
23700 1634 * * * * 0.09

* Pressure exceeds pump capacity

132 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


AHP2-CR RANGE HYDROTEST PUMPS
AHP2-CR | AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW WITH CHART RECORDER

Output pressures up to 23700 psi

Suitable for use with various fluids

6 inches dual scale vibra pressure gauge

` Fitted with integral single pen chart recorder with isolation valve
` Supplied with 50 recorder charts and
one black chart recorder pen
21.87" 15.37"
` Infinitely variable output pressure and fluid displacement speed
` Integral inlet air filtration and lubrication
unit with air pressure gauge
` Airline regulator for easy setting of input
air and output hydraulic pressure

18.32"
` Maximum air consumption of 56 scfm
(1.59 m3) per minute at 100 psi
` Smooth and easily operated hydraulic
pressure hold and release valve
` Fitted with input air pump start/stop valve
for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Lightweight plastic, 2 gallons capacity, fluid reservoir
` Optional stainless steel reservoir, stroke counter system
and pressure isolation valve available on request

Max output pressure (psi) at airline input pressure Fluid volume Outlet
Model Weight
10 psi 50 psi 100 psi displacement port
number (lbs)
0.69 bar 3.45 bar 6.9 bar per stroke (in3) thread

AHP2-036CR 249 1799 3600 2.49 ½” NPT 70.5


AHP2-060CR 450 2899 6000 1.5 ½” NPT 70.5
AHP2-097CR 750 4749 9700 0.93 ½” NPT 70.5
AHP2-144CR 1099 7098 1440 0.62 ½” NPT 70.5
AHP2-237CR 1900 11597 23700 0.37 9
⁄16” -18 UNF 70.5

Hydraulic pressure Approximate rate of discharge (gallons/min) at air input pressure 100 psi (7 bar)
psi bar AHP2-036CR AHP2-060CR AHP2-097CR AHP2-144CR AHP2-237CR
0 0 2.69 1.64 1.03 0.71 0.41
500 35 2.27 1.45 0.94 0.66 0.4
1000 69 1.91 1.24 0.84 0.62 0.39
1500 104 1.62 1.19 0.79 0.57 0.37
2000 138 1.43 1.11 0.76 0.57 0.36
3000 207 0.81 0.92 0.67 0.5 0.34
4000 276 * 0.73 0.6 0.46 0.32
5000 345 * 0.57 0.55 0.43 0.32
7500 517 * * 0.38 0.36 0.29
10000 690 * * * 0.3 0.26
15000 1034 * * * * 0.21
20000 1379 * * * * 0.13
23700 1634 * * * * 0.09
* Pressure exceeds pump capacity

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 133


ATDP RANGE HYDROTEST PUMPS
ATDP | AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS

Output pressures up to 21600 psi

Suitable for use with various fluids

6 inches dual scale vibra pressure gauge

` Infinitely variable output pressure and fluid displacement speed


` Integral inlet air filtration and lubrication
unit with air pressure gauge
` Airline regulator for easy setting of input 30.14" 22.46"
air and output hydraulic pressure
` Maximum air consumption of 212 scfm
(6 m3) per minute at 100 psi
` Smooth and easily operated hydraulic
pressure hold and release valve
` Fluid inlet port of 1 ¼” BSPF with integral Y-type fluid strainer
27.58"

` Fitted with input air pump start/stop valve


for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Optional stroke counter system, chart recorder and
isolation section for chemical duty available on request

Max output pressure (psi) at airline input pressure Fluid volume Outlet
Model Weight
20 psi 60 psi 100 psi displacement port
number (lbs)
1.38 bar 4.14 bar 6.9 bar per stroke (in3) thread

ATDP63 1260 3770 6300 16.78 ½” NPT 211.6


ATDP125 2494 7497 12500 8.54 ½” NPT 211.6
ATDP216 4321 12963 21600 4.82 1 ⁄8”-12 UNF
1
211.6

Hydraulic pressure Approximate rate of discharge (gallons/min) at air input pressure 100 psi (7 bar)
psi bar ATDP63 ATDP125 ATDP216

0 0 8.5 4.46 2.51


1000 69 6.78 3.7 2.32
2000 138 5.41 3.25 2.11
3000 207 4.28 2.8 1.95
4000 276 3.3 2.48 1.82
5000 345 2.11 2.19 1.69
6000 414 0.74 1.93 1.61
8000 552 * 1.27 1.45
10000 690 * 0.79 1.29
12000 828 * 0.11 1.14
16000 1103 * * 0.84
20000 1379 * * 0.42

* Pressure exceeds pump capacity

134 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HYDROTEST PUMP ACCESSORIES
HYDROTEST PUMPS
HYDROTEST PUMP ACCESSORIES

SPARE RECORDER CHARTS


Pack of 100 spare charts, diameter 6.5 inches, 4-hour time scale

Suitable for hydrotest


Model number Chart reading (psi)
pump unit

AHP-C01 0 - 1500 AHP10-CR

AHP-C03 0 - 3000 AHP26-CR

AHP36-CR
AHP-C05 0 - 5000
AHP2-036CR
AHP58-CR
AHP-C10 0 - 10000
AHP2-060CR
AHP107-CR
AHP-C15 0 - 15000
AHP2-097CR
AHP187-CR
AHP-C20 0 - 20000
AHP2-144CR
AHP275-CR
AHP-C30 0 - 30000
AHP2-237CR

AHP-C45 0 - 45000 AHP425-CR

REPLACEMENT PEN FOR CHART RECORDER

Model number Colour Description

Suitable for pressure


recording on all
AHP-PB Black
Hi-Force AHP pumps
with chart recorder

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 135


HI-FORCE HYDRAULIC PULLER KITS

The Hi-Force range, of hydraulic puller kits, comprises


of self-contained and remote operation, manually
operated, 2 and 3-way jaw type pullers, with or
without auto-center option, bearing pullers, bearing
cup pullers and cross head pullers. The range offers
pulling capacities up to 55 tons, in the manually
operated versions, plus from 83 to 242 tons, powered
trolley mounted, heavy duty 2 and 3-way pullers. All
components are manufactured from high strength
alloy and drop forged steel.

Additionally, within this section of the catalog Hi-Force


also offers hydraulic pin and bush puller and instalment
tool kits, ideally suited for use on heavy duty trucks,
earth moving equipment and crane and jib arm lifting
equipment, the range offers capacities up to 55 tons,
at 10000 psi maximum working pressure.

136 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


PULLER KITS

SCP RANGE 138


Self-contained hydraulic pullers

ACP RANGE 139


Auto-center hydraulic puller kits

PKS RANGE 140


Hydraulic 2 and 3-way puller kits

PKC RANGE 141


Comprehensive hydraulic puller kits

SPP RANGE 142


Heavy duty hydraulic pullers

HBR RANGE 144


Spring eye bush replacement tool kit

HPR RANGE 145


Pin & bush replacement tool kits

PULLER KITS

hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895 137


SCP RANGE PULLER KITS
SCP | SELF-CONTAINED HYDRAULIC PULLERS

Capacities from 11 to 33 tons

Self-contained hydraulic system

Operates in any position

` Available in 3-jaw configuration only


` Integrated hydraulic cylinder, pump and puller assembly for easy operation
` Ergonomic 360° rotating handle for easy positioning during use
` Incorporates safety valve to minimize the risk of puller overload
` Spring-loaded center point for easy centering of the puller to the shaft
` Supplied complete with piston rod extension piece and storage case

D B

Hydraulic Piston rod Dimensions (in)


Model Capacity Type of stroke Weight
extension
number (tons) puller (in) (lbs) A B (min) B (max) C D
(in)

SCP103 11 3-way jaw 3.23 1.97 25.6 7.68 1.18 12.21 0.87 0.24

SCP203 22 3-way jaw 3.23 3.94 52.2 10.84 1.97 16.94 1.14 0.39

SCP303 33.1 3-way jaw 4.33 5.91 110.2 15.96 3.94 24.03 1.5 1.42

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ACP RANGE PULLER KITS
ACP | AUTO-CENTER HYDRAULIC PULLER KITS

Capacities from 11 to 55 tons

Quick set-up time, easy to use

High quality, drop forged steel components

` Self-centering design allows secure positioning of jaws


` Incorporates safety overload prevention valve within hydraulic pump
` Detachable hydraulic system, with hollow bore cylinder, for use in other applications
` Supplied as a complete set with all necessary hydraulic components in handy storage case
` Model ACP10 offers choice of either 2-way or 3-way puller operation

Model Capacity Type of Cylinder Pump Weight Dimensions (in)


number (tons) puller model model (lbs) A B (min) B (max)

ACP10 11 2 & 3-way jaw HHS102 HP110 54.0 11.66 1.97 13.79

ACP20 22 3-way jaw HHS202 HP110 97.0 12.61 2.76 18.91

ACP30 33 3-way jaw HHS302 HP110 168.7 16.04 3.55 22.85

ACP50 55 3-way jaw HHS603 HP227 399.0 28.64 4.73 36.25

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PKS RANGE PULLER KITS
PKS | HYDRAULIC 2 & 3 WAY PULLER KITS

Capacities from 5 to 55 tons

Quick set-up time, easy to use

High quality, drop forged steel components

` Available in choice of 2 or 3-way puller configurations with 5


ton and 11 ton models offering a combination of both options
` Incorporates safety overload prevention
valve within hydraulic pump
` Detachable hydraulic system with hollow bore
cylinder for use in other applications (excluding 5 ton
model which has solid piston design cylinder) A
` Supplied as a complete set with all necessary A
hydraulic components in handy storage case
B
B

Note: Dimensions calculated with 15° outward angled puller


legs.

Model Capacity Type of Cylinder Pump Weight Dimensions (in)


number (tons) puller model model (lbs) A B (min) B (max)

PKS5-2-3 5 2 & 3-way jaw HSS53 HP110 29.5 8.87 * 9.46

PKS10-2-3 11 2 & 3-way jaw HHS102 HP110 45.9 11.66 1.97 13.79

PKS20-2 22 2-way jaw HHS202 HP110 67.9 12.61 2.76 18.91

PKS20-3 22 3-way jaw HHS202 HP110 78.7 12.61 2.76 18.91

PKS30-2 33 2-way jaw HHS302 HP110 98.8 16.04 3.55 22.85

PKS30-3 33 3-way jaw HHS302 HP110 119.9 16.04 3.55 22.85

PKS50-2 55 2-way jaw HHS603 HP227 218.3 28.64 4.73 36.25

PKS50-3 55 3-way jaw HHS603 HP227 268.3 28.64 4.73 36.25

PK202 22 2-way jaw beam * * 6.6 * * *

PK302 33 2-way jaw beam * * 8.8 * * *

PK502 55 2-way jaw beam * * 15.4 * * *

Note: PK202, PK302 & PK502 are 2-way jaw beam only for modifying applicable capacity 3-way jaw pullers to 2-way jaw operation.

140 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


PKC RANGE PULLER KITS
PKC | COMPREHENSIVE HYDRAULIC PULLER KITS

Capacities from 11 to 55 tons

Combination of 4 different pullers in one set

High quality, drop forged steel components

` Multi-purpose puller kit comprising of grip puller, bearing puller, bearing cup puller and cross head puller
` Choice of 2-way or 3-way jaw pulling options
` Incorporates safety overload prevention valve within hydraulic pump
` Detachable hydraulic system with hollow bore cylinder for use in other applications
` Supplied as a complete set with all necessary hydraulic components in handy storage case

A
A D
H
B B

C
G

Dimensions (in)
Model Capacity Cylinder Pump Weight
A B B C C D E F F G G H
number (tons) model model (lbs)
(min) (max) (min) (max) (min) (max) (min) (max)

PKC10 11 HHS102 HP110 72.3 11.66 1.97 13.79 4.53 10.24 11.82 4.33 0.39 4.33 1.58 5.71 4.53

PKC20 22 HHS202 HP110 130.7 12.61 2.76 18.91 5.32 13.59 10.44 5.99 0.43 5.28 1.58 5.71 4.53

PKC30 33.1 HHS302 HP110 257.9 16.04 3.55 22.85 7.09 17.34 11.19 10.24 0.59 9.85 2.36 9.46 5.91

PKC50 55.1 HHS603 HP227 518.1 28.64 4.73 36.25 9.06 22.85 17.61 10.24 0.67 10.05 2.36 9.46 5.91

Note: Dimensions A & B calculated with 15° outward angled puller legs

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SPP RANGE PULLER KITS
SPP | HEAVY DUTY HYDRAULIC PULLERS

Capacities from 83 to 242 tons

Wireless remote controlled operation

Power driven trolley with wheel lock function

` Combination 2-way and 3-way jaw puller


` Twin vertical support posts for increased stability & puller jaw height adjustment
` Self-centering,180˚ rotating pulling jaws offer added versatility during positioning
` Anti-slip mechanism fitted to puller jaws for increased safety
` Powered by standard HEP2 series electric driven hydraulic pump

Model Capacity Motor Stroke Weight Reach (in) Spread (in) Dimensions (in)
number (tons) voltage (in) (lbs) min max min max Length Width Height

Puller with 50 Hz motor

SPP7515 83 110/115V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP7525 83 220/240V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP7545 83 380/440V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP12015 132 110/115V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP12025 132 220/240V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP12045 132 380/440V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP22015 242 110/115V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

SPP22025 242 220/240V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

SPP22045 242 380/440V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

Puller with 60 Hz motor

SPP7516 83 110/115V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP7526 83 220/240V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP7546 83 380/440V 6.5 1455.0 19.31 27.58 4.33 48.07 86.68 47.28 63.63

SPP12016 132 110/115V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP12026 132 220/240V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP12046 132 380/440V 6.7 1957.7 35.46 43.34 5.91 48.07 94.95 47.28 63.43

SPP22016 242 110/115V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

SPP22026 242 220/240V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

SPP22046 242 380/440V 6.7 2866.0 35.46 43.34 5.91 48.07 97.32 50.04 64.22

142 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


PULLER KITS
SPP | HEAVY DUTY HYDRAULIC PULLERS

Hydraulic system powered by


HEP2 series pump

Self-centering puller jaws with anti-slip


mechanism

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HBR RANGE PULLER KITS
HBR | SPRING EYE BUSH REPLACEMENT TOOL KIT

Powerful 20 tons output capacity

Maximum working pressure 10000 psi

Lightweight and compact design

` Choice of manual or air driven hydraulic pump


` Kit includes a lightweight aluminum alloy hollow bore cylinder
` Supplied complete with wide range of standard tooling accessories
` Handy storage and transportation box included with each kit

Model Capacity Stroke Base Threaded Pull Weight


Cylinder Pump Hose Dolleys
number (tons) (in) plate rods sleeves (lbs)

HBR-1 20 2.01 HHA182 n/a n/a 1 3 5 2 59.5

HBR-1H 20 2.01 HHA182 HP212 HC2 1 3 5 2 72.8

HBR-1A 20 2.01 HHA182 AHP1120 HC2 1 3 5 2 77.2

Note: Model HBR-1 does not include pump and hose assembly.

PUMP OPTIONS
The HBR-1 hydraulic spring eye bush replacement tool kit can be operated by either
the AHP1120 air driven foot pump or the HP212 lighweight aluminum hand pump.

144 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


HPR RANGE PULLER KITS
HPR | PIN & BUSH REPLACEMENT TOOL KITS

Capacities up to 55 tons

Maximum working pressure 10000 psi

Lightweight and compact design

` Choice of manual or air driven hydraulic pump


` Kit includes a lightweight aluminum alloy hollow bore cylinder
` Supplied complete with wide range of standard tooling accessories
` Handy storage and transportation box included with each kit

Model Capacity Stroke Base Threaded Pull Reducer Weight


Cylinder Pump Hose Adaptors
number (tons) (in) plate rods sleeves sleeves (lbs)

HPR-1 41 2.01 HHA372 n/a n/a 1 1 2 2 1 83.8

HPR-1H 41 2.01 HHA372 HP212 HC2 1 1 2 2 1 97.0

HPR-1A 41 2.01 HHA372 AHP1120 HC2 1 1 2 2 1 101.4

HPR-2 55 4.1 HHA504 n/a n/a 2 1 4 1 1 145.5

HPR-2H 55 4.1 HHA504 HP212 HC2 2 1 4 1 1 158.7

HPR-2A 55 4.1 HHA504 AHP1120 HC2 2 1 4 1 1 163.1

Note: Model numbers HPR-1 and HPR-2 do not include pump and hose assembly.

PUMP OPTIONS
The HPR hydraulic pin and bush replacement tool kits can be operated by either
the AHP1120 air driven foot pump or the HP212 lighweight aluminum hand pump.

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HI-FORCE CRIMPERS AND CUTTERS

Hi-Force hydraulic cable crimping tools are designed


and manufactured for crimping un-insulated
compression and mechanical connectors, in copper
and aluminum, to a wide range of electrical power
cables including distribution and transmission lines.
Offering a choice of self-contained operation with
inbuilt manually operated hydraulic pump mechanism,
separate remote operation crimping head for use with
a separate hydraulic pump and hose assembly, or
battery operated which offers all the versatility of our
self-contained and manually operated tools but, with
the added speed and ease of use associated with a
battery powered tool.

The Hi-Force hydraulic crimping tools range offers


the most optimum choice to suit the widest range
of electrical cable crimping applications. All models
are designed and manufactured for use at 10000
psi maximum working pressure, supplied complete
with all applicable die sets, compatible for use with
the selected tool and include a convenient carrying
and storage case. Self-contained manually operated
and battery powered crimper tools are fitted with an
automatic pump pressure relief valve, which activates
and releases the hydraulic pressure immediately,
once the compression (crimping) process has been
successfully achieved. All remote operation crimper
heads must be operated with a compatible Hi-Force
10000 psi hydraulic pump unit, fitted with an inbuilt
pump safety overload, pressure relief valve, 10000 psi
pressure gauge and 10000 psi rated hydraulic hose
assembly.

146 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


CRIMPERS & CUTTERS

CH RANGE 148
Cable crimping heads

SC RANGE 149
Self-contained cable crimping tools

BC RANGE 150
Battery operated cable crimping tools

BC ACCESSORIES 151
Accessories for battery operated cable crimping tools

HCH RANGE 152


Cutter heads

CT RANGE 153
Self-contained cutters

HWC RANGE 154


Hammer blow, wire rope and cable cutters

HSWC RANGE 155


Self-contained wire rope cutters

HWRC RANGE 156


Double acting wire rope cutters

HCC RANGE 157


Chain cutters

CRIMPERS & CUTTERS

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CH RANGE
CRIMPERS & CUTTERS
CH | CABLE CRIMPING HEADS

Choice of 7 models available

180 degree rotating head for easy fitment

Working pressure 10000 psi

` Open ‘C’ jaw or parallel guide design CH21 CH32/CH63


` 180˚ rotating head for easy access in confined spaces C
` Fitted with quick connect coupling for easy H
G
connection to 10000 psi rated hydraulic pump BC
` Supplied with standard die sets and carrying case BE F
` Suitable foot operated pump A
assembly detailed on page 32 A
` Model CH21 is suitable for crimping B
non-insulated terminals up to 240 mm² CH30/CH40/CH80 CH1000N D
` Models CH30, CH32 & CH40 are suitable for
crimping connectors up to 400 mm² D C
` Models CH63 & CH80 are suitable for
A
crimping connectors up to 630 mm² E
C
` Model CH1000N is suitable for crimping distribution B G
and transmission lines up to 1000 mm²
A

Crimping heads complete with die sets:

Model Output C-Jaw Applicable range Length Weight Dimensions (in)


Standard dies (mm2)
number (tons) opening DIN (mm2) (in) (lbs) A B C D E F G H

With die (4pcs) 16-25, 35-70, 70-185, 240


CH21 11 not applicable 16-240 8.27 6.6 10.95 3.47 1.1 - - - - -
Female die (1pc) 25-35, 50-70, 95-120, 150-185, 240

CH30 13 1.18 in 35-400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400 8.67 8.8 11.58 4.14 1.69 2.68 - - - -
With die (4pcs) 16, 25-35, 50-120, 150-400
CH32 20 not applicable 16-400 Female die (8pcs) 16-25, 35-70, 95-120, 150, 185, 8.27 7.9 11.19 3.07 1.97 - 2.09 1.69 2.48 3.78
240, 300, 400
CH40 13 1.65 in 35-400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400 9.65 10.6 12.84 4.45 1.69 2.92 - - - -

CH63 20 not applicable 35-630 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630 9.46 10.6 12.57 3.07 1.97 - 1.93 - 6.42 -

CH80 16 1.97 in 35-630 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630 11.82 15.4 14.58 4.18 2.48 2.48 - - - -

CH1000N 66 not applicable 500-1000 With die 500, 630, 800, 1000 16.55 67.7 15.56 8.27 3.55 6.7 3.23 - 9.26 -

Complete set:

Model number Description


CHP21 Comprehensive kit, comprising of crimper head CH21, manually operated foot pump HP227FPC and steel box CSB1
CHP30 Comprehensive kit, comprising of crimper head CH30, manually operated foot pump HP227FPC and steel box CSB1
CHP32 Comprehensive kit, comprising of crimper head CH32, manually operated foot pump HP227FPC and steel box CSB1
CHP40 Comprehensive kit, comprising of crimper head CH40, manually operated foot pump HP227FPC and steel box CSB1
CHP63 Comprehensive kit, comprising of crimper head CH63, manually operated foot pump HP227FPC and steel box CSB1
CHP80 Comprehensive kit, comprising of crimper head CH80, manually operated foot pump HP227FPC and steel box CSB1

Note: Models CH21 & CH32 are supplied with single indent dies, all other models are supplied with hexagonal dies. Please refer to page 151 for the mm2 to AWG/mcm conversions.

OPTIONAL DIE SETS


Model number Description
CD10 Die set 10 mm2, suitable for crimping tool CH30, CH40 & CH63
CD16 Die set 16 mm2, suitable for crimping tool CH30, CH40 & CH63
CD25 Die set 25 mm2, suitable for crimping tool CH30, CH40 & CH63

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SC RANGE
CRIMPERS & CUTTERS
SC | SELF-CONTAINED CABLE CRIMPING TOOLS

Choice of 6 models available

Supplied complete with die set

Choice of open jaw or parallel guide design

` 180° rotating head standard on all open jaw design models


` Incorporates an integral hydraulic pump for easy operation
` Automatic pump pressure release valve for correct pre-set crimping force
` Ergonomic grip handles for reduced operator effort and ease of use
` Supplied with standard die sets and carrying case
` Model SC18X is suitable for crimping non-insulated terminals up to 185 mm²
` Model SC21 is suitable for crimping connectors up to 240 mm²
` Models SC30, SC32 & SC40 are suitable for crimping connectors up to 400 mm²
` Model SC60 is suitable for crimping non-insulated terminals up to 630 mm²

SC21 SC30, SC40 SC32, SC60 SC18X

E F E F E EF

G
H G
B
B B B
C C D C
C

A A A A

Model Output C-Jaw Applicable range Length Weight Dimensions (in)


Standard dies (mm2)
number (tons) opening DIN (mm2) (in) (lbs) A B C D E F G H

not
SC18X 7 10-185 With die 10-16, 25-35, 50-70, 95-120, 150, 185 14.58 4.4 14.97 5.59 2.76 - 0.83 0.63 3.39 -
applicable

With die (4pcs) 16-25, 35-70, 70-185, 240


not
SC21 11 25-240 Female die (1pc) 25-35, 50-70, 95-120, 20.8 11.5 20.49 4.81 3.39 - 2.25 1.06 - -
applicable
150-185, 240

With die 35, 50, 70, 95, 120, 150, 185, 240,
SC30 13 1.18 in 35-400 24.03 13.9 23.72 6.54 4.57 - 2.68 1.69 - -
300, 400

With die (4pcs) 16, 25-35, 50-120, 150-400


not
SC32 20 16-400 Female die (8pcs) 16-25, 35-70, 95-120, 25.61 13.7 26.79 5.4 4.57 2.05 1.97 - 5.04 2.48
applicable
150, 185, 240, 300, 400

With die 35, 50, 70, 95, 120, 150, 185, 240,
SC40 13 1.65 in 35-400 25.06 17.0 24.82 6.54 4.45 - 2.92 1.89 - -
300, 400

not With die 35, 50, 70, 95, 120, 150, 185, 240,
SC60 20 35-630 25.61 14.3 27.19 5.52 4.57 2.05 1.97 - 6.42 -
applicable 300, 400, 500, 630

Note: Models SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies. Please refer to page 151 for the mm2 to AWG/
mcm conversions.

OPTIONAL DIE SETS

Model number Description

CD10 Die set 10 mm , suitable for crimping tool SC30, SC40 & SC60
2

CD16 Die set 16 mm2, suitable for crimping tool SC30, SC40 & SC60
CD25 Die set 25 mm2, suitable for crimping tool SC30, SC40 & SC60

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BC RANGE
CRIMPERS & CUTTERS
BC | BATTERY OPERATED CABLE CRIMPING TOOLS

Fast self-contained battery powered tools

Supplied complete with standard set of dies

Lightweight and easy to operate

` Open jaw design with rotating head (excl. BC18X & BC63)
` Fast and quiet operation with no vibration
` Built in automatic pump pressure release valve
` Low battery power warning light
` Supplied complete with battery, charger,
carrying strap and storage case B

Model Output C-Jaw Applicable range Weight Dimensions (in)


DIN (mm2) Standard dies (mm2)
number (tons) opening (lbs) A B C

not
BC18X 8 10-185 With die 10-16, 25-35, 50-70, 95-120, 150, 185 8.4 14.58 11.03 2.76
applicable

BC30 13 1.18 in 35-400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400 13.0 15.76 11.03 2.76

BC40 13 1.5 in 35-400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400 15.9 16.94 10.64 2.76

not With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400,
BC63 20 35-630 15.2 16.55 12.61 2.96
applicable 500, 630

OPTIONAL DIE SETS

Model number Description

CD10 Die set 10 mm2, suitable for crimping tool BC30, BC40 & BC63

CD16 Die set 16 mm2, suitable for crimping tool BC30, BC40 & BC63

CD25 Die set 25 mm2, suitable for crimping tool BC30, BC40 & BC63

Note: Please refer to page 151 for the mm2 to AWG/mcm conversions

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BC ACCESSORIES CRIMPERS & CUTTERS
BC | ACCESSORIES

CCU144 BP12
Model number Description Model number Description

CCU144 14.4V Vehicle power socket charger unit BP12 Battery pack 14.4V

Note: Charger supplied separately

MP220 CU12
Model number Description Model number Description

Power supply to operate unit directly from mains CU12 Mains charger 110V-230V

MP110 110V

MP220 220/230V

CONVERSION TABLE

The metric die sets supplied with Hi-Force hydraulic crimpers are suitable for crimping non-insulated connectors and
terminals to DIN standards only. The standard metric wire sizes do not correspond exactly to AWG/mcm standards.
The illustration below provides a cross reference of closest equivalents of metric and AWG/mcm sizes.

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HCH RANGE CRIMPERS & CUTTERS
HCH | HYDRAULIC CUTTER HEADS

Single acting spring assisted return design

Compact and lightweight

Working pressure 10000 psi

` High quality tool steel cutting blades C


` Fitted with quick connect coupling for easy
connection to hydraulic pump & hose A
` Suitable for cutting copper, aluminum and telephone cables
` Carrying handle fitted as standard on HCH120 model

D
B

Dimensions (in)
Model number Cutting force (tons) Weight (lbs)
A B C D
HCH40 8 6.2 2.36 3.98 13 -
HCH120 14 33.1 3.15 7.01 27.66 9.77

Maximum diameter cutting capacity (in)


Material Description
HCH40 HCH120
6 x 7 Hempcore 0.79 -
Steel Wire Rope 6 x 12 Hempcore 0.99 -
6 x 19 Hempcore 0.99 -
Soft copper bar 0.99 -
Round Bar Soft aluminum bar 0.99 -
Soft steel bar (below SS41) 0.63 -
Bare copper strands 1.58 1.65
Wire Strands
Bare aluminum strands 1.58 1.81
Telephone cable CCP - 4.73
Cable
Armored underground cable 1.58 4.73

Note: The cable of XLPE armoured underground cable cannot contain ‘PVC cover’ and ‘steel wire’.

Replacement blades for HCH hydraulic cutter heads:


Blade part number Blade type For cutter
CT40-11 Moving HCH40
CT40-05 Static HCH40
HCH120-01 Moving HCH120
HCH120-02 Static HCH120

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CT RANGE CRIMPERS & CUTTERS
CT | SELF-CONTAINED HYDRAULIC CUTTERS

Cutting capacity up to 1.58 inches diameter

Cuts a wide variety of materials

Compact and lightweight

` High quality tool steel cutting blades D


` Incorporates an integral hydraulic pump for easy operation
` Ergonomic grip handles for reduced operator effort
` Suitable for cutting steel wire rope, round
bar, wire strands and cable
B

Dimensions (in)
Model number Cutting force (tons) Weight (lbs)
A B C D
CT20 7 6.2 15.37 5.71 2.99 1.58
CT40 8 13.2 22.06 6.11 4.06 2.56

Maximum diameter cutting capacity (in)


Material Description
CT20 CT40
6 x 7 Hempcore 0.63 0.79
Steel Wire Rope 6 x 12 Hempcore 0.79 0.99
6 x 19 Hempcore 0.79 0.99
Soft copper bar 0.79 0.99
Round Bar Soft aluminum bar 0.79 0.99
Soft steel bar (below SS41) 0.63 0.63
Bare copper strands 0.79 1.58
Wire Strands
Bare aluminum strands 0.79 1.58
Cable Armored underground cable 0.79 1.58

Replacement blades for CT self-contained cutter models:


Blade part number Blade type For cutter
CT20-04 Moving CT20
CT20-05 Static CT20
CT40-11 Moving CT40
CT40-05 Static CT40

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HWC RANGE
CRIMPERS & CUTTERS
HWC | HAMMER BLOW WIRE ROPE AND CABLE CUTTERS

Highly cost efficient impact design

Cutting capacities up to 1.5 inches diameter

Portable and lightweight

` Manufactured from high quality, shock resistant ductile iron


` Heat treated, tool steel cutting blade, fully
contained within housing for increased safety
` Suitable for cutting wire ropes and electrical cables
A

C
E

Cutting capacity
Dimensions (in)
Model number Wire rope Ø Electric cable Weight (lbs)
mm2 A B C D E
in mcm*

HWC90 0.75 250 127 7.1 8.87 5.52 3.47 n/a n/a

HWC91 1.06 300 152 15.4 9.65 6.07 6.3 5.83 0.55

HWC92 1.5 750 380 28.7 11.23 7.68 7.68 6.46 0.71

*mcm = 1000 circular mils

Replacement blades for HWC hammer blow wire rope and cable cutters:

Blade part number For cutter

HWC90-105 HWC90

HWC91-125 HWC91

HWC92-135 HWC92

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HSWC RANGE
CRIMPERS & CUTTERS
HSWC | SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS

Cutting capacities up to 1.73 inches diameter

Strong rigid steel construction

Easy to use with minimum operator effort

` Self-contained design for applications


where no external power is available
` Open jaw design cutting head allows easy A B E
access for the material to be cut
` Heat treated, high quality tool steel blade D
` Ergonomic grip handle for low operator effort
` Smooth guillotine action reduces risk of blade jamming C
G

Cutting capacity Dimensions (in)


Model number Weight (lbs)
Wire rope Ø (in) A B C D E F G H

HSWC19 0.75 20.9 3.66 2.29 10.44 0.4 2.52 6.07 13.59 12.41

HSWC28 1.1 34.2 4.14 2.52 11.58 0.4 2.64 6.86 14.74 14.07

HSWC44 1.75 66.1 4.93 2.76 15.48 0.4 3.31 8 19.31 18.12

Replacement blades for HSWC self-contained wire rope cutters:

Blade part number For cutter

HSWC19-4 HSWC19

HSWC28-4 HSWC28

HSWC44-4 HSWC44

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HWRC RANGE
CRIMPERS & CUTTERS
HWRC | DOUBLE ACTING WIRE ROPE CUTTERS

Double acting design

Smooth guillotine cutting action

Working pressure 10000 psi

` Features a double acting cylinder which


offers a faster and positive return
` High grade steel construction
` Open jaw design cutting head allows easy
access for the material to be cut
B
` Specially toughened high tensile steel blades and jaws
` Designed for cutting high tensile locked coil
wire ropes and solid steel bars
` Fitted with quick connect couplings for easy
connection to hydraulic pump and hoses

Model Output Cutting capacity (in) Oil capacity Dimensions (in)


Weight (lbs)
number (tons) Wire rope Ø Cable Reinforcing bar (in3) A B C

HWRC1115 40 1.5 1.5 0.79 21.35 66.1 15.76 6.11 10.64

HWRC1125 88 2.48 2.48 1.26 54.9 132.3 17.73 7.88 15.37

HWRC1136 88 3.55 3.55 1.26 73.23 154.3 20.29 7.88 15.37

HWRC1145 132 4.49 4.49 1.58 146.46 209.4 22.46 11.03 17.53

Replacement blades for HWRC wire rope cutter models:

Blade part number For cutter

111511 HWRC1115

112511 HWRC1125

113611 HWRC1136

114511 HWRC1145

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HCC RANGE
CRIMPERS & CUTTERS
HCC | CHAIN CUTTERS

Cutting capacities up to 1.97 inches diameter

Smooth guillotine cutting action

Working pressure 10000 psi

` Single acting spring assisted return hydraulic piston


` High grade steel construction
` Swivel locking safety guard allows easy
access for material to be cut
` Specially toughened high tensile steel blades and jaws
` Fitted with overload protection valve for extra safety
` Includes quick connect hydraulic coupling B
for easy connection to pump and hose
` Designed for cutting grade 100 and 47 HRC high
tensile steel chains and reinforcing bars
C

Model Output Cutting capacity Maximum allowed Dimensions (in)


Oil capacity (in3) Weight (lbs)
number (tons) Ø (in) Chain grade Steel hardness A B C

HCC26-100 77 1.02 100 47 HRC 16.84 50.7 17.34 7.09 7.09

HCC34-100 110 1.34 100 47 HRC 30.01 88.2 16.15 18.12 9.85

HCC46-100 154 1.81 100 47 HRC 59.78 158.7 22.26 25.02 13.59

HCC50-100 160 1.97 100 47 HRC 67.1 169.8 22.26 25.02 14.18

Replacement blades for HCC chain cutter models:

Blade part number Blade type For cutter

HCC26-4M100 Moving HCC26-100

HCC26-4S100 Static HCC26-100

HCC34-5M100 Moving HCC34-100

HCC34-5S100 Static HCC34-100

HCC46-11M100 Moving HCC46-100

HCC46-11S100 Static HCC46-100

HCC50-17M100 Moving HCC50-100

HCC50-17S100 Static HCC50-100

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HI-FORCE SKATES

The Hi-Force range of skates are designed for


moving, installing and relocating heavy machinery
and equipment in a safe and cost effective way.
The range comprises of a choice of six different
designs, all manufactured to provide a flexible and
dependable solution for heavy load movement. All
models incorporate an endless hardened roller chain,
which revolves around the skate and ensures at least
four rollers remain in contact with the load bearing
surface, at all times to ensure smooth travel, even over
cracked concrete floors. Ideally suited for confined
space applications and heavy irregular shaped loads,
Hi-Force skates offer a more economical alternative,
for moving heavy loads, than most other lifting and
positioning devices.

With a range of accessories like turntables, stabilisers,


spacer bars and steering handles available, as well
as the option of bespoke designs, to customer exact
requirements, Hi-Force skates have all your heavy
equipment movements covered.

Typical applications for Hi-Force skates include bridge


building, oil rig installation, movement of transformers,
generators, turbines and heavy machinery.

158 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


SKATES

RKT RANGE 160


Roller skate kit - tricycle

RKF RANGE 161


Roller skate kits - quad

RSN RANGE 162


Multi-purpose skates

RSA RANGE 163


Heavy duty skates

RSG RANGE 164


Heavy duty skates with grooved guide - single roller

RSD RANGE 165


Heavy duty skates with grooved guide - double roller

SKATES

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RKT RANGE SKATES
RKT | ROLLER SKATE KITS - TRICYCLE

Capacity 39 tons

Available as a complete kit

Endless hardened roller chain

` Low height design for increased stability and safety


` Heavy duty construction with minimal maintenance required
` Kit comprises of three skates with all necessary accessories
` Center front skate fitted with turntable for easy change of direction
` Twin rear skates supplied with tie bar for increased stability

Model Cap. per set Twin rollers Single rollers Height Turntable Handle length Weight
number (tons) (ø in) (ø in) (in) (ø in) (in) (lbs)

RKT35 39 1.18 0.95 4.33 9.85 34.67 149.9

METAL BOX Dimensions (in)


Length Width Height

24.03 12.21 6.5

Note: RKT kit is supplied in a metal storage case

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RKF RANGE SKATES
RKF | ROLLER SKATE KITS - QUAD

Capacities from 22 to 66 tons

Minimum turning circle 10 feet

Endless hardened roller chain

` Low height design for increased stability and safety


` Heavy duty construction with minimal maintenance required
` Kit comprises of four skates with all necessary accessories
` Includes two turntables for fitment to front steering skates
` Maximum recommended speed of movement of 16 feet per minute

Model Cap. per set Skates Turntables Levelling plates Link bars Handles Weight
number (tons) Qty: 4 Qty: 2 Qty: 2 Qty: 2 Qty: 2 (lbs)

RKF20 22 RSN10 RTT10 RLP10 RLB00 RPH00 105.8

RKF30 33 RSN15 RTT15 RLP15 RLB00 RPH00 123.5

RKF60 66 RSN30 RTT30 RLP30 RLB00 RPH00 198.4

Note: Each set carrying capacity is calculated taking into consideration that two roller skates are sufficient to support the full load.

Dimensions:
Model number Rollers (ø in) Total height (in) Turntable (ø in) Handle length (in)

RKF20 0.71 4.26 5.12 34.67

RKF30 0.95 4.61 5.12 34.67

RKF60 1.18 5.52 5.91 34.67

METAL BOX Dimensions (in)


Length Width Height

24.03 12.21 6.5

Note: RKF kit is supplied in a metal storage case

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RSN RANGE SKATES
RSN | MULTI-PURPOSE SKATES

Capacities from 11 to 88 tons

Endless hardened roller chain

Full range of accessories available

` Low height design for increased stability and safety


` Heavy duty construction with minimal maintenance required
` Turntables and levelling plates available for easy directional change
` Maximum recommended speed of movement of 16 feet per minute

Drawings for models RSN10, RSN15 and RSN30 Drawings for models RSN60 and RSN80

A
G A
I B G I
B

K
J J
C C
H

F F
D E D E

Model Capacity Rollers in Rollers Weight Dimensions (in)


number (tons) contact total (lbs) A B C ØD E F G H I J K

RSN10 11 5 15 11.5 8.27 3.94 2.6 0.71 2.01 0.24 6.58 - 0.24 0.99 -

RSN15 16 4 13 16.1 8.67 4.45 2.96 0.95 2.36 0.39 7.09 - 0.24 0.99 -

RSN30 33 4 13 28.7 10.64 5.12 3.62 1.18 2.68 0.39 8.55 - 0.24 0.99 -

RSN60 66 4 13 70.5 14.97 6.62 5 1.65 2.99 0.63 1.42 1.89 0.39 1.58 0.59

RSN80 88 6 17 134.5 20.88 7.17 5.79 1.97 3.39 0.75 1.42 2.36 0.39 1.58 0.59

ACCESSORIES
Model number Description Diameter (in) Capacity (tons) Weight (lbs)

RTT10 Turntable 5.12 11 9.9

RTT15 Turntable 5.12 16 9.9

RTT30 Turntable 5.91 33 14.8

RTT60 Turntable 7.49 66 30.2

RTT80 Turntable 8.67 88 41.7

RLP10 Levelling plate n/a 11 8.2

RLP15 Levelling plate n/a 16 8.2

RLP30 Levelling plate n/a 33 11.7

RLP60 Levelling plate n/a 66 30.4

RLP80 Levelling plate n/a 88 41.4

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RSA RANGE SKATES
RSA | HEAVY DUTY SKATES

Capacities from 16 to 94 tons

Choice of 6 models available

Fitted with large load bearing top plate

` Low height design for increased stability and safety


` Drilled bolt holes (4 nr.) on all models up to 55 tons capacity
` Specially positioned bolt holes can be included as required
` Maximum recommended speed of movement of 16 feet per minute
` Can be used as a conveyor in fixed position under the moving load

A C
K
I J
G

E
F
D B

Model Capacity Rollers in Rollers Weight Dimensions (in)


number (tons) contact total (lbs) A B C ØD E F G H ØI J K

RSA15 16 5 15 19.6 8.27 3.94 6.9 0.71 2.01 0.24 0.51 2.99 0.55 5.52 2.96

RSA20 22 4 13 25.8 8.67 4.45 7.49 0.95 2.36 0.39 0.55 3.43 0.55 6.11 2.96

RSA40 44 4 13 42.5 10.64 5.12 8.27 1.18 2.68 0.39 0.55 4.1 0.71 6.9 3.74

RSA50 55 6 17 63.9 12.61 5.52 8.67 1.18 2.68 0.39 0.71 4.53 0.71 7.09 4.73

RSA65 72 4 13 112.4 14.97 6.62 10.64 1.65 2.99 0.75 0.75 5.71 0.87 8.67 5.52

RSA85 94 6 17 202.8 20.88 7.17 11.82 1.97 3.39 0.75 0.75 6.5 0.87 9.46 8.08

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RSG RANGE SKATES
RSG | HEAVY DUTY SKATES WITH GROOVED GUIDE - SINGLE ROLLER

Capacities from 44 to 220 tons

Choice of 7 models available

Fitted with large load bearing top plate

` Suitable for use over longer distances and/or permanent loads


` Center plate chain guide reduces wear significantly
` Optional fixing bolt holes available (standard on models RSG40 & RSG50)
` Maximum recommended speed of movement 16 feet per minute
` Can be used as a conveyor in fixed position under the moving load

A C
K J
I
G

H K

F E
D B

Model Capacity Rollers in Rollers Weight Dimensions (in)


number (tons) contact total (lbs) A B C ØD E F G H ØI J K

RSG40 44 4 13 43.2 10.64 5.12 8.27 1.18 2.68 0.39 0.55 4.1 0.71 6.9 3.74

RSG50 55 6 17 65.0 12.61 5.52 8.67 1.18 2.68 0.39 0.71 4.53 0.71 7.09 4.73

RSG65 72 4 13 114.0 14.97 6.62 10.64 1.65 2.99 0.75 0.75 5.71 0.87 8.67 5.52

RSG85 94 6 17 205.0 20.88 7.17 11.82 1.97 3.39 0.75 0.75 6.5 0.87 9.46 8.08

RSG100 110 8 21 240.3 22.85 7.29 11.82 1.97 3.39 0.75 0.91 6.7 1.02 9.85 9.85

RSG150 165 9 23 357.1 25.61 8.08 13.79 1.97 3.94 0.79 1.1 7.49 1.02 11.03 9.46

RSG200 220 13 31 586.4 35.46 8.08 14.97 1.97 3.94 0.79 1.5 7.88 1.3 11.82 14.18

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RSD RANGE SKATES
RSD | HEAVY DUTY SKATES WITH GROOVED GUIDE - DOUBLE ROLLER

Capacities from 88 to 441 tons

Choice of 7 models available

Fitted with large load bearing top plate

` Low height double roller design for even greater stability and safety
` Twin center plate chain guides reduce wear significantly
` Fixing bolt holes (6 nr.) included as standard feature
` Maximum recommended speed of movement 16 feet per minute
` Can be used as a conveyor in fixed position under the moving load

A
K
I C
G J

F E
B
D

Model Capacity Rollers in Rollers Weight Dimensions (in)


number (tons) contact total (lbs) A B C ØD E F G H ØI J K

RSD80 88 2x4 2x13 79.8 10.64 10.24 13.4 1.18 2.68 0.39 0.55 4.1 0.71 12.02 3.74

RSD100 110 2x6 2x17 126.8 12.61 11.03 14.18 1.18 2.68 0.39 0.71 4.53 0.71 12.81 4.73

RSD130 143 2x4 2x13 211.6 14.97 13.24 15.76 1.65 2.99 0.75 0.75 5.71 0.87 15.37 5.91

RSD170 187 2x6 2x17 385.8 20.88 14.34 18.91 1.97 3.39 0.75 0.75 6.5 0.87 16.94 8.27

RSD200 220 2x8 2x21 456.4 22.85 14.34 18.91 1.97 3.39 0.75 0.91 6.7 1.02 16.94 9.85

RSD300 331 2x9 2x23 672.4 25.61 16.15 22.06 1.97 3.94 0.79 1.1 7.49 1.02 19.31 9.46

RSD400 441 2x13 2x31 1069.2 35.46 16.15 23.25 1.97 3.94 0.79 1.5 7.88 1.3 19.7 14.18

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HI-FORCE HYDRAULIC PRESSES

The Hi-Force range of workshop hydraulic presses


offers a choice of 25 models with either single acting
or double acting cylinder and manually operated,
air powered or electric powered hydraulic pump.
All models incorporate an adjustable work table
with additional adjustable top bed adjustment on
all models 55 tons capacity and above. All models
supplied with dual scale, hydraulic pressure gauge for
increased safety and load monitoring. Factory fitted
optional accessories include a mechanical bed winch
for easy adjustment of the work table, rolling head kit
for horizontal adjustment of the hydraulic cylinder and
multi-positional work piece V-blocks.

Ideally suited for use in workshop maintenance


departments, Hi-Force hydraulic presses are designed
and manufactured, with maximum strength and
durability, to provide years of trouble-free use in a wide
variety of applications.

166 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


PRESSES

HPF RANGE 168


Workshop presses, V-blocks and bed winches

PRESSES

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HPF RANGE
PRESSES
HPF | WORKSHOP PRESSES

Capacities from 11 to 220 tons

Stroke lengths from 9.85 to 13 inches

Working pressure 10000 psi

` Strong steel frame construction


` Choice of single or double acting hydraulic cylinder
` Manual, air or electric driven pump options
` Easily adjustable work table on all models
` Adjustable upper bed on all models 55 tons and above

Model Capacity Stroke Cylinder Pump Weight


Cylinder model Pump model
number (tons) (in) principle operation (lbs)

HPF1020 11 9.85 HSS1010 single acting HP110 hand operated 209.4

HPF1030 11 9.85 HSS1010 single acting AHP1120 air powered 187.4

HPF2520 28 9.85 HSS2510 single acting HP227 hand operated 319.7

HPF2530 28 9.85 HSS2510 single acting AHP1120 air powered 304.2

HPF2541 28 9.85 HSS2510 single acting HEP103341 electric driven 110V 352.7

HPF2542 28 9.85 HSS2510 single acting HEP103342 electric driven 240V 352.7

HPF2544 28 9.85 HSS2510 single acting HEP207314 electric driven 415V 352.7

HPF5020S 55 13 HSS5013 single acting HP257 hand operated 1036.2

HPF5020D 55 13 HDA5013 double acting HP252D hand operated 1102.3

HPF5030S 55 13 HSS5013 single acting AHP1121 air powered 1113.3

HPF5030D 55 13 HDA5013 double acting AHP1141 air powered 1113.3

HPF5041S 55 13 HSS5013 single acting HEP207311 electric driven 110V 1113.3

HPF5041D 55 13 HDA5013 double acting HEP207411 electric driven 110V 1060.4

HPF5042S 55 13 HSS5013 single acting HEP207312 electric driven 240V 1128.8

HPF5042D 55 13 HDA5013 double acting HEP207412 electric driven 240V 1142.0

HPF5044S 55 13 HSS5013 single acting HEP207314 electric driven 415V 1142.0

HPF5044D 55 13 HDA5013 double acting HEP207414 electric driven 415V 1142.0

HPF10020 110 13 HDA10013 double acting HP245D hand operated 2228.9

HPF10030 110 13 HDA10013 double acting HAP21042 air powered 2268.5

HPF10041 110 13 HDA10013 double acting HEP207421 electric driven 110V 2299.4

HPF10042 110 13 HDA10013 double acting HEP207422 electric driven 240V 2299.4

HPF10044 110 13 HDA10013 double acting HEP207424 electric driven 415V 2299.4

HPF20041 220 12.02 HDA20012 double acting HEP310421 electric driven 110V 7165.0

HPF20042 220 12.02 HDA20012 double acting HEP310422 electric driven 240V 7165.0

HPF20044 220 12.02 HDA20012 double acting HEP310424 electric driven 415V 7165.0

Note: All 380/440V models are suitable for operation at 50 Hz and 60 Hz.
All 110/120 and 220/240 volt models are supplied to run 50 Hz as standard. For 60 Hz requirements please add suffix 'H' to the Press model number.

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PRESSES
HPF | WORKSHOP PRESSES

PRESS FRAME

F
J
G
C
H B
D

Note: Press bed and press head are adjustable in steps of ‘F’,
E 55 tons have 4 positions, 110 tons has 3 positions, 220 tons has
7 positions. 11 and 28 ton press frame has fixed press head
and adjustable press bed.

Model Dimensions (in)


number A B C D (min - max) E (min - max) F G H J

HPF1000 29.23 57.05 20.02 49.57 10.24 39.79 5.91 - 5.99 26

HPF2500 29.94 57.05 20.02 49.57 10.24 39.79 5.91 - 5.99 26

HPF5000 39.4 80.97 31.52 44.92 61.46 15.56 32.11 5.52 10.17 11.74 39.4

HPF10000 39.4 78.01 39.4 42.95 53.98 21.67 32.7 5.52 13.32 15.29 48.86

HPF20000 47.28 110.32 49.25 71.51 83.33 24.03 59.49 5.91 13 16.15 68.95

Note: Press frame only available for fitment of customer existing hydraulic components.

BED WINCHES
` Allows for easy mechanical adjustment of the work table
` Supplied as a factory fitted option on 55 & 110 ton models only

Suffix Description

BW Bed winch, suitable for 55 and 110 ton models

V-BLOCKS
` Multi-position V-blocks with flat bed and V-shape press surfaces
` Available as standard for 11, 28, 55 and 110 ton presses

C
Model Capacity per Dimensions (in)
number set (tons) A B C D E F G H F

HVB2500 11 - 28 8.04 6.07 0.79 1.77 6.11 1.77 0.32 0.79 E

H
HVB5000 55 9.69 8.12 0.99 1.97 7.49 2.36 0.39 0.99
G B
HVB10000 110 12.84 10.87 1.38 2.36 10.44 3.35 0.39 1.38 A D

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HI-FORCE SPECIALITY TOOLS

Hi-Force speciality tools includes a range of tools for a


variety of tool specific applications. The range includes
hydraulic hole punchers for heavy duty steel plates,
knock out punchers for electrical control panels and
thin steel plates and hydraulic pipe benders. All tools
are 10000 psi maximum working pressure and can be
operated using standard range Hi-Force hydraulic
pumps and accessories.

170 hi-force@einhornengineering.com Northwest Region (Seattle) - 208-391-3895


SPECIALITY TOOLS

HHP RANGE 172


Hole punchers

HKP RANGE 173


Knock out punchers

PB RANGE 174
Pipe bender

TOOL BOXES 175


Metal storage transport boxes

SPECIALITY TOOLS

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HHP RANGE SPECIALITY TOOLS
HHP | HOLE PUNCHERS

Punching force up to 55 tons

Throat depth up to 2.96 inches

Working pressure 10000 psi

` Choice of single or double acting models


` Fitted with integral positioning and carrying handle
` Supplied with standard set of punches and dies
` Includes standard quick connect couplings
for easy attachment to pump and hose
A

Model Maximum Throat Punch capacity (in) Standard punch/die Weight excluding Dimensions (in)
number force (tons) depth (in) Steel plate Hole punch diameter sets inlcuded (in) pump (lbs) A B C D

HHP30 33 2.96 0.39 up to 0.81 7


⁄16”, ½", 11⁄16”, 13⁄16” 28.7 14.78 8.67 0.59 2.96

HHP50 55 2.56 0.59 up to 1 7


⁄16”, ½", 11⁄16”, 13⁄16”, 1" 92.6 16.75 11.07 0.59 2.56

Recommended pump and hose


Model number
Manually operated Pneumatically operated

HHP30 HP232 complete with HC3 10 feet hose AHP1120 complete with HC3 10 feet hose

HHP50 HP232D complete with 2 x HC3 10 feet hose AHP1141 complete with 2 x HC3 10 feet hose

Note: Pumps and hoses supplied separately

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HKP RANGE SPECIALITY TOOLS
HKP | KNOCK OUT PUNCHERS

Capacity 11 tons

Standard die sets included

Working pressure 10000 psi

` Incorporates a single acting, spring assisted return cylinder


` Supplied with standard punches/die sets in a carrying case
` Can be supplied with or without manually operated pump and hydraulic hose
` Portable and easy to use
` Ideal for use in several punching applications including on-site hole
punching in electric control panels and metal plates

Model Maximum Punch capacity (in)


Pump model Hose model Complete set weight (lbs)
number force (tons) Stainless steel Mild steel

HKP10-2 11 0.06 0.13 HP110 HC2 32.2

HKP10-4 11 0.06 0.13 HP110 HC2 57.5

HKP10-2H 11 0.06 0.13 Not included Not included 15.4

HKP10-4H 11 0.06 0.13 Not included Not included 40.8

Model number Description Punches / dies included

Standard punch/die (A) 0.86 1.09 1.34 1.68 1.92 2.38

HKP10-2 Conduit size ½” ¾” 1” 1 ¼” 1 ½” 2”

Length (B) 12.06 9.46 9.46 9.46 9.46 9.46

Standard punch/die (A) 0.86 1.09 1.34 1.68 1.92 2.38 3 3.5 4.05 4.55

HKP10-4 Conduit size ½” ¾” 1” 1 ¼” 1 ½” 2” 2 ½” 3” 3 ½” 4”

Length (B) 12.06 9.46 9.46 9.46 9.46 9.46 9.97 9.97 9.97 9.97

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PB RANGE SPECIALITY TOOLS
PB | HYDRAULIC PIPE BENDER

Capacity 11 tons

Bends up to 90 degrees

Working pressure 10000 psi

` Lightweight aluminum bending frame


` Designed to offer smooth, wrinkle free bend on various B
sizes and thicknesses of JIS standardized conduit pipes
` For use on pipe sizes from ½” to 3” (16 to 82 mm)
` Can be operated by manual or
powered pumps up to 10000 psi
` Portable and easy to use
` Bending shoes are available as individual items

C D E FGH

Max Oil Dimensions (in)


Model Stroke Weight
Capacity capacity Applicable range / included bending shoes
number (in) (lbs)
(tons) (in3) A B C D E F G H

PB10B 11 9.85 24.41 137.8 Thick steel conduit from ½” (16 mm) to 3” (82 mm) 28.37 5.79 29.75 27.38 23.44 19.5 15.56 11.62

Note: Weight for PB10B includes metal storage box but excludes pump and hose.

BENDING SHOES

For thick steel conduit from ½” (16 mm) to 3” (82 mm)


Model number
Pipe size (inch) Pipe outer diameter (in) Pipe inner diameter (in) Bending radius (in)

BS-B16 ½” 0.83 0.65 2.96

BS-B22 ¾” 1.04 0.86 3.55

BS-B28 1” 1.31 1.12 5.12

BS-B36 1 ¼” 1.65 1.45 7.68

BS-B42 1 ½” 1.88 1.69 9.06

BS-B54 2” 2.35 2.13 10.64

BS-B70 2 ½” 2.96 2.74 17.73

BS-B82 3” 3.46 3.24 19.7

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TOOL BOXES SPECIALITY TOOLS
TOOL BOXES

Metal storage and transport box

Width up to 19.7 inches

Strong durable steel construction

` Choice of 4 sizes
` Anti-corrosion powder coated surface finish
` Ideal for storing and transporting Hi-Force products and accessories
` Maintains and protects tool condition in harsh environments
` Lockable feature helps control authorized tool usage

Model number Weight (lbs) Length (in) Width (in) Height (in)

MSB2 21.4 24.43 13.4 5.79

MSB4 30.4 34.48 11.03 9.85

MSB6 35.9 28.37 19.7 9.85

MSB8 67.2 43.34 19.7 9.85

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MODEL NUMBER INDEX

MODEL NUMBER DESCRIPTION PAGE NUMBER


ACP Auto-centre hydraulic puller kits 139
AGA Gauge mounting block 55
AHP Air driven hydrotest pumps - standard flow 130
AHP-BTU Air driven pumps for bolt tensioners 113
AHP-C Chart recorder for AHP-CR and AHP2-CR pumps 135
AHP-CR Air driven hydrotest pumps - standard flow with chart recorder 131
AHP-PB Replacement pen for AHP-CR and AHP2-CR pumps 135
AHP11 Air driven single stage hand or foot operated pumps 49
AHP2 Air driven hydrotest pumps - medium flow 132
AHP2-CR Air driven hydrotest pumps - medium flow with chart recorder 133
ATDP Air driven twin double acting hydrotest pumps 134
BC Battery operated cable crimping tools 150
BP Battery pack for BPP & BC 33, 151
BPP Battery powered hydraulic pump 33
BS Bending shoes for hydraulic pipe bender 174
BW Bed winches for HPF presses 169
BWH Backup wrench holder 92
BWI Backup wrench imperial hexagon links 92
BWM Backup wrench metric hexagon links 92
CCU Vehicle charger unit 33, 151
CD Optional die sets for CH, SC & BC range 148, 149, 150
CF Female couplers 61, 96
CFD Metal dust cap for CF 61
CH Cable crimping heads 148
CHP Comprehensive crimper and pump kits 148
CK Complete conversion kits for STS 105, 107
CKS Complete conversion kits for SBT 101, 103
CM Male couplers 61, 96
CMD Metal dust cap for CM 61
CMF Complete coupler 61
CT Self-contained hydraulic cutters 153
CU Charger for BPP & BC 33, 151
DNS Double acting nut splitters 120
ERA Extended reaction arms for TWS-N and TWH-N 85, 89
FRL Filter/regulator/lubricator unit 97
HA Cylinder saddles 24, 25
HA-G Cylinder saddles 24, 25
HA-T Cylinder saddles 24, 25
HAP Air driven two stage general duty pumps 50
HAS Single acting solid piston aluminium cylinders 16
HBR Bush replacement tool kit 144
HC Black hoses with coupler 54
HC-C Black hoses with couplers 54
HC-CR Red hoses with couplers 54
HC-R Red hoses with coupler 54
HCC Chain cutters 157
HCH Hydraulic cutter heads 152
HD Cylinder saddles 24, 25
HD-T Cylinder saddles 24, 25
HDA Double acting high tonnage cylinders 13
HDD Digital display unit 57
HDG Digital pressure gauge 56
HEP1 Electric driven two stage mini pumps 34
HEP103 Electric driven two stage compact pumps 35

176 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


MODEL NUMBER INDEX

MODEL NUMBER DESCRIPTION PAGE NUMBER


HEP2 Electric driven two stage pumps - medium flow 36
HEP3 Electric driven two stage pumps - high flow 37
HEP5 Electric driven two stage pumps - heavy duty high flow 38
HF Fittings and adaptors 61
HFA Single acting failsafe lock ring aluminium cylinders 18
HFG Single acting failsafe lock ring cylinders 15
HFL Single acting low height failsafe lock ring cylinders 14
HFO Premium grade hydraulic oil 60
HFS Hydraulic flange spreader kits 122
HFS-H Hydraulic flange spreaders 121
HFS-TK Hydraulic flange spreader twin kits 122
HFV Flow control valves 63
HG Pressure gauges 55
HG-G Pressure gauges - glycerine 55
HGA Gauge mounting blocks 55
HGG Single acting load return high tonnage industrial cylinders 20
HH Black hoses without couplers 54
HH-NMS Hoses for MHX pumps 128
HHA Single acting hollow piston aluminium cylinders 17
HHP Hole punchers 172
HH-R Red hoses without couplers 54
HHR Double acting hollow piston cylinders 12
HHS Single acting hollow piston cylinders 11
HKP Knock out punchers 173
HLS Single acting low height cylinders 9
HM Manifolds 58
HM1C Manual shut off valve 63
HM-C Controlled manifolds 58
HM-C-SU Controlled manifold assemblies (single) 59
HM-C-DU Controlled manifold assemblies (double) 59
HM-L Manifolds (extended parallel) 58
HMJ Steel machine lift jacks 69
HMNS Self-contained nut splitters 119
HP-STEEL Manually operated steel hand pumps 28
HP-ALU Manually operated aluminium hand pumps 29
HP-FP Manually operated foot pump 32
HP-FPC Manually operated foot pump with gauge, mounting block and hose 32
HP-HIGH FLOW Manually operated high flow hand pumps 30
HPC Single acting pull cylinders 22
HPF Workshop presses 168, 169
HPP Petrol engine driven pumps 51
HPR Pin and bush replacement tool kits 145
HPS Single acting low height pad cylinders 8
HPT Pressure transducer 57
HPV Adjustable pressure relief valve 63
HPX Manually operated ultra high pressure hand pumps 31
HPX-BTU Manually operated ultra high pressure hand pump for bolt tensioners 114
HRA Double acting high tonnage aluminium cylinders 19
HSG Single acting load return high tonnage construction cylinders 21
HSP Electric driven split flow multi-outlet pumps 39
HSS Single acting multi-purpose cylinders 10
HSWC Self-contained hydraulic wire rope cutters 155
HTN (imperial) Hydraulic tensioner nuts 110
HTN (metric) Hydraulic tensioner nuts 111

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 177


MODEL NUMBER INDEX

MODEL NUMBER DESCRIPTION PAGE NUMBER


HTW Manual torque wrenches - break back type 79
HTWH Torque hose sets including couplers 96
HTWP Torque wrench pumps 93
HTWR Torque wrench hose reel 96
HVB Multi-position V-blocks for HPF presses 169
HVL Single acting very low height pancake cylinders 7
HWC Hammer blow wire rope cutters 154
HWRC Double acting wire rope cutters 156
IB Imperial hexagon AF size reducer bushes 90
IH Imperial allen hexagon drive adaptors 85
IS Imperial hexagon AF size heavy duty sockets 83
IW Pneumatic impact wrenches 97
JAH Aluminium jacks 67
JAS Aluminium multi-purpose jacks 66
JCH Compact hollow piston jacks 68
JCS Compact solid piston jacks 68
JS Jaw spreader 124
LLE Load lock extensions for TL 73
MB Metric hexagon AF size reducer bushes 91
MFS Mechanical flange spreaders 123
MH Metric allen hexagon drive adaptors 85
MHR Reservoir for MHX pump units 129
MHX Manually operated hydrotest pumps <?>
MHX-GK Pressure gauge kits for MHX pumps <?>
MHX-PU Manually operated hydrotest pump units <?>
MP Power supply for BPP & BC 33, 151
MS Metric hexagon AF size heavy duty sockets 84
MSB Metal storage transport boxes 175
NS Single acting nut splitters 118
PB Hydraulic pipe bender 174
PCS Pump and cylinder sets 23
PKC Comprehensive hydraulic puller kits 141
PKS Hydraulic 2 and 3-way puller kits 140
PMV Directional control valve, pump mounted 62
PMV-C Directional control valve, pump mounted, closed centre 62
PMV-L Directional control valve, pump mounted, load holding feature 62
PPA-WT Wheel trolley 38, 51
PPC Universal dust cap 61
QFP Quick fit pullers 108, 109
RKF Roller skate kits - quad 161
RKT Roller skate kit - tricycle 160
RLB Link bars for RKF 161
RLP Levelling plates for RKF and RSN 161, 162
RMV Directional control valve, remote mounted 62
RMV-C Directional control valve, remote mounted, closed centre 62
RMV-L Directional control valve, remote mounted, feature load holding 62
RPH Handles for RKF 161
RS Rotating sockets for SBT & STS 101, 103, 105, 107
RSA Heavy duty skates 163

178 hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895


MODEL NUMBER INDEX

MODEL NUMBER DESCRIPTION PAGE NUMBER

RSD Heavy duty skates with grooved guide - double roller 165
RSG Heavy duty skates with grooved guide - single roller 164
RSN Multi-purpose skates 162
RTT Turntables for RKF and RSN 161, 162
SBT (imperial) Spring return topside bolt tensioners 100
SBT (metric) Spring return topside bolt tensioners 102
SBT-LC Tensioner load cell 101, 103
SC Self-contained crimping tools 149
SCP Self-contained hydraulic pullers 138
SDC Square drive conversion kits 89
SJS Stepped jaw spreader 125
SJS-M Self-contained stepped jaw spreader 125
SJS-TK Stepped jaw spreader twin kit 125
SLDC Sensor cables 43, 47
SLDS Displacement sensors 43, 47
SLE Slip lock extensions for TL 73
SLF Synchronous lifting system, fixed speed drive 40-43
SLMK Sensor cylinder mounting kits 42, 46
SLV Synchronous lifting system, variable speed drive 44-47
SPP Heavy duty hydraulic pullers 142-143
STFC Female tensioner coupler 115
STMC Male tensioner coupler 115
STN Nipple 115
STS (imperial) Topside bolt tensioners 104
STS (metric) Topside bolt tensioners 106
STS-B Tensioner bridge for SBT and STS 101, 103, 105, 107
STS-LC Tensioner load cell 105, 107
STU (imperial) Sub-sea bolt tensioners 108
STU (metric) Sub-sea bolt tensioners 109
TL ToughLift jacking systems 72-75
TLB Load block sets for TL 74
TP Tensioner threaded puller for STS 105, 107
TP-CS Torque coupling sets 94, 95
TPA Air driven torque pumps - premium line 94
TPE Electric driven torque pumps - premium line 95
TPS Tensioner threaded puller for SBT 101, 103
TS Cylinder saddles 24, 25
TSH Removable handle kits for TWS-N and TWH-N 85, 89
TTB Tommy bar for HFL, HFG and HFA 14, 15, 18
TTB Tensioner tommy bar for SBT, STS, STU and HTN 101, 103, 105, 107, 108, 109, 110, 111
TWG Manual torque multipliers 80
TWH-N Hydraulic torque wrenches - hexagon drive 86
TWH-NRH Ratchet heads for TWH-N 87, 88
TWM Manual torque wrenches - click type 78
TWP Pneumatic torque multipliers 81
TWS-N Hydraulic torque wrenches - square drive 82
XHC High pressure bolt tensioner hoses 115
XHH High pressure hoses for HPX pumps 31
XHR Hose reel for XHC hoses 115

hi-force@einhornengineering.com www.hi-force.com Northwest Region (Seattle) - 208-391-3895 179


Hi-Force Limited
Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom
Tel: +44 1327 301 000 | Fax: +44 1327 706 555
daventry@hi-force.com

Hi-Force International Offices:

Azerbaijan Kingdom of Saudi Arabia


Baku Dammam
Tel: +994 12 447 4100 Tel: +966 13 802 1338
Email: baku@hi-force.com Email: saudi@hi-force.com

Italy United Arab Emirates


Milan Abu Dhabi
Tel: +39 0253 031 088 Tel: +971 2 551 3100
Email: italy@hi-force.com Email: abu.dhabi@hi-force.com

Malaysia Dubai
Selangor Tel: +971 4 815 0600
Tel: +603 5525 4203 Email: dubai@hi-force.com
Email: malaysia@hi-force.com
Jebel Ali Industrial Area
Netherlands Tel: +971 4 802 7400
Numansdorp Email: jebel.ali@hi-force.com
Tel: +31 (0)85 9028 111
Email: holland@hi-force.com

Hi-Force North America:

Canada
Edmonton
Tel: +1 616 450 7860
Email: aturnbull@betterbolting.net

United States
Grand Rapids
Tel: +1 800 540 1167 Email:
mperry@betterbolting.net

NORTHWEST STATES DISTRIBUTOR


SEATTLE 208-391-3895

HFM2003US-EE
hi-force@einhornengineering.com www.hi-force.com

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