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Flow Assurance

This document discusses flow assurance issues in deep subsea production systems. It covers several topics: - Hydrates can form if pressure and temperature conditions fall within the hydrate formation region, potentially plugging pipes. Traditional management focuses on avoiding hydrate formation through insulation, heating or adding inhibitors. - Slugging refers to intermittent gas and liquid flow and can occur under certain velocity and inclination conditions. It causes pressure fluctuations that can damage equipment. - The document provides details on hydrate formation mechanisms, typical inhibitor usage amounts, and emerging strategies of allowing limited hydrate formation while preventing agglomeration.

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Adil KOLLI
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0% found this document useful (0 votes)
118 views17 pages

Flow Assurance

This document discusses flow assurance issues in deep subsea production systems. It covers several topics: - Hydrates can form if pressure and temperature conditions fall within the hydrate formation region, potentially plugging pipes. Traditional management focuses on avoiding hydrate formation through insulation, heating or adding inhibitors. - Slugging refers to intermittent gas and liquid flow and can occur under certain velocity and inclination conditions. It causes pressure fluctuations that can damage equipment. - The document provides details on hydrate formation mechanisms, typical inhibitor usage amounts, and emerging strategies of allowing limited hydrate formation while preventing agglomeration.

Uploaded by

Adil KOLLI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

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Chapter8:Flowassurance M.Stanko


Chapter8:Flowassurancemanagementinproduction
systems
Flowassuranceconsistsinensuringuninterruptedflowofhydrocarbonstreamsfrom
thereservoirtothepointofsaleaccordingtoproductionplan.Flowassuranceis
particularlyrelevantfordeepsubseasystemswithrelativelylongtransportation
distances(5Ͳ150km)andlowsurroundingtemperatures.Inthistypeofsystemsifthere
isaprobleminterventionandremediationhastobedoneremotelyanditisusuallytime
consumingandveryexpensive.

Flowassurancefocusesonthreemainaspects:

1. Avoidflowrestrictions(excessivepressuredrop,blockageorintermittent
production).
2. Safeguardthestructuralintegrityofpartsoftheproductionsystemfrom
damagescausedbyinternalflow.
3. Maintainthefunctionalityandoperabilityofcomponentsintheproduction
system.

Therearemultipleissuesthataretypicallyaddressedinflowassurance:

x Formationanddepositionofwax.
x Formationofhydrates.
x Formationandaccumulationofscale
x Flowinducedvibrations(FIV)
x Asphalteneformationanddeposition
x Slugging
x Erosion
x Emulsion
x Corrosion
x Pressuresurgesduringshutdownandstartup.

Fig.1showswheretheseissuesusuallyoccurintheproductionsystem.

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Fig.1. Flowassuranceproblemsandtheirtypicallocationintheproductionsystem

HYDRATES

Hydratesaresolidsubstanceswherewatermolecules(inliquidphase)formacageͲ
likestructurethathostssmall(<9Ådiameter)molecules(Fig.2).Thesmallmolecules
areusuallymethane,ethane,propane,butane,carbondioxide,nitrogen.ThecageͲtype
structureisformedduetohydrogenbondingofwatermolecules(thewatermolecule
tendstospaciallycreatetwopositivesandanegativepole).



(a) (b)
Fig.2. A)appearanceofahydrateplug,b)molecularstructureofamethane
hydrate

Hydratescontainsamuchhigherproportionofwaterthanthehydrocarbon
component.Forexampleamethanehydrate(calledmethaneclathrate)withmolecular
formula4CH4ͼ23H2O(MW=478)hasamolarproportionof85%(23/27)waterand15%
(4/27)methane.

However,thisdoesn’tnecessarilyindicatethattheycontainsmallamountsofgas.
Forexampleonecubicmeterofmethaneclathrate(ofanapproximatedensityof900
kg/m3)contains1.88(900/478)kmolesofhydrate,ofwhichthereare7.53(1.88*4)
kmolesofmethane.7.53kmolesofmethaneatstandardconditionscorrespondto178.4

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Sm^3!(VSC=nmolesͼRͼTSC/pSC).Foracubicmetertocontainthesameamountofgaseous
methaneatstandardtemperature,itwouldhavetobecompressedat180.4bara(p=
7.53kmolͼRͼTSC/1m3).

HydratesformonlyifALLfollowingingredientsarepresent:

x Freewater(inliquidphase)
x Smallhydrocarbonmolecules
x Particularrangeofpressureandtemperature.

AnexampleofthehydrateformationregionisshowninFig.3.Theactualline
dependsmainlyonthefluidcomposition,but,asaruleofthumb,ithappensathigh
pressureandlowtemperatures.Forexampleatapressureof12bar,thehydrate
formationtemperatureis4C.


Fig.3. Hydrateformationregion

Thehydrateformationlinecanbepredictedbyempiricalexpressions(thatarea
functionofthespecificgravityofthegas),orusingequilibriumcalculationswithan
EquationofState.HydrateequilibriumcalculationsresembletoVaporLiquidequilibria
byfindingpandtemperatureconditionsthatmakeequalthechemicalenergyofthe
componentinthehydratephaseandliquidandgasphases.

Consequencesofhydratesforflowassurance

Ifthepressureandtemperatureofthefluidflowingalongtheproductionsystemfalls
insidethehydrateformationregion,hydrateswillstarttoform.Hydratesusuallyformat
theliquidͲgasinterphasewherefreewaterandsmallhydrocarbonmoleculesarein
contact.Themixingandturbulenceoftheflowfurtherincreasesthecontactbetween
thetwothuscausingtheformationofmorehydrates.Hydratesthenstartto
agglomerateuntiltheyeventuallyplugthepipe(Fig.4).

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1 * 2

Fig.4. EvolutionofpandTofthefluidwhenflowingalongtheproductionsystem

Hydratescanalsoformwhentheproductionisstoppedandthestagnantfluidbegins
tocoolbytransferringheatwiththeenvironment.

Management

Thetraditionalstrategytomanagehydratesistoavoidtheirformation.Thereare
twomaintechniquescommonlyusedtopreventtheformationofhydrates:

x Keepthefluidconditionsoutofthehydrateformationregion.Thisisdone
mainlybyreducingtherateoftemperaturedropofthefluid(reducingthe
lateralspreadofthebluelineinFig.4).Thisisachievedinpracticebytwo
methods:betterinsulationorelectricalheatingofthepipe.

Pleasenotethatinsulationworkseffectivelyforaflowingsystem,butwhen
productionisstopped,usuallysomeothercontrolmethodmustbeusedasthefluidwill
eventuallycooldownduringalongperiod.
Electricalheatingisusuallynotcosteffectiveforlongtransportationdistances.

x Reducethehydrateformationregion.Theequilibriumpressureand
temperatureofhydrateformationcanbeaffectedbyaddingliquid
inhibitors(typicallyMonoͲethyleneͲglycolMEG,TriͲethyleneͲglycolTEGor
methanolMEOH)tothewaterphase.Inhibitorsinterferewiththeformation
ofhydrogenbondsbykeepingwatermoleculesapart.Asaconsequence,
thehydrateformationlinewillbeshiftedtotheleft(asshowninFig.5).

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Fig.5. Effectofinhibitorinjectiononthehydrateline

Typicalconcentrationsofinhibitorsusedare30Ͳ60inweight%.Forexamplethe
SnøhvitfieldhasaWaterGasratioof6EͲ6Sm3/Sm3.Theplateauproductionofthefield
is20MSm3/d,thusitproducesaround120Sm3/dofwater,or,equivalently,120000
kg/dofwater.Ifweassumethattheinhibitorconcentrationusedis50inweight%,then
thisgives120000kg/dofMEGthatmustbecontinuouslyinjectedonthefield.MEGis
usuallyreclaimedintheprocessingfacilities.Otherwise,itwillrepresentadailycostof
60000–180000USD(assumingaMEGcostbetween0.5–1.5USD/kg).

Pleasenotethattheinhibitormustbepresentinthewaterphaseforittobe
effective,thusevaporationtothegasphasehastobetakenintoaccountwhen
estimatingtherequiredamountsofinhibitor.

Inhibitorsarealsoinjectedwhenpreparingtoshutdownproduction,tomakesure
hydrateswillnotformduetothecoolingofthefluid.

Duringthelastyears,manyexpertshaveproposedtousealessconservativehydrate
controlstrategywhereweallowhydratestoform,butimpedetheiragglomerationand
carrytheslurrytogetherwiththeproductionfluids.Thiscanbeperformedbyinjecting
specialtypesofchemicals,orbyusingcoldflow.However,uptodatetherearelimited
fieldcaseswherethistypeofmanagementisperformed.

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SLUGGING

Sluggingconsistsonintermittentflowofgasandliquidintheproductionsystem(Fig.
6).


Fig.6. Sluginapipesection

Therearetwomaintypesofslugging:

x Hydrodynamicslugging:Itoccursspontaneouslyataparticularcombination
offlowvelocitiesofliquidandgasanditdependsstronglyonthefluid
propertiesandpipeinclination.Asanexample,Fig.7showstheflowpattern
mapforahorizontalpipeandcertainfluidproperties.Thereisaparticular
combinationofoperationalvelocitieswheretheflowwillarrangeitselfina
slugflowconfiguration.


Fig.7. Flowpatternmapforanhorizontalpipe(AfterMandhaneetal.1974)

x Terrainslugging:Terrainsluggingismainlyduetocyclicaccumulationof
liquidintheproductionsystem(especiallyinlowerpoints).Thishappensin
undulatingwelltrajectories,transportationflowlineswithvaryingtopology
oftheseabedandinrisers.
AnexampleofslugginginasͲshapedproductionriserisshowninFig.8.Liquid
accumulatesinthelowestpipesectionandblockstheflowofgas(a).Theliquidlevel

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startsincreasingandthegaspressureinthehorizontallinealsoincreases(b).Eventually,
theliquidfloodsthesecondflooroftheriser(c).Gaspressureincreasesuntilitis
sufficienttoflushoutalmostalltheliquidintheriser(d).


   
(a) (b) (c) (d)
Fig.8. StagesofsevereslugginginanSͲshapedriser.

Consequencesofslugging

Themainconsequenceofsluggingisthatproductionratesandpressureswill
fluctuateintimewhichisoftendetrimentaltotheproperoperationofthedownstream
processingfacilities.Ingravityseparatorsforexample,asuddeninletofliquidmight
increasesignificantlytheliquidlevel,causingliquidcarryover,activatingthewarningsfor
highliquidlevelandeventriggeringashutdownalarm.
Sluggingalsocausesvibrationinflowlines,manifolds,riserswhichcandevelopin
structuraldamagesduetoelevatedstresslevelsandfatigue.

Management

Sluggingcanbe,tosomeextent,predictedduringthedesignphaseofthefieldusing
commercialmultiphaseflowsimulatorssuchasLeda,OlgaandFlowManager.Ifitis
detectedandithashighseverity(longsluglengths,frequenciesthatcoincidewiththe
naturalfrequencyofthestructure,relevantpressurefluctuations),potentialsolutions
aretochangetheroutingoftheflowline,refillordigsomesectionsoftheseabedthat
cancauseliquidaccumulationorchangingthepipediameter.Smallerpipediameters
increasethegasvelocity,increasingthedragofthegasontheliquidthusreducingthe
liquiddeposition.However,toosmallpipediametersalsocausehigherpressuredrops
thatreduceoverallproductionrates.

Ifsluggingisoccurringinanexistingproductionsystem,someapproachesthathave
beenusedsuccessfullyinthepastaretoapplygasliftintheriserbaseortousethe
topsidechoketochangedynamicallythebackpressureonthelineand“control”the
slug.

SCALING

Scalingistheprecipitationofmineralscompounds(constitutedbyNa,K,Mg,Ca,Ba,
Sr,Fe,Cl)fromtheproducedwaterandtheirdepositiononpipewalls.Scaleoccurswhen
thesolubilityofthemineralsinthewaterdecreasesduetochangesinpressureand
temperature,duetomixingofwatersofdifferentsources,injectionofCO2.Minerals

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usuallydepositonsurfaceareasthatareroughorhaveirregularities(e.g.valve
components).


(a) (b)
Fig.9. Scaleaccumulationinaa)pipe,b)choke

Therearetwomaintypesofscalesthatusuallyoccurinproductionsystems:

x Carbonatescales.ThesescalesareformedwhenCO2dissolvedinthewater
disassociatesincarbonateionsCO3Ͳ2andjoinwithsomeofthe
aforementionedminerals(typicallycalciteCaCO3,IroncarbonateFeCO3).
Theirprecipitationismainlyduetoreductioninpressure(duetoflowin
restrictions,valves,chokes)orincreasesintemperature.Thistypeofscale
canberemovedwithacid.
x Sulphatescales:ThesescalesareformedbythesulphateionSO4Ͳ2thatis
presentinseawater(BariteBaSO4,GypsumCaSO4ͼ2H2O,AnhydriteCaSO4,
CelestiteSrSO4).Itprecipitatesoutofsolutionwhenwatersfromdifferent
sourcesaremixed(e.g.seawaterusedforinjectionandproductionwater
fromtheaquiferorformation).Thepressurehaslittleinfluenceinthe
precipitation,buttheincreaseintemperaturecanreducefurtherthe
solubility.Thistypeofscalemustberemovedmechanically.

Consequences

Scalingcausesgradualblockageoftheflowpathandlossoffunctionalityin
productionequipment(Subsurfacesafetyvalves,chokes).

Management

Studiesareusuallyperformedontheproducedwatertodetermineifitwillbeprone
toformscaleatthepressureandtemperatureconditionsencounteredintheproduction
system.Moreover,specialattentionmustbepayedtosituationswherethereismixing
ofwaterfromdifferentsources,CO2injection.

Scalingisusuallyavoidedbyusingchemicals(scaleinhibitors)thatattachthemselves
tothescaleionsandimpedegrowth.Coatingcanhelptopreventdepositiononthe
surfacesbutwhendamaged(e.g.duetoerosion)theireffectivityisreduced
dramatically.

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Ifscaleformsinacomponentoftheproductionsystem,theremovaltechnique
dependsonthetypeofscale.Carbonatescanberemovedbyacidinjectionand
sulphatescanonlyberemovedmechanically.

EROSION

Erosionisthegradualdamageandlossofmaterialfromthewallofcomponentsof
theproductionsystem(valves,pipes,bends,etc.Fig.10)duetotherepeated
impingementofsolidparticles(sand)ordropletsathighvelocity.



Fig.10. ErosiondamageinacageͲtypechoke.

Consequences

Structuraldamage,vibration,leaksandcorrosion(duetotheremovalofthe
protectivecoating).

Management

Erosionisusuallyaccountedforinthefielddesignphase.Thedesignprocesssizes
theequipmentsuchthatthevelocitiesarebelowcertainlimitvaluethatgivesan
acceptableerosionalrate.Thesecalculationsusuallyconsiderthevelocityof
impingement,theangleofimpingement,theamountofsolidparticlesandthewear
resistanceofthematerial.
Therearesomestandardsthatgiveguidelineshowtoestimateerosivewearfor
commonpipecomponents(e.g.DNVRecommendedPracticeRPO501).However,
complexgeometriesusuallyrequireinͲdepthstudies(e.g.usingcomputationalfluid
dynamics,CFD)toestimateerosionproneareas,fluidvelocities,angleofimpingement,
etc.AnexampleisshowninFig.11.

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Fig.11. CFDsimulationoferosioninaproductionheader

Iferosionisdetectedinanexistingproductionsystemthen,whenpossible,
componentsmightbereevaluatedandreplacedwithgeometriesthatareless
susceptibletoerosion.Alternatively,ifcorrosionisduetoexcessivesandproduction
fromthereservoir,theonlyalternativeisthenreducethewellratetolimitsand
production.

CORROSION

Corrosionisanelectrochemicalreactionwheresteelisconvertedtorustandoccurs
whenmetalisincontactwithwater.Twolocationsareestablishedinthemetal,a
cathodeandananode.Intheanode,ironloseselectronsandbecomesapositively
chargedion.Thisionfurtherreactswithwaterandoxygeninthesurroundingmediato
formrust.ThecathodereceivestheelectronsoftheanodeandgeneratesbyͲproducts
(suchashydrogenH2)withotherions.


(a) (b)
Fig.12. a)Ilustrationoracorrosionreactionb)corrosiononthetubingsurface

Corrosioncanoccurvirtuallyanywhereintheproductionsystemwherewaterisin
contactwithmetal(casing,tubing,flowlines,pipelines,tanks,pumps,etc.).In

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transportationpipes,corrosionusuallyoccursatthepipebottomwherewateris
transported,inlowpipesectionswherewateraccumulatesoratthetopofthepipedue
tosplashingandcondensationofwaterdroplets(alsoknownasTLC,Topofline
corrosion).


Fig.13. Wetgasflowinahorizontalflowlinedepictingtopoflinecondensation

Consequences

Corrosiononanunprotectedpipecancauselossesof1Ͳ20mmofpipethicknessper
year,leadingultimatelytostructuraldamageandleakages.Rustparticlescanalsotravel
downstreamandcauseproblemssuchaspluggingothercomponents.

Management

Themeasurestomitigatecorrosioncanbedividedintotwomainprinciples:

x Eliminatethecontactbetweenwaterfromsteel.Thiscanbedonebyapplyinga
protectivelayeronthesteelsurface,forexamplewithcoating(whichmightbe
eventuallydamagedduetosanderosion),creatingalayerofprotectiveoxide
onthesteel(Fig.14a)orbyusinginhibitors(Fig.14b).

(a) (b)
Fig.14. ProtectivelayerofFeCO3formedonthemetalsurfaceb)inhibitorsattached
tothemetalsurface

x Usesteelmaterialswithhigherresistancetocorrosion.Forexamplealloysteels.
Thisisusuallyfeasibleforwells,butitbecomestooexpensiveforflowlinesand
pipelines.

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WAXDEPOSITION

Waxdepositionoccurswhenlongalkanechains(C18+)precipitateoutofsolution
fromtheoil,agglomerateanddepositonthepipewalls.
Inawaxycrude,whentemperatureisreduceddowntoacertainvalue(forNorthsea
crudesthishappensaround30Ͳ40C),somewaxcrystalswillstarttoprecipitateand
becomevisible.ThetemperaturewhenthisoccursiscalledcloudpointorWAT(wax
appereancetemperature).



(a) (b)
Fig.15. a)WaxcrystalsvisibleinacrudeatWAT,b)WATsatdifferentpressuresin
thephasediagram

TheWATdependsonoilcomposition,typeandmolaramountsofalkanes,pressure,
coolingrate.Waxcrystalstypicallyattachtonucleatingagentspresentintheoil
(asphaltenes6,finesand,clay,water,salt),formwax“clusters”andgrow.

Ifthetemperatureisreducedfurtherdowntothepourpoint,theoilbecomessolidͲ
likeandstopsflowing.


6
AsphaltenesarecoalͲlikesolidsthatalsohavethetendencytoprecipitateoutofthe
crude.TheyarehighmolecularweightcompoundscontainingpolyͲaromaticcarbon
ringswithnitrogen,sulphur,oxygenandheavymetalssuchasvanadiumandnickel.

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Fig.16. Crudeoilnotflowingoncethepourpointisreached

WaxdepositionoccurswhenALLthefollowingingredientsarepresent:
x WaxͲpronecomponentsintheoilcomposition(longalkanechains).
x TemperaturebelowWAT.
x Pipewallcolderthanthefluidsuchthatthereisatemperatureprofileinthefluid
reducingtowardsthepipewall(temperaturegradient).
x Irregularitiesonthewallwherewaxclustersattach.

Waxdepositsagewithtimeandbecomemorerigid(thusmoredifficulttoremove).

Consequences

Inflowlinesandpipelines:
‡ Increasespressuredropduetotheincreaseinpiperoughness.
‡ Reductionofcrosssectionarea.
‡ Pipeblockage.



(a) (b)
Fig.17. a)waxplugretrievedtopside(StatfjordB),b)evolutionofthewaxthickness
inapipelinewithtime.

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‡ Thepresenceofwaxcrystalsinthefluidschangesitsrheology(e.g.makingit
nonNewtonianorwithahighereffectiveviscosity).
‡ DuringshutͲdowns,thetemperatureofthefluidcanreachthepourpointof
thecrude,causingitnottoflow(gelling).

Management

Thefirststepindevelopingawaxmanagementstrategyistotestthecrudeoilinthe
laboratoryandmeasureandquantifyallofitspropertiesrelevantfordeposition.

Acommonmanagementmethodforwaxistoperformfrequentpigging.Pigging
consistsinsendingadevice(pig)insidethepipethatscrapsthewaxdepositsandpushes
themforward.Pigsareusuallysentandreceivedfromtheprocessingfacilitiesthustwo
pipelinesmustbeinstalled.Therearealsosubseapiglaunchers,butthisiseconomic
onlyforsystemswithverylowpiggingfrequency.

Piggingfrequencyisusuallyestimatedbyperformingnumericalsimulationsto
computetheprofileofdepositedwaxalongtheflowlinewithtime.Withthis,thetotal
amountofwaxdepositedinthesystematanygiventimeisestimated.Thereisa
maximumlengthandweightofwaxthatcanbepushedthroughthepipe,givenbythe
maximumallowablepressurethatthepipecantolerate.Therequiredpiggingfrequency
isgivenbythetimeatwhichthatwaxamountisreached.

Othertechniquesusedarekeepingthefluidoutsideofthewaxformationregion.
Thisisdonebythermalinsulationorelectricalheating.However,forlongflowlines,
electricalheatingisusuallyveryexpensiveandinsulationaloneisnotenoughtokeep
temperaturehigh.Thusinmostcasesinsulationorelectricalheatingareoftenusedto
reducewaxdepositionratestogetherwithpigging.

Chemicalinhibitorsthatarealsoofteninjected.Chemicalinhibitorsworkbyreducing
thecloudpointofthecrudeorbypreventingfurtheragglomerationofwaxcrystals.As
withinsulation,inmanysystemsthisdoesn’teliminatecompletelytheproblembutit
helpsslowingdownthedepositionrate.Pleasenotethatchemicalinhibitorsare
expensive.

Iftheseabedtemperatureisbeloworequalthepourpointoftheoil,thenitis
necessarytoinjectchemicalinhibitorsbeforeshuttingdownthesystemtoavoidgelling.

Inrecentyearspipecoatinghasbeenproposedasatechniquetoavoidwax
attachingtopipewalls.Howeveritisnotyetfieldtested.


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InsystemswithwaxͲproneoilsthepressuredropbetweenendpointsofflowlines
shouldbecloselymonitored.Anyunexplainedincreasemightindicatewaxdepositionand
mustbeimmediatelyaddressed.

OILͲWATEREMULSIONS

OilͲwateremulsionsarefineandstabledispersionsofoildropletsinwaterorwater
dropletsinoil(Fig.18).Theformationofemulsionsdependsonavarietyoffactorssuch
asthedynamicsofmultiphaseflow,thepropertiesofoilandwatersuchasviscosityand
interfacialtension,theshearstress(mixing)experiencedbythemixture,chemical
compoundspresentintheoilͲwaterinterface.Inproductionsystems,themixingis
typicallygeneratedwhencomminglingproductionfromdifferentsources,duetothe
violentexpansionacrossthechoke,flowthroughmultiphasepumps,etc.

 
(a) (b)
Fig.18. a)oil(red)andwater(White)originallyseparated,b)oilandwateremulsion
aftervigorousstirringinablender

Consequences

Inpipeflow,emulsionsoftenexhibitthebehaviorpresentedinFig.19.Forafixed
volumetricrateofthemixture(qo+qw),ifonemeasuresthepressuredropalongapipe
segmentforseveralwatervolumefractions,itwillincreasewithwatervolumefraction
untilamaximumisreachedandthenitwilldeclineabruptly.Thewatervolumefraction
thathasthehighestpressuregradientiscalledtheinversionpoint.Pleasenotethatthe
increaseinpressuredropissignificant(more2.5timestheoneforpureoilinthefigure).
Whenincreasingthewaterfraction,attheinversionpointthedispersionchanges
fromanoilinwaterdispersiontoawaterinoildispersion.

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Fig.19. Measuredpressuredropinahorizontalpipekeepingthetotalflowrate
constantandchangingwatervolumefraction,qw/(qw+qo)

Usinganhomogeneousmodel(singlefluidwithaverageproperties)onecanbackͲ
calculatetheeffectivemixtureor“emulsion”viscositythatthemixtureshouldhaveto
providethepressuredropmeasured(Fig.20).Fortheparticularcase,theemulsion
viscosityattheinversionpoint(570cp)is7.1timestheviscosityoftheoil(80cp).


Fig.20. Mixtureviscositybehaviorversuswatervolumefractionexhibitedbytheoil
watermixture

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TherearemanyexpressionsusedtorepresentthebehaviorshowninFig.20thatare
laterusedinemulsionpressuredropmodels.Mostofthemrequiredatameasuredin
thelabtotunetheircoefficients.Asanexample,theRicharsonmodelisshownbelow.

 Foroilcontinuous
Pm Po ˜ e n ˜D 
o w

Eq.1.
Forwatercontinuous
Pm P w ˜ e n ˜ D
w w

Consequences

Emulsionscancauseexcessivepressuredropsinpipesegmentsandcomponents,
whichcanreducedramaticallyproductionrates,pumpingcapacityofelectric
submersiblepumps,etc.Moreover,stableemulsionsaredifficulttoseparatein
processingfacilitiesthuscreatingbottlenecksandfluiddisposalproblems.

Management

Duringthefielddesignphase,thecapacityoilandwatersystemtoformemulsions
canbesomewhatstudiedwithlaboratorytests(shakingbottletests).However,these
resultshavesometimeslimitedapplicabilitypartlybecausetheshearmagnitudes
(mixing)appliedinthelaboratoryconditionsareverydifferentfromthemixing
experiencedinthefield.

Whenthereismixingofstreamswithdifferentwatercut,theinversionpointmust
beavoided.

Often,chemicalsubstancessuchasdemulsifiersandlightoils(diluent)areinjected
intothestreamtoreducethestabilityoftheemulsion.Lightoilsreducetheviscosityof
theformationoil,thushelpingseparation.Demulsifiersarechemicalsthatattach
themselvestotheinterfacebetweenoilandwaterpromotingseparation.

114


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