Surelam-Pro540Hr: Leaders in Lamination Technology
Surelam-Pro540Hr: Leaders in Lamination Technology
Surelam-Pro540Hr: Leaders in Lamination Technology
USER'S GUIDE
SURELAM-PRO540HR
Before operating the unit, please read this manual thoroughly and retain it for the future reference.
Copyright GMP 2006. All rights reserved. Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent
주의 Caution If you ignore this symbol, you could receive a serious injury or loss of property
Do not spill any liquids on the laminator as this will cause damage and a possible electric shock
This symbol means a prohibited action. If you This symbol means a required action. If you don't Make sure plug is in the socket, as it could cause fire or an electric shock
ignore a prohibited action, you could suffer a follow this action, your safety is not guaranteed.
personal injury and damage the machine.
Do not use a damaged plug or lead, as this could cause a fire or an electric shock
Do not dissemble, make repairs or convert the machine. Contact your dealer for repairs
Do not spill any liquids on the laminator as this will cause damage and a possible electric shock
Do not use the flammable spray or flammable materials inside or outside the machine. As this could cause a fire.
2 3
While the operating machine, User should avoid touching laminated film or surface of machine. ▶Memo 25
Children can have a burn.
Long hair, Necktie, Pendent should be kept away from laminating feeding zone. It can roll into the
machine.
Avoid using machine except laminating purpose. Otherwise, it can cause an accident or machine
broke down.
4 5
Insert the Enclosed Air Hose into the compressor. Insert the Air Hose into the machine.
Laminator
Fuse 3.15A
Fuse 6.3A User's Guide
�Amount of increased film �Multi talanted plate �Strong cooling system ▶Carriage: Please be careful when you unpack and move the machine.
�8-bit Microprocessor Control �LCD panel for error protection �Safty plate
▶Installation: Please install the machine in the even and hard place.
�Film alignment device for Up & Down (patent) �Lamination for Both Side & Single Side � Film guide
GROUND
▶Power connection : Power over AC 220V/15A is not permittable. Use the power supply only for this machine.
Grounding is necessary for safety. Please refer to Page 3~4.
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Laminating Film
Film Tension Control
Handle Upper hot roller Set speed display window
temperature display window
Roller Rressure
Film Position
Control Handle
Adjustment Handle
Control Panel Lower hot roller Job condition storage position
temperature display window display window
Laminating Roller
Job display ramp Power save mode display window
Front Table
Roller heating display window
Decurling Bar Adjustment Handle Paper Guide
Upper hot roller temperature Job condition storage position
setting button setting button
Current temperature
Lower hot roller temperature
checking button
setting button
Perforator
Speed setting button Roller reverse button
Cutting Support Caster
Bursting Roller
Stacking Guide
Funtion of Display & Button
Stacking Table Support ▶ Hot roller temperature display window
Set temperature and current temperature are displayed. Usually set temperature is shown.
If you press "Current temp. display button" among functional buttons, current temperature is
appeared. Changing set temperature can be done by "Hot roller temp. setting button".
8 9
Reference Refer to the Function of the Button for Paper Cutting Timing Setting. Please operate after Test Lamination Process (Refer to Laminating Sheet))
10 11
12 13
Film Tension Adjustment knob Front Plate Safety Sensor ▶ Front Plate Safety Sensor
Rotate the Knob to the Right, the result will be curled as the above.
Rotate the Knob to the Left, the result will be curled as the above. They are equipped at the Right / Left ends between the Front Plate & Upper
Roller.make the machine stop for operator's safety & for protection of
Decurling device
machine.
Rotate the Knob to the Right, the result will be curled as the above.
Rotate the Knob to the Left, the result will be curled as the above.
Pull roller
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▶ BURSTING STARTER
▶ Pulling Roller Cover
This is used to operate the bursting roller. If you press the switch,
This is equipped for safety of operator.
the roller starts working automatically according to the length of
Do not disassemble voluntarily.
the paper set on the display panel of SurelamPro-540HR.
Notice
In case of initial loading condition or moving the perforator right & left, please
loosen the bolt so the blade or roller is kept undamaged
▶ Perforator Control
▶ Paper Stacker Hanger
This is used to perforate the end of films so the laminated papers can be
easily cut. As you can see in the picture, put the perforator roughly 1~3 mm This is used to hang a paper stacker.
inside It is located on either side.
from the end of the film. Take the bolt which is used to adjust the height of
perforator,
and put pressure on the paper hard enough to perforate.
▶ Bursting Sub Roller
This is used to keep each page of paper apart and to prevent films from
being torn out. Place it that it is moderately bent, so the papers do not stick out
and neatly cut. You need to adjust the angle of the roller so the paper does not
be folded.
▶ Paper Sensor ▶ Paper Stacker Guide
This is used to sense papers when the buster is working.
With the stacker, laminated papers get easier to be arranged.
It must be kept clean for optimal performance.
Adjust a stacker guide to match the length and width of the papers.
Notice
If the cutting sub roller is set unproperly, the papers can be folded while
laminating.
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7. Press the adjustment button of paper 8. Press RUN button and begin the 9. When the paper overlapping part is located
length for the length input. lamination. The paper overlap is 3mm. between Perforator and Bursting SubRoller, press
BURST N switch and start bursting.
Insert 3" Black Core in shaft like picture. Fix the Core with bolt in appropriate Insert the laminating film in film shaft. ▶ Refer to the position in Page 14 "Roller Pressure Adjustment Knob"
position, subject to film width. ▶ Adhesive of laminating film can be pushed out to both end part of film. Since this is general phenomenon of hot laminating, the roller
cleaning is required after completing lamination.
▶ Refer to the page 20 "Lamination Guide" for laminating temperature and speed.
▶In case that the paper width is narrower than that of laminating film, the adhesive might contaminate the lower roller. Possibly set paper
width wider than that of film
▶ When the roller stops, place the roller's pressure adjustment know on preheat/standby. It is to prevent the damage of roller.
▶ Set the temperature of lower hot roller at "0 ℃". It is to prevent the contamination and damage of roller.
Film become installed as it is in picture. In inserting Core, the sawteeth is installed in Fix the film shaft in the holder like picture.
reverse direction of unwinding.
Lamination Guide
The film is so heavy that more than 2 people are required to work. It might be the cause of
Warning damage. ▶ When the roller temperature reaches the set point, take a test operation for checking the setting condition and laminating condition
1. Insert the paper between upper/lower roller. 2. Get the inserted papers passed through the 3. Pass the upper film through the idle roller Condition for laminating
Decurling bar and Idle roller. and hold it upward.
1. Do not leave the paper pass the rollers. It may not pass through the rollers easily.
2.Sudden stop can leave any mark on laminating paper.
3. Usually, thicker the paper and film, slower the speed and higher the temperature.
4. Thinner the paper and film, faster the speed and lower the temperature.
5. If it is to be sure for laminating, in advance, do lamination with the similar paper or goods in the appropriate temperature
for finding a suitable temperature and speed.
6. It might be cause of machine malfunction if the other films not made by GMP are used.
4. Attach the paper to the upper film. 5. Drop Roller Pressure Adjustment Lever 6. Turn Speed Adjustment Knob to 7. If the paper is fed rightly into the feeding part, it is the cause of crease.
like picture. SINGLE SIDE. 8. When the lamination results in the haziness of paper due to bad bonding, lower the speed one step or lower thetemperature.
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7. Move the lower idle roller to position 8. Turn Speed Adjustment Knob to 9. Install Front Plate.
like picture. DOUBLE SIDE.
Insert 3" Black Core in shaft like picture. Fix the Core with bolt in appropriate Insert the laminating film in film shaft.
position, subject to film width.
Film become installed as it is in picture. In inserting Core, the sawteeth is installed in Fix the film shaft in the holder like picture. ▶ Do not operate the burster in doubleside lamination.
reverse direction of unwinding. ▶ Adhesive of laminating film can be pushed out to both end part of film. Since this is general phenomenon of hot
laminating, the roller cleaning is required after completing lamination.
The film is so heavy that more than 2 people are required to work. It might be the cause of
Warning damage.
That the hot laminating is not available are as below;
1. Insert the paper between upper 2. Get the inserted papers passed through 3. Pass the upper film through the idle roller
/lower roller. the Decurling bar and Idle roller. and hold it upward.
Warning
Be careful that the paper printed by dysublimation printer might show the discoloration in some time after the lamination.
4. Attach the paper to the upper film. 5. Install the lower films like picture. 6. Pass the lower film beneath the idle
rollers and attach it to the upper film.
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1)To release the roller pressure handle after finishing the lamination. ▶ Check the fuse. If it happens more than twice,contact the A/S
2)When the heat roller is heated and pressured, operate the roller No power on ▶ Check the circuit breaker.
3)Heat roller temperature needs to be kept at 0℃ when the machine is not used more than 1hour.
-There are for protecting the roller and machine damage ▶ See if emergency stop button is pressed.
▶ Increase pressure on the clutch
▶ While laminating, the glue will be squeezed out, which is general symptom.After laminating, ▶ See if fuse is cut
Rollers are notrunning ▶ Check roller pressure control knob position.
please clean the roller Cleaning for the roller Laminated material could be contamiated by the foreigb
object of the roller To prevent these phenomenon,cleaning of rollers are strongly recommended as ▶ It works normal only when rollers are pressured.
explained below. sopropyl alcohol must be used to clean the roller The more you clean the roller
after lamination,the better maintenance you can expect.
Symptom of picture "A" ▶ Increase roller pressure
▶ Cleaning of the main body Symptom of picture "D" ▶ Increase roller pressure
Use soft cloth to clean main body and cover.
*If detergent or chemicals are used to clean the laminator,keep the instruction of the ▶ Operate cooling fan after lowering the speed more than 2steps.
followingcaution. Symptom of picture "E" If not solved by cooling fan,cool off the laminator for 30minutes.
This symptom caused by high temperature of the pulling roller.
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Model SURELAM-PRO540HR
제품명 BURSTER-540
Bursting System PNEUMATIC
Bursting Max Width 540mm
Power Requirements 220V~240V , 50/60Hz
Power Consumption 55W , 0.5A
Speed control Automatic
Dimension(WxLxH) 800 x 460 x 335mm
Bursting motor DC Geared Motor
Option Air compressor