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Caution / Notice / Hint

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37 views3 pages

Caution / Notice / Hint

Uploaded by

Gustavo Rocha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Print-Toyota Service Information 11/3/17, 7'20 pm

Print Exit

CLUTCH CLUTCH MASTER CYLINDER(w/ Turn Over) INSTALLATION

CAUTION / NOTICE / HINT

HINT:
· Use the same procedure for RHD and LHD vehicles.
· The procedure listed below is for LHD vehicles.

PROCEDURE

1.INSTALL CLUTCH MASTER CYLINDER ASSEMBLY 31410

a. w/o Master Cylinder Bracket:


i. Install a new gasket and the clutch master cylinder assembly with the 2 nuts.
Torque:
18.4 N*m (188 kgf*cm, 14 ft.*lbf)

b. w/ Master Cylinder Bracket:


i. Install 2 new gaskets, the master cylinder bracket and the clutch master cylinder assembly with the 2
nuts.
Torque:
18.4 N*m (188 kgf*cm, 14 ft.*lbf)

2.CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

Click hereDrivetrain>CLUTCH>CLUTCH PEDAL>INSTALLATION

3.CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE 31481

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page 1 of 3
Print-Toyota Service Information 11/3/17, 7'20 pm

a.

*A w/o Intelligent Manual Transmission


*B w/ Intelligent Manual Transmission
*a Torque Wrench Fulcrum Length

Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.
Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

HINT:
· Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION
· When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum
length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

4.CONNECT CLUTCH RESERVOIR TUBE 31434

a. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.
NOTICE:
Connect the clutch reservoir hose so that it is not twisted.

5.CONNECT INTELLIGENT MANUAL TRANSMISSION CONNECTOR (w/ Intelligent Manual


Transmission)

a. Connect the intelligent manual transmission connector to the clutch master cylinder assembly.

6.BLEED CLUTCH PIPE LINE

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page 2 of 3
Print-Toyota Service Information 11/3/17, 7'20 pm

Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING

7.CHECK FOR CLUTCH FLUID LEAKAGE

HINT:
Check for leaks in the clutch system.

8.INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY 31301

Click hereDrivetrain>CLUTCH>CLUTCH PEDAL>ADJUSTMENT

9.CHECK FLUID LEVEL IN RESERVOIR

Click hereDrivetrain>CLUTCH>CLUTCH SYSTEM>BLEEDING

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000MJU7.html?PUB_TYPE=RM&MODE=1 Page 3 of 3

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