Momentum: Making Sense On Sensors
Momentum: Making Sense On Sensors
Momentum: Making Sense On Sensors
MAKING SENSE ON
SENSORS
AutoDrive Challenge team
from North Carolina A&T
State University gets the
most out of its few sensors
Keeping it simple
Polytechnique Montreal Formula
SAE team’s key to victory
Weight watching
Students at Ningxia
University carve weight
off their SAE Aero Design
East plane to win the 2019
competition.
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10 14 16
EDITORIAL 12 BRIEFS
2 Building a career in mobility
TODAY’S ENGINEERING
3 BENEFITS U 14 GM’s Cruise self-driving vehicle built for
upgradable hardware
STUDENT GENERATION 15 New seal improves performance
FEATURE
4 Making sense on sensors SAE NEWS
North Carolina A&T State University AutoDrive Challenge team
gets the most out of its few sensors. 16 SAE 101: personal and financial well-being,
SAE style
FEATURE
7 Victory at last 17 SAE Collegiate Design Series sponsorship
The first Formula SAE win of Polytechnique Montreal: why
keeping it simple and being prepared was the key.
CAREER PATH
FEATURE
10 Keeping it light 18 Dossier: Noah Lukins of May Mobility
Gram by gram, students at Ningxia University carve weight off 20 Occupational benefits of competing in
their SAE Aero Design East plane to win the 2019 competition.
technical collegiate competitions
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VICTORY AT LAST
FEATURE
THE POLYTECHNIQUE MONTREAL team’s win in the team had always done well in Lincoln, where one of the other 2019
Lincoln, Neb., last year was the university’s first victory Formula SAE competitions has been held. In 2016, the team placed 9th
in a Formula SAE competition in more than 35 years of overall, which was an incredible achievement at the time. In 2018, we
competing. I was one of the two team captains in 2018- were on the podium for the very first time with a 3rd place overall, and
2019. If you had told us two years ago that we would also reached Design Finals for the first time. The expectations were high
have a winning car in 2019, my guess is not many would for 2019, and we were not disappointed.
have believed you. Yet keeping the design simple (but Our strength in 2019 came from many aspects. First, adding
efficient and highly validated) and focusing on getting aerodynamics and perfecting an already well-thought-out concept
everything ready (both the car and the team) got us paid off on the lap times. Then, preparation and knowledge of our
right on the top step. vehicle gave us a great edge in all events. Finally, the benefits of having
The team at Poly was quite small, with at most around a concept that evolved over many years was undoubted in terms of
15 people involved. Winning the competition in Lincoln reliability and ability to extensively test the car before competition.
was extremely meaningful for us. It was awesome to see
everyone’s hard work and dedication pay off. This year
was extremely satisfying, as it seemed to me that the AERODYNAMICS, FOR THE BEST AND THE WORST
car we built in 2019 was the car we were dreaming of in This year was our first year running an aerodynamics package, and the
2018. We found the right way to do the job we wanted to performance gap compared to last year was quite big in testing. The
get done the year before. previous car was already a very well performing machine, and we made
The set goal for 2019 was to reach the top 10 at sure everything was sorted and that we did not skip steps before adding
Formula SAE Michigan. When we managed to get 7th aero to it. We knew the potential that a good aero package had, and we
place overall, and to be so close to the top teams in the really pushed all year long in order to make sure it would be on the car—
Autocross and Endurance Events, it felt like the year was and stay on the car. The learning curve was quite steep: for many years,
already a success story for us. In the few previous years, the team did not have extensive knowledge of composite materials.
The FPM19 in the wind tunnel of the University of Ontario during the UOIT Shootout.
with new designs. Based on these first concepts and prototypes, further
CFD work was accomplished in the design phase of the 2019 vehicle in
order to refine the shape of the wings and produce an aero map. The main
objective in CFD was then to maximize downforce, with little emphasis put
on drag at first.
The design targets were simultaneously refined to make sure the
aero package would be effective. As a matter of fact, with the low
speeds of a typical Formula SAE circuit, the gain of downforce can
easily be eaten out by the performance loss that comes with added
drag and mass. This is where laptime simulation comes into play. We
used a simulation tool, developed and validated by a senior team
member over two years using Matlab and Simulink, to fix design
targets and test concepts. This tool allowed us to run a laptime
sensitivity analysis depending on mass, drag coefficient, and lift
coefficient. A map of these parameters then gave us the brackets in
A team member of FPM meticulously prepares a mold for the new
which we had to work for the aero pack to be effective and result
aerodynamics package of the 2019 challenger.
in points gain at competitions. We then decided the 2019 vehicle’s
aero pack would consist of only a rear and front wing, respecting our
The development of the aero package began back in philosophy of doing less while keeping higher quality standards.
autumn 2017, when we started the CFD work and drafting Our main design objective for all systems on the car being reliability,
concepts of the internal structure and the possible the final design for the wing mountings and internal structure had to
attachments to the chassis. Two prototypes were built: be bulletproof (or at least “cone-proof”). Proof of concept of this final
one fitted on the 2017 car and then one on the 2018 car. An design was produced as early as January 2019 to test both the processes
important part of our design process resides in validation and the product. With the rigidity and quality of the system deemed
of our concepts by physical testing on the cars—and not acceptable, we then went forward, with great focus on the surface finish
only before competition. During the entire design process, and assembly fit, which impressed the judges in the Design Event at
as much as we can we upgrade the previous year’s car both Michigan and Lincoln.
KEEPING IT
SAE Aero Design consists of two separate competitions, with some
teams participating in both. SAE Aero Design East for 2019 was held in
Fort Worth, Texas from March 8 to 10, SAE Aero Design West a month
LIGHT
later in Van Nuys, Calif.
There are three classes in each individual competition area: Micro
Class, Regular Class, and Advanced Class. Ningxia University’s
Aeromodelling Team participated in the SAE Aero Design East Micro
Class along with 84 other teams from nine countries.
Located in the Midwest of China, Ningxia University is a
comprehensive university in scope except that it does not offer
an aviation major. Nevertheless, Aeromodelling has accumulated
rich experience in aircraft design, production, and performance by
participating in the China Aeromodelling Design Challenge (CADC) for
many years. CADC is a university aviation design brand competition
focused on China. The team participated in the British BMFA 2017 as
well as SAE Aero Design West 2018 in the Micro and Regular Classes. So
it has a good understanding of SAE’s technical requirements.
Aeromodelling had been preparing for SAE Aero Design East 2019
since May 2018. The team consists of Jin Zhang, Wanying Lv, Mingyuan
Liu, Yan Yao, Jiale Yao, Lei Xu, Wei Luo, Yongjing Zhuo, Xiaobin Wang,
Chen Huang, Pengfei Ren, Yue Ma, and Bo Ma. The instructors are
Hongbo Zhang and Yinhu Kuang. During preparations, Yongxin Li, Funan
Wang, and other coaches from Beijing University of Aeronautics and
Astronautics provided technical support.
DESIGN CONSIDERATIONS
A week after the end of the SAE West 2018, Aeromodelling officially
The Aeromodelling plane launched preparation for the 2019 event. The team set a goal of 120% of
in flight at SAE Aero Design the highest mark in 2018 to win the championship. The competition rules
East 2019. change significantly every three years, so we boldly inferred the rules
would not be changed greatly for the 2019 competition. Therefore, we
modified the 2018 model to align with the minor changes of 2019 rather
than design a new airplane from scratch.
At the same time, we started flight training and preparation of the
Design Report (Design Report is one of three primary scoring categories,
the others being Mission Performance and Technical Presentation).
When the rules were officially released in September, they were exactly
what we’d expected. In October, we were informed that we qualified to
participate in SAE Aero Design East 2019.
The Micro Class challenge is to design a portable micro UAV style
aircraft that can be deployed rapidly from a small container (max outside
dimensions: 12.125 X 3.625 X 13.875 inches). For take-off, the plane must
be thrown by hand from a designated area, and in flight it must carry
Gram by gram, students at a bulky, low-density payload: American-standard 2-inch-diameter PVC
Ningxia University carve pipe. All of the plane’s parts and payload must fit into the container.
weight off their SAE Aero Because the empty weight of the model should be as small as possible
and the payload should be as heavy as possible, “Making great efforts to
Design East plane to win the decrease each gram of weight” became the motto of our design team.
2019 competition. When it came to reducing the empty weight, the selection of
materials was essential. Thus, we adopted the method of software
analysis together with experimental testing. According to the results
Ningxia University Aeromodelling Team being honored at the SAE Aero Design East Team members await their turn to put the Aeromodelling plane in
2019 awards ceremony for first place in Mission Performance and first place Overall. the air.
of calculation and analysis, we used carbon-fiber, light wood, PMI, second during take-off. Despite that, we occupied the
heat shrink skin, and other materials, among which the carbon fiber top of the scoreboard after Round #1 and were off to a
accounted for as much as 72%. Especially in the fuselage structure, good start.
the sandwich structure of carbon fiber-PMI-carbon fiber was adopted, In the second round, the model encountered a sudden
which successfully reduced the empty weight and resistance of the crosswind during landing, causing the aircraft to blow
aircraft and increased the wingspan of the aircraft. over and the carbon fiber tube in the front fuselage to
In order to make better use of the limited packing space and break. Using their wits, team members sawed off the
reduce the model flying resistance, the airfoil was also improved. front fuselage of the spare machine with their fastest
When evaluating the first generation of the aircraft, comprehensively speed and binded it, using kevlar and epoxy resin, to the
observations are made via GPS, anemometer, power meter, and racing machine.
other equipment. By the time the judges approved the restored model,
One aspect of the competition requires teams to quickly assemble the fourth flight round had already started. The whole
and disassemble the airplane. To this end, we adopted various quick- team was excited to put our plane into the air again. That
assembly and quick-disassembly techniques. For example, we used fourth flighted round ended being the last of the day, and
carbon-fiber as a bolt to maintain the connection strength between we found ourselves at the top of the standings. But the
the wing’s outer and middle segments. And we added a magnet as a Georgia Tech team did well. That meant that the second
secondary bolt, which prevented torsion between the wing segments. day of flying would be decisive.
In the Technical Presentation event, the judges gave high praise to the In the final day’s first flight round, the fifth overall,
design of the magnet connector and awarded us extra points. Georgia Tech loaded full weight while our team loaded
After several iterations, the final aircraft was a model with a wingspan 85%. In that round, the score gap was narrowed to just
of 4.6 feet and length of 3.28 feet. The layout was single wing, double 3 points. Before the final round, we found that we could
vertical tail, and single engine. The payload consisted of five PVC pipes. finish in second place even if our flight failed, so we
decided to go for it and added full load to the model.
TO THE U.S. WITH VICTORY IN MIND The move paid off, and we ended up finishing first in
Mission Performance. Because that event is weighted
On March 5, team members arrived at the competition venue after ten
more heavily than the others, our score in the Mission
hours of flying. On March 8, the first day of the three-day competition,
Performance event propelled us to first place overall for
we earned a score of 46 points (out of a possible 50) in the Technical
the competition.
Presentation and 15.49 in the Assembly Demonstration (second best
among all teams). It was a great encouragement for all of us.
On March 9, the teams’ airplanes took to the skies for the Mission This article was written for MOMENTUM by Hongbo
Performance part of the competition, which usually involves about a Zhang. She is faculty advisor for Ningxia University’s
Aeromodelling Team that competed at the SAE Aero
half dozen flight rounds. Our team successfully completed the first flight
Design competition in Fort Worth, Texas, in 2019.
with 60% of the maximum load under the circumstances of unstable
wind direction and unexpected positive crosswind of 6 meters per
P17120655
extra-legroom seat on an airplane,” said The Origin’s interior space is deceiving from the outside. “The optics make it look bigger,” said Carl
Kyle Vogt, Cruise’s President and Chief Jenkins, Vice President of Hardware at Cruise. “The wheelbase is about the same as a Honda CR-V.”
Technology Officer. He said that the
Origin provides three times more area
to get in and out than a similarly sized that’s happening in the United States The algorithm for determining which
conventional vehicle. and around the world,” said Ammann. direction the unit should aim uses
The interior space is deceiving from To make that happen in the U.S., the redundant sensing, as well as the vehicle’s
the outside. “The optics make it look Origin will need to pass Federal Motor software-determined pathway. “We’re not
bigger,” said Carl Jenkins, Vice President Vehicle Safety Standards (FMVSS) that just relying on cameras. Every time and
of Hardware at Cruise. “The wheelbase don’t currently allow vehicles without in every situation, there are at least two
is about the same as a Honda CR-V.” steering wheels. Ammann said that Cruise different sensor types double-checking
At the launch event in San Francisco, is working closely with NHTSA, which the path for near-field, mid-range and
Cruise executives outlined the technical recently published the 4.0 version of its long-range,” Jenkins said.
details and strategy for how the Origin draft AV framework for public comment. Jenkins explained that the high
will be deployed in a mass-scale global “We had to develop this vehicle with position of the swiveling unit was
fleet of shared, on-demand, autonomous some degree of risk,” said Jenkins, selected to provide the best view and to
vehicles (AVs) that will compete with referring to the lack of an adopted prevent common damage at the bumper
Uber and Lyft. regulatory framework, even for essential level. “In our fleet of cars, the fascias are
They emphasized modularity, functions like the kind of messages and getting hit every day by common things,”
upgradable technology and leveraging warnings that need to be provided to said Jenkins. Cruise’s fleet of modified
GM’s electric powertrain and assembly passengers and other motorists. That Bolts has accumulated nearly a million
plants. Each vehicle will have a required Cruise to make “judgement miles of autonomous driving in San
remarkable projected lifespan of about calls,” according to Jenkins. Francisco in the past year alone.
1 million miles, with equipment and The Origin is equipped with lidar, The Origin also uses a perimeter of
software receiving updates over those radar and red-green-blue (RGB) and ultra-short-range radar, with a range of
miles. “This is a fully engineered vehicle infrared cameras. While Jenkins did not about 5 to 10 meters. Those radars are
that’s on its way to production,” said provide specifications about the sensor mounted lower on the vehicle to detect
Dan Ammann, Cruise’s chief executive suite, Cruise executives highlighted the street- and curb-level objects. There
officer. Ammann noted that relying on packaging of those sensors in a unit are additional sensors for functions
the Origin for daily transportation would that quickly pivots horizontally to focus like listening for sirens and detecting if
save consumers $5,000 a year compared on specific roadway elements. Vogt the vehicle has been bumped. Jenkins
to traditional vehicle ownership or using compared the articulating unit, mounted would not confirm details such as the
today’s ride-hailing services. at the four corners of the roof, to the differences between the pivoting sensor
The business plan is audacious. “Our ability of an owl to crane its neck to see suite in the front and back of the Origin.
goal is to replace a lot of the travel small objects in a field from high in the sky. By Bradley Berman, Automotive Engineering
sae.org/brake
38TH ANNUAL
BRAKE COLLOQUIUM
& EXHIBITION
OCTOBER 11-14, 2020 | SAN ANTONIO, TX
P20451981
Deadline for Applications: April 13, 2020
Why did you decide to become an engineer? suspension geometries calculated? How does a vehicle interpret
From an early age, I always loved to tinker. I often got data from an IMU? Rather then repair or replace faulty components,
in trouble for disassembling various items throughout I wanted to understand how these components were designed and
the house. While my parents mostly encouraged this, integrated. That’s when I started to think about engineering. Far from
finding the coffee maker in pieces or the car radio stuck direct, the journey I took to engineering was more of a discovery then
at maximum volume was not something they were a decision, but I would not want it any other way. Gaining this technical
particularly excited about. As I got older, I started to take background prior to pursuing engineering was far more valuable then I
interest in becoming an automotive technician. understood at the time, and continues to serve me today.
Starting in the Auto Tech program at Lansing
Community College, I learned how to work with my To what character traits do you attribute your success to date?
hands more effectively, gaining basic problem-solving From the very beginning, a strong sense of curiosity has put me on
skills along the way. Attending a four-year institution the path to where I am today. However, it is the ability to effectively
was expensive and not part of the plan for me until I communicate and ask constructive questions that allowed me to
started to ask more questions. What are the advantages understand information and leverage my curiosity, first at Kettering
of a unibody platform over body-on-frame? How are University and now at May Mobility. Early in my freshman year, I was
nervous about asking questions both in the classroom and on the job at
my co-op assignments. But later that year I took Calculus I with Professor
Masha, and initially I was struggling. Fed up with poor grades, I would
go to his office hours and ask questions, but doing so in front of my
peers was frankly frightening. “Everyone will think I have no clue what I
am doing”, I would think to myself. Through consistent encouragement
and pushing for excellence Professor Masha taught me to get over my
haughtiness and take responsibility for my education in the classroom.
That principle continues to be foundational to how I approach my work.
OCCUPATIONAL BENEFITS OF
COMPETING IN TECHNICAL
COLLEGIATE COMPETITIONS
I have been a faculty advisor in industry. Students need students must be engaged they are likely to encounter in
for Pittsburg State University’s to be engaged in practical in activities outside the the workforce.
SAE Baja team for the past situations in order to improve classroom. In short, participation
20 years. Over this time frame, communication, acquire Academic collegiate in technical collegiate
PSU has competed in at least leadership abilities, learn to student organizations provide competitions serves as
one Baja competition yearly, work with others to solve opportunities for students an avenue for students to
as well as hosted the event in problems, and apply critical- to explore activities outside explore their field of study,
2011, 2014, 2017, and 2018. thinking skills. These skillsets the traditional classroom. learn skillsets outside of the
As a professional in a are required by industry to Students participate in classroom, and gain real-life
technical field, you will be be a productive employee in situations where they work experiences. Students will
tasked with many projects today’s market. with others to complete be able to draw from these
and responsibilities that may While it is possible for a common goal or task opportunities and experiences
not have been addressed in students to successfully that may help them to when interviewing for entry-
the curriculum within your enter the job market without develop skills desired by level positions, as well as
academic coursework. If your participation in academic industry. By participation assist them as they begin their
department or university collegiate student clubs in academic student careers in industry.
has student organizations and organizations, research competitions, students
that compete, especially suggests that those that do are given opportunities to
Dr. Trenton
in technically oriented have an advantage when learn and apply leadership Lindbloom, faculty
competitions, I would strongly it comes to entry-level skills, problem solving, advisor for the
urge you to become involved. employment. In order to communication, and critical Pittsburg State
Students that participate develop communication, thinking by applying University Baja
SAE team, wrote
in technical collegiate leadership, critical-thinking, classroom knowledge to this article for
competitions set themselves and problem-solving skillsets, situations and problems that MOMENTUM.
apart from their colleagues
in ways that can only be
achieved by participating in
a group project—especially
a group project that has a
competitive element, as all
of the SAE Collegiate Design
Series competitions do.
Today’s workforce is more
complex and demanding
than ever before. In order to
compete in today’s job market,
students need to be equipped
with complex problem-solving
skills and hands-on experience
before graduation. While the
formal classroom provides
knowledge in basic skills
and in some cases hands-
on learning, this may not be
enough to be competitive
sae.org/corplearning/
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