Technician Manual

Electronic Laboratory Autoclaves

Models 3840, 3850, 3870 ELVG-D

ELVG-D: standard autoclave

C: optional system for fast cooling
PV: optional vacuum pump
BH: optional bio hazard filtration
F: optional fan for super-fast cooling

Cat. No. MAN205-0491000EN Rev. F

Tuttnauer Europe B.V.,
Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda,
The Netherlands  Tel: 31 (0) 765423510,  Fax: 31 (0) 765423540

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 http://www.tuttnauerusa.com/

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 Table of Contents

Paragraph , page no.

1. Introduction 4
2. Installation Instructions 6
2.1 Installation Site 7
2.2 Connection of the pressure regulator 7
2.3 Front View 9
2.4 Front View for the Fan Configuration 10
2.5 Rear View 11
3. Tests 12
3.1 Installation Tests 12
3.2 Periodical Tests 12
4. Technical Data 14
4.1 Directives and Standards 14
4.2 Water Quality 14
4.3 Reverse Osmosis 15
4.4 Electrical data 16
4.5 Specifications 17
4.6 Overall Dimensions 18
4.7 Construction 18
4.8 Utilities 19
4.9 Symbol Description 20
5. Description of the Control System. 21
5.1 Hardware Control System Components: Block Diagram ................... 21
5.2 Application System Architecture 21
5.3 Interfaces to Users 22
5.4 Inputs and Outputs 22
5.5 Hardware Control System components 24
6. Checking and Changing Parameters and Other Data 28
6.1 Browsing through the menus 28
6.2 Changing a Parameter 29
6.3 Quick options screen 31
6.4 Logging in and entering the Main menu 37
6.5 Directories and subdirectories 38
6.6 System Parameters 41
6.7 Inputs/Outputs 43
6.8 Maintenance 49
6.9 Advanced Options 53
6.10 Version handling 59

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 6.11 Cycle parameters 61
6.12 Temperature sensors 63
6.13 Displayed inputs 64
6.14 Purge (generator models only) 65
6.15 Create Pulse 65
6.16 Keep Heat 67
6.17 Heating 68
6.18 Sterilization 68
6.19 Cooling (“C” models only) 69
6.20 Exhaust 70
6.21 Drying 70
6.22 Ending 72
6.23 Global (for some models only) 72
7. Generator description 75
7.1 Generator Electrical Safety System 76
7.2 The Water Pump for the Steam Generator 77
7.3 GICAR Water Level Controller 77
8. Maintenance and Replacement Procedures: the Autoclave 79
8.1 Preliminary Operations for Each Technician Call 79
8.2 Replacing the Circuit Breaker 80
8.3 Replacing the Safety Valve 81
8.4 Replacing the door gasket 83
8.5 Replacing the door cover 84
8.6 Replacing the Printer 89
8.7 Replacing the Door Micro-Switch 1 91
8.8 Replacing the Door Micro-Switch 2 91
8.9 Replacing the air filter 92
8.10 Replacing the locking motor 93
8.11 Replacing the Plunger or Coil of the 1/4" Solenoid Valve
9
5
8.12 Replacing the Plunger or Coil of the BACCARA Solenoid Valve 96
8.13 Replacing the Mechanic Pressostat 96
8.14 Replacing the Pressostat 0.2 (NC) 97
8.15 Replacing the power supplies, water level board and relays

98
9. Maintenance and Replacement Procedures: the Generator 103
9.1 Access to Generator 103
9.2 Draining the generator 103
9.3 Cleaning and Replacing the Water Level Electrodes 104
9.4 Replacing the Heating Elements 106

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 9.5 Replacing the Generator Side Gauge Glass Indicator Tube 106
9.6 Replacing the Generator Thermostat 108
9.7 The Water Pump Replacement 110
9.8 Releasing the Vacuum Pump Rotor 110
10. Troubleshooting 112
10.1 Autoclave Troubleshooting 112
10.2 Steam Generator Troubleshooting 117
11. List of Spare Parts 120
11.1 Water Outlet Strainer 128
12. Pressure vs Temperature for Saturated Steam 129
13. Valves Numbering 138
14. Drawings 140
14.1 Piping Drawing – Model 3840/3850/70 ELVCG-D 140
14.2 Piping Drawing – Model 3840/3850/70 ELVCPVG-D 141
14.3 Piping Drawing – Model 3840/3850/70 ELVCPVGBH-D
1
42
14.4 Electrical Drawing for The Autoclave 3840-50/3870
ELV(C)(PV)G 380V.......................................................................... 143
14.5 Electrical Wiring Diagram: The Generator 151
14.6 Generator Control Electrical Cascade Diagram 152

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 1. Introduction
This manual, together with the operator’s manual, forms the complete
edition of the Operation and Maintenance instructions. This manual is
intended for the use of the technician. It is forbidden for unqualified and
unauthorized personnel to service the autoclave in accordance with the
instructions in this manual. Any unauthorized service may result in the
invalidation of the manufacturer’s guarantee.
The qualified technician shall be an authorized electrician with the right
qualifications in electronics and shall be familiar with the local
technical/electrical regulations.

Available optional configurations

Models of 3870 ELVG-D model range are laboratory sterilizers

designed especially for the sterilization of instruments, liquids, and
other materials in hospital laboratories, medical laboratories, research
institutes, food laboratories and pharmaceutical facilities.
C
A special feature of the ELVCG-D models is the fast cooling stage for
liquids. In this stage pressure in the chamber is increased by means of
compressed air to compensate the fast decreasing of pressure due to
the fast cooling. The fast cooling shortens the time required for safe
handling of bottles.
Note: there is no cooling option for WR configuration

PV

Special feature of ELVCPV-D models is the vacuum pump that enables

air removal prior to sterilization and during the drying stage.

The advantages of the pre-vacuum sterilizer in comparison to the

regular gravity displacement steam sterilizer are as follows:
— Removal of air pockets from packs and porous loads and most kinds of
tubes (rubber, plastic etc.) by vacuum at the first stage of the cycle.
— Better steam penetration into the load; resulting in effective sterilization.
— Better temperature uniformity.
— Better drying of materials with closed doors due to the vacuum
achieved in the chamber at the end of the sterilization cycle.

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 6.11 Cycle parameters 61
6.12 Temperature sensors 63
6.13 Displayed inputs 64
6.14 Purge (generator models only) 65
6.15 Create Pulse 65
6.16 Keep Heat 67
6.17 Heating 68
6.18 Sterilization 68
6.19 Cooling (“C” models only) 69
6.20 Exhaust 70
6.21 Drying 70
6.22 Ending 72
6.23 Global (for some models only) 72
7. Generator description 75
7.1 Generator Electrical Safety System 76
7.2 The Water Pump for the Steam Generator 77
7.3 GICAR Water Level Controller 77
8. Maintenance and Replacement Procedures: the Autoclave 79
8.1 Preliminary Operations for Each Technician Call 79
8.2 Replacing the Circuit Breaker 80
8.3 Replacing the Safety Valve 81
8.4 Replacing the door gasket 83
8.5 Replacing the door cover 84
8.6 Replacing the Printer 89
8.7 Replacing the Door Micro-Switch 1 91
8.8 Replacing the Door Micro-Switch 2 91
8.9 Replacing the air filter 92
8.10 Replacing the locking motor 93
8.11 Replacing the Plunger or Coil of the 1/4" Solenoid Valve
9
5
8.12 Replacing the Plunger or Coil of the BACCARA Solenoid Valve 96
8.13 Replacing the Mechanic Pressostat 96
8.14 Replacing the Pressostat 0.2 (NC) 97
8.15 Replacing the power supplies, water level board and relays

98
9. Maintenance and Replacement Procedures: the Generator 103
9.1 Access to Generator 103
9.2 Draining the generator 103
9.3 Cleaning and Replacing the Water Level Electrodes 104
9.4 Replacing the Heating Elements 106

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 2. Installation Instructions
The following utilities have to be connected (Refer to the drawing below
‘Rear View’ of the autoclave).
 Power outlet, as detailed in the table below:

Power 3 Ph, 400V/50/60Hz

Recommended Circuit Breaker 20A

 If the 3 phase autoclave has to be connected to a one phase power

network, 1 x 230V, 50/60Hz., connect the 1ph 230V power source to
the supplied switch box that has a 1 phase input (from the power
source) and a 3 phase output (to the autoclave). See details at the end
of this manual.
 The power network must be protected by a current leakage relay.
 Mineral-free water having a conductibility lower than 15µs
(microsiemens), through a 1/2” flexible hose.
 To obtain water quality meeting requirements a deionization
column or reverse osmosis apparatus can be installed. The water must
be delivered at a pressure of 2-3bar. A pressure reducer shall be
installed at the water source outlet as instructed below.
For fast cooling (if this option is provided):
 Feed water from the water network, pressure 2-3bars, connected
through a 1/2” pipe. A pressure reducer shall be installed at the water
source outlet as instructed below.
 Compressed air, from a mobile compressor or compressed air network
at pressure 3-4 bars, will be set at 1.6-2bars at the autoclave inlet is to
be connected by a flexible conduit of 3/16”.
 The air must be of instrumental quality filtered at 5µ and free of
humidity and oil drops.
 Drain connected by 1/2” pipe, located at the rear of the unit. The
chamber exhaust and coolant water is evacuated to an open waste
funnel. The drainage piping must be heat resistant, to 80ºC, non-
continuous flow.

Attention:
Connection of water system to the autoclave must be performed
through "BACK FLOW PREVENTION SYSTEM" installation as per
EN 1717.

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 2.1 Installation Site

1. Install the autoclave according to the following guidelines:

2. Place the autoclave on the floor. Verify that the surface is leveled.
3. All utility supplies must be prepared in accordance with requirements,
before autoclave installation e.g. mineral-free and tap water,
compressed air, one or three-phase power network, connection to the
drain of the building.
4. Leave the space free around the autoclave for maintenance and
service requirements.

2.2 Connection of the pressure regulator

This paragraph refers to the pressure regulator of the feed water and to
the pressure regulator of the mineral free water.

1. Attach the pressure regulator to the facility's water outlet.

2. Connect the supplied flexible hose to the pressure regulator's assembly
outlet and to the autoclave's water inlet.
3. Verify that the pressure regulator is in right direction. The flow direction
is indicated by an arrow stamped on the pressure regulator.
4. Verify that water flows freely in the feed water and in the mineral free
water lines.

No. Description Cat No.

1 Side of water supply source N/A
2 Reducer, Female 3/4" BSP to Male 1/2" BSP, Brass FIT100-0424
3 Reducer, Female 1/2" BSP to Male 1/4" BSP, Brass FIT100-0425
Pressure Regulator, Water, In-Line, with Strainer, 1/4
4 GAU029-0059
x 1.5 bar
Fitting, Adaptor, M 1/2" BSP x M 1/4" BSP, Brass Ni
5 PNE100-0042
plated
6 Side of flexible hose (to autoclave N/A

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 1 2 3 4 5 6

FLOW DIRECTION

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 2.3 Front View

6 10
5
7
8
11
4
9

12

2
13

1 14

No. Description No. Description

1 Front leg 8 Display
2 Rear leg 9 Keyboard
3 Left service door 10 Printer cover
4 Left service door grip 11 Paper slot and paper cutter
5 Left service door lock 12 USB socket
6 Door cover 13 Main switch
7 Pressure gauge 14 Printer

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 2.4 Front View for the Fan Configuration

There is a configuration equipped with a fan that allows shortening the cooling
operation. The fan is located on the door of the autoclave.

Fan

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 2.5 Rear View

16

15
1

2
14

13
4

12
5

11
6 7 8 9 10

No. Description No. Description

1 fan grill 9 air pressure regulator
2 RJ45 connector 10 generator drain outlet
3 circuit breaker 11 tap water inlet
4 electrical socket 12 mineral free water inlet
5 gravitation valve for vacuum pump 13 generator pressure gauge
6 compressed air inlet 14 side gage glass indicator tube
7 autoclave air pressure gauge 15 generator safety relief valve
8 autoclave drain outlet 16 chamber safety relief valve

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 3. Tests

3.1 Installation Tests

The service technician shall perform the following preliminary

checks before operating the autoclave:

a. Integrity Check
Perform a visual check to verify that there are no dents, scratches,
broken gauges, etc.
b Leveling Check
Check that the autoclave is leveled.
c. Leakage current test
Check the precise operation of the earth leakage relay.
d. Continuity Check
Check the continuity of the grounding connection.

At this stage operate the autoclave and continue with the tests:

e. Safety Check
Check the safety elements; safety valve and the door locking
mechanisms.
f. Programs Check
Run basic programs of the autoclave and check the operation
sequences, the sterilization parameters etc.
g. Validation
Validate the sterilization cycles, taking in consideration the interface of
packaging/goods/autoclave.
After the above steps are performed, the autoclave is ready for
operation.

3.2 Periodical Tests

Period Test
2 months Test the safety valve by operating it.
Remove the cover of the autoclave, tighten the, valves and
6 months
connectors in the control box.
Check the continuity of the grounding connections.
Year
Check the temperature and pressure calibration.

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 Perform validation of the autoclave.
Check the precise operation of the earth leakage relay.
Check that the autoclave is leveled.
Check the safety elements; safety valve, safety and cut-off
thermostats door locking mechanisms.
Run basic programs of the autoclave and check the operation
sequences, the sterilization parameters etc.
Check the water reservoir, piping, plastic parts and electric
wires.
Check and tighten the piping joints to avoid leakage.
Check and tighten all screw connections in the control box,
valves and instrumentation.
Observe the closing device for excessive wear
5 years Observe the closing device for excessive wear
Safety tests (pressure vessel, efficiency, electrical) shall be performed in
accordance with local rules or regulations, by an authorized inspector.

Only an authorized technician shall perform the 6-months and yearly tests!

 Check connections to distilled or mineral free water. Open the

distilled or mineral free water valves. Manually test the distilled or
mineral free water valves by over-riding the appropriate solenoid
valves. If there are no leaks, –leave the water manual inlet taps
open.
 Observe the gauge and see that the generator reaches working
pressure.
 Check that the jacket pressure gauge, reaches 2.4 bars (35 psi).

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 4. Technical Data
4.1 Directives and Standards

Tuttnauer. Ltd. company meets the provisions of the following standards:

ISO 9001:2008 (Quality Systems)

Tuttnauer. Ltd. company also works in conjunction with and refers to:

ANSI/AAMI ST55 American Society of Mechanical Engineers

Section VIII, Division 1, for unfired pressure vessels.
EN 13060 Small Steam Sterilizers.
UL UL 61010-1
PED 97/23EEC
IEC IEC 61010-2-040 Safety
ISO 17665-1:2006 (Validation and Routine Control)

4.2 Water Quality

The distilled or mineral-free water supply shall be according to the table

below:

Physical Characteristics and Maximum acceptable contaminants

levels in water or steam, for steam generator and sterilizers
(According to EN 285: 2006)
Contaminants in Contaminants in
water supplied to condensate at steam
generator inlet to sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals
except iron, ≤ 0.1 mg/l ≤ 0.1 mg/l
cadmium, lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l

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 Phosphate (P2O5) ≤ 0.5 mg/l ≤ 0.1 mg/l
Conductivity (at
≤5 µs/cm ≤ 3 µs/cm
25°C)
pH value (degree of
5 to 7.5 5 to 7
acidity)
Hardness (Σ ions of
≤ 0.02 mmol/l ≤ 0.02 mmol/l
alkaline earth)
Appearance Colorless, clean, without sediments
[Minimum specific resistivity of 1 megohm per cm (1 MΩ/cm)]

Compliance with the above data should be tested in accordance with

acknowledged analytical methods, by an authorized laboratory.
Attention: The use of water for autoclaves that do not comply with the table
above may have severe impact on the working life of the sterilizer and
can invalidate the manufacturer’s guarantee.
Use Only deionized water, Having a maximum conductance of 1
microSiemen per cm (1 μS/cm) Tap Water supply
Maximum hardness value 0.7-2.0 mmol/l
The use of soft water is strictly forbidden!
Please consult a water specialist!

4.2.1 Water for the Vacuum pump and drain cooling

The feed water supplied to the liquid ring vacuum pump must meet the
following requirements:

 Hardness: 0.7 - 0.2 mmol/l.

 Water temperature: shall not exceed 15°C.

Note: The use of heavy scaled water for the vacuum pump cooling, can
cause blocking of the rotor and put the pump out of operation. This
invalidates the guarantee for the vacuum pump.

4.3 Reverse Osmosis

A Reverse Osmosis system may be used to improve the quality of the
water used to generate steam in the autoclave chamber. The use of
mineral free will contribute to better performance and longer life of the
autoclave.

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 1 2 3 4 5 6

FLOW DIRECTION

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 4.5 Specifications

Model
Properties
3840 3850 3870
Chamber diameter 380 380 380
Chamber depth 400 500 690
Chamber volume 52 liters. 65 liters. 85 liters.
Height 1000 1000 1000
Overall dimensions Width 730 730 730
Length 700 700 700
Maximum Width 800 800 800
dimensions
(door open) Length 1500 1500 1500

Net weight (kg) 105kg 108kg 113kg

Shipping volume 0.9 m3 0.9 m3 0.9 m3
Shipping weight 133kg 136kg 141kg
Max. Allowable Working
2.8 bar (40 psi)
pressure (MAWP)

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 4.6 Overall Dimensions

4.7 Construction

Chamber and door

Stainless steel
material
Outer Cabinet Stainless Steel
Fiberglass with reinforced
Chamber insulation
material

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 4.8 Utilities

4.8.1 Electrical utility

Switch Recommended
Power
box Circuit Breaker
208-220V (3 Ph + Earthing) No 20A
380-400V(3 Ph + Neutral +
No 16A
Earthing)
230V 1ph yes 32A
Frequency 50/60Hz

4.8.2 Other Utilities

Compressed Air
1/2" 3-4 Bar (44-58 psi)
(ELVCPVG-D only)
Tap water 1/2", 2-3 Bar (29-44 psi)
Mineral free water 1/2", 2-3 Bar (29-44 psi)
2" Minimum Withstanding
Drain
temp. of 80°C (176°F)

Attention:
 A switch or circuit-breaker must be included in the building installation.
This switch or circuit-breaker shall be in close proximity to the
equipment, within easy reach of the operator; and marked as the
disconnecting device for the equipment.
 The electrical net must be protected with a current leakage safety
relay.
 The electrical network must comply with local rules or regulations.
 Verify that there is an easy access to the main power switch, to the
water cut-off valve and to the current leakage safety relay.
 Make sure while placing the autoclave, to leave space around the
machine, to give the technician access to service the machine.
 All water connections to autoclave must be performed through "BACK
FLOW PREVENTION SYSTEM" only, as per IEC 61770.

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 4.9 Symbol Description

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

On-Off

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 5. Description of the Control System.

5.1 Hardware Control System Components: Block

Diagram

Main board

24/12 - CPU +memory- Backup

VDC 24/12 I/O Board
power input
Input VDC CPU- STM32F103R6T6
-MCIMX27LVOP4A+MC13783VK5 Input
-24 Digital Outputs
COM1
- R.T.C (including Battery)
-2 Analog outputs
(RS232) M41T81SM6E
-9 Digital inputs
MAX323
2CSE+
- Memory card expansion -4 Analog Inputs 4-20mA
Printer MT46H32M16LFBF- -6 Analog inputs Temp pt100
6:B+EPM570F256C5+S71WS256P -3 Inputs water level
D0HF3SR0C+K9F1G08ROB-
JIB000
Graphic Display 3.5" Keypad Ethernet
Am79C874
VD USB Memory
socket
ISP1504ABS

5.2 Application System Architecture

The system is divided into three main sections (dll)

1. GUI – holds all the Human Machine interface including the main
application screen and all the configuration screens which enable the
user to handle the machine.
2. Logic – holds all the application logic for running the machine.
3. Utilities – Holds general functionality which is used by the logic section
and the GUI section e.g: converting function for displaying different
pressure or temperature units type, languages etc.

GUI LOGIC UTILITY

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 Mapping of the software to the hardware – see Software Development
Plan.
The Hardware architecture is based on Freescale i.MX27 PDK
Evaluation Board.

5.3 Interfaces to Users

Keypad: The keypad has three push buttons:

o Down key
o Up key
o Start/stop key

Display: The control system has a graphical display

USB socket:
The USB socket is intended to load cycles' history from flash a
memory (disk on key). The received file is in txt format that can be
loaded onto a PC.

5.4 Inputs and Outputs

Analog inputs

Analog inputs JP
Drain temperature J5
Chamber temperature J2
Bio hazard filter temperature J6
Ref temperature J3
Jacket temperature J4
Chamber pressure J7/1

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 Digital inputs

Digital Inputs JP
Door closed J12/1
Door unlocked J12/6
Door locked J12/8

Digital outputs

Digital Outputs JP
Steam to jacket J13/8
Vacuum pump J13/12
Exhaust to bio J13/14
Main exhaust J13/16
Atmospheric air valve J14/2
Compressed air to chamber J14/4
Slow exhaust J14/6
Fast exhaust J14/8
Vacuum valve J14/10
Cool Drain J14/12
Steam to chamber J14/14
Cooling water J14/16
Compressed air to jacket J15/2
Close door J15/4
Open door J15/6
Air to door J15/14

Actuators
The control system operates electrical valves (solenoids), Electric
cylinder motors, pneumatic cylinders, electric pumps, heaters.

On / off switch
A Rocker Switch 250V AC, 16A

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 5.5 Hardware Control System components
The hardware is consisted of cards: MAIN and IO

Main card

Ethernet SD Connector Connector Lithium coin Power Supply

Connector Not in use to Keypad to IO Board battery T.H Connector
orizontal 3V 4V DC) 2(
48mAh

+ -

J5
BT1

P4

J8
T1
J3

P2
J4

P3

USB Connector to Connector to

Connector LCD display printer

Operating system (MAIN card)

The Operating system is Microsoft Windows CE version 6. The code to
the Operating system is supplied by Microsoft. The connection code
between the Operating system and the hardware components (BST –

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 Board Support Package) is supplied by FreeScale. Minimum suitability
for this "Tuttnauer" project is performed in this code.

Development tools (MAIN card)

The software develop environment is on Microsoft Visual Studio 2005
that includes the Microsoft Platform Builder for Windows CE 6.0. The
specific Tuttnauer system application is written in C Sharp.net on
Microsoft Compact Framework.net

IO Card

Digital Analog Analog inputs Analog inputs Analog inputs Connection to

outputs outputs electrodes Pressure (4-20mA) (PT-100) MAIN Board

J17 J16 J11 J7 J J

J14 J15 J13 2 5
J3 J6

J1 J4

J12

Digital Inputs

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 IO card is an independent card. It checks the card by a method of a
continuous scan of all the ports, saving the data in the memory and
transporting this data according to the request in the communication
channel RS-232 to the personally adapted protocol.
At the end of the check process of the digital and analog ports, the
communication channel is checked, in case of receiving a request, the
request is checked and if the request is legitimate it will be taken care
of.

The IO card is controlled by the MAIN card. Only when requests are
received from the MAIN, the requests will be checked and performed.
The IO card will perform an electrical restart of the systems (IO card) if
it does not receive requests within 5 seconds. In the next request
received from the MAIN, the IO card will indicate to the requester of IO
card systems restart.

The "brain" in the IO card runs on microcontroller type:

STM32F103R6T6.
The Microcontroller is an electrical Integrated circuit with an actualized
complete system (SoC) including a processing unit, external interfaces,
memory, etc.
The Microcontroller is constructed of a number of main components:

Central processing unit – the main component in the microcontroller is

a central processing unit (CPU) This unit is in charge of receiving the
request (command) code from the memory, deciphering, receiving
variable data from the memories and performing the command.

Memory – divided into 2 sections.

• software memory – in this memory the software that samples the IO

card and request (command) from the user are saved. As this memory
is a flash memory it is possible to burn the code many times (efficient
to the development stage).
• information memory – in this memory the data and other variables
values are saved. This memory is not flash memory, but is RAM
memory.
Digital / Analog ports (in/out) – through them the microcontroller can
receive data of digital/analog signs from the system, save them and
pass them on respectively to the user request.
Ports (in / out) to the communication – in the IO card there is a UART
component. This component enables communication with the MAIN
card through the RS-232 in suitable protocol.
MAIN and IO cards :communication protocol between IO board to Main
Board

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 4. Technical Data
4.1 Directives and Standards

Tuttnauer. Ltd. company meets the provisions of the following standards:

ISO 9001:2008 (Quality Systems)

Tuttnauer. Ltd. company also works in conjunction with and refers to:

ANSI/AAMI ST55 American Society of Mechanical Engineers

Section VIII, Division 1, for unfired pressure vessels.
EN 13060 Small Steam Sterilizers.
UL UL 61010-1
PED 97/23EEC
IEC IEC 61010-2-040 Safety
ISO 17665-1:2006 (Validation and Routine Control)

4.2 Water Quality

The distilled or mineral-free water supply shall be according to the table

below:

Physical Characteristics and Maximum acceptable contaminants

levels in water or steam, for steam generator and sterilizers
(According to EN 285: 2006)
Contaminants in Contaminants in
water supplied to condensate at steam
generator inlet to sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals
except iron, ≤ 0.1 mg/l ≤ 0.1 mg/l
cadmium, lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l

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 6. Checking and Changing Parameters
and Other Data
Bacsoft control panel allows changing parameters of the cycle and of
the system, exporting various data to, and importing from, a USB
device or to the printer, and some other options.
Cycle parameters are changeable for Custom programs only (see
Duplicate cycles), with the exception of the Temperature sensors,
Displayed inputs, and Dry Time.

6.1 Browsing through the menus

Now you will learn how to browse through the folders. When you read
the Directories and subdirectories chapter with links to specific menus,
you will need to know how to browse through the folders using the
autoclave control panel. Below is the instruction.
Login as Technician (see 6.4). The Main menu screen appears. To
browse through the menus:

1. Press the Up and Down keys to scroll through the menus.

2. Press the Start/Stop key to enter the next screen (i.e. to get one level
down).
3. Repeat steps 1 and 2 to enter the next screen until you get to required
screen.

Below are the example screens for the following menu: Cycle
Parameters\ Drying\ Dry Time:

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 Note: To exit every screen and to return to the previous screen (to get one
level up):
 move the cursor to Exit by pressing the UP or DOWN keys and then
press the Start/Stop key.
- or-
 press the UP and DOWN keys simultaneously.

In the next chapter you will see how to change the required parameter
as desired.

6.2 Changing a Parameter

You have browsed through the menus and reached the parameter
changing screen as explained above. Now you can change the
required parameter as desired. To do so:
1. Enter the required value as follows:

 Press the Up and Down keys to change the value of the digit.
 Press the Start/Stop key to move the cursor to the next digit to the left.

2. When finished, press the Start/Stop key repeatedly until you move the
cursor to Set.
3. Press the Up or Down key to confirm the new value and to exit the
parameter changing screen.

Below is the typical parameter changing screen:

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 Note: Please note the maximum and minimum values for this parameter
shown on the screen. Your value must be within these boundaries.

Below is the example of changing the Dry time parameter on the

screen used in the previous section:

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 Note: To exit every screen and to return to the previous screen:
 move the cursor to Exit by pressing the UP or DOWN keys and then
press the Start/Stop key
- or-
 press the UP and DOWN keys simultaneously

6.3 Quick options screen

When the autoclave is on and no cycle is running, press Up and Down

keys simultaneously to enter the Quick options screen. Most of the
options require login, and their availability depends on user authority
(user, or technician). Login command is the last line on this screen.
Quick options are options available without login.

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 Below you can find instructions how to login and enter the Main menu.
Section 7.1 above explains how to browse through the menus; section
7.2 explains how to change a parameter.

Below is the explanation of the Quick Options.

6.3.1 Export to USB

his subdirectory allows you to export settings and cycles history to the
USB device.

1. Insert the USB device into the USB socket.

2. Enter the Export to USB screen.

To export settings:

a. Choose Export all settings to USB device.

b. Press the Start/Stop key. The following screen will appear:

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 To export cycles history:

c. Choose All cycles history, 10 Cycles, or 50 Cycles.

d. Press the Start/Stop key. The following screen will appear:

3. Remove the USB device from the USB Socket.

6.3.2 Print cycles

This subdirectory allows printing out cycle reports for a number of

previous cycles (See the Printer handling section of the Operation and
maintenance manual).

1. Enter the Print Cycles screen.

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 1. Choose Print last cycle, Print last 5 cycles, or Print last 10 cycles.
2. Press the Start/Stop key. The cycle reports will be printed.

6.3.3 Version Information

This directory allows viewing information of the current, factory default,

and previous software versions.

1. Enter the Version information screen.

Serial Software
number version

6.3.4 Start cycle by clock

This subdirectory enables the operator to start the cycle at the time set
by this paramter.

1. Enter the Start cycle by clock screen. The following screen will appear:

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 On the Start cycle by clock screen, the time is displayed in the form
“HH:MM”. The hour range is 24 hours (i.e. from "0" to "24").

Setting the time to start the cycle

1. Move the cursor to the Time field.

2. Set the required time.

Enabling the Start Cycle by Clock

1. Set the starting time.
2. Move the cursor to Enabled. Press Up or Down key to enable starting
cycle by clock.

1. Exit the Enabling the Start Cycle by Clock. The start cycle by clock icon
appears on the display:

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 Disabling the START CYCLE BY CLOCK

2. On the Start Cycle by Clock screen, move the cursor to Disabled.

Press Up or Down key to disable Starting cycle by clock.
3. Exit the Enabling the Start Cycle by Clock.

6.3.5 Set date and time

This subdirectory enables the operator to set date and time.

On the Set date and time screen, the time is displayed in the upper row
in the form "HH:MM:SS". The hour range is 24 hour (i.e. from "0" to
"24"). The date is displayed in the lower row in the form "DD: MMM:
YYYY".
1. Set time and date
2. Exit the Set date and time screen. The following screen will appear:

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 Caution!
After setting time and date, turn the autoclave off and then on
again.

6.4 Logging in and entering the Main menu

Below you can find instructions how to login and enter the Main menu.
Section 7.1 above explains how to browse through the menus, section
7.2 explains how to change a parameter.

When the autoclave is on and no cycle is running, press the up and

down keys simultaneously to enter the Quick Options screen (see 6.3).
On this screen you can either proceed to login (see below) or choose
one of the quick options available without login. To login as technician:

1. On the Quick Options screen, choose login.

Select user screen appears.

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 4.9 Symbol Description

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

On-Off

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 To learn how to scroll through the menus, change the parameters,
and perform some other functions using our three-button keypad,
see 6.1 and6.2.

The following table lists the options that the technician may perform.

Directory Subdirectory
Temperature sensors
Displayed inputs
Purge (generator models only)
Drying
Create Pulse
Keep Heat

For custom programs only

Heating
Cycle Parameters1
Sterilization

Cooling (“C” models only)

Exhaust

Drying

Ending

Global
Print Rate All
Print Rate Sterilization
Screen Saver
Pressure calibration high
System Parameters
Pressure calibration low
Temperature calibration high
Temperature calibration low
Cycle Print Gap
View digital inputs state
Inputs/Outputs View digital outputs state
Test digital outputs

1
See cycle parameters in more detail in Cycle Parameters.

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 Directory Subdirectory
View analog inputs state

Analog inputs calibration

Export gain offset to USB

Import gain and offset from USB
Reset atmospheric pressure
Maintenance
Test RTC
Printer test
Print all gain and offset
Enable cycles
Set Language
Set temperature units
Advanced Options Set pressure units
Duplicate cycles
Delete custom cycles
Set external IP address
Import application from USB
Import all settings from USB device
Version Handling Import application and setting from USB

Return to factory default settings

The following chapter explains meaning and usage of the control

screens.
Below is the typical parameter changing screen:

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 6.6 System Parameters

This menu is listing the system parameters that are the same for all
cycles. Browse to the following folder:

Main menu\System parameters

You will see the following screen:

Below is the instruction for changing the system parameters.

6.6.1 Print Rate All

In this menu you can define the time interval for printing out the cycle
status, for all the stages except sterilization: The default is 3 minutes.
See the Printer handling section of the Operation and maintenance
manual.

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 Browse to the following folder:
System parameters\Print Rate All
Change the parameter as desired

6.6.2 Print Rate Sterilization

In this menu you can define the time interval for printing out the cycle
status during the sterilization stage: The default is 1 minutes.
Browse to the following folder:
System parameters\Print Rate Sterilization
Change the parameter as desired

6.6.3 Screen Saver

In this menu you can define the screensaver delay time, i. e. how long
the keyboard will be untouched before the screensaver activates.
Browse to the following folder:
System parameters\Screen Saver
Change the parameter as desired.

6.6.4 Pressure calibration high

In this menu you can define the high calibration point for pressure.
Browse to the following folder:
System parameters\Pressure calibration high
Change the parameter as desired.

6.6.5 Pressure calibration low

In this menu you can define the low calibration point for pressure.
Browse to the following folder:
System parameters\Pressure calibration low
Change the parameter as desired.

6.6.6 Temperature calibration high

In this menu you can define the high calibration point for temperature.
Browse to the following folder:
System parameters\Temperature calibration high
Change the parameter as desired

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 6.6.7 Temperature calibration low

In this menu you can define the low calibration point for temperature..
Browse to the following folder:
System parameters\Temperature calibration low
Change the parameter as desired

6.6.8 Cycle Print Gap

This parameter defines the time interval between printing the current
values of the cycle (See the printer output section).

Browse to the following folder:

System parameters\Cycle Print Gap
Change the parameter as desired

6.7 Inputs/Outputs

It is important for the technician to control the system down to the level
of specific inputs and outputs. Viewing the outputs state at specific
stages of the cycle helps you diagnose the malfunctions. You can also
test and calibrate inputs and outputs.
Below is the typical screen for viewing/testing the inputs/outputs.

Below is the instruction for working with inputs/ outputs.

6.7.1 View digital inputs state

In this menu you can view, at any stage, which digital inputs are being
controlled at the moment.

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 Browse to the following folder:
Inputs/Outputs\View digital inputs state

6.7.2 View digital outputs state

In this menu you can view, at any stage, which digital outputs are being
controlled at the moment.
Browse) to the following folder:
Inputs/Outputs\View digital outputs state

6.7.3 Test digital outputs

In this menu you can view the normal function of all the autoclave
elements: valves, heating elements, pumps, etc.
Browse to the following folder:
Inputs/Outputs\Test digital outputs
Note: on the screen that appears, scroll down for more outputs.
Check the checkboxes of the outputs you want to test.

6.7.4 View analog inputs state

In this menu you can view, at any stage, the values of the analog
inputs at the moment.
Browse to the following folder:
Inputs/Outputs\View analog inputs state

6.7.5 Analog inputs calibration

In this menu you can calibrate water level, mineral water level,
pressure, and temperature sensors of the autoclave chamber.
1. Browse to the following folder:
Inputs/Outputs\Analog inputs calibration
The following screen will appear:

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 2. Press Up or down key to choose the input to calibrate and press
Start/Stop.

The following screen will appear:

See below description of each option.

6.7.6 Auto calibrate

Bacsoft software has an option for automatic calibration using the

PT100 simulator.
On the calibration options screen, choose Auto calibrate.
The following screen will appear:

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 6.7.7 Calibrate analog input

This menu allows calibrating analog inputs manually.

1. On the calibration options screen, choose Calibrate analog input.
The following screen will appear:

2. In the Actual field, change the high and low values of the input as
desired.

6.7.8 Set gain and offset

1. On the calibration options screen, choose Set gain and offset.

2. The following screen will appear:

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 Change gain and offset as desired.

6.7.9 Restore last calibration

There is an option to restore the gain and offset values set at previous
calibration.
1. On the calibration options screen, choose Restore last calibration.

The following screen will appear:

2. Using the up and down keys, move your cursor to confirm and press
Start/Stop.

The following screen will appear:

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 6.7.10 Restore default calibration

There is an option to restore the default (factory) gain and offset values
1. On the calibration options screen, choose Restore last calibration.

The following screen will appear:

2. Using the up and down keys, move your cursor to confirm and press
Start/Stop.

The following screen will appear:

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 IO card is an independent card. It checks the card by a method of a
continuous scan of all the ports, saving the data in the memory and
transporting this data according to the request in the communication
channel RS-232 to the personally adapted protocol.
At the end of the check process of the digital and analog ports, the
communication channel is checked, in case of receiving a request, the
request is checked and if the request is legitimate it will be taken care
of.

The IO card is controlled by the MAIN card. Only when requests are
received from the MAIN, the requests will be checked and performed.
The IO card will perform an electrical restart of the systems (IO card) if
it does not receive requests within 5 seconds. In the next request
received from the MAIN, the IO card will indicate to the requester of IO
card systems restart.

The "brain" in the IO card runs on microcontroller type:

STM32F103R6T6.
The Microcontroller is an electrical Integrated circuit with an actualized
complete system (SoC) including a processing unit, external interfaces,
memory, etc.
The Microcontroller is constructed of a number of main components:

Central processing unit – the main component in the microcontroller is

a central processing unit (CPU) This unit is in charge of receiving the
request (command) code from the memory, deciphering, receiving
variable data from the memories and performing the command.

Memory – divided into 2 sections.

• software memory – in this memory the software that samples the IO

card and request (command) from the user are saved. As this memory
is a flash memory it is possible to burn the code many times (efficient
to the development stage).
• information memory – in this memory the data and other variables
values are saved. This memory is not flash memory, but is RAM
memory.
Digital / Analog ports (in/out) – through them the microcontroller can
receive data of digital/analog signs from the system, save them and
pass them on respectively to the user request.
Ports (in / out) to the communication – in the IO card there is a UART
component. This component enables communication with the MAIN
card through the RS-232 in suitable protocol.
MAIN and IO cards :communication protocol between IO board to Main
Board

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 6.8.2 Import gain and offset from USB

In this menu you can import from the USB the gain and offset
documents you have got as a result of calibration to the autoclave.
Browse to the following folder:
Maintenance\Import gain and offset from USB
Press Start/Stop. The following screen will appear:

6.8.3 Reset atmospheric pressure

In this menu you can reset the atmospheric pressure value. To do so:
1. Browse to the following folder:
Maintenance\Reset atmospheric pressure
The following screen will appear:

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 2. Leave the door open for 2 minutes at least. Ambient temperature
should be less than 45°C.
Note: Please reset the atmospheric pressure when you install the autoclave
for the first time, and each time you relocate or calibrate the autoclave.

6.8.4 Test RTC

In this menu you can check the two clocks. The two clocks work during
the interval set by the Test RTC parameter, and the results are
displayed. If the results are different for more than 2 seconds, one of
the clocks is faulty.
1. Browse to the following folder:
Maintenance\Test RTC
The following screen will appear:

2. Set the time interval as desired. Then move the cursor to start and
press Start/Stop.

At the end of the test, the following screen will appear:

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 3. Using the Up and Down keys, move the cursor to Exit.

6.8.5 Printer test

In this menu you can check the normal function of the printer. The
printer will print the list of errors.
Browse to the following folder:
Maintenance\Printer test
The following screen will appear to confirm that the test has been done.

See the printout shown in the Printer handling chapter of the user
manual.

6.8.6 Print all gain and offset

In this menu you can print all the gain and offset for all the pressures
and temperatures in the autoclave (Chamber Temperature, Chamber
Pressure, Chamber Water Level, Mineral Free Water Level.

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 Browse to the following folder:
Maintenance\Print all gain and offset

See below the example of a printout:

Chamber Temperature
G:000.0385;O:-008.0976
Chamber Pressure
G:000.1238;O:-098.5985
Chamber Water Level
G:001.0000;O:000.0000
Mineral Free Water Level
G:001.0000;O:000.0000

6.9 Advanced Options

Advanced options menu gives you even more possibilities, including

interface customization, changing the settings, enabling, adding and
deleting cycles, etc.
Browse to the following folder:
Main menu\Advanced options
You will see the following screen listing the Advanced options:

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 Below is the instruction for the Advanced options menu.

6.9.1 Enable cycles

In this menu you can enable only the cycles you want to use. The
cycles you do not want to use will not appear on the screen.
Browse to the following folder:
Advanced Options\Enable cycles

Move cursor to the cycles you want to enable/disable and

check/unchek them as desired.
6.9.2 Set Language

In this menu you can choose the language for all the interface screens:
menus, cycle information, system messages.
1. Browse to the following folder:
Advanced Options\Set Language

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 Note: There are more languages than you see on the screen above. Just
scroll down to see more.
2. Move the cursor to the desired language and check it. The following
screen will appear:

The machine will be restarted and the main screen (current cycle) will
appear in the chosen language.

6.9.3 Set temperature units

In this menu you can set the temperature units (Celsius or Fahrenheit)
for screens and printouts.
Browse to the following folder:
Advanced Options\Set temperature units
Change the parameter as desired

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 6.9.4 Set pressure units

In this menu you can you can set the pressure units (kPa, Psia, Psig,
BarA, BarG) for screens and printouts.
Browse to the following folder:
Advanced Options\Set pressure units
Change the parameter as desired

6.9.5 Duplicate cycles

In this menu you can create a copy of one of the cycles with all its
parameters (the parameters can be changed then). You can give any
name to the new custom cycle.
Browse to the following folder:
Advanced Options\Duplicate cycles

1. Using the Up and Down keys, move the cursor to the cycle you want to
duplicate, then press Start/Stop to select the cycle. A custom program
has been created with the same settings. You will be able to change
the settings later. The following screen will appear:

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 1. Give the name to your cycle.
2. Exit the menus until you get to the main screen.
3. Select your newly created program.
Note: you can select the program only when the autoclave door is open.

4. Login again as Technician (see 6.4).

5. In the main menu, select Cycle parameters and enter the Cycle
Parameters screen.

The following screen will appear:

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 Now you can alter the cycle parameters as desired.

6.9.6 Delete custom cycles

In this menu you can delete the custom cycles that were created.
Browse to the following folder:
Advanced Options\Delete custom cycles
1. Move the cursor to the cycle you wish to delete. Press Start/Stop key to
select/deselect the cycles.
2. Move the cursor to Delete selected cycles and press Start/Stop key to
delete.
The following screen will appear:

The selected custom cycle is now deleted.

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 6.9.7 Set external IP address

This option allows to set specific external IP address to be used for

remote RCPR connection.
Browse to the following folder:
Advanced Options\Set external IP address
Set the External IP Address as desired.

6.10 Version handling

The version handling menu provides tools to import, export, and

restore the autoclave software.
Browse to the following folder:
Main menu\Version Handling
You will see the following screen listing the version handling options:

Below is the instruction for version handling.

6.10.1 Import application from USB

In this menu you can replace the autoclave software with the
application software from the USB device to the autoclave.
1. Browse to the following folder:
Version handling\Import application from USB
The system will prompt you to confirm import
2. Move the cursor to Confirm and press Start/Stop.
The application will be imported from the USB device.

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 Below you can find instructions how to login and enter the Main menu.
Section 7.1 above explains how to browse through the menus; section
7.2 explains how to change a parameter.

Below is the explanation of the Quick Options.

6.3.1 Export to USB

his subdirectory allows you to export settings and cycles history to the
USB device.

1. Insert the USB device into the USB socket.

2. Enter the Export to USB screen.

To export settings:

a. Choose Export all settings to USB device.

b. Press the Start/Stop key. The following screen will appear:

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 All the autoclave settings will be imported from the USB device with the
exception of the screen above.

6.10.3 Import application and setting from USB

In this menu you can replace both the application software and the
parameters of the autoclave with the software and parameters from the
USB device.
4. Browse to the following folder:
Version handling\Import application and setting from USB
5. Move the cursor to Confirm and press Start/Stop.

6.10.4 Return to factory default settings

In this menu you can restore the default values of all the changeable
parameters of the cycle and the system. Default settings are those your
autoclave had when it left the factory.
1. Browse to the following folder:
Version handling\Return to factory default settings

2. Move the cursor to Confirm and press Start/Stop. The default factory
settings will be restored.

6.11 Cycle parameters

The Cycle parameters menu includes parameters of a specific

sterilization program (cycle). Browse to the following folder:
Main menu\Cycle parameters
You will see the following screen listing the cycle parameters:

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 Note: For all the standard sterilization cycles, and for Bowie and Dick test, the
only changeable cycle parameter is dry time (you will not see other
parameters on your screen). For the custom cycles created by
duplication, and for the Warm Up cycle, all the options listed in table
below are changeable. Operator is not allowed to create custom
cycles; only authorized technician can do this.

Subdirectory Property
Temperature sensors Chamber Temperature
First
Displayed inputs Second
Third
Purge time
Purge (generator models only)
Purge temperature
Pulse A Count
Pulse A Stay Time
Pulse A Low Pressure
For custom programs only

Create Pulse A High Pressure

Puls
e Pulse B Count
Pulse B Stay Time
Pulse B Low Pressure
Pulse B High Pressure
Temperature 1 stay
Temperature 1 stay time
Keep Heat
Temperature 2 stay
Temperature 2 stay time

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 Sterilization Temperature
Heating

Sterilization Temperature
Sterilization
Sterilization Time
Cooling (“C” Cool Mode
mod
Cool End Temperature
els
only) Cool Exhaust Rate
Exhaust Exhaust Mode
Dry Time
Dry Heat On 1
For custom programs only

Dry Heat Off 1

Drying Dry First Stage Time
Dry Heat On 2
Dry Heat Off 2
Add Dry Time
Ending End Temperature
FO Mode

Check RTC

Global Multiple Cycles

Multiple Cycles Gap

Jacket Temperature

The following chapters explain meaning and usage of the control

screens for the cycle parameters.

6.12 Temperature sensors

6.12.1 Temperature sensors \Chamber Temperature

In case a machine has a number of temperature sensors, there is an option to

assign every chamber temperature sensor to be one of the following:
main, reference, not in use,.
1. Browse to the following folder:
Cycle parameters\Temperature sensors\Chamber Temperature
The following screen will appear:

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 2. Using Up and Down keys, move the cursor around the screen and
check the desired radio buttons by pressing Start/Stop.
3. Using Up and Down keys, move the cursor to Save and press
Start/Stop.

6.13 Displayed inputs

This menu defines 2 (or 3, according to the cycle type) input values to
be shown on the display.
You can choose, for each of them: chamber temperature, chamber
pressure, chamber water level, and mineral free water level. Below is
the example of setting the first input.
1. Browse to the following folder:
Cycle parameters\Displayed inputs\First
The following screen will appear:

Using the Up and Down keys, choose first, second, or third.

2. The following screen will appear:

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 3. Using Up and Down keys, move the cursor to the desired radio button
and choose it by pressing Start/Stop.

6.14 Purge (generator models only)

There is an option to remove the air from the chamber before

sterilization. Saturated steam is introduced into the chamber and it
pushes the air out through a valve. Purge is usually used for Isothermal
cycle.
1. Browse to the following folder:
Cycle parameters\Purge
The following screen will appear:

2. Change the parameters as desired.

6.15 Create Pulse

This menu allows to set parameters for each pulse of the program (see
below).

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 6.15.1 Pulse A Count

This parameter defines how many times the pulse of each type (A, B)
is repeated. For example, if the Pulse count for pulse A (low) is 4, and
the Pulse count for pulse B (high) is also 4, the cycle will have the
following pulses: low-high-low-high-low-high-low-high.
1. Browse (to the following folder:
Cycle parameters\Create Pulse\Pulse A Count
Change the parameter as desired.
Note: Pulse A and B counts for standard programs equal one, with the
exception of Hollow load, Waste, and Bowie and Dick test (pre-vacuum
models only), whose pulse count equals four.
6.15.2 Pulse A Stay Time

This parameter defines the value of delay after the required pressure
for the pulse is reached.
1. Browse to the following folder:
Cycle parameters\Create Pulse\Pulse A Stay Time
Change the parameter as desired.
Note: Same parameters are available for other pulses. The following cycles
have four pulses pre-vacuum models only): Hollow load, Waste, and
Bowie and Dick test. Other cycles have only one pulse.
6.15.3 Pulse A Low Pressure

This parameter defines the lower pressure value for the A pulse.
1. Browse to the following folder:
Cycle parameters\Create Pulse\Pulse A Low Pressure
2. Change the parameter as desired.
Note: Same parameters are available for other pulses. The following cycles
have four pulses pre-vacuum models only): Hollow load, Waste, and
Bowie and Dick test. Other cycles have only one pulse.

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 6.15.4 Pulse A High Pressure

This parameter defines the higher pressure value for the A pulse
Browse to the following folder:
Cycle parameters\Create Pulse\Pulse A High Pressure
Change the parameter as desired.

Note: Same parameters are available for other pulses. The following cycles
have four pulses pre-vacuum models only): Hollow load, Waste, and
Bowie and Dick test. Other cycles have only one pulse.
6.16 Keep Heat

There are two optional stages, within the sterilization cycle, when constant
temperature (Temperature 1 or 2 stay) is maintained for certain time
period (Temperature 1 or 2 stay time). Keep Heat starts before heating
and is used to melt solid loads of substances such as agar. Keep Heat
is needed for such loads to become completely liquid before
sterilization starts.
Below is the example of changing the Temperature 1 stay/stay time.

6.16.1 Temperature 1 stay

This parameter allows you to set two temperatures at which the process will
be paused (Keep Heat). It is possible to set the 2 values (Temp 1 stay
and Temp 2 stay).

Browse to the following folder:

Cycle parameters\Keep Heat\Temperature 1 stay
Change the parameter as desired.

6.16.2 Temperature 1 stay time

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 This parameter allows you to set two temperatures at which the process will
be paused (Keep Heat). Pause duration is set by Temperature 1 (2)
stay time parameter.

1. Browse to the following folder:

Cycle parameters\Keep Heat\Temperature 1 stay time
Note: same parameters are available for temperature 2.
2. Change the parameter as desired.

6.17 Heating

6.17.1 Sterilization Temperature

This parameter defines the heating temperature for the cycle. At

reaching this temperature, sterilization stage starts. This parameter is
equal to the sterilization temperature of the sterilization section (see
below).
1. Browse to the following folder:
Cycle parameters\Heating\Sterilization Temperature
2. Change the parameter as desired.

6.18 Sterilization

6.18.1 Sterilization Temperature

This parameter defines the sterilization temperature for the cycle.

1. Browse to the following folder:

Cycle parameters\ Sterilization\Sterilization Temperature

2. Change the parameter as desired.

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 6.18.2 Sterilization Time

This parameter defines duration of the sterilization stage for the cycle.
3. Browse to the following folder:
Cycle parameters\ Sterilization\Sterilization Time
4. Change the parameter as desired.

6.19 Cooling (“C” models only)

This menu defines parameters for the cooling stage.

6.19.1 Cool Mode

If the setup of your model has the cooling option, and the cycle has the
cooling stage, the Cool mode parameter equals 1, otherwise it equals
0. You can set this parameter as 0 or 1 therefore enabling or disabling
the cooling option.
1. Browse to the following folder:
Cycle parameters\Cooling\Cool Mode
2. Change the parameter as desired.

6.19.2 Cool End Temperature

When the Cool end temperature is reached, the cooling stage is

finished.
1. Browse to the following folder:
Cycle parameters\Cool Mode\Cool End Temperature
2. Change the parameter as desired.

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 Caution!
After setting time and date, turn the autoclave off and then on
again.

6.4 Logging in and entering the Main menu

Below you can find instructions how to login and enter the Main menu.
Section 7.1 above explains how to browse through the menus, section
7.2 explains how to change a parameter.

When the autoclave is on and no cycle is running, press the up and

down keys simultaneously to enter the Quick Options screen (see 6.3).
On this screen you can either proceed to login (see below) or choose
one of the quick options available without login. To login as technician:

1. On the Quick Options screen, choose login.

Select user screen appears.

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 6.21.1 Dry Time

This parameter defines duration of the drying stage for the cycle.
1. Browse to the following folder:
Cycle parameters\Drying\Dry Time
2. Change the parameter as desired.

Drying stage is divided into two stages. For each stage you can set the
total time, on time and off time. So during the Dry First Stage, the
heating elements are on for the time set in Dry Heat On 1, then they go
off for the time set in Dry Heat Off 1, and then this sequence is
repeated during the entire Dry First Stage Time. The same is true for
the Dry Second Stage.

6.21.2 Dry Heat On 1

This parameter defines how long will the heating elements be on for
the Dry First Stage.
Browse to the following folder:
Cycle parameters\Drying\Dry Heat On 1
Change the parameter as desired.

Note: There are Dry heat On 2 and Dry heat Off 2 parameters for the Dry
Second Stage of the drying.

6.21.3 Dry Heat Off 1

This parameter defines how long will the heating elements be off for
the Dry First Stage.
1. Browse to the following folder:

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 Cycle parameters\Drying\Dry Heat Off 1
2. Change the parameter as desired.

Note: There are Dry heat On 2 and Dry heat Off 2 parameters for the Dry
Second Stage of the drying.

6.21.4 Dry First Stage Time

This parameter defines duration of the Dry First Stage. The Dry
Second Stage time is calculated as Dry Time minus the Dry First Stage
Time, that is why there is no Dry Second Stage Time menu.

1. Browse to the following folder:

Cycle parameters\Drying\Dry First Stage Time
2. Change the parameter as desired.

6.21.5 Add Dry Time

This subdirectory allows you to change the Dry Time parameter for the
current cycle.
Browse to the following folder:
Cycle parameters\Drying\Add Dry Time
Change the parameter as desired.

6.22 Ending

This menu defines the End temperature parameter for the Ending
stage.

6.22.1 End Temperature

This parameter defines the temperature when the cycle ends. The
cycle will not end and the door will not open unless the autoclave
chamber is cooled down to this temperature.
1. Browse to the following folder:
Cycle parameters\Ending\End Temperature
2. Change the parameter as desired

6.23 Global (for some models only)

This menu defines the global cycle parameters.

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 6.23.1 F0 mode

This parameter checks how long has the load been in sterilization
conditions (pressure, temperature) before the sterilization stage
actually begins. This data helps preventing damage to the load by
excessive exposure to heat and high pressure.
1. Browse to the following folder:
Cycle parameters\Global\F0 mode
2. Change the parameter as desired

6.23.2 Check RTC

In this menu you can set the time interval for checking the two clocks.
The two clocks work during this interval, and the results are displayed.
If the results are different for more than 2 seconds, one of the clocks is
faulty. For the procedure of the check itself, see Maintenance\Test
RTC.
1. Browse to the following folder:
Cycle parameters\Global\Check RTC
2. Change the parameter as desired).

6.23.3 Multiple Cycles

This parameter allows you to repeat, for testing purposes, the same
cycle several times without reloading the autoclave. The number or
repetitions is defined by this parameter.
1. Browse to the following folder:
Cycle parameters\Global\Multiple Cycles
2. Set the parameter as desired.

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 6.23.4 Multiple Cycles Gap

This parameter allows you set the time interval between the multiple
cycles (see above).
1. Browse to the following folder:
Cycle parameters\Global\Multiple Cycles Gap
2. Change the parameter as desired.

6.23.5 Jacket Temperature

This parameter defines the temperature of the jacket (for the relevant
models only). The system is not ready unless the jacket reaches this
temperature.
1. Browse to the following folder:
Cycle parameters\Global\Jacket Temperature
2. Change the parameter as desired

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 7. Generator description
A built-in steam generator supplies the steam for the sterilization
process. The steam generator is an electrically-heated type, equipped
with immersion heaters, divided into three-phases. The power
consumption of the generator is 9kW.
Water to the steam generator is supplied by a one-phase pump, from a
water reservoir, which is connected to a source of distilled or de-
mineralized water. The electrical system of the steam generator is
located in a separate electric box.
The three-phase heating elements of the steam generator are
controlled by DILM32 contactor for 230V and protected by 20A circuit
breakers.
The water level control system consists of three electrodes connected
to the GICAR 2DRLHG controller, which commands the operation of
the water pump and servo solenoid valve to switch OFF the heating
current in case of lack of water or low water level.

Use only distilled or mineral-free water for the operation of the

generator!

Caution!
It is strictly forbidden to use soft water; this may results in
corrosion of the generator.

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 Warning:
Only a qualified electrician may perform the electrical
connections!
The electrical units should not be placed near water sources.
When servicing the generator, disconnect all the electrical power
supplies to the unit. This is done by switching OFF the main
power supply switch, or by un-plugging the electrical power main
supply cords.
It is important to achieve an electrical good grounding connection
to the sheet metal enclosure of the electric box and metal parts of
the generator.
The earth installation at the customer’s site must be built in
compliance with the laws and regulations in force, and should
meet international electrical safety standards, and be certified by
competent authorities.

7.1 Generator Electrical Safety System

There is an electrical safety system to protect the heating elements if a

fault condition is detected by any one of the safety devices, namely:

• Water level too low

• Pressure too high
• Temperature too high, (if applicable)

The fault light on the generator box will light up, and the main heater
circuit breakers will be switched OFF.

If this happens, do not try to correct the fault yourself, but call for
assistance.

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 7.2 The Water Pump for the Steam Generator

The water pump supplies the distilled or mineral-free water to the

steam generator.
The supply line of the pump is connected to the upper water reservoir
filled with distilled or mineral-free water and mounted on side of the
autoclave.
A float valve keeps a constant level of water and prevents an overflow
of water out of the reservoir.
A lower float switch stops the operation of pump, when the water level
drops below the lower level limit.
The water pump is protected by a pressure switch. When there is no
compressed air pressure supply to the autoclave the water pump is
disconnected.

7.3 GICAR Water Level Controller

The water level control system consists of three electrodes. (HIGH and
LOW water level), and a reference electrode, all connected to the
GICAR 2DRLHG controller.

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 The long electrode which is
continuously immersed in the water,
acts as a reference and is
connected to ground.
The medium electrode (LOW level
electrode) controls the water
heaters. When it stops sensing
water, the GICAR controller stops
the current to the water heaters.
When it senses water, the GICAR
controller restores current to the
water heaters.
The short electrode (HIGH level
electrode), controls the water pump.
When it senses water, the GICAR
controller stops the current to the
water pump and simultaneously
closes water supply shut off valve.
When it stops sensing water, the
GICAR controller restores the
current to the water pump and
simultaneously opens water supply
shut off valve.

Measuring steam generator pressure

The measurement range is 100-600 kPa absolute (14.5–87 psi)
The resolution measurement and display is 1 kPa (0.15 psi).
The accuracy of the measurement is a maximum 1% of the range, i.e. 5 kPa
(0.7 psi)
Calibration of the pressure circuit requires a special engineer access code.

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 8. Maintenance and Replacement
Procedures: the Autoclave

Warning!
Do not touch door microswitches in case of malfunction! Call
Tuttnauer service.

8.1 Preliminary Operations for Each Technician Call

In order to maintain efficient service, the technician must perform

the following:

1. Inspect and clean if needed, the following:

 Chamber, trays and trays holder (see Maintenance Instructions in the

Operator’s Manual).
 Filters (see 8.9 )
 Seats and plungers of the solenoid valves (see 8.11 and 8.12 )
 Water reservoir.

2. Visual inspection for leaks or corrosion in the piping elements

3. Tightening loose screws and piping joints.
4. Visual inspection of the wiring.
5. Calibration and logging the calibration of the temperature and pressure.

After completing the work, the technician must perform the

following cycles:

6. A Vacuum Test
7. A B&D Test.

Note: The warranty does not cover cleaning or maintenance. These

procedures are the responsibility of the equipment owner.”

By a qualified technician

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 Every 6 months
 Tighten the bolts of the heater bands and the electrical connections of
the heaters, valves and connectors in the control box.
 Drain the generator and refill with mineral free water.
Once a year
 Check the grounding continuity.
 Calibrate the temperature and pressure.
 Perform validation of the autoclave.
 Check the precise operation of the earth leakage relay.
 Check the safety elements; safety valve, cut-off thermostat, door
locking mechanisms.
 Check the operation sequences, the sterilization parameters etc.
 Check the water reservoir, piping, plastic parts and electric wires.
 Check and tightening the piping joints to avoid leakage.
 Check and tighten all screw connections in the control box, heaters and
valves and instrumentation.

Once in 5 years
 Check the door closing system for excessive wear.
 Performing safety tests: pressure vessel, efficiency, electrical,
according to local rules or regulations.
 safety tests shall be perform only, by an authorized inspector.

8.2 Replacing the Circuit Breaker

Caution!
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave generator.
Allow the autoclave to cool for about an hour before removing outer
covers.
The circuit breaker is located on the rear of the autoclave (See Rear
View).
8. Disconnect the wires (1, 2) from the circuit breaker.

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 Browse to the following folder:
System parameters\Print Rate All
Change the parameter as desired

6.6.2 Print Rate Sterilization

In this menu you can define the time interval for printing out the cycle
status during the sterilization stage: The default is 1 minutes.
Browse to the following folder:
System parameters\Print Rate Sterilization
Change the parameter as desired

6.6.3 Screen Saver

In this menu you can define the screensaver delay time, i. e. how long
the keyboard will be untouched before the screensaver activates.
Browse to the following folder:
System parameters\Screen Saver
Change the parameter as desired.

6.6.4 Pressure calibration high

In this menu you can define the high calibration point for pressure.
Browse to the following folder:
System parameters\Pressure calibration high
Change the parameter as desired.

6.6.5 Pressure calibration low

In this menu you can define the low calibration point for pressure.
Browse to the following folder:
System parameters\Pressure calibration low
Change the parameter as desired.

6.6.6 Temperature calibration high

In this menu you can define the high calibration point for temperature.
Browse to the following folder:
System parameters\Temperature calibration high
Change the parameter as desired

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 This paragraph refers to the chamber's and the generator's safety
valves
This paragraph refers to PED and ASME approved safety valves
Note: The safety valve is located on the rear of the autoclave.
1. Remove the safety vale cover (2) by pressing both sides of the cover
inwards (1) and pulling it out (3) of its seats (slots in the rear wall of the
autoclave -4) to reveal the safety valve (5).

3
4

2
5

2. Open the right door.

3. Disconnect the pipe connection.
4. Unscrew the safety valve (including the base) and remove from the
autoclave.
5. Replace it with a new safety valve (use an original only).
6. Test autoclave cycles.

5 Rear wall
Rear wall

6 7 7 8 6 7 7 8
ASME PED

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 No. Description Cat. No.
CE-
Safety SVL029-0028
1 marked
valve
ASME SVL029-0004
2 Safety valve base CMV100-0004
3 Washer CMT240-0022
4 Nut CMT240-0020

8.4 Replacing the door gasket

Caution!
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the chamber or
the generator.
Allow the autoclave to cool before opening the service doors.

To avoid injuries replace the gasket while the autoclave and

autoclave door are cold.

1. Pull off the gasket from the door groove and install the new gasket
referring to the directions below.

2. Remove the door gasket and clean the groove (plain water is okay).
3. Line the inside of both sides/walls of the gasket groove with a small
amount of silicon lubricant. This can be sprayed in or brushed in
depending on the type lubricant you use.

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 Note: It is necessary to use a silicone based lubricant such as Würth Silicone
Lubricant or Dow Corning 111, when installing the door gasket. If you
had purchased a replacement door gasket, from Tuttnauer, it will have
come with a small packet of Würth Silicone lubricant.

Caution!
If insufficient lubricant is applied, replacing the gasket will be
difficult. If excess lubricant is applied, the gasket will 'spring' out
of the groove.

4. Install the new gasket referring to the drawings as below points 1, 2

and 3.

Caution!
Make sure the gasket sits evenly
without waves, humps, or cavities.
This drawing shows the correct
direction of the gasket.
Gasket

Door

8.5 Replacing the door cover

Caution!

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 Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave generator.
Allow the autoclave to cool for about an hour before removing outer
covers.

8.5.1 Disassembling the door cover

1. The opening of the door is limited by two stoppers assembled on the

door's hinges. To disassemble and remove the door cover it is
necessary to enable the door to open more than 90º. This is achieved
by releasing these stoppers.

2
1

1 2

2. With a screwdriver, inserted through the holes in the rear of the door
cover (3), release the 4 screws fastening the door stoppers. Be careful
not to disassemble the stopper.

3. Open the door

4. Lift the door and release the edge of the spring holder (16) from the
slot (15).

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 15

16

5. Unscrew the screws assembling the axis bridge (11) to the door
bracket (5).

11

6. Remove the door cover

8.5.2 Assembling the door cover

1. Assemble door bracket (5) to the door cover (4) with 10 screws (6).

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 4

2. Assemble the axis bridge (10) to the axis seat (7) with a pin (9) and
cotter pin (8).

10

3. Place the door cover (4) on the door (12) so that the axis bridge (11)
will cover the door bracket (5) and assemble the door to the axis bridge
with screws.

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 4

11

12

4. Lift the spring holder (13) and place the spring holder support P/N
CMT387-0148 (14, supplied with the autoclave), as shown in the
picture below. Perform this on the right and on the left spring holder.

13

14

5. Lift the door and insert the edge of the spring holder (16) into the slot
(15).

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 15

16

6. After the edge of the spring holder is in the slot the door cover is
attached to the door. At this stage remove the spring holder supports
(14).
7. Close the door.
8. With a screwdriver, inserted through the holes in the rear of the door
cover (3), fasten the 4 screws of the door stoppers.

8.6 Replacing the Printer

Caution
Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the autoclave.
Allow the autoclave to cool before removing the outer cover.

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 1. Unscrew 2 screws (1) fastening the control panel.

2. Turn the panel to reveal the internal part and the electrical connectors.
3. Unplug the board connectors (3) and the printer connectors (2). Verify
that you know where plug each is connected.

3 2

4. The printer is fastened (6) to its seat with two fasteners (5). To release
the fasteners, press slightly on the part marked (4) and pull the fattener
upward. Repeat this with the second fastener.
5. Pull the printer out of its seat (the hole in the panel).
6. Replace the printer with a new printer.
7. Inset the fasteners. Verify that they are inserted firmly.
8. Connect the printer's connectors
9. Connect all the connectors of the board.

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 10. Lay the control panel on its place.
11. Fasten the panel with the screws (1).

8.7 Replacing the Door Micro-Switch 1

Warning!
Do not touch door micro-switches in case of malfunction! Call
Tuttnauer service.

1. Unscrew the 2 screws (1).

2. Unscrew the nut (2) and remove the micro-switch.
3. Release the wires from their connector in the electric box.
4. Replace the micro-switch with a new one; tighten the screws and the
nut.
5. Connect the micro-switch wires (brown and blue) to the JP6 connector
of the electric box according to the electric scheme.

8.8 Replacing the Door Micro-Switch 2

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 Change gain and offset as desired.

6.7.9 Restore last calibration

There is an option to restore the gain and offset values set at previous
calibration.
1. On the calibration options screen, choose Restore last calibration.

The following screen will appear:

2. Using the up and down keys, move your cursor to confirm and press
Start/Stop.

The following screen will appear:

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 Allow the autoclave to cool before removing the outer cover.

1. Open back service door.

2. Unscrew and remove the filter (1) from its seat.
3. Replace the filter with a new one, use only an original filter supplied by
Tuttnauer.
4. Assemble the filter (1) to its seat.
5. Close left service door.

8.10 Replacing the locking motor

Caution!
Before starting, be sure that the electric cord is disconnected
from the power source and that there is no pressure in the
autoclave generator.
Allow the autoclave to cool for about an hour before removing
outer covers.
Note: The locking motor can be replaced with an open door or with a closed
door.

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 1

4
8
5

7 6

1. Open left service door.

2. Move the sleeve covering the wires connection (8) to reveal the
connections and disconnect the wires of the electric motor.
3. Remove cotter pin (6).
4. Remove the pin (5) attaching the motor's rod (4) to the locking arms
(7).
5. Remove cotter pin (1).
6. Remove the pin (2) attaching the rod housing (3) to the autoclave's
frame.
7. Remove the motor assembly and replace it with a new one.
8. Verify that the motor's rod is in the same position as the in the replaced
motor. If not – turn the rod clockwise or counterclockwise until the
correct position is achieved.
9. Insert the pin (2) attaching the rod housing (3) to the autoclave's frame.
10. Insert cotter pin (1).
11. Insert the pin (5) attaching the motor's rod (4) to the locking arms (7).
12. Insert cotter pin (6).
13. Connect the wires of the electric motor and cover the wires connection
with the sleeve (8).
14. Close left service door.

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 8.11 Replacing the Plunger or Coil of the 1/4" Solenoid
Valve
The solenoid valves may be out of order due to faulty plunger or
coil. To repair the solenoid valve – replace the faulty plunger or
solenoid

Caution!
Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the chamber.
Allow the autoclave to cool before opening the service doors.
1. Unlock and remove the left service door.
2. Remove nut (1).
3. Remove the coil (2).
4. Unscrew the plunger + spring (3) with the plunger housing (4) and
replace it with a new one. The plunger and the spring are replaced as a
kit.
5. Reassemble the coil (2) and the nut (1).
6. Close the autoclave service door.

3 4

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 8.12 Replacing the Plunger or Coil of the BACCARA
Solenoid Valve

The solenoid valves may be out of order due to faulty plunger or coil.
To repair the solenoid valve – replace the faulty plunger or solenoid

Caution!
Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the chamber, coil or
generator.
Allow the autoclave to cool before removing the outer cover.

1. Open the relevant service door to reveal the faulty BACCARA solenoid
valve.
2. Unscrew and remove nut (1).
3. Remove the coil (2).
4. Unscrew the plunger + spring (4) with the plunger housing (3) and
replace it with a new one. The plunger the spring and the housing are
replaced as a kit.
5. Reassemble the coil (2) and the nut (1).
6. Re-install the autoclave cover.

5 4 3 2 1

8.13 Replacing the Mechanic Pressostat

Caution!
Before starting, ensure that there is no pressure in the chamber,
coil or generator.
Allow the autoclave to cool before removing the outer cover.

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 1. Open left service door.
2. Disconnect the electrical connections (1).
3. Unscrew and remove the pressure switch (2) from its seat (3).
4. Replace the pressure switch with a new one, use only an original
pressure switch supplied by Tuttnauer.
5. Assemble the pressure switch (2) to its seat (3).
6. Connect the electrical connections (1).
7. Close left service door.

8.14 Replacing the Pressostat 0.2 (NC)

Caution!
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave generator.
Allow the autoclave to cool for about an hour before removing outer
covers.
1. Open left service door.
2. Disconnect the electrical connections (1).
3. Unscrew and remove the pressure switch (2) from its seat (3).
4. Replace the pressure switch with a new one, use only an original
pressure switch supplied by Tuttnauer.
5. Assemble the pressure switch (2) to its seat (3).
6. Connect the electrical connections (1).
7. Close the left service door.

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 1

8.15 Replacing the power supplies, water level board and

relays

Caution!
Before starting, be sure that the electric cord is disconnected
from the power source and that there is no pressure in the
autoclave generator.
Allow the autoclave to cool for about an hour before removing
outer covers.
For description of items – see table below.

1. Open right service door.

2. Disconnect the wires from the component.
Note: Mark the wires before removing them. It is essential to return the
correct wire to the correct place!
3. Remove the old component. (Use a screwdriver to release it from the
DIN rail if needed).
4. Insert the new component into its place and check it is secure.
5. Reconnect the wire to the component. Return the correct wire to the
correct place.
6. Test the unit.

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 The autoclave electric box

1 2 3 4 5

5 4 6 7
7

Description of Items

No. Photo Cat. No. Description

Buzzer BUZZER PIEZO,

1 ELE035-0192 CONTINUOUS, 85dB@30cm/3-
28VDC

2 ELE035-0129 Power Supply 24VDC (4.2A)

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 3 ELE035-0144 Power Supply 24VDC (1A)

CTP201-0273 Miniature Relay (orange) 24VDC

CTP201-0271 Relay Socket

Terminal, Feed-Through, 2-
5 THE039-0091 Conductor, Fuse Disconnect 1
1/4X1/4, 4mm²

Transformer TDB-100T 230/115-

6 ELE035-0092
6/12VAC

Fan, 24VDC, Dia. 80mmx20mm,

7 CTP201-0318
34.6CFM

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 The generator electric box

Description of Items

No. Photo Cat. No. Description

Level regulator, 2 regulation units,

1 CTP201-0198
230V, 2DRLH, GICAR

2 THE005-0040 Thermostat, Safety, 300°C ,16A , 230V

Trip Coil FAZ-XAA-NA110-415VAC,

3 ELE034-0056
Moeller

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 Circuit Breaker, 1 pole, 4A, FAZ-C4,
4 ELE034-0017
Moeller

5 ELE034-0041 Circuit Breaker, 3 pole, 16A

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 3. Using the Up and Down keys, move the cursor to Exit.

6.8.5 Printer test

In this menu you can check the normal function of the printer. The
printer will print the list of errors.
Browse to the following folder:
Maintenance\Printer test
The following screen will appear to confirm that the test has been done.

See the printout shown in the Printer handling chapter of the user
manual.

6.8.6 Print all gain and offset

In this menu you can print all the gain and offset for all the pressures
and temperatures in the autoclave (Chamber Temperature, Chamber
Pressure, Chamber Water Level, Mineral Free Water Level.

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 1

4. Close the service door.

9.3 Cleaning and Replacing the Water Level Electrodes

Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.
Make sure there is no pressure in the generator. If there is, open
the right service door and reduce the generator pressure by
opening the drain valve.
The three electrodes of the water level control system are located on
top of the steam generator.
1. Unlock and remove the right service door.
2. Unscrew the big nut (1).
3. Mark which wire belongs to which electrode and remove the three
electrodes (2) covered with a protecting sleeve (3).
4. Clean (only the tip) with soft cloth, or replace the electrodes.
5. Reassemble the three electrodes into their places.
6. Tighten the nuts to avoid leakage.
7. Verify that the electrodes height (20 mm) did not change (see detail A
on the figure below). If there was any change in the electrodes height,
loosen the small nut (4), adjust the height and tighten the nut.
8. Cover the electrode with the protecting sleeve (3).
9. Test the unit.

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 Water 1 2 3 4

Reference

Heater

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 9.4 Replacing the Heating Elements

Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.
Make sure there is no pressure in the generator. If there is, open
the left service door and reduce the generator pressure by
opening the drain valve.

1. Open the right service door.

2. Unscrew the nut (5) connecting the heating element (6) to the
generator housing.
3. Remove the heating element from the generator housing.
4. Replace the heating element with a new one. verify that you are using
the right heating element according to the relevant voltage.
5. Wrench in the new heating element into the generator housing.
6. Close the right service door.

9.5 Replacing the Generator Side Gauge Glass Indicator

Tube

Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.

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 Make sure there is no pressure in the generator. If there is, open
the left service door and reduce the generator pressure by
opening the drain valve.

Warning!
Do not exceed the recommended pressure of the gauge glass.

Caution!
Do not subject gauge glass to bending or torsional stresses.

Note: On each side of the glass tube, there are stainless steel balls that act
as a safety device by preventing the escape of steam and boiling water
if the glass is broken. Before replacing the glass water tube, switch
OFF the electrical power and release steam pressure from the vessel.

1. Open the right service door.

2. Drain the water.
3. Remove the protective cover from the new glass tube.
4. Remove the protective rod (4) that protects the glass tube (5).
5. Loosen the two nuts (3) on both sides of the glass tube. Slip the upper
one down, and then remove the tube
6. Replace the tube with a new one.
7. Verify that there is a bronze washer (1) and a new silicon gasket (2) in
each nut. After every replacement of the glass tube install a new silicon
washer. Do not use the old silicon washer.
8. Do not allow glass to touch any metal parts.
9. Reassemble the two nuts (3) and tighten gently.
10. Close the right service door.

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 2 1

No. Description Cat. No.

1 Brass Washer CMT254-0136
2 Silicon gasket GAS082-0005
3 Hex Domed Cap (Acorn) Nut NUT192-0205
4 Protecting Bar GEN221-0060
5 Water level glass tube SRV000-0128

9.6 Replacing the Generator Thermostat

Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.
Make sure there is no pressure in the generator. If there is, open
the right service door and reduce the generator pressure by
opening the drain valve.
This thermostat cuts out the power to the generator in the event that all
other safety systems malfunction and the temperature continues to
rise. In order to restart the operation, turn trip coil of the generator (to
the right of the electric board) again (see below).

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 If the autoclave is operated according to instructions, and the
thermostat cuts out again, replace the thermostat as follows:

1. Disconnect the wires (mark them to connect in the correct order).

2. Remove the sensor of the faulty cut-off (1) from its seat in the
generator (2).
3. Pull out the thermostat handle (3).
4. Unscrew the two screws of the connector (behind the handle).
5. Disconnect the wires (mark them to connect in the correct order).
6. Replace the faulty cut-off with a new one (use an original only).

Cat. No. Description

Thermostat, Safety, 300°C ,16A , 230V
THE005-0040
NO/NC 50-3000

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 9.7 The Water Pump Replacement

Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.
Release pressure on the outlet side of the pump before doing any
maintenance work.
Check the pump for any sign of damage. If the pump has any indication
of failure, contact Tuttnauer for a complete motor assembly. Proceed
as follows to replace the pump.

1. Open the generator service door.

2. Unscrew the nuts of the pipes (1). Mark the water inlet and outlet hoses
to the pump
3. Unscrew and detach the power supply block (2).
4. Unscrew the 2 screws (3) connecting the water pump to its base.
5. Mount the new pump to its seat, attaching it with the screws (3).
6. Attach the power supply block (2).
7. Reconnect the pipes.
8. Reassemble the two nuts and tighten gently.
9. Close the generator service door.

1 2

9.8 Releasing the Vacuum Pump Rotor

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 Caution!
Before starting:
Make sure that the electric cord is disconnected and that there is
no pressure in the autoclave.
Make sure there is no pressure in the generator. If there is, open
the right service door and reduce the generator pressure by
opening the drain valve.
The vacuum pump could get locked after a prolonged idle period.
See below the procedure of unlocking and restoring the normal
operation of the pump.

1. When pump is operated for the first time, check if it works normally. If
not, stop the electric current immediately.
2. Do not open the pump and by no means, try to free the rotor shaft, by
forcibly rotating the impeller, which can provoke an irreversible damage
to the pump.
3. Further described the way to proceed, for restoring the normal
operation of the pump.
4. Carefully remove the fan cover from the vacuum pump.

a. By means of a screwdriver, rotate in clockwise direction the

shaft of the pump on which the cooling fan of the motor is
mounted. The shaft will be unlocked and the pump is ready for
operation.
b. If a. did not help, unscrew the pipes connected to the pump and
pour in a quantity of 200ml. of edible vinegar available at any
grocery shop.
5. Leave the pump in this situation for ½ - 1 hour.

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 10. Troubleshooting
Warning!
Do not touch door microswitches in case of malfunction! Call
Tuttnauer service.
This troubleshooting chart enables the user to solve minor
malfunctions, prior to contacting our service department.
Only technical personnel having proper qualifications and
holding technical documentation (including a technician manual)
and adequate information are authorized to service the
apparatus.

10.1 Autoclave Troubleshooting

Possible causes check-ups

Symptoms Corrections
and tests
1. Control unit 1.1 The control circuit 1.1 Check and switch on
not initialize. breaker switched off. the circuit breaker.
No display and
1.2 The power switches 1.2 Replace the defective
lights on the
on the front panels of switch.
front panel.
the autoclave or on
the steam generator
are defective.
2. Steam 2.1 Water pump defective 2.1 Repair or replace
generator or blocked. pump. Replace
does not motor.
operate.
2.2 Blocking or low water 2.2 Adjust water
pressure in the pump pressure, ensure a
circuit. free circulation of
water.
2.3 Circuit breaker trips, 2.3 Check and remove
because of overload the overload or
or damage. replace circuit.
2.4 Upper electrode 2.4 Clean or replace
short-circuited. upper electrode.
2.5 Electronic pressure 2.5 Check, calibrate
switch or measuring pressure switches or
circuits faulty or out of replace them.
calibration.
2.6 Lower electrode dirty 2.6 Clean or replace the
or rusted. electrode.

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 Possible causes check-ups
Symptoms Corrections
and tests
2.7 Circuit breakers 2.7 Turn off or replace
switched off or the circuit breakers.
damaged.
2.8 Contactor controlling 2.8 Check the cause and
the heat up current is replace contactor.
damaged.
2.9 Control system 2.9 Replace the GICAR
trouble.
2.10 Solenoid or 2.10 Repair or replace
pneumatic steam solenoid or
supply stuck or pneumatic valve.
defective.
3. Steam 3.1 Pressure switch faulty 3.1 Check, repair or
pressure or incorrectly set. replace the pressure
increases switch.
beyond the
3.2 Contacts at contactor 3.2 Check the cause and
control point.
welded because of replace the damaged
short circuit. contactor.
4. The 4.1 Check if the trouble is 4.1 See solutions
conditioning due to pump or its indicated in par. 2.
phase (pre- electrical supply
vacuum does circuit.
not work).
4.2 The vacuum valve 4.2 Check, repair or
passing water replace the water to
through the vacuum pump valve.
pump stuck or
damaged.
4.3 The exhaust to pump 4.3 Check, repair or
valve stuck or replace the fast
damaged. exhaust valve.
4.4 Door improperly 4.4 Close the door, fix or
closed, gasket replace the gasket.
damaged or
incorrectly seated on
No steam inlet the groove.
or low steam
4.5 Leakage at the 4.5 Check and tighten
pressure.
vacuum or exhaust fitting joints, replace
piping. defective packing.
4.6 Steam inlet valve 4.6 Fix or replace the
blocked or damaged. steam valve.
4.7 Low pressure at the 4.7 Check the generator

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 1. Give the name to your cycle.
2. Exit the menus until you get to the main screen.
3. Select your newly created program.
Note: you can select the program only when the autoclave door is open.

4. Login again as Technician (see 6.4).

5. In the main menu, select Cycle parameters and enter the Cycle
Parameters screen.

The following screen will appear:

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 9. The air inlet 9.1 Air inlet valve clogged 9.1 Repair or replace air
does not work. or damaged. valve.
9.2 Air filter clogged. 9.2 Replace air filter.
10. 10.1 Incomplete removal 10.1 See trouble related to
Unsatisfactory of air pockets. vacuum system par.
results of 2 and 4.
sterilization
10.2 Sterilization 10.2 Set the correct temp.
process.
conditions improper and time according to
temperature or the sort and quantity
pressure too low, of material.
ster. time too short.
10.3 Incorrect loading of 10.3 See par. on
autoclave, air trapped ‘Preparation before
in the load. Sterilization’.
11. Drying 11.1 Insufficient steam 11.1 Set or fix the
incomplete pressure to jacket. pressure switch.
packs remain
11.2 Insufficient vacuum. 11.2 See problems related
wet.
to vacuum par. 2 and
4.
11.3 Steam trap does not 11.3 Clean or repair the
eliminate the steam trap.
condensate.
11.4 Incorrect loading of 11.4 Reload the autoclave
the autoclave. appropriately.

12. The door 12.1 Low pressure at the 12.1 Set the air pressure;
does not air supply line. 1.5 bar
close.
12.2 CLOSE DOOR 12.2 Fix or replace
(Applicable to solenoid valve solenoid valve.
sliding doors) transmitting air
pressure to the door
actuator is stuck or
damaged.
12.3 Door drive actuator 12.3 Fix or replace
damaged. actuator.
12.4 OPEN DOOR button 12.4 Replace the button.
is defective.
12.5 Control system 12.5 Replace the control
trouble. boards.
13. The door 13.1 Low pressure at the 13.1 Set the air pressure;
does not seal. air supply. 1.5 bar
(Applicable to 13.2 Low steam pressure 13.2 Set the steam
Automatic and at the door gasket. pressure; 1.5 - bar.

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 sliding doors) 13.3 The pressure to 13.3 Fix or replace the
gasket pneumatic pneumatic valve.
valve blocked or
damaged.
13.4 The solenoid or 13.4 Repair or replace the
pneumatic valves, defective valve.
which control the
pressure or vacuum
to gasket stuck or
damaged.
13.5 Control system 13.5 Replace the control
trouble. boards.
14. The door 14.1 Low pressure at the 14.1 Set the correct air
does not open. air supply line. pressure (which has
(Applicable to to be atmospheric
sliding doors) pressure).
14.2 Insufficient vacuum to 14.2 See paragraph 2.
gasket, due to trouble
with the vacuum
system.
14.3 Gasket improperly 14.3 Mount the gasket
seated or damaged. suitably or replace it.
14.4 OPEN DOOR 14.4 Repair or replace the
solenoid valve faulty valve.
transmitting air
pressure to the door
actuator is stuck or
damaged.
14.5 Door drive actuator 14.5 Fix or replace
damaged actuator.
15. Problems 15.1 Check if the flat cable 15.1 Plug in firmly the
related to the or MOLEX MOLEX connectors.
control connectors between
system. the control boards
and keyboard are
well plugged in.
15.2 Power supplies out of 15.2 Fix or replace the
order. power supply.
15.3 Control out of order 15.3 Replace defective
control
15.4 Control keypad. 15.4 Replace defective
keypad
15.5 Paper to printer 15.5 Insert a paper roll
missing or quality inside the printer.

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 Possible causes check-ups
Symptoms Corrections
and tests
unsuitable. Ensure the
appropriate type of
paper is used.
15.6 Flat cable connection 15.6 Plug in connection or
between control replace it.
board and printer is
not plugged in
correctly.
15.7 Printer damaged. 15.7 Replace the printer.

15.8 Temperature sensor 15.8 Fix connection or

disconnected or loose replace temperature
connection or sensor sensor.
damaged.
15.9 Pressure transducer, 15.9 Fix connection or
bad. Mechanical or replace pressure
electrical connections transducer.
or transducer
damaged.
16. Air 16.1 Steam quality is not 16.1 Check the steam
Detector Fails. proper. quality and non-
(If applicable) condensable gases.
16.2 Induced Air Valve is 16.2 Close or repair the
open or leaks. induced air valve.

10.2 Steam Generator Troubleshooting

Symptom Possible cause Corrections

1. Steam 1.1 No power from the 1.1 Check the reason for
generat building source. no power supply from
or does 1.2 Generator Circuit the building.
not breakers (1ph & 3ph) 1.2 Turn ON the circuit
start. are OFF. breakers (1ph & 3ph)
1.3 Trip coil is activated 1.3 Check the interlocks
(no power feed) status.
1.4 Water level in the 1.4 No water inlet, See
generator is low. Section No.2 below.
2. Water 2.1 The water pump is 2.1 Check, repair or
is not defective or blocked. replace the pump.
filled 2.2 The water inlet 2.2 Check power on

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 into the solenoid valve does solenoid contacts or,
generat not open. repair/replace the
or. valve.
2.3 The circuit breaker in 2.3 Check for short
the water pump motor circuits, or circuit
circuit trips OFF. breaker is defective.
Replace the circuit
2.4 The GICAR water
level controller or the breaker, or fix short
circuit.
electrodes are
defective. 2.4 Check wires
connectivity between
the electrodes and the
water level controller
2.5 The circuit Relay is or replace the
defective. defective electrode.
2.6 The circuit breaker of 2.5 Replace the circuit
the control circuit is Relay.
OFF or defective. 2.6 Check and switch ON
the circuit breaker of
the control circuit.

3. Steam 3.1 The pressure switch is 3.1 Check the pressure

pressur faulty or incorrectly switch, set it correctly
e does set. or replace if faulty.
not 3.2 Check the cause and
increas 3.2 The circuit breakers in switch ON the circuit
e or the heater circuits are breakers.
increas
switched OFF. 3.3 Check and replace the
es too
3.3 The GICAR water defective GICAR or
slowly.
level control system electrode.
electrodes and are 3.4 Check and replace the
defective. heater contactor.
3.4 The heater contactor is 3.5 Replace the damaged
defective. heaters; check if the
3.5 Heaters are burned water level is
out. sufficient.
3.6 Tighten or replace
piping connections, fix
3.6 There is a leakage in
the safety relief valve or replace the safety
caused by loose or valve.
defective fittings, or by
blockage.

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 4. Steam 4.1 The pressure switch is 4.1 Set the pressure
pressur faulty or set switch correctly or
e goes incorrectly. replace if faulty.
up 4.2 Replace the heater
beyond contactor.
4.2 The heater contactor is
the set
stuck.
control
point.
5. The 5.1 The steam pressure is 5.1 Check cause and
safety higher than the remedy it, See section
valve working pressure. 4 above)
blows. 5.2 Check and replace the
5.2 The safety valve is safety valve.
defective.

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 11. List of Spare Parts
Part Number Description
CMT387-0099 Basket Seat, Perforated, 38xx MLV/ELV, St.St.
GAS084-0025 Tube, White, Reinforced PVC, 1/2"x2M, 50C, RHWW-
01
HAN071-0005 Handle, Carrying, for side wall Horizontal Autoclave
GAS084-0031 Tube, Black, Reinforced Rubber,2M long,Nut 1/2"
BSP,Free next side
POL065-0085 DOOR COVER 3870-D-GENERAL ASSY.
BOL191-0070 Flat Head Machine Screw, Phillips, M4x10, St. St. A2,
DIN965
BOL191-0140 Pan Head Machine Screw, Phillips, M4x12, St. St. A2,
DIN7985
NUT193-0323 Spring Lock Washers With Square Ends, M4 (5/32),
St. St. A2,DIN127B
POL067-0055 Hinge Cover fot 38xx-D
CMT387-0202
BOL190-0023 Pan Head Machine Screw, Slotted, 8-32UNCx5/8,
Brass, Nickel Plated
SOL026-0018 Coil, Solenoid, 24VAC, 8W, 50Hz, Bac.
ELC040-0001 Cable, Electrical, 3 phase, With Plug 16A, Europe
ELE035-0053 Circuit Breaker, 3-pole, 277VAC/80VDC, 20A
ELE036-0001 Limit Switch,Snap-Action,Extra Over-
travel,SPDT,15A,125VAC
NUT192-0217 Hex Nut, 8-32UNC, Brass, Plain
NUT192-0233 Nut for Solenoid and Coli
NUT193-0291 Serrated Lock Washer External
Teeth,M4(5/32),Steel,Zinc Pl.,DIN6798A
ELC258-0015 Sensor, Temperature, 5x100, 54400, Sontec, Assy.
(For D line)
THE003-0002 Sensor, Temperature, PT100, 5x100, Sontec
GAS080-0022 O-Ring, ID 2.84, W=2.62, 2-104 EPDM
ELC258-0016 Sensor, Temperature, PT100, 5x60, 3 Wires, Assy.
(For D line)
THE003-0013 Sensor, Temperature, PT100, 5X70, TUT-001,

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 MAMAB
FIT100-0226 Nut for Sleeve, Tube 1/4, Thread 7/16-24, Brass
ELE032-0048 Harness, Command, 3870ELV(C)(PV)& G -D
SOL026-0077 Connector, 2 Contacts, 24V, Black, DIN43650,
KA132L34B9, CNE
ELC387-0118 Control Panel, Bacsoft Control
System,(W/printer)3870EL(V) -Assy.
CPN064-0031 Keyboard, EZ 9"&11", EZ/3870-D & Hor.-D
CTP200-0138 Board, I/O Extension, Bacsoft
CTP200-0140 Board, Main Control, Bacsoft
THE002-0052 Panel printer, Thermal, 24 Columns
THE002-0066 Thermal paper for CUSTOM PLUSII printer roll 57mm
d=50mm
WIR040-0170 Cable kit for PLUSII-S-0004 Printer
WIR040-0180 Cord, extension, USB 2.0 type A - panel F to M, 35
cm
ELC258-0012 Shield, Control Unit Boards, Bacsoft
ELE039-0048 Terminal, male, brass, w/o isolation, PC1L18704LR,
K.S. Terminals
THE002-0061 Full Color graphical display 3.5"
POL064-0030 Control Panel, Sub-Assembly, 3850/70 ELV-D
POL064-0022 Door, Printer Opening, 3870D
POL067-0048 Window, Clear for Control Sys. Screen - Bacsoft
POL064-0021 Base, Control Panel, 38XX-D
POL065-0082 Support, printer door, Hor. , 38XX-D , 50XX-D
BOL190-0023 Pan Head Machine Screw, Slotted, 8-32UNCx5/8,
Brass, Nickel Plated
BOL191-0020 Pan Head Machine Screw, Phillips, M3x10, St. St. A2,
DIN7985
CTP201-0271 Relay Socket
CTP201-0273 Miniature PCB relay, coil 24VAC, contact 250VAC,
8A, 2 pole
ELE035-0011 Fuse, 5x20mm, Glass tube, 250V, 6.3A, SB
ELE035-0011 Fuse, 5x20mm, Glass tube, 250V, 6.3A, SB
ELE035-0090 Fuse,5x20mm,Glass Tube,0.5A,250V,lag T
ELE035-0092 Transformer, 2x115 / 2x12, 50/60 hz, TDB-100,
Jishisheng

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 ELE035-0129 PSU,DIN Rail,24VDC,4.2A,100W
ELE035-0144 Power Supply, 24VDC, 1A
ELE035-0144 Power Supply, 24VDC, 1A
NUT192-0217 Hex Nut, 8-32UNC, Brass, Plain
NUT192-0230 Nut,Clip-On,U-Style,4.8x20x13,0.7 thick.,Spring
steel,Cadmium plated
NUT193-0291 Serrated Lock Washer External
Teeth,M4(5/32),Steel,Zinc Pl.,DIN6798A
THE039-0120 Push-In Type Jumpers Bar 2-Pole Nominal
CTP201-0318 Fan, 24VDC, Dia. 80mmx20mm, 34.6CFM
ELE035-0192 BUZZER, PIEZO, CONTINUOUS, 85dB@30cm/3-
28VDC
ELE035-0012 Switch, Panel, Rocker, 2-pole, ON-OFF, 250VAC,
16A
ELE039-1055 Female Connector, 6 Pole,5mm Pin Spacing with
Coding Fingers Closed
ELE039-1056 Female Connector,8 Pole,5mm Pin Spacing with
Coding Fingers Closed
ELE039-1060 Male Connector,4 Pole,5mm Pin Spacing with Cage
Clamp Connection
ELE039-1062 Male Connector,2 Pole,5mm Pin Spacing with Cage
Clamp Connection
CTP201-0198 Electronic Level Regulator,Two Regulation
Units,230VAC
CTP201-0271 Relay Socket
CTP201-0272 Miniature PCB relay, coil 24VDC, contact 250VAC,
8A, 2 pole
THE039-0037 Connector, Ceramic, Double, No.2
ELE034-0017 Circuit Breaker, 1ph, 4A
ELE034-0026 Contactor, DILM12-230V, 20A
ELE038-0004 Lamp, Red, 220V, 8mm
ELE039-0049 Connector, Ceramic, No.1, single
ELE039-1052 Female Connector,2 pole,5mm Pin Spacing with
Coding Fingers Closed
ELE039-1054 Female Connector,4 Pole,5mm Pin Spacing with
Coding Fingers Closed
ELE039-1060 Male Connector,4 Pole,5mm Pin Spacing with Cage
Clamp Connection

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 ELE039-1062 Male Connector,2 Pole,5mm Pin Spacing with Cage
Clamp Connection
THE039-0099 Terminal, Feed-Through, 3-Conductor, 2.5 mm², Gray
THE039-0100 Terminal, Feed-Through, 3-Conductor, 2.5 mm², Red
THE005-0040 Thermostat, Safety, 300°C ,16A , 230V
CMT387-0022 Holding bracket - 3150-3870ELV
FIT100-0216 Sleeve, Tube 1/4, Brass, 60C-4, Parker
FIT100-0226 Nut for Sleeve, Tube 1/4, Thread 7/16-24, Brass
NUT192-0192 Hex Nut, M5X4, Stainless Steel A2, DIN934
NUT192-0193 Hex Nut, M6X5, Stainless Steel A2, DIN934
NUT193-0269 Plain Washer Without Chamfer, M6, Stainless Steel
A2, DIN125
NUT193-0317 Spring Lock Washers With Square Ends, 1/4, St. St.
A2, DIN127B
NUT193-0325 Spring Lock Washers With Square Ends, M5 (3/16),
St. St. A2,DIN127B
SVL029-0088 Safety Valve, PED, 1/4"MPTxDisch. H., Brass Body,
Brass Seat, 5Bar
BOL194-0330 Blind Rivets 4x10, Head 7.5 mm, Aluminium, DIN7337
A
CMT387-0137 Door Cover Hinge for 38xx-D
NUT192-0192 Hex Nut, M5X4, Stainless Steel A2, DIN934
NUT193-0325 Spring Lock Washers With Square Ends, M5 (3/16),
St. St. A2,DIN127B
DOR387-0035 Door Spring Rod for 3870ELV-D
SPR177-0027 Spring, torsion, flat door balancing, 3870-D ELV
LOK692-0039 Pin, Cotter, 2.0x16 mm
NUT192-0193 Hex Nut, M6X5, Stainless Steel A2, DIN934
BOL191-0061 Hex Socket Cap Screw, 1/4UNCx1, St. St. A2
LOK240-0035 Pin, Door Hinge, TTA
LOK692-0039 Pin, Cotter, 2.0x16 mm
NUT192-0185 Hex Nut, 1/4UNC, Stainless Steel A2
NUT193-0269 Plain Washer Without Chamfer, M6, Stainless Steel
A2, DIN125
NUT193-0317 Spring Lock Washers With Square Ends, 1/4, St. St.
A2, DIN127B
ELE035-0198 Actuator, Electrical, Linear, LMR01 RL1 C100 RF

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 FC2X
WHE070-0015 Leg, PVC ,Bolt Type 3/8", 60mm
PAN387-0025 Cover, Service, Front, 3870ELV-C
COV411-0010 Shield, Safety Valve, ELV-D
PAN387-0035 Door, Service, Side, 3870ELV-C
GEN220-0063 Electrode, water level, 1/4" NPT, 175mm
HEA016-0049 Heating Element, Immersion, Threaded,230V,2",
3x3000W, St.St.- UL
HEA016-0049 Heating Element, Immersion, Threaded,230V,2",
3x3000W, St.St.- UL
GAS082-0087 Gasket, 76x59.5x3 For Heating Element Vertical
Generator 5"
SRV000-0128 Tube, Glass, Water Level For Vertical Generator 9kW,
385 mm
GLA028-0002 Tube, Glass, Water Level
VLV170-0016 Valve, Water Level (Set)
GAS082-0005 Gasket, Silicone,for Glass 13
NUT192-0205 Hex Domed Cap (Acorn) Nut, M5, Stainless Steel A2,
DIN1587
GEN221-0060
CMT254-0136 Washer,Brass, 20x14x2 mm With Chrome Nikel
Plating
CMT254-0072 Washer,Brass, 20x14x2 mm
ARM100-0139 Steam trap, 1/4" BSP, St. St.
ARM172-0007 Check Valve, Spring Disk, 1/4"NPT, St.St.
ARM172-0026 Check Valve, Spring Disk, 1/4"BSP, St.St., MONDEO
CMT067-0014 Strainer 1/4BSP, Complete
FIL175-0046 Screen, 400 Micron, For Strainer 1/4"
GAS082-0008 Gasket, Silicon, 4mm, OD=28mm, ID=20mm for 1/4"
strainer
CMT240-0020 Nut, 3/8"BSP, Water Reservoir
CMT240-0022 Washer, 30mm, Brass, Water Reservoir
CMT387-0089 Manifold, 2540-3870 ELV
CMV100-0004 Base, safety valve For 3870EL
SOL026-0032 Valve, Solenoid,Brass, 2/2 way,1/4"BSPx4.0,
NC,GEM-A-22017,Baccara
SOL026-0039 Valve, Solenoid, 2/2 way, 1/4"BSPx4.5, NC, 24VAC,

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 Note: For all the standard sterilization cycles, and for Bowie and Dick test, the
only changeable cycle parameter is dry time (you will not see other
parameters on your screen). For the custom cycles created by
duplication, and for the Warm Up cycle, all the options listed in table
below are changeable. Operator is not allowed to create custom
cycles; only authorized technician can do this.

Subdirectory Property
Temperature sensors Chamber Temperature
First
Displayed inputs Second
Third
Purge time
Purge (generator models only)
Purge temperature
Pulse A Count
Pulse A Stay Time
Pulse A Low Pressure
For custom programs only

Create Pulse A High Pressure

Puls
e Pulse B Count
Pulse B Stay Time
Pulse B Low Pressure
Pulse B High Pressure
Temperature 1 stay
Temperature 1 stay time
Keep Heat
Temperature 2 stay
Temperature 2 stay time

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 FIT100-0809 Elbow Connection O-RING -1/4" BSP M / Tube(8*6)
FIT100-0812 Adaptor, Elbow, Orienting, Male 1/4"", Tube 1/4
FIT100-0814 Straight Male O-RING - 1/4 M / Tube 1/4
FIT100-0818 1/4"BSP T section O-RING - F/F/M
ELC258-0016 Sensor, Temperature, PT100, 5x60, 3 Wires, Assy.
(For D line)
THE003-0013 Sensor, Temperature, PT100, 5X70, TUT-001,
MAMAB
FIT100-0226 Nut for Sleeve, Tube 1/4, Thread 7/16-24, Brass
ARM100-0139 Steam trap, 1/4" BSP, St. St.
CMT100-0004 Nipple, Hex, 1/4"x1/4", NPTxNPT For TTA
SOL026-0032 Valve, Solenoid,Brass, 2/2 way,1/4"BSPx4.0,
NC,GEM-A-22017,Baccara
VLV170-0022 Valve, Needle, 1/4", Bronze NPT
FIT100-0807 Straight Male O-RING - 1/4 M / Tube(8*6)
FIT100-0809 Elbow Connection O-RING -1/4" BSP M / Tube(8*6)
GAS083-0002 Tube, Silicone, Clear, Translucent, 5x10mm, 58 Shore
A
THE006-0006 Transducer, Pressure, 0-4 Bar abs
FIT100-0824 Coupling, Stud, Female, 1/4"BSP, Parallel, 5mm
Tube, 01140513 Legris
THE005-0042 Switch, Pressure,N.C. 1/4" BSP,Set 0.2 Bar.
ARM172-0007 Check Valve, Spring Disk, 1/4"NPT, St.St.
ARM172-0026 Check Valve, Spring Disk, 1/4"BSP, St.St., MONDEO
BOL191-0155 Pan Head Machine Screw, Phillips, M5x20, St. St. A2,
DIN7985
SKR203-0007 Shock Absorber, M6 , Ø24x20.5mm, SBR +
Galvanized Steel
SOL026-0018 Coil, Solenoid, 24VAC, 8W, 50Hz, Bac.
SOL026-0032 Valve, Solenoid,Brass, 2/2 way,1/4"BSPx4.0,
NC,GEM-A-22017,Baccara
SOL026-0039 Valve, Solenoid, 2/2 way, 1/4"BSPx4.5, NC, 24VAC,
8W
THE005-0039 Switch, Pressure,N.O. 1/4" BSP,Set 0.2 Bar.
FIT100-0084 Nipple, Parallel, 1/2*1/4 NPT, Brass, S11420, Sistem
Pneumatica
FIT100-0809 Elbow Connection O-RING -1/4" BSP M / Tube(8*6)

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 GAU029-0062 Pressure Regulator, Water, In Line with Strainer,
1/4"BSP, 0.5 Bar
NUT192-0192 Hex Nut, M5X4, Stainless Steel A2, DIN934
NUT192-0193 Hex Nut, M6X5, Stainless Steel A2, DIN934
NUT193-0271 Plain Washer Without Chamfer, M5 (3/16), Stainless
Steel A2, DIN125
NUT193-0283 Plain Washer, 1.2X7.45X16.1, Stainless Steel A2
NUT193-0317 Spring Lock Washers With Square Ends, 1/4, St. St.
A2, DIN127B
NUT193-0325 Spring Lock Washers With Square Ends, M5 (3/16),
St. St. A2,DIN127B
PUM057-0008 Vacuum Pump, Water Ring, 230V, 50-60HZ, CE
THE005-0042 Switch, Pressure,N.C. 1/4" BSP,Set 0.2 Bar.
ELE036-0019 Limit Switch with cable,Snap-Action,SPDT,6A
250VAC
BOL191-0052 Hex Cap Screw, 1/4UNCx5/8, St. St. A2
BOL191-0155 Pan Head Machine Screw, Phillips, M5x20, St. St. A2,
DIN7985
BOL191-0240 Hex Socket Flat Cap Screw, M5x25, St. St. A2,
DIN7991
DOR387-0037 Bracket, Door Microswitch Activator, 3850/70 ELV-D
SPR177-0024 Central clicking Spring- Elara 11
ELE036-0019 Limit Switch with cable,Snap-Action,SPDT,6A
250VAC
NUT192-0192 Hex Nut, M5X4, Stainless Steel A2, DIN934
NUT193-0283 Plain Washer, 1.2X7.45X16.1, Stainless Steel A2
NUT193-0317 Spring Lock Washers With Square Ends, 1/4, St. St.
A2, DIN127B
NUT193-0325 Spring Lock Washers With Square Ends, M5 (3/16),
St. St. A2,DIN127B
GAS080-0317 Gasket, Silicone For Grooved Door 3870-D
FIL175-0072 Filter Element, 0.2m
GAS086-0075 Hose, Flexible, St. St, Union End, RS331S12, Hydra
1/4"BSPx1.3m
SVL029-0119 Safety Valve, PED,1/4"NPT MPTxDisch. H.,Brass
Body,Brass Seat,2.8Bar

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 11.1 Water Outlet Strainer

Cap Gasket Strainer Strainer

element Housing

Description Cat. No.

Cap for ¼” strainer FIL175-0027

Strainer element FIL175-0046

Teflon gasket 4 mm GAS082-0008

Strainer Housing + Cap FIL175-0051

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 12. Pressure vs Temperature for
Saturated Steam
°C kPa Bar °F psig psia °C kPa Bar °F InHg psia

104.3 117.9 1.18 219.7 2.4 17.1 45.8 10 0.10 114.5 2.95 1.5

104.4 118.6 1.18 219.9 2.5 17.2 54.1 15 0.15 129.3 4.44 2.2

104.5 118.6 1.19 220.1 2.5 17.2 60.1 20 0.20 140.2 5.90 2.9

104.6 119.3 1.19 220.3 2.6 17.3 65.0 25 0.25 149.1 7.39 3.6

104.7 120.0 1.20 220.5 2.7 17.4 68.9 30 0.30 156.4 8.86 4.4

104.8 120.0 1.20 220.6 2.7 17.4 72.7 35 0.35 162.9 10.34 5.1

104.9 120.4 1.20 220.8 2.8 17.5 75.9 40 0.40 168.6 11.81 5.8

105.0 120.7 1.21 221.0 2.8 17.5 78.8 45 0.45 173.8 13.30 6.5

105.1 121.3 1.21 221.2 2.9 17.6 81.3 50 0.50 178.4 14.76 7.3

105.2 122.0 1.22 221.4 3.0 17.7

105.3 122.0 1.22 221.5 3.0 17.7 °C kPa Bar °F psig psia

105.4 122.7 1.23 221.7 3.1 17.8 100.0 101.3 1.01 212.0 0.0 14.7

105.5 122.7 1.23 221.9 3.1 17.8 100.1 101.7 1.02 212.2 0.1 14.8

105.6 123.4 1.23 222.1 3.2 17.9 100.2 102.1 1.02 212.4 0.1 14.8

105.7 124.1 1.24 222.3 3.3 18.0 100.3 102.4 1.02 212.5 0.2 14.9

105.8 124.1 1.24 222.4 3.3 18.0 100.4 102.8 1.03 212.7 0.2 14.9

105.9 124.7 1.24 222.6 3.4 18.1 100.5 103.2 1.03 212.9 0.3 15.0

106.0 125.1 1.25 222.8 3.5 18.2 100.6 103.6 1.04 213.1 0.3 15.0

106.1 125.5 1.26 223.0 3.5 18.2 100.7 104.0 1.04 213.3 0.4 15.1

106.2 126.0 1.26 223.2 3.6 18.3 100.8 104.3 1.04 213.4 0.4 15.1

106.3 126.2 1.26 223.3 3.6 18.3 100.9 104.7 1.05 213.6 0.5 15.2

106.4 126.8 1.27 223.5 3.7 18.4 101.0 105.1 1.05 213.8 0.5 15.2

106.5 127.2 1.27 223.7 3.8 18.5 101.1 105.4 1.05 214.0 0.6 15.3

106.6 127.7 1.28 223.9 3.8 18.5 101.2 105.8 1.06 214.2 0.7 15.4

106.7 128.1 1.28 224.1 3.9 18.6 101.3 106.2 1.06 214.3 0.7 15.4

106.8 128.5 1.29 224.2 3.9 18.6 101.4 106.6 1.07 214.5 0.8 15.5

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

106.9 129.0 1.29 224.4 4.0 18.7 101.5 106.9 1.07 214.7 0.8 15.5

107.0 129.6 1.29 224.6 4.1 18.8 101.6 107.3 1.07 214.9 0.9 15.6

107.1 129.9 1.30 224.8 4.2 18.9 101.7 107.7 1.08 215.1 0.9 15.6

107.2 130.4 1.30 225.0 4.2 18.9 101.8 108.1 1.08 215.2 1.0 15.7

107.3 130.8 1.31 225.1 4.3 19.0 101.9 108.4 1.08 215.4 1.0 15.7

107.4 131.3 1.31 225.3 4.3 19.0 102.0 108.8 1.09 215.6 1.1 15.8

107.5 131.7 1.32 225.5 4.4 19.1 102.1 109.2 1.09 215.8 1.1 15.8

107.6 132.2 1.32 225.7 4.5 19.2 102.2 109.6 1.10 216.0 1.2 15.9

107.7 132.6 1.33 225.9 4.6 19.3 102.4 110.0 1.10 216.3 1.3 16.0

107.8 133.1 1.33 226.0 4.6 19.3 102.5 110.7 1.11 216.5 1.4 16.1

107.9 133.5 1.34 226.2 4.7 19.4 102.6 111.1 1.11 216.7 1.4 16.1

108.0 134.0 1.34 226.4 4.7 19.4 102.7 111.5 1.12 216.9 1.5 16.2

108.1 134.4 1.34 226.6 4.8 19.5 102.8 111.9 1.12 217.0 1.5 16.2

108.2 134.9 1.35 226.8 4.9 19.6 102.9 112.3 1.12 217.2 1.6 16.3

108.3 135.3 1.35 226.9 4.9 19.6 103.0 112.7 1.13 217.4 1.7 16.4

108.4 135.8 1.36 227.1 5.0 19.7 103.1 113.1 1.13 217.6 1.7 16.4

108.5 136.2 1.36 227.3 5.1 19.8 103.2 113.5 1.14 217.8 1.8 16.5

108.6 136.7 1.37 227.5 5.1 19.8 103.3 114.0 1.14 217.9 1.8 16.5

108.7 137.1 1.37 227.7 5.2 19.9 103.4 114.3 1.14 218.1 1.9 16.6

108.8 137.6 1.38 227.8 5.2 19.9 103.5 114.7 1.15 218.3 1.9 16.6

108.9 138.1 1.38 228.0 5.3 20.0 103.6 115.1 1.15 218.5 2.0 16.7

109.0 138.5 1.39 228.2 5.4 20.1 103.7 115.6 1.16 218.7 2.1 16.8

109.1 139.0 1.39 228.4 5.5 20.2 103.8 116.0 1.16 218.8 2.1 16.8

109.2 139.5 1.39 228.6 5.6 20.3 103.9 116.3 1.16 219.0 2.2 16.9

109.3 140.0 1.40 228.7 5.6 20.3 104.0 116.7 1.17 219.2 2.2 16.9

109.4 140.5 1.40 228.9 5.7 20.4 104.1 117.1 1.17 219.4 2.3 17.0

109.5 140.9 1.41 229.1 5.7 20.4 104.2 117.5 1.18 219.6 2.4 17.1

115.1 169.7 1.70 239.2 9.9 24.6 109.6 141.4 1.41 229.3 5.8 20.5

115.2 170.2 1.70 239.4 10.0 24.7 109.7 142.0 1.42 229.5 5.9 20.6

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

115.3 170.8 1.71 239.5 10.0 24.7 109.8 142.4 1.42 229.6 5.9 20.6

115.4 171.3 1.71 239.7 10.1 24.8 109.9 142.9 1.43 229.8 6.0 20.7

115.5 171.8 1.72 239.9 10.2 24.9 110.0 143.3 1.43 230.0 6.1 20.8

115.6 172.4 1.72 240.1 10.3 25.0 110.1 143.9 1.44 230.2 6.2 20.9

115.7 173.1 1.73 240.3 10.4 25.1 110.2 144.3 1.44 230.4 6.3 21.0

115.8 173.6 1.74 240.4 10.5 25.2 110.3 144.8 1.45 230.5 6.3 21.0

115.9 174.1 1.74 240.6 10.6 25.3 110.4 145.3 1.45 230.7 6.4 21.1

116.0 174.7 1.75 240.8 10.6 25.3 110.5 145.8 1.46 230.9 6.4 21.1

116.1 175.3 1.75 241.0 10.7 25.4 110.6 146.2 1.46 231.1 6.5 21.2

116.2 175.9 1.76 241.2 10.8 25.5 110.7 146.7 1.47 231.3 6.6 21.3

116.3 176.4 1.76 241.3 10.9 25.6 110.8 147.2 1.47 231.4 6.6 21.3

116.4 177.0 1.77 241.5 11.0 25.7 110.9 147.7 1.48 231.6 6.7 21.4

116.5 177.6 1.78 241.7 11.1 25.8 111.0 148.2 1.48 231.8 6.8 21.5

116.6 178.2 1.78 241.9 11.2 25.9 111.1 148.6 1.49 232.0 6.9 21.6

116.7 178.7 1.79 242.1 11.2 25.9 111.2 149.6 1.49 232.2 7.0 21.7

116.8 179.3 1.79 242.2 11.3 26.0 111.3 149.6 1.50 232.3 7.0 21.7

116.9 180.0 1.80 242.4 11.4 26.1 111.4 150.3 1.50 232.5 7.1 21.8

117.0 180.5 1.80 242.6 11.5 26.2 111.5 151.0 1.51 232.7 7.2 21.9

117.1 181.1 1.81 242.8 11.6 26.3 111.6 151.0 1.51 232.9 7.2 21.9

117.2 181.6 1.82 243.0 11.7 26.4 111.7 151.7 1.52 233.1 7.3 22.0

117.3 182.2 1.82 243.1 11.7 26.4 111.8 152.2 1.52 233.2 7.4 22.1

117.4 182.8 1.83 243.3 11.8 26.5 111.9 152.7 1.53 233.4 7.4 22.1

117.5 183.4 1.83 243.5 11.9 26.6 112.0 153.2 1.53 233.6 7.5 22.2

117.6 184.0 1.84 243.7 12.0 26.7 112.1 153.8 1.54 233.8 7.6 22.3

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

117.7 184.5 1.85 243.9 12.1 26.8 112.2 154.3 1.54 234.0 7.7 22.4

117.8 185.1 1.85 244.0 12.1 26.8 112.3 154.8 1.55 234.1 7.7 22.4

117.9 185.7 1.86 244.2 12.2 26.9 112.4 155.3 1.55 234.3 7.8 22.5

118.0 186.3 1.86 244.4 12.3 27.0 112.5 155.8 1.56 234.5 7.9 22.6

118.1 186.9 1.87 244.6 12.4 27.1 112.6 156.3 1.56 234.7 8.0 22.7

118.2 187.5 1.88 244.8 12.5 27.2 112.7 156.8 1.57 234.9 8.1 22.8

118.3 188.2 1.88 244.9 12.6 27.3 112.8 157.3 1.57 235.0 8.1 22.8

118.4 188.8 1.89 245.1 12.7 27.4 112.9 157.9 1.58 235.2 8.2 22.9

118.5 189.4 1.89 245.3 12.8 27.5 113.0 158.4 1.58 235.4 8.3 23.0

118.6 190.0 1.90 245.5 12.9 27.6 113.1 158.9 1.59 235.6 8.4 23.1

118.7 190.6 1.91 245.7 13.0 27.7 113.2 159.4 1.59 235.8 8.4 23.1

118.8 191.2 1.91 245.8 13.0 27.7 113.3 159.9 1.60 235.9 8.5 23.2

118.9 191.8 1.92 246.0 13.1 27.8 113.4 160.4 1.60 236.1 8.6 23.3

119.0 192.4 1.92 246.2 13.2 27.9 113.5 160.0 1.61 236.3 8.7 23.4

119.1 193.0 1.93 246.4 13.3 28.0 113.6 161.5 1.62 236.5 8.7 23.4

119.2 193.7 1.94 246.6 13.4 28.1 113.7 162.1 1.62 236.7 8.8 23.5

119.3 194.3 1.94 246.7 13.5 28.2 113.8 162.6 1.63 236.8 8.9 23.6

119.4 194.9 1.95 246.9 13.6 28.3 113.9 163.1 1.63 237.0 9.0 23.7

119.5 195.5 1.95 247.1 13.7 28.4 114.0 163.7 1.64 237.2 9.0 23.7

119.6 196.1 1.96 247.3 13.8 28.5 114.1 164.2 1.64 237.4 9.1 23.8

119.7 196.7 1.97 247.5 13.9 28.6 114.2 164.8 1.65 237.6 9.2 23.9

119.8 197.3 1.97 247.6 13.9 28.6 114.3 165.3 1.65 237.7 9.3 24.0

119.9 197.9 1.98 247.8 14.0 28.7 114.4 165.9 1.66 237.9 9.4 24.1

120.0 198.5 1.99 248.0 14.1 28.8 114.5 166.4 1.66 238.1 9.4 24.1

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

120.1 199.2 1.99 248.2 14.2 28.9 114.6 167.0 1.67 238.3 9.5 24.2

120.2 199.8 2.00 248.4 14.3 29.0 114.7 167.5 1.67 238.5 9.6 24.3

120.3 200.5 2.00 248.5 14.4 29.1 114.8 168.0 1.68 238.6 9.7 24.4

120.4 201.1 2.01 248.7 14.5 29.2 114.9 168.6 1.69 238.8 9.7 24.4

120.5 201.8 2.02 248.9 14.6 29.3 115.0 169.1 1.69 239.0 9.8 24.5

125.9 238.7 2.39 258.6 19.9 34.6 120.6 202.4 2.02 249.1 14.7 29.4

126.0 239.4 2.39 258.8 20.0 34.7 120.7 203.1 2.03 249.3 14.8 29.5

126.1 240.2 2.40 259.0 20.1 34.8 120.8 203.7 2.04 249.4 14.8 29.5

126.2 240.9 2.41 259.2 20.2 34.9 120.9 204.4 2.04 249.6 14.9 29.6

126.3 241.6 2.42 259.3 20.3 35.0 121.0 205.0 2.05 249.8 15.0 29.7

126.4 242.3 2.42 259.5 20.4 35.1 121.1 205.7 2.06 250.0 15.3 29.8

126.5 243.1 2.43 259.7 20.6 35.3 121.2 206.3 2.06 250.2 15.4 29.9

126.6 243.8 2.44 259.9 20.7 35.4 121.3 207.0 2.07 250.3 15.5 30.0

126.7 244.5 2.45 260.1 20.8 35.5 121.4 207.6 2.08 250.5 15.6 30.1

126.8 245.3 2.45 260.2 20.9 35.6 121.5 208.3 2.08 250.7 15.6 30.3

126.9 246.0 2.46 260.4 21.0 35.7 121.6 208.9 2.09 250.9 15.8 30.5

127.0 246.8 2.47 260.6 21.1 35.8 121.7 209.6 2.10 251.1 15.8 30.5

127.1 247.6 2.48 260.8 21.2 35.9 121.8 210.2 2.10 251.2 15.9 30.6

127.2 248.3 2.48 261.0 21.3 36.0 121.9 210.8 2.11 251.4 16.0 30.7

127.3 249.1 2.49 261.1 21.4 36.1 122.0 211.5 2.11 251.6 16.1 30.8

127.4 249.9 2.50 261.3 21.5 36.2 122.1 212.1 2.12 251.8 16.3 31.0

127.5 250.6 2.51 261.5 21.8 36.5 122.2 212.8 2.13 252.0 16.3 31.0

127.6 251.4 2.51 261.7 21.8 36.5 122.3 213.5 2.13 252.1 16.4 31.1

127.7 252.2 2.52 261.9 21.9 36.6 122.4 214.2 2.14 252.3 16.5 31.2

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

127.8 252.9 2.53 262.0 22.0 36.7 122.5 214.8 2.15 252.5 16.6 31.3

127.9 253.7 2.54 262.2 22.1 36.8 122.6 215.2 2.16 252.7 16.7 31.4

128.0 254.5 2.54 262.4 22.2 36.9 122.7 216.2 2.16 252.9 16.8 31.5

128.1 255.2 2.55 262.6 22.3 37.0 122.8 216.9 2.17 253.0 16.9 31.6

128.2 256.0 2.56 262.8 22.4 37.1 122.9 217.6 2.18 253.2 17.0 31.7

128.3 256.8 2.57 262.9 22.5 37.2 123.0 218.3 2.18 253.4 17.1 31.8

128.4 257.5 2.58 263.1 22.7 37.4 123.1 218.9 2.19 253.6 17.1 31.8

128.5 258.3 2.58 263.3 22.8 37.5 123.2 219.6 2.20 253.8 17.2 31.9

128.6 259.1 2.59 263.5 22.9 37.6 123.3 220.3 2.20 253.9 17.3 32.0

128.7 259.8 2.60 263.7 23.0 37.7 123.4 221.0 2.21 254.1 17.4 32.1

128.8 260.6 2.61 263.8 23.1 37.8 123.5 221.7 2.22 254.3 17.5 32.2

128.9 261.4 2.61 264.0 23.2 37.9 123.6 222.4 2.22 254.5 17.6 32.3

129.0 262.2 2.62 264.2 23.3 38.0 123.7 223.1 2.23 254.7 17.7 32.4

129.1 263.0 2.63 264.4 23.4 38.1 123.8 223.7 2.24 254.8 17.8 32.5

129.2 263.8 2.64 264.6 23.6 38.3 123.9 224.4 2.24 255.0 17.9 32.6

129.3 264.6 2.65 264.7 23.7 38.4 124.0 225.1 2.25 255.2 17.9 32.6

129.4 265.4 2.65 264.9 23.8 38.5 124.1 225.8 2.26 255.4 18.0 32.7

129.5 266.2 2.66 265.1 23.9 38.6 124.2 226.5 2.26 255.6 18.1 32.8

129.6 267.0 2.67 265.3 24.0 38.7 124.3 227.2 2.27 255.7 18.2 32.9

129.7 267.8 2.68 265.5 24.1 38.8 124.4 227.9 2.28 255.9 18.3 33.0

129.8 268.6 2.69 265.6 24.3 39.0 124.5 228.6 2.29 256.1 18.4 33.1

129.9 269.4 2.69 265.8 24.4 39.1 124.6 229.3 2.29 256.3 18.6 33.3

130.0 270.3 2.70 266.0 24.5 39.2 124.7 230.0 2.30 256.5 18.7 33.4

130.1 271.1 2.71 266.2 24.6 39.3 124.8 230.7 2.31 256.6 18.8 33.5

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 °C kPa Bar °F psig psia °C kPa Bar °F InHg psia

130.2 271.9 2.72 266.4 24.7 39.4 124.9 231.5 2.31 256.8 18.9 33.6

130.3 272.7 2.73 266.5 24.8 39.5 125.0 232.2 2.32 257.0 19.0 33.7

130.4 273.5 2.73 266.7 25.0 39.7 125.1 232.9 2.33 257.2 19.1 33.8

130.5 274.3 2.74 266.9 25.1 39.8 125.2 233.6 2.34 257.4 19.2 33.9

130.6 275.1 2.75 267.1 25.2 39.9 125.3 234.4 2.34 257.5 19.3 34.0

130.7 275.9 2.76 267.3 25.3 40.0 125.4 235.1 2.35 257.7 19.4 34.1

130.8 276.7 2.77 267.4 25.4 40.1 125.5 235.8 2.36 257.9 19.5 34.2

130.9 277.5 2.78 267.6 25.6 40.3 125.6 236.5 2.37 258.1 19.6 34.3

131.0 278.3 2.78 267.8 25.7 40.4 125.7 237.3 2.37 258.3 19.7 34.4

131.1 279.1 2.79 268.0 25.8 40.5 125.8 238.0 2.38 258.4 19.8 34.5

°C kPa Bar °F psig psia °C kPa Bar °F psig psia

135.2 315.0 3.15 275.4 31.2 45.7 131.2 280.0 2.80 268.2 25.9 40.6

135.3 315.9 3.16 275.5 31.3 45.8 131.3 280.9 2.81 268.3 26.0 40.7

135.4 316.8 3.17 275.7 31.5 45.9 131.4 281.7 2.82 268.5 26.2 40.9

135.5 317.7 3.18 275.9 31.6 46.1 131.5 282.6 2.83 268.7 26.3 41.0

135.6 318.6 3.19 276.1 31.7 46.2 131.6 283.4 2.83 268.9 26.4 41.1

135.7 319.5 3.20 276.2 31.9 46.3 131.7 284.3 2.84 269.1 26.5 41.2

135.8 320.5 3.20 276.4 32.0 46.5 131.8 285.1 2.85 269.2 26.7 41.4

135.9 321.4 3.21 276.6 32.1 46.6 131.9 286.0 2.86 269.4 26.8 41.5

136.0 322.4 3.22 276.8 32.3 46.8 132.0 286.8 2.87 269.6 26.9 41.6

136.1 323.3 3.23 277.0 32.4 46.9 132.1 287.7 2.88 269.8 27.0 41.7

136.2 324.3 3.24 277.2 32.6 47.0 132.2 288.5 2.89 270.0 27.1 41.8

136.3 325.2 3.25 277.3 32.7 47.2 132.3 289.4 2.89 270.1 27.3 42.0

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 136.4 326.2 3.26 277.5 32.8 47.3 132.4 290.2 2.90 270.3 27.4 42.1

136.5 327.1 3.27 277.7 33.0 47.4 132.5 291.1 2.91 270.5 27.5 42.2

136.6 328.1 3.28 277.9 33.1 47.6 132.6 291.9 2.92 270.7 27.6 42.3

136.7 329.0 3.29 278.1 33.2 47.7 132.7 292.8 2.93 270.9 27.8 42.5

136.8 330.0 3.30 278.2 33.3 47.9 132.8 293.6 2.94 271.0 27.9 42.6

136.9 330.9 3.31 278.4 33.3 48.0 132.9 294.5 2.94 271.2 28.0 42.7

137.0 331.9 3.32 278.6 33.4 48.1 133.0 295.4 2.95 271.4 28.1 42.8

137.1 332.8 3.33 278.8 33.6 48.3 133.1 296.2 2.96 271.6 28.3 43.0

137.2 333.8 3.34 279.0 33.7 48.4 133.2 297.1 2.97 271.8 28.4 43.1

137.3 334.7 3.35 279.1 33.8 48.5 133.3 297.9 2.98 271.9 28.5 43.2

137.4 335.6 3.36 279.3 34.0 48.7 133.4 298.8 2.99 272.1 28.6 43.3

137.5 336.6 3.37 279.5 34.1 48.8 133.5 299.7 3.00 272.3 28.8 43.5

137.6 337.5 3.38 279.7 34.3 49.0 133.6 300.6 3.01 272.5 28.9 43.6

137.7 338.5 3.38 279.9 34.4 49.1 133.7 301.5 3.01 272.7 29.0 43.7

137.8 339.4 3.39 280.0 34.5 49.2 133.8 302.4 3.02 272.8 29.2 43.9

137.9 340.4 3.40 280.2 34.7 49.4 133.9 303.3 3.03 273.0 29.3 44.0

138.0 341.4 3.41 280.4 34.8 49.5 134.0 304.2 3.04 273.2 29.4 44.1

138.1 342.4 3.42 280.6 35.0 49.7 134.1 305.1 3.05 273.4 29.5 44.2

138.2 343.4 3.43 280.8 35.1 49.8 134.2 306.0 3.06 273.6 29.7 44.4

138.3 344.4 3.44 280.9 35.2 49.9 134.3 306.9 3.07 273.7 29.8 44.5

138.4 345.4 3.45 281.1 35.4 50.1 134.4 307.8 3.08 273.9 29.9 44.6

138.5 346.4 3.46 281.3 35.5 50.2 134.5 308.7 3.09 274.1 30.1 44.8

138.6 347.4 3.47 281.5 35.7 50.4 134.6 309.6 310 274.3 30.2 44.9

138.7 348.4 3.48 281.7 35.9 50.6 134.7 310.5 3.10 274.5 30.3 45.0

138.8 349.4 3.49 281.8 36.0 50.7 134.8 311.4 3.11 274.6 30.5 45.2

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 138.9 350.4 3.50 282.0 36.1 50.8 134.9 312.3 3.12 274.8 30.6 45.3

139.0 351.4 3.51 282.2 36.3 51.0 135.0 313.2 3.13 275.0 30.7 45.4

139.1 352.4 3.52 282.4 36.4 51.1 135.1 314.1 3.14 275.2 31.1 45.6

Legend:
psia ─ absolute pressure in psi
Psig ─ gauge pressure in psi
kPa ─ absolute pressure in kilo-Pascal
InHg ─ pressure (vacuum) in inch-Mercury

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 13. Valves Numbering
The valves in the drawing and the manual are numbered according to
their function. The following list includes all the valve numbers that are
in use in Tuttnauer

01. Change-over : steam / electricity

02. Locking door cylinder (front door)
0. FUNCTION
03. Locking door cylinder (Rear door)

11. Feed water – cool jacket

12. Feed water – cool heat exchanger
13. Feed water – cool fast exhaust
14. Feed water – to reservoir
1. FEED WATER 15. feed water – to vacuum pump
16. Water outlet
17. Shut
18. Feed water – to ejector

21. Mineral free water - inlet

22. Detergent
MINERAL FREE 23. To spry
2.
WATER 24. Recycling inlet
25. Recycling outlet

31. Air inlet

32. Air inlet - to chamber
33. To splash cooling pipe
34 – 1. To door 1 seal
COMPRESSED 34 – 2. To door 2 seal
3.
AIR 38 – 1. Open door 1
38 – 2. Open door 2
39 – 1. Close door 1
39 – 2. Close door 2

41. Air release N.C.

42. Air release N.O.
43. Filtered air - inlet
4. AIR
44. Air Inlet
45. Aeration

51. Vacuum - break

5. VACUUM 52. Vacuum - to pump
53.1 Vacuum - from door 1 seal

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 53-2. Vacuum - from door 2 seal

61. Drain – from reservoir

62. Drain – from jacket overflow
63. Drain – from vacuum pump / ejector
64. Drain – from chamber
65. Drain – from cooler
6. DRAIN
66. Drain – from sanitary filter
67. Drain – from steam generator
68. Drain – jacket
69. Drain – condense from seal

70. Exhaust – from chamber

71. Exhaust – to reservoir
72. Exhaust – to drain
73. Fast exhaust
74. Slow exhaust
75. Exhaust to ejector / to vacuum
7. EXHAUST pump
76. Exhaust – from heat exchanger
77. Exhaust – from steam generator
78. Exhaust through heat exchanger
(pre-vacuum stage only)
79. Jacket steam trap

81. Inlet
82. Main inlet
8. GAS
83. Inlet through humidifier

90. Steam – from building source

91. Steam – to jacket (From outer
source)
92. Steam – inlet
93. Steam – to chamber
9. STEAM 94 – 1. Steam – to door 1 seal
94 – 2. Steam – to door 2 seal
95. Steam – to heat exchanger
96. Steam – to sanitary filter
97. Steam – from steam generator
98. Steam – to activate ejector

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 14. Drawings
14.1 Piping Drawing – Model 3840/3850/70 ELVCG-D

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 14.2 Piping Drawing – Model 3840/3850/70 ELVCPVG-D

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 14.3 Piping Drawing – Model 3840/3850/70 ELVCPVGBH-D

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 14.4 Electrical Drawing for The Autoclave 3840-50/3870
ELV(C)(PV)G 380V

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 Page 144

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 Page 145

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 Page 146

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 Page 147

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 Page 150

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 Preparation By: Description Date Rev. No ECO

Legend:

DILM12
CB1 16A KM1

L1 T1 L1 T1
R/L1

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L2 T2 L2 T2
S/L2

L3 T3 L3 T3
T/L3
1. HEATERS = 400V /9000W

TC
C
N

PE/GND
TB1
Heaters

TB1

To
2. KM1 = CONTATOR: DILM12-104. QS1 = PANEL SWITCH: N/A

Control
PE/GND
Panel
Q1
14.5 Electrical Wiring Diagram: The Generator

TB2
3. CB1 = CIRCUIT BREAKER: FAZ-C 16/3

Description: Job No. Scale: Drawing No.

From Generator power electrical diagram
for 1 set of heaters with neutral ES1G06-0002-N
Control
Panel PE/GND Design: Drawing: Quant./Unit: Quant./Job: Cat. No.
Page: 1 Ian S.
Ian S.
From: 3 Rev No. Prepared by: Approved by: Q. C.
ISO A3 02 Yuval S.

Page 151
 Preparation By: Description Date Rev. No ECO
Yan S. Use Water Valve 24VDC 14.02.2012 01
Yan S. Change connection to TRIPCOIL( TC ) 8.08.2012. 02
~ VAC
Q1/L1 Q1/N1

+ -
TB2 TB2
24VDC

Page 152
Pressure Temperature Steam
Level Elec. Low Heater Air Supply Water Supply
Cut off Cut off Pressure Level Elec. High 40
CB4 RL1 41 Pressure Water Relay
Pressure/Float RL2
L 2 1 2 A1 A2
T 1
38
C
32 33 36 37
4A 3 4 42 43 39
R1
NC
Option
34 34 34
For Air Valve Water Valve
1

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2

D1 D2
TC

Electrode Electrode Electrode

Low Low low high
GICAR Reference (heater) (water )
L N
2DRLH

1
2 3

44 45 46
POWER SUPPLAY
L N
24VDC 1.0A

S S S S S S
R M m R M m
1 1 1 2 2 2

S E
RL1

GICAR 2DRLH
~ VAC
S E
Q1/L1
RL2

~ VAC
TB2
Q1/N1 Q1/L1
L N

Water Pump
CB3 R1 TB2
L T
M TB2
NO 36 33 34
4A Water
Heater Pump
14.6 Generator Control Electrical Cascade Diagram

Description: Job No. Scale: Drawing No.

Generator Control Electrical Cascade Diagram
for 1 set of heater with neutral ES1G06-0002-N
Design: Drawing: Quant./Unit: Quant./Job: Cat. No.
Page: lan S. lan S.
2

From: Rev No. Prepared by: Approved by: Q. C.

3
ISO A3 02 Yuval S.