Design of Output Filter For Motor Drives: Anirudh Acharya.B Vinod John
Design of Output Filter For Motor Drives: Anirudh Acharya.B Vinod John
Design of Output Filter For Motor Drives: Anirudh Acharya.B Vinod John
Abstract—Modern PWM inverter output voltage has high ∙ Output filters, such as 𝑑𝑣/𝑑𝑡-filter, sinusoidal filter, com-
𝑑𝑣/𝑑𝑡, which causes problems such as voltage doubling that mon mode choke
can lead to insulation failure, ground currents that results ∙ Reduction of common mode voltage using PWM tech-
in electromagnetic interference concerns. The IGBT switching
device used in such inverter are becoming faster, exacerbating niques
these problems. This paper proposes a new procedure for ∙ Resonant switching inverter
designing the LC clamp filter. The filter increases the rise time
of the output voltage of inverter, resulting in smaller 𝑑𝑣/𝑑𝑡. In
addition suitable selection of resonance frequency gives LCL filter Algorithm for control of soft-switching resonant converters
configuration with improved attenuation. By adding this filter add constraints to PWM modulation method and needs addi-
at output terminal of inverter which uses long cable, voltage tional switching devices therefore the cost involved is high.
doubling effect is reduced at the motor terminal. The design
procedure is carried out in terms of the power converter based
On the other hand, LC filter is the most commonly used low
per unit scheme. This generalizes the design procedure to a pass filter for reducing 𝑑𝑣/𝑑𝑡 at motor terminal. The induction
wide range of power level and to study optimum designs. The motor are operated using sinusoidal voltage, to obtain such
effectiveness of the design is verified by computer simulation and output through the filter the resonance frequency should be
experimental measurements. less than the switching frequency.The resonance frequency
Index Terms—𝑑𝑣/𝑑𝑡-filter, common mode voltage, IGBT motor
drives
is selected such that it is at a factor 10 from fundamental
and switching frequency. However, there is the possibility of
I. I NTRODUCTION exciting the resonance due to variable speed operation. Present
day induction motors are fed through inverters whose output
Present day induction motor is commonly operated using is non-sinusoidal on a line to ground basis. The 𝑑𝑣/𝑑𝑡 issue
two level inverters. The inverter output voltage risetime is of the motor drive such as ground currents and EMI need to
order of few nano seconds. Generally, the switching device be on a line to ground basis. In addition the size of the filter
used is IGBT owing to their very small turn ON/turn OFF can become large at low switching frequency in high power
time and power handling capability. The advantage of smaller drives.
switching time is lower switching energy loss, but introduces
very high 𝑑𝑣/𝑑𝑡. The value of 𝑑𝑣/𝑑𝑡 can be as high as 10 to If the filter required is only to address the 𝑑𝑣/𝑑𝑡 of the
20kV/𝜇s [1]. The issues in the inverter fed motor drives due inverter output then the resonant frequency can be above the
to high dv/dt at inverter output are: switching frequency. With such as filter the size of the circuit
∙ Voltage reflections in the cable, resulting in doubling of components reduces. Damping of such filter is quite difficult,
motor terminal voltage. instead the output is clamped to the desired DC bus voltage.
∙ Increased ground currents and bearing current. Clamping filters are proposed in literature [3], [4]. The filter
∙ Electromagnetic emission from the drive. topology presented in [3] does not address the common mode
NEMA MG 1 part 31 [2] standard specifies the limit for component, this shortcoming was overcome in subsequent
peak voltage of the output that is acceptable for rated line to design proposed in [4] by connecting the neutral of the filter
line voltage and specifies a limit for 𝑑𝑣/𝑑𝑡. To suppress 𝑑𝑣/𝑑𝑡 to dc bus mid-point (O).
and hence the common mode current many techniques have The proposed filter is as shown in Fig. 1, apart from address-
been proposed, both at inverter end and motor end. Some of ing both common mode and differential mode components,
the mitigation techniques proposed at motor end are: the resonant frequency is selected so that the induction motor
∙ Insulated bearing and electrostatic shields between stator at high frequency behaves as inductive load and hence gives
and rotor. the higher order filter LCL effect. For the frequencies under
∙ Increasing the grade of the insulation. consideration the motor back-emf is effectively a short circuit.
∙ Termination to match the impedance of the motor and the In this paper design criteria and proposed procedure for design
cables. is discussed. The effectiveness of the above design is verified
Similarly the methods proposed at inverter end are: using PSPICE simulation and validated experimentally.
II. R EFLECTIONS IN C ABLE reflection occurs the voltage at the motor terminal is less than
The phenomenon of travelling wave is predominant in long the applied voltage hence the voltage at the motor terminal
cable due to the fast rise time of switching devices like IGBT. would be less that 2𝑉𝑖𝑛𝑣 . Based on the length of the cable
The parasitic of the cable are distributed resistance, inductance and the type of insulation used for cable the propagation
and capacitance. The current through the cable charges the time can be approximately calculated. Hence, this leads to the
parasitic capacitor as it propagates through the cable. If the maximum length of the cable that can be used along with the
impedance at the termination is large, then the excess energy inverter for a given 𝑑𝑣/𝑑𝑡 without having the voltage doubling
gets stored in the last capacitor due to which the voltage rises effect. This length of the cable is termed as critical length, 𝑙𝑐 .
and goes as high as two times the applied voltage [5]. Keeping 𝑡𝑟 >𝑡𝑝 avoids voltage doubling effect.
Let 𝑍𝑐 be the characteristic impedance of the cable, 𝑍𝑙 be 𝑙 𝑐 = 𝑣 𝑝 × 𝑡𝑝 (4)
the load impedance, and 𝑍𝑠 be the source impedance. The time
taken by the applied voltage to reach 90% of desired voltage Taking this in to consideration the filters have been designed
magnitude is rise time 𝑡𝑟 and the time taken by the voltage in literature, which proved to be effective for known length of
to reach the other end of the cable is propagation time 𝑡𝑝 . the cable [6]. Present day IGBT has rise times of order 10−9 (s)
For a bare conductor, the velocity of propagation is 𝑐, where and if PVC insulated cable is used the propagation velocity
𝑐 = 3×108 (m/s). If the cable is coated with insulating medium will be roughly 1.6×108 (m/s) and hence the propagation time
such as PVC etc with permittivity 𝜖 , the propagation velocity for a cable length of 10m would be of the order 10−9 (s). Hence
can be expressed as 1. even for a cable length of 10m voltage doubling effect can be
𝑐 seen. As the rise time of IGBT gets smaller the problems
𝑣𝑝 = √ (1) related to voltage doubling and ground current gets worse.
𝜖
Once the applied voltage reaches the motor terminal after time III. BASIC F ILTER T OPOLOGY
𝑡𝑝 , it sees very large impedance, and hence the entire voltage The filter topology can either be passive or active filtering.
will get reflected back. The reflection coefficient at load side Active filter requires additional switches and complex control
is given by, algorithms to control them, therefore are expensive. Passive
𝑍 𝑙 − 𝑍𝑐
𝜌𝐿 = (2) filters are effective and robust, but designing it is a challenge
𝑍 𝑙 + 𝑍𝑐 also it is bulkier based on type of filter adopted to address the
As load impedance is very high, 𝜌𝐿 ≈ 1. Therefore the problem.
voltage at the motor terminal would become, The traditional filter design focuses on producing a voltage
which closely reassembles the sinusoidal voltage from the
𝑉𝑚 = 𝑉𝑖𝑛𝑣 (1 + 𝜌𝐿 ) = 2𝑉𝑖𝑛𝑣 (3)
PWM pulses applied at the inverter output. Since the 𝑑𝑣/𝑑𝑡 is
The reflected wave will reach the inverter terminal after one reduced significantly by the filter, circulating ground current
propagation time 𝑡𝑝 . The reflection co-efficient at the inverter and bearing current reduces. However, to meet such design
terminal is equal to −1. The voltage will now reflects back specification the filter dimension increases and could cause
to motor terminal and gets subtracted with the voltage that sluggish response of speed of motor as a result of phase delay
would be building at motor terminal end. Now, if 𝑡𝑟 <𝑡𝑝 after of filtered output. To reduce circulating current and bearing
first reflection the voltage at the motor terminal would be current various filter topology are presented in literature [7].
two times the applied voltage. But, if 𝑡𝑟 >𝑡𝑝 when the first The principle of the output filter is briefly reviewed.
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2010 5th International Conference on Industrial and Information Systems, ICIIS 2010, Jul 29 - Aug 01, 2010, India
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2010 5th International Conference on Industrial and Information Systems, ICIIS 2010, Jul 29 - Aug 01, 2010, India
Where,
( )
1 𝐿 𝑓 𝐿𝑙
𝜔𝑟𝑒𝑠 =√ 𝑎𝑛𝑑 𝐿𝑝 =
𝐿𝑝 𝐶𝑓 𝐿 𝑓 + 𝐿𝑙
Expressing (9), (10) in terms of per-unit,
( )
Fig. 4. Shows the per-phase equivalent circuit of induction motor including 𝑑𝑣
= 2𝜋𝑉𝑖𝑛𝑣(𝑝𝑢) 𝜔𝑟𝑒𝑠(𝑝𝑢) (11)
the parasitics (a) differential mode configuration, (b) common mode configu- 𝑑𝑡 𝑚𝑎𝑥(𝑝𝑢)
ration. ⎛ ⎞
2
2𝜋𝑉𝑖𝑛𝑣
𝐿𝑓(𝑝𝑢) = ⎝ ( )(𝑝𝑢) ⎠ (12)
across the snubber (connected to positive dc bus) 𝑉𝑠𝑝 , the 𝑖𝐶𝑓(𝑝𝑢) 𝑑𝑣
𝑑𝑡 𝑚𝑎𝑥 (𝑝𝑢)
clamping diode 𝐷1 would start conducting. Hence the voltage 1
across the capacitor will be held constant close to 𝑉𝐷𝐶
2 . The
𝐶𝑓(𝑝𝑢) = 2
(13)
𝜔𝑟𝑒𝑠 𝐿𝑓(𝑝𝑢)
snubber is designed to keep the total voltage seen close to dc (𝑝𝑢)
√
bus voltage (𝑉𝑠 is held to 10% of 𝑉𝑑𝑐 ). The small excess ( ) 𝐶𝑓𝑝𝑢
snubber voltage causes the inductor current to decrease at 𝑖𝑟𝑒𝑠𝑝𝑢 𝑚𝑎𝑥
= 𝑉𝑖𝑛𝑣 (14)
𝐿𝑓𝑝𝑢
faster rate and eventually the current in the clamp diode go
to zero, at this instant 𝐷1 stops conducting.When the bottom The base quantities are selected based on inverter ratings as
switch is conducting, the voltage 𝑉𝐶𝑓 would start decreasing. shown in Table 1. Filter inductance is kept far less compared
When filter capacitor voltage is less than the sum of 𝑉𝑅𝑂 and to motor leakage inductance, therefore 𝐿𝑝 ≈ 𝐿𝑓 .
𝑉𝑠𝑛 the diode
( 𝐷2)would conduct, the voltage is held constant The design procedure for the clamped LC filter is as follows:
close to − 𝑉2𝐷𝐶 . The same process occurs in the other two 1) Select the resonant frequency 𝜔𝑟𝑒𝑠 as in (11), such that
phases. 𝑑𝑣
∙ 𝑑𝑡 is within specified limits this makes sure that
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2010 5th International Conference on Industrial and Information Systems, ICIIS 2010, Jul 29 - Aug 01, 2010, India
value. The current through inductor will now follow through Limiting the maximum variation of voltage in snubber capac-
clamping diode. The stored energy will be dissipated in ESR itor to Δ𝑉𝑠 . The value of capacitor can be obtained to be,
along the path of circulation, if snubber circuit is not used.
12𝜋𝐸𝑤𝑐𝑝𝑢
Therefore the inductor current would eventually fall to zero, 𝐶𝑠𝑝𝑢 = ( ) (24)
let this duration be 𝑡1 . If 𝑡1 >𝑇𝑠𝑤 , the load current will flow Δ𝑉𝑠𝑝𝑢 2𝑉𝑠𝑝𝑢 + Δ𝑉𝑠𝑝𝑢
through the top clamp diodes during negative half cycle and The current would flow through the diodes for a very short
bottom clamp diodes during positive half cycle.The current duration, and also the average and rms values are less. There-
rating of the clamp diodes have to be increased, therefore fore diode with average current rating greater that 𝐼𝑎𝑣𝑔 and
higher rating diodes have to be selected. Also, the losses in peak repetitive forward current rating above load current can
diode will increase.To avoid this the duration 𝑡1 is decreased be selected. This results in selection of very small fast recovery
by introducing the snubber circuit as shown in Fig. 1. The diodes.
snubber steepens the rate of fall of filter inductor current
VI. E XPERIMENTAL RESULTS
(𝑖𝐿𝑓 ) when the diode(s) conduct. The resonant current must
be quenched as fast as possible to decrease the stress on the The resonant LC diode clamp filter was built and tested
clamping diodes and IGBT. Fig.7 shows the inductor current using a 10kVA inverter with 100m cable. The load is discon-
waveshape with 𝑖𝑙𝑜𝑎𝑑 = 0. nected and line to line voltage and line current near inverter
{ without filter is measured as shown in Fig. 8. The dc bus
𝑖𝐶𝑓 + 𝑖𝑙𝑜𝑎𝑑 𝐷𝑖𝑜𝑑𝑒 𝑂𝐹 𝐹 voltage is maintained at 600V. It is seen that the terminal
𝑖𝐿𝑓 = − 𝑉𝐿𝑓 (18)
𝑖𝐿𝑓 (0 ) + 𝐿𝑓 𝑡1 + 𝑖𝑙𝑜𝑎𝑑 𝐷𝑖𝑜𝑑𝑒 𝑂𝑁 voltage is twice the applied voltage and line current has a peak
of approximately 7A. Also due to high 𝑑𝑖/𝑑𝑡 the converter
2) Design of snubber: If very low value of 𝑡1 is desired control shuts( down
) due to false trip signals. The resonant
then it would result in a very large value of snubber capacitor current 𝑖𝑟𝑒𝑠 𝑖𝐶𝑓 , diode ( voltage
) (𝑉𝐷1 ), pole voltage (𝑉𝑅𝑂 ),
voltage (𝑉𝑠 ), which would not(be practical.
) Hence, a suitable filter capacitor voltage 𝑉𝐶𝑓 is as shown in Fig. 9. The diode
value of (𝑉𝑠 ) is selected. As, 𝑖𝑟𝑒𝑠𝑝𝑢 𝑚𝑎𝑥 = 𝐼𝑝 , which used turns OFF when 𝑖𝑟𝑒𝑠 = 0. Fig. 10 shows pole voltage, filter
for design of filter. The value of 𝑡1 as obtained as, capacitor voltage, line to ground voltage at motor terminal and
{ } resonant current measured with the proposed filter connected.
1 𝐿𝑓𝑝𝑢 × (𝐼𝑝 )𝑝𝑢
𝑡1𝑝𝑢 = (19) It is seen that the 𝑑𝑣/𝑑𝑡 is reduced and hence the voltage
2𝜋 𝑉𝑠𝑝𝑢 doubling is eliminated. Also, the rise time is as desired.
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2010 5th International Conference on Industrial and Information Systems, ICIIS 2010, Jul 29 - Aug 01, 2010, India
Fig. 8. Voltage doubling at motor terminals (Voltage: 500V/div, Current: Fig. 10. Elimination of voltage doubling effect at motor terminals(Current:
5A/div), Time: 5𝜇s. 1A/div, Voltage: 500V/div), Time: 10𝜇s.
VII. C ONCLUSION
The effect of 𝑑𝑣/𝑑𝑡 as shown in this paper can be ef-
fectively mitigated using clamp LC filter. A new approach
for designing the LC filter is proposed, its effectiveness is
verified experimentally. As resonance frequency is greater than
switching frequency, filter is compact and can be placed within
the inverter package easily. Also by connecting the neutral
of the filter to the DC bus mid-point both common mode
and differential mode components are addressed. The design
procedure is carried out in terms of the power converter based
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