This Module Aims That The Students Will Be Able To Learn The Following
This Module Aims That The Students Will Be Able To Learn The Following
Topic: Friction
Reference:
Beer, F. P., Johnston , E., & Mazurek, D. F. (2016). Vector Mechanics for Engineers: Statics 11th Edition. McGraw-Hill
Education.
Hibbeler, H. I. (2013). Engineering Mechanics: Statics 13th Edition Pearson Prentice Hall, New Jersey.
Introduction:
Although the wearing effect of friction in materials is undesirable, frictional forces have much
useful application in engineering. It is therefore important for engineering students, to understand
the mechanics of friction and frictional force. This will enable them to effectively deal with
friction in its various applications in the field of engineering.
Topic Outcomes:
This module aims that the students will be able to learn the following:
• Nature of friction and frictional force
• Applications of friction such as in wedges, square-threaded screws & belt friction.
When two surfaces are in contact, tangential forces, called friction forces, always develop if
you attempt to move one surface with respect to the other.
Two types of friction:
• Fluid friction or viscosity develops between layers of fluid moving at different
velocities.
• Dry friction, sometimes called Coulomb friction, develops in situations involving
rigid bodies that are in contact along unlubricated surfaces.
Theory of Dry Friction. Consider the effects caused by pulling horizontally on a block of
uniform weight W which is resting on a rough horizontal surface that is nonrigid or deformable,
Fig. a. The upper portion of the block, however, can be considered rigid. As shown on the free-
body diagram of the block, Fig. b, the floor exerts an uneven distribution of both normal force
ΔNn and frictional force ΔFn along the contacting surface. For equilibrium, the normal forces
must act upward to balance the block’s weight W, and the frictional forces act to the left to
prevent the applied force P from moving the block to the right. Close examination of the
contacting surfaces between the floor and block reveals how these frictional and normal forces
develop, Fig. c. It can be seen that many microscopic irregularities exist between the two
surfaces and, as a result, reactive forces ΔRn are developed at each point of contact. * As shown,
each reactive force contributes both a frictional component ΔFn and a normal component ΔNn.
Engg 407: Statics of Rigid Bodies
The effect of the distributed normal and frictional loadings is indicated by their resultants N and
F on the free-body diagram, Fig. d. Notice that N acts a distance x to the right of the line of
action of W, Fig. d. This location, which coincides with the centroid or geometric center of the
normal force distribution in Fig. b, is necessary in order to balance the “tipping effect” caused by
P. For example, if P is applied at a height h from the surface, Fig. d, then moment equilibrium
about point O is satisfied if Wx = Ph or x = Ph/W.
• Place a block of weight W on a horizontal plane surface. The forces acting on the block
are its weight W and the reaction of the surface. Since the weight has no horizontal
component, the reaction of the surface also has no horizontal component; the reaction is
therefore normal to the surface and is represented by N (fig. a).
• Now suppose that you apply a horizontal force P to the block. If P is small, the block
does not move; some other horizontal force must therefore exist, which balances P. This
other force is the static-friction force F, which is actually the resultant of a great number
of forces acting over the entire surface of contact between the block & the plane (fig. b).
• If you increase the force P, the friction force F also increases, continuing to oppose P,
until its magnitude reaches a certain maximum value Fm. If P is further increased, the
friction force cannot balance it anymore, and the block starts sliding. As soon as the
block has started in motion, the magnitude of F drops from Fm to a lower value Fk. From
then on, the block keeps sliding with increasing velocity while the friction force, denoted
by Fk and called the kinetic-friction force, remains approximately constant (fig.c).
Coefficients of Friction
• The maximum value Fm of the static friction force is proportional to the normal
component N of the reaction of the surface. We have
Static Friction Fm = µN where µs = coefficient of static friction
• Similarly, the magnitude Fk of the kinetic-friction force can be expressed in the form Fk =
µkN, where µk = coefficient of kinetic friction.
• The coefficients of friction μs and μk do not depend upon the area of the surfaces in
contact. Both coefficients, however, depend strongly on the nature of the surfaces in
contact.
• Approximate values of coefficients of static friction for various combinations of dry
surfaces are given in the Table 1. Since coefficients of friction are dimensionless
quantities, the values given in Table 1 can be used with any system of units.
Four different situations that can occur when a rigid body is in contact with a horizontal surface:
1. The forces applied to the body do not tend to move it along the surface of contact; there is
no friction force (Fig. a).
2. The applied forces tend to move the body along the surface of contact but are not large
enough to set it in motion. We can find the static-friction force F that has developed by
solving the equations of equilibrium for the body. Since there is no evidence that F has
reached its maximum value, the equation Fm = μsN cannot be used to determine the
friction force (Fig. b).
3. The applied forces are such that the body is just about to
slide. We say that motion is impending. The friction force F
has reached its maximum value Fm and, together with the
normal force N, balances the applied forces. Both the
equations of equilibrium and the equation Fm = μsN can be
used. Note that the friction force has a sense opposite to the
sense of impending motion (Fig. c).
4. The body is sliding under the action of the applied forces,
and the equations of equilibrium no longer apply. However,
F is now equal to Fk, and we can use the equation Fk = μkN.
The sense of Fk is opposite to the sense of motion (Fig. d).
Angles of Friction
• Consider again a block of weight W resting on a horizontal plane surface. If no horizontal
force is applied to the block, the resultant R reduces to the normal force N (Fig. a).
• If the applied force P has a horizontal component Px that tends to move the block, force
R has a horizontal component F and, thus, forms an angle ɸ with the normal to the
surface (Fig. b).
• If you increase Px until motion becomes impending, the angle between R and the vertical
grows and reaches a maximum value (Fig. c). This value is called the angle of static
friction and is denoted by ɸs.
• If motion actually takes place, the magnitude of the friction force drops to Fk; similarly,
the angle between R and N drops to a lower value ɸk, which is called the angle of kinetic
friction (Fig. d).
Most problems involving friction fall into one of the following three groups:
1. You know all the applied forces and the coefficients of friction, and you must
determine whether equilibrium is maintained. In this situation, the friction force is
unknown and cannot be assumed to be equal to μsN. (fig. a)
• Write the equations of equilibrium to determine N and F.
Engg 407: Statics of Rigid Bodies
Equations of Equilibrium.
Solving, F = 69.3 N
NC = 236.2 N
x = -0.00908 m = -9.08 mm
Since x is negative it indicates the resultant normal force acts (slightly) to the left of the crate’s
center line. No tipping will occur since x 6 0.4 m. Also, the maximum frictional force which can
be developed at the surface of contact is Fmax = µsNC = 0.3(236.2 N) = 70.9 N. Since F = 69.3 N
6 70.9 N, the crate will not slip, although it is very close to doing so.
Engg 407: Statics of Rigid Bodies
Sample Problem 2. It is observed that when the bed of the dump truck is raised to an angle of θ
= 25° the vending machines on it will begin to slide off the bed. Determine the static coefficient
of friction between the vending machine and the surface of the truckbed.
Equations of Equilibrium.
∑Fx = 0; W sin 25° - F = 0 (1)
∑Fy = 0; N - W cos 25° = 0 (2)
∑MO = 0; -W sin 25°(2.5) + W cos 25°(x) = 0 (3)
Since slipping impends at u = 25°, using Eqs. 1 and 2, we have
Fs = µsN; W sin 25° = µs(W cos 25°)
µs = tan 25° = 0.466 Ans
The angle of θ = 25° is referred to as the angle of repose, and by comparison, it is equal to the
angle of static friction, θ = φs. Notice from the calculation that u is independent of the weight of
the vending machine, and so knowing u provides a convenient method for determining the
coefficient of static friction.
Note: From Eq. 3, we find x = 1.17 ft. Since 1.17 ft < 1.5 ft (location of center of gravity), indeed
the vending machine will slip before it can tip.
Exercise Problems:
Wedges
A wedge is a simple machine that is often used to transf orm an applied force into much larger
forces, directed at approximately right angles to the applied force. Wedges also can be used to
slightly move or adjust heavy loads.
Consider, for example, the wedge shown in Fig. a, which is used to lift the block by applying a
force to the wedge. Free-body diagrams of the block and wedge are shown in Fig. b. Here we
have excluded the weight of the wedge since it is usually small compared to the weight W of the
block. Also, note that the frictional forces F1 and F2 must oppose the motion of the wedge.
Likewise, the frictional force F3 of the wall on the block must act downward so as to oppose the
block’s upward motion.
The locations of the resultant normal forces are not important in the force analysis since neither
the block nor wedge will “tip.” Hence the moment equilibrium equations will not be considered.
There are seven unknowns, consisting of the applied force P, needed to cause motion of the
wedge, and six normal and frictional forces. The seven available equations consist of four force
equilibrium equations, ∑Fx = 0, ∑Fy = 0 applied to the wedge and block, and three frictional
equations, F = µN, applied at each surface of contact.
If the block is to be lowered, then the frictional forces will all act in a sense opposite to that
shown in Fig. b. Provided the coefficient of friction is very small or the wedge angle u is large,
then the applied force P must act to the right to hold the block. Otherwise, P may have a reverse
sense of direction in order to pull on the wedge to remove it. If P is not applied and friction
forces
Sample Problem. The uniform stone has a mass of 500 kg and is held in the horizontal position
using a wedge at B. If the coefficient of static friction is µs = 0.3 at the surfaces of contact,
determine the minimum force P needed to remove the wedge. Assume that the stone does not
slip at A.
Solution. The minimum force P requires F = µsN at the surfaces of contact with the wedge. The
free-body diagrams of the stone and wedge are shown in Fig. 8–13 b. On the wedge the friction
Engg 407: Statics of Rigid Bodies
force opposes the impending motion, and on the stone at A, FA < µsNA, since slipping does not
occur there. There are five unknowns. Three equilibrium equations for the stone and two for the
wedge are available for solution. From the free-body diagram of the stone,
NOTE: Since P is positive, indeed the wedge must be pulled out. If P were zero, the wedge
would remain in place (self-locking) and the frictional forces developed at B and C would satisfy
FB < µsNB and FC < µsNC.
Exercise Problems:
2) Determine the largest angle θ that will cause the wedge to be self-locking regardless of the
magnitude of horizontal force P applied to the
blocks. The coefficient of static friction
between the wedge and the blocks is µs = 0.3.
Neglect the weight of the wedge. (Ans. θ =
33.4°)
Square-threaded Screws
A square-threaded screw is commonly used to transmit power or motion from one part of the
machine to another, especially when large forces are applied along its axis. In this section, we
will analyze the forces acting on square-threaded screws. The analysis of other types of screws,
such as the V-thread, is based on these same
principles.
M’ = rW tan (θ - φs)
Sample Problem. The turnbuckle shown below has a square thread with a mean radius of 5 mm
and a lead of 2 mm. If µs = 0.25, between the screw and the turnbuckle, determine the moment M
that must be applied to draw the end screws closer together.
NOTE: When the moment is removed, the turnbuckle will be self-locking; i.e., it will not
unscrew since φs > θ.
Exercise Problems:
(Ans. M = 48.3 N – m)
Engg 407: Statics of Rigid Bodies
Belt Friction
Consider the flat belt shown, which passes over a fixed curved
surface. The total angle of belt to surface contact in radians is
β, and the coefficient of friction between the two surfaces is µ.
The point of interest is tension T2 in the belt, which is needed
to pull the belt counterclockwise over the surface, and thereby
overcome both the frictional forces at the surface of contact
and the tension T1 in the other end of the belt. Obviously, T2 >
T1.
or T2 = T1eµβ
where:
T2, T1 = belt tensions; T1 opposes the direction of motion (or impending motion) of
the belt measured relative to the surface, while T2 acts in the direction of the relative
belt motion (or impending motion); because of friction, T2 > T1
µ = coefficient of static or kinetic friction between the belt and the surface of contact
β = angle of belt to surface contact, measured in radians
e = 2.718…, base of the natural logarithm
Note that T2 is independent of the radius of the drum, and instead it is a function of
the angle of belt to surface contact, β. As a result, this equation is valid for flat belts
passing over any curved contacting surface.
Solution.
Lifting the cylinder, which has a weight W = mg, causes the
cord to move counterclockwise over the drums at B and C;
hence, the maximum tension T2 in the cord occurs at D. Thus, F
= T2 = 500 N. A section of the cord passing over the drum at B
as shown. Since 180° = π rad the angle of contact between the
drum and the cord is β = (135°/180°)π = 3π/4 rad. We have
T2 = T1eµsβ; 500 N = T1e0.25[(3>4)π]
Hence,
T1 = 500 N / e0.25[(3>4)π] = 500 N / 1.80 = 277.4 N
Since the pulley at A is free to rotate, equilibrium requires that the tension in the cord remains
the same on both sides of the pulley. The section of the cord
passing over the drum at C is shown. The weight W < 277.4 N.
Why? We obtain
T2 = T1eµsβ; 277.4 N = We0.25[(3>4)π]
W = 153.9 N
so that
m = W/g = 153.9 N / 9.81 m/s2 = 15.7 kg Ans.
Exercise Problems:
Rolling Resistance
Theoretically, when a rigid cylinder rolls at constant velocity along a rigid
surface, the normal force exerted by the surface on the cylinder acts
perpendicular to the tangent at the point of contact. However, because no
materials are perfectly rigid, the reaction of the surface on the cylinder
consists of a distribution of normal pressure. For example, consider the
cylinder to be made of a very hard material, and the surface on which it rolls
to be relatively soft. Due to its weight, the cylinder compresses the surface
underneath it. As the cylinder rolls, the surface material in front of the
cylinder retards the motion since it is being deformed , whereas the material in the
rear is restored from the deformed state and therefore tends to push the cylinder
forward. The normal pressures acting on the cylinder in this manner are represented
in the figure by their resultant forces Nd and Nr. The magnitude of the force of
deformation, Nd, and its horizontal component is always greater than that of
restoration, Nr, and consequently a horizontal driving force P must be applied to
the cylinder to maintain the motion.
Rolling resistance is caused primarily by this effect, although it is also, to a
lesser degree, the result of surface adhesion and relative microsliding between
the surfaces of contact. Because the actual force P needed to overcome these
effects is difficult to determine, a simplified method will be developed here to
explain one way engineers have analyzed this phenomenon. To do this, we will
consider the resultant of the entire normal pressure, N = Nd + Nr, acting on the
Figure G
cylinder. As shown in Fig. G, this force acts at an angle θ with the vertical. To
Engg 407: Statics of Rigid Bodies
keep the cylinder in equilibrium, i.e., rolling at a constant rate, it is necessary that N be
concurrent with the driving force P and the weight W. Summing moments about point A gives
Wa = P(r cos θ). Since the deformations are generally very small in relation to the cylinder’s
radius, cos θ ≈ 1; hence,
Wa ≈ Pr or P ≈ Wa / r
The distance a is termed the coefficient of rolling resistance, which has the dimension of length.
For instance, a ≈ 0.5 mm for a wheel rolling on a rail, both of which are made of mild steel. For
hardened steel ball bearings on steel, a ≈ 0.1 mm. Because this factor is difficult to measure, little
reliance is placed on the data for determining a . The analysis presented here does, however,
indicate why a heavy load (W) offers greater resistance to motion (P) than a light load under the
same conditions. Furthermore, since Wa/r is generally very small compared to µkW, the force
needed to roll a cylinder over the surface will be much less than that needed to slide it across the
surface. It is for this reason that a roller or ball bearings are often used to minimize the frictional
resistance between moving parts.
Solution.
As shown on the free-body diagram, when the wheel
has impending motion, the normal reaction N acts at
point A defined by the dimension a. Resolving the
weight into components parallel and perpendicular to
the incline, and summing moments about point A ,
yields
∑MA = 0; -(98.1 cos 1.2° N)(a)
+ (98.1 sin 1.2° N)(100 cos 1.2° mm) = 0
Solving, we obtain a = 2.09 mm Ans.
Exercise Problems: