2d201 - 063e - e - Service Manual Gantry-Couch Control Section
2d201 - 063e - e - Service Manual Gantry-Couch Control Section
2d201 - 063e - e - Service Manual Gantry-Couch Control Section
2D201-063E*E
SERVICE MANUAL
FOR
WHOLE-BODY X-RAY CT SCANNER
TSX-101A
MULTISLICE CT SCAN SYSTEM
GANTRY/COUCH CONTROL SECTION VOLUME
(2D201-063E*E)
2. The contents of this manual are subject to change without prior notice
and without our legal obligation.
3. The contents of this manual are correct to the best of our knowledge.
Please inform us of any ambiguous or erroneous descriptions, missing
information, etc.
No. 2D201-063E*E
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REVISION RECORD
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THIS PAGE IS LEFT BLANK INTENTIONALLY.
No. 2D201-063E*E
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Safety Precautions
In this manual, the signal words DANGER, WARNING, and CAUTION are used
regarding important safety instructions. The signal words and their meanings are defined as
follows. Please understand their meanings clearly before reading this manual.
No. 2D201-063E*E
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2. Safety Precautions
Please observe the following precautions to ensure the safety of the service engineer as well as
operators when servicing this equipment.
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DANGER: 8. Do not remove the covers of the console monitor and X-ray high-
voltage generator in the gantry because there are high-voltage
sections inside them. If the covers are removed, accidental
contact may occur, causing electric shock and possibly death.
WARNING: 1. Before starting service procedures, turn OFF the breaker and all
the system power switches on the distribution board. (To ensure
safety.)
4. Use the cover switch, NFB120, rotation lock pins, etc. to prevent
inadvertent gantry rotation during servicing work in order to
ensure safety of the workers.
5. After opening the gantry front cover, support the cover with two
supporting poles to the rear of the cover. Use the supporting
poles correctly.
If the supporting poles are used incorrectly or the cover is lifted
inadvertently, the supporting poles may fall causing the cover to
close suddenly due to its weight, resulting in injury.
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CAUTION: 1. Do not modify or repair the system without permission.
Failure to do so may result in system malfunction or incorrect
system operation.
5. Make sure that the power supply, frequency, voltage and voltage
fluctuation values conform to the specifications of the system.
6. Make sure that all cable connectors are connected correctly and
that the cables and oil hoses are arranged properly.
10. When tilting the gantry, do not place your foot on this cover.
Your foot may be caught, resulting in personal injury.
11. Before checking the safety circuit of the KGTSM PWB, be sure to
disconnect CN451 of the KGTSM PWB.
(Disconnect CN451 of the KGTSM PWB to turn OFF the power of tilt
motor, rotation servo system, couch, etc.)
If the safety circuit is defective or if operation is incorrect, the tilt,
rotation motor, or couch may move, resulting in personal injury.
(Refer to subsection 9.8 "Check of Safety Circuit on the KGTSM
PWB".)
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CAUTION: 1. Keep the site room at the proper temperature and humidity and well ventilated.
Keep the system protected from unnecessary vibration or shock.
2. When the gantry is to be tilted with the front cover open, be extremely careful
not to allow the front cover to come into contact with the ceiling or the patient
couch. Otherwise, the system may be damaged.
3. When rotating the rotation section manually, be sure to release the brake before
rotating the rotation section. Rotating the rotation section without releasing the
brake may result in system malfunction.
4. Never pull the cable when disconnecting the connector. Doing so may damage
the cable.
7. When checking the terminal log of the KGTSM PWB, do not turn the gantry
power ON/OFF or reset the KGTSM PWB. These actions will result in the
memory being cleared.
(Refer to subsection 6.1.5 "Terminal log".)
• Do not set the panel switch (SW1) to OFF (upward) before all operations
from the maintenance panel are completed.
• After using the maintenance panel, be sure to set the panel switch OFF and
reset the KGTSM.
(Refer to subsection 7.4 "Gantry Rotation Speed Check and Fine Adjustment
Procedure".)
9. When setting the parameters for the couch slide servo amplifier (only for the
CBTB-014A), do not use parameters other than those specified in the list
(9.7.6 (1)). Doing so may cause a system malfunction.
(Refer to subsection 9.7.1 "Flow of corrective measures against a servo error
during sliding".)
10. When the mode is being changed using the [MODE] key of the couch slide
servo amplifier (only for the CBTB-014A), do not change the auto-gain tuning
mode. Doing so may cause a system malfunction.
(Refer to subsection 9.7.1 "Flow of corrective measures against a servo error
during sliding".)
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Precautions for Service Work
[Examples]
• When performing service work such as replacement of PWBs, be sure to wear a wrist
strap.
• If PWBs must be put down somewhere, they must be placed on an antistatic sheet.
Work sheet
<Additional information>
No. 2D201-063E*E
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How to Use This Manual
1. Notation Conventions
(1) NOTE
This manual uses the following conventions for word usage in addition to the signal
words (refer to "Safety Precautions") that indicate remarks related to safety
precautions. Carefully read the contents of this manual before performing service
work.
In this manual, sections and subsections relating to the descriptions are indicated for
reference as follows.
Î Refer to page 10, "1. Notation In this example, the information related to
Conventions", of this manual. the description with this indication is given
on page 10, "1. Notation Conventions", of
this manual.
In this manual, two different descriptions are given for the same item on some
pages. One is for systems with serial numbers "S/N Axxxxx" and the other is for
systems with serial numbers "S/N Bxxxxx" as shown below. (Note that serial
numbers "S/N Bxxxxx" used for systems manufactured in January 2004 onwards.)
TOSHIBA
CT SCANNER GANTRY
MODEL CGGT-018A Check here on the label to determine
whether the serial number is A or B.
SERIAL No. A *****
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2. Organization of the Service Manuals
The following 7 volumes are provided as the service manuals for the TSX-101A multislice
CT scan system (8-slice, 16-slice).
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Table of Contents
1. Scope...........................................................................................................19
2. General Outline..............................................................................19
3.4.2 KGTSP PWB (Kind Gantry Table Sequencer Power PWB) .........23
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3.6.1 Interlock in which X-ray generation is
interrupted or not performed ...................................................................28
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5.3.3 Limitations .......................................................................................................59
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7.5 DD Motor Error Messages
(Servo Amplifier Error Display) ..................................................112
7.5.1 When the serial number is "S/N Axxxxx" .........................................112
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8.6 Procedure for Setting the Couch Vertical
Movement Stop Position in Auto-Set Mode
(only for the patient couch CBTB-016A
or CBTB-016B) ........................................................................................162
9. Miscellaneous................................................................................167
9.1 Checks and Adjustments After Parts
Replacement (KGTSM) .....................................................................167
9.2 Explanation of the System Setting Switches ...................167
9.2.1 DIP switch DSW4 on the KGTSM PWB ..............................................167
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9.6.2 Couch horizontal movement ..................................................................197
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1. Scope
This chapter describes the principles and repair procedures of the gantry and patient
couch control units of TSX-101A.
2. General Outline
The gantry and couch control is composed of several PWBs (KGTSM PWB, OPCONTA
PWB, etc.) and related units.
The core of the control section, the KGTSM PWB, provides status information of
detailed errors, interlocks, etc. This information can be seen on the PC (monitor).
This information can be used in combination with checks using LEDs etc. to identify
trouble areas, and perform countermeasures.
3.2 Location
Figure 3.2-1 is a block diagram of the system.
No. 2D201-063E*E
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Gantry
REF detector
SRU(72KW) Tube
SSMD
BMD XC SRU
DAS DAS
PSU
Laser projector Gantry rotation
section electrical
Slit components
OPCONTA
Wedge
Slit plate
Gantry rotation or
RMUDAT(LPBA,RPDM, PPBM) Magnetic gear
DD Motor
LCSR(POWER)
MR sensor UNIT
SMUDAT(LPBM,SPDA, PRTM)
DD MOTOR
Gantry
AMP
GCIFA-D GCIFA stationary section
electrical
GPR
component
Mat SW
GPL
Console Foot SW KGTSM
Tape SW
CT fluoroscopy Encoder
KGTSP Power sequence
Gantry tilting
section
Microphone External and median-line
projectors
speaker
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3.3 Targets of Control
This subsection outlines the items (functions) controlled by the control section. The
drive section (motion control) and data acquisition section are subject to control.
No. 2D201-063E*E
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(3) Patient-couch control functions
(8) SI PWB
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3.4.1 KGTSM PWB (Kind Gantry Table Sequencer Multi PWB)
The KGTSM PWB plays a central role in the gantry and couch control units.
This PWB is equipped with the service panel.
<Functions>
(1) The KGTSM PWB receives operation requests from the SS/ADI2, the auxiliary
operating panels and the service panel, and checks the contents of the operation
requests and the status of the gantry and couch. It then controls the gantry
stationary unit and the couch and requests the OPCONTA PWB to operate the
rotating unit of the gantry.
(2) The PWB receives and processes position information coming from the actuators
and the status information of the inside rotor coming from the OPCONTA. It then
sends gantry/couch information to the SS/ADI2 and position information to the
auxiliary operating panels.
<Functions>
(1) This unit converts control signals (TTL level) output from the KGTSM PWB to
power signals for each actuator and outputs the power signals to the actuators.
(2) This PWB controls ON/OFF operations of the X-ray ON lamp located at the rear of
the gantry, the slice counter, and the lamp indicating that the scanning room is in
use located at the entrance of the scanning room, which are based on control
signals from the GCIFA PWB.
(3) This unit amplifies the signals from the front microphone and the center
microphone and sends them to the console.
<Functions>
(1) This unit receives speed signals from the KGTSM PWB and outputs power
proportional to the received speed signals to the rotation DD motor (Direct Drive
Motor) in order to rotate the gantry. At this time, the unit also receives encoder
signals from the DD motor to enable control of the gantry rotation speed. (The
rotation speed is controlled so that it always follows the speed signals sent from the
KGTSM PWB.)
(2) This unit informs the KGTSM PWB of the status of the controller.
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3.4.4 GCIFA PWB (Gantry Console Interface Advanced Multi PWB) &
GCIFA-D PWB
This PWB serves as an interface between the gantry and the console, has data
transmission functions.
<Functions>
(1) The PWB transfers the acquisition data (pure raw data) to the console.
(2) The PWB controls the transmission of all the control signals between the gantry
and the console. The signals to the rotation section are sent to the data
transmission section and the control signals to the stationary sections such as
KGTSM are sent to the corresponding PWBs.
(3) The PWB controls and adds extra data from KGTSM.
This PWB is used to control gantry optics and the positioning projectors in the gantry
rotating section. It also serves as an interface for data transmission.
<Functions>
(1) This PWB receives operation requests (serial data) of the X-ray beam control units
from the KGTSM PWB through the optical transmission system and it controls
these units according to the contents of the requests.
(2) Information of the slit and other control components in the rotating unit is sent as
serial data to the KGTSM PWB.
(3) This PWB receives the acquisition data (pure raw data) from the data acquisition
section (DAS) and transfers the data through the optical transmission system to the
GCIFA.
3.4.7 SI PWB
This PWB is located under the rear base cover of the couch.
<Function>
This PWB converts couch sensor information to drive signals and outputs the signals to
the KGTSM PWB.
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Slit, wedge
DAS GAIN setting Pulse motor Reference
sensor
OPCONTA PWB Control signal (POWER)
Reference sensor signal Internal projector
X-ray ON/OFF
Rotation section
XC (Semiconductor sensor) Slit plate
Operation request, or
VIEW trigger, BEGIN Gantry Magnetic gear DD
X-ray ON/OFF rotating section
Optical data sensor MOTOR
GAIN setting
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3.5 Control Flow
Control of the gantry and the couch is started when the KGTSM PWB receives
operation requests from the console, the operating panel, or the maintenance panel.
The KGTSM PWB has a safety detection function. When this PWB detects an error, it
stops operation immediately or disconnects the 200 V power line.
Response
KGTSM PWB [Judgement, processing]
Sensor
Sensor
Sensor Sensor
horizontal movement
vertical movement
External projector
Internal projector
Gantry rotation
Patient couch
Patient couch
Gantry tilting
DAS HFG
Wedge
Slit
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SS/ADI2
PWB
KGTSM
PWB
(1) VIEWTRIG [acquisition pulse]
(2) BGN ON/OFF [acquisition start/end] X-RAY ON/OFF
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3.6 Interlocks
The gantry/patient couch control section stops and disables the following operations
according to the gantry tilt angle, couch top height, couch top horizontal position, and
pressure sensing switches:
(1) If horizontal couch top movement is stopped by an interlock after the START button
( ) is pressed on the keyboard
(a) If X-rays are being generated, X-ray exposure is stopped immediately (during
scanoscopy or helical scan).
(b) If X-rays generation has not yet started, X-rays will not be generated (while
moving to the next slice after scanoscopy, helical scan, or routine scan).
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Gantry tilt operation
(UP)
Couch horizontal movement
(+TILT) (-TILT)
(IN) (OUT)
Couch vertical
movement
(DOWN)
Mat SW
UP LIMIT
156
Height display: 175
50 88 68 15
IN LIMIT OUT-1
997
916
857
DOWN LIMIT
822
REAR TAPE SWITCH FRONT TAPE SWITCH
817
AUTO STOP
HEIGHT-0.5
HEIGHT-0
HEIGHT-1
HEIGHT-2
458
353
Mechanical stopper (+31.75 to +32.25 )
TILT-µSW (-30.75 to -31.25 ) TILT+µSW (+30.75 to +31.25 )
TILT -30 TILT +30 Unit: mm
: Tape switches
TILT+POSITION
: Vertical movement system sensors
NOTE: During tilting in the (-) direction, the weight of the gantry acts as a counterbalance. Therefore no
mechanical stopper is provided. (If the self-lock mechanism of the motor does not function, the : Horizontal movement system sensors
gantry will only be tilted in the (+) tilt direction.) : Tilt operation system sensors
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Gantry tilt operation
(UP)
Couch horizontal movement
(+TILT) (-TILT)
(IN) (OUT)
Couch vertical
movement
(DOWN)
Mat SW
UP LIMIT
156
Height display: 175
50 88 68 15
IN LIMIT OUT-1
997
916
857
DOWN LIMIT
822
REAR TAPE SWITCH FRONT TAPE SWITCH
AUTO STOP
817
HEIGHT-0.5
HEIGHT-0
HEIGHT-1
HEIGHT-2
458
353
Mechanical stopper (+31.75 to +32.25 )
TILT-µSW (-30.75 to -31.25 ) TILT+µSW (+30.75 to +31.25 )
TILT -30 TILT +30 Unit: mm
: Tape switches
TILT+POSITION
: Vertical movement system sensors
NOTE: During tilting in the (-) direction, the weight of the gantry acts as a counterbalance. Therefore no
mechanical stopper is provided. (If the self-lock mechanism of the motor does not function, the : Horizontal movement system sensors
gantry will only be tilted in the (+) tilt direction.) : Tilt operation system sensors
No. 2D201-063E*E
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Gantry tilt operation
(UP)
Couch horizontal movement
(+TILT) (-TILT)
(IN) (OUT)
Couch vertical
movement
(DOWN)
Mat SW
UP LIMIT
305
Height display: 175
50 237 68 11
IN LIMIT OUT-1
997
906
857
DOWN LIMIT
822
REAR TAPE SWITCH FRONT TAPE SWITCH
AUTO STOP
817
HEIGHT-0.5
HEIGHT-0
HEIGHT-1
HEIGHT-2
448
343
Mechanical stopper (+31.75 to +32.25 )
TILT-µSW (-30.75 to -31.25 ) TILT+µSW (+30.75 to +31.25 )
TILT -30 TILT +30 Unit: mm
: Tape switches
TILT+POSITION
: Vertical movement system sensors
NOTE: During tilting in the (-) direction, the weight of the gantry acts as a counterbalance. Therefore no
mechanical stopper is provided. (If the self-lock mechanism of the motor does not function, the : Horizontal movement system sensors
gantry will only be tilted in the (+) tilt direction.) : Tilt operation system sensors
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Table 3.6-1 Operation interlocks (CBTB-016A, -016B)
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Table 3.6-2 Operation interlocks (CBTB-014A)
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3.7 List of Fuses Used for the Gantry
3.7.1 When the serial number is "S/N Axxxxx"
Table 3.7.1-1
No. Fuse No. Rating Type Line used Mounting location Model
1 F111 1 A 250 V Time lag DC power supply (PS111), Figure 3.7.1-1 <2> ASF041*1A
Timer
2 F112 1 A 250 V Time lag DC power supply (PS111), ASF041*1A
Timer
3 F113 7 A 250 V Time lag DC power supplies ASF041*7A
(PS380, PS381, PS382)
4 F114 7 A 250 V Time lag DC power supplies ASF041*7A
(PS380, PS381, PS382)
5 F115 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
6 F116 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
7 F117 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
8 F120 3 A 250 V Normal DD motor servo amplifier ASF016-11
operation power supply
9 F121 2 A 250 V Normal DD motor servo amplifier ASF016*2A250V
sequence
10 F380 6.25 A 250 V Time lag KGTSM etc., +5 V (PS380) Figure 3.7.1-1 <1> ASF041*6R25A
11 F381 1 A 250 V Time lag Fan, MUDAT etc., +24 V ASF041*1A
(PS381)
12 F122 20 A 600 V Normal Rotation servo amplifier Figure 3.7.1-1 <2> AXW010-01
13 F123 20 A 600 V Normal Rotation servo amplifier AXW010-01
14 F124 20 A 600 V Normal Rotation servo amplifier AXW010-01
Table 3.7.1-2
No. Fuse No. Rating Type Line used Mounting location Model
1 F741 6 A 250 V Normal Temperature controller and Figure 3.7.1-1 <3> ASF016-13
solid state detector
2 F742 6 A 250 V Normal Temperature controller and ASF016-13
solid state detector
3 F746 3 A 250 V Time lag MUDAT +5 V (PS750) ASF041*3A
4 F747 5 A 250 V Time lag MUDAT +5 V (PS750) ASF041*5A
5 F748 3 A 250 V Time lag MUDAT +5 V (PS750) ASF041*3A
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(3) KGTSP PWB fuses
Table 3.7.1-3
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 2A 250 V Time lag Tilt motor and brake Figure 3.7.1-1 <4> ASF016*2A250V
2 F2 2A 250 V Time lag Tilt motor and brake ASF016*2A250V
3 F3 2A 250 V Time lag Tilt motor and brake ASF016*2A250V
4 F4 1A 250 V Time lag Couch DOWN movement ASF041*1A
5 F5 1A 250 V Time lag Couch DOWN movement ASF041*1A
6 F6 4A 250 V Time lag Couch brake and clutch ASF041*4A
7 F7 1A 250 V Time lag Patient guide ASF041*1A
8 F9 1A 250 V Time lag External positioning ASF041*1A
projector
9 F10 1A 250 V Time lag X-ray ON lamp ASF041*1A
(hospital facility)
Table 3.7.1-4
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 3A 250 V Time lag Optical system motor Figure 3.7.1-1 <5> ASF041*3A
2 F2 3A 250 V Time lag Optical system motor ASF041*3A
3 F3 2A 250 V Time lag Internal positioning projector ASF041*2A
4 F4 3A 125 V Normal OPCONTA PWB 5 V ASF701*3A
5 F5 8A 125 V Normal OPCONTA PWB 3.3 V ASF701*8A
Table 3.7.1-5
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 7A 125 V Normal GCIFA PWB 5 V Figure 3.7.1-1 <6> ASF701*7A
2 F2 10A 125 V Normal GCIFA PWB 3.3 V ASF701*10A
Table 3.7.1-6
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 7A 125 V Normal GCIFA-D PWB 5 V Figure 3.7.1-1 <7> AXW701*007
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Front view of the gantry Rear view of the gantry
<1> Gantry stationary section <5> OPCONTA PWB fuses (F1, F2, F3, F4, F5)
and fuses in the GTS unit
(F380, F381) <3> Fuses at the gantry rotation section <2> Gantry stationary section and fuses in the servo unit
(F741, F742, F746, F747, F748) (F111 to F117, F120 to F124)
<4> KGTSP PWB fuses (F1 to F7, F9, F10) at the rear of the KGTSM PWB
<6> GCIFA PWB fuses (F1, F2)
<7> GCIFA-D PWB fuses (F1)
No. 2D201-063E*E
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3.7.2 When the serial number is "S/N Bxxxxx"
Table 3.7.2-1
No. Fuse No. Rating Type Line used Mounting location Model
1 F111 1 A 250 V Time lag DC power supply (PS111), Figure 3.7.2-1 <2> ASF041*1A
Timer
2 F112 1 A 250 V Time lag DC power supply (PS111), ASF041*1A
Timer
3 F113 7 A 250 V Time lag DC power supplies ASF041*7A
(PS380, PS381, PS382)
4 F114 7 A 250 V Time lag DC power supplies ASF041*7A
(PS380, PS381, PS382)
5 F115 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
6 F116 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
7 F117 8 A 250 V Time lag Couch vertical movement ASF041*8A
and tilt motor
8 F120 3 A 250 V Normal DD motor servo amplifier ASF016-11
operation power supply
9 F121 2 A 250 V Normal DD motor servo amplifier ASF016*2A250V
sequence
10 F380 6.25 A 250 V Time lag KGTSM etc., +5 V (PS380) Figure 3.7.2-1 <1> ASF041*6R25A
11 F381 1 A 250 V Time lag Fan, MUDAT etc., +24 V ASF041*1A
(PS381)
Table 3.7.2-2
No. Fuse No. Rating Type Line used Mounting location Model
1 F741 6 A 250 V Normal Temperature controller and Figure 3.7.2-1 <3> ASF016-13
solid state detector
2 F742 6 A 250 V Normal Temperature controller and ASF016-13
solid state detector
3 F746 3 A 250 V Time lag MUDAT +5 V (PS750) ASF041*3A
4 F747 5 A 250 V Time lag MUDAT +5 V (PS750) ASF041*5A
5 F748 3 A 250 V Time lag MUDAT +5 V (PS750) ASF041*3A
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(3) KGTSP PWB fuses
Table 3.7.2-3
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 2A 250 V Time lag Tilt motor and brake Figure 3.7.2-1 <4> ASF016*2A250V
2 F2 2A 250 V Time lag Tilt motor and brake ASF016*2A250V
3 F3 2A 250 V Time lag Tilt motor and brake ASF016*2A250V
4 F4 1A 250 V Time lag Couch DOWN movement ASF041*1A
5 F5 1A 250 V Time lag Couch DOWN movement ASF041*1A
6 F6 4A 250 V Time lag Couch brake and clutch ASF041*4A
7 F7 1A 250 V Time lag Patient guide ASF041*1A
8 F9 1A 250 V Time lag External positioning ASF041*1A
projector
9 F10 1A 250 V Time lag X-ray ON lamp ASF041*1A
(hospital facility)
Table 3.7.2-4
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 3A 250 V Time lag Optical system motor Figure 3.7.2-1 <5> ASF041*3A
2 F2 3A 250 V Time lag Optical system motor ASF041*3A
3 F3 2A 250 V Time lag Internal positioning projector ASF041*2A
4 F4 3A 125 V Normal OPCONTA PWB 5 V ASF701*3A
5 F5 8A 125 V Normal OPCONTA PWB 3.3 V ASF701*8A
Table 3.7.2-5
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 7A 125 V Normal GCIFA PWB 5 V Figure 3.7.2-1 <6> ASF701*7A
2 F2 10A 125 V Normal GCIFA PWB 3.3 V ASF701*10A
Table 3.7.2-6
No. Fuse No. Rating Type Line used Mounting location Model
1 F1 7A 125 V Normal GCIFA-D PWB 5 V Figure 3.7.2-1 <7> AXW701*007
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Front view of the gantry Rear view of the gantry
<1> Gantry stationary section <5> OPCONTA PWB fuses (F1, F2, F3, F4, F5)
and fuses in the GTS unit
(F380, F381) <3> Fuses at the gantry rotation section <2> Gantry stationary section and fuses in the servo unit
(F741, F742, F746, F747, F748) (F111 to F117, F120, F121)
<4> KGTSP PWB fuses (F1 to F7, F9, F10) at the rear of the KGTSM PWB
<6> GCIFA PWB fuses (F1, F2)
<7> GCIFA-D PWB fuses (F1)
No. 2D201-063E*D
#*D 39
3.8 Gantry Power-Supply Sequence
The gantry power-supply sequence diagram is shown in figure 3.8-1.
For each protector position, breaker section, and the power connection sequence.
(1) When the internal power-supply ON LED is lit, this indicates that power is
supplied to some parts of the gantry.
• While this LED is lit, the power-supply ON of the console will function.
• Power is supplied to the entire gantry (rotation section and stationary section).
(MC111, MC112, and MC5 are turned ON.)
• The gantry stationary section is turned OFF simultaneously (MC111 and MC112
are turned OFF).
The gantry rotation section is turned OFF after one hour (power is supplied for
one hour by the off-delay timer).
(b) When the DAS timer is turned ON: (non-connected mode, at the time of
shipment)
The power within the gantry rotation section remains ON (in one hour,
however, the power supply to the oil cooler will be turned OFF).
• The power of the entire gantry is turned OFF (MC111, MC112, and MC5 are
turned OFF).
• This status is retained until the power switch of the console is turned OFF.
(The emergency status is released by turning OFF power switch of the console.)
No. 2D201-063E*E
40
Gantry rotation section
TB2 HFG
NFB2
3φ
200 VAC
BRUSH CP740 DAS, DETECTOR
DAS-TIMER
ON/OFF
OPCONTA, MUDAT (R)
MC5 LCSR
OFF-DELAY TIMER
ON/OFF
START
RY111
EMERGENCY SW CONSOLE-POWER SW
OFF SI
MC111
SENSOR
P-ON
PS111 ON/OFF
24 VDC
Patient couch
TB1
NFB1
3φ
200 VAC KGTSM, MUDAT (S)
KGTSM, µ SW
OPERATING-PANEL, FAN
No. 2D201-063E*E
41
4. Outline of the PWBs
4.1 Settings of KGTSM Switches
4.1.1 When the patient couch is the CBTB-016A or CBTB-016B
LED67 LED66
SW1
SW31 SW32
DSW5 DSW11
DSW10 DSW1
DSW12 DSW4
* SW11, SW12, SW31, and SW32 are provided for maintenance panel operation.
* The KGTSM drawing number differs depending on the patient couch type.
No. 2D201-063E*E
#*A
42
4.1.2 When the patient couch is the CBTB-014A
LED67 LED66
SW1
SW31 SW32
DSW5 DSW11
DSW10 DSW1
DSW12 DSW4
* SW11, SW12, SW31, and SW32 are provided for maintenance panel operation.
* The KGTSM drawing number differs depending on the patient couch type.
No. 2D201-063E*E
43
4.2 KGTSM, Connectors, and LEDs
LED 2 HALT
LED 82 LPANERR LED 5 LOCAL
LED 59 UP LOCK LED 7 DPINTL
LED 60 DN LOCK LED 71 ALARM
LED 58 OT LOCK LED 70 FINISH
CN451 CN431
(KGTSP) (DD motor servo amp.) Power supply
CN409
LED 1 (RESET) CN491
LED 3 DTR
LED 8 STATUS
LED 25 INT5
LED 24 INT4
LED 20 AC200V ON
LED 18 UP
LED 17 DOWN2
LED 16 DOWN1
LED 15 HI-MASTER
LED 14 TENPLS
LED 13 TILTSTOP
LED 12 T-BRK OFF
LED 11 TILT ON
LED 10 TILT+ON
LED 9 TILT-ON
LED 36 SERVO ON
LED 33 BRK OFF
LED 55 T+LOCK
LED 56 T-LOCK
(Patient couch) CN
LED 57 IN LOCK 456
CN (Right-side operating
406 panel)
(Projector angle) CN
459
CN (Left-side operating panel)
407
LED 35 SPEED ON
CN408 LED 73 SSERVO ON
LED 38 POWER ON
(Patient couch vertical LED 37 CONDI. OK
movement foot SW)
(For servicing) CN
404
CN
(For SS generator)
LED 40 POSI-PLS
LED 41 GVSEL A
LED 42 GVSEL B
LED 48 SLIDE IN
LED 83 OPTSH
LED 49 LOCAL 2
LED 61 PSEL A
LED 63 BGN
LED 62 PSEL B
LED 65 XRAY-ON
LED 64 VTRIG
LED 93 RENABLE
LED 69 SLIDE OUT
LED 27 100kHz
LED 54 HARD ERR
402
LED 89 R-ENCODER
LED 91 DDPLS LED 21 INT1
LED 92 FAULT LED 22 INT2
LED 26 INT6 LED 23 INT3
LED 81 RPANERR
(TAPE SW ROTA
POSITION SENSOR) (DD motor) CN
(TILT encoder) (GCIFA) 433
CN432 CN454 CN401
No. 2D201-063E*E
44
Table 4.2-1 List of KGTSM LEDs (1/5)
No. 2D201-063E*E
45
Table 4.2-1 List of KGTSM LEDs (2/5)
No. 2D201-063E*E
46
Table 4.2-1 List of KGTSM LEDs (3/5)
No. 2D201-063E*E
#*D 47
Table 4.2-1 List of KGTSM LEDs (4/5)
No. 2D201-063E*E
#*D 48
Table 4.2-1 List of KGTSM LEDs (5/5)
No. 2D201-063E*E
49
4.3 VRs and Test Pins (TP) of the KGTSM PWB
TP2 TP8
TP40
TP9
VR7 VR6
VR4
VR5 VR1
TP3
TP1
TP7
TP41
TP60
TP50
TP51
TP52
TP4 TP5(0V)
TP43
TP46
No. 2D201-063E*E
50
TP No. Name Meaning (contents)
TP1 0V Power supply 0 V (DC power supply)
TP2 0V Power supply 0 V (DC power supply)
TP3 0V Power supply 0 V (DC power supply)
TP4 0V Power supply 0 V (DC power supply)
TP5 0V Power supply 0 V (DC power supply)
TP7 +5 V Power supply +5 V (DC power supply)
TP8 +15 V +15 V (DC/DC power supply output)
TP9 -15 V -15 V (DC/DC power supply output)
TP40 (SPEED DATA 0 V) Not used
TP41 (SPEED DATA V) Not used
TP43 R-ENCODER DD motor (rotation) pulse
TP46 POSI-PLS Rotation reference sensor signal
TP50 VTRIG Output of VTRIG (VIEW-TRIG)
TP51 XRAY ON Output of X-RAY ON signal to XC
TP52 BGN Output of BGN (acquisition start) signal
TP60 DDPLS Not used
4.5 Connectors, LEDs, Test Pins (TP), and DIP Switches of the
OPCONTA PWB
Î Refer to Service manual
(Data transfer section volume)
2D201-059E.
No. 2D201-063E*E
51
4.8 Setting Short Pins and Adjusting Variable Resistors on
the KGTSP
(1) Setting JP1
By setting JP1 short pins, the lighting status of the wall-mounted lamp and the
X-ON lamp can be changed. The lighting status of the wall-mounted lamp and the
X-ON lamp are given below. Note that these status are only for the case where the
wall-mounted lamp is connected to the gantry.
*1) This lamp stays lit while power is supplied to the gantry stationary section.
*2) Pins 5 and 6 are shorted when the equipment is shipped from the factory.
VR Function
VR1 Adjusts amplification of the front microphone signal.
VR2 Adjusts amplification of the central microphone signal.
VR3 Adjusts amplification of the rear microphone signal.
• VR1, VR2, and VR3 are set to an intermediate value at the time of shipment.
Normally, they do not need to be adjusted.
No. 2D201-063E*E
52
CN511
(2)
CN514
CN503 (2)
(4) CN502
(9) CN515
CN501 (12)
(40)
1
2
CN512 CN517
(14) (4)
JP1
CN504(4)
7
8
CN516
(12)
VR3 CN507(9)
CN508
(4)
CN505(6)
CN506
(9)
No. 2D201-063E*E
53
5. Use of the KGTSM Maintenance
Panel
5.1 Important Notices
(1) When the panel switch SW1 is set to ON, the KGTSM maintenance panel cannot
be operated from the operator panels or from the console.
(2) When the panel switch SW1 is turned ON while the gantry or couch is in motion,
the gantry or couch stops.
(3) When slide out movement is performed from the maintenance panel with the
patient couch located at a position closer to the OUT end than the OUT-2 position,
the patient couch slows down and stops due to the safety function.
(4) After using the maintenance panel, be sure to reset the KGTSM.
(5) Do not turn OFF the panel switch (SW1) until the indicated operation is terminated.
(1) Set the lever of the panel switch SW1 on the KGTSM to the PANEL ON position
(downward).
(3) Set switch SW31 to select a mode. (See "List of maintenance panel functions".)
(End)
No. 2D201-063E*E
54
(6) Set the lever of the panel switch SW1 on the KGTSM to the PANEL OFF position
(upward).
(7) Press the RESET switch (SW21) or turn OFF the power.
Ö The display of the 7-segment LEDs (LED66 and LED67) turns from FF to 88.
Starts operation.
No. 2D201-063E*E
55
Table 5.2-1 Functions of the maintenance panel
CAUTION: When SW32 on the maintenance panel is set to 8, do not perform scanning
more than 10 times in succession.
After shutdown, wait for at least 30 seconds before restarting the system.
Otherwise, the controller for the DD motor may be damaged.
No. 2D201-063E*E
#*D
56
Table 5.2-2 Maintenance panel operations
*1 Do not change the setting of switch SW32 while a selected function is carried out.
*2 Do not turn OFF the PANEL switch before the SET switch (and the SCAN switch) is
released.
*3 Be sure to reset the GTS after using the maintenance panel.
No. 2D201-063E*E
57
5.3 Procedures for Use of KGTSM Maintenance Mode
5.3.1 Outline
The PC connected to the KGTSM can be used for operation of functions in almost the
same manner as the maintenance panel.
<Materials required>
1) PC
<Procedure to check>
1) Connect CN404 of the KGTSM to the COM port of the PC using the service cable.
No. 2D201-063E*E
58
5.3.2 Use of maintenance mode
(1) After the following message, enter the function No. for which maintenance/checks
are to be performed.
(Refer to table 5.2-1 "Functions of the maintenance panel" for details of the Nos. to
be input.)
(Refer to table 5.2-1 "Functions of the maintenance panel" for details of the Nos. to
be input.)
(3) When SW32 is set to the following functions, a confirmation message is displayed
before operation is performed.
[Confirmation message]
5.3.3 Limitations
• Tilt (5)
• Patient-couch slide (B)
• Patient couch vertical movement (C)
(4) After maintenance mode terminates, set the panel switch (SW1) on the KGTSM
upward (PANEL OFF) to reset the KGTSM.
No. 2D201-063E*E
59
6. Obtaining KGTSM Status
Information
6.1 KGTSM Messages
6.1.1 Outline
The KGTSM PWB sends a status message to the PC when an error occurs, when
scanning is executed, or when the gantry rotation speed is checked.
The following is a list of such messages and their meaning.
<Materials required>
1) PC
1) Connect the COM port of the PC to connector CN404 of the KGTSM PWB, using the
service cable.
Error messages are displayed only when the corresponding errors are recognized.
(Exception: Messages for the servo-amp error and 100 V/200 V power off error remain
displayed.) After an error occurs, the error status (see subsection 6.2) can be
confirmed in detail by connecting the PC.
(The message remains displayed when the DD motor detects a warning error or a
100V/200V OFF error.)
No. 2D201-063E*E
60
6.1.3 Typical error messages
The following are typical error messages (* indicates that the message is not an error
message).
DISP: 100 V/200 V power off The 100 V/200 V power is OFF.
DISP: MUDAT ROTSOT fail An error has been detected between the
rotation section and the stationary section.
DISP: MUDAT SOTROT fail An error has been detected between the
stationary section and the rotation section.
MAIN: hard timer check error A hardware timer error is detected in the
startup check.
*ROTE: current: 0xffff 0xffff indicates the speed data at the time
std: 0xhhhh of the first speed check (std stands for
standard value).
ROTE: Alarm data > 0xff 0xff 0xff 0xff When a DD motor error occurs, the
0xff 0xff contents are displayed.
ROTE: NAK receive (0xff, 0xff) NAK is received from the DD motor.
No. 2D201-063E*E
61
ROTE: Status data > 0xff 0xff 0xff When the DD motor status is abnormal, the
contents are displayed.
DAS: Mat Switch state is abnormal XX The mat switch or tape switch was touched
when Helical/Scano was to be started.
DAS: X-ray ON yet DAS port status X-ray generation does not stop.
XXXX
DAS: Gate Array init status Fail XX Data acquisition hardware abnormal
No. 2D201-063E*E
62
DAS: helical L1 time-out COUNTER Helical acquisition does not start.
XXXX COM-PRE XXXX
DAS: helical speed check error Couch speed error during helical scan
(XXXX)
No. 2D201-063E*E
63
TILT: Can't move. Movement disabled due to error.
(Error is 000000XX.)
D5 D4 D3 D2 D1 D0
D5 : Movement in reverse direction
D4 : Limit error
D3 : Watchdog error
D2 : Tilt movement time-out
Encoder time-out
D1 : Data error
D0 : Interlock interruption
GNS: retry over times The specified number of retry times was
exceeded during attempts to communicate
with OPCONTA.
GNS-CHILD: action expect error OPCONTA action different from that specified
No. 2D201-063E*E
64
6.1.4 DD motor error messages
*: If any of the following errors occurs, the power of the DD motor is turned OFF.
If such an error occurs during rotation, the motor stops due to inertia.
Error messages
ROTE: Alarm data > 0xff 0xff 0xff 0xff 0xff 0xff............. Error data of error Nos. 1 to 6
0xff 0xff 0xff 0xff 0xff 0xff............. Error data of error Nos. 7 to 12
0xff 0xff 0xff 0xff ............ Error data of error Nos. 13 to 16
(1) Where 0xff (hexadecimal notation) is displayed as error data, and there are no
errors, 0x30 is displayed.
Errors are displayed using the 4 lower-order bits. Refer to table 6.1.4.1-1.
Table 6.1.4.1-1 Error data display and bit display indicating the corresponding
error
No. 2D201-063E*E
#*D
65
(2) Contents of each of the errors corresponding to the error message numbers are
described in table 6.1.4.1-2.
Error
Error in the 3rd bit Error in the 2nd bit Error in the 1st bit Error in the 0th bit
No.
1 4: Abnormal 3: Abnormal PN power 2: Overvoltage error 1: Overcurrent error
hardware in the supply
servo amplifier
2 8: Abnormal 7: Abnormal hardware 6: Abnormal 5: Abnormal
hardware in the in the servo hardware in the hardware in the
servo amplifier amplifier servo amplifier servo amplifier
3 12: Abnormal 11: Abnormal 10: Abnormal 9: Excessive heating
hardware in the hardware in the feedback resistor of the feedback
servo amplifier servo amplifier resistor
4 33: Abnormal 32: Abnormal 30: Present value 31: Instruction value
hardware in the hardware in the counter over counter over
servo amplifier servo amplifier
5 16: Speed amplifier 15: Overcurrent error 14: During braking 13: Abnormal
saturation hardware in the
servo amplifier
6 20: Over speed 19: Abnormal 18: Short-time 17: Heated motor
hardware in the overload
servo amplifier
7 24: Abnormal 23: Abnormal 22: Abnormal 21: Abnormal
hardware in the hardware in the hardware in the deviation counter
servo amplifier servo amplifier servo amplifier
8 0: Not defined 27: Abnormal 26: Abnormal 25: Abnormal
hardware in the parameter hardware in the
servo amplifier servo amplifier
9 43: Abnormal 42: Abnormal 41: Abnormal 40: Encoder
hardware in the hardware in the hardware in the disconnection
servo amplifier servo amplifier servo amplifier error
10 41: Abnormal 46: Abnormal 45: Abnormal 44: Abnormal
hardware in the hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier servo amplifier
11 0: Not defined 0: Not defined 47: Abnormal 48: Encode setting
hardware in the error
servo amplifier
12 48: Encoder 0: Not defined 0: Not defined 0: Not defined
initialization error
13 Speed error Overshooting Z phase (sensor) not Abnormal positioning
being input
14 901, 902, 909: 910 to 916, 918, 924, Abnormal hardware in 0: Not defined
Abnormal hardware in 925: Abnormal the servo amplifier (no
the servo amplifier hardware in the servo number)
amplifier
15 0: Not defined 0: Not defined 0: Not defined 0: Not defined
16 0: Not defined 0: Not defined 0: Not defined 0: Not defined
(3) The number preceding the contents of each error in table 6.1.4.1-2 is the error
code displayed on the LED of the servo amplifier. (Errors with no numbers can be
checked by the KGTSM PWB only.) For the method for displaying the error codes
and the history at the servo amplifier, refer to subsection 7.5 of this manual.
No. 2D201-063E*E
#*D
66
(4) The meanings of the errors described in table 6.1.4.1-2 are described in table
6.1.4.1-3. For details, refer to subsection 7.6.1.3 of this manual.
No. 2D201-063E*E
#*D
67
6.1.4.2 When the serial number is "S/N Bxxxxx"
Error messages
ROTE: Alarm data > 0xff 0xff 0xff 0xff 0xff 0xff............. Error data of error Nos. 1 to 6
0xff 0xff 0xff 0xff 0xff 0xff............. Error data of error Nos. 7 to 12
0xff 0xff 0xff 0xff ............ Error data of error Nos. 13 to 16
(1) Where 0xff (hexadecimal notation) is displayed as error data, and there are no
errors, 0x30 is displayed.
Errors are displayed using the 4 lower-order bits. Refer to table 6.1.4.2-1.
Table 6.1.4.2-1 Error data display and bit display indicating the corresponding
error
No. 2D201-063E*E
#*D
68
(2) Contents of each of the errors corresponding to the error message numbers are
described in table 6.1.4.2-2.
Error
Error in the 3rd bit Error in the 2nd bit Error in the 1st bit Error in the 0th bit
No.
1 4: Abnormal main 3: Abnormal PN power 2: Overvoltage error 1: Overcurrent error
power supply input supply
2 8: Servo amplifier 7: Abnormal hardware 6: Abnormal 0: Not defined
overheating in the servo hardware in the
amplifier servo amplifier
3 12: Abnormal 0: Not defined 10: Abnormal 9: Excessive heating
hardware in the feedback resistor of the feedback
servo amplifier resistor
4 33: Abnormal 32: Abnormal 30: Abnormal 31: Abnormal
hardware in the hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier servo amplifier
5 16: Speed amplifier 15: Overcurrent error 14: During braking 13: Abnormal
saturation hardware in the
servo amplifier
6 20: Over speed 19: Abnormal 18: Short-time 17: Heated motor
hardware in the overload
servo amplifier
7 24: Abnormal 23: Abnormal 22: Abnormal 21: Abnormal
hardware in the hardware in the hardware in the deviation counter
servo amplifier servo amplifier servo amplifier
8 0: Not defined 27: Abnormal 26: Abnormal 25: Abnormal
hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier
9 43: Abnormal 42: Abnormal 41: Abnormal 40: Encoder
hardware in the hardware in the hardware in the disconnection
servo amplifier servo amplifier servo amplifier error
10 41: Abnormal 46: Abnormal 45: Abnormal 44: Abnormal
hardware in the hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier servo amplifier
11 0: Not defined 0: Not defined 47: Abnormal 48: Abnormal
hardware in the hardware in the
servo amplifier servo amplifier
12 48: Abnormal 0: Not defined 0: Not defined 0: Not defined
hardware in the
servo amplifier
13 Speed error Overshooting Z phase (sensor) not Abnormal positioning
being input
14 901, 902, 909: 910 to 916, 918, 924, Abnormal hardware in 0: Not defined
Abnormal hardware in 925: Abnormal the servo amplifier (no
the servo amplifier hardware in the servo number)
amplifier
15 0: Not defined 0: Not defined 0: Not defined 49: Abnormal
encoder sensor
phase
16 0: Not defined 0: Not defined 0: Not defined 0: Not defined
(3) The number preceding the contents of each error in table 6.1.4.2-2 is the error
code displayed on the LED of the servo amplifier. (Errors with no numbers can be
checked by the KGTSM PWB only.) For the method for displaying the error codes
and the history at the servo amplifier, refer to subsection 7.5 of this manual.
No. 2D201-063E*E
#*D
69
(4) The meanings of the errors described in table 6.1.4.2-2 are described in table
6.1.4.2-3. For details, refer to subsection 7.6.2.3 of this manual.
No. 2D201-063E*E
#*D
70
6.1.5 Terminal log
Up to 512 of the most recent messages (messages shown in the preceding subsection)
are stored in the memory within the KGTSM. The messages can be checked later
using the method outlined below:
<Work procedure>
(1) Connect CN404 of the KGTSM to the COM port of the PC using the service cable.
CAUTION: When checking the terminal log, do not turn the gantry power ON/OFF or
reset the KGTSM PWB. These actions will result in the memory being
cleared.
No. 2D201-063E*E
71
6.2 Detailed KGTSM Status Codes
(Including Error Codes and Interlock Information)
6.2.1 Details
This subsection describes how detailed status information for the KGTSM can be
obtained. The following information can be seen:
No. 2D201-063E*E
72
(2) List of return status (more detailed information)
(a) to (i) : Functional status of the inside of the rotation section of the gantry
<Tools required>
1) PC
1) Connect CN404 of the KGTSM to the COM port of the PC using the service cable.
*: If you want to stop periodical display, you have to input: sts [Enter].
No. 2D201-063E*E
73
6.2.2 Explanation of errors
For errors marked with () in the error details list (o1 to o17 of the return status),
the corresponding functions cannot be executed after the error has occurred even
if attempts are made to retry execution. The errors are not released unless the
KGTSM is reset. Other errors are reset when requests for execution of the
corresponding functions are made again, and execution is attempted. If an error
recurs at this time, an error is set and sent to the SS/ADI.
(2) When an error that does not allow reexecution (error having a mark) occurs for
horizontal movement (o5), gantry tilting (o7), or vertical movement (o12), pressing
the operating panel switch will stop the operation and make the indicator flash.
When the system is not in the interlock status (lamp is lit) and the indicator flashes
with the switch pressed, check the contents of the error referring to the status
details shown below:
No. 2D201-063E*E
74
[GTS] *** dualport RAM cyclic status ***(cyclic status)
No. 2D201-063E*E
75
mes_main=40(@) mes_das=40(@) mes_hite=40(@) mes_power=40(@) mes_mudat=40(@)
↓ ↓ ↓ ↓ ↓
(o10) (o11) (o12) (o13) (o15)
mes_gns_count=40(@) mes_compre=40(@) mes_det=40(@) mes_slide2=40(@)
↓ ↓ ↓ ↓
(o16) (o17) (o18) (o19)
dd_err=30303030303030303030303030303030(0000000000000000)
↓
(p1) to (p16)
mudat_err=40404040(@@@@)
↓
(q1) to (q4)
scan_type=30(0) view_rate=30303030(0000) x_ray_pos=313230(120)
↓ ↓ ↓
(r) (s1) to (s4) (t1) to (t3)
slide_mv_direct=30(0) slide_mv_value=3030303030(00000)
↓ ↓
(u) (v1) to (v5)
view_count=303030303030(000000) select puls=30(0)
↓ ↓
(w1) to (w6) (x)
helical speed=3030303030(00000) corrct=30(0)
↓ ↓
(y1) to (y5) (z)
speed data=0x0 tilt data=0x0 slide speed data=0x0
↓ ↓ ↓
(A) (B) (C)
fluoroscopy slide speed data=0x0
↓
(D)
abs init=30(0) abs sld dsp=303030303030(000000) slide BASE=0
↓ ↓ ↓
(E) (F) (G)
No. 2D201-063E*E
76
(3) Cyclic status
No. 2D201-063E*E
77
(f) Couch status
This data indicates the control status (OPCONTA) inside the gantry:
R: Ready for operation. (Ready)
B: Operation in progress. (Busy)
D7 D6 D5 D4 D3 D2 D1 D0
(h1) 0 0 1 1 Beam trimmer Slit DAS mode Wedge
(h2) 0 0 1 1 Horizontal Gantry rotation Gantry tilting External light
movement of projector
couch 1
(h3) 0 0 1 1 OPCONTA Main DAS Vertical
movement of
couch
(h4) 0 0 1 1 GTS system (Cannot be MUDAT (Cannot be
used) used)
(h5) 0 0 1 1 (Cannot be Detector Horizontal (For future
used) switching movement of expansion)
couch 2
(h6) 0 0 1 1 (For future (For future (For future (For future
expansion) expansion) expansion) expansion)
(h7) 0 0 1 1 (For future (For future (For future (For future
expansion) expansion) expansion) expansion)
(h8) 0 0 1 1 (For future (For future (For future (For future
expansion) expansion) expansion) expansion)
No. 2D201-063E*E
78
(j) Vertical movement interlocks of the couch
No. 2D201-063E*E
79
(m1) to (m4) Tube position
(n2)(n3)(n4)(n5).(n6) mm
(o2)(o3)(o4) mm
(p2)(p3).(p4)°
No. 2D201-063E*E
80
(q) MUDAT status
D7 D6 D5 D4 D3 D2 D1 D0
* For the above bits, 1 corresponds to the effective status.
D7: 0 fixed
D6: 1 fixed
D5: For future expansion
D4: For future expansion
D3: For future expansion
D2: For future expansion
D1: For future expansion
D0: For future expansion
D7 D6 D5 D4 D3 D2 D1 D0
D7: Fixed to 0
D6: Fixed to 0
D5: Fixed to 1
D4: Fixed to 1
D3: Not in use (for future expansion)
D2: Not in use (for future expansion)
D1: Request flag for home position
D0: Flag for 0 clearance
No. 2D201-063E*E
81
(v1) to (v8) Sensor status
D7 D6 D5 D4 D3 D2 D1 D0
(v1) 0 0 1 1 Tape switch at Tape switch at Mat switch at Mat switch at the
the lower part of the lower part of the upper part upper part of the
the rear of the the front of the of the rear of front of the gantry
gantry gantry the gantry
(v2) 0 0 1 1 TILT +LIMIT TILT +Max. tilt TILT +0° TILT +Position
(v3) 0 0 1 1 TILT -LIMIT TILT -Max. tilt TILT -0° -
(v4) 0 0 1 1 HEIGHT-0.5 HEIGHT0 IN1 Position detection
sensor
(v5) 0 0 1 1 AUTO STOP HEIGHT2 HEIGHT1 UP LIMIT
(v6) 0 0 1 1 IN LIMIT OUT1 OUT LIMIT DOWN LIMIT
(v7) 0 0 1 1 (Unused) (Unused) (Unused) (Unused)
(v8) 0 0 1 1 (Unused) (Unused) (Unused) (Unused)
(a) Wedges
No. 2D201-063E*E
82
(c1) to (c3): Scan slice thickness (slit)
No. 2D201-063E*E
83
(g1) to (g3): Beam trimmer (unused)
No. 2D201-063E*E
84
(m) Tilt status of the external light projector
(n2)(n3).(n4)°
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: 0 fixed
D4: 0 fixed
D3: 0 fixed
D2: 0 fixed
D1: 0 fixed
D0: 0 fixed
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: Not in use
D3: Pulse motor abnormal
D2: Software error
D1: Input parameter error
D0: Operating time-out
No. 2D201-063E*E
85
(o3) DAS mode error details
D7 D6 D5 D4 D3 D2 D1 D0
D7 : 0 fixed
D6 : 1 fixed
D5 to D2 : Not in use
D1 : Input parameter error
D0 : Operating time-out
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: Not in use
D3: Pulse motor abnormal
D2: Software error
D1: Input parameter error
D0: Operating time-out
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Overrun/servo-amplifier abnormal/reverse-direction movement
(10 mm or more)
D4: Stop position error
D3: Watchdog error
D2: Operating time-out
D1: Data error
(specified movement range and autoslide values abnormal)
D0: Interlock terminated
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Gantry stop position error
D4: Gantry speed error
D3: DD motor abnormal
D2: Position pulse time-out
D1: DD motor communication error
D0: Other errors
No. 2D201-063E*E
86
(o7) Gantry tilting error details
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Reverse movement (2° or more)/indicator angle data abnormal
D4: Limit error
D3: Watchdog error
D2: Tilt movement time-out/encoder time-out
D1: Data error (specified tilt angle error)
D0: Interlocks interrupted
D7 D6 D5 D4 D3 D2 D1 D0
D7 : 0 fixed
D6 : 1 fixed
D5 to D0 : Not in use
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Communication error
D4: Software error
D3: Operation abnormal
(Refer to the wedge, slit, beam trimmer errors for details.)
D2: Communication time-out
D1: NAK received
D0: The specified number of communication retries exceeded
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Abnormal CT fluoroscopy safety circuit
D4: Command error
D3: Dual port RAM error
D2: Hardware timer check error (checked at the time of starting)
D1: Message queue error (software error)
D0: System starting error (software error)
No. 2D201-063E*E
87
(o11) DAS error details
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: X-ray system error (X-RAY ON status continues even after X-ray
generation is terminated.)
D4: Gantry rotation system error
D3: Initialization error (DAS CCP)
D2: Time-out
D1: DAS CCP interrupt abnormal
D0: Software error or interruption of operation due to interlock activation
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Reverse movement (10 mm or more)
D4: Not in use
D3: Watchdog error
D2: Vertical movement time-out
D1: Data error (Error in specified movement range)
D0: Interlocks interrupted
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: 100 V/200 V OFF
D3: SS/ADI hang-up
D2: Not in use
D1: Not in use
D0: Not in use
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: Not in use
D3: Abnormal number of data sets in 1 view
D2: Channel switching error
D1: Data cannot be transferred from the stationary section to the rotation
section. (SOTROT FAIL) *
D0: Data cannot be transferred from the rotation section to the stationary
section. (ROTSOT FAIL) *
No. 2D201-063E*E
88
(o17) COM-PRE error details (unused)
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: 0 fixed
D4: 0 fixed
D3: 0 fixed
D2: 0 fixed
D1: 0 fixed *
D0: 0 fixed
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: Not in use
D3: Not in use
D2: Not in use
D1: Input parameter error
D0: Not in use
D7 D6 D5 D4 D3 D2 D1 D0
D7: 0 fixed
D6: 1 fixed
D5: Not in use
D4: Not in use
D3: Not in use
D2: Overrun
D1: Servo amplifier abnormality
D0: Movement in the opposite direction
No. 2D201-063E*E
89
(p1) to (p16): Details of DD motor errors (for serial number "S/N Axxxxx")
D7 D6 D5 D4 D3 D2 D1 D0
(p1) 0 0 1 1 4: Abnormal 3: Abnormal PN 2: Overvoltage 1: Overcurrent
hardware in the power supply
servo amplifier
(p2) 0 0 1 1 8: Abnormal 7: Abnormal 6: Abnormal 5: Abnormal
hardware in the hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier servo amplifier
(p3) 0 0 1 1 12: Abnormal 11: Abnormal 10: Feedback 9: Feedback
hardware in the hardware in the resistor resistor
servo amplifier servo amplifier abnormality overheating
(p4) 0 0 1 1 33: Abnormal 32: Abnormal 30: Current value 31: Command value
hardware in the hardware in the counter overflow counter overflow
servo amplifier servo amplifier
(p5) 0 0 1 1 16: Speed amplifier 15: Overcurrent 14: Brake engaged 13: Abnormal
saturation hardware in the
servo amplifier
(p6) 0 0 1 1 20: Over speed 19: Abnormal 18: Short-term 17: Motor
hardware in the overload overheating
servo amplifier
(p7) 0 0 1 1 24: Abnormal 23: Abnormal 22: Abnormal 21: Abnormal
hardware in the hardware in the hardware in the deviation
servo amplifier servo amplifier servo amplifier counter
(p8) 0 0 1 1 0: Not defined 27: Abnormal 26: Abnormal 25: Abnormal
hardware in the parameter hardware in the
servo amplifier servo amplifier
(p9) 0 0 1 1 43: Abnormal 42: Abnormal 41: Abnormal 40: Encoder
hardware in the hardware in the hardware in the disconnection
servo amplifier servo amplifier servo amplifier error
(p10) 0 0 1 1 41: Abnormal 46: Abnormal 45: Abnormal 44: Abnormal
hardware in the hardware in the hardware in the hardware in the
servo amplifier servo amplifier servo amplifier servo amplifier
(p11) 0 0 1 1 0: Not defined 0: Not defined 47: Abnormal 48: Encoder setting
hardware in the error
servo amplifier
(p12) 0 0 1 1 48: Abnormal 0: Not defined 0: Not defined 0: Not defined
encoder
initialization
(p13) 0 0 1 1 Speed error Abnormal overshoot Z phase (sensor) not Positioning error
entered
(p14) 0 0 1 1 901, 902, 909: 910 to 916, 918, 924, Abnormal hardware 0: Not defined
Abnormal 925: in the servo amplifier
hardware in the Abnormal (no number)
servo amplifier hardware in the
servo amplifier
(p15) 0 0 1 1 0: Not defined 0: Not defined 0: Not defined 0: Not defined
(p16) 0 0 1 1 0: Not defined 0: Not defined 0: Not defined 0: Not defined
No. 2D201-063E*E
#*D
90
(p1) to (p16): Details of DD motor errors (for serial number "S/N Bxxxxx")
D7 D6 D5 D4 D3 D2 D1 D0
(p1) 0 0 1 1 4: Abnormal main 3: Abnormal PN 2: Overvoltage 1: Overcurrent
power supply power supply error error
input
(p2) 0 0 1 1 8: Servo amplifier 7: Abnormal 6: Abnormal 0: Not defined
overheating hardware in the hardware in the
servo amplifier servo amplifier
(p3) 0 0 1 1 12: Abnormal 0: Not defined 10: Abnormal 9: Excessive
hardware in feedback heating of the
the servo resistor feedback
amplifier resistor
(p4) 0 0 1 1 33: Abnormal 32: Abnormal 30: Abnormal 31: Abnormal
hardware in hardware in hardware in hardware in
the servo the servo the servo the servo
amplifier amplifier amplifier amplifier
(p5) 0 0 1 1 16: Speed 15: Overcurrent 14: During 13: Abnormal
amplifier error braking hardware in
saturation the servo
amplifier
(p6) 0 0 1 1 20: Over speed 19: Abnormal 18: Short-time 17: Heated motor
hardware in overload
the servo
amplifier
(p7) 0 0 1 1 24: Abnormal 23: Abnormal 22: Abnormal 21: Abnormal
hardware in hardware in hardware in deviation
the servo the servo the servo counter
amplifier amplifier amplifier
(p8) 0 0 1 1 0: Not defined 27: Abnormal 26: Abnormal 25: Abnormal
hardware in hardware in hardware in
the servo the servo the servo
amplifier amplifier amplifier
(p9) 0 0 1 1 43: Abnormal 42: Abnormal 41: Abnormal 40: Encoder
hardware in hardware in hardware in disconnection
the servo the servo the servo error
amplifier amplifier amplifier
(p10) 0 0 1 1 41: Abnormal 46: Abnormal 45: Abnormal 44: Abnormal
hardware in hardware in hardware in hardware in
the servo the servo the servo the servo
amplifier amplifier amplifier amplifier
(p11) 0 0 1 1 0: Not defined 0: Not defined 47: Abnormal 48: Abnormal
hardware in hardware in
the servo the servo
amplifier amplifier
(p12) 0 0 1 1 48: Abnormal 0: Not defined 0: Not defined 0: Not defined
hardware in
the servo
amplifier
(p13) 0 0 1 1 Speed error Overshooting Z phase (sensor) Abnormal
not being input positioning
(p14) 0 0 1 1 901, 902, 909: 910 to 916, 918, Abnormal hardware 0: Not defined
Abnormal hardware 924, 925: in the servo
in the servo Abnormal hardware amplifier (no
amplifier in the servo number)
amplifier
(p15) 0 0 1 1 0: Not defined 0: Not defined 0: Not defined 49: Abnormal
encoder
sensor phase
(p16) 0 0 1 1 0: Not defined 0: Not defined 0: Not defined 0: Not defined
No. 2D201-063E*E
#*D
91
(q1) to (q4): Abnormal MUDAT channels
D7 D6 D5 D4 D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
(q1) 0 1 Not defined Not defined Not defined Not defined Not defined Not defined
(q2) 0 1 Not defined Not defined Not defined Not defined Not defined Not defined
(q3) 0 1 Not defined Not defined Not defined Not defined Not defined Not defined
(q4) 0 1 Not defined Not defined Not defined Not defined Not defined Not defined
The encoder value for the gantry tilt (current value of the angle) is expressed
in hexadecimal numbers. The relationship between the encoder values and
the actual angles is shown in table 6.2-1.
No. 2D201-063E*E
92
Table 6.2-1 Relationship between tilt encoder value and actual angle (1/9)
No. 2D201-063E*E
93
Table 6.2-1 Relationship between tilt encoder value and actual angle (2/9)
No. 2D201-063E*E
94
Table 6.2-1 Relationship between tilt encoder value and actual angle (3/9)
No. 2D201-063E*E
95
Table 6.2-1 Relationship between tilt encoder value and actual angle (4/9)
No. 2D201-063E*E
96
Table 6.2-1 Relationship between tilt encoder value and actual angle (5/9)
No. 2D201-063E*E
97
Table 6.2-1 Relationship between tilt encoder value and actual angle (6/9)
No. 2D201-063E*E
98
Table 6.2-1 Relationship between tilt encoder value and actual angle (7/9)
No. 2D201-063E*E
99
Table 6.2-1 Relationship between tilt encoder value and actual angle (8/9)
No. 2D201-063E*E
100
Table 6.2-1 Relationship between tilt encoder value and actual angle (9/9)
No. 2D201-063E*E
101
6.3 KGTSM Timer Checks (Including Timer Errors)
6.3.1 Outline
The KGTSM PWB has five 15-channel function-control timers. The KGTSM checks the
operations of these timers in the initial sequence when the KGTSM power is turned ON
and outputs the result (message) to the PC.
<Tools required>
(1) PC
(1) Connect the PC to connector CN404 of the KGTSM PWB with the service cable.
(3) Turn ON the power to the gantry. (If the gantry power is already ON, turn OFF the
power to the gantry, wait a moment, then turn ON the power to the gantry.)
This message indicates that the timer check has ended normally.
If any channel is found defective in the initial sequence timer check, the KGTSM turns
ON bit D2 of the o10 error status message and becomes disabled.
No. 2D201-063E*E
102
7. Gantry Rotation
The servicing of the gantry rotation section is described in this section.
There are four stop positions of the Aquilion gantry rotation section:
180°
• The X-ray tube is stopped at the top position (0°) after continuous rotation of the
gantry.
At this position the positioning projector can be accurately aligned with the patient.
No. 2D201-063E*E
#*E
103
7.2 Gantry Rotation Interlock
(When the Gantry Cover Is Opened)
When any one of the front cover, left side cover (viewed from the front), or rear upper
cover of the gantry is opened, the cover switch is set to OFF and gantry rotation is
disabled. (At this time, MC120 is also turned OFF, which interrupts the power supply to
the DD motor.)
To rotate the gantry with a cover opened, set the "Enable" switch to ON (up position)
and reset the KGTSM PWB. Gantry rotation is enabled and the rotation lamp lights.
Cover SW:
MS120
Enable SW:
SW120
NOTE: 1. If a DD motor error is detected by the KGTSM, the status of that error is
retained as is, and the gantry cannot be rotated by operation from the
console even if the rotation enable status is entered.
This error is resolved by resetting the KGTSM.
2. Be sure to set the enable switch (SW120) downward when the gantry
covers are closed. If the cover is closed with this switch set to the up
position, the gantry cannot be rotated.
No. 2D201-063E*E
#*D
104
Table 7.2-1A List of the gantry cover interlocks (for serial number "S/N Axxxxx")
No. 2D201-063E*E
#*D 105
Table 7.2-1B List of the gantry cover interlocks (for serial number "S/N Bxxxxx")
No. 2D201-063E*E
#*D 106
7.3 Rotation Speed of the Gantry Servo Motor
7.3.1 Check of the rotation speed of the gantry
The KGTSM has a function to check the rotation speed of the gantry. After the gantry
starts to rotate and acceleration to the specified rotation speed is completed, the
KGTSM checks its rotation speed and performs the following according to the speed:
No. 2D201-063E*E
107
7.4 Gantry Rotation Speed Check and Fine Adjustment
Procedure
7.4.1 Outline
This subsection describes procedures to check and finely adjust the rotation speed of
the gantry.
The rotation speed of the gantry at the start-up of the gantry and speed data can be
obtained by executing a speed check.
In addition, rotation speed fine adjustment within ±3% can be performed.
<Tools required>
(1) PC
(3) Enter as needed from the maintenance panel (or the console) to rotate the gantry
at a speed of 1.5 seconds per rotation.
3) Set switch SW31 to "3" (1.5 seconds per rotation), "4" (1.0 seconds per
rotation), "5" (0.75 seconds per rotation), "6" (0.5 seconds per rotation), "7" (0.6
seconds per rotation) or "8" (0.4 seconds per rotation).
4) Press the SET switch (SW11) and the SCAN switch (SW12) at the same time
and hold them down. The gantry starts to rotate.
5) Release the SET switch and the SCAN switch to stop the gantry from rotating.
No. 2D201-063E*E
108
CAUTION: When checking or performing fine adjustment of the gantry rotation
speed, observe the following precautions.
• Do not set the panel switch (SW1) to OFF (upward) before all
operations from the maintenance panel are completed.
• After using the maintenance panel, be sure to set the panel switch
OFF and reset the KGTSM.
NOTE: If continuous scanning (that is, a set of start and stop operations
performed consecutively) is performed repeatedly (more than five times),
the main power supply of the DD motor amplifier may go OFF. This is
caused by actuation of the protective circuit (THERMAL SW), and is not
an abnormality.
Note that when a twenty-second pause time is taken between each single
scan, scanning can be repeated as many times as required.
(4) Confirm the gantry rotation speed by checking the KGTSM message displayed on
the PC after the gantry starts rotating and the speed becomes constant.
Read the current gantry speed and the standard gantry speed on the PC and
compare them. When the error is ±3% or less, the KGTSM allows the gantry to
keep on rotating.
No. 2D201-063E*E
#*D
109
• If the rotation speed exceeds 3% difference from the standard
The KGTSM outputs the following message and stops the rotation of the gantry.
No. 2D201-063E*E
110
<Fine adjustment procedure>
(1) Check the speed data at the time of adjustment in the same manner as the
speed check in the previous step.
(3) DIP switch settings for assigning the speed are as described in the table
below.
ON
DSW12
OFF
SW4 SW3 SW2 SW1
*: "+" setting reduces the speed and "-" setting increases the speed.
No. 2D201-063E*E
111
7.5 DD Motor Error Messages (Servo Amplifier Error Display)
7.5.1 When the serial number is "S/N Axxxxx"
If a DD motor error occurs, the same error message as that on the KGTSM PWB can be
verified with the LED of the servo amplifier.
In addition, you can check the contents of the errors at the servo amplifier, going back
to the fifteenth error from the current one.
When the cover (cap) of the servo unit is removed, the servo amplifier maintenance
panel can be accessed. Perform the error check while in this status.
SEL MODE
(1) Display immediately after the error has occurred (in the status in which the error is
not cleared from the KGTSM PWB yet, or turning the power supply ON/OFF is not
performed)
No. 2D201-063E*E
#*D
112
(2) To view the error history
Status
Deviaton value high- Motor current
display
order digits
mode
Alarm history Option status
Instruction value low- Effective load rate
order digits Check
mode
digits
(a) When the MODE key is pressed once, the system enters the check mode.
Press the key or the key to display the alarm history display
.
(b) With displayed, press the key and the SEL key
simultaneously. The system is set to the mode in which the contents of past
errors are displayed. If the leftmost numerical value is 0, the error contents
are the newest. Press or to sequentially change the error contents.
∗∗
No. 2D201-063E*E
#*D
113
(c) When the MODE key is pressed, the display returns to .
(a) When the key and the SEL key are pressed simultaneously with
(b) When the key and the key are pressed simultaneously while holding
(c) When the key and the SEL key are pressed simultaneously, the display
blinks.
No. 2D201-063E*E
114
7.5.2 When the serial number is "S/N Bxxxxx"
If a DD motor error occurs, the same error message as that on the KGTSM PWB can be
verified with the LED of the servo amplifier.
In addition, you can check the contents of the errors at the servo amplifier, going back
to the sixteenth error from the current one.
When the cover (cap) of the servo unit is removed, the servo amplifier maintenance
panel can be accessed. Perform the error check while in this status.
(1) Display immediately after the error has occurred (in the status in which the error is
not cleared from the KGTSM PWB yet, or turning the power supply ON/OFF is not
performed)
No. 2D201-063E*E
#*D
115
(2) To view the error history
Pulse instruction low-order Effective load rate Software version Option status
digits
Pulse instruction high-order Electronic thermal value Alarm history Axis number
digits
AMOUT Output scale Motor code AOUT Zero adjustment Speed command span
adjustment
Setting value
Setting value Setting value
Tuning mode Setting value Target loop gain Setting value Load inertia
Setting value Observer gain Setting value Observer type Gain reduction during stop
MODE double-clicking
No. 2D201-063E*E
#*D
116
(a) When the MODE key is pressed once, the system enters the check mode.
Press the V key or the W key to display the alarm history display
.
(b) With displayed, press the SEL key and the SET key
simultaneously. The system is set to the mode in which the contents of past
errors are displayed. If the leftmost numerical value is 0, the error contents
are the newest. Press V or W to sequentially change the error contents.
∗∗
(c) When the MODE key is pressed, the display returns to .
When the MODE key is pressed further four times, the display returns to
(status display mode).
(a) When the SEL key and the SET key are pressed simultaneously with
(b) When the V key and the W key are held down simultaneously for 5 seconds
while holding down the SEL key, the display changes to .
(c) When the SEL key and the SET key are pressed simultaneously, the display
blinks.
(g) Pressing the MODE key another four times returns the display to
.
No. 2D201-063E*E
#*D
117
7.6 Outline of Operation of the Gantry Rotation System and
Troubleshooting
7.6.1 When the serial number is "S/N Axxxxx"
(a) When the power is turned ON (reset the KGTSM PWB), the initialization
sequence incorporated in the KGTSM PWB starts operating. The initialization
sequence turns ON the relay mounted on the KGTSM PWB, which sets
MC120 to ON and the main power is supplied to the servo amplifier.
(→ If the front cover is opened, a lamp lights.)
(b) The servo amplifier returns the ready signal to the KGTSM PWB after 3 to 5
seconds.
(c) When it is normal, this status is referred to as "the rotation enable status".
Manual rotation is only possible immediately after the power is turned ON.
(d) If an error has already occurred when the power is turned ON (or when the
KGTSM PWB is reset), the relay on the KGTSM PWB is OFF in step (b)
above and MC120 is also OFF. As a result, the main servo amplifier power is
also OFF.
(→ When the front cover is open, a lamp is extinguished.)
(a) When rotation is instructed from the console or the maintenance panel, the
KGTSM PWB outputs the servo ON signal to the servo amplifier. The servo
amplifier locks the DD motor (referred to as "servo lock") based on the servo
ON signal.
(An electrical brake is engaged and the DD motor cannot be rotated
manually.)
(b) This servo lock status is achieved when MC121 is set to ON (a click is heard)
and the DD motor coil is energized by the servo amplifier.
(When MC121 is set to ON, the shorting of phases A, B, and C of the DD
motor is released.)
(c) After this, the gantry rotates at the rotation speed corresponding to the
instructed speed.
(a) When stoppage of rotation is instructed from the console or the maintenance
panel, gantry rotation stops.
(b) After rotation has stopped, the servo lock status continues and therefore
manual rotation is impossible.
No. 2D201-063E*E
#*D
118
(4) When an error occurs
(a) If an error occurs during rotation, the servo amplifier detects the error first.
(The gantry enters the servo free status and continues to rotate for 8 to 10
seconds by the inertial force and then stops.)
(b) At the same time that the corresponding error code is displayed on the servo
amplifier monitor panel, the error message indicating the same error is
displayed on the KGTSM PWB.
(c) There are two types of errors: errors that can be corrected by pressing the OK
button on the console and errors requiring switching the gantry power supply
OFF and then ON.
(If an error requiring ON/OFF of the gantry power supply occurs, the KGTSM
PWB turns OFF the relay of the KGTSP PWB, resulting in OFF of MC120.)
KGTSM PWB
KGTSP PWB
10800 pulse
Relay ON
signal Servo ON signal
RY Command
SW120,MS220
TGR1,TGM1 10800 pulse MR sensor
system
Alarm
24 VDC MC120
Servo amplifier
DD motor
200 VAC Breaker
No. 2D201-063E*E
#*D
119
7.6.1.2 Corrective measures against an error
* If an error occurs, first check that the peripheral cables of the servo amplifier, the DD
motor, and the MR sensor are connected correctly and that they are not
disconnected (after work in particular).
Was the
No
power turned OFF Check the contents with the error
and then ON again after message on the KGTSM PWB.
the error occurred?
Yes
Figure 7.6.1-2 Error message check flowchart in the case where an error occurs
* Speed errors, overshooting errors, Z-phase not being input errors, and abnormal
positioning errors are not displayed on the monitor panel on the servo amplifier side.
Only the error messages displayed on the KGTSM PWB are helpful to check these
errors.
No. 2D201-063E*E
#*D
120
7.6.1.3 Presumed causes of errors, investigation, and countermeasures
Shorted cables between the DD motor and inside the servo amplifier,
malfunction of the parts inside the servo amplifier, malfunction of the hole IC
(b) Investigation/countermeasures
<1> Check the connections of the cables between the DD motor and the
servo amplifier.
<2> Check the electrical continuity of MC121 (between pins 1 and 2 and
between pins 5 and 6)
When MC121 is turned ON → The contact must open.
When MC121 is turned OFF → The contact must close.
If the operation of the contact is abnormal when MC121 is turned ON
and OFF, replace MC121.
<3> Open the metal cap of the MR sensor and check pins 3, 4, and 5 of CN2
using an oscilloscope (5 VDC). After setting the oscilloscope, turn ON
the power of the gantry and manually rotate the gantry. When pulse
waves are displayed on the oscilloscope, the system is normal.
Otherwise, the hole IC or the cable FCS52 is considered to be defective.
Contact Nasu Operations.
<4> If the error is not corrected by <1>, <2>, and <3>, replace the servo
amplifier.
(b) Investigation/countermeasures
<2> When the input power supply is normal, replace the servo amplifier.
No. 2D201-063E*E
#*D
121
(3) Abnormal PN power supply
The servo amplifier input voltage drops, resulting in insufficient line capacity.
<2> When the input power supply is normal, replace the servo amplifier.
* The descriptions in <3> to <8> are the corrective actions for the problem
where MC120 is turned ON.
<3> Check whether the settings of SW120 (toggle switch) and MS120 (cover
switch) are correct.
→ If the settings are not correct, correct the settings and turn the gantry
power OFF and then ON.
<4> Check whether the thermal switch of the feedback resistor is operating.
(Check the electrical continuity of TGR1 and check whether the surface
temperature of the feedback resistor is extremely high (more than
85°C).)
<6> Check the electrical continuity between pins 1 and 2 of CNN119 (TGM1
check).
<8> If the problem is still not corrected by measures <3> to <7>, check the
electrical continuity of FCP39. When there is electrical continuity,
replace the KGTSP PWB.
No. 2D201-063E*E
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(4) Excessive heating of the feedback resistor, abnormal feedback resistor
The amount of heat generation from the feedback resistor exceeds the
specified value.
<1> Check whether connections on the terminal board to PA/JP1 of the servo
amplifier are correct.
<2> Check whether acceleration and deceleration of 0.5-s rotations were not
repeated excessively (5 times or more) during maintenance.
→ In this case, the system can be recovered by turning the gantry power
OFF and then ON again.
<3> Check the cable connections of the feedback resistor (R120 to R125 and
TB120).
(5) Instruction value counter over, present value counter over, abnormal deviation
counter, abnormal parameter, abnormal hardware in the servo amplifier, "Not
defined" error
<1> Check whether the connections on the terminal board to NI1 and BI2 of
the servo amplifier are correct.
<2> Check the electrical continuity at MC121 (between pins 23 and 24).
When MC121 is ON → The contact must close.
When MC121 is OFF → The contact must open.
If the contact operation is abnormal when MC121 is turned ON and OFF,
replace MC121.
<3> If the error is still not corrected by <1> and <2>, replace the servo
amplifier.
No. 2D201-063E*E
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(7) Speed amplifier saturation
<2> Check whether the cables between the motor and the servo amplifier are
connected correctly.
<5> Check the electrical continuity of FCS51 (between CN5 of the servo
amplifier and CN4 of the MR sensor).
<6> Check the rotation balance, and adjust the rotation balance as required.
<8> If the error is still not corrected by procedures <1> to <7>, replace the
servo amplifier.
<9> If this error continues to occur after the servo amplifier is replaced,
contact Nasu Operations.
No. 2D201-063E*E
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(8) Excessive heating of the motor
<2> If this error occurs even when the rotation lock pin is not engaged,
replace the servo amplifier.
The gantry rotates at a speed of more than 120% of the maximum rotation
speed (as a detected value).
<2> If the error is still not corrected by performing the procedures described
in <1>, replace the servo amplifier.
No. 2D201-063E*E
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(11) Encoder disconnection error, encoder initialization error
<4> Check FCS51 for electrical continuity (between CN5 of the servo
amplifier and CN4 of the MR sensor).
<5> If the error is still not corrected by procedures <1> to <4>, replace the
MR sensor and the MR sensor PWB.
<6> If the error continues to occur after the MR sensor and the MR sensor
PWB are replaced, replace the servo amplifier.
<1> Confirm that all settings of DIP switch DSW12 on the KGTSM PWB are
OFF.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
No. 2D201-063E*E
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(13) Overshooting error (only the message on the KGTSM PWB)
The current in the servo amplifier increases when the gantry is not rotating.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
(14) Z phase (sensor) not being input (only the message on the KGSTM PWB)
<2> Check whether LED40 on the KGTSM PWB lights for every gantry
rotation.
No. 2D201-063E*E
127
(15) Abnormal positioning (only the message on the KGTSM PWB)
The gantry stops at a position exceeding ±1° of the specified stop position.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
(16) When a communication error occurs (ROTE: ACK/NAK receive over time)
Communication between the KGTSM PWB and the servo amplifier cannot be
performed.
No. 2D201-063E*E
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7.6.2 When the serial number is "S/N Bxxxxx"
(a) When the power is turned ON (reset the KGTSM PWB), the initialization
sequence incorporated in the KGTSM PWB starts operating. The initialization
sequence turns ON the relay mounted on the KGTSM PWB, which sets
MC120 to ON and the main power is supplied to the servo amplifier.
(→ If the front cover is opened, a lamp lights.)
(b) The servo amplifier returns the ready signal to the KGTSM PWB after 3 to 5
seconds.
(c) When it is normal, this status is referred to as "the rotation enable status".
Manual rotation is only possible immediately after the power is turned ON.
(d) If an error has already occurred when the power is turned ON (or when the
KGTSM PWB is reset), the relay on the KGTSM PWB is OFF in step (b)
above and MC120 is also OFF. As a result, the main servo amplifier power is
also OFF.
(→ When the front cover is open, a lamp is extinguished.)
(a) When rotation is instructed from the console or the maintenance panel, the
KGTSM PWB outputs the servo ON signal to the servo amplifier. The servo
amplifier locks the DD motor (referred to as "servo lock") based on the servo
ON signal.
(An electrical brake is engaged and the DD motor cannot be rotated
manually.)
(b) After this, the gantry rotates at the rotation speed corresponding to the
instructed speed.
(a) When stoppage of rotation is instructed from the console or the maintenance
panel, gantry rotation stops.
(b) After rotation has stopped, the servo lock status continues and therefore
manual rotation is impossible.
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(4) When an error occurs
(a) If an error occurs during rotation, the servo amplifier detects the error first.
(The gantry enters the servo free status and rotation stops spontaneously.)
(b) At the same time that the corresponding error code is displayed on the servo
amplifier monitor panel, the error message indicating the same error is
displayed on the KGTSM PWB.
(c) There are two types of errors: errors that can be corrected by pressing the OK
button on the console and errors requiring switching the gantry power supply
OFF and then ON.
(If an error requiring ON/OFF of the gantry power supply occurs, the KGTSM
PWB turns OFF the relay of the KGTSP PWB, resulting in OFF of MC120.)
KGTSM PWB
KGTSP PWB
10800 pulse
Relay ON
signal Servo ON signal
RY
SW120,MS220 Command
TGR1,TGM1
10800 pulse MR sensor
TGM2
system
Alarm
24 VDC MC120
DD motor
Servo amplifier
200 VAC Breaker
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7.6.2.2 Corrective measures against an error
* If an error occurs, first check that the peripheral cables of the servo amplifier, the DD
motor, and the MR sensor are connected correctly and that they are not
disconnected (after work in particular).
Was the
No
power turned OFF Check the contents with the error
and then ON again after message on the KGTSM PWB.
the error occurred?
Yes
Figure 7.6.2-2 Error message check flowchart in the case where an error occurs
* Speed errors, overshooting errors, Z-phase not being input errors, and abnormal
positioning errors are not displayed on the monitor panel on the servo amplifier side.
Only the error messages displayed on the KGTSM PWB are helpful to check these
errors.
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7.6.2.3 Presumed causes of errors, investigation, and countermeasures
Shorted cables between the DD motor and inside the servo amplifier,
malfunction of the parts inside the servo amplifier, abnormality in the photo
sensor system
(b) Investigation/countermeasures
<1> Check the connections of the cables between the DD motor and the
servo amplifier.
<2> Open the metal cap of the MR sensor and check pins CP11, CP12, and
CP13 using an oscilloscope (5 VDC). Note that CP9 is GND. After
setting the oscilloscope, turn ON the power of the gantry and manually
rotate the gantry. When pulse waves are displayed on the oscilloscope,
the system is normal.
<3> If pulse waves are not displayed on the oscilloscope, exchange the
photo sensors (PHC22-U, PHC23-V, PHC24-W) to identify whether a
photo sensor is defective or the cable FCS52 is defective.
<5> When pulse waves are displayed on the oscilloscope, the MR sensor
PWB or cable FCS51 may be defective. Perform a continuity check for
cable FCS51 (between CN4 of the MR sensor and CN5 of the servo
amplifier).
<6> When the above check indicates that there is no discontinuity, replace
the MR sensor PWB. If the error is still not corrected, replace the servo
amplifier.
(b) Investigation/countermeasures
<2> Confirm that PA and JP1 on TB2 of the servo amplifier are not
disconnected.
<3> When the input power supply is normal, replace the servo amplifier.
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(3) Abnormal PN power supply (AL. 3)
The servo amplifier input voltage drops, resulting in insufficient line capacity.
Phase T of the servo amplifier power supply is missing.
<2> Confirm that 200 VAC is input between R and T and between S and T of
the servo amplifier input power supply.
<3> When the input power supply is normal, replace the servo amplifier.
There was a drop in the servo amplifier input voltage during servo lock
(rotation stop) or rotation.
* The descriptions in <2> to <8> are the corrective actions for the problem
where MC120 is turned ON.
<2> Check whether the settings of SW120 (toggle switch) and MS120 (cover
switch) are correct.
→ If the settings are not correct, correct the settings and turn the gantry
power OFF and then ON.
<3> Confirm that P1 and P2 of servo amplifier shorting cable TB1 are
connected.
<4> Check whether the thermal switch of the feedback resistor is operating.
(Check the electrical continuity of TGR1 and check whether the surface
temperature of the feedback resistor is extremely high (more than
85°C).)
No. 2D201-063E*E
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<6> Check the electrical continuity between pins 1 and 2 of CNN119 (TGM1
and TGM2 check).
<8> If the problem is still not corrected by measures <2> to <7>, check the
electrical continuity of FCP39. When there is electrical continuity,
replace the KGTSP PWB.
Abnormal feedback resistor in the servo amplifier (Though this system uses
no feedback resistor in the servo amplifier, this alarm message may be
displayed.)
The amount of heat generation from the feedback resistor exceeds the
specified value.
<1> Check whether connections on the terminal board to PA/JP1 of the servo
amplifier are correct.
<2> Check whether acceleration and deceleration of 0.5-s rotations were not
repeated excessively (5 times or more) during maintenance.
→ In this case, the system can be recovered by turning the gantry power
OFF and then ON again.
<3> Check the cable connections of the feedback resistor (R120 to R131 and
TB120, TB121).
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<4> Check the resistance between PA and JP2 of TB2 of the servo amplifier
with the power supply turned OFF (approximately 10 Ω, acceptable
range: 6 Ω to 20 Ω). If the result exceeds 20 Ω, replace feedback
resistors R120 to R131.
(8) Abnormal hardware in the servo amplifier, "Not defined" error, abnormality during
braking (AL. 14), abnormal deviation counter (AL. 21)
The motor was locked during rotation. Shorting of the motor cable. Phase
missing. The motor current exceeded 120% of the electric current limit.
<2> Confirm that phase B and phase C (TB250) of the motor are not
disconnected.
<3> If the above checks reveal no problems, replace the servo amplifier.
<2> Check whether the cables between the motor and the servo amplifier are
connected correctly. (TB250, servo amplifier TB3)
<5> Confirm that photo sensors PHC22-U, PHC23-V, and PHC24-W are not
disconnected and that their connection positions are not interchanged.
No. 2D201-063E*E
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<6> Check the electrical continuity of FCS51 (between CN5 of the servo
amplifier and CN4 of the MR sensor).
<7> Check the rotation balance, and adjust the rotation balance as required.
<9> If the error is still not corrected by procedures <1> to <8>, replace the
servo amplifier.
<10> If this error continues to occur after the servo amplifier is replaced,
contact Nasu Operations.
<2> If this error occurs even when the rotation lock pin is not engaged,
replace the servo amplifier.
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(13) Over speed (AL. 20)
The gantry rotates at a speed of more than 120% of the maximum rotation
speed (as a detected value).
<2> If the error is still not corrected by performing the procedures described
in <1>, replace the servo amplifier.
<4> Check FCS51 for electrical continuity (between CN5 of the servo
amplifier and CN4 of the MR sensor).
<5> If the error is still not corrected by procedures <1> to <4>, replace the
MR sensor and the MR sensor PWB.
<6> If the error continues to occur after the MR sensor and the MR sensor
PWB are replaced, replace the servo amplifier.
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(15) Abnormal encoder phase (AL. 49)
<2> Confirm that LED40 on the KGTSM PWB lights each time the gantry
rotates.
Check the continuity of the position sensor line (between the KGTSM
and the servo amplifier).
<1> Confirm that all settings of DIP switch DSW12 on the KGTSM PWB are
OFF.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
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(17) Overshooting error (only the message on the KGTSM PWB)
The current in the servo amplifier increases when the gantry is not rotating.
<1> Confirm that all settings of DIP switch DSW12 on the KGTSM PWB are
OFF.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
(18) Z phase (sensor) not being input (only the message on the KGSTM PWB)
<2> Check whether LED40 on the KGTSM PWB lights for every gantry
rotation.
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(19) Abnormal positioning (only the message on the KGTSM PWB)
The gantry stops at a position exceeding ±1° of the specified stop position.
<3> If the error is still not corrected by performing the procedures described
in <1> and <2>, replace the servo amplifier.
(20) When a communication error occurs (ROTE: ACK/NAK receive over time)
Communication between the KGTSM PWB and the servo amplifier cannot be
performed.
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7.7 Procedures for Replacing the MR Sensor and the MR
Sensor PWB
7.7.1 When the serial number is "S/N Axxxxx"
(1) Pull out the gantry rear cover (or remove it).
(2) Remove the maintenance window plate shown in figure 7.7.1-1. Remove the M8
MUDAT external cover securing screws through the hole from which the window
plate was removed and through the section-A hole in the R-MUDAT in order to
remove the MUDAT external cover.
MR sensor
MR sensor PWB
Section-A
hole
No. 2D201-063E*E
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(3) Move the section-A hole position until it reaches the MR sensor position (figure
7.7.1-2), remove the MR sensor securing screw through this hole, and remove the
MR sensor from the gantry. (Care must be taken not to drop the screw.)
Section-A hole
(4) Disconnect the connector from the MR sensor PWB and remove the MR sensor
PWB from the gantry.
(5) Mount the replacement parts by reversing the removal procedures described in (3)
and (4).
(6) Adjust the clearance between the gear and the MR sensor to 1 mm ±0.5 mm.
(a) Place a 1-mm thick plate (a plastic plate is recommended to prevent the MR
sensor surface from being damaged) between the gear and the MR sensor
with a size permitting the plate to be entered from the MUDAT external cover
(figure 7.7.1-3).
(b) In the status in (a) above, tighten the MR sensor securing screw.
No. 2D201-063E*E
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(c) Gently remove the 1-mm thick plate with great care not to damage the MR
sensor surface.
MR sensor
Figure 7.7.1-3 Adjusting the clearance between the gear and the MR sensor
(7) Check the rotation speed. (Use the speed data output from the KGTSM PWB for
this check).
For the check procedures, refer to subsection 7.4 "Gantry Rotation Speed Check
and Fine Adjustment Procedure".
If the rotation speed is outside the permissible range, adjust the rotation speed by
following the procedures described in subsection 7.8 "Procedures for Adjusting the
MR Sensor and the MR Sensor PWB".
(8) Remount the MUDAT external cover, the maintenance window plate, and the
gantry rear cover by reversing the removal procedures described in (1) and (2).
No. 2D201-063E*E
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7.7.2 When the serial number is "S/N Bxxxxx"
(1) Pull out the gantry rear cover (or remove it).
MR sensor PWB
(M4 4)
Shim
(tightened together
with the MR sensor) MUDAT external cover
(M4 2)
MR sensor
(M4 2)
When removing the MR sensor, be careful not to drop the screws and the shim
mounted together with the MR sensor.
The shim must be handled carefully because it is reused when the MR sensor is
remounted.
(4) Disconnect the connector from the MR sensor PWB and remove the MR sensor
PWB from the gantry.
No. 2D201-063E*E
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(5) Mount the replacement parts by reversing the removal procedures described in (3)
and (4).
When remounting the MR sensor, use the removed shim as is. The thickness of
the shim differs depending on the gantry. Do not change the factory adjustment of
the thickness.
(6) Check the rotation speed. (Use the speed data output from the KGTSM PWB for
this check).
For the check procedures, refer to subsection 7.4 "Gantry Rotation Speed Check
and Fine Adjustment Procedure".
If the rotation speed is outside the permissible range, adjust the rotation speed by
following the procedures described in subsection 7.8 "Procedures for Adjusting the
MR Sensor and the MR Sensor PWB".
(7) Remount the MUDAT external cover and the gantry rear cover by reversing the
removal procedures described in (1) and (2).
• Digital multimeter
• Alligator clips (they are convenient when the digital multimeter is connected to the
test pins)
• Clearance gauge (rated to measure a clearance of 1 mm)
• Precision screwdriver (for VR adjustment)
• Terminal for displaying the error messages from the KGTSM PWB
No. 2D201-063E*E
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7.8.1.2 Adjustment procedures
(1) Turn OFF the gantry power and pull out the gantry rear cover.
(2) Remove the MUDAT external cover (TOP) at one location so that the MR sensor
can be accessed.
MR sensor
S-MUDAT
(3) Use the clearance gauge to confirm that the clearance between the MR sensor and
the gear is 1 mm ±0.5 mm.
If the clearance is outside the standard range (1 mm ±0.5 mm), adjust the
clearance by performing the procedures described in (6) of subsection 7.7.1
"Procedures for Replacing the MR Sensor and the MR Sensor PWB".
(4) Remove the MR sensor PWB cover located at the upper left of the gantry as
viewed from the rear of the gantry.
(a) Connect the digital multimeter to test pins CP1 (COM) and CP2 of the MR
sensor PWB. The settings must be AC range and effective value mode.
(b) Secure the digital multimeter to prevent it from being disconnected and turn
ON the gantry power.
-1
(c) Rotate the gantry at 30 min (rpm) (2 s) in maintenance mode from the
terminal connected to the KGTSM PWB.
-1
(If the gantry does not rotate by instruction at 30 min (rpm) rotation, rotation at
-1
1 min (rpm) (T-ROTA) is acceptable. If the gantry still does not rotate,
-1
manual operation (0.3 min (rpm) or more) is acceptable. Manual rotation
requires two people.)
(d) Adjust VR1 so that the digital multimeter reads a value between 0.31 V and
0.39 V (standard: 0.35 V).
No. 2D201-063E*E
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(f) Change the digital multimeter setting to DC range (still in effective value
mode).
-1
(g) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c).
(i) Stop gantry rotation and turn OFF the gantry power.
(a) Connect the digital multimeter to test pins CP1 (COM) and CP3 of the MR
sensor PWB. The settings must be AC range and effective value mode.
(b) Secure the digital multimeter to prevent it from being disconnected and turn
ON the gantry power.
-1
(c) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c)
for phase A adjustment.
(d) Adjust VR2 so that the digital multimeter reads a value between 0.31 V and
0.39 V (standard: 0.35 V).
(f) Change the digital multimeter setting to DC range (still in effective value
mode).
-1
(g) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c).
(i) Stop gantry rotation and turn OFF the gantry power.
No. 2D201-063E*E
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VR4 VR3 VR2 VR1
CP3
CP1
CP2
(7) Disconnect the digital multimeter from the MR sensor and remount the covers to
their original positions.
(8) Perform gantry rotation (0.4 s, 0.5 s, 0.6 s, 0.75 s, 1.0 s, and 1.5 s) from the
maintenance panel and confirm that the speed check data on the KGTSM PWB is
correct.
Also confirm that the gantry rotates and stops without errors and that the noise
generated during stoppage of the gantry rotation does not increase.
* For the standards, refer to subsection 7.4 "Gantry Rotation Speed Check and
Fine Adjustment Procedure".
(9) Perform scanning from the console at each speed (5 scans for each of 0.4 s, 0.5 s,
0.6 s, 0.75 s, 1.0 s, and 1.5 s).
(10) Use DCA to check the gantry speed data regarding extra data.
Confirm that the speed data does not exceed the standards for all scans.
(DCA data is displayed in decimal notations. Therefore, it is recommended that the
data be converted to that in hexadecimal notations to check the maximum and
minimum values.)
* For the standards, refer to subsection 7.4 "Gantry Rotation Speed Check and
Fine Adjustment Procedure".
(11) If the gantry speed data value is outside the standard range, retry from (5).
No. 2D201-063E*E
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7.8.2 When the serial number is "S/N Bxxxxx"
• Digital multimeter
• Alligator clips (they are convenient when the digital multimeter is connected to the
test pins)
• Precision screwdriver (for VR adjustment)
• Terminal for displaying the error messages from the KGTSM PWB
(1) Turn OFF the gantry power and pull out the gantry rear cover.
MR sensor
S-MUDAT
* The gap between the MR sensor and the slit plate is uniquely determined
according to the mounting plate and shim mounted at the factory. Therefore,
adjustment is not required.
(2) Remove the MR sensor PWB cover located at the upper left of the gantry as
viewed from the rear of the gantry.
(a) Connect the digital multimeter to test pins CP1 (COM) and CP2 of the MR
sensor PWB. The settings must be AC range and effective value mode.
(b) Secure the digital multimeter to prevent it from being disconnected and turn
ON the gantry power.
-1
(c) Rotate the gantry at 30 min (rpm) (2 s) in maintenance mode from the
terminal connected to the KGTSM PWB.
-1
(If the gantry does not rotate by instruction at 30 min (rpm) rotation, rotation at
-1
1 min (rpm) (T-ROTA) is acceptable. If the gantry still does not rotate,
-1
manual operation (0.3 min (rpm) or more) is acceptable. Manual rotation
requires two people.)
No. 2D201-063E*E
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(d) Adjust VR1 so that the digital multimeter reads a value between 0.13 V and
0.15 V (standard: 0.14 V).
(f) Change the digital multimeter setting to DC range (still in effective value
mode).
-1
(g) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c).
(i) Stop gantry rotation and turn OFF the gantry power.
(a) Connect the digital multimeter to test pins CP1 (COM) and CP3 of the MR
sensor PWB. The settings must be AC range and effective value mode
(AVG).
(b) Secure the digital multimeter to prevent it from being disconnected and turn
ON the gantry power.
-1
(c) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c)
for phase A adjustment.
(d) Adjust VR2 so that the digital multimeter reads a value between 0.13 V and
0.15 V (standard: 0.14 V).
(f) Change the digital multimeter setting to DC range (still in effective value
mode: AVG).
-1
(g) Rotate the gantry at 30 min (rpm) by following the same procedures as in (c).
(i) Stop gantry rotation and turn OFF the gantry power.
(5) Disconnect the digital multimeter from the MR sensor and remount the covers to
their original positions.
(6) Perform gantry rotation (0.4 s, 0.5 s, 0.6 s, 0.75 s, 1.0 s, and 1.5 s) from the
maintenance panel and confirm that the speed check data on the KGTSM PWB is
correct.
Also confirm that the gantry rotates and stops without errors and that the noise
generated during stoppage of the gantry rotation does not increase.
* For the standards, refer to subsection 7.4 "Gantry Rotation Speed Check and
Fine Adjustment Procedure".
(7) Perform scanning from the console at each speed (5 scans for each of 0.4 s, 0.5 s,
0.6 s, 0.75 s, 1.0 s, and 1.5 s).
No. 2D201-063E*E
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(8) Use DCA to check the gantry speed data regarding extra data.
Confirm that the speed data does not exceed the standards for all scans.
* For the standards, refer to subsection 7.4 "Gantry Rotation Speed Check and
Fine Adjustment Procedure".
(9) If the gantry speed data value is outside the standard range, retry from (3).
CP3
CP1
CP2
CP11(U)
CP12(V)
CP13(W)
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7.9 Procedures for Replacing the Rotation Direction Photo
Sensor Unit
(1) Pull out the gantry rear cover (or remove it).
When removing the photo sensor, be careful not to drop the screws and the shim
mounted together with the photo sensor.
When remounting the photo sensor, tighten the removed spacer together with the
photo sensor.
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(5) Check the rotation speed. (Use the speed data output from the KGTSM PWB for
this check).
For the check procedures, refer to subsection 7.4 "Gantry Rotation Speed Check
and Fine Adjustment Procedure".
If the rotation speed is outside the permissible range, adjust the rotation speed by
following the procedures described in subsection 7.8 "Procedures for Adjusting the
MR Sensor and the MR Sensor PWB".
(6) Remount the MUDAT external cover and the gantry rear cover by reversing the
removal procedures described in (1) and (2).
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8. Adjustment Checks
8.1 Movement Range Setting Method for Couch Autoslide
(1) Description
The method for setting the movement range for couch autoslide on the KGTSM is
described here. Once the distances are set on the KGTSM, they will be
maintained by the KGTSM until rewritten.
(2) Caution
Even for units without the autoslide function, the movement range should be set at
310 mm.
<Tools required>
• PC
<Setting procedure>
2) Connect CN404 of the KGTSM to the COM port of the PC using the service
cable.
• At the PC:
a) Press [Enter].
No. 2D201-063E*E
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d) The input value will be displayed:
It is necessary to keep the zero-clear switch pressed for a period of time to execute
zero-clear for couch sliding. The procedure for setting this time period is outlined
below.
<Tools required>
• PC
<Setting procedure>
2) Connect CN404 of the KGTSM to the COM port of the PC using the service
cable.
• At the PC:
No. 2D201-063E*E
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5) Set the zero-clear time in the following manner:
a) Press [Enter].
If 2 seconds 20 [Enter]
If 2.5 seconds 25 [Enter]
YYYY: Indicates the 0-clear time (the value that was set above).
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8.3 Procedure for Setting the Couch Horizontal Movement
Absolute Value Control Data
(1) Contents
The procedure for setting the distance between the couch slide sensors in the
KGTSM is described below. Once the value has been set for this item, the KGTSM
retains the value until it is changed.
<Tools required>
1) PC
<Setting procedure>
2) Connect the cable for service use between CN404 of the KGTSM and the PC.
4) Turn the gantry power ON and start up the KGTSM (the display on the
7-segment LED changes from 00 to 88).
5) Follow the steps below to set the absolute value control data.
a) Press [Enter].
5 -- Other type
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c) Enter the desired number.
d) The display differs depending on the number that was entered in step c).
If 1 is entered:
If 2 is entered:
If 3 is entered:
If 4 is entered:
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If 5 is entered:
(i) Enter the data for the distance between IN Limit and IN-1.
(ii) Enter the data for the distance between IN-1 and OUT2.
(iii) Enter the data for the distance between OUT2 and OUT1.
(iv) Enter the data for the distance between OUT1 and OUT Limit.
ZZZZ: Indicates the absolute control data (the displayed value is the
entered setting)
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8.4 Couch-Top Sliding Fine Adjustment Function Setting
Procedure
(1) Contents
The procedure for setting the couch-top sliding fine adjustment to ON or OFF is
described below. Once the value has been set for this item, the KGTSM retains
the value until it is changed.
<Tools required>
1) PC
<Setting procedure>
2) Connect the cable for service use between CN404 of the KGTSM and the PC.
4) Turn the gantry power ON and start up the KGTSM (the display on the
7-segment LED changes from 00 to 88).
a) Press [Enter]
1 -- OFF 2 -- ON
Couch adjustment: (1)?
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8.5 Footswitch Mode Selection Procedure (only for the patient
couch CBTB-016A or CBTB-016B)
(1) Contents
The procedure for selecting the couch footswitch mode is described below. Once
the value has been set for this item, the KGTSM retains the value until it is
changed.
<Tools required>
1) PC
<Setting procedure>
2) Connect the cable for service use between CN404 of the KGTSM and the PC.
4) Turn the gantry power ON and start up the KGTSM (the display on the
7-segment LED changes from 00 to 88).
a) Press [Enter].
1 -- UP/DOWN 2 -- AUTO-SET/AUTO-HOME
preset foot sw mode: (1)?
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8.6 Procedure for Setting the Couch Vertical Movement Stop
Position in Auto-Set Mode (only for the patient couch
CBTB-016A or CBTB-016B)
(1) Contents
The procedure for setting the couch upward movement stop position when couch
vertical movement is performed in Auto-set mode is described below. This stop
position setting is applicable only if the footswitch mode is set to "Auto-set/Auto-
home".
Once the value has been set for this item, the KGTSM retains the value until it is
changed.
<Tools required>
1) PC
<Setting procedure>
2) Connect the cable for service use between CN404 of the KGTSM and the PC.
4) Turn the gantry power ON and start up the KGTSM (the display on the
7-segment LED changes from 00 to 88).
a) Press [Enter].
1 -- HEIGHT-1 2 -- HEIGHT-0.5
3 -- HEIGHT-0 4 -- UP-LIMIT
preset height stop position: (2)?
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d) The following is displayed.
This subsection describes procedures to adjust the couch height data displayed on
the operator panel.
<Tools required>
1) Set bit 4 of DIP switch DSW4 on the KGTSM PWB to the ON position.
Move the couch top 222 mm or more from the OUT LIMIT position (at the IN
position). The couch top stops at the HEIGHT-1 position.
3) Turn the control VR6 on the KGTSM PWB so that the display of couch height
data displays 0.
5) Turn the control VR7 on the KGTSM PWB so that the display of couch height
data displays +190.
6) Set bit 4 of DIP switch DSW4 on the KGTSM PWB to the OFF position.
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8.8 Adjustment of Projector Angle Display
(1) Outline
This subsection describes the procedures for adjusting the external projector angle
data displayed on the operator panel.
<Tools required>
<Adjustment procedures>
2) Set the projector angle to 0° and adjust VR4 on the KGTSM PWB so that the
angle display on the operator panel is 0°.
3) Set the projector angle to ±30° and adjust VR5 on the KGTSM PWB so that the
angle display on the operator panel is ±30°.
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8.9 Checking the Couch Top Speed
<Tools required>
• Measuring tape
• Stopwatch
<Work procedure>
1) Attach the measuring tape to the couch. Use tape to attach a cable tie to the couch
top as a measurement marker.
Measuring tape
130 mm/s : Couch top speed when and are pressed together or
and are pressed together.
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3) Perform operation at 10 mm/s or 100 mm/s from the operating panel.
(for the CBTB-014A)
100 mm/s : Couch top speed when and are pressed together or
and are pressed together.
4) The standard is only the approximate. The couch-top speed can be checked
precisely by performing helical scanning and checking the extra data for the
couch-top speed.
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9. Miscellaneous
9.1 Checks and Adjustments After Parts Replacement
(KGTSM)
When the KGTSM PWB, the servo amplifier, and/or the servo motor are replaced, the
following checks and adjustments are required:
(b) Setting the amount of automatic couch slide (initially 310 mm), 0-clear time,
and the couch horizontal movement absolute value control data.
OFF : Displays data only when couch height, tilting and the projector are in
motion.
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(4) SW6 (for DD motor communication)
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9.3 Gantry X-ray Tube Position Information
The following X-ray tube position information is available:
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 0.5-second rotation.
(c) The data increments by 1 for every 12 pulses of the gantry encoder.
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 0.6-second rotation.
(c) The data increments by 1 for every 12 pulses of the gantry encoder.
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 0.75-second rotation.
(c) The data increments by 1 for every 12 pulses of the gantry encoder.
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 1-second rotation.
(c) The data increments by 1 for every 9 pulses of the gantry encoder.
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(6) Position information for 1.5-second rotation reconstruction
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 1.5-second rotation.
(c) The data increments by 1 for every 6 pulses of the gantry encoder.
In the Aquilion, the above data is cleared (set to zero) when the tube position
is 120°.
Data is cleared to 0
at this tube position.
(b) The data shows the position of the X-ray tube for projection when scanning is
performed with 0.4-s rotation.
(c) The data increments by 1 for every 15 pulses of the gantry encoder.
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TUBE-TOP [0°]
Gantry encoder : 7200 = IC20 (H)
0.4-s reconstruction : 480 = 1E0 (H)
0.5, 0.6, 0.75-s reconstruction : 600 = 258 (H)
1.0-s reconstruction : 800 = 320 (H)
1.5-s reconstruction : 1200 = 4b0 (H)
The position pulse sensor is triggered
when the X-ray tube is at 120 degrees.
0° Gantry encoder pulse : 10800 PLS per rotation
0.4-s reconstruction : 720 views per rotation
0.5-s reconstruction : 900 views per rotation
0.6-s reconstruction : 900 views per rotation
0.75-s reconstruction : 900 views per rotation
1.0-s reconstruction : 1200 views per rotation
1.5-s reconstruction : 1800 views per rotation
TUBE-R-SIDE [90°]
TUBE-L-SIDE [270°] 120° Gantry encoder : 9900 = 26AC (H)
Gantry encoder : 4500 = 1194 (H) 270° 90 ° 0.4-s reconstruction : 660 = 294 (H)
0.4-s reconstruction : 300 = 12C (H) 0.5, 0.6, 0.75-s reconstruction : 825 = 339 (H)
0.5, 0.6, 0.75-s reconstruction : 375 = 177 (H) 1.0-s reconstruction : 1100 = 44C (H)
1.0-s reconstruction : 500 = 1F4 (H) 1.5-second reconstruction : 1650 = 672 (H)
1.5-s reconstruction : 750 = 2EE (H)
LAST DATA
Gantry encoder : 10799 = 2A2F (H)
0.4-s reconstruction : 719 = 2CF (H)
POSITION 0.5, 0.6, 0.75-s reconstruction : 899 = 383 (H)
PULSE 1.0-s reconstruction : 1199 = 4AF (H)
180 ° 1.5-second reconstruction : 1799 = 707 (H)
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9.4 Optical System Operation
9.4.1 Wedge operation
(1) Operation
(a) The wedge always returns to the reference position before it moves to the
specified position.
(b) The wedge does not move if the current position and the specified position are
the same.
(c) If the sensor position is at the reference position when the power is turned
ON, the wedge moves outside the sensor area once and then returns to the
sensor reference position before it moves to the target position.
(a) The wedge does not pass the reference position sensor within the specified
time (3 s).
(b) When the specified position is the reference position, the wedge does not
pass the reference position sensor before its movement is completed.
(c) When the specified position is other than the reference position, the wedge
passes the reference position sensor before its movement is completed.
(1) Operation
(a) The slit always returns to the reference position before it moves to the
specified position.
(b) The slit does not move if the current position and the specified position are the
same.
(c) If the sensor position is at the reference position when the power is turned
ON, the slit moves outside the sensor area once and then returns to the
sensor reference position before it moves to the target position.
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(2) Function and position
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Acquisition slice thickness Focus size Slit width
24 mm (2 mm × 12) Small 10.177 ±0.1 mm
Large 10.722 ±0.1 mm
(3 mm × 8) Small 9.735 ±0.1 mm
Large 10.279 ±0.1 mm
(4 mm × 6) Large 9.893 ±0.1 mm
28 mm (2 mm × 14) Small 11.735 ±0.1 mm
Large 12.295 ±0.1 mm
32 mm (2 mm × 16) Small 13.309 ±0.1 mm
Large 13.862 ±0.1 mm
(4 mm × 8) Large 13.032 ±0.1 mm
(a) The slit does not pass the reference position sensor within the specified time
(3 s).
(b) When the specified position is the reference position, the slit does not pass
the reference position sensor before its movement is completed.
(c) When the specified position is other than the reference position, the slit
passes the reference position sensor before its movement is completed.
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9.5 Couch Slide Servo Amplifier (for the CBTB-016A/016B)
9.5.1 Outline of the couch horizontal movement section control
Servo ON (SSERVOON)
1250 P/mm
Motor encoder
(2500 P/R)
(1) When the power is turned ON, the KGTSM turns ON the relay (on the KGTSP)
supplying 24 VDC to the brake and clutch during initialization and transmits the
servo ON signal to the slide servo amplifier.
NOTE: When 24 VDC is applied, the brake is released and the clutch is
connected.
At this time, if the servo amplifier detects an alarm signal, the message
"SLIDE: Servo Error" is displayed on the KGTSM.
(2) When sliding is instructed, the KGTSM transmits the instruction pulse to the servo
amplifier.
Example: When the sliding distance is 600 mm, 1250 × 600 = 750,000 pulses are
transmitted.
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(3) The couch horizontal movement drive section has an encoder (2500
pulses/rotation) at the motor and the servo amplifier checks the feedback pulse to
confirm that operation is as specified by the instruction pulse from the KGTSM.
In the servo amplifier, this 2500 pulses/rotation is quadrupled and used. Therefore,
a 10,000-pulse feedback per motor-axis rotation is obtained.
Since the reduction ratio is 1/81, the total number of pulses per rotation of the
pulley (encoder) is
10,000 × 81 = 810,000.
When the diameter of the pulley is 84.03 mm, the feedback pulse per mm of
horizontal movement is calculated as follows:
(4) The KGTSM uses the pulse signal from the encoder (4224 pulses/rotation)
mounted to the pulley axis to check the stop position and couch speed as well as
to generate a scanogram view trigger signal.
4224/84.03/3.14159 = 16 pulses/mm
(5) When horizontal movement by the distance specified from the KGTSM is
completed, the servo amplifier transmits the positioning completion signal
(SFINISH) to the KGTSM. If the KGTSM cannot recognize this positioning
completion signal when the movement instruction is issued again, a "SLIDE: Servo
Error" occurs.
(6) If the servo amplifier detects an alarm signal during movement (servo ON), it
transmits the alarm signal (SALARM) to the KGTSM. When the KGTSM
recognizes this alarm signal, a "SLIDE: Servo Error" occurs.
(7) When the KGTSM detects a Servo Error, it sets the brake power (24 VDC) relay to
OFF. As a result, the brake is engaged and horizontal movement is disabled. In
this status, if sliding is instructed, the error message "SLIDE: Can't to move" is
displayed.
In this status, if the IN/OUT switch on the operating panel is held down, the panel
display blinks and the KGTSM continues to display the above message. Due to
the restrictions on movement control, the "100-ms interval error" may occur at
certain timings and the drive system power supplies, including those for tilting and
vertical movement, may be interrupted.
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9.5.2 Action to be taken when a slide servo error occurs
For the CBTB-016A or CBTB-016B, identify the error by checking the blinking interval of
the LEDs on the applicable alarm panel. Alternatively, connect a PC to the slide servo
amplifier to check the contents of the alarm.
The orange lamp blinks once and the red lamp blinks six times.
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9.5.3 Maintenance tool operating procedure
(1) The maintenance tool includes the following software (FD) and the communication
cable.
To use the maintenance tool, install the software in the PC and connect the
communication cable between the PC and the servo amplifier.
Communication cable : 1
(f) Checking the status (checking whether or not the servo ON signal has been
recognized)
(g) Checking the number of instruction pulses from the KGTSM and the number
of feedback pulses from the motor encoder
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(3) Maintenance software installation procedure
Install the maintenance software on the hard disk of the personal computer using
the two setup floppy disks. Installation on a network drive is not possible.
Installation or setup by any other method, such as by using the copy function, is
also not possible. In addition, the maintenance software cannot be started from a
floppy disk.
Select the Japanese version or English version as appropriate for the site.
SETUP
Install PANATERM on the hard disk of the personal computer using the two setup
disks. PANATERM cannot be installed on a network drive. It cannot be installed
or setup by any other method, such as by using the copy function. It also cannot
be started from a floppy disk.
(a) Turn ON the power to the personal computer, and start the computer. (If any
software has been started, terminate it.)
(f) Execute operation according to the instructions given by the setup program.
During the procedure, you will be asked to replace the setup disk. Follow the
instructions.
(g) Click "Start installing" to start the installation of PANATERM. If "Exit Setup" is
clicked PANATERM will not be installed. If necessary, click "Change
directory" and specify the directory and the drive in which PANATERM should
be installed. (If they are not specified, PANATERM will be installed in the
"C:/Program Files/PANATERM" directory.)
(h) When the message "Setup completed" appears, click "OK" to complete the
setup procedure.
(i) Close all applications and restart Windows. (If Windows is not restarted,
PANATERM may not be added to the program menu.)
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(4) Maintenance tool startup procedure
(a) Connect the communication cable between the servo amplifier and the PC.
(c) When the following window is displayed, select "Communicate with the
amplifier" and click [OK].
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(e) Select the system model and click [OK]. (Only one model name is displayed.)
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(g) When the following window is displayed, startup has been completed
normally.
The menu items used by this maintenance tool are Parameter, Monitor, and
Alarm, as shown below.
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(5) Parameter menu
This menu can be used to check the parameters in the servo amplifier. If the
parameter settings are incorrect, this menu can also be used to overwrite them.
Click this.
(a) To check parameters, select "Read-out from the amplifier" and click [OK].
No. 2D201-063E*E
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(b) The following window is displayed.
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(c) Details of the parameter setting window
• Read : Reads data from the file (.prm) in the local folder.
• Save : Saves the parameters as a file in the folder of the PC.
• Cmnt : Comments can be added when parameters are saved.
• Rcv : Reads parameters from the servo amplifier.
• Trans : Transmits the parameters displayed on the screen to the servo
amplifier.
• Print : Prints parameters.
• Exit : Closes the parameter setting window.
• EEP : Writes parameters onto the EEPROM of the servo amplifier.
NOTE: 1. After the parameters are sent to the servo amplifier, if the power
is turned OFF without writing them onto the EEPROM, the new
settings become invalid and the previous settings remain valid.
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(d) Additional information regarding the parameter setting window
If the box in the Extract column is checked for a parameter in the previous
window, the parameter can be extracted to the sheet circled in the figure
below (up to 16 items).
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(6) Monitor menu
This menu can be used to check the input/output status of the signals between the
KGTSM and the servo amplifier, the number of instruction pulses from the KGTSM,
and the number of motor encoder feedback pulses.
Click this.
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(a) In the following window, the input/output signal status can be checked. (The
following window is for the standby status in normal operation.)
+A : Active
- : Inactive
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(b) In the following window, the number of instruction pulses from the KGTSM
and the number of motor encoder feedback pulses can be checked.
IN movement : Both the instruction pulse and the feedback pulse count up
in the + (positive) direction.
OUT movement: Both the instruction pulse and the feedback pulse count up
in the - (negative) direction.
*: The displayed value is the total movement distance after the power is
turned ON. Therefore, to perform the movement check, turn the power
OFF and then ON again.
Example: For the above window (check in the case of 600-mm IN movement)
As the stop accuracy is ±0.25 mm, when the feedback pulse count
is within the range from 1,840,225 to 1,841,759 pulses, the motor
axis operation is judged to be acceptable.
(3068.32 = 810,000/84.03/3.14159)
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(7) Alarm menu
This menu can be used to check the contents of the currently generated alarm and
the previously generated alarms (14 alarms).
Click this.
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(a) Alarm window
*: The value displayed at the beginning of the alarm contents is the alarm
code.
*: Of the alarms, Under voltage (alarm code 11), EEPROM parameter error
(alarm code 36), EEPROM check code error (alarm code 37), and Over
travel inhibit (alarm code 38) are not recorded in the alarm history.
No. 2D201-063E*E
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9.5.4 Alarm code list
The alarm list is given below. An alarm item marked * cannot be cleared unless the
power is turned OFF and the cause is removed.
No. 2D201-063E*E
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9.5.5 Parameter list
The parameters that have been set are listed below. Note that this list does not include
the parameters used only by the servo amplifier manufacturer.
No. 2D201-063E*E
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No. Parameter Setting
40 Command pulse multiplier set-up 4
41 Command pulse logic inversion 0
42 Command pulse input mode set-up 1
44 Output pulses per single turn 2500
45 Pulse output logic inversion 0
st
46 Numerator of 1 command pulse ratio 8100
nd
47 Numerator of 2 command pulse ratio 8100
4A Multiplier of numerator of command pulse ratio 0
4B Denominator of command pulse ratio 3300
4C Smoothing filter set-up 1
4D Counter clear input 0
st
53 1 internal speed 0
nd
54 2 internal speed 0
rd
55 3 internal speed 0
th
56 4 internal speed 0
58 Acceleration time set-up 0
59 Deceleration time set-up 0
5A S-shaped accel/decel time set-up 0
5E Torque limit set-up 70
60 In-position range 50
61 ZERO speed 50
62 At-speed 1000
63 Position error limit protection 50
64 Position error invalidation 0
66 DB inhibition at over travel limit 0
68 Sequence at alarm 0
69 Sequence at servo-off 0
6A Mechanical Brake action set-up at motor standstill 0
6B Mechanical Brake action set-up at motor in motion 0
6C External regenerative discharge resister selection 3
*: The parameters from 6D to 7F are not included in this list because their settings
must not be changed.
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9.6 Patient Couch Control Troubleshooting (for the
CBTB-016A/016B)
9.6.1 Vertical movement system
(Before starting work, be sure to confirm that the gantry and the patient couch are not
interlocked.)
(a) Check whether the UP line circuit protector (CP5) is set to OFF.
(b) Check whether CP5 is disconnected from the protector terminal board.
(c) Use a tester to check whether 200 VAC is applied between the CP5 terminals
when UP movement is instructed.
(d) If 200 VAC is detected in step (c) above, the UP motor, the cylinder, or the
hydraulic pump system is abnormal. Take appropriate actions referring to the
patient couch mechanism volume of the service manual.
(e) If 200 VAC is not detected in step (c), check whether 200 VAC is detected
between CNN1 pins 11 and 12 when UP movement is instructed.
(f) If 200 VAC is detected in step (e) above, there is a possibility of contact failure
or disconnection of the UP line cable inside the patient couch.
(g) If 200 VAC is not detected in step (e) above, check whether 200 VAC is
detected between pins 3 and 5 of TB380 in the gantry.
(h) If 200 VAC is not detected in step (g) above, the cause could be the blowing
of one of fuses F115 to F117 in the gantry, contact failure of MC112, contact
failure of other line cables, a malfunction in the 24-VDC power supply PS111,
tripping of the tilt overrun switch, etc.
*: If 200 VAC is not detected at TB380, not only UP movement, but also
gantry tilting, couch vertical movement, and couch-top sliding become
abnormal.
(i) If 200 VAC is detected in step (g) above, check whether LEDs 15 and 18 on
the KGTSM light when UP movement is instructed.
(j) If LEDs 15 and 18 on the KGTSM do not light, the KGTSM is defective. If they
light, the SSR385, the SSR386, the KGTSP, or the cable between the KGTSM
and the KGTSP is defective.
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(2) When couch DOWN movement cannot be performed
(a) Check whether 200 VAC is detected between pins 8 and 10 of CNN1 and
between pins 9 and 10 of CNN1 when DOWN movement is instructed.
(b) If 200 VAC is detected in step (a) above, there is a possibility of contact failure
or disconnection of the cables up to the DOWN valve or at connector CNN21.
If the cables are normal, there is a possibility of abnormality in the hydraulic
unit. Take appropriate actions referring to the patient couch mechanism
volume of the service manual.
(c) If 200 VAC is not detected in step (b) above, the cause could be the blowing
of one of fuses F115 to F117 in the gantry, contact failure of MC112, contact
failure of other line cables, a malfunction in the 24-VDC power supply PS111,
tripping of the tilt overrun switch, etc.
*: If 200 VAC is not detected at TB380, not only UP movement, but also
gantry tilting, couch vertical movement, and couch-top sliding become
abnormal.
(d) If 200 VAC is detected in step (c) above, check whether LEDs 15, 16, and 17
on the KGTSM light when DOWN movement is instructed.
(e) If even one of LEDs 15, 16, and 17 on the KGTSM does not light, the KGTSM
is defective. If all of them light, the KGTSP or the cable between the KGTSM
and the KGTSP is defective.
(3) When couch vertical movement is possible from the operating panel but remote
control from the console results in an error
(a) Perform couch vertical movement from the operating panel to check whether
the couch height is displayed correctly.
(b) If the couch height display does not change at all, it indicates that the
potentiometer resistance is not set correctly at the KGTSM. Confirm that the
resistance is within the range from 4409 to 4429 at CNN26 in the patient
couch when the patient couch is located at the UP limit position. (Also confirm
that the potentiometer setscrew is tightened firmly.)
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9.6.2 Couch horizontal movement
(Before starting work, be sure to confirm that the gantry and the patient couch are not
interlocked.)
(a) Check the voltages between the three-phase cables (three pairs) of the slide
servo amplifier input connector CN POWER. 200 VAC must be supplied.
(b) If 200 VAC is detected, the slide servo amplifier is defective and must be
replaced.
(c) If 200 VAC is not supplied, check the voltage between 13 and 15 of CNN1.
(d) If 200 VAC is not detected, the cause could be the blowing of one of fuses
F115 to F117 in the gantry, contact failure of MC112, contact failure of other
line cables, a malfunction in the 24-VDC power supply PS111, tripping of the
tilt overrun switch, etc.
*: If 200 VAC is not detected at TB380, not only UP movement, but also
gantry tilting, couch vertical movement, and couch-top sliding become
abnormal.
(a) Check the voltages between each pair of the three-phase cables of the slide
servo amplifier input connector CN POWER.
If any of the three voltages exceeds 253 VAC, the supply voltage to the
system is abnormal. Check the voltage at gantry input TB1 as well as the
facility voltage and eliminate the cause of the problem.
(b) If the voltage between the three-phase cables of the slide servo amplifier input
connector CN POWER is normal, the slide servo amplifier is defective and
must be replaced.
(a) Separate the motor from the slide servo amplifier (disconnect the slide servo
amplifier connector CN MOTOR) and turn the power OFF and then ON again.
(b) If the same alarm occurs again, the slide servo amplifier is defective and must
be replaced.
(c) If the same alarm does not recur, the alarm is caused by incorrect setting of
the servo parameters or by a defective motor. Check the parameters referring
to the section describing the maintenance tool operating procedures and
check the continuity of the in-line cable between the slide servo amplifier and
the motor (CNN15). If the parameter setting and the cable are normal,
replace the motor. ⇒ Replacement of the couch horizontal movement drive
section
No. 2D201-063E*E
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(4) Servo error: Overload protection (alarm 16)
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) If the parameters are correct, check the terminal voltages of the clutch and
brake (24 VDC) at the clutch terminal board. If 24 VDC is applied at both
terminals, the voltages are normal.
(c) If 24 VDC is not applied, check the voltage between pins 1 and 2 of CN504 on
the KGTSP.
(d) If 24 VDC is applied in step (b) above, set the couch top to the FREE status
and confirm that couch-top sliding is possible. If couch-top sliding cannot be
performed, check the belt tension referring to the patient couch mechanism
volume of the service manual. If the belt is normal, replace the clutch/brake.
⇒ Replacement of the couch horizontal movement drive section
(e) If couch-top sliding can be performed in step (d) above, check the continuity of
the in-line cable between the slide servo amplifier and the motor (CNN15) and
replace the slide servo amplifier.
(a) An external regenerative resistor is not used in this system. Check the
parameters; if they are set correctly, the cause is a malfunction in the slide
servo amplifier. Replace the slide servo amplifier.
(a) Check the continuity of the cable between the slice servo amplifier and the
motor encoder (CNN14).
(b) If the cable is normal, the motor encoder is defective. Replace the motor
encoder.
(c) If the problem is not solved even after the couch horizontal movement drive
section has been replaced, replace the slide servo amplifier.
(a) This alarm occurs in the unit from which motor encoder data is sent to the
slide servo amplifier via serial communication. Therefore, if this alarm occurs,
replace the slide servo amplifier.
No. 2D201-063E*E
198
(8) Servo error: Encoder connection abnormality protection (alarm 22)
(a) Check whether the connector bracket CNN14 provided at the rear of the
patient couch is disconnected.
(b) If it is not disconnected, check the continuity of the cable between the slide
servo amplifier and the motor encoder (CNN14).
(c) If the cable is normal, the motor encoder is defective. Replace the motor
encoder.
(d) If the problem is not solved even after the couch horizontal movement drive
section has been replaced, replace the slide servo amplifier.
(a) This alarm occurs in the unit from which motor encoder data is sent to the
slide servo amplifier via serial communication. Therefore, if this alarm occurs,
replace the slide servo amplifier.
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) If the parameters are correct, check the terminal voltages of the clutch and
brake (24 VDC) at the clutch terminal board. If 24 VDC is applied at both
terminals, the voltages are normal.
(c) If 24 VDC is not applied, check the voltage between pins 1 and 2 of CN504 on
the KGTSP.
(d) If 24 VDC is applied in step (b) above, set the couch top to the FREE status
and confirm that couch-top sliding is possible. If couch-top sliding cannot be
performed, check the belt tension referring to the patient couch mechanism
volume of the service manual. If the belt is normal, replace the clutch/brake.
⇒ Replacement of the couch horizontal movement drive section
(e) If couch-top sliding can be performed in step (d) above, use the maintenance
tool to check the feedback pulse to judge whether the motor rotates correctly
based on the instruction pulse from the KGTSM. If the motor does not rotate
correctly, replace the motor. ⇒ Replacement of the couch horizontal
movement drive section
No. 2D201-063E*E
199
(f) If the motor rotates correctly, replace the slide servo amplifier.
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) Use the maintenance tool to check the feedback pulse to judge whether the
motor rotates correctly based on the instruction pulse from the KGTSM. If the
motor does not rotate correctly, replace the motor.
(c) If the motor is found to rotate correctly in step (b) above, replace the slide
servo amplifier.
(12) Servo error: Instruction pulse frequency division protection (alarm 27)
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) If the parameters are correct, the slide servo amplifier is defective. Replace it.
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) Use the maintenance tool to check the feedback pulse to judge whether the
motor rotates correctly based on the instruction pulse from the KGTSM. If the
motor does not rotate correctly, replace the motor.
(c) If the motor is found to rotate correctly in step (b) above, replace the slide
servo amplifier.
(a) Check the parameters referring to the section describing the maintenance tool
operating procedures.
(b) If this alarm recurs even after the checking and resetting of the parameters is
completed, replace the slide servo amplifier.
(15) Servo error: EEPROM check code abnormality protection (alarm 37)
(a) Check the parameters referring to the section describing the maintenance tool
operating procedure.
(b) As this function is not used for the patient couch, if the parameters are correct,
replace the slide servo amplifier.
No. 2D201-063E*E
200
(17) Servo error: Other abnormalities (alarm 99)
(a) Turn the power OFF and then ON again. If the alarm still recurs, the slide
servo amplifier is defective and must be replaced.
(18) When the couch horizontal movement display does not change
(b) If scanoscopy is possible, the encoder pulse (4224P/R) has been input up to
the KGTSM. Therefore, the gantry operating panel or the KGTSM is defective.
(d) If the encoder pulse is output, the cable between CNN112 on the SI PWB and
CN456 on the KGTSM or the KGTSM is considered to be defective.
(e) If the encoder pulse is not output, the couch horizontal movement encoder is
defective. Therefore, replace it.
(a) Check whether or not an alarm is detected at the slide servo amplifier. If an
alarm is detected, investigate the cause based on the descriptions given
above and take appropriate actions.
(b) If no alarm is detected, check the parameters in the slide servo amplifier.
(c) If the parameters are correct, obtain the alarm occurrence status (eXam Plan,
etc.) and the KGTSM message and contact Nasu Operations.
(a) Check whether or not an alarm is detected at the slide servo amplifier. If an
alarm is detected, investigate the cause based on the descriptions given
above and take appropriate actions.
(b) If no alarm is detected, check the parameters in the slide servo amplifier.
(c) If the parameters are correct, obtain the alarm occurrence status (eXam Plan,
etc.) and the KGTSM message and contact Nasu Operations.
(a) Confirm that the mounting screws of the horizontal movement encoder are M4
screws (8 mm in length).
(b) Adjust the belt tension referring to the patient couch mechanism volume of the
service manual.
(c) If this error occurs frequently, check the servo parameters. If the parameters
are correct, use the maintenance tool to check the feedback pulse to judge
whether the motor rotates correctly based on the instruction pulse from the
KGTSM. If the motor does not rotate correctly, replace the motor.
No. 2D201-063E*E
#*A
201
9.7 Patient Couch Sliding Servo Amplifier (for the CBTB-014A)
9.7.1 Flow of corrective measures against a servo error during sliding
CAUTION: 1. When setting the parameters for the couch slide servo amplifier (only
for the CBTB-014A), do not use parameters other than those specified
in the list (9.7.6 (1)). Doing so may cause a system malfunction.
2. When the mode is being changed using the [MODE] key of the couch
slide servo amplifier (only for the CBTB-014A), do not change the auto-
gain tuning mode. Doing so may cause a system malfunction.
( At_1-1 is displayed.)
No. 2D201-063E*E
#*D
202
9.7.2 Sliding servo driver operating procedure
M S D
UP key
SET key
No. 2D201-063E*E
203
(2) Mode selection
The display is
changed by or .
dP_EPS Err_--
SET key Error which is
occurring
* Monitor mode
dP_Err F-7 --
The error is viewed. When you want to Oldest error
view an error, display Errors that occurred previously
this and press the can be viewed by pressing
SET key. or .
MODE key
MODE key
- Hold down .
* EEPROM EE_SEt SET key
writing mode StArt.
Parameter values
are recorded. FlnlSh
MODE key
* Auto gain
tuning mode At_1-1
Do not use this
mode. MODE key
No. 2D201-063E*E
204
9.7.3 How to view an error of the sliding servo driver (monitor mode)
<Procedure>
(a) If an error occurs, the servo driver enters the trip status and all digits of the 7-
segment LED on the panel blink.
(b) Change the display to that permitting the current error to be viewed, referring
to subsection 9.7.2 (2).
Err. ∗∗
(c) The values displayed at the location of ** above indicate the error code No.,
permitting you to know what kind of error occurred.
(d) When the SET key is pressed, the screen is changed to the selection
display.
No. 2D201-063E*E
205
(2) When you want to view errors that occurred previously
In the servo driver used here, in addition to the current error, the history data of
errors which occurred previously can also be viewed, going back to the eighth error
starting from the current one.
<Procedure>
(a) Change the display to that permitting the current error to be viewed by
selecting the monitor mode screen, referring to subsection 9.7.2 (2).
* If an error was detected, the error code No. displayed for the current error is
the same as that for History 0.
No. 2D201-063E*E
206
9.7.4 When you want to view the set parameter values of the sliding servo
driver or to change the values (parameter setting mode)
<Procedure>
a. Press the MODE key and change the display to the selection screen for the
Parameter setting mode.
* If the selection screen is not selected in monitor mode, the selection screen does
not appear even if the MODE key is pressed.
c. Press the SET key and change the display from the selection screen to the
execution screen.
d. If the set value differs from the value on the list, reset the value.
The and keys are used to determine the numerical value and the key is
used to shift the digit.
e. Press the SET key and change the display from the execution screen to the
selection screen.
g. Repeat from c to f to check all parameters from No. 00 to r29 referring to the list.
No. 2D201-063E*E
207
9.7.5 Writing to the EEPROM (EEPROM write mode)
If parameters are reset in subsection 9.7.4, write the data to the EEPROM following the
procedure described in this subsection.
<Procedure>
a. Press the MODE key and change the display to the selection screen of the
EEPROM write mode.
EE_SEt is displayed.
b. Press the SET key and change the display from the selection screen to the
execution screen.
- is displayed.
StArt. is displayed.
FInISh. is displayed.
e. If the parameter Nos. r27, r28, and r29 are set, the following is displayed without
displaying FInISh. when writing is completed, because these settings become
valid after the power supply is reset.
rESEt. is displayed.
Reset the power supply.
* If a writing error occurs, write data again. If the error occurs every time data
writing is attempted, there may be a malfunction.
No. 2D201-063E*E
208
9.7.6 List of parameter setting values and error codes
Parameter Parameter
Remarks
No. value
00 0
01 0
02 0
03 270
04 10
05 4
06 300
07 1
08 0
09 1
0A 0
0B 1000
0C 2500
0D 0
20 100
21 10
22 100
23 30000
24 0
25 10000
26 4000
r27 4 Valid after resetting the power supply
r28 0 Valid after resetting the power supply
r29 1 Valid after resetting the power supply
No. 2D201-063E*E
209
(2) Error code list
Error code
Error contents Remarks
No.
12 Overvoltage
13 Shortvoltage
14 Overcurrent Check the motor connection U, V, W, and
ground. If the code is displayed again after
resetting, a malfunction may have occurred.
Turn OFF the power supply immediately.
16 Overload
22 Abnormal encoder Possible connection failure between the
signal driver and the encoder.
* 24 Excessive position
deviation
* 26 Excessive speed
* 27 Abnormal frequency
division of the
instruction pulse
* 29 Deviation counter
over
* 38 Abnormal input of the
drive inhibit signal
* 36 Abnormal EEPROM
Parameter
23 DSP abnormality If the code is displayed again after
30 CPU abnormality resetting, a malfunction may have occurred.
84 Abnormal receiving
Parameter
98 System abnormality Turn OFF the power supply immediately.
99 Other abnormalities
* Indicates the necessity of checking the set parameter value when the error occurs.
No. 2D201-063E*E
210
9.8 Check of Safety Circuit on the KGTSM PWB
9.8.1 Purpose
(4) Check the function of the timers on the KGTSM PWB for the safety circuit (each
timer for tilting, vertical movement, and horizontal movement)
(5) Confirm that the slide runout detection circuit functions normally.
CAUTION: Check the following items again before starting inspection work.
(1) Confirm that no workers are touching parts which may cause an electric shock.
(2) Confirm that no workers (or objects) are present at a location where they may be
crushed.
(a) Adjust tilting, vertical movement, and horizontal movement so that the
interlock is not engaged.
Tilting : 0°
Vertical movement : 60 mm
Horizontal movement : between OUT-2 and IN-LIMIT
(b) Perform reset operation for the KGTSM PWB to check the circuit at LED20
and subsequent LEDs.
: Press the white switch (SW21: reset switch).
LED20 goes out and the power of the gantry stationary section is turned
OFF.
: Turn OFF SW21.
LED20 lights and the power of the gantry stationary section is turned ON.
(c) Connect the PC to connector CN404 of the KGTSM PWB with the service
cable.
No. 2D201-063E*E
211
(f) Change the KGTSM PWB DSW5 settings as follows:
DSW5
1 2 1 2
ON ON
OFF OFF
Normal setting Setting for safety
circuit check
DSW4
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
ON ON
OFF OFF
Normal setting Setting for safety
circuit check
(j) The gantry/couch operation start switch on the keyboard of the console side
should remain OFF. If an operator is performing operation at the console, ask
the operator to discontinue console operation during checking.
No. 2D201-063E*E
#*D
212
9.8.3.1 Tilting
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xa10001
(d) If LED20 goes out and "DISP: 100V/200V power off" is indicated, the safety
circuit is normal.
No. 2D201-063E*E
213
(2) Check of the timer for the safety circuit
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xa10001
(g) After about 1 second, if LED20 goes out, the timer is normal.
No. 2D201-063E*E
214
9.8.3.2 Vertical movement of the couch
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xc0c001
(d) If LED20 goes out and "DISP: 100V/200V power off" is indicated, the safety
circuit is normal.
No. 2D201-063E*E
215
(2) Check of the timer for the safety circuit
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xc0c001
(g) After about 1 second, if LED20 goes out, the timer is normal.
No. 2D201-063E*E
216
9.8.3.3 Horizontal movement of the couch
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xb54001
(d) If LED20 goes out and "DISP: 100V/200V power off" is indicated, the safety
circuit is normal.
No. 2D201-063E*E
217
(2) Check of the timer for the safety circuit
<Preparation>
<Procedure>
: [GTS] is indicated.
(b) After "SLIDE: Can't to move" and "SLIDE: Servo Error" are displayed, enter
the address as follows:
[GTS]mm 0xb54001
(g) After about 1.7 seconds, if LED20 goes out, the timer is normal.
<Procedure>
No. 2D201-063E*E
218
9.8.4 Check of slide runout detection circuit
(1) Perform gantry tilting, couch vertical movement, and couch-top sliding to move the
gantry, patient couch, and couch top to locations at which the corresponding
interlock is not activated.
: Set the patient couch so that the couch height indicator reads about 60 mm.
: Set the couch top between the OUT-2 position and the IN-LIMIT position.
(2) Use the service cable to connect between the PC and CN404 of the KGTSM PWB.
9.8.4.2 Inspection
: [GTS] is displayed.
(Criteria): When the couch top is slid 100 mm±1 mm, it must be locked.
LED20 on the KGTSM PWB must go out.
LED75 on the KGTSM PWB must light.
(6) Reset the KGTSM PWB. (Press the white switch (SW21) on the KGTSM PWB.)
No. 2D201-063E*E
219
(7) Press [ENTER] of the PC keyboard.
: [GTS] is displayed.
(Criteria): When the couch top is slid 100 mm±1 mm, it must be locked.
LED20 on the KGTSM PWB must go out.
LED75 on the KGTSM PWB must light.
No. 2D201-063E*E
220
9.10 Additional Data
The additional data items described in this section can be used together with raw data
to determine the status of the gantry and couch top during image acquisition.
No. 2D201-063E*E
221
9.10.2 Details of additional data items
For 0.4-second scan, the tube rotates in 0.5° steps until the data are counted up to
0.2CF (h).
For 0.5-second, 0.6-second, and 0.75-second scan, the tube rotates in 0.4° steps
until the data are counted up to 0383 (h).
For 1.0-second scan, the tube rotates in 0.3° steps until the data are counted up to
04AF (h).
For 1.5-second scan, the tube rotates in 0.2° steps until the data are counted up to
0707 (h).
• Scan data (including scanogram) is defined only while the gantry is rotating.
• Refer to subsection 7.4 which shows the amount of shift on the basis of the
standard values.
• Scan data (including scanogram) is defined only while the gantry is rotating.
No. 2D201-063E*E
#*D
222
(3) Couch Position (DCA 3CH)
Common for the CBTB-014A, CBTB-016A, and CBTB-016B
The scan stroke from the acquisition start position of the couch top is displayed.
For acquisition without couch movement, the data becomes 0000 (h).
When the couch top moves by a minimum of 0.125 mm, data 1 (h) is counted up or
counted down, depending on the direction of movement.
* E3: Display of the error occurrence channel and the retransmit information
(Err. Ch. & RT) RT: Retransmit (in normal status: 0FFF)
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Err. RT RTC2 RTC1 RTC0 EX SR RS10 RS9 RS8 RS7 RS6 RS5 RS4 RS3 RS2 RS1
1 0 1 1 1 0 0 1 1 1 1 1 1 1 1 0
Ex.
B 9 F E
0xB9FE indicates that an error occurred in RS1, RS10, and SR. In the past,
retransmission was performed three times.
No. 2D201-063E*E
#*A
223
(5) DAS Word (DCA 5CH)
The number of data units transferred from the DAS to the OPCONTA is displayed.
The clock counts sent from the previous view are added.
(Example) When the data becomes 100000 views after the start of acquisition.
0001 86A0 (h)
↑ ↑
6CH 7CH
Use the relationship between the tilt encoder value and actual angle shown in table
6.2-1.
When the ECG monitor is connected, data transferred from the monitor and
converted to digital waveform signals is displayed. If the ECG monitor is not
connected, FFFF (h) or a value near 0800 (h) is displayed.
When the respiratory monitor is connected, data transferred from the monitor and
converted to digital waveform signals is displayed. If the respiratory monitor is not
connected, FFFF (h) or a value near 0800 (h) is displayed.
No. 2D201-063E*E
224
(11) Couch Speed (DCA 12CH)
Common for the CBTB-014A, CBTB-016A, and CBTB-016B
• Each displayed data value is 2 less than the actual data value.
When performing checks, add 2 to the displayed data for greater accuracy.
• If data are acquired when the couch top stops, the data are not defined.
• The coefficient (19200) is the product of the standard clock (153.6 kHz) and
encoder pulse period (8 pulse/mm).
If the data are abnormal, there may be some abnormality between the GCIFA and
console.
* E16: Display of the error contents (Err. Factor) (in normal status: FFFF)
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Err. CLK1 CLK0 CHER SRFE RSFE GCFF GCEF OPFF OPEF SYNC 3ERR SRRS ATM SYM SHC HEC
1 1 0 1 1 1 0 1 1 1 1 1 1 0 1 0
Ex.
D D F A
No. 2D201-063E*E
#*A E
225
1385,SHIMOISHIGAMI,OTAWARA-SHI,TOCHIGI-KEN 324-8550,JAPAN