UBA2014 Evaluation Board: Rev. 01 - 14 October 2009 User Manual
UBA2014 Evaluation Board: Rev. 01 - 14 October 2009 User Manual
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Keywords UBA2014, evaluation board, TL, CFL
Abstract This user manual describes the UBA2014 application board, which is
designed to be a flexible tool for demonstrating the many UBA2014
fluorescent tube driver applications.
NXP Semiconductors UM10395
UBA2014 evaluation board
Revision history
Rev Date Description
01 20091014 First issue
Contact information
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: [email protected]
UM10395_1 © NXP B.V. 2009. All rights reserved.
1. Introduction
This document describes the UBA2014 application board. The board is designed to be a
flexible tool that demonstrates the many different applications that are possible with the
UBA2014 fluorescent tube driver. Please note that this board is not a complete ballast
design for fluorescent tubes. The default setup is made such that a T5 HE 35W
fluorescent lamp can be demonstrated.
2. Safety warnings
The board is intended as an evaluation board to build different TL and or CFL
applications. To be able to be as flexible as possible almost no protections are build in
(except for IC internal protections). The board does not confirm to any safety norm.
WARNINGS:
• Do not supply voltages to the board without a piggyback board correctly inserted.
Failing to do so may damage the board.
• Always operate with burner (lamp) connected to the board and connected to the
resonant circuit. Failing to do so may damage the board.
• Many parts contain dangerous high voltages. It is necessary to take relevant safety
precautions before using this board.
• Do not touch any part of the board during and shortly after operation of the board.
3. Board description
The board exists of two separate PCBs. The main board with the resonance circuit and a
small "piggyback" board with the UBA2014 IC.
The piggyback PCB can be easily replaced in case of damage. Care should be taken that
the board is inserted properly. Pin 11 has been removed from the piggyback board to
prevent the board being inserted incorrectly.
4. Schematics
In Figure 3 the schematics of the piggyback board with the UBA2014 IC can be found.
The settings for the oscillator and sweep are R1 = 33 kΩ (to pin IREF), C3 = 100 pF (to
pin CF) and C1 = 330 nF (to pin CT). Which will give a minimum oscillator frequency of
39.5 kHz and a preheat time of 1.85 s.
(1) (R1B)
Fig 3. Piggyback board with UBA2014 circuit
5. Connectors
For some applications the rectified mains is sufficient, like most CFL applications. In these
cases the mains (230 V AC) input could be used.
Please note that there is no galvanic isolation between the dimming input and the rest of
the circuit.
A Zener diode (V15) can be placed as protection against too high input voltages if
required.
Remark: A test pin is available for each pin of the piggyback board.
5.5 Transformer T1
In the default setup transformer T1 will be used and is connected with jumpers to
connector Lamp 4 (X8). The transform specifications are listed in Section 6.1.
5.6 FET
Two NMOST FETs should be placed in X2 and X14. The supplied NMOSTs are type
FCP11N60 (600 V; 11 A). When using different NMOS types changing the gate resistors
R1 and R3 (default 33 Ω) maybe changed.
6. Transformer specifications
6.1 Transformer T1
Primary Secondary
12
N2
6 10
9 N3
N1 N3 N2
1 N1
7
6.2 Transformer T3
1 7
N1 N6
2 8
N2
3
N3
4
N4
5 9
N5 N7
6 10
Bobbin: CSH-E30/7-1S-10P
7. Application example
7.2 Tolerances
Due to tolerance, the resonance inductor has a value of 3.9 mH ± 10 % and
CF = 100 pF ± 5 % the output current sometimes does not match the required current.
In general it is important to choose the minimum operating frequency low enough too
guarantee correct operation for all possible tolerance variations. As shown in Table 21
there are certain conditions in which the required lamp power can not be reached on this
board due to the fact that the oscillator frequency can not go below the minimum oscillator
frequency determined by the IREF and CF.
9. Layout
10. Glossary
CFL — Compact Fluorescent Lamp
FET — Field-Effect Transistor
NMOST — Negative channel Metal–Oxide–Semiconductor Transistor
TL — Tungsten Lamp
11.1 Definitions NXP Semiconductors accepts no liability for inclusion and/or use of NXP
Semiconductors products in such equipment or applications and therefore
such inclusion and/or use is at the customer’s own risk.
Draft — The document is a draft version only. The content is still under
internal review and subject to formal approval, which may result in Applications — Applications that are described herein for any of these
modifications or additions. NXP Semiconductors does not give any products are for illustrative purposes only. NXP Semiconductors makes no
representations or warranties as to the accuracy or completeness of representation or warranty that such applications will be suitable for the
information included herein and shall have no liability for the consequences of specified use without further testing or modification.
use of such information. Hazardous voltage — Although basic supply voltages of the product may be
much lower, circuit voltages up to 60 V may appear when operating this
product, depending on settings and application. Customers incorporating or
11.2 Disclaimers otherwise using these products in applications where such high voltages may
appear during operation, assembly, test etc. of such application, do so at their
General — Information in this document is believed to be accurate and own risk. Customers agree to fully indemnify NXP Semiconductors for any
reliable. However, NXP Semiconductors does not give any representations or damages resulting from or in connection with such high voltages.
warranties, expressed or implied, as to the accuracy or completeness of such Furthermore, customers are drawn to safety standards (IEC 950, EN 60 950,
information and shall have no liability for the consequences of use of such CENELEC, ISO, etc.) and other (legal) requirements applying to such high
information. voltages.
Right to make changes — NXP Semiconductors reserves the right to make Export control — This document as well as the item(s) described herein
changes to information published in this document, including without may be subject to export control regulations. Export might require a prior
limitation specifications and product descriptions, at any time and without authorization from national authorities.
notice. This document supersedes and replaces all information supplied prior
to the publication hereof.
Suitability for use — NXP Semiconductors products are not designed, 11.3 Trademarks
authorized or warranted to be suitable for use in medical, military, aircraft,
Notice: All referenced brands, product names, service names and trademarks
space or life support equipment, nor in applications where failure or
are the property of their respective owners.
malfunction of a NXP Semiconductors product can reasonably be expected to
result in personal injury, death or severe property or environmental damage.
12. Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Board description . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Piggyback board . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Power supply connectors . . . . . . . . . . . . . . . . 11
5.2 Dimming input. . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Lamp connectors . . . . . . . . . . . . . . . . . . . . . . 11
5.4 Test points. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . 13
5.6 FET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.7 Current sense selection . . . . . . . . . . . . . . . . . 13
5.7.1 Half bridge current sensing. . . . . . . . . . . . . . . 13
5.7.2 Lamp current sensing . . . . . . . . . . . . . . . . . . . 14
5.8 Using transformer T3 . . . . . . . . . . . . . . . . . . . 14
6 Transformer specifications . . . . . . . . . . . . . . . 15
6.1 Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1.1 Schematic diagram . . . . . . . . . . . . . . . . . . . . . 15
6.1.2 Winding specification . . . . . . . . . . . . . . . . . . . 15
6.1.3 Core and bobbin . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 Transformer T3 . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.1 Schematic diagram . . . . . . . . . . . . . . . . . . . . . 16
6.2.2 Core and bobbin . . . . . . . . . . . . . . . . . . . . . . . 17
7 Application example . . . . . . . . . . . . . . . . . . . . 18
7.1 Default application T5 HE 35 W . . . . . . . . . . . 18
7.2 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Bill of Materials (BOM). . . . . . . . . . . . . . . . . . . 19
9 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11 Legal information. . . . . . . . . . . . . . . . . . . . . . . 23
11.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.2 Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.3 Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Please be aware that important notices concerning this document and the product(s)
described herein, have been included in section ‘Legal information’.