Storage Tank Design Calculation - Api 650: Close Floating Roof
Storage Tank Design Calculation - Api 650: Close Floating Roof
1 .1 TANK
Item number : 7061T-3901 Open Self-supported Cone-roof
Roof ( Open/Close ) : Close Close Column-supported Dome-roof
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) : Floating Roof Open-roof
Floating Roof
1 .2 GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@ 39,000 mm ) = 39,006 mm
Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 39,028 mm
Nominal diameter, Dc ( corroded ) ( based on 1st shell course ) = 39,031 mm
Tank height (tan/tan), H = 20,700 mm
Specific gravity of operating liquid , S.G. (Actual) = 0.790
Specific gravity of operating liquid , S.G. (Design) = 1.00
Nominal capacity , V = 24736 m³
Maximum design liquid level, HL = 20,700 mm
No Material Specified Specified Yield stress Max. allow Max. allow Corrosion Joint YIELD STRENGTH REDUCTION FACTOR, k
used min. tensile min. yield reduction fac design hydro.test allowance Efficiency Temp.(°F) Minimum Specified Yield Strength ( psi )
stress stress ( App. M ) stress stress < 45,000 45,000 x < 55,000
St (N/mm²) Sy (Nmm²) k Sd (N/mm²) St (N/mm²) c.a (mm) E 201 0.91 0.88
NIL NIL NIL
1 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 300 0.88 0.81
2 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 NIL NIL NIL
3 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 400 0.85 0.75
4 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 NIL NIL NIL
5 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 500 0.80 0.70
6 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00
7 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00
8 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 Notes : App.A (case tsc<12.7mm ), Sd = k x 144.69 N/mm² ( k x 21,000 psi )
9 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 1.00 Max.allow. design stress, Sd ( = less of '2/3.k.Sy' or '2/5.Ss')
10 - - - - - - - - Max.allow. hydro. test stress, St ( = less of '3/4.Sy'or'3/7.Ss')
SI METRIC UNIT :-
Design shell thickness, ( in mm )
4.9Dc ( [H+Hi] - 0.3 ).G
td = + c.a
Sd
Hydrostatic test shell thickness , ( in mm ) t.min = Min. of t.design, t.hydo &
4.9Dn ( H - 0.3 ) min. thickness as per PTS.
tt =
St tsc = Thicknes selected & used
Gravitational force = 9.81 m/s
No. Mat'l Material Width Height t.design t.hydro. t.min tsc. Result Weight
Code (mm) (mm) (mm) (mm) (mm) (mm) (kg)
No.
1 1 A 516 GR. 65N 2,440 20,700 27.30 21.60 27.30 28.00 O.K. 65,757
2 1 A 516 GR. 65N 2,440 18,260 24.40 19.02 24.40 25.00 O.K. 58,707
3 1 A 516 GR. 65N 2,440 15,820 21.49 16.43 21.49 22.00 O.K. 51,658
4 1 A 516 GR. 65N 2,440 13,380 18.58 13.85 18.58 19.00 O.K. 44,611
5 1 A 516 GR. 65N 2,440 10,940 15.67 11.26 15.67 16.00 O.K. 37,564
6 1 A 516 GR. 65N 2,440 8,500 12.77 8.68 12.77 13.00 O.K. 30,518
7 1 A 516 GR. 65N 2,020 6,060 9.86 6.10 11.00 11.00 O.K. 21,377
8 1 A 516 GR. 65N 2,020 4,040 7.45 3.96 11.00 11.00 O.K. 21,377
9 1 A 516 GR. 65N 2,020 2,020 5.04 1.82 11.00 11.00 O.K. 21,377
2 .6 MAXIMUM ALLOWABLE STRESS
(ii) - =- mm
(iii) Min. width of overlapping (cl. 5.1.3.5) = 25 mm
(iv) Min. width of plate (cl. 5.4.1) = 1800 mm
(v) - = 50 mm 50 mm as per 11th edition.
ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1 = 28.00 mm
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3) = 139.33 N/mm²
St =
tsc1
where
Dn = Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 39.028 m
H = Design liquid level = 20.700 m
tsc1 = Nominal thickness of 1st shell course = 28.000 mm
Since L is > 600mm from top of tank, top curb angle is required.
MINIMUM REQUIREMENT
Minimum required size as per API 650 clause 5.9.3.2 = 76 x 76 x 6.4
Section modulus,Z min = 8380 mm3
The required minimum section modulus of the stiffening ring shall be as follows:-
2
Z= Dc².H2 V = 1007 cm³
17 190 = 10,07,140 mm³
where
Dc = Nominal Tank Diameter = 39.031 m
H2 = Height of tank shell = 20.7 m
V = Wind Velocity = 140.00 km/hr
10 mm D= 39037 mm
X
2 C1
8
250mm
1 L1=16.tsc.cor = 128 mm
3 X
825 mm
A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 2048 4.00 8192 433.61141 385062615 10,923
2 6600 420.5 2775300 17.11141 1932482.4 374343750
3 2,500 838.00 20,95,000 400.39 ######### 20,833
TOTAL 11,148 48,78,492 ######### 37,43,75,506
Neutral axis of combined section, C1 = 438 mm
Moment of inertia of section , Ix-x = 1,16,21,48,161 mm4
Section modulus available, Za = 26,55,662 mm³
Since Za > Zmin , therefore the angle size selected is satisfactory.
INTERMEDIATE WIND GIRDERS CALCULATION
5 .0 INTERMEDIATE WIND GIRDERS DESIGN
5 .1 MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )
SI METRIC UNIT :-
3
H1 = (9.47 ts.cor) ts.cor 190 ² = 9.182 m
x
Dc V = 9182 mm
2
Z.min = Dc². H1 V = 225.812 cm³
17 190 = 2,25,812.032 mm³
where
Dc = Nominal tank diameter = 39.031 m
H1 = Vertical dist. between inter. wind girder & top angle = 4.615 m
V = Wind design speed = 140.40 km/hr
8 mm D= 39037 mm
X
2 C1
8
150mm
1 L1=16.tsc.cor = 128 mm
3 X
450 mm
A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 2048 4.00 8192 200.64252 82447201 10,923
2 3600 233 838800 28.357477 2894927.3 60750000
3 1,200 462.00 5,54,400 257.36 ######### 6,400
TOTAL 6,848 14,01,392 ######### 6,07,67,323
Neutral axis of combined section, C1 = 205 mm
Moment of inertia of section , Ix-x = 22,55,88,896 mm4
Section modulus available, Za = 8,63,143 mm³
Since Za > Zmin , therefore the angle size selected is satisfactory.
6 .0 WIND LOAD CALCULATION (OVERTURNING STABILITY)
6 .1 WIND DESIGN CALCULATION
Internal design pressure, Pi ( @ 0.0 mbarg. ) = 0 N/mm²
Insulation thickness, ti = 75 mm
Wind load on H
shell, Fr
For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:
Criteria 1: 0.6 Mw + Mpi < MDL / 1.5
Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2
where:
Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = 0 Nmm
MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 62,65,15,02,376 Nmm
Weight of roof = 0,since it is floating on liquid
MF = Moment about the shell-to-bottom joint from liquid weight (wa) = ############# Nmm
= (wa. p D). D
1000 2
Since,
0.6 Mw + Mpi < MDL/1.5, and
Mw +0.4 Mpi < 1/2 (MDL+ MF)
I With I/ Rw
Ai = 2.5 Q Fa So = 0.34
Rwi time (t) Sai (Impulsive)
Sac (Convective)
0 0.1125 0.225
Convective spectral acceleration parameter, Ac T0 = 0.2 Ts 0.135 0.3375 0.675
0.5 0.3375 0.675
When Tc ≤ TL Ts = 0.69 0.3375 0.675
Ts I 0.75 0.309375 0.675
Ac = 2.5 K Q Fa So ≤ Ai = -
Tc Rwc 1 0.23203125 0.675
1.25 0.185625 0.556875
When Tc > TL 1.5 0.1546875 0.4640625
Ts .TL I 1.75 0.132589286 0.3977679
Ac = 2.5 K Q Fa So ≤ Ai = 0.063298299
Tc2 Rwc 2 0.116015625 0.3480469
3 0.07734375 0.2320313
where TL = 4 0.058007813 0.1740234
Q = Scaling factor = 1 5 0.04640625 0.111375
K = Coefficient to adjust the spectral damping from 5% - 0.5% = 1.5 6 0.038671875 0.0773438
Fa = Acceleration based site coefficient as per Table E-1 = 1.2 6.63 0.034984739 0.0632983
Fv = Velocity-based site coefficient as per Table E-2 = 1.65 8 0.029003906 0.0435059
So = Substitution for seismic peak ground acceleration Sp = 0.3 9 0.02578125 0.034375
Rwi = Force reduction coefficient for impulsive mode as per Table E-4 = 4
Rwc = Force reduction coefficient for convective mode as per Table E-4 = 2
TL = Regional dependent transition period for longer period = 4 s
Spectral Response Acceleration, Sa
0.578
Ks = 3.68 H = 0.59
tanh
D
Sa
0.5
where, S1 Fv
Fa = Acceleration based site coefficient (at 0.2 sec perios) 0.3 1.8 0.4
as per Table E-1 = 1.2 0.3750 1.6500 0.3
Fv = Velocity-based site coefficient (at 1 sec. period) as per Table E-2 = 1.6500 0.4 1.6 0.2
0.1
S1 = Maximum considered earthquake, 5% damped, spectral response 0
acceleration parameter at the period of one second, %g Ss Fa 0 2
Ss = Maximum considered earthquake, 5% damped, spectral response 0.25 1.6
acceleration parameter at shorts period of 0.2 second, %g 0.7500 1.2000
0.5 1.4
For regions outside USA, sites not defined by ASCE 7 method,
S1 = 1.25 Sp = 0.375
Ss = 2.5 Sp = 0.75
Since D/H > 1.333 , effective impulsive portion of the liquid weight, Wi = 13,76,36,499.10 N
D 3.67H . Wp
Wc = 0.230 tanh = 10,09,98,137.14 N
H D
7 .2.2 CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the impulsive liquid force for ringwall moment,
Xi = 0.375H = 7762.5 mm
D .H
Xi = 0.5 - 0.094 = - mm
H
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,
3.67 H
cosh -1
D
Xc = 1.0 - .H = 12,722.55 mm
3.67H 3.67 H
sinh
D D
Ringwall moment,
2 2
Mrw = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)] + [Ac (Wc. Xc)] = 3.81453E+11 Nmm
= 381453029.8 Nm
7 .3 RESISTANCE TO OVERTURNING
7 .3.1 THICKNESS OF THE BOTTOM PLATE UNDER THE SHELL & ITS RADIAL WIDTH
Bottom/Annular plate thickness , ta = 16.00 mm
Thickness of bottom shell course, ts = 28.00 mm
Bottom/Annular plate radial width, Ls = 1200.0 mm
Min. specified yield strength of bottom annulus, Fy = 241.0 N/mm2
Min. specified yield strength of bottom shell course, Fty = 241.0 N/mm2
Anchorage Ratio, J
Mrw
J= = 2.17
D2 ( Wt (1 - 0.4 Av) + Wa )
where,
Av = Vertical earthquake acceleration coefficient = 0.7
Wt = Tank and roof weight acting at base of shell = 28.24 N/mm
wa = Resisting force of the annulus = 94.93 N/mm
Weight of tank shell and portion of roof supported by the shell,
Ws
Wt = + wrs = 28.24 N/mm
p. D
Since the anchorage ratio, J > 1.54, the tank is not stable and cannot be self-anchored
for the design load. The tank shall be mechanically anchored.
If the thickness of the bottom plate under the shell is thicker than the remainder
of the bottom, then the minimum radial width of the bottom plate,
Fy
L= 0.01723 ta = 1,108.57 mm
H. Ge
The maximum width of annulus for determining the resisting force, 0.035 D = 1,366.09 mm
1.273 Mrw 1
sc = wt ( 1 + 0.4 Av) +
D2 ts = 12.67 N/mm
83.ts
Fc = + 7.5{G.H}½
2.5D = 57.94 N/mm²
83.ts = - N/mm²
Fc =
D
where:
For SUG I and II,
When Tc ≤ 4
1 Ts
Af = K. SD1. I. = 2.5 K Q Fa So I = 0.21
Tc Tc
When Tc > 4
4 4Ts
Af = K. SD1. I. = 2.5 K Q Fa So I = 0.13
Tc 2 Tc 2
When Tc > TL
TL Ts. TL
Af = K. SD1 = 2.5 K Q Fa So = 0.08
Tc 2 Tc 2
7 .5 TANK ANCHORAGE
7 .5.1 GEOMETRIC DATA
Number of bolts , N = 86
Dia. of anchor bolt, d = 64 mm
Dia. of anchor bolt,d.corr (less c.a.= 3.000 mm) (min.size.25.4 mm ) = 58 mm
Bolts circle diameter, Da = 39,320 mm
Root area of each hold down bolt, Ab = 2,642 mm²
Spacing between anchor bolts, Sp = 1,436 mm
Notes :- Appendix E.6.22
7 .5.2 MATERIAL & MECHANICAL PROPERTIES Tank diameter Sp max.
Material used : SA 320 Gr L7 Dc < 15240 mm 1828.80 mm
Specific minimum yield stress, Sy = 551.5 N/mm² Dc 15240 mm 3048.00 mm
Allowable tensile strength, St.all ( 0.80Sy ) ( Table 5-21a ) = 441.20 N/mm² ( > 500 mm² min. )
( < 3048.0 mm )
Uplift force due to seismic loading,
where
Mrw = Overturing moment due to seismic = 3.81453E+11 Nmm
Dc = Nominal diameter of tank = 39,031 mm
wt = Tank and roof weight acting at base of shell, = 28.24 N/mm
Av = Vertical earthquake acceleration coefficient = 0.70
wint = Uplift thrust due to internal pressure = 0 N/mm
Tensile stress,
sb = WAB / N.Ab = 161.04 N/mm²