MINI MCR-2-F-UI (-PT) (-C) : Frequency Transducer With Transistor Switching Output

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MINI MCR-2-F-UI(-PT)(-C)

Frequency transducer with transistor switching


output

Data sheet
108237_en_01 © PHOENIX CONTACT 2018-11-15

1 Description
Configurable, 3-way frequency transducer with switching Features
output and pluggable connection technology for the
– Configurable 3-way frequency transducer with
electrical isolation, conversion, amplification and filtering of
transistor switching output
frequency and PWM signals.
– Acquisition of NPN, PNP, NAMUR, and frequency
Signals in the range from 0.002 Hz ... 200 kHz and PWM signals (0.002 Hz ... 200 kHz)
signals up to a frequency of 1 kHz can be processed on the
– Freely adjustable input and output
input side.
– Conversion of frequency and PWM signals to analog
The device is suitable for the connection of NAMUR
signals (0 V ... 10.5 V / 0 mA ... 21 mA)
proximity sensors, sensors with NPN and PNP outputs,
which produce a frequency signal as well as general – Sensor supply >8.2 V DC via MINI MCR-2-SPS-24-15(-
frequency and PWM signals. PT) (order number: 1033202, 1033201)
– Approval for Ex-zone 2
Signals between 0 mA ... 21 mA and 0 V ... 10.5 V are
possible on the output side. – Screw or push-in connection available
You can configure the device via DIP switches, or with – Reinforced insulation according to IEC 61010-1
extended functionality via the S-PORT using the standard – Supply voltage range 9.6 V DC ... 30 V DC
ANALOG-CONF software via FDT/DTM.
The MINI Analog Pro smartphone app enables
communication via the Bluetooth adapter or NFC.

WARNING: Correct usage in potentially explosive areas


The module is a category 3 item of electrical equipment. It is absolutely vital to follow the instructions provided
here during installation and observe the information in the "Safety regulations and installation notes".
This device offers the option of NFC communication.
You can use the MINI Analog Pro Smartphone app via the NFC interface of your Smartphone to configure the
device and to call-up DIP switch setting help and comprehensive module information.
The MINI Analog Pro Smartphone app is available to you free.
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
This document is valid for the products listed in the “Ordering data”.
MINI MCR-2-F-UI(-PT)(-C)

2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 7
5 Safety regulations and installation notes................................................................................ 10
5.1 Installation notes ............................................................................................................... 10
5.2 Installation in Zone 2........................................................................................................... 10
5.3 UL notes .......................................................................................................................... 11

6 Installation ............................................................................................................................. 12
6.1 Connection notes .............................................................................................................. 12
6.2 Structure ......................................................................................................................... 12
6.3 Block diagram ................................................................................................................... 12
6.4 Power supply .................................................................................................................... 12
6.5 Mounting ......................................................................................................................... 13
6.6 FASTCON Pro plugs .......................................................................................................... 13
6.7 Current measurement ......................................................................................................... 14
6.8 Marking ........................................................................................................................... 14
6.9 Fault monitoring FM ........................................................................................................... 14

7 Configuration ......................................................................................................................... 15
7.1 Configuration via DIP switches .............................................................................................. 15
7.2 Configuration via software .................................................................................................... 18
7.3 Configuration via MINI Analog Pro app .................................................................................... 18

8 Function description .............................................................................................................. 19


8.1 Digital switching output ....................................................................................................... 19
8.2 Analog switching output ...................................................................................................... 20
8.3 Monitoring........................................................................................................................ 20
8.4 Limiting behavior of the analog output ..................................................................................... 20
8.5 Diagnostic functions and error messages ................................................................................ 20
8.6 Simulation mode/force ....................................................................................................... 20
8.7 Mean value ...................................................................................................................... 20
8.8 Minimum clearance for frequency input ................................................................................... 20

9 Diagnostics and status indicators .......................................................................................... 21


10 Connection examples ............................................................................................................ 22
10.1 2-conductor DC ................................................................................................................. 22
10.2 3- conductor DC ................................................................................................................ 23
10.3 4- conductor DC ................................................................................................................ 24
10.4 Incremental rotary transducer with push-pull ............................................................................. 25
10.5 Incremental rotary transducer with HTL logic ............................................................................ 26
10.6 24 V control signal via transistor output RO+............................................................................. 27

108237_en_01 PHOENIX CONTACT 2 / 27


MINI MCR-2-F-UI(-PT)(-C)

3 Ordering data

Description Type Order No. Pcs./Pkt.


Universally configurable frequency transducer for MINI MCR-2-F-UI 2902056 1
converting frequency and PWM signals into standard
signals. Sensor voltages greater than 8.2 V DC are
possible in combination with MINI MCR-2-SPS 1033202.
Screw connection technology.
Universally configurable frequency transducer for MINI MCR-2-F-UI-PT 2902058 1
converting frequency and PWM signals into standard
signals. Sensor voltages greater than 8.2 V DC are
possible in combination with MINI MCR-2-SPS-PT
1033201. Push-in connection technology.
Universally configurable frequency transducer for MINI MCR-2-F-UI-C 2902057 1
converting frequency and PWM signals into standard
signals. Sensor voltages greater than 8.2 V DC are
possible in combination with MINI MCR-2-SPS 1033202.
Screw connection technology, order configuration.
Universally configurable frequency transducer for MINI MCR-2-F-UI-PT-C 2902059 1
converting frequency and PWM signals into standard
signals. Sensor voltages greater than 8.2 V DC are
possible in combination with MINI MCR-2-SPS-
PT 1033201. Push-in connection technology, order
configuration.

Accessories Type Order No. Pcs./Pkt.


DIN rail connector (TBUS), 5-pos., for bridging the supply ME 6,2 TBUS-2 1,5/5-ST-3,81 2695439 10
voltage, can be snapped onto NS 35/... DIN rails GY
according to EN 60715
DIN rail connector for DIN rail mounting. Universal for ME 6,2 TBUS-2 1,5/5-ST-3,81 2869728 10
TBUS housing. Gold-plated contacts, 5-pos. DIN rail GN
connector, number of positions: 5, pitch: 3.81 mm
Power terminal with plug-in connection technology for MINI MCR-2-PTB 2902066 1
delivering the supply voltage to the DIN rail connector.
Monitoring of the supply voltages in combination with the
fault monitoring module. Screw connection technology
Power terminal with plug-in connection technology for MINI MCR-2-PTB-PT 2902067 1
delivering the supply voltage to the DIN rail connector.
Monitoring of the supply voltages in combination with the
fault monitoring module. Push-in connection technology
Fault monitoring module with plug-in connection MINI MCR-2-FM-RC 2904504 1
technology for evaluating and reporting group errors from
the FM system and for monitoring the supply voltages.
Error message via N/C contact. Screw connection
technology, standard configuration
Fault monitoring module with plug-in connection MINI MCR-2-FM-RC-PT 2904508 1
technology for evaluating and reporting group errors from
the FM system and for monitoring the supply voltages.
Error message via N/C contact. Push-in connection
technology, standard configuration

108237_en_01 PHOENIX CONTACT 3 / 27


MINI MCR-2-F-UI(-PT)(-C)

Accessories Type Order No. Pcs./Pkt.


Constant voltage source with pluggable connection MINI MCR-2-SPS-24-15 1033202 1
technology for the generation of a highly precise constant
voltage of 15 V and for the supply of sensors without
internal power supply. Screw connection technology.
Constant voltage source with pluggable connection MINI MCR-2-SPS-24-15-PT 1033201 1
technology for the generation of a highly precise constant
voltage of 15 V and for the supply of sensors without
internal power supply. Push-in connection technology.
Primary-switched MINI POWER supply for DIN rail MINI-SYS-PS-100-240AC/ 2866983 1
mounting, input: 1-phase, output: 24 V DC/1.5 A Primary- 24DC/1.5
switched power supply unit, MINI POWER, Pluggable
screw connection, output: 24 V DC / 1.5 A
Primary-switched power supply MINI POWER for DIN rail MINI-PS-100-240AC/24DC/ 2866653 1
mounting, input: 1-phase, output: 24 V DC/1,5 A, for the 1.5/EX
potentially explosive area Primary-switched power supply
unit, MINI POWER, Pluggable screw connection, output:
24 V DC / 1.5 A
Bluetooth adapter with micro USB and S-PORT interface IFS-BT-PROG-ADAPTER 2905872 1
for wireless communication with the MINI Analog,
MINI Analog Pro, MACX Analog, INTERFACE
system gateways, and PLC logic device series.
Programming adapter with USB interface, for IFS-USB-PROG-ADAPTER 2811271 1
programming with software. The USB driver is included in
the software solutions for the products to be programmed,
such as measuring transducers or motor managers.
Near Field Communication (NFC) programming adapter TWN4 MIFARE NFC USB 2909681 1
with USB interface for the wireless configuration of NFC- ADAPTER
capable products from PHOENIX CONTACT with
software. No separate USB driver is required.
Eight MINI Analog Pro signal conditioners and measuring MINI MCR-2-V8-FLK 16 2901993 1
transducers can be connected to a controller with minimal
cabling effort and without any errors using system
adapters and system cabling.
Eight MINI Analog Pro signal conditioners and measuring MINI MCR-2-V8-MOD-RTU 2905634 1
transducers can be quickly and easily integrated into a
Modbus/RTU network via a communication adapter.
Eight MINI Analog Pro signal conditioners and measuring MINI MCR-2-V8-MOD-TCP 2905635 1
transducers can be quickly and easily integrated into a
Modbus/TCP network via a communication adapter.
Eight MINI Analog Pro signal conditioners and measuring MINI MCR-2-V8-PB-DP 2905636 1
transducers can be quickly and easily integrated into a
PROFIBUS DP network via a communication adapter.
Marker for end clamp, Sheet, white, unlabeled, can be UCT-EM (30X5) 0801505 10
labeled with: TOPMARK NEO, TOPMARK LASER,
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, THERMOMARK PRIME, THERMOMARK CARD
2.0, mounting type: snapped into marker carrier, lettering
field size: 30 x 5 mm

108237_en_01 PHOENIX CONTACT 4 / 27


MINI MCR-2-F-UI(-PT)(-C)

Accessories Type Order No. Pcs./Pkt.


Marker for end clamp, can be ordered: by sheet, white, UCT-EM (30X5) CUS 0801589 1
labeled according to customer specifications, mounting
type: snapped into marker carrier, lettering field size: 30 x
5 mm
Marker for end clamp, Sheet, yellow, unlabeled, can be UCT-EM (30X5) YE 0830340 10
labeled with: TOPMARK NEO, TOPMARK LASER,
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, THERMOMARK PRIME, THERMOMARK CARD
2.0, mounting type: snapped into marker carrier, lettering
field size: 30 x 5 mm
Marker for end clamp, can be ordered: by sheet, yellow, UCT-EM (30X5) YE CUS 0830348 1
labeled according to customer specifications, mounting
type: snapped into marker carrier, lettering field size: 30 x
5 mm
Plastic label, Sheet, white, unlabeled, can be labeled with: UC-EMLP (15X5) 0819301 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, can be ordered: by sheet, white, labeled UC-EMLP (15X5) CUS 0824550 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Sheet, white, unlabeled, can be labeled with: UC-EMLP (15X5)L 0820138 5
BLUEMARK ID, BLUEMARK ID COLOR, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, can be ordered: by sheet, white, labeled UC-EMLP (15X5)L CUS 0824552 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Sheet, yellow, unlabeled, can be labeled UC-EMLP (15X5) YE 0822615 10
with: BLUEMARK ID COLOR, BLUEMARK ID,
BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER,
mounting type: adhesive, lettering field size: 15 x 5 mm
Plastic label, can be ordered: by sheet, yellow, labeled UC-EMLP (15X5) YE CUS 0824551 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Sheet, yellow, unlabeled, can be labeled UC-EMLP (15X5)L YE 0825325 5
with: BLUEMARK CLED, BLUEMARK LED, CMS-P1-
PLOTTER, mounting type: adhesive, lettering field size:
15 x 5 mm
Plastic label, can be ordered: by sheet, yellow, labeled UC-EMLP (15X5)L YE CUS 0826680 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Sheet, silver, unlabeled, can be labeled with: UC-EMLP (15X5) SR 0828095 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, can be ordered: by sheet, silver, labeled UC-EMLP (15X5) SR CUS 0828099 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm

108237_en_01 PHOENIX CONTACT 5 / 27


MINI MCR-2-F-UI(-PT)(-C)

Accessories Type Order No. Pcs./Pkt.


Plastic label, Sheet, silver, unlabeled, can be labeled with: UC-EMLP (15X5)L SR 0828103 5
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Card, white, unlabeled, can be labeled with: US-EMLP (15X5) 0828790 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 15 x 5 mm
Plastic label, can be ordered: By card, white, labeled US-EMLP (15X5) CUS 0830076 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Card, yellow, unlabeled, can be labeled US-EMLP (15X5) YE 0828873 10
with: BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 15 x 5 mm
Plastic label, can be ordered: By card, yellow, labeled US-EMLP (15X5) YE CUS 0830077 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Plastic label, Card, silver, unlabeled, can be labeled with: US-EMLP (15X5) SR 0828874 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 15 x 5 mm
Plastic label, can be ordered: By card, silver, labeled US-EMLP (15X5) SR CUS 0830078 1
according to customer specifications, mounting type:
adhesive, lettering field size: 15 x 5 mm
Marker strip, Roll, white, unlabeled, can be labeled with: SK 5,0 WH:REEL 0805221 1
THERMOMARK ROLL 2.0, THERMOMARK ROLL,
THERMOMARK ROLL X1, THERMOMARK
ROLLMASTER 300/600, THERMOMARK X1.2, mounting
type: adhesive, for terminal block width: 5 mm, lettering
field size: continuous x 5 mm

108237_en_01 PHOENIX CONTACT 6 / 27


MINI MCR-2-F-UI(-PT)(-C)

4 Technical data

Input
Description of the input Frequency input
Available input sources NAMUR initiators
NPN/PNP transistor outputs
Floating contact (dry contact)
Frequency generator
Incremental encoder (speed only)
HTL encoders
TTL rotary transducer
S0 signal
Frequency measuring range 0.002 Hz ... 200 kHz
Number of inputs 1
Max. voltage input signal 30 V (incl. DC voltage)
Voltage measuring range ≥2V

Output
Number of outputs 1
Voltage output signal 0 V ... 10 V (via DIP switch)
2 V ... 10 V (via DIP switch)
0 V ... 5 V (via DIP switch)
1 V ... 5 V (via DIP switch)
0 V ... 10.5 V (can be set via software)
Max. voltage output signal approx. 12.3 V
Current output signal 0 mA ... 20 mA (via DIP switch)
4 mA ... 20 mA (via DIP switch)
0 mA ... 10 mA (via DIP switch)
2 mA ... 10 mA (via DIP switch)
0 mA ... 21 mA (can be set via software)
Max. current output signal 24.6 mA
Configurable/programmable Yes
Load/output load voltage output ≥ 10 kΩ
Ripple < 20 mVPP (at 600 Ω)
Load/output load current output ≤ 600 Ω (at 20 mA)
Output description Switching output
Number of outputs 1
Contact type 1 N/O contact
Minimum switching voltage 1V
Maximum switching voltage 30 V DC
Min. switching current 100 µA
Max. switching current 100 mA (30 V)

108237_en_01 PHOENIX CONTACT 7 / 27


MINI MCR-2-F-UI(-PT)(-C)

Supply
Nominal supply voltage 24 V DC
Supply voltage range 9.6 V DC ... 30 V DC (The DIN rail bus connector (ME 6,2
TBUS-2 1,5/5-ST-3,81 GN, Order No. 2869728) can be used to
bridge the supply voltage. It can be snapped onto a 35 mm DIN
rail according to EN 60715))
Typical current consumption 32 mA (24 V DC)
63 mA (12 V DC)
Power consumption ≤ 1 W (at IOUT = 20 mA, 9.6 V DC, 600 Ω load)

Status and diagnostics indicators


Status display Yellow LED (switching output)
Indication Red LED
Operating voltage display Green LED

General data
Maximum transmission error 0.1 % (Frequency)
1 % (PWM signal)
Temperature coefficient, typical 0.01 %/K
Maximum temperature coefficient 0.01 %/K
Step response (0–99%) < 35 ms (f > 500 Hz)

Electrical isolation Reinforced insulation in accordance with IEC 61010-1


Overvoltage category II
Mounting position any
Degree of pollution 2
Rated insulation voltage 300 V (effective)
Test voltage, input/output/supply 3 kV (50 Hz, 1 min.)
Dimensions W/H/D 6.2 mm / 110.5 mm / 120.5 mm
Type of housing PBT gray

Connection data Screw connection Push-in connection


Solid conductor cross section with ferrule 0.2 mm² ... 1.5 mm² 0.14 mm² ... 2.5 mm²
Solid conductor cross section without ferrule 0.2 mm² ... 2.5 mm² 0.14 mm² ... 2.5 mm²
Conductor cross section, flexible 0.2 mm² ... 1.5 mm² 0.14 mm² ... 2.5 mm²
Conductor cross section AWG 24 ... 12 24 ... 12
Stripping length 10 mm 10 mm

Ambient conditions
Ambient temperature (operation) -40 °C ... 70 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C
Permissible humidity (operation) 5 % ... 95 % (non-condensing)

Conformance with EMC directive


Noise immunity according to EN 61000-6-2
Noise emission according to EN 61000-6-4

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MINI MCR-2-F-UI(-PT)(-C)

Conformance/Approvals
Conformance CE-compliant
ATEX  II 3 G Ex nA IIC T4 Gc X
UL, USA/Canada UL 508 Listed
UL, USA/Canada Class I, Div. 2, Groups A, B, C, D T5
UL, USA/Canada Class I, Zone 2, Group IIC T5
DNV GL Data DNV GL TAA000021E
Temperature B
Humidity B
Vibration A
EMC A
Enclosure Required protection according to the Rules shall be provided
upon installation on board

108237_en_01 PHOENIX CONTACT 9 / 27


MINI MCR-2-F-UI(-PT)(-C)

5 Safety regulations and installation notes


5.1 Installation notes • There is a double isolation of 300 Veff between
neighboring modules of the same type oriented the
• The category 3 device is designed for installation in
same way. The device has a base isolation of 150 Veff
zone 2 potentially explosive areas. It satisfies the
to other neighboring modules on the side with the DIP
requirements of the following standards.
switch.
Comprehensive details are to be found in the EU
Declaration of Conformity which is enclosed and also • The voltages present at the input, output and supply are
available on our website in the latest version: extra-low voltages (ELV). Depending on the
application, dangerous voltage (> 30 V) against ground
EN 60079-0 and EN 60079-15
could occur. For this event, safe electrical isolation from
• Installation, operation, and maintenance may only be the other connections has been implemented.
carried out by qualified electricians. Follow the
• The device must be stopped if it is damaged, has been
installation instructions as described. When installing
subjected to an impermissible load, stored incorrectly,
and operating the device, the applicable regulations
or if it malfunctions.
and safety directives (including national safety
directives), as well as general regulations applicable to • Only use copper connecting cables providing the
the technology, must be observed. The safety data can permitted temperature range (60°C/75°C).
be found in this document and in the certificates (and • If EMC problems occur, increase the filter factor using
further approvals, where applicable). the configuration software (see “Mean value” section).
• While the devices are in operation, contact-dangerous
voltages may be present on the control elements. For 5.2 Installation in Zone 2
this reason parameterization, conductor connection, • Observe the specified conditions for use in potentially
and opening of the module lid are allowed only when explosive areas! Install the device in a suitable,
devices are in a de-energized state unless the approved housing that meets the requirements of IEC/
connected circuits are exclusively SELV or PELV EN 60079-15 and has at least IP54 protection. Also
circuits. observe the requirements of IEC/EN 60079-14.
• The device must not be opened or modified. Do not • Only devices which are designed for operation in Ex
repair the device yourself, replace it with an equivalent zone 2 and are suitable for the conditions at the
device. Repairs may only be carried out by the installation location may be connected to the circuits in
manufacturer. The manufacturer is not liable for the Ex zone.
damage resulting from violation. • In potentially explosive areas, terminals may only be
• The IP20 protection (IEC 60529/EN 60529) of the snapped onto or off the DIN rail connector and wires
device is intended for use in a clean and dry may only be connected or disconnected when the
environment. The device must not be subject to power is switched off.
mechanical strain and/or thermal loads, which exceed • The device must be stopped and immediately removed
the limits described. from the Ex area if it is damaged, was subject to an
• The device is not designed for use in atmospheres with impermissible load, stored incorrectly or if it
a danger of dust explosions. malfunctions.
• The device complies with the EMC regulations for • In Ex zone 2, the device may only be operated when all
industrial areas (EMC class A). When using the device connectors are fully plugged in.
in residential areas, it may cause radio interference. • The configuration interface may only be used if it has
• If the device is not used as described in the been ensured that there is no potentially explosive
documentation, the intended protection can be atmosphere present.
negatively affected. • The switches of the device that can be accessed may
• To protect the device against mechanical or electrical only be actuated when the power supply to the device is
damage, install it in suitable housing with an appropriate disconnected or when it has been ensured that there is
degree of protection according to IEC/EN  60529. no potentially explosive atmosphere present.
• Provide a switch/circuit breaker close to the device,
which is labeled as the disconnecting device for this
device.
• Provide for a overcurrent protection device (I ≤ 4 A) in
the installation.

108237_en_01 PHOENIX CONTACT 10 / 27


MINI MCR-2-F-UI(-PT)(-C)

5.3 UL notes

INDUSTRIAL CONTROL EQUIPMENT FOR HAZARD-


OUS LOCATIONS 45FP
1 Suitable for use in class 1, division 2, groups A, B, C and
D hazardous locations, or nonhazardous locations only.
2 WARNING - EXPLOSION HAZARD: Do not disconnect
equipment unless power has been removed or the area
is known to be non-hazardous.
3 This device is open-type and is required to be installed
in an enclosure suitable for the environment and can
only be accessed with the use of a tool or key.
4 NFC communication and Bluetooth communication
must not be used unless the area is known to be non-
hazardous.

108237_en_01 PHOENIX CONTACT 11 / 27


MINI MCR-2-F-UI(-PT)(-C)

6 Installation 6.3 Block diagram

6.1 Connection notes OUT


Sensor / Field IN PLC / DCS

S-Port
The device contains components that can be PNP NPN NAMUR TI+
1 1 5 + 5
damaged or destroyed by electrostatic IN OUT U, I+
passive
discharge. When handling the device, active
3 2 6 – 6
observe the necessary safety precautions IN OUT U, I–
universal frequency
against electrostatic discharge (ESD) 2
according to EN 61340-5-1 and IEC 61340-5- 3 7 +
IN PWR+
1. 3
4 8 –
OUT RO+ PWR–
max.30VDC
FM
100mA
6.2 Structure 4
PWR–

PWR+
PWR–
1 2 3 4
5 Zone 2
ER R
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6
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,
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pa
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- 6 OUT

RO
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ma 0mA
10
0V
DC

PW
R-
to the DIN rail connector. Drawing power
R+
+ 7 P
W

FM
4
from individual devices is not permitted!.
0
W R-
- 8 P S2

11
PWR-

1
PWR+

ON 6
F S1
OF 1

-
Supply via the module
QR
For User

Co
de
8 Where the total current consumption of the aligned modules
does not exceed 400 mA, the power can be supplied directly
9 at the connection terminal blocks of the module.
! 10 We recommend connecting a 630 mA fuse (normal-blow or
Figure 1 Structure slow-blow) upstream.

Supply via a power terminal block


1 DO switch contact yellow LED
2 Error indicator "ERR" red LED The MINI MCR-2-PTB power terminal block (Order No.
3 Green “PWR” LED, power supply 2902066) or the MINI MCR-2-PTB-PT power terminal block
(Order No. 2902067) of the same shape is used to supply
4 Cover with labeling option
the supply voltage to the DIN rail connector.
5 Input: frequency and PWM signals
We recommend connecting a 4 A fuse upstream.
6 Output: Switch contact
7 DIP switches S1, S2
8 NFC coil
9 Universal snap-on foot for EN DIN rails
10 Connection for DIN rail connector
11 Mounting screw
12 Supply voltage
13 Output: Standard and normalized signals
14 Current measuring socket

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MINI MCR-2-F-UI(-PT)(-C)

Supply via a system power supply unit 4-way coding prevents incorrect insertion into the module.
The system power supply unit with 1.5 A output current
Screw connection:
connects the DIN rail connector to the supply voltage and
can thus be used to supply several modules from the mains.
AWG 26-16
– MINI-SYS-PS-100-240AC/24DC/1.5 (Order No. MINI MCR-2-… 2
2866983) 0,2-1,5 mm
– Potentially explosive areas:
MINI-PS-100-240AC/24DC/1.5/EX (Order No.
2866653)

6.5 Mounting
B 10 mm

A B
A 0,5-0,6 Nm
5-7 lb ln

C Figure 4 Screw connection

E • Insert the wire into the corresponding connection


terminal block.
D • Use a screwdriver to tighten the screw in the opening
above the connection terminal block.

Push-in connection:

AWG 26-12
MINI MCR-2-…-PT
0,2-2,5 mm2

Figure 3 Mounting and removing

– Mount the module on a 35 mm DIN rail according to EN 10 mm A


60715.
– When using the DIN rail connector, first place it into the
DIN rail (see A – C). It is used to bridge the power
supply. It is also absolutely vital that you snap the
module and the DIN rail connector into position in the
correct direction: the snap-on foot should be at the A B
bottom and the connector on the left.

6.6 FASTCON Pro plugs Figure 5 Push-in connection

The device has pluggable connection terminals with an • Insert the wire into the corresponding connection
integrated test disconnect terminal block, with either push-in terminal block.
or screw-in connection technology.
You can plug or screw the FASTCON Pro plugs onto the
device directly without tools. You can use the integrated
spindle screw to easily remove the plugs from the module or
set the isolating position, even when the plugs are
connected. For this purpose, use a screwdriver of sufficient
width, e.g. SZF 1-0.6x3.5 (order number: 1204517).
The spindle screw will turn by itself when the FASTCON Pro
plugs are connected. There is no need for you to fix the
spindle screw in place as well.

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MINI MCR-2-F-UI(-PT)(-C)

6.7 Current measurement 6.9 Fault monitoring FM


The device allows current measurement without A module or power supply failure is reported to the form-
disconnection of the conductors by means of integrated test matched MINI MCR-2-FM-RC fault monitoring module
disconnect terminals. (order number 2904504) or MINI MCR-2-FM-RC-PT fault
Test sockets which support current measurement are monitoring module (order number 2904508) via the DIN rail
marked TI+ or TI-. connector. The module reports the error centrally via an N/C
contact.
For the current measurement, use 2 mm probe tips of the
type Fluke TL75-1 or probe tips with a comparable tip shape. A fault monitoring module is only required once in a group.
There is no need for individual evaluation of up to 115
connected Mini Analog Pro signal conditioners.

Figure 6 Test disconnect terminal block

Furthermore, individual circuits can be specifically


disconnected, e.g. for commissioning.
You can set the isolating position by turning the integrated
spindle screw through 180°. The isolating position is
indicated by the marking on the plugs.

Figure 7 Disconnect position

6.8 Marking
Standard UCT-EM... or UC-EMLP tags are available for
marking the devices and can be printed as per customer
requirements. In addition, the covers provide enough space
for the use of freely chosen sticky labels such as SK 5.0
WH:REEL without concealing the LED diagnostic
indicators.

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MINI MCR-2-F-UI(-PT)(-C)

7 Configuration
The device is supplied with the following standard
configuration:
NAMUR sensor; mean-value generation “OFF”; signal type:
frequency; 0.002 Hz ... 200 kHz frequency range;
4 mA ... 20 mA output; error evaluation according to NE43
(downscale); fault monitoring contact responds in the event
of any errors; software configurable
For configuration via Bluetooth, the supply voltage must be
applied.
If using the IFS-USB-PROG-ADAPTER (Order No.
2811271) or communication via NFC, configuration is
possible without supply voltage.

7.1 Configuration via DIP switches


At delivery, all DIP switches are in the "OFF" position.
Configure the DIP switches according to the planned
application using the configuration tables.

Configuration tables

• = ON DIP S1
1 2 3 4 5 6
Input NAMUR
NPN •
PNP •
General frequency input • •
Signal type Frequency
PWM •
Output 0 mA ... 20 mA
20 mA ... 0 mA •
4 mA ... 20 mA •
20 mA ... 4 mA • •
0 V ... 10 V •
10 V ... 0 V • •
0 V ... 5 V • •
1 V ... 5 V • • •

• = ON DIP S2
Start frequency (recognition time)
1 2 3 4 5 6 7 8
(DIP S1-3 = OFF)
0.002 Hz (> 8 min)
0.1 Hz (~10 s) •
1 Hz (~1 s) •
10 Hz (~0.1 s) • •

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MINI MCR-2-F-UI(-PT)(-C)

• = ON DIP S2 DIP S2
End frequency
3 4 5 6 7 8 3 4 5 6 7 8
(DIP S1-3 = OFF)
200000 Hz 900 Hz •
100000 Hz • 800 Hz • •
50000 Hz • 700 Hz • •
40000 Hz • • 600 Hz • • •
30000 Hz • 500 Hz • •
20 000 Hz • • 450 Hz • • •
19000 Hz • • 400 Hz • • •
18000 Hz • • • 350 Hz • • • •
17000 Hz • 300 Hz • •
16000 Hz • • 250 Hz • • •
15000 Hz • • 200 Hz • • •
14000 Hz • • • 190 Hz • • • •
13000 Hz • • 180 Hz • • •
12000 Hz • • • 170 Hz • • • •
11000 Hz • • • 160 Hz • • • •
10000 Hz • • • • 150 Hz • • • • •
9000 Hz • 140 Hz • •
8000 Hz • • 130 Hz • • •
7000 Hz • • 120 Hz • • •
6000 Hz • • • 110 Hz • • • •
5000 Hz • • 100 Hz • • •
4500 Hz • • • 90 Hz • • • •
4000 Hz • • • 80 Hz • • • •
3500 Hz • • • • 70 Hz • • • • •
3000 Hz • • 60 Hz • • •
2500 Hz • • • 50 Hz • • • •
2000 Hz • • • 45 Hz • • • •
1800 Hz • • • • 40 Hz • • • • •
1600 Hz • • • 35 Hz • • • •
1400 Hz • • • • 30 Hz • • • • •
1200 Hz • • • • 25 Hz • • • • •
1000 Hz • • • • • 20 Hz • • • • • •

• = ON DIP S2 DIP S2
PWM pulse/pause ratio start/end 1 2 3 4 5 6 7 8
(DIP S1-3 = ON)
1% 99%
2% • 98% •
3% • 97% •
4% • • 96% • •
5% • 95% •
6% • • 94% • •
7% • • 93% • •
8% • • • 92% • • •
10% • 90% •
15% • • 85% • •
20% • • 80% • •
25% • • • 75% • • •
30% • • 70% • •
35% • • • 65% • • •
40% • • • 60% • • •
45% • • • • 55% • • • •

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MINI MCR-2-F-UI(-PT)(-C)

• = ON DIP S2
9 0
Not used Not used
Not used
Configuration via software
via DIP switch •

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MINI MCR-2-F-UI(-PT)(-C)

7.2 Configuration via software 7.3 Configuration via MINI Analog Pro app
In addition to DIP switch settings, app configuration offers
Use the IFS-USB-PROG-ADAPTER (Order enhanced setting options.
No. 2811271), TWN4 MIFARE NFC USB Using the MINI Analog Pro Smartphone app via the NFC
ADAPTER (Order No. 2909681) or IFS-BT- interface of your Smartphone you can configure the module
PROG-ADAPTER (Order No. 2905872) without an additional programming adapter or cables.
programming adapter to connect the device
and PC. Alternatively, you can use the Bluetooth programming
adapter (Order No. 2905872).

Figure 8 Programming connection

Figure 9 Configuration

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MINI MCR-2-F-UI(-PT)(-C)

8 Function description Switching behavior


You can configure eight different switching behaviors.
8.1 Digital switching output
Switch Number of Normal function of the switch-
The digital potential-free switching output is an N/O
ing switching ing output
transistor output that can be used as a threshold value
behav- points
output.
ior
You can define up to 2 switching points for a characteristic
0 0 Permanently inactive (not con-
curve.
nected through)
Switching points 1 0 Permanently active (connected
through)
The switching points are set finitely and in the selected unit
2 1 Active after the switching point is
(Hz, %) and relate to the measuring input.
exceeded
The up to two switching points can be configured within the 3 1 Inactive after the switching point is
input signal range as follows. exceeded
The smallest measuring span depends on the frequency 4 Two switch- Active after the upper switching
range in which these points are located. ing points point is exceeded, inactive after
If you adjust the start value of the measuring range, the with hystere- the lower switching point is under-
greatest possible difference between the start and final sis shot. If the input variable assigned
value depends on the final value previously specified. to the switching output lies be-
If you adjust the final value of the measuring range, the tween the two switching points
smallest possible difference between the start and final when the module is switched on,
value depends on the start value previously specified. the switching output is inactive.
Adjust start value 5 Two switch- Inactive after the upper switching
ing points point is exceeded, active after the
Final value Maximum possible start value with hystere- lower switching point is undershot.
that can be set sis If the input variable assigned to the
10.1 Hz Final value / 1.01 switching output lies between the
two switching points when the
>10.1 Hz ... 110 Hz Final value / 1.1
module is switched on, the switch-
>110 Hz ... 240 Hz Final value / 1.2 ing output is active.
>240 Hz ... 364 Hz Final value / 1.3 6 2 Active between the two switching
>364 Hz ... 490 Hz Final value / 1.4 points
>490 Hz Final value / 1.5 7 2 Inactive between the two switch-
ing points
Adjust final value
You can only set the switching behavior in the event of a
Start value Smallest possible final value
short circuit/open circuit for NAMUR signals at the signal
that can be set
input.
10 Hz Start value * 1.01
You can set the switch-on/switch-off delay in increments of
>10 Hz ... 100 Hz Start value * 1.1 0.1 s from 0 s ... 10 s.
>100 Hz ... 200 Hz Start value * 1.2
If an error is detected, the delay time is not taken into
>200 Hz ... 280 Hz Start value * 1.3 account.
>280 Hz ... 350 Hz Start value * 1.4
>350 Hz Start value * 1.5

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MINI MCR-2-F-UI(-PT)(-C)

8.2 Analog switching output 8.5 Diagnostic functions and error messages
If you configure the device using one of the software or app Errors such as open circuit, short circuit, over-range, under-
solutions, this additional function is available. It allows you to range, and module errors are detected by the modules. The
implement a threshold value switch without having to errors are signaled via the analog output of the module and/
integrate an extra switching output or use a separate or the fault monitoring system and/or, if installed, via a
threshold value switch. switching output. At the same time, the set error signaling is
The analog output can be used as an analog switching indicated by a red LED.
output. A low level or high level is signaled at the analog The respective error displays are removed when the error is
output. The low level or high level can be freely adjusted eliminated.
within the analog output range of 0 mA ... 20 mA or The software and app solutions allow you to freely select
0 V ... 10 V. The minimum distance between the two levels and adjust all signaling variants.
must be 1 mA or 0.5 V. The high level must be greater than
the low level. Analog input

Switching points Open circuit detection at the NAMUR input is possible.


A signal is defined as an open circuit when it is less than 1.2 
The switching points are set finitely and in the selected unit mA.
(Hz, %) and relate to the measuring input.
Short-circuit detection is possible at the NAMUR input.
The smallest measuring span depends on the frequency A signal is defined as a short circuit when it is less than 6 
range in which these points are located. mA.
If you adjust the start value of the measuring range, the
greatest possible difference between the start and final Analog output
value depends on the final value previously specified. The current output can also be monitored for open circuits.
If you adjust the final value of the measuring range, the You can activate or deactivate the function in the “Analog
smallest possible difference between the start and final output” tab of the software or app solutions.
value depends on the start value previously specified.
8.6 Simulation mode/force
Switching behavior
During startup it must be possible to specify analog values
Function of the switching output: signal high level after the without a pending sensor signal from the field.
switching point is exceeded; before this signal low level.
The ANALOG-CONF and FDT/DTM software solutions
8.3 Monitoring allow you to simulate analog signals at the output.
You can set this behavior via “Service > Force analog
A monitoring function can be used with the software or app
output”. It can be specified as a percentage in relation to the
solutions. This means that you can display and note down
set input or as an absolute value of the output signal range.
current measured values via the software interface.
8.7 Mean value
8.4 Limiting behavior of the analog output
The filter factor generates a mean value from the measured
In some applications it is important that the standard signal
input signal and is based on 2 ... 100 values.
at the output remains within its limits. In the case of a
4 mA ... 20 mA signal, for example, this means that the Possible repercussions on the output signal due to negative
signal does not drop below 4 mA or exceed 20 mA. EMC influences can therefore be prevented.
You can set this behavior under “Analog output > Error You can configure the filter factor via the software.
signaling > Limitation”. The best way to do this is via the The value is set to 1 in the delivery state.
software or app solutions.
8.8 Minimum clearance for frequency input
The distance between the minimum and maximum
amplitude value must be at least 2 V.

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MINI MCR-2-F-UI(-PT)(-C)

9 Diagnostics and status indicators

Green LED PWR Supply voltage


Lit Supply voltage present
Red LED ERR Fault display or simulation mode
Flashing fast (2.8 Hz) Sensor fault or invalid DIP switch configuration
Flashing slowly (1.4 Hz) Simulation mode
Lit Internal device error
Yellow LED DO Switch contact
Lit Switch contact activated

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MINI MCR-2-F-UI(-PT)(-C)

10 Connection examples
You can use the MINI MCR-2-SPS-24-15(-PT) (order
number: 1033202, 1033201) constant voltage source if you
require a sensor supply >8.2 V DC.

10.1 2-conductor DC

Mechanical contact
Configure the input signal.
As an illustration, only the terminals 5 (PWR Select the setting "General frequency input" via the
OUT+) und 6 (PWR OUT-) will be used with software/DIP switch.
the MINI MCR-2-SPS-24-15.
The terminals 1 and 5 and the terminals 2 and
6 are connected internally such that you can
use both terminals.

OUT OUT IN OUT


S-Port
TI+
+ 1
bn
5 + 1 5 +
IN OUT U, I+
PWR OUT+ PWR OUT+
active
– 2 6 –
bu
2 6 –
OUT – OUT – IN OUT U, I–

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM

PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

NAMUR sensor
Configure the input signal.
Select the setting "NAMUR" via the software/DIP switch.

IN OUT
S-Port
TI+
1 5 +
IN OUT U, I+
+ active
2 6 –
IN OUT U, I–

-
3 7 +
IN PWR+

4 8 –
RO+ PWR–
FM
PWR+
PWR–

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MINI MCR-2-F-UI(-PT)(-C)

10.2 3- conductor DC

PNP transistor output


Configure the input signal.
Select the setting "PNP" via the software/DIP switch.

OUT OUT bn IN OUT


S-Port
TI+
+ 1 5 + bu 1 5 +
IN OUT U, I+
PWR OUT+ PWR OUT+
active
– 2 6 –
pnp bk 2
IN OUT U, I–
6 –
OUT – OUT –

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM

PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

NPN transistor output


Configure the input signal.
Select the setting "NPN" via the software/DIP switch.

OUT OUT IN OUT


bu S-Port
TI+
+ 1 5 + 1 5 +
PWR OUT+ PWR OUT+
bn IN OUT U, I+
active
– 2 6 – 2 6 –
OUT – OUT – npn IN OUT U, I–
bk

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

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MINI MCR-2-F-UI(-PT)(-C)

10.3 4- conductor DC

PNP transistor output


Configure the input signal.
Select the setting "PNP" via the software/DIP switch.

OUT OUT bn IN OUT


S-Port
TI+
+ 1 5 + 1 5 +
PWR OUT+ PWR OUT+ bu IN OUT U, I+
active
– 2 6 – bk 2 6 –
OUT – OUT – pnp wh IN OUT U, I–

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM

PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

NPN transistor output


Configure the input signal.
Select the setting "NPN" via the software/DIP switch.

OUT OUT IN OUT


bu S-Port
TI+
+ 1 5 + 1 5 +
PWR OUT+ PWR OUT+ bn IN OUT U, I+
active
– 2 6 – bk 2 6 –
OUT – OUT – npn wh IN OUT U, I–

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

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MINI MCR-2-F-UI(-PT)(-C)

10.4 Incremental rotary transducer with push-pull

External signal generator supply


Configure the input signal.
Select the setting "General frequency input" via the
software/DIP switch.
Adjust the upper voltage level to suit the input voltage.

IN OUT
S-Port
TI+
UB = 5-30 V DC 1 5 +
IN OUT U, I+
active
2 6 –
IN OUT U, I–

3 7 +
IN PWR+
UB = 0 V DC
4 8 –
RO+ PWR–
FM
PWR+
PWR–

Separate signal generator supply


Configure the input signal.
Select the setting "General frequency input" via the
software/DIP switch.
Adjust the upper voltage level to suit the 15 V input voltage.

OUT OUT IN OUT


S-Port
15 V/30 mA TI+
+ 1 5 + 1 5 +
IN OUT U, I+
PWR OUT+ PWR OUT+
active
– 2 6 – 2 6 –
OUT – OUT – IN OUT U, I–

+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

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MINI MCR-2-F-UI(-PT)(-C)

10.5 Incremental rotary transducer with HTL logic

External signal generator supply


Configure the input signal.
Select the setting "General frequency input" via the
software/DIP switch.
Adjust the upper voltage level to suit the input voltage.

UB = 24 V DC IN OUT
S-Port
TI+
1 5 +
IN OUT U, I+
active
2 6 –
IN OUT U, I–
K1, K2, K0

K1, K2, K0 3 7 +
IN PWR+

4 8 –
RO+ PWR–
FM
UB = 0 V
PWR+
PWR–

Signal generator supplied from the module

OUT OUT IN OUT


S-Port
TI+
+ 1 5 + UB = 15 V 1 5 +
IN OUT U, I+
PWR OUT+ PWR OUT+
active
– 2 6 – 2 6 –
OUT – OUT – IN OUT U, I–
K1, K2, K0

+ 3 7 + K1, K2, K0 3 7 +
PWR+ PWR+ IN PWR+

– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
UB = 0 V
PWR+
PWR–
PWR+
PWR–

MINI MCR-2-SPS-24-15 MINI MCR-2-F-UI-DC

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MINI MCR-2-F-UI(-PT)(-C)

10.6 24 V control signal via transistor output RO+


You must use an additional relay to connect a 24 V control
signal with the contacts.
The 24 V supply voltage is fed from the system supply to the
controller.
The relay input A1 is connected directly to the terminal 7 or
the 24 V supply voltage.
The relay input A2 is connected to the terminal 4 RO+.

The maximum switching current is 100 mA.


The maximum switching voltage is 30 V DC.

Sensor / Field IN OUT PLC / DCS

S-Port
TI+ passive
1 5 +
- IN OUT U, I+
active

2 6
IN OUT U, I–

+
3
IN PWR+
7 +24 V

4
RO+ PWR–
8 GND
FM
12 14

A1
PWR+
PWR–

t
A2
11
Zone 2

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