MINI MCR-2-F-UI (-PT) (-C) : Frequency Transducer With Transistor Switching Output
MINI MCR-2-F-UI (-PT) (-C) : Frequency Transducer With Transistor Switching Output
MINI MCR-2-F-UI (-PT) (-C) : Frequency Transducer With Transistor Switching Output
Data sheet
108237_en_01 © PHOENIX CONTACT 2018-11-15
1 Description
Configurable, 3-way frequency transducer with switching Features
output and pluggable connection technology for the
– Configurable 3-way frequency transducer with
electrical isolation, conversion, amplification and filtering of
transistor switching output
frequency and PWM signals.
– Acquisition of NPN, PNP, NAMUR, and frequency
Signals in the range from 0.002 Hz ... 200 kHz and PWM signals (0.002 Hz ... 200 kHz)
signals up to a frequency of 1 kHz can be processed on the
– Freely adjustable input and output
input side.
– Conversion of frequency and PWM signals to analog
The device is suitable for the connection of NAMUR
signals (0 V ... 10.5 V / 0 mA ... 21 mA)
proximity sensors, sensors with NPN and PNP outputs,
which produce a frequency signal as well as general – Sensor supply >8.2 V DC via MINI MCR-2-SPS-24-15(-
frequency and PWM signals. PT) (order number: 1033202, 1033201)
– Approval for Ex-zone 2
Signals between 0 mA ... 21 mA and 0 V ... 10.5 V are
possible on the output side. – Screw or push-in connection available
You can configure the device via DIP switches, or with – Reinforced insulation according to IEC 61010-1
extended functionality via the S-PORT using the standard – Supply voltage range 9.6 V DC ... 30 V DC
ANALOG-CONF software via FDT/DTM.
The MINI Analog Pro smartphone app enables
communication via the Bluetooth adapter or NFC.
2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 7
5 Safety regulations and installation notes................................................................................ 10
5.1 Installation notes ............................................................................................................... 10
5.2 Installation in Zone 2........................................................................................................... 10
5.3 UL notes .......................................................................................................................... 11
6 Installation ............................................................................................................................. 12
6.1 Connection notes .............................................................................................................. 12
6.2 Structure ......................................................................................................................... 12
6.3 Block diagram ................................................................................................................... 12
6.4 Power supply .................................................................................................................... 12
6.5 Mounting ......................................................................................................................... 13
6.6 FASTCON Pro plugs .......................................................................................................... 13
6.7 Current measurement ......................................................................................................... 14
6.8 Marking ........................................................................................................................... 14
6.9 Fault monitoring FM ........................................................................................................... 14
7 Configuration ......................................................................................................................... 15
7.1 Configuration via DIP switches .............................................................................................. 15
7.2 Configuration via software .................................................................................................... 18
7.3 Configuration via MINI Analog Pro app .................................................................................... 18
3 Ordering data
4 Technical data
Input
Description of the input Frequency input
Available input sources NAMUR initiators
NPN/PNP transistor outputs
Floating contact (dry contact)
Frequency generator
Incremental encoder (speed only)
HTL encoders
TTL rotary transducer
S0 signal
Frequency measuring range 0.002 Hz ... 200 kHz
Number of inputs 1
Max. voltage input signal 30 V (incl. DC voltage)
Voltage measuring range ≥2V
Output
Number of outputs 1
Voltage output signal 0 V ... 10 V (via DIP switch)
2 V ... 10 V (via DIP switch)
0 V ... 5 V (via DIP switch)
1 V ... 5 V (via DIP switch)
0 V ... 10.5 V (can be set via software)
Max. voltage output signal approx. 12.3 V
Current output signal 0 mA ... 20 mA (via DIP switch)
4 mA ... 20 mA (via DIP switch)
0 mA ... 10 mA (via DIP switch)
2 mA ... 10 mA (via DIP switch)
0 mA ... 21 mA (can be set via software)
Max. current output signal 24.6 mA
Configurable/programmable Yes
Load/output load voltage output ≥ 10 kΩ
Ripple < 20 mVPP (at 600 Ω)
Load/output load current output ≤ 600 Ω (at 20 mA)
Output description Switching output
Number of outputs 1
Contact type 1 N/O contact
Minimum switching voltage 1V
Maximum switching voltage 30 V DC
Min. switching current 100 µA
Max. switching current 100 mA (30 V)
Supply
Nominal supply voltage 24 V DC
Supply voltage range 9.6 V DC ... 30 V DC (The DIN rail bus connector (ME 6,2
TBUS-2 1,5/5-ST-3,81 GN, Order No. 2869728) can be used to
bridge the supply voltage. It can be snapped onto a 35 mm DIN
rail according to EN 60715))
Typical current consumption 32 mA (24 V DC)
63 mA (12 V DC)
Power consumption ≤ 1 W (at IOUT = 20 mA, 9.6 V DC, 600 Ω load)
General data
Maximum transmission error 0.1 % (Frequency)
1 % (PWM signal)
Temperature coefficient, typical 0.01 %/K
Maximum temperature coefficient 0.01 %/K
Step response (0–99%) < 35 ms (f > 500 Hz)
Ambient conditions
Ambient temperature (operation) -40 °C ... 70 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C
Permissible humidity (operation) 5 % ... 95 % (non-condensing)
Conformance/Approvals
Conformance CE-compliant
ATEX II 3 G Ex nA IIC T4 Gc X
UL, USA/Canada UL 508 Listed
UL, USA/Canada Class I, Div. 2, Groups A, B, C, D T5
UL, USA/Canada Class I, Zone 2, Group IIC T5
DNV GL Data DNV GL TAA000021E
Temperature B
Humidity B
Vibration A
EMC A
Enclosure Required protection according to the Rules shall be provided
upon installation on board
5.3 UL notes
S-Port
The device contains components that can be PNP NPN NAMUR TI+
1 1 5 + 5
damaged or destroyed by electrostatic IN OUT U, I+
passive
discharge. When handling the device, active
3 2 6 – 6
observe the necessary safety precautions IN OUT U, I–
universal frequency
against electrostatic discharge (ESD) 2
according to EN 61340-5-1 and IEC 61340-5- 3 7 +
IN PWR+
1. 3
4 8 –
OUT RO+ PWR–
max.30VDC
FM
100mA
6.2 Structure 4
PWR–
PWR+
PWR–
1 2 3 4
5 Zone 2
ER R
PW
R
14
4
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Figure 2 Block diagram
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6.4 Power supply
Or nal Hz
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ncy e: XX PN, P freely
You must refer to the MACX and MINI Analog power manual
6
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Fre Ran MUR, 0..10V 8°F
+15 P
T
M
PW NA 1mA C -40°...
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7
,
D
IN: : 0.. ...30V 0°C /
Sen
sor
/ F
ield
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PN
for the design of the power supply.
OU 9,6 ° ...+ R
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un
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ac
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Never connect the supply voltage directly
- IN
U,I
12
3
pa
ssiv
e
6
- 6 OUT
RO
+
4
x.3
ma 0mA
10
0V
DC
PW
R-
to the DIN rail connector. Drawing power
R+
+ 7 P
W
FM
4
from individual devices is not permitted!.
0
W R-
- 8 P S2
11
PWR-
1
PWR+
ON 6
F S1
OF 1
-
Supply via the module
QR
For User
Co
de
8 Where the total current consumption of the aligned modules
does not exceed 400 mA, the power can be supplied directly
9 at the connection terminal blocks of the module.
! 10 We recommend connecting a 630 mA fuse (normal-blow or
Figure 1 Structure slow-blow) upstream.
Supply via a system power supply unit 4-way coding prevents incorrect insertion into the module.
The system power supply unit with 1.5 A output current
Screw connection:
connects the DIN rail connector to the supply voltage and
can thus be used to supply several modules from the mains.
AWG 26-16
– MINI-SYS-PS-100-240AC/24DC/1.5 (Order No. MINI MCR-2-… 2
2866983) 0,2-1,5 mm
– Potentially explosive areas:
MINI-PS-100-240AC/24DC/1.5/EX (Order No.
2866653)
6.5 Mounting
B 10 mm
A B
A 0,5-0,6 Nm
5-7 lb ln
Push-in connection:
AWG 26-12
MINI MCR-2-…-PT
0,2-2,5 mm2
The device has pluggable connection terminals with an • Insert the wire into the corresponding connection
integrated test disconnect terminal block, with either push-in terminal block.
or screw-in connection technology.
You can plug or screw the FASTCON Pro plugs onto the
device directly without tools. You can use the integrated
spindle screw to easily remove the plugs from the module or
set the isolating position, even when the plugs are
connected. For this purpose, use a screwdriver of sufficient
width, e.g. SZF 1-0.6x3.5 (order number: 1204517).
The spindle screw will turn by itself when the FASTCON Pro
plugs are connected. There is no need for you to fix the
spindle screw in place as well.
6.8 Marking
Standard UCT-EM... or UC-EMLP tags are available for
marking the devices and can be printed as per customer
requirements. In addition, the covers provide enough space
for the use of freely chosen sticky labels such as SK 5.0
WH:REEL without concealing the LED diagnostic
indicators.
7 Configuration
The device is supplied with the following standard
configuration:
NAMUR sensor; mean-value generation “OFF”; signal type:
frequency; 0.002 Hz ... 200 kHz frequency range;
4 mA ... 20 mA output; error evaluation according to NE43
(downscale); fault monitoring contact responds in the event
of any errors; software configurable
For configuration via Bluetooth, the supply voltage must be
applied.
If using the IFS-USB-PROG-ADAPTER (Order No.
2811271) or communication via NFC, configuration is
possible without supply voltage.
Configuration tables
• = ON DIP S1
1 2 3 4 5 6
Input NAMUR
NPN •
PNP •
General frequency input • •
Signal type Frequency
PWM •
Output 0 mA ... 20 mA
20 mA ... 0 mA •
4 mA ... 20 mA •
20 mA ... 4 mA • •
0 V ... 10 V •
10 V ... 0 V • •
0 V ... 5 V • •
1 V ... 5 V • • •
• = ON DIP S2
Start frequency (recognition time)
1 2 3 4 5 6 7 8
(DIP S1-3 = OFF)
0.002 Hz (> 8 min)
0.1 Hz (~10 s) •
1 Hz (~1 s) •
10 Hz (~0.1 s) • •
• = ON DIP S2 DIP S2
End frequency
3 4 5 6 7 8 3 4 5 6 7 8
(DIP S1-3 = OFF)
200000 Hz 900 Hz •
100000 Hz • 800 Hz • •
50000 Hz • 700 Hz • •
40000 Hz • • 600 Hz • • •
30000 Hz • 500 Hz • •
20 000 Hz • • 450 Hz • • •
19000 Hz • • 400 Hz • • •
18000 Hz • • • 350 Hz • • • •
17000 Hz • 300 Hz • •
16000 Hz • • 250 Hz • • •
15000 Hz • • 200 Hz • • •
14000 Hz • • • 190 Hz • • • •
13000 Hz • • 180 Hz • • •
12000 Hz • • • 170 Hz • • • •
11000 Hz • • • 160 Hz • • • •
10000 Hz • • • • 150 Hz • • • • •
9000 Hz • 140 Hz • •
8000 Hz • • 130 Hz • • •
7000 Hz • • 120 Hz • • •
6000 Hz • • • 110 Hz • • • •
5000 Hz • • 100 Hz • • •
4500 Hz • • • 90 Hz • • • •
4000 Hz • • • 80 Hz • • • •
3500 Hz • • • • 70 Hz • • • • •
3000 Hz • • 60 Hz • • •
2500 Hz • • • 50 Hz • • • •
2000 Hz • • • 45 Hz • • • •
1800 Hz • • • • 40 Hz • • • • •
1600 Hz • • • 35 Hz • • • •
1400 Hz • • • • 30 Hz • • • • •
1200 Hz • • • • 25 Hz • • • • •
1000 Hz • • • • • 20 Hz • • • • • •
• = ON DIP S2 DIP S2
PWM pulse/pause ratio start/end 1 2 3 4 5 6 7 8
(DIP S1-3 = ON)
1% 99%
2% • 98% •
3% • 97% •
4% • • 96% • •
5% • 95% •
6% • • 94% • •
7% • • 93% • •
8% • • • 92% • • •
10% • 90% •
15% • • 85% • •
20% • • 80% • •
25% • • • 75% • • •
30% • • 70% • •
35% • • • 65% • • •
40% • • • 60% • • •
45% • • • • 55% • • • •
• = ON DIP S2
9 0
Not used Not used
Not used
Configuration via software
via DIP switch •
7.2 Configuration via software 7.3 Configuration via MINI Analog Pro app
In addition to DIP switch settings, app configuration offers
Use the IFS-USB-PROG-ADAPTER (Order enhanced setting options.
No. 2811271), TWN4 MIFARE NFC USB Using the MINI Analog Pro Smartphone app via the NFC
ADAPTER (Order No. 2909681) or IFS-BT- interface of your Smartphone you can configure the module
PROG-ADAPTER (Order No. 2905872) without an additional programming adapter or cables.
programming adapter to connect the device
and PC. Alternatively, you can use the Bluetooth programming
adapter (Order No. 2905872).
Figure 9 Configuration
8.2 Analog switching output 8.5 Diagnostic functions and error messages
If you configure the device using one of the software or app Errors such as open circuit, short circuit, over-range, under-
solutions, this additional function is available. It allows you to range, and module errors are detected by the modules. The
implement a threshold value switch without having to errors are signaled via the analog output of the module and/
integrate an extra switching output or use a separate or the fault monitoring system and/or, if installed, via a
threshold value switch. switching output. At the same time, the set error signaling is
The analog output can be used as an analog switching indicated by a red LED.
output. A low level or high level is signaled at the analog The respective error displays are removed when the error is
output. The low level or high level can be freely adjusted eliminated.
within the analog output range of 0 mA ... 20 mA or The software and app solutions allow you to freely select
0 V ... 10 V. The minimum distance between the two levels and adjust all signaling variants.
must be 1 mA or 0.5 V. The high level must be greater than
the low level. Analog input
10 Connection examples
You can use the MINI MCR-2-SPS-24-15(-PT) (order
number: 1033202, 1033201) constant voltage source if you
require a sensor supply >8.2 V DC.
10.1 2-conductor DC
Mechanical contact
Configure the input signal.
As an illustration, only the terminals 5 (PWR Select the setting "General frequency input" via the
OUT+) und 6 (PWR OUT-) will be used with software/DIP switch.
the MINI MCR-2-SPS-24-15.
The terminals 1 and 5 and the terminals 2 and
6 are connected internally such that you can
use both terminals.
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
NAMUR sensor
Configure the input signal.
Select the setting "NAMUR" via the software/DIP switch.
IN OUT
S-Port
TI+
1 5 +
IN OUT U, I+
+ active
2 6 –
IN OUT U, I–
-
3 7 +
IN PWR+
4 8 –
RO+ PWR–
FM
PWR+
PWR–
10.2 3- conductor DC
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
10.3 4- conductor DC
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
IN OUT
S-Port
TI+
UB = 5-30 V DC 1 5 +
IN OUT U, I+
active
2 6 –
IN OUT U, I–
3 7 +
IN PWR+
UB = 0 V DC
4 8 –
RO+ PWR–
FM
PWR+
PWR–
+ 3 7 + 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
PWR+
PWR–
PWR+
PWR–
UB = 24 V DC IN OUT
S-Port
TI+
1 5 +
IN OUT U, I+
active
2 6 –
IN OUT U, I–
K1, K2, K0
K1, K2, K0 3 7 +
IN PWR+
4 8 –
RO+ PWR–
FM
UB = 0 V
PWR+
PWR–
+ 3 7 + K1, K2, K0 3 7 +
PWR+ PWR+ IN PWR+
– 4 8 – 4 8 –
PWR- PWR- RO+ PWR–
FM FM
UB = 0 V
PWR+
PWR–
PWR+
PWR–
S-Port
TI+ passive
1 5 +
- IN OUT U, I+
active
–
2 6
IN OUT U, I–
+
3
IN PWR+
7 +24 V
4
RO+ PWR–
8 GND
FM
12 14
A1
PWR+
PWR–
t
A2
11
Zone 2