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Setup & Inprocess Inspection Report Case

The document is a setup approval report for a part called a base plate supplied by Hari Bhargo Engineering. It details 16 dimensions that were inspected and measured for the piercing, trimming, and forming operations. The dimensions were checked against specifications and judged as meeting requirements, meeting requirements but needing improvements, or not meeting requirements. The part number, material, and date are also provided at the top.

Uploaded by

MURALIDHRA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views19 pages

Setup & Inprocess Inspection Report Case

The document is a setup approval report for a part called a base plate supplied by Hari Bhargo Engineering. It details 16 dimensions that were inspected and measured for the piercing, trimming, and forming operations. The dimensions were checked against specifications and judged as meeting requirements, meeting requirements but needing improvements, or not meeting requirements. The part number, material, and date are also provided at the top.

Uploaded by

MURALIDHRA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 19

SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE: 12/12/19

FINISHED
PART NO:6256464- 001 PART NAME: BASE PLATE
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
FE410/SAPH440/ST42 TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Piercing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

8 Distance 133+/-0.10 Sc

9 Distance 80 +/-0.20

10 Distance 113 +/-0.20

11 Distance 37 +/-0.20

12 Distance 65 +/-0.20

13 Distance 77 +/-0.20

14 Distance 2x37.5 +/-0.20

15 Distance 2 x24.80+/-0.20

16 Distance 25 +/-0.20

15
8

14

16

11

NOTE: 13

12

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY


9

SUPPLIER: Hari Bhargo Engineering


10
For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE: 12/12/19

FINISHED
PART NO:6256464- 001 PART NAME: BASE PLATE
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
FE410/SAPH440/ST42 TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Piercing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Form Height 6.5 +/- 0.20 Height Gauge

3 Form Height 10.50+/- 0.20 Height Gauge

4 Width 148+/-0.30 Vernier

5 Hole Dia 21+0.10/-0.0 Sc Vernier/plug gauge

6 Hole For M8 Tap 2 nos Dia 6.75 +/- 0.10 Vernier /plug Gauge

6 Hole For M4Tap 8nos Dia 3.30 +/- 0.10 Vernier /plug Gauge

7 Distance 50 +/- 0.20 Gauge

5
3

2 4

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE: 12/12/19

FINISHED
PART NO:6256464- 001 PART NAME: BASE PLATE
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
FE410/SAPH440/ST42 TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
TRIMMING

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Form Height 6.5 +/- 0.20 Height Gauge

3 Form Height 10.50+/- 0.20 Height Gauge

4 Width 148+/-0.30 Vernier

5 Distance 72 +/-0.30 Vernier

6 Distance 127 +/- 0.30 Height Gauge

4
2 3

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE: 12/12/19

FINISHED
PART NO:6256464- 001 PART NAME: BASE PLATE
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
FE410/SAPH440/ST42 TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Formimg

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 4.0+/-0.1 Micrometer

3 Form Height 6.5 +/- 0.20 Height Gauge

4 Form Height 10.50+/- 0.20 Height Gauge

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
IN-PROCESS INSPECTION REPORT
6256464- 001 PART NAME - BASE PLATE CUSTOMER- Autoliv SHIFT : DATE :
Piercing

Form Form Hole For M8 Hole For


CHARACTERISTICS Apperance Width Hole Dia Distance
Height Height Tap M4Tap

Hole poistion
No scratch, Burr,
dent, crack, rust, 10.50+/- 21+0.10/- 2 nos Dia 8nos Dia 3.30
FREQUENCY SPECIFICATION 6.5 +/- 0.20 148+/-0.30 50 +/- 0.20 CHECKING GAUGE
Bend / 0.20 0.0 6.75 +/- 0.10 +/- 0.10
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
IN-PROCESS INSPECTION REPORT
6256464- 001 PART NAME - BASE PLATE CUSTOMER- Autoliv SHIFT : DATE :
TRIMMING

Form Form
CHARACTERISTICS Apperance Width Distance Distance
Height Height

No scratch, Burr,
dent, crack, rust, 10.50+/-
FREQUENCY SPECIFICATION 6.5 +/- 0.20 148+/-0.30 72 +/-0.30 127 +/- 0.30
Bend / 0.20
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
IN-PROCESS INSPECTION REPORT
6256464- 001 PART NAME - BASE PLATE CUSTOMER- Autoliv SHIFT : DATE :
FORMIMG

Material Form Form


CHARACTERISTICS Apperance
Thickness Height Height

No scratch, Burr,
dent, crack, rust, 10.50+/-
FREQUENCY SPECIFICATION 4.0+/-0.1 6.5 +/- 0.20
Bend / 0.20
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
IN-PROCESS INSPECTION REPORT
6447137 PART NAME -HORN SWITCH CUSTOMER- Autoliv SHIFT : DATE :
Blanking

Material
CHARACTERISTICS Apperance HOLE HOLE PITCH THINNING
Thickness

No scratch, Burr,
dent, crack, rust,
FREQUENCY SPECIFICATION 0.8+/-0.1 3.35+/-0.1 6.5+/-0.1 62.0+/-0.3 3.0 -0.3
Bend /
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
SETUP APPROVAL REPORT
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Customer : SEPL-Autoliv DATE:

Drawing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 0.8+/-0.1 Micrometer

3 HOLE 3.35+/-0.1 Digital Vernier Caliper

4 HOLE 6.5+/-0.1 HG

5 THINNIG 0.5+/-0.1 HG

6 PITCH 94.0+/-0.3 DVC

7 PITCH 72.0+/-0.3 DVC

9 LETTERING 6447137 visual

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE:

FINISHED
PART NO:6447789 PART NAME: MOUNTING BRACKET
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Drawing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 2.0+/-0.1 Micrometer

3 Width 24.0+/-0.2 Digital Vernier Caliper

4 SLOT 13*11+/-0.1 DVC

5 EMBOSING height 3.0-0.3 HG

6 SLOT 7.0+\-0.25 DVC

7 SLOT 12.0+/-0.25 DVC

9 LETTERING 6447789 visual

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
IN-PROCESS INSPECTION REPORT
PART N0 -6447789 PART NAME -MOUNTING BKT CUSTOMER- Autoliv SHIFT : DATE :
Blanking

Material EMBOSING
CHARACTERISTICS Apperance Width B HEIGHT PITCH
Thickness HEIGHT

No scratch, Burr,
dent, crack, rust,
FREQUENCY SPECIFICATION 2.0+/-0.1 24.0+/-0.2 5.4+/-0.1 62.0+/-0.3 3.0 -0.3
Bend /
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
IN-PROCESS INSPECTION REPORT
PART N0 -643547 PART NAME -LOWER BKT CUSTOMER- Autoliv SHIFT : DATE :
Blanking

Material EMBOSING
CHARACTERISTICS Apperance Width B HEIGHT HEIGHT
Thickness HEIGHT

No scratch, Burr,
dent, crack, rust,
FREQUENCY SPECIFICATION 1.4+/-0.3 64.0+/-0.3 5.4+/-0.1 27.0+/-0.2 4.1+/-0.5
Bend /
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE:

FINISHED
PART NO:6435747 PART NAME: LOWER BRACKET
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Drawing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 1.4+/-0.1 Micrometer

3 Width 64.0+/-0.3 Digital Vernier Caliper

4 Bending height 5.4+/-0.1 HG

5 EMBOSING height 4.1+/-0.1 HG

6 SLOT 9.0+\-0.15 DVC

7 SLOT 12.0+/-0.15 DVC

8 HEIGHT 27.0+/-0.2 HG

9 LETTERING 6435747 visual

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
IN-PROCESS INSPECTION REPORT
PART N0 -6505239 PART NAME -SIDE BKT CUSTOMER- Autoliv SHIFT : DATE :
Blanking

Material
CHARACTERISTICS Apperance Width B HEIGHT B HEIGHT DIA DIA
Thickness

No scratch, Burr,
dent, crack, rust,
FREQUENCY SPECIFICATION 2.0+/-0.3 30.0+/-0.3 37.0+/-0.3 24.0+/-0.3 9.0+/-0.3 4.5+/-0.3
Bend /
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE:

FINISHED
PART NO:6505242 PART NAME: SIDE BRACKET
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Drawing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 2.0+/-0.3 Micrometer

3 Width 30.00+/-0.3 Digital Vernier Caliper

4 Bending height 37.0+/-0.3 Digital Vernier Caliper

5 Bending height 24+/-0.3 VERNIER

6 HOLE DIA 9.0+\-0.3 DVC

7 SLOT 6.5* 4.5+\-0.5 DVC

8 PITCH 25+/-0.3 HG

9 LETTERING 6505239 &,<spfc 590> visual

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
IN-PROCESS INSPECTION REPORT
PART N0 -6505239 PART NAME -SIDE BKT CUSTOMER- Autoliv SHIFT : DATE :
Blanking

Material
CHARACTERISTICS Apperance Width B HEIGHT B HEIGHT DIA DIA
Thickness

No scratch, Burr,
dent, crack, rust,
FREQUENCY SPECIFICATION 2.0+/-0.3 30.0+/-0.3 37.0+/-0.3 24.0+/-0.3 9.0+/-0.3 6.5*4.5+/-0.3
Bend /
Waviness...etc.

Inspector- Team Leader :


For.No.:F-Q050 Issue.Date:01/Mar/12 Rev.No.:00
SETUP APPROVAL REPORT Customer : SEPL-Autoliv DATE:

FINISHED
PART NO:6505239 PART NAME: SIDE BRACKET
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROVSUPPLIER: : MAT: GENERAL WEIGHT:
TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ HARI BHARGO ENGINEERING
Drawing

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS SC/CC
REMARKS
ON INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

2 Material Thickness 2.0+/-0.3 Micrometer

3 Width 30.00+/-0.3 Digital Vernier Caliper

4 Bending height 37.0+/-0.3 Digital Vernier Caliper

5 Bending height 24+/-0.3 VERNIER

6 HOLE DIA 9.0+\-0.3 DVC

7 HOLE DIA 4.5+\-0.3 DVC

8 PITCH 25+/-0.3 HG

9 LETTERING 6505239 &,<spfc 590> visual

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
SETUP APPROVAL REPORT Customer : Autoliv DATE:

FINISHED
PART NO: 6298646 PART NAME: Bracket Buckle
UNFINISHED

JUDGEMENT: O - MEETS REQ, Δ - MEET REQ/ NEED IMPROSUPPLIER: : MAT:ASTM A653C Q-GI GENERAL WEIGHT:
TOLERANCE
X - DOES NOT MEET REQ, O - REWORKED TO MEET REQ Hari Bhargo Enginnering
Trimming

DIMENSION/SPECIFICATI CLASS INSPECTION MEASURMENT RESULTS JUDGE


Sl no CHARTERISTICS REMARKS
ON SC/CC INSTRUMENTS 1 2 3 4 5 SUP Autoliv

No scratch, Burr, dent, crack,


1 Appearance
rust, Bend / Waviness...etc.
Visual

Digital vernier caliper-plug


2 HOLE DIA 7.7+/-0.1 sc
gauge

3 Hole Poistion Checking Fixture

4 HEIGHT 12-0.2 HEIGHT GAUGE

5 HOLE DIA 15.7+0.1 digital vernier -plug gauge

6 WIDTH 148.45+/-0.5 vernier

7 WIDTH 116.6+/-0.3 vernier

8 LEG HEIGHT 6.7+/-0.2 Height gauge

9 IDENTFICATION MARK 6298646 visual

10 HEIGHT 16.9+/-0.2 Height gauge

NOTE:

QUALITY CONTROL DIVISION CHECKED BY INSPECTED BY

SUPPLIER: Hari Bhargo Engineering


For.No.:F-Q043 Issue.Date:01/Mar/13 Rev.No.:01
IN-PROCESS INSPECTION REPORT
PART NO- 6298646 PART NAME - Bracket Buckle CUSTOMER- Autoliv SHIFT : DATE :
Trimming

Leg Identification
CHARACTERISTICS Apperance Hole dia Height Hole dia Width Width Height Mark
height

No scratch,
Burr, dent,
148.45+/-
FREQUENCY SPECIFICATION crack, rust, 7.7-0.2 12-0.2 15.7+0.1 116.6+/-0.3 6.7+/-0.2 16.9+/-0.2 6298646
0.5
Bend /
Waviness...etc.

Inspector- Team Leader :

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