195-SAM - Particular Architectural Specification
195-SAM - Particular Architectural Specification
195-SAM - Particular Architectural Specification
FOR
FOR
Volume 2
PART 1B
PARTICULAR ARCHITECTURAL
SPECIFICATIONS
PART II – PARTICULAR ARCHITECTURAL SPECIFICATION
CONTENTS
SECTION 11 EQUIPMENT
SECTION 13 DOORS
SECTION 14 IRONMONGERY
SECTION 15 HARDWOOD
PARTICULAR SPECIFICATION
Note:
The following list / schedule of manufacturers for architectural/civil work are given
only to establish the minimum standards. Please note that materials similar or
equivalent in performance and quality to the ones specified may also be approved.
The Contractor will be responsible for proving equivalence, and whether finally
accepted by Engineer or not, the delays in approval of equivalent (if any) will not be
considered for any award of extension of time. Materials complying with the tender
specifications and submitted with proper documentation shall be approved by the
Engineer / Employer within the stipulated durations as mentioned in the tender
document.
All materials shall comply with performance / qualities mentioned in
Technical/General Specifications and detail drawings, any materials not mentioned
in particular specification shall be the best available in the market & to approval of
the Engineer.
Whether mentioned in Specifications/drawings or not, the Contractor shall ascertain
all manufacturer's recommendations on methods / technicalities for application of all
specified materials and shall include all costs involved in complying with the
manufacturer's recommendations for the supply and application of the specified
material. Any claim on account of this will not be entertained.
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ARCHITECTURAL FINISHES
GENERAL:
1.01 The ground floor slab is a concrete slab with reinforcement. The slab is to be
separated from the ground by a 1000-gauge polythene sheet dpm, with all joints
welted and taped. Lay sand cement screed to thickness indicated in drawings to
be finished true and level to receive finishes as specified.
1.02 Suspended slab shall be properly jointed and installed according to structural
drawings. The thickness and direction of suspended slab shall be as per engineer’s
approval and structural drawings.
1.03 All slabs unless otherwise indicated are to have a rough tamped finish to take a
sand cement screed. Allow for trimming for all required services holes.
1.04 At junction of different finishes and approved expansions joints by engineer are to
be a 3mm stainless steel strip to be fixed into the screed.
1.05 Comply with governing codes and regulations. Provide products of acceptable
manufacturers, which have been in satisfactory use in similar service for three
years. Use experienced installers. Deliver, handle, and store materials in
accordance with manufacturer's instructions.
1.06 Submit manufacturer's product data and installation instructions for each material
and product used.
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Color: grey
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Color: Grey
GENERAL:
Main Contractor to make sure that all external floor finishes installed have a Solar
Reflectance Index (SRI) ≥ 29 (Refer to the DM Green Building Guidelines).
All external floor finishes shall be as per landscape drawings and Architects approval.
EF2 Allow for an average of 300mm sweet soil to all Refer to Vendor
SWEET SOIL areas not otherwise covered. Sweet soil shall be List
compacted by application of water only. The
For Landscape material should be placed in layers not
Area exceeding 200 mm, well-watered and mixed to
ensure full saturation.
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GENERAL:
Main Contractor to confirm the use of low emission ceiling systems according to the
requirements mentioned within the specifications.
Suspended Ceiling Systems
All suspended ceiling systems comply with the requirements of BS EN 13964: 2004
section 4.5, in relation to asbestos (no asbestos) and formaldehyde content
(which must meet class E1 at a minimum and be tested, classified and
appropriately marked).
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The Contractor shall provide shop drawings to show the final layout and sizes of members
of all suspension systems and co-ordinate the design and work on the suspended ceilings
with other trades to provide for the reception and installation of outlets, fixtures, access
panels, etc., pertaining to mechanical and electrical work, all for the Engineer's approval
before any work is commenced.
Ceilings shall be erected in a rigid and secure manner by workmen skilled in this work so
that the final surface is free from any waves, buckles or sags.
They are symmetrical about the centre lines of the room or space, beginning with a tile or
joint line as required, to avoid narrow tiles at the perimeter.
The ceiling shall be finished at the junction with all walls and columns with edge trim fixed
at maximum 450 mm centres.
Additional supports shall be provided above all access panels, light fittings, diffusers, etc.,
and the tiles shall be accurately cut to accommodate all such fittings. Under no
circumstances shall any fitting be supported by the tiles, plank or strip membrane
material.
Care shall be taken to ensure that the tiles are kept clean if subsequently removed for
access to services, for inspection or for remedial works.
All suspended ceilings work shall be carried out in accordance with C.P. 290.
The tile plank or strip membrane material shall be as specified elsewhere in the contract
and shall have a fire performance when tested in accordance with B.S 476 which satisfies
the requirements of: Class 0 - BS 476, Part 6 Class 1 - BS 476, Part 7.
The suspended ceiling system shall incorporate proprietary mineral fiber tiles which shall
be by an approved manufacturer and installed in accordance with the manufacturer's
written directions.
The whole to form a suspension grid ready and of adequate strength to receive plaster or
other applied finish and with supports for light fittings where required.
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Plasterboard shall be 12.7 mm thick 900 mm wide x 180 mm long with tapered edges for
jointing and direct decoration screw fixed to the ceiling section members. All joints shall
be taped and filled, and all screw holes filled to give a smooth joint less ceiling.
GENERAL:
Main Contractor has to make sure that the interior surface area covered by paints and
coatings in the project meet or are less than the maximum VOC content limits values for
paints and coatings for 95% of all surface areas covered by paints and coatings per
Annex II, Phase II, Table A of European Directive 2004/42/CE: 2004. The VOC limits of the
remaining non-compliant paints and coatings must be no more than 50% higher than the
values listed above for each product type. All paints and coatings must have fungal
resistance.
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External Paint 4 coat full epoxy system with polyurethane top coats Jotun Paints/Al
System - 1 on 18mm thk sand / cement render. Gurg Leigh (Dulux
(if applicable) paint) or approved
Colour to Engineer's approval. equivalent
Internal paint For internal wood works specified as painted finish. Sadolin(dealer-
system (For Al Klhajah or
wood) Sadolin UNIVERSAL PRIMER approved equiv.
(if applicable) Sadolin SADOLUX synthetic enamel
(Colour to approval)
Paint system For Surface cleaning :- For Mild Steel, Jotun Paints/Al
General by Sandblasting (S.A 2.5) Gurg Leigh (Dulux
structural steel paint) or approved
works, purlins Primer (epoxy);- PENGAURD SPECIAL equivalent
including 1 Coat - 100 microns OFT
Galvanized (not
exposed to Top coat (Polyurethane) :- HARD TOP A
environment) 1 Coat - 50 microns OFT.
Notes:
-Colour to Architect's approval.
-Application by manufacturers approved sub-
contractor.
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Notes:
-Sub-strata preparation &material application strictly
as per manufacturer’s recommendation &
supervision.
-Color to Architect's approval.
- Application by manufacturers approved sub-
contractors.
GENERAL:
Contractor to make sure that a minimum of 95% (by weight) of all adhesives and sealants
used on the building interior must not exceed the prescribed VOC limits in South Coast Air
Quality Management District Rule 1168, some of which are reproduced in the table
below.
The VOC limits of the remaining non-compliant adhesives and sealants must be no more
than 50% higher than values listed for each product type.
Sub-floor adhesive 50
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1. Stain resistants SEAL & FINISH LOW SHEEN from Aquamix, U.S.A. Ikan inc., Fosroc or
urface sealer for approved equiv.
skirting treads / 2 coats, where specified in schedulesof finishes or
riser and drawings.
unpolished
natural stones, Application by manufacturers approved sub-
quarry contractor.
tiles/skirting/slate
tiles.
2. Premium, no- SEALER'S CHOICE 15 GOLD from Aquamix, U.S.A. Ikan inc., Fosroc or
sheen natural- approved equiv.
look, penetrating 2 coats, where specified in schedules of finishes or
sealer for drawings.
Porcelain tile
other natural Application by manufacturers approved sub-
stones. contractor.
3. Wet-look, no- ENRICH'N' SEAL from Aquamix, U.S.A Ikan inc., Fosroc or
sheen, approved equiv.
penetrating 2 coats, where specified in schedules of finishes or
sealer for drawings.
terrazzo and
other natural Application by manufacturers approved
stones. subcontractor.
Mastertile 30
For external, submerged and high risk conditions
applications.
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11. Movement For flooring fixed with cement sand mortar beds. M/s CS Group,
joints in tiled Dubai or
flooring. Product:- Latham Neoprene-X-PansionLoc Strips. approved equiv.
LSB range in Brass. Product size based on the
overall flooring thickness.
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1.00 GENERAL:
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3. All waterproofing works and related protection shall be done by the same
approved applicator.
1.4 SUBMITTALS.
1. Product Data:
Provide manufacturer's printed material specifications and membrane installation
instructions, including methods and materials used for terminations, penetrations,
flashing, protection, compatibility and bonding.
2. Sample:
a. Membrane: Provide three 100 mm x 100 mm samples of membrane.
b. Protection board: Provide three 100 mm x 100 mm sample of protection board.
c. Injection hose: Provide 3x300 mm length sample of injection hose and related
accessories.
d. Fluid applied membrane: Provide three 400 mm x 400 mm cured samples of the
membrane applied on a concrete tile.
3. Certification:
a. Submit manufacturer's certification / approval for· the installer of waterproofing
system.
b. Submit waterproofing subcontractor qualifications indicating related
experience and equipment and manpower available.
c. Submit manufacturer's certification stating materials supplied are compatible
with each other, along with date of manufacturing, batch No. etc
1.6 WARRANTY
1. Furnish written warranty of materials and workmanship for the complete water
tightness of the basement, terraces and Wet areas.
The manufacturer and an approved Insurance Co. must back up the warranty.
The coverage under Insurance shall be towards the expenses for sealing the leaks
and a back up for the applicator, if in case the applicator fails to attend to the
leakage and shall be for an amount equivalent to 25 % of the work done
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2.00 PRODUCTS
TYPICAL LOCATION: All Basements, Retaining Walls and Tanks (as shown on Drawings or
as specified).
1. GENERAL
1.1. SUMMARY
1.2. SUBMITTALS
B. Shop Drawings: Show locations and extent of waterproofing. Include details for
substrate joints and cracks, sheet flashings, penetrations, inside and outside
corners, tie-ins with adjoining waterproofing, and other termination conditions.
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bends with the hose at the centre construction joint and carry out resin
injection with re-swellable methacrylate resin at least three times through the
same hose.
A. Deliver materials to Project site in original packages with seals unbroken, labeled
with manufacturer's name, product brand name and type, date of manufacture,
and directions for storing and mixing with other components.
C. Remove and replace liquid materials that cannot be applied within their stated
shelf life.
1.6. WARRANTY
PRODUCTS
1.7. SHEET WATERPROOFING
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C. PVC Sheet: The shall be 1 layer of loose laid 1.5mm thick synthetic PVC twin
colour geo-membrane manufactured by co extrusion in a UNI EN ISO 9001
certified plant. The membrane shall be twin colour to give a visual indication of
when damage occurs as approved by Engineer. The PVC membrane should
meet the following physical properties.
C. PVC temporary fixing: Rondels for providing support of the PVC membrane during
vertical installation.
D. Geotextile Leveling Layer: Manufacturer's standard non-woven needle-punched
polypropylene geotextile minimum 370g/m².
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F. Pile Head Treatment: Free flowing epoxy grout Masterflow 410 Plus for
encapsulating membrane and providing watertight seal of pile top
I. All below grade construction joints shall incorporate the Masterflex 610 water
swelling waterbar with the following properties:
1. The cross section dimensions shall be 20mm x 10mm.
2. The waterbar shall be effective in both fresh water and brackish/sea
water.
3. The effective volume swell of the waterbar in contact with highly saline
sea water (salt concentration up to 20%) should not be less than 20%.
4. The waterbar should not transport water through the polymer matrix or act
as a capillary duct (Wick Effect).
5. The waterbar shall be installed with an adhesive from the same
manufacturer and not nailed in position.
6. Water pressure resistance within a construction joint shall be > 5 bar.
1.9. EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance
with requirements and other conditions affecting performance.
1. Verify that substrates to receive waterproofing are clean, sound, smooth, free
of fins and sharp edges, loose and foreign matter, oil and grease and
anything detrimental to waterproofing membrane. Pitted surfaces must be
repaired before membrane installation.
2. Notify Architect in writing of anticipated problems using waterproofing over
substrate.
A. Before commencing Works of this Section and as Works of this Section proceeds,
sweep surfaces clean and remove debris, irregularities, standing water and any
adhering materials which would impair works.
B. Remove fins, ridges, mortar, and other projections and fill honeycomb, aggregate
pockets, holes, and other voids.
D. Prepare, treat, and seal vertical and horizontal surfaces at terminations and
penetrations through waterproofing and at drains and protrusions in accordance
with manufacturer’s recommendations.
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A. Extend membrane full height of basement walls and over entire horizontal
basement and ground floor area around tie beams. Installation to be as shown on
drawings. Extend membrane under trenches, pits and depressions. Accurately
align sheets and maintain uniform side and end laps of minimum dimensions
required. Stagger end laps.
C. All lap joints of sheets, to be double seam welded, and pressure tested.
Thoroughly inspect the completed membrane at the end of each day’s work as
well as before the placement of concrete.
E. For all details of corners, membrane termination, pipe penetration, pile head
treatment and the like, refer to the technical documents and approved shop
drawings and provide reinforcing strips, collars, metal clamps, sealant, etc.
F. Make watertight seals to all items passing through the membrane such as ties,
anchors, pipes, etc. to overcome any water penetration, sealing details to be as
manufacturer’s recommendations.
A. Ensure that adequate preparation has been carried out to the top of all pile caps
to provide a smooth and level surface to accept the membrane waterproofing.
Use Masterflow 980T proprietary pile re-profiling mortar from the same
manufacturer as the membrane system.
C. Encapsulate the membrane with MASTERFLOW 410 PLUS free-flowing epoxy grout.
10mm below the membrane and 20mm above the membrane extended to the
pile edge.
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B. Air pressure tests will be carried out on all double seam welds, acceptable
pressure drop in the channel between the two welds with starting pressure of 2
bar after minimum 300 seconds is less than or equal to 20%.
C. Clean spillage and soiling from adjacent construction using cleaning agents and
procedures recommended by manufacturer of affected construction.
TYPICAL LOCATION: All Wet Areas and Terraces (as shown on Drawings or as specified).
Materials:
1. Fluid applied membrane: A two-component polymer modified bituminous
compound for protection against water moisture and humidity. The waterproofing
material shall be a fluid applied, two-component Styrene butadiene Styrene
modified bitumen compound, non-toxic with special hydraulically hardening
fillers, free from solvents and asbestos fibers to provide a durable, seamless
impervious and flexible membrane suitable for application on dry or wet surface.
It shall be applied by trowel/spray as per the manufacturer's specifications.
Membrane shall be minimum 1.5mm thick Approved product, NAFUFLEX 2K as
manufactured by MC-BAUCHEMIE MULLER, GER ANY or PROCOR by GRACE
Construction Products UK
Application strictly as per manufacturer's recommendations
TYPICAL LOCATION: All Foundations above water table (as shown on Drawings or as
specified).
1. Bituminous Waterproofing:
All foundations are to be protected with 3mm liquid applied waterproofing. The
water proofing material is to be "NAFUFLEX 2K" or similar quality or approved
alternative as showing in the drawings.
TYPICAL LOCATION: All Foundations within water table (as shown on Drawings or as
specified).
1. Same as System A (Substructure Waterproofing).
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2. Clean the roof using compressed air to make sure substrate is free of dust and
debris.
3. Supply & spray apply POLYFOAM polyurethane complying with BS 5241 – part
1 at an average thickness of 70mm over the entire roof area including the
upstand to a height of max. 200mm or as approved by the engineer.
4. Supply & spray apply POLYTEX over the entire foam area and allow to dry for
48 hours.
6. Supply & lay POLYFAB protection layer over the entire roof area.
7. Supply & fix POLYBOARD expansion joint filler boards in slope and in panels.
8. Supply & lay protective screed in panels and cure as per standard
procedures.
9. Supply & apply POLYBOND PVA bonding agent to all corners and upstands.
10. Prepare angle fillet all around parapet and upstands using sand cement
mortar.
11. Supply & apply POLYSEAL1 PU Polyurethane sealant to all construction joints
including backing rod.
12. Supply & spray apply POLYFLEX - COMBO over the entire roof area including
upstands and allow to dry for 48 hours.
13. Final inspection shall be carried out and THE MANUFACTURER SHALL ISSUE A
LIFE TIME GUARANTEE OF 25 YEARS.
1. Upon casting and complete curing of roof slab, manufacturer’s engineer shall visit the
site to inspect the roof and accept the roof for waterproofing and heat insulation
works. A preliminary site inspection shall be carried out and any further preparation
work if required shall be brought to the attention of the main contractor. Prior to
commencement of roof waterproofing works, main contractor shall make sure
following conditions are met:
1.1. All joints existing between roof slabs other than expansion joints provided shall be
filled with mortar.
1.2. All electrical conduit and other service entries to slab shall be closed with mortar.
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1.3. Sides of electrical conduits and service entries shall be sealed with mortar.
1.4. Rain water pipes shall be in place at specified height as per slope.
1.8. All other works on the roof shall be completed prior to commencement of
waterproofing works.
2. On acceptance of roof from the main contractor, application crew of the approved
manufacturer shall visit the site to commence mechanized cleaning operations using
compressed air to free the entire substrate from dust and any other loosely lying
particles.
6. Once acrylic coating is completely cured for 48 hours, manufacturer’s Engineer shall
visit the site to inspect the works completed and carry out a flood test for 24 hours.
On successful completion of flood test a test report shall be prepared and
maintained for records.
7. Upon successful completion of flood test, water shall be removed and POLYFAB geo-
textile membrane shall be laid as a protection layer over the entire roof area prior to
commencement of screeding works.
8. Manufacturer’s Engineer shall make level markings for screeding at site and screeding
crew of the manufacturer shall commence the paneling work using POLYBOARD
expansion joint filler board and pre-mixed cementitious adhesive mortar to attain the
desired slope levels as indicated in the approved drawing.
9. Protective screed shall be laid in panels and angle fillets done after application of
POLYBOND PVA bonding agents to the corner surface and being on tack free
conditions of size 100x100mm and cured as per standard procedures. Screed to falls
1:150 minimum recommended.
10. Once screed is completely cured, all construction joints shall be opened and treated
using heavy duty POLYSEAL1 PU Polyurethane Sealant and backing rod for
accommodating movement of the concrete during expansion and contraction.
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11. Once sealant applied is completely cured, POLYFLEX - COMBO acrylic cementitious
waterproof coating shall be spray applied over entire screed including upstands to
form a uniform coating of maximum thickness 1200 microns.
12. Once the final coat is completely cured for 48 hours, manufacturer’s Engineer shall
visit the site for final inspection and a LIFE TIME GUARANTEE OF 25 YEARS shall be
issued.
13. 300x300mm Non-slip terrazzo tiles laid in pattern on cement mortar bed (1:4) and
grouted with color epoxy grout to Architect's approval.
1. 0 EXECUTION
1.1 INSPECTION
1. Ensure substrates are dry, clean, smooth, and free of matter, conditions
detrimental to bond, and performance of the membrane.
2. Verify that substrate and concrete blinding substrate are smooth, sound and
suitable to accept waterproofing.
1.2 PREPARATION
A. General
1. Comply with membrane manufacturer's instructions for preparation of
substrate.
2. Sweep substrate as necessary to remove laitance, loose materials, and other
contaminants, which will have detrimental effect on membrane. Grind smooth all
concrete ridges and irregularities.
5. All horizontal areas shall have 75 mm thick blinding to receive the membrane
application.
6. All pipe penetrations shall be fitted with an approved pipe sleeve with a
welded flange bolted and sealed to structural concrete.
8. All external corners shall be rounded or chamfered. All internal corners shall
receive a mortar fillet of size 40x40 mm or as directed / manufacturer's
recommendations.
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3.3 INSTALLATION
A. MEMBRANE:
1. Install membrane in strict compliance with manufacturer's instructions
5. All lap joints of sheets, to be torched and welded, with 100 mm side laps and
end laps fully torched. Apply heat to both sides of the overlaps in proper order
and immediately press the overlaps tight.
7. For all details of corners, membrane termination, pipe penetration, pile head
treatment and the like, refer to the technical documents, approved shop
drawings, and provide reinforcing strips, collars, metal clamps, sealant, etc as
required.
8. Pockets: The building on horizontal surfaces could settle. For the membrane to
accommodate this future movement, form a continuous 75 mm x 75 mm pocket
in the concrete blinding where the blinding butts the concrete on the vertical
surfaces. Loop the horizontal membrane into the pocket and seal to the vertical
membrane.
9. Extend membrane under bases before columns are placed and make
watertight seal to all anchor rods passing through the membrane.
10. Make watertight seals to all items passing through the membrane such as ties,
anchors, pipes, etc. to overcome any water penetration.
11. Use special sealants such as STOPAQ to seal cable and pipes through
preinstalled sleeves.
2. Apply full coverage and butt joints between boards, to moderate contacts.
3. Spot adhere the protection boards to the membrane with daubs of adhesive of
type approved by the membrane manufacturer. Alternatively, torch the
protection board to allow bitumen to ooze out and press the board against the
membrane to ensure good adhesion.
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Water proofing A multi component single pack water proofing David Ball Middle
For STP, holding compound for water plasticizing, permeability, East Ltd.,
tanks and other reducing, tanks, STP, holding corrosion-inhibiting PO Box 8240,
fluid retaining admixture. 'Pudlo' or tanks and other fluid Sharjah
structures equivalent. Or equiv.
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PART 1
GENERAL
1.01 Summary
A. Provide all labor, materials, equipment and services, and perform all
operations required for complete installation of Expansion Control and related
work as indicated on the drawings and specified herein
B. Work Included: The work of this section shall include, but not be limited to
the following:
1. Floor expansion joint cover assemblies
C. Loading Characteristics:
1. Standard Floor Covers: Unless specified elsewhere, shall be
designed to withstand a minimum load of 500 Ibs. without damage or permanent
deformation. Heavy duty covers should withstand a point load of 2,000 Ibs.
1.03 Submittals
A. Product Data: Submit copies of manufacturer's latest published literature
for materials specified herein for approval, and obtain approval before materials
are fabricated and delivered to the site.
B. Shop Drawings: Submit shop drawings for work specified herein for
approval and obtain approval prior to fabrication and shipment of materials to
the job site.
1. Shop Drawings showing full extent of expansion joint cover
assemblies; include large scale details indicating profiles of each type of
expansion joint cover assembly, splice joints between sections, joinery with other
types, special end conditions, anchorage's, fasteners, and relationship to
adjoining work and finishes. Include description of materials and finishes and
installation instructions.
B. Deliver materials to the job site ready for use, and fabricated in as large
sections and assemblies as practical. Assemblies shall be identical to submitted
and reviewed shop drawings, samples and certificates.
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C. Store materials under cover in a dry and clean location off the ground.
Remove materials that are damaged or otherwise not suitable for installation from
the job site and replace with acceptable materials at no additional cost.
EXECUTIONS
2.01 Examination
A. Make a thorough examination of all surfaces receiving the work of this
Section and before starting the installation, notify the Architect, in writing, of any
defect which would affect the satisfactory completion of the work of this section.
2.02 Preparation
A. Examine the Contract Drawings and specifications in order to insure the
completeness of the work required under this Section.
B. Verify all measurements and dimensions at the job site and cooperate in
the coordination and scheduling of the work of this Section with the work of
related trades, with particular attention given to the installation of items
embedded in concrete and masonry so as not to delay job progress.
2.03 Installation
A. In addition to requirements of these specifications, comply with
manufacturer's instructions and recommendations for all phases of work, including
preparation of substrate, applying materials, and protection of installed units.
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3. Fire foams I fire-stop Preformed PU foam plugs, fire-stop coatings, HILTI or approved
systems / fire-stop bricks, fire-stop jacket with fire-rating equivalent
intumescent strips as required by relevant codes & to suit
(For services passing application.
through fire rated walls
etc.) Fire stop systems will be as per the
[All fire stop systems requirements and to the Engineer's approval
required in construction and manufacturer's recommendation.
joints, openings or
penetrations for Sub-strata preparation & application strictly
MEP in all fire walls or as per manufacturer's recommendations.
structural elements to
be by the Main Product guarantee to be valid for building
Contractor] lifetime (backed up by main contractor).
Thickness - as required.
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Guarantee 5 years.
Guarantee 5 years.
10. Silicon sealant for Dow corning 918. One component flexible
sealing around sanitary silicone sealant with fungicide.
ware/fitting etc.
Application strictly as per manufacturer's
recommendation. Color to Architects
approval.
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13. Polycon Water Tank Polycon Water Tank including all accessories Polycon Gult LTD.,
as per the drawings and Architects Approval or approved
equivalent
Code Nos.:
1nos. – PGV 200
1nos. – PGV 150
Capacities:
2000 Us Gallons
1500 US Gallons
14.
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agent.
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MATERIAL DESCRIPTION
Timber Doors For specification and finish to the External and Lindner or
Internal timber doors refer. Architectural drawing. approved equiv.
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PART 1 GENERAL
1.1 DESCRIPTION
1.1.1 Scope.
It is the intent that this section shall provide for the supply of all items of finishing hardware
and adequately service this project as indicated in the Hardware Schedule and the
drawings.
1.1.3.1 Door hardware and furniture shall be approved types, suitable for the location
and the intended function of the doors, in accordance with the Product
Information and relevant Standards.
1.1.3.2 Submit Product Information, and Control Samples if directed.
1.1.3.3 Verify correct handing, internal external application, compliance to fire rating
requirements, if applicable, and suitability of Hardware with the door type and
door/frame construction, floor levels, door swing limits for all Hardware items
before commencing.
1.1.3.4 Include fixings, striker plates, shims, and escutcheons for a complete installation,
whether indicated or not.
1.1.3.5 Unless otherwise indicated, door hardware shall enable escape from the inside of
the room or area contained by the door hardware.
1.1.3.6 Door furniture shall be suitable for use with the lock or latch to which it is installed.
Include key-ways, key-hole plates, turn-buttons, cut-outs, roses, plates and
escutcheons required by the lock or latch type, for a complete installation,
whether indicated or not.
1.1.3.7 Unless the door furniture is indicated separately for each side of the door, supply
furniture as a paired set for both side of the door. Furniture fixings on the outside
face of doors shall be concealed by fixing through the door from inside or by
other appropriate methods.
1.1.3.8 Unless otherwise indicated, door hardware shall be manufactured from cast,
forged or machined brass with electroplated finish or stainless steel, including
corrosion-resistant components, in accordance with the relevant standards.
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ELECTRICAL SERVICES for power and control wiring for electric, electro-
magnetic and electronic strikes, locks, detectors, controllers and similar
devices.
SECURITY SERVICES
1.2 REFERENCES
1.2.1 General
Comply with the current edition of all relevant standards to include:
The BHIF (Builders Hardware Industry Federation) code of practice for hardware for timber
fire and escape doors.
All fire and life safety codes shall be met as required by the authority having
jurisdiction.
1.3 SUBMITTALS
1.3.1 Prepare and supply 6 copies of a completely detailed hardware schedule. The
schedule will list all the doors by number, size, hand and degree of opening.
1.3.2 Indicate the handling of each door and the degree of swing. In case of pairs of
doors, indicate the active door. Schedule to indicate the material, finish,
dimensions, and details of fastenings each hardware.
1.3.3 The schedule shall indicate the manufacturer’s name and the article numbers.
1.3.4 Submit samples as each hardware type is specified finish and the appropriate
fasteners.
1.3.5 Provide with templates and hardware schedule, original catalogue cuts of all the
hardware scheduled.
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1.3.6 Submit template information to the contractor for distribution to related trades.
1.3.7 Submit a key schedule for review with the consultant and the client.
1.3.8 Approved samples may be incorporated in the works unless otherwise instructed
by the architect.
1.3.9 Submit affidavits to verify that hardware in each case has been installed in the
correct location and that it is operating correctly.
1.4.1 The supplier of finishing hardware shall be regularly involved in the sale and
distribution of Builder’s Hardware for commercial projects of this nature.
1.4.2 The supplier shall employ a qualified Architectural Hardware Consultant (A.H.C.)
or Dip GAI (Guild of Architectural Ironmongers) to supervise all the issues related
to doors and doors hardware. The Hardware consultant will be responsible for
architectural submittals, samples submission, to review Hardware sets in
conjunction with Drawings, specifications, statuary rules, international standards
such as Life Safety code and Disability Act. The Hardware consultant should also
look after material deliveries to site, making sure right material is delivered,
marked and packed.
The supply shall ensure that deliver of proprietary packaged products in the
manufacturer’s original packages and containers with labels intact and legible, including
installation instructions, templates and detailed delivery dockets. Packaging of hardware
shall be (in):
Complete individual sets for each door.
Separate dust and moisture proof packages.
Clearly labelled to show intended locations.
Complete with required fixings.
1.6 WARRANTY
All hardware shall be guaranteed for a period of one year from the date of issue of
completion certificate. Lever handles to be guaranteed for a period of five years from
the date of issue of completion certificate. Material shall be covered against
manufacturing defects or breakage, will-full damage excluded.
The warranty shall include particular reference to failure of, or due to, the following:
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The warranty shall include an undertaking that spare parts and replacement items will be
available for sale off-the-shelf, or with a lead time not exceeding four weeks from date of
order, for a period not less than the warranty period.
Warranty shall be accompanied by a current retail price list properly identified and
dated.
The warranty shall include an undertaking with respect to price control for the following
items:
Replacement keys.
Replacement cylinders.
1.7.1 Provide maintenance data, parts lists and manufacturer’s instructions for
installation and maintenance for each type of hardware including door closer,
lock case, exit devices, etc.
1.7.2 Provide 3 nos. copies of catalogues for all hardware used for incorporation into
maintenance manual. Only original catalogue shall be used.
1.8 SELECTION
In as much as the items in the hardware schedule represent the Architect’s / Engineer’s
selection pertaining to weight, method of fixing, design, finish, and function, alternatives
will only be considered if, in their opinion, it equals or exceeds the set standard and
quality of the hardware.
PART 2 PRODUCTS
2.1 MANUFACTURERS
Manufacturers: Products listed in the hardware schedule are from the manufactures listed
below.
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2.2.1 HINGES
Hinges and screws shall be suitable approved types and sizes.
Coordinate with door and frame manufacturer for correct location of hinge recesses and
screw holes.
Hinges shall be Dorma type 3094F, suitable for the location and the intended function of
the doors, including size and weight of the door, door swings and wind pressure, in
accordance with the product information and relevant standards. Hinges to conform to
EN 1935, Grade 13.
Hinges shall of a suitable type to match other items on the door, unless otherwise
specified, hinge sizes to be 101.6mm x 101.6mm x 3mm. All hinges shall be fire rated,
independently tested and certified and CE Marked.
Where specified for external outward opening doors, 3094F NRP hinges shall be used.
Where the Fire rated doors are to be used by public, door closer should be Cam-action
mechanism, to comply with the maximum opening force needed of 22.5 N at 30-60
degrees as per approved document M 2004 and simultaneously comply to minimum
closing force as per BS 8300:2001 and comply to DIN SPEC 1104/CEN/TR 15894-2009-12
(DIN SPEC 1104 advises the application of manually-operated fittings that reduce the
opening resistance of a door by around 40% in the sweep range from 2 to 60 degrees
thus to facilitate effortless door operation for children, the elderly and disabled people by
enabling door to be opened with 40% less effort as compared to convention door
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The door closers should be installed on the push side of doors opening to exterior. Where
floor stops cannot be used, use Dorma Type 8616 door closers with Parallel Arm door
Saver for push side installation and Integra Stop Arm for pull side installation to control
opening of the door and prevent damage to the door leaf and adjacent walls.
For Non public areas, use TS73V, rack and pinion spring strength adjustable overhead
closer, non handed, hydraulic control from 180 degree, thermo-constant, pressure relief
valve, separate sweep and latch value, self adjusting back-check for standard or fame
installation on interior doors up to 1100mm wide doors. Finish as specified in hardware
schedule. For external or heavy doors use TS83, rack and pinion door closer.
For corridor doors, and doors having public area on both sides, use concealed Cam-
Action door closer Dorma type ITS96 integrated in the door leaf or frame, tested to
EN1154A, with rapidly decreasing opening torque. Closing strength, closing speed and
latch action adjustable, non handed, with slide channel G96N20. For non fire rated doors,
where required, use hold open unit integrated in slide channel arm RFG96N20. For fire
rated doors, where required, use Electro-mechanical hold open EMF 24V DC tested to
EN1155. For double doors where required, use Door co-ordinator G96GSR integrated in
slide channel arm tested to EN1158. complete with slide track and arm. Door closer to be
CE marked.
Door closers to have built in manual hold open feature where required except for fire
rated doors. Uses integral electromechanically hold open function with closer where hold
open is needed in fire doors. Electromechanical hold open door closers need to close
the door automatically in case of fire alarm or power interruption.
Double rebated doors to have door closers with integral co-ordinators GSR for sequential
closing of doors.
Door closer to be of EN size 2-4 for doors up to 1100mm wide and 80kg weight.
Door closer to be of EN size 2-6 for doors up to 1400mm wide and 120kg weight.
Door closer to be of EN size 7 for door up to 1600mm wide and 160kg weight.
Where practicable, surface mounted closers shall be concealed from view by mounting
inside rooms and stairwells. Do not fix closer to the visible side of public corridors, foyers or
the like. In case it is desirable door closer not to be seen from both sides, Concealed type
door closer to be used which is installed inside the cut out on frame or door and the
closer is not visible from both sides of the door.
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The cover plate to be stainless steel, suitable for both left and right handed doors. Single
action doors to have spindle with 3 degree offset for securely closing the door in windy
conditions.
Where need, the floor closer to be installed with Terrazzo pans and interchangeable
spindles to allow insertion of floor finish material in the pan to avoid sight of cover plates.
Sealing compound to be used where there is chance of water reaching to the door
closer body.
When used for fire rated doors, floor closer have to be tested and certified by accredited
internationally known fire testing laboratory. In case of hold open or free swing feature in
floor closer, the closer should close the door automatically in case of fire alarm or power
interruption.
The selection of the floor is to be considered in conjunction with the manufacturer’s
recommendations for selecting the right size for the floor closer.
Floor closers to be installed on fire rated doors are to be CE Marked.
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High frequency doors should have special bronze-bushed self-adjusting clamp follower
for Rattle-free lever handles and maintenance free, lubricated silent pattern latch.
Flush bolts to be TRIMCO 3917 for Metal doors and TRIMCO 3913 for Timber doors.
Automatic flush bolt to be Trimco 3810 for Metal Doors and 3815 for Timber doors.
Inactive leaf of double doors except those having exit devices, to have manual bolts.
Rebated doors or doors having astragal where closing of the leaves is controlled by door
coordinator, the flush bolt should be automatic type that bolts the door automatically
when closed. Frame at the top to have flush bolt strike and flooring at the bottom to
have Dust Proof strike-TRIMCO 3911 to receive the bolts.
Door with heights above 2200mm, to have extension bolt for the top manual flush bolt for
easy access.
Lever action flush bolts appropriate to the type of the door i.e., Steel/wood/Aluminium
should be used.
Exit devices to be Dorma PHA 2500 series without side trim suitable for Euro profile
cylinder.
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Exit devices to conform to EN 1125. Exit devices to be full length connecting rod in Silver
finish. The touch bar, rail and chassis cover to be in true architectural finish.
Single doors to have rim type with trim outside on the active leaf. All doors leading from
lobbies to staircases and staircase to the exit should have exit devices.
Include fixings, rebates, grooves, and clearances for correct installation and operation of
seals.
Threshold type to be Saddle/Panic thresholds UL listed ADA complaint. Jamb and header
seals proprietary to the aluminium door and frames to be used subject to the approval of
the consultant. Jamb and header seals to be with pressure sensitive tape 6.4mm in
charcoal finish.
Door protection plates shall be approved proprietary types, suitable for the location and
the intended function, in accordance with the Product Information.
Applied facings to doors and kick plates shall be approved types to match control
samples.
Applied facings shall be factory bonded where practicable. Fully faced doors shall be
factory matched with door-frames to minimise requirement for site adjustment.
Unless otherwise indicated, width of applied facings shall be full width of door. Width may
be reduced to clear doorstops, if approved before commencing.
Push Plate shall be satin stainless steel, 102mm width x 406mm high as specified.
Kick plates shall be satin stainless steel, 178mm to 406mm height as specified.
Armor Plates shall be satin stainless steel, 940mm to 1220mm height as specified.
Mop Plates shall be satin stainless steel, 150mm height. For Double egress doors the Mob
plate height to be equal to the Kick plate.
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Door stops shall be approved proprietary types, suitable for the location and the
intended function, in accordance with the Product Information.
Provide door stops to limit door swing where indicated or required to prevent damage to
adjacent work by uncontrolled door opening.
Verify floor or wall mounting locations before installation where not indicated. Do not
mount door stops to un-reinforced lightweight walls.
Where stops for non-fire rated doors are not practicable, provide overhead stays to
control door swing.
2.2.13 FASTENERS
Furnish all finish hardware with all necessary screw bolts and other fasteners as needed for
anchoring the hardware in position, for long life.
All fastenings shall harmonise with the hardware with respect to the material and finish.
On lead lined doors no screws shall be used to fix door guard, push plate, kick plate,
armour plate etc. use double-sided adhesive tape to fix the protection plates to prevent
damage to the lead lining.
2.3 FINISHES
FINISH
SSS - Satin Stainless Steel finish
SCP - Satin Chrome Plated
SNP - Satin Nickel Plated
CH - Charcoal (for weather seals etc.)
SB - Satin Brass
Silver - Silver finish
Mill - Aluminium finish.
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URL : www.dorma-gulf.com
PART 3 EXECUTIONS
1. INSTALLATION:
Set units level, plumb and true to line and location. Adjust and reinforce the attachment
substrate as necessary for proper installation and operation.
Drill and Countersink units which are not factory-prepared for anchorage fasteners.
Space fasteners and anchors in accordance with industry standards. Set thresholds for
exterior doors in fully bed of butyl-rubber or polyisobutylene mastic sealant.
2. PROTECTION
Provide secure lock-up for hardware delivered to the project but not yet installed. Control
the handling and installation of hardware items which are not immediately replaceable,
so that the completion of the work will not be delayed by hardware losses both before
and after installation.
Contractor shall protect hardware as it is stored on the construction site in a covered and
dry place.
Contractor shall protect exposed hardware installed on doors during the construction
phase.
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Adjust and check each operating item of hardware and each door, to ensure proper
operations or function of every unit. Replace units which cannot be adjusted to operate
freely and smoothly as intended for the application made.
Clean adjacent surfaces soiled by hardware installation.
Final Adjustment: Wherever hardware installations is made more than one month prior to
acceptance or occupancy of a space or area, return to the work during the week prior
to acceptance or occupancy, and make final check and adjustment of all hardware
items in such space or area. Clean operating items as necessary to restore proper
function and finish of hardware and doors.
4. HARDWARE SCHEDULE:
The Hardware schedule is furnished for whatever assistance it may afford the contractor.
Do not consider it as entirely inclusive. Should any particular door or item be omitted in
any schedule hardware group, provide door or item with hardware same as required for
similar purposes. Quantities listed are for each pair of doors; or for each single door.
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1. Cat Ladder Provision for Steel Cat Ladder with Protection As per approved
Cage. As per drawings and architect’s approval manufacturer
Access to MEP /supplier
area on roof Material: Steel
Finish: Hot Dipped Galvanized + Painted
Quantity: 1 nos.
3. Vehicular and Vehicular & Pedestrian Gates Cast Aluminum As per approved
Pedestrial gate Gates with vertical wood panels. manufacturer
/supplier
Finish and design as per approved drawings and
Architects approval.
Dimensions:
4. Cast Aluminum Powder-Coated Paint Finish Cast Aluminum Stair As per approved
Stair Railing Railing as per the Drawings and Approval of the manufacturer
Architect. /supplier
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1.0 MATERIALS
General Provisions
When a precise grade or alloy of metal is not specified the Contractor shall obtain
the metal from an approved specialist supplier or fabricator who shall be
informed by the Contractor of the particular application of the metal within the
Works and it shall be the Contractor's responsibility to obtain the correct material
suited to its application in the Works.
All materials and components shall be the best of their respective kind, to the
dimensions shown on the drawings and where applicable sections shall be in
accordance with the relevant BS, DIN or approved equivalent standard.
Steel
Where the terms "steel" or "mild steel" are used it shall mean steel to BS 4: 1, BS
1449, BS 4360 or BS 4848 and shall be Grade 43a unless specified otherwise.
Stainless steels shall be austenitic non – magnetic steel unless specified otherwise
and shall be in accordance with BS 1449; Part 2 and BS 3100 : 18/10/3 Chromium –
nickeled – molybdenum group (BS Type 316) and finish shall be as specified. (e.g.
Dull Polish, Mirror Polish etc).
Aluminum
The term "aluminium" shall mean `wrought aluminium alloys for general
engineering purposes' in accordance with the BS 1470 - 1475 series and `cast
aluminium' shall be aluminium cast by permanent mould or gravity die techniques
to BS 1490 using LM6 alloy.
Fittings shall be aluminium alloy in accordance with BS 4951 the latest edition.
All exposed surfaces shall be polished to a mirror – like surface, free from defects,
and shall be light etched and anodized in a satin or a matt champagne or silver
or bronze or brown finish as shown on drawings and as directed in writing by the
Engineer.
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All aluminium sections shall present clear straight and sharply defined lines and
shall be free from defects and imperfections that may impair their strength.
All screws, bolts and other necessary accessories shall be of stainless steel material
and shall match in colour and consistency the finish of the aluminium.
Aluminium elastic glazing beads shall be provided to all windows and doors which
are assembled by pressure to fit with the relevant groove in the profile.
The Contractor shall submit samples of components to the Engineer for approval
together with test certificates which show that the components possess the
following characteristics.
Mechanical Properties:
Washers:
Plain washers shall be made of galvanized steel. Taper or other specially shaped
washers shall be made of steel or malleable cast iron and shall conform to the
requirements of BS 4230, Metal washers for general engineering purposes.
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2.0 COMPONENTS
General Requirements:
All components shall be obtained from an approved supplier/fabricator and the
contractor shall submit to the Engineer for his approval a complete set of shop
drawings. Drawings must be submitted at least 4 weeks before starting
fabrication, showing elevations, plans and full size sections, proposed methods of
fixing, proposed methods of forming joints, any proposals for fabricating large
components in more than one piece.
The design of metal components shall comply with the requirements of BS 4479 in
as much as they are applicable to the specific component, and where a British
Standard exists for that component it shall also be complied with.
The shop drawings referred to above shall conform to the design, dimensions and
general descriptions as shown on the drawings/schedules and as specified.
After finalization of all details, prepare control samples as requested and obtain
approval of appearance before proceeding with manufacture.
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All fixings shall be of materials compatible with the component being fixed and
where dissimilar metals are used adequate precautions, such as coating or
sleeving, shall be taken to prevent electrolytic corrosion.
All nuts and bolts shall be adequately protected from corrosion and all exposed
bolts including Carpenters and Joiners metalwork are to be capped with an
approved dome headed nut.
The Contractor shall obtain from the window manufacturer all design calculations
in respect of wind loading for external windows and screens and submit them to
the Engineer for approval.
All frames, angles, channels and the like shall be non-ferrous and fixed with
countersunk aluminium screws or as indicated on the drawings/schedules all of
which shall be finished to match exactly the colour and finish of the adjacent
aluminium components and sections or to the specified finish colour.
All aluminium windows, doors, frames etc shall be factory assembled and
reinforced according to the drawings, complete with hinges, glazing gaskets and
anchors. The only site work allowed on aluminium units is fixing in position and
glazing. The finished surfaces shall present a clear surface free from alloy defects,
scratches, or other surface blemishes.
All aluminium windows, doors, etc. shall be provided with necessary ironmongery
required for its efficient functioning. Ironmongery shall be approved by the
architect, shall be coordinated and integrated to merge with the overall system.
WORKMANSHIP
General
All metalwork shall be undertaken in accordance with sound engineering and
smithy practice and as much metalwork as possible shall be undertaken in
properly equipped workshops with site work restricted to fixing and other
operations that cannot be undertaken prior to delivery to site.
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Protective coverings shall be sufficiently removed for jointing, assembly and fixing
purposes and afterwards replaced.
After erection all metalwork with applied finishes shall be adequately protected
from any damage and any such work which is scratched, marked or damaged in
any way shall be suitably repaired if appropriate, to the Engineer's approval or, if
so instructed by the engineer, replaced at the Contractor's expense.
The Contractor shall submit to the Engineer evidence that the thickness of
protective/decorative coatings are not less than as specified and in cases of
doubt the Engineer may instruct the Contractor to send sample pieces to
independent testing laboratories and the cost of all such testing shall be borne by
the Contractor.
All window, door, screen, and other like frames shall be made to allow a 5 mm
tolerance all-round the opening in the structure and junctions shall be finished off
by applying an approved sealant onto a closed cell polystyrene foam backing
strip or as otherwise shown on drawings or specified.
Steel Elements:
All steel parts shall be accurately set out, cut, framed, assembled and executed
using proper bolts or welding electrodes. All cut parts shall be saw cut; no oxygen
burning shall be permitted except for pipe supports. All welding shall be electrical
welding, clean and of proper workmanship. All cut parts and welded section
shall be ground even and filed smooth with rounded edges.
All steel members in contact with the soil shall be painted with two (2) coats of
protective asphalt paint. All doors, frames, staircases, etc. shall be given at least
one (1) coat of approved rust inhibiting primer before delivery to site.
Frames for doors and windows shall be provided with not less than (3) adjustable
type anchors on each jamb; maximum distance between anchors shall be eight
hundred (800) mm.
All joints shall be machined to a close fit and all pins and screws shall be
countersunk and dressed flush after assembly.
Forging shall be sharp and true. Curves, intersections and members of the same
size shall be halved together.
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The plain surfaces shall be smooth, free from warp or buckle. Molded members
and miters shall be clean, cut straight and true. Construction joints shall be
welded their full length and cleaned off flush on exposed surfaces.
All work shall be erected plumb and true to lines and rigidly secured to walls, floors
or ceilings as shown on drawings and to the satisfaction of the Engineer.
Aluminium:
The Contractor shall furnish and install all aluminium units as indicated on the
drawings. Workmanship and installation shall be in accordance with
recommended standards of first class aluminium manufacturers.
All aluminium work shall be performed in a shop where the grade of metal work is
of recognized quality acceptable to the Engineer. All items shall be installed
plum, straight, square, level and in proper elevation, plane location and
alignment with other work. All work shall be designed for adjustment to field
variations, fitted with proper joints and intersections, adequately anchored in
place, strictly in accordance with best practice.
Where aluminium surfaces come in contact with metals other than stainless steel,
zinc, white bronze or small areas of other metals compatible with aluminium
surfaces, they shall be kept from direct contact with such parts by painting the
dissimilar metal with a prime coat of zinc chromate primer or other suitable primer,
followed by one or two coats of aluminium metal and masonry paint or other
suitable protective coating, excluding those containing lead pigments, or a non-
absorptive tape or gasket shall be placed between aluminium and dissilar metals.
Steel anchors and connecting members shall be hot dip galvanized or zinc plated
after fabrication.
Where aluminium is in contact with treated wood, wood shall be treated with
pentachlorophenol, 5% minimum concentration or approved equal, followed with
the protective measures described for aluminium in contact with wood or other
absorptive materials.
The aluminium work shall be designed and anchored so that the work will not be
distorted nor the fasteners overstressed from the expansion and contraction of the
metal.
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Apply two sprayed coats of water – white methacrylate lacquer having a total
minimum thickness of 0.015 mm, which when applied to the aluminium surface
shall be capable of withstanding the action of lime mortar for a period of at least
one week in an atmosphere of 100% relative humidity at 40 degree centigrade,
the action of 10% (by weight) muriatic acid for a period of six hours at 20 degree
centigrade, and the action of atmospheric weathering for a period of 12 months.
The coating shall be applied in the manufacturer’s plant to the exposed surfaces
of all aluminium components subject to staining from alkaline mortar and plaster,
abrasion and other construction abuses. Before application of lacquer, the
manufacturer shall remove all fabrication compounds, moisture, dirt,
accumulations and other foreign materials to ensure proper lacquer adhesion.
Upon completion, the Contractor shall clean all aluminium work as required by
removing protective tape or other coating, using mild soap or detergents and
clear petroleum spirits.
Acids caustics and abrasives shall not be used. Where cleaners are used to
remove excess sealing compounds care shall be exercised to prevent damage to
seals or staining or damage to adjacent work.
The Contractor shall be responsible for the protection of all aluminium work until
the completion of the works, and only units in perfect working order and in
perfect condition shall be accepted.
Floor and wall joints shall be sealed with an elastomer filled proprietary joint seal
with extruded aluminium retaining profiles on each side securely bolted to the
structure. Retaining profiles shall be set below the plaster or screed so that only
the elastomer and the edges of the profiles show.
Joint width shall be 20 mm and the joint cover shall be capable of absorbing ±
35% free movement of the joint width. All corners, cross connections, curbs, tee
joints or other special accessories shall be shop fabricated.
3.0 STEELWORK
All steelwork shall be provided and fixed complete with all plates, cleats, bolts,
etc., cut to lengths and sizes and drilled as shown on the Drawings. Steelwork
generally shall comply with BS 4 part 1, BS 2994 or BS 4848 Part 4.
Rag bolts and nuts shall be mild steel to BS 1494 Part 2. Black bolts shall comply
with BS 4933 and washers to BS 4320.
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Fabrication:
All fabrication and welding shall comply with BS 449 Part 2.
Welding shall be carried out by skilled operatives with proven qualifications and
experience in using the same electrode, class and welding positions which will be
required in the work and shall comply with BS 1856. The competence of all
welders shall be tested in accordance with the relevant BS.
Priming:
All steel items which are not galvanized or zinc coated are to be primed with a
coat of approved rust-proofing primer. Items which have been primed before
delivery to site should immediately be touched up with similar primer and every
effort made to protect the members from damage during fixing. All structural
steelwork is to be adequately protected from the effects of the weather before
fixing.
All holes shall be drilled to the appropriate size for the type and diameter of bolt
being used. For HSFG bolts the clearance shall not exceed 2 mm, except where
oversize holes are required for tolerance reasons and in this case special oversize
washers will be supplied.
All bolts shall have steel washers between the nut and the member being fixed.
The head and nut of all bolts shall have taper washers as necessary to give a
bearing without bolt distortion. When load indicating washers are used the load
indicating device shall bear against a hardened steel washer of the head or the
bolt.
Site connections will be formed with HSFG or black bolts, to BS, of such size and
quality to carry the loads required unless specified otherwise.
Stud welding and shot fired fastenings will not be allowed unless authorized in
writing by the Engineer subsequent to satisfactory performance tests and trials.
Contact faces between members which are to be formed with HSFG bolts shall
be cleaned and left unpainted, unless otherwise directed, and after fabrication
the surfaces protected until time of assembly. Contact faces between normally
bolted connections are cleaned and protected locally with red lead paint.
Welding:
All welding at works shall be carried out in accordance with BS requirements. All
welding operatives employed shall be tested and qualified welders in
accordance with BS recommendations and the Contractor shall submit to the
Engineer, if required, evidence of qualification.
All welded connections shall be accurately made and the joint faces formed in
accordance with BS for metal type and thickness as appropriate and any
necessary pre-treatment due to metal thickness or type shall be undertaken. All
welding electrodes shall be of the appropriate type to be compatible with the
metal being welded.
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Inspection:
The Engineer may employ, to act on his behalf, an Independent Weld Inspection
Company to carry out regular inspections and non-destructive, and visual
examinations, whilst the fabrication and erection are in progress to ensure
compliance with the Specification and BS requirements and an adequate
standard of workmanship and supervision for the works.
The Contractor is to allow unrestricted access and facilities at his works or those of
his sub-contractors or on site for authorized personnel to carry out inspection
procedures on behalf of the Engineer, in respect of the fabrication, erection and
or welding of the Steelwork.
Stability:
All erected steelwork shall be true to line, level and plumb, and securely bolted
and fixed with temporary bracing to resist safely all loads from erection
procedures and or all accidental and natural forces which may occur. All
connections shall be permanently bolted when the members are fixed true to
line, level and plumb.
All steelwork supplied to site prior to erection shall be clearly marked for
identification and stored so as to prevent loss, damage or corrosion, (due to
climatic conditions) of any sections, parts, bolts, fittings, including deterioration of
protective painting or other protective coatings. Any such loss or damage shall
be made good by the Contractor at no extra cost.
Protection:
The Contractor will be responsible for all preliminary cleaning and priming at works
prior to delivery and all making good of the initial protective film on site due to
damage in transit or during erection prior to handing over of the steelwork. In
addition all site bolted or welded joints shall after erection be painted as the
remainder of the steelwork. Where load indicating washers are used with HSFG
bolts particular care is to be taken to fill and seal the gap between the washer
and the fittings created by the indicating nibs.
All types of paint of protective medium are to be used and applied to the
steelwork in accordance with the appropriate section of BS and CP requirements
and the manufacturer's recommendations and instructions for the type of paint or
material being employed and also the type and workmanship for cleaning and
preliminary protection.
Galvanized Protection:
Steelwork shall be hot dipped galvanized under factory conditions after
preparation for installation in accordance with BS 729 unless otherwise stated.
Checkered Plate:
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Design:
The Engineer will supply the Contractor with the information and drawings, he is
required to prepare and complete his shop drawings. The Contractor shall, unless
otherwise specified, prepare and check shop drawings incorporating sufficient
information for the proper fabrication of the steelwork.
The Contractor shall check dimensions and prepare shop drawings for the
steelwork. The Contractor shall be responsible, unless otherwise specified, for the
design and sufficiency of the structural steelwork. Where certain sections of the
work have been designed by the Engineer, the Contractor shall check and verify
the sufficiency of the design and take full responsibility for it.
Before commencing fabrication the Contractor shall obtain the approval of the
Engineer in writing for all shop drawings. This approval will signify verification of the
correct interpretation by the Contractor of the Engineer's requirements but shall
not signify approval of the dimensions. Notwithstanding such approval the
Contractor shall be entirely responsible for the accuracy of the shop drawings, the
correctness of detail and the proper design of connections and joints. The
Contractor shall supply the Engineer with complete sets of working drawings.
Structural metalwork items included in this project are entirely the design
responsibility of the sub-contractor.
Height:
The bathroom fixtures are to be fixed on standard
heights complying with local regulations and as
per engineer’s approval.
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Colours:
Colours of fixtures and accessories according to
architect’s approval.
Warranty:
The work shall be undertaken by a specialist
subcontractor to the approval of the Engineer.
Guarantee - 10 years for material & workmanship
(backed up by main contractor).
General:
All fixtures, color and method of fixing are subject
to engineer’s approval.
Material:
Tempered Glass
Height:
2200 mm from finish floor level.
Finish:
Clear
Ironmongery:
Stainless steel brackets, hinges and handles
Warranty:
The work shall be undertaken by a specialist
subcontractor to the approval of the Engineer.
Guarantee - 10 years for material & workmanship
(backed up by main contractor).
General:
Subject for Architects Approval.
GENERAL
Where materials used in this section (e.g. concrete and reinforcement) have been
specified elsewhere in this document, the relevant clauses shall apply to this section.
Materials that have not been individually specified shall be of first class quality and
minimum standard acceptable shall be the relevant British Standard where applicable.
White cement shall be obtained from an approved manufacturer and shall comply with
the relevant British Standard. White aggregate shall be of a color approved by the
Engineer.
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Samples of all materials to be used shall be submitted for approval. A sample area of 3 x
3 meters shall be prepared for each hard surfacing material. The approved sample shall
be retained as the quality standard for the material and its placement.
For excavation and filling, refer to the standards set out in Section D of this Specification.
For radii of 12 m or less, appropriate radius kerbs shall be used. Short, straight sections of
kerb shall not be used for these radii without the Engineer's prior approval. Drop,
transition and radius kerbs shall be of Grade 30/20/S concrete, precast upside down in
steel or GRP.
Before backing with concrete, the kerbline shall be checked for line and level and the
foundation shall be thoroughly cleaned and wetted. Any units deviating by more than 3
mm in 3 m from line and level shall be taken up and re-laid. The level of any part of the
kerbline shall not deviate by more than 3 mm vertically from the specified level.
Where filling behind the kerbs is likely to have a harmful effect on the kerb, backing and
foundation shall be protected by a method agreed with the Engineer or as shown on the
Drawings.
Joints between precast units are to be left open. Expansion/contraction joints are to be
at 6 m centres in foundation and backing and are to be 3 to 5 mm wide.
Scope:
The part of BS 7263 specifies requirements for the following precast concrete products:
Wet pressed and semi-dry flags
Kerbs;
Channels;
Edging;
Quadrants;
The precast concretes products, referred to as a product of products in this part of BS
7263 are intended for use in the construction of carriageways and footways laid in
accordance with BS 7263 ; Part 2.
Definitions:
For the purposes of this part of BS 7263 the definitions in BS G100; Subsection 1.5.1, from
which the following definitions are taken, apply.
Work size. The target size of a building component specified for its manufacture.
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Binders:
Products shall be made using one or more of the binders complying with the appropriate
British standards as given in table 1.
Aggregates:
Products shall be made using one or more of the aggregates complying with the
appropriate standard as given in table 2.
Water:
The water shall be either of drinking quality or shall comply with BS 3148.
Admixtures:
Admixtures shall comply with the uniformity requirements of BS 5075 and if appropriate
with the acceptance tests of the standard.
Pigments:
Pigments shall comply with BS 1014.
Air content:
The concrete used in kerbs channels quadrants and edgings produced by the wet cast
process shall have the following entrained air contents measured in accordance with BS
1881 ; part 106 : -
Finish:
Products described as natural shall contain no pigment where products are made with
two-part mixes the surface layer shall be not less 12 mm thick for flags or not less than 25
mm thick for all other products. The surface layer shall be produced as an integral part of
the product.
Dimensions:
Kerbs channels and edgings, kerbs, channels and edgings shall have a length in the
range 450 mm to 915 m. The lengths shall be measured along the vertical contact face
between the kerb and channel.
Transverse strength:
Units are placed in the testing machine with the depth as stated being the smallest
dimension.
The failing load for kerbs of various lengths may be obtained by extrapolation
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Samples shall be taken before the products are laid and wherever practicable, whilst
they are being moved. e.g. during loading or unloading. A sample of three products
shall be taken from a consignment of not more than 1000 products. Each of the three
products in the sample shall be taken from one of three approximately equal sections or
the consignment to be tested.
The sample shall be dispatched to the test laboratory taking precautions to avoid
damage to the products in transit.
Note: Products used for the dimensional checks may subsequently be used for transverse
strength or water absorption, tests.
Marking:
The following particulars relating to products made in accordance with this British
Standard shall be clearly marked on the delivery note, invoice, manufacturers or suppliers
certificate or brochure relating to a consignment of products:
The number and date of this British Standard, i.e. BS 7263: part 1 : 1990,
The coarse and fine aggregates shall be as specified in the Concrete Specification with a
ten per cent fines value for the coarse aggregate of not less than 50kN when tested in
accordance with BS 812. The nominal maximum size of aggregate shall be 20 mm.
The Concrete for kerbs shall have cube strength of not less than 25.0 N/sq.mm after 28
days. The concrete mix shall contain not less than 280 kg or more than 540 kg of sulphate-
resisting cement per cubic metre. The ratio by mass of free water to cement for saturated
surface dry aggregate (the water/cement ratio) shall not exceed 0.50. The quantity of
water used shall not exceed that required to produce a dense concrete with suitable
workability to obtain full compaction with the plant used. The mix shall be designed by
the contractor who shall prepare and compact trial mixes in the presence of the
Engineer using the same plant as that proposed for the Works. The concrete mix and
compaction plant shall be subject to the Engineer's approval. After approval, no
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variations shall be made to mix proportions or to any constituents without the Engineer's
prior consent.
Delivery, storage and batching of material and mixing, transporting and placing of
concrete shall be as specified in the Concrete Specification. Immediately after
compaction and for 7 days thereafter the kerbs shall be fully cured and protected from
drying out and against the harmful effects of weather, including rain and rapid
temperature changes. The method of protection shall be subject to the Engineer's
approval.
The use of coloured curing membranes will not be permitted as the colour of the kerbs
after weathering shall be similar to that of adjacent precast units. Concrete not properly
cured and protected will be rejected and shall be removed from the Works.
Kerbs shall remain firmly secure on the surface on which they are cast. Kerbs shall be cut
whilst the concrete is green to form expansion/contraction joints at 3 m centres. Joints
shall be filled and sealed with materials approved by the Engineer.
The vertical alignment of the finished kerb shall not depart from the design level by more
than 3 mm and, at any point, the maximum deviation of the kerb in line and level shall
not be greater than 3 mm in 3 m.
Cement:
The cement used in the manufacture of precast concrete paving blocks shall comply
with the requirements of either BS 12, 4027 or BS 146. The cement content of compacted
concrete shall not be less than 400 kg/m3.
Aggregates:
The aggregates shall consist of naturally occurring crushed aggregate to comply with BS
882. The salt contents shall not exceed the following limits:
Acid Soluble Chlorides: 0.06% by weight of Fine Aggregates
0.02% by weight of Coarse Aggregates
Water:
The water shall be clean and free from any deleterious matter having pH value in the
basic range (7-9).
Pigments:
Any pigments used shall comply with BS 1014
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than 80 mm or greater than 115 mm. The minimum normal thickness for paving blocks of
any size shall be 60 mm. The preferred nominal thickness shall be 60, 80 and 100 mm.
All areas shall be clean, plane and of uniform dimension. Wearing surface areas shall not
be less than 70% of the plan area.
Compressive Strength:
The average compressive strength of the block on delivery when sampled and tested in
the manner described below, shall be not less than 49 N/sq mm in wet conditions. No
individual block strength shall fall below 40 N/sq mm in wet conditions.
Where possible, the plan area or the wearing surface area shall be calculated by
multiplying the length by the width.
Alternatively, the plan area or the wearing area shall be calculated by cutting out
shapes of cardboard and weighing it to the nearest 0.01 g.
As = 20000 ms
m
Where As = Area of block (sq mm)
ms = Mass of cardboard shape matching test block
(g); the block shall be placed wearing surface
Upper most of the cardboard.
m = Mass of 200 x 100 mm cardboard rectangle (g)
cut from the same cardboard.
In case of chamfer or radius, the width of chamfer or radius shall be measured and
marked on the cardboard shape. This shape shall then be cut out accurately and
weighed for calculation of the wearing surface area. Plywood, nominally 4 mm thick,
shall be used as packing between the upper and lower faces of the specimen and the
machine platens, and these boards shall be larger than the specimen by a margin of at
least 5 mm at all points. Fresh packing shall be used for each specimen tested.
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The load shall be applied without shock and increased continuously at a rate of
approximately 15 N/sq.mm. per minute until no greater load can be sustained. The
maximum load applied to the specimen shall be recorded. The strength shall be
expressed to the nearest 0.1 N/sq.mm.
Certificate of Compliance:
This certificate is to be provided by the manufacturer at the time of sale as per item no.12
of BS 6073
PAVERS:
Concrete Pavers shall be as specified elsewhere in the Contract documents.
Paving shall be to the shapes and sizes shown on the drawings. They shall be cast from
Mix Asulphate resisting concrete and pressed or vibrated to give a dense, well-finished
material. Undersides of paving shall be grooved or otherwise finished to provide a good
key. Curing of the parings shall be to the satisfaction of the Engineer.
The sub-base shall be prepared in accordance with the Engineer's instructions. The slab
shall be laid firmly on the sand bed and tamped into position with a paving maul. Care
shall be taken to ensure that the slabs do not rock and are laid as closely together as
possible but with maximum gap of 3 mm. The joints between the concrete slabs shall be
finished carefully brushing in sand grout as soon as possible after the paving slabs are
laid. All surplus grout shall be carefully cleaned from the surface of the paving, kerbs, etc
as the works proceed.
The slabs shall not be bonded and laid to a regular grid as shown on the drawings or as
directed by the Engineer. The slabs shall be laid so that the edge abutting the kerbs shall
slightly project (3 mm maximum) above the top face of the kerb. Where necessary, the
concrete slabs shall be cut to size and fitted against kerbs, surface boxes and
constructions. Cutting will be carefully carried out by mechanical means to true faces.
Where directed by the Engineer, the Contractor shall fill in narrow gaps and surrounds to
surface boxes and obstructions with mix A concrete to the same thickness as the slabs
and bedding. The in-situ concrete strips shall not be greater than 150 mm wide and the
concrete slab shall be properly rammed and trowelled smooth and flush with adjoining
slabs.
PAVEMENT CONSTRUCTION
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(Reference to block in this section shall refer to clay paver or concrete block unless
stated otherwise).
Concrete block surfacing shall consist of precast blocks on a bedding course 50 mm thick
laid on road-base on sub-grade, if the sub-grade cannot achieve the required CBR
value, a 250 mm thick sub-base layer shall be provided, in footings the road base shall be
replaced with sub-base naturally occurring materials.
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Bulb technology
LED
230 V
2. LED Strip Lights 3528 NWP Strip Light Philips or as per vendor
Article. No. EL9001P list
Power 24W
Voltage 100-240 VAC
Color Temp. 6500-7000L
CRI ≥80
Beam Angle 120°
Dimension Ø175*95 mm
IP Rating IP20
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240 V
Wattage bulb included: 4 W
Maximum wattage replacement bulb: 4 W
Light colour: As per Arch. approval
Total lumen output fixture: 1300 lm
IP code
IP20
protection against objects bigger than
12.5 mm
no protection against water
Class of protection: I - earthed
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