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Inspection Standard: Daily Inprocess Inspection/Prod./Rejection Report

This document is a daily inprocess inspection report template that contains sections to record production and quality details for a manufacturing shift. It includes spaces to record production machine details; part dimensions being inspected; first five sample readings for dimensions; minimum and maximum specification limits; total production and rejection quantities for a 2 hour period; reasons for machine breakdown or rework; and sign off from quality and production supervisors. The goal is to track production quantities and identify quality issues that result in rejection percentages exceeding certain thresholds so that corrective actions can be taken.
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Download as XLSX, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
927 views3 pages

Inspection Standard: Daily Inprocess Inspection/Prod./Rejection Report

This document is a daily inprocess inspection report template that contains sections to record production and quality details for a manufacturing shift. It includes spaces to record production machine details; part dimensions being inspected; first five sample readings for dimensions; minimum and maximum specification limits; total production and rejection quantities for a 2 hour period; reasons for machine breakdown or rework; and sign off from quality and production supervisors. The goal is to track production quantities and identify quality issues that result in rejection percentages exceeding certain thresholds so that corrective actions can be taken.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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DOC.

No:-SEI/QA/F-03

SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 07


Rev date: 10-03-2021

Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer

HOLDING NUT A34200030000 TAPPING PLATING ADVIK HI-TECH PVT. LTD.

Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
Sample Inspection (OK/NG)
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S

1 Thread M16x1.5 6G TPG (GO/NOT GO) 2 pcs 2 hrs 2 pcs

2 Appearance Free From Burr, Dent, Visual 2 pcs 2 hrs 2 pcs


Etc

Per 2Hrs. Production Details

Per 2 Hrs. Rejection Details

Per 2 Hrs. Rejection Percentage

Status (OK/NG) T.Rej. Qty

Sign. Inprocess Quality Supervisor T.Rework Qty


MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS

Time Total Reason :-


Description Tooling STD ACTUAL STD ACTUAL Start End Time Reason

Lot No/ Heat NO Machine Efficiency (100%)

Cycle Time Weight


Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Total Production (90%) Shift Rejection %


Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)

Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS

REMARKS:-

Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester, TRG- Thread Ring Gauge
DOC.No:-SEI/QA/F-03

SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 07


Rev date: 10-03-2021

Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer

HOLDING NUT A34200030000 CNC TURNING TAPPING ADVIK HI-TECH PVT. LTD.

Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
Sample Inspection (OK/NG)
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S

1 Length 10.95/11.05 MM 2 pcs 2 hrs 2 pcs

2 Length 6.95/7.05 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

3 Length 4.30/4.50 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

4 Length 0.98/1.02 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

5 Length 1.15/1.25 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

6 Dia 16.00/16.10 PPG 2 pcs 2 hrs 2 pcs

7 Dia 17.35/17.40 IDVC 2 pcs 2 hrs 2 pcs

8 Dia 16.45/16.55 IDVC 2 pcs 2 hrs 2 pcs

9 Dia 14.64/14.68 PPG 2 pcs 2 hrs 2 pcs

10 Radius R1.50 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

11 Radius R0.80 PP+CUT PCS 1 pcs 1 pcs per day 1 pcs

12 Dia 18.90/19.00 IDVC 2 pcs 2 hrs 2 pcs

13 Dia 21.65/22.00 MM 2 pcs 2 hrs 2 pcs

14 Parallelism 0.05 Dial With V-Block 2 pcs 2 hrs 2 pcs

15 Appearance Free From Burr, Dent, Visual 2 pcs 2 hrs 2 pcs


Etc

Per 2Hrs. Production Details

Per 2 Hrs. Rejection Details

Per 2 Hrs. Rejection Percentage

Status (OK/NG) T.Rej. Qty

Sign. Inprocess Quality Supervisor T.Rework Qty


MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS

Time Total Reason :-


Description Tooling STD ACTUAL STD ACTUAL Start End Time
Reason

Lot No/ Heat NO Machine Efficiency (100%)

Cycle Time Weight


Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Total Production (90%) Shift Rejection %


Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)

Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS

REMARKS:-

Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester, TRG- Thread Ring Gauge
DOC.No:-SEI/QA/F-03

SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 07


Rev date: 10-03-2021

Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer

HOLDING NUT A34200030000 BLANK CUTTING CNC TURNING ADVIK HI-TECH PVT. LTD.

Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
Sample Inspection (OK/NG)
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S

1 A/F 22 HEX MM 2 pcs 2 hrs 2 pcs

2 Length 11.20/11.30 DVC 2 pcs 2 hrs 2 pcs

3 Counter Dia 17.00/17.20 DVC 2 pcs 2 hrs 2 pcs

4 Chamfer Dia 20.90/21.10 DVC 2 pcs 2 hrs 2 pcs

5 I.D. 14.00/14.10 PPG 2 pcs 2 hrs 2 pcs

6 Chamfer 1.5x30° PP 1 pcs 4 hrs 1 pcs

7 Angle 60° PP 1 pcs 4 hrs 1 pcs

8 Appearance Free From Burr, Dent, Visual 2 pcs 2 hrs 2 pcs


Etc

10

Per 2Hrs. Production Details

Per 2 Hrs. Rejection Details

Per 2 Hrs. Rejection Percentage

Status (OK/NG) T.Rej. Qty

Sign. Inprocess Quality Supervisor T.Rework Qty


MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS

Time Total Reason :-


Description Tooling STD ACTUAL STD ACTUAL Start End Time Reason

Lot No/ Heat NO Machine Efficiency (100%)

Cycle Time Weight


Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Total Production (90%) Shift Rejection %


Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)

Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS

REMARKS:-

Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester, TRG- Thread Ring Gauge

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