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Electronic Control Module (Generator Set) - Configure

SMCS - 4490-025
Function Keys and Navigation Keys

ReferenceFor a full explanation of the use of the Function keys (Enter, Escape) and the Navigation keys (Scroll Left,
Scroll Right, Scroll Up, Scroll Down) that are referenced in this section, see Systems Operation, "Electronic Control
Module (Generator Set)"
https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 06/03/2009
Illustration 1
(1) Display Screen
(2) Yellow Warning Lamp
(3) Red Shutdown Lamp
(4) Alarm Acknowledge/Silence key
(5) Lamp Test key
(6) Stop key
(7) Auto key
(8) Run key
(9) Escape key
(10) Enter key
(11) Scroll Right key
(12) Scroll Down key
(13) Scroll Up key
(14) Scroll Left key
(15) Engine Overview key
(16) AC Overview key
(9) Escape - Navigate up (backward) through the menu structure and also used to cancel out of data entry screens during
setpoint programming.
(10) Enter - Select a highlighted menu item
(11) Scroll Right - During numeric data entry, choose the digit to edit. During certain setpoint adjustments, select or
deselect a checkbox.
(12) Scroll Down - Move down through the main menu or navigate within a list in order to highlight one of the items.
Also used to decrement digits (0-9).
(13) Scroll Up - Move up through the main menu or navigate within a list in order to highlight one of the items. Also
used to increment digits (0-9)
(14) Scroll Left - During numeric data entry, choose the digit to edit. During certain setpoint adjustments, select or
deselect a checkbox.
Initial Setup
Information from the EMCP 3 is displayed on the Display Screen (1). Press the Scroll Up key or the Scroll Down key in
order to highlight the MAIN MENU options.
Press the Enter key in order to select one of the main menu options.
The keypad is also used in order to change the setpoints. Press the Enter key in order to change a setpoint. Press the
Scroll Up key or the Scroll Down key in order to increase or decrease the value. Press the Scroll Left key or the Scroll
Right key in order to change the digit that is to be adjusted.
Note: The EMCP 3 panel will power up to the MAIN MENU screen. If the EMCP 3 panel is already powered up, press
the Escape key in order to return to the main menu. Each press of the Escape key moves you back one level in the menu
structure,
Setpoints
Within each setpoint category there are one or more function blocks. Each of those function blocks may contain one or
more setpoints. Each of these setpoint categories and its corresponding function blocks are shown below.
Control
Automatic Start/Stop
Automatic Voltage Regulator (AVR) Desired Voltage Request
Generator Desired Engine Speed Request
Engine Monitor/Protect
Battery Voltage Monitor
Crank Attempt/Successful start Counter
Engine Coolant Temperature Monitor
Engine Oil Pressure Monitor
Engine Speed Monitor
Enhanced Engine Monitor
Service Maintenance Interval
Events
Diagnostics Configuration
Engine protection Events Configuration
Generator Protection Events Configuration
Other System Events Configuration
Custom Events
Event Output Function
Event System
Generator Monitor/Protect
Enhanced Generator Monitor
Generator AC Monitor
Generator AC Power Monitor
Generator Over Current
Generator Over/Under Frequency
Generator Over/Under Voltage
Generator Reverse Power
Input/Output (I/O)
Digital Inputs
Digital Outputs
Relay Outputs
Spare Analog Input
Network
Data Link - SCADA
Other
Digital Selectors
Reduced Power Mode
Menu Maps
The maps in this section are to be used as a guide when programming the EMCP 3. Maps are provided for all versions of
the controller.
Illustration 2
Illustration 3
Illustration 4
Programming the Display Preferences

The preferences affect the way data is viewed on the display screen. The configuration may need to be changed in order
to meet local requirements.
In order to program the display preferences, perform the following menu options.
1. Press the Escape key as many times as necessary in order to go back to the "MAIN MENU" display.
2. From the "MAIN MENU", press the Scroll Down key or the Scroll Up key in order to highlight the
"PREFERENCES" option. The following parameters can be changed or viewed:
CONTRAST
PRESSURE
TEMPERATURE
VOLUME
LANGUAGE
a. Press the Enter key in order to select PREFERENCES. CONTRAST will be highlighted.
b. Press the Enter key in order to select the contrast level. The contrast can be adjusted between 1 and 100,
with 1 being the least contrast and 100 being the greatest contrast. The display will show a status bar and a
number representing the current contrast level.
c. Use the Scroll Right key or the Scroll Left key in order to adjust the contrast to the desired level, and
then press the Enter key in order to save the new contrast setting.
d. Press the Scroll Down key in order to highlight PRESSURE, and then press the Enter key in order to
select the pressure function. The available options for pressure measurement are "kPa", "PSI", and
"BAR". The display will list all three options, with the current option highlighted.
e. Adjust the pressure to the desired measurement unit using the Scroll Right key or the Scroll Left key,
and then press the Enter key in order to save the pressure measurement unit.
f. Press the Scroll Down key in order to highlight TEMPERATURE and then press the Enter key in order
to select the temperature function. The available options for temperature measurement are "°C" or "°F".
The display will list both options, with the current option highlighted.
g. Adjust the temperature to the desired measurement scale using the Scroll Right key or the Scroll Left
key, and then press the Enter key in order to save the temperature measurement unit.
h. Press the Scroll Down key in order to highlight VOLUME and then press the Enter key in order to select
the volume function. The available options for volume measurement are "LITERS", "US GAL", or "IMP
GAL". The display will list all three options, with the current option highlighted.
i. Highlight the desired volume measurement unit using the Scroll Right key or the Scroll Left key, and
then press the Enter key in order to save the volume measurement unit.
j. Press the Scroll Down key in order to highlight LANGUAGE and then press the Enter key in order to
select the language function. Language does not display a value to the right. The display will show one or
two options. TECHNICIAN ENGLISH will always be shown and, if another language is available on the
flash file, that language will also be shown as an options.
k. Highlight the desired language that is to be used for display on the EMCP 3 using the Scroll Right key or
the Scroll Left key, and then press the Enter key (10) in order to save the desired language selection
l. Press the Escape key as required in order to step back up to the MAIN MENU.
Programming the Setpoints

The engine/generator setpoints affect the proper operation and serviceability of the engine, and the accuracy of
information shown on the display screen. The EMCP 3 setpoints are programmed at the factory.
The setpoints may require changing when the EMCP 3 is moved from one engine to another engine. The setpoints may
also require changing in order to satisfy the site requirements. The setpoints that are stored in the EMCP 3 must match
the specified setpoints of the particular generator set.
See the Setpoint tables following these procedures for a complete list of all the setpoint blocks. All of the setpoints listed
in the tables should be verified and reprogrammed if required.
The first setpoint block to program is the Automatic Start/Stop Block. The Automatic Start/Stop Block is part of the
Control Category. In order program the Automatic Start/Stop Setpoints, perform the following:
1. Press the Escape key as required in order to step back to the MAIN MENU.
2. From the MAIN MENU, press the Scroll Down key until CONFIGURE is highlighted and then press the Enter
key in order to select the menu.
3. Press the Scroll Down key until SETPOINTS is highlighted, and then press the Enter key in order to select the
menu.
4. Press the Scroll Down key in order to scroll through the setpoint options until CONTROL is highlighted, and
then press the Enter key in order to select the menu. The AUTOMATIC START / STOP menu is highlighted.
5. Press the Enter Key in order to select the AUTOMATIC START / STOP menu and then use the Scroll Down
key and the Scroll Up key in order to highlight the next setpoint that is to be programmed.
6. Press the Enter key in order to select the setpoint and then press the Enter key a second time in order to highlight
the current configuration of the selected setpoint.
7. Use the Scroll Down key and the Scroll Up key in order to change the current configuration to the desired
setting, and then use the Enter key in order to the save the new setting.
8. Repeat steps 5 through 7 in order to program all of the Automatic Start/Stop setpoints.
9. After all of the Automatic Start/Stop Setpoints are programmed as required, then press the Escape key in order to
back up to the CONTROL menu.
10. The next block of setpoints that is to be programmed is the Automatic Voltage Regulator (AVR) Request block.
Press the Scroll Down key in order to scroll through the setpoint options until AVR DESIRED VOLTAGE is
highlighted, and then press the Enter key in order to select the menu.
11. Repeat steps 5 through 7 in order to program all of the AVR Request setpoints.
12. Continue programming the remaining function blocks in the "CONTROL" menu.
13. Press the Escape key twice in order to back up to the SETPOINTS menu.
14. Press the Scroll Down key in order to scroll through the setpoint options until ENGINE MONITOR/PROTECT
is highlighted.
15. Press the Enter key in order to select the ENGINE MONITOR/PROTECT menu and then program all of the
function blocks in this menu.
16. Continue to program the remaining setpoints until each setpoint in every setpoint category has been checked and
programmed as required.
Setpoint Tables
All of the available setpoints on the EMCP 3 are listed in the following tables. Refer to these tables while programming
the setpoints.
Control
Automatic Start/Stop
The Automatic Start/Stop block receives starting and stopping requests from various sources (local, remote, internal),
arbitrates between them and then cranks or shuts down the engine in an orderly fashion.
Table 1
Setpoints - Automatic Start/Stop (1)
Min Max Factory

Setpoint Units
Value Value Default Description
Name
Engine start fault

Fault protection time delay prevents shut down
protection activation 0 300 sec 30
during start up from low oil pressure etc.
delay time
Amount of time the EMCP 3 energizes (cranks) the

Crank Duration 5 300 sec 7
starting motor
Amount of time the EMCP 3 deenergizes the starting

Crank Cycle Rest
5 300 sec 7 motor between crank cycles
Interval
Engine Purge Cycle

0 20 sec 0
Time
Maximum Number Number of crank/rest cycles that the EMCP 3 uses to

1 20 n/a 3
of Crank Cycles declare that a overcrank fault exists
Cooldown Duration min. 180 sec Amount of time the EMCP 3 allows the engine to run
0 30
after a normal shutdown is initiated
Amount of time the EMCP 3 activates start aid

Start Aid Activation sec.
0 240 0 control output. Set to 10 seconds if the EUI with
Time
prelube option is installed.
Crank Alert sec. Amount of time the EMCP activates crank alert
0 60 0
Activation Time output.
Crank Terminate 1000 rpm Engine speed setting used in order to disengage the
100 400
RPM starting motor during engine cranking
Engine Fuel Type Setpoint allows for selection of "Diesel" or "Natural

Setpoint Value List 0
Configuration Gas"
Fuel Shutoff Type of fuel system solenoid used on the generator
Solenoid Type set. Select "Energized to run" (ETR) or "Energized to

Configuration Shut Off" (ETS).
Engine Type
Setpoint Value List 0 Select mechanical or electronic
Configuration
Engine Controller
J1939 Data Link Setpoint allows for selection of "No Data Link",
Support "Basic Data Link", or "Enhanced Data" Link.
Configuration
Engine Cool Down

Setpoint allows for selection of engine speed during
Speed Setpoint Value List 0
cooldown. Select rated or idle.
Configuration
Setpoint configures whether the EMCP3 determines

its operating state on its own, or whether it receives it
Engine Operating
over the data link from the engine ECM. Set to
State Input Setpoint Value List 0
"CAN Input" for common engine interface engines
Configuration
and set to "Hard Wired "for non-common engine
interface EUI engines and non-EUI engines.
Engine Idle
Operation Enable Setpoint Value List 0
Status Engine
Fuel Priming
Feature Enable Setpoint Value List 0
Status
(1) The setpoints that are stored or the setpoints that are being programmed must match the specified setpoints of the particular
generator set.
AVR Desired Voltage Request
The AVR Desired Voltage Request block generates a data link request over the J1939 data link in order to request a
desired output voltage from the CDVR.
Table 2
Setpoints - AVR Desired Voltage Request (2)
Min Max
Setpoint Units Factory
Value Value Description
Name Default
The Maximum Generator Output voltage Bias

Maximum
Percent is the maximum value above and below the
Generator Voltage
0 100 % 5 Nominal Voltage that the EMCP 3 will send a
Output Bias
request for when adjusting the voltage from the
Percentage
control screen
The Generator Nominal Output Voltage is the

Generator Nominal 50000
100 V 100 desired output voltage of the generator set. This
Output Voltage
value is set to match the generator rated voltage.
generator set.
Maximum Generator Output Voltage Bias Percent
The following settings will only apply if there is a CDVR installed on the generator.
Note: It is possible to set the "MAXIMUM GEN OUTPUT VOLTAGE BIAS PERCENT" from 0 to 100% but the
CDVR will only allow the voltage to change by a maximum of 15%.
1. From the MAIN MENU, press the Scroll Down key or the Scroll Up key in order to highlight the CONFIGURE
menu, and then press the Enter key in order to select the menu. "SECURITY" will be highlighted.
2. Press the Scroll Down key in order to highlight the SETPOINTS menu, and then press the Enter key in order to
select the menu. AUTOMATIC START/STOP will be highlighted.
3. Press the Scroll Down key in order to highlight the AVR DESIRED VOLTAGE menu, and then press the Enter
key in order to select the menu. MAXIMUM GEN OUTPUT VOLTAGE BIAS PERCENT will be displayed.
4. Press the Enter key in order to select the AVR DESIRED VOLTAGE menu and then press the Enter key a
second time in order to select the MAXIMUM GEN OUTPUT VOLTAGE BIAS PERCENT function and in
order to display the current voltage bias percent.
Note: The voltage bias percent setpoint will determine the amount of voltage change for each key press on the
voltage control screen. A higher value will result in a larger change in voltage per key press. A lower value will
result in a smaller change in voltage per key press.
5. Press the Scroll Down key or the Scroll Up key in order to decrement or increment the highlighted digit to the
desired value and then press the Scroll Right key or the Scroll Left key in order to highlight the next character
that is to be entered.
6. Continue this process until the desired current voltage bias percent has been entered and then press the Enter key
in order to save the new value.
Generator Desired Engine Speed Request
The Generator Desired Engine Speed Request block generates a data link request over the J1939 data link in order to
request a desired generator frequency from a generator.
Table 3
Setpoints - Generator Desired Engine Speed Request (27)
Min Max
Name Default
The Maximum Engine Speed Range is the maximum

Maximum
rpm value above and below the Nominal Engine Speed
Engine Speed 0 2000 100
that the EMCP 3 will send a request for when
Range
adjusting the speed from the control screen
Generator
This value is set to match the generator rated
Nominal Output 40 500 Hz 50
frequency
Frequency
( 27 ) The setpoints that are stored or the setpoints that are being programmed must match the specified setpoints of the particular
generator set.
Engine Monitor/Protect
Battery Voltage Monitor
The Battery Voltage Monitor block measures the battery supply voltage to the EMCP 3. The EMCP 3 will have the
ability to monitor the battery supply voltage based on the "+BATT" and "−BATT".
Table 4
Setpoints - Battery Voltage Monitor (3)
Setpoint Min Max Units Factory Description

Name Value Value Default
High Battery Voltage Warning Event Threshold VDC

12 50 29.4
High Battery Voltage Warning Event

0 240 sec 30
Notification Delay Time
High Battery Voltage Shutdown Event Threshold VDC

12 50 30.0
High Battery Voltage Shutdown Event

0 240 sec 30
Low Battery Voltage Warning Event Threshold VDC

0.0 25.0 23.4
Low Battery Voltage Warning Event

0 240 sec 30
Low Battery Charging System Voltage Warning VDC

0 30 26
Event Threshold
Low Battery Charging System Voltage Warning

0 240 sec 30
Event Notification Delay Time
Low Cranking Voltage Warning Event VDC

0.0 30.0 0.0
Threshold
Low Cranking Voltage Warning Event

0 240 sec 2
generator set.
Crank Attempt/Successful Start Counter
The Crank Attempt/Successful Start Counter block tracks the number of times the engine has been cranked and the
number of times the engine has been successfully started.
Table 5
Setpoints - Crank Attempt / Successful Start Counter (31)
Setpoint Min Max Units Factory

Description
Customer Security Password Password level required in order

Level to Reset Crank/Start 0 4 n/a 3 to reset the Crank/Start Counters
Counters
generator set.
Engine Coolant Temperature Monitor
The Engine Coolant Temperature Monitor block converts a raw sensor value into coolant temperature and, when
configured as a sensor, detects sensor diagnostics.
Table 6
Setpoints - Engine Coolant Temperature Monitor (10)

Description
Select "Sensor" or "Data Link". Set

Engine Coolant Temperature
Setpoint Value List 0 to Sensor for MUI Engines or set to
Sensor Configuration
Data Link for EUI engines.
High Engine Coolant

49 °C 120 °C deg.
Temperature Warning Event 100 °C
(120 °F) (248 °F)
Threshold (212 °F)
High Engine Coolant

Temperature Warning Event 0 30 sec. 15
High Engine Coolant

49 °C 120 °C deg.
Temperature Shutdown Event 120 °C
(120 °F) (248 °F)
Threshold (248 °F)
High Engine Coolant

Temperature Shutdown Event 0 30 sec. 15
Low Engine Coolant

0 °C 36 °C
Temperature Warning Event 21 °C (70
( 32°F) (99 °F)
Threshold °F)
Low Engine Coolant

Temperature Warning Event 0 30 sec. 10
Coolant Temperature Sensor N/A

1 5 1
Map Selection Number
generator set.
Engine Oil Pressure Monitor
The Engine Oil Pressure Monitor block converts a raw sensor value into oil pressure and, when configured as a sensor,
detects sensor diagnostics.
Table 7
Setpoints - Engine Oil Pressure Monitor (11)
Min
Setpoint Max Units Factory
Value Description
Name Value Default
Select "Sensor" or "Data Link". Set to Sensor

Engine Oil Pressure
Setpoint Value List 0 for MUI Engines or set to Data Link for EUI
Sensor Configuration
engines.
Low Engine Oil

34 kPa 690 kPa kPa
Pressure Warning Event 160 kPa
(5 psi) (100
Threshold (23 psi)
psi)
Low Idle Low Engine

34 kPa 690 kPa kPa
Oil Pressure Warning 160 kPa
(5 psi) (100
Event Threshold (23 psi)
psi)
Low Engine Oil

Pressure Warning Event sec.
0 30 10
Low Engine Oil

34 kPa 690 kPa kPa
Pressure Shutdown 34 kPa (5
(5 psi) (100
Event Threshold psi)
psi)
Low Idle Low Engine

34 kPa 690 kPa kPa
Oil Pressure Shutdown 160 kPa
(5 psi) (100
Event Threshold (23 psi)
psi)
Low Engine Oil

Pressure Shutdown sec.
0 30 10
Event Notification
Delay Time
When the engine speed is below this setpoint,

the Low Idle setpoint is used. Set to 800 RPM
Low Engine Oil RPM
400 1800 1350 for engines rated at 1000 or 1200 RPM. Set to
Pressure Step Speed
1200 RPM for engines rated at 1500 or 1800
RPM.
Oil Pressure Sensor

N/A
Map Selection Number 1 5 1
generator set.
Engine Speed Monitor
The Engine Speed Monitor block determines the engine speed, in rpm, from the Magnetic Pickup (MPU) input pins and
detects diagnostics on the MPU. The MPU used for these determinations will be an independent MPU to be used by the
EMCP 3 only.
Note: All Engine Speed Monitor setpoints require a "LEVEL 3" password. Engine Speed Monitor setpoints may also be
changed with Caterpillar Electronic Technician software without a password.
Table 8
Setpoints - Engine Speed Monitor (12)

Description
Flywheel Teeth 95 350 N/A 95
Engine Over Speed Shutdown Threshold Set to 118% of rated

400 4330 rpm 400
speed
Engine Under Speed Warning Event Set to 86% of rated

400 4330 rpm 4330
Threshold speed
0.0 20.0 sec. 2.0

Engine Under Speed Warning Event
Engine Under Speed Shutdown Event Set to 82% of rated

400 4330 rpm 4330
Threshold speed
Engine Under Speed Shutdown Event

0.0 20.0 sec. 2.0
Engine Speed Sensor Configuration Setpoint Value List 0

generator set.
Enhanced Engine Monitor
The "Enhanced Engine Monitor" block provides a method to access the engine cylinder temperature parameters from the
primary data link for use in configuration logic.
Note: Standard Caterpillar product does not utilize this group of setpoints.
Table 9
Setpoints - Enhanced Engine Monitor (31)

Description
Engine Cylinder Temperature Select "Installed" or "Not

Sensor Installation Status installed"
Number of Engine Cylinders 1 20 n/a 1

generator set.
The Service Maintenance Interval block annunciates a need for engine service based on engine hours or duration since
the last service, whichever occurs first.
Table 10
Setpoints - Service Maintenance Interval (31)

hours
Service Maintenance Interval Hours 0 2000 500 hours
Service Maintenance Interval Days 0 365 days 180
Customer Password Security Level to Reset

0 4 N/A 3
generator set.
EVENTS
Table 11
Description of Event Response Selections
Active Only Only displays event in the event log (no history on the event)
Warning Event logged, amber warning status LED
Audible Alert Activates relay output configured as "horn control"
Soft Shutdown Shutdown event allows cooldown cycle
Hard Shutdown Shutdown event skips cooldown cycle for fast engine shutdown
Breaker 1 Trip Activates relay output configured as "breaker 1 trip"
Breaker 2 Trip Activates relay output configured as "breaker 2 trip"
FTP Suppress the event until the engine is running and the fault protection timer has expired
Diagnostics Configuration
Warning and/or shutdown events should not be disabled. If warning or shutdown

events are disabled, the user may not be aware of conditions that could cause damage
to the engine, generator, or electrical loads. If warning or shutdown events are
disabled, make sure that there is another control that is set up that can diagnose the
event, and if necessary, will shut the engine down.
The "Diagnostics Configuration" block is used in order to configure the desired response for any diagnostic that is
generated by the genset control.
The Diagnostics Configuration block is subdivided into four subcategories as follows: Pressures, Temperatures, Levels
and Others. Each of the Diagnostics Configuration subcategories is shown in it's own table.
Note: Table 12 lists the available options for each setpoint in the "PRESSURES" category. The options that are available
for each setpoint are designated by an "X" in the option column.
Table 12
"PRESSURE" Setpoints - Diagnostics Configuration (15)
Loss Breaker Breaker

Audible Soft Hard Active
Setpoint Warning of FPT
Shutdown Shutdown Only
Name Utility Trip #1 Trip #2
Alert
Air Filter
Differential
Pressure Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Oil
Pressure Sensor
Diagnostic X X X X X X
Response
Configuration
Fire Extinguisher
Pressure Sensor
Diagnostic
X X X X X X
Response
Configuration
Fuel Filter
Differential
Pressure Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Oil Filter

Differential
Pressure Sensor
X X X X X X
Diagnostic
Response
Configuration
Starting Air
Pressure Sensor
Response
Configuration
( 15 ) Each setpoint in the Diagnostics Configuration block is used in order to program a system response to the associated Suspect
Parameter Number/Failure Mode Identifier (SPN/FMI) for any internal source.
Note: Table 13 lists the available options for each setpoint in the "TEMPERATURE" category. The options that are
available for each setpoint are designated by an "X" in the option column.
Table 13
"TEMPERATURE" Setpoints - Diagnostics Configuration (15)

Alert
Ambient Air
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Coolant
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Oil
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Exhaust
Temperature
Sensor
Diagnostic
Response X X X X X X
Configuration
Right Exhaust
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Left Exhaust
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Generator
Bearing #1
Temperature
Sensor X X X X X X
Diagnostic
Response
Configuration
Note: Table 14 lists the available options for each setpoint in the "LEVEL" category. The options that are available for
each setpoint are designated by an "X" in the option column.
Table 14
"LEVEL" Setpoints - Diagnostics Configuration (15)

Alert
Engine Coolant
Level Sensor
Response
Configuration
Engine Oil Level

Sensor
Response
Configuration
Fuel Level
Sensor
Response
Configuration
External Tank
Fuel Level
Sensor X X X X X X
Diagnostic
Response
Configuration
Note: Table 15 lists the available options for each setpoint in the "OTHER" setpoints category. The options that are
available for each setpoint are designated by an "X" in the option column.
Table 15
"OTHER" Setpoints - Diagnostics Configuration (15)

Alert
Accessory Data
Link Diagnostic
X X X X X X
Response
Configuration
Digital Output
#1 Diagnostic
X X X X X X
Response
Configuration
Digital Output
#2 Diagnostic
X X X X X X
Response
Configuration
Engine Speed
Sensor
Diagnostic X X (16) X X
Response
Configuration
Generator
Output Sensing
System
X X X X X X
Diagnostic
Response
Configuration
Primary Data
Link Diagnostic
X X X X X X
Response
Configuration
SCADA Data
Link Diagnostic
X X X X X X X
Response
Configuration
( 16 ) Setpoint Is not adjustable
Engine Protection Events Configuration

The Engine Protection Events Configuration block is used in order to configure the desired response for any engine
protection event generated by the genset control.
The Engine Protection events Configuration block is subdivided into 4 categories as follows: Pressures, Temperatures,
Levels and Others. Each of the Diagnostics Configuration subcategories is shown in it's own table.
Note: Table 16 lists the available options for each "PRESSURE" setpoint. The options that are available for each setpoint
are designated by an "X" in the option column.
Table 16
"PRESSURE" Setpoints - Engine Protection Events Configuration (17)
Loss
Soft Hard Breaker Breaker Active
Setpoint Warning Audible of FPT
Shutdown Shutdown Trip #1 Trip #2 Only
Name Alert Utility
High Air Filter

Differential
Pressure
X X X X
Warning Event
Response
Configuration
High Air Filter

Differential
Pressure
X X X X X
Shutdown Event
Response
Configuration
Low Air Filter

Differential
Pressure
X X X X X
Warning Event
Response
Configuration
Low Air Filter

Differential
Pressure
X X X X X X
Shutdown Event
Response
Configuration
High Gas
Pressure
Warning Event X X X X
Response
Configuration
High Gas
Pressure
Shutdown Event
X X X X X
Response
Configuration
Low Gas
Pressure
Response
Configuration
Low Gas
Pressure
Shutdown Event X X X X X
Response
Configuration
Low Engine Oil

Pressure
Warning Event X X X X X
Response
Configuration
Low Engine Oil

Pressure
Shutdown Event X X X X X X
Response
Configuration
High Fuel Filter

Differential
Pressure
x x x X
Warning Event
Response
Configuration
High Fuel Filter

Differential
Pressure
X X X X X
Shutdown Event
Response
Configuration
Low Fuel Filter

Differential
Pressure
X X X X X
Warning Event
Response
Configuration
Low Fuel Filter

Differential
Pressure
X X X X X X
Shutdown Event
Response
Configuration
High Engine Oil

Filter
Differential
Pressure X X X X
Warning Event
Response
Configuration
High Engine Oil

Filter
Differential
Pressure X X X X X
Shutdown Event
Response
Configuration
Low Engine Oil

Filter
Differential
Pressure X X X X X
Warning Event
Response
Configuration
Low Engine Oil

Filter
Differential
Pressure X X X X X X
Shutdown Event
Response
Configuration
High Starting
Air Pressure
Response
Configuration
High Starting
Air Pressure
Response
Configuration
Low Starting
Air Pressure
Response
Configuration
Low Starting
Air Pressure
Response
Configuration
( 17 ) Each setpoint in the Engine Protection Events Configuration block is used in order to program a system response to the
associated Suspect Parameter Number/Failure Mode Identifier (SPN/FMI) for any internal source.
Table 17 lists the available options for each "TEMPERATURE" setpoint. The options that are available for each setpoint
Table 17
"TEMPERATURE" Setpoints - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
High Engine
Coolant
Temperature
Warning Event
X X X X X
Response
Configuration
High Engine
Coolant
Temperature
Shutdown X X X X X X
Event Response
Configuration
Low Engine
Coolant
Temperature
Response
Configuration
High Engine
Oil
Temperature
Response
Configuration
High Engine
Oil
Temperature
Event Response
Configuration
Low Engine Oil

Temperature
Warning Event
X X X X X
Response
Configuration
Low Engine Oil

Temperature
Shutdown
X X X X X X
Event Response
Configuration
High Exhaust
Temperature
Warning Event
X X X X X
Response
Configuration
High Exhaust
Temperature
Event Response
Configuration
Low Exhaust
Temperature
Warning Event
X X X X X
Response
Configuration
Low Exhaust
Temperature
Shutdown
X X X X X X
Event Response
Configuration
High Right
Exhaust
Temperature
Response
Configuration
High Right
Exhaust
Temperature
Event Response
Configuration
Low Right
Exhaust
Temperature
Response
Configuration
Low Right
Exhaust
Temperature
Event Response
Configuration
High Left
Exhaust
Temperature
Response
Configuration
High Left
Exhaust
Temperature
Event Response
Configuration
Low Left
Exhaust
Temperature
Warning Event
X X X X X
Response
Configuration
Low Left
Exhaust
Temperature
Event Response
Configuration
Table 18 lists the available options for each "LEVEL" setpoint. The options that are available for each setpoint are
designated by an "X" in the option column.
Table 18
"LEVEL" Setpoints - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
High Engine
Coolant Level
Warning Event
X X X X
Response
Configuration
High Engine
Coolant Level
Shutdown
X X X X X
Event Response
Configuration
Low Engine
Coolant Level
Warning Event
X X X X
Response
Configuration
Low Engine
Coolant Level
Shutdown
X X X X X
Event Response
Configuration
High Engine
Oil Level
Warning Event
X X X X
Response
Configuration
High Engine
Oil Level
Shutdown
X X X X X
Event Response
Configuration
Low Engine Oil

Level Warning
Event Response X X X X
Configuration
Low Engine Oil

Level
Shutdown
X X X X X
Event Response
Configuration
High Fuel Level

Warning Event
Response X X X X
Configuration
High Fuel Level

Shutdown
Event Response X X X X X
Configuration
Low Fuel Level

Warning Event
Response X X X X
Configuration
Low Fuel Level

Shutdown
Configuration
External Tank
High Fuel Level
Warning Event
X X X X
Response
Configuration
External Tank
High Fuel Level
Shutdown
X X X X X
Event Response
Configuration
External Tank
Low Fuel Level
Warning Event
X X X X
Response
Configuration
External Tank
Low Fuel Level
Shutdown
X X X X X
Event Response
Configuration
Table 19 lists the available options for each of the "OTHER" setpoints. The options that are available for each setpoint
Table 19
"OTHER" Setpoints - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
Air Damper
Closed Event
Response X X X
Configuration
Emergency
Stop Shutdown
Event Response X X (16) X X
Configuration
Engine Failure
to Start
Shutdown
X X (16) X X
Event Response
Configuration
Unexpected
Engine
Shutdown
X X (16) X X
Event Response
Configuration
Engine Over
Speed
Shutdown
X X (16) X X
Event Response
Configuration
Engine Under
Speed Warning
Configuration
Engine Under
Speed
Shutdown
Event Response
Configuration X X X X X X
Fuel Tank Leak

Event Response
X X X X X X
Configuration
Service
Maintenance
Interval
Warning Event X X
Response
Configuration
Generator Protection Events Configuration

The Generator Protection Events Configuration block is used in order to configure the desired response for any engine
Note: Table 20 lists the available options for each setpoint number. The options that are available for each setpoint are
Table 20
Setpoints - Generator Protection Events Configuration (18)
Loss
Name Alert Utility
Earth Fault
Event Response X X X X X X
Configuration
High Generator
Winding #1
Temperature
X X X X X
Warning Event
Response
Configuration
High Generator
Winding #1 X X X X X X
Temperature
Shutdown
Event Response
Configuration
High Generator
Winding #2
Temperature
X X X X X
Warning Event
Response
Configuration
High Generator
Winding #2
Temperature
X X X X X X
Shutdown
Event Response
Configuration
High Generator
Winding #3
Temperature
X X X X X
Warning Event
Response
Configuration
High Generator
Winding #3
Temperature
X X X X X X
Shutdown
Event Response
Configuration
High Generator
Bearing #1
Temperature
X X X X X
Warning Event
Response
Configuration
High Generator
Bearing #1
Temperature
X X X X X X
Shutdown
Event Response
Configuration
Low Generator
Bearing #1
Temperature
X X X X X
Warning Event
Response
Configuration
Low Generator
Bearing #1
Temperature
X X X X X X
Shutdown
Event Response
Configuration
Generator Over
Current (Amp)
Response
Configuration
Generator Over
Current (Amp)
Shutdown X X X X X
Event Response
Configuration
Generator Over
Frequency
Response
Configuration
Generator Over
Frequency
Shutdown X X X X X
Event Response
Configuration
Generator
Under
Frequency
X X X X X
Warning Event
Response
Configuration
Generator
Under
Frequency
X X X X X X
Shutdown
Event Response
Configuration
Generator
Reverse Power
Response
Configuration
Generator
Reverse Power
Shutdown X X X X X
Event Response
Configuration
Generator Over
Voltage
Response
Configuration
Generator Over
Voltage
Shutdown X X X X X
Event Response
Configuration
Generator
Under Voltage
Response
Configuration
Generator
Under Voltage X X X X X X
Shutdown
Event Response
Configuration
( 18 ) Each setpoint in the "Generator Protection Events Configuration" block is used in order to program a system response to the
Other System Events Configuration

The "Other System Events Configuration" block is used in order to configure the desired response for any engine
Note: Table 21 lists the available options for each setpoint number. The options that are available for each setpoint are
Table 21
Setpoints - Other System Events Configuration (19)
Loss
Name Alert Utility
High Ambient
Air Temperature
Response
Configuration
High Ambient
Air Temperature
Response
Configuration
Low Ambient
Air Temperature
Response
Configuration
Low Ambient
Air Temperature
Response
Configuration
Automatic
Transfer Switch
in Normal X X X
Position Event
Response
Configuration
Automatic
Transfer Switch
in Emergency
X X X
Position Event
Response
Configuration
Battery Charger
Failure
Diagnostic X X X
Response
Configuration
High Battery
Voltage
Response
Configuration
High Battery
Voltage
Response
Configuration
Low Battery
Voltage
Response
Configuration
Low Battery
Charging
System Voltage
X X X X X
Warning Event
Response
Configuration
Generator
Breaker Failure
to Open Event X X X X X
Response
Configuration
Generator
Breaker Failure
to Close Event X X x X X
Response
Configuration
Generator
Breaker Open
X X X
Event Response
Configuration
Generator
Breaker Closed
X X X
Event Response
Configuration
Utility Breaker
Failure to Open X X X X X
Event Response
Configuration
Utility Breaker
Failure to Close
X X X X X
Event Response
Configuration
Utility Breaker
Open Event
X X X
Response
Configuration
Utility Breaker
Closed Event
X X X
Response
Configuration
Emergency
Shutdown
Override Mode
X (16) X
Active Warning
Event Response
Configuration
Engine in
Cooldown
X X X
Event Response
Configuration
Engine Speed-
Generator
Output
Frequency
X X X X
Mismatch
Warning Event
Response
Configuration
Custom Event
#1 High
Response
Configuration
Custom Event
#1 High
Response
Configuration
Custom Event
#1 Low
Response
Configuration
Custom Event
#1 Low
Response
Configuration
Custom Event
#1 Event X X X X X X X X X
Response
Configuration
Custom Event
#2 High
Warning Event X X X X x
Response
Configuration
Custom Event
#2 High
Response
Configuration
Custom Event
#2 Low
Response
Configuration
Custom Event
#2 Low
Response
Configuration
Custom Event
#2 Event
X X X X X X X X X
Response
Configuration
Custom Event
#3 High
Response
Configuration
Custom Event
#3 High
Response
Configuration
Custom Event
#3 Low
Response
Configuration
Custom Event
#3 Low
Response
Configuration
Custom Event
#3 Event
X X X X X X X X X
Response
Configuration
Custom Event
#4 High
Response
Configuration
Custom Event
#4 High
Response
Configuration
Custom Event
#4 Low
Response
Configuration
Custom Event
#4 Low
Response
Configuration
Custom Event
#4 Event
X X X X X X X X X
Response
Configuration
Custom Event
#5 High
Response
Configuration
Custom Event
#5 High
Response
Configuration
Custom Event
#5 Low
Response
Configuration
Custom Event
#5 Low
Response
Configuration
Custom Event
#5 Event
X X X X X X X X X
Response
Configuration
Custom Event
#6 High
Response
Configuration
Custom Event
#6 High
Response
Configuration
Custom Event
#6 Low
Warning Event
X X X X X
Response
Configuration
Custom Event
#6 Low
Response
Configuration
Custom Event
#6 Event
X X X X X X X X X
Response
Configuration
Custom Event
#7 High
Response
Configuration
Custom Event
#7 High
Response
Configuration
Custom Event
#7 Low
Response
Configuration
Custom Event
#7 Low
Response
Configuration
Custom Event
#7 Event
X X X X X X X X X
Response
Configuration
Custom Event
#8 High
Response
Configuration
Custom Event
#8 High
Response
Configuration
Custom Event
#8 Low
Response
Configuration
Custom Event
#8 Low
Shutdown Event
Response X X X X X X
Configuration
Custom Event
#8 Event
X X X X X X X X X
Response
Configuration
High Fire
Extinguisher
Pressure
X X X X
Warning Event
Response
Configuration
High Fire
Extinguisher
Pressure
X X X X X
Shutdown Event
Response
Configuration
Low Fire
Extinguisher
Pressure
X X X X X
Warning Event
Response
Configuration
Low Fire
Extinguisher
Pressure
X X X X X X
Shutdown Event
Response
Configuration
Generator
Control Not in
Automatic
X X X
Warning Event
Response
Configuration
Loss of Utility
Event Response X X X
Configuration
Utility to
Generator
Transfer Failure
X X X X
Warning Event
Response
Configuration
Utility to
Generator
Transfer Failure
X X X X
Shutdown Event
Response
Configuration
Generator to
Utility Transfer X X X X
Failure Warning
Event Response
Configuration
( 19 ) Each setpoint in the "Other System Events Configuration" block is used in order to program a system response to the associated
Suspect Parameter Number/Failure Mode Identifier (SPN/FMI) for any internal source.
Event Input Functions
The Event Input Function block allows the user of the genset to define selected inputs to cause user-defined events to
become active.
Table 22
Setpoints - Event Input Functions (13)

Description
Custom Event #NN Active State Settings for custom

N/A N/A N/A High
Configuration events #1- #8
Custom Event #NN Event Settings for custom

0 250 sec. 0
Notification Delay Time events #1- #8
Custom Event #NN Suspect Settings for custom

N/A N/A N/A 107
Parameter Number events #1- #8
Custom Event #NN Failure Mode Settings for custom

0 20 N/A 15
Identifier events #1- #8
generator set.
Event Output Functions
The Event Output function block provides a method to access the active status of an event for use in configuration logic
Table 23
Setpoints - Event Output Functions (14)

Description
Event Output Function #NN Settings for event output

N/A N/A N/A Disabled
Trigger Condition functions #1- #30
Event Output Function #NN Settings for event output

N/A N/A N/A 100
Suspect Parameter Number functions #1- #30
generator set.
Event System
Event System block provides a method to log system events to non-volatile memory. The Event System block also
manages the status of the events in order to provide overall status outputs to the system.
Table 24
Setpoints - Event System (20)

Event Warning Condition Response Auto

Reset Enable Status
Event Audible Alert Response Auto Reset

Enable Status
Event Loss of Utility Response Auto Reset

Enable Status
Event Breaker #1 Trip Response Auto Reset

Enable Status
Event Breaker #2 Trip Response Auto Reset

Enable Status
generator set.
Generator Monitor/Protect
Enhanced Generator Monitor
The Enhanced Generator Monitor block provides a method to access the generator monitored parameters from the
Accessory Data Link for use in configuration logic. The following generator values will be monitored:
Front bearing temperature
Rear bearing temperature
Winding #1 temperature
Table 25
Setpoints - Enhanced Generator Monitor (31)

Description
Generator Winding Set to "Installed" when a temperature

Temperature Sensor Setpoint Value List module is installed on the accessory
Installation Status data link
Number of Generator
Bearing Temperature Sensors Setpoint Value List
generator set.
Generator AC Monitor
The Generator AC Monitor block measures the AC voltage and current output by the generator. The following generator
values will be monitored:
True RMS line - line voltages
Average line - line voltage
True RMS line - neutral voltages (for star/wye configurations)
Average line-neutral voltage (for star/wye configurations)
True RMS phase currents
Average phase current
Generator output frequency
Table 26
Setpoints - Generator AC Monitor (21)
Min Max
Name Default
Configurations can be:

"Star/Wye",
Generator Connection "Delta/3 Wire"
Configuration "Delta/4 Wire"
"Single Phase 2 Wire"
"Single Phase 3 Wire"
For direct sensing, leave at default value. For

Generator Potential
50000 an application requiring a potential
Transformer Primary 1 V 1
transformer, set to transformer primary
Winding Rating
winding value.
For direct sensing, leave at default value. For

Generator Potential
an application requiring a potential
Transformer Secondary 1 240 V 1
transformer, set to transformer secondary
Winding Rating
winding value
Generator Current
Set to current transformer primary winding
Transformer Primary 1 7000 A 75
value
Winding Rating
Generator Current
Transformer Secondary 1 5 A 5 Can only be set to 1 or 5
Winding Rating
Number of Generator N/A

0 200 4
Poles
Generator Rated
Frequency
Generator Rated Voltage 50000

100 V 100
50000
Generator Rated Power 1 kW 1
Generator Rated 50000 kVA

1 1
Apparent Power
generator set.
Generator AC Power Monitor
The Generator AC Power Monitor Block measures all generator power quantities following generator values will be
monitored:
Per phase kW (for star/wye configurations)
Total kW
Total kW hours imported
Total kW hours exported
Percent kW output
Per phase kVAr (for star/wye confutations)
Total kVAr
Total kVAr hours imported
Total kVAr hours imported
Percent kVAr output
Per phase kVA (for star/wye confutations)
Total kVA
Percent kVA output
Per phase genset output Power Factor with lead/lag indication (for star/wye confutations)
Average output Power Factor with lead/lag indication
Note: Per phase quantities (kW, kVAr, KVA, and Power Factor) will be monitored for 3-phase, 4-wire star-connected
configurations)
Table 27
Setpoints - Generator AC Power Monitor (31)

Customer Password Security Level to Reset

0 3 N/A 3
Generator Energy Meters
generator set.
Generator Over Current
The generator overcurrent block detects an overcurrent condition that persists for a duration that is a function of the
overcurrent level or a condition that exceeds a threshold for a programmed duration.
Table 28
Setpoints - Generator Over Current (23)
Min Max
Name Default
Generator Definite Time Over

Threshold for the Over Current
Current (Amp) Warning Event 80 130 % 100
Warning
Percentage Threshold
Generator Inverse Time Over Time multiplier setpoint (TM) used in

N/A
Current (Amp) Shutdown Event 0.05 10.00 0.27 equation shown in Illustration 5
Time Multiplier
If current is above this setpoint value

for the specified time (setpoint #4)
Current (Amp) Shutdown Event 100 300 % 125
there will be an overcurrent shutdown.

Current (Amp) Shutdown Event 0.1 20.0 sec. 10 Time delay for setpoint #3
generator set.
Illustration 5 g01239796
Generator Over / Under Frequency
The Generator Over/Under Frequency block detects bus frequency above or below programmable thresholds for a
programmable duration and activates an alarm.
Table 29
Setpoints - Generator Over / Under Frequency (24)

Generator Over Frequency Warning Event

80 120 % 105
Generator Over Frequency Warning Event

0 120 sec. 10
Generator Over Frequency Shutdown Event

80.0 120 % 110
Generator Over Frequency Shutdown Event

0 120 sec. 2
Generator Under Frequency Warning Event

80.0 120.0 % 95.0
Generator Under Frequency Warning Event

0 120 sec. 10
Generator Under Frequency Shutdown Event

80.0 120.0 % 90.0
Generator Under Frequency Shutdown Event

0 120 sec. 4
generator set.
Generator Over / Under voltage
The Generator Over/Under Voltage block detects generator output voltage above or below programmable thresholds for
a programmable duration and activates an alarm.
Table 30
Setpoints - Generator Over / Under Voltage (25)

Generator Over Voltage Warning Event

100 125 % 105
Generator Over Voltage Warning Event

0 120 sec. 10
Generator Over Voltage Shutdown Event

100 125 % 110
Generator Over Voltage Shutdown Event

0 120 sec. 2
Generator Under Voltage Warning Event

60 100 % 95
Generator Under Voltage Warning Event

0 120 sec. 10
Generator Under Voltage Shutdown Event

60 100 % 90
Threshold
Generator Under Voltage Shutdown Event

0 120 sec. 4
generator set.
Generator Reverse Power
The Generator Reverse Power block detects a reverse power condition that persists for a duration above a programmed
level.
Table 31
Setpoints - Generator Reverse Power (26)

Generator Reverse Power Warning Event

1 20 % 5
Generator Reverse Power Warning Event

0 30 sec. 10
Generator Reverse Power Shutdown Event

1 20 % 10
Generator Reverse Power Shutdown Event

0 30 sec. 10
generator set.
Discrete Input/Output (I/O)
Digital Inputs
The Digital Input block is used in order to relay on/off information such as switch closures to the EMCP 3.
Note: There are eight digital inputs on "EMCP 3.2" and "EMCP 3.3". There are six digital inputs on "EMCP 3.1."
Table 32
Setpoints - Digital Inputs (5)
Min Max
Name Default
Active Active N/A Active Activating the E-STOP input will cause the generator set
E-STOP
Low High High to stop immediately.
Setpoint allows for starting and stopping the genset from

REMOTE Active Active N/A Active a remote location.
INITIATE Low High Low If input is active and the engine mode switch is in
"AUTO", the engine will attempt to start and run. Once
the input becomes inactive, the engine will enter into

cooldown (if programmed) and then STOP.
Digital #3 (6) Active Active N/A Active

Low High Low

Low High Low

Low High Low
The inputs can be set to any of the values listed in Table
33
Low High Low

Low High Low

Low High Low
generator set.
(6) The "Digital Inputs" parameter can only be set to "Active High" or "Active Low" in order to initiate a High Warning, Low
Warning, High Shutdown. Low Shutdown, or Status.
Table 33
Available Digital Inputs
Pressures
Air Filter Differential Pressure Other
Engine Oil Pressure Air Damper Closed
Fire Extinguisher Pressure ATS in Normal Position
Fuel Filter Differential Pressure ATS in Emergency Position
Engine Oil Filter Differential Pressure Battery Charger Failure
Battery Charging System Voltage
Starting Air Pressure Battery Voltage
Gas Pressure Fuel Leak
Custom Event
Temperatures Earth Fault
Ambient Air Temperature Earth Leakage
Engine Coolant Temperature Engine Inlet Manifold Charge Combustion
Engine Oil Temperature
Exhaust Temperature EPS Supplying Load
Generator Rear Bearing Temperature Generator Circuit Breaker Closed
Right Exhaust Temperature Generator Circuit Breaker Open
Left Exhaust Temperature Generator Frequency
Generator Winding #1 Temperature Generator Voltage
Generator Winding #2 Temperature Generator Current
Generator Winding #3 Temperature Generator Power
Loss of Utility
Levels Utility Breaker Closed
Engine Coolant Level Utility Breaker Open
Engine Oil Level Utility to Generator Transfer Failure
Fuel Level Generator to Utility Transfer Failure
External Tank Fuel Level
Table 34
Custom Event Setpoint Value for Event Input Functions cVue Block
Setpoint
Block Instance# Value Description
1 701 Custom Event (Instance #1 only)
Digital Outputs
The Digital Output block is used in order to relay on/off information from the EMCP 3 for purposes such as operating
relays, solenoids and indicator lamps.
There are two digital outputs on "EMCP 3.3". There is one digital output on "EMCP 3.2". There are no digital outputs on
"EMCP 3.1"
Table 35
Setpoints - Digital Outputs (7)
Setpoint Min Value Max Value Units Factory Default Description

Name
Digital Output #1 Active State

Low High N/A Low
Configuration
Digital Output #2 Active State

Low High N/A Low
Configuration
generator set.
Relay Outputs
The Relay Output block is used in order to relay on/off information from the EMCP 3 for purposes such as operating
relays, solenoids and indicator lamps.
There are eight relay outputs on the EMCP 3.2 and EMCP 3.3. Six of the outputs have normally open contacts and two
of the outputs have normally open and normally closed contacts.
There are six normally open relay outputs on the EMCP 3.1. There are no normally closed outputs on the EMCP 3.1
Note: The "active" state for relay outputs is not configurable.
Table 36
Setpoints - Relay Outputs (29)

Description
Relay Output #1 is always

Relay Output #1 Active N/A
N/A N/A High configured as the "Starter Motor
State Configuration
Relay"
Relay Output #2 Active N/A Relay #2 is always configured as the

N/A N/A High
State Configuration "Fuel Control Relay"
Relay Output #3 Active N/A Relay Output #3 is controlled by

N/A N/A High
State Configuration Digital Selector #1

N/A N/A High

N/A N/A High
Relay Output #6 is controlled by

Relay Output #6 Active N/A Digital Selector #4
N/A N/A High
State Configuration The output can be set to "Active
High" or" Active Low"

N/A N/A High

N/A N/A High
generator set.
Spare Analog Input
The Spare Analog Input block converts a resistive sender value to engineering units, detects sender diagnostics, and
detects a high or low condition on the spare sender input.
Note: If you have selected a spare input to be a temperature, setpoints 6, 7, 10, and 11 will not appear since they are
associated with pressures and levels. If you have selected a spare input to be a pressure, setpoints 5, 7, 9, and 11 will not
appear since they are associated with temperatures and levels. If you have selected a spare input to be a level, setpoints 5,
6, 9, and 10 will not appear since they are associated with temperatures and pressures.
Table 37
Setpoints - Spare Analog Input (29)
Min
Setpoint Max Units Factory
Value Description
Name Value Default
Set to "Enabled" for MUI engines

Spare Analog Input Enable N/A
N/A N/A Enabled and set to "Disabled" for EUI
Status
engines
Spare Analog Input Type N/A Temperature Select "Temperature", "Pressure",

N/A N/A
Configuration or "Level".
Spare Analog Input Suspect N/A

N/A N/A 175 Oil temperature
Parameter Number (SPN)
Spare Analog Input High

Percentage Warning Event 0 100 % 0
Threshold
Spare Analog Input High -273 1,735

Temperature Warning Event Deg. 102 °C (216 °
Threshold C F)

10,000
Pressure Warning Event -250 kPa -250
Threshold

Warning Event Notification 0 60 sec. 2
Delay Time

Percentage Shutdown Event 0 100 % 0
Threshold

Deg.
Temperature Shutdown Event -273 1,735 107 °C (225 °
C
Threshold F)

10,000
Pressure Shutdown Event -250 kPa -250
Threshold

Shutdown Event Notification 0 60 sec. 10
Delay Time
Spare Analog Input Low

Percentage Warning Event 0 100 % 100
Threshold

Deg.
Temperature Warning Event -273 1735 1735
C
Threshold

-250 10000 kPa 10000
Warning Event Threshold

Warning Event Notification 0 60 sec. 0
Delay Time

Percentage Shutdown Event 0 100 % 100
Threshold

Deg.
Temperature Shutdown Event -273 1735 1735
C
Threshold

Pressure Shutdown Event -250 10000 kPa 10000
Threshold

Shutdown Event Notification 0 60 sec. 0
Delay Time
generator set.
NETWORK
Data Link - SCADA
The SCADA Data Link block is used in order to ()communicate with a System Control and Data Acquisition (SCADA)
and is used for support of a service tool connection. SCADA Data Link will use the Modbus protocol with an RS-485
half duplex hardware layer operation at a minimum 2400 bps.
Table 38
Setpoints - Data Link - SCADA (4)
Setpoint Min Value Max Units Factory

Description
Name Value Default
SCADA Data Link Baud Rate 2400 57600 N/A 19200
Select "None", "Odd", or

SCADA Data Link Parity N/A N/A N/A None
"Even"
SCADA Data Link Slave Address

1 247 N/A 1
SCADA Data Link Access

0 0xfffff N/A 0
Password
SCADA Data Link Connection

0.1 3600.0 sec. 30
Timeout Interval
RS-485 Bias Resistor Enable

Disabled Enabled N/A Enabled
Status
generator set.
OTHER
Digital Selectors
The Digital Selector block determines what "EVENTS" or "STATUS" will cause each of the relays to activate.
Table 39
Setpoints - Digital Selectors (8)

Description
Digital Selector #1 controls

Relay Output #3
Configuration Options are:
Disabled
Digital Selector #1 Source Use Input #1
Input #1
Configuration Use Input #2
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Relay Output #4
Digital Selector #2 Source Disabled
Input #4 Use Input #1
Configuration
Use Input #2
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Relay Output #5
Disabled
Input #6
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Relay Output #6
Disabled
Input #6
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Relay Output #7
Disabled
Disabled
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Relay Output #8
Disabled
Disabled
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Digital Output #1
Disabled
Input #1
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input

Digital Output #2
Digital Selector #8 Source Disabled
Disabled
Use Input #2
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
generator set.
Electronic Control Module Reduced Power Mode
The Electronic Control Module block Reduced Power Mode block minimizes drain on the battery when the engine is
stopped and the control is operating in a standby mode.
Note: Standard Caterpillar product does not utilize this group of setpoints.
Table 40
Setpoints - Electronic Control Module Reduced Power Mode (9)

Description
Electronic Control Module

Disabled N/A Allows control to go into
Reduced Power Mode Enable Enabled Disabled
reduced power mode
Status
Electronic Control Module

min.
Reduced Power Mode Delay Time 0 120 30
generator set.
() * && # %""& ( + , / 0 0% %""&

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3516B Generator Set ZAP00001-UP(SEBP4057 - 02) - Estructura del documento Página 1 de 54

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Electronic Control Module (Generator Set) - Configure

Function Keys and Navigation Keys

(2) Yellow Warning Lamp

(3) Red Shutdown Lamp

(4) Alarm Acknowledge/Silence key

(5) Lamp Test key

(6) Stop key

(7) Auto key

(8) Run key

(9) Escape key

(10) Enter key

(11) Scroll Right key

(12) Scroll Down key

(13) Scroll Up key

(14) Scroll Left key

(15) Engine Overview key

(16) AC Overview key

(10) Enter - Select a highlighted menu item

Automatic Voltage Regulator (AVR) Desired Voltage Request

Generator Desired Engine Speed Request

Battery Voltage Monitor

Crank Attempt/Successful start Counter

Engine Coolant Temperature Monitor

Engine Oil Pressure Monitor

Engine Speed Monitor

Enhanced Engine Monitor

Service Maintenance Interval

Engine protection Events Configuration

Generator Protection Events Configuration

Other System Events Configuration

Event Output Function

Enhanced Generator Monitor

Generator AC Power Monitor

Generator Over Current

Generator Over/Under Frequency

Generator Over/Under Voltage

Generator Reverse Power

Spare Analog Input

Data Link - SCADA

Reduced Power Mode

Programming the Display Preferences

Programming the Setpoints

Setpoints - Automatic Start/Stop (1)

Min Max Factory

Engine start fault

Amount of time the EMCP 3 energizes (cranks) the

Amount of time the EMCP 3 deenergizes the starting

Engine Purge Cycle

Maximum Number Number of crank/rest cycles that the EMCP 3 uses to

Amount of time the EMCP 3 activates start aid

Engine Fuel Type Setpoint allows for selection of "Diesel" or "Natural

Fuel Shutoff Type of fuel system solenoid used on the generator

Solenoid Type set. Select "Energized to run" (ETR) or "Energized to

Engine Cool Down

Setpoint configures whether the EMCP3 determines

AVR Desired Voltage Request