A Statistical Analysis of The Printing Standards Audit (PSA) Press Sheet Database
A Statistical Analysis of The Printing Standards Audit (PSA) Press Sheet Database
Analysis of the
Printing Standards
Audit (PSA) Press
Sheet Database
By
Robert Chung
Professor, Color Management
Ping-hsu Chen
Graduate Student, Chester F. Carlson
No. PICRM-2011-08
A Statistical Analysis of the
Printing Standards Audit (PSA)
Press Sheet Database
By
Robert Chung
Professor, Color Management Systems & Gravure Process
School of Print Media
Rochester Institute of Technology
Ping-hsu Chen
Graduate Student, Chester F. Carlson Center for Imaging Science
Rochester Institute of Technology
PICRM-2011-08
i
With Thanks
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Table of Contents
Executive Summary....................................................................................................... 3
Introduction.................................................................................................................... 5
Measurement Variation................................................................................................. 7
Inter-Instrument Agreement................................................................................. 7
Spatial Variation.................................................................................................... 10
Sheet-to-Sheet Variation...................................................................................... 12
Instrument Precision............................................................................................ 14
Deviation of OK Print—TVI.............................................................................. 23
Near-Neutral Variation........................................................................................ 36
Near-Neutral Conformance................................................................................ 40
References...................................................................................................................... 46
Acknowledgments........................................................................................................ 46
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 1
2 Chung & Chen (PICRM-2011-08)
Executive Summary
Executive Summary
The PSA database consists of 35 press sheets submitted for ISO 12647-2 printing
conformance assessment during 2010. This report is divided into two sections, (1)
measurement variation, and (2) printing variation and conformance. Each section is
then organized based on several topics studied. Objectives are stated for each topic,
followed by procedures used, results, and discussions of major findings.
For printing variation and conformance, the following parameters were investigated:
(1) substrate color, (2) printed solids, TVI, and mid-tone spreads, (3) tone reproduction
limits, and (4) near-neutral variation. In terms of substrate color variation and
conformance, these mainly consisted of shifts to bluer color. In terms of printed solids,
KCMY solids conformances were 90%, 80%, 90%, and 55% respectively when judging
by color, and the conformance was 34% when judging by job. Many yellow solids are
less chromatic than the ISO aim due to bluish paper. In terms of TVI, the conformance
is about 65% for 50% tone value when judging by color. When judging by job, 20% of
files conform to the ISO 12647-2 criteria at 50% tone value. Low conformance is due to
the fact that most U.S. printers calibrate their presses using near-neutral methods. In
terms of mid-tone spread, 60% of files conform to the ISO 12647-2 criterion.
There is no clear assessment method for tone reproduction limits. Thus, an innovative
method was used by utilizing ∆Es between the reference points (0% and 100%) and
their neighbors at either end of the tonal scale. The straight-line between (0%, 0 ∆E)
and (10%, 6 ∆E) was used to flag non-conforming jobs at the highlight region of
CMYK; similarly, a straight-line between (100%, 0 ∆E) and (90%, 3 ∆E) was used to flag
non-conforming jobs at the shadow region of CMYK for further visual examination. As
a result, about one-third of the database required further visual judgment under region-
wise judgment.
1- Formerly ∆F*.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 3
Executive Summary
∆L* were compared with the tolerances for conformance decision. Grey reproduction
conformances were 57% | 86% (∆Ch | ∆L*), 63% | 57%, 71% | 71%, and 23% for quarter-
tone, mid-tone, three-quarter-tone, and job-wise judgment, respectively.
Introduction
RIT is developing a Printing Standards Audit (PSA) program that certifies printing
companies who have demonstrated their abilities to conform to ISO printing
requirements. RIT is also contributing to the development of printing standards at
the national and international level. A reason that RIT is engaged in these activities
is because of its expertise and curriculum in print media technology. Understanding
variation in printed products through database analysis and utilizing statistics to make
decisions in tolerance settings and in printing conformance are central to the mission of
the PSA program.
The objective of this report was to analyze the variance of the PSA database. The
source of the PSA database was a survey of 35 printing companies (N=35 jobs, with
two samples per job). Each printing company submitted five sample sheets. Two of
these sheets were measured by two instruments twice. Therefore, there were a total of 8
sets of measurements for each printing company (2 sheets x 2 instruments x 2 times).
The printing target was IT8.7/4, which includes 1,617 patches. The measurement
instruments were two X-Rite i1 iSis with M0 mode and white backing.
The analysis was focused on data variance as supplied in the files of (1) measurement
summary, and (2) data set analysis. In order to summarize measurement variation, this
project reports deviation conformance of the database to ISO 12647-2. This project
excludes the variation conformance analysis because no production samples were
included in the database.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 5
Approaches to Data Analysis
Data is not information until it has been analyzed, presented in a meaningful manner
such as figures and tables, and explained in an easy-to-understand way. If outliers are
detected, they are removed from further data analysis. Matlab was used to extract data
from Excel sheets and to perform computation and graphing throughout the project.
The analysis can be divided into two sections: measurement variation and printing
variation. In either case, the distribution of the data relative to a specific parameter, e.g.,
inter-instrument agreement, is shown. The central tendency and the spread of the data
are discussed.
This document is organized based on several topics studied. Objectives are stated for
each topic followed by the procedures used, results, and discussions of major findings.
When appropriate, results from this study were compared with results analyzed from
the PSO database (Fogra, 2010).
Measurement Variation
Variation exists in the printing process as well as in the measurement process. Therefore,
measurement-related variations were examined as the first part of the PSA Survey press
sheet check-up. These include inter-instrument agreement, spatial variation, sheet-to-
sheet variation, and precision.
Inter-Instrument Agreement
Objective
Input
The average, 90th percentile, and maximum ΔE of inter-instrument validation data for
each job. These data were calculated based on all 1,617 patches of the target. There are
35 jobs, and, in each job, there are two sets of input—Sheet 1 and Sheet 2, respectively—
measured by two i1 iSis spectrophotometers.
Procedure
Results
The histogram of average ∆Es for all 35 jobs is shown in Figure 1. The mean is 0.4 ∆E, a
relatively small difference because the two instruments compared are of the same model.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 7
Measurement Variation
The CRF plots are shown in Figure 2. Qualitatively, the span of the CRF curves is an
indication of variation due to inter-instrument agreement. One outlier with grey curve
was removed in further data analysis. Quantitatively, the mean of the 50th percentile is
0.4 ∆E, and the mean of the 90th percentile is 0.6 ∆E.
The means of the average distribution (0.4 ∆E), 90th percentile distribution (0.6 ∆E), and
maximum distribution (1.2 ∆E) form thresholds that serve as quality control points for
inter-instrument agreement during the measurement validation process (see Table 1,
n=34).
Discussion
Only RIT instruments were used, and hence a very good inter-instrument agreement
is expected. The result shows that, on average, there is an uncertainty of about 0.4 ∆E
between two instruments of the same brand and make. The uncertainty should be larger
between any two instruments of arbitrary brands. Therefore, for printing certification,
inter-instrument agreement should be taken into consideration when certifying the
conformance. When printers use the same measurement instrument as certification
bodies, the inter-instrument agreement is minimized. However, even when the same
instrument is used, uncertainty still exists (0.4 ∆E in this survey).
With respect to inter-instrument agreement, there are two differences between the PSA
database and the PSO database. First, PSA uses two instruments of the same brand
while PSO uses three different brands. Second, PSA measures all of the 1,617 color
patches in the IT8.7/4 target while PSO only measures four CMYK solids. The result of
the comparison, as shown in Table 2, indicates that, on average, the inter-instrument
difference between the same brands is 0.4 ∆E while the difference between different
brands is 1.4 ∆E.
There are two implications regarding the above findings: (a) inter-instrument agreement
may be a concern in printing certification activities (i.e., the potential poor agreement
between the instruments used by the printer and the certification body); and (b)
solutions that lead to better inter-instrument agreement, such as XRGA (X-Rite, 2010)
and NetProfiler (X-Rite, 2006), are needed in order to enable printing standardization
activities.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 9
Measurement Variation
Spatial Variation
Objective
Input
There are 29 pairs of repeating patches (58 patches) in the IT8.7/4 target. Spatial
variation of the printing device is estimated by the ∆Es among these 29 pairs. The input
data includes the average, 90th percentile, and maximum ΔE of spatial variation data for
each job. There are 35 jobs with 8 sets of input in each job.
Procedure
Results
The histogram of average ∆Es for 35 jobs is shown in Figure 3. The mean value is 0.9 ∆E.
The CRF plots of 35 jobs are shown in Figure 4. Qualitatively, the span of these
CRF curves is larger than the inter-instrument agreement by visual inspection.
Quantitatively, the mean of the 50th percentile is 0.9 ∆E, and the mean of the 90th
percentile is 1.8 ∆E.
The means of the average distribution (0.9 ∆E), 90th percentile distribution (1.8 ∆E), and
maximum distribution (3.6 ∆E) form thresholds that serve as quality control points for
spatial variation during the measurement validation process (see Table 3, n=35).
Discussion
The results show that, on average, there is an uncertainty of about 0.9 ∆E due to spatial
variation as assessed by a single instrument. The mean of the 90th percentile distribution,
1.8 ∆E, is recommended as the threshold for detecting very large spatial variation (i.e.,
a decision is made that there is likely a real difference in two input values due to within-
sheet variation if their measurements differ more than 1.8 ∆E). The best and worst four
jobs in terms of mean value were investigated. There is no causal relationship between
the press technology and the spatial variation.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 11
Measurement Variation
With respect to spatial variation, there is a difference between the PSA database and the
PSO database. PSA uses 29 pairs of repeating patches in the IT8.7/4 target (A4), and
PSO uses four solid patches in three different locations from the same press sheet (A3).
The result of the comparison, as shown in Table 4, indicates that, on average, the spatial
variation at A4 size (0.9 ∆E) is less than the spatial variation of 1.4 ∆E at A3 size.
Sheet-to-Sheet Variation
Objective
Input
The average, 90th percentile, and maximum ΔE of sheet-to-sheet variation data for each
job.
Procedure
Results
The histogram of average ∆Es for 35 jobs is shown in Figure 5. The shape of the
distribution is not normal. The mean is 0.9 ∆E.
The CRF plots of all 35 jobs are shown in Figure 6. Qualitatively, the span of the CRF
curves is similar to the spatial variation CRF curves by visual inspection. Quantitatively,
the mean of the 50th percentile is 0.9 ∆E, and the mean of the 90th percentile is 1.7 ∆E.
The CRF curve at far right with 12 ∆E at its 90th percentile is deemed an outlier.
The means of the average distribution (0.9 ∆E), 90th percentile distribution (1.7 ∆E), and
maximum distribution (4.2 ∆E) form thresholds that serve as quality control points for
sheet-to-sheet variation during the measurement validation process (see Table 5, n=34).
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 13
Measurement Variation
Discussion
Instrument Precision
Objective
Input
The average, 90th percentile, and maximum ΔE of instrument precision data for each
job.
Procedure
Results
The histogram of ∆Es at average for 35 jobs is shown in Figure 7. The mean value is 0.1
∆E.
The CRF plots of all 35 jobs are shown in Figure 8. Quantitatively, the mean of the 50th
percentile is 0.1 ∆E, and the mean of the 90th percentile is 0.2 ∆E. The example with the
grey line is deemed to be an outlier.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 15
Measurement Variation
The means of the average distribution (0.1 ∆E), 90th percentile distribution (0.2 ∆E), and
maximum distribution (0.8 ∆E) form thresholds that serve as quality control points for
instrument precision during the measurement validation process (see Table 7, n=34).
Discussion
Objective
Examine the variation of substrate color and conformance to the ISO 12647-2
specification.
Input
Procedure
Results
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 17
Printing Variation and Conformance
Thirty-one percent of the files (11/35) conform to ISO 12647-2 criteria. Excessive b*
values were the major cause of non-conformance.
Discussion
The substrate colors were mainly shifted to bluer colors as expected. The variation of
substrate colors for the PSO database (white backing) is shown in Figure 10 (triangles)
along with the PSA substrate colors (dots). By visual inspection, the PSO database trend
is similar to that of the PSA database. In terms of conformance, 57% of the files (8/14) in
the PSO database conform to ISO criteria.
Objective
Examine the deviation of printed solids between OK print and published aims by color
and by job.
Input
The color difference and hue difference values of 4 printed solids of all 35 jobs.
Procedure
1. Plot the color difference and hue difference values of each color for all 35 jobs as
CRF, which indicate the conformance by color.
Results
The CRFs of printed solids for all 35 jobs are shown in Figure 11. The conformance of
printed solids is determined by the tolerance of 5 ∆E. By color, black and magenta solid
conformances are at 90% in terms of ∆E. This is followed by cyan solid conformance at
80%. The percentage of yellow solid conformance is at 55%.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 19
Printing Variation and Conformance
The CRFs of printed solids ∆H for all 35 jobs are shown in Figure 12. In terms of ∆H,
the conformance of printed solids is determined by the tolerance of 2.5. Cyan and
yellow solid conformances, by color, are at 90%, followed by magenta solid conformance
at 65%.
By job, the conformance is only assigned as OK when all channels conform to the ISO
12647-2 criteria. Table 8 shows the job-wise conformance outcome. 34% of the files
2,3 - The red line is the ISO criterion.
(12/35) conform to the ISO criteria. In terms of only ∆E with no ∆H, 43% of the files
(15/35) conform to the ISO criteria by job.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 21
Printing Variation and Conformance
Discussion
When inspecting the data from color-wise analyses, yellow solids show low
conformance while magenta hue differences show low conformance. When inspecting
the data from job-wise analyses, there is no strong correlation between solid
non-conformance and hue difference non-conformance.
Yellow has the lowest solid conformance to ISO 12647-2. Figure 13 shows the variation
of yellow solids in the chroma direction relative to the ISO yellow aim point (black
square). Many yellow solids are less chromatic than the ISO aim, which is due to the
bluish paper used.
Magenta has the lowest ∆H conformance to ISO 12647-2. Figure 14 shows the variation
of magenta solids along with the ISO magenta aim point. The variation is mainly due to
hue shifts caused by the use of bluish paper.
Deviation of OK Print—TVI
Objective
Examine the distribution of deviation of TVI between OK print and published aims by
color and by job.
Input
The TVI values of CMYK of 35 jobs at 50% and 80% tone values.
Procedure
1. Plot the TVI values of each color for 35 jobs as CRF, which indicates the
conformance by color.
Results
The CRFs of TVI values for 35 jobs are shown in Figures 15 and 16. The TVI
conformance is determined by the tolerance of 4 at 50% tone value and 2.5 at 80%
tone value. By color, the conformances of TVI are about 65% and 75% for tone values
50% and 80%, respectively. Because of the higher magnitude at 50%, it is expected
that TVI at 50% is more sensitive to variation than TVI at 80%, which causes a lower
conformance at the 50% tone value (even though it has a higher tolerance).
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 23
Printing Variation and Conformance
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 25
Printing Variation and Conformance
Discussion
The TVI conformance of 65% at 50% tone value is lower than the TVI conformance
of 75% at 80% tone value, even though the tolerance at 50% (4%) is greater than that
at 80% (3%). TVI is a parameter defined in ISO, but not followed rigorously in the US.
Most U.S. printers calibrate their presses using near-neutral methods. To reduce the
conformance assessment effort, it is recommended that only 50% tone value is required.
Objective
Input
Procedure
Results
The CRF of mid-tone spread for all 35 jobs is shown in Figure 17. The mid-tone spread
conformance is determined by the tolerance of 5. Sixty percent of the files (21/35)
conform to the ISO criterion.
Discussion
Low TVI deviation conformance (65%) also leads to low mid-tone spread conformance
(60%).
Objective
Examine halftone dot patterns from 3% to 97% printed in a consistent and uniform
manner.*
Input
The CIELAB values of paper, 2%, 3%, 5%, 7%, and 10% of CMYK and 90%, 95%, 98%,
and solid of CMYK of 35 jobs.
*Note: The default method is by visual examination. There is no established method that assesses
tone reproduction limits quantitatively. What follows is an innovative approach to screen or
detect jobs that require visual examination. The method uses one standard deviation of the
database to flag the low tonality contrast samples. Since only the low end of tone contrast is
interested, the method will detect about 1/6 of the database for further visual examination.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 27
Printing Variation and Conformance
Procedure
Results
Figures 18-21 show ∆Es and ∆Cs as a function of dot areas for the highlight and shadow
regions for KCMY channels of all 35 jobs. By visually observing the slopes, tonality
is consistently resolved if there is a linear change in the ∆. There are some reversed
tonalities for the Y channel, which could be caused by spatial non-uniformity. It is clear
that ∆E, particularly for Black (K), is a better metric for judging tonal differences than
∆C.
Figure 18. The ∆Es and ∆Cs as a function of dot areas for the highlight (left)
and shadow (right) regions for the K channel
Figure 19. The ∆Es and ∆Cs as a function of dot areas for the highlight (left)
and shadow (right) regions for the C channel
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 29
Printing Variation and Conformance
Figure 20. The ∆Es and ∆Cs as a function of dot areas for the highlight (left)
and shadow (right) regions for the M channel
Figure 21. The ∆Es and ∆Cs as a function of dot areas for the highlight (left)
and shadow (right) regions for the Y channel
Tables 10 and 11 show the mean and standard deviation of ∆Es between references
(0% or 100%) and their neighbors for all channels of the 35 jobs. The line of mean
values minus one standard deviation form a threshold that can be used to flag those
jobs having low tonal contrast that need further visual verification—about 1/6 or 17%
by each region of the database. The reason to take only the lower side (-1 standard
deviation) is that the higher side should be differentiated.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 31
Printing Variation and Conformance
Table 10. Mean ∆Es and their standard deviations of KCMY channels from 0 – 10%
tone reproduction
Percentage K C M Y
(Reference: 0%) Mean Std. Dev. Mean Std. Dev. Mean Std. Dev. Mean Std. Dev.
0% 0.0 0.00 0.0 0.00 0.0 0.00 0.0 0.00
2% 1.5 0.53 2.0 0.64 2.1 0.79 2.3 0.77
3% 2.4 0.63 2.5 0.70 2.8 0.91 2.9 0.87
5% 4.0 0.86 4.2 0.98 4.6 1.20 5.0 1.16
7% 5.3 1.07 5.5 1.14 6.2 1.26 6.9 1.65
10% 7.2 1.24 7.5 1.31 8.6 1.40 9.5 2.02
Table 11. Mean ∆Es and their standard deviations of KCMY channels from 90 - 100%
tone reproduction
Percentage K C M Y
(Reference: 100%) Mean Std. Dev. Mean Std. Dev. Mean Std. Dev. Mean Std. Dev.
90% 9.9 3.25 5.5 1.82 7.8 2.82 9.0 3.21
95% 4.2 2.35 2.3 1.38 3.2 1.89 3.4 2.06
98% 2.2 1.57 1.1 0.87 1.4 1.23 2.0 1.33
100% 0.0 0.00 0.0 0.00 0.0 0.00 0.0 0.00
The thresholds formed by mean values minus one standard deviation are shown in
Figures 22-25 (n=35). The figures are helpful to indicate the low tonal contrast points
graphically.
Figure 22. The K channel threshold for flagging low tonal contrast for the
highlight (left) and shadow (right) regions
Figure 23. The C channel threshold for flagging low tonal contrast for the
highlight (left) and shadow (right) regions
Figure 24. The M channel threshold for flagging low tonal contrast for the
highlight (left) and shadow (right) regions
Figure 25. The Y channel threshold for flagging low tonal contrast for the
highlight (left) and shadow (right) regions
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 33
Printing Variation and Conformance
Table 12 shows the conformance of reproduction limits by taking the threshold curves
derived from the database. It should be noted that only the range between the 3% and
97% dot areas is taken into consideration. For region-wise judgment (highlight or
shadow region for any color), the percentages of conformance are between 66% and
89%, where the Y shadow performs worst. For each channel in either region, between
10–30% of the jobs required further visual judgment, with an average of one out of six
jobs (17%).
Highlight Shadow
Category
K C M Y K C M Y
# of files that conform 27 29 27 31 26 26 27 23
% conformance 77% 83% 77% 89% 74% 74% 77% 66%
By visually evaluation of the plots above, the threshold curve is quite straight. Therefore,
to simplify the screening threshold, a straight line with 6 ∆E at 10% and 0 ∆E at 0%
dot area is used as a threshold for the highlight region. A straight line with 3 ∆E at 90%
and 0 ∆E at 100% dot area is used as a threshold for the shadow region. The screening
threshold allows the derivation of a quantitative method to detect small portions that
require visual verification. The conformance of region-wise judgment is shown in Table
13, and the plots with the simplified and generalized thresholds are shown in Figures
26-29.
Highlight Shadow
Category
K C M Y K C M Y
# of files that conform 29 29 33 35 31 23 28 24
% conformance 83% 83% 94% 100% 89% 66% 80% 69%
Figure 26. The straight-line threshold for flagging low tonal contrast in the K channel
for the highlight (left) and shadow (right) regions
Figure 27. The straight-line threshold for flagging low tonal contrast in the C channel
for the highlight (left) and shadow (right) regions
Figure 28. The straight-line threshold for flagging low tonal contrast in the M channel
for the highlight (left) and shadow (right) regions
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 35
Printing Variation and Conformance
Figure 29. The straight-line threshold for flagging low tonal contrast in the Y channel
for the highlight (left) and shadow (right) regions
In terms of job-wise conformance, 37% of the jobs (13/35) do not require visual
judgment, which can save a certain degree of time and resources. (The tables for judging
the conformance of all 35 jobs are shown in Appendix A.) The remaining 63% (20/35)
require further visual judgment, due to at least one failure out the eight cases, i.e., 2
image regions (highlight/shadow) x 4 color channels (CMYK). Further research may
be focused on conducting psychophysical experiments to either confirm the suggested
tolerance or to find a more appropriate tolerance. Overall, this proposed method can
help to avoid human error, and is effective for judging production limits conformance.
Near-Neutral Variation
Objective
Input
Specific near-neutral triplets, as shown in Table 14, available from the IT8.7/4 target and
input corresponding measurements of the 35 jobs.
Procedure
1. Plot grey reproduction curves (i.e., a* and b* values as a function of %dot (cyan)
of all five triplets (n=35)).
3. Identify the 3 jobs demonstrating best and worst grey reproduction behavior as
shown in the SBGR.
Note: Substrate-based grey ramp (SBGR) is a grey ramp starting from non-neutral paper white a*
and b* values that gradually changes to less chromatic values as L* decreases. To calculate SBGR,
the only input is paper color as shown in the equation below. To visualize it, %dot is used as the
x-axis in the plot. An example of the SBGR of substrate color (a*,b*) = (2,-4) is shown in Figure
30.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 37
Printing Variation and Conformance
Results
Figure 31 shows the distribution of measured a* and b* values as a function of the dot
area of all 35 jobs. It is a way to show the distribution of the triplets together. The figure
indicates that, as dot areas increase, triplets vary more widely.
Figure 31. Distribution of measured a* and b* values as a function of the dot area
The 35 individual grey reproduction curves and their substrate-based grey ramps
(SBGR) are shown in Appendix B. Variation at 0% indicates the variation of substrate
color.
By visually judging the performance at quarter-tone and mid-tone, the three jobs
demonstrating the best grey reproduction conformance are jobs 17, 32, and 19. The
three jobs demonstrating the worst grey reproduction conformance are jobs 8, 18, and
24. These measurements are shown in Figures 32 and 33. Note that the SBGR is an ideal
case, and, in reality, the grey ramp usually has the fishtail effect at high dot areas.
Figure 32. Three jobs demonstrating the best grey reproduction conformance
Figure 33. Three jobs demonstrating the worst grey reproduction conformance
The distribution of near-neutrals of 35 jobs is shown in Figure 34. Again, as the amount
of inks increase, the degrees of scatter increase. Figure 34 (f) shows the distribution
of chromaticity of all triplets in one graph. The fact that CMY solids have the largest
variation should be excluded from the grey reproduction conformance assessment.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 39
Printing Variation and Conformance
The statistical summary (mean and standard deviation of a* and b*) of grey reproduction
relative to the three levels of triplets is shown in Table 15. By judging from the
starting point (1.0a*, -4.4b*) to the ending point (1.3a*, -0.3b*), the average of the
grey reproduction migrates towards neutral as expected, but the variation of the grey
reproduction increases as the tonality darkens.
Table 15. Mean and standard deviation of a* and b* values by near-neutral triplet
Near-Neutral Conformance
Objective
Input
Specific near-neutral triplets available from the IT8.7/4 target and input corresponding
measurements of 35 jobs are shown in Table 16.
Procedure
Conformance analysis of grey reproduction can be determined by ∆Ch and ∆L* between
grey triplet measurement and substrate-corrected colorimetric aims or SCCA against
the tolerance.
1. Starting from pre-defined triplets, find the target colorimetric aims via the ICC
profile of the target data set, i.e., GRACoL (2006) ICC profile under the absolute
colorimetric rendering intent.
2. Find the SCCA by applying tristimulus linear correction per ISO 13655. Plot the
∆a* and ∆b* of all five triplets as a function of %dot where ∆a* = a*(measured) -
a*(SCCA) and ∆b* = b*(measured) - b*(SCCA).
3. Calculate ∆L* and ∆Ch between triplet measurement and SCCA. Plot ∆L* and
∆Ch as CRF curves for conformance determination.
Results
Table 17 shows the target colorimetric aims of the five triplets based on the GRACoL
(2006) data set derived through Photoshop API.
Figure 35. Distribution of ∆a* and ∆b* between measurements and SCCA by dot area
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 41
Printing Variation and Conformance
The CRFs of ∆Ch between triplet measurement and SCCA are shown in Figure 36. The
90th percentiles of quarter-tone, mid-tone, and three-quarter-tone are about 3, 4, and 5
∆Ch respectively.
The CRFs of ∆L* between triplet measurement and SCCA are shown in Figure 37. The
90th percentiles of quarter-tone, mid-tone, and three-quarter-tone are around 4 ∆L*.
Since there is no prior case for ∆L* tolerance, 2.5 ∆L* is assumed as the tolerance of
quarter-tone, mid-tone, and three-quarter-tone, which is shown as the red line in the
figure. Based on this rule, 86%, 57%, and 71% of the database (n=35) passed the 2.5 ∆L*
tolerance at the quarter-tone, mid-tone, and three-quarter-tone triplets, respectively.
If conformance is defined such that all three triplets must be in conformance per job for
both ∆Ch and ∆L*, then , as shown in Table 18, only 23% of the database (8/35) pass the
grey reproduction requirement. The grey reproduction conformance of the 35 jobs is
shown in Appendix C for detail information.
Table 18. Summary of colorimetric conformance of files in PSA database by tone value
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 43
Printing Variation and Conformance
Discussion
(d) Comparing how close these points are with two straight lines connecting a* and
b* of the paper (0%) and 100% dot.
(b) Find colorimetric values of these near-neutral CMY triplets via the ICC profile
of the data set,
(c) Make substrate-correction to align colorimetric aims with the production stock,
(d) Find ∆L* and ∆Ch between measurement and substrate-corrected aims, and
Table 19. Percentage conformance of files in PSA database to ISO 12647-2 criteria
The judgment by color is shown in Table 20. The percentages of performance are higher
than judgment by job.
Table 20. Percentage conformance of files in PSA database to printed solids and
TVI standards by color channel
Table 21 indicates the conformance of tone reproduction limits based on the proposed
straight-line method.
Table 21. Percentage conformance of files in PSA database to tone reproduction limits
by image region and color channel
Highlight Shadow
Category Job-wise
K C M Y K C M Y
# of files that conform 29 29 33 35 31 23 28 24 13
% conformance 83% 83% 94% 100% 89% 66% 80% 69% 37%
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 45
References
References
Chung, R., & Wang, Y. (2011). Statistical analyses of the IDEAlliance G7 master printer
database (in press). Rochester, NY: Printing Industry Center at RIT.
ISO 12647-2-- Graphic technology -- Process control for the production of half-
tone colour separations, proof and production prints - Part 2: Offset lithographic
processes.
ISO 13655 -- Graphic technology -- Spectral measurement and colorimetric
computation for graphic arts images.
X-Rite. (2010, March). The new X‐Rite standard for graphic arts (XRGA). Retrieved from
http://www.xrite.com/Documents/Literature/EN/L7-462_XRGA_Whitepaper_
FINAL_EN.pdf
Acknowledgments
The authors wish to express their appreciation to the following individuals and
organizations: Dr. Patricia Sorce, RIT Printing Industry Center, for her support and
publishing this research as a monograph; Mr. Jürgen Gemeinhardt, Fogra, for his
technical support and sharing of the PSO database; and Mr. Robert Eller, RIT Visiting
Professor, for his encouragement and review of the manuscript.
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 47
Appendix A: Job-Wise Conformance of Tone Reproduction Limits
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 49
Appendix A: Job-Wise Conformance of Tone Reproduction Limits
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 51
Appendix B: Grey Reproduction Curves and Their SBGR
A Statistical Analysis of the Printing Standards Audit (PSA) Press Sheet Database 53
Appendix C: Job-Wise Grey Reproduction Conformance