Installation Instruction: Lubricating Oil Filter Bypass Valve

9/24/21, 7:09 PM Lubricating Oil Filter Bypass Valve
Installation Instruction
Installation Instruction Number: 4908439 Released Date: 27-apr-2015
Lubricating Oil Filter Bypass Valve
Lubricating Oil Filter Bypass Valve

A new lubricating oil filter bypass valve, Part Number 4357177, has been released.
Product Affected
All ISX/QSX 11.9 liter engines
All ISX/QSX 12 liter engines
All ISX/QSX 15 liter engines
Lubricating oil filter bypass valve, Part Number 4357177, replaced the lubricating oil filter bypass
valve, Part Number 3820320.
The new lubricating oil filter bypass valve is backwards compatible with all prior lubricating oil filter
cooler housing designs.
Preparatory Steps
Park vehicle on a level surface and in an area where it is safe

to idle for an extended period of time.
Turn engine OFF and set vehicle brake(s).
Chock vehicle wheels or use an appropriate anti-roll device to
stabilize vehicle.
Open vehicle hood.
Disconnect the batteries. See Original Equipment Manufacturer

(OEM) service information.
Locating Component
 WARNING 
The exhaust and exhaust components can remain hot
after the engine has been shut down or secured. To avoid
the risk of fire,
property damage, burns or other serious
https://quickserve.cummins.com/qs3/pubsys2/xml/en/install_inst/4908439.html 1/6
personal injury, allow the exhaust system to cool before

beginning this procedure
or repair and make sure that no
combustible materials are located where they might come
in contact with hot exhaust or exhaust
components
Locate turbocharger on exhaust side of engine.

Locate lubricating oil filter bypass valve retaining plug just

below turbocharger.
Inspect face of retaining plug for a highly visible paint marking

(such as white or yellow paint).
A paint marking indicates the new lubricating oil filter bypass

valve has already been installed. No further action is
necessary.
Locate the following items in order to complete the repair:
1. Gloves
2. Safety glasses
3. Lint free cloth
4. Paint marker (white or yellow)
5. Needle nose pliers
6. Ratchet wrench and extension
7. 17 mm Allen® wrench or hex socket

8. Torque wrench
9. Clean engine oil
10. Drip pan or absorbent mat
Remove
 WARNING 
To reduce the possibility of personal injury, avoid direct

contact of hot oil with your skin.
 WARNING 
To reduce the possibility of personal injury, wear
protective gloves when handling parts with sharp edges.

 WARNING 
Wear appropriate eye and face protection when using
compressed air. Flying debris and dirt can cause personal
injury.
 WARNING 
To reduce the possibility of personal injury, wear the
appropriate eye and face protection when removing the
straight threaded
o-ring plug holding in the lubricating oil
filter bypass valve spring. The spring is under pressure
and can cause personal
injury.
 WARNING 
Some state and federal agencies have determined that
used engine oil can be carcinogenic and cause
reproductive toxicity.
Avoid inhalation of vapors,
ingestion, and prolonged contact with used engine oil. If
not reused, dispose of in accordance
with local
environmental regulations.
Place an appropriate drip pan or absorbent mat directly under

the oil filter in order to properly contain any lubricating
oil that
may escape during the repair process.
Clean area around the lubricating oil filter bypass valve plug
prior to removal.
Use 17mm Allen® wrench or hex socket to loosen the

lubricating oil filter bypass valve plug.
Remove retaining plug (1), spring (2), and plunger (3) from
lubricating oil cooler housing.
Spring (2) and plunger (3) must be discarded.
Using a clean lint free cloth, clean retaining plug.
Install
Inspect new lubricating oil filter bypass valve to verify two o-

rings are correctly installed as shown.
Lubricate the lubricating oil filter bypass valve with clean engine
oil.
Insert lubricating oil filter bypass valve into lubricating oil cooler
housing. Marking stating “THIS END OUT” must be visible.
Fully seat lubricating oil filter bypass valve in lubricating oil

cooler housing. Verify o-rings are in proper location.
Install retaining plug into lubricating oil cooler housing.
Tighten retaining plug.
Torque Value: 45
n•m

[
[ 33 ] ft-lb
]
If installing new lubricating oil filter bypass valve for the first
time, clearly mark entire face of retaining plug using
a high
quality paint marker that is highly visible (such as yellow or
white). Liberally apply paint marking.
Finishing Steps
Connect the batteries. See OEM service information.
Verify the vehicle brake(s) are set.
Start engine and operate to normal operating temperature.

Check for leaks.
If leaks are found, turn engine OFF and verify proper torque
procedure was followed.
If leak persists remove plug and inspect plug o-ring and plug for
damage.
If no problem is found and oil leak persists please contact a

Cummins® certified repair location.
Turn engine OFF and set vehicle brake(s).

Close vehicle hood.
Remove wheel chocks or other anti-roll device.
Document History
Date Details
2015-4-27 Module Created
Last Modified: 11-May-2015

Installation Instruction: Lubricating Oil Filter Bypass Valve

Uploaded by

Copyright:

Available Formats

Installation Instruction: Lubricating Oil Filter Bypass Valve

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation Instruction: Lubricating Oil Filter Bypass Valve

Uploaded by

Copyright:

Available Formats

What is the purpose of the document?

What is the purpose of the document?

What component is being replaced?

What component is being replaced?

9/24/21, 7:09 PM Lubricating Oil Filter Bypass Valve

Lubricating Oil Filter Bypass Valve

Park vehicle on a level surface and in an area where it is safe

Disconnect the batteries. See Original Equipment Manufacturer

personal injury, allow the exhaust system to cool before

Locate turbocharger on exhaust side of engine.

Locate lubricating oil filter bypass valve retaining plug just

Inspect face of retaining plug for a highly visible paint marking

A paint marking indicates the new lubricating oil filter bypass

Locate the following items in order to complete the repair:

7. 17 mm Allen® wrench or hex socket

To reduce the possibility of personal injury, avoid direct

Place an appropriate drip pan or absorbent mat directly under

Use 17mm Allen® wrench or hex socket to loosen the

Spring (2) and plunger (3) must be discarded.

Using a clean lint free cloth, clean retaining plug.

Inspect new lubricating oil filter bypass valve to verify two o-

Fully seat lubricating oil filter bypass valve in lubricating oil

Install retaining plug into lubricating oil cooler housing.

Tighten retaining plug.

Connect the batteries. See OEM service information.

Verify the vehicle brake(s) are set.

Start engine and operate to normal operating temperature.

If no problem is found and oil leak persists please contact a

Turn engine OFF and set vehicle brake(s).

Remove wheel chocks or other anti-roll device.

You might also like