Scribd Logo
Upload

Welcome to Scribd!

  • 184 views

    QW-482 Welding Procedure Specification: Section IX, ASME Boiler & Pressure Vessel Code

    Uploaded by

    Ramzi Zoghlami
    This welding procedure specification outlines the parameters for a GTAW + SMAW welding process to join stainless steel piping. Key details include: - Welding stainless steel SA312 TP316L pipe with a thickness range of 1.5-11.44 mm using a GTAW process for the root pass and SMAW process for the fill and cap passes. - A V-groove joint with a 60° angle, 2 mm root face, and 3 mm root spacing will be welded in the 5G uphill position. Filler metals will be ER316L for GTAW and E316L-16 for SMAW. - Welding parameters include DCEN polarity for

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    QW-482 Welding Procedure Specification: Section IX, ASME Boiler & Pressure Vessel Code

    Uploaded by

    Ramzi Zoghlami
    184 views2 pages
    This welding procedure specification outlines the parameters for a GTAW + SMAW welding process to join stainless steel piping. Key details include: - Welding stainless steel SA312 TP316L pipe with a thickness range of 1.5-11.44 mm using a GTAW process for the root pass and SMAW process for the fill and cap passes. - A V-groove joint with a 60° angle, 2 mm root face, and 3 mm root spacing will be welded in the 5G uphill position. Filler metals will be ER316L for GTAW and E316L-16 for SMAW. - Welding parameters include DCEN polarity for

    Original Title

    pWPS 03

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This welding procedure specification outlines the parameters for a GTAW + SMAW welding process to join stainless steel piping. Key details include: - Welding stainless steel SA312 TP316L pipe with a thickness range of 1.5-11.44 mm using a GTAW process for the root pass and SMAW process for the fill and cap passes. - A V-groove joint with a 60° angle, 2 mm root face, and 3 mm root spacing will be welded in the 5G uphill position. Filler metals will be ER316L for GTAW and E316L-16 for SMAW. - Welding parameters include DCEN polarity for

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    184 views2 pages

    QW-482 Welding Procedure Specification: Section IX, ASME Boiler & Pressure Vessel Code

    Uploaded by

    Ramzi Zoghlami
    This welding procedure specification outlines the parameters for a GTAW + SMAW welding process to join stainless steel piping. Key details include: - Welding stainless steel SA312 TP316L pipe with a thickness range of 1.5-11.44 mm using a GTAW process for the root pass and SMAW process for the fill and cap passes. - A V-groove joint with a 60° angle, 2 mm root face, and 3 mm root spacing will be welded in the 5G uphill position. Filler metals will be ER316L for GTAW and E316L-16 for SMAW. - Welding parameters include DCEN polarity for

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 2

    QW-482

    WELDING PROCEDURE SPECIFICATION


    Section IX, ASME Boiler & Pressure Vessel Code.
    Company Name : CERI

    Welding Procedure Specification No. : pWPS- 03 FOR STAINLESS STEEL PIPING WITH GTAW+SMAW PROCESS

    Supporting PQR No.(s) : N.A Date : N.A

    Welding Process(es) : GTAW + SMAW Type : Manual

    JOINTS (QW-402)

    Joint Design (QW 402.1) : Butt weld (Single V)

    Backing (QW 402.4) : No

    Backing Material : N.A

    Retainer (QW 402.11) : Not Allowed

    Thickness : 7,11 mm Root face size : 2 mm

    Angle : 60° Root Spacing : 3 mm


    Diameter : 6 inch

    BASE METALS(QW-403)

    Base Metal P.No to P.No.(QW 403.1) : 8 to 8

    Base Metal G.No to G.No.(QW 403.1) : 1 to 1

    Specification Type & Grade to : SA312 TP316L

    Specification Type & Grade : SA312 TP316L

    Thickness Range :(QW 403.8) : Groove : 1,5 mm to 11.44 mm Fillet : All


    Thickness per pass >13(QW 403.9) : No

    Others : All different diameters will be covered by this WPS

    FILLER METALS (QW-404)

    GTAW SMAW

    Spec. No. (SFA.). (QW404.5) : SFA A 5.9 : SFA A 5.4

    AWS No.(Class). (QW404.5) : ER316L : E316L-16

    Filler Metal (F No.)(QW404.4) :6 :5

    Weld Metal (A No.)(QW404.5) :8 :8

    Size of Filler Metals (QW404.3) : 2,4 mm : 2,5 or 3,2 mm

    Weld Metal (t) Thickness Range(QW404.30) : 1,5 to 6 mm : 4.5 to 11.22 mm

    Change of Classification (QW-404.12) : N.A : N.A

    Addition or Deletion of Filler (QW-404.14) : N.A : N.A

    Filler Metal Product form (QW-404.23) : N.A : N.A

    Others : N.A

    Page : 1 / 2
    pWPS-03 Rev A Date: 11/09/2021

    POSITION (QW-405) PREHEAT (QW-406)

    Position(Ø) [QW 405.2] : 5G up-hill Preheat Temperature[QW406.1] : N.A


    Welding progression [QW 405.3] : Up-hill Interpass Temp(Max)[QW406.3] : 200°C
    Position of Fillet : N.A Post Heating : NA
    POST WELD HEAT TREATMENT (QW-407) GAS (QW - 408) % Composition [GTAW]
    Rate of Heating :N.A Gas(es) Mixture Flow Rate
    Rate of Cooling :N.A Shielding Argon (99.99%) Single 9-15 lts / min
    Soaking Temp. Range (⁰C) :N.A Trailing -NA- -NA- -NA-
    Soaking Time Range :N.A Backing -NA- -NA- -NA-
    Loading & Unloading Temp. :N.A Others [QW 408.9 & 408.10] : N.A.
    ELECTRICAL CHARACTERISTICS (QW-409)

    Current (AC or DC) : DC Polarity : EN [GTAW] + EP [SMAW]

    Amps(Range) : As per Table-1 Volts : As Per Table-1

    I & E Range : Refer table below


    Tungsten Electrode size &Type : 2 mm
    Pulsing Current : N.A
    TECHNIQUE (QW-410)

    String or Weave Bead[QW410.1] : String and Weave


    Orifice or Gas Cup Size : 6 to 10 mm
    Method Of Cleaning[QW410.5]. : wire brushing , grinding, chipping
    Method of Back Gouging[QW410.6] : N.A
    Single or Multiple Pass/side[QW410.9] : Multiple
    Single or Multiple Electrodes[QW410.10] : Single
    Manual or Automatic[QW410.25] : Manual
    Closed to out chamber : N.A
    Electrode Spacing : N.A
    Peening[QW410.26] : N.A
    Use of Thermal Process[QW410.64] : N.A
    Others :
    Table-1
    Weld Filler Metal Current Voltage Travel Speed Max Heat input
    Process
    Layer(s) AWS Class Dia[mm] Polarity Amp. Range Range Range -mm/min KJ/mm
    Root GTAW ER316L 2,4 DCEN 80-120 15-20 90-120 0.60-1.60

    Hot pass GTAW ER316L 2,4 DCEN 90-130 18-27 90-120 0.81-1.75

    Fillup SMAW E316L-16 2.5 or 3.2 DCEP 90-120 23-30 100-140 0.88-2.16

    Final SMAW E316L-16 2.5 or 3.2 DCEP 80-120 20-27 100-140 0,69-1.95

    Note :
    1. N.A - Not Applicable .

    Prepared & Approved By. :OULED GUIDARA Yahia (IWE certificate n° FR IWE 00460)

    CERI
    Page:2 / 2

    You might also like