Hard Rock: Catalogue

HARD ROCK
C A T A L O G U E
M I S S I O N S TAT E M E N T
Jennmar Australia Pty Ltd is a leader and innovator in the design and manufacture of roof and
ground control systems for the mining, tunnelling and construction industries.
We are dedicated to providing our customers with competitively priced quality products
and services as well as increasing the productivity of our customers, whilst maintaining an
environment:
• Which generates growth for our stockholders
• Where the commitment, skills and creativity of our employees can

flourish and be rewarded
• Which ensures the safety and welfare of our employees
• Where we enhance our community
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www.jennmar.com.au • +61 2 4648 7500
C O N TA C T D E TA I L S
Mine Services – Metaliferous (Hard Rock)

Metaliferous Mining Manager Geotechnical Engineer WA (Perth) Branch Manager
Anthony Dodds Trent Roberts Mike Adams
Email – [email protected]
Email – [email protected] Email – [email protected]
Mobile – 0427 488 442
Mobile – 0409 033 184 Mobile – 0418 227 590
North QLD Mine Service Representative VIC/NSW Mine

Bill Kingdom Service Representative WA Mine Services Manager
Email – [email protected] Shanon Mills
Peter Gilby
Mobile – 0457 101 080
VIC/NSW Mine Service Representative Mobile – 0409 033 680 Mobile – 0427 415 057
Paul Horne
Broken Hill Mine WA Mine Service Representative
Mobile – 0497 444 009
Service Representative John Nestorovski
Wayne Walker
Mobile – 0427 102 145
Mobile – 0427 775 133
Mine Services – New South Wales Coal
NSW Mine Service Manager Mining Engineer

Western NSW Mine
Tim Gaudry Peter Craig
Service Representative
Paul Holmes
Mobile – 0409 120 426 Mobile – 0419 018 998
Mobile – 0428 423 504
Northern NSW Mine North Coast Mine
Service Representative Service Representative
Tony Smith Brett Goodman
Mobile – 0417 663 308 Mobile – 0427 705 693
Continuous Improvement Co-ordinator

Danny Murrill
Mobile – 0418 828 344
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Mine Services - Queensland Coal

Queensland Technical Manager Mine Service Supervisor
John Naylor Harold Hinton
Mobile – 0408 859 007 Mobile – 0427 229 669
Mine Service Representative Mine Service Representative

Graeme Naylor Jamie Minns
Mobile – 0419 194 480 Mobile – 0488 777 756
Mine Service Representative

Neil Cameron
Mobile – 0438 022 633
Services – Civil and Tunnelling

Contact Head Office:
40 - 44 Anzac Avenue
Smeaton Grange NSW 2567
Phone – (02) 4648 7500
Fax - (02) 4648 7555
Jennchem
Technical Sales Manager Queensland Manager
Matt Ruddock Nathan Phie
Mobile – 0427 056 447 Mobile – 0427 209 641
Senior Chemist
Bevan Thompson
Mobile – 0427 405 249
3
Cobar
Manufacturing and Administration

Head Office and Plant Queensland Plant
40-44 Anzac Avenue Chief Operating Officer 48-50 Southgate Drive
Smeaton Grange Paul Gregg Paget, Mackay, QLD 4740
NSW 2567 Email – [email protected] Phone (07) 4952 8700
Phone (02) 4648 7500 Mobile – 0447 771 475 Fax (07) 4952 8777
Fax (02) 4648 7555
Plant Manager NSW General Manager Queensland
Managing Director Michael Sveronis Tony Steains
Peter Roberts Email – [email protected] Email – [email protected]
Email – [email protected] Mobile – 0408 209 156 Mobile – 0438 445 099
Mobile – 0418 687 371
National Quality Manager Plant Manager Queensland
National Commercial Manager Armand du Plessis Keith Coburn
Matthew Berry Email - [email protected] Email – [email protected]
Email – [email protected] Mobile – 0417 905 046 Mobile – 0408 605 546
Mobile – 0408 269 658
National Safety and Environment
WA (Perth) Plant Manager
Kurri Kurri (NSW) address
84 Furniss Rd Mick Baker
43 Wermol St
Landsdale, WA Email – [email protected]
Kurri Kurri
6065 Mobile – 0427 543 664
NSW, 2327
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AC CR E D I TAT I O N S
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CONTENTS
ROCK BOLTS & ACCESSORIES Cable Sling Securing Plates . . . . . . . . . . . . . . . . . . . . 54
W-Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Yield Lok Bolt 17 mm (Dynamic Rock Bolt) . . . . . . . 8
Pizza Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Yield Lok Bolt 23 mm (Dynamic Rock Bolt) . . . . . . . 9
Pizza Pan Combi Plates . . . . . . . . . . . . . . . . . . . . . . . 57
Jtech 20mm All Thread Bar . . . . . . . . . . . . . . . . . 10
Mesh Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Jtech 25mm All Thread Bar . . . . . . . . . . . . . . . . . . 11
Python Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 STEEL MESH
Friction Lok . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Roof Mesh Module . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Point Anchored Friction Lok . . . . . . . . . . . . . . . . 14 Mesh Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Mech Lok Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 AUSRO Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
M24 Torque Tension . . . . . . . . . . . . . . . . . . . . . . 16 Shotcrete Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Hawkeye Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Mine Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Hollow Self Drilling Bolts . . . . . . . . . . . . . . . . . . . 18 Mesh Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3/4” Paddle Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 19 Woven Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3/4” Extenda Bolt . . . . . . . . . . . . . . . . . . . . . . . . 20
M36 Boot Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 GROUTS
Colour Coding Torque Tension Bolts . . . . . . . . . . . 22 Jennchem Bottom Up 100 Grout . . . . . . . . . . . . . . . . . 68
End Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Jennchem Top Down 80 Grout . . . . . . . . . . . . . . . . . . 69
Floor Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Jennchem J-Fill Grout . . . . . . . . . . . . . . . . . . . . . . . . . 70
“U” Hanger Nuts . . . . . . . . . . . . . . . . . . . . . . . . 25
RESIN CAPSULES & ACCESSORIES
CABLE BOLTS & ACCESSORIES Hard Rock Twin Capsules . . . . . . . . . . . . . . . . . . . . . . 72
TG Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Rapid Development Capsules . . . . . . . . . . . . . . . . . . . 73
Fish Hook debonded Hollow TG Cable Bolt . . . . . . . . 28 Shooter Resin Capsules . . . . . . . . . . . . . . . . . . . . . . . 74
Indented Superstrand . . . . . . . . . . . . . . . . . . . . . . . . 29 ‘5 Star’ Single Speed . . . . . . . . . . . . . . . . . . . . . . . . . 75
Plain Superstrand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Standard Single Speed . . . . . . . . . . . . . . . . . . . . . . . . 76
Fish Hook Debonded Superstrand Cable Bolt . . . . . . . . 31 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Bulbed Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CUTTABLE SUPPORT
Bowen Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Jennmar Fibreglass Tensionable Dowel . . . . . . . . . . . . 79
Flobond Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Jennmar Fibreglass Thrust Dowel . . . . . . . . . . . . . . . . . 80
TOTO Tensioning Device . . . . . . . . . . . . . . . . . . . . . . . 35
Fibreglass 28mm Injection Dowel . . . . . . . . . . . . . . . . 81
15.2mm Bulbed Cable . . . . . . . . . . . . . . . . . . . . . . . . 36
Fibreglass 32mm Rib Bolt . . . . . . . . . . . . . . . . . . . . . . 82
15.2 Cable with Grout Tube . . . . . . . . . . . . . . . . . . . . 37
Jennmar Plastic Plates . . . . . . . . . . . . . . . . . . . . . . . . . 83
15.2 Cable Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Plastic Steel Combination Plates . . . . . . . . . . . . . . . . . 84
Cable Bolts Colour Coding . . . . . . . . . . . . . . . . . . . . 39
Jennmar Plastic Mesh . . . . . . . . . . . . . . . . . . . . . . . . . 85
Barrel & Wedges . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Fibreglass Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Tension Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Grouting Consumables . . . . . . . . . . . . . . . . . . . . . . . 42 MIXING SPANNERS
Hydraulic Tensioning Equipment . . . . . . . . . . . . . . . . . 43 Hard Rock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 88
15.2mm Cable Truss Splice Tube . . . . . . . . . . . . . . . . . 44
Cable Bolts Accessories Colour Coding . . . . . . . . . . . 45 EYE BOLTS AND HANGERS
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PLATES & W-STRAP
Clip-Up Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Ground Support Volcano Plates . . . . . . . . . . . . . . . . . 47
Kanga Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Roll Top Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Flat Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Combination Plates . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cable Volcano Plates . . . . . . . . . . . . . . . . . . . . . . . . . 52
Truss Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
NOTE: Please confirm that you have the latest version of this catalogue by visiting
www.jennmar.com.au before using any of the technical specifications contained herein
6
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 1
ROCK BOLTS & ACCESSORIES

DYNAMIC ROCK BOLT
Y I E L D - L O K B O LT 1 7 mm
Features
• Dynamic testing developed and confirmed by

CANMET
• Yielding not effected by resin / grout

properties, hole diameter or encapsulation
length
• Complete independent test and installation

data available on request
• Consistent and repeatable results
• High shear stiffness and strength
• No rig changes required for installation
Typical UTS (MPa)

Input Energy Displacement
16.7 kJ 150 mm
30 kJ 250 mm
43 kJ 730 mm
Properties Minimum Properties Typical General

Description
MPa kN MPa kN Data
Yield Strength of steel 517 120 633 147
Tensile Strength of steel 688 160 844 196
Standard Elongation min. 8%
Shear Strength (0.7 x UTS) 112 137
Bar Diameter (mm) 17.2mm

Bar Straightness to AS 1442 - 1991
Rolled Thread ¾” Left Hand Thread Automotive Standard
Cross Sectional Area (mm²) 235

Mass Per Metre (kg/m) 2.1
Drill Hole Size (mm) 34 - 40
DrillNote:
hole size Paddle
Average (mm)
from 28-31
CANMET testing
8
DYNAMIC ROCK BOLT
Y I E L D - L O K B O LT 2 3 mm
Features
• Dynamic testing developed and suit varying geotechnical domains
confirmed by CANMET
• High shear stiffness and strength

• Yielding not effected by resin /
grout properties, hole diameter or • No rig changes required for installation
encapsulation length
Typical UTS (MPa)
• Complete independent test and Input Energy Displacement
installation data available on request
29.4 kJ 149 mm
• Very consistent and repeatable results
46 kJ 271 mm
• Bolt performance can be changed to
51 kJ 370 mm
Note: U3 C2 Bolt test results

Description
MPa kN MPa kN Data
Standard Elongation min. Min 7% Typ 9%
Bar Diameter (mm) Core 23 Major 31

Cross sectional area (mm²) 405
Mass per metre (kg/m) 3.15
Drill Hole size (mm) 36-40

Note: Average from CANMET testing.
Bar Straightness to as 1442 - 1991
Rolled Thread ¾” Left Hand Thread Automotive Standard
UPSET
PE COATING
RESIN/GROUT
Patent Pending
9
ROCK BOLTS
J-TECH ‘20MM THREAD BAR’
Features

• 20mm Left hand thread bar
• Suitable for use with either resin capsules or grout
• Resin shredder* actively promotes shredding of the
capsule film and mixing of the resin components
• Resin shredder* centralises the bolt within the
borehole and allows use in larger diameter holes
e.g. 35 mm
• Available in plain or hot dipped galvanised
• Dome nut design allows the use of a standard
36mm A.F. tightening spanner
• Hanger nuts load rated to 2 Tonne available with
thread
• Supplied with KANGA PLATE and J-LOK resin
• T38 and hand held drive assemblies available in
any length
• Patent Pending Shredder
20mm Bar 20mm Bar

Description Properties Minimum Properties Typical
MPa kN MPa kN
Yield Strength of Steel 500 160 550 170
Tensile Strength of Steel 600 185 650 200
Standard Elongation Min 15% Typ 19%
Bar Diameter (mm) Core 19.5mm Major 23mm

Bar Straightness to AS 1442-1991

Drill Hole Size Shredder (mm) 35 - 40
Drill hole size Paddle (mm) 32 - 38
Various torque rated shear pin break-out nuts available for use on J-Tech 20mm bolts
10
ROCK BOLTS
J-TECH ‘25MM THREAD BAR’
Features
• Left hand thread bar
• Suitable for use with either resin
capsules or grout

• Resin shredder* actively promotes shredding
of the capsule film and mixing of the
resin components
• 40mm resin shredder available with bolt
for 43-45mm drill
• Resin shredder* centralises the bolt within
the bore hole and allows use in larger
diameter holes e.g. 35 mm
• Paddle resin mixing device actively promotes
resin mixing and anchorage in smaller
hole diameters
• Finer 6mm pitch thread achieves higher
tension for a given torque
• Available in plain or hot dipped galvanised
(c coat or thermal diffusion)
• Dynamic testing conducted without bolt failure
to 47kJ absorbed energy
• Double shear test data available
• Dome nut design allows the use of a standard
36mm A.F. tightening spanner
• Hanger nuts load rated at 2 and 3 tonne
• Supplied with KANGA PLATE which collapses when
the bolt goes into yield
• T38 drive dollie available in any length
25mm Bar 25mm Bar

MPa kN MPa kN
Bar Diameter (mm) Core 23mm Major 25mm


Various torque rated shear pin break-out nuts available for use on J-Tech 25mm bolts
*Patent Pending Resin Shredder
11
ROCK BOLTS
P Y T H O N B O LT
Features
• Suitable for common civil and hardrock drill
hole diameters

• Lengths up to 8m
• Complete range of face plates to suit
• High pressure injection pumps and

accessories are available. New high flow rate
air/water pump
• Specifically developed water injection dollie

to fit Jumbo machines to allow percussion
installation in collapsed holes and the ability to
slide through centralisers
• Molecular attachment water based coating that

doesn’t crack when bolt is inflated. 10 x better
than galvanising in salt spray and acid testing
• Python Eye PATENT PENDING allows for easier

insertion in damaged holes
• Specfically designed dollie and python eye

allows for installation and inflation in collapsed
drill holes and very poor ground
• Independent test data available for varying

coating performance
Specification Tube Inflated Bolt Drill hole Minimum Feed

Thinkness Diameter diameter
S Type (mm) (mm) (mm) UTS (kN) Material %
STANDARD 2 41 35 - 38 120 25
MIDI 2 54 45 - 51 160 25
SUPER 3 54 45 - 51 240 25
Mass/metre
STANDARD 2 kg/m
MIDI 2.8kg/m
SUPER 3.75kg/m
12
ROCK BOLTS
FRICTION LOK
Features
• The radial compression of the slotted steel tube
inside a borehole provides both radial and axial

restraint to rock movement
• Can be post grouted for extra corrosion

protection and support capacity
• Available in black or hot dipped galvanised
• 39mm friction lok designed to suit 47mm friction

lok plates, requiring the use of one plate on site
33mm Friction Lok 33mm Friction Lok

Description Properties Minimum Properties Typical General
Data
MPa kN MPa kN
Yield strength of steel 415 80 510 100
Tensile strength of steel 510 100 610 120

Data
MPa kN MPa kN

Data
MPa kN MPa kN
Drill Hole size (mm) 42.1-45
Typical UTS (MPa)
Diameter (mm) Pack Size
33 300
39 150
47 150
13
ROCK BOLTS
POINT ANCHORED FRICTION LOK

Features
• Standard 47mm Friction Lok Bolt installed

using percussion. The slotted tube provides
both radial and axial restraint to rock
movement
• Bolt has full 180kN capacity in all ground
conditions
• Easily installed in very poor ground
• A radial crimp is located at the tail of the
Friction Lok Bolt, housing a Mechanical Point
Anchor
• The Mechanical Point Anchor has a hex drive
which locates into drill/dolly drive assembly
when the bolt is mounted onto the drill boom
• Once the Friction Lok is installed, left hand
rotation is applied to the Mechanical Point
anchor, actuating the drive and expanding
the bolt tail
• Once expanded, the Mechanical Point Anchor
has a non-seizure load of 240kN, exceeding
the Friction Bolt UTS
• Simple, efficient and low cost
• Available in black or hot dipped galvanised
• Patent Pending

Description
MPa kN MPa kN Data
Cross Sectional Area (mm2) 355
Mass per Metre (kg/m) 2.79
Drill Hole Size (mm) 42.145
Typical UTS (MPa)
Diameter (mm) Pack Size
47 150
14
ROCK BOLTS
M E C H L O K B O LT
Features
• Easy installation in very poor ground
• Increased system capacity compared to standard 47mm

friction loks

• Improved load transfer due to combination of the friction
lok and mechanical anchor bolt working together
• Improved corrosion performance compared to standard

friction loks
• Improved shear performance of installed system
• No changes required to existing Jumbo drill rigs

for installation
• Suits existing drill hole sizes
• The “X” grade steel used by Jennmar has superior

toughness and ductility through the use of grain refining
alloys.The Jennmar “X” grade bolts should provide better
performance in mines where Stress Corrosion Cracking is
evident and also in areas of high localised
horizontal stresses
• Pull tested to 30 tonne without failure
• Patent Pending
X Grade M24 Bar X Grade M24 Bar

HSAC840 Grade Description Properties Minimum Properties Typical
MPa kN MPa kN

General
Properties Minimum Properties Typical
Description Data
MPa kN MPa kN
Drill Hole Size (mm) 42.1 - 45
15
ROCK BOLTS
M24 TORQUE TENSION
Features
• The “X” grade steel used by Jennmar has superior
JB rib profile
toughness and ductility through the use of grain refining
alloys. The Jennmar “X” grade bolts should provide better
performance in mines where Stress Corrosion Cracking is

evident and also in areas of high localised
horizontal stresses.
J rib profile
• The JX rock bolt profile provides superior load transfer
characteristics using the unique “J” bar pattern.
• Recommended for drill hole sizes

27 – 28mm diameter without mixing devices or 35-40mm
with resin mixing devices
• M24 couplers, 35mm diameter are available for use with

torque tension bolts
• Various roll pin break-out torque ranges available

• Available as galvanised
• Left hand thread required for hard rock installation
X Grade M24 Bar X Grade M24 Bar

HSAC840 Grade Description Properties Minimum Properties Typical
MPa kN MPa kN
JBS Grade M24 Bar JBS Grade M24 Bar

300 Grade Description Properties Minimum Properties Typical
MPa kN MPa kN
Bar Diameter (mm) Core 21.7mm Major 23.5mm


Drill Hole Size Plain (mm) 27-28
Drill hole size Paddle (mm) 28-31
Various torque rated shear pin break-out nuts available for use on M24 bolts
16
ROCK BOLTS
H AW K E Y E B O LT
Features

• Elimination of protruding bolt tails
minimising tyre and bolt damage and
improves mine safety. Installed height is
39mm from rock surface
• Full pre-tension achieved which clamps

damaged rock mass together on
walls and gradeline
• Onesteel Whyalla HSAC840 grade bar

- microalloyed high strength steel with
superior toughness and ductility
compared to reinforcing steel grades
• Full column resin encapsulated
• Easily installed from standard

bolting machines
• Provision for in-situ proof load testing
• Jennmar proven “J-Bar” profiled
• Deformation/rib pattern
• 32mm Press paddled bolt end to

promote efficient resin mixing
• Available in lengths 900 – 3000mm
• Available in black or galvanised
• Patent Pending
Typical UTS (MPa)

Bar Diameter (Rib-Rib) 24mm
Paddle Dimension (rib-rib) 27 - 29mm
Min. Yield Min. UTS Min. Yield Min. Ultimate

Min. Tensile Strength Tensile Strength
Part Material Elongation %
(Mpa) (Mpa) (kN) (kN)
Nut 4140 T 655 850 13 263 343

Bar HSAC840 600 840 15 220 306
17
ROCK BOLTS
H O L L O W S E L F D R I L L I N G B O LT S
Features

• Installation using PUR or grout
• Installation for very poor ground
• Corrosion resistant
• Full test data available
Technical Data Unit R25N R32L R32N R32S R38N R51L R51N T76N T76S
Outer Diameter mm 25 32 32 32 38 51 51 76 76
Average Outer Diameter mm 23.8 29.8 29.8 29.8 36.9 49.3 49.3 73.5 73.5
Average Inner Diamter mm 14 22 18.5 15 19 36 33 51 45
Average Cross Sectional Area mm² 290 340 430 520 770 890 1070 21.2 7250
Ultimate Load*¹ kN 200 220 280 280 500 550 800 1600 1900
Yield Load*¹ kN 150 180 230 280 400 450 630 1200 1500
Average Tensile Strength*¹ N/mm² 690 650 650 690 650 620 750 750 690
Average Yield Strength*¹ N/mm² 520 530 530 540 520 510 590 570 550
Shear Strength (Yield) N/mm² 300 310 310 310 300 290 340 330 310
Average Section Modulus cm³ 1.17 1.83 2.21 2.43 4.59 8.42 9.4 29.95 33.5
Moment of Inertia cm³ 1.39 2.72 3.3 3.62 8.46 20.75 23.18 110.05 123.13
Weight kg/m 2.3 2.7 3.4 4.1 6.1 7 8.4 16.7 22
Youngs Modulus Of Elasticity N/mm² ~ 200,000
Thread Standard - ISO 10208 ISO 1720 T76 *²
Steel Grade - Acc. To. EN 10083-1
Delivery Lengths - 1m, 2m, 3m, 4m, 6m
*1 The Ultimate low and YieldTypical

Low capacity are measured values.
UTS (MPa)
The Tensile-Yield strengths are calculated Average values
*2 Internal Standard
18
ROCK BOLTS
3 / 4 ’’ PA D D L E B O LT S
Features

• 22mm wide paddles on the insertion end
promotes shredding of the resin capsule
film and efficient mixing in hand-held
drill holes
• Normally used for hand held support when

using small drill bits
• Can be readily installed with hand operated

“windy borers”
• Available with a “C” break-out pin
• Standard 36mm Hex and used as

a thrust bolt
3/4” Bar 3/4” Bar

MPa kN MPa kN


19
ROCK BOLTS
3 / 4 ’’ E X T E N D A B O LT S
Features
• Extenda nut comes complete on the 3/4”

bolt, with internal breakout “plas” cap and
one piece nut and washer
• Eliminates bolt threads protruding into the

drive
• Installed into a regular hand held

drill hole size
• Ideal on infastructure support to reduce

damage from machines and harm to
personnel
• Additional M24 female thread within the Hex

drive for handing cable rollers
3/4’’ Rebar
3/4” Bar Properties 3/4” Bar

Minimum Properties Typical
Description
MPa kN MPa kN


Various torque rated shear pin break-out nuts available for use on ¾” bolts
3/4’’ Extenda Nut

Typical UTS (MPa)
Typical UTS (Tonnes) Typical UTS (MPa)
15 850
20
ROCK BOLTS
M 3 6 B O O T B O LT
Features

• High strength & ductility, 33mm diameter bolt
for pinning conveyor equipment to the mine
floor or hanging services
• High ductility reduces likelihood of fatigue

failures due to the constantly changing load
conditions of the conveyor equipment
• Designed for installation with common mine

equipment - 43mm drill bits, 36mm diameter
cable bolt resin capsules
• Separate drive nut allow spinning into the hole

using regular roof bolt spanners.
Drive nut part #: NUTM36DRIVE
• Special 100 x 100 mm plate designed to

fit the common “boot end” base plates.
Accommodates installation angles up to 15
degrees
Shear Strength Typical Yield Typical UTS Typical

Grade Elongation
(Tonnes) MPa Tonnes MPa Tonnes
S - Mild Steel 27 - 29 330 29 490 42 30%
35mm 650 22 890 30 15%
M24 - S Grade Typical UTS (MPa)350
30% 13 500 19 30%
Thread M36 x 4
Mass/Meter 6.7 kg
Bar Core Diameter 33 mm
Cross Sectional Area 855 mm2

of Bar
21
ROCK BOLTS
COLOUR CODING
T O R Q U E T E N S I O N B O LT S

Grade
Painted across bolt
Length
Painted on both end of bolt
Bolt Length (mm) Colour Grade Colour
Up to 900 ALL BS BAR TO HAVE A BLUE

Mild Steel “S”
STRIPE PAINTED ON THEM
925 - 1200
ALL CRATES/BUNDLES
1225 - 1500 Extra High Tensile “X” TO HAVE A RED STRIPE
PAINTED ON THEM
1525 - 1800
Pin Colour Location
1825 - 2100
C Pin (production) NEXT TO GRADE
2200
NUT + BAR FROM NUT TO
2125 - 2400 C Pin (Test Bolts)
YELLOW STRIPE
2425 - 2700 Length Colour Location

3000
1100MM JSD NEXT TO GRADE
2200MM M24
Note: Plastic bags covering threads are also colour coded to Grade
22
ROCK BOLTS
END
Parts ListF I T T I N G S
Part Number Description Application
Plain M24 class 8 nut, Spare molycoated nuts for

NUTRM24H125DM 30mm high hanging brackets or floor bolting
Plain ¾” UNC class 8 nut, Spare nuts for hanging

Nuts NUT34H1D 25mm high brackets
Galvanised M24 class 8 nut,
NUTRM24H125DGAL Spare nuts galvanised bolts
30mm high
Dome Ball, 51mm O.D., Used on roof bolts with
WASHM24DB 24mm I.D. volcano plates
WASHM24DBG Galvanised dome Ball, 51mm Used on galvanised roof bolts

O.D., 24mm I.D. with volcano plates
Washers WASH25MML Flat hardened steel washer, Used on ¾” bolts
65mm O.D., 25mm I.D.
WASH25MM Flat steel washer, 48mm O.D, Used on M24 bolts

25mm I.D
WASHWT White teflon anti friction washer Used on M24 Bolts

M24
EXPD10L D10L 2-leaf expansion shell, Conventional Bolts – 35mm drill

3/4” UNC thread hole
M24 Right hand thread 3 leaf For 24mm eye bolts, L Pins and
Expansion ES2443RHT
expansion shell hanger bolts
Shells
M20 Right hand thread 3 leaf For 20mm eye bolts, L Pins
EB20CS expansion shell
M16 Right hand thread 2 leaf For 16mm eye bolts, L Pins
EB16CS expansion shell
Resin Prevent gloving and ensure
S Resin Shredder
Shredder resin mixing
Shotcrete IW – White = 3.0m Bolt Provide QA/QC for easy application

Shotcrete Depth Indicator
Depth IY – Yellow = 2.4m Bolt and control of fibrecrete depth
Note: 1 ft.lb = 1.36 N.m
Features
• Plain Nuts, Dome Balls and Plas Nuts are available as Galvanised
Product code “G” added to end of part number
• Nuts and washers are packaged 50 per 4 litre bucket
23
ROCK BOLTS
F L O O R B O LT
Features

• Commonly used for forming floor bolts for
pinning boot ends etc, this section is removed
and re-used
• Can be used for extensions to existing mild

steel rock bolts for hanging
• Hex drive allows for easy removal from

floor bolts
• Optional to come with or without nut &

dome ball
• After removal, no bolt tails are left protruding

from the floor eliminating trip hazards
Thread Diameter Threaded Section Typical Yield Typical UTS

(mm) Length (mm) (Tonnes) (Tonnes)
24 300 12 18
39 39 12 14
46 46 Typical
16 UTS (MPa) 18
Coupler Diameter Coupler Length (mm) Hole Diameter (mm)
(mm)
35 75 43 - 45
24
ROCK BOLTS
“U” HANGER NUTS

Features
• 10mm diameter “U” hanger
• Available in all thread types
• Readily threaded onto the base of rock bolts

for use as a hanger
• Recommended for carrying static loads
• Not recommended for lifting or pulling
• Avoid side loading of the “U” hanger
Safe Static Working Load

2 Tonne
3 Tonne
3 tonne cast hanger available for 25mm J TECH Bolt
25
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 2
CABLE BOLTS

CABLE BOLTS
T G B O LT
Features
• High strength steel wire strand, with metallurgy
aimed at resisting stress corrosion cracking
• Can be supplied with barrel and wedge for

immediate passive support
CABLE BOLTS
• Corrosion protected flexible central steel hollow
tube 14mm in diameter for grout injection
• Bird caged top section for resin anchoring
• Proven barrel and wedge system, with added

corrosion protection
• Tensioned up to 30 tonne
• Typical lengths held in stock include 4, 6 & 8

metres (can be made to order)
• Installation into drill holes ranging from

38 – 45mm diameter to achieve
VERY HIGH LOAD TRANSFER
• Grout adaptor with locking bayonet fitting for

fast, easy and safe attachment
• Anchored with J-LOK “Post-Grout” resin

capsules for mixing in larger drill holes
• Special high capacity volcano plates with grout

indicator holes are available in various sizes
• Can be ordered as a pack complete with

plates, resin and grout
Strand Typical Strand Typical Breaking Load Elongation at

Diameter Yield Strength Strand Strand at B&W Strand Failure
28mm 635kN 540kN 5 - 7%

568kN
(63 Tonne) (55 Tonne)
27
CABLE BOLTS
FISH HOOK DEBONDED HOLLOW TG

C A B L E B O LT
Features
• All the features of the TG Cable Bolt
CABLE BOLTS
• Fish Hook load tested to 200kg
• Easy installation from the ground, jumbo or

integrated tool carrier
• Load transferred through a single hollow cable
• Process ensures full encapsulation of the TG

Cable Bolt
• Available with pressure tested Grout adaptor or

M20 thread for PUR injection
• Recommended for a 45mm drill hole
• Available in plain hollow strand, point anchor

bulbing or fully bulbed
• Debonding length supplied as requested
• Supplied plain or debonded
• No requirement for grout or breather tubes
• Supplied in trays

28mm 560kN 620kN 540kN 5 - 7%

28
CABLE BOLTS
INDENTED SUPERSTRAND
Features
• Indented wire for improved bond strength
• Wires are stress relieved after indenting to
maximise tensile performance
CABLE BOLTS
• Flexible, easy to handle even around the tight
working areas of bolting rigs & integrated tool
carrier platforms
• Tensioners are available to pre-tension the
SuperStrand up to 27 tonne
• Installed in a regular 35 – 38mm drill hole
metre – but can be made to order
• Special packaging is available to suit the
lengths ordered and for the transport system
used at the mine site
• Drive ends are painted/colour coded to length
Typical Applications
• SuperStrand of any length can be readily installed with hand bolters as a point anchored, pre-
tensioned support
• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support
at the face. Installation time between 6 – 8 minutes
• Special centralizer allows full resin encapsulation of SuperStrands up to 8m in length
• Recommended plate thickness is a minimum 12mm
Strand Number of Typical Strand Typical Breaking Load Elongation at

Steel Area
Diameter Wires Yield Strength Strand Strand at B&W Failure
21.8mm 19 313 525kN 570kN 45 Tonne 6 - 7%

29
CABLE BOLTS
PLAIN SUPERSTRAND
Features
• Flexible and easy to handle even around the
tight working areas of bolting rigs
• Tensioners are available to pre-tension the
CABLE BOLTS
SuperStrand up to 27 tonne
• Installed in a regular 35mm drill hole

metres (can be made to order)
• Special packaging is available to suit the lengths

ordered and for the transport system used at
the mine site
• Drive ends are painted/colour coded to length
• Can be supplied debonded
Typical Applications
• Plain SuperStrand of any length can be readily installed with hand held bolters as a point
anchored, pre-tensioned support
• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support
at the face. Installation time between 6 – 8 minutes
• Through pillar support can achieve 27 tonne of clamping pressure
• Recommended plate thickness is a minimum 12mm

No. of Wires Steel Area
21.8mm 19 313mm2 525kN 590kN 52 Tonne 6 - 7%

30
CABLE BOLTS
FISH HOOK DEBONDED SUPERSTRAND

C A B L E B O LT
Features
• All the features of the Superstrand Cable Bolt
CABLE BOLTS
• Easy installation from the ground, jumbo or
integrated tool carrier
• Load transferred through a single

Superstrand cable
• Superstrand cable has a higher capacity than

twin 15.2mm cables
• Fish Hook load tested to 200kg
• Recommended for a 38 - 45mm drill hole
• Available in plain strand, point anchor bulbing

or fully bulbed
• Debonding length supplied as requested
• Cable length supplied to required length
• Supplied plain or debonded
• Supplied 50 per pallet

21.8mm 525kN 590kN 510kN 6 - 7%

(53 Tonne) (60 Tonne) (52 Tonne)
31
CABLE BOLTS
B U LBE D S U P E RSTR AND

Characterised typically by 3 bulbs in the top section of the SuperStrand which provides for resin
anchorage in larger sized drill hole. The larger sized drill holes allow for tubes for post grouting of
the SuperStrand after point anchoring by resin and pre-tensioning.
Features
• The flexible SuperStrand and tensioning system
allows installation off the Jumbo or IT. Installation
CABLE BOLTS
times as low as 10 minutes for an 8m Bulbed
SuperStrand are possible depending on
pre-drilled hole condition
• High strength plates are used with grout and

breather tube slots in 45mm holes
• Installed with hand held bolters, as a 1m resin

capsule provides the anchorage
• Anchored with J-LOK “Post-Grout” resin capsules

for mixing in large drill holes
• Tensioners are available for up to 27

tonnes pre-tension
• Can be post grouted by either “bottom-up” or

“top-down” methods depending on the
drill hole diameter

ordered and for the transport system used at
the mine site
• Fully bulbed cable options available

No. of Wires Steel Area
21.8mm 19 313mm2 525kN 590kN 12 30%

Drill Hole Bulb

Diameter (mm) Diameter (mm)
35 32
42 - 45 38
52 - 55 48
32
CABLE BOLTS
BOWEN CABLE
Characterised by non-collapsible bulbs every 500mm down the grouted length of the SuperStrand,
which are a smaller diameter than the top resin anchorage bulbs. The breather tube is permanently
fixed to the cable with metal ties. The bolt features a resin retention washer which can be placed on
the cable at any position which optimises anchorage.
Features
CABLE BOLTS
• Grouted bulbed section produces high bond
strength to the rock
• Anchored with J-LOK “Post –Grout” resin

capsules for mixing in 42-45mm drill
holes or grout
• Special high strength plates are used with

additional grout and breather tube slots
• Can be easily installed off the IT using a fish hook

and grout for 50 tonne single strand support
• Can be tensioned up to 25 tonnes

ordered and for the transport system used at the
mine site. This may include plates and
barrels & wedges
• The Bowen cable is bottom-up grouted using

specially developed hole seals
• Breather tube can be removed and fish hooks

attached for fully grouted hand installation
Typical Breaking Load

Strand No. of Wires Steel Area
Typical Strand Elongation at
Strand Strand at non-
Diameter Yield Strength collapsible bulb Strand Failure
21.8mm 19 313mm2 525kN 590kN 45 Tonne* 6 -7%

* 45 tonne breaking load if the cable is only point anchored & not grouted.
Drill Hole “Top” Bulb “Bottom” Bulb

Diameter (mm) Diameter (mm) Diameter (mm)
42 - 45 38 32
33
CABLE BOLTS
F LOB O N D C A BL E
Features
• Corrosion resistent cable bolt Adhesion of coating until strand breakage
• High bond strength
• Supplied complete ready for installation
CABLE BOLTS
and grouting
• Lengths are available up to 15 m.
• Configured with grout or breather tube

fully assembled
Large wedge teeth for grip into cable
• Suitable for LOM application in corrosive
environments
After 1000hr salt spray test
• Stress-relieved low relaxation, high strength cable
• Normally used with cementitious grout, using

FLOBOND
• “bottom up” grouting techniques
• Cables are fitted with a “Fish Hook” arrangement GALVANISED

to hold the cable up the hole prior to grouting
BLACK
Diameter of Strand Thickness of Unit Min. Yield Min. Min. Total Relaxation
Epoxy Coating Weight Strength Breaking Elongation
Nominal Nominal and PE Sheath (kgs/m) (kN²) Strength (%) Normal Low
Dia. (mm) Dia. (mm) (mm) (kN²) (%) (%)
12.4 13.6 0.772 136 160 3.5 <6.5 <2.5
Refer to
15.2 16.4 1.155 204 240 3.5 <6.5 <2.5
the table
12.7 13.9 below 0.817 156 183 3.5 <6.5 <2.5
15.2 16.4 1.155 222 261 3.5 <6.5 <2.5

*1: Measured at Crown Region *2: Based on JIS G 3536-1999 *3: 0.7Py, 1000hr
Additional
ISO Standard
Standard ASTM A882-04
14655-1999 (Popular in Japan)
Filled or Non Filled Filled Filled Non Filled Filled
Epoxy Coating
0.380 - 1.140 0.400 – 0.900 0.650 – 1.150 0.40 – 1.20
Thickness (mm)
Thickness of PE-
- - - <0.8
covering (mm)
<6.5% (Normal)
Filled or Non Filled <6.5% <6.5% <6.5%
<6.5% (Low)
*4: Measured at every 6 Crown Region *5: Only for PE-covered FLO-GUARD
34
CABLE BOLTS
TOTO TENSIONING DEVICE
Features
CABLE BOLTS
• Eliminates the need for hydraulic tensioners for
pre-tension up to 10 tonne
• ToTo devices come factory pre-pressed onto the

end of each cable bolt
• No loose components or pinch points on the

ToTo device during manual handling
• Components are joined for transport by a shear

pin which shears upon tightening
• Dome ball washers fit existing cable bolt

plates for the respective 22mm and
28mm diameter cables
Suit Cable Maximum Outside Length Typical Cable

Diameter Diameter (mm) (mm) Breaking Load (Tonne)
22mm 70 150 50
28mm 70 150 55
35
CABLE BOLTS
15. 2M M BU L BE D CAB L E
Features
• Lowest cost to capacity cable bolt
configurations for the hard rock
mining industry
CABLE BOLTS
• Available in single, twin and triple strand
• Can be used in either top-down or bottom-up
grouting applications
• Typically fitted with fish-hooks to hold the
cables inside the drill holes or cable reels for
mechanical bolt installation
• Truss configurations are available for
ease of manually bending and
tensioning cross members
• Cables are coiled for transport efficiency
• Minimum birdcage spacing at 180mm for
maximum bond strength with the grout
and rock
• Number of tails protruding can vary for each
configuration
• Configurations can be made to order
Technical Details
Typical Strand Typical Strand Typical

Cable Type Elongation Drill Hole
Yield Strength Breaking Load at Failure
245 kN 265 kN
6 Single Strand 5% 45 - 50 mm
(25 tonne) (27 tonne)
490 kN 530 kN
9 Twin Strand 5% 52 - 55 mm
735 kN 795 kN
M Triple Strand 5% 55 - 65 mm
36
CABLE BOLTS
15.2mm CABLE WITH GROUT TUBE

GARFORD 15.2mm Twin-strand are normally bulbed and configured as cable bolts with a single tail
for plating, or as a truss with two tails for forming a sling.
Features
• A Twin-strand 15.2mm cable with grout
tube attached
• Low cost support
CABLE BOLTS
• Supplied complete ready for installation
and grouting
• Lengths are available up to 15 m.
• Configured with grout or breather tube
fully assembled
• Traditional secondary support throughout
Australian Mines
• Available as continuously bulbed reels for Cabolters
• Stress-relieved low relaxation, high strength cable
• Normally used with cementitious grout, using
“bottom up” grouting techniques
• Cables are fitted with a “Fish Hook” arrangement to
hold the cable up the hole prior to grouting
• Smaller diameter cables allow for ease of joining/
bending to form truss arrangement
• Cables are coiled for ease of transport underground
15.2 Cable 15.2 Cable

Strand Diameter Properties Minimum Properties Typical
MPa kN MPa kN
Yield Strength of Steel 212 250
Tensile Strength of Steel 250 1850 265
Standard Elongation Min
3.5% Typ 6.5%
Mass Per Metre (kg/m) 1.13kg
Drill Hole Size (mm) 35-51
Drill hole
Drill hole size size Paddle
varies (mm)
depending 28-31 double or triple strand applications
on single,
37
CABLE BOLTS
15.2mm CABLE STRAP
15.2mm Cable Strap plain strand strap, with two tails for forming a sling or swaged to secure with
Jennmar Cable strap plate
CABLE BOLTS
Features
• A Twin-strand 15.2mm cable secured
by 6.3mm wire
• Low cost high capacity Cable Strap support
• Supplied complete and ready for installation
• Lengths are available up to 15 m
• Designed to be installed with the Jennmar Cable

Sling Plate
• Fast application for pillar strap support
15.2 Cable 15.2 Cable

Strand Properties Minimum Properties Typical General
Diameter MPa kN MPa kN Data
Yield Strength of steel 212 250
Tensile Strength of steel 250 1850 265
Standard Elongation Min 3.5% Typ 6.5%
Cross sectional area (mm²) 143

Mass per metre (kg/m) 1.13kg
Drill Hole size (mm) 35 - 51
38
CABLE BOLTS
C OLO U R C O D I N G
Cable Length (m) Colour Cable Length (m) Colour
0.0 - 3.9 4.1
4.0 - 4.9 4.3
5.0 - 5.9 6.1
CABLE BOLTS
6.0 - 6.9 6.3
7.0 - 7.9 8.1
8.0 - 8.9 10.1
9.0 - 9.9
10.0 - 10.9
11.0 - 11.9
12.0 - 12.9
13.0 - 13.9
14.0 - 14.9
15.0 - 15.9
16.0 - 16.9
17.0 - 17.9
18.0 - 18.9
19.0 - 19.9
20.0 > PLAIN - See Tags
NOTES: TG Bolts are painted over the grout adaptor and first 100mm, SuperStrand &
Bowen Cables painted 200mm from drive end, 15.2mm cables painted on Fish Hook
39
CABLE BOLTS
BARREL & WEDGES

Features
• Domed Barrels & Wedges for 28mm, 21.8mm
and 15.2mm diameter strand are used with
CABLE BOLTS
volcano plates to achieve installation angles
of up to 18 degrees
• Flat Barrels and Wedges in 15.2mm are used on

flat plates on cable bolts and with tension blocks
on trusses
• All Barrels and Wedges have an oil film coating

and are packaged in strong 4 litre buckets for
corrosion protection
• Anti-corrosion phosphate coatings on barrels are

available for longer term installations
• All Barrels and Wedges MUST be pretensioned

to a minimum 8 tonnes to ensure the wedge teeth
penetrate the strand to achieve maximum
load capacity
• O-Ring in 28mm to prevent grout flowing

into the wedges
Applicable Strand Outer Diameter

Length (mm) Qty/bucket
Diameter (mm)
15.2 44 42 20
21.8 60 58 10
28 70 65 10
40
CABLE BOLTS
TENSION BLOCKS
Features
• Used for joining cable tails in formation of
CABLE BOLTS
trusses and for bullnose/camelback/pillar
wrap applications
• Flat Barrels and Wedges must be used with

the tension blocks
• Packaged in 4 litre buckets for minimal wastage
Applicable Strand Length (mm) Width (mm) Height (mm) Qty/bucket

Diameter (mm)
15.2 (4WAY) 100 200 50 5
15.2 75 100 50 5
21.8 100 140 70 5
41
CABLE BOLTS
GROUTING CONSUMABLES
20mm O.D. Grout Tube Used with Bux Plug & Bowen
TUBE20GRB - Pressure rating PN16 Cable. Along with 15.2mm
- 100m per roll varieties
16mm O.D. Grout Tube.
TUBE16GRB - Pressure Rating PN16
Used for general “bottom-up”
Grout - 300m per roll grouting
CABLE BOLTS
Tube
Pre-Cut 16mm O.D. Grout Tube
TUBE16 (length) - Pressure rating PN12.5 Used for
- Chamfered end and drill hole “top-down” grouting
GR on ejection end
GROUTGUN16 Grout connector for 16mm Top-down grouting

grout tube
Grout
Gun Grout connector for 20mm
GROUTGUN20 grout tube
Bottom-up grouting
Grouting lance for connection to

LANCETG(length) TG Bolt, c/w high pressure seals For grouting of TG Bolts.
and pressure relief valve Variable lengths available
Grout
Lance Grouting lance for connection to
For grouting of TG TOTO Bolts.
LANCENT(length) TG TOTO Bolt, c/w high pressure
seals and pressure relief valve Variable lengths available
5mm O.D. Breather Tube Used for breather on twin-

TUBE05BRN - 200m per roll strand cable bolts & trusses
- Yellow in colour
Breather 13mm O.D. Breather Tube
TUBE13BRN Used for breather on Bulbed
Tube - 100m per roll
- Various colours SuperStrand
1/4” air breather tube
CYL04(length) - Supplier per cut length or on rolls Used for breather tube
- Black in colour extensions on Bowen Cables
Used to connect breather tube

COUPLER14 1/4” air breather tube connector
extensions to Bowen Cables
Tube 16mm poly end connector for When threaded to a Minsup, used
COUPLER16 grout tube -3/4” male or female for connection of 1” grout delivery
Connectors thread line to 16mm grout tube
20mm poly end connector for When threaded to a Minsup, used
COUPLER20 grout tube - 3/4” male or female for connection of 1” grout delivery
thread line to 20mm grout tube
Used for packing any “bottom-up”

COTTONWASTE Bag of Cotton Waste
grouted cable hole
Hole
Seals Expanding foam for injection into
JENPAC Jennfoam cartridges
hole for sealing cable hole
Silent Seal Mine Ventilation Air Sealant
SILENTSEAL Silent Seal Kit quickly expands, fills, seals, coats and sound
dampens areas above and underground.
Features
• Components are available in combined “Kit” forms to suit the number of
cables per package
42
CABLE BOLTS
HYDRAULIC TENSIONING EQUIPMENT

12 tonne tensioner, 22mm cable Used for ALL SuperStrand

TENS12T 2 500 psi Working Pressure configurations off mining machine
hydraulic circuits
27 tonne tensioner, 22mm cable Used for ALL SuperStrand

TENS27T 10 000 psi Max Working Pressure
configurations
CABLE BOLTS
27 tonne tensioner, 28mm cable Used for ALL TG Bolt
TENS2728
10 000 psi Max Working Pressure configurations
Tensioner TENS10152
10 tonne tensioner 15.2mm cable
10,000psi maximum working Cable sling tensioner
Units
pressure
27 tonne tensioner, 15.2mm cable For grouting of TG Bolts

TENS2715
10 000 psi Max Working Pressure
Twin 6m long hydraulic hoses,

TENSHOSES 10000 psi working pressure For grouting of TG TOTO Bolts
Compliant with MDG41 guidelines
Air/hydraulic intensifier.
10 000 psi Max Working Pressure Used with all cable tensioners -
Complete with:
TENSAIR MUST be internally regulated for
- 6m x 10 000 psi hydraulic
hoses tensioners operating at lower
- Pressure gauge than 10 000 psi.
- Air line filter
- Air line lubricator
Internal tensioner wedge for

JTW22 22mm Tensioner Wedge TENS27T and TENS12T tensioner and
SuperStrand cables

JTW28 28mm Tensioner Wedge
TENS2728 tensioner and TG Bolt
Tensioning 22mm Tensioner Wedge complete Internal tensioner wedge for CRAM
Consumable JTWA22 with screws built lightweight tensioners and
SuperStrand cables
Internal tensioner wedge for CRAM

28mm Tensioner Wedge complete
JTWA28 with screws
built lightweight tensioners
and TG Bolt
JTW15 15.2mm Tensioner Wedge TENS2715 tensioner and 15.2mm
cables
12 t x 22mm tensioners are colour coded red

27 t x 22mm tensioners are colour coded yellow
27 t x 15.2mm tensioners are colour coded white
27 t x 28 mm tensioners are colour coded green
43
CABLE BOLTS
15. 2M M C A B L E TR USS SPL ICE TUB E
Features
CABLE BOLTS
• Block – ductile iron formed as one part
• Wedges – case hardened machine steel
• Fully pre-assembled with wedges held in

place by retaining caps
• Proven design, tested and used extensively in

the USA
• Curvature of the outlet minimises stress

concentration of the cable at the bend
• Ease of use
• Less wastage compared to traditional tension

blocks
Dimensions and Packaging
Length (mm) Width (mm) Packaging
150 90 5 per 4L Bucket
44
CABLE BOLTS
COLOUR CODING
CABLE ACCESSORIES
Item Bucket Lid Qty per Qty per Pallet

Colour Bucket
CABLE BOLTS
15.2 mm Tension 10 500
Blocks
15.2mm Barrels and 20 1000

Wedges*
21.8mm Barrels and 10 500

Wedges
28mm Barrels and

Wedges 10 500
All buckets are white 4 litres with handles

Lids are colour coded along with appropriate part # stickers
*15.2mm Barrels and Wedges
Barrel Type Wedge Ring Label Colour
Flat Barrel 3 Piece Steel
Flat Barrel 2 Piece Rubber
Flat Barrel 3 Piece Steel with

plastic insert
Domed Barrel 3 Piece Steel
Domed Barrel 3 Piece Rubber
Domed Barrel 2 Piece Rubber
45
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 3
PLATES & W-STRAP

PLATES & W-STRAP
G R O U N D S U P P O RT V O L C A N O P L AT E S
Features
PLATES & W-STRAP

• Dome profile allows for 18o angles of alignment
when installing the rock bolt with a
domed ball washer
• Can be supplied with a “hanger” slot
• Available as “rumbled” to take off edges
• Available with welded tabs for cable

sling retainment
Square Thickness Approx. Standard

Hole Diameter Collapse Unit Weight
Dimension (mm) (mm) (mm) Packaging
Load * (t) (kg)
10/bundle
100 x 100 8 36 20 0.628 2000/pallet
6 36 12 1.060 5/bundle
150 x 150 980/pallet
10 36 24 1.760
5/bundle
200 x 200 6 36 12 1.800 500/pallet
5/bundle
150 x 150 10 50 24 1.740 980/pallet
*Collapse load is measured using a plate compression test with a nut and dome ball
100x100mm plates are tested over a 50mm hole span, Larger plates are tested over a 80mm hole span
47
PLATES & W-STRAP
K A N G A P L AT E
Features
PLATES & W-STRAP

• High load bearing characteristics 150mm x 150mm Kanga Hanger
• Light weight and rounded corners
• Lesser tendency to cut mesh upon loading
• Load rated hanger available to 50kg
• Varying combination plate applications

available
150mm x 150mm Kanga Plate
200mm x 200mm Kanga Plate
Square Thickness Hole Diameter Approx. Collapse Unit Weight Standard

Dimension (mm) (mm) (mm) Load * (tonne) Packaging
(kg)
5/bundle
150 x 150 5 41 24 0.850 980/pallet
5/bundle
200 xx 200
200 200 5
5 42
42 29
24 1.530
1.530
5/bundle
500/pallet
500/pallet
5/bundle
150 x 150 5 38 24 0.850 500/pallet
5/bundle
200 x 200 5 38 30 1.530 500/pallet
*Tested over a 80mm hole span
48
PLATES & W-STRAP
R O L L T O P P L AT E
Features
PLATES & W-STRAP

• Designed to be used with 39 and 47mm
diameter friction loks
• Jennmar 39 and 47mm friction loks use the

same roll top plate to reduce stock holding
and for ease of installation
• Load rated hangers to 50kg WLL
• Can be supplied as a combination butterfly

or pizza pan plate with 300mm² and 450mm²
outside dimensions
• Available in Black, Hot Dipped Galvanised.

E-Coat or Armorgalv
Square Plate Thickness Hole Diameter Approx. Collapse Unit Weight Standard
Dimension (mm) (mm) (mm) Load * (Tonne) (kg) Packaging
150 x 150 4 50 10 0.71 980
200 x 200 4 50 10 1.33 500
*Tested with a nut over a 100mm hole span
49
PLATES & W-STRAP
F L AT P L AT E S
Features
PLATES & W-STRAP

• Can be supplied “rumbled” to take off edges.
Unless specified, plates are supplied
un-rumbled
• Used predominately with 15.2mm cable bolts

can be supplied with 2 holes for cable bolting
and grout tube application
• 200x 200 mm plates are often used on single

tail twin-strand cable bolts with a flat barrel
and wedge. Can be used in conjunction
with a pizza pan
Square Thickness Hole Diameter Approx. Collapse Unit Weight Standard

Dimension (mm) (mm) (mm) Load * (t) Packaging
(kg)
10/bundle
100 x 100 8 33 12 0.628 2000/pallet
5/bundle
6 33 8 1.060 980/pallet
150 x 150
5/bundle
10 33 16 1.760 980/pallet
5/bundle
6 36 8 1.800 500/pallet
10 20 16 3.140 250/pallet
200 x 200
12 2 x 20 20 3.760 250/pallet
16 2 x 20 45 4.960 200/pallet
50
PLATES & W-STRAP
C O M B I N AT I O N P L AT E S
Features
PLATES & W-STRAP

• Most commonly used for Post Groutable
Superstrand applications
• Holes allow egress of grout and breather tubes

through the plate
• Many combinations available
Base Plate Top Plate Top Plate

Square Square Base Plate Top Plate Hole Approx Unit Standard
Dimesions Dimesions Thickness Thickness Diameter Collapse Weight Packaging
(mm) (mm) (mm) (mm) (mm) Load (kg)
300 x 280 150 x 150 1.9 5 42 24 2.17 250/pallet
300 x 280 150 x 150 1.9 4 50 10 2.03 250/pallet
51
PLATES & W-STRAP
C A B L E V O L C A N O P L AT E S
Features
• Dome profile allows for 18o of misalignment
PLATES & W-STRAP

when installing with a domed Barrel & wedge
• Grout tube, breather tube, Jennfoam injection

holes are available for ease of installation
• Grout indicator holes are present for top down

grouting to indicate when the hole is full of grout
Square Thickness Hole Diameter Unit Weight Approx. “Pull Standard

Dimension (mm) (mm) (mm) Other Through” Load (t) Packaging
(kg)
10 - 3.1 40
42
12 - 3.8 45
200 x 200 14 40 Grout Tube Slots 4.26 >50 200/pallet
14 40 - 4.26 >50
46 Grout Indicator >55

14 Holes 4.21
12 42 - 8.5 45
300 x 300
14 40 Grout Tube Slots 9.75 >50 100/pallet
14 46 Grout Indicator 9.71 >55

Holes
* Pull Through load is measured by compression test with either the 21.8mm or 28mm Barrel & Wedge
52
PLATES & W-STRAP
T R U S S P L AT E S
PLATES & W-STRAP

Features
• For use with 63t capacity SUMO and TG
cable bolts for the angled members
• For use with 2 x 25t capacity 15.2mm

cable horizontal members
• SUMO and TG cable installation angles up

to 17 degrees, which suits typical hydraulic
bolting rigs
• Lower profile and lighter weight than most

high capacity truss plates
• Grout indicator holes are present for

top-down grouting applications
Load Capacity Angled

Dimensions Thickness Hole Diameter
Horizontal Compressive
(mm) (mm) (mm)
(tonne) Load* (Tonne)
300 x 300 14 46 25 55
*Tested over a 150mm span
53
PLATES & W-STRAP
CABLE SLING
S E C U R I N G P L AT E
PLATES & W-STRAP

Features
• Profile allows the plate to secure the cable
and prevent cable movement in high loading/
squeezing ground
• Fully welded to accept high horizontal loading
Square Hole Load Angled

Thickness Unit Weight Standard
Dimension Diameter Capacity Compressive
(mm) (kg) Packaging
(mm) (mm) Horizontal (t) Load* (t)
200 x 200 12 42 20 42 4.1 200/pallet
54
PLATES & W-STRAP
W - WA S H E R S
Features
PLATES & W-STRAP

• Used with either Volcano, Kanga or Flat plates
(up to 150mm square)
• Has service slots for suspension of light items
• Available in high tensile 2.4mm thick domed

profile to provide the strength in a single bearing
plate for rib support applications.
• Has user friendly rounded corners
Hole Standard
Length Width Thickness Diameter Other “Pull Through” Unit Weight Packaging
(mm) (mm) (mm) Load (t) (kg)
(mm)
400 280 1.9 50 - - 1.760 500/pallet
300 280 1.9 50 - - 1.320 960/pallet
300 280 2.4 34 domed 8* 1.750 960/pallet
*Pull Through Load is tested with a 65mm diameter flat steel washer
55
PLATES & W-STRAP
P I Z Z A PA N
Features
PLATES & W-STRAP

• Large bearing area of 450 x 450 mm
• Rolled safety edges and corners to eliminate

handling cuts
• Re-inforced rolls around the perimeter for extra

rigidity
• Used in combination with a bearing plate, ideal

for rib confinement
• When installed with Kanga plate and domed

nut insitu, installation on pre-installed bolts from
a Jumbo can be completed
Hole
Length Width Thickness Unit Weight Standard
Diameter
(mm) (mm) (mm) (kg) Packaging
(mm)
300 300 0.8 36 0.6 500/pallet
450 450 0.8 36 1.59 250/pallet
56
PLATES & W-STRAP
PI ZZ A PA N C O MB I PL ATE S
PLATES & W-STRAP

Features
• Light weight and rolled edge reduces the
chance of cutting mesh
• Large bearing area of 450 x 450 mm
• Rolled safety edges and corners to eliminate

handling cuts
• Re-inforced rolls around the perimeter for

extra rigidity
• Used in combination with a lightweight bearing

plate, ideal for rib confinement
• Used in conjunction with a SuperStrand plate,

ideal for soft roof to reduce likelihood of cutting
mesh upon loading
Base Plate Top Plate Top Plate

Square Square Base Plate Top Plate Hole Approx Unit Standard
Dimesions Dimesions Thickness Thickness Diameter Collapse Weight Packaging
(mm) (mm) (mm) (mm) (mm) Load (kg)
300 x 300 150 x 150 1.9 5 42 24 2.17 250/pallet
450 x 450 150 x 150 1.9 4 50 10 2.03 250/pallet
57
PLATES & W-STRAP
M E S H P L AT E S
PLATES & W-STRAP

Features
• For pinning mesh against the rock face over top
of pre-installed rock bolts
• Welded nut of any size to thread onto existing

installed rock bolts
• 200mm round plate to aid spinning the plate

against mesh, no corners to catch in the wires
• Extruded extra height to accommodate the

standard tail length of an installed bolt, allowing
the mesh to be pushed tight against the rock
face
• 3mm thick plate for extra strength
• Good for pinning rock fall netting over installed

dynamic ground support
Thickness Approx. Unit Weight

Width
(mm) Collapse (kg/m)
(mm)
Load
200 3.0 6 Tonne 4.1
150 4.0 7 Tonne 4.1
58
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 4
STEEL MESH

STEEL MESH
ROOF MESH MODULE

Features
• Turned edges for interlocking of modules and to
maintain stiffness for ease of handling over the
top of a continuous miner
STEEL MESH
• Re-inforced areas for lateral linking of roof bolt
across the strata
• Wire diameters, spacing and overall dimensions

can be customised to suit particular applications
• Customised paint lines along the modules to suit

roof bolt patterns
Packaging
• Steel or plastic strapping
• Bundle sizes to suit the customer
Weld Strength
4mm = 4.7kN
5mm = 7.4kN
5.6mm = 9.2kN
7mm = 14.4kN
8mm = 18.9kN
10mm = 29.5kN
Component Strength Standard

Wire Yield = 500 - 750 MPa AS4671:2001Grade500L
Galvanising - AS2423:2002totypeW02Z
60
STEEL MESH
MESH STRAP
Features
• Typically flat sheets of larger wire diameter and
dimensions suitable for wall support
STEEL MESH
• Customised paint lines along the modules to

suit bolt patterns
Packaging
Weld Strength
4mm = 4.7kN
5mm = 7.4kN
5.6mm = 9.2kN
7mm = 14.4kN
8mm = 18.9kN
10mm = 29.5kN

61
STEEL MESH
AUSRO STRAP
Features
• High Energy Absorbing design
STEEL MESH
• Allows for movement without weakening the
integral mesh strength
• Pig tail cross wire design allows for multiple

take up on bolts
Packaging
• Widths 300 to 600mm
• Black or galvanised finish

62
STEEL MESH
SHOTCRETE MESH
Features
STEEL MESH
• Shotcrete Mesh Suitable for spraying shotcrete
over
• Avoids the need for using hessian screens
• Can be easily folded
Packaging
• Bundles of 30
• Black or galvanised finish
63
STEEL MESH
MINE MESH
Features
• Trimmed edges to ensure there is limited
overhang of wire to cause injury when handling
• Weld tests completed on all welders over

continuous runs
STEEL MESH
• Weld strength to be greater than 75% of the
wire UTS

• Customised paint lines along the modules to suit

roof bolt patterns
• Available as strap from 4mm to 8mm diameters
• Custom sheets available with double or

additional wires if requested
Packaging
• Bundle sizes to suit the customer. Generally

packs of 30
Weld Strength
4mm = 4.7kN
5mm = 7.4kN
5.6mm = 9.2kN
7mm = 14.4kN
8mm = 18.9kN
10mm = 29.5kN

64
STEEL MESH
MESH ROLLS
Features
STEEL MESH
• Wire diameters, spacing and overall
dimensions can be customised to suit
particular applications
• Customised paint lines along the modules to

suit roof bolt patterns
• Wire = 350 to 500MPa
• Supplied product and specifications
• Double twist to reduce unravelling opportuntiy
• Re-inforced areas for lateral linking of rock bolt

across the ground
Packaging
• Supplied in 25 to 50 metre rolls

Wire 2.7 - 3.7mm Are in accordance with EN10218
Dynamic Capacity Absorbed Energy = 10.7kJ For 2.7mm wire tested

65
STEEL MESH
WOVEN MESH
Features
• Cost efficient, extremely high capacity
STEEL MESH
mesh module
• Allows for displacement greater than 600mm

on 1m x 1m bolt spacing
• Theoretical load carrying capacity of 60

tonne/metre² using 10mm wire
• Easily installed from standard bolting machines
• Wire size 6, 8 and 10mm
• Mesh perimeter can be double welded

wire or ‘C’ bends
• Mesh perimeter ‘C’ bends allow the mesh

module to interlock together during installation
and when loading due to displacement
• Wire ultimate strength >1000MPa
• Wire yield strength >800MPa
Theoretical Displacement
Part Code Sheet Description Capacity Capacity
2200 x 2800 x 6mm double welded wire
JMW2228061010G perimeter; 31kg ea. 360kN/m² >500mm/m²
2200 x 2800 x 6mm Cogged wire perimeter;
JMW2228061010GC 31kg ea. 360kN/m² >600mm/m²
JMW2228081010GC 41kg ea. 480kN/m² >600mm/m²
JMW2240061010CG 43kg ea. 360kN/m² >600mm/m²
JMW1524101010CG 45kg ea. 600kN/m² >600mm/m²
66
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 5
GROUTS

GROUTS
JENNCHEM BOTTOM-UP-
100 GROUT
Features
• High strength 100 MPa cable bolt grout for
GROUTS
“bottom-up” grouting
• Ready to use, mix with water and pump
• Excellent pumpability
• Non shrink, unique expansion system

compensates for shrinkage
• Typically used with Bowen cables, 15.2mm

triple/twin-strand cable bolts and trusses
Packaging
• Durable water proof 20kg bags for use in remote
and harsh underground mining environments
• 56 bags per pallet, 1.2 tonne per pallet
Uniaxial Compressive Strength* (MPa)
1 day 7 days 28 days
5 litres/bag 60 100 105
6 litres/bag 55 90 100
*UCS independent test results were obtained using 50 x 50mm cubes
Water : Grout Mix 5-6 litres per bag

Estimated Yield 12 - 13 litres
68
GROUTS
JENNCHEM TOP-DOWN-
80 GROUT
Features
• High strength 80 MPa thixotropic cable bolt grout
for “top-down” grouting
GROUTS
• Ready to use, mix with water and pump
• Non shrink, unique expansion system

compensates for shrinkage
• Excellent pumpability
• Typically used with TGBolt, Bulbed Superstrand

and other “top-down” grouted cable bolts
Packaging
• Durable water proof 20kg bags for use in remote
and harsh underground mining environments
• 56 bags per pallet, 1.2 tonne per pallet
*UCS independent test results were obtained using 50 x 50mm cubes
Water : Grout Mix 6 - 7 litres per bag

Estimated Yield 13 - 14 litres per bag
69
GROUTS
JENNCHEM J-FILL GROUT
Jennchem J-FILL is a pumpable cementitious grout for use in ventilation devices and
void filling applications for ground control in underground mining. Jennchem J_FILL has
a high volume output which means that significantly less material is required to be mixed
with water compared to conventional grouts.
GROUTS
Features
• High volume output, typically 340 – 440kg
produces 1 cubic metre of grout
• Non-Shrink
• Low alkali, safe to handle
• Rapid gelling for ease of placement
• Yields to ground movement
• A continuous placer pump is required. Consult

Jennchem personnel for installation instructions
Packaging
• 20kg plastic bags (56 per pallet)
• 1 tonne bulk bags
2:1 0.6 3.3 7.5

2.5:1 0.4 1.5 4.5
Fresh Wet Gel Times

Water: Powder Density Kg Powder/m3
Kg/m3 (minutes)
2:1 1200 - 1300 4-8 400 - 440
2.5:1 1160 - 1260 6 - 10 340 - 360
70
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 6

RESIN CAPSULES
HARD ROCK TWIN CAPSULES

Features

• Separate resin mastic and catalyst encased
within a thin plastic film, sealed at each end by
wire clips
• Available in oil or water based catalyst types
• Stiffer more robust capsule film improves

durability and handling
• Standard oil based catalyst as

approximately 7% of capsule
• Standard water based catalyst as approximately

20% of capsule for improved mixing
• Larger limestone grit to improve flow of resin

around bolt during installation and increase
load transfer
• For general purpose anchoring of typical rebar

rock bolts
• Available in diameters of 26, 30 and 36 mm
• Available gel times range from 12 seconds

to 90 seconds
• Other sizes available on request
Typical packaging for standard 26 mm diameter capsules is shown below:
Total twin Approx Approx

Speed
Capsule Length (mm) 1800 2100 - 2400 2900 - 3000 Spin Time (secs) Hold Time (secs)
XF/S 15 12 - 60
Qty per box 12 9 7 18
F/S 14 - 60
Qty per pallet 504 378 294 M/S 20 19 - 60
Typical packaging for standard 30 mm diameter capsules is shown below:
Total twin
Capsule Length (mm) 1800 2100 - 2400 2900 - 3000
Qty per box 9 7 5

Qty per pallet 378 294 210
* relevant specifications are taken at 25˚C
Spin times will depend on total capsule length, as a guide spin at max rpm and feed gradually through the entire length of the twin
capsule at a consistent rate ensuring the bolt reaches the back of the hole in 15-20 seconds and spin for a further 2-4 seconds at
the back of the hole. Note: high temperatures may necessitate a reduction in spin time, consult Jennmar for further advice.
72
RESIN CAPSULES
RAPID DEVELOPMENT CAPSULE

Features

• Increased productivity – no waiting for
resin to cure before tightening the nut for
most installations
• Self-auditing bolt installation – based upon

remnant thread length of bolt which provides
an indication of the standard installation
• High pre-tension levels can still be achieved
• Extensive research and independent testing

shows minimal damage to resin bond using
rapid development
• Uses J-Lok dual speed accelerated cure

resin capsule and Jennmar bolt with
engineered accurate and reliable pin break
out level
• Available in diameters of 26 and 30mm

to 90 seconds
• Other sizes available on request
73
SHOOTER RESIN CAPSULES

Features
• Separate resin mastic and catalyst encased within
a thin plastic film, sealed at each end by wire clips
• Stiffer more robust capsule film to improve

durability, handling and reduce rupture when
shooting through the hoses and into the hole
• Standard oil based catalyst as 7% of capsule
• Larger limestone grit to improve flow of resin

around bolt during installation and increase
load transfer
• For general purpose anchoring of typical rebar

rock bolts
• Designed specifically for WILCO TECHNOLOGIES

Shooter System

to 90 seconds
Typical packaging for standard 25mm diameter capsules is shown below:
Capsule Length (mm) 600 - 650 Approx Approx

Speed Spin Time (secs) Hold Time (secs)
Qty per box 35
Qty per pallet 1680 XF Extra Fast 8 >4
F Fast 10 >4
Shear Strength (MPa) > 22 M Medium 15 >4
Shelf Life 4 months S Slow 20 > 120
* relevant specifications are taken at 25˚C
74
‘ 5 S TA R ’ S I N G L E S P E E D

Features
• New water based catalyst as 20 – 30 % of
capsule
• Provides superior mixing
• For anchoring of all types of rock bolts.
• Available in diameters of 25, 26, 30,

32 and 36mm
• Cost effective
Capsule Length (mm) 330 - 440 550 - 650 800 -1000 1100 -1500
Quantity per box 40 35 25 20

Quantity per pallet 1920 1680 1050 840
Approx Approx
Speed Spin Time (secs)
Shear Strength (MPa) >22 550-650 800-1000 1100-1500 Hold Time (secs)
Shelf Life 4 months 35 F 25Fast 20 10 >10
Quantity per wallet 1920 1680 M Medium

1050 840 12 >10
S Slow 20 >120
* relevant specifications are taken at 25oC
75
S TA N D A R D S I N G L E S P E E D

Features
• Separate resin mastic and catalyst encased
within a thin plastic film, sealed at each end
by wire clips.
• Standard oil based catalyst as 7% of capsule
• For general purpose anchoring of typical

rebar rock bolts
• Available in diameters of 25, 26, 30, 36 mm
• Available gel times range from 10 seconds to

1 minute
Capsule Length (mm) 330-440 550-650 800-1000 1100-1500

Quantity per box 40 35 25 20
Quantity per pallet 1920 1680 1050 840
Shear Strength (MPa) >22 550-650 Speed Approx

800-1000 1100-1500 Approx
Spin Time (secs) Hold Time (secs)
Shelf Life 4 months 35 25 20
XF Extra Fast 10 >4
Quantity per wallet 1920 1680 1050 840
F Fast 10 >4
M Medium 10 >8
S Slow 10 - 20 >80
* relevant specifications are taken at 25oC
76
ACCESSORIES

The following accessories are available to purchase as separate items packaged in sealed
plastic bags.
Capsule Drill Bit

Part # Diameter Use Units Image
(mm)
(mm)
Nylon R32 Tube
CPE-MIMR32B 30 35 - 38 adaptor for 30mm 1
resin
Nylon T38 Tube
CPE-MIMT38C 36 43-46 adaptor for 36mm 1
resin
Nylon T38 Tube
CPE~MIMT38B 30 35-38 adaptor for 30mm 1
resin
Nylon T38 Tube
CPE~MIMT38A 26 33-36 adaptor for 26mm 1
resin
Clear Resin Inserter

PCT26*3600 26 33-35 Tube for 26mm resin
1

PCT30*3600 30 35-38 Tube for 30mm resin
1

PCT36*3600 36 45 Tube for 36mm resin
1
Attaching to capsules
PARACHUTE26 26 33 - 35 to secure in bolt hole
Loose
Loose
Loose
1PCTUBE27 25 As Cardboard sleeve to

Loose
Required aid insertion
77
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 7
CUTTABLE SUPPORT

CUTTABLE SUPPORT
JENNMAR FIBREGLASS TENSIONABLE DOWELS
Features
• Used for ground support where extraction
includes cutting of bolts
CUTTABLE SUPPORT
• High torsional strength material minimises risk of
damage to fibreglass from twisting
• Break-out cap is designed to break into small

pieces to clear easily from spanners/dollies
• “V” notch end to promote shredding of the resin

capsule film
• Continuous rope thread providing large

deformations for resin mixing and high bond
strength with the rock
• 22mm diameter dowel for high strength and

maximum encapsulation by volume
• Recommended for drill hole

diameters 33 - 35mm
Rod Diameter UTS Rod UTS with Nut Rod Single Shear Shank Torque
(mm) (Tonne) (Tonne) Strength (kN) (N.m)
22 >25 >5 >55 >130
Packaging: Standard Pack = 250, but customer specific packaging is available
Colour Code: ALL Jennmar tensionable dowels are white in colour
Application Nut Break-Out (N.m) Colour

Hydraulic Rib Bolters 60 - 75 White
Hand held Windy Borer 30 - 50 Purple
79
CUTTABLE SUPPORT
JENNMAR FIBREGLASS THRUST DOWELS
Features
• Used for ground support where extraction
includes cutting of bolts
CUTTABLE SUPPORT
• Thrust dowels eliminate tails protruding,
reducing the risk of damage to support by
mobile equipment
• No threaded tails protruding reduces risk of

personal injury when walking around
equipment installations
• “V” notched end to promote shredding of resin

capsule film
• Continuous rope thread providing large

deformations for resin mixing and high bond
strength with the rock
• 22mm diameter dowel for high strength and

maximum encapsulation by volume
• Entire dowel and nuts are colour coded

for length
• Recommended for drill hole diameters

33 – 35mm
Rod Diameter UTS Rod UTS with Nut Rod Single Shear Shank Torque
(mm) (Tonne) (Tonne) Strength (kN) (N.m)
22 >25 >5 >55 >80
Colour Code:
Bolt Length (m) Colour
1.2 Blue
1.5 Orange
1.8 Red
2.1 Green
80
CUTTABLE SUPPORT
FIBREGLASS 28MM INJECTION DOWEL
Features
CUTTABLE SUPPORT
• Used for injection of ground
consolidation materials
• Ideal for injection where extraction involves

cutting out the injection dowels
• Continuous rope thread allows cutting to length

on the job and connection of fittings for injection
• 12mm internal diameter allows injection of

polymeric materials or cement grouts
Rod Outer Inside UTS Rod Rod Single Pressure

Diameter Shear Strength
Diameter (mm) (mm) (Tonne) (kN) Rating (bar)
28 12 >27 >130 100

Colour Code: ALL 28mm injection dowels are Black
81
CUTTABLE SUPPORT
F I B R E G L A S S 3 2 M M R I B B O LT
Features
• High capacity fibreglass dowels
• Used where high corrosion rates or grout/resin
injection is carried out
CUTTABLE SUPPORT
• Suitable for use with common mine site cable
bolting consumables:
o 42 – 45mm drill bit

o 36mm diameter resin capsules
o Cable bolt grouts
• 46mm Hex Nut

• Purpose designed installation spanners and
grout connectors available
• For use with purpose designed 300mm x
300mm square high capacity steel plastic
combination plate
• Custom configurations are available including;
o Resin anchored, tensioned, post

grouted dowel
o Simple fully grouted dowel
o Fully resin encapsulated thrust dowel
• Hollow dowels stocked in 3m and 4m lengths

• Solid dowels stocked in 1.5m and 2.1m lengths
Outside Inside UTS Rod UTS with Rod Single Shank Pressure
Type Diameter Diameter Shear Stregth Torque Rating
(mm) (tonne) Nut (Tonne)
(mm) (kN) (N.m) (Bar)
Hollow 32 15 35 9 90 >200 100
Solid 32 n/a 45 12 130 >300 n/a
Packaging: Customer specific packaging is available
Colour Code: ALL 32mm Dowels and Nuts are white

82
CUTTABLE SUPPORT
J E N N M A R P L A S T I C P L AT E S
Features
• Used as surface support where extraction
involved cutting the support
CUTTABLE SUPPORT
• Compatible with Jennmar 22mm dowels
• Flexibility of all plastic allow conforming to

shape of the ground
• Tested to ensure no splitting under severe

deformation found in uneven ground
• Square plate is designed to visually turn

corners upon applying high feed pressure
Hole Collapse
Shape Dimensions Pull Through Compatible Dowel
(mm) Diameter Load (kN)* Load (kN)* Diameter (mm)
(mm)
22mm
Round 230 diameter 33 >6 >12
TENSIONABLE
Square 230 x 230 33 >6 >12 22mm THRUST
*Compression tested over a 150mm span to simulate soft coal ribs
Packaging: Standard Pack = 500
83
CUTTABLE SUPPORT
P L A S T I C S T E E L C O M B I N AT I O N P L AT E S
Features
• Used as surface support where extraction
involved cutting the support
CUTTABLE SUPPORT
• Thin 3mm steel plate encased within the
main plastic plate provides up to 3 times the
strength of a standard plastic plate
• Superior strength is compatible with new

improved fibreglass dowels
• Steel plate thin gauge and rounded corners

minimise risk of conveyor belt damage
• Steel covered by plastic to minimize

corrosion of steel
Hole
Dimensions Collapse Pull Through Compatible Dowel
Shape Diameter
(mm) Load (kN)* Load (kN)* Diameter (mm)
(mm)
Round 230 diameter 33 >15 >50 22
Square 300 x 300 60 >15 >50 32
*Tested over a 150mm span to simulate soft coal ribs
Packaging: Standard Pack = 500
84
CUTTABLE SUPPORT
JENNMAR PLASTIC MESH
Features
• Biaxial Polypropylene grid - Lightweight, easy to
CUTTABLE SUPPORT
handle
• Used in highly corrosive areas
• Flexible for installation on uneven surfaces
• Complies with the requirements of MDG 3006

MRT8 (Draft Jan 2007) 7.2a for Fire Resistance
• Flammability NCB Specification 245:1985

Appendix 2 & 3 Compliant
• Customised packaging to suit each customer,

including zip ties every 2m to maintain roll
during advance
• Will not corrode
Specification Value
Colour Black
Aperture 40 x 30 mm
Peak tensile strength > 30 kN/m
Yield point elongation 10 – 14 %
Standard roll height Up to 4 m
Standard roll length Up to 60 m
Mass per Unit Area 435 g/m2
85
CUTTABLE SUPPORT
FIBREGLASS MESH
Features
• Available in 4 diameter
• Cuttable mesh
CUTTABLE SUPPORT
• Lightweight and easy to handle
• Corrosion resistant
• Full test data available
Unit Standard
Rod Diameter mm 4mm

Spacing mm 100x100
Breaking Load of 4mm Rod kN >12.5
Load at Knot kN >2 and >3
Overall Dimensions mm 1200x1800
Weight g 1800
86
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 8
MIXING SPANNERS

MIXING SPANNERS
H A R D R O C K PA RT S L I S T
Socket Code Description Application
TGBolt Drive c/w water flushing
MIXING SPANNERS
28 TGBolt
seal – painted GREEN
SuperStrand drive located internally at

base of spanner to fit over 21.8mm x SuperStrand
Cable Bolt 20
19 wire cable – Painted RED
Spanners
Combined drive in base of spanner
21 with a standard 36mm Hex A.F. SuperStrand & roof bolts
socket on top. Painted RED
Replaceable drive, round socket with
14 grub screw on top of spanner to suit Any sized cable bolt
replaceable “flower” drives. Painted RED
Standard 36mm Hex A.F. socket
Torque Tension,
5 , with high tensile seat to prevent
Hex Forged Head Bolts
wear.
Hard Rock Dollie, available ex stock For hand held

T3875036AF in 750 and 900mm lengths 20mm JTech Bolt
Rock Bolt
Spanners
JDOPANTHER36AF
Hand held 36AF Dollie for resin For hand held
bolts 600mm long 20mm JTech Bolt
T38D46FL Friction Lok dollie for 47and 39mm Jumbo and

JDO33FLS and 33mm hand held Friction Loks panther friction
T38D39FL lok installation
T38F to 36AF Drive
T38MLOK24036AF Mech Lok Dolly 200mm
T38MSR600T38F Speed Rod T38F to T38m 600mm

Dollies
Jumbo Dolly for J-Tech
T38WIL90036AF Wilco Dolly Bolt
T38MSR600T45F Speed Rod T45F to T38m 600mm
Drive Code Description
- T38 to suit Tamrock Jumbo rig
- R38 to suit Atlas Copco Rig
9 28mm square
88
www.jennmar.com • +61 2 4648 7500
MINING PRODUCTS
SECTION 9
EYE BOLTS AND ACCESSORIES

EYE BOLTS
ACCESSORIES
Bolt Dia Drill Bit Unit per

Part # Use
(mm) (mm) Pallet
Used for hanging service lines and
EYE BOLTS
EB2406B 24 42 – 45 equipment into drilled holes using a 20
right hand thread mechanical anchor

EB2009B 20 35-38 equipment into drilled holes using a 20

EB1606B 16 30 equipment into drilled holes using a 20
3 or 4 Used for hanging service lines and

loop hanger 24 42 – 45 equipment into drilled holes using a 20
L-Pins right hand thread mechanical anchor
Specifications for these products are available on application
90
EYE BOLTS & HANGERS
‘CLIP UP’ HOOK
Features
EYE BOLTS & HANGERS

• The Sorrich “Clip Up” hook has been developed
for underground application and designed to hold
four inch (110mm) Polyurethene Pipe
• Load rated hanger to 800kg WLL
• The diameter of each separate hook is 120mm,

allowing enough room to easily slide “poly” inside
the circumference of each hook and just enough
room for the poly pipe to be held firm inside the
hook to reduce movement. Each 4-inch poly line
are then locked in place by our patented locking
system, which integrates with the Minsup clip for
quick and easy installation. The “Clip Up” is made
from 6mm galvanised mild steel for strength
and to prevent rusting in normal underground
environments
• The top is an open 2-inch (66mm) hook for

possible temporary 2-inch poly pipe or for use
with power or pump cable, which prevents
tangles amongst other lines.
• The backside of the hook has been designed to

be capable of clipping back to the mesh or rock
bolts with a simple “D” shackle when hanging in
the ‘’shoulders”.
• This product is the only one of its kind on the
market and it is the safest, fastest and neatest
way to install poly pipe.
Dimension Thickness Pipe Diameter Working Load Unit Weight Standard

(mm) (mm) (mm) Limit*(kg) (kg) Packaging
940 x 190 6 120 800 1.5 50
* Destruction testing applied through the top and bottom mounting points
91
NOTES
Note: Please confirm that you have the latest version of this
catalogue by visiting www.jennmar.com.au before using any
of the technical specifications contained herein.
JC072016F

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HARD ROCK

• Which generates growth for our stockholders

• Where the commitment, skills and creativity of our employees can

• Which ensures the safety and welfare of our employees

• Where we enhance our community

Mine Services – Metaliferous (Hard Rock)

North QLD Mine Service Representative VIC/NSW Mine

Mine Services – New South Wales Coal

NSW Mine Service Manager Mining Engineer

Continuous Improvement Co-ordinator

Mine Services - Queensland Coal

Mine Service Representative Mine Service Representative

Mine Service Representative

Services – Civil and Tunnelling

Manufacturing and Administration

ROCK BOLTS & ACCESSORIES

www.jennmar.com.au • +61 2 4648 7500

ROCK BOLTS & ACCESSORIES

• Yielding not effected by resin / grout

• Complete independent test and installation

• Consistent and repeatable results

• High shear stiffness and strength

• No rig changes required for installation

Typical UTS (MPa)

Properties Minimum Properties Typical General

Bar Diameter (mm) 17.2mm

Cross Sectional Area (mm²) 235

ROCK BOLTS & ACCESSORIES

Properties Minimum Properties Typical General

Bar Diameter (mm) Core 23 Major 31

Drill Hole size (mm) 36-40

J-TECH ‘20MM THREAD BAR’

ROCK BOLTS & ACCESSORIES

• Patent Pending Shredder

20mm Bar 20mm Bar

Bar Diameter (mm) Core 19.5mm Major 23mm

Cross Sectional Area (mm²) 300

ROCK BOLTS & ACCESSORIES

25mm Bar 25mm Bar

Bar Diameter (mm) Core 23mm Major 25mm

Cross Sectional Area (mm²) 433

ROCK BOLTS & ACCESSORIES

• Complete range of face plates to suit

• High pressure injection pumps and

• Specifically developed water injection dollie

• Molecular attachment water based coating that

• Python Eye PATENT PENDING allows for easier

• Specfically designed dollie and python eye

• Independent test data available for varying

Specification Tube Inflated Bolt Drill hole Minimum Feed

ROCK BOLTS & ACCESSORIES

• Can be post grouted for extra corrosion

• Available in black or hot dipped galvanised

• 39mm friction lok designed to suit 47mm friction

33mm Friction Lok 33mm Friction Lok

39mm Friction Lok 39mm Friction Lok

47mm Friction Lok 47mm Friction Lok

POINT ANCHORED FRICTION LOK

ROCK BOLTS & ACCESSORIES