Behavior of Axially Loaded Concrete-Filled Circular Fiber-Reinforced Polymer Tubes
Behavior of Axially Loaded Concrete-Filled Circular Fiber-Reinforced Polymer Tubes
Behavior of Axially Loaded Concrete-Filled Circular Fiber-Reinforced Polymer Tubes
This paper describes the behavior of concrete-filled glass fiber- confinement effect (Shahawy and Mirmiran 1998). The con-
reinforced polymer (GFRP) tubes under axial compression loading fining pressure provided by steel tubes is limited to a con-
conditions. The study includes completely filled and partially filled stant value once the tube yields, whereas FRP tubes provide
tubes with a central hole as well as a tube-in-tube system with con-
crete filling between the two tubes. The GFRP tubes were designed a continuously increasing confining pressure, which adds to
to provide strength in both the axial and transverse directions and both the ultimate confined strength and ductility (Samaan,
were axially loaded with the concrete core. The study showed that Mirmiran, and Shahawy 1998).
the strength and ductility of concrete are improved due to confine- For practical applications, concrete-filled FRP tubes are
ment using GFRP tubes. The highest confinement level was used to carry axial compression loads and may also be de-
achieved for completely filled tubes. Using a central hole reduces
the confinement effect; however, using an inner tube can enhance signed to resist bending moments. Most of the reported ex-
the confinement for this type of member. Test results indicate that perimental and analytical research in the area of concrete
loading of the GFRP tubes reduces the confinement effectiveness. confinement using FRP (Mirmiran et al. 1998) included FRP
The effects of laminate structure, hole size, interface condition tubes completely filled with concrete, where the fibers were
between the tube and the concrete core, stiffness of the tube, and mainly oriented in the hoop direction to provide maximum
failure modes are discussed.
stiffness and strength for confinement. Other studies consid-
ered the case of applying the axial load to the concrete core
Keywords: concrete; confined concrete; polymer; strain; stress.
only for an optimum use of the FRP tube in the hoop direc-
tion for confinement (Mirmiran and Shahawy 1997). In this
INTRODUCTION
case, slip could take place between the concrete and the outer
There is a great demand for columns and piles to be con-
tube, and consequently the member would not resist bend-
structed using more durable materials than traditional con-
ing. Confinement of concrete cylinders wrapped with FRP
struction materials. Additionally, these new products have to
withstand aggressive corrosive environments, such as the sheets and subjected to axial loading conditions was also
splash zone in the case of marine piles (Stapleman 1997). studied by other researchers (Nanni and Bradford 1995;
Similarly, bridge columns have to retain their structural in- Picher, Rochette, and Labossiere 1996).
tegrity in cold regions where salt is used for deicing roads.
One promising innovative structural system is concrete- OBJECTIVES
filled fiber-reinforced polymer (FRP) tubes, which provide The main objective of this paper is to describe the structural
many unique advantages (Seible 1996). The FRP tube acts as behavior of concrete-filled glass fiber-reinforced polymer
a stay-in-place structural formwork to contain the fresh con- (GFRP) tubular short columns (length-diameter ratio of 2:1)
crete, which may save the costs of formwork and labor used subjected to axial loads based on an experimental investiga-
by the cast-in-place or precast industries. At the same time, tion recently completed by the authors. A companion paper by
the FRP tube acts as noncorrosive reinforcement for the con-
the authors (Fam and Rizkalla 2001) describes the analytical
crete for flexure and shear. More importantly, the FRP tube
model proposed to predict the measured behavior. The spe-
provides confinement to the concrete in compression, which
significantly improves the strength and ductility. The con- cific objectives of the paper are:
tained concrete is protected from severe environmental ef- 1. Compare the behavior of a concrete-filled GFRP tube to
fects and deterioration resulting from moisture intrusion that of a concrete-filled steel tube;
(Mirmiran 1995). 2. Evaluate the behavior of concrete-filled GFRP tubes using
Concrete-filled steel tubes have been used for years as a central hole with and without an inner GFRP tube;
piles and columns, and extensive research has been estab- 3. Evaluate the effect of the condition of the GFRP tube/
lished (Furlong 1967; Knowles and Park 1969; Kilpatrick concrete interface. This includes a smooth (natural) and
and Rangan 1997). It should be noted, however, that in addi- roughened interface; and
tion to the corrosion problems of steel tubes, the confinement
4. Evaluate confinement as affected by the stiffness of the
effectiveness is reduced at low levels of loading if the tube is
tube.
also loaded in the axial direction. This is attributed to the fact
that Poisson’s ratio of concrete at low levels of loading, 0.15
to 0.2, is smaller than the 0.3 value of steel (Prion and Boe- ACI Structural Journal, V. 98, No. 3, May-June 2001.
MS No. 00-074 received April 4, 2000, and reviewed under Institute publication
hme 1994; Wei, Mau, and Mantrala 1995). On the other policies. Copyright © 2001, American Concrete Institute. All rights reserved, includ-
hand, Poisson’s ratio of FRP tubes can be controlled through ing the making of copies unless permission is obtained from the copyright proprietors.
Pertinent discussion will be published in the March-April 2002 ACI Structural Jour-
selected design of the laminate structure to provide more nal if received by November 1, 2001.
RESEARCH SIGNIFICANCE
This paper extends the knowledge in the area of concrete-
filled FRP tubes, used as structural members, by addressing (a)
new parameters intended to simulate practical applications
and loading conditions. The paper is focused on the behavior
under axial compression loading conditions and addresses
the following aspects:
1. Axial loading applied to both the tube and the concrete
simultaneously. This loading condition represents the use of
the system for pile applications, which requires also resisting
bending moments;
2. FRP tubes with a laminate structure designed to provide
strength and stiffness in both the axial and transverse direc-
tions, rather than all fibers oriented only in the hoop direc-
tion; and
3. Concrete-filled FRP tubes with a central hole. The hole
could be maintained by a nonstructural tube such as a card-
board tube or FRP tube to enhance the strength and confine-
ment. The central hole provides large reduction in self-
weight, as well as material saving for large diameter piles.
EXPERIMENTAL PROGRAM
A total of 12 hybrid stubs were fabricated and subjected to
axial compression loads. Table 1 provides details of the stubs
including the cross section configurations, diameter, height,
and the tube number used to fabricate the stubs, as given in (b)
Table 2. The figure also provides material type of the tubes,
condition of the interface surface, and the unconfined con-
crete strengths. Stubs 1 and 7 were used to examine the effect Fig. 1—Details of glass fiber-reinforced polymer (GFRP)
of material type of the tube. Stubs 11 and 12 were used to ex- tension specimens in (a) hoop; and (b) axial directions.
amine the effect of laminate structure. Stubs 1, 3, and 5 were
used to examine the effect of cross section configuration. tion, the split-disk method was used where a narrow ring was
The effect of the GFRP/concrete interface condition was ex- cut from the hollow tube and tested, as shown in Fig. 1(a), us-
amined using Stubs (1 and 2), (3 and 4), and (5 and 6). The ef- ing two semicircular rigid plates of the same curvature as the
fect of hole size was studied using Stubs 2 and 4 as well as GFRP rings to apply the tension force. Strain gages were ap-
Stubs 8, 9, and 10. The effect of the stiffness of the tube in the plied in the hoop and axial direction within the expected fail-
hoop direction was examined using Stubs 2, 8, 11, and 12. ure zone. In the longitudinal direction, tension coupons were
tested, as shown in Fig. 1(b). Because the stress concentration
Materials at the gripping location can severely influence the strength of
Five different GFRP tubes and one steel tube were used to FRP coupons, the two ends of the GFRP strip were embed-
fabricate the stubs. The GFRP tubes were standard products. ded inside hollow steel tubes 305 mm long each, and epoxy
The continuous filament winding process (Murphy 1998) was resin was used to bond the coupon to the steel tubes. Grip-
used to fabricate the cylindrical GFRP tubes using E-glass fi- ping was applied to the steel tubes, and the tested part of the
bers and epoxy resin with fiber-weight fraction of 68%. Ta- GFRP coupon between the two steel tubes was 153 x 25 mm.
ble 2 provides details of the steel and GFRP tubes, including Axial compression tests were also performed on short GFRP
the diameter, thickness, number of layers, and stacking se- rings 25 mm in height to prevent buckling of the specimen.
quence including the direction of fibers. For example, Tube 2 The load was increased until the specimens were crushed.
has multiple layers oriented towards the axial and hoop direc- The mechanical properties of the steel tube were evaluated
tions at angles of 8 and 86 degrees, respectively, while Tube 3 from a bending test performed on the hollow steel tube. Ta-
has multiple layers oriented at 4 and 88 degrees. All angles are ble 2 summarizes the mechanical properties of the tubes.
measured with respect to the longitudinal axis of the tube. Two concrete mixtures were designed to induce pressure
Tension tests were performed to evaluate the GFRP proper- fit into the tubes after hardening of the concrete. Although
ties in both the axial and hoop directions. In the hoop direc- sealed concrete is expected to have much lower shrinkage
compared to exposed concrete, the coefficients of thermal ture has been used in real applications involving concrete-
expansion of FRP tubes and concrete cores are different; filled FRP tubes for piles in marine environments and was
therefore, a contact pressure is established to avoid possible used for Stubs 1 to 10 of this study. Mixture 2, used for Stubs
separation under different temperatures. This was achieved by 11 and 12, contains the following materials per cubic meter:
adding expansive agents, commercially known as CONEX or
566 kg of Type 10 cement; 5.7 kg of CPD; 768 kg of sand;
CPD, to the concrete mixtures. The first mixture, Mixture 1,
contains the following materials per unit cubic meter: 360 kg 715 kg of 3/8 in. stone; and 228 kg of water. Three cylinders
of Type 10 cement; 89 kg of CONEX; 803 kg of sand; 998 kg were tested from each mixture according to ASTM C 39
of 3/8 in. stone; 154 kg of water; 4.8 kg of high-range water- standards using a rate of loading of 0.1 mm/min. Figure 2
reducing admixture; and 5% air content. The designed slump shows the stress-strain curves in the axial direction of the
was 8 in. to provide good workability conditions. This mix- two types of concrete used in this study.
Fabrication of stubs
To provide a rough interface surface between the concrete
and the tubes, as in the case of Stubs 1, 3, and 5, the inner sur-
face of the GFRP Tubes 1 and 2 (Table 2) and the outer surface
of GFRP Tube 6 were roughened. This was achieved by ap-
plying a thin layer of epoxy to the surface, and later spraying
silica sand on top of the tacky epoxy. The tubes were inclined
at an angle of 16 degrees, as shown in Fig. 3(a), to facilitate
casting concrete. The central holes of Stubs 3, 4, 9, and 10
were achieved using cardboard tubes, while central holes for
Stubs 5 and 6 were achieved using GFRP Tube 6, which were
secured in position through wooden end plugs. In practice,
central holes may be constructed using mandrels that are
pulled out after concrete hardening, or by spinning the FRP
tube while it is partially filled with fresh concrete, similar to
the technique currently used in fabricating spun-cast concrete
Fig. 2—Typical stress-strain curves for two concrete mixtures.
poles. Strain gages were installed at midheight in the hoop di-
rection of the tubes to monitor the expansion of concrete dur-
ing curing in room temperature. Immediately after casting, porting steel plates to ensure uniform distribution of the
hoop strains were monitored for 7 weeks. Later, the stubs were applied pressure.
cut to lengths twice the diameter using a diamond saw to
maintain a smooth and square surface, as shown in Fig. 3(b). TEST RESULTS AND DISCUSSION
The following sections provide the test results and a dis-
cussion of the different aspects of the study, including the
Instrumentation and testing concrete expansion behavior during curing, behavior of con-
At four locations around the perimeter of each stub, at a fined concrete under axial loads, the effect of various param-
section located at midheight, strains were measured using eters on the behavior, and failure modes.
both strain gages and 100 mm displacement transducer PI-
gages. The PI-gages were attached in the axial direction on Concrete expansion during curing
two opposite sides. Strain gages were installed on the other Figure 5(a) shows the history of hoop strains developed after
two opposite sides in both the axial and lateral directions, as casting and during curing of the concrete for Stubs 1, 3, 5, and
shown in Fig. 4. This pattern of gages allows for axial strain 7. The behavior reflects the resultant of two mechanisms tak-
measurements at four sides around the perimeter for more ing place over time, including the internal pressure developed
accuracy, and also checks for any eccentricity, which is not due to expansion of concrete, as well as the drying shrinkage.
intended during loading. Stubs 5 and 6 included additional The behavior shows that the hoop strains reached the maxi-
strain gages installed in the lateral direction on the inner and mum values at approximately 20 days regardless of the cross
outer GFRP tubes 40 mm below the upper surface. section configuration or the material type of the tube (GFRP or
The axial load was applied to the entire cross section sur- steel). The strains were almost stabilized with little reduction
face, including the concrete core and the tube. Stubs were test- over time, which indicates that the shrinkage process could
ed, as shown in Fig. 4, using a closed-loop MTS 5000 kN have lasted longer than the expansion process. Knowing the
testing machine under stroke control with a 0.1 mm/min rate stiffness of the tubes in the hoop direction, (Et/R), one can es-
of loading. A thin layer of quickset plaster was placed be- timate the sustained radial pressure at the interface between
tween the end faces of the stub and both the loading and sup- concrete and the tube σ using the following equation
tially filled tubes with small and large holes, Stubs 9 and 10,
respectively. This is attributed to the fact that the central
space provides some relief of the internal pressure, as well as
the fact that in partially filled tubes, there is less volume of
concrete to produce expansion as high as that in completely
filled tubes. The negative hoop strain developed during cur-
ing of Stub 10, as shown in Fig. 5(b), is very small (0.0001).
In this stub, the effect of concrete shrinkage, though small in
sealed concrete, has overcome the expansion effect of con-
crete after the first 10 days due to the large hole size. The
bond between concrete and tube was capable of transferring
the very small hoop compressive strain to the tube in this
case. The effect of hole size on the sustained pressure ratio
(σ/σo) is also shown in Fig. 6, and is based on Stubs 1 and 3
as well as Stubs 8, 9, and 10. σ and σo are the pressures built
in the partially and completely filled tubes, respectively, for
the same GFRP tube. Di and Do are the inner hole diameter
and the outer diameter, respectively. Curve fitting was im-
posed on the limited measured values, mainly to provide a
Fig. 4—Instrumentation and test setup. trend rather than specific equations. The figure clearly indi-
cates significant reduction of the pressure with increasing the
size of the inner hole. The trend is consistent for the two values
Et
σ = ----- ε (1) of the stiffness (Et/R) used in the investigation. It should be
R noted that the measured prestrain in the FRP tubes was only in
the range of 4% of the ultimate strain of the material, there-
where E is the elastic modulus of the tube in the hoop direc- fore, its effect was ignored in this study.
tion; t is the thickness of the tube; R is the radius of the outer
tube; and ε is the stabilized hoop strain measured on the tube, Confinement effect on stress-strain behavior of
as given in Fig. 5(a). The estimated pressures were 0.63, 0.49, concrete
0.42, and 5.13 MPa for Stubs 1, 3, 5, and 7, respectively. The To evaluate the beneficial effect of confinement on the to-
higher pressure in Stub 7 is attributed to the higher stiffness of tal load-carrying capacity of the stubs, the measured axial
the tube, mainly due to the higher elastic modulus of steel load-strain behavior of Stub 11 is compared with that ob-
(203 GPa compared with 33.4 GPa for GFRP), as well as the tained by superposition of both the measured axial load-
difference in wall thickness. The behavior also shows that strain behavior of the hollow GFRP tube, and of the plain
less pressure is built up in the case of central holes, which is concrete core individually, as shown in Fig. 7. At a strain of
also illustrated in Fig. 5(b), by comparing the history of con- approximately 0.004, the hollow GFRP tube suffered local
crete expansion of a completely filled tube, Stub 8, with par- damage at the loading end when tested in compression with-
(b)
out concrete filling. The figure clearly indicates that the ca-
pacity of the composite stub significantly exceeds the load
sharing capacity of the two individual materials. In fact, the
predicted behavior using superposition matches the mea-
sured response of the composite stub very well up to the vi-
cinity of the unconfined plain concrete strength, which
strongly indicates the beneficial effect of confinement be-
yond this stage, when concrete starts to expand excessively
at a stress level of approximately 87% of the unconfined
strength (Avram et al. 1981) and the confining mechanism is
activated through the GFRP tube.
(b)
Fig. 13—Variation of lateral strain at different axial strains.
Fig. 11—Effect of void size on confinement level: (a) stress-
strain curves of Stubs 2, 4, 8, 9, 10, and plain concrete; and
(b) reduction in confined strength due to increase in central ratio or using GFRP tubes with higher elastic moduli in the
hole size. lateral direction.
In 1997, Mirmiran and Shahawy tested concrete-filled
strengths of the partially filled tubes are normalized with re- GFRP tubes with a range of stiffnesses (Et/R) very similar to
spect to the strength of completely filled tubes and were re- that used in this study for Stubs 1, 2, 8, 11, and 12. The
lated to the inner-outer diameter ratio (Di/Do), as shown in strength of the GFRP tubes in the hoop direction was also very
Fig. 11(b). The reduction in strength with increasing hole similar to that of Stubs 1, 2, and 8. The 152.5 x 305 mm stubs
included GFRP tube with 1.3, 2.1, and 3.0 mm wall thickness-
size is attributed to the fact that voided concrete cores result
es, filled with 32 MPa concrete, and tested in compression by
in reduction of the radial stresses under axial compression,
loading the concrete core only. The tubes consisted of a fila-
consequently reducing the contact pressure with the tube, ment-wound angle ply of polyester resin with E-glass fibers
and therefore reducing the confinement effect. at ±15 degrees with the hoop direction, resulting in elastic
moduli of 37.2 to 40.7 GPa and strengths of 524 to 641 MPa
Effect of tube stiffness on confinement in the hoop direction for the 1.3 to 3.0 mm thick tubes. The
The confinement effectiveness (fcc′ /fc′ ) is defined herein as results of their study are also plotted in Fig. 12 for compari-
the ratio between the maximum strength of the hybrid stub to son. It is clearly shown that the present study showed less
the strength of the unconfined concrete. This ratio is affected confinement effectiveness under the same stiffness level.
by both the strength and the stiffness (Et/R) of the tube in the This is mainly attributed to the fact that the GFRP tubes in
hoop direction, which control the level of confinement. the present study were axially loaded, and therefore, they ex-
panded outward due to Poisson’s ratio effect under their own
Stubs 1, 2, 8, 11, and 12 were selected to examine the effect
share of axial load, which results in less contact pressure
of stiffness of the tube on the confinement effectiveness, as
with concrete. Another factor is that the tubes were also bi-
shown in Fig. 12. The stubs consist of completely filled axially loaded under axial compression and lateral tension in
GFRP tubes with different stiffness values including 1040, the present study, which reduces their tensile strength in the
680, 1462, and 550 MPa for Stubs 1 and 2, 8, 11, and 12, re- hoop direction, whereas the GFRP tubes in the other study
spectively. The figure shows the increase in the strength of were fully utilized in the hoop direction under uniaxial ten-
confined concrete by increasing the stiffness of the tube. sile stresses, which allows the development of the full tensile
This could be achieved by using a higher thickness-diameter strength.