Bulk Fluids Product Guide AU
Bulk Fluids Product Guide AU
Bulk Fluids Product Guide AU
Lubricant Solutions
DIESEL IS
As diesel travels from refinery
DIRTY.
to terminal locations to local bulk
storage and finally to your bulk
tank, it picks up contamination that
is deadly to today’s engines.
BAD.
delivers diesel that meets or
exceeds fuel-industry standards for
cleanliness. This may not be clean
enough for your equipment.
MORE.
4 What is Clean Fuel? ever touches your equipment,
6 How Do I Get Clean Fuel? you’ll minimise costly downtime,
8 Clean Diesel Kits Keep Running and Achieve More.
9 Clean Diesel Carts
10 Fuel and Lubricant Filters
12 Filter Heads
14 Manifolds
16 Bulk hP Filters and Heads
18 Filter Flow Rates and Pressure Drops
20 T.R.A.P.™ Breather Assemblies GET A CLEAN SOLUTION.
23 Reservoir Air Dryer To ensure that you’re pumping clean, dry fuel into your
24 Clean DEF Filter equipment, call or email a Donaldson Clean Solutions expert.
26 Accessories No matter where you are or the size of your operation, there’s
28 System & Sizing a Clean Solution that will help you Achieve More.
2 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 3
What is Clean Fuel? What is Clean Fuel?
1
18 130,000 250,000 14 µm+ Select the right filter to achieve
stop flow if large amounts of free water are
17 64,000 130,000 targeted ISO cleanliness. Proper
detected in your ethanol-free fluids. Designing
16 32,000 64,000 design of the system will help avoid
systems with water absorbing filters requires
15 16,000 32,000 unnecessary costs.
careful sizing considerations. A Donaldson
14 8,000 16,000 specialist will assist in configuring a system
2
Determine the working pressure
13 4,000 8,000 that meets your specific needs for flow and of the system and select the filter
12 2,000 4,000 pressure drop. range compatible with that
11 1,000 2,000 ISO
pressure.
10 500 1,000 14 / 13 / 11
3
9 250 500 Different types of fluids have
8 130 250 different properties. Fluid viscosity
4 µm+
7 64 130 plays an important role in restricting
6 µm+
6 32 64 the flow through filters. Select a
14 µm+
5 16 32 filter that has compatible media-to-
4 8 16 fluid properties and will maintain
3 4 8 adequate flow and avoid excessive
4 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 5
How Do I Get Clean Fuel? How Do I Get Clean Fuel?
Donaldson Delivers
POLISH
Clean. Protect. Polish.
Donaldson single-pass filtration on the inlet removes T.R.A.P.™ Breathers and Reservoir Air Dryers reduce the Unstable fluids and the tank itself can be a source of
contamination before it can enter your storage tank. risk of moisture and contaminants entering a bulk storage contamination. Final filtration on the outlet with Donaldson
tank so fluids are kept clean and dry. Used together, they’ll filters ensures that targeted ISO cleanliness levels are
Compact and easy to replace, Donaldson filters are an
help guard fluids from free water, airborne contamination achieved before fluids are pumped into your equipment.
important line of defense in maintaining fluid quality and
and microbial growth for as long as they stay in storage.
can be configured for high flow rates while minimising
pressure drop.
Achieve More.
6 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 7
Clean Diesel Kits Clean Diesel Carts
FEATURES APPLICATIONS
• Easy to install • Diesel fuel dispensers
• Provides filtration to ISO 14/13/11 diesel • Mobile service trucks
cleanliness in a single pass • Slip tanks
• Recommended for all diesel and biodiesel blends
Series Filtration
Part Number X900098 P506073 X900096 X900018 X900097
Max. Flow Range 121 lpm 189 lpm 189 lpm 375 lpm 375 lpm Bu.F.S.S Bu.F.S.S. 12V B.O.S.S. B.O.S.S. Lite
Bulk Fuel Bulk Fuel Bulk Oil Bulk Oil
Fluid Compatibility All diesel fuels Service System Service System Service System Service System
DBB8666 Fuel DBB8777 Fuel DBB8666 Fuel DBB8777 Fluid Compatibility All diesel fuels Hydraulic, gear, transmission and engine oils
DBB7733
Replacement Filter Filter & DBB0248 Filter & DBB0248 Filter & DBB0248 Fuel Filter &
Compact Fuel
Elements Water Absorbing Water Absorbing Water Absorbing DBB0248 Water Micron Rating & Efficiency <4 micron @ Beta 2000 25 micron @ Beta 2000 14 micron @ Beta 2000
Filter
Filter Filter Filter Absorbing Filter
Water Absorbing Filter For free and emulsified water (optional for P506037) n/a
Mobile Tanks Fixed Tanks to 1000 Litres Fixed Tanks over 1000 Litres Pump Vane pump Vane pump Gear pump Gear pump
P767025 - 1/2” BSP Anti-splash P564669 - 1” NPT P923075 - T.R.A.P. Breather Filter H=1300mm H = 576mm H = 1300mm H = 430mm
Dimensions W = 550mm W = 521mm W = 550mm W = 435mm
P766645 - 3/4” BSP Anti-splash P565616 - Bayonet DFF0078 - T.R.A.P. Breather Assembly
D = 700mm D = 186mm D = 700mm D = 155mm
P766646 - 1” BSP Anti-splash P506113 - T.R.A.P. Breather Assembly P506063 - Dual T.R.A.P. Breather
Assembly Weight 65 Kgs 34 Kgs 65 Kgs 14 Kgs
Rated Static
FEATURES APPLICATIONS Burst
800 psi / 5516 kPa / 55.2 bar
• Highly efficient, state-of-the-art filter media and design • Single pass filtration for clean fluid transfers Max. Flow 121 lpm /
• Unsurpassed filter efficiency • High efficiency kidney looping 121 lpm / 32 gpm 246 lpm / 65 pgm 246 lpm / 65 gpm
Range** 32 gpm
• Cleans to target ISO cleanliness in a single pass • Inlet and outlet filtration at bulk storage tanks
• Modular design can be configured for • Dispenser “polishing” filtration on fuel pumps D.E.R.T.*** Yes No
virtually any flow rate or usage level and hose reels 127 mm
• Fast and easy to service • Mobile and stationary applications Nominal 127 mm OD (5”) x 127 mm OD (5”) x OD (5”) x 127 mm OD (5”) x
Dimensions 191 mm L (7.5”) 362 mm L (14.25”) 191mm L 362 mm L (14.25”)
(7.5”)
D.E.R.T. ™ Operating
Temperature
-40 to 245 °F / -40 to 118 °C
10 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 11
Filter Heads Filter Heads
FEATURES APPLICATIONS 12
0 100
Flow Rate (LPM)
200 300 400
• Steel inserts are safe to use with diesel fuels • For use with Clean Solutions filters Dual Filter Head 0.8
• Threads contain an O-ring to completely seal • Compatible with all diesel fuels and lubricants P568583 | P574958
the clean side from the dirty side of the filter 0.6
DIRECTION 0.2
0 0.0
Part Number P570329 P570330 P568583 P574958 0 20 40 60 80 100 120
3/8 -16 UNC
4-PLACES Flow Rate (GPM)
INDICATOR
11/2" SAE 4-Bolt 11/2” SAE 4-Bolt 57.7
Connection SAE-20 O-ring 11/4" NPTF PORT
[2.27]
Code 61 Flange Code 61 Flange
50.8
[2.00] Single Filter Head Pressure Drop
Filter Quantity *
1 1 2 2 91.4
[3.60]
Flow Rate (LPM)
0 100 200 300 400
Max. Flow Range **
246 lpm / 65 gpm 473 lpm / 125 gpm 19.05 [.75]
12
0.8
1 1/2”
SAE 4-BOLT
Fluid Compatibility All diesel fuels and lubricants CODE 61 FLANGE
0.6
*
Filters sold separately
**
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading.
12 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 13
Manifolds Manifolds
FEATURES APPLICATIONS
Manifolds • Fast, easy and safe to service • Bulk fuel and lubricant filtration and water removal
• Requires no electrical or air hook-ups • High flow transfer into or out of tanks and dispensing equipment
Clean Solutions Filter Manifolds expand capacity or increase flow • Large capacity in small footprint • Hard-to-filter high viscosity oils
• Flexible mounting options (horizontal or vertical) • Inline industrial filtration of gear oils and lubricants
rate beyond the capability of a single or dual filter head. Two or
• Cost effective high capacity system • Kidney loop applications
more manifolds can be plumbed together to accommodate even
larger flow rates.
4 Filter Manifold
Manifolds split flow evenly between the individual filters. Fluid P561880 Manifold Pressure Drop
Flow Rate (LPM)
passes through only one of the filters on its way across the manifold. 569.5 0 500 1000 1500 2000 2500
[22.42]
20
Dividing the flow between multiple filters plumbed in parallel reduces
P561880
1.2
the pressure drop through each filter. DOWNSTREAM
DOWNSTREAM
M16 X 2
MINI MESS 16
M16 X 2 TEST PORT
MINI MESS 1
0.4
0 0
4 Filter 8 Filter 10 Filter Inline 8 Inline 12 0 100 200 300 400 500 600 700
2” ANSI 150 2” ANSI 150
Manifold Manifold Manifold Manifold Manifold FLANGE FLANGE
Flow Rate (GPM)
2" ANSI
Mounting Connection 4" ANSI 150 Flange
150 Flange
8 Filter Manifold 10 Filter Manifold Inline 8, 12 Manifold
946 lpm / 1893 lpm / 2271 lpm / 1700 lpm / 2650 lpm /
Max. Flow Range***
250 gpm 500 gpm 600 gpm 450 gpm 700 gpm
P568932 P568933 1KDFF1008, DFF1012
621
[24.45] 621
64 kg / 141 kg / 177 kg / 46 kg / 58 kg /
[24.45]
Shipping Weight
140 lbs 310 lbs 390 lbs 102 lbs 128 lbs 435.7
[17.15]
Pressure Gauges 2 pcs 0-160 psi / 0-11 bar gauges included Accessories Sold Separately
Sampling Includes up-stream and down-stream mini-mess sampling ports with M16 x 2 thread 784.4
[30.88]
944
[37.17]
UPSTREAM DOWNSTREAM
M16 X 2 M16 X 2
MINI MESS MINI MESS
Construction Painted carbon steel pipe with aluminium heads Painted carbon steel
I-8
TEST PORT TEST PORT 270
UPSTREAM DOWNSTREAM I-12 [10.63] I-12
M16 X 2 M16 X 2 I-8
MINI MESS MINI MESS 600 746.8 416.8
TEST PORT TEST PORT [23.62] [29.40] [16.41]
***
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading. 114.3
[4.50]
14 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 15
Bulk hP Filters and Heads Bulk hP Filters and Heads
FEATURES APPLICATIONS
Bulk hP Filters and Heads • Up to 1000 psi / 6894 kPa / 68.9 bar working pressure • Lube shops
• Extended life filters with high dirt holding capacity • Mobile service trucks
Filtering oil prior to dispensing into equipment is critical to • Easy disposal with recyclable can and incinerable element • Other higher pressure single pass applications
meet the ISO cleanliness specifications demanded by today’s • Compact design requires only 1.5" / 38 mm
OEM’s. Donaldson Bulk hP filters provide high efficiency filtration clearance for servicing
in a single pass.
Bulk hP Filter Heads hP Filter Head Pressure Drop
Service shops use high pressure pumps to force oil through long P566023 | P566024
Flow Rate (LPM)
lengths of piping and hose reels prior to dispensing into equipment. 114 0 25 50 75 100 125 150 175
[4.50] 20
Donaldson Bulk hP filters remove contaminants delivered in oil and 34.9
[1.38] 1.2
picked up in storage or delivery lines during final transfer. They 16
19.0
Flow Rate (GPM)
SAE-16
[.75] O-RING
Working Pressure 1000 psi / 6894 kPa / 68.9 bar
Element Collapse THERMAL EXPANSION Donaldson highly advises following the pump
300 psi / 2068 kPa / 20.7 bar
Pressure
manufacturer’s relief recommendations. Pump manufacturers offer relief valves
Application Hydraulic, gear, transmission and engine oils to protect against over pressurization. A mere 5.5 °C / 10 °F increase in oil temp
can add 450 psi / 3103 kPa / 31 bar to the system while the pump is shut off.
Rated Static Burst 2200 psi / 15,168 kPa / 151.7 bar
16 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 17
DBB8665 - Light Oil Filter DBB0248 - Water Absorbing Filter
DBB5333 - Compact Fuel Filter DBB8664 - HeavyDBB8777 - Winter
Oil FilterFlow Fuel Filter
Rate (LPM) DBB8666 - Fuel
Flow Rate (LPM) Filter
DBB8665Flow- Light
Rate (LPM)Oil Filter DBB0248 - Water Absorbing Filter
Flow Rate (LPM) 0 20 40 60 80 100 120 0 50 100 150 200
Flow Rate (LPM) 50 Flow Rate (LPM) Flow Rate (LPM) 40 Flow Rate (LPM)
0 50 100 150 200 0 50 100 150 200
Flow Rate (LPM) Flow
60 Rate (LPM) 0 50 0 100 50150 100200 150 200 06000 50 100 150 200
40 40 0 20 40 80 100 120 3.2
cSt 2.5
0
3000 50 100 150 200 50 1500
0 50 100 150 200 40 40 40
1500 750 cSt 250 750
40 cSt 2.5 40 cSt 2.5
3.2 6000
40 cSt 2.8 1500 7503000 250
1500 90 500
Flow Rates and Pressure Drops Flow Rates and Pressure Drops
1500 750 500 cSt cSt 2.5 2.5 cSt cSt cSt cSt
cSt cSt
cSt 60
cStcSt 2.5
3000 250 1500
cSt cSt cSt cSt 750 250 150 30
cSt 2.5 cSt cSt 2.5 3000 750 2.0
1500 750 500 200 cSt cSt 2.8 1500 500 150 cSt 2.4
30 250 40
30 cSt cSt
cSt cSt cSt cSt 2.0 750 250 150 2.0 cSt 30 cSt 30
(BAR)(BAR)
Drop (PSI)
cSt cSt 30 2.0 2.0 2.0
30 200 cSt 2.4 2.0 250
30 32
(BAR)(BAR)
(BAR)
cSt
(PSI) (PSI)
(PSI) (PSI)
2.0 2.0 cSt32 1.5
(BAR)
Drop (PSI)
Drop Drop
Drop (PSI)
32
Drop Drop
1.5
Drop Drop
90 cSt 1.5
Drop
20 20 1.5
Pressure
20 cSt
Pressure
150 cSt 90 20 20
Drop
20 20 1.0
cSt 1.5 cSt 1.61.5 1.2
Pressure
Pressure
cSt
Pressure
20
Pressure
20
Pressure
Pressure
150
Pressure
1.0 20
Pressure
1.0 1.0
cSt 32 1.2 1.0 0.8 10 1.0
Inc.
Pressure
Pressure
Pressure
Company,
10 1.0 10 3 10
Inc.
32 0.8 0.4
Inc.
cSt
Inc.
Company,
10 0.5
Company,
0.5 3 cSt
Company,
© Donaldson
3
Donaldson
0 10 20 30 40 50 60
© Donaldson
0 0.0 0 3 cSt 0.0
Donaldson
0 0.0 0 0.0
©©
Flow Rate (GPM) Flow Rate (GPM)
0 10 20 30 40 50 60 0 10 20 Flow Rate30(GPM) 40 50 60 Flow Rate (GPM)
Flow Rate (GPM) Flow Rate (GPM)
Flow Rate (GPM) Flow Rate (GPM)
DBB8777--Compact
DBB5333 Winter Fuel Filter
Fuel Filter DBB8666--Heavy
DBB8664 Fuel Filter
Oil Filter DBB7733 - Compact
DBB8665 Winter
- Light Fuel Filter
Oil Filter DBB2533
DBB0248- Compact Heavy Oil Filter
- Water Absorbing
DBB8777 -Flow
Winter
Flow Rate Fuel Filter
(LPM)
Rate (LPM) DBB8666
DBB8665 -Flow
Flow -Rate
Light
Rate Fuel
(LPM)
OilFilter
(LPM) Filter DBB0248 - Water Absorbing Filter Flow Rate
Flow Rate (LPM)
(LPM) P565185 Flow
-Rate
Flow
8
Rate
Micron
(LPM)
(LPM)
hP
00 20 50 40 10060 80150 100 200 120 0 0 50 50 100100 150 150 200 200 0 20 0 50 100 40 150 60 200 00 50
50 100
100 150
150 200
200
40
50 Flow Rate (LPM) 40 40 Flow Rate (LPM) 20 Flow Rate (LPM)
1500 Flow Rate (LPM) 40 Flow Rate (LPM) 40
40
0 750
50 cSt 250
100 150 200 15000 6000750 250
50 100
90 150 200 250 0 10 20 30 40 50 60
cSt 2.53.2
3000 3000
1500
40
cSt cSt0 cSt cSt 50
cSt 100
cSt
150 60 200 2.5 2.5 0 50 100
cSt
150 cSt 200 90 cSt 40 cSt cSt 750
40 cSt 2.5
1.2 500 2.5
2.5
1500 40 40 1500 750 500 5000 3000
1500 1500
cSt 750cSt 500 250
750 cSt 250 1500 750 3000 250 750
90 250
150 cSt 3000 1500 500 1500 cSt cSt cSt 250 150
cSt cSt
40 cSt cSt 2.8
2.5 cSt cSt cSt cStcSt 60 cSt cSt cSt cSt
cSt
750 cSt 2.5
30 cSt
30 30 cSt
cSt cSt
cSt 2.52.5 cSt 15 2.5 200 cSt cSt cSt
2.0 1500 750 500 2.0 2.0 30 30
30
250 cSt 2.0 2.0
2.0
150 cSt 2.4 cSt cSt cSt 750 250 150
cSt cSt
Drop (BAR)
30 32 cSt 30
(BAR)
Drop (BAR)
200
(PSI)
30 cSt
(PSI)
Drop (PSI)
(BAR)
Drop(BAR)
(BAR)
(BAR)
30
(PSI)
2.0 30
Drop(PSI)
Drop(PSI)
Drop (PSI)
2.02.0 250
Drop(BAR)
30 2.0 0.8
1.52.0
(BAR)
20 32 1.5 cSt 1.5
20
PressureDrop
(PSI)
DropDrop
Pressure Drop
cSt 10
Drop (BAR)
Pressure Drop
Pressure Drop (BAR)
PressureDrop
20
DropDrop
Drop(PSI)
20
PressureDrop
1.6 cSt 90 1.5
1.5 cSt
Pressure
Pressure
Pressure
Pressure
1.5
Pressure
cSt 20
Pressure
Pressure
20
Pressure
Drop
20 1.0
Pressure 20
20 1.0 20
15020 1.0
Pressure
1.2 1.0 1.0 1.0
cStcSt 32 cSt 0.4 32
Pressure
32 cSt
Pressure
Pressure
Pressure
10
Pressure
1.0 10 5
10 10
10 32 cSt 1.0
10 1.01.0
© Donaldson Company, Inc.
Inc.
1.0 cSt100
Company, Inc.
0.8
Inc.
Company,
32 cSt 0.5 0.5 0.5
Company,
10 3 10 (Diesel) cSt 3 cSt 10
3 cSt 10 10 3 cSt
0.4
Company, Inc.
(Diesel)
Donaldson
© Donaldson
0 0.0 0
Donaldson
0 (Diesel) 0.0 0.0 0 00 0.0
00 3 cSt 0 0.0 0.0
10 20 30 40 50 60 0 0 3 cSt
0 5 10 15 20 25 30 (Diesel) 35 0
0
10
10
20
20
30
30
40
40
50
50
60
60 00 10 5 20 10
(Diesel)
30 40 15 50 20
60 00 10
10 20
20 30
30 4040 5050 6060
©©
0.0
© Donaldson
0 Flow 0.0
FlowRate
Rate(GPM)
(GPM) 00 Flow Rate (GPM) 0.00.0 0 Flow Rate (GPM)
Flow Rate (GPM) 0.0 0 4 Flow Rate
Flow 8 (GPM)
Rate (GPM) 12 16
0 10 20 30 40 50 60 00 10
10 2020 Flow Rate
3030 (GPM)4040 5050 6060 0 10 20 30 40 50 60
Flow Rate (GPM) Flow
Flow Rate
Rate (GPM)
(GPM) Flow Rate (GPM)
Flow Rate (GPM)
DBB7733 - Compact Winter Fuel Filter DBB2533 - Compact Heavy Oil Filter DBB8777 - Winter Fuel Filter DBB8666 - Fuel Filter
DBB8664
DBB7733 Flow- Rate
- Heavy
(LPM) Oil Filter
DBB8777 - Water
Winter DBB5333 Oil- Compact
Fuel Filter Fuel Filter DBB8666 - Fuel DBB8664 - Heavy
Rate (LPM) Oil Filter P565184 - 4 Micron hP
20 - Compact Winter Fuel60Filter DBB2533 - Compact
-Flow Heavy Filter Filter Flow
Rate (LPM)
0 DBB8665 Light
40 Oil Filter 0
DBB0248
50 100
Absorbing
150
Filter
200 0 50 100 150 200
Flow Rate (LPM)
0 50 100 150 200
20 Flow
Flow Rate
Rate (LPM)
(LPM) 40 Flow Rate (LPM) Flow Rate (LPM) Flow Rate (LPM)
Flow
Flow Rate
Rate(LPM)
(LPM) 40 Flow Rate (LPM) 40
250 Flow Rate (LPM) 3000 Flow Rate (LPM)
00 5020
cSt
100 40 150
90150
cSt 60 200 00 50
5050 0 100
100 20 15040
150 60 200
200200 80 2.5 100 120 0 50 0 1500
100 750 cSt
50 150 250
100200 150 200 0
1500 750
10
250
20 30
90
40 50 60
0 50 100 200 cSt 0 750 500100 150 cSt cSt 2.5 60
2040 1.2 40 50 40 40 cSt cSt cSt cSt 2.5
40 6000 4040 1500 cSt cSt 250 40 cSt
3.2 1500 6000 1500 750 500
3000cSt 250
90 cSt 2.5 3000 1500 cSt
cSt
750 cSt 250 cSt 15003.2 750 250 cSt 90 60 150 cSt 2.5 cSt cSt cSt 2.5
15 cSt cSt 30 cSt cSt 750 cSt
500 2.5
2.5 cSt cSt cSt cSt 2.5
2.5
1.2
2.8 3000
1500 1500 750 750 500 500 1500 cSt cSt 2.0 2.5 30
3000 1500
cSt
750 2.0 30 250 2.0
250 40 250 2.8 500
cSt
cSt cSt cSt cSt cSt cSt cSt750 250 150 cSt 150
cSt cSt cSt cSt cSt cSt
Drop (BAR)
cSt
Drop (PSI)
Drop (BAR)
1530 cSt cSt 30 30
Drop (BAR)
Drop (PSI)
200 0.82.0 30 32
(BAR)
cSt
Drop (PSI)
30 2.0
(BAR)
cSt 2.0 2.0
1.5 2.0
(BAR)
10
Drop (BAR)
Drop (PSI)
(BAR)
Drop (BAR)
20 32
Pressure Drop (PSI)
Drop (PSI)
(PSI)
20
Drop
Pressure Drop (BAR)
Drop (BAR)
2.0
Drop(PSI)
2.0 cSt
Pressure Drop (PSI)
Drop
cSt 32
Pressure
1.5 1.5
Pressure
90 cSt 1.5
90 cSt
Pressure
Pressure
cSt 1.5
Drop
1.5
Pressure
20 20
Pressure
1.5
Drop
1.0 1.5 20
Drop
10 20 cSt 20
Drop
20 1.0
Pressure
32 cSt150 90 20 100
0.4 cSt
Pressure
cSt
Pressure
Pressure
cSt
Pressure
Pressure
20
Pressure
cSt 32 cSt
Pressure
Pressure
5
Pressure
10 32
Pressure
1.0
© Donaldson Company, Inc.
Pressure
cSt 1.0 1.2 1.0
Inc.
1.0
Company, Company,
3 cSt 0.4 32 cSt 32 3 cSt 0.5
0.8 10 3 cSt 10 10 0.8 10 10
5
© Donaldson Company, Inc.
Inc.
(Diesel)
© Donaldson Company, Inc.
© Donaldson
0.4 0 0 0.5 0 0.0 0.5 3
3 cSt 0.4 0 0.0
Company,
© Donaldson
0 (Diesel) 0 0.0
00 Flow Rate (GPM) 00.0 0 0 Flow Rate (GPM) 0.0 0 0 0
Flow Rate (GPM) 0.0
0.0
© Donaldson
Drop (BAR)
750 500
(PSI)Drop (PSI)
15 1500
(BAR)
cSt 30
Drop(BAR)
750 250 cSt 250 250 150
Drop (PSI)
30 cSt cSt cSt 750 2.0 0.8
cSt cSt cSt 2.0 30 200 cSt cSt
30 2.0 30 cSt 30 1.5
Pressure Drop (BAR)
30 30 30 30
3
Pressure Drop (PSI)
2.0
(BAR)
2.0 cSt 10 2.0 0.20
2.0
Pressure Drop (PSI)
2.0 20
Drop
2.0 250 2.0
(BAR)
32 0.8 250 P565184
90
(BAR)
Drop (BAR)
(BAR)
Drop (PSI)
cSt
Pressure Drop (PSI)
Pressure
(BAR)
(BAR)
(PSI)
Pressure
Pressure Drop (PSI)
(PSI)
10
Drop
Pressure
Pressure
1.5 20 0.15
1.0 250
90 cSt 90
Drop
90
Drop
1.5 250
Drop
Drop
32 cSt 90 1.5
Drop
1.5 20 cSt 1.5 20 1.5 cSt 1.5 1.5 2 cSt 1.5 cSt
cSt 0.4
Drop
Drop
20 20
Drop
20 20 20
Pressure
20
Drop
20 20
5 10 32
cSt 150
Pressure
Pressure
1.0
Pressure
Pressure
Pressure
Company, Inc.
Pressure
0.10
Pressure
cSt
Inc.
32 cSt cSt
Pressure
Pressure
Company,
1.0 1.0 5 10 1.0 32 1.0 3 cSt 1.0 1.0
3 cSt 100 1.0 1
© Donaldson Company, Inc.
100 (Diesel)
Inc.
32 cSt 32 cSt
Inc.
10 cSt (Diesel) 32
cSt 0.05
cSt 10 0.5 cSt 100 100
Company,
© Donaldson
Company,
3 cSt 10 10
Inc.Inc.
10 10 10
© Donaldson
10
© Donaldson Company, Inc.
3 cSt 10
0 0 0 cSt 0.0 cSt
Inc.
0.5
© Donaldson Company, Inc.
Inc.
Inc.
0.5
© Donaldson Company, Inc.
(Diesel)
Inc.
32 0.5
Company,
Company,
0 0 10 20 30 40 50 60
Company,
Company,
Company,
0.00
DonaldsonCompany,
3 cSt (Diesel)
© Donaldson
© Donaldson
0 0 0 32cSt
3 cSt
(Diesel) Flow Rate (GPM) 0.0 3 cSt 0 4 8 (GPM)
Flow Rate 12 32cSt 16
(Diesel)
© Donaldson
0 0.0 0 5 10 15 20 0 10 20 30 40 50 60 (Diesel)
0 0.0
© Donaldson
© Donaldson
© Donaldson
©©Donaldson
0.0 0 0.0 0 Flow Rate (GPM) 0.0 0.0 0.0 0 0 0.0
0 0.0 Flow
0
0 10 20 30 40 50 60 0 10 20 30 40 50 60 060 4 Flow
0 Rate
8 (GPM) 4 12 8 16 12 16 0 4 0 Rate
8
(GPM) 4 12 8 16 12 1
0 10 20 30 40 50 60 0 10 20 30 40 50 0 10 20 30 40 50 60
Flow Rate (GPM) Flow Rate (GPM)
Flow Rate (GPM) Flow Rate (GPM) Flow Rate (GPM) Flow
Flow Rate
Rate (GPM)
(GPM) Flow Rate (GPM) Flow Rate (GPM)
DBB7733 DBB8666
- Compact Winter
- Fuel Fuel Filter
Filter DBB2533 - CompactDBB8777
Heavy Oil Filter Fuel Filter
- Winter P565184 - 4 MicronP565184
hP
DBB8666-4 Micron
- Fuel hP
Filter 2 Micron hP 2 Micron hP
Flow Rate (LPM) Flow Rate (LPM) Flow Rate (LPM) Flow Rate (LPM)
Flow Rate40(LPM) Flow Rate (LPM) Flow Rate (LPM) Flow Rate (LPM) Flow Rate (LPM)
0 20 60 0 50 100 150 200 0 10 20
0 50 100 150 200 0 50 100 150 200 0 10 20 0 30 5040 50100 30 60 40
150
50
200
60 0 10 20 0 30 10 40 20 50 30 60 40 50 6
20
18 1500Solutions •75019
40 40 40
• Clean Fuel
750
40
&250Lubricant Solutions
1500 90
250
cSt 90 cSt
3000
cSt
40
1500 MyCleanDiesel.com
750 cSt 250
40
1500 750 donaldson.com 40
1500
1500 500 750
750
250 cSt
500
40
5000 3000 Clean Fuel3000
15005000 & Lubricant
750
2.5 cSt cSt cSt 60 1.2
2.5
750 cSt 500 cSt 2.5 2.5 cSt cSt cSt
cSt cSt cSt
cSt
90 2.5 60 2.5 cSt cSt cSt cSt cSt cSt
cSt cSt 2.5
cSt cSt 1500 cSt cSt cSt 2.5
cSt 250 cSt250
cSt 250 500 500
cSt cSt cSt
15 30
150 cSt cSt cSt
30 30 30 30 30 30
2.0 2.0 2.0 30 2.0 2.0 2.0
2.0 2.0
AR)
R)
R)
I)
I)
I)
I)
)
)
)
T.R.A.P.™ Breather T.R.A.P.™ Breather
assembly protects the fluids in your storage tank from airborne • Self-regenerating moisture adsorption P506148
1.6
6
• Easy to service
4
It combines a high capacity 3 micron air filter with a deliquescent
APPLICATIONS 0.8
breather and dries itself when air is expelled from the tank. This self-
• For use with all diesel fuels and lubricants 2
T.R.A.P. Breather
Tanks sizes above 37,854 l / 10,000 gal may require DFF0078 & P506148
multiple units and pressure vaccum relief valves. Ø176.5
[6.95]
Contact Donaldson for assistance.
MOIST AIR
RY
DRY AIR
AIR
Bulk Tank Breather &
MOIST AIR
Moisture Prevention
T.R.A.P. T.R.A.P. T.R.A.P. Pressure & Vacuum Dual T.R.A.P. Pressure &
Breather Breather Breather Assembly Vacuum Breather Assembly T.R.A.P TM
Standard PV Settings N/A N/A 3.1” H2O Vacuum and 6.7” H2O Pressure
Height 410 mm / 16" 520 mm / 23.5” 656 mm / 25.8” Always locate your tank’s name plate and cross
FUEL LEVEL DECREASES check against the flow chart above to ensure safety.
ABS housing,
ABS housing, Use maximum flow INTO tank for validating pressure
Construction Urethane end caps, ABS, Urethane, Aluminium, Steel, Brass rating and flow OUT OF tank for vacuum ratings.
Urethane end caps, brass
stainless steel
DO NOT EXCEED TANKS SAFE PRESSURE OR VACUUM.
Connection 1½" BSP female 1½” BSP female 2” BSPT socket
20 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 21
Reservoir Air Dryer Reservoir Air Dryer
1.2
• Automatic drain purges captured liquid with
1.2
4
of moisture by introducing a steady stream of clean, no intervention required
4
0.8
0.8 dry air to the reservoir. This constant airflow helps • Visual indicator monitors filter condition
2 sustain optimal conditions and prevents the formation • Membrane air dryer reduces plant air dew
© Donaldson Company, Inc.
0.4 2
-6.69
7
Flow Restriction (kPa)
)
0.6 1.6
6
Assembly Part Number P575852
Flow Restriction (in H2O)
1
4
Efficiency Reduces dew point as much as 150 °F (83 °C) 3.5 in ( 8.9 cm )
© Donaldson Company, Inc.
0.2 0.8
3
-6.69
7
0.6
1.6
6
Fluid Compatibility Petroleum and Phosphate Ester Fluids, Diesel Fuels*
Flow Restriction (in H2O)
2
Flow Restriction (kPa)
5 0.4
1.2
4
1 Inlet/Outlet Connection ¼” NPT AIR INLET
© Donaldson Company, Inc.
1/4" NPT
0.8 0.2
3
2
0 0.0
Mounting Bracket 3/8” - 16 UN Threaded Nut
0.4
0 200 400 600 800 1000 1200
1
Flow Rate (GPM)
0 0.0
Weight <5 lbs (<3 kgs)
0 140 280 420 560 700 840
Flow Rate (GPM)
Replacement Coalescing Pre-Filter
*
The Reservoir Air Dryer is not recommended for use on gasoline holding tanks or for the head space of any flammable liquid (Flash Point of 100F/38C)
22 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 23
Clean DEF Filter Clean DEF Filter
PART NUMBERS
Clean DEF Filter • P575058 DEF Filter Housing 1" BSPT
DEF Filter Pressure Drop
Flow Rate (LPM)
0 5 10 15 20 25 30 35
• P575059 Clean DEF Filter 4
Today’s Selective Catalytic Reduction (SCR) emissions control systems • P575060 DEF Housing Replacement O-ring 0.25
require clean Diesel Exhaust Fluid (DEF) for precise dosing and complete 3 0.2
function of the SCR and extends the life of the onboard DEF filter. Flow Rate (GPM)
SCR
DEF
DEF Filter Housing
NOx Reduc P575058
tion
DPF Pre-Filter
DEF Filter 2X 1/4” NPT
GAUGE PORT
FEATURES
[13.69]
bracket and filter wrench
CLEARANCE FOR
• 1 micron at beta 5000 efficency DEF Filter Element P575059 sold separately
20.1
[.79] 25.4 FILTER CHANGEOUT
[1.00]
• 316 stainless steel housing
• Precise knife edge internal seal DEF Housing O-ring P575060 replacement part 2 x 1” BSPT
24 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 25
Accessories Accessories
DFF1005 I-8, I-12 Blanking Cap Blank off up to 6 orifices on I-12 manifold for flush mounting P573682 Upstream Pressure Gauge Adapter For single and dual heads, 1/8" NPT
Allow unfiltered flow through manifolds during site For Clean Solutions manifolds, M16 x 2 to 1/4" NPT
P506070 Commissioning Cap P563809 Direct Gauge Adapter
commissioning adapter, use to mount pressure gauge to test point
Use with 1 x P923075 T.R.A.P. Breather or P563212 Test Point For all Clean Solutions manifolds, 1/8" NPT to M16 x 2
P506112 Pressure & Vacuum Valve 2”
P506113 Single T.R.A.P. Breather Assembly
P563215 Test Point For dual heads, ¼ BSPP to M16 x 2, use with P506071
Use with 2 x P923075 T.R.A.P. Breathers flange, P506037 B.O.S.S. and P506057 Bu.F.S.S.
P506091 Pressure & Vacuum Valve 3”
P506063 Dual T.R.A.P. Breather Assembly
1620 series M16 x 2 thread, for use with P563212,
P563255 Test Point Hose Assembly, 1220mm
P563215 and P563224 mini mess test points
PRESSURE GAUGES AND SERVICE INDICATORS
Part Number Description Application
TEST KIT
Use with all Clean Solutions heads and manifolds,
P174396 Electrical Service Indicator 50 psi / 345 kPa / 3.45 bar
microprocessor compatible Part Number Description Application
P574177 Visual Service Indicator 50 psi / 345 kPa / 3.45 bar For single heads and hP heads, industrial grade green to red X009329 Patch Test Kit Test kit for measuring fluid cleanliness
P165965 Visual Service Indicator 25 psi / 172 kPa / 1.72 bar For single heads and hP heads, industrial grade green to red P567869 0.8 Micron Membrane Filter Spares for Patch Test Kit, purchase in multiples of 100
P567865 Analysis Cards Spares for Patch Test Kit, purchase in multiples of 50
X220097 Remote Mount Visual Indicator For use with P506148 T.R.A.P. Breather Assemblies
Visual Service Indicator Connector P567861 120 ml Sample Bottle Spare for Patch Test Kit
P639453 For use with X220097 Indicator
M10 x 1.5 - 15.5 mm ID
26 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 27
System and Sizing System and Sizing
Bulk filtration systems must be designed properly to meet the The Importance of Temperature in
desired ISO cleanliness code while maintaining the existing Sizing Your Filtration System
flow rates. The filter type and quantity of filters varies based Fluid viscosity, measured in centistokes (cSt) or Saybolt Seconds
on the desired cleanliness, system pressure and flow rate. Universal (SSU or SUS), is the resistance of a fluid to flow (thickness of
fluid). Low viscosity fluids pass through filters with less resistance than
Increasing the flow rate will increase the pressure drop across a filter. If the pressure drop is too high, system flow high viscosity fluids. Higher fluid viscosities have higher pressure drops
rate can be reduced or damage to the filter can occur. To reduce the pressure drop, increase the number of filters in due to greater resistance passing through the media.
the system.
The colder the fluid, the higher the viscosity, so the lowest potential
WATER HONEY
The chart below demonstrates the pressure drop experienced by a filter with temperature of the fluid during filtration is the best measure for sizing
a bulk filtration system. Due to the high specific heat capacity of fluids, Temperature greatly impacts fluid
various viscosities and flow rates. The steeper the pressure drop curve, the more filters that must be added to the
viscosity. Consider that ISO 32
system. the lowest ambient temperature may not be an accurate reflection of the oil at 40 °C / 104 °F has the same
actual fluid temperature. Avoid oversizing your system by using the stored viscosity as diesel fuel (similar to
Dual Head With water). When temperatures drop
fluid temperature and not the lowest ambient temperature, which tends to
Parallel Flow Path to -20 °C / -4 °F, the viscosity
be lower than the temperature of the fluid in storage or transport. of that ISO 32 oil increases
Single Head
Flow Path dramatically to over 2,000
centistokes, which is similar to
honey at room temperature.
0.5
3 68 20 3 33 51 87 135 214 334 536 838 1,290 1,980 3,130
cSt 0.4
50 10 4 52 87 162 264 438 711 1,190 1,920 3,070 4,870 8,020
0 0 0.0
25 30 35 32 0 5 85 180 340 585 1,020 1,720 2,990 5,060 8,400 13,900 23,900
0 10 20 30 40 50 60
14 -10 9 185 375 820 1,500 2,770 4,880 8,890 15,700 27,200 47,000 85,000
Flow Rate (GPM)
-4 -20 15 400 800 2,350 4,650 91,20 16,800 32,300 60,000
Addditional filters plumbed in parallel will decrease the flow rate per filter, lowering the pressure drop and allowing existing flow rates to be maintained.
1 2 3 4
Define product flow rate, fluid type and Use the table on the page 29 to Select the appropriate filter based Determine the filter pressure drop using
pressure drop restriction. New systems determine fluid viscosity using the fluid on desired ISO cleanliness code and the flow rate and the fluid viscosity
should ideally have less than 10 psi / .69 type and temperature. working pressure (see pages 10 and 11). according to the appropriate chart on pages
bar pressure drop for fuel and 15 psi / 1 bar 18 – 19. Add the manifold pressure drop
pressure drop for lubricants. using the flow rate on page 15 to calculate
total pressure drop.
INFORMATION GATHERING
FLOW RATE:
FLUID TYPE:
PRESSURE DROP:
TEMPERATURE:
30 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com donaldson.com Clean Fuel & Lubricant Solutions • 31
Global Presence with a Local Touch
At Donaldson, we’ve built a strong, flexible and responsive Logistics – We work with a network of transportation and
distribution network to serve our customers around the world. logistics companies, consolidators and cross-docking facilities to
deliver products to distribution partners quickly and efficiently.
Localized Manufacturing – It starts with 30+ manufacturing
locations around the world – producing most filters in the regions Distribution Partners – We’ve built one of the largest,
where they’re used. strongest and most responsive distributor networks in the filter
industry – meaning you can find the filters and support you need,
Primary Distribution Centers – Filters then move to our nearly anywhere in the world.
regional warehouses and distribution center hubs – meaning the
filters you need are never far away.