Inergen 200 Bar pn430149 Component Sheets

INERGEN 200-BAR SYSTEMS
Component Sheet Library
One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com

Copyright © 2013 Tyco Fire Products LP. / All rights reserved. / Form No. PN430149 Component Sheets

Form No. Pages
I. COMPONENTS 1-1 – 1-33
CV-98 CYLINDER SHIPPING ASSEMBLY F-2001249-2 1-1
CV-98 CYLINDER SHIPPING ASSEMBLY – BIS APPROVALS F-2011149-1 1-1.1
AUTOPULSE CONTROL SYSTEM F-2001250 1-2
ANSUL AUTOMAN II-C RELEASING DEVICE F-2001251-2 1-3
SELECTOR VALVES F-2001252-3 1-4
PRESSURE OPERATED STACKABLE ACTUATOR F-2001253-2 1-5
SELECTOR VALVE PNEUMATIC ACTUATION LINE KIT F-2012054 1-5.1
BOOSTER ACTUATOR F-2001254-2 1-6
HF ELECTRIC ACTUATOR F-2001255-2 1-7
LEVER RELEASE ACTUATOR F-2001256-3 1-8
MANUAL PULL BOX F-2001257-2 1-9
CABLE WITH SWAGED END FITTING F-2001258-2 1-10
CORNER PULLEY F-2001259-2 1-11
DUAL/TRIPLE CONTROL BOXES F-2001260-2 1-12
REMOTE CABLE PULL EQUALIZER F-2001261-2 1-13
PRESSURE BLEEDER PLUG – 1/4 IN. F-2001262-2 1-14
FLEXIBLE DISCHARGE BEND F-2001263-2 1-15
CHECK VALVES F-2001264-2 1-16
HEADER VENT PLUG F-2001265-2 1-17
MANIFOLD RELIEF VALVE – 200 BAR F-2004098-1 1-17a
STAINLESS STEEL ACTUATION HOSE F-2001266-2 1-18
PRESSURE REDUCER/UNION F-2001267-2 1-19
PRESSURE REDUCER/NIPPLE F-2005135-1 1-19a
FLANGED PRESSURE REDUCER F-2001269 1-20
DISCHARGE NOZZLE – 360° F-2001272-2 1-21
180° DISCHARGE NOZZLE F-2001273-2 1-22
NOZZLE DEFLECTOR SHIELD F-2001274-2 1-23
CYLINDER BRACKETING F-2001275-3 1-24
PRESSURE SWITCH – DPST F-2001276-2 1-25
PRESSURE SWITCH – DPDT-EXPLOSION-PROOF F-2001277-2 1-26
PRESSURE SWITCH – 3PST F-2001278-2 1-27
PRESSURE TRIP F-2001279-2 1-28
PRESSURE TEST ASSEMBLY F-2001280-2 1-29
PRESSURE-OPERATED SIREN F-2012013 1-29.1
NAMEPLATE – MAIN F-2001283-2 1-30
NAMEPLATE – RESERVE F-2001284-2 1-31
WARNING PLATE – INSIDE ROOM WITH ALARM F-2001285-2 1-32
WARNING PLATE – OUTSIDE ROOM WITHOUT ALARM F-2001286-2 1-33

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-1
REV. 2
CV-98 Valve / Cylinder Shipping Assembly
Description
The cylinder is factory filled with INERGEN agent. A single
Component Material Approvals
cylinder may be used or multiple cylinders can be manifolded
together to obtain the required quantity of agent for total flood- Cylinder Steel Meets DOT 3AA3000;
ing. The cylinder valve can be actuated electrically, pneumati- Meets TC3AAM230
cally, and/or manually with approved valve actuation compo- Valve Brass
nents. All valves are equipped with an anti-recoil feature.
Safety Relief Valve Brass
The cylinders are shipped with a maintenance record card
and protective shipping cap attached to the threaded neck Valve/Cylinder UL Listed (EX-4510);
of each cylinder. This cap entirely encloses and protects Assembly Listed for use with
FM Approved systems
the valve while in shipment.
The equivalent length of the valve is equal to 38 ft (11.6 m) Shipping Cap Steel
of 1/2 in. Sch. 40 pipe.
Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension

Assembly Size Agent Quantity Weight A B
Part No. ft3 (m3) ft3 m3 lb (kg) in. (mm) in. (mm)
430952 (LC) 575 (16.3) 572 (16.2) 322 (146.0) 68.5 (1740) 11.0 (279)
432874 575 (16.3) 572 (16.2) 347 (157.4) 69.2 (1758) 11.1 (282)
CYLINDER
SHIPPING CAP
PRESSURE
GAUGE VALVE SHIPPING CAP
RECORD PRESSURE
VALVE
TAG GAUGE
SAFETY
RELIEF
VALVE
HEIGHT TO OUTLET
CENTER A
B
002251 002252
CV-98 INERGEN Valve
The CV-98 valve has a ten (10) year warranty. The valve Note: Use Flexible Discharge Bend (Part No. 427082) when attaching
valve to supply pipe or manifold.
requires no internal maintenance. The valve is sealed
closed and must not be disassembled. If there is ever a
malfunction of the CV-98 valve, the complete valve must be
sent back to ANSUL for warranty replacement. If the exter-
nal seal is broken, the warranty is voided.
Copyright © 2012 Tyco Fire Products LP.

One Stanton Street +1-715-735-7411 All rights reserved.
Marinette, WI 54143-2542 www.ansul.com Form No. F-2001249-2
ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-1.1
REV. 1
CV-98 Valve / Cylinder Shipping Assembly –

BIS Approvals
Description
The cylinder is factory filled with INERGEN agent. A single
cylinder may be used or multiple cylinders can be manifolded Cylinder Steel, Red IS 7285
together to obtain the required quantity of agent for total flood- Epoxy CR
Paint
ing. The cylinder valve can be actuated electrically, pneumati-
cally, and/or manually with approved valve actuation compo- Valve Brass
nents. All valves are equipped with an anti-recoil feature. Safety Relief Valve Brass
The cylinders are shipped with a maintenance record card Valve/Cylinder UL Listed (EX-4510);
and protective shipping cap attached to the threaded neck Assembly Listed for use with FM
of each cylinder. This cap entirely encloses and protects Approved systems
the valve while in shipment. Shipping Cap Steel, Red
The equivalent length of the valve is equal to 38 ft (11.6 m) Epoxy CR
Paint
Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension

Assembly Size Agent Quantity Weight A B
Part No. ft3 (m3) ft3 m3 lb (kg) in. (mm) in. (mm)
438809 575 (16.3) 572 (16.2) 322 (146) 68.5 (1740) 11.0 (279)
CYLINDER
SHIPPING CAP
PRESSURE
GAUGE VALVE SHIPPING CAP
RECORD PRESSURE
VALVE
TAG GAUGE
SAFETY
RELIEF
VALVE
HEIGHT TO OUTLET
CENTER A
B
002251 002252
CV-98 INERGEN Valve
The CV-98 valve has a ten (10) year warranty. The valve
requires no internal maintenance. The valve is sealed
closed and must not be disassembled. If there is ever a
malfunction of the CV-98 valve, the complete valve must be
sent back to ANSUL for warranty replacement. If the exter-
nal seal is broken, the warranty is voided.
Note: Use Flexible Discharge Bend (Part No. 427082) when attaching
valve to supply pipe or manifold.

ANSUL ®
System Components
UL EX-4510 12-1-01 Page 1-2
AUTOPULSE® Control System
Description
The AUTOPULSE® Control System provides a range of
features and benefits, ranging from simple detection
through counting circuits.
Several models of the AUTOPULSE® Control System are
available depending on the type of hazard being protected.
Refer to the Ansul Detection and Control Application
Manual for detailed information concerning all
AUTOPULSE Control Systems.
002195
ANSUL, AUTOPULSE and INERGEN are trademarks of Ansul Incorporated or its affiliates.
TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-2001250 © 2001 Ansul Incorporated
ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-3
REV. 2
ANSUL® AUTOMAN II-C Releasing Device
Description
The ANSUL® AUTOMAN II-C Releasing Device consists of
a metal enclosure which contains a spring-loaded puncture RELEASE
pin release mechanism, an actuation cartridge, electrical MECHANISM
circuitry, and an input/output terminal strip for making elec-

STRIKE
trical connections. The ANSUL AUTOMAN II-C releasing BUTTON
device provides automatic pneumatic actuation of the
INERGEN System. When wired to an AUTOPULSE Control
System, it will provide supervised electric detection and
release. It also provides manual actuation using the strike
TERMINAL
button on the release enclosure and with the optional BOARD
remote manual cable pull station. When an AUTOPULSE
Control System is used, manual actuation is accomplished
using an electric manual pull station. NAMEPLATE
Component Approvals
ANSUL AUTOMAN II-C UL Listed
Releasing Device (EX-4510);
ANSUL AUTOMAN II-C Listed for use with
Releasing Device FM Approved systems* 000442
(Explosion-Proof)
Shipping Assembly
Part No. Description
17728 ANSUL AUTOMAN II-C Releasing Device, 24 VDC
31492 ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 24 VDC
32525 ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 120 VAC
32526 ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 240 VAC
5373 LT-30-R Nitrogen Cartridge
* Part Nos. 32525 and 32526 are not FM Approved.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-4
REV. 3
Selector Valves
Description
1 1/8 – 18 UNEF
Selector valves are used to direct the flow of INERGEN into
a single hazard of a multiple hazard system.
When pneumatic actuation is required for the 1 in. and 2 in.
valves, a Stackable Actuator Assembly, Part No. 428566,
must be ordered separately.
When electric actuation is required for the 1 in. and 2 in.
valves, a Booster Actuator, Part No. 428949, must be
ordered separately.
Selector valves can be manually operated by mounting a C
lever actuator either directly onto the valve or onto the top
of the electric actuator. See Lever Release Actuator
Component Sheet for correct actuator.
B
Shipping Assembly
427185 1 in. selector valve – threaded
427150 2 in. selector valve – threaded A
428566 Pressure operated 1 IN. AND 2 IN. THREADED VALVE 006035

stackable actuator
Equivalent Length
Component Material Thread Size/Type Approvals
(Sch. 80 Pipe)
1 in. Selector Valve Bronze 1 in. NPT Female UL (EX-4510); 1/2 in. – 1.9 ft (0.6 m)
(Used for 1/2 in., 3/4 in. Listed for use with 3/4 in. – 6.4 ft (1.9 m)
and 1 in. pipe sizes) FM Approved systems 1 in. – 10.4 ft (3.2 m)
2 in. Selector Valve Bronze 2 in. NPT Female UL (EX-4510); 1 1/4 in. – 16.2 ft (4.9 m)
(Used for 1 1/4 in., 1 1/2 in. Listed for use with 1 1/2 in. – 22.4 ft (6.8 m)
and 2 in. pipe sizes) FM Approved systems 2 in. – 67.4 ft (20.5 m)
A B C
Valve Size Body in. (mm) in. (mm) in. (mm)
1 in. Threaded – 5 1/2 (140) 2 9/16 (67) 7 (178)
1 in. NPT female
2 in. Threaded – 7 1/2 (191) 3 1/2 (89) 8 9/16 (218)
2 in. NPT female

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-5
REV. 2
Pressure Operated Stackable Actuator
Description
1 1/8 – 18 UNEF
The Pressure-Operated Stackable Actuator (Part No. 2.309 IN.
428566) is necessary when pneumatic actuation is required (59 mm)
on any selector valve. This actuator is installed on top of

the selector valve and a 1/4 in. pressure line must be
attached to the 1/8 in. pressure port on the side of the actu-
ator. The actuator must be manually reset.
Installations which utilize the pressure-operated stackable
actuator must incorporate a Selector Valve Pneumatic
Actuation Line Kit (Part No. 436127) in the directional/
selector valve actuation line for each actuator. See
Component Page 1-5.1 for kit details. 2.926 IN.
(74 mm)

Actuator Brass UL Listed (EX-4510);
Listed for use with 1/8 IN.
PRESSURE
FM Approved systems PORT
006036
1 1/8 – 18 UNEF

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-5.1
Selector Valve Pneumatic Actuation Line Kit
Description
The Selector Valve Pneumatic Actuation Line Kit (Part No.
436127) is used to control the pressure in the actuation
lines of the selector valves. One selector valve pneumatic
actuation line kit is required for each Pneumatic Actuator
(Part No. 428566) and must be installed within 1 ft (0.3 m)
SAFETY
of the actuator/isolation valve. RELIEF
VALVE
The Low Pressure Vent Plug (Part No. 436085) and Safety
Relief Valve (Part No. 15677) are to be installed with a
torque of 125 in.-lb (14 N m).
After system discharge, all pressure in the actuation line 4 3/4 IN.
LOW PRESSURE
VENT PLUG
must be relieved by pulling the ring on the safety relief (121 mm) 1/4 IN.
TEE
valve.

Low-Pressure Brass UL Listed (EX-4510);
Vent Plug Listed for use with
1/4 IN.
FM Approved systems CLOSE
NIPPLE
Safety Relief Brass UL Listed (EX-4510);
Valve Listed for use with 1 3/4 IN.
(44 mm)
FM Approved systems 008246
1/4 in. Close Galvanized UL Listed (EX-4510);

Nipple Steel Listed for use with
FM Approved systems Shipping Assembly
1/4 in. Tee Galvanized UL Listed (EX-4510);
Steel Listed for use with 436127 Selector Valve Pneumatic
FM Approved systems Actuation Line Kit
436085 Low Pressure Vent Plug
15677 Safety Relief Valve
28484 1/4 in. Close Nipple
27350 1/4 in. Tee
Note: The low pressure vent plug cannot be ordered sepa-

rately.

Marinette, WI 54143-2542 www.ansul.com Form No. F-2012054
ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-6
REV. 2
Booster Actuator
Description
The Booster Actuator, Part No. 428949, is used when elec-
tric actuation is required on the 1 in. selector valve, 2 in.
selector valve, or the CV-98 cylinder valve. The actuator Booster Stainless Steel UL Listed (EX-4510);
mounts directly to the component and then a HF electric Actuator and Brass Listed for use with FM
actuator mounts to the top of the booster actuator. Approved systems
The Booster Actuator requires resetting after actuation. A
Reset Tool, Part No. 429847, is available for this use.
1 1/4 – 18 UNEF
Ø 2.50
3.025
1 1/8 – 18 UNEF
006037

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-7
REV. 2
HF Electric Actuator
Description
Electrical actuation is accomplished by an HF electric
Actuator, Part No. 73327, interfaced through an 1 1/4 – 18
AUTOPULSE Control System. This actuator can be used in

hazardous, indoor environments where the ambient tem-
perature range is between 0 °F to 130 °F (–18 °C to 54 °C).
The HF electric actuator meets the requirements of N.E.C.
Class I, Div. 1, Groups B, C, D and Class II, Div. 1, Groups
E, F, G. A maximum of two HF electric actuators can be
used on a single AUTOPULSE release circuit. When utiliz-
ing only one HF electric actuator, an in-line resistor, Part 4 1/2 IN.
(114 mm)
No. 73606, is required in the supervised release circuit.
In auxiliary or override applications, a manual-local override
valve actuator or a manual cable pull actuator can be
installed on top of the HF electric actuator by removing the
safety cap.
An arming tool, Part No. 75433, is required to reset the
actuator after operation. The actuator contains a standard 2 1/4 IN. 1 1/4 – 18
1/2 in. threaded female straight connector for electrical con- (57 mm)
duit hookup. 006361
Technical Information
Nominal Voltage: . . . . . . . . . . . . . . . . 12 VDC @ 0.57 amps
Rated Voltage:
Minimum: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.0 VDC
Maximum:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0 VDC
Thread Size/Type: . . . . . . . . . . . . 1/2 in. straight female for
electrical conduit hookup
Material:
Body: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brass
Plunger:. . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel
Listings and Approvals

UL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E91021
Listed for use with FM Approved systems

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-8
REV. 3
Lever Release Actuator
Description Component Material Approvals

The manual lever release actuator provides a manual All Manual Brass with UL Listed (EX-4510);
means of actuating cylinder valves and selector valves. Cable-pull Stainless Listed for use with
This can be accomplished by direct manual actuation of its Actuators Steel Pin FM Approved systems
pull lever or cable actuation when used in conjunction with
a remote manual pull station. When used with a remote
manual pull station, the pull station must contain the com-
ponents necessary to meet the actuator lever traveling Shipping
requirements of 7 in. (178 mm). Assembly
The actuator is shipped with ring pin and chain attached. If
the ring pin is not required, it must be removed. Failure to 423309 Lever Release (1 1/8-18 mounting
remove the ring pin/chain assembly will prevent system thread) – Mounts directly to a
actuation if a remote cable pull actuation system is CV-98 cylinder valve.
employed and the ring pin is accidentally installed in the
70846 Lever Release (1 1/4-18 mounting
actuator.
thread) – Mounts directly to an
Four actuators are available. Each is designed for a HF electric actuator.
specific component.
427207 Lever Release (1 1/8-18 mounting
thread) – Mounts directly to the 1 in.
and 2 in. selector valves. Mounts
directly to pressure operated stackable
actuator for 1 in. and 2 in. selector
valves. Actuator has the handle
painted red.
3 7/8 IN.*
(9.8 cm)
PIN
3 7/8 IN.
(9.8 cm) 000897
DEPTH: 3 7/8 IN. (7.6 cm)
* Add 1 9/16 in. (3.9 cm) to height when lever is in the straight up position.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-9
REV. 2
Manual Pull Box
Description
The pull box on an INERGEN system is used to provide
Latch door Brass UL Listed (EX-4510);
mechanical release of the system from a manually operat-
pull box Listed for use with
ed remote station. Two types of pull boxes are available. FM Approved systems
The latched door type has a solid cast brass door which
must be opened to reach the pull handle. The second type Break glass Brass UL Listed (EX-4510);
window Listed for use with
has a break glass window and a spring mounted handle
pull box FM Approved systems
which rotates forward for use when the glass is broken. A
3/8 in. female NPT opening is provided at the back of each
enclosure for connection of the cable housing. Both types
are painted red.
Shipping Assembly
A pulley elbow may be attached directly to the back of the
pull box, if necessary, to provide immediate changes in pull
cable direction. With this option, the pull box can be 45062 Latch door type pull box
extended an additional 3 1/2 in. (8.9 cm) from the mounting 41527 Break-glass window pull box
surface by using support legs attached to the back of the 41542 Support legs
pull box (one set for latched door type, two sets for break-
glass type).
Manual Pull Box Latched Door Type
KNOB TO 4 3/16 IN.

OPEN PULL (10.6 cm)
LEAD AND BOX DOOR
WIRE SEAL –
BROKEN
SIMULTANEOUSLY
WHEN KNOB IS
PULLED
HINGED
DOOR (CAST
MOISTURE-PROOF BRONZE –
JOINT PAINTED RED)
3/8 IN. NPT

FOR FIRE 4 1/8 IN.
PULL (10.4 cm)
OPEN DOOR
STAINLESS HANDLE
STEEL PULL (BRASS) PULL HANDLE HARD
CABLE
3/8 IN. PIPE

FOR ENCLOSING
PULL CABLE
BODY (CAST
BRONZE –
000684
PAINTED RED)
1 7/16 IN.
(3.6 cm)
1 15/16 IN.
(4.9 cm)
Manual Pull Box Break Glass Type “A”
PROTECTED HAZARD
2 13/16 IN. 4 7/16 IN. ENGRAVED IN
(7.1 cm) (11.2 cm) NAMEPLATE (SPECIFY)
3 1/4 IN. 4 – 3/16 IN.

SPRING FORCES (8.2 cm) MOUNTING
HANDLE HOLES
OUT INTO MOISTURE
OPERATING PROOF
POSITION JOINT
WHEN GLASS
IS BROKEN
PULL
HANDLE
3/8 IN. PIPE
TO ENCLOSE
PULL CABLE GLASS
FRONT 4 7/8 IN.
(12.3 cm)
3 IN.
(7.6 cm)
CAST
BRASS
HINGED
1/16 IN. STAINLESS COVER
STEEL PULL CABLE (PAINTED IN CASE OF FIRE
RED) BREAK GLASS AND
PULL HANDLE HARD
STOWAGE SPACE UNTIL RED PAINT
FOR SPARE MARK ON CABLE
DISCS AND SHOWS
WASHERS
CAST BRASS
BODY BRASS HAMMER
(PAINTED RED) AND CHAIN
SECURED
TO BOX

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-10
REV. 2
Cable with Swaged End Fitting
Description
The 1/16 in. diameter cable is used to attach remote manu- Component Material Approvals
al pull boxes to cylinder valves, pull equalizers and control
boxes. The cable is constructed of stranded, stainless steel Cable Cable: UL Listed (EX-4510);
wire. The cable is available in lengths of 50, 100, and 150 ft Assembly Stainless Steel Listed for use with
(15.2, 30.5, and 45.7 m). The cable assemblies include a Swaged Fitting: FM Approved
brass swaged end fitting for attaching to the remote pull Brass systems
box.
Shipping Assembly
42104 50 ft (15.2 m) 1/16 in. (0.16 cm) cable with swaged end fitting
SLOT IN COUPLING HANDLE

FOR INSTALLATION
OF CABLE END
FITTING
CABLE
END
(BRASS)
COUPLING
STAINLESS STEEL CABLE WITH SWAGED

CABLE END FOR PULL BOX, CABLE END
HAVING RED PAINT MARK 000689
Note: The strength of the end fitting exceeds the breaking point of the cable.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-11
REV. 2
Corner Pulley
Description wheel. Both styles of brass pulleys are watertight. The

The corner pulley is required on an INERGEN system brass wheel corner pulley is designed for location inside or
whenever a mechanical release pull cable run involves outside the protected space. The nylon wheel corner pulley
a change in direction. Corner pulleys are installed as part is designed for location only outside the hazard space.
of the cable housing (pipe or conduit) and provide 90° Thread adaptors are available to simplify the installation.
direction changes with minimal force loss and no induced
Shipping
kinking.
Assembly
Two types of corner pulleys are available. One is made of Part No. Description
die cast aluminum, has a ball bearing roller, and uses com-
pression fittings for 1/2 in. EMT connections. The second 423250 Aluminum corner pulley
type is made of forged brass and is threaded for 3/8 in. 42678 Brass corner pulley (nylon wheel)
NPT pipe. Two styles of forged brass corner pulleys are 45515 Brass corner pulley (brass wheel)
available: one with a brass wheel and one with a nylon 40696 Thread adaptor – (brass pulley only)
Component Thread Size/Material Type Approvals

Corner Pulley Body: Aluminum 1/2 in. EMT UL Listed (EX-4510); Listed for use with
Roller: Stainless Steel FM Approved systems
Corner Pulley Body: Brass 3/8 in. NPT UL Listed (EX-4510); Listed for use with
Wheel: Brass FM Approved systems
Corner Pulley Body: Brass 3/8 in. NPT UL Listed (EX-4510); Listed for use with
Wheel: Nylon FM Approved systems
Forged Brass Watertight Corner Pulley, Sheave Corner Pulley For 1/2ʼʼ EMT Aluminum,
Type, Part No. 42678 and 45515 Part No. 423250
SELF-TAPPING SCREW
COVER
8c .
(2. /8 IN
m)
11
1 5/32 IN.
3/8 IN. NPT (2.9 cm) BALL BEARING SHEAVE
2 11/16 IN.
(1.7 cm)
BODY
GLAND
3/8 IN. PIPE 2 7/8 IN.

(7.3 cm)
REMOVABLE
FACE FOR
4 3/16 IN.
RUNNING CABLE
(10.6 cm)
LEAD-CLAD
COPPER A
GASKET A
2 7/8 IN.
ADAPTOR (7.3 cm)
00690
001815

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-12
REV. 2
Dual/Triple Control Boxes
Description
The dual/triple control boxes allow manual actuation of a Shipping Assembly
cylinder valve from two or three remote pull stations. Two Part No. Description
styles of control boxes are available. Part No. 42784 is 42784 Dual/triple control box (short)
13 3/4 in. (34.9 cm) and Part No. 43166 is 20 3/4 in. 43166 Dual/triple control box (long)
(52.7 cm) long. Both styles can be used for cylinder valve
actuation. The inlet and outlet connections are threaded for
3/8 in. pipe. If 1/2 in. EMT conduit connections are
required, adaptor Part No. 45780 is available.

Control Box (short) Steel 3/8 in. NPT Female UL Listed (EX-4510); Listed for use with
FM Approved systems
Control Box (long) Steel 3/8 in. NPT Female UL Listed (EX-4510); Listed for use with
FM Approved systems
Part No. 42784 Junction Box

(Shown Without Cover)
13 3/4 IN. (34.9 cm) REMOVABLE COVER
(OVERALL)
5/8 IN.
(1.5 cm)
12 1/4 IN.
(31.1 cm)
CABLE – PULL TO DIRECTION OF PULL
CABLE CLAMP 1 7/8 IN.
CYLINDER RELEASE
(4.7 cm)
CLAMP WITHIN 1/2 IN.

(1.2 cm) 11/16 IN.
(1.7 cm)
BLACK AREA 1 IN.
(2.5 cm)
3/8 IN. PIPE OR 2 3/4 IN.

1/2 IN. E.M.T.* CABLE-PULL FROM
PULL-BOXES (6.9 cm)
FLEXIBLE TRANSPARENT
PROTECTION RING
4 – 9/32 IN. (0.71 cm) 3 1/4 IN.
MOUNTING HOLES (8.2 cm)
End View 000685
Part No. 43166 Junction Box

20 3/4 IN.
(52.7 cm) REMOVABLE COVER
5/8 IN.
19 1/4 IN. (1.5 cm)
(48.8 cm)
CABLE – PULL TO DIRECTION OF PULL
CABLE CLAMP
CYLINDER RELEASE 1 7/8 IN.
(4.7 cm)
CLAMP WITHIN 1/2 IN.

(1.2 cm) 11/16 IN.
BLACK AREA 1 IN. (1.7 cm)
(2.5 cm)
3/8 IN. PIPE OR
1/2 IN. E.M.T.* CABLE-PULL FROM 2 3/4 IN.
FLEXIBLE TRANSPARENT PULL-BOXES (6.9 cm)
PROTECTION RING
4 – 9/32 IN. (0.71 cm)
3 1/4 IN.
MOUNTING HOLES
(8.2 cm)
End View 000685
* Adaptors furnished for use with 1/2 in. EMT – Part No. 45780

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-13
REV. 2
Remote Cable Pull Equalizer
Description 20 3/4 in. (52.7 cm). Only the longest equalizer, Part No.
The remote cable pull equalizer is used in systems where 43168, can be used for valves utilizing sectors. The inlet
manual actuation of the cylinder valve and operation of a and outlet connections are threaded for 3/8 in. pipe. If
selector valve must be accomplished at the same time. The 1/2 in. EMT conduit connections are required, adaptor Part
pull equalizer is mounted in the remote pull station cable No. 45780 is available.
line. By pulling the remote pull box, the cable attached to
Shipping
the pull equalizer will pull the internal cable clamp in the
Assembly
pull equalizer which in turn will pull the cables attached to
the cylinder valve and selector valve, causing them to oper-
ate. Two styles of pull equalizers are available. Part No. 42791 Remote cable pull equalizer (short)
42791 is 13 3/4 in. (34.9 cm) long and Part No. 43168 is 43168 Remote cable pull equalizer (long)

Pull Equalizer (short) Steel 3/8 in. NPT Female UL Listed (EX-4510); Listed for use with FM Approved systems
Pull Equalizer (long) Steel 3/8 in. NPT Female UL Listed (EX-4510); Listed for use with FM Approved systems
Part No. 42791 Equalizer Box

13 3/4 IN. (34.9 cm)
(OVERALL)
REMOVABLE COVER
12 1/4 IN.
(31.1 cm)

DIRECTION (4.7 cm)
OF PULL 11/16 IN.
(1.7 cm)
1 IN.
(2.5 cm)
2 3/4 IN.
3/8 IN. PIPE (6.9 cm)
FLEXIBLE TRANSPARENT OR 1/2 IN.
CABLE FROM E.M.T.*
PROTECTION RING 3 1/4 IN.
CYLINDER AND
VALVE RELEASES 4 – 9/32 IN. (0.71 cm) CABLE TO (8.2 cm)
MOUNTING HOLES PULL BOX End View 001844
Part No. 43168 Equalizer Box

20 3/4 IN. (52.7 cm)
(OVERALL) REMOVABLE COVER
19 1/4 IN.
(48.8 cm)

DIRECTION (4.7 cm)
11/16 IN.
OF PULL (1.7 cm)
1 IN.
(2.5 cm)
2 3/4 IN.
(6.9 cm)
CABLE FROM FLEXIBLE TRANSPARENT 3/8 IN. PIPE OR
CYLINDER AND PROTECTION RING 1/2 IN. E.M.T.* 3 1/4 IN.
VALVE RELEASES (8.2 cm)
4 – 9/32 IN. (0.71 cm) CABLE TO
MOUNTING HOLES PULL BOX End View 001844
* Adaptors furnished for use with 1/2 in. E.M.T. – Part No. 45780

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-14
REV. 2
Pressure Bleeder Plug – 1/4 in.
Description
The pressure bleeder plug must be used to relieve the
pressure in closed actuation lines. The plug relieves the
pressure through a small orifice. This slow relief of pressure
does not affect the function of the actuation line. ORIFICE
CAUTION
Pressure Bleeder Plug (Part No. 42175) must not be

installed anywhere in the directional/selector valve actu-
ation line as the directional/selector valve may not 1/4 IN. NPT
remain open during a complete system discharge,
potentially interfering with the ability of the system to
suppress a ﬁre.
Shipping Assembly
42175 Pressure Bleeder Plug

Bleeder Plug Brass 1/4 in. NPT Male UL Listed (EX-4510); Listed for use with
FM Approved systems

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-15
REV. 2
Flexible Discharge Bend
Description
The valve Flexible Discharge Bend (Part No. 427082) is a
5/8 in. (1.59 cm) I.D. extra-heavy flexible hose which con- Shipping Assembly
nects the valve discharge outlet to the fixed piping or head- Part No. Description
er manifold. The discharge bend has a special female
thread for connecting to the valve outlet and a male 1/2 in. 427082 Flexible discharge bend
NPT thread for connecting to the fixed piping or manifold. 42430 Washer
The discharge bend will withstand a pressure of 9000 psi
(621 bar). Its flexible connection allows for easy alignment
of multiple cylinder banks to fixed piping. Each bend has a
built-in check valve that prevents loss of agent should the
system discharge while any cylinder is removed.
The equivalent length of this hose is equal to 18 ft (5.5 m)
Thread Size/Type
Component Material Valve End Manifold End Approvals
5/8 in. Flexible SAE 100 R2 Special to 1/2 in. NPT Male UL Listed (EX-4510);
Discharge Bend Type AT mate with Listed for use with
CV-98 Valve FM Approved systems
18 7/8 IN.
(47.9 cm)
FEMALE ADAPTOR
(BRASS) 1/2 IN. NPT
WASHER MALE COUPLING
CHECK
SWAGE ON
VALVE END MANIFOLD/END
000658

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-16
REV. 2
Check Valves
Description
Shipping Assembly
Check valves are used in main/reserve and selector valve Part No. Description
systems. On main/reserve systems, the check valve pre-
vents pressurization of the reserve system manifold by 40860 1/2 in. check valve*
blocking the flow of INERGEN agent from the main system 40852 3/4 in. check valve
to the reserve system. The check valve allows gas flow 41470 1 in. check valve
from the reserve (if actuated) to pass through into the distri- 41549 1 1/4 in. check valve
bution piping. On selector valve systems, check valves 41463 1 1/2 in. check valve
separate the actuation of smaller system(s) from the largest 40649 2 in. check valve
ones. 40656 2 1/2 in. check valve
The check valves are available in sizes from 1/2 in. through 40665 3 in. check valve
3 in.
Equivalent Length
Component Material Thread Size/Type Body Type Approvals
(Sch. 80 Pipe)
Check Valve Bronze 1/2-14 NPT Female Threaded UL Listed (EX-4510) 12. 0 ft (3.7 m)
Check Valve Bronze 3/4-14 NPT Female Threaded UL Listed (EX-4510); 24.0 ft (7.3 m)
Listed for use with
FM Approved systems
Check Valve Bronze 1-11 1/2 NPT Female Threaded UL Listed (EX-4510); 28.0 ft (8.5 m)
Listed for use with
FM Approved systems
Check Valve Bronze 1 1/4 -11 1/2 NPT Female Threaded UL Listed (EX-4510); 43.0 ft (13.1 m)
Listed for use with
FM Approved systems
Check Valve Bronze 1 1/2-11 1/2 NPT Female Threaded UL Listed (EX-4510); 51.0 ft (15.5 m)
Listed for use with
FM Approved systems
Check Valve Bronze 2-11 1/2 NPT Female Threaded UL Listed (EX-4510); 48.0 ft (14.6 m)
Listed for use with
FM Approved systems
Check Valve Bronze 2 1/2-8 NPT Female Threaded UL Listed (EX-4510); 60.0 ft (18.3 m)
Listed for use with
FM Approved systems
Check Valve Bronze Body 3-8 NPT Female Threaded UL Listed (EX-4510); 154.0 ft (46.9 m)
Steel Flange Flange Listed for use with
FM Approved systems
* If an FM Approved 1/2 in. Check Valve is required, use a 3/4 in. and reduce the inlet and outlet to 1/2 in.
Note: For FM Approved systems, each FM Approved check valve, after discharge, must be disassembled, inspected for corrosion
and wear, replace gasket and parts as necessary, and reassembled. For 2, 2 1/2, and 3 in. valves, see Section VI,
Installation, for appropriate flanged bolt torque specifications.
A B
A
SPRING
BONNET
BONNET
SPRING
CHECK
B C
CHECK
BODY 002254 001817

BODY
Check Valve – Threaded Check Valve – Threaded Flange

Dimension A Dimension B Valve Dimension A Dimension B Dimension C
Valve Size in. (cm) in. (cm) Size in. (cm) in. (cm) in. (cm)
1/2 in. 3 (7.6) 2 5/8 (6.6) 3 in. 11 1/2 (29.2) 15 (38.1) 9 1/2 (24.1)
3/4 in. 3 5/8 (9.2) 3 1/8 (7.9)
1 in. 4 1/8 (10.4) 3 3/4 (9.5)
1 1/4 in. 5 (12.7) 4 1/2 (11.4)
1 1/2 in. 5 1/2 (13.9) 5 1/8 (13)
2 in. 6 1/2 (16.5) 5 3/4 (14.6)
2 1/2 in. 8 (20.3) 6 3/4 (17.1)

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-17
REV. 2
Header Vent Plug
Description
The header vent plug is used to release low pressure build-
Shipping Assembly
up that may occur in a closed system utilizing selector
valves or check valves. The header vent plug should also
be installed on the cylinder sides of the check valves on 40309 Header vent plug
both main and reserve systems to relieve any pressure that
may leak past the check valve and accidentally actuate the
reserve system while the main system is discharging.
CAUTION
A header vent plug must be installed in all closed sec-

tions of the system manifold(s). The omission of a head-
er vent plug may cause the manifold to build pressure.
This could result in the actuation of a system cylinder,
which would then cause all cylinders in that speciﬁc sys-
tem to actuate.

Vent Plug Body: 1/2 in. NPT Male UL Listed (EX-4510); Listed for use
Brass with FM Approved systems
Spring:
Bronze
Seal:
Neoprene
STEM
SPRING
BODY
CHECK SEAL
WASHER
CHECK CUP
1/2 IN. NPT

29/32 IN.
7/8 IN. (2.3 cm)
(2.2 cm)
000707

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-17a
REV. 1
Manifold Relief Valve – 200 Bar
Description
The manifold relief valve is used to release high pressure
Shipping Assembly
build-up that may occur in a closed system utilizing selector
valves or check valves.
Internal safety disc will rupture between 4000-4480 psi 431700 Manifold Relief Valve
(276-309 bar).

Manifold Relief Valve Body: 1/2 in. NPT Male UL Listed (EX-4510); Listed for use
Brass with FM Approved systems
SAFETY NUT
SAFETY
DISC
BODY
007033
007032

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-18
REV. 2
Stainless Steel Actuation Hose
Description
The Stainless Steel Actuation Hose is used to connect the
actuation line flared tees between each agent tank. The
hose has the same thread, 7/16-20, as the flared tees. The
actuation hose allows flexibility between the rigid actuation
piping and the tank valve.
24 IN.
(61 cm)
Shipping Assembly
31809 16 in. (40.6 cm) Stainless
Steel Hose
32335 20 in. (50.8 cm) Stainless 7/16-20 7/16-20
Steel Hose
32336 24 in. (60.9 cm) Stainless
Steel Hose 000433
Component Material Thread Size Approvals

Stainless Steel Hose Stainless Steel Female 7/16-20 UL Listed (EX-4510); Listed for use
(Both ends) with FM Approved systems
Additional actuation fittings are available:

Part No.
_______ Description
_________
31810 Male Elbow (7/16-20 x 1/4 in. NPT)
31811 Male Tee (7/16-20 x 7/16-20 x 1/4 in. NPT)
32338 Male Straight Connector (7/16-20 x 1/4 in. NPT)

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-19
REV. 2
Pressure Reducer/Union
Description
The pressure reducer/union is required to restrict the flow
of INERGEN agent thus reducing the agent pressure down C
B
stream of the union. The 3000 psi (206.9 bar) NSCWP
union contains a stainless steel orifice plate which is drilled
to the specific size hole required based on the flow calcula-
tion.* The orifice plate provides readily visible orifice identi-
fication. The orifice union is available in six sizes: A
1/2 in., 3/4 in., 1 in., 1 1/4 in., 1 1/2 in., and 2 in. NPT.
All pressure reducer/unions must be installed in the piping
with the orifice identification tab on the pressure inlet side DIRECTION
OF FLOW
of the system. The 1 1/4 in., 1 1/2 in. and 2 in. orifice
unions must be installed per the direction of the flow arrow
VISIBLE ORIFICE
stamped on the body. IDENTIFICATION 002197
Shipping Assembly
Part No. Description A B C
416677 1/2 in. NPT pressure reducer/union 2.06 in. (5.2 cm) 1.18 in. (2.9 cm) 1.95 in. (4.9 cm)
416678 3/4 in. NPT pressure reducer/union 2.38 in. (6.1 cm) 1.50 in. (3.8 cm) 2.38 in. (6.1 cm)
416679 1 in. NPT pressure reducer/union 2.63 in. (6.7 cm) 1.78 in. (4.5 cm) 2.77 in. (7.0 cm)
416680 1 1/4 in. NPT pressure reducer/union 2.94 in. (7.5 cm) 2.04 in. (5.2 cm) 3.31 in. (8.4 cm)
416681 1 1/2 in. NPT pressure reducer/union 3.31 in. (8.4 cm) 2.31 in. (5.9 cm) 3.70 in. (9.4 cm)
416682 2 in. NPT pressure reducer/union 3.56 in. (9.0 cm) 2.85 in. (7.2 cm) 4.39 in. (11.2 cm)

Pressure Reducer/ Body: Forged 1/2, 3/4, 1, UL Listed (EX-4510); Listed for use
Union Steel 1 1/4, 1 1/2, with FM Approved systems
2 in. NPT
Orifice Plate:
Stainless
Steel
Note: Refer to “Nozzle/Pressure Reducer Range Chart” in

Design Section for detailed orifice range information.
* Orifice diameter must be specified when placing order.

ANSUL ® System Components
UL EX-4510 2-1-12 Page 1-19a
REV. 1
Pressure Reducer/Nipple
Description
The pressure reducer/nipple is required to restrict the flow
of INERGEN agent thus reducing the agent pressure down-
stream of the nipple. The nipple contains an orifice which is
drilled to the specific size hole required based on the flow
A
calculation.* The pressure reducer/nipple part number and
orifice size are stamped on the body hex. The orifice nipple
is available in two sizes: 2 1/2 in., and 3 in. NPT.
Shipping Assembly
417057 2 1/2 in. NPT pressure
reducer/nipple
417058 3 in. NPT pressure
reducer/nipple
Nipple Size Hex Size “A” Dim.
2 1/2 in. 3 in. 4 3/8 in.

3 in. 3 1/2 in. 4 1/2 in. 002198

Pressure Reducer/ Body: Brass 2 1/2 in., 3 in. NPT UL Listed (EX-4510); Listed for use
Nipple with FM Approved systems


ANSUL ®
System Components
UL EX-4510 12-1-01 Page 1-20
Flanged Pressure Reducer
Description Component Material Approvals

The flanged pressure reducer assembly is required to
Flange Forged Steel UL Listed
restrict the flow of INERGEN® agent thus reducing the
agent pressure down stream of the pressure reducer. The Flange Gasket Stainless Steel (EX-4510)
flanged pressure reducer assembly contains a stainless Orifice Plate Stainless Steel
steel orifice plate which is drilled to the specific size hole Bolts Plated Steel,
required based on the flow calculation.* The orifice plate Grade 7B
provides readily visible orifice identification. The flanged
pressure reducer assembly is available in three sizes; 2
1/2, 3, and 4 in. Each size is available in threaded, slip-on,
and weld neck flange.
All orifice plates must be installed in the piping system with
the orifice identification information on the tab facing the
pressure inlet side of the system.
Shipping
Assembly
Part No. Description A B C D E
427880 2 1/2 in Threaded 5.98 in. 9.62 in. 12.10 in. 7.50 in. 1.12 in. (8)
(152 mm) (244 mm) (307 mm) (191 mm) (28 mm)
427881 3 in. Threaded 6.24 in. 10.50 in. 12.65 in. 8.00 in. 1.25 in. (8)
(158 mm) (267 mm) (321 mm) (203 mm) (32 mm)
427882 4 in. Threaded 7.60 in. 12.25 in. 14.22 in. 9.50 in. 1.38 in.(8)
(193 mm) (311 mm) (362 mm) (241 mm) (35 mm)
427883 2 1/2 in. Slip-on 5.98 in. 9.62 in. 12.10 in. 7.50 in. 1.12 in. (8)
(152 mm) (244 mm) (307 mm) (191 mm) (28 mm)
427884 3 in. Slip-on 6.74 in. 10.50 in. 12.65 in. 8.00 in. 1.25 in. (8)
(171 mm) (267 mm) (321 mm) (203 mm) (32 mm)
427885 4 in. Slip-on 8.10 in. 12.25 in. 14.22 in. 9.50 in. 1.38 in. (8)
(206 mm) (311 mm) (362 mm) (241 mm) (35 mm)
427886 2 1/2 in. Weld Neck 9.22 in. 9.62 in. 12.10 in. 7.50 in. 1.12 in. (8)
(234 mm) (244 mm) (307 mm) (191 mm) (28 mm)
427887 3 in. Weld Neck 10.22 in. 10.50 in. 12.65 in. 8.00 in. 1.25 in. (8)
(260 mm) (267 mm) (321 mm) (203 mm) (32 mm)
427888 4 in. Weld Neck 10.74 in. 12.25 in. 14.22 in. 9.50 in. 1.38 in. (8)
(273 mm) (311 mm) (362 mm) (241 mm) (35 mm)
NOTE: Refer to “Nozzle/Pressure Reducer Range Chart” in


Weld Neck
C
A
003653
B
003654
Threaded Slip-On
A
A
003655 003656
ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates.
TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-2001269 © 2001 Ansul Incorporated
ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-21
REV. 2
360° Discharge Nozzle
Description
Discharge nozzles are designed to direct the discharge of
INERGEN agent using the stored pressure from the cylin- Shipping Assembly
ders. Ten sizes of nozzles are available. The system design Part No. Description
specifies the orifice size to be used for proper flow rate and 417908 1/4 in. NPT nozzle
distribution pattern*. The nozzle selection depends on the 417723 3/8 in. NPT nozzle
hazard and location to be protected. Standard nozzles are 417362 1/2 in. NPT nozzle
constructed of brass. 417363 3/4 in. NPT nozzle
Note: 2, 2 1/2, and 3 in. nozzles are not recommended in 417364 1 in. NPT nozzle
areas that are subject to damage by high velocity dis- 417365 1 1/4 in. NPT nozzle
charges, such as suspended ceiling tiles. 417366 1 1/2 in. NPT nozzle
426155 2 in. NPT nozzle
426156 2 1/2 in. NPT nozzle
426137 3 in. NPT nozzle
Nozzle Body: 1/4, 3/8, 1/2, UL Listed
Brass 3/4, 1, 1 1/4, (EX-4510);
1 1/2, 2, Listed for
2 1/2, 3 NPT use with FM
Approved
systems
* Orifice diameter must be specified when ordering nozzle.
Size A-In. B-In. C-In. Hex

1/4 in. 5/8 1 9/16 21/32 5/8
3/8 in. 3/4 1 5/8 23/32 3/4
B
C 1/2 in. 15/16 1 31/32 27/32 15/16
3/4 in. 1 1/8 2 5/32 7/8 1 1/8
1 in. 1 13/32 2 9/16 1 1 7/16
1 1/4 in. 1 3/4 2 3/4 1 1/16 1 3/4
1 1/2 in. 2 2 31/32 1 1/16 2
2 in. 2 3/8 3 1 2 3/8
2 1/2 in. 3 3 1/2 1 3
3 in. 3 1/2 4 1/8 1 1/4 3 1/2

A
002199

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-22
REV. 2
180° Discharge Nozzle
Description
Discharge nozzles are designed to direct the discharge of An index mark is stamped on the bottom of the nozzle to
INERGEN agent using the stored pressure from the cylin- indicate the aiming direction.
ders. Ten sizes of nozzles are available. The system
design specifies the orifice size to be used for proper flow Shipping Assembly
rate and distribution pattern*. The nozzle selection Part No. Description
depends on the hazard and location to be protected. The
180° nozzle is commonly used when nozzle placement is 426138 1/4 in. NPT nozzle
at the wall. Standard nozzles are constructed of brass. 426139 3/8 in. NPT nozzle
426140 1/2 in. NPT nozzle
426141 3/4 in. NPT nozzle
Component Material Thread Size Approvals 426142 1 in. NPT nozzle
Nozzle Body: 1/4, 3/8, 1/2, UL Listed 426143 1 1/4 in. NPT nozzle
Brass 3/4, 1, 1 1/4, (EX-4510); 426157 1 1/2 in. NPT nozzle
1 1/2, 2, 2 1/2, Listed for use 426144 2 in. NPT nozzle
3 NPT with FM 426145 2 1/2 in. NPT nozzle
Approved 426146 3 in. NPT nozzle
systems
Size A-In. B-In. C-In.

1/4 in. 5/8 1 9/16 21/32
B
3/8 in. 3/4 1 5/8 23/32
1/2 in. 15/16 1 31/32 27/32
3/4 in. 1 1/8 2 5/32 7/8
C
1 in. 1 13/32 2 9/16 1
1 1/4 in. 1 3/4 2 3/4 1 1/16
1 1/2 in. 2 2 31/32 1 1/16
2 in. 2 3/8 3 1
INDEX
2 1/2 in. 3 3 1/2 1
MARK
002742
3 in. 3 1/2 4 1/8 1 1/4

22.5%
A
002743
* Orifice diameter must be specified when ordering nozzle.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-23
REV. 2
Nozzle Deflector Shield
Description
The INERGEN system nozzle deflector shield is used to
control the pattern of the discharge of the INERGEN agent. Component Material Approvals
The deflector shield helps keep the agent discharge away Nozzle Steel UL Listed (EX-4510);
from false ceiling tiles and fragile light fixtures, avoiding Deflector Listed for use with
damage to them. Shield FM Approved systems
The deflector shields are constructed of steel and painted
with a cameo cream colored paint. They are available in
five sizes.
Shipping A B C D E
Assembly Inlet Length of Overall Deflector Coupling
Part No. NPT Coupling Length O.D. O.D.
417708 1/2 in. 1 7/8 in. 3 in. 3 3/8 in. 1 1/8 in.
(4.8 cm) (7.6 cm) (8.6 cm) (2.9 cm)
417711 3/4 in. 2 in. 3 1/4 in. 3 3/8 in. 1 3/8 in.
(5.1 cm) (8.3 cm) (8.6 cm) (3.5 cm)
417714 1 in. 2 3/8 in. 3 13/16 in. 4 7/8 in. 1 3/4 in.
(6.0 cm) (9.7 cm) (12.4 cm) (4.4 cm)
417717 1 1/4 in. 2 5/8 in. 4 3/16 in. 4 7/8 in. 2 1/4 in.
(6.7 cm) (10.6 cm) (12.4 cm) (5.7 cm)
417720 1 1/2 in. 3 1/8 in. 4 29/32 in. 5 21/32 in. 2 1/2 in.
(7.9 cm) (12.5 cm) (14.4 cm) (6.4 cm)
NOTE: There are no deflector shields available for the 2, 2 1/2, or 3 in. models.
E A
003651

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-24
REV. 3
Cylinder Bracketing
Description
The cylinder bracketing is designed to rigidly support the Uprights and back frame assemblies can be bolted or weld-
installed INERGEN agent cylinders. The bracketing compo- ed together, whichever makes the installation more
nents are constructed of heavy structural steel. Bracket convenient.
assemblies are available in modules for two to six cylinders
and can also be connected together for any combination Component Material Approvals
over six. Bracketing can be assembled to support single
Bracketing Steel UL Listed (EX-4510);
row, double row or back-to-back rows of cylinders. Bracket-
Listed for use with FM
ing components are painted with a red enamel coating.
Approved systems
Shipping Assembly
45122 575 ft3 (16.3 m3) cylinder strap (single cylinder)

45245 575 ft3 (16.3 m3) cylinder channel with nuts and bolts (single cylinder)
79638 Back frame assembly (2 cylinder)
73257 Upright, for 575 ft3 (16.3 m3) cylinders (used either for right side, left side or center
(center upright required when connecting seven or more cylinders in a row))
73553 Single row or back-to-back row bracket foot (left side)
73554 Single row or back-to-back row bracket foot (right side)
73555 Double row bracket foot (left side)
73556 Double row bracket foot (right side)
418508 Center upright foot
79413 Connector (required to hook together back frames for seven or more cylinders)
418502 13 in. (33.0 cm) carriage bolt with nut (for single row 575 ft3 (16.3 m3) cylinders)
418503 27 in. (68.6 cm) carriage bolt with nut (for double row 575 ft3 (16.3 m3) cylinders)
73091 Cylinder clamp (2 cylinders)
73092 Cylinder clamp (3 cylinders)
71683 Weigh rail support – single row
71682 Weigh rail support – double row
71684 Weigh rail support – back-to-back rows
423027 Weigh rail support back-to-back double row
Multi-Cylinder Single Cylinder
UPRIGHT
WEIGH
RAIL SUPPORT
BACK FRAME
CYLINDER CLAMP
CARRIAGE BOLT
WITH NUT
CLAMP
RIGHT
BRACKET FOOT
CHANNEL
LEFT
002200
BRACKET FOOT

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-25
REV. 2
Pressure Switch – DPST
Description
The pressure switch is operated by the INERGEN agent The pressure switch can be installed either before or after
pressure when the system is discharged. The pressure the pressure reducer in the distribution piping.
switch can be used to open or close electrical circuits to Minimum operating pressure is 50 PSI (3.5 bar).
either shut down equipment or turn on lights or alarms. The
double pole, single throw (DPST) pressure switch is con-
Shipping Assembly
structed with a gasketed, water tight housing. The housing
is constructed of malleable iron, painted red. A 1/4 in. NPT
pressure inlet is used to connect the 1/4 in. pipe from the 46250 Pressure switch – DPST
INERGEN system.
Component Material Thread Size/Type Electrical Rating Approvals

Pressure Switch Switch: Conduit Inlet: 3/4 in. NPT Female 2 HP – 240 VAC/ UL Listed (EX-4510);
DPST BAKELITE Pressure Inlet: 1/4 in. NPT Female 480 VAC Listed for use with
Housing: 2 HP – 250 VDC, FM Approved
Malleable 30A – 250V AC/DC systems
Iron 5A – 480V AC/DC
Piston:
Brass
Cover:
Brass
3 5/8 IN.
(9.2 cm)
MALLEABLE IRON BRASS RESET 2 7/8 IN.
FINISH – RED PAINT PLUNGER (7.3 cm)
TO ELECTRICAL
EQUIPMENT TO MOISTURE-PROOF
BE CONTROLLED JOINT
GASKET NUT
“O” RING GASKET
NAMEPLATE
DOUBLE POLE –
HEAVY DUTY 4 9/16 IN.
TOGGLE SWITCH (11.5 cm)
WITH FULLY
ENCLOSED
BAKELITE BASE
BRASS PISTON
PISTON “O” RING
GASKET
TO
POWER
004593
3/4 IN.
ELECTRICAL
CONDUIT 19/64 IN. (7.5 mm)
OUTLETS MOUNTING HOLE –
1/4 IN. UNION TYP. 2 PLACES
1/4 IN. PIPE

FROM CYLINDERS
000716
BAKELITE is a trademark of Union Carbide Corp.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-26
REV. 2
Pressure Switch DPDT – Explosion-Proof
Description
switch can be used to open or close electrical circuits to Minimum operating pressure is 50 PSI (3.5 bar)
double pole, double throw (DPDT) pressure switch is con- Shipping Assembly
structed with an explosion-proof housing suitable for haz- Part No. Description
ardous environments. A 1/4 in. NPT pressure inlet is used
to connect the 1/4 in. pipe from the INERGEN system. 43241 Pressure switch – DPDT

Pressure Switch Housing: Conduit Inlet: 3/4 in. NPT Female 10A - 125 VAC UL Listed (EX-4510);
DPDT Malleable Iron Pressure Inlet: 1/4 in. NPT Female 5A - 250 VAC Listed for use with FM
Approved systems
1/4 IN. PIPE CONNECTION

TO INERGEN SYSTEM
1/4 IN. UNION

3/4 IN.
3/8 IN. X 1/4 IN. BUSHING CONDUIT
OUTLET
7 7/8 IN. 5 3/16 IN.

(20 cm) (14.7 cm)
6 1/2 IN. 5 1/8 IN.
(16.5 cm) (13 cm)
NAMEPLATE
2 11/32 IN.
2 5/8 IN. MOUNTING HOLES 3/4 IN.
(6.6 cm) 5 5/8 IN.
CONDUIT
(14.2 cm)
3 9/16 IN. OUTLET
(9 cm) 000454 000455
Note: Suitable for hazardous locations, Class I, Division I, Groups C, D,

and Class II, Division I, Groups E, F, G.

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-27
REV. 2
Pressure Switch – 3PST
Description
switch can be used to open or close electrical circuits to Minimum operating pressure is 50 PSI (3.5 bar)
three pole, single throw (3PST) pressure switch is con-
structed with a gasketed, water tight housing. The switch Shipping Assembly
may be used for 3 phase wiring requirements. The housing Part No. Description
is constructed of malleable iron, painted red. A 1/4 in. NPT
42344 Pressure switch – 3PST
pressure inlet is used to connect the 1/4 in. pipe from the
INERGEN system.

Pressure Switch Switch: Conduit Inlet: 30A - 240 VAC UL Listed (EX-4510);
3PST BAKELITE 3/4 in. NPT Female 20A - 600 VAC Listed for use with
Housing: Pressure Inlet: 3 HP - 120 VAC FM Approved systems
Malleable 1/4 in. NPT Female 7.5 HP - 240 VAC
Iron 15 HP - 600 VAC
Piston: 3 PHASE AC
Brass
4 IN.
(10.1 cm)
RESET KNOB 3 3/4 IN.
3 1/16 IN. (9.5 cm)
“A” (7.7 cm) MOISTURE-PROOF
GASKET
SNAP LOCK-RING 3/4 IN. NPT
“O” RING GASKET
PISTON ROD
5 3/16 IN. SPRING

(13.1 cm)
HALF ROUND ARM
3 7/8 IN. TOGGLE SWITCH WITH FULLY
(9.8 cm) ENCLOSED
BAKELITE BASE SPACER BRASS
SWITCH
HALF ROUND ARM
HOUSING
SPRING
NAMEPLATE
PISTON ROD
4 – 9/32 IN.
PISTON “O” RING GASKET
MOUNTING HOLES
3/4 IN. BRASS
PISTON
PLUG
PISTON-SPOT NUT
SWIVEL NUT
UNION
HEX BUSHING
3/8 IN. X 1/4 IN.
“A”
SECTION “A” – “A” 000715
BAKELITE is a trademark of Union Carbide Corp

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-28
REV. 2
Pressure Trip
Description
The pressure trip is connected to the actuation or discharge by use of the pull ring. The link then releases the device
line of an INERGEN system. By either pneumatic or manu- which performs the auxiliary functions.
al actuation, the pressure trip can release spring or weight Note: Operating pressure must be a minimum of 75 psi
powered devices to close doors and windows, open fuel (5.2 bar) with a maximum load of 70 lb (31.8 kg).
dump valves, close fire dampers or close fuel supply
valves. The pressure trip is constructed of brass with two Shipping Assembly
1/4 in. NPT fittings for connection to discharge or actuation Part No. Description
lines. The link on the pressure switch is released either
pneumatically, by agent discharge pressure; or manually, 5156 Pressure trip

Pressure Trip Brass 1/4 in. NPT Female UL Listed (EX-4510); Listed for use
with FM Approved systems
3 3/4 IN.
(9.5 cm)
1/4 IN. NPT
3 IN.
(7.6 cm)
000452

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-29
REV. 2
Pressure Test Assembly
Description
The Pressure Test Assembly, Part No. 427953, is required
to properly perform the semi-annual pressure check per Shipping
NFPA 2001. The pressure test assembly consists of a cali- Assembly
brated gauge, adaptor, and handwheel. The assembly is Part No. Description
attached to the fill port of the INERGEN valve. As the hand- 427953 Pressure Test Assembly – CV-98
wheel is turned in, the fill port is opened and the pressure is
read on the gauge. After verifying the pressure in the cylin-
der, the handwheel is turned out, closing the fill port, and
the assembly can be removed. Component Material Approvals
Handwheel Cast Zinc Alloy UL Listed
Body Brass (EX-4510);
Adaptor Brass Listed for use
Gauge Stainless with FM
Steel Case Approved
Laminated systems
Safety
Glass Lens
003686

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-29.1
Pressure-Operated Siren
Description
The pressure-operated siren is used to warn personnel of a The design requirements are as follows:
system discharge. The siren is operated with the nitrogen Maximum Pipe Length:
pressure from the pilot cylinder. The siren will operate at – 240 ft (73.2 m) of 3/4 in. Schedule 40 pipe
the start of the INERGEN system discharge and will contin-
– 430 ft (131.1 m) of 1/2 in. Schedule 40 pipe
ue through most of the discharge time. A pipe hanger or
bracket must be installed within one foot of the siren. – 675 ft (205.7 m) of 3/8 in. Schedule 40 pipe
• Maximum Sirens: 5
Component Material Approvals • Maximum Elbows: 30
Siren Body: Brass UL EX-4510

Grille: Steel Shipping Assembly
Screen: Stainless
Steel 437616 Pressure-operated siren
0.34 IN. (9 mm)

DIA. HOLE (2)
1/4 IN.
NPT
INLET
6.25 IN.
(159 mm)
5.25 IN.
(133 mm)
5.60 IN. 3.42 IN.

(142 mm) (87 mm)
008806
Note: Pressure-operated siren (Part No. 437616) is not listed for use with FM Approved systems.

Marinette, WI 54143-2542 www.ansul.com Form No. F-2012013
ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-30
REV. 2
Nameplate – MAIN
Description
The ʻʻMAINʼʼ nameplate is available for labeling compo-
nents and/or remote pull stations to distinguish them from Shipping Assembly
reserve system components. The nameplate is furnished Part No. Description
with four mounting holes for ease of installation. 41942 Nameplate – MAIN
Component Material Mounting Hole Size Approvals

Nameplate Aluminum 13/64 in. (.52 cm) UL Listed (EX-4510); Listed for use
5 1/2 IN.
(13.9 cm)
5/16 IN.
(.8 cm)
4 7/8 IN.
(12.4 cm)
5/16 IN.
(.8 cm)
MAIN 1 7/8 IN.

(4.7 cm)
2 1/2 IN.
(6.4 cm)
PART NO. 41942
4 – 13/64 IN. (.5 cm)

DIAMETER HOLES

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-31
REV. 2
Nameplate – RESERVE
Description
The ʻʻRESERVEʼʼ nameplate is available for labeling com-
ponents and/or remote pull stations to distinguish them Shipping Assembly
from main system components. The nameplate is furnished Part No. Description
with four mounting holes for ease of installation. 41943 Nameplate – RESERVE

Nameplate Aluminum 13/64 in. (.52 cm) UL Listed (EX-4510); Listed for use
5 1/2 IN.
(13.9 cm)
5/16 IN.
(.8 cm)
4 7/8 IN.
(12.4 cm)
5/16 IN.
(.8 cm)
RESERVE 1 7/8 IN.

(4.8 cm)
2 1/2 IN.
(6.4 cm)
PART NO. 41943
4 – 13/64 IN. (.52 cm)

DIAMETER HOLES

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-32
REV. 2
Warning Plate – Inside Room With Alarm
Description
The warning plate is available for mounting inside the haz-
ard area to warn the personnel to vacate the hazard area Shipping Assembly
when the alarm sounds. The warning plate is furnished with Part No. Description
four mounting holes for ease of installation. The plate is 416265 Warning Plate – inside room
constructed of aluminum. with alarm

Warning Plate Aluminum 1/4 in. (0.64 cm) UL Listed (EX-4510); Listed for use
12.00
WHEN ALARM SOUNDS

VACATE AT ONCE
INERGEN AGENT 7.00
BEING RELEASED
LABEL NO. 416265
002746

ANSUL ®
System Components
UL EX-4510 2-1-12 Page 1-33
REV. 2
Warning Plate – Outside Room Without Alarm
Description
The warning plate is available for mounting outside the
hazard area to warn the personnel that the space is pro- Shipping Assembly
tected by an INERGEN system and no one should enter Part No. Description
after a discharge without being properly protected. The 416266 Warning Plate – outside
warning plate is furnished with four mounting holes for ease room
of installation.

Warning Plate Aluminum 7/32 in. (0.56 cm) UL Listed (EX-4510); Listed for use
8.00
WARNING
THIS SPACE IS PROTECTED BY AN INERGEN
FIRE SUPPRESSION SYSTEM.
WHEN SYSTEM IS DISCHARGED AS A RESULT
OF FIRE, CAUTION MUST BE TAKEN TO AVOID
EXPOSURE TO PRODUCTS OF COMBUSTION. 7.00
DO NOT ENTER WITHOUT APPROVED SELF-

CONTAINED BREATHING APPARATUS OR
UNTIL VENTILATION HAS BEEN OPERATED
FOR AT LEAST 15 MINUTES.
LABEL NO. 416266
002747


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INERGEN 200-BAR SYSTEMS

Component Sheet Library

One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com

CV-98 Valve / Cylinder Shipping Assembly

Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension

Copyright © 2012 Tyco Fire Products LP.

CV-98 Valve / Cylinder Shipping Assembly –

Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension

Copyright © 2012 Tyco Fire Products LP.

AUTOPULSE® Control System

ANSUL® AUTOMAN II-C Releasing Device

circuitry, and an input/output terminal strip for making elec-

* Part Nos. 32525 and 32526 are not FM Approved.

Copyright © 2012 Tyco Fire Products LP.

428566 Pressure operated 1 IN. AND 2 IN. THREADED VALVE 006035

Copyright © 2012 Tyco Fire Products LP.

Pressure Operated Stackable Actuator

on any selector valve. This actuator is installed on top of

Component Material Approvals

Copyright © 2012 Tyco Fire Products LP.

Selector Valve Pneumatic Actuation Line Kit

Component Material Approvals

1/4 in. Close Galvanized UL Listed (EX-4510);

Note: The low pressure vent plug cannot be ordered sepa-

Copyright © 2012 Tyco Fire Products LP.

Copyright © 2012 Tyco Fire Products LP.

AUTOPULSE Control System. This actuator can be used in

duit hookup. 006361

Listings and Approvals

Copyright © 2012 Tyco Fire Products LP.

Lever Release Actuator

Description Component Material Approvals

DEPTH: 3 7/8 IN. (7.6 cm)

Copyright © 2012 Tyco Fire Products LP.

Manual Pull Box

Manual Pull Box Latched Door Type

KNOB TO 4 3/16 IN.

3/8 IN. NPT

3/8 IN. PIPE

3 1/4 IN. 4 – 3/16 IN.

Copyright © 2012 Tyco Fire Products LP.

Cable with Swaged End Fitting

SLOT IN COUPLING HANDLE

STAINLESS STEEL CABLE WITH SWAGED

Copyright © 2012 Tyco Fire Products LP.

Description wheel. Both styles of brass pulleys are watertight. The

Component Thread Size/Material Type Approvals

3/8 IN. PIPE 2 7/8 IN.

Copyright © 2012 Tyco Fire Products LP.

Dual/Triple Control Boxes

Component Material Thread Size/Type Approvals

Part No. 42784 Junction Box

CLAMP WITHIN 1/2 IN.

3/8 IN. PIPE OR 2 3/4 IN.

End View 000685

Part No. 43166 Junction Box

CLAMP WITHIN 1/2 IN.

End View 000685

Copyright © 2012 Tyco Fire Products LP.