Drilling Calculations CD Complete Course
Drilling Calculations CD Complete Course
Drilling Calculations CD Complete Course
Course
CONTENTS
Section 1:
Units of Measurement
What do we measure ?
Everything that exists on earth and in space has physical, chemical and
biological properties known as MATTER – which is measurable.
Length
Area
Volume
Mass (weight)
Density
Pressure
Time
There are many more eg: Light frequency; radioactivity; heat; viscosity
and reflection
IMPERIAL SYSTEM
LENGTH: inches, feet, yards and miles are the most common
12 inches = 1 foot
3 feet = 1 yard
1760 yards = 1 mile
5280 feet = 1 mile
To simplify the system for Rig use, yards are not used and inches are often
changed to tenths of a foot. The Rig Tape is calibrated in feet and tenths.
AREA: The same units as length with the addition of the word “square” in
front – square inches, square feet etc
As with length, problems arise when converting from one unit to another.
= 71 sq yds, 5 sq ft
16 ounces = 1 pound
112 pounds = 1 hundred weight
20 hundred weight = 1 ton
2240 pounds = 1 ton
(A block of wood will not weigh the same as a block of gold as their densities
are different).
The U.S. oilfield unit is measured in pounds per gallon. Gallon is a liquid volume
measurement and is therefore used in measuring liquid density.
The gallon is different in the U.S. and U.K. The U.K. gallon of water weights 10
pounds, whereas the U.S. gallon of water weighs 8.34 pounds. The U.S. gallon
is standard in the Oilfield. (A cubic foot of water weight 62.4 pounds).
PRESSURE: Pressure is the force applied over a given area and is measured in
pounds per square inch.( psi)
PSI has always been the common unit, therefore conversion problems do not
exist. With very high pressures, the pound may be changed to TONS. In the
case of pressure being expressed in TONS/square ft we need to convert both
measurements: Tons to pounds, and square feet to square inches.
20 tons per sq ft = (20 x 2240) pounds per 144 sq inches
44800 pds per 144 sq inches
The Metric system covers all units of measurement, but makes use easier as it
is based on units in multiples of ten.
1 in decimal = 1.0
10 in decimal = 10.0
1/10 in decimal = 0.1
1/100 in decimal = 0.01
1/1000 in decimal = 0.001
Counting from the decimal point, move to the right, until the decimal point is to
the right of the last number.
1st = tenth
2nd = hundredth
3rd = thousandth
4th = ten thousandth
5th = hundred thousandth
3_
1000 = 0.003
25_
1000 = 0. 025
AREA:
cm = centimeter
mm = millimeter
m = metre
Pounds/cubic ft
Specific gravity (gms/cc)
Pounds per gallon
COMMON SYMBOLS AND ABBREVIATIONS
Inches = ins or “
Feet = ft or ‘
Cubic inches = cu ins or ins3
Cubic feet = cu ft or ft3
Square inches = sq. ins or ins2
Square feet = sq. ft or ft2
Pounds = lbs
Ounces = oz
Pounds per cubic foot = pcf or lbs/ft3
Pounds per gallon = ppg or lbs/gall
Pounds per square inch = P.S.I.
Millimetres = mm
Centimetres = cm
Metres = m
Square metres = m
2
+ = Plus 2+6 = 8
- = minus 7–2 = 5
x = multiplied by 3x4 = 12
÷ = divided by 10/2 = 5
= therefore A+B = C
A = C-B
2 = square of 4 4x4 = 16
4
= square root 4 = 2
11 = parallel to = perpendicular
∆ = triangle □ = square
π = pi % = percent
Multiply by to obtain
To obtain by Divide
DEPTH/LENGTH: cm 0.39370 in
0.3281 ft
0.01 m
in 25.40005 mm
2.54000 cm
0.08333 ft
ft 30.48006 cm
12.0 in
0.30480 m
m 100.0 cm
39.370 in
3.2808 ft
1.936 yd
km 3.280.83 ft
1.000 m
0.62137 mi
mi 5,280.0 ft
1,609.34 m
1,609.34 km
Multiply by to obtain
To obtain by Divide
m2 1,549.9969 in2
10.76387 ft 2
Multiply by to obtain
To obtain by Divide
VOLUME/CAPCITY
(cont) in3 16.38716 cm3
0.4329 gal
0.1638 litre
0.5787 ft3
Multiply by to obtain
To obtain by Divide
VOLUME/CAPCITY
(cont) bbl (imp) 159.031 litre
42.112 gal (U.S.)
DENSITY/CONCENTRATION
Gm/cc (s.g.) 350.51 lb/bbl (42)
62.42976 lb/cu ft
8.34544 lb/gal (U.S.)
0.036127 lb/cu in
UNITS AND CONVERSION FACTORS
Multiply by to obtain
To obtain by Divide
DENSITY/CONCENTRATION
(cont) lb/gal (U.S.) 42.0 lb/bbl (42)
7.4809 lb/cu ft
0.119826 gm/cc (S.G.)
gm 15.43236 grain
0.3528 oz
0.220 lb
oz 437.5 grain
28.34952 gm
0.0625 lb
kg 35.274 oz
2.2046 lb
lb 453.59237 gm
16.0 oz
0.4536 kg
UNITS AND CONVERSION FACTORS
Multiply by to obtain
To obtain by Divide
Multiply by to obtain
To obtain by Divide
Multiply by to obtain
To obtain by Divide
TEMPERATURE: 0
F = 1.8 oC + 32 0
K = 0C + 273
0
C = 5/9 (oF – 32) 0
R = 0F + 460
0
Fahrenheit Rankine
0 0
Centigrade 0
Kelvin
Section 2:
Background Mathematics
What is a Fraction?
A fraction is a part of a whole. Two and a half inches is equal to two inches
plus one half of an inch. This can be represented in two ways.
Certain conversions leave five, six, seven and above numbers after the decimal
point
e.g. 0.28463215
This is clumsy and should be reduced for most purposes to four figures
e.g. 0.2846
Measuring in feet and inches presents problems when tallying pipe. To ease
the situation, feet and tenths of a foot are used. You will have noticed the
Pipe Measuring Tape is calibrated in feet, and tenths of a foot.
Diameters are most commonly measured in feet and inches because they are
usually taken on their own. In contrast, length is measured in feet and tenths
of a foot for ease of addition.
When diameters are involved in calculations, for instance in volumes, the inches
or vulgar fraction has to be converted to decimal.
Therefore 4 ÷ 12 = 0.3333
When asked to calculate to four Decimal Places your inputs should have four
numbers to the right of the decimal point.
Notice that the first three decimal places are 8.325, but the answer above is
8.326.
If the next number is five or greater, then increase your last decimal place by
one.
e.g. 8.32748
Examples
9.382416 = 9.3824
9.221134 = 9.2211
9.18796 = 9.188
9.25256 = 9.2526
There are 3 common shapes that can easily have their areas calculated.
4 5 x 4 = 20 sq. ins
6
6 x 3 = 18 sq. ins
3
A shape with 3 sides, angles between each side are variable – Triangle
height
base
½ height
ht (a+b) x ½ ht
The Diameter is the distance from the edge to edge via the centre.
Radius
Diameter = 2 x Radius
Radius = ½ Diameter
The Circumference is the distance round the edge of the circle. This has a
fixed relationship with the diameter. The diameter of any circle will go round
the circumference 3.1416 times. This value is constant and is called PI ().
Circumference = x diameter
Or Circumference = 2 x radius
To find the formula for calculating area we can divide the circle into slices like a cake.
Circumference
= 2 x Radius
or instance the circle has been divided into 32 equal portions - each like a triangle. Unpeeling the circle we get the sha
Radius
2 r
The base = circumference = D or 2 r
Radius
½ Height = 2
Base = 2r
32
= 32 x r x 2 r
2 32
32 cancels out.
= r x 2 r
2 32
2 cancels out.
= r x r
= r2
If using Diameter –
= 32 x D x D
4 32
= D x D
4
= D2
4
Area of Circle = r2
or
D2
4
Exercise:
a) Diameter = 12”
b) Diameter = 7”
c) Radius = 4”
d) Diameter = 7 ½”
e) Radius = 3 ¼”
f) Circumference = 24”
D2
One major application of 4 is the calculation of Annular Area and Volume.
The Annular Area is the area between two concentric circles. For instance
hole to pipe or OD of pipe to ID of pipe.
ANNULAR
AREA
The Annular area is calculated by subtracting the small circle from the larger
circle
Annular Area = D2 d2
4 - 4
(D2 - d2)
4
Example:
Area = 4 (102 – 52)
= .7854 x 75
Up to this point the formulas used show division, multiplication and brackets.
This can lead to problems unless two basic rules are practiced.
Second: Solving the equation. This means rearranging a formula to get the
unknown value on one side and the known value on the other side.
Find a: a+b=c
i.e. a=c–b
find b: a+b=c
i.e. b=c–a
find a: a–b=c
a=c+b
a
Find a: b = c
a=cxb
a
Find b: b = c
Move b up to c and c to b
a
a=bxc c=b
Find b: a = (c + d)
b
a = b (c + d)
a = b
(c + d)
If a = 10
c=3
d=2
What is b: 10 = b
(3 + 2)
10 = b
5
2 = b
b) Pressure
Depth x .052 = Mud Weight
Example:
Area = D2
4
Find D: Area x 4
to eliminate the square you must square root the other side.
D = Area x 4
When talking about the capacity of a tank or hole we use barrels, and think of
common rig substance like oil, mud or cement.
Example:
= 12 x 6 x 8
This means 576 cubes of 1” x 1” x 1” would fit into a tank 12” x 6” x 8”.
1’ 2” = 14”
3’ 6 = 42”
Capacity = 14 x 8 x 42
following
We have assumed vertical walls.If the tank had sloping walls the volume calculations would be used.
50
30
20
10
Side View
Plan View 10
The area of side A can be found using the formula for a trapezium.
10
Area = (50 + 30) x 2
20 + 10
= 400 x 2
= 400 x 30
2
= 400 x 15
Area x height
D2
Volume = 4 x height
Annular Volume 4(D2 – d2) x height
4 = .7854
Example:
.7854 (102)
Volume = 144 x 1ft
= .5454 x 1ft
The use of cubic feet is not as common as barrels. To calculate the volume in
barrels, we need to convert feet to barrels.
.7854 (D2)
Volume in barrels/ft = 144 x 5.6146 x1
Calculating out .7854, 144 and 5.6146 we can simplify the formula to
2
D
Volume in bbls/ft = 1029
Or
(D2 – d2)
1029
Percentage Calculations
Example 1
1% = 200
100
= 2 logs
10% = 2 x 10
= 20 logs
Example 2
1% = 200
100
1% = 2 logs
1 log = ½%
35 logs = ½ x 35
= 17.5%
Example 3
42 logs = 75%
1% = 42
75
100% = 42
75 x 100
= 56 logs
P=RXB
What is 10% of 200 logs? The question asks you to find a number that equals
a %, being 10% here.
P= RxB
P= .1 x B
P= .1 x 200
= 200 logs
Example 2 (Repeat)
The question asks for an actual percentage. This being the Rate
P = RxB (R is unknown)
Percentage means the actual number. In this case 35 logs.
35 = Rate x Base
35 = Rate x 200
Rate = 35
200
.175 x 100
= 17.5%
Example 3 (Repeat)
P = RxB
42 = .75 x B
Base = 40
.75
= 56 logs
Examples
P = R x B
P = .42 x 381
= 160.02
What % of 281 is 48
P = R x B
48 = R x 281
R = 48
281
P = R x B
225 = .15 x B
B = 225 = 1500
.15
P
P
R B
R
P = RxB
R = PB
B = P
R
Drilling Calculations Course
Section 3:
Fluid Circulation Calculations
With varying string diameters, casing and open hole it is good policy to draw a
fully-labelled diagram before calculation.
Example:
= .1215 x 8000’
= 972.3 bbls
8000’
Convert to gallons.
= 40,836.6 gallons
Example:
= 464.83 bbls
= 21.14 bbls
Vol of OH to
Pipe annulus = (8.52 - 52) x 1400
1029
= 64.28 bbls
= 5520.25 bbls
In Gallons = 550.2542
= 23110.5 galls
= 3089.4 cubic ft
= (id) 2
x length (id) 2
x length
1029 1029
(4.2762)2 (2.52) 2
= 184.79 + 3.64
= 188.4 bbls
Example:
10,000ft well.
Drill pipe is 5”, 19.5 lbs/ft ID 4.276”
600 ft collars 9” x 3”
One stand = 90 ft
=0.065 x 900’
=5.87 barrels
=.06997 x 90’
=6.3 barrels
= 61.1 + 41.98
= 103 barrels
d) Running in the hole
= 101.13 + 16.46
= 117.58 barrels
100
COLLARS
B
B
L
S
50
PIPE
I I
50 STANDS 100
Pump Outputs
Practical tests for Pump Output per stroke can be made, manufacturers
calculation can be used or you can calculate based on stroke length, liner size
and an Efficiency factor.
Example:
Find pump output/stroke on Triplex with 12” stroke and 6” liners at 95%
Efficiency.
Π D2
Volume of Cylinder = 4 x length
= 3 (.7854 x 36 x 12)
= 3 x 339.29
1% Efficiency = .1049
100
= .0996 bbls/stk
Knowing hole volumes and pump output the annular velocity for a section of
hole and the time for circulation can be calculated.
Hydraulics Calculations
Observing the size of pumps, pressure rating of unions, safety chains on hoses,
safety clamps on pipe, torque required for tool joints and packing required for
swivel, we can conclude that mud is circulated round the system at pressure.
But stand at the flow line and you notice the mud is moving under gravity, not
pressure.
Disconnect the pump discharge and read pump pressure, it will have dropped to
near zero. Pumps do not put out pressure, they put out flow. It is the
restrictions in the circulating system that creates a back pressure against
which the pump must work.
Friction within the system causes pressure. The pressure at the pumps is the
sum of all the frictional losses around the system.
If we took pressure gauges and could place them at various points around the
system, we would probably note the following:
Most pressure is lost across the bit nozzles.The energy is used to create jetting and impact sufficient to clean ahead of
In a good hydraulic system, pressure losses across the Bit should be approximately 60-65% of Pump Pressure.
Surface Lines
Drill String
Drill Bit
Annulus
PSI
1 2 3 4
The horsepower required to circulate a known quantity of mud at a certain
pressure can be calculated using the formula.
P x V
Hydraulic Horsepower (HHP) 1714
1714 is a constant
Due to mechanical inefficiency, the output horsepower is always less than input
horsepower.
Exercise:
P x V
HHP = 1714
2800 x 350
= 1714
= 572 HHP
Calculation of Mud Weight and S.P.M. Effect on Pump Pressure
Example:
= 2500 x 1.361
= 3403 psi
Example:
(70)2
New Pressure = 3200 x (80)2
= 3200 x .8752
= 2450 psi
Changing Mud Weight will affect pump pressure in the following way:
New Weight
New pump pressure = Old pump pressure x Old Weight
Example:
= 2800 x 1.047
= 2931 psi
P2 = P1 x (SPM2) 2
(SPM1) 2
P2 = P1 x W2
W1
Nozzle sizes refer to either the diameter of the hole in 32nds of an inch, or
the cross sectional area in square inches.
You may find the need to calculate square inch area from 32nds or vice versa.
Example:
π D2
Area = 2 x 4
= .7854 x (15/32) 2
x 2
= .7854 x ( .4687)2 x 2
= .1725 sq inches x 2
= .345 sq inches
Second: Calculate for 14 nozzles
= .7854 x (14/32) 2
= .7854 x .1914
= .1503 sq inches
Example
Convert Total Cross Sectional Area of three nozzles in 32nds of an inch, with
each nozzle to be as close in size as possible.
Area
Solve the equation to get D i.e. D 2
= .7854
.10456
D = .7854
= .133138
= .3649 of an inch
= 11.67
32 nds
This was not a complete number - it has .67 of a 32nd. But from this we can
see that the nozzles are approximately 11’s or 12’s.
The .67 is almost 2/3, meaning the average nozzle size is 2/3rds of the way
toward 12.
= .22089 + .0928
= .3137 sq inches
Section 4:
Cementing Calculations
Single stage jobs, Multiple stage jobs and plugs are drilling practices which
require cement to be placed downhole. Not just placed anywhere, but
accurately positioned in order to perform a specific task. This requires
accurate calculation that will be checked by 3 or 4 persons – one being the
Driller, but most likely the Toolpusher.
The calculations are slightly different in each case i.e. Single, Multiple and Plug
jobs, but they all require skill at calculating Annular Volumes.
To recap:-
OR (D2 – d2)
1029
Given 12-¼” diameter hole from surface to 5000 ft Casing O.D. 9-⅝ run from
surface to 5000 ft.
Exercise:
Calculate number of barrels of cement required to cement to surface.
= 279 + 3.15
= 282.15 bbls
Exercise:
If Class D cement at 16.4 ppg is used and each sack of cement yields 1.06
cubic feet, how many sacks will be required?
This is the amount of strokes required to pump top plug into place using mud.
= (9)2 x 4960
1029
= 3582 strokes
Slurry Volume
Number of sacks
Pump Strokes to bump top plug
The following example puts these all together with the addition of an earlier
casing string set in the hole, and multiple 7” string.
Example:
Hole depth = 11250 ft. From Electric logs, the 81/2 hole was found to have
9.2” average diameter. 95/8” casing was set at 7.100ft using N80, 47.00
lbs/ft with 8.681” I.D.
7”, N80, 35.00 lbs/ft casing will be run from surface to 3000’ I.D. = 6.004”
Calculate:-
= 181.8 + 143.7
= 325.5 bbls
Casing Capacity = 6.1842 x 60
= .0372 x 60
= 2.23 bbls
= 327.73 x 5.6146
1.21
= 1520 Sacks
Capacity of Casing
Example:
Two stage job using Displacement type Opening Plug for Stage Collar.
Calculate:
= 279 + 3.7
= 279 bbls
= 372 bbls
Field Calculations would be further complicated by previous casing string and
multiple casing string.
Cement Plugs
The sketch shows the situation that should exist after plug is pumped into
position. Note the height of the cement in annulus equals height in pipe. Also
same heights for water. This gives equal hydrostatic heads thus reducing
contamination when pipe is pulled.
MUD
WATER
CEMENT
Example:
Set a plug 500ft long in a 12 ¼” hole with open ended 5” Drill Pipe
(4.276” ID) from 10,000’ – 9500’
Pump 8 bbls of water ahead of the plug.
Pump output = .105 bbls/stroke
We need to calculate
Volume of Slurry
Volume of water behind to balance the plug
Number of strokes or volume of mud to displace water into position
First: Calculate the number of barrels of slurry to fill hole for 500ft without
pipe.
= 72.9 bbls
Ht in Annulus = 8 = 65 ft
.1215
= 72.9
Height filled by 72.9 bbls (.1215 + .01776)
= 72.9_
.13926
= 523.5 ft
= 9411.5 ft
= 9411.5 ft x .01776
= 167.15 bbls
Section 5:
Pressure Control
Pressure Calculations
What is Pressure?
Pressure is the force acting on an area. By force, we mean weight and by area
we mean square inches, square centimetres etc.
Therefore, pressure is the force in pounds acting on one square inch, or the
force in kilograms acting on one square centimetre.
Any substance will exert more pressure if it is taller or deeper. It may not
exert more overall weight, because this depends on the base area. A column of
liquid 10ft high will exert more pressure than the same column 5ft high in
fact, twice as much.
Pressure resulting from a column of liquid.
The pressure is the same at the bottom of the two columns although they have
different measured depths.
Example:
= 62.4 x 20
= 1248 pounds/sq ft
Using oilfield units of pounds per gallon, we must have a conversion factor to
get psi values.
This means that a 1ft cube of 1ppg mud exerts 7.4808 pounds on a square foot.
12”
12”
12”
On 1 square inch it would exert 7.4808
144
If the hole was 10,000 ft deep the pressure at the bottom would be
Exercise:
Using the same mud weight, it can be seen that pressure will increase with
depth.
On the rig, one of the functions of a drilling fluid is to hold back formation
fluids. These formation fluids will exert pressure according to their depth and
density. This pressure, both for formation fluids and drilling fluids, is called
Hydrostatic Pressure.
0’
ft 5000’
When a kick takes place, formation fluids enter the wellbore or annulus
because this is the line of least resistance. Our drill string is therefore full of
uncontaminated mud.
After shutting down the pumps and closing in the well, the excess of formation
pressure will be registered on the Standpipe gauge and the casing gauge.
The pressure on the Standpipe (drill-pipe) gauge will be equal to the imbalance
between Mud hydrostatic in the pipe and formation fluid pressure.
Convert this pressure to mud weight (ppg) and add to known mud weight in
pipe.
700
6279psi
6979
If Drill Pipe gauge reads 700 psi, mud weight is 10.5 ppg and depth is 11,500
ft. We can calculate mud weight required to kill the well.
= 10.5 + (700)
11,500 x .052
= 10.5 + (700)
(598)
= 10.5 + 1.17
In the annulus, the kick fluid has contaminated the hydrostatic head of mud.
The diagram below shows an influx of gas, exerting a hydrostatic pressure of
.1 psi/ft gradient and extending 300 ft up inside the annulus. If 11.67 ppg mud
will kill the well, then the formation pressure is:
= 6978 psi
11,500’
Exercise:
Find Kill Mud Weight and shut in Casing Pressure (SICP) for the following if:
When killing a well using the Weight and Wait method, only one circulation is
necessary. The heavy (kill) mud is used to kill the formation and chase the
invading fluid.
Example:
= 1500 psi
With the heavy mud inside the drill string, the pump pressure required will be
greater. As the heavy mud is pumped down, the hydrostatic pressure in the
drill string increases until the heavy mud reaches the bit, at which point mud
hydrostatic equals formation pressure. If the pump was stopped the SIDPP
should equal zero. Therefore, the pump no longer has to overcome any
pressure imbalance. The pressure required to circulate will be the pressure
at a slow pump rate plus some extra due to the heavier mud. This can be
expressed in the fomula:
Example:
Slow pump rate test gave 800 psi at 45 SPM with 10ppg mud.
= 896 psi
c) Choke Adjustments:
As the heavy mud is pumped down the drill string, the choke operator
will have to make adjustments to the choke for a smooth transition
from Initial Circulating Pressure to Final Circulation Pressure.
Example:
4.2762 32
= 1029 x 9400’ + 1029 x 600’
= 167 + 5.2
= 172.2 barrels
Second: Calculate number if strokes from the Surface to Bit:
= 1200 - 700
= 500 psi
= .58 x 100
= 58psi/100 strokes
With the table on the following page, the Choke Operator can make the
necessary adjustments. A graph can be used in place of the table.
0 Strokes = 1200 psi
Any type of kick is dangerous, but some are more dangerous than others:
Formation fluids can either be Gas, Oil or Water. Oil and Water are liquids,
therefore volume is unaffected by pressure: with gas the greater the
pressure, the greater the compression.
One barrel of gas at the bottom of the well 10,000 ft deep with a mud
weight of 9ppg will expand to 320 bbls at atmospheric pressure.
Boyles Law states: “If the temperature of a gas is kept constant, then the
volume will be inversely proportional to the pressure”.
This means, if the pressure is reduced by one half, then the volume will
double.
V1 P2
V2 = P1 or V1P1 = P2 V2
V1 = Original Volume
V2 = New Volume
P1 = Original Pressure
P2 = New Pressure
Example
A gas invasion of 15 barrels is taken at 8500 ft. The bottom hole pressure is
4,500 psi. What will be the gas volume at the Casing Shoe set at 5,000 ft if
mud weight is 10 ppg.
V1 = P2
V2 P1
V2 = V1 x P 1
P2
V2 = 15 x 4500
(10 x 5000 x .052)
= 67500
2600
= 26 barrels
M.A.A.S.P Calculations
As pressure in the Annulus builds up, there is a danger of breaking one of the weak
points in the system.
a) Casing
b) B.O.P’s
c) Formation below the casing
Most often the formation below the Shoe is the weakest point. An excess of
pressure would cause the formation to fracture with a resultant loss of mud.
To find the fracture point a Leak-off Test is run after drilling out the shoe.
With the rams closed, a small amount of mud is pumped into the well, after a short
wait, the process is repeated. By plotting volume pumped against Pump Pressure, a
straight line will not rise, but level off. This is when the formation is taking mud:
4
3
2
1
500 1000
psi
The Leak Off Pressure can then be used to calculate Formation Fracture
Pressure.
Example:
Therefore, with a Mud Weight of 9.5 ppg, the maximum surface pressure allowed
(MAASP) is 1500 psi. When this value is reached, the pressure at the shoe is
equal to the Formation Fracture Pressure.
If Mud Weight is changed when drilling ahead, the MAASP will change.
Example:
Leak off pressure was 1400 psi with 10ppg mud in the hole.
First: Calculate Formation Fracture pressure and convert to gradient.
= 4728 psi
Frac. Pressure
Convert to gradient: Shoe Depth
= .546 psi/ft
= 6400 x .193
= 1235 psi
By increasing the Mud Weight from 10ppg (when test was taken) to 10.5 deeper
down, the MAASP had dropped from 1400 psi to 1235 psi.
In most cases, a safety factor is used to allow for errors when operating the
choke. The safety factor is applied to the formation fracture gradient.
Example:
= .6885 psi/ft
MAASP = Shoe Depth x (Fracture Gradient - Mud Gradient)
= 7200 x .905
= 651 psi
mud weight was increased then MAASP would decrease.
If
Drilling Calculations Course
Section 6:
Hoisting Calculations
Hoisting Systems
There comes a point where an object cannot be manhandled, usually due to weight,
size or distance to be moved. Here we need a human energy saving device,
commonly called a machine.
A machine is normally any device that can be used to gain some kind of advantage.
1. Levers
2. Wheels and axles
3. Inclined Planes
4. Pulleys
Pulleys are used to lift heavy loads vertically.
To calculate Pull required, divide Load number by the lines strung in Derrick.
The fast line having an accumulation of friction losses has the greatest tension of
all lines strung. The more lines strung, the greater the co-efficient of friction.
4 .271
6 .1882
8 .1469
10 .1224
12 .1062
14 .0948
Hook load is 280,000 lbs. Blocks are strung with 10 lines. Calculate Fast Line Load
tension.
Design Factor is the ratio of Nominal Wire Rope Breaking Strength to the Fast
Line Load.
1-3/8 Improved Plow Steel Drilling line has a rated strength of 167,000 pounds.
if Fast Load is 55,666 lbs. With 10 lines strung up, what is Hook Load?
= 454,790 lbs
For instance, a Hook Load of 160,000 lbs using 12 lines gives a Design Factor of 9.9
This means that it will take a long time to run up the Ton-miles to cut-off.
Field experience confirms that the slow accumulation of ton miles will wear out the
wire due to the higher number of bending cycles.
Example:
When making a Connection the string gets stuck. The blocks are strung with 8
lines of 1-3/8 Improved Plow Steel Wire Rope (breaking strength of 167,000
pounds). A Design Factor of 3.5 is used.
= 167,000
3.5
= 47,714 pounds
Hook Load with the Fast Line Load of 47,714 pounds using 8 lines.
= 10,280 x 19.5
= 200,460 lbs
= 124,340 pounds
If 5”, 19.5lb/ft drill is Grade E, Premium can this pull be made safely?
The minimum Tensile Strength of Grade E 5” pipe is 311,400 pounds. Therefore,
this pull cannot be made.
= 110,940 pounds
Wear on the line has to be monitored and measured , in addition to visual checks a
record of use is kept . The unit of measurement is the ton mile.
When we pull 1 ton of pipe out of a hole 1 mile deep, that 1 ton is getting less, the
more pipe pulled. On average, we only pull half a ton. Therefore, we have done ½
ton-mile of work.
Example:
= 166.8 Ton-Miles
The collars are pulled 14,100’ before they reach the surface. This is 2.67 miles.
= 133.5 Ton-miles
50 = 25 tons
2
= 4.25 Ton-miles
= 304.55 Ton-miles
= 304.55 + 156.2
= 460.7 Ton-Miles
Exercise:
Hole depth 11,000 ft. Drill pipe 5”, 19.5 lbs/ft. Mud Weight 11ppg. 800 ft of
Drill Collars at 147 lbs/ft. Travelling Block eight 40,000 lbs.
1 mile = 5,280 ft
1 short ton = 2,000 pounds
165,652lbs
Wt in Mud = 198,900 x .8328 = 2,000 pounds = 82.83 Tons
82.38
Average weight 2 = 41.41 Tons
Section 7:
Buoyancy Effects
Therefore, a hole full of mud will discharge mud equal to the volume of steel (pipe
and collars) run in during a trip.
By calculating steel volume we can accurately measure FILL up, pulling out and
OVERFLOW, running in. The use of a Trip Tank will help in monitoring these
volumes.
Archimedes also noted that a body immersed in a liquid becomes lighter. It in fact
loses weight equal to the volume of liquid it displaces.
Therefore, if drill pipe displaced 100 gallons of 10ppg mud, the Hook Load would be
100 x 10 = 1000 pounds Less than in air.
To calculate the Buoyancy Effect, we need Pipe Density and Mud Density. Steel
pipe has an average Specific Gravity of 7.9. This means steel has 7.9 times the
weight of an equal volume of water.
Example:
= 1- 1.2
7.9
= 1- .1519
= .848
To find Hook Load in mud, first calculate dry weight, then multiply dry weight by
Buoyancy Factor.
Example
= 195,000 x .848
= 165,360 pounds
Buoyancy factor tables are found in most rig handbooks, but keep a copy of the
formula in your notebooks just in case.
The Buoyancy Effect is very important when considering Drill Collar length
required to give required Weight on Bit.
Example:
How many 30’drill collars of 112 pounds/ft would be required to give a Weight on
Bit of 50,000 pounds in 11.5 ppg mud.
= 1 - .1747
= .825
Second: Calculate the immersed weight per ft of drill collar
= 112 x .825
= 92.4 lbs/ft
= 50,000 = 541 ft
92.4
Fourth: Divide by collar string by 30’ lengths to get the number required
= 541 = 18 collars
30
Example:
How many 30’ drill collars of 105 pounds/ft would be needed for a Bottom Hole
Assembly to give 55,000 pounds weight on bit in 10.8 ppg mud, with an excess of
20,000 lbs collar weight?
= 75,000 pounds
= .836
= 87.8 pounds/ft
75,000
Length of collar string = 87.8
= 854 ft
854
No. of collars required = 30 = 28.5 or 29 collars
To place these steps into a single formula (assuming a known Buoyancy Factor)
Wt of collars required
No. of 30’ collars = Collar Buoyancy Collar
wt/ft x factor x length
75,000
= 105 x .836 x 30
75,000
= 2633.4
= 28.5 collars
Worked Example:
10,000 ft deep hole. Prior to running back in we decided to use 147 pounds/ft
collars each 30 ft in length. The required Weight on Bit will be 60,000 lbs with
30,000 lbs excess as Safety Factor.
= .845
60,000 + 30,000
Number of collars required = 147 x .845 x 30
= 24.1 or 24 collars
= 9280 ft
= - 4.2762 bbls/ft
2
5
1029.4
= .0065 bbls/ft
= .0065 x 9280’
= 60.32 bbls
Calculate volume of steel in collars:
= 82 - 32 x 720’
1029.4
= 38.47 barrels
= 99.03 barrels
To check our calculation, the drill collars have displaced 38.47 barrels of mud
weighing 10.2 ppg.
= 16480.5 pounds
= 24.1 collars
The same, as calculated above.
When calculating collar length required, the term NEUTRAL POINT is commonly
used.
This is the point at which compression of the lower section of collars changes to
tension of the upper collars and pipe.
A safety factor is used so that any increase in Weight on Bit, will keep the neutral
point in the collars. Drill pipe run in compression can be detrimental to the string
life.
If neutral point was at 80% of collar length, then 20% would be above and in
Tension.
Note: this measured from the bit up.
Example:
30ft, 147 pound/ft collars in 10.2 ppg mud. How many collars required to give
60,000 lbs W.O.B. with neutral point 80% up collars.
Buoyancy factor = .845
= 483 ft
1% = 483
80
100% = 483
80 x 100
= 603.75 ft
603.75
The number of collars required = 30
= 20.1 or 20 collars
Drill pipe
Tension
20 %
above
Neutral Point
80 %
below
Section 8:
Miscellaneous Calculations
Spotting Pills
Torque
Stuck Pipe
Weighting up
SPOTTING PILLS:
= 50 barrels
Second: Calculate 25% excess
25% of 50 bbls
= .25 x 50
= 12.5 bbls
(32)
cap. of collars = 1029 bbls/ft
= 7.25 bbls
= .01776 bbs/ft
Height of pill in drill pipe = 7.25 = 408 ft
0.1776
= 1008ft
= 7992ft
= 0.1776 x 7992
= 142 bbls
This value has been calculated for the string only. An addition of the mud inside
the surface lines must be made.
= 147 bbls
TORQUE
Example:
Calculate the reading to be obtained on the Drillers Torque Gauge calibrated in ft-
lbs.
Explanation:
The value of 83, 000 ft-lbs requires a tong 1 foot long to give 83, 000 lbs of pull.
If the tong is 4 feet long, the extra leverage will reduce this value by 4.
= 83000
4
= 20,750 ft.lbs
At what value should torque gauge be set if 50,000 ft. lbs is required using 5ft
tongs?
STUCK PIPE
Being able to calculate the depth at which the string is stuck is invaluable when
spotting freeing pills.
There are a number of ways to calculate Free Points. Section of the I.A.D.C.
Drilling Manual covers some of the techniques.
L = 735,294 x E x W
P
735,294 = a Constant
Example:
16.6 lbs/ft drill pipe. Average pull of 50,000 lbs gave average elongation of 12
inches.
L = 735,294 x 12 x 16.6
50,000
= 2929 ft
WEIGHTING UP
Mud density increases are common during normal drilling and essential during some
kill operations. To raise the Mud weight Barite is added. However how much is
needed to raise the weight?
If two substances having different densities are mixed, then the new density is a
function of the amount and density of the two substances. The relationship is
expressed in the following formula.
V1 D1 + V2 D2 = (V1 + V2) DR
V1 W1 + V2 DB = (V1 + V2) W2
V2 = V1 (W2 -W1)
WB - W2
= 200
23.4
When mixing, Barite container gauge would have to drop 12,735 lbs (or 5.7 tons) or
127 sacks would be used.
V2 = V1 (W2 = W1)
35.4 - W2 modifies to:-
1. Modified formula for long tons (2240 lbs = 1 long ton) required per 100
bbls of mud (V1).
Same as above but do not convert into tons. 100 bbls of barite = 149,000
lbs
Example:
Mud weight of 9.5ppg has to be raised to 11.2ppg, using barite. Calculate:
= 105 sacks
V2 = 10500 Pounds
= 4.67 Tons
4.67 tons = 4.67 x 2240 = 10,460 pounds
All answers are same give or take a number of pounds due to rounding off figures
for useable numbers.
Example:
= 461 Tons
= 79.7 Tons
Adding all this barite will increase total mud volume.
Weights in ppg
For watering down the mud, use the following to get barrels of water required.
Weights in ppg
Drilling Calculations Course
SECTION 1
3. How many US gallons would fill a tank with a capacity of 450 cubic ft?
5. What would be the equivalent in P.S.I. of 15 tons resting on a square 2ft by 2ft
6. How many pounds force would be exerted on a hatch 2ft by 1.5ft if the
pressure behind it was 3 P.S.I.
7. Convert 240 US gallons per minute flow into litres per minute flow.
9. How many pounds difference between 1000kg and one long ton?
SECTION 1 : ANSWERS
1. 13 yds, 1 ft 6 inches
3366.4 US gallons
3.
77.05 P.C.F.
4.
8. 90 + 460 = 550R
9.
10.
DRILLING CALCULATIONS COURSE
SECTION 2
5. Calculate the annular area between a 13 inch inside diameter pipe and a 5 inch
outside diameter pipe.
7a. Calculate the capacity of a tank in US BBLS with the following dimensions.
7b. What volume would be in the tank if the liquid height was 1 foot?
7c. How much volume has been added to the tank if during drilling operation the
lever rose by 1 foot 5 inches?
DRILLING CALCULATIONS COURSE
SECTION 2 (Cont)
Sand
Trap
SAND TRAP
10.What would be the volume of a 1,500 foot annulus between 5 inch pipe
and 17 ½ inch hole?
DRILLING CALCULATIONS COURSE
SECTION 2 ANSWERS
3. D or 2 r = 18.85 inches
SECTION 3
b) What would be the liquid volume with 5 inch pipe in the hole from top to
bottom?
2. Calculate the pump output per stroke of a triplex pump with a 12” stroke
and liner size of 6” at 98% volumetric efficiency.
SECTION 3 (Cont)
4a. What would be the fluid output per minute of a triplex pump running at 80
strokes per minute, with 6.25” liners and 98% volumetric efficiency?
4c. What would be the annular velocity of the fluid passing round the drill
collars?
5. How long would it take to circulate an annular volume of 950 BBLS using the pump
in 4a?
6. What would be the maximum pressure that could be reached pumping at 400
gallons/minute with a pump of 750 hydraulic horse power?
7. Determine the new pressure required by increasing the pump rate from 60 to 65
strokes/min.
8. Determine the new pump pressure required to pump a lighter fluid at the same
rate. 10.5 PPG mud is being pumped at 80 STKS/MIN at 3,000 PSI.
9. Calculate the total cross sectional area of three jet nozzles 16/32, 16/32 and
14/32.
DRILLING CALCULATIONS COURSE
SECTION 3 ANSWERS
=1805.7 BBLS
= 62 = .034985 BBLS/Cylinder
1029
3. 8 inches is 2/3 of a foot, therefore the output would be 2/3 or .6666 of 12” stroke that of a
.0486 x 95 = .046BBL/STK
100
= 8.928
.0836
= 106.7 Ft/Min
DRILLING CALCULATIONS COURSE
950 8.928
= 106.4 Minutes
6. HHP = P x V
1714
750 = P x 400
1714
750 x 1714= P
400
P = 3214 PSI
= 3,110 PSI
DRILLING CALCULATIONS COURSE
= 3,000 x 9.8
10.5
= 2,800 PSI
Area 9.
= .7854 x (Diameter2) 16/32 Jet = .7854 x (16/322)
= .19635 sq”
= .1503 sq “
= .543 sq “
DRILLING CALCULATIONS COURSE
SECTION 4
1. Calculate:
Hole size 17 ½”
Casing size 13 3/8” set at 4,600 FT
Casing ID 12.42”
Yield 1.05 cubic FT/SACK
Pump output .138 BBL/STK
Float set 80’ above shoe
a. Slurry volume.
b. Volume of water behind the cement.
c. Pump stroke to displace.
Hole size 8 ½”
Drill pipe size 5” cap .01738 BBL/FT
Cement plug height – 500 FT
Water ahead of cement 10 BBLS
Pump output .103 BBLS/STK
Hole depth 10,350’
DRILLING CALCULATIONS COURSE
SECTION 4 ANSWERS
= 80 x (12.422)
1029
= 12 BBLS
= 3588 Cubic Ft
= 3417 Sacks
DRILLING CALCULATIONS COURSE
= 675.4 BBLS
= 4,894 STKS
2b (cont)
= 10 .0459
= 218’
= 218’ x DP CAP
= 218 x .01738
= 3.78 BBLS
= 35.1
(0.459 + .01738)
= 555’
555 + 218
= 773
DRILLING CALCULATIONS COURSE
2c.(Co nt)
= 9,577
Capacity of 9,577 of DP
= 9,577 x .01738
= 166.45 BBLS
= 1616 STKS
DRILLING CALCULATIONS COURSE
SECTION 5
2a. Calculate the mud weight in PPG that would give the following pressures at:
2b. What would be the increase in mud weight required to exert an additional 350 PSI
hydrostatic pressure for the examples in (2a)?
SECTION 5 (Cont)
4. Calculate the relevant values and construct a step down chart for pumping kill mud
down the drill pipe.
Well information:
Depth 8,200
Mud weight 10 PPG
Shut in drill pipe pressure = 250 PSI
Slow circulating pressure = 850 PSI at 30 STK/MIN
Strokes required to pump from surface to the bit = 860 STKS
5. Calculate in cubic feet the volume a 10 BBL gas kick would occupy on surface. If the
original formation pressure was 5,300 PSI and atmosphere pressure is 14.75 PSI.
6a. Calculate the formation strength (fracture pressure) from the following data.
SECTION 5 (Cont)
6b. Calculate the maximum allowable annular surface pressure for 10 and 12 PPG mud
respectively.
DRILLING CALCULATIONS COURSE
SECTION 5 ANSWERS
i. 9.61 PPG
ii. 8.94 PPG
iii. 12.8 PPG
= 10 + 250
8200 x 0.52
DRILLING CALCULATIONS COURSE
= 10.6 PPG
4b. Initial circulating pressure = Shut in drill pipe pressure + slow circ pressure
=10.6 x 850
10
=901 PSI
= 1100 – 901
850
= .234 PSI/STK
DRILLING CALCULATIONS COURSE
100 1077
200 1054
300 1031
400 1008
500 985
600 962
700 939
800 916
850 901
5. V2 = P1 x V1 P1 = 5,300 PSI
P2 V1 = 10
BBLS P2 =
14.75
V2 = 5,300 x 10
14.75
= 3,593 BBLS
= 20,174 cubic ft
DRILLING CALCULATIONS COURSE
= 4295
6200
= .693 PSI/FT
MAASP = Shoe depth (formation fracture gradient – mud gradient) For 10 PPG = 6,200 (.693 - .52)
= 1073 PSI
= 428 PSI
DRILLING CALCULATIONS COURSE
SECTION 6
1. hook load that can be applied with 12 lines 13/8” wire with a breaking strain of 167,000 and a design factor o
Calculate the maximum
2. With the rig up in question if the string weight was reading 350,000lbs.
SECTION 6 ANSWERS
= 167,000
3
= 55,660 lbs
= 55,666
.1062
= 524,161 lbs
= 350,000 x .1062
= 37,170 lbs
DRILLING CALCULATIONS COURSE
Drill Collars
= 2.31 Miles
40,000 x 300
2,000 5,280
= DP + DC + Block
SECTION 7
a. 12 PPG
b. 14 PPG
c. 16 PPG
2a. How many 30’ drill collars would be required if 60% of the available collar weight is
20,000 lbs?
2b. Where in the drill calculations would be the neutral point if 18,000 lbs was being
applied to the bit?
DRILLING CALCULATIONS COURSE
SECTION 7 ANSWERS
1a. .818
1b. .787
1c. .757
= 1 – (11.8 8.33)
7.9
= .821
60%= 20,000
Buoyed Wt = Dry Wt
Buoyancy Factor
33.333 = 40,600
.821
DRILLING CALCULATIONS COURSE
Length = 40,600
146
278’ of DC
Run 9
= 18,000
Buoyed Wt of one Ft of DC
= 18,000
.821 x 146
= 150’
SECTION 8
1a. What volume of pill is required to fill the drill collar annulus and leave 20% of that
volume in the pipe?
1b. How many strokes would be required to spot the pill then displace it out of the
string?
2. Calculate the line pull to apply the following torques using an effective tong length
of 3.5 ft.
26,500 ft lbs
64,000 ft lbs
92,000 ft lbs
3. What would be the resulting density if 200 BBLS of 15.2 PPG mud was mixed with
150 BBLS of 12.6 PPG?
4. How much barite would be required to increase the mud weight in a system of 950
BBLS from 11 PPG to 11.6 PPG?
DRILLING CALCULATIONS COURSE
SECTION 8 ANSWERS
= .0323 BBL/FT
= 11.6 BBLS
Plus = 11,840x.01738
= 2.65 BBLS+205.78
= 208.4 BBLS
= 208.4–2.3
= 206.1 BBLS
DRILLING CALCULATIONS COURSE
= 14.08 PPG
4. V2 = V1 (W2 – W1)
WB – W2
= 35,684 lbs