Project : Mamburao Project

Location : Mamburao, Occidental Mindoro

Doc No. FFC-MBR-QC-CON-01 Revision A Date Oct. 03, 2018

ITEM Structural Concrete Design JTI

DESIGN 3000 psi @ 28 days Check

1.0 Design References

a ACI 211.1-91 Standard Practice for Selecting Proportions for Normal, Heavyweight, And Mass Concrete
b DPWH Standard Specification for Public Works and Highways, 2013 edition; Volume II, Highways,
Bridges and Airports, Item 311

3.0 Design Stipulation

a Characteristic Compressive strength = 3000 psi @ 28 day
b Maximum size of aggregate = 20 mm
c Coarse Aggregates source = Pagabahan, Mamburao
d Fine Aggregates source = Pagabahan, Mamburao
e Degree of workability = 0.8
f Placing & Mixing Condition = Good
g Type of Exposure = Mild
h Maximum Slump = 100 mm
i Maximum water/ cement ratio = 0.53
j Minimum Cement Content = 364 kg
as per requirement of DPWH Item 311.2.12
4.0 Materials Test Data
Refer to the Quality Test of raw materials
a Cement = Holcim Premium
Cement Type = Type I
Specific gravity of Cement = 3.15
b Chemical Admixtures = Super-G2
Admixture Type = Superplasticizer
Specific gravity of Chemical Admix = 1.13
Water Reduction 15%
Admixture Amount 1.10%
(% of Cementitious Material By Mass)
c Mineral Admixture
Admixture Type Not Used
Not Used
Fly Ash
Specific Gravity of Fly Ash 2.55
Increment Cementitious Material 0%
(% of Cementitious Material By Mass)
0%

d Specific gravity
Sand = 2.503
Coarse 3/8 =
Coarse 3/4 = 2.944
Coarse g-1 = 2.881
e Water Absorption, %
Sand = 0.31 %
Coarse 3/8 = %
Coarse 3/4 = 0.23 %
Coarse g-1 = 1.98 %
f Free Surface Moisture, %
Sand = 5.35 %
Coarse 3/8 = %
Coarse 3/4 = 0.43 %
Coarse g-1 = 0.2 %
g Fineness Modulus of Fine Aggregates = 3.0

5.0 Target Mean Strength = 32.33 Mpa

Estimated 28-day strength = 20.84
Characteristic Strength Factor (K) = 1.1
Standard deviation (s) = 5.7
Target mean strength (fck) = K x fck + 1.65s
Project : Mamburao Project
Location : Mamburao, Occidental Mindoro

Doc No. FFC-MBR-QC-CON-01 Revision A Date Oct. 03, 2018

ITEM Structural Concrete Design JTI

DESIGN 3000 psi @ 28 days Check
6.0 Selection of Water Cement ratio
Table 1 - Composistion and Strength of Concrete for Use in Structure
Maximum Designated Minimum Compressive
Minimum Consistency
Class of water/ Size of Strength of 150x300
cement Range in
Concrete cement Coarse mm Concrete Cylinder
content Slump
ratio Aggregate Specimen at 28 Days
square
kg kg/kg mm opening Std. Mpa
mm
A 364 0.53 50 -100 37.5 - 4.75 20.7
B 320 0.58 50 -100 50 - 4.75 16.5
C 380 0.55 50 -100 12.5 - 4.75 20.7
P 440 0.49 100 max. 19.0 - 4.75 37.7
Seal 380 0.58 100 - 200 25 - 4.75 20.7

(a) Maximum water/ cement ratio according to Table 405.2 - DPWH Standard Specification
w = 0.53
(b) Recommended water-cement ratio as per Table 1-ACI 211.1.
w = 0.51
(c) Assume value of water/ cement ratio (w') 0.55

By interpolation of values specify in Table 1 corresponding to the Target Strength of 32.3273517737534 Mpa is;
Upper Limit 35 Mpa 0.48
Recommended water-cement ratio
Target Strength 32.32735 Mpa w/c = 0.51
as per Table 1-ACI 211.1.
Lower Limit 28 Mpa 0.57

7.0 Selection of mixing water content

Table 2 - Approximate mixing water (kg./m3) and air content for different slumps and nominal maximum sizes of
aggregates

Slump, Maximum Aggregate Size

in. 9.5 12.5 20 25 37.5 50 75 100
1 to 2 208 199 187 178 163 154 131 113
3 to 4 228 217 202 193 178 169 145 125
6 to 7 244 229 214 202 187 178 160 -

Air
3% 2.50% 2% 1.50% 1% 0.50% 0.30% 0.20%
Content

Maximum slump, in. = 100

Shall not exceed the maximum slumpprescribed in Table 405.2 - DPWH Standard
Comply
Hence, used 100 mm slump.

From the table, we have;

Approximate mixing water content (w) = 214 liter
Air entrapped in concrete (a) = 2 %
Thus, the actual quantity of concrete (v) = 0.98 cu.m.

8.0 Determination of Cementious Content

Water Cement Ratio (w/c) = 0.55
Water Content = 214 liter
Total Cementitious Content (c) = 389.09 kg

Cement Content (Cp) = 389.09 kg Comply to meet the minimum cement content
Fly Ash Content = 0.00 kg
Required Admix Content (CA) =Cp x1.1% = 4.28 kg
Reduced water content due to addition of
= 181.90 kg
chemical admixtures
Project : Mamburao Project
Location : Mamburao, Occidental Mindoro

Doc No. FFC-MBR-QC-CON-01 Revision A Date Oct. 03, 2018

ITEM Structural Concrete Design JTI

DESIGN 3000 psi @ 28 days Check
9.0 Determination of Fine and Coarse Aggregates

The coarse Aggregate will occupy; = 0.65 %

Coarse Aggregate (CA) = 1,256.16 kg

Fine Aggregate = 557.36 kg

Then, the mix proportion is

Cement = 389.09 kg
Chemical Admix = 4.28 kg
Fly Ash = 0.00 kg
FA = 557.36 kg
CA = 1,256.16 kg
water = 181.90 kg

9.0 Adjustment of water content

a For the water cement ratio = 0.55
Extra quantity of water to be added for
b absorption in case of coarse aggregate, at = 2.89 liter
1.98% by mass.

Quantity of water deducted for free moisture

c = -29.82 liter
present in sand, at 5.35% by mass.

d Actual quantity of water = 154.97 liter

Actual quantity of Fine Aggregate required

e = 587.18 kg
after allowing mass of free moisture

f Actual quantity of Coarse Aggregate required

CA = 1,249.25 kg
G-1 = 672.67 kg
G-3/4 = 576.58 kg

10.0 Therfore, the actual quantities of materials required for the mix are;
Water 0.40 = 154.97 kg
Cement 1.00 = 389.09 kg
Chemical Admix 0.01 = 4.28 kg
Fly Ash - = 0.00 kg
Fine aggregate 1.51 = 587.18 kg
Coarse Aggregate 1.73 G-1 = 672.67 kg
1.48 G-3/4 = 576.58 kg
TOTAL DENSITY = 2,384.77 kg

11.0 Absolute Volume

Water = 0.155 cu.m.
Cement = 0.124 cu.m.
Chemical Admix = 0.004 cu.m.
Fly Ash = 0.000
Fine aggregate = 0.235 cu.m.
Coarse Aggregate G-1 = 0.233 cu.m.
G-3/4 = 0.196 cu.m.
Air Content = 0.020 cu.m.
TOTAL VOLUME = 0.966 cu.m.

Characteristic Compressive Strength = 3000 psi

Total Cementitious Content = 389.09 kg
(9.7 bags)
Age = 28 days
Shall not exceed the maximum water/ cement ratio
= 0.40 prescribed in (a) and (b) of Sec. 6.0
Water - Cement Ratio
Slump = 100 mm
Project : Mamburao Project
Location : Mamburao, Occidental Mindoro

Doc No. FFC-MBR-QC-CON-01 Revision A Date Oct. 03, 2018

ITEM Structural Concrete Design JTI

DESIGN 3000 psi @ 28 days Check
12.0 Final Design Proportions
The following are the proportions extracted from the above design mix utilizing the one-bagger mixer for the trial batch

Trial Batch Actual Qty

Water = 15.93 L L
Cement = 40.00 Kgs Kgs
Chemical Admix = 0.39 L L
Fly Ash = 0.00 Kgs Kgs
Fine aggregate = 60.36 Kgs Kgs
Coarse Aggregate G-1 = 69.15 Kgs Kgs
G-3/4 = 59.27 Kgs Kgs

Remarks
The above batch weights are based on SSD condition and are subject to change depending upon the moisture content of
aggregates on the stock pile.