ZXSDR R8872A: Hardware Installation

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ZXSDR R8872A

Macro Remote Radio Unit


Hardware Installation

Version: V1.0

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
URL: http://support.zte.com.cn
E-mail: [email protected]
LEGAL INFORMATION
Copyright 2019 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction
or distribution of this document or any portion of this document, in any form by any means, without the

prior written consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document

are protected by contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks,

of ZTE CORPORATION or of their respective owners.

This document is provided as is, and all express, implied, or statutory warranties, representationsor

conditions are disclaimed, including without limitation any implied warranty of merchantability, fitness for

a particular purpose, title or non-infringement. ZTE CORPORATION and its licensors shall not be liable

for damages resulting from the use of or reliance on the information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or

applications covering the subject matter of this document. Except as expressly provided in any written
license between ZTE CORPORATION and its licensee, the user of this document shall not acquire any

license to the subject matter herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without

further notice.

Users may visit the ZTE technical support website http://support.zte.com.cn to inquire for related

information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision NO. Revision Date Revision Reason


R1.1 2019-10-29 Updated Chapter 3
Installation Preparations
R1.0 2018-06-20 First edition

Serial Number: SJ-20141127113509-003

Publishing Date: 2019-10-29 (R1.1)


Contents
1 Installation Flow........................................................................................ 1-1
2 Unpacking and Inspection....................................................................... 2-1
3 Installation Preparations.......................................................................... 3-1
3.1 Precautions for Material Receiving....................................................................... 3-1
3.2 Instruments and Meters List................................................................................. 3-2
3.3 Precautions for Device Transport......................................................................... 3-4
3.4 Installation Space Requirements.......................................................................... 3-4
3.5 Installing the RRU Support................................................................................. 3-10
3.6 Precautions for Device Hoisting..........................................................................3-12
3.7 Installation Precautions....................................................................................... 3-14
4 RRU Installation........................................................................................ 4-1
4.1 Installing a Single RRU on a Pole........................................................................4-4
4.2 Installing Two RRUs on a Pole.............................................................................4-9
4.3 Installing an RRU on a Wall (Gravity Die Casting Part)......................................4-14
4.4 Installing an RRU on a Wall (Simple Sheet Metal Part)..................................... 4-19
4.5 Installing an RRU on a Gantry........................................................................... 4-24
4.6 Installing an RRU on an L-Shaped Support....................................................... 4-29
5 (Optional) Auxiliary Device Installation.................................................. 5-1
5.1 (Optional) Installing the DC Junction Box.............................................................5-1
5.2 (Optional) Installing the AC Lightning Protection Box...........................................5-6
6 Cable Installation.......................................................................................6-1
6.1 Installing the Protective Grounding Interface Cable............................................. 6-4
6.2 Installing Antenna Feeder Cables.........................................................................6-6
6.3 Installing an Optical Fiber Cable...........................................................................6-8
6.4 Power Cable Installation..................................................................................... 6-12
6.4.1 Installing the DC Power Input Cable......................................................6-12
6.4.2 Installing the AC Power Input Cable......................................................6-20
6.5 (Optional) Installing a Monitoring Interface Cable...............................................6-24
6.6 Installing the AISG Cable................................................................................... 6-26
7 Protecting Unused Connectors............................................................... 7-1
8 Post-Installation Check.............................................................................8-1
9 Power-on Inspection................................................................................. 9-1
10 Closure................................................................................................... 10-1

I
11 Installing a Grounding Kit.................................................................... 11-1
12 Interface Waterproofing Measures...................................................... 12-1
12.1 Waterproofing Using Cold Shrink Tubing..........................................................12-1
12.2 "1+3+3" Waterproofing...................................................................................... 12-6
12.3 Waterproofing Requirements of a Grounding Kit.............................................. 12-8
12.4 Waterproofing the Connector of the Remote Electrical Tilt Antenna............... 12-11
13 Installing a Gantry.................................................................................13-1
14 Labeling Specifications........................................................................ 14-1
Figures............................................................................................................... I
Tables..............................................................................................................VII
Glossary........................................................................................................ VIII

Index.......................................................................................................

II
About This Manual
Purpose

This manual describes how to install the ZXSDR R8872A.

Intended Audience

This manual is intended for:


 Installation engineers
 Maintenance engineers

What Is in This Manual

This manual contains the following chapters.

Chapter 1, Installation Flow Describes the installation flow of the ZXSDR R8872A.

Chapter 2, Unpacking and Describes precautions about equipment unpacking and


Inspection inspection.

Chapter 3, Installation Describes preparations before equipment installation.


Preparations

Chapter 4, RRU Installation Describes how to install the ZXSDR R8872A.

Chapter 5, (Optional) Auxiliary Describes how to install the DC junction box and AC lightning
Device Installation protection box for the ZXSDR R8872A.

Chapter 6, Cable Installation Describes how to install external cables for the ZXSDR R8872A.

Chapter 7, Protecting Unused Describes how to protect the unused connectors.


Connectors

Chapter 8, Post-Installation Describes how to inspect hardware installation.


Check

Chapter 9, Power-on Inspection Describes how to inspect the operation of the ZXSDR R8872A
after the ZXSDR R8872A is powered on.

Chapter 10, Closure Describes the operations that need to be implemented after all
hardware components are installed.

Chapter 11, Installing a Describes how to install a grounding kit.


Grounding Kit

III
Chapter 12, Interface Describes the procedure for connecting and waterproofing the
Waterproofing Measures outdoor connectors.

Chapter 13, Installing a Gantry Describes how to install a gantry.

Chapter 14, Labeling Describes how to correctly use outdoor and indoor labels.
Specifications

Conventions

This manual uses the following conventions.

Italics Variables in commands. It may also refer to other related manuals and documents.

Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.

Constant Text that you type, program codes, filenames, directory names, and function names.
width

[] Optional parameters.

{} Mandatory parameters.

| Separates individual parameters in a series of parameters.

Danger: indicates an imminently hazardous situation. Failure to comply will result in


death or serious personal injury.

Warning: indicates a potentially hazardous situation. Failure to comply can result in


death or serious personal injury.

Caution: indicates a potentially hazardous situation. Failure to comply can result in


moderate or minor personal injury.

Notice: indicates equipment or environment safety information. Failure to comply


can result in equipment damage, data loss, equipment performance degradation,
environmental contamination, or other unpredictable results.

Note: provides additional information about a topic.

IV
Chapter 1
Installation Flow
For the installation flow of the ZXSDR R8872A, see Figure1-1.

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ZXSDR R8872A Hardware Installation

Figure1-1 Installation Flow of the ZXSDR R8872A

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Chapter 2
Unpacking and
Inspection
Counting Goods

 During unpacking and inspection, the representative of the customer and ZTE project
supervisor must be present.
 Verify that the packaging boxes are intact. If any goods shortage or damage, or
wrong delivery is found, contact the transport company immediately.
 Unpack the boxes and verify that the goods are consistent with the inspection
checklist.
 Verify that the chassis is in good condition without scratches, peeling paint, blisters,
or stains.
 Verify that the accessories required for the installation are correct and complete.

Equipment Handover

After the examination of goods, the engineering supervisor from ZTE and the operator'
s representative should sign the Unpacking Acceptance Report. The Unpacking
Acceptance Report is made in duplicate, and kept by both parties. The engineering
supervisor must send the Unpacking Acceptance Report back to the representative
office and the logistics department within seven days.

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Chapter 3
Installation
Preparations
Table of Contents
Precautions for Material Receiving................................................................................3-1
Instruments and Meters List.......................................................................................... 3-2
Precautions for Device Transport.................................................................................. 3-4
Installation Space Requirements................................................................................... 3-4
Installing the RRU Support.......................................................................................... 3-10
Precautions for Device Hoisting.................................................................................. 3-12
Installation Precautions................................................................................................ 3-14

3.1 Precautions for Material Receiving


When receiving devices from the warehouse, pay attention to the following:
 Check whether the devices have been stored in the warehouse for more than 12
months. If the storage time exceeds 12 months, return the devices to the factory for
inspection and repair.
 When receiving devices and accessories from the warehouse, check whether the
devices and accessories are complete based on the material check list.
 When receiving cables, make sure the power cables are long enough. Connecting
power cables in series is prohibited when the cable length is not enough. Connecting
power cables may cause potential safety problems.
 Before installing the ZXSDR R8872A, installation engineers should check the
installation environment and deliver an Environment Acceptance Report. Make sure
that the power supply is available and the installation site meets the installation
requirements.
 For devices stored in the warehouse, their packing should not be removed.
 A device with its packing removed must not be placed at anywhere that is exposed to
rain or water. It is recommended that the packing be removed before installation after
the device is transported to the site.

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ZXSDR R8872A Hardware Installation

3.2 Instruments and Meters List


Table3-1 lists the instruments and meters required for installing the ZXSDR R8872A.

Table3-1 Tool, Instrument, and Meter List


Item Tool, Instrument, and Meter

Tape measure Level ruler Marking pen


Measurement
and
alignment
tools

Drilling Electric impact drill Drilling bits Vacuum cleaner


tools

Fastening Screwdriver Allen hex Adjustable Torque wrench Socket wrench


tools wrench wrench

Pliers Needle-nose Diagonal pliers Pliers Hydraulic clamp Wire stripper


pliers

Auxiliary Pulley block Rope Safety helmet Safety gloves Ladder


tools and
materials

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3 Installation Preparations

Item Tool, Instrument, and Meter

Power strip Hot air fan Hand file Hacksaw Brush

Utility knife Cable tie Waterproof tape Insulation tape/ Claw hammer
Anti-ultraviolet
tape

Special Multipurpose Crystal- Feeder cable Feeder Compass


tools crimping pliers connector stripper connector knife
crimper

Meters Multimeter VSWR tester Earth Network cable


resistance tester
tester

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ZXSDR R8872A Hardware Installation

Item Tool, Instrument, and Meter

3.3 Precautions for Device Transport


 A device must be transported with the outer packing container to protect the device
from scratches.
 After the packing container is removed on site, the device must be protected when
you move or store it. For example, when a device is stored temporarily, cushioning
materials must be put under the bottom of the device to avoid direct contact with the
ground and surrounding objects.
 When you transport a device, cushioning materials such as foamed plastic and
paperboard must be used to protect the device from scratches. When you lift a
device up, the device must be dragged properly to avoid collision with other objects.

3.4 Installation Space Requirements


This procedure describes the requirements for the installation position and space of the
RRU, and provides the physical specifications of the RRU and its mounting parts.
The requirements for the installation space of a single RRU include the recommended
installation space requirements and the minimum installation space requirements.
 The recommended installation space of the RRU is the device installation space that
is recommended to be used by users to ensure proper operation, heat dissipation,
and sufficient operation and maintenance space of the device. If the installation
space is sufficient, the recommended installation space can be used.
 The minimum installation space of the RRU can ensure proper operation and heat
dissipation of the device, but cannot ensure sufficient operation and maintenance
space. If the installation space is very limited, the minimum installation space can be
used.

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RRU Installation Position Requirements

1. The RRU is installed in the position described in the survey design diagram. Ensure
that the device is in the protective range of 45 degrees of the lightning rod. If the
RRU is installed in high mountain areas and lightning intensified areas with more
than 180 thunderstorm days per year, the device should be in the protective range of
30 degrees of the lightning rod.
2. If the RRU is installed on a pole, the pole should not be equipped with a lightning
rod. It is recommended that a separate lightning rod be equipped near the pole. If
the pole is equipped with a lightning rod, it is recommended that the lightning rod be
directly earthed separately.
3. If the RRU is installed on an outdoor wall, the distance between the device and the
grounding cable of the lightning rod should be larger than 1 m, and the distance
between the device and the lightning strip should be larger than 20 cm.
4. The RRU should be installed in a well-ventilated position and be kept out of direct
sunlight if possible (for example, a shady place is preferred). It cannot be installed at
the vent of an exhaust pipe or the place where rain water flows through (for example,
a rainshed).
5. If the RRU is installed near an antenna:
 The RRU can be installed at any vertical position on the back side of the antenna
or the antenna pole.
 The RRU can be installed at any position under the antenna with a vertical
distance of more than 40 cm from the bottom of the antenna.
 The RRU cannot be installed in the coverage of the main lobe of the antenna;
otherwise, the antenna radiation pattern may be affected, causing coverage
reduction or interference.

Space Requirements for Front-Mount/Back-Mount Installation

Figure3-1 and Figure3-2 show the space requirements for front-mount/back-mount


installation of a single RRU that is installed on a pole or wall.

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ZXSDR R8872A Hardware Installation

Figure3-1 Recommended Space Requirements for Front-Mount/Back-Mount


Installation

Figure3-2 Minimum Space Requirements for Front-Mount/Back-Mount Installation

Space Requirements for Side-Mount Installation

Figure3-3 and Figure3-4 show the space requirements for side-mount installation of a
single RRU that is installed on a pole or wall.

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Figure3-3 Recommended Space Requirements for Side-Mount Installation

Figure3-4 Minimum Space Requirements for Side-Mount Installation

Tower Space Requirements for Front-Mount/Back-Mount Installation

Figure3-5 shows the space requirements for front-mount/back-mount installation of a


single RRU that is installed on a tower.

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ZXSDR R8872A Hardware Installation

Figure3-5 Tower Space Requirements for Front-Mount/Back-Mount Installation

1. Primary tower pole


2. Secondary tower pole

Tower Space Requirements for Side-Mount Installation

Figure3-6 shows the space requirements for side-mount installation of a single RRU that
is installed on a tower.

Figure3-6 Tower Space Requirements for Side-Mount Installation

1. Primary tower pole


2. Secondary tower pole

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3 Installation Preparations

Physical Specifications of the RRU

Model Item Specification

422 mm × 218 mm × 165 mm (


ZXSDR R8872A S7000/S7100/ Dimensions height × width × depth)
S7200
Weight 17 kg

422 mm × 218 mm × 133 mm (


ZXSDR R8872A S1700/ S1800/ Dimensions height × width × depth)
S2100/ S2600
Weight 15 kg

422 mm × 218 mm × 143 mm (


ZXSDR R8872A S8500/S9000/ Dimensions height × width × depth)
S8100/S1000
Weight 17 kg

422 mm × 218 mm × 133 mm (


Dimensions
ZXSDR R8872A S2601 height × width × depth)

Weight 16 kg

Physical Specifications of the Mounting Parts

Figure3-7 Mounting Parts Dimensions for One-on-One Installation (Witha Pole


Diameter of 50 mm)

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ZXSDR R8872A Hardware Installation

Figure3-8 Mounting Parts Dimensions for Two-on-One Installation (Witha Pole Radius
of 39 mm)

3.5 Installing the RRU Support


The ZXSDR R8872A can be installed in the way that the support is mounted on its
back (front-mount installation), front (back-mount installation), and side (side-mount
installation).

Note

When you face the RRU with the maintenance window or the side handle of the RRU
on your right side, the side that you are facing is the front side of the RRU and the other
side is the back side.
 Front-mount installation: You face the front side of the RRU and the RRU support is
installed on the back side of the RRU.
 Back-mount installation: You face the back side of the RRU and the RRU support is
installed on the front side of the RRU.
 Side-mount installation: You face the maintenance window or the side handle of the
RRU and the RRU support is installed on the other side of the RRU.

Front-mount installation is generally used. If multiple RRUs are installed on an L-shaped


support side by side, side-mount installation should be used.
Before installing the RRU on a tower, you need to secure the RRU support to the RRU
before hoisting the RRU.

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3 Installation Preparations

Context

Table3-2 Installation Accessories


Accessory External View

RRU support

Steps

 Install the RRU support on the back or front side of the RRU.
By using an Allen hex wrench, secure the RRU support to the back of the RRU with
four M6 × 20 screws with a torque of 4.8 N m, see Figure3-9.

Figure3-9 Installing the RRU Support (Front-Mount Installation)

 Install the RRU support on the side of the RRU.


By using an Allen hex wrench, secure the RRU support to the side of the RRU with
four M6 × 20 screws with a torque of 4.8 N m, see Figure3-10.

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ZXSDR R8872A Hardware Installation

Figure3-10 Installing the RRU Support (Side-Mount Installation)

3.6 Precautions for Device Hoisting


The information provided is used for reference when it is necessary to hoist the RRU.
1. Installer A on the tower secures the fixed pulley to the tower, and passes the hoisting
rope through the fixed pulley down to the ground, see Figure3-11.

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3 Installation Preparations

Figure3-11 Hoisting the Device

1. Fixed pulley
2. Hauling cable
3. Hoisting cable

CAUTION

Installer A must not loosen the cables before confirming that the RRU is placed on
the tower platform securely.

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ZXSDR R8872A Hardware Installation

2. (For the models with a handle on the side) Installer C on the ground binds the RRU
tightly in both vertical and horizontal directions. The rope must go through the handle
and hoisting hole on the side, see Figure3-12.

Figure3-12 Binding the RRU

CAUTION

Never hoist the RRU with the hoisting cable or hauling cable binding only the handle
or hoisting hole.

3. Installer B on the ground drags the hoisting rope downwards. At the same time,
installer C pulls the hauling cable outwards to protect the device from colliding with
the tower when the device reaches the mounting platform, see Figure3-11.
4. Lift the properly-packed engineering materials used for tower mounting onto the
tower in the manner mentioned above.

CAUTION

Never lift the engineering materials by binding them directly to the hoisting rape.

3.7 Installation Precautions


 A device must be powered on within 72 hours after its packing is removed.
 Do not open the equipment's airtight part, see Figure3-13.

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3 Installation Preparations

Figure3-13 Do Not Open the Airtight Part

 The RRU box has a layer of rustproof paint that protects it from being scratched
during transportation and installation.
 Do not install any port upwards, see Figure3-14.

Figure3-14 Do Not Install Any Port Upwards

 Do not use the horizontal installation mode, see Figure3-15.

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ZXSDR R8872A Hardware Installation

Figure3-15 Do Not Install the RRU Horizontally

 (For hoop-mounted installation only) Do not install only one hoop, or secure two
fixing clips with only one set of hoops, see Figure3-16 and Figure3-17.

Figure3-16 Do Not Install Only One Hoop

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3 Installation Preparations

Figure3-17 Do Not Secure Two Fixing Clips with Only One Set of Hoops

 To ensure good ventilation of the RRU, the application environment of the RRU
should meet some restrictions, including but not limited to:
→ Do not install the RRU in a completely closed cabinet or equipment room where
no cooling system is equipped.
→ Do not install the RRU in a completely closed camouflage cover.

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ZXSDR R8872A Hardware Installation

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Chapter 4
RRU Installation
Table of Contents
Installing a Single RRU on a Pole.................................................................................4-4
Installing Two RRUs on a Pole..................................................................................... 4-9
Installing an RRU on a Wall (Gravity Die Casting Part).............................................. 4-14
Installing an RRU on a Wall (Simple Sheet Metal Part).............................................. 4-19
Installing an RRU on a Gantry.................................................................................... 4-24
Installing an RRU on an L-Shaped Support................................................................ 4-29

The ZXSDR R8872A can be installed in the following ways:


 Wall-mounted installation, see Figure4-1 and Figure4-2.

Figure4-1 Wall-Mounted Installation (Gravity Die Casting Part)

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ZXSDR R8872A Hardware Installation

Figure4-2 Wall-Mounted Installation (Simple Sheet Metal Part)

 Pole-mounted installation, see Figure4-3, Figure4-4.

Figure4-3 Pole-Mounted Installation of One RRU

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4 RRU Installation

Figure4-4 Pole-Mounted Installation of Two RRUs

 Gantry-mounted installation, see Figure4-5.

Figure4-5 Gantry-Mounted Installation

 L-shaped support installation, see Figure4-6.

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ZXSDR R8872A Hardware Installation

Figure4-6 (Optional) L-Shaped Support Installation

4.1 Installing a Single RRU on a Pole


A single RRU can be installed on a round pole (φ40–120 mm), a channel steel pole (
φ60–100 mm), or an angle steel pole (φ63–100 mm). The thickness of the pole is 4 mm.

Note

The diameter of the pole on which the RRU is installed should be determined by the
project design engineers on site based on, such as, the pole type, the number of RRUs
installed on one pole, and the wind velocity.

The following description and procedure are based on round pole-mounted installation.
Figure4-7 and Figure4-8 show channel steel pole-mounted installation and angle steel
pole-mounted installation respectively.

Figure4-7 Channel Steel Pole-Mounted Installation

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4 RRU Installation

Figure4-8 Angle Steel Pole-Mounted Installation

Context

For a description of the accessories used for installing a single RRU on a pole, refer to
Table4-1.

Table4-1 Accessories for Single-RRU Pole-Mounted Installation


Name External View

Pole component (pole-


mounted mode of a single
RRU)

RRU support

Steps

Fixing the Pole Mount Assembly

1. Insert an M10 × 160 screw through the installation hole on the one side of the fixing
clip, and install the plat washer, spring washer, and nut on the other side of the hole,
see Figure4-9.

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ZXSDR R8872A Hardware Installation

Figure4-9 Assembling the Pole Mount Assembly

1. Screw
2. Fixing clip
3. Installation bracket
4. Flat washer
5. Spring washer
6. Nut

2. Assemble the pole component to the pole through the U-shape open side of the
installation bracket, and then install the screw into the U-shape slot, see Figure4-10.

Figure4-10 Installing the Pole Mount Assembly (1)

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4 RRU Installation

Note

When installing the fixing clip, ensure that the arrow of the fixing clip is upward.

3. Alternately tighten the screws on both sides of the pole mount assembly with an
adjustable wrench with a torque of 40 N m to secure the pole mount assembly to the
pole, see Figure4-11.

Figure4-11 Installing the Pole Mount Assembly (2)

Securing the RRU

4. Install the RRU on the pole mount assembly along the guide rail on the fixing clamps,
see Figure4-12.

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ZXSDR R8872A Hardware Installation

Figure4-12 Installing the RRU on the Pole Mount Assembly

5. Tighten the captive screw on the top of the RRU support with an M6 Allen hex
wrench, see Figure4-13.

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4 RRU Installation

Figure4-13 Securing the RRU

4.2 Installing Two RRUs on a Pole


This procedure describes how to install two RRUs on a pole. The procedure for installing
two RRUs on a pole is similar to that for installing a single one.

Context

For a description of the accessories used for installing two RRUs on a pole, refer to
Table4-2. The accessories are the combination of the assemblies for installing two single
RRUs on a pole (excluding the excess screws and supports).

Table4-2 Accessories for Two-RRU Pole-Mounted Installation


Name External View

Pole component (pole-


mounted mode of two
RRUs)

Steps

Fixing the Pole Mount Assembly

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ZXSDR R8872A Hardware Installation

1. Insert an M10 × 160 screw through the installation hole on the one side of the fixing
clip, and install the plat washer, spring washer, and nut on the other side of the hole,
see Figure4-14.

Figure4-14 Assembling the Pole Mount Assembly

1. Screw
2. Fixing clip
3. Flat washer
4. Spring washer
5. Nut

2. Assemble the pole component to the pole, and install the screw on the other side of
the fixing clip, see Figure4-15.

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4 RRU Installation

Figure4-15 Installing the Pole Mount Assembly (1)

Note

The arrow on the fixing clip should point upwards during installation.

3. Alternately tighten the screws on both sides of the pole mount assembly with an
adjustable wrench with a torque of 40 N m to secure the pole mount assembly to the
pole, see Figure4-16.

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ZXSDR R8872A Hardware Installation

Figure4-16 Installing the Pole Mount Assembly (2)

Note
When tightening the nuts, you need to adjust the position of the screws, see
Figure4-17. Otherwise, RRU installation may be affected.

Figure4-17 Screw Installation Position

1. The allowance of the bolt at each end of the fixing clip should be the same.
2. The two fixing clips should be horizontal.
Securing the RRUs

4. Install the two RRUs on the pole mount assembly along the guide rails on the fixing
clamps respectively, see Figure4-18.

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4 RRU Installation

Figure4-18 Installing the RRUs on the Pole Mount Assembly

5. Tighten the captive screws on the top of all the RRU supports with an M6 Allen hex
wrench respectively, see Figure4-19.

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ZXSDR R8872A Hardware Installation

Figure4-19 Securing the RRUs

4.3 Installing an RRU on a Wall (Gravity Die Casting Part)


An RRU can be installed on a wall when used indoors, outdoors, or in a high-speed rail
scenario.
This procedure describes how to install the ZXSDR R8872A on a wall.

Context

For a description of the accessories used for installing an RRU on a wall, refer to
Table4-3.

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4 RRU Installation

Table4-3 Accessories for Wall-Mounted Installation


Name External View

Fixing clamp

Steps

Drilling a Hole

1. Mark the hole positions on the wall with the fixing clamp, see Figure4-20.

Figure4-20 Installation Positions of Expansion Bolts

2. Drill an 80 mm-deep hole in the marked position with a φ12 drill bit. Make sure that
the hole is vertical to the wall and remove dust with a vacuum cleaner during drilling.

Installing an Expansion Bolt

3. Install an M10 × 100 SL expansion bolt with a length of 70 mm, see Figure4-22.
Figure4-21 shows an external view of an expansion bolt.

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ZXSDR R8872A Hardware Installation

Figure4-21 External View of an Expansion Bolt

1. Nut
2. Spring washer
3. Flat washer
4. Bolt
5. Expansion tube

Figure4-22 Installing an Expansion Bolt

Step Description

a Slightly turn the expansion bolt clockwise to prevent it from moving freely.

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4 RRU Installation

Step Description

b Before hammering the expansion bolt with a claw hammer, take a nut with the
same specifications as the nut of this expansion bolt and turn the nut until the
top of nut is flush with that of the expansion bolt to avoid damaging the thread
during hammering.

c Hammer the expansion bolt into the installation hole with a claw hammer.

d Fasten the nut near the expansion tube clockwise to allow the expansion bolt
to fully expand.

e Loosen the nut counterclockwise and remove the nut, spring washer, and flat
washer in turn for use during subsequent installation.

Installing the Fixing Clamp

4. Secure the fixing clamp to the wall with a torque of 30 N m, with the nuts, spring
washers, and flat washers removed from the expansion bolts, see Figure4-23.

Figure4-23 Securing the Fixing Clamp

1. Nut
2. Spring washer
3. Flat washer

Note
The arrow on the fixing clamp should point upwards during installation.

Securing the RRU

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ZXSDR R8872A Hardware Installation

5. Install the RRU support to the fixing clamp, see Figure4-24.

Figure4-24 Installing the RRU Support to the Fixing Clamp

6. Tighten the captive screw on the top of the RRU support with an M6 Allen hex
wrench, see Figure4-25.

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4 RRU Installation

Figure4-25 Securing the RRU

4.4 Installing an RRU on a Wall (Simple Sheet Metal Part)


This procedure describes how to install the ZXSDR R8872A on a wall by using simple
sheet metal part.

Context

For a description of the accessories used for installing an RRU on a wall, refer to
Table4-4.

Table4-4 Accessories for Wall-Mounted Installation


Name External View

Simple sheet metal part

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ZXSDR R8872A Hardware Installation

Steps

Drilling a Hole

1. Mark the hole positions on the wall, see Figure4-26.

Figure4-26 Installation Positions of Expansion Bolts

Note

Keep the holes horizontal with the level ruler.

2. Drill an 80 mm-deep hole in the marked position with a φ12 drill bit. Make sure that
the hole is vertical to the wall and remove dust with a vacuum cleaner during drilling.

Installing an Expansion Bolt

3. Install an M10 × 100 SL expansion bolt with a length of 70 mm, see Figure4-28.
Figure4-27 shows an external view of an expansion bolt.

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4 RRU Installation

Figure4-27 External View of an Expansion Bolt

1. Nut
2. Spring washer
3. Flat washer
4. Bolt
5. Expansion tube

Figure4-28 Installing an Expansion Bolt

Step Description

a Slightly turn the expansion bolt clockwise to prevent it from moving freely.

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ZXSDR R8872A Hardware Installation

Step Description

b Before hammering the expansion bolt with a claw hammer, take a nut with the
same specifications as the nut of this expansion bolt and turn the nut until the
top of nut is flush with that of the expansion bolt to avoid damaging the thread
during hammering.

c Hammer the expansion bolt into the installation hole with a claw hammer.

d Fasten the nut near the expansion tube clockwise to allow the expansion bolt
to fully expand.

e Loosen the nut counterclockwise and remove the nut, spring washer, and flat
washer in turn for use during subsequent installation.

Installing the Simple Sheet Metal Part

4. Use eight M6 × 20 screws to tighten the simple sheet metal part with a torque of 4.8
N m for wall-mounted installation onto the filter's side shell, see Figure4-29.

Figure4-29 Tightening the Simple Sheet Metal Part

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4 RRU Installation

Figure4-30 Holes in the Simple Sheet Metal Part

Note
Hole A is used for installing R8862/R8862A, while hole B is used for installing
R8863.

Securing the RRU

5. Secure the RRU to the wall with a torque of 30 N m, with the nuts, spring washers,
and flat washers removed from the expansion bolts, see Figure4-31.

Figure4-31 Securing the RRU

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ZXSDR R8872A Hardware Installation

4.5 Installing an RRU on a Gantry


This procedure describes how to install an RRU on a gantry. If a few RRUs are installed
indoors, they can be installed on a gantry. Each installation position can afford only
one RRU whose support is installed on the front or back side of the RRU. At most
three RRUs and one simple BBU mounting bracket can be installed on a gantry, see
Figure4-32.

Figure4-32 Gantry-Mount Installation

Context

For a description of the accessories used for installing an RRU on a gantry, refer to
Table4-5.

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4 RRU Installation

Table4-5 Accessories for Gantry-Mounted Installation


Name External View

Gantry

Fixing clamp

Adapter plate

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ZXSDR R8872A Hardware Installation

Steps

1. Fix the adapter plate to the gantry with four M8 × 25 bolts and nuts with a torque of
20 N m, see Figure4-33.

Figure4-33 Installing the Adapter Plate

1. Bolt
2. Adapter plate
3. Flat washer
4. Spring washer
5. Nut

2. Secure the fixing clamp to the adapter plate with four M10 × 25 screws with a torque
of 30 N m, see Figure4-34.

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4 RRU Installation

Figure4-34 Securing the Fixing Clamp

3. Install the RRU on the gantry along the guide rail of the fixing clamp, see Figure4-35.
Tighten the captive screw on the top of the RRU support with an M6 Allen hex
wrench, see Figure4-36.

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ZXSDR R8872A Hardware Installation

Figure4-35 Installing the RRU on the Gantry

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4 RRU Installation

Figure4-36 Securing the RRU

4.6 Installing an RRU on an L-Shaped Support


This procedure describes how to install an RRU on an L-shaped support. This
procedure describes how to install an RRU on an L-shaped support. If multiple RRUs
are installed indoors, they can be installed on an L-shaped support. Up to six RRUs can
be installed on an L-shaped support with their sides facing the L-shaped support.

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ZXSDR R8872A Hardware Installation

Figure4-37 L-Shaped Support–Mount Installation

Context

For a description of the accessories used for installing an RRU on an L-shaped support,
refer to Table4-6.

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4 RRU Installation

Table4-6 Accessories for L-Shaped Support Installation


Name External View

L-shaped support

Fixing clamp

Steps

1. Secure the fixing clamp to the adapter plate with two M10 × 25 screws with a torque
of 30 N m, see Figure4-38.

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ZXSDR R8872A Hardware Installation

Figure4-38 Securing the Fixing Clamp

2. Install the RRU on the L-shaped support along the guide rail of the fixing clamp, see
Figure4-39. Tighten the captive screw on the top of the RRU support with an M6
Allen hex wrench, see Figure4-40.

Figure4-39 Installing the RRU on the L-Shaped Support

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4 RRU Installation

Figure4-40 Securing the RRU

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ZXSDR R8872A Hardware Installation

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Chapter 5
(Optional) Auxiliary
Device Installation
Table of Contents
(Optional) Installing the DC Junction Box..................................................................... 5-1
(Optional) Installing the AC Lightning Protection Box................................................... 5-6

5.1 (Optional) Installing the DC Junction Box


This procedure describes how to install the DC junction box (ODCPD1).
The connector of the DC power cable of the ZXSDR R8872A is incompatible with a 16
2
mm power cable. If there is a long distance between the ZXSDR R8872A and external
2
power and a 16 mm power cable is used, the ODCPD1 junction box should be used
as an adapter. The installation of the ODCPD1 is independent of the RRU model. The
external view of the RRU shown in this section is for reference only.

Context

The ODCPD1 can be installed on the front, back, and side of the RRU, see Figure5-1
and Figure5-2.

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ZXSDR R8872A Hardware Installation

Figure5-1 Installing the ODCPD1 on the Front/Back of the RRU

Figure5-2 Installing the ODCPD1 on the Side of the RRU

Steps

Installing the ODCPD1

1. Attach the mounting bracket of the ODCPD1 to the ZXSDR R8872A with four M6 ×
20 screws with a torque of 4.8 N m, see Figure5-3.

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5 (Optional) Auxiliary Device Installation

Figure5-3 Attaching the Mounting Bracket of the ODCPD1

Note

The ODCPD1 can be installed by front, back, or side. The installation position should
ensure that it can be opened at a 90° angle at least for easy maintenance.

2. Attach the ODCPD1 to the mounting bracket with two screws included with the
ODCPD1, see Figure5-4.

Figure5-4 Attaching the ODCPD1 Junction Box

Installing the Power Cable

3. Open the cover plate of the ODCPD1, see Figure5-5.

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ZXSDR R8872A Hardware Installation

Figure5-5 Opening the Cover Plate of the ODCPD1

4. Make the ends of the power cable according to the diagram on the inner side of the
cover plate, see Figure5-6. Crimp the OT terminals of the external DC power input
cable and the DC power cable connector of the RRU. The part between the shielded
layer and the OT terminal must be wrapped with insulation tape.

Figure5-6 Making a DC Power Cable Connector

Note
The shielding layer of a cable is stripped in the following way.
a. According to the cable stripping diagram, strip off the protective rubber cover of
the marked length to show the shielding layer.
b. At the bottom of the shielding layer, slit another 7 mm of the protective rubber
cover in length.
c. Push the 7 mm of the protective rubber cover to the top of the shielding layer. In
this way, the shielding layer can be prevented from looseness after a period of
time due to gravity.

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5 (Optional) Auxiliary Device Installation

5. Pass the DC power cable through the waterproof plug of the ODCPD1 and connect it
to the correct terminal, see Figure5-7. Crimp the exposed part of the shielding layer
with a cable clip, and ensure that the shielding layer fully contacts the clip.

Figure5-7 Securing the DC Power Cable

6. Close the cover plate and evenly tighten the six waterproof screws on the cover
plate, see Figure5-8.

Figure5-8 Closing the Cover Plate

Note

The screws must be tightened to prevent water intrusion.

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ZXSDR R8872A Hardware Installation

7. Connect the DC power cable to the RRU and the external power supply equipment
respectively.
8. Bundle and label the cable.

Installing the Protective Grounding Cable

9. Install the grounding cable from the RRU to the ODCPD1, and the grounding cable
from the ODCPD1 to the grounding bar, see Figure5-9.

Figure5-9 Connecting the Protective Grounding Cable to the Grounding Busbar (


ODCPD1)

5.2 (Optional) Installing the AC Lightning Protection Box


When the ZXSDR R8872A is powered by an AC supply, it is necessary to use the AC
lightning protection box PIMAC.
This procedure describes how to install the AC lightning protection box on a pole and a
wall respectively. The installation of the PIMAC is independent of the RRU model. The
external view of the RRU shown in this section is for reference only.

Context

The PIMAC can be installed on the front, back, and side of the RRU, see Figure5-10
and Figure5-11.

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5 (Optional) Auxiliary Device Installation

Figure5-10 Installing the PIMAC on the Front/Back of the RRU

Figure5-11 Installing the PIMAC on the Side of the RRU

Steps

Installing the PIMAC

1. Attach the mounting bracket of the PIMAC to the ZXSDR R8872A with four M6 × 20
screws, see Figure5-12.

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ZXSDR R8872A Hardware Installation

Figure5-12 Attaching the Mounting Bracket of the PIMAC

CAUTION

The PIMAC can be installed by front, back, or side. The installation position should
ensure that it can be opened at a 90° angle at least for easy maintenance.

2. Attach the PIMAC to the mounting bracket with two screws included with the PIMAC,
see Figure5-13.

Figure5-13 Attaching the PIMAC Junction Box

Installing the Power Cable

3. Open the cover plate of the PIMAC, see Figure5-14.

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5 (Optional) Auxiliary Device Installation

Figure5-14 Opening the Cover Plate of the PIMAC

4. Follow the drawing of inner cover plate to handle the connectors of the AC power
cable and MON interface cable. Wrap the section of shielding layer with the
insulation tape, see Figure5-15.

Figure5-15 Making an AC Power Cable Connector

5. Pass the AC power cable and MON cable through the waterproof plug of the PIMAC
and attach it to the correct terminal, see Figure5-16.

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ZXSDR R8872A Hardware Installation

Figure5-16 Securing the AC Power Cable

Figure5-17 (Optional) Securing the AC Power Cable

Note

In some special scenarios where the lightning protection box needs to be monitored,
the MON interface on the RRU can be used to connect the dry contact cable to the
PIMAC.

6. Close the cover plate and evenly tighten the six waterproof screws on the cover
plate, see Figure5-18.

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5 (Optional) Auxiliary Device Installation

Figure5-18 Closing the Cover Plate

Note

The screws must be tighten to prevent water intrusion.

7. Connect the other end of the AC power cable to the RRU and the external power
supply equipment respectively.
8. Bundle and label the cable.

Installing the Protective Grounding Cable

9. Install the grounding cable from the RRU to the PIMAC, and the grounding cable
from the PIMAC to the grounding bar, see Figure5-19.

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ZXSDR R8872A Hardware Installation

Figure5-19 Connecting the Protective Grounding Cable to the Grounding Busbar (


PIMAC)

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Chapter 6
Cable Installation
Table of Contents
Installing the Protective Grounding Interface Cable...................................................... 6-4
Installing Antenna Feeder Cables................................................................................. 6-6
Installing an Optical Fiber Cable................................................................................... 6-8
Power Cable Installation.............................................................................................. 6-12
(Optional) Installing a Monitoring Interface Cable....................................................... 6-24
Installing the AISG Cable............................................................................................ 6-26

Cable List

Item Local Equipment Interconnected Equipment

Illustration
Protectivegrounding
interface
cable
Connector type OT terminal OT terminal

Interconnected Local grounding terminal of RRU Grounding bar


port

DC Illustration
power
cable

Connector type Tubular terminal Tubular terminal

Interconnected Local power terminal of RRU, Used to connect DCPD, made on


port made on site. site

AC Illustration
power
cable Connector type Tubular terminal Naked cables

Interconnected Local power terminal of RRU, External AC input device, made on


port made on site. site

Optical Illustration
cable
Connector type DLC, LC DLC, FC×2, LC, SC

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ZXSDR R8872A Hardware Installation

Item Local Equipment Interconnected Equipment

Interconnected Cable's RRU end connected to Cable's BBU end connected to the
port (RRU- OPT1 BBU
BBU)

Illustration

Connector type DLC, LC DLC, LC

Interconnected The OPT2 port of the upper-layer The OPT1 port of the lower-layer
port (RRU- RRU RRU
RRU)

RF cable Illustration

Connector type DIN-type male connector DIN-type male connector

Interconnected ANT port Antenna's RF port


port

AISG Illustration
cable

Connector type DB15 connector AISG connector

Interconnected Local AISG/MON port of RRU RCU's AISG port of the tunable
port antenna

MON Illustration
cable

Connector type DB15 connector Naked cables

Interconnected Local AISG/MON port of RRU External monitoring device


port

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6 Cable Installation

Cable Connection Diagram

Figure6-1 Cable Connection Diagram

1. Optical cable
2. DC/AC power cable
3. Protective grounding interface cable
4. RF Cable
5. AISG/MON Cable

Note
 For outdoor installation, to avoid water or moisture from getting into the device, do
not install cables on rainy or snowy days.
 In case of rain or snow during cable installation, stop the installation and protect the
cables, ports, and maintenance window against water.
 For an outdoor device, if the installation fails to be finished on the same day, protect
the cables, ports, and maintenance window against water.

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ZXSDR R8872A Hardware Installation

 Before installing the cables, you should install the protective grounding interface
cable first. When removing the cables, you should remove the protective grounding
interface cable last.
 Before installing a cable, you must switch off all the air circuit breakers.

6.1 Installing the Protective Grounding Interface Cable


This procedure describes how to install the protective grounding interface cable. The
protective grounding interface cable is a copper-core cable with a cross-sectional area
2
of 16 mm .
There are two types of terminals for the protective grounding interface cable connected
to the RRU, single-hole terminals and dual-hold terminals. They have no difference in
functions and can be selected as required. This procedure describes how to install a
single-hole protective grounding interface cable.

Steps

1. Route the protective grounding interface cable from the indoor or outdoor grounding
busbar to the RRU.

Note

During the outdoor installation of the ZXSDR R8872A, it must be connected to the
grounding busbar of the lightning strip or cabling rack of a tower or a roof nearby.
The cabling route must not exceed 1.5 meters.

2. Crimp the OT terminal of the M6 at the RRU end of the protective grounding
interface cable.
3. Connect one end of the protective grounding interface cable to the grounding screw
at the bottom of the ZXSDR R8872A, see Figure6-2.

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6 Cable Installation

Figure6-2 Connecting the Protective Grounding Interface Cable to theGrounding


Busbar (Directly)

Note

About 30 cm of the cable should droop freely before the cable is routed to the pole or
cable tray.

4. Remove the paint layer and rust on the grounding busbar and crimp the OT terminal
of the M8 at the other end of the protective grounding interface cable.
5. Connect the protective grounding interface cable.

If... Then...

The protective grounding interface cable is Connect the other end of the protective
directly connected to the grounding busbar grounding interface cable to the grounding
busbar and connect it to a bolt, see Figure6-2.

The DC Junction Box (ODCPD1) is equipped Connect the other end of the protective
grounding interface cable to the grounding
terminal of the ODCPD1, and then to the
grounding busbar. For details, refer to 5.1 (
Optional) Installing the DC Junction Box.

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ZXSDR R8872A Hardware Installation

If... Then...

The AC Lightning Protection Box (PIMAC) is Connect the other end of the protective
equipped (applicable to the models powered by grounding interface cable to the grounding
AC supplies) terminal of the PIMAC, and then to the
grounding busbar. For details, refer to 5.2 (
Optional) Installing the AC Lightning Protection
Box.

6. Bundle and label the cable. For the requirements for cable bundling and the
minimum bending radius, refer to Cable Bundling and Securing Requirements in 8
Post-Installation Check.
7. Apply antirust paint around the grounding bolts on the grounding busbar.

6.2 Installing Antenna Feeder Cables


This procedure describes how to install antenna feeder cables.
Antenna feeder cables can be divided into antenna feeders and antenna jumpers. The
distance between the RRU and the antenna determines how to install an antenna feeder
cable. For details, refer to Table6-1.

Table6-1 Antenna Feeder Cable Installation Mode


If... Then...

The distance between the base station and A feeder jumper is used.
the antenna is less than five meters

The distance between the base station and A 1/2" feeder is used.
the antenna is greater than five meters and
less than 20 meters

The distance between the base station and A 7/8" feeder is used as a primary feeder and two
the antenna is greater than 20 meters and feeder jumpers are used at both ends of the primary
less than 60 meters feeder to connect the RRU to the antenna.

The distance between the base station and A 5/4" feeder is used as a primary feeder and two
the antenna is greater than 60 meters and feeder jumpers are used at both ends of the primary
less than 80 meters feeder to connect the RRU to the antenna.

Steps

1. (Optional) The maximum length of a finished antenna feeder jumper is five meters.
If the distance between the base station and the antenna is longer than five meters,
feeder connectors should be made on site.
2. Connect the feeder cable to the antenna feeder interface on the RRU chassis, see
Figure6-3.

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6 Cable Installation

Figure6-3 Installing Antenna Feeder Cables

3. Fasten the feeder connector clockwise with a wrench with a torque of 25 N m.


4. Protect the cable connectors against water. For details, refer to 12.2 "1+3+3"
Waterproofing.
5. Lay the antenna feeder cable on the antenna side and bind it with black cable ties.
For the requirements for cable bundling and the minimum bending radius, refer to
Cable Bundling and Securing Requirements in 8 Post-Installation Check
The feeder should be laid vertically at least 200 mm from the lower edge of the
device when it is led out from the bottom of the RRU chassis. It should not be bent.
Coil the excess part of the feeder into the "S" or "8" shape, and then bind the coil on
both sides of the pole or on the back (N-type connector) of the RRU chassis. The
minimum bending radius of the feeder should not be less than 20 times the feeder's
radius. It is prohibited to coil the feeder.

Note

When laying the feeder, you must protect it from being damaged.

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ZXSDR R8872A Hardware Installation

 If the feeder must be dragged horizontally, you need to take protective measures,
for example, using skateboards, wood plank, or other tools for protection.
 You must prevent the feeder from being laid through sharp edges. If it is
impossible to avoid this situation when dragging the feeder, you need to
take protective measures, for example, sending personnel to key position for
protection.

6. Connect the other end of the feeder to the ANT interface on the antenna.
Take 1+3+3 waterproof measures. For details, refer to Section 12.2 "1+3+3"
Waterproofing.
7. Determine whether to install a grounding kit based on the distance between the RRU
and the antenna. For details, refer to 11 Installing a Grounding Kit.
8. Label the feeder cable with plastic.
9. Repeat steps 1 through 8 to install other feeder cables.

6.3 Installing an Optical Fiber Cable


This procedure describes how to install an optical fiber cable.

Steps

Opening the Maintenance Window

1. Open the maintenance window on the side of the ZXSDR R8872A, see Figure6-4.

Figure6-4 Opening the Maintenance Window

Installing the Optical Fiber Cable

2. Open the crimping clip at the left side of the maintenance window, and loosen the
waterproof rubber plug, see Figure6-5.

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6 Cable Installation

Figure6-5 Opening the Crimping Clip

3. Remove the cable tie at one end of the corrugated pipe marked as "RRU" by using
the diagonal pliers. Remove the corrugated pipe and the slider on the optical fiber
cable, see Figure6-6.

Figure6-6 Removing the Corrugated Pipe and the Slider

1. Slider

4. Remove the white dust cap of the optical cable connector.

Note

Do not remove the dust cap during the storage, transportation, and routing before
installation.

5. Insert the optical module into the OPT1 and OPT2 interfaces in the maintenance
window until a click is heard, indicating that the optical module is installed in position,
see Figure6-7.

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ZXSDR R8872A Hardware Installation

6. Align the connector with the optical module, and insert it. When you hear the sound
of "bang", it indicates that the optical cable connector is installed properly, see
Figure6-7.

Figure6-7 Inserting the Optical Module and the Optical Fiber Cable

Note

The optical fiber cable connected to the BBU is connected to the OPT1 interface.

In the case of cascaded connection with RRUs, use an optical fiber for cascading
connection to connect the OPT2 port of upper-level RRU and the OPT1 port of
lower-level RRU.

7. Lay the optical fiber cable according to the silk-screen in the maintenance window
and secure the optical cable at the crimping clip in the wiring cavity, see Figure6-8.

Note

If only one optical fiber cable is installed, you need to place the waterproof rubber
plug (on the bottom of the maintenance window) for the unused optical fiber cable
back to its original position and secure it, see Figure6-9.

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6 Cable Installation

Figure6-8 Securing the Optical Cable

Figure6-9 Placing the Waterproof Rubber Plug for the Unused Optical FiberCable
Back to Its Original Position

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ZXSDR R8872A Hardware Installation

Note

In the maintenance window, there shall be a certain arc between the optical cable
connector and the optical cable. The bending radius shall be larger than 40 mm.

8. Bundle and fix the optical fiber cable. For the requirements for cable bundling and
the minimum bending radius, refer to Cable Bundling and Securing Requirements
in 8 Post-Installation Check.
The outdoor optical fiber cable should be laid vertically at least 200 mm from the
lower edge of the device when it is led out from the bottom of the RRU chassis. The
optical fiber cable should not be bent. The optical fiber cable is then fixed onto the
pole or cable tray. Coil the excess part of the optical fiber cable in a diameter of 300
mm to 400 mm and then bind the fiber coil to an appropriate position (for example,
the wire spool on the BBU) with black cable ties.
9. Remove the cable tie at one end of the corrugated pipe marked as "BBU" by using
the diagonal pliers, remove the corrugated pipe and the movable block on the optical
fiber cable, and install them to the optical junction box or BBU.
10. Label the optical fiber cable with plastic.

6.4 Power Cable Installation

6.4.1 Installing the DC Power Input Cable


This procedure describes how to install the DC power input cable.

CAUTION

Before installing the device, carefully check the nameplate o the device to determine the
input power type. If a DC voltage range is provided on the nameplate, it indicates that
the device is powered by a DC power supply. If an AC voltage range is provided on the
nameplate, it indicates that the device is powered by an AC power supply. Never supply
AC power to a DC-powered device; otherwise, dangers, such as device burn-out and
body injuries, may occur.

Context

The power cable needs to be connected to the outdoor grounding busbar through the
grounding kit before the cable is led into the cable inlet hole of the outdoor cabinet or
near the indoor feeder window.

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6 Cable Installation

The maximum transmission distance supported by the power cable is related to the
peak RRU power consumption and the cable diameter. For details, refer to Table6-2.
You need to select the power cable as required and determine whether a DC junction
box (ODCPD1) is needed.

Table6-2 Maximum Transmission Distance of the Power Cable


Peak RRU Power Maximum Transmission Distance by Cable Diameter
2 2 2
Consumption (W) 4 mm 6 mm 10 mm

250 110 170 295

270 105 155 270

290 95 145 250

310 90 135 235

330 85 125 220

350 80 120 205

370 75 110 195

390 70 105 185

410 65 100 175

430 60 95 165

450 60 90 155

470 55 85 150

490 55 80 145

510 50 80 135

530 50 75 130

550 45 70 125

570 45 70 120

590 45 65 115

610 40 65 110

630 40 60 110

650 40 60 105

670 35 55 100

690 35 55 100

710 35 55 95

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ZXSDR R8872A Hardware Installation

Peak RRU Power Maximum Transmission Distance by Cable Diameter


2 2 2
Consumption (W) 4 mm 6 mm 10 mm

730 35 50 90

750 30 50 90

770 30 50 85

790 30 45 85

810 30 45 80

Steps

Making the Power Cable Connector

1. Follow the maintenance window diagram to tailor the naked shielding layer,
child cables, and naked copper cores. Sheathe the tailored cooper cores with
tubular terminals and use the crimping pliers to crimp these tubular terminals, see
Figure6-10.

Note

The shielding layer of a cable is stripped in the following way.


a. According to the cable stripping diagram, strip off the protective rubber cover of
the marked length to show the shielding layer.
b. At the bottom of the shielding layer, slit another 7 mm of the protective rubber
cover in length.
c. Push the 7 mm of the protective rubber cover to the top of the shielding layer. In
this way, the shielding layer can be prevented from looseness after a period of
time due to gravity.

Figure6-10 Stripping the Power Cable

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6 Cable Installation

2. Pass the tubular terminal round the trimmed bare copper core and crimp the tubular
terminal with the crimping pliers, see Figure6-11.

Figure6-11 Crimping the Tubular Terminal

3. Confirm the polarity of the power connector's socket connected to the power cable.
4. Use the screwdriver to press the mandrill until it cannot rebound and stuff the tubular
terminals into the crimping tube, see Figure6-12. It is required that the leading ends
of conductors be completely inserted and have a close contact with the inner bottom
of the connector's plug.

Note

There are two types of DC cable wires, red-blue and blue-black. When stuffing the
tubular terminals into the crimping tube, you need to pay attention to the polarity.

Figure6-12 Inserting the Crimped Tubular Terminal

1. Button
2. Pull-tab insulator
3. Mandrill

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ZXSDR R8872A Hardware Installation

4. Crimping tube
5. Shell

Note

Standard assembly requires that tubular terminals cannot be pushed forward any
more.

5. Press the button (you may use tools like screwdriver but are not allowed to use
heavy tools like hammer, or the plug may be managed). The mandrill ejects
automatically. If you pull the conductor with your hand but it does not fall down, it
indicates the conductor is installed securely.

Connecting Power Cable on the RRU

6. In the maintenance window, use the cross screwdriver to unscrew the crimping clip
and remove the waterproof rubber plug, see Figure6-13.

Figure6-13 Unscrewing the Crimping Clip

7. Insert the conductor plug into the power port inside the maintenance window, see
Figure6-14. Push the plug forward unit you hear the sound of "click". If you shake the
plug shell but it does not loosen or fall down (you are not allowed to pull the plug's
pull-tab at this time), it indicates that the plug is installed securely and locked closely.

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6 Cable Installation

Figure6-14 Inserting the Power cable

Note

You should press the cable directly on the rubber ring instead of threading it through
the rubber ring of the original waterproof rubber plug.

8. Use the crimping clip to crimp the naked part of the shielding layer, secure the power
cable at the original waterproof rubber plug, and ensure that the naked part has a
close contact with the crimping clip, see Figure6-15.

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ZXSDR R8872A Hardware Installation

Figure6-15 Securing the Power Cable

9. Wrap the power cable along the pole or cable try and use ties to bundle and secure
it. For the requirements for cable bundling and the minimum bending radius, refer to
Cable Bundling and Securing Requirements in 8 Post-Installation Check.

Earthing the Power Cable

10. Connect the power cable to the grounding busbar through a grounding kit based on
the location of the baseband cabinet connected to the other end of the power cable.
For details, refer to 11 Installing a Grounding Kit.

If... Then...

The baseband cabinet is installed outdoors Connect the power cable to the outdoor
grounding busbar through the grounding kit
before the cable is led into the cable inlet hole
of the outdoor cabinet.

The baseband cabinet is installed indoors Connect the power cable to the grounding
busbar through the grounding kit before the
cable is led into the room and near the feeder
window.
 Protect the grounding kit against water with
the "1+3+3" solution if the power cable is

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6 Cable Installation

earthed before being led into the feeder


window.
 Wind the grounding kit with two layers of
insulating tape if the power cable is earthed
after being led into the feeder window.

Connecting the Power cable of the Power Supply Equipment

11. Use a tubular terminal to make the connector of the AC power cable at the BBU
side, and then connect the AC power cable to the DC output port of the DCPD, see
Figure6-16.

Figure6-16 Connecting the Power Cable to the DCPD

When you make the connector of the DC power cable, cut off the exposed shielded
layer after stripping off the cable end and bind the connector with a heat shrink tube
or insulating tape.
12. Label the power cable at both ends with plastic.

Closing the Maintenance Window

13. After all the power cables and optical fiber cables are installed, place the unused
waterproof rubber plugs back to their original positions and secure them. Close the
maintenance window cover, and tighten the screws for waterproofing.

Note

Make sure that the screws are tightened to prevent water from entering the
maintenance window. An RRU with corrosion inside may fail to be returned for repair.

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ZXSDR R8872A Hardware Installation

6.4.2 Installing the AC Power Input Cable


This procedure describes how to install the AC power input cable.

Prerequisite

 The PIMAC is installed.


 Before the power cable is led into the cable inlet hole of the outdoor cabinet or
led near the indoor feeder window, the power cable needs to be connected to the
grounding busbar through the grounding kit.

Steps

Making the Power Cable Connector

1. Follow the maintenance window diagram to tailor the naked shielding layer,
child cables, and naked copper cores. Sheathe the tailored cooper cores with
tubular terminals and use the crimping pliers to crimp these tubular terminals, see
Figure6-17.

Note
The shielding layer of a cable is stripped in the following way.
a. According to the cable stripping diagram, strip off the protective rubber cover of
the marked length to show the shielding layer.
b. At the bottom of the shielding layer, slit another 7 mm of the protective rubber
cover in length.
c. Push the 7 mm of the protective rubber cover to the top of the shielding layer. In
this way, the shielding layer can be prevented from looseness after a period of
time due to gravity.

Figure6-17 Stripping Cable Wires

2. Pass the tubular terminal round the trimmed bare copper core and crimp the tubular
terminal with the crimping pliers, see Figure6-18.

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6 Cable Installation

Figure6-18 Crimping the Tubular Terminal

3. Confirm the polarity of the power connector's socket connected to the power cable.
4. Use the screwdriver to press the mandrill until it cannot rebound and stuff the tubular
terminals into the crimping tube, see Figure6-19. It is required that the leading ends
of conductors be completely inserted and have a close contact with the inner bottom
of the connector's plug.

Figure6-19 Inserting the Crimped Tubular Terminal

1. Button
2. Pull-tab insulator
3. Mandrill
4. Crimping tube
5. Shell

Note

Standard assembly requires that tubular terminals cannot be pushed forward any
more.

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ZXSDR R8872A Hardware Installation

5. (Optional) If the outer diameter of the tubular terminal is larger than the inner
diameter of the rubber sheath, remove the sheath and install the tubular terminal
directly to the bottom.
6. Press the button (you may use tools like screwdriver but are not allowed to use
heavy tools like hammer, or the plug may be managed). The mandrill ejects
automatically. If you pull the conductor with your hand but it does not fall down, it
indicates the conductor is installed securely.

Connecting Power Cable on the RRU

7. In the maintenance window, use the cross screwdriver to unscrew the crimping clip
and remove the waterproof rubber plug, see Figure6-20.

Figure6-20 Unscrew the Crimping Clip

Note

You should press the cable directly on the rubber ring instead of threading it through
the rubber ring of the original waterproof rubber plug.

8. Insert the conductor plug into the power port inside the maintenance window, see
Figure6-21. Push the plug forward unit you hear the sound of "click". If you shake the
plug shell but it does not loosen or fall down (you are not allowed to pull the plug's
pull-tab at this time), it indicates that the plug is installed securely and locked closely.

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6 Cable Installation

Figure6-21 Connecting the Power Cable

9. Install the round naked terminal on the grounding wire of the AC power cable to the
grounding point, see Figure6-21.
10. Use the crimping clip to crimp the naked part of the shielding layer, secure the power
cable at the original waterproof rubber plug, and ensure that the naked part has a
close contact with the crimping clip.

Note

The top edge of the power cable's black outer sheath shall align with the bottom
edge of the crimping clip and shall not be lower than the top edge of the card slot.

11. Connect the other end of the power cable to the PIMAC lightning protection box..

Earthing the Power Cable

12. Connect the power cable to the grounding busbar through the grounding kit based
on the location of the baseband cabinet connected to the other end of the power
cable. For how to connect the power cable to the grounding kit, refer to 11 Installing a
Grounding Kit.

If... Then...

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ZXSDR R8872A Hardware Installation

The baseband cabinet is installed outdoors Connect the power cable to the outdoor
grounding busbar through the grounding kit
before the cable is led into the cable inlet hole
of the outdoor cabinet.

The baseband cabinet is installed indoors Connect the power cable to the grounding
busbar through the grounding kit before the
cable is led into the room and near the feeder
window.
 Waterproof the grounding kit with the
"1+3+3" solution if the power cable is
earthed before being led into the feeder
window.
 Wind the grounding kit with two layers of
insulating tape if the power cable is earthed
after being led into the feeder window.

13. Label the power cable at both ends with plastic.

Closing the Maintenance Window

14. After all the power cables and optical fiber cables are installed, place the unused
waterproof rubber plugs back to their original positions and secure them. Close the
maintenance cover, and secure the screws for waterproofing.

Note

Ensure that the screws are tightened to prevent water from entering the maintenance
window. An RRU with corrosion inside may fail to be returned for repair.

6.5 (Optional) Installing a Monitoring Interface Cable


This procedure describes how to install a monitoring (MON) interface cable.
A monitoring interface cable is used to connect the dry contact interface of an external
monitoring device.

Context

Figure6-22 shows the cable sequence of a monitoring cable when it is connected to the
dry contact interface of an external interface device.

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6 Cable Installation

Figure6-22 RRU Dry Contact Line Sequence

Dry Contact Color

1 Red

Black

2 Brown

Yellow

3 Blue

White

Steps

1. Connect one end of the monitoring interface cable to the AISG/MON interface at the
bottom of the ZXSDR R8872A chassis, see Figure6-23.

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ZXSDR R8872A Hardware Installation

Figure6-23 Installing a Monitoring Interface Cable

2. Connect the other end of the monitoring interface cable to the dry contact interface or
the lightning protection box of the external monitoring device. For the requirements
for cable bundling and the minimum bending radius, refer to Cable Bundling and
Securing Requirements in 8 Post-Installation Check.
3. Bundle and label the cable.

6.6 Installing the AISG Cable


This procedure describes how to install the AISG cable of the RCU.
The distance between the RRU and the antenna determines how to install the AISG
cable. For details, refer to Table6-3.

Table6-3 AISG Cable Installation Mode


If... Then...

The distance between the RRU and the The AISG cable is used to be directly connected to the
antenna is less than 20 meters RCU module of the antenna. For details, refer to 1

The distance between the RRU and the The NSBT and ASBT are used between the RRU and
antenna is more than 20 meters and the ANT the antenna to combine the AISG cable and main
interface of the RRU is not integrated with feeder cable. For details, refer to 2
the NSBT function

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6 Cable Installation

If... Then...

The distance between the RRU and the The ASBT is used between the RRU and the antenna
antenna is more than 20 meters and the ANT and the RRU is connected to the ASBT directly
interface of the RRU is integrated with the through the antenna feeder. For details, refer to 3
NSBT function

Steps

1. If the distance between the RRU and the antenna is less than 20 meters, directly
install the AISG cable.
a. Before installing the Remote Control Unit (RCU) of the remote electrical tilt
antenna, record Motor Model, S/N, and the corresponding site information of
each RCU, see Figure6-24.

Figure6-24 Recording RCU Information

b. Connect the antenna interface of the RCU to the RF interface of the remote
electrical tilt antenna, see Figure6-25.

Note

All the cables or devices connected to the RF interface of the antenna, for
example, the RCU, must be fasten with a spanner.

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ZXSDR R8872A Hardware Installation

Figure6-25 Connecting the RCU to the Remote Electrical Tilt Antenna

c. Connect one end of the AISG cable to the AISG/MON interface at the bottom of
the ZXSDR R8872A, and fasten the screw on the interface, see Figure6-26.

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6 Cable Installation

Figure6-26 Connecting the AISG Cable to the ZXSDR R8872A

d. Connect the other end of the AISG cable to the male interface on the RCU, see
Figure6-27.

Note

A torque of 1 N m to 2 N m is used to fasten the connectors of the AISG cable.

You should avoid using an adjustable wrench to fasten the connectors of the
AISG cable with an excessive torque to protect the connectors from being
damaged or protect the device from short-circuit.

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ZXSDR R8872A Hardware Installation

Figure6-27 Connecting the AISG Cable to the RCU

Note

Before connecting the female connector of the AISG cable to the male connector
of the RCU, you should verify that the black sealing ring is present inside the
connector, see Figure6-28. If the sealing ring falls off, the connector may not be
waterproof.

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6 Cable Installation

Figure6-28 Checking Sealing Ring

e. (Optional) In the cascading installation scenarios of remote electrical tilt


antennas, connect the cascading AISG cables to the female connector of the
upper-level RCU and the male connector of the lower-level RCU respectively, see
Figure6-27.
f. Waterproof the connectors. For the waterproof processing methods of different
connectors, refer to Table6-4.

Table6-4 Waterproof Processing Methods of Different Connectors


Connector Type Waterproof Processing Method

AISG connector on the ZXSDR R8872 There is no need for waterproofing processing.
A

RCU connector that is connected to For details, refer to 12.2 "1+3+3" Waterproofing.
the remote electrical tilt antenna

RCU connector that is connected to For details, refer to 12.4 Waterproofing the
the AISG cable Connector of the Remote Electrical Tilt Antenna.

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ZXSDR R8872A Hardware Installation

g. Bundle and label the cables.


2. If the distance between the RRU and the antenna is more than 20 meters and the
ANT interface of the RRU is not integrated with the NSBT function, the NSBT and
ASBT are used between the RRU and the antenna.
a. Install the RCU.
For the procedure on how to install the RCU, refer to Step 1.a through Step 1.b.
b. Connect the ZXSDR R8872A to the NSBT.
i. Connect the ANT4 interface of the ZXSDR R8872A to the BTS/Node B
interface of the NSBT with a 1/2" jumper.
ii. Connect the AISG interface of the ZXSDR R8872A to the AISG interface of the
NSBT with the AISG cable.
iii. Connect the GND interface of the NSBT to the outdoor grounding busbar with
the protective grounding cable.

Figure6-29 Connecting the ZXSDR R8872A to the NSBT

1. 1/2" jumper
2. AISG cable
3. Protective grounding cable

c. Connect the NSBT to the ASBT.

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6 Cable Installation

Connect the ANT interface of the NSBT to the BTS/Node B interface of the ASBT
with a 7/8" feeder.

Figure6-30 Connecting the NSBT to the ASBT

1. 7/8" feeder

d. (Optional) For the scenario where a combiner is used, connect the cable as
shown in Figure6-31.
a. Connect the ANT interface of the NSBT to Port 2 of combiner 1.
b. Connect Port 3 of combiner 1 to Port 3 of combiner 2 with 1/2" jumper to 7/8"
feeder.
c. Connect the BTS/Node B interface of the ASBT to Port 2 of combiner 2.

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ZXSDR R8872A Hardware Installation

Figure6-31 Connecting the Cable with Combiners Used

1. 1/2" jumper
2. 7/8" feeder

Note
If there are some intermediate devices (for example, combiners) between the
NSBT and the ASBT, the intermediate devices must support DC bypass.

e. Connect the ASBT to the remote electrical tilt antenna.


i. Connect the ANT interface of the ASBT to the +45° interface of the antenna
with a 1/2" jumper.
ii. Connect the AISG interface of the ASBT to the male interface of the RCU with
the AISG cable.
iii. Connect the GND interface of the ASBT to the outdoor grounding busbar with
the grounding cable.

Note
Before connecting the female connector of the AISG cable to the male connector
of the RCU, you should verify that the black sealing ring is present inside the

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6 Cable Installation

connector, see Figure6-28. If the sealing ring falls off, the connector may not be
waterproof.

Figure6-32 Connecting the ASBT to the Remote Electrical Tilt Antenna

1. 1/2" jumper
2. AISG cable
3. Protective grounding cable

f. (Optional) In the cascading installation scenarios of remote electrical tilt


antennas, connect the cascading AISG cables to the female connector of the
upper-level RCU and the male connector of the lower-level RCU respectively, see
Figure6-27.
g. Waterproof the connectors. For the waterproof processing methods of different
connectors, refer to Table6-5.

Table6-5 Waterproof Processing Methods of Different Connectors


Connector Waterproof Processing Method

AISG connector on the ZXSDR R8872 There is no need for waterproofing processing.
A

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ZXSDR R8872A Hardware Installation

Connector Waterproof Processing Method

NSBT connector that is connected to For details, refer to 12.4 Waterproofing the
the AISG cable Connector of the Remote Electrical Tilt Antenna

Two connectors on the RCU and


ASBT that are connected to the AISG
cable

Two connectors on the ZXSDR R8872 For details, refer to 12.2 "1+3+3" Waterproofing.
A and NSBT that are connected to the
jumper

Two connectors on the ASBT and


NSBT that are connected to the feeder

Two connectors on the ASBT and


remote electrical tilt antenna that are
connected to the jumper

RCU connector that is connected to


the remote electrical tilt antenna

h. Bundle and label the cables.


3. If the distance between the RRU and the antenna is more than 20 meters and
the ANT interface of the RRU is integrated with the NSBT function, only the
ASBT is used between the RRU and the antenna.
a. Install the RCU.
For how to install the RCU, refer to Steps 1.a to 1.b in If the distance between
the RRU and the antenna is less than 20 meters, directly install the AISG
cable.
b. Connect the ZXSDR R8872A to the ASBT.
a. Connect the ANT (it is the interface that is integrated with the NSBT function
on the ZXSDR R8872A) interface of the ZXSDR R8872A to the BTS/Node B
interface of the ASBT with 1/2" jumper to 7/8" feeder.
b. Connect the GND interface of the NSBT to the outdoor grounding busbar
through the protective grounding cable.

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6 Cable Installation

Figure6-33 Connecting the ZXSDR R8872A to the ASBT

1. 1/2" jumper
2. 7/8" feeder
3. Protective grounding cable

Note

If there are some intermediate devices (for example, combiners) between the
RRU and the remote electrical tilt antenna, the intermediate devices must support
DC bypass.

c. Connect the ASBT to the remote electrical tilt antenna.


a. Connect the ANT interface of the ASBT to the +45° interface of the antenna
with the 1/2" jumper.
Connect the AISG interface of the ASBT to the male connector of the RCU
through the AISG cable.
c. Connect the GND interface of the ASBT to the outdoor grounding busbar
through the protective grounding cable.

Note

Before connecting the female connector of the AISG cable to the male connector
of the RCU, you should check whether the black sealing ring in the AISG
interface is in place, see Figure6-28. The lack of the sealing ring damages the
waterproofing of the connector.

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ZXSDR R8872A Hardware Installation

Figure6-34 Connecting the ASBT to the Remote Electrical Tilt Antenna

1. 1/2" jumper
2. AISG cable
3. Protective grounding cable

d. (Optional) In a cascading installation scenario of remote electrical tilt antennas,


connect the cascaded AISG cables to the female connectors of the upper-
level RCUs and the male connectors of the lower-level RCUs separately, see
Figure6-27.
e. Take waterproof measures for the connectors. For details, refer to Table6-6.

Table6-6 Connector Waterproofing Measures


Connector Type Method

AISG interface on the ZXSDR R8872A No waterproofing measure is required.

Connectors of the RCU and the ASBT Refer to 12.4 Waterproofing the Connector of the
connected through the ASIG cable Remote Electrical Tilt Antenna.

Connectors on the ZXSDR R8872A Refer to 12.2 "1+3+3" Waterproofing.


and the feeders connected by jumpers

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6 Cable Installation

Connector Type Method

Connectors on the ASBT connected


by feeders

Two connectors on the ASBT and


the remote electrical tilt antenna
connected by jumpers

Connector connecting the RCU to the


remote electrical tilt antenna

f. Bundle and label the cable.

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ZXSDR R8872A Hardware Installation

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Chapter 7
Protecting Unused
Connectors
After cables are installed completely, you need to protect the unused connectors of the
ZXSDR R8872A.

Steps

1. Check unused connectors.


Check whether unused connectors are covered with dust caps. If not, cover them
with dust caps, see Figure7-1.

Figure7-1 Checking Unused Connectors

2. Waterproof dust caps.


Wrap each dust cap with two layers of anti-ultraviolet tape in the direction that the
dust cap is tightened: wrap downwards for the first layer, and upwards for the second
layer. After wrapping two layers, the tape edge shall align with the bottom of the dust
cap. Bundle the tape edge with ties.

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ZXSDR R8872A Hardware Installation

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Chapter 8
Post-Installation Check
Equipment Installation Requirements

No. Item Met or


Not

1 The device (such as an RRU and antenna) is installed in the position described
in the survey design diagram. Ensure that the device is in the protective range of
45 degrees of the lightning rod. If the RRU is installed in high mountain areas and
lightning intensified areas with more than 180 thunderstorm days per year, the
device should be in the protective range of 30 degrees of the lightning rod.

2 If the RRU is installed on a pole, the pole should not be equipped with a lightning
rod. It is recommended that a separate lightning rod be equipped near the pole. If
the pole is equipped with a lightning rod, it is recommended that the lightning rod
be directly earthed separately.

3 If the RRU is installed on an outdoor wall, the distance between the device
and the grounding cable of the lightning rod should be larger than 1 m, and the
distance between the device and the lightning strip should be larger than 20 cm.

4 The RRU should be installed in a well-ventilated position and be kept out of direct
sunlight if possible (for example, a shady place is preferred). It cannot be installed
at the vent of an exhaust pipe or the place where rain water flows through (for
example, a rainshed).

5 If the RRU is installed near an antenna:


 The RRU can be installed at any vertical position on the back side of the
antenna or the antenna pole.
 The RRU can be installed at any position under the antenna with a vertical
distance of more than 40 cm from the bottom of the antenna.
 The RRU cannot be installed in the coverage of the main lobe of the antenna;
otherwise, the antenna radiation pattern may be affected, causing coverage
reduction or interference.

6 RRU poles and antenna suspension supports must be firm and meet wind
resistance requirements (no less than wind of force 12 or ad designed).

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ZXSDR R8872A Hardware Installation

No. Item Met or


Not

7 RRU poles and antenna suspension supports must be installed vertically with the
verticality error less than ±2°.

8 The device must be clean without a stain.

9 The device should not be seriously damaged or deformed. There should not be
scratches or paint stripping on the surfaces. If the paint peels, the paint in the
same color should be applied.

10 The RRU must be installed vertically with the RF port downwards. There should
be no less than 30 cm of installation space under the RRU.

11 The RRU, PIMAC, and ODCPD must be installed with special mounting parts.

12 The device must be installed and fastened securely without jittering.

13 All the connectors and bolts should be tightened with the specified torque if any.

14 All the bolts must be correctly installed and all the insulation gaskets, flat gaskets,
spring washers, and nuts must be installed in a correct order without missing or
reversed installation.

15 All the unused interfaces of the RRU must be protected with dust-proof caps and
be well waterproofed.

16 The cable clip in the maintenance window must hold the bare part of the shielding
layer of the power cable tightly.

17 The relationship between feeder cables/optical fiber cables and sectors is correct.

18 The azimuth error and pitch angle error of the directional antenna should not be
greater than ±5° and ±0.5° respectively. An omni antenna should be installed
vertically with the verticality error less than ±2°.

19 If an omni antenna and a directional antenna are in the same vertical plane, the
height difference between the two antennas cannot be less than 40 cm and the
directional antenna must be above the omni antenna.

20 The spacing between two dual-polarized antennas in different sectors should be


more than 30 cm.

21 If an omni antenna is installed on the pole, it should be on the top of the pole.
If the omni antenna is installed on the tower, it should be installed in the middle
or upper part of the tower instead of the top of the tower. Under the installation
position of the omni antenna, no other antenna should be installed.

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8 Post-Installation Check

Cabling Requirements

No. Item Met or


Not

1 Power cables cannot be connected to each other, and no joints should exist in
one single power cable.

2 The surface of each cable must be clean and free of the construction marks. The
sheath insulation layer of the cable is not damaged or scratched.

3 Different types of cables must be routed separately and straight in clear directions
without crossing each other, and bound securely with proper tense. Ensure that
no cable is curved or slanted, or hanging in the air.

4 If laid outdoors, an outdoor cable should be routed along the floor and the cable
rack. If it is laid along a wall, it should be secured. Hanging in the air or bridge
connection is not allowed.

5 When signal cables, DC power cables, AC power cables, and feeders are routed
in parallel along a cable ladder, ensure that a spacing greater than 10 cm is
reserved between different types of cables.

6 Outdoor cables cannot be bound to or routed along a lightning strip. The outdoor
cables should be routed lower than the lightning strip below the lightning strip
and a spacing no less than 20 cm must be reserved between the cables and the
lightning strip.

7 If an outdoor cable (such as an outdoor DC cable, outdoor AC cable, outdoor


optical fiber cable, and feeder) is led into the equipment room from a position
higher than the lower edge of the feeder window, the cable must be specially bent
for waterproofing. The lowest point of the cable bend must be 10 cm to 15 cm
lower than the lower edge of the window. If the cable is led from a position lower
than the lower edge of the feeder window, it is not required to bend the cable for
waterproofing.

8 The outdoor part of an outdoor AC cable should be protected by a PVC pipe or


outdoor corrugated pipe.

9 Cable channels should be installed when outdoor cables are laid on the wall or
under the floor.

10 The layout of cables should not affect the heat dissipation of the BBU or the rack.

11 If a cable (such as a feeder and optical fiber cable) is bent, ensure that the
bending radius meets the minimum bending radius requirement, meaning that the
bending radius must be equal to or greater than 20 times that of the cable's outer
diameter.

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ZXSDR R8872A Hardware Installation

No. Item Met or


Not

12 Excess antenna feeders should be coiled in S or 8 shape, and excess optic fiber
cable should be wrapped around a spool (for example, a spool near the RRU)
and properly secured.

13 Do not put any heavy cable on the routed outdoor optical cables. Keep the optical
cables away from sharp edges.

14 A feeder must be protected from any damage or sharp edges during cabling. If
the feeder has to be dragged horizontally, appropriate protective items should
be used, such as slide boards and wooden boards. If sharp edges cannot be
avoided during feeder dragging, protective measures must be taken and key
parts should be protected by a person if necessary.

Cable Bundling and Fixing Requirements

No. Item Met or


Not

1 A cable must be bound. Cables of the same type must be routed straight and
orderly close to each other. Both the horizontal difference and vertical difference
between two bundles of cables shall not exceed 5 mm.

2 If a bundle of cables are bent, cable ties must be used at both sides of the bend
to bind the cables to prevent broken cores caused by strong force at the bend.

3 Cable bends should be identically even and smooth. The minimum bending
radiuses of cables are as follows:
1. Feeders: ≥ 25 mm for super flexible 1/4" feeders, ≥ 80 mm for common 1/4"
feeders, ≥ 55 mm for super flexible 1/2" feeders, ≥ 125 mm for common 1/2"
feeders, ≥ 250 mm for 7/8" feeders, and ≥ 380 mm for common 5/4" feeders.
2. Digit trunk cables and Ethernet cables: ≥ 60 mm.
3. Outdoor optical fiber cables: more than 20 times the diameter of the outdoor
optical fiber cables.
4. Power cables and protective grounding cables: more than 5 times the cable
diameter.

4 The specifications of cable clips should be appropriate. The cable clips on the
same bundle of cables should be the same. Serial connection of cable clips
should be avoided. At most two cable clips can be used in series.

5 The cable ties must be at an even spacing with enough slack. The cable ties on a
bundle of cables routed in the same direction must face the same direction. When
the power cable is bound on the horizontal indoor cable tray, the maximum space
between cable clips must not exceed twice that of rail space of the cable tray.
When the power cable is bound on the vertical indoor cable tray, the power cable

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8 Post-Installation Check

No. Item Met or


Not
should be bound on each rail. When the power cable is laid indoors vertically and
there is no cable tray, the space between cable clips should range from 10 cm to
20 cm. The cable should be bundled evenly.

6 Outdoor cables routed along a cable ladder must be bound with cable ties or fixed
securely. If the cables are routed horizontally, the spacing between cable ties
cannot exceed 1 m. If the cables are routed vertically, the spacing between cable
ties cannot exceed 0.8 m.

7 The excess tail of each cable tie must be cut off after the cable tie is fastened.
For an indoor cable tie, all the excess tail must be cut off with a smooth cutting
surface. For an outdoor cable tie, 3 mm tail must be reserved after the excess
tail is cut off. White cable ties are used for indoor cables. Black cable ties are
used for outdoor cables. Alternate use of white and black cable ties for indoor or
outdoor cables is not allowed.

8 Outdoor optical fiber cables and power cables should not be bundled too tightly;
otherwise, the cables constrict each other. Too high stress may cause cable
deformation and affect transmission performance, see Figure8-1 and Figure8-2.

9 Double or triple feeder fixing clamps should be used. Horizontally routed feeders
should be bound at a spacing no greater than 1.5 m. Vertically routed feeders
should be bound at a spacing no greater than 1 m. The fixing clamps should be
spaced evenly and in the same direction. They should be properly secured.

10 The jumpers of outdoor antennas should be secured reliably along the cross bar
of the tower or the pole to avoid excessive or frequent bending of the jumpers due
to wind.

Figure8-1 Bundled too Tightly

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ZXSDR R8872A Hardware Installation

Figure8-2 Bundled Properly

Grounding Requirements

No. Item Met or


Not

1 For a building with lightning strips, the downleads of the lightning rods are
directly welded to the lightning strips. For a building without lightning strips,
the downleads of the lightning rods are led to the earthing grid. If the device is
installed on a tower, the tower should be reliably earthed.

2 All the connectors and joints of outdoor metal objects must be well protected
against corrosion and rust, such as applying rust-resistant paint or grease.

3 If the RRU is installed outdoors, the grounding requirements are as follows:


 For an outdoor DC RRU, a protective grounding cable with a diameter of not
2
less than 16 mm should be used and connected to the tower, the lightning
strips on the roof, or the cable tray nearby. The cabling distance should
not exceed 1.5 m and the grounding points must be reliably overlapped. If
the ODCPD is installed on the front, back, or side of the RRU, the RRU is
connected to one grounding terminal on the ODCPD through the protective
grounding cable, and the other grounding terminal on the ODCPD is
connected to the tower, the lightning strips on the roof, or the cable tray
2
nearby through a protective grounding cable with a diameter of 16 mm . The
cabling distance should not exceed 1.5 m and the grounding points must
be reliably overlapped. If necessary, a grounding busbar can be used. The
protective grounding cable of the device is connected to the grounding busbar
and then to the earthing grid through multi-strand copper wires or flat steel.
 For an outdoor AC RRU, the RRU is connected to the grounding terminal
on the PIMAC through a protective grounding cable, and the PIMAC is
connected to the tower, the lightning strips on the roof, or the cable tray
2
nearby through a protective grounding cable with a diameter of 16 mm . The
cabling distance should not exceed 1.5 m and the grounding points must
be reliably overlapped. If necessary, a grounding busbar can be used. The

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8 Post-Installation Check

No. Item Met or


Not
protective grounding cable of the device is connected to the grounding busbar
and then to the earthing grid through multi-strand copper wires or flat steel.

4 If the RRU is installed indoors, the grounding requirements are as follows:


 If the RRU is installed on a wall, the RRU should be connected to the indoor
grounding busbar through a protective grounding cable with a diameter of not
2
less than 16 mm .
 If the RRU is installed on a floor-standing mounting bracket, the RRU should
be connected to the busbar on the mounting bracket through a protective
2
grounding cable with a diameter of not less than 16 mm , and then the busbar
is connected to the indoor grounding busbar through a protective grounding
2
cable with a diameter of not less than 16 mm .

5 The grounding requirements for outdoor shielded DC cables are as follows:


 On the RRU, an outdoor shielded DC cable does not need to be earthed
through a grounding kit. For the RRU with a maintenance window, the
shielding layer of the outdoor shielded DC cable must be secured with the
metal cable clamp in the maintenance window for grounding. For the RRU
with an ODCPD, the shielding layer of the outdoor shielded DC cable must be
secured with the metal cable clamp in the ODCPD for grounding.
 The outdoor shielded DC cable must be connected to the outdoor grounding
busbar through the grounding kit near the feeder window of the equipment
room. If the power cable is earthed after being led into the feeder window, the
grounding kit must be wrapped with two layers of insulating tape . If the power
cable is earthed before being led into the feeder window, the grounding kit
must be protected against water with the "1+3+3" waterproofing method.
 Before an outdoor shielded DC cable is led into the cable inlet hole of the
outdoor cabinet, the power cable must be connected to the outdoor grounding
busbar through the grounding kit. The grounding kit must be protected against
water with the "1+3+3" waterproofing method.

6 The grounding requirements for outdoor shielded AC cables are as follows:


 The shielding layer of the outdoor shielded AC cable must be secured with
the metal cable clamp in the PIMAC or AC/DC lightning protection box for
grounding.
 If the AC power cabinet is installed indoors, the outdoor shielded AC cable
must be connected to the outdoor grounding busbar through the grounding kit
near the feeder window of the equipment room. If the power cable is earthed
after being led into the feeder window, the grounding kit must be wrapped with
two layers of insulating tape . If the power cable is earthed before being led
into the feeder window, the grounding kit must be protected against water with
the "1+3+3" waterproofing method.

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ZXSDR R8872A Hardware Installation

No. Item Met or


Not

 If the AC power cabinet is installed outdoors, the outdoor shielded AC cable


must be connected to the outdoor grounding busbar through the grounding kit
before it is led into the cable inlet of the AC power cabinet. The grounding kit
must be protected against water with the "1+3+3" waterproofing method.

7 The feeder grounding requirements for the antenna feeder system are as follows:
 If the RRU is installed near an antenna:
1. A feeder is not earthed if the length of the feeder or jumper is less than 5
m.
2. A feeder is earthed on the RRU side if the feeder length is more than 5 m
but less than 20 m.
 If the RRU is installed outdoors and far away from the antenna (more than 20
m), and main feeder is used:
1. Connect the feeder to the ground on the RRU.
2. Connect the feeder to the ground on the antenna.
3. For the station whose feeder is laid on a tower, the feeder must be earthed
before leaving the tower. If the distance between the tower and the RRU is
less than 10 m, the feeder does not need to be earthed before leaving the
tower. If the length of the feeder on the tower is more than 10 m, the feeder
should be earthed midway through the length on the tower.
 If the RRU is installed indoors:
1. Connect the feeder to the ground before it is led into the feeder window of
the equipment room.
2. Connect the feeder to the ground on the antenna.
3. For the station whose feeder is laid on a tower, the feeder must be earthed
before leaving the tower. If the distance between the tower and the feeder
window is less than 10 m, the feeder does not need to be earthed before
leaving the tower. If the length of the feeder on the tower is more than 10
m, the feeder should be earthed midway through the length on the tower.

8 A feeder must be well earthed earthed to the grounding copper busbar or tower.
A free end is not allowed. For the tower without a grounding copper busbar, the
grounding terminal of the feeder and that of the tower-mounted amplifier can
be secured on the tower separately. Each fixing point of the grounding copper
busbar can only be connected to one grounding terminal. Before the connection,
the paint on the fixing point must be removed for reliable connection. After the
connection, the grounding point must be protected against rust.

9 A copper feeder grounding part should not be used for an aluminum feeder,
while an aluminum feeder grounding part should not be used for a copper feeder
because electrochemical corrosion occurs between copper and aluminum.

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8 Post-Installation Check

No. Item Met or


Not

10 For an outdoor grounding kit, the angle between the grounding cable and the
main cable shall not be upward (including upward-sloping angle). For a grounding
kit far from the feeder window or the outdoor cabinet, the grounding cable is
led toward the feeder window or the outdoor cabinet. The angle between the
grounding cable and the cable should not be greater than 15°.

11 If the RRU, AC/DC lightning protection box, PIMAC, or ODCPD is installed on


a roof, the grounding point on the lightning strip for the device should be more
than 5 m from the grounding point on the lightning strip for the downlead of the
lightning rod. If the RRU, AC/DC lightning protection box, PIMAC, or ODCPD is
installed on a tower, the grounding point on the tower for the device should be
more than 1.5 m from the soldering point of the lightning rod.

12 Distribution equipment (such as MDFs, DDFs, and ODFs) should be reliably


earthed.

13 The DC protective grounding cable and the AC protective grounding cable must
be earthed separately.

14 The protective grounding cables between racks shall not be connected in series
except the planned equipotential connections between racks.

15 An indoor grounding busbar and an outdoor grounding busbar must be connected


to the earthing grid separately instead of direct serial connection.

Waterproof Requirements

No. Item Met or


Not

1 Verify that the maintenance window is tightened to prevent water ingress.

2 Verify that the RRU feeder connectors, antenna feeder connectors, connectors
between jumpers and feeders, and connectors between feeders and grounding
kits are well waterproofed.

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ZXSDR R8872A Hardware Installation

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Chapter 9
Power-on Inspection
The ZXSDR R8872A is powered on after installation. If any errors are found, you must
troubleshoot the ZXSDR R8872A.

Context

Figure9-1 shows the power-on inspection flow of the ZXSDR R8872A.

Figure9-1 Power-on Inspection Flow

Steps

1. Set all power switches of the power distribution subrack to OFF.

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ZXSDR R8872A Hardware Installation

2. Set the switch of the multimeter to the resistance type, and measure the power
input terminal with the multimeter, to ensure that the power is proper and not short-
circuited.
3. Set the multimeter switch to the voltage type, and measure the power input terminal
with the multimeter, to ensure that the input voltage is the rated voltage.
4. Connect the power supply equipment to the ZXSDR R8872A, or switch on the air
circuit breaker of the lightning protection box.
5. Power the device on at 30-second intervals in order of cells to avoid current surge.
Check whether or not the fiber cables in a cell are connected properly through the
indicators on the BBU.

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Chapter 10
Closure
After installation, perform the following operations:
 Put tools in order.
Put the tools used during the installation back in right positions.
 Collect unexpected materials.
Collect unexpected materials and hand them over to the customer.
 Remove waste materials.
Remove waste materials and clean the environment.
 Complete the installation report.
Complete the installation report and submit the installation report to the person in
charge.
If the site is operating properly, notify the operation and maintenance engineers that
the installation is completed.

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ZXSDR R8872A Hardware Installation

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Chapter 11
Installing a Grounding
Kit
This procedure describes how to install a grounding kit.

Context

Power cables and antenna feeders need to install grounding kits. A power cable must
be connected to the outdoor grounding busbar through the grounding kit near the
feeder window of the equipment room. For a description of the installation position of a
grounding kit, refer to Table11-1 and Table11-2.

Table11-1 Grounding Kit Position for a Power Cable


Cable Grounding Kit Position

Power cable If the outdoor grounding busbar near the feeder window is installed indoors (for some
reasons, for example, protection against theft), the power cable is connected to the
outdoor grounding busbar indoors after being led in to the feeder window instead of
being connected to the indoor grounding busbar.

If the outdoor grounding busbar near the feeder window is installed outdoors, the
power cable is connected to the outdoor grounding busbar before being led in to the
feeder window.

Table11-2 Grounding Kit Position for the Antenna Feeder


Cable Length (m) Grounding Kit Position

Antenna The RRU The feeder or jumper length is No grounding kit is used.
feeder cable is near the less than 5 m.
antenna.
The feeder length is greater than The grounding kit is earthed on
5 m and less than 20 m. the RRU side.

The RRU is The feeder length is greater than  The grounding kit is earthed
far from the 20 m. on the RRU side.
antenna.  The grounding kit is earthed
on the antenna side.

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ZXSDR R8872A Hardware Installation

Cable Length (m) Grounding Kit Position

Both the The distance between the tower The feeder does not need to be
RRU and the and the RRU is less than 10 m. earthed before leaving the tower.
antenna are
The distance between the tower The feeder must be earthed
on the tower.
and the RRU is greater than or before leaving the tower.
equal to 10 m.

The length of the feeder on the The feeder is earthed midway


tower is more than 10 m. through the length on the tower.

The RRU - 1. Connect the feeder to the


is installed ground before it is led into
indoors. the feeder window of the
equipment room.
2. Connect the feeder to the
ground on the antenna.

Figure11-1 shows the installation requirements for a grounding kit.

Figure11-1 Installation Requirements for a Grounding Kit

Note

If a grounding kit is used, the angle between the grounding cable and the power cable
cannot be upward or be greater than 15 degrees. If the grounding kit is away from the
feeder window, the grounding cable should be routed toward the feeder window along
the downward direction of the power cable.

Steps

1. Determine the position where the grounding kit is to be installed. Cut off the cable
sheath based on the size of the grounding kit, see Figure11-2.

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11 Installing a Grounding Kit

Figure11-2 Grounding Kit Installation

2. Push the grounding kit into the cable groove.


3. Fasten the screws on the grounding kit.
4. Connect the other end of the grounding cable to the grounding copper busbar.
5. Waterproof the grounding kit and the power cable with the "1+3+3" solution. For
details, refer to 12.3 Waterproofing Requirements of a Grounding Kit.

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ZXSDR R8872A Hardware Installation

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Chapter 12
Interface Waterproofing
Measures
Table of Contents
Waterproofing Using Cold Shrink Tubing.................................................................... 12-1
"1+3+3" Waterproofing................................................................................................. 12-6
Waterproofing Requirements of a Grounding Kit.........................................................12-8
Waterproofing the Connector of the Remote Electrical Tilt Antenna......................... 12-11

For a description of the waterproofing measures for the ZXSDR R8872A that is installed
outdoors, refer to Table12-1.

Table12-1 ZXSDR R8872A Interface Waterproofing Measures


Location Method

ANT interface of the RRU Waterproof the cold shrink tubing. For details ,
refer to 12.1 Waterproofing Using Cold Shrink
Tubing.

ANT interface of the antenna Waterproof the interface with the 1+3+3
waterproofing solution. For details ,refer to 12.2
"1+3+3" Waterproofing.

Grounding kit Waterproof the grounding kit with the 1+3+3


waterproofing solution. For details ,refer to 12.3
Waterproofing Requirements of a Grounding Kit.

Unused interface Wrap two layers of anti-ultraviolet tape. For


details ,refer to 7 Protecting Unused Connectors.

AISG/MON interface No waterproofing measure is required.

Remote electrical tilt antenna interface on the Waterproof the interface. For details ,refer to
antenna side 12.4 Waterproofing the Connector of the Remote
Electrical Tilt Antenna.

12.1 Waterproofing Using Cold Shrink Tubing


The ANT interface of the ZXSDR R8872A is waterproofed by using cold shrink tubing.

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ZXSDR R8872A Hardware Installation

Steps

1. Thread the RF jumper through cold shrink tubing and connect the jumper to the ANT
interface of the ZXSDR R8872A, see Figure12-1.

Figure12-1 Threading the RF Jumper Through Cold Shrink Tubing

2. Secure the RF jumper interface by using a 32'' spanner with a torque of 25 N m, see
Figure12-2.

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12 Interface Waterproofing Measures

Figure12-2 Securing the RF jumper Interface

3. Use waterproof tape with a size of 50 mm (width) × 1.65 mm (thick) × 200 mm (


length). At the point 130 mm from the bottom of the RRU, wrap three layers of
waterproof tape in an even and overlapped manner to extend the cable diameter,
and press the overlap joint firmly by hand, see Figure12-3.

Note

Tape is wrapped to extend the cable diameter, so do not pull the tape.

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ZXSDR R8872A Hardware Installation

Figure12-3 Wrapping Waterproof Tape

4. Push the cold shrink tubing to the root of the RRU while pulling the tubing wire
around the cable spirally until the tubing is secured to the root of the connector. After
that, do not push the tubing, but pull all the tubing wires out in the arrow direction,
see Figure12-4.

Note

If the tubing or wires cannot be pushed or pulled smoothly, do not push or pull by
force. Turn the wires around the cable while pushing or pulling in the arrow direction.

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12 Interface Waterproofing Measures

Figure12-4 Fixed Cold Shrink Tubing

Result

Figure12-5 shows the fixed cold shrink tubing.

Note

It is better to shrink the tubing to the root of the RRU jumper interface, with no more than
6 mm between the top of the tubing and the interface root.

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ZXSDR R8872A Hardware Installation

Figure12-5 Installation Complete

12.2 "1+3+3" Waterproofing


"1+3+3" waterproofing means "one layer of insulating tape + three layers of waterproof
tape + three layers of anti-ultraviolet tape. "1+3+3" waterproofing is applied to the ANT
connectors and grounding kits of both ends of the antenna feeders.

Note

If the space between two feeder connectors is too small, the "1 + 3 + 3" process may fail
to be performed. In this case, you can use a "1 + 1 + 1" process, that is, wrapping one
layer of waterproof tape and one layer of anti-ultraviolet tape respectively.

Steps

1. Clean cable connectors and ensure that no dirt or oil stain exists on the connectors.
2. Wrap a layer of electric insulation tape.
After a cable connector is connected, wrap the connector with the insulation tape
downwards in the direction that the connector is tightened, with each round covering
half of the previous round, see Figure12-6. Ensure that the part about 10 mm to the
connector end is wrapped with the insulation tape. When wrapping the connector,
stretch the tape with proper force.

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12 Interface Waterproofing Measures

Figure12-6 Wrapping a Layer of Electric Insulation Tape

3. Wrap three layers of waterproof tape.


Extend the waterproof tape until its width is 50% to 75% of the original width.
Wrap three layers of waterproof tape in the direction that the connector is tightened
to prevent the connector from loosening. Wrap the connector upwards for the first
layer, downwards for the second layer, and then upwards again for the third layer,
with each round covering about one third of the previous round to prevent the ingress
of rainwater, see Figure12-7. Do not cut off the tape before the connector is fully
wrapped with three layers. Ensure that the part wrapped with the waterproof tape is
more than 20 mm in length.
After wrapping the connector with the waterproof tape, grip and pinch the wrapped
part repeatedly with both hands to make the waterproof tape securely stuck to the
cable and the cable connector.

Figure12-7 Wrapping Waterproof/Anti-Ultraviolet Tape

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ZXSDR R8872A Hardware Installation

Note

The outermost layer of tape shall be applied from the bottom up to avoid water
penetration.

4. Wrap three layers of anti-ultraviolet tape.


Wrap the connector with three layers of anti-ultraviolet tape in the same direction of
wrapping waterproof tape, see Figure12-7. Pay attention to the following items when
wrapping a cable:
 The anti-ultraviolet tape should be stretched and wrapped with proper force to
prevent it from being stretched too much.
 The upper-layer tape covers 1/2 the bottom-layer tape in length.
 The wrapping length of the anti-ultraviolet tape must be 10 mm longer than that of
the waterproof tape. Wrap three layers.
After wrapping three layers, grip and pinch both the anti-ultraviolet tape and
waterproof tape to ensure that they are securely adhered.
5. Secure the tape's two ends.
After applying the tape, use black anti-ultraviolet ties to securely bundle the tape's
two ends, see Figure12-8. Use the diagonal pliers to cut off the excessive ties and
reserve a section of 3 mm at the mouth. This avoids tape expansion under high
temperature.

Figure12-8 Fixing Both Ends

12.3 Waterproofing Requirements of a Grounding Kit


For a description of waterproofing requirements of a grounding kit, refer to Table12-2.

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12 Interface Waterproofing Measures

Table12-2 Waterproofing Requirements of a Grounding Kit


Item Requirement

Power cable 1+3+3 waterproofing solution


Grounding
Antenna
kit
feeder cable

Steps

1. Wrap insulation tape from bottom up, see Figure12-9.

Figure12-9 Wrapping One Layer of Insulation Tape

2. Wrap three layers of waterproof tape from bottom up, from top down, and then from
bottom up again, see Figure12-10.

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ZXSDR R8872A Hardware Installation

Figure12-10 Wrapping Three Layers of Waterproof Tape

3. Wrap three layers of anti-ultraviolet tape from bottom up, from top down, and then
from bottom up again, see Figure12-10.
4. Bind both ends of the wrapped part with two black anti-ultraviolet ties to prevent
from degumming, see Figure12-11. Use a pair of diagonal piers to cut off the excess
length of the tape. Keep 3 mm left to prevent the tape from swelling in hot weather.

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12 Interface Waterproofing Measures

Figure12-11 Securing Both Ends of the Tape

1. Cable ties

12.4 Waterproofing the Connector of the Remote Electrical


Tilt Antenna
The waterproof processing of the remote electrical tilt antenna is different from that of
the antenna feeder. On the RRU, no waterproofing is required for the AISG cable. On
the remote electrical tilt antenna side, different waterproofing is required for the two
ends of the RCU. The connector between the RCU and the remote electrical tilt antenna
is waterproofed with the "1+3+3" waterproofing method. The connectors between the
RCU and the AISG cable is waterproofed with two layers of anti-ultraviolet tape. This
procedure describes how to waterproof the connectors of the RCU.

Steps

1. Clean cable connectors and ensure that no dirt or oil stain exists on the connectors.
2. Wrap two layers of anti-ultraviolet tape.
Pay attention to the following items when wrapping the connectors of the remote
electrical tilt antenna with anti-ultraviolet tape:
 Wrap two layers of anti-ultraviolet tape in the direction that the connector is
tightened to prevent the connector from loosening.
 Wrap the connector upwards for the first layer, downwards for the second layer.
The outermost layer of tape shall be applied from the bottom up to avoid water
penetration.
 The anti-ultraviolet tape should be stretched and wrapped with proper force to
prevent it from being stretched too much.
 The upper-layer tape covers 1/2 the bottom-layer tape in length.
 The wrapping length of the anti-ultraviolet tape must be 10 mm longer than that of
the waterproof tape. Wrap three layers.

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ZXSDR R8872A Hardware Installation

 After wrapping two layers, grip and pinch the anti-ultraviolet tape to ensure that it
is securely adhered.

Figure12-12 Waterproofing the AISG Interfaces of the RCU

1. Use a "1 + 3 + 3" process


2. Wrap two layers of anti-ultraviolet tape.

3. Secure the tape's two ends.


After applying the tape, use black anti-ultraviolet ties to securely bundle the tape's
two ends. Use the diagonal pliers to cut off the excessive ties and reserve a section
of 3 mm at the mouth. This avoids tape expansion under high temperature.

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Chapter 13
Installing a Gantry
This procedure describes how to install a gantry.

Steps

Assembling a Gantry

1. Fix two posts to two sides of the base frame with 12 M5 × 16 screws, see
Figure13-1.

Figure13-1 Assembling the Post and Base Frame

2. Fix the top beam to the posts with four M5 × 16 screws, see Figure13-2.

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ZXSDR R8872A Hardware Installation

Figure13-2 Tightening the Post and Top Beam

3. Install the two supporting plates with six M5 × 16 screws respectively, see
Figure13-3.

Figure13-3 Assembling the Supporting Plate

Drilling Holes and Installing Expansion Bolts

4. Mark the hole positions with a drilling template and marker pen.
5. Drill holes at the marked positions with an electric percussion drill (12 mm in
diameter) and remove the chippings with a vacuum cleaner, see Figure13-4.

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13 Installing a Gantry

Figure13-4 Drilling Holes and Installing Expansion Bolts

Fixing the Gantry

6. Fix the gantry in one of the following ways:

If... Then...

Install the gantry on a concrete baseplate Fix the gantry with M10 × 100 expansion bolts,
see Figure13-5.

Install the gantry in a shelter Fix the gantry with M10 × 40 self-tapping
screws, see Figure13-6.

Figure13-5 Fixing the Gantry to a Concrete Baseplate

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ZXSDR R8872A Hardware Installation

Figure13-6 Fixing the Gantry to a Shelter

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Chapter 14
Labeling Specifications
Labels include indoor and outdoor labels.
 Outdoor labels are hangtags that are delivered with the device.
 Indoor labels are the self adhesive paper-printed labels that may need to be
produced at site if necessary.
Labels must meet the following requirements:
 The special paster of ZTE Corporation must be used for paper labels.
 Contents on rack row labels and column labels should meet the engineering design
requirements.
 Boards should not be labeled and identifiers on a board should not be altered.
 All labels should be attached to face the same direction. The side that indicates
where the cable is connected to should face upward or towards the operation and
maintenance position for the convenience of being read.
 All cables such as the power cable, grounding cable, transmission cable, and feeder
should be labeled at both ends.
 For optical fibers, network cables, and trunk cables, an indoor label should be pasted
at the same height and direction and 20 mm away from the connector at both ends
each.
 For power cables and grounding cables, an indoor label should be pasted at the
same height and direction and 20 mm away from the connector at both ends each.
 Outdoor labels should be secured with cable ties at the same height and direction,
200 mm away from the connector at both ends each.

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ZXSDR R8872A Hardware Installation

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Figures
Figure1-1 Installation Flow of the................................................................ 1-2

Figure3-1 Recommended Space Requirements for Front-Mount/Back-


Mount Installation........................................................................................ 3-6

Figure3-2 Minimum Space Requirements for Front-Mount/Back-Mount


Installation.................................................................................................... 3-6

Figure3-3 Recommended Space Requirements for Side-Mount


Installation.................................................................................................... 3-7

Figure3-4 Minimum Space Requirements for Side-Mount Installation........ 3-7

Figure3-5 Tower Space Requirements for Front-Mount/Back-Mount


Installation.................................................................................................... 3-8

Figure3-6 Tower Space Requirements for Side-Mount Installation............. 3-8

Figure3-7 Mounting Parts Dimensions for One-on-One Installation (Witha


Pole Diameter of 50 mm)............................................................................ 3-9

Figure3-8 Mounting Parts Dimensions for Two-on-One Installation (Witha


Pole Radius of 39 mm)............................................................................. 3-10

Figure3-9 Installing the RRU Support (Front-Mount Installation).............. 3-11

Figure3-10 Installing the RRU Support (Side-Mount Installation)............. 3-12

Figure3-11 Hoisting the Device................................................................. 3-13

Figure3-12 Binding the RRU..................................................................... 3-14

Figure3-13 Do Not Open the Airtight Part................................................ 3-15

Figure3-14 Do Not Install Any Port Upwards............................................ 3-15

Figure3-15 Do Not Install the RRU Horizontally....................................... 3-16

Figure3-16 Do Not Install Only One Hoop................................................ 3-16

Figure3-17 Do Not Secure Two Fixing Clips with Only One Set of Hoops 3-17

I
Figure4-1 Wall-Mounted Installation (Gravity Die Casting Part).................. 4-1

Figure4-2 Wall-Mounted Installation (Simple Sheet Metal Part)................. 4-2

Figure4-3 Pole-Mounted Installation of One RRU...................................... 4-2

Figure4-4 Pole-Mounted Installation of Two RRUs..................................... 4-3

Figure4-5 Gantry-Mounted Installation........................................................ 4-3

Figure4-6 (Optional) L-Shaped Support Installation.................................... 4-4

Figure4-7 Channel Steel Pole-Mounted Installation.................................... 4-4

Figure4-8 Angle Steel Pole-Mounted Installation........................................ 4-5

Figure4-9 Assembling the Pole Mount Assembly....................................... 4-6

Figure4-10 Installing the Pole Mount Assembly (1).................................... 4-6

Figure4-11 Installing the Pole Mount Assembly (2).................................... 4-7

Figure4-12 Installing the RRU on the Pole Mount Assembly...................... 4-8

Figure4-13 Securing the RRU..................................................................... 4-9

Figure4-14 Assembling the Pole Mount Assembly................................... 4-10

Figure4-15 Installing the Pole Mount Assembly (1).................................. 4-11

Figure4-16 Installing the Pole Mount Assembly (2).................................. 4-12

Figure4-17 Screw Installation Position...................................................... 4-12

Figure4-18 Installing the RRUs on the Pole Mount Assembly.................. 4-13

Figure4-19 Securing the RRUs................................................................. 4-14

Figure4-20 Installation Positions of Expansion Bolts................................ 4-15

Figure4-21 External View of an Expansion Bolt....................................... 4-16

Figure4-22 Installing an Expansion Bolt................................................... 4-16

Figure4-23 Securing the Fixing Clamp..................................................... 4-17

Figure4-24 Installing the RRU Support to the Fixing Clamp..................... 4-18

II
Figure4-25 Securing the RRU................................................................... 4-19

Figure4-26 Installation Positions of Expansion Bolts................................ 4-20

Figure4-27 External View of an Expansion Bolt....................................... 4-21

Figure4-28 Installing an Expansion Bolt................................................... 4-21

Figure4-29 Tightening the Simple Sheet Metal Part................................. 4-22

Figure4-30 Holes in the Simple Sheet Metal Part..................................... 4-23

Figure4-31 Securing the RRU................................................................... 4-23

Figure4-32 Gantry-Mount Installation........................................................ 4-24

Figure4-33 Installing the Adapter Plate.................................................... 4-26

Figure4-34 Securing the Fixing Clamp..................................................... 4-27

Figure4-35 Installing the RRU on the Gantry........................................... 4-28

Figure4-36 Securing the RRU................................................................... 4-29

Figure4-37 L-Shaped Support–Mount Installation.................................... 4-30

Figure4-38 Securing the Fixing Clamp..................................................... 4-32

Figure4-39 Installing the RRU on the L-Shaped Support......................... 4-32

Figure4-40 Securing the RRU................................................................... 4-33

Figure5-1 Installing the ODCPD1 on the Front/Back of the RRU............... 5-2

Figure5-2 Installing the ODCPD1 on the Side of the RRU......................... 5-2

Figure5-3 Attaching the Mounting Bracket of the ODCPD1........................ 5-3

Figure5-4 Attaching the ODCPD1 Junction Box......................................... 5-3

Figure5-5 Opening the Cover Plate of the ODCPD1.................................. 5-4

Figure5-6 Making a DC Power Cable Connector....................................... 5-4

Figure5-7 Securing the DC Power Cable................................................... 5-5

Figure5-8 Closing the Cover Plate.............................................................. 5-5

III
Figure5-9 Connecting the Protective Grounding Cable to the Grounding
Busbar (ODCPD1)....................................................................................... 5-6

Figure5-10 Installing the PIMAC on the Front/Back of the RRU................. 5-7

Figure5-11 Installing the PIMAC on the Side of the RRU........................... 5-7

Figure5-12 Attaching the Mounting Bracket of the PIMAC......................... 5-8

Figure5-13 Attaching the PIMAC Junction Box.......................................... 5-8

Figure5-14 Opening the Cover Plate of the PIMAC.................................... 5-9

Figure5-15 Making an AC Power Cable Connector.................................... 5-9

Figure5-16 Securing the AC Power Cable................................................ 5-10

Figure5-17 (Optional) Securing the AC Power Cable............................... 5-10

Figure5-18 Closing the Cover Plate.......................................................... 5-11

Figure5-19 Connecting the Protective Grounding Cable to the Grounding


Busbar (PIMAC)........................................................................................ 5-12

Figure6-1 Cable Connection Diagram........................................................ 6-3

Figure6-2 Connecting the Protective Grounding Interface Cable to


theGrounding Busbar (Directly)................................................................... 6-5

Figure6-3 Installing Antenna Feeder Cables.............................................. 6-7

Figure6-4 Opening the Maintenance Window............................................. 6-8

Figure6-5 Opening the Crimping Clip......................................................... 6-9

Figure6-6 Removing the Corrugated Pipe and the Slider........................... 6-9

Figure6-7 Inserting the Optical Module and the Optical Fiber Cable........ 6-10

Figure6-8 Securing the Optical Cable....................................................... 6-11

Figure6-9 Placing the Waterproof Rubber Plug for the Unused Optical
FiberCable Back to Its Original Position................................................... 6-11

Figure6-10 Stripping the Power Cable...................................................... 6-14

IV
Figure6-11 Crimping the Tubular Terminal................................................ 6-15

Figure6-12 Inserting the Crimped Tubular Terminal.................................. 6-15

Figure6-13 Unscrewing the Crimping Clip................................................ 6-16

Figure6-14 Inserting the Power cable....................................................... 6-17

Figure6-15 Securing the Power Cable...................................................... 6-18

Figure6-16 Connecting the Power Cable to the DCPD............................. 6-19

Figure6-17 Stripping Cable Wires............................................................. 6-20

Figure6-18 Crimping the Tubular Terminal................................................ 6-21

Figure6-19 Inserting the Crimped Tubular Terminal.................................. 6-21

Figure6-20 Unscrew the Crimping Clip..................................................... 6-22

Figure6-21 Connecting the Power Cable.................................................. 6-23

Figure6-22 RRU Dry Contact Line Sequence........................................... 6-25

Figure6-23 Installing a Monitoring Interface Cable................................... 6-26

Figure6-24 Recording RCU Information.................................................... 6-27

Figure6-25 Connecting the RCU to the Remote Electrical Tilt Antenna.... 6-28

Figure6-26 Connecting the AISG Cable to the......................................... 6-29

Figure6-27 Connecting the AISG Cable to the RCU................................ 6-30

Figure6-28 Checking Sealing Ring........................................................... 6-31

Figure6-29 Connecting the to the NSBT................................................... 6-32

Figure6-30 Connecting the NSBT to the ASBT........................................ 6-33

Figure6-31 Connecting the Cable with Combiners Used.......................... 6-34

Figure6-32 Connecting the ASBT to the Remote Electrical Tilt Antenna.. 6-35

Figure6-33 Connecting the to the ASBT................................................... 6-37

Figure6-34 Connecting the ASBT to the Remote Electrical Tilt Antenna.. 6-38

V
Figure7-1 Checking Unused Connectors.................................................... 7-1

Figure8-1 Bundled too Tightly..................................................................... 8-5

Figure8-2 Bundled Properly........................................................................ 8-6

Figure9-1 Power-on Inspection Flow.......................................................... 9-1

Figure11-1 Installation Requirements for a Grounding Kit........................ 11-2

Figure11-2 Grounding Kit Installation........................................................ 11-3

Figure12-1 Threading the RF Jumper Through Cold Shrink Tubing......... 12-2

Figure12-2 Securing the RF jumper Interface.......................................... 12-3

Figure12-3 Wrapping Waterproof Tape..................................................... 12-4

Figure12-4 Fixed Cold Shrink Tubing....................................................... 12-5

Figure12-5 Installation Complete.............................................................. 12-6

Figure12-6 Wrapping a Layer of Electric Insulation Tape......................... 12-7

Figure12-7 Wrapping Waterproof/Anti-Ultraviolet Tape............................. 12-7

Figure12-8 Fixing Both Ends.................................................................... 12-8

Figure12-9 Wrapping One Layer of Insulation Tape................................. 12-9

Figure12-10 Wrapping Three Layers of Waterproof Tape....................... 12-10

Figure12-11 Securing Both Ends of the Tape......................................... 12-11

Figure12-12 Waterproofing the AISG Interfaces of the RCU.................. 12-12

Figure13-1 Assembling the Post and Base Frame................................... 13-1

Figure13-2 Tightening the Post and Top Beam........................................ 13-2

Figure13-3 Assembling the Supporting Plate........................................... 13-2

Figure13-4 Drilling Holes and Installing Expansion Bolts......................... 13-3

Figure13-5 Fixing the Gantry to a Concrete Baseplate............................. 13-3

Figure13-6 Fixing the Gantry to a Shelter................................................ 13-4

VI
Tables
Table3-1 Tool, Instrument, and Meter List................................................... 3-2

Table3-2 Installation Accessories.............................................................. 3-11

Table4-1 Accessories for Single-RRU Pole-Mounted Installation............... 4-5

Table4-2 Accessories for Two-RRU Pole-Mounted Installation................... 4-9

Table4-3 Accessories for Wall-Mounted Installation.................................. 4-15

Table4-4 Accessories for Wall-Mounted Installation.................................. 4-19

Table4-5 Accessories for Gantry-Mounted Installation.............................. 4-25

Table4-6 Accessories for L-Shaped Support Installation.......................... 4-31

Table6-1 Antenna Feeder Cable Installation Mode..................................... 6-6

Table6-2 Maximum Transmission Distance of the Power Cable............... 6-13

Table6-3 AISG Cable Installation Mode.................................................... 6-26

Table6-4 Waterproof Processing Methods of Different Connectors.......... 6-31

Table6-5 Waterproof Processing Methods of Different Connectors.......... 6-35

Table6-6 Connector Waterproofing Measures........................................... 6-38

Table11-1 Grounding Kit Position for a Power Cable................................ 11-1

Table11-2 Grounding Kit Position for the Antenna Feeder........................ 11-1

Table12-1 Interface Waterproofing Measures........................................... 12-1

Table12-2 Waterproofing Requirements of a Grounding Kit...................... 12-9

VII
Glossary

AC

- Alternating Current

AISG

- Antenna Interface Standards Group

DC

- Direct Current

MON

- Monitor

RF

- Radio Frequency

RRU

- Remote Radio Unit

VIII

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