Guide for Classification and Certification of Managed Pressure Drilling Systems

GUIDE FOR CLASSIFICATION AND CERTIFICATION OF

MANAGED PRESSURE DRILLING SYSTEMS

SEPTEMBER 2017 (Updated May 2018 – see next page)

American Bureau of Shipping

Incorporated by Act of Legislature of
the State of New York 1862

 2017-18 American Bureau of Shipping. All rights reserved.

ABS Plaza
16855 Northchase Drive
Houston, TX 77060 USA
Updates

May 2018 consolidation includes:

• September 2017 version plus Notice No. 1
Foreword

Foreword (1 May 2018)

Managed Pressure Drilling (MPD) techniques have proven to be cost-effective, reliable, and safe when
drilling difficult onshore wells as well as when drilling from mobile offshore drilling units (MODU) with a
surface BOP. MPD is now widely being used as an enabling method in drilling increasingly complex and
challenging offshore wells from MODUs with subsea BOPs.
As the leading global provider of offshore classification services, ABS is deeply involved in the safe and
reliable use of MPD technology in global shallow-water and floating rig applications through design
verification and validation. ABS has worked closely with the drilling industry to develop this Guide that
specifies the classification and certification requirements for MPD systems, subsystems and equipment.
This Guide is intended to be used in conjunction with the ABS Guide for the Classification of Drilling
Systems (CDS Guide), other applicable ABS Rules and Guides, codes and standards as referenced therein,
and applicable national regulations.
For ABS classed drilling units that are in compliance with this Guide, the optional ABS MPD and ABS
MPD-Ready class notations are offered. These notations are offered to drilling units that may or may
not be classed with any of ABS’ CDS notations and sub-notations for the associated drilling systems.
ABS also offers certification services for MPD systems, subsystems, equipment and/or components
provided that the applicable requirements in this Guide are fulfilled. Certification can be provided for
drilling units classed with ABS as well as for non-ABS classed units.
The May 2018 update introduces the notations ABS MPD and ABS MPD-Ready, which are pending
trademark.
This Guide becomes effective on the first day of the month of publication.
Users are advised to check periodically on the ABS website www.eagle.org to verify that this version of
this Guide is the most current.
We welcome your feedback. Comments or suggestions can be sent electronically by email to [email protected].

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 iii
 Table of Contents

GUIDE FOR CLASSIFICATION AND CERTIFICATION OF

MANAGED PRESSURE DRILLING SYSTEMS

CONTENTS
SECTION 1 General .................................................................................................... 1
1 General ...............................................................................................1
3 Scope ..................................................................................................1
5 Classification and Class Notations .....................................................1
5.1 MPD Systems .................................................................................. 1
5.3 “ABS MPD-Ready” Systems ............................................................ 1
5.5 Systems Not Built Under Survey...................................................... 2
7 Certification .........................................................................................2
9 Certification and Classification Process..............................................2
9.1 Certification Process ........................................................................ 2
9.3 Classification Process...................................................................... 2
11 Applicable Codes and Standards .......................................................4
13 Alternatives .........................................................................................5
13.1 General ............................................................................................ 5
13.3 Standards or Basis of Design .......................................................... 5
15 New Technologies and Novel Concepts .............................................5
17 Risk Evaluations for Alternative Arrangements and Novel
Features ..............................................................................................5
19 Design Plans and Data .......................................................................6
21 Definitions ...........................................................................................7
23 Abbreviations ......................................................................................9

FIGURE 1 ABS Classification/Certification Process...................................3

SECTION 2 Design of MPD Systems, Subsystems and Equipment..................... 10

1 General .............................................................................................10
3 MPD System General Safety Considerations ...................................10
5 Risk Assessment for MPD System ...................................................10
5.1 HAZID ............................................................................................ 11
5.3 HAZOP .......................................................................................... 11
5.5 FMEA/FMECA ............................................................................... 11
7 Rig Modifications ...............................................................................11
9 System Design ..................................................................................12

iv ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
 11 Back-Pressure Systems, Subsystems and Equipment Design ........ 13
11.1 Low Pressure Riser above the Rotating Control Device (RCD)..... 13
11.3 Rotating Control Device (RCD) ..................................................... 14
11.5 MPD Annular ................................................................................. 14
11.7 Riser Flow Spool ........................................................................... 15
11.9 PRV and Discharges ..................................................................... 15
11.11 MPD Manifolds .............................................................................. 16
11.13 Debris Catcher/Junk Catcher ........................................................ 17
11.15 Piping ............................................................................................ 17
11.17 Flow Lines Including Flexible Lines ............................................... 18
11.19 Back-Pressure Pump (BPP) .......................................................... 18
11.21 Mud-Gas Separator/Drill Thru Degasser ....................................... 19
11.23 Non-Return Valve (NRV) ............................................................... 19
11.25 Control Systems ............................................................................ 19
11.27 Modifications to the Drilling Riser System ..................................... 20
13 Dual Gradient Systems ..................................................................... 20
15 Controlled Mud-Level Systems, Subsystems and Equipment
Design ............................................................................................... 20
15.1 Subsea Pump Module (SPM) ........................................................ 21
15.3 Low Pressure Riser above Subsea Pump Module ........................ 21
15.5 Subsea Annular Isolation Device/MPD Annular ............................ 21
15.7 PRV and Discharge ....................................................................... 21
15.9 Flow Manifolds .............................................................................. 21
15.11 Flow Meter..................................................................................... 22
15.13 Piping ............................................................................................ 22
15.15 Mud Return Line (MRL) ................................................................. 22
15.17 CML Control Systems ................................................................... 22
15.19 Modifications to the Drilling Riser System ..................................... 23
17 Materials, Welding and Nondestructive Examination for MPD
System .............................................................................................. 23

SECTION 3 Survey of MPD Systems, Subsystems and Equipment .................... 24

1 General ............................................................................................. 24
3 Surveys at Manufacturer and During Assembly ............................... 24
5 On-Board Surveys during Installation and Commissioning .............. 24
7 Surveys after Commissioning ........................................................... 25
9 MPD Systems and Equipment not Associated with a Specific
Drilling Unit ........................................................................................ 25

TABLE 1 Codes for Design Review and Survey .................................... 26

TABLE 2 Codes for Testing .................................................................... 29

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 v
This Page Intentionally Left Blank
 Section 1: General

SECTION 1 General

1 General (1 May 2018)

The general requirements for conditions of Classification and Certification are contained in the ABS Rules
for Conditions of Classification – Offshore Units and Structures (Part 1). Additional requirements specific
to managed pressure drilling (MPD) systems are contained in this Guide.
This Guide is intended to be used in conjunction with the ABS Guide for the Classification of Drilling
Systems (CDS Guide). The requirements contained herein and the referenced requirements from the CDS
Guide are both to be met for classification and certification of MPD systems.
For ABS classed drilling units that are in compliance with this Guide, the optional ABS MPD and ABS
MPD-Ready class notations are offered. These notations are offered to drilling units that may or may not
be classed with any of ABS’ CDS notations and sub-notations for the associated drilling systems.
ABS also offers certification services for MPD systems, subsystems, equipment and/or components
provided that the applicable requirements in this Guide are fulfilled. Certification can be provided for
drilling units classed with ABS as well as for non-ABS classed units.

3 Scope
The focus of this Guide is on MPD systems utilizing a Rotating Control Device (RCD) and a surface choke
system to create surface back-pressure, and those that maintain a Controlled Mud Level (CML). Section 3,
Table 1, lists the MPD systems, subsystems and equipment that may be classed/certified using this Guide.
For subsystems and equipment of MPD systems not listed, the client is to contact the appropriate ABS
technical office for guidance on the approval process.

5 Classification and Class Notations

(1 May 2018) Two optional class notations related to MPD systems (ABS MPD and ABS MPD-Ready)
are available for ABS classed drilling units provided the classification requirements in Sections 2 and 3, as
applicable, are complied with.

5.1 MPD Systems (1 May 2018)

Where classification of an installed MPD systems is requested by the Owner/Operator, the MPD system
may be classed and distinguished in the ABS Record by the notation À ABS MPD, where approved by the
Committee for service under the specified design environmental conditions.

5.3 “ABS MPD-Ready” Systems (1 May 2018)

The notation À ABS MPD-Ready is available where MPD operations are anticipated however
operationally-essential MPD equipment is not physically present. “ABS MPD-Ready” means that a rig,
usually a floating MODU, is pre-fitted with provisions (e.g., general piping and tie-in points pre-installed)
to deploy a MPD system. When an MPD system is installed on an “ABS MPD-Ready” rig, the Record
may be distinguished accordingly from “ABS MPD-Ready” to “ABS MPD”, where classification of this
system is requested by the Owner/Operator and thereafter approved by the Committee.

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 1
Section 1 General

5.5 Systems Not Built Under Survey

The symbol “À” (Maltese-Cross) signifies that the system was reviewed, built, installed and commissioned
to the satisfaction of ABS. MPD systems, sub-systems, or equipment that have not been built under ABS
survey, but which are submitted for Classification, will be subjected to special consideration. Where found
satisfactory and thereafter approved by the Committee, they may be classed and distinguished in the
Record by the notation described above, but the symbol “À” signifying survey during construction will be
omitted.

7 Certification
Upon request of the Owner/Operator or Designer/Manufacturer, and where permitted by the recognized
Authority, ABS will issue Certificates for MPD systems, subsystems, equipment and/or components
provided that the requirements in this Guide are fulfilled. Where authorized by a government agency and
upon request of the Owner/Operator, ABS will survey and certify a classed MPD system or one intended to
be classed for compliance with particular regulations of that government on their behalf.
Certification can be provided for drilling units classed with ABS as well as for non-ABS classed units. All
the requirements in this Guide are applicable to certification except those in Subsection 3/7, “Survey after
Commissioning”.

9 Certification and Classification Process

(1 May 2018) Section 1, Figure 1 shows the typical process for ABS Certification of MPD systems,
subsystems, equipment and components and the way forward to Classification of MPD systems. Section 3,
Table 1 identifies the typical MPD systems, subsystems and equipment that are part of the ABS
Classification/Certification process. For MPD systems, subsystems, equipment and/or components not listed,
the designer/manufacturer is to contact the appropriate ABS Technical office for guidance on the approval
process.
For the ABS MPD-Ready notation, the scope is only for the pre-fitted provisions on the rig, therefore, the
process of “ABS Survey at Vendor’s Plant” in Section 1, Figure 1 may not apply.
Detailed ABS Classification and Certification process for drilling systems, subsystem, equipment, and/or
components is contained in Section 4 of the CDS Guide. A brief summary of the process is provided below.

9.1 Certification Process

i) Related MPD systems, subsystems, equipment and component drawings, calculations and
documentation are required to be submitted to ABS by entities as listed in Subsection 1/19 to
substantiate that the design of the systems, subsystems, equipment and/or components are in
compliance with this Guide, and applicable codes or standards, as listed in this Guide.
ii) Upon satisfactory completion of ABS review of design documents, ABS Engineers will issue an
ABS review letter and/or an Independent Review Certificate (IRC), as specified in Section 3,
Table 1. This letter or IRC, in conjunction with ABS-approved documentation, will be used and
referenced during surveys.
iii) Upon satisfactory completion of survey, ABS Surveyors will issue appropriate survey reports and/or
a Certificate of Conformity (CoC).

9.3 Classification Process

In addition to items i) through iii) above, and upon satisfactory completion of all of the required
engineering design review and survey processes (inspection, testing, installation and commissioning), ABS
may issue a Classification Certificate to the drilling unit, including the Class notation as listed in
Subsection 1/5.

2 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017

Section
FIGURE 1
ABS Classification/Certification Process

1
General
Note: For “ABS MPD-Ready” Notation, “ABS Survey at Vendor’s Plant” may not apply.
3
Section 1 General

11 Applicable Codes and Standards

This Guide is intended for use in conjunction with codes and standards listed in this subsection, as well as
those standards referred by related Sections/Subsections of CDS Guide.
ABS Guide for the Classification of Drilling Systems (CDS Guide)
API RP 14C Recommended Practice for Analysis, Design, Installation, and Testing of
Basic Safety Systems for Offshore Production Platforms’
API RP 14E Recommended Practice for Design and Installation of Offshore Products
Platform Piping Systems
API RP 16Q Recommended Practice for Design, Selection, Operation and Maintenance
of Marine Drilling Riser Systems
API RP 17B Recommended Practice for Flexible Pipe
API RP 92C Controlled Mud Level Managed Pressure Drilling Operations
API RP 92M Managed Pressure Drilling Operations with Surface Back-pressure
API RP 92P Managed Pressure Drilling Operations – Pressurized Mud Cap Drilling
with a Subsea Blowout Preventer
API RP 92S Managed Pressure Drilling Operations – Surface Back-pressure with a
Subsea Blowout Preventer
API Spec 16A Specification for Drill-Through Equipment
API Spec 16C Specification for Choke and Kill Equipment
API Spec 16D Specification for Control Systems for Drilling Well Control Equipment
and Control Systems for Diverter Equipment
API Spec 16F Specification for Marine Drilling Riser
API Spec 16RCD Specification for Drill-Through Equipment – Rotating Control Devices
API Spec 17K Specification for Bonded Flexible Pipe
API Spec 6A Specification for Wellhead and Christmas Tree Equipment
API Spec 7K Specification for Drilling and Well Servicing Equipment
API Spec 7NRV Specification for Drill String Non-return Valves
API STD 53 Standard for Blowout Prevention Equipment Systems
API TR 6AF1 Technical Report on Temperature Derating on API Flanges under
Combination of Loading
API TR 6AF2 Technical Report on Capabilities of API Integral Flanges Under
Combination of Loading – Phase II
IADC Well Classification System for Underbalanced Operations and Managed
Pressure Drilling
ISO 15156/NACE MR0175 Petroleum and Natural Gas Industries—Materials for use in H2S-
Containing Environments in Oil and Gas Production

4 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 1 General

13 Alternatives

13.1 General
ABS is ready to consider alternative arrangements and designs which can be shown through either
satisfactory service experience or a systematic analysis based on sound engineering principles, to meet the
overall safety, serviceability, and design standards of the Rules and Guides.

13.3 Standards or Basis of Design

i) Designs complying with other national or international standards not listed in Subsection 1/11 will
be subject to special considerations, on a case-by-case basis. When alternate design codes and
standards are proposed, justifications may be achieved through equivalency, gap analysis, or
appropriate risk analysis to demonstrate that the proposed alternate design codes and standards
will provide a safety level which is acceptable to ABS.
ii) Designs based on manufacturer’s standards may also be accepted. In such cases, complete details
of the manufacturer’s standards and engineering justifications are to be submitted for review. The
manufacturer will be required to demonstrate by way of testing or analysis that their design criteria
employed results in a level of safety consistent with that of the recognized standard or code of practice.
ABS will consider the application of risk evaluations for alternatives or novel features for the
basis of design in accordance with the procedures specified in Subsection 1/15.

15 New Technologies and Novel Concepts

MPD systems, subsystems, equipment and/or components which contain novel design features to which
the provisions of this Guide are not directly applicable may be classed/certified when approved by ABS.
This will be on the basis that this Guide, insofar as applicable, has been complied with and that special
consideration has been given to these aspects based on the best information available at that time.
Justifications for the new or novel features can be accomplished by applying Subsection 1/17.

17 Risk Evaluations for Alternative Arrangements and Novel Features

i) Risk evaluations for the justification of alternative arrangements or novel features may be applicable
either to the MPD system as a whole, or to individual subsystems, equipment and/or components.
ii) ABS will consider the application of risk evaluations for alternative arrangements and novel
features in the design of the MPD system, subsystems, equipment and/or components, verification
surveys during construction, and surveys for maintenance of Class.
iii) When applied, risk assessment techniques are to demonstrate that alternative arrangements and/or
novel features provide acceptable levels of safety in line with current offshore and marine industry
practice.
iv) Portions of the MPD system or any of its subsystems, equipment and/or components not explicitly
included in the risk evaluation submitted to ABS are to comply with any applicable part of the
ABS Rules and Guides.
v) If any proposed alternative arrangement or novel feature affects any applicable requirements of
flag or coastal State, it is the responsibility of the Owner/Operator to discuss with the applicable
authorities the acceptance of alternatives based on risk evaluations.
The ABS Guidance Notes on Review and Approval of Novel Concepts, ABS Guidance Notes on Qualifying
New Technologies, and ABS Guide for Risk Evaluations for the Classification of Marine-Related Facilities
provide guidance to ABS clients on the preparation of a risk evaluation to demonstrate equivalency or
acceptability for a proposed MPD system design.

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 5
Section 1 General

19 Design Plans and Data

Typical plans and data that are required to be submitted are listed below.
i) The general arrangement of the MPD system, equipment plans, including all relevant risk assessment
reports are to be provided in accordance with 2/7.1 of the CDS Guide for the MPD system showing
its proposed arrangement and integration with the elements of a specific rig’s existing drilling system.
ii) Revised documentation that outlines modifications to the existing drilling system/equipment to
accommodate MPD (piping modification, structural modifications, fire and gas detection, hazardous
area plan, etc.).
iii) Emergency and shutdown philosophy
iv) MPD operational procedures (to be used as reference for reviewing the risk assessment reports)
v) Piping and instrumentation diagrams (P&IDs) and/or process flow diagrams (PFDs) including
valve numbering and representation of all MPD-related equipment (including PRVs) and flow
paths for each MPD scenario being planned, or considered possible.
vi) MPD equipment pressure relief protection providing rating/capacity and sizing calculations in
accordance with 2/1.5 of the CDS Guide. Take into consideration possible variable PRV practices
during scheduled operations when the MASP varies.
vii) Riser management system changes required by the MPD system including but not limited to
changes caused by different drilling fluid density within the riser, changed hoop stresses arising
from MPD practices, changes in the riser tensioning requirements, additional weight and external
dimensions of the MPD riser joint, current and wave forces added by subsea pumps (and umbilicals)
for some MPD methods, and other MPD-created loads on the drilling riser system.
viii) Details for any prime movers such as motors.
ix) Design documentation for mechanical load-bearing components, as per 2/7.13 of the CDS Guide.
x) Design details for all electrical systems and equipment, as per 2/7.17 of the CDS Guide.
xi) Design details for all control system, as per 2/7.19 of the CDS Guide.
xii) Design details for all MPD manifolds, pressure vessels, and tanks, as per 2/7.21 of the CDS Guide.
xiii) Design details for rigid piping, valves, and fittings, as per 2/7.23 of the CDS Guide.
xiv) Design details for flexible lines refer to 2/7.25 of the CDS Guide. Documentation (such as material
specification, test procedures and test results) verifying material compatibility of flexible line
linings with all anticipated well fluid types is to be submitted.
xv) Prototype test data, as required by the applicable design code.
xvi) Manufacturing specifications, as per 2/7.27 of the CDS Guide.
xvii) Manufacturer’s Affidavit of Compliance (MAC), as per 4/3.1.2 of the CDS Guide.
xviii) List of handling and running equipment for all MPD systems. Each item included on this list will
include documentation that demonstrates a “fit-for-purpose” design. Also, each listed item will
include details describing the load test that was performed for that particular item.
xix) NACE H2S rating and compliance
xx) Deck load and stability compliance
xxi) Diagrams for electrical power and instrumentation wiring routing and tie-ins
xxii) The design calculations for the MGS system(s), including both upstream and downstream piping
diameters, run lengths, and the numbers of turns, verifying that the piping is capable of delivering
returns throughout all operations and variations in flow rate at acceptably low pressures.

6 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 1 General

xxiii) Calculations demonstrating that the flare or vent piping of MGS system provided is of sufficient
diameter for total flow capacity, maximum flow rate, back-pressure generated, and fluid velocity
(for erosion tendencies).
xxiv) Basis of design for RCD bearing assembly running tools.
xxv) Additionally, for CML-MPD:
a) Summary statement describing any additional electrical power supplies required for all
components of CML-MPD equipment is to be included in the submittals.
b) Design specifications for subsea pump module in accordance with 2/15.1 of this Guide
are to be submitted.
c) Details of back flushing the mud return line (MRL) including the frequency of flushing is
to be submitted.
c) If a rig pump is to be used for back flushing of MRL, a flow diagram showing the
alignment of piping, flexible lines, and valves is to be submitted.

21 Definitions
The following definitions are provided to clarify the use of certain terms used in this Guide:
Barrier. Envelope of one or several well barrier elements preventing fluids from flowing unintentionally
from the formation into the wellbore, into another formation or to the environment.
Circulation System. The complete flow path that the drilling fluid travels from the mud pits to the mud
pump intake, down the drill pipe, exiting through the jets of the drill bit, and back up the annular spaces
until it returns to the surface for processing and return to the mud pits.
Closed Circulation System. A drilling fluid system flow path which is not open to the atmosphere.
Continuous Circulation Method (CCM). An MPD technique used to maintain flow down the drill pipe
while making a connection, thereby maintaining equivalent circulating density (ECD) and thus keeping a
constant pressure profile in well annulus to prevent an influx of formation fluids or potential hole collapse
due to instability.
Controlled Mud Level (CML). A variant of Dual Gradient Drilling (DGD) used only on floating rigs by
placing a special pump in/on the drilling riser to vary the level of fluid in the drilling riser. The fluid level
is adjusted up or down to control bottom-hole pressure and to compensate for variations in equivalent
circulating density due to frictional pressure losses.
Dual Gradient Drilling (DGD). A drilling process that creates multiple pressure gradients to manage the
annular pressure profile.
Equivalent Circulating Density (ECD). The effective density of the circulating fluid in the wellbore
resulting from the sum of the pressure imposed by the static fluid column, friction pressure and surface
back-pressure.
Floating Mud Cap Drilling (FMCD). A drilling technique used to drill without returns while sacrificial
fluid is continuously pumped down drill string and the annulus to avoid all possibility of formation fluid
migrating to the surface. Open-hole formation is taking all injected (sacrificial) fluid and drilled cuttings
without surface pressure assistance.
Friction Management Method or Annular Friction Management. Systems allowing for continued circulation
during drill pipe connections, thereby maintaining constant bottom hole pressure. This technique is also
referred to as the CCM method in some publications.
Managed Pressure Drilling (MPD). An adaptive drilling process used to precisely control the annular
pressure profile throughout the wellbore. The objectives are to ascertain the down-hole pressure
environmental limits and to manage the annular hydraulic pressure profile accordingly.
Mass Flow Meter. A measuring device that is capable of working with flow streams to measure the mass
rate of flow and the density of the fluid stream (e.g., Coriolis Meter).

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 7
Section 1 General

MPD Annular. A device installed in the drilling riser below the RCD to make possible removing and
replacing a worn RCD sealing/bearing element while back-pressure is being applied. MPD annular may be
used to isolate the RCD during emergencies such as a gas in riser event.
Mud Cap Drilling (MCD). A drilling process that involves maintaining a mud level in the annulus below
the surface for hole stability and well control purposes, and no surface back-pressure. In MCD, there are no
flow returns to the surface while maintaining mud column on the annular side. There exists several MCD
variations, such as PMCD, FMCD etc. MCD is an umbrella term used for FMCD and PMCD.
Pressure-relief Valve (PRV). A flow-control device installed as part of the circulating system able to open
and shut in response to operating conditions in order to maintain preset limits for pressure applied to parts
of the circulating system to prevent over pressurization.
Pressurized Mud Cap Drilling (PMCD). A drilling technique used to drill without returns while balancing
a full annular fluid column by using a Light Annular Mud (LAM) cap maintained above an open-hole
formation that is taking all injected (sacrificial) fluid and drilled cuttings assisted by surface pressure. The
LAM density is chosen based on ability to make LAM and the desired surface pressure that can be
maintained and observed. Periodically injecting more of the same fluid into the annulus provides a means
to control the surface back-pressure within the operating limits of the RCD and/or riser system.
Primary Barrier. Phrase used to describe the first well barrier that prevents flow from a source.
Return Flow Control (RFC). MPD technique which diverts returned fluid flow away from the rig floor in
order to handle any formation fluid influx, thereby avoiding closing of a BOP, with the subsequent well
control steps that are customarily required. RFC is drilling with a closed annulus return system (RCD)
immediately under the rig floor for complete assurance of the total diversion of any rapidly developing
kick.
Rotating Control Device (RCD). Drill through equipment designed to allow the rotation of the drill string
and containment of pressure by the use of seals or packers that seal against the drill string (drill pipe, casing,
etc.)
RCD Sealing Element (Packer). The elastomeric sealing element installed inside the rotating control
device to seal around the drill string.
Secondary Barrier. Term used to back-up to the first barrier (i.e., the BOP system, casing, casing cement,
and the wellhead collectively referred to as the secondary barrier envelope).
Subsea Mud Lift (SML). A form of MPD utilizing pumps located on the sea floor to pump the mud and
cuttings returns back to the surface. This system may also employ a rotating seal above the BOPs and can
create or reduce back-pressure on the wellbore by varying the pump operating speed and RCD configuration.
Subsea Service. Descriptive term used to apply to any item intentionally used in a wet condition below the
sea water level. Subsea service requires multiple design features for that purpose, depending on each piece
of equipment.
Surface Back-Pressure. A managed pressure drilling technique used to actively apply a pressure to obtain
a target pressure at a selected point in the wellbore during all drilling operations (drilling, connections,
tripping, etc.).
Well Control (Choke) Manifold. Part of a specially-designed section of piping installed on a drilling rig for
use during well control incidents and not for MPD. This manifold and any associated choke(s) are
designed for lower flow rates and higher pressures than those used for drilling.

8 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 1 General

23 Abbreviations
ABS American Bureau of Shipping
API American Petroleum Institute
ASME American Society of Mechanical Engineers
CDS Classification of Drilling Systems
CML Controlled Mud Level
CoC Certificate of Conformity
DGD Dual Gradient Drilling
ECD Equivalent Circulating Density
FMEA Failure Mode and Effects Analysis
FMECA Failure Mode, Effects and Criticality Analysis
IADC International Association of Drilling Contractors
IRC Independent Review Certificate
LAM Light Annular Mud
MAC Manufacturer’s Affidavit of Conformance
MASP Maximum Anticipated Surface Pressure
MCD Mud Cap Drilling
MGS Mud-Gas Separator
MLP Mud Lift Pumps
MPD Managed Pressure Drilling
MRL Mud Return Line
MUX Multiplex Systems
NDE Non-Destructive Evaluation
NRV Non-Return Valve
P&ID Piping and Instrumentation Diagram
PDA Product Design Assessment
PFD Process Flow Diagram
PMCD Pressurized Mud Cap Drilling
PQR Procedure Qualification Record
PRV Pressure Relief Valve
RCD Rotating Control Device
SAC Survey after Construction
SBP Surface Back-Pressure
SIT System Integration Testing
SML Subsea Mud Lift
SPM Subsea Pump Module
SPU Solids (cuttings) Processing Unit
SR Survey Report
SRCD Subsea Rotating Control Device
WPS Weld Procedure Specification

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 9
 Section 2: Design of MPD Systems, Subsystems and Equipment

SECTION 2 Design of MPD Systems, Subsystems and

Equipment

1 General (1 May 2018)

This section provides design principles and technical requirements for the classification and certification of
MPD systems, subsystems and equipment. Depending on the requested notation and the specific MPD
system, the requirements in this section are to be applied as follows:
• For the ABS MPD notation, Subsections 2/3 through 2/9 and 2/17, and the additional system specific
requirements as indicated below:
- Subsection 2/11 for Back-Pressure systems
- Subsection 2/13 for DGD systems other than CML
- Subsection 2/15 for CML systems
• For the ABS MPD-Ready notation, Subsections 2/3, 2/5, 2/7, and 2/17

3 MPD System General Safety Considerations

In addition to the design principles which are included in this Guide, the general design of all MPD
systems are to consider the principles contained in Sections 2 and 3 of the CDS Guide.
i) The MPD system is to be designed such that a single component failure in one of the MPD
subsystems will not lead to an unsafe situation.
ii) According to the safety principle contained in API RP 14C, Section 5.4, the MPD control system
is to be provided with at least two levels of protection to prevent or minimize the effects of an
upset operational condition.
iii) During all MPD operations, the ability to immediately activate the rig's well control system is to
remain unaltered by the use of MPD. The MPD system is to be designed to allow switching from
MPD to conventional well control and vice versa as required.
iv) The “secondary barrier” system components are not to be used for routine or planned events in
MPD operations. In an event where secondary barrier equipment is used for MPD operations, the
risk involved is to be evaluated by performing a risk assessment and appropriate mitigations are to
be put in place.
v) For back-pressure applications, the MPD system is to be able to maintain the appropriate pressure
during all drilling and non-drilling operations unless some other means of controlling formation
pressure is in place (e.g., downhole barrier valve, etc.).

5 Risk Assessment for MPD System

Risk assessments (as described below) are to be performed to identify all potential hazards and to confirm
that appropriate mitigations are in place for each hazard identified during this process. The ABS Guidance
Notes on Risk Assessment Application for the Marine and Offshore Oil and Gas Industries contains a
description of the most common hazard identification techniques and additional information on their
application.

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Section 2 Design of MPD Systems, Subsystems and Equipment

The ABS Guide for Risk Evaluation for the Classification of Marine-Related Facilities contains details on
the risk evaluation process for classification of alternative arrangements. In addition, Appendix 2 in that
Guide provides an overview of how to assemble an appropriate risk assessment team.
ABS’ participation in the hazard identification meeting(s) is recommended. Tangible benefits can be
derived by the participation of an ABS representative who will later be directly involved in reviewing the
designs for ABS Classification.
The risk assessments for MPD systems are to be in accordance with 2/5.9 and 2/5.11 of the CDS Guide and
2/5.1 through 2/5.5 of this Guide.

5.1 HAZID
At the initial planning stage, a HAZID study (or equivalent preliminary risk assessment technique) is to be
performed to identify any additional wellbore system risks that would not normally be present in
conventional drilling or created as a result of MPD modifications.

5.3 HAZOP
After sufficient MPD details have been developed, a HAZOP (or equivalent detailed risk assessment
technique) is to be performed. The HAZOP is to consider the entire MPD system and all interfaces with
the rig’s existing systems. The HAZOP is to also address all MPD contemplated operational modes.

5.5 FMEA/FMECA
Functional and component level FMEA/FMECA for all major subsystems and equipment are to be
performed. Major subsystems will, as a minimum, include the following when present:
• MPD riser joint, including all related equipment
• All MPD manifolds (buffer, choke, metering, or injection)
• MPD control system
• PRV valves, actuators and control system
• Any other MPD subsystems or equipment deemed to be essential to carry out MPD operations
FMEA/FMECA validation tests are to be carried out during factory acceptance testing and/or as part of the
onboard commissioning of the integrated systems in accordance with the approved FMEA/FMECA test
plans and verified by the attending Surveyor.
When final testing requires assembly and installation on-board the facility, it may not be possible to
perform all required testing at vendor’s plant. In this case, FMEA/FMECA validation testing is to be
carried out as part of the system integration testing (SIT) during commissioning. Any modifications made
to the validation test plan are to be submitted for review.
7/1.11 of the ABS Guidance Notes on Failure Mode and Effect Analysis (FMEA) for Classification provides
detailed steps for FMEA/FMECA and FMEA validation testing.

7 Rig Modifications
In some instances, drilling rig modifications are required to accommodate MPD system prior to their
installation or to facilitate MPD operations. The extent of these modifications are rig specific, MPD system
specific, and site specific. Rig modifications are to be in accordance with applicable codes and standards,
such as API RP 92S and RP 92M.

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Section 2 Design of MPD Systems, Subsystems and Equipment

9 System Design
The design of MPD system and equipment are to comply with the following requirements:
i) All equipment included in the MPD system is to be designed to withstand the maximum system
pressure for all MPD operational modes. For example, some of the operational modes include:
• Routine drilling ahead
• Making a connection
• Tripping pipe into or out of the well
• Running casing
• Running a liner
• Pumping a sweep
• Pumping cement
ii) The RCD and equipment in the drilling riser string below the RCD, are to be designed for
combinations of pressure, tension, bending, and other applicable loads per design conditions. For
more details, refer to the requirements contained in Subsection 2/11.
iii) Means of providing isolation below the RCD is required to allow replacing the RCD sealing
assembly without having to close a BOP. When this is not provided as a part of the MPD system,
justification is to be provided through the risk assessment in accordance with Subsection 1/17.
iv) MPD equipment are to be installed in such a way as to not interfere with, compromise or impact
the secondary well control functionality of the rig's BOP well control system.
v) MPD equipment exposed to well bore fluids are to be compatible with all fluids, including H2S
which may be encountered within the scope of intended operations and service conditions. The
drilling riser is not required to be compatible with H2S.
vi) The MPD system is to be provided with pressure relief valve(s) (PRVs) to protect against over-
pressure in accordance with provisions found in 2/1.5 of the CDS Guide and 2/11.9 of this Guide.
vii) Any discharge from the pressure relief valves (PRVs) are to be diverted to locations which are
safe for both the fluid type(s) and volume being discharged.
viii) If a separate PRV discharge tank is provided to measure and monitor fluids, is to include the following:
a) Visual level indicator with remote monitoring capability
b) Volume measurement capability
c) Piping provisions to empty the tank into the rig’s mud system
d) Appropriate tank venting
ix) A redundant PRV is to be provided upstream of the choke manifold with an independent power
source and control system.
x) For MPD operations where the RCD is installed below the riser tension ring, two mud return flow
lines from the flow spool are to be provided.
xi) For back-pressure applications, each mud return line is to be connected to the modified riser joint
flow spool with two (2) isolation valves for redundancy and these valves are to be fail-safe “as is”
in order to protect the primary barrier.
xii) All valves upstream of the last isolation valve on the metering manifold used in MPD systems are
to be capable of allowing full flow and holding pressure from either direction. Through risk
assessment, alternative arrangements can be considered in accordance with Subsection 1/17.
xiii) All piping and materials are to follow the requirements of Sections 5 and 6 of the CDS Guide
respectively. These requirements are to be supplemented by additional requirements contained in
this Guide.

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Section 2 Design of MPD Systems, Subsystems and Equipment

xiv) Piping and valves are to be arranged to divert flow overboard or to some alternate safe location
upstream of the MPD choke manifold in case of an emergency or in a riser gas handling/riser gas
management event.
xv) For back-pressure applications, a MPD choke manifold is to be provided to manage or maintain
wellbore pressure.
xvi) For back-pressure applications, a minimum of two automatic chokes are to be provided as follows:
a) The system is to be designed to allow the chokes to be isolated while the manifold is in use.
b) Dedicated MPD choke manifold is to be designed and sized such that discharge pressures
fall within the limits of the rig’s conventional mud solids separation system. This
manifold is to be separate and fully independent from the rig’s well control (choke and
kill) manifold system.
c) The MPD surface system and its components are to be selected and sized to handle solids-
laden fluids, to not become a choke point and create any significant back-pressure.
d) In order to avoid erosion, the MPD system’s piping diameter(s) are to be selected such
that the flow velocity throughout the system is maintained below 5.5 m/s (18 ft/s). If
higher fluid velocities are proposed, justification is to be provided by calculations and/or
evidence showing that actual erosion rates under similar circumstances is suitable for the
system’s design life.
xvii) Continuous monitoring of both fluid density and flow rates for flow both going into and coming
out of the well is to be provided in order to monitor influx and other well conditions at all times. If
this provision is not fully met, then justification is to be provided for alternate arrangements in
accordance with Subsection 1/17.
xviii) When an MPD choke manifold is installed, it is to be connected to the mud-gas separator (MGS)
or downstream from the rig’s well control (choke and kill) manifold.
xix) MPD equipment installed below the waterline is to be designed for subsea service.
xx) MPD systems are to be designed with the capability for allowing live maintenance during MPD
operations. A justification for this selected design choice is to be evaluated as part of the risk
assessment.

11 Back-Pressure Systems, Subsystems and Equipment Design

Back-pressure systems, subsystems and equipment are to be designed per applicable codes and standards
and the additional requirements in this Guide. All valves and chokes used in flow spool, buffer manifold,
choke manifold, and metering manifold are to be designed and manufactured to API Spec 6A PSL 3
requirements. Back-pressure system, subsystem, equipment and components are to be designed,
manufactured, and tested in accordance with the latest versions of API RP 92C, 92M, 92P and 92S and the
additional requirements listed as follows:

11.1 Low Pressure Riser above the Rotating Control Device (RCD)
All subsea MPD systems will require a low pressure riser in the system above the RCD. The low pressure
riser is to comply with requirements listed in Subsection 3/5 of the CDS Guide, and the additional
requirements listed below:
• The low pressure riser is to be connected to flow line, diverter, and other elements of the rig’s drilling
fluid circulation system.
• The riser section is to be provided with gas detection and leak detection.
• For RCD leak detection, mud level monitoring in the low pressure riser is to be provided such as a trip
tank.

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Section 2 Design of MPD Systems, Subsystems and Equipment

11.3 Rotating Control Device (RCD)

The RCD body, connections and individual bearing/sealing assembly are to be designed, manufactured,
and tested in accordance with the latest version of API Spec 16RCD and the additional requirements as
follows:
i) Pressure Ratings. The body/shell, static (non-rotating), the dynamic (rotating), and the stripping
pressure ratings are to be specified by the manufacturer and validated in accordance with API
Spec 16RCD.
ii) Static and Dynamic Pressure Ratings of RCD. The dynamic pressure rating of the RCD is to be
capable of sealing the maximum anticipated MPD circulating pressure against the rotating drill
pipe at a given RPM.
The static (non-rotating) pressure rating of the RCD is to be capable of containing the lesser of
either the maximum anticipated MPD applied pressure or the highest planned stripping pressure
against the non-rotating drill pipe.
For floating rig applications with a below tension ring RCD, additional loads on the RCD are to be
considered, as specified in 3/5.3 of the CDS Guide, pertaining mainly to the additional types of
design loads and pressure limits imposed on RCD body due to being an integral part of the riser.
When the RCD is installed above the tension ring, additional loads on the RCD are to be considered,
as specified in 3/5.3 of the CDS Guide, as applicable.
iii) RCDs are to be designed to maintain the MPD operating envelope.
iv) RCDs are to be provided with a minimum of two packing elements for wellbore fluids. Alternative
designs can be considered on a case by case basis through risk assessments in accordance with
Subsection 1/17 of this Guide.
v) RCDs used on floating MODUs are to be designed and installed such that the packing elements
can be safety changed without retrieving the entire RCD assembly in the drilling riser.
vi) A means of equalizing or bleeding trapped pressures below the packing element is to be provided.
vii) The locking mechanism/system of the RCD insert is to be of a type that provides feedback to
monitor the locking function of the latch.
viii) The locking mechanism/system control of the RCD insert is to be designed to prevent
unintentional or accidental release/unlocking of the latch. (e.g., interlock, 2-handed operation, flip-
cover, etc.).
ix) The accumulator, control, and/or power system used to operate the RCD are to be independent of
the rig’s standard BOP accumulator system.
x) For surface RCD installations, a spillage containment system is to be provided to contain all
spillage from the RCD. An outlet from this system is required to divert mud to an appropriate
location.

11.5 MPD Annular

For floating MODUs, an MPD annular is to be installed below the RCD and above the flow line spool as
part of a modified riser joint to isolate the RCD from wellbore and to facilitate RCD sealing element
change-out or maintenance. The MPD annular can be used to isolate the RCD during emergencies such as
a gas in riser event. Accordingly, an MPD Annular is to be included in all riser load considerations. See
2/11.27 for more information on modifications to drilling riser systems. Additionally, the following are to
be complied with:
i) The MPD annular and its control system are to be designed and constructed per requirements
found for an “annular preventer” or “annular BOP” as listed in Section 3 of the CDS Guide, API
Spec 16A, and API Spec 16D, except this device is not required to close on the open hole (i.e., without
pipe being in the well). The minimum pipe diameter to close is to be specified by the Owner/Operator.
Any other exception to API Spec 16D is to be documented and submitted to ABS.

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Section 2 Design of MPD Systems, Subsystems and Equipment

ii) The MPD annular device is not to be used as a replacement for any well control equipment, since
it is not installed, maintained, or tested for well control.
iii) Being an integral part of the drilling riser, additional loads are to be considered for the MPD annular,
as specified in 3/5.3 of the CDS Guide. The design of the MPD annular body and end connections
are to consider these loads.
iv) Design of end connections are to be per API RP 16Q, Spec 16F, TR6 AF1 and TR6 AF2 or equivalent.
It is noted that the loads on the MPD annular end connections are not fully defined in API Spec 16A
for annular preventers. Using the methods described in API TR 6AF1 and 6AF2, the combined
bending, tension and internal pressure loads are to be used to evaluate the MPD annular design.

11.7 Riser Flow Spool

A riser flow spool (positioned below the MPD annular) is a pressure-containing, cylindrical piece of equipment
including end connections and side outlets. The side outlets are to be designed in accordance with API
Spec 16A, Spec 6A, TR6 AF1 and TR6 AF2, as applicable. Design specifications of the flow spool is to be
in accordance with the provisions for drilling spools listed in 2/11.27 for the modified riser joint.

11.9 PRV and Discharges

MPD subsystems, equipment, and/or components that may have the potential of exposure to pressure greater
than its design pressure are to be protected by suitable overpressure protection devices such as relief
valves. The following are to be considered:
i) Each part of the MPD system upstream of the choke manifold which may be exposed to a pressure
greater than its design pressure is to be protected from overpressure by a relief valve.
ii) For rigs using a subsea BOP stack, all components between BOP and MPD choke are to be protected
from overpressure by a relief valve. The location(s) of the overpressure protection devices/PRVs
is to be justified through the risk assessments.
iii) All PRV(s) are to be sized, designed, fabricated, tested, and installed in accordance with the following
principles, as applicable:
a) Designed, fabricated, and tested to API Spec 6A PSL 3
b) Safety principles of API RP 14C
c) Relieving capacity are to be sized per API Standard 520
iv) The relieving capacity of the PRV and the discharge piping is not to be less than the combined
maximum full-flow capacity of the drilling unit’s mud pumps. As an alternative, well-specific
calculations are to be provided which demonstrate the adequacy of the relieving capacity for all
operational modes being provided. This calculation is to also consider emergency scenarios such
as handling gas in riser.
v) Each pressure relief valve (PRV) is to be installed such that it is at the highest point possible and
in such a manner that there is no possibility of accumulation of debris on the PRV inlet.
vi) The PRVs may be of either passive or active type. Where active PRVs are provided, the following
additional requirements apply:
a) In the event of a loss of rig power, the PRV is to remain operable until any ongoing MPD
operations can be suspended and the well fully secured. The PRV control/operating
system is to be provided with sufficient back up power supply.
b) A redundant PRV is to be provided upstream of the choke manifold with an independent
power source and control system as specified in 2/9ix).
vii) Remote indication of activation/status of each PRV is to be provided.
viii) All PRVs are to return to their current (pre-release) settings after each pressure-release event to
maintain the system pressure.

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Section 2 Design of MPD Systems, Subsystems and Equipment

ix) Relief valves are to be set at pressures which do not exceed the design pressure of the piping system.
The piping system is to be designed to minimize back-pressure in the PRV discharge lines.
x) Relief valve discharge piping is to be designed to prevent any obstructions or blockages and are to
be open to safely discharge at all times. Any possibility of obstructions or blockages are subject to
special considerations and is to be evaluated through the risk assessments.
xi) The PRV discharge piping is to be designed and installed considering the following:
• Any vertical static gradient
• Potential for line plugging
• Exposed fluid stream composition including the potential exposure to hydrocarbons
• Access for maintenance provisions
In addition, the following requirements apply:
• PRV discharge lines are to have flushing capability
• Selected relief path is to offer less resistance (friction losses) than the original flow path
• Discharge piping is to be secured in accordance with 2/9.15.

11.11 MPD Manifolds

Depending on the design of the MPD system, the MPD manifold (buffer, choke, metering, or injection)
may be one skid or may consist of multiple sections and/or manifolds.
i) The manifold piping is to be in accordance with Section 5 of the CDS Guide. Additional provisions
are contained in 2/9xvi)d) of this Guide.
ii) MPD manifolds are to be designed, manufactured, and tested in accordance with the latest versions
of API Spec 6A and API Spec 16C, as applicable.
iii) If the manifold(s) is/are mounted on a skid(s) (for handling or installation purposes), each skid is
to comply with the provisions found in Subsection 3/23 of the CDS Guide.
iv) The MPD manifold(s) is/are to be sized and arranged in accordance with Subsection 2/9 of this
Guide and the additional requirements listed below:
a) MPD manifolds are to be sized appropriately to avoid impairing the overall system
performance. The following factors are to be considered for MPD manifold sizing:
• Total system pressure drop is to be kept to a minimum.
• Flow velocity is to be maintained at less than 5.5 m/s (18 ft/s) to avoid erosion/washout
due to high velocity, solids-laden fluid flow.
• If higher fluid velocities are proposed, justification is to be provided by calculations
and/or evidence showing that actual erosion rates under similar circumstances is
suitable for the system’s design life, as specified in 2/9xvi)d)
• Choke flow control trims are specifically excluded from the 5.5 m/s (18 ft/s) flow velocity
limitation.
• Reduce the potential for line plugging by solids-laden fluid.
v) A buffer manifold, or a functionally equivalent piping, located upstream of the choke manifold is
to be provided to direct the well fluids to the rig’s shakers, rig’s choke manifold, rig’s gas buster,
overboard lines, or to the MPD choke manifold.
vi) The MPD choke manifold is to comply with the following requirements:
a) Have a minimum of three flow paths as follows:
• Two choke paths to provide operational redundancy
• One flow path to bypass the chokes at any time

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Section 2 Design of MPD Systems, Subsystems and Equipment

b) Have a tie–in for annulus injection during mud cap drilling

c) Valve actuators may be manual, hydraulic, electric, or pneumatic. Where remotely-operated
chokes are installed, two independent means of control are to be provided or manual over-
rides are to be provided. For alternative arrangements, justification through risk
assessments in accordance with Subsection 1/17 are to be provided to ABS.
All manifold isolation valves are to have a visible indication of valve's current position,
both on remote monitoring screens and on the actual valve body. For remotely operated
MPD chokes, this indication needs to be provided only on remote monitoring screens and
local panel (if provided).
d) The following manifold instrumentation is to be provided to allow remote monitoring of
the manifold(s):
• Flow rate, flow density, pressure, temperature, choke position, and valve status.
vii) Metering Manifold
a) Flow meters are to be installed, typically downstream of the MPD choke to measure
outflow fluid mass flow rate, flow density and temperature for the MPD control system.
The typical measurement device is a Coriolis meter, however, an alternative functional
equivalent may be considered by ABS on a case-by-case basis.
b) The sizing of the flow meter system is to consider fluid types and flow rates of the MPD
system.
b) A bypass is to be provided for maintenance of each meter, and for clearing any associated
pipe blockages.
d) Flow metering device(s) are to be installed such that the discharge side will maintain
back-pressure while working.
e) Discharge piping from metering manifold is to be directed to one or more of the following
destinations:
• The rig’s shaker
• The rig’s choke manifold
• The rig’s MGS (when it has been shown to be adequately sized)
• A functional equivalent of this separator, as described in 2/11.21

11.13 Debris Catcher/Junk Catcher

A debris catcher may be installed upstream of the MPD choke manifold to avoid plugging of choke and
other critical piping components.
i) If the debris catcher is installed, a provision for cleaning and bypassing it is to be provided.
ii) If it is not installed or alternate arrangements are provided, this is to be considered as part of the
risk assessment.

11.15 Piping
MPD piping is to be designed per the requirements of Section 5 of the CDS Guide. Additionally, the
following is to be adhered to:
i) Designs are to consider minimizing:
a) Back-pressure
b) Internal erosion/washout
c) The accumulation of solids or plugging due to particle bridging.

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Section 2 Design of MPD Systems, Subsystems and Equipment

ii) Piping is to be properly secured according to provisions found in Subsection 6.4 of API RP 14E
and ANSI/ASME B31.3 (on support requirements) to minimize any unwanted movement during
MPD operations.
iii) Piping downstream of MPD chokes is to be designed or protected to guard against possibility of
over-pressurization due to obstruction, blockage, or similar obstacles.

11.17 Flow Lines Including Flexible Lines

MPD systems are to be provided with rigid and/or flexible flow lines to enable fluid flow continuity with
the wellbore annulus. The pressure design is to comply with Section 5 of the CDS Guide. Additionally, the
following requirements also apply:
i) The design is to be in accordance with the requirements of API Spec 7K, FSL 1 at minimum and
API RP 17B with respect to dynamic loading. Inner linings and other layers are to be designed per
API Spec 17K requirements for exposure to wellbore fluids (oil, brine, hydrocarbon gases, H2S,
CO2, etc.), green cement or cement slurries. Other linings and layers suitable for the intended
service will be considered by ABS if found to be acceptable based on evidence from testing (e.g.,
full-scale blistering test as per API RP 17B).
ii) Flow lines/flexible lines are to have a design life of 5 years or longer.
iii) Flexible lines are to be designed such that allowable stresses meet the requirements of API Spec
17J and API Spec 17K under all loading conditions considering combined loading of internal
pressure, external pressure and axial tension and bending.
iv) Design temperatures are to be suitable for the anticipated wellbore fluid temperatures.
v) Flow lines/flexible lines on floating installations are to be designed and installed in such a manner
that they will accommodate all anticipated rig rotational movements.
vi) Flow lines/flexible lines are to be configured to minimize the following situations:
a) Potential for entanglement during MPD operations
b) Any likely contact with the hull during MPD operations and/or any adverse weather
conditions
c) The effect of unsupported length:
• When the flow line is attached directly on the flow spool gooseneck from the moonpool
deck, there is a significant increase in unsupported length of the flow line, which may
result in additional tensile load. This is to be considered in each riser design calculation.
• For surface installation, where flow lines are connected to RCD outlet wing valves
from the moonpool deck, the effect of unsupported length of the flexible line is to be
considered in the calculation.

11.19 Back-Pressure Pump (BPP)

Certain MPD systems and related operations may need continuous annulus pressure management during
tripping in and out, and ECD management during connections, or shut-in. For this purpose, dedicated
back-pressure pump skids, or the drilling unit’s mud pumps or riser booster pumps may be used. The
following are to be considered if a BPP is provided:
i) The pump is to be suitable for both continuous and intermittent use, including
a) Sufficient output volume to operate chokes and function flow meters
b) Speed control to allow varying the output during connections
ii) Where cross-wellhead circulation is employed and oil-based muds are used, the BPP is to be
designed so as to prevent hazards such as heat accumulation.
iii) A back-up power supply, independent of the main power supply is to be provided to maintain
back-pressure (in case of dedicated BPP).

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Section 2 Design of MPD Systems, Subsystems and Equipment

iv) A gravity-feed and/or a charge pump supply is to be provided in the design of the pump system to
maintain uninterrupted, positive fluid suction to the pump.
v) Where a rig pump is used for MPD operations as an alternative or as a backup to a dedicated BPP,
the potential for any impact to routine operations (such as drilling, running casing, and setting
cement plugs during abandonment) are to be evaluated as part of the risk assessment.
vi) In-line non-return valve(s) are to be installed to prevent backflow.
vii) If a BPP is included as part of the MPD system deployed, a suitable pump safety system is to be
used.

11.21 Mud-Gas Separator/Drill Thru Degasser

Under certain conditions, return flow may contain entrained gas and require it to be directed to a mud-gas
separator (MGS). The MGS is to be designed per 3/3.5.4 through 3/3.5.7 of the CDS Guide and the
following additional requirements are to be considered as applicable:
i) If the rig’s MGS is considered insufficient based on expected maximum liquid or gas flow rates
during MPD operations, a dedicated MPD MGS is to be installed which is capable of handling the
maximum potential flow rates of liquid and gas. For existing-rig MPD conversions, if sufficient
deck space, and/or deck loading capacity is not available for installing a dedicated MPD MGS then
as an alternative, procedural mitigation will be considered by ABS with supporting risk assessment
for the use of rig’s existing MGS.
ii) The design calculations for the separator system(s), including both upstream and downstream
piping diameters, run lengths, and the numbers of turns, verifying that the piping is capable of
delivering returns throughout all operations and variations in flow rate at acceptably low pressures
are to be submitted.
iii) A suitable system to enable management of pressures and fluid levels is to be provided.
iv) Calculations demonstrating that the flare or vent piping provided is of sufficient diameter for total
flow capacity, maximum flow rate, back-pressure generated, and fluid velocity (for erosion
tendencies).
v) When the desiccated MPD MGS is tied to the rig’s MGS, the sizing calculation is to consider the
back-pressure generated by the rig’s MGS on the MPD MGS.
vi) When the MPD MGS is the same as the one used for well control, means to isolate the MPD piping
system from the MGS is to be provided. This is to be considered a part of the risk assessment.

11.23 Non-Return Valve (NRV)

All SBP-MPD and PMCD-MPD drill strings will have two NRVs, appropriately placed to prevent backflow.
NRVs are to be designed, constructed, and tested per API Spec 7NRV, or an equivalent technical
specification.

11.25 Control Systems

Control system for riser mounted components, buffer manifold, choke manifold, PRVs, metering manifold,
etc. are to follow the requirements of 2/7.19 and 3/15 of the CDS Guide and the additional requirements
listed below:
i) The MPD system is to have the ability to be controlled from at least two locations to allow for any
unforeseen conditions. One panel is to be located as near as possible to the driller’s console.
ii) Umbilicals are to be provided with storage reels, along with proper deployment and retrieval
systems. Necessary equipment to operate and maintain these components are to be also provided.

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Section 2 Design of MPD Systems, Subsystems and Equipment

11.27 Modifications to the Drilling Riser System

MPD systems may need modifications to the existing drilling riser system to accommodate the MPD system
riser components. This may necessitate a review of existing emergency disconnect procedures while in use.
Typically, modified riser joints are required to accommodate all MPD system riser components (e.g.,
transition joints, RCD, MPD Annular, flow spool, etc.). Modified riser joints are to be designed per
Subsection 3/5 of the CDS Guide and API Spec 16F and RP 16Q. The following additional requirements
are to be applied to MPD modified riser joints designed to be installed below riser tension ring:
i) The drilling riser design calculations are to be modified to include effects of back-pressure imposed
during MPD operations.
ii) Fully-assembled modified riser joint are to be able to pass through the rotary table.
iii) Joint inner diameter (without RCD sealing element installed) is to be such that it does not impact
riser system drift diameter. If the above requirement is not met, justifications are to be provided to
ABS for review.
iv) In instances where the RCD seal element is not run, the modified riser joint design is to permit
routine conventional drilling operations to be carried out without any modifications.
v) Terminations for flexible lines and control lines are to be provided with gooseneck or equivalent
connections, with the capacity of withstanding all likely dynamic and pressure loads.
vi) Joints are to be designed to incorporate the fluid lines and control lines required for the subsea
functions (e.g., BOP). Such lines could include: choke, kill, booster lines, mud return lines, hydraulic
supply, and electrical/MUX/umbilical lines.
vii) Incorporate a stab-plate arrangement for the connection of umbilical/control lines or include a
functional equivalent.
viii) MPD riser joint is to be rated for the specified design conditions of the rig’s drilling riser system.
ix) The entire MPD riser joint, including the control system, is to have an FMEA/FMECA analysis
performed and submitted for review.
x) MPD riser joint running tools are to be designed, manufactured, and tested in accordance with the
latest version of the API Spec 16F.

13 Dual Gradient Systems

The IADC has defined four subsets of DGD techniques as listed below:
1. Riser-less mud returns for pre-BOP drilling.
2 .Subsea mud-lift (SML) (for post-BOP drilling).
3. Dilution-based DGD (for post-BOP drilling, requiring specially-built centrifuges.
4. Controlled Mud Level (CML) for post-BOP drilling.
The first three subsets of DGD systems including SML systems may be classed as per Subsection 1/13 0f
this Guide. The ABS Guidance Notes on Qualifying New Technologies and the ABS Guidance Notes on
Review and Approval of Novel Concepts provides a methodology that may be used for approval of these
designs and their incorporation on an asset. CML systems are to comply with the requirements as per 2/15
of this Guide.

15 Controlled Mud-Level Systems, Subsystems and Equipment Design

All process valves are to be designed and manufactured to API Spec 6A PSL 3 or API Spec 6DSS requirements.
For subsea applications, valves designed and manufactured to API 6A are also to meet the provisions in
API Spec 17D, as applicable. For near-surface applications such as below tension ring flow spools and
valves, these items may not require compliance with API Spec 17D as long as the designer justifies the
suitability of each component.

20 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 2 Design of MPD Systems, Subsystems and Equipment

Any modifications to conventional well control necessitated by CML-MPD procedures being planned is to
be evaluated by the risk assessment in accordance with Subsection 1/15.
In addition, the following requirements are to be met:

15.1 Subsea Pump Module (SPM)

The system design specifications for the subsea pump module are to be submitted to ABS for review. In
particular, the following information and system details are to be included:
i) The weight and size of the SPM to be used in riser load analysis.
ii) Minimum and maximum allowable sustained flow rates and pressures able to be delivered by the
SPM as installation depth and mud weight varies, together with the power required for these variations.
iii) Maximum electrical power supply required, including a statement describing where this power
will originate, along with any necessary source(s) for a back-up electric power supply for the SPM.
iv) If an external power supply is required (for either main or back-up electrical power), then a
structural analysis is to be carried out considering the additional loads for this external power
supply, including the weights for storing all required supplemental fuel supplies. The HAZOP
analysis is to consider the added risks of utilizing the extra generator including exhaust gas
routing, structural loading considerations, and fuel transportation, loading and storage.
v) A method for securing the SPM power umbilical to prevent any potential interference with rig
thrusters is to be provided. This method considering installation and retrieval is to be evaluated as
part of the risk assessment.
vi) Method of fluid monitoring for return levels of flow as specified in 2/9xvii).

15.3 Low Pressure Riser above Subsea Pump Module

The low pressure riser is to comply with the applicable requirements listed in 2/11.1 and the additional
requirements as listed below:
i) The low pressure riser is to be connected to all of the rig’s customary riser top connections
including the flow line, diverter, riser tensioning system, choke and kill lines, etc., just the same as
if the CML system were not deployed.
ii) The extra tension required due to the weight of the added mud return line (MRL) is to be taken
into account in the drilling riser analysis as an additional load. Other additional loads are to be
taken into account for wind, wave, and current loads due to the added section of riser (which
extends down to the depth of the SPM).
iii) Method of fluid monitoring for return levels of flow as specified in 2/9.

15.5 Subsea Annular Isolation Device/MPD Annular

MPD annular above the SPM suction point is not generally required for CML operations, but if one is
installed, it is to comply with 2/11.5.

15.7 PRV and Discharge

The CML system is a low pressure system. To safeguard against over-pressuring the system, the pressure
rating of the piping downstream the subsea pumps is to not exceed the maximum pressures that the piping
can be subjected to during operation or blocked flow.
If this cannot be demonstrated, a pressure relief valve (PRV) is to be used in accordance with 2/11.9.

15.9 Flow Manifolds

Depending on the system design, CML-MPD may have a flow manifold or piping to direct fluid coming up
the MRL once it reaches the drilling unit. The design of the manifold is to be in accordance with 2/11.11.

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 21
Section 2 Design of MPD Systems, Subsystems and Equipment

15.11 Flow Meter

i) Flow meters are to be installed on the flow line to measure fluid volume, flow rate, etc., for a
CML-MPD system. If the flow meter is part of another system with the signal shared with the
CML control system, then this scenario is to be evaluated as part of the risk assessment.
ii) The size and pressure rating of the flow meter system are to be based on fluid types, flow rates,
and pressure rating of the MPD system.
iii) To enable accurate measurements, the discharge piping from the flow meter is to be such that it
will not create a vacuum and always maintain some back-pressure, even while making a drill
string connection.
iv) The flow meter is to be installed according to the manufacturer’s recommended practices. The
installation is to be self-draining and is to not permit the accumulation of mud when not in use.
v) The discharge piping from metering manifold is to be directed to rig’s shaker, rig’s choke
manifold, diverter, mud gas separator, or to a functional equivalent of this separator, similar to the
requirements found in 2/11.21 for SBP-MPD systems.

15.13 Piping
All CML-MPD piping is to be designed per the requirements of 2/11.17 of this Guide and Section 5 of the
CDS Guide. CML-MPD systems are to be provided with rigid and/or flexible flow lines to enable flow
continuity with the wellbore annulus. The pressure design is to comply with 2/11.15 and the corresponding
Section 5 of the CDS Guide.

15.15 Mud Return Line (MRL)

A CML-MPD system uses a mud return line to bring fluid from the subsea pump to the surface. The MRL
is to be designed per the applicable sections of API Spec 16F and RP 16Q, as well as the following
additional requirements:
i) The MRL is to be able to operate within the expected pressures and flow ranges anticipated,
considering the following:
a) MRL pressure drop
b) Fluid velocity in MRL
c) A calculated expected erosion rate of MRL from recognized industry sources.
ii) Fluid compatibility verification on all elastomeric components is to be carried out as part of the
basic design.
iii) Means for back flushing the MRL is to be provided with suitable frequency of flushing. A dedicated
pump for back flushing may be used or an available rig pump may be used. If a rig pump is to be
used, a flow diagram showing the alignment of piping, flexible lines, and valves is to be submitted
to ABS for review.
CML-MPD systems that are designed using alternative arrangements other than MRL may be specially
considered based on risk assessments in accordance with Subsection 1/17.

15.17 CML Control Systems

CML-MPD control systems are to meet Subsection 3/15 of the CDS Guide. The following additional
requirements are to be applied:
i) Redundancy is to be provided for measuring the pressure in the riser.
ii) System philosophy is be developed for well control.
iii) Capability to prevent incorrect measurement of riser level from faults (e.g., transducer failure) is
to be provided.
iv) Verification of pressure sensor measurements is to be provided.

22 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 2 Design of MPD Systems, Subsystems and Equipment

v) In the event of any equipment failure, operating data is to be backed up and made readily available
so that the well can be fully secured.
vi) Umbilicals are to be provided with storage reels and a proper deployment and retrieval system.

15.19 Modifications to the Drilling Riser System

CML-MPD systems may need modifications to the existing drilling riser system to accommodate CML-
MPD riser components. A typical modified riser joint for CML may consist of a riser penetration for
removal of drilling fluid, two riser isolation valves, redundant pressure transducers, a pedestal and
mounting system for the subsea pump, control system components, umbilicals, and a piping arrangement
that allows drilling fluid to be routed to the pump when it is docked onto the riser, as well as piping to
divert discharge fluid to surface. The modified riser joint is to meet 2/11.27, as applicable.

17 Materials, Welding and Nondestructive Examination for MPD System

All materials used for MPD system/sub-system and equipment are to be in accordance with the requirements
of Section 6 of the CDS Guide.
Welding and nondestructive examination (NDE) are to be qualified and performed in accordance with the
requirements of section 7 of the CDS Guide.

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 23
 Section 3: Survey of MPD Systems, Subsystems and Equipment

SECTION 3 Survey of MPD Systems, Subsystems and

Equipment

1 General
Surveys of the MPD systems, subsystems, and equipment are to be performed according to the applicable
provisions contained in
i) Section 8 of the CDS Guide for surveys at vendor’s manufacturing facility and surveys on-board
during installation and commissioning
ii) Section 9 of the CDS Guide for surveys after construction for maintenance of class
iii) Additional requirements listed in the subsections below
For temporary installation of MPD system, the scope of survey is to be based on an agreement between
ABS and the Owner/Operator or Designer/Manufacturer.
The general reference listing of MPD equipment provided in Section 3, Table 1 of this Guide specifies
applicable documentation and testing requirements, arranged by major MPD systems, subsystems and
equipment.

3 Surveys at Manufacturer and During Assembly

Surveys at the manufacturing facility are to be performed according to recognized industry standards as
stated in Section 3, Table 2 and the pertinent provisions found in Subsection 8/3 of the CDS Guide.

5 On-Board Surveys during Installation and Commissioning

During installation and commissioning, on-board surveys are to be performed according to the applicable
provisions in Subsections 8/5 and 8/7 of the CDS Guide, supplemented with the following:
i) MPD system, subsystem and equipment are to be connected and installed per the ABS-approved
drawings as listed in 1/19 of this Guide.
ii) A pressure test and commissioning procedure is to be submitted to the attending Surveyor for
review prior to testing.
iii) Pressure testing is to be conducted on board the unit. Low-pressure and high-pressure testing of
subsystems/equipment is to be performed according to Section 3, Table 2 of this Guide.
iv) Pressure testing is to be performed after latching to verify that the RCD sealing element is locked.
The pressure test is to be carried out at the rated working pressure of the RCD as determined in
2/11.3 of this Guide.
v) MPD riser joint components are to be tested to 1.5 times RWP at the manufacturer and the assembled
MPD riser joint is to be hydrotested at RWP on board. Documented dimensional verification to
approved drawings is required for those riser components not pressure tested at the factory.
vi) Function testing of subsystems/equipment is to be performed according to Section 3, Table 2 of
this Guide.

24 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 3 Survey of MPD Systems, Subsystems and Equipment

7 Surveys after Commissioning

Surveys of the MPD systems, subsystems, and equipment after construction for maintenance of class are to
be performed according to the applicable provisions in Section 9 of the CDS Guide.

9 MPD Systems and Equipment not Associated with a Specific Drilling

Unit
MPD systems and equipment that have been designed and constructed to the requirements in this Guide
may be used on units classed with ABS as detailed in this Guide and on other non-classed units. The
Owner of the subsystem/equipment will be responsible to retain the certificates and maintenance records
for each piece of equipment.
Prior to being installed in a classed drilling unit, the Owner is to present the required certification and
maintenance documentation to the ABS Surveyor. Maintenance records are required to include ABS
examination of the subsystem/equipment in accordance with 9/1.3 of the CDS Guide, including
requirements for Annual and Special Periodical Survey.

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 25
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 1
Codes for Design Review and Survey
Subsystems/ Survey General Approval
Systems/ Design FMEA/
Equipment (at Comments Reference Tier Level
Subsystems Review FMECA
(All Notes apply) vendor) (Informative) (See Note 2)
MPD System X X N/A
Interface piping
HAZOP API 6A, 6DSS,
Piping & Valves X X & valves N/A
ASME B31.3
See 2/11.15

Control System X X X See 2/11.25 N/A

MPD
(SBP/MCD/CML) Refer to
System and Electrical Equipment X X MODU Rules N/A
Interface with Part 6
Drilling System Refer to
Fire & Safety
X X MODU Rules N/A
Equipment
Part 5
Refer to
Portable Industrial MODU Rules
X X 5
Modules Part 7,
Appendix 2
Assembled Modified API 16F, 16Q,
X X X 5
Riser Joint 16R
RCD X X API 16 RCD 5
RCD Control System X X X
RCD Bleed Line X X API 7K 5
RCD Bearing Design review
Assembly Running X is limited to 2
Tool Basis of Design
MPD Annular X X API 16A 5
MPD Annular
X X X N/A
Control System
API 16F, 16Q,
16A, 6A,
Flow Spool & Valves X X For end 5
connections:
TR6 AF1,
MPD Riser System TR6 AF2
Flow Spool Valve
X X X N/A
Control System
API 6A,
Gooseneck X X 5
ASME B31.3
Flow Line/Flexible API 17B, 17J,
X X 5
Line 17K, 7K
Upper & Lower
X X API 16F 5
Crossover
End Flange X X API 6A, 16A 5
MPD Riser Running
X X API 16F 5
& Handling Tools
Spider Adapter X X API 16F 5
Choke & Kill Lines X X API 16C 5
Auxiliary Lines X X API 16D, 16F 5

26 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 1 (continued)
Codes for Design Review and Survey
Subsystems/ Survey General Approval
Systems/ Design FMEA/
Equipment (at Comments Reference Tier Level
Subsystems Review FMECA
(All Notes apply) vendor) (Informative) (See Note 2)
Includes
MPD Choke structure,
Manifold Assembly X X X piping, valves API 16C, 6A 5
including Skid and associated
MPD Choke
controls
Manifold
MPD Choke X X API 16C, 6A 5
Piping & Valves X X API 16C, 6A 5
Control System X X X N/A
Includes
structure,
MPD Metering
piping, valves,
Manifold Assembly X X X 5
Coriolis meter
including Skid
and associated
controls
Metering Manifold
Coriolis/ Mass-Flow
X 2
Meter
API 6A,
Piping & Valves X X 5
ASME B31.3
Control System X X X N/A
Pressure Relief API 520, 6A,
PRV & Discharge X X X 5
Valve (PRV) 14C
System Control System X X X N/A
Includes
Buffer Manifold structure,
Assembly including X X piping, valves, API 6A 5
Buffer Manifold Skid and associated
controls
Piping & Valves X X API 6A 5
Control System X X X N/A
Debris Catcher/Junk Catcher X X API 6A 5
Section 4,
Back-Pressure Pump X X X Table 1 of 5
CDS Guide
MPD Dedicated MGS/Drill Thru Degasser X X API 53, 16C 5
Drill String Non-Return Valve (NRV) X X API 7-1 5
Frame X X 5
Section 4,
Mud-lift Pump X X Table 1 of 5
Subsea Pump CDS Guide
Module Auxiliary Load
X X 5
Bearing Components
Piping & Valves X X ASME B31.3 5
Control System X X X N/A
Barrier Fluid Skid X X 5
Solids Processing Unit X X X 5
Subsea Choke & API 17D, 6A,
Subsea Choke X X 5
Valves 16C
System
Control Systems X X X N/A

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 27
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 1 (continued)
Codes for Design Review and Survey
Subsystems/ Survey General Approval
Systems/ Design FMEA/
Equipment (at Comments Reference Tier Level
Subsystems Review FMECA
(All Notes apply) vendor) (Informative) (See Note 2)
API 6A,
Piping & Valves X X 5
Flow Manifold ASME B31.3
Control Systems X X X N/A
Mud Return Line (MRL) X X 5
See 3/11 and
LARS X X 8/3.7 of CDS 5
Launch and Guide
Retrieval System
Cart Attachment
(LARS) X X 5
Frame
Control Systems X X X N/A
Section 4,
Backflush Pump X X Table 1 of 5
CDS Guide
Notes:
1 MAC (Manufacturer's Affidavit of Compliance) is a document certified by a competent authority of the manufacturer
that the specified product meets the required specifications. A MAC is required for all equipment listed in this
table.
2 For optional ABS Type Approval Tiers, see 1-1-A2/A3 of ABS Rules for Conditions of Classifications – Offshore
Units and Structures (Part 1).
3 “Survey” requires the Surveyor attendance during fabrication, witness inspections and testing per rule requirements
and design codes/standards in accordance with the agreed Inspection/Test Plan (ITP), verification to approved plans
and issuance of a survey report. Section 3 details surveys at vendor’s plant, during installation and commissioning.
4 IRCs and CoCs may be issued if requested. IRCs are part number specific. CoCs are part number and serial number
specific.
5 For equipment common to drilling systems, see Section 4, Table 1 of the CDS Guide.
6 Tabular listing of references are provided for general reference purposes only (informative). Other industry
standards may provide an acceptable basis for design.
7 Prototype testing is to be carried out as per the applicable design codes and standards.

28 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 2
Codes for Testing
Subsystems/ FMEA/ General
Systems/ Factory On Board
Equipment FMECA Testing Remarks Reference
Subsystems Testing Testing
(All Notes apply) Testing (Informative)
MPD System RWP/FT Action
items
from Interface piping & API 6A, 6DSS,
Piping & Valves HPT/FT RWP/FT
HAZOP valves ASME B31.3
MPD
(SBP/MCD/C Hydrotest for hydraulic
ML) System Control System HPT/FT RWP/FT VT
control piping
and
Refer to MODU Rules
Interface with Electrical Equipment
Part 6
Drilling
System Refer to MODU Rules
Fire & Safety Equipment
Part 5
Portable Industrial Refer to MODU Rules
Modules Part 7, Appendix 2
Assembled Modified API 16F, 16Q,
RWP/FT VT
Riser Joint 16R
RCD HPT/FT RWP/FT API 16 RCD
RCD Control System FT FT VT
RCD Bleed Line HPT/FT RWP/FT API 7K
RCD Bearing Assembly MAC verification by
Running Tool SAC Attending Surveyor
MPD Annular HPT/FT RWP/FT API 16A
MPD Annular Control
FT FT VT
System
API 16F, 16Q,
16A, 6A,
Flow Spool & Valves HPT/FT RWP/FT For end
connections:
TR6 AF1, TR6
MPD Riser AF2
System
Flow Spool Valve Control
FT FT VT
System
API 6A, ASME
Gooseneck HPT RWP/FT
B31.3
API 17B, 17J,
Flow Line/Flexible Line HPT/FT RWP/FT
17K, 7K
Upper & Lower Crossover HPT/FT RWP/FT API 16F
End Flange HPT/FT RWP/FT API 6A, 16A
MPD Riser Running &
LT FT API 16F
Handling Tools
Spider Adapter LT FT API 16F
Section 4, Table 1 of
Choke & Kill Lines HPT/FT RWP/FT
CDS Guide
Section 4, Table 1 of
Auxiliary Lines HPT/FT RWP/FT
CDS Guide
Includes structure,
MPD Choke Manifold
HPT/FT RWP/FT VT piping, valves, choke API 16C, 6A
Assembly including Skid
and associated controls
MPD Choke MPD Choke HPT/FT RWP/FT API 16C, 6A
Manifold
Piping & Valves HPT/FT RWP/FT API 16C, 6A
Hydrotest for hydraulic
Control System HPT/FT RWP/FT VT
control piping

ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017 29
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 2 (continued)
Codes for Testing
Subsystems/ FMEA/ General
Systems/ Factory On Board
Equipment FMECA Testing Remarks Reference
Subsystems Testing Testing
(All Notes apply) Testing (Informative)
Includes structure, piping,
MPD Metering Manifold
HPT/FT RWP/FT VT valves, Coriolis meter
Assembly including Skid
and associated controls
Coriolis/ Mass-Flow
Metering RWP/FT
Meter
Manifold
API 6A, ASME
Piping & Valves HPT/FT RWP/FT
B31.3
Hydrotest for hydraulic
Control System HPT/FT RWP/FT VT
control piping
API 520, 6A,
Pressure PRV & Discharge HPT/FT RWP/FT VT
14C
Relief Valve
(PRV) System Hydrotest for hydraulic
Control System HPT/FT RWP/FT VT
control piping
Includes structure, piping,
Buffer Manifold
HPT/FT RWP/FT VT valves, and associated API 6A
Assembly including Skid
Buffer controls
Manifold Piping & Valves HPT/FT RWP/FT API 6A
Hydrotest for hydraulic
Control System HPT/FT RWP/FT VT
control piping
Debris Catcher/Junk Catcher HPT RWP/FT API 6A
Section 4, Table 1 of
Back-Pressure Pump HPT/FT RWP/FT VT
CDS Guide
MPD Dedicated MGS/Drill Thru Degasser HPT RWP/FT API 53, 16C
Drill String Non-Return Valve (NRV) HPT RWP/FT API 7-1
Section 4, Table 1 of
Frame LT
CDS Guide
Section 4, Table 1 of
Mud-lift Pump HPT/FT RWP/FT
CDS Guide
Subsea Pump
Auxiliary Load Bearing
Module LT/FT LT/FT
Components
Piping & Valves HPT/FT RWP/FT ASME B31.3
Hydrotest for hydraulic
Control System HPT/FT RWP/FT VT
control piping
Barrier Fluid Skid HPT RWP/FT
Solids Processing Unit HPT/FT RWP/FT VT
API 17D, 6A,
Subsea Choke & Valves HPT/FT RWP/FT
Subsea Choke 16C
System Hydrotest for hydraulic
Control Systems HPT/FT RWP/FT VT
control piping
API 6A, ASME
Piping & Valves HPT/FT RWP/FT
Flow B31.3
Manifold Hydrotest for hydraulic
Control Systems HPT/FT RWP/FT VT
control piping
Mud Return Line (MRL) HPT/FT RWP/FT
Launch and LARS LT/FT LT/FT See 8/3.7 of CDS Guide
Retrieval Cart Attachment Frame LT
System Hydrotest for hydraulic
(LARS) Control Systems HPT/FT RWP/FT VT
control piping
Backflush Section 4, Table 1 of
Pump HPT/FT RWP/FT
Pump CDS Guide

30 ABS GUIDE FOR CLASSIFICATION AND CERTIFICATION OF MANAGED PRESSURE DRILLING SYSTEMS . 2017
Section 3 Survey of MPD Systems, Subsystems and Equipment

TABLE 2 (continued)
Codes for Testing
Notes:
1 Testing is required per the design specification and the applicable sections of this Guide and test plans are to be
submitted to the Surveyor for review. At the discretion of the attending Surveyor, test plans may be required to be
submitted for technical review. When specified, "Factory Acceptance Testing" can be completed at installation due
to the nature of the system, same is to be noted in the test plans. Section 3 details surveys at vendor’s plant, during
installation and commissioning.
2 MPD Equipment are to be tested in accordance with tests specified by the Manufacturer and this Guide. Low
pressure and rated working pressure tests are required at Installation/Commissioning testing on board. Refer to
API STD 53 for low pressure testing criteria.
3 Design validation testing may be required per the applicable design code.
4 For equipment common to drilling systems, see Section 4, Table 1 of the CDS Guide.
5 Tabular listing of references are provided for general reference purposes only (informative). Other industry standards
may provide an acceptable basis for design.
6 Prototype testing is to be carried out as per the applicable design codes and standards.
7 Where multiple tests are indicated (e.g., HPT/RWP/FT), all tests are required.
Types of Tests
HPT Hydrostatic Proof Test per design specification
RWP Hydrostatic Proof Test at Design Rated Working Pressure
FT Function Test (Operational Tests without load/pressure applied)
LT Load Test as specified in the approved test plan.
VT FMEA/FMECA Validation Testing

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