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Deep Hole Machining ENG

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100% found this document useful (1 vote)
648 views150 pages

Deep Hole Machining ENG

Uploaded by

Cristian Fuentes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CUTTING TOOLS FROM SANDVIK COROMANT

Deep hole machining

2014
ENG

DEEP HOLE MACHINING

To make life easier, a new standard is developed

ISO 13399 is an international standard that will simplify the exchange of data for cutting tools. You will notice a slight difference through
the new parameters and descriptions of each tool.

For the first time ever, there is a standardized way of describing product data regarding cutting tools. When all tools in the industry share the
same parameters and definitions, communicating tool information becomes very straightforward.

What does this mean to you?

Basically, it means that your systems can talk to ours, as they all speak the same language. Download product data from our web site and use
it directly in your CAD/CAM software to assemble tools that you use in production. There is no need to look for information in catalogues and
interpret data from one system to another. Imagine how much time this will save you!

Short name Preferred Name

ADJLX Maximum adjustment limit


ADJRG Adjustment range
ALP Clearance angle axial
AN Clearance angle major
ANN Clearance angle minor
APMX Depth of cut maximum
B Shank width
BAWS Body angle workpiece side
BBD Balanced by design
BBR Balanced by rotational test
BD Body diameter
BHTA Body half taper angle
BS Wiper edge length
BSG Basic standard group
CF Spot chamfer
CDX Cutting depth maximum
CHW Corner chamfer width
CICT Cutting item count
CND Coolant entry diameter
CNSC Coolant entry style code
CNT Coolant entry thread size
COATING Coating
CP Coolant pressure (recommended)
CRKS Connection retention knob thread size
CTPT Operation type
CUTDIA Work piece parting diameter maximum
CW Cutting width
CWTOLL Cutting width lower tolerance
CWTOLU Cutting width upper tolerance
CWX Cutting width maximum
CXSC Coolant exit style code
CZC Connection size code
CZCMS Connection size code machine side
CZCWS Connection size code workpiece side
D1 Fixing hole diameter
DAH Diameter access hole
DAXIN Axial groove inside diameter minimum
DAXX Axial groove outside diameter maximum

DEEP HOLE MACHINING

1
ENG
DEEP HOLE MACHINING

DBC Diameter bolt circle


DC Cutting diameter
DCB Connection bore diameter
DCBN Connection bore diameter minimum
DCBX Connection bore diameter maximum
DCF Cutting diameter face contact
DCN Cutting diameter minimum
DCON Connection diameter
DCONMS Connection diameter machine side
DCONWS Connection diameter workpiece side
DCSFMS Contact surface diameter machine side
DCSFWS Contact surface diameter workpiece side
DCX Cutting diameter maximum
DIX Tool changer interference diameter maximum
DMIN Minimum bore diameter
DMM Shank diameter
DN Neck diameter
DSGN Design
FHA Flute helix angle
FLGT Flange thickness
FTDZ For thread diameter size
H Shank height
HA Thread height theoretical
HB Thread height difference
HF Functional height
HRY Lowest point from reference plain
HTB Body height
HTH Height
IC Inscribed circle diameter
INSL Insert length
IZC Insert size code
KAPR Tool cutting edge angle
KCH Corner chamfer
L Cutting edge length
LAMS Inclination angle
LB Body length
LCF Length chip flute
LCOX Cut off length maximum
LE Cutting edge effective length
LF Functional length
LH Head length
LPR Protruding length
LS Shank length
LSC Clamping length
LSCN Clamping length minimum
LSCX Clamping length maximum
LSD Dead shank length
LU Usable length (max. recommended)
MHD Mounting hole distance
MIID Master insert identification
MMCC Code for preset torque
NOF Flute count
OAH Overall height
OAL Overall length
OAW Overall width
OH Overhang recommended
OHN Overhang minimum
OHX Overhang maximum
PDX Profile distance ex
PDY Profile distance ey
PHD Premachined hole diameter

DEEP HOLE MACHINING

2
ENG

DEEP HOLE MACHINING

PHDX Maximum premachined hole diameter


PL Point length
PRFRAD Profile radius
PRSPC Profile specification
PSIR Tool lead angle
PSIRL Cutting edge angle major left hand
PSIRR Cutting edge angle major right hand
RADH Radial body height
RADW Radial body width
RE Corner radius
RETOLL Corner radius lower tolerance
RETOLU Corner radius upper tolerance
RGL Regrind length
RMPX Maximum ramping angle
RPMX Rotational speed maximum
S Insert thickness
SDL Step diameter length
SIG Point angle
SPTL Splitline
SSC Insert seat size code
SUBSTRATE Substrate
TCDC Tolerance class cutting diameter
TCDMM Shank diameter tolerance
TCHA Achievable hole tolerance
TCHAL Achievable hole tolerance lower
TCHAU Achievable hole tolerance upper
TCT Tolerance class tool
TCTR Thread tolerance class
TD Thread diameter
TDZ Thread diameter size
TFLA Tap floating length ahead
TFLB Tap floating length behind
THCHT Threading chamfer type
THFT Form type
THL Thread length
THUB Hub thickness
TP Thread pitch
TPI Threads per inch
TPIN Threads per inch minimum
TPIX Threads per inch maximum
TPN Thread pitch minimum
TPX Maximum thread pitch
TQ Torque
TSYC Tool style code
ULDR Usable length diameter ratio
VCX Maximum cutting speed
W1 Insert width
WB Body width
WF Functional width
WFCIRP Width to cutting item reference point
WSC Clamping width
WT Weight of item
ZEFF Face effective cutting edge count
ZEFP Peripheral effective cutting edge count (ZEFP)
ZWX Maximum number of Wiper inserts

For more information, please visit www.sandvik.coromant.com.

DEEP HOLE MACHINING

3
ENG
DEEP HOLE MACHINING The Deep hole machining systems

Deep hole machining with Sandvik Coromant

Deep holes are defined by a high ratio between hole depth and diameter.
Deep hole machining is the preferred method for drilling hole depths of more than 10 x the diameter. During drilling, it is important that the chips
are broken and that they can be transported away without jamming and affecting the drilled surface.
In deep hole machining, cutting fluid supply and chip transport have been provided for the development of four different systems that permit trouble-
free machining of deep holes.

STS Ejector system


- In materials with poor chip forming properties - Requires no seal between the workpiece and the
such as stainless steel, and low-carbon steel. drill bushing.
- In materials with an uneven structure when - Adapted easily to existing machines, preferable
chipbreaking problems exist. in conventional lathes, turning centres,
- More advantageous for long series production. machining centres and horizontal boring
- When large diameter holes are required. machines.
- Requires special deep hole drilling machine. - For machining workpieces where sealing
problems can occur.
- An advantage when it is possible to use a pre-
drilled hole instead of a drill bushing for
guidance, for example in machining centres.

Gun drill
- For small diameters.
- Can easily be applied to machining centres by
using a pre-drilled hole for guidance.
- Requires high coolant pressure.

DEEP HOLE MACHINING The Deep hole machining systems

4
ENG

Content DEEP HOLE MACHINING

DEEP HOLE MACHINING

Products
Drill heads
CoroDrill®808 head with brazed carbide tips 6
Ground drill head 424.6 15
CoroDrill®800 20
CoroDrill®801 26
T-MAX®drill 424.10 29
T-MAX®trepanning drill 420.7 31

CoroDrill®800 inserts for drilling 32


Support pads for CoroDrill®800 solid drill heads 33
T-MAX®inserts for 424.10 34
TPGX inserts for drilling 35
Trepanning inserts 35
Carbide grades and insert grades for 800.24 and 800.20 36
Support pads for T-MAX®424.10 solid drill heads 38

Counterboring heads
CoroDrill®818 43
T-MAX®424.31F 44
Inserts for CoroDrill®818 48
Carbide grades and insert grades for T-MAX®424.31F 50
Support pads for CoroDrill®800 solid drill heads 51
Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10 52
Support pads for CoroDrill 801 53
Support pads for CoroDrill®818 54

Gun drills 55
CoroDrill®428.91 56
CoroDrill®428.2, 428.9 60
Drivers for gun drills 428.2 and 428.9 62
CoroDrill®428.5, 428.7 63
Drivers for gun drills 428.5 and 428.7 64
CoroChuck™ 930 66
Accessories for Gun drilling - Drill bush, Sealing disc, Whipguide bush 67

Combined skiving and roller burnishing tools 68

Drill tubes
STS drilling tubes 70
Ejector drilling tubes 72

Accessories 78

Spare parts 94

Cutting data 114

DEEP HOLE MACHINING Content

5
ENG
DEEP HOLE MACHINING Drill heads

Tool mounting
STS Single Tube System

1. Drill heads, see page 9.


2. Drill tubes, see page 70.
3. Oil pressure heads, see page 78.
4. Vibration dampers, see page 83.
5. Connecting chucks, see page 80.

Ejector system

1. Drill heads, see page 9.


2. Outer drill tubes, see page 72.
3. Inner drill tubes, see page 72.
4. Vibration dampers, see page 83.
5. Collets and connecting sleeves, see page 88.
6. Sealing sleeves, see page 88.
7. O-rings, see page 88.
8. Connectors, see page 85.

Inner tube length corresponding with drilling diameter


Drill diameter Inner tube
≤65.00 mm (2.559 inch) 30 mm longer than outer tube
65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube*
124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube

* 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used.

DEEP HOLE MACHINING Drill heads

6
ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®808
First choice for close tolerance holes

- First choice for close tolerance holes


- High process security thanks to predictable tool
life
- Excellent chip breaking thanks to optimized
insert geometry
- High toughness and wear resistance thanks to
TiAIN-coated grade
- Easy to use – highly-productive concept right out
of the box

Technical features Application


Easy to use - Hole diameter range: 15.60−65.00 mm (0.614−2.559 inch)
- No pre-setting - Hole depths: up to 150×D
- No need for tool room service - Hole tolerance: IT 9
- Industry segments: energy (power generation – heat exchanger
Customer specified diameter plates), primary metals, automotive (axles, engine blocks),
- Finish ground within 0.01 mm (.0004 inch) increments aerospace (landing gears)
Reliable performance
- Robust design enables high feed rates
- Sintered insert geometries ensure consistent trouble-free chip
control in most materials
- Unique coated grade combination GC43C designed for high
toughness and wear resistance

DEEP HOLE MACHINING Drill heads

7
ENG
DEEP HOLE MACHINING Drill heads

Code key for CoroDrill®808

1. 2. 3. 4.

Product family name Tube range Crown size Chip breaker size

5. 6. 7.

Diameter P = Premium dot matrix T = T-land chip breaker style

DEEP HOLE MACHINING Drill heads

8
ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®808 head with brazed carbide tips


Dot matrix code on drill
T-land chip breaker geometry
TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
97 16.21 .638 808-9724D1621PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.22 .639 808-9724D1622PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.23 .639 808-9724D1623PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.24 .639 808-9724D1624PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.25 .640 808-9724D1625PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.26 .640 808-9724D1626PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.27 .641 808-9724D1627PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.28 .641 808-9724D1628PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.29 .641 808-9724D1629PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.31 .642 808-9724D1631PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.32 .643 808-9724D1632PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.33 .643 808-9724D1633PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.34 .643 808-9724D1634PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.35 .644 808-9724D1635PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.36 .644 808-9724D1636PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.37 .644 808-9724D1637PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.38 .645 808-9724D1638PT ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
99 17.71 .697 808-9914D1771PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.72 .698 808-9914D1772PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.73 .698 808-9914D1773PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.74 .698 808-9914D1774PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.75 .699 808-9914D1775PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.76 .699 808-9914D1776PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.77 .700 808-9914D1777PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.78 .700 808-9914D1778PT ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
00 19.25 .758 808-0024D1925PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.26 .758 808-0024D1926PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.27 .759 808-0024D1927PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.28 .759 808-0024D1928PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.29 .759 808-0024D1929PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.30 .760 808-0024D1930PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.31 .760 808-0024D1931PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.32 .761 808-0024D1932PT ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
01 19.25 .758 808-0124D1925PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.26 .758 808-0124D1926PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.27 .759 808-0124D1927PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.28 .759 808-0124D1928PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.29 .759 808-0124D1929PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.30 .760 808-0124D1930PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.31 .760 808-0124D1931PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.32 .761 808-0124D1932PT ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

9
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®808 head with brazed carbide tips


Dot matrix code on drill
T-land chip breaker geometry
TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
03 25.37 .999 808-0324D2537PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.38 .999 808-0324D2538PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.39 1.000 808-0324D2539PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.40 1.000 808-0324D2540PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.41 1.000 808-0324D2541PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.42 1.001 808-0324D2542PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.43 1.001 808-0324D2543PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.44 1.002 808-0324D2544PT ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

10
ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®808 head with brazed carbide tips


Dot matrix code on drill

TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
97 16.21 .638 808-9724D1621P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.22 .639 808-9724D1622P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.23 .639 808-9724D1623P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.24 .639 808-9724D1624P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.25 .640 808-9724D1625P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.26 .640 808-9724D1626P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.27 .641 808-9724D1627P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.28 .641 808-9724D1628P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.29 .641 808-9724D1629P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.31 .642 808-9724D1631P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.32 .643 808-9724D1632P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.33 .643 808-9724D1633P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.34 .643 808-9724D1634P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.35 .644 808-9724D1635P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.36 .644 808-9724D1636P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.37 .644 808-9724D1637P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.38 .645 808-9724D1638P ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
99 17.71 .697 808-9914D1771P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.72 .698 808-9914D1772P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.73 .698 808-9914D1773P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.74 .698 808-9914D1774P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.75 .699 808-9914D1775P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.76 .699 808-9914D1776P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.77 .700 808-9914D1777P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.78 .700 808-9914D1778P ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
00 19.25 .758 808-0024D1925P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.26 .758 808-0024D1926P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.27 .759 808-0024D1927P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.28 .759 808-0024D1928P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.29 .759 808-0024D1929P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.30 .760 808-0024D1930P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.31 .760 808-0024D1931P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.32 .761 808-0024D1932P ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
01 19.25 .758 808-0124D1925P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.26 .758 808-0124D1926P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.27 .759 808-0124D1927P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.28 .759 808-0124D1928P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.29 .759 808-0124D1929P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.30 .760 808-0124D1930P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.31 .760 808-0124D1931P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732
19.32 .761 808-0124D1932P ✩ ✩ 16.0 .629 49 1.929 3.00 .118 44.00 1.732

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

11
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®808 head with brazed carbide tips


Dot matrix code on drill

TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
03 25.37 .999 808-0324D2537P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.38 .999 808-0324D2538P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.39 1.000 808-0324D2539P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.40 1.000 808-0324D2540P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.41 1.000 808-0324D2541P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.42 1.001 808-0324D2542P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.43 1.001 808-0324D2543P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.44 1.002 808-0324D2544P ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

12
ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®808 head with brazed carbide tips


T-land chip breaker geometry

TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
97 16.21 .638 808-9724D1621T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.22 .639 808-9724D1622T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.23 .639 808-9724D1623T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.24 .639 808-9724D1624T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.25 .640 808-9724D1625T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.26 .640 808-9724D1626T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.27 .641 808-9724D1627T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.28 .641 808-9724D1628T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.29 .641 808-9724D1629T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.31 .642 808-9724D1631T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.32 .643 808-9724D1632T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.33 .643 808-9724D1633T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.34 .643 808-9724D1634T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.35 .644 808-9724D1635T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.36 .644 808-9724D1636T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.37 .644 808-9724D1637T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.38 .645 808-9724D1638T ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
99 17.71 .697 808-9914D1771T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.72 .698 808-9914D1772T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.73 .698 808-9914D1773T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.74 .698 808-9914D1774T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.75 .699 808-9914D1775T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.76 .699 808-9914D1776T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.77 .700 808-9914D1777T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.78 .700 808-9914D1778T ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
00 19.25 .758 808-0024D1925T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.26 .758 808-0024D1926T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.27 .759 808-0024D1927T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.28 .759 808-0024D1928T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.29 .759 808-0024D1929T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.30 .760 808-0024D1930T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.31 .760 808-0024D1931T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.32 .761 808-0024D1932T ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
03 25.37 .999 808-0324D2537T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.38 .999 808-0324D2538T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.39 1.000 808-0324D2539T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.40 1.000 808-0324D2540T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.41 1.000 808-0324D2541T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.42 1.001 808-0324D2542T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.43 1.001 808-0324D2543T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.44 1.002 808-0324D2544T ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

13
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®808 head with brazed carbide tips

TCHA H9

Dimensions, mm, inch


P M
43C -
43C -

CZCMS DC DC" Ordering code DCON DCON" OAL OAL" PL PL" LF LF"
97 16.21 .638 808-9724D1621 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.22 .639 808-9724D1622 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.23 .639 808-9724D1623 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.24 .639 808-9724D1624 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.25 .640 808-9724D1625 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.26 .640 808-9724D1626 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.27 .641 808-9724D1627 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.28 .641 808-9724D1628 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.29 .641 808-9724D1629 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.31 .642 808-9724D1631 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.32 .643 808-9724D1632 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.33 .643 808-9724D1633 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.34 .643 808-9724D1634 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.35 .644 808-9724D1635 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.36 .644 808-9724D1636 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.37 .644 808-9724D1637 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
16.38 .645 808-9724D1638 ✩ ✩ 12.6 .496 43 1.692 2.70 .106 40.30 1.586
99 17.71 .697 808-9914D1771 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.71 .697 808-9914D1772 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.73 .698 808-9914D1773 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.74 .698 808-9914D1774 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.75 .699 808-9914D1775 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.76 .699 808-9914D1776 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.77 .700 808-9914D1777 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
17.78 .700 808-9914D1778 ✩ ✩ 14.5 .570 47 1.850 2.80 .110 44.20 1.740
00 19.25 .758 808-0024D1925 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.26 .758 808-0024D1926 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.27 .759 808-0024D1927 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.28 .759 808-0024D1928 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.29 .759 808-0024D1929 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.30 .760 808-0024D1930 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.31 .760 808-0024D1931 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
19.32 .761 808-0024D1932 ✩ ✩ 15.5 .610 47 1.850 3.00 .118 44.00 1.732
03 25.37 .999 808-0324D2537 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.38 .999 808-0324D2538 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.39 1.000 808-0324D2539 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.40 1.000 808-0324D2540 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.41 1.000 808-0324D2541 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.42 1.001 808-0324D2542 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.43 1.001 808-0324D2543 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125
25.44 1.002 808-0324D2544 ✩ ✩ 19.5 .767 57 2.263 3.50 .137 54.00 2.125

For explanation of parameters see page 1

114

DEEP HOLE MACHINING Drill heads

14
ENG

Drill heads DEEP HOLE MACHINING

Ground drill head 424.6


Ground brazed solid drill head for Ejector

Easy to use
- No pre-setting
- No need for tool room service

Customer specified diameter


- Finish ground within 0.01 mm
(.0004 inch) increments

Excellent hole straightness and


surface finish

Reliable performance
- Robust design enables high feed rates
Wide application area - Sintered insert geometries ensure
- Optimized grade- and consistant troublefree chip control in
geometry combinations for most materials
most workpiece materials

ISO application area:

P
DEEP HOLE MACHINING Drill heads

15
ENG
DEEP HOLE MACHINING Drill heads

Code key for ground drill head 424.6

00

1. 2. 3. 4.

Product family metric ejector Tube range Crown size Chip breaker size

5. 6.

Diameter Grade combination

DEEP HOLE MACHINING Drill heads

16
ENG

Drill heads DEEP HOLE MACHINING

Ground drill head 424.6


Ejector system

P M K N S Dimensions, mm, inch

-
-
-
-
-
-
-
63
70
20
67
72
72
72
CZCMS DC Min DC" Min DC Max DC" Max Ordering code DCON LF LF" LPR LPR" OAL OAL"
00 18.40 .724 19.20 .756 424.6-0013D ✩ 16.0 19.6 .772 22.5 .886 50 1.969
00 18.40 .724 19.20 .756 424.6-0014D ✩ ✩ ✩ ✩ ✩ 16.0 19.6 .772 22.5 .886 50 1.969
00 19.21 .756 20.00 .787 424.6-0023D ✩ 16.0 19.5 .768 22.5 .886 50 1.969
00 19.21 .756 20.00 .787 424.6-0024D ✩ ✩ ✩ ✩ ✩ 16.0 19.5 .768 22.5 .886 50 1.969
01 20.01 .788 20.90 .823 424.6-0112D ✩ 18.0 22.9 .902 26.0 1.024 56 2.205
01 20.01 .788 20.90 .823 424.6-0113D ✩ 18.0 22.9 .902 26.0 1.024 56 2.205
01 20.01 .788 20.90 .823 424.6-0114D ✩ ✩ ✩ ✩ ✩ 18.0 22.9 .902 26.0 1.024 56 2.205
01 20.91 .823 21.80 .858 424.6-0122D ✩ 18.0 22.7 .894 26.0 1.024 56 2.205
01 20.91 .823 21.80 .858 424.6-0123D ✩ 18.0 22.7 .894 26.0 1.024 56 2.205
01 20.91 .823 21.80 .858 424.6-0124D ✩ ✩ ✩ ✩ ✩ 18.0 22.7 .894 26.0 1.024 56 2.205
02 21.81 .859 22.90 .902 424.6-0212D ✩ 19.5 22.8 .898 30.0 1.181 56 2.205
02 21.81 .859 22.90 .902 424.6-0213D ✩ 19.5 22.8 .898 30.0 1.181 56 2.205
02 21.81 .859 22.90 .902 424.6-0214D ✩ ✩ ✩ ✩ ✩ 19.5 22.8 .898 30.0 1.181 56 2.205
02 22.91 .902 24.10 .949 424.6-0222D ✩ 19.5 22.6 .890 30.0 1.181 56 2.205
02 22.91 .902 24.10 .949 424.6-0223D ✩ 19.5 22.6 .890 30.0 1.181 56 2.205
02 22.91 .902 24.10 .949 424.6-0224D ✩ ✩ ✩ ✩ ✩ 19.5 22.6 .890 30.0 1.181 56 2.205
03 24.11 .949 25.20 .992 424.6-0312D ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
03 24.11 .949 25.20 .992 424.6-0313D ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
03 24.11 .949 25.20 .992 424.6-0314D ✩ ✩ ✩ ✩ ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
03 25.21 .992 26.40 1.039 424.6-0322D ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
03 25.21 .992 26.40 1.039 424.6-0323D ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
03 25.21 .992 26.40 1.039 424.6-0324D ✩ ✩ ✩ ✩ ✩ 21.0 24.0 .945 27.5 1.083 57.5 2.264
04 26.41 1.040 27.50 1.083 424.6-0412D ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
04 26.41 1.040 27.50 1.083 424.6-0413D ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
04 26.41 1.040 27.50 1.083 424.6-0414D ✩ ✩ ✩ ✩ ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
04 27.51 1.083 28.70 1.130 424.6-0422D ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
04 27.51 1.083 28.70 1.130 424.6-0423D ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
04 27.51 1.083 28.70 1.130 424.6-0424D ✩ ✩ ✩ ✩ ✩ 23.5 23.8 .937 27.5 1.083 60.5 2.382
05 28.71 1.130 29.80 1.173 424.6-0512D ✩ 25.5 26.5 1.043 30.5 1.201 63.5 2.500
05 28.71 1.130 29.80 1.173 424.6-0513D ✩ 25.5 26.5 1.043 30.5 1.201 63.5 2.500
05 28.71 1.130 29.80 1.173 424.6-0514D ✩ ✩ ✩ ✩ ✩ 25.5 26.5 1.043 30.5 1.201 63.5 2.500
05 29.81 1.174 31.00 1.220 424.6-0522D ✩ 25.5 26.3 1.035 30.5 1.201 63.5 2.500
05 29.81 1.174 31.00 1.220 424.6-0523D ✩ 25.5 26.3 1.035 30.5 1.201 63.5 2.500
05 29.81 1.174 31.00 1.220 424.6-0524D ✩ ✩ ✩ ✩ ✩ 25.5 26.3 1.035 30.5 1.201 63.5 2.500
06 31.01 1.221 32.10 1.264 424.6-0612D ✩ 28.0 26.4 1.039 30.5 1.201 63.5 2.500
06 31.01 1.221 32.10 1.264 424.6-0613D ✩ 28.0 26.4 1.039 30.5 1.201 63.5 2.500
06 31.01 1.221 32.10 1.264 424.6-0614D ✩ ✩ ✩ ✩ ✩ 28.0 26.4 1.039 30.5 1.201 63.5 2.500
06 32.11 1.264 33.30 1.311 424.6-0622D ✩ 28.0 26.1 1.028 30.5 1.201 63.5 2.500
06 32.11 1.264 33.30 1.311 424.6-0623D ✩ 28.0 26.1 1.028 30.5 1.201 63.5 2.500
06 32.11 1.264 33.30 1.311 424.6-0624D ✩ ✩ ✩ ✩ ✩ 28.0 26.1 1.028 30.5 1.201 63.5 2.500

For explanation of parameters see page 1 Ordering example: 2 pieces 424.6-0014 D*18.40* 70

127

DEEP HOLE MACHINING Drill heads

17
ENG
DEEP HOLE MACHINING Drill heads

Ground drill head 424.6


Ejector system

P M K N S Dimensions, mm, inch

-
-
-
-
-
-
-
63
70
20
67
72
72
72
CZCMS DC Min DC" Min DC Max DC" Max Ordering code DCON LF LF" LPR LPR" OAL OAL"
07 33.31 1.311 34.80 1.370 424.6-0712D ✩ 30.0 26.0 1.024 30.5 1.201 70.5 2.776
07 33.31 1.311 34.80 1.370 424.6-0713D ✩ 30.0 26.0 1.024 30.5 1.201 70.5 2.776
07 33.31 1.311 34.80 1.370 424.6-0714D ✩ ✩ ✩ ✩ ✩ 30.0 26.0 1.024 30.5 1.201 70.5 2.776
07 34.81 1.370 36.20 1.425 424.6-0722D ✩ 30.0 25.9 1.020 30.5 1.201 70.5 2.776
07 34.81 1.370 36.20 1.425 424.6-0723D ✩ 30.0 25.9 1.020 30.5 1.201 70.5 2.776
07 34.81 1.370 36.20 1.425 424.6-0724D ✩ ✩ ✩ ✩ ✩ 30.0 25.9 1.020 30.5 1.201 70.5 2.776
08 36.21 1.426 37.30 1.468 424.6-0812D ✩ 33.0 28.7 1.130 33.5 1.319 73.5 2.894
08 36.21 1.426 37.30 1.468 424.6-0813D ✩ 33.0 28.7 1.130 33.5 1.319 73.5 2.894
08 36.21 1.426 37.30 1.468 424.6-0814D ✩ ✩ ✩ ✩ ✩ 33.0 28.7 1.130 33.5 1.319 73.5 2.894
08 37.31 1.469 38.40 1.512 424.6-0822D ✩ 33.0 28.5 1.122 33.5 1.319 73.5 2.894
08 37.31 1.469 38.40 1.512 424.6-0823D ✩ 33.0 28.5 1.122 33.5 1.319 73.5 2.894
08 37.31 1.469 38.40 1.512 424.6-0824D ✩ ✩ ✩ ✩ ✩ 33.0 28.5 1.122 33.5 1.319 73.5 2.894
08 38.41 1.512 39.60 1.559 424.6-0832D ✩ 33.0 28.3 1.114 33.5 1.319 73.5 2.894
08 38.41 1.512 39.60 1.559 424.6-0833D ✩ 33.0 28.3 1.114 33.5 1.319 73.5 2.894
08 38.41 1.512 39.60 1.559 424.6-0834D ✩ ✩ ✩ ✩ ✩ 33.0 28.3 1.114 33.5 1.319 73.5 2.894
09 39.61 1.559 40.60 1.598 424.6-0912D ✩ 36.0 28.2 1.110 33.5 1.319 73.5 2.894
09 39.61 1.559 40.60 1.598 424.6-0913D ✩ 36.0 28.2 1.110 33.5 1.319 73.5 2.894
09 39.61 1.559 40.60 1.598 424.6-0914D ✩ ✩ ✩ ✩ ✩ 36.0 28.2 1.110 33.5 1.319 73.5 2.894
09 40.61 1.599 41.80 1.646 424.6-0922D ✩ 36.0 28.0 1.102 33.5 1.319 73.5 2.894
09 40.61 1.599 41.80 1.646 424.6-0923D ✩ 36.0 28.0 1.102 33.5 1.319 73.5 2.894
09 40.61 1.599 41.80 1.646 424.6-0924D ✩ ✩ ✩ ✩ ✩ 36.0 28.0 1.102 33.5 1.319 73.5 2.894
09 41.81 1.646 43.00 1.693 424.6-0932D ✩ 36.0 27.8 1.094 33.5 1.319 73.5 2.894
09 41.81 1.646 43.00 1.693 424.6-0933D ✩ 36.0 27.8 1.094 33.5 1.319 73.5 2.894
09 41.81 1.646 43.00 1.693 424.6-0934D ✩ ✩ ✩ ✩ ✩ 36.0 27.8 1.094 33.5 1.319 73.5 2.894
10 43.01 1.693 44.30 1.744 424.6-1012D ✩ 39.0 29.5 1.161 35.0 1.378 75.0 2.953
10 43.01 1.693 44.30 1.744 424.6-1013D ✩ 39.0 29.5 1.161 35.0 1.378 75.0 2.953
10 43.01 1.693 44.30 1.744 424.6-1014D ✩ ✩ ✩ ✩ ✩ 39.0 29.5 1.161 35.0 1.378 75.0 2.953
10 44.31 1.744 45.60 1.795 424.6-1022D ✩ 39.0 29.3 1.154 35.0 1.378 75.0 2.953
10 44.31 1.744 45.60 1.795 424.6-1023D ✩ 39.0 29.3 1.154 35.0 1.378 75.0 2.953
10 44.31 1.744 45.60 1.795 424.6-1024D ✩ ✩ ✩ ✩ ✩ 39.0 29.3 1.154 35.0 1.378 75.0 2.953
10 45.61 1.796 47.00 1.850 424.6-1032D ✩ 39.0 29.1 1.146 35.0 1.378 75.0 2.953
10 45.61 1.796 47.00 1.850 424.6-1033D ✩ 39.0 29.1 1.146 35.0 1.378 75.0 2.953
10 45.61 1.796 47.00 1.850 424.6-1034D ✩ ✩ ✩ ✩ ✩ 39.0 29.1 1.146 35.0 1.378 75.0 2.953
11 47.01 1.851 48.50 1.909 424.6-1112D ✩ 43.0 32.8 1.291 35.0 1.378 79.0 3.110
11 47.01 1.851 48.50 1.909 424.6-1113D ✩ 43.0 28.8 1.134 35.0 1.378 79.0 3.110
11 47.01 1.851 48.50 1.909 424.6-1114D ✩ ✩ ✩ ✩ ✩ 43.0 28.8 1.134 35.0 1.378 79.0 3.110
11 48.51 1.910 50.10 1.972 424.6-1122D ✩ 43.0 28.7 1.130 35.0 1.378 79.0 3.110
11 48.51 1.910 50.10 1.972 424.6-1123D ✩ 43.0 28.7 1.130 35.0 1.378 79.0 3.110
11 48.51 1.910 50.10 1.972 424.6-1124D ✩ ✩ ✩ ✩ ✩ 43.0 28.7 1.130 35.0 1.378 79.0 3.110
11 50.11 1.973 51.70 2.035 424.6-1132D ✩ 43.0 28.5 1.122 35.0 1.378 79.0 3.110
11 50.11 1.973 51.70 2.035 424.6-1133D ✩ 43.0 28.5 1.122 35.0 1.378 79.0 3.110
11 50.11 1.973 51.70 2.035 424.6-1134D ✩ ✩ ✩ ✩ ✩ 43.0 28.5 1.122 35.0 1.378 79.0 3.110

For explanation of parameters see page 1 Ordering example: 2 pieces 424.6-0014 D*18.40* 70

127

DEEP HOLE MACHINING Drill heads

18
ENG

Drill heads DEEP HOLE MACHINING

Ground drill head 424.6


Ejector system

P M K N S Dimensions, mm, inch

-
-
-
-
-
-
-
63
70
20
67
72
72
72
CZCMS DC Min DC" Min DC Max DC" Max Ordering code DCON LF LF" LPR LPR" OAL OAL"
12 51.71 2.036 53.20 2.094 424.6-1212D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 51.71 2.036 53.20 2.094 424.6-1213D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 51.71 2.036 53.20 2.094 424.6-1214D ✩ ✩ ✩ ✩ ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 53.21 2.095 54.70 2.154 424.6-1222D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 53.21 2.095 54.70 2.154 424.6-1223D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 53.21 2.095 54.70 2.154 424.6-1224D ✩ ✩ ✩ ✩ ✩ 47.0 31.5 1.240 38.0 1.496 82.0 3.228
12 54.71 2.154 56.20 2.213 424.6-1232D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 54.71 2.154 56.20 2.213 424.6-1233D ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
12 54.71 2.154 56.20 2.213 424.6-1234D ✩ ✩ ✩ ✩ ✩ 47.0 31.2 1.228 38.0 1.496 82.0 3.228
13 56.21 2.213 58.40 2.299 424.6-1312D ✩ 51.0 33.2 1.307 40.0 1.575 84.0 3.307
13 56.21 2.213 58.40 2.299 424.6-1313D ✩ 51.0 33.2 1.307 40.0 1.575 84.0 3.307
13 56.21 2.213 58.40 2.299 424.6-1314D ✩ ✩ ✩ ✩ ✩ 51.0 33.2 1.307 40.0 1.575 84.0 3.307
13 58.41 2.300 60.60 2.386 424.6-1322D ✩ 51.0 32.6 1.283 40.0 1.575 84.0 3.307
13 58.41 2.300 60.60 2.386 424.6-1323D ✩ 51.0 32.6 1.283 40.0 1.575 84.0 3.307
13 58.41 2.300 60.60 2.386 424.6-1324D ✩ ✩ ✩ ✩ ✩ 51.0 32.6 1.283 40.0 1.575 84.0 3.307
13 60.61 2.386 62.80 2.472 424.6-1332D ✩ 51.0 32.8 1.291 40.0 1.575 84.0 3.307
13 60.61 2.386 62.80 2.472 424.6-1333D ✩ 51.0 32.8 1.291 40.0 1.575 84.0 3.307
13 60.61 2.386 62.80 2.472 424.6-1334D ✩ ✩ ✩ ✩ ✩ 51.0 32.8 1.291 40.0 1.575 84.0 3.307
13 62.81 2.473 65.00 2.559 424.6-1342D ✩ 51.0 32.5 1.280 40.0 1.575 84.0 3.307
13 62.81 2.473 65.00 2.559 424.6-1343D ✩ 51.0 32.5 1.280 40.0 1.575 84.0 3.307
13 62.81 2.473 65.00 2.559 424.6-1344D ✩ ✩ ✩ ✩ ✩ 51.0 32.5 1.280 40.0 1.575 84.0 3.307

For explanation of parameters see page 1 Ordering example: 2 pieces 424.6-0014 D*18.40* 70

127

DEEP HOLE MACHINING Drill heads

19
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®800
Deep hole machining in all workpiece materials

Benefits
- Excellent surface finish
- Process security
- Few spare parts
- Good concentricity
- Comprehensive stock standard programme available.
Other sizes available on request

Productivity
- The most productive choice for diameter range 25.00 -
65.00 mm (.984 - 2.559 inch)
- Lowest cost per hole
- Consistent performance within a wide application range
Technical features - Developed and manufactured with the latest technology
- Laser marking of code, dimension and tube range
- Excellent chip control in both low and high feeds due to
the coolant accelerator
- Few inserts and support pad sizes cover the whole
diameter range

ISO application areas:

P
DEEP HOLE MACHINING Drill heads

20
ENG

Drill heads DEEP HOLE MACHINING

Code key for CoroDrill®800

STS
1. 2. 3. 4.

800 = Product family name, metric STS coupling Tube range Diameter

A800 = Product family name, imperial

Ejector
1. 2. 3. 4.

800 = Product family name, metric Ejector coupling Tube range Diameter

A800 = Product family name, imperial

DEEP HOLE MACHINING Drill heads

21
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®800
STS single tube system
Metric version

Dimensions, mm, inch

CZCMS DC DC" Ordering code DCON LF LF" PL PL" OAL OAL"


05 03 25.00 .984 800.20-03D25.00 19 71.65 2.820 3.34 .131 75 2.952
03 26.00 1.024 800.20-03D26.00 19 71.51 2.815 3.48 .137 75 2.952
03 26.30 1.035 800.20-03D26.30 19 71.47 2.814 3.52 .138 75 2.952
03 26.40 1.039 800.20-03D26.40 19 71.46 2.813 3.53 .139 75 2.952
04 26.41 1.040 800.20-04D26.41 21 74.46 2.931 3.53 .139 78 3.070
04 27.90 1.098 800.20-04D27.90 21 74.26 2.923 3.73 .147 78 3.070
05 28.80 1.134 800.20-M05D28.80 23 76.14 2.997 3.85 .151 80 3.149
05 29.50 1.161 800.20-M05D29.50 23 76.04 2.994 3.95 .155 80 3.149
05 29.80 1.173 800.20-M05D29.80 23 76.00 2.992 3.99 .157 80 3.149
05 30.10 1.185 800.20-M05D30.10 23 75.83 2.985 4.16 .164 80 3.149
07 33.45 1.317 800.20-07D33.45 28 80.51 3.170 4.48 .176 85 3.346
06 03 25.40 1.000 800.20-03D25.40 19 71.59 2.818 3.40 .133 75 2.952
03 25.50 1.004 800.20-03D25.50 19 71.58 2.818 3.41 .134 75 2.952
04 26.50 1.043 800.20-04D26.50 21 74.44 2.931 3.55 .139 78 3.070
04 27.00 1.063 800.20-04D27.00 21 74.38 2.928 3.61 .142 78 3.070
05 30.00 1.181 800.20-M05D30.00 23 75.98 2.991 4.01 .158 80 3.149
06 31.45 1.238 800.20-06D31.45 25 80.78 3.180 4.21 .165 85 3.346
06 31.70 1.248 800.20-06D31.70 25 80.75 3.179 4.24 .167 85 3.346
06 32.00 1.260 800.20-06D32.00 25 80.71 3.177 4.28 .168 85 3.346
06 32.43 1.277 800.20-06D32.43 25 80.65 3.175 4.34 .171 85 3.346
07 33.60 1.323 800.20-07D33.60 28 39.98 1.574 45.01 1.772 85 3.346
07 33.78 1.330 800.20-07D33.78 28 80.47 3.168 4.52 .178 85 3.346
08 06 31.05 1.222 800.20-06D31.05 25 80.84 3.182 4.15 .163 85 3.346
06 31.75 1.250 800.20-06D31.75 25 80.74 3.178 4.25 .167 85 3.346
06 31.80 1.252 800.20-06D31.80 25 80.73 3.178 4.26 .167 85 3.346
06 32.27 1.270 800.20-06D32.27 25 80.67 3.176 4.32 .170 85 3.346
06 32.50 1.280 800.20-06D32.50 25 80.64 3.175 4.35 .171 85 3.346
07 35.00 1.378 800.20-07D35.00 28 80.31 3.161 4.68 .184 85 3.346
07 36.20 1.425 800.20-07D36.20 28 80.15 3.155 4.84 .190 85 3.346
08 37.00 1.457 800.20-08D37.00 30 90.04 3.545 4.95 .195 95 3.740
08 37.50 1.476 800.20-08D37.50 30 89.97 3.542 5.02 .197 95 3.740
08 38.00 1.496 800.20-08D38.00 30 89.90 3.539 5.09 .200 95 3.740
08 38.10 1.500 800.20-08D38.10 30 89.89 3.539 5.10 .200 95 3.740
08 38.50 1.516 800.20-08D38.50 30 89.84 3.537 5.15 .203 95 3.740
08 38.52 1.517 800.20-08D38.52 30 90.24 3.552 4.75 .187 95 3.740
08 38.75 1.526 800.20-08D38.75 30 89.80 3.535 5.19 .204 95 3.740
08 39.00 1.535 800.20-08D39.00 30 89.77 3.534 5.22 .205 95 3.740
09 40.75 1.604 800.20-09D40.75 33 94.54 3.722 5.45 .214 100 3.937
09 43.00 1.693 800.20-09D43.00 33 94.23 3.710 5.76 .226 100 3.937
10 44.45 1.750 800.20-10D44.45 36 94.04 3.702 5.95 .234 100 3.937
11 48.00 1.890 800.20-11D48.00 39 103.56 4.077 6.43 .253 110 4.330
11 48.80 1.921 800.20-11D48.80 39 103.46 4.073 6.53 .257 110 4.330
11 49.00 1.929 800.20-11D49.00 39 103.43 4.072 6.56 .258 110 4.330
09 08 39.15 1.541 800.20-08D39.15 30 89.75 3.533 5.24 .206 95 3.740
09 40.00 1.575 800.20-09D40.00 33 94.64 3.726 5.35 .210 100 3.937
09 41.00 1.614 800.20-09D41.00 33 94.50 3.720 5.49 .216 100 3.937
10 46.00 1.811 800.20-10D46.00 36 93.83 3.694 6.16 .242 100 3.937
For explanation of parameters see page 1 Ordering example: 2 pieces 800.20-03D*25.00*

32 96

DEEP HOLE MACHINING Drill heads

22
ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®800
STS single tube system
Metric version

Dimensions, mm, inch

CZCMS DC DC" Ordering code DCON LF LF" PL PL" OAL OAL"


10 10 45.00 1.772 800.20-10D45.00 36 93.97 3.699 6.02 .237 100 3.937
11 50.00 1.969 800.20-11D50.00 39 103.30 4.066 6.69 .263 110 4.330
11 50.80 2.000 800.20-11D50.80 39 103.19 4.062 6.80 .267 110 4.330
11 51.30 2.020 800.20-11D51.30 39 103.12 4.060 6.87 .270 110 4.330
12 53.00 2.087 800.20-12D53.00 43 112.89 4.444 7.10 .279 120 4.724
12 52.30 2.059 800.20-12D52.30 43 112.99 4.448 7.00 .275 120 4.724
12 54.80 2.157 800.20-12D54.80 43 112.65 4.435 7.34 .289 120 4.724
11 12 52.00 2.047 800.20-12D52.00 43 113.03 4.450 6.96 .274 120 4.724
12 54.20 2.134 800.20-12D54.20 43 112.73 4.438 7.26 .285 120 4.724
12 55.00 2.165 800.20-12D55.00 43 112.63 4.434 7.36 .290 120 4.724
13 57.15 2.250 800.20-13D57.15 47 117.34 4.619 7.65 .301 125 4.921
13 60.00 2.362 800.20-13D60.00 47 111.96 4.407 8.03 .316 120 4.724
13 63.00 2.480 800.20-13D63.00 47 111.56 4.392 8.44 .332 120 4.724
12 11 47.35 1.864 800.20-11D47.35 39 103.65 4.080 6.34 .249 110 4.330
11 48.92 1.926 800.20-11D48.92 39 103.44 4.072 6.55 .258 110 4.330
13 59.00 2.323 800.20-13D59.00 47 117.09 4.610 7.90 .311 125 4.921
13 59.80 2.354 800.20-13D59.80 47 116.98 4.605 8.01 .315 125 4.921
13 63.50 2.500 800.20-13D63.50 47 111.49 4.389 8.50 .334 120 4.724
13 64.80 2.551 800.20-13D64.80 47 116.31 4.579 8.68 .341 125 4.921
13 65.00 2.559 800.20-13D65.00 47 116.29 4.578 8.70 .342 125 4.921
For explanation of parameters see page 1 Ordering example: 2 pieces 800.20-03D*25.00*

32 96

DEEP HOLE MACHINING Drill heads

23
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®800
STS single tube system
Inch version

Dimensions, mm, inch

CZCMS DC DC" Ordering code DCON LF LF" PL PL" OAL OAL"


06 03 25.40 1.000 A800.20-03D1.000 19 71.59 2.818 3.40 .133 75 2.952
05 03 26.00 1.024 A800.20-03D1.024 19 71.51 2.815 3.48 .137 75 2.952
04 28.57 1.125 A800.20-04D1.125 21 74.17 2.920 3.82 .150 78 3.070
06 05 30.93 1.218 A800.20-M05D1.218 23 75.85 2.986 4.14 .163 80 3.149
06 31.36 1.235 A800.20-06D1.235 25 80.79 3.180 4.20 .165 85 3.346
06 31.62 1.245 A800.20-06D1.245 25 80.76 3.179 4.23 .166 85 3.346
08 06 31.75 1.250 A800.20-06D1.250 25 80.74 3.178 4.25 .167 85 3.346
06 07 33.32 1.312 A800.20-07D1.312 28 80.53 3.170 4.46 .175 85 3.346
08 07 34.92 1.375 A800.20-07D1.375 28 80.32 3.162 4.67 .184 85 3.346
08 36.49 1.437 A800.20-08D1.437 30 90.11 3.547 4.89 .192 95 3.740
08 38.10 1.500 A800.20-08D1.500 30 89.89 3.539 5.10 .200 95 3.740
09 41.27 1.625 A800.20-09D1.625 33 94.47 3.719 5.52 .217 100 3.937
10 10 43.81 1.725 A800.20-10D1.725 36 94.12 3.705 5.87 .231 100 3.937
08 10 44.45 1.750 A800.20-10D1.750 36 94.04 3.702 5.95 .234 100 3.937
10 46.02 1.812 A800.20-10D1.812 36 93.83 3.694 6.16 .242 100 3.937
09 11 47.62 1.875 A800.20-11D1.875 39 103.61 4.079 6.38 .251 110 4.330
11 48.38 1.905 A800.20-11D1.905 39 103.51 4.075 6.48 .255 110 4.330
11 49.27 1.940 A800.20-11D1.940 39 103.39 4.070 6.60 .259 110 4.330
11 49.40 1.945 A800.20-11D1.945 39 103.38 4.070 6.61 .260 110 4.330
11 49.91 1.965 A800.20-11D1.965 39 103.31 4.067 6.68 .263 110 4.330
08 11 50.41 1.985 A800.20-11D1.985 39 103.24 4.064 6.75 .265 110 4.330
11 50.80 2.000 A800.20-11D2.000 39 103.19 4.062 6.80 .267 110 4.330
12 53.97 2.125 A800.20-12D2.125 43 112.76 4.439 7.23 .284 120 4.724
12 55.54 2.187 A800.20-12D2.187 43 112.55 4.431 7.44 .292 120 4.724
11 13 57.15 2.250 A800.20-13D2.250 47 117.34 4.619 7.65 .301 125 4.921
12 13 58.72 2.312 A800.20-13D2.312 47 117.13 4.611 7.86 .309 125 4.921
13 59.30 2.335 A800.20-13D2.335 47 117.05 4.608 7.94 .312 125 4.921
13 59.69 2.350 A800.20-13D2.350 47 117.00 4.606 7.99 .314 125 4.921
13 60.32 2.375 A800.20-13D2.375 47 116.91 4.603 8.08 .318 125 4.921
13 60.45 2.380 A800.20-13D2.380 47 116.90 4.602 8.09 .318 125 4.921
13 61.08 2.405 A800.20-13D2.405 47 116.81 4.599 8.18 .322 125 4.921
13 62.00 2.441 A800.20-13D2.441 47 116.69 4.594 8.30 .327 125 4.921
13 63.50 2.500 A800.20-13D2.500 47 116.49 4.586 8.50 .334 125 4.921
For explanation of parameters see page 1 Ordering example: 2 pieces A800.20-03D*1.000*

32 97

DEEP HOLE MACHINING Drill heads

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ENG

Drill heads DEEP HOLE MACHINING

CoroDrill®800
Ejector system
Metric version

Dimensions, mm, inch

CZCMS DC DC" Ordering code DCON LF LF" OAL OAL" LPR LPR"
06 03 25.00 .984 800.24-03D25.00 21 71.65 2.820 75 2.952 75.00 2.952
03 25.40 1.000 800.24-03D25.40 21 71.59 2.818 75 2.952 75.00 2.952
04 26.41 1.040 800.24-04D26.41 23 74.46 2.931 78 3.070 78.00 3.070
04 27.00 1.063 800.24-04D27.00 23 74.38 2.928 78 3.070 78.00 3.070
05 30.00 1.181 800.24-M05D30.00 25 75.98 2.991 80 3.149 80.00 3.149
05 30.30 1.193 800.24-M05D30.30 25 75.94 2.989 80 3.149 80.00 3.149
05 30.50 1.201 800.24-M05D30.50 25 75.91 2.988 80 3.149 80.00 3.149
08 06 32.00 1.260 800.24-06D32.00 28 80.71 3.177 85 3.346 85.00 3.346
06 32.14 1.265 800.24-06D32.14 28 80.69 3.176 85 3.346 85.00 3.346
06 32.20 1.268 800.24-06D32.20 28 80.68 3.176 85 3.346 85.00 3.346
07 34.00 1.339 800.24-07D34.00 30 80.44 3.167 85 3.346 85.00 3.346
07 35.00 1.378 800.24-07D35.00 30 80.31 3.161 85 3.346 85.00 3.346
07 36.05 1.419 800.24-07D36.05 30 80.17 3.156 85 3.346 85.00 3.346
08 37.90 1.492 800.24-08D37.90 33 89.92 3.540 95 3.740 95.00 3.740
08 38.00 1.496 800.24-08D38.00 33 89.90 3.539 95 3.740 95.00 3.740
09 08 39.00 1.535 800.24-08D39.00 33 89.77 3.534 95 3.740 95.00 3.740
09 40.05 1.577 800.24-09D40.05 36 94.63 3.725 100 3.937 100.00 3.937
09 40.70 1.602 800.24-09D40.70 36 94.54 3.722 100 3.937 100.00 3.937
09 40.80 1.606 800.24-09D40.80 36 94.53 3.721 100 3.937 100.00 3.937
10 44.00 1.732 800.24-10D44.00 39 94.10 3.704 100 3.937 100.00 3.937
10 45.00 1.772 800.24-10D45.00 39 103.97 4.093 110 4.330 110.00 4.330
11 48.00 1.890 800.24-11D48.00 43 103.56 4.077 110 4.330 110.00 4.330
11 48.60 1.913 800.24-11D48.60 43 103.48 4.074 110 4.330 110.00 4.330
11 49.70 1.957 800.24-11D49.70 43 103.34 4.068 110 4.330 110.00 4.330
11 11 50.00 1.969 800.24-11D50.00 43 103.30 4.066 110 4.330 110.00 4.330
11 50.20 1.976 800.24-11D50.20 43 103.27 4.065 110 4.330 110.00 4.330
11 51.05 2.010 800.24-11D51.05 43 103.16 4.061 110 4.330 110.00 4.330
12 52.50 2.067 800.24-12D52.50 47 112.96 4.447 120 4.724 120.00 4.724
12 54.00 2.126 800.24-12D54.00 47 112.76 4.439 120 4.724 120.00 4.724
12 54.20 2.134 800.24-12D54.20 47 112.73 4.438 120 4.724 120.00 4.724
13 62.35 2.455 800.24-13D62.35 51 116.64 4.592 125 4.921 125.00 4.921
13 63.00 2.480 800.24-13D63.00 51 116.56 4.588 125 4.921 125.00 4.921
13 65.00 2.559 800.24-13D65.00 51 116.29 4.578 125 4.921 125.00 4.921
For explanation of parameters see page 1 Ordering example: 2 pieces 800.24-03D*25.00*

32 97

DEEP HOLE MACHINING Drill heads

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ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®801
Productive deep hole machining with indexable insert design

Benefits
- High process security
- Improved flexibility by larger adjustability
- Rigid design with three support pads
- Improved performance at sustained tool life by latest
insert and pad technology
- Adjustment without tool room service is possible

Application
- Primarily for ISO P, M and S materials
- Wide diameter range
- Suitable for applications within the oil- and gas
industry as well as aerospace and primary metals
Technical features
- Improved coolant channel design
- Improved chip mouth design for enhanced chip
evacuation
- Ground area for run-out verification
- Timing mark for easy positioning in drill tube

ISO application areas:

P
DEEP HOLE MACHINING Drill heads

26
ENG

Drill heads DEEP HOLE MACHINING

Code key for CoroDrill®801

1. 2. 3. 4.

801 = Product family name, metric STS coupling Tube range Diameter

A801 = Product family name, imperial

DEEP HOLE MACHINING Drill heads

27
ENG
DEEP HOLE MACHINING Drill heads

CoroDrill®801

TCHA IT10

Dimensions, mm, inch

CZCMS DCN DCN" DCX DCX" Ordering code DCON LF LF" OAL OAL" PL PL"
13 14 65.00 2.559 66.50 2.618 801.20-14D0650 52 115.60 4.551 200 7.874 9.4 .370
14 66.68 2.625 68.18 2.684 A801.20-14D2625 52 116.10 4.570 200 7.874 8.9 .350
15 68.00 2.677 69.50 2.736 801.20-15D0680 58 115.60 4.551 200 7.874 9.4 .370
15 69.85 2.750 70.82 2.789 A801.20-15D2750 58 115.60 4.551 200 7.874 9.4 .370
15 70.00 2.756 71.00 2.795 801.20-15D0700 58 115.60 4.551 200 7.874 9.4 .370
16 73.02 2.875 77.03 3.032 A801.20-16D2875 63 115.60 4.551 200 7.874 9.4 .370
16 74.98 2.952 78.98 3.109 A801.20-16D2952 63 115.00 4.527 200 7.874 10.0 .394
18 15 71.00 2.795 74.00 2.913 801.20-15D0710 58 115.60 4.551 200 7.874 9.4 .370
16 76.20 3.000 80.20 3.157 A801.20-16D3000 63 114.80 4.519 200 7.874 10.2 .402
17 80.00 3.150 84.00 3.307 801.20-17D0800 70 118.60 4.669 225 8.858 9.4 .370
17 80.94 3.187 84.95 3.344 A801.20-17D3187 70 117.20 4.614 225 8.858 10.8 .425
17 82.55 3.250 86.55 3.407 A801.20-17D3250 70 116.90 4.602 225 8.858 11.1 .437
17 86.00 3.386 90.00 3.543 801.20-17D0860 70 118.60 4.669 225 8.858 9.4 .370
18 88.90 3.500 92.90 3.657 A801.20-18D3500 77 116.10 4.570 225 8.858 11.9 .469
18 90.00 3.543 94.00 3.701 801.20-18D0900 77 115.90 4.562 225 8.858 12.1 .476
18 94.00 3.701 95.50 3.760 801.20-18D0940 77 118.60 4.669 225 8.858 9.4 .370
18 95.00 3.740 99.00 3.898 801.20-18D0950 77 130.90 5.153 240 9.448 12.1 .476
18 98.00 3.858 102.00 4.016 801.20-18D0980 77 130.90 5.153 240 9.448 12.1 .476
19 101.60 4.000 106.60 4.197 A801.20-19D4000 89 139.40 5.488 250 9.842 13.6 .535
19 105.00 4.134 110.00 4.331 801.20-19D1050 89 138.90 5.468 250 9.842 14.1 .555
19 107.95 4.250 112.95 4.447 A801.20-19D4250 89 138.50 5.452 250 9.842 14.5 .571
19 111.12 4.375 116.13 4.572 A801.20-19D4375 89 138.10 5.437 250 9.842 14.9 .587
20 114.30 4.500 119.30 4.697 A801.20-20D4500 101 126.70 4.988 260 10.236 15.3 .602
20 120.00 4.724 125.00 4.921 801.20-20D1200 101 135.90 5.350 270 10.629 16.1 .634
21 125.00 4.921 130.00 5.118 801.20-21D1250 113 135.20 5.322 270 10.629 16.8 .661
21 130.00 5.118 135.00 5.315 801.20-21D1300 113 134.60 5.299 270 10.629 17.4 .685
21 135.00 5.315 140.00 5.512 801.20-21D1350 113 134.60 5.299 270 10.629 17.4 .685
22 136.53 5.375 141.53 5.572 A801.20-22D5375 125 133.70 5.263 270 10.629 18.3 .720
22 141.50 5.571 146.50 5.768 801.20-22D1415 125 132.40 5.212 270 10.629 19.6 .772
22 146.05 5.750 151.05 5.947 A801.20-22D5750 125 132.40 5.212 270 10.629 19.6 .772
23 150.00 5.906 155.00 6.102 801.20-23D1500 137 126.40 4.976 285 11.220 19.6 .772
23 152.40 6.000 157.40 6.197 A801.20-23D6000 137 125.60 4.944 285 11.220 20.4 .803
23 157.00 6.181 162.00 6.378 801.20-23D1570 137 126.40 4.976 285 11.220 19.6 .772
24 162.00 6.378 167.00 6.575 801.20-24D1620 149 126.40 4.976 285 11.220 19.6 .772
24 165.10 6.500 170.10 6.697 A801.20-24D6500 149 123.90 4.877 285 11.220 22.1 .870
For explanation of parameters see page 1 Ordering example: 1 piece 801.20-20D1200

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DEEP HOLE MACHINING Drill heads

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Drill heads DEEP HOLE MACHINING

T-MAX®drill 424.10
First choice for Ejector

Built-in precision
- Flexible setting possibilities

Indexable twin edge support pad

Large chip-evacuation ports

Excellent hole
straightness and surface
finish

Modern inserts - machining economy


- Four insert types cover the whole diameter
range
- Geometries and grades for drilling most
materials
- Grade GC1025 the best choice for both steel Strong secure insert cartridges
and stainless steel - Designed to protect the head from
- High feed rate damage
- Easy to change
- Good economy

ISO application area:

P
DEEP HOLE MACHINING Drill heads

29
ENG
DEEP HOLE MACHINING Drill heads

T-MAX®drill 424.10
Indexable insert design

Metric version
Ordering code Dimensions, mm, inch

CZCMS DC DC" DCON LPR LPR" ADJLXRDL ADJLXRDL"


13 63.50 2.500 A424.10-2500 51.0 115 4.528 1.00 .0394
13E 65.00 2.559 424.10-0650E 51.0 115 4.528 1.50 .0591
14 65.00 2.559 424.10-0650 52.0 150 5.906 1.00 .0394
15 69.85 2.750 A424.10-2750 58.0 150 5.906 1.00 .0394
15 70.00 2.756 424.10-0700 58.0 150 5.906 1.00 .0394
15 71.45 2.813 A424.10-2813 58.0 150 5.906 0.75 .0300
16 75.00 2.953 424.10-0750 63.0 160 6.299 2.00 .0787
16 76.20 3.000 A424.10-3000 63.0 160 6.299 2.00 .0787
17 80.00 3.150 424.10-0800 70.0 190 7.480 1.25 .0492
17 82.55 3.250 A424.10-3250 70.0 190 7.480 0.75 .0300
17 85.00 3.346 424.10-0850 70.0 190 7.480 1.75 .0689
18 88.90 3.500 A424.10-3500 77.0 190 7.480 1.75 .0689
18 90.00 3.543 424.10-0900 77.0 190 7.480 1.75 .0689
18 95.00 3.740 424.10-0950 77.0 190 7.480 2.00 .0787
18 95.25 3.750 A424.10-3750 77.0 190 7.480 2.00 .0787
19 100.00 3.937 424.10-1000 89.0 195 7.677 1.00 .0394
19 101.60 4.000 A424.10-4000 89.0 195 7.677 1.25 .0490
19 105.00 4.134 424.10-1050 89.0 195 7.677 0.50 .0197
19 107.95 4.250 A424.10-4250 89.0 195 7.677 2.00 .0787
19 110.00 4.331 424.10-1100 89.0 195 7.677 1.50 .0591
19 114.30 4.500 A424.10-4500 101.0 220 8.661 2.00 .0787
20 115.00 4.528 424.10-1150 101.0 220 8.661 1.50 .0591
20 120.00 4.724 424.10-1200 101.0 220 8.661 1.50 .0591
20 120.65 4.750 A424.10-4750 101.0 220 8.661 1.50 .0591
21 125.00 4.921 424.10-1250 113.0 220 8.661 1.75 .0689
21 127.00 5.000 A424.10-5000 101.0 220 8.661 1.25 .0490
21 130.00 5.118 424.10-1300 113.0 220 8.661 0.50 .0197
22 136.00-147.90 5.354-5.823 Tailor Made
23 148.00-159.90 5.827-6.295 Tailor Made
24 160.00-171.90 6.299-6.768 Tailor Made
25 172.00-183.90 6.772-7.240 Tailor Made

Drill diameter range – insert and pad sizes

Inserts
(Ordered separately)

Central cartridge
L430.31-1216-16
D
16
Insert
TPMT 16T312R-22
Intermediate cartridge
R430.30-1216-16
D
16
Insert
TPMT 16T312R-22
Peripheral cartridge
R430.28-1516-16
C
13
Insert
R424.9-13T308-22
16 TPMT 16T312TR-23 16 TPMT 16T312TR-23 13 R424.9-13T308-23
L430.31-1522-22 22 TPMT 220612R-22 R430.30-1522-22 22 TPMT 220612R-22 R430.28-1822-22 18 R424.9-180608-22
22 TPMT 220612TR-23 22 TPMT 220612TR-23 18 R424.9-180608-23

DEEP HOLE MACHINING Drill heads

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Drill heads DEEP HOLE MACHINING

T-MAX®trepanning drill 420.7


Indexable insert design
Diameter range 112.00-250.00 mm (4.409-9.843 inch)

Hole depth: 150 x Dia.


Hole tolerance: IT10
Surface finish: Ra 3 µm
Cutting fluid: Neat oil or soluble.

dm m is the same as dm t for the drill tube.


Diameter range, mm, inch Cartridges Dimensions, mm, inch

DC DC DC DC
Min Max Min" Max" Central No. Peripheral No. Support pad No. DCON DCON" APMX APMX"
112.00 119.99 4.409 4.724 L430.27-1216-16 3 R430.28-1516-16 1 (Available on request) 2 101 3.976 43.75 1.722
120.00 124.99 4.725 4.921 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D120.0 2 101 3.976 43.75 1.722
125.00 129.99 4.922 5.118 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D125.0 2 113 4.449 43.75 1.722
130.00 139.99 5.119 5.511 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D130.0 2 113 4.449 43.75 1.722
140.00 149.99 5.512 5.905 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D140.0 2 125 4.921 43.75 1.722
150.00 159.99 5.906 6.299 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D150.0 2 131 5.157 43.75 1.722
160.00 179.99 6.300 7.086 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D160.0 2 149 5.866 43.75 1.722
180.00 195.99 7.087 7.716 L430.27-1216-16 3 R430.28-1516-16 1 430.21-18D180.0 2 161 6.339 43.75 1.722
196.00 224.99 7.717 8.858 L430.27-1216-16 4 R430.28-1516-16 1 430.21-18D200.0 2 173 6.811 53.75 2.116
225.00 249.99 8.859 9.842 L430.27-1216-16 4 R430.28-1516-16 1 430.21-18D225.0 2 185 7.283 53.75 2.116
250.00 9.843 L430.27-1216-16 4 R430.28-1516-16 1 430.21-18D250.0 2 197 7.756 53.75 2.116

When ordering trepanning heads the following must be stated:


- Drill diameter DC

For more information and advice, please contact your nearest Sandvik representative.

Inserts
(Ordered separately)

Central cartridge
L430.27-1216-16
D
16
Insert
TPMT 16T312R-22
Peripheral cartridge
R430.28-1516-16
C
13
Insert
R424.9-13T308-22
16 TPMT 16T312TR-23 13 R424.9-13T308-23

35 108 137

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DEEP HOLE MACHINING Drill heads

CoroDrill®800 insert for drilling

Central insert
P M K N S O Dimensions, mm, inch
H13A

H13A
1025
4235
1025
4235
1025

1025
1025
1115

1025
Ordering code S S" LE LE" RE RE" D1 D1" W1 W1" AN
05 800-05 03 08M-C-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 5.56 .218 0.80 .031 2.50 .098 5.56 .218 17°
06 800-06 T3 08M-C-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 6.35 .250 0.80 .031 2.80 .110 6.35 .250 17°
08 800-08 T3 08M-C-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 7.94 .312 0.80 .031 2.80 .110 7.94 .312 17°
10 800-10 T3 08M-C-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.53 .375 0.80 .031 2.80 .110 9.53 .375 17°
12 800-12 T3 08M-C-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 12.70 .500 0.80 .031 2.80 .110 12.70 .500 17°

05 800-05 03 08M-C-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 5.56 .218 0.80 .031 2.50 .098 5.56 .218 17°
06 800-06 T3 08M-C-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 6.35 .250 0.80 .031 2.80 .110 6.35 .250 17°
08 800-08 T3 08M-C-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 7.94 .312 0.80 .031 2.80 .110 7.94 .312 17°
10 800-10 T3 08M-C-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.53 .375 0.80 .031 2.80 .110 9.53 .375 17°
12 800-12 T3 08M-C-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 12.70 .500 0.80 .031 2.80 .110 12.70 .500 17°

Intermediate insert
P M K N S Dimensions, mm, inch
H13A
1025
1025
4235
1025
1025
1025
1115

Ordering code S S" LE LE" RE RE" D1 D1" W1 W1" AN


05 800-05 03 08M-I-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 5.56 .218 0.80 .031 2.50 .098 5.56 .218 17°
06 800-06 T3 08M-I-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 6.35 .250 0.80 .031 2.80 .110 6.35 .250 17°
08 800-08 T3 08M-I-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 7.94 .312 0.80 .031 2.80 .110 7.94 .312 17°
12 800-12 T3 08M-I-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.87 .389 0.80 .031 2.80 .110 12.70 .500 17°

05 800-05 03 08M-I-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 5.56 .218 0.80 .031 2.50 .098 5.56 .218 17°
06 800-06 T3 08M-I-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 6.35 .250 0.80 .031 2.80 .110 6.35 .250 17°
08 800-08 T3 08M-I-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 7.94 .312 0.80 .031 2.80 .110 7.94 .312 17°
12 800-12 T3 08M-I-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.87 .389 0.80 .031 2.80 .110 12.70 .500 17°

For explanation of parameters see page 1

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Drill heads DEEP HOLE MACHINING

CoroDrill®800 insert for drilling

Peripheral insert
P M K N S Dimensions, mm, inch

H13A
1025
1025
4235
1025
1025
1025
1115

Ordering code S S" LE LE" RE RE" D1 D1" W1 W1" AN


06 800-06 03 08H-P-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 6.42 .253 0.80 .031 2.50 .098 8.00 .314 11°
06 800-06 03 08H-P-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 .125 6.42 .253 0.80 .031 2.50 .098 8.00 .314 11°
08 800-08 T3 08H-P-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 8.62 .339 0.80 .031 2.80 .110 9.00 .354 11°
08 800-08 T3 08H-P-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 8.62 .339 0.80 .031 2.80 .110 9.00 .354 11°
09 800-09 T3 08H-P-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.63 .379 0.80 .031 2.80 .110 9.00 .354 11°
09 800-09 T3 08H-P-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 9.63 .379 0.80 .031 2.80 .110 9.00 .354 11°
11 800-11 T3 08H-P-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 12.7 .500 0.80 .031 2.80 .110 9.00 .354 11°
11 800-11 T3 08H-P-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 12.7 .500 0.80 .031 2.80 .110 9.00 .354 11°

For explanation of parameters see page 1

Support pads for CoroDrill™ 800 solid drill heads


Support pad PM1

Support pad P1 and M1

Ordering code P M K N S Dimensions, mm, inch


GC

GC

GC
GC
GC
-

-
PM1

PM1

PM1
M1

M1
M1
M1
P1

W1 W1" INSL INSL" S S"


800-06A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 6 .236 18 .709 3.0 .118
800-07A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 7 .276 20 .787 3.5 .138
800-08A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 8 .315 25 .984 4.5 .177
800-10A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 10 .394 30 1.181 4.5 .177
800-12A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 12 .472 35 1.378 5.5 .216
For more information on geometries and grades, see page 36 Ordering example: 10 pieces 800-06A P1

Support pad Shim set (8 pcs) S


800-06A 5549 127-85 0.02
5549 127-86 0.03
800-07A 5549 127-88 0.02
5549 127-89 0.03
800-08A 5549 127-91 0.02
5549 127-92 0.03
800-10A 5549 127-94 0.02
5549 127-95 0.03
800-12A 5549 127-97 0.02
5549 127-98 0.03
Note: Do not add more than 0.05 mm thickness of shims

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DEEP HOLE MACHINING Drill heads

T-MAX®inserts for 424.10

Peripheral insert
P M K N S O Dimensions, mm, inch
H13A

H13A

H13A
1025

4235
1025

4235
1025

1025

1025
1115

1025
235

235

Ordering code S S" LE LE" RE RE" D1 D1" W1 W1"


13 R424.9-13 T3 08-22 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 14.3 .563 0.80 .031 3.40 .133 10.00 .393
R424.9-13 T3 08-23 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 14.3 .563 0.80 .031 3.40 .133 10.00 .393
18 R424.9-18 06 08-22 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 6.35 .250 19.4 .764 0.80 .031 4.40 .173 11.50 .452
R424.9-18 06 08-23 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 6.35 .250 19.4 .764 0.80 .031 4.40 .173 11.50 .452
Finishing

13 R424.9-13 T3 08-24 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 0.80 .031 3.40 .133 10.00 .393
18 R424.9-18 06 08-24 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 6.35 .250 0.80 .031 4.40 .173 11.50 .452

For explanation of parameters see page 1

Trepanning inserts for engineered solutions

P M K N S Dimensions, mm, inch


H13A

H13A

H13A
1025
1125
4125
4235

1025
4235
1025
1105
1125
4125
4235

1105

Ordering code IC IC" S S" RE RE" D1 D1" L L" AN EPSR


06 WCMX 06 T3 08-GM ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 9.52 .375 3.96 .156 0.80 .031 3.70 .145 6.52 .257 7.00° 80.00°
08 WCMX 08 04 12-GM ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 12.70 .500 4.76 .187 1.20 .047 4.30 .169 8.69 .342 7.00° 80.00°

For explanation of parameters see page 1

131

DEEP HOLE MACHINING Drill heads

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ENG

Drill heads DEEP HOLE MACHINING

TPGX insert for drilling

P M K N S Dimensions, mm, inch


1025
4235
1025
1025
1115
1125

Ordering code S S" D1 D1" W1 W1" RE RE" BS BS" L L"


14 TPGX 14 03 08R/L-G ✩ ✩ ✩ ✩ ✩ ✩ 3.52 .138 3.90 .153 10.26 .404 0.80 .031 2.80 .110 8.10 0.318
TPGX 14 03 08R/L-L ✩ ✩ ✩ ✩ ✩ ✩ 3.52 .138 3.90 .153 10.26 .404 0.80 .031 2.80 .110 8.10 0.318
17 TPGX 17 04 08R/L-G ✩ ✩ ✩ ✩ ✩ ✩ 4.00 .157 3.90 .153 12.37 .487 0.80 .031 3.90 .153 9.70 0.381
TPGX 17 04 08R/L-L ✩ ✩ ✩ ✩ ✩ ✩ 4.00 .157 3.90 .153 12.37 .487 0.80 .031 3.90 .153 9.70 0.381
24 TPGX 24 05 12R/L-G ✩ ✩ ✩ ✩ ✩ ✩ 5.50 .216 4.40 .173 17.29 .680 1.20 .047 4.70 .185 13.30 0.523
TPGX 24 05 12R/L-L ✩ ✩ ✩ ✩ ✩ ✩ 5.50 .216 4.40 .173 17.29 .680 1.20 .047 4.70 .185 13.30 0.523
28 TPGX 28 07 16R/L-G ✩ ✩ ✩ ✩ ✩ ✩ 7.57 .298 7.57 .298 20.46 .805 1.60 .062 6.20 .244 15.50 0.610
TPGX 28 07 16R/L-L ✩ ✩ ✩ ✩ ✩ ✩ 7.57 .298 7.57 .298 20.46 .805 1.60 .062 6.20 .244 15.50 0.610

T-Max®insert for drilling

TPMT-22
TPMT-23

Central and intermediate insert


P M K N S Dimensions, mm, inch
H13A
H13A

H13A
1025

1025

1025
235

235

Ordering code IC IC" S S" L L" RE RE"


16 TPMT 16 T3 12R-22 ✩ ✩ ✩ ✩ ✩ 9.52 .375 3.97 .156 16.50 .650 1.2 .047
TPMT 16 T3 12TR-23 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 9.52 .375 3.97 .156 16.50 .650 1.2 .047
22 TPMT 22 06 12R-22 ✩ ✩ ✩ ✩ ✩ 12.70 .500 6.35 .250 22.00 .866 1.2 .047
TPMT 22 06 12TR-23 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 12.70 .500 6.35 .250 22.00 .866 1.2 .047

For explanation of parameters see page 1

DEEP HOLE MACHINING Drill heads

35
ENG
DEEP HOLE MACHINING Drill heads

Carbide grades and insert grades for 800.24 and 800.20

Insert geometries Support pad grades


Geometry (G) Grade PM1
- All round geometry - Adds greater wear resistance in Duplex, stainless steels, titanium and
- High cutting feeds and speeds heat resistant super alloys
- Good chip control in most materials - Complementary grade for steel
- New styling for easier identification and lower friction (black and
Geometry (L) yellow)
- Gives improved chip control in long chipping materials, such as low
carbon steels and duplex stainless steels Grade P1
- Secure production process in materials where chip jamming easily - First choice in steel applications
could occur
Grade M1
- First choice in ferritic and austenitic stainless and cast iron

Grade recommendations per ISO application area

Steel, cast steel, long chipping malleable iron Cast iron


P

GC1025 (P15–P50) GC1025 (K10–K30)


A PVD coated universal grade with excellent wear resistance and A universal grade for ISO K application area. Good combination of wear
toughness. resistance and toughness.

GC4235 (P25−P45) GC4235 (K15−K35)


Good toughness and wear resistance. Good edge toughness in combination with wear resistance.

P1 (P15–P50) H13A (K10 − K30)


Coated support pad with excellent wear resistance. Grade for low to moderate cutting speeds.

PM1 (P10–P35) M1 (K10–K30)


Support pad with new coating and substrate for tougher steels. Coated support pad with excellent wear resistance.

Austenitic/ferritic/martensitic stainless steel Non ferrous metals, plastics, wood

GC1025 (M20–M40) GC1025 (N10–N30)


A universal grade for ISO M application area. PVD coated with excellent Universal grade for aluminium alloys, copper and copper alloys.
toughness and resistance against built-up edge.
GC4235 (N05−N25)
GC4235 (M15−M35) Good edge toughness in combination with wear resistance at moderate to
Good toughness and wear resistance providing good edge security even in high cutting speeds.
super duplex stainless steels.
H13A (N10 − N30)
M1 (M20–M40) Grade for low to moderate cutting speeds.
Coated support pad with excellent wear resistance.
M1 (N10–N30)
PM1 (M15–M35) Coated support pad with excellent wear resistance.
Support pad with new coating and substrate for stainless/Duplex steels.

DEEP HOLE MACHINING Drill heads

36
ENG

Drill heads DEEP HOLE MACHINING

Carbide grades and insert grades for 800.24 and 800.20

Insert geometries Support pad grades


Geometry (G) Grade PM1
- All round geometry - Adds greater wear resistance in Duplex, stainless steels, titanium and
- High cutting feeds and speeds heat resistant super alloys
- Good chip control in most materials - Complementary grade for steel
- New styling for easier identification and lower friction (black and
Geometry (L) yellow)
- Gives improved chip control in long chipping materials, such as low
carbon steels and duplex stainless steels Grade P1
- Secure production process in materials where chip jamming easily - First choice in steel applications
could occur
Grade M1
- First choice in ferritic and austenitic stainless and cast iron

Grade recommendations per ISO application area

Heat resistant alloys


Titanium alloys

GC1025 (S20–S40)
A PVD coated grade with excellent wear resistance and toughness.
Resistance against built-up edge.

H13A (S15 − S25)


For heat resistant alloys and titanium. Good edge sharpness, wear
resistance and toughness.

GC1115 (S15 − S25)


A PVD coated fine-grained carbide. The substrate has high hot hardness
and good resistance against plastic deformation combined with good edge
line security. The thin PVD-oxide coating with excellent resistance to
smearing material and good adhesion on sharp edges. This guarantees
toughness, good crater wear resistance, even flank wear and high
performance.

M1 (S20–S40)
Coated support pad with excellent wear resistance.

PM1 (S10–S40)
Support pad with new coating and substrate for heat resistant super alloys
and titanium.

DEEP HOLE MACHINING Drill heads

37
ENG
DEEP HOLE MACHINING Drill heads

Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10

Drill head dia. Support pads P M K N S Dimensions, mm, inch

GC
GC
GC
GC
GC
PM1
PM1
PM1
PM1
PM1
mm (inch) Ordering code W1 W1" INSL INSL" S S"
63.5-74.99 (2.480-2.952) 430.32-12 D65.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D70.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
75.0-84.99 (2.953-3.346) 430.32-12 D75.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D80.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
85.0-99.99 (3.346-3.936) 430.32-12 D85.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D90.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D95.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
100-109.99 (3.937-4.330) 430.32-16 D100.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D105.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
110-119.99 (4.331-4.724) 430.32-16 D110.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D115.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
120-129.99 (4.724-5.118) 430.32-16 D120.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D125.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
130-139.99 (5.118-5.511) 430.32-16 D130.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335

Drill head dia. Support pads P M K N S Dimensions, mm, inch


GC
GC
GC
GC
GC
PM1
PM1
PM1
PM1
PM1

mm (inch) Ordering code W1 W1" INSL INSL" S S"


63.5-74.99 (2.480-2.952) 800-14 D065 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
75.0-84.99 (2.953-3.346) 800-16 D075 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
85.0-99.99 (3.346-3.936) 800-18 D085 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
100-109.99 (3.937-4.330) 800-20 D100 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
110-119.99 (4.331-4.724) 800-22 D110 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
120-129.99 (4.724-5.118) 800-24 D120 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
130-139.99 (5.118-5.511) 800-26 D130 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
Note: For drill head diameter above 140 mm (5.512 inch), support pads can be ordered as special.
Contact your local Sandvik representative for more information.

Shims for support pads for CoroDrill 801, CoroDrill 818 and T-MAX 424.10
Shim Thickness

mm inch
5549 127-01 0.10 .004
5549 127-02 0.20 .008
5549 127-03 0.30 .012
5549 126-01 0.10 .004
5549 126-02 0.20 .008
5549 126-03 0.30 .012

DEEP HOLE MACHINING Drill heads

38
ENG

Drill heads DEEP HOLE MACHINING

Insert geometries and grades for T-MAX®424.10 solid drill heads

Insert geometries
Geometry -22
- All round geometry
- High cutting feeds and speeds
- Good chip control in most materials including: steel, cast iron,
aluminium and other non-ferrous materials

Geometry -23
- First choice for long chipping materials such as: stainless steels, heat
resistant super alloys
- Good chip control at moderate feeds and speeds

Grade recommendations per ISO application area

Steel, cast steel, long chipping malleable iron Non ferrous metals, plastics, wood
P

GC1025 (P15–P50) H13A (N10 − N30)


First choice for ISO P materials. Grade for low to moderate cutting speeds.
A PVD coated universal grade with excellent wear resistance and
toughness.
GC4235 (N05−N25)
Good edge toughness in combination with wear resistance at moderate to
GC235 (P25-P50) high cutting speeds.
Combines good wear resistance at low to moderate cutting speeds with
excellent toughness behaviour. Heat resistant alloys
GC4235 (P25−P45) Titanium alloys
Good toughness and wear resistance.
GC1025 (S05-S30)
A PVD coated grade with excellent wear resistance and toughness at
Austenitic/ferritic/martensitic stainless steel
moderate cutting speeds.

H13A (S15 − S25)


GC1025 (M20–M40) For heat resistant alloys and titanium. Good edge sharpness, wear
First choice for ISO M materials. resistance and toughness.
PVD coated grade with excellent edge toughness and resistance against
built-up edge
GC1115 (S15 − S25)
A PVD coated fine-grained carbide. The substrate has high hot hardness
GC235 (M20-M40) and good resistance against plastic deformation combined with good edge
Good edge toughness and resistance against built-up. First choice for line security. The thin PVD-oxide coating with excellent resistance to
austenitic stainless steel. smearing material and good adhesion on sharp edges. This guarantees
toughness, good crater wear resistance, even flank wear and high
GC4235 (M15−M35) performance.
Good toughness and wear resistance providing good edge security even in
super duplex stainless steels.

Cast iron

H13A (K10 − K30)


Grade for low to moderate cutting speeds.

GC4235 (K15−K35)
Good edge toughness in combination with wear resistance.

DEEP HOLE MACHINING Drill heads

39
ENG
DEEP HOLE MACHINING Drill heads

Choice of carbide grades and insert geometries for ground brazed solid drill head 424.6

A wide range of carbide grade combinations

Insert P M K N S
Chipbreaker
4 4 3/2 3 4 4 4
Grade combination
Geometry Geometry Geometry
70 63 20 67 72 72 72
No. 2 No. 3 No. 4
C = Central P40 P40 M35 M35 K20 N20 S15
For Duplex stainless For austenitic General steel and cast
steel stainless steel iron machining
I = Intermediate P30 P30 M35 M35 K20 N20 S15

P = Peripheral P10 P30 M25 M35 K20 N20 S15

S = Support pad P20 P20 M20 M20 K20 N20 S15

Steel, cast steel, long chipping malleable iron Non ferrous metals, plastics, wood
P
Grade combination 70 is the first choice for machining unalloyed and Grade combination 72 is the best choice for machining aluminium alloys,
alloyed steel. The right grade combination for high cutting speed. If better copper and copper alloys.
toughness behaviour is required choose grade combination 63.
Heat resistant alloys
Austenitic/ferritic/martensitic stainless steel Titanium alloys
Grade combination 72 is the best choice for machining heat resistant
Grade combination 20 is the best choice for machining stainless steel. If super alloys and titanium.
better toughness behaviour is required choose grade combination 67.

Cast iron

Grade combination 72 is the optimum choice for machining cast iron.

Optimized grade combinations for certain applications available on request.

SAFETY INFORMATION
Precautions when grinding and brazing of cemented carbide, see page 148.

DEEP HOLE MACHINING Drill heads

40
ENG

Counterboring heads DEEP HOLE MACHINING

CoroDrill®818
Process security in counterboring with indexable insert design

Benefits
- Standard programme
- Easy to apply
- High machine utilization
- Improved flexibility by a large programme with large
radius adjustability
- Front pilot option

Application
- Primarily for ISO P, M and S materials
- Wide diameter range, larger diameters available as
engineered solution
CoroDrill®818 is a new counterboring concept that - Demanding applications, e.g. oil exploration tools
offers high process security due to the new TXN within the oil- and gas industry as well as aerospace
insert and iLock tip seat interface. and primary metals

ISO application areas:

P
DEEP HOLE MACHINING Counterboring heads

41
ENG
DEEP HOLE MACHINING Counterboring heads

Code key for CoroDrill®818

1. 2. 3. 4.

A = Imperial Product family Number of inserts Diameter

5. 6. 7.

S = STS style coupling Tube range Chip evacuation direction

B = Back

DEEP HOLE MACHINING Counterboring heads

42
ENG

Counterboring heads DEEP HOLE MACHINING

CoroDrill®818

TCHA IT10

Dimensions, mm, inch

CZCMS DCN DCN" DCX DCX" Ordering code DCON LF LF" OAL OAL" LPR LPR"
16 08 40.00 1.574 43.00 1.692 818.20-1D040.00S08B 30 174.00 6.850 178 7.020 178.33 7.020
08 43.00 1.692 47.00 1.850 818.20-1D043.00S08B 30 174.00 6.850 178 7.020 178.33 7.020
09 47.00 1.850 51.00 2.007 818.20-1D047.00S09B 33 174.00 6.850 178 7.020 178.33 7.020
10 51.00 2.007 55.00 2.165 818.20-1D051.00S10B 36 174.00 6.850 178 7.020 178.33 7.020
10 55.00 2.165 59.00 2.322 818.20-1D055.00S10B 36 174.00 6.850 178 7.020 178.33 7.020
25 11 59.00 2.322 63.00 2.480 818.20-1D059.00S11B 39 174.00 6.850 178 7.020 178.33 7.020
12 63.00 2.480 67.00 2.637 818.20-1D063.00S12B 43 170.00 6.692 177 7.000 177.80 7.000
12 65.00 2.559 69.00 2.716 818.20-1D065.00S12B 43 170.00 6.692 177 7.000 177.80 7.000
13 69.85 2.750 71.85 2.828 A818.20-1D02.750S13B 47 170.00 6.692 177 7.000 177.80 7.000
13 73.00 2.874 77.00 3.031 818.20-1D073.00S13B 47 190.00 7.480 197 7.787 197.80 7.787
14 76.20 3.000 86.20 3.393 A818.20-1D03.000S14B 52 185.00 7.283 192 7.590 192.80 7.590
14 78.00 3.070 88.00 3.464 818.20-1D078.00S14B 52 185.00 7.283 192 7.590 192.80 7.590
15 85.00 3.346 95.00 3.740 818.20-1D085.00S15B 58 195.00 7.677 202 7.984 202.80 7.984
15 88.90 3.500 99.90 3.933 A818.20-1D03.500S15B 58 195.00 7.677 202 7.984 202.80 7.984
40 16 95.25 3.750 111.25 4.379 A818.20-1D03.750S16B 63 205.00 8.070 215 8.480 215.40 8.480
17 101.60 4.000 117.60 4.629 A818.20-1D04.000S17B 70 243.00 9.566 253 9.976 253.40 9.976
18 110.00 4.330 126.00 4.960 818.20-1D110.00S18B 77 243.00 9.566 253 9.975 253.39 9.975
19 120.65 4.750 136.65 5.379 A818.20-1D04.750S19B 89 243.00 9.566 253 9.976 253.40 9.976
20 135.00 5.314 151.00 5.944 818.20-1D135.00S20B 101 262.00 10.315 272 10.724 272.40 10.724
21 146.05 5.750 162.05 6.379 A818.20-1D05.750S21B 113 262.00 10.315 272 10.724 272.40 10.724
22 160.00 6.299 176.00 6.929 818.20-1D160.00S22B 125 292.00 11.496 302 11.905 302.40 11.905
23 171.45 6.750 187.45 7.379 A818.20-1D06.750S23B 137 291.00 11.456 301 11.866 301.40 11.866
24 185.00 7.283 201.00 7.913 818.20-1D185.00S24B 149 291.00 11.456 301 11.866 301.40 11.866
25 196.85 7.750 212.85 8.379 A818.20-1D07.750S25B 161 291.00 11.456 301 11.866 301.40 11.866
26 210.00 8.267 226.00 8.897 818.20-1D210.00S26B 173 366.00 14.409 376 14.818 376.40 14.818
27 222.25 8.750 238.25 9.379 A818.20-1D08.750S27B 172 322.00 13.070 342 13.480 342.40 13.480
28 238.12 9.375 246.12 9.689 A818.20-1D09.375S28B 184 332.00 13.070 342 13.480 342.40 13.480
30 254.00 10.000 270.00 10.629 818.20-1D254.00S30B 208 322.00 12.677 332 13.086 332.40 13.086
30 269.87 10.625 277.87 10.940 A818.20-1D11.250S32B 208 332.00 13.070 342 13.480 342.40 13.480
32 285.75 11.250 301.75 11.879 A818.20-1D11.250S32B 232 332.00 13.070 342 13.480 342.40 13.480
For explanation of parameters see page 1 Ordering example: 1 piece 818.20-1D040.00S08B
Ordering example: 1 piece A818.20-1D02.750S13B

48 100

DEEP HOLE MACHINING Counterboring heads

43
ENG
DEEP HOLE MACHINING Counterboring heads

T-MAX®424.31F counterboring head


Single indexable insert design

Strong secure insert cartridges


- Designed to protect the head from
damage
- Easy to change
- Good economy

Machining economy
- Insert grades for counterboring in most
materials
- Insert types, sizes and geometries to get
higher productivity, closer hole tolerances and
higher surface finish

Excellent hole straightness and surface


finish

Built-in precision
- Tolerance adjustment on 424.31F

When ordering counterboring heads the following must be stated:

- Drill diameter, DC
- Depth of cut or pre-bored size
- Drilling system to be used - Ejector or STS
- Drill tubes to be used and size dmt
STS
Close tolerances Close & normal tolerances Normal tolerances

Hole depth:
150 x Dia. 150 x Dia. 150 x Dia.
Surface finish:
Ra 1 µm Ra 1 µm Ra 3 µm
Hole tolerance:
IT9 IT9 IT10
Cutting fluid: Neat oil or soluble with EP- Neat oil or soluble with EP- Neat oil or soluble with EP-
additives. additives. additives.

ISO application area:

P
DEEP HOLE MACHINING Counterboring heads

44
ENG

Counterboring heads DEEP HOLE MACHINING

T-MAX®424.31F
Single indexable insert design - close tolerance

Diameter range, mm, inch Inserts Support pad set Pressure pad set Dimensions, mm, inch

R424.31F
DC DC DC DC
CZCMS
00
Min
20.00
Max
22.99
Min"
.787
Max"
.905
J
04 430.21-06 D20.0
No.
2 5636 010-011
No.
1
DCON
18
DCON"
.709
APMX
3.0
APMX"
.118
01 20.00 22.99 .787 .905 04 430.21-06 D20.0 2 5636 010-011 1 18 .709 3.0 .118
02 20.00 22.99 .787 .905 04 430.21-06 D20.0 2 5636 010-011 1 18 .709 3.0 .118
02 23.00 25.99 .906 1.023 04 430.21-06 D23.0 2 5636 010-011 1 19.5 .768 3.0 .118
03 23.00 25.99 .906 1.023 04 430.21-06 D23.0 2 5636 010-011 1 19.5 .768 3.0 .118
03 26.00 31.00 1.024 1.220 04 430.21-06 D26.0 2 5636 010-011 1 21 .827 3.0 .118
04 26.00 31.00 1.024 1.220 04 430.21-06 D26.0 2 5636 010-011 1 21 .827 3.0 .118
05 26.00 31.00 1.024 1.220 04 430.21-06 D26.0 2 5636 010-011 1 21 .827 3.0 .118
06 31.01 33.99 1.221 1.338 04 430.21-08 D31.0 2 5636 010-021 1 28 1.102 3.0 .118
07 31.01 33.99 1.221 1.338 04 430.21-08 D31.0 2 5636 010-021 1 28 1.102 3.0 .118
07 34.00 37.99 1.339 1.496 04 430.21-08 D34.0 2 5636 010-021 1 30 1.181 3.0 .118
08 34.00 37.99 1.339 1.496 04 430.21-08 D34.0 2 5636 010-021 1 30 1.181 3.0 .118
08 38.00 43.00 1.496 1.693 04 430.21-08 D38.0 2 5636 010-021 1 33 1.299 3.0 .118
09 38.00 43.00 1.496 1.693 04 430.21-08 D38.0 2 5636 010-021 1 33 1.299 3.0 .118

When ordering these counterboring heads, the following must also be stated:
- Insert clamping system to be used - T-Max P lever or T-Max S top clamp

DEEP HOLE MACHINING Counterboring heads

45
ENG
DEEP HOLE MACHINING Counterboring heads

T-MAX®424.31F
Single indexable insert design - close and normal tolerances

Diameter range, mm, inch Cartridge Inserts Cartridge Inserts Support pad set Pressure pad set

SNMG
R424.31F SNMM

DC DC DC DC For close tolerances For normal tolerances


CZCMS
10
Min
43.01
Max
46.99
Min"
1.693
Max"
1.850
(IT9)
R430.24-1118-06
APMX APMX"
4.5 .177
J
06
(IT10)
R430.24-1018-09
APMX APMX"
6.0 .236
J
09 430.21-10 D43.0
No.
2 5636 020-011
No. DCON DCON"
1 39 1.535
11 47.00 51.99 1.851 2.047 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-10 D47.0 2 5636 020-011 1 43 1.693
12 47.00 51.99 1.851 2.047 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-10 D47.0 2 5636 020-011 1 43 1.693
12 52.00 57.99 2.048 2.283 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-10 D52.0 2 5636 020-011 1 47 1.850
13 52.00 57.99 2.048 2.283 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-10 D52.0 2 5636 020-011 1 47 1.850
13 58.00 65.00 2.284 2.558 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-10 D58.0 2 5636 020-011 1 51 2.008
14 65.00 69.99 2.559 2.756 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D65.0 2 420.37-410-01 3 52 2.047
15 70.00 74.99 2.757 2.952 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D70.0 2 420.37-410-01 3 58 2.283
16 70.00 74.99 2.757 2.952 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D70.0 2 420.37-410-01 3 58 2.283
16 75.00 79.99 2.953 3.149 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D75.0 2 420.37-410-01 3 63 2.480
17 80.00 84.99 3.150 3.346 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D80.0 2 420.37-415-01 3 70 2.756
17 85.00 89.99 3.347 3.543 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D85.0 2 420.37-415-01 3 70 2.756
18 85.00 89.99 3.347 3.543 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-12 D85.0 2 420.37-415-01 3 70 2.756
18 90.00 94.99 3.544 3.740 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D90.0 2 420.37-510-01 3 77 3.031
18 95.00 99.99 3.741 3.936 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D95.0 2 420.37-510-01 3 77 3.031
19 100.00 104.99 3.937 4.133 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D100.0 2 420.37-510-01 3 89 3.504
19 105.00 109.99 4.134 4.330 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D105.0 2 420.37-510-01 3 89 3.504
19 110.00 114.99 4.331 4.527 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D110.0 2 420.37-510-01 3 101 3.976
20 110.00 114.99 4.331 4.527 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D110.0 2 420.37-510-01 3 101 3.976
20 115.00 119.99 4.528 4.724 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D115.0 2 420.37-510-01 3 101 3.976
20 120.00 124.99 4.725 4.921 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D120.0 2 420.37-510-01 3 113 4.449
21 120.00 124.99 4.725 4.921 R430.24-1118-06 4.5 .177 06 R430.24-1018-09 6.0 .236 09 430.21-16 D120.0 2 420.37-510-01 3 113 4.449

When ordering these counterboring heads, the following must also be stated:
- Cartridges to be used - cartridge for close tolerances or normal tolerances

DEEP HOLE MACHINING Counterboring heads

46
ENG

Counterboring heads DEEP HOLE MACHINING

T-MAX®424.31F
Single indexable insert design - close and normal tolerances

Diameter range, mm, inch Cartridge Inserts Cartridge Inserts Support pad set Pressure pad set

SNMG
R424.31F SNMM

DC DC DC DC For close tolerances For normal tolerances


CZCMS
10
Min
43.01
Max
46.99
Min"
1.693
Max"
1.850
(IT9)
R818-1118W-TXN-16
APMX APMX"
4.5 .177
J
06
(IT10)
R818-1118W-TXN-16
APMX APMX"
6.0 .236
J
09 430.21-10 D43.0
No.
2 5636 020-011
No. DCON DCON"
1 39 1.535
11 47.00 51.99 1.851 2.047 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-10 D47.0 2 5636 020-011 1 43 1.693
12 47.00 51.99 1.851 2.047 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-10 D47.0 2 5636 020-011 1 43 1.693
12 52.00 57.99 2.048 2.283 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-10 D52.0 2 5636 020-011 1 47 1.850
13 52.00 57.99 2.048 2.283 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-10 D52.0 2 5636 020-011 1 47 1.850
13 58.00 65.00 2.284 2.558 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-10 D58.0 2 5636 020-011 1 51 2.008
14 65.00 69.99 2.559 2.756 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D65.0 2 420.37-410-01 3 52 2.047
15 70.00 74.99 2.757 2.952 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D70.0 2 420.37-410-01 3 58 2.283
16 70.00 74.99 2.757 2.952 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D70.0 2 420.37-410-01 3 58 2.283
16 75.00 79.99 2.953 3.149 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D75.0 2 420.37-410-01 3 63 2.480
17 80.00 84.99 3.150 3.346 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D80.0 2 420.37-415-01 3 70 2.756
17 85.00 89.99 3.347 3.543 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D85.0 2 420.37-415-01 3 70 2.756
18 85.00 89.99 3.347 3.543 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-12 D85.0 2 420.37-415-01 3 70 2.756
18 90.00 94.99 3.544 3.740 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D90.0 2 420.37-510-01 3 77 3.031
18 95.00 99.99 3.741 3.936 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D95.0 2 420.37-510-01 3 77 3.031
19 100.00 104.99 3.937 4.133 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D100.0 2 420.37-510-01 3 89 3.504
19 105.00 109.99 4.134 4.330 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D105.0 2 420.37-510-01 3 89 3.504
19 110.00 114.99 4.331 4.527 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D110.0 2 420.37-510-01 3 101 3.976
20 110.00 114.99 4.331 4.527 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D110.0 2 420.37-510-01 3 101 3.976
20 115.00 119.99 4.528 4.724 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D115.0 2 420.37-510-01 3 101 3.976
20 120.00 124.99 4.725 4.921 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D120.0 2 420.37-510-01 3 113 4.449
21 120.00 124.99 4.725 4.921 R818-1118W-TXN-16 4.5 .177 06 R818-1118W-TXN-16 6.0 .236 09 430.21-16 D120.0 2 420.37-510-01 3 113 4.449

When ordering these counterboring heads, the following must also be stated:
- Cartridges to be used - cartridge for close tolerances or normal tolerances

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DEEP HOLE MACHINING Counterboring heads

Inserts for CoroDrill®818

P M K N S Dimensions, mm, inch


1025
1125
4235
1025
1125
4235
1025
1125
4235
1025
1025
1115
1125
Ordering code S S" D1 D1" W1 W1" APMX APMX"
16 TXN 160408-A ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 4.60 .181 11.90 .468 6 .236
TXN 160408-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 4.60 .181 11.90 .468 6 .236
TXN 160408-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 4.60 .181 11.90 .468 6 .236
25 TXN 250408-A ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 5.80 .228 18.80 .740 12 .472
TXN 250408-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 5.80 .228 18.80 .740 12 .472
TXN 250408-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 5.80 .228 18.80 .740 12 .472
40 TXN 400708-A ✩ ✩ ✩ ✩ ✩ ✩ 7.00 .275 6.50 .255 25.50 1.003 15 .590
TXN 400708-G ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 7.00 .275 6.50 .255 25.50 1.003 15 .590
TXN 400708-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 7.00 .275 6.50 .255 25.50 1.003 15 .590

For explanation of parameters see page 1

123

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Counterboring heads DEEP HOLE MACHINING

Inserts for CoroDrill®818

424.31F - close tolerance (IT9) 424.31F - close tolerance (IT9) 424.31F/424.31 - normal tolerance (IT10)

424.31F 424.31F SNMG


SNMG-15
SNMM

Hole diameter, mm, inch 20.00-43.00 Hole diameter, mm, inch 43.01-124.00 Hole diameter, mm, inch 43.01-124.00
.787-1.692 1.693-4.882 1.693-4.882
Max cutting depth, 3.0 Max cutting depth, 4.5 Max cutting depth, 6.0 (L = 09)
APMX, mm, inch .118 APMX, mm, inch .177 APMX, mm, inch .236 (L = .354)
10.0 (L = 12)
.394 (L = .472)
16.0 (L = 19)
424.31 - normal tolerance (IT10) .748 (L = .748)

Hole diameter, mm, inch 43.01-124.00


TPMX 1.693-4.882
Max cutting depth, 12.0 (L = 16)
APMX, mm, inch .472 (L = .630)
17.0 (L = 22)
.669 (L = .866)
TPUN

Insert size Ordering code P M K N Dimensions, mm, inch


GC
GC
GC
GC
GC
GC
4235

4235
4235
4235
235

235

L L" INSL INSL" IC IC" W1 W1" S S" LE LE" RE RE" AN


For 424.31F
04 R424.31F-04 03 00 ✩ ✩ 9.5 .374 6.5 .256 2.55 .100 4.4 .173 15°
06 R424.31F-06 T3 00 ✩ ✩ 12.7 .500 3.97 .156 6.1 .240
09 SNMG 09 03 08 ✩ ✩ ✩ ✩ 9.525 .375 9.525 .375 3.18 .125 0.8 .031
SNMG 09 03 08-PM ✩ 9.525 .375 9.525 .375 3.18 .125 0.8 .031
SNMM 09 03 08 ✩ ✩ ✩ ✩ 9.525 .375 9.525 .375 3.18 .125 0.8 .031
For 424.31
12 SNMG 12 04 12 ✩ 12.7 .500 12.7 .500 4.76 .187 1.2 0.47
SNMG 12 04 12-PM ✩ 12.7 .500 12.7 .500 4.76 .187 1.2 0.47
SNMM12 04 12-PM ✩ 12.7 .500 12.7 .500 4.76 .187 1.2 0.47
19 SNMG 19 06 12-PR ✩ 19.05 .750 19.05 .750 6.35 .250 1.2 0.47
SNMM 19 06 12-PR ✩ 19.05 .750 19.05 .750 6.35 .250 1.2 0.47
16 TPMX 16 03 12 R22 ✩ ✩ 16.5 .650 9.525 .375 3.18 .125 1.2 0.47 20°
22 TPMX 22 04 12 R22 ✩ ✩ 22.0 .866 12.7 .500 4.76 .187 1.2 0.47 17°
16 TPUN 16 03 12 ✩ ✩ ✩ ✩ ✩ ✩ 16.5 .650 9.525 .375 3.18 .125 1.2 0.47
22 TPUN 22 04 12 ✩ ✩ ✩ ✩ ✩ ✩ 22.0 .866 12.7 .500 4.76 .187 1.2 0.47

Ordering example: 10 pieces R424.31F-04 03 00 GC235

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DEEP HOLE MACHINING Counterboring heads

Carbide grades and insert grades for T-MAX®424.31F

Insert geometries
424.31F: hole diameter range 20.00-43.00 mm (.787-1.693 424.31F: hole diameter range 43.01-124.00 mm (1.693-4.882
inch) inch)
Finishing geometry for hole tolerance IT9 Semi-finishing and roughing geometries for hole tolerance IT10
- Good chip control and excellent surface finish in most materials
including: steel, stainless steel, heat resistant super alloys,
SNMG (double sided)
aluminium and other non-ferrous materials - All round geometry for machining at medium feeds
- High cutting feeds and speeds - Suitable for short chipping materials
- PM for medium turning in steel
424.31F: hole diameter range 43.01-124.00 mm (1.693-4.882 - PR for rough turning in steel
inch)
Finishing to light roughing geometry for hole tolerance IT9
SNMM (single sided)
- Good chip control and excellent surface finish in most materials - For roughing and semi-finishing
including: steel, stainless steel, heat resistant super alloys, - Strong straight cutting edge
aluminium and other non-ferrous materials - PR for rough turning in steel
- High cutting feeds and speeds
TPMX (single sided)
- Parallel land for better surface finish
- Low cutting forces

TPUN (single sided)


- With loose chipbreaker
- Alternative for TPMX inserts if chipbreaking problems occur

Grade recommendations per ISO application area

Steel, cast steel, long chipping malleable iron


P Cast iron

GC235 (P25-P50)
Combines good wear resistance at low to moderate cutting speeds with GC4235 (K05-K25)
excellent toughness behaviour. Good edge toughness in combination with wear resistance at moderate to
high cutting speeds.
GC4235 (P20-P45)
Non ferrous metals, plastics, wood
Good toughness and wear resistance. Relatively high cutting speeds.

Austenitic/ferritic/martensitic stainless steel GC4235 (N05−N25)


Good edge toughness in combination with wear resistance at moderate to
high cutting speeds.
GC235 (M20-M40)
The first choice for austenitic stainless steel. Good edge toughness and
resistance against built-up edge.

GC4235 - M25 (M15-M30)


Good resistance to thermal shock and mechanical shock provides
excellent edge security also for interrupted cuts.

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Counterboring heads DEEP HOLE MACHINING

Support pads for CoroDrill®800 solid drill heads

Support pad PM1

Support pad P1 and M1

Ordering code P M K N S Dimensions, mm, inch


GC

GC

GC
GC
GC
-

-
PM1

PM1

PM1
M1

M1
M1
M1
P1

W1 W1" INSL INSL" S S"


800-06A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 6 .236 18 .709 3.0 .118
800-07A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 7 .276 20 .787 3.5 .138
800-08A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 8 .315 25 .984 4.5 .177
800-10A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 10 .394 30 1.181 4.5 .177
800-12A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 12 .472 35 1.378 5.5 .216
For more information on geometries and grades, see page 36 Ordering example: 10 pieces 800-06A P1

Support pad Shim set (8 pcs) S


800-06A 5549 127-85 0.02
5549 127-86 0.03
800-07A 5549 127-88 0.02
5549 127-89 0.03
800-08A 5549 127-91 0.02
5549 127-92 0.03
800-10A 5549 127-94 0.02
5549 127-95 0.03
800-12A 5549 127-97 0.02
5549 127-98 0.03
Note: Do not add more than 0.05 mm thickness of shims

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DEEP HOLE MACHINING Counterboring heads

Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10

Drill head dia. Support pads P M K N S Dimensions, mm, inch

GC
GC
GC
GC
GC
PM1
PM1
PM1
PM1
PM1
mm (inch) Ordering code W1 W1" INSL INSL" S S"
63.5-74.99 (2.480-2.952) 430.32-12 D65.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D70.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
75.0-84.99 (2.953-3.346) 430.32-12 D75.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D80.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
85.0-99.99 (3.346-3.936) 430.32-12 D85.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D90.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
430.32-12 D95.0 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
100-109.99 (3.937-4.330) 430.32-16 D100.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D105.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
110-119.99 (4.331-4.724) 430.32-16 D110.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D115.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
120-129.99 (4.724-5.118) 430.32-16 D120.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
430.32-16 D125.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
130-139.99 (5.118-5.511) 430.32-16 D130.0 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335

Drill head dia. Support pads P M K N S Dimensions, mm, inch


GC
GC
GC
GC
GC
PM1
PM1
PM1
PM1
PM1

mm (inch) Ordering code W1 W1" INSL INSL" S S"


63.5-74.99 (2.480-2.952) 800-14 D065 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
75.0-84.99 (2.953-3.346) 800-16 D075 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
85.0-99.99 (3.346-3.936) 800-18 D085 ✩ ✩ ✩ ✩ ✩ 14 .551 35 1.379 7.0 .276
100-109.99 (3.937-4.330) 800-20 D100 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
110-119.99 (4.331-4.724) 800-22 D110 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
120-129.99 (4.724-5.118) 800-24 D120 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
130-139.99 (5.118-5.511) 800-26 D130 ✩ ✩ ✩ ✩ ✩ 20 .787 50 1.969 8.5 .335
Note: For drill head diameter above 140 mm (5.512 inch), support pads can be ordered as special.
Contact your local Sandvik representative for more information.

Shims for support pads for CoroDrill 801, CoroDrill 818 and T-MAX 424.10
Shim Thickness

mm inch
5549 127-01 0.10 .004
5549 127-02 0.20 .008
5549 127-03 0.30 .012
5549 126-01 0.10 .004
5549 126-02 0.20 .008
5549 126-03 0.30 .012

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Counterboring heads DEEP HOLE MACHINING

Support pads for CoroDrill 801

1 Cartridge shim set 3 Pad shim set 4 Safety pads shim set
Size Size Size

Pcs mm inch Pcs mm inch Pcs mm inch


< 70.99 Ø 5549 126-10 2 0.1 .004 5549 126-90 1 0.2 .008
5549 128-40 2 0.1 .004 2 0.15 .006 1 0.5 .020
2 0.15 .006 2 0.2 .008 1 1.0 .039
1 0.5 .020 2 0.3 .012 5549 126-91 1 0.2 .008
1 1.0 .039 5549 126-20 2 0.1 .004 1 0.5 .020
1 1.5 .059 2 0.15 .006 1 1.0 .039
> 71.00 Ø 2 0.2 .008
5549 128-60 2 0.1 .004 2 0.3 .012
2 0.15 .006
1 0.5 .020
1 1.0 .039
1 1.5 .059

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DEEP HOLE MACHINING Counterboring heads

Support pads for CoroDrill®818

2 Cartridge shim set 3 Shims Shim set


Size Size
Pad shoes Shim T
Pcs mm inch 818-12-065-S 5549 127-30 2 Pcs mm inch
5549 128-00 2 0.1 .004 818-12-100-S 5549 127-31 3 Pad shoes 818-08-030/040-R
2 0.15 .006 818-16-110-S 5549 126-40 2 5549 126-92 3 0.1 .004
1 0.5 .020 818-16-150-S 5549 126-41 3 3 0.15 .006
1 1.0 .039 5549 126-42 5 1 0.5 .020
1 2.0 .079 818-08-030-R 5549 126-92 Shim set
Pad shoes 818-10-040-R
5549 128-10 2 0.1 .004 818-08-040-R 5549 128-30 3 0.1 .004
2 0.15 .006 818-10-030-R 5549 128-30 Shim set 3 0.15 .006
1 0.5 .020 818-10-040-R 1 0.5 .020
1 1.0 .039 5549 126-79 Shim set 1 1.0 .039
1 2.0 .079 818-18-300-R 5549 126-80 2 Pad shoes 818-18-300-R
1 3.0 .118 5549 126-81 3 5549 126-79 3 0.1 .004
5549 128-20 2 0.1 .004 5549 126-82 4 3 0.15 .006
2 0.15 .006 1 0.5 .020
1 0.5 .020 1 1.0 .039
1 1.0 .039
1 2.0 .079
1 3.0 .118
1 5.0 .197

4 Safety pads shim set 5 Pad shim set


Size Size

Pcs mm inch Pcs mm inch


5549 126-90 1 0.2 .008 5549 126-10 2 0.1 .004
1 0.5 .020 2 0.15 .006
1 1.0 .039 2 0.2 .008
5549 126-91 1 0.2 .008 2 0.3 .012
1 0.5 .020 5549 126-20 2 0.1 .004
1 1.0 .039 2 0.15 .006
2 0.2 .008
2 0.3 .012

DEEP HOLE MACHINING Counterboring heads

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Gun drills DEEP HOLE MACHINING

CoroDrill®428
Wide range of application possibilities

Highly productive gun drills

Easy to use
- No pre-setting Single-lip 428.9
- No need for tool room service - Diameter range: 1.90 - 40.50 mm
(.075 - 1.594 inch)
- Hole depth: ≤ 100 x diameter
- Hole tolerance: IT9
Solid carbide gun drills 428.5 - Surface finish: 0.1-3.0 μm
- Diameter range: 0.8 - 12.00 mm (.031 - - Filter resolution: 10 - 20 μm
.472 inch) - Viscosity: Ø 1.9 - 40.50 mm = 10 - 20
- Hole depth: 300 mm (11.811 inch) mm² /S
- Hole tolerance: IT8 - Cooling lubricant (coolant) required
- Surface finish: 0.1 - 3.0 μm
- Filter resolution: 5 - 10 μm
- Viscosity: Ø 0.8 - 2.0 mm = 7 - 10 mm²
/S, Ø 2.0 - 12 mm = 10 - 20 mm² /S
- Cooling lubricant (coolant) required

High feed gun drills 428.7


- Diameter range: 3.00 - 12.00 mm
(.118 - .472 inch)
- Hole depth: 300 mm
Twin-lip 428.2
- Hole tolerance: IT8
- Diameter range: 6.00 - 26.50 mm (.236 -
- Surface finish: 0.1-3.0 μm
1.043 inch)
- Filter resolution: 10 - 20 μm
- Hole depth:≤ 100 x diameter
- Viscosity: Ø 3.00 - 12.00 mm = 10 -
- Hole tolerance: IT10
20 mm² /S
- Surface finish: 1.0 - 4.0 μm
- Cooling lubricant (coolant) required
- Filter resolution: 10 - 20 μm
- Viscosity: Ø 6.00 - 26.50 mm = 10 - 20
mm² /S
- Cooling lubricant (coolant) required
- Suitable for short chipping materials
- The feed rate can be increased compared
to single-lip

Wide application area Customer specified diameter


- Optimized grade- and geometry combinations for most - Finish ground within 0.01 mm
workpiece materials (.0004 inch) increments
- When ordering state workpiece material to be drilled

ISO application area:

P
DEEP HOLE MACHINING Gun drills

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DEEP HOLE MACHINING Gun drills

Gun drill
With internal coolant supply

A428.91-20x A428.91-10x
TCHA H9 H9

P K Dimensions, mm, inch


K15
K15

CZCMS DC DC" Ordering code DCON LU LU" LF LF" LB LB" OAL OAL" RGL RGL" LSC LSC"
1/2 1.98 .0781 A428.91-00781-06-101 ✩ ✩ 12.7 89.00 3.503 152.00 5.984 114.00 4.488 152 5.984 10.00 .393 38.10 1.500
1.98 .0781 A428.91-00781-10-101 ✩ ✩ 12.7 191.00 7.519 254.00 10.000 216.00 8.503 254 10.000 10.00 .393 38.10 1.500
2.38 .0937 A428.91-00937-06-101 ✩ ✩ 12.7 88.40 3.480 152.00 5.984 114.00 4.488 152 5.984 10.00 .393 38.10 1.500
2.38 .0937 A428.91-00937-10-101 ✩ ✩ 12.7 190.40 7.496 254.00 10.000 216.00 8.503 254 10.000 10.00 .393 38.10 1.500
2.38 .0937 A428.91-00937-16-101 ✩ ✩ 12.7 342.40 13.480 406.00 15.984 368.00 14.488 406 15.984 10.00 .393 38.10 1.500
2.77 .1094 A428.91-01094-06-101 ✩ ✩ 12.7 87.80 3.456 152.00 5.984 114.00 4.488 152 6.000 13.00 .511 38.10 1.500
2.77 .1094 A428.91-01094-10-101 ✩ ✩ 12.7 189.80 7.472 254.00 10.000 216.00 8.503 254 10.000 13.00 .511 38.10 1.500
2.77 .1094 A428.91-01094-16-101 ✩ ✩ 12.7 341.80 13.456 406.00 15.984 368.00 14.488 406 15.984 13.00 .511 38.10 1.500
3/4 3.17 .1250 A428.91-01250-10-103 ✩ ✩ 19.0 159.20 6.267 254.00 10.000 184.00 7.244 254 10.000 13.00 .511 70.00 2.755
3.17 .1250 A428.91-01250-16-103 ✩ ✩ 19.0 311.20 12.252 406.00 15.984 336.00 13.228 406 15.984 13.00 .511 70.00 2.755
3.17 .1250 A428.91-01250-22-103 ✩ ✩ 19.0 464.20 18.275 559.00 22.007 489.00 19.252 559 22.007 13.00 .511 70.00 2.755
3.17 .1250 A428.91-01250-28-103 ✩ ✩ 19.0 616.20 24.259 711.00 27.992 641.00 25.236 711 27.992 13.00 .511 70.00 2.755
3.57 .1406 A428.91-01406-10-103 ✩ ✩ 19.0 158.60 6.244 253.00 9.960 184.00 7.244 254 10.000 13.00 .511 70.00 2.755
3.57 .1406 A428.91-01406-16-103 ✩ ✩ 19.0 310.60 12.228 405.00 15.944 336.00 13.228 406 15.984 13.00 .511 70.00 2.755
3.57 .1406 A428.91-01406-22-103 ✩ ✩ 19.0 463.60 18.252 558.00 21.968 489.00 19.252 559 22.007 13.00 .511 70.00 2.755
3.96 .1562 A428.91-01562-10-103 ✩ ✩ 19.0 158.00 6.220 253.00 9.960 184.00 7.244 254 10.000 13.00 .511 70.00 2.755
3.96 .1562 A428.91-01562-16-103 ✩ ✩ 19.0 310.00 12.204 405.00 15.944 336.00 13.228 406 15.984 13.00 .511 70.00 2.755
3.96 .1562 A428.91-01562-22-103 ✩ ✩ 19.0 463.00 18.228 558.00 21.968 489.00 19.252 559 22.007 13.00 .511 70.00 2.755
3.96 .1562 A428.91-01562-28-103 ✩ ✩ 19.0 615.00 24.212 710.00 27.952 641.00 25.236 711 27.992 13.00 .511 70.00 2.755
4.36 .1719 A428.91-01719-10-103 ✩ ✩ 19.0 157.50 6.200 253.00 9.960 184.00 7.244 254 10.000 19.00 .748 70.00 2.755
4.36 .1719 A428.91-01719-16-103 ✩ ✩ 19.0 309.50 12.185 405.00 15.944 336.00 13.228 406 15.984 19.00 .748 70.00 2.755
4.36 .1719 A428.91-01719-22-103 ✩ ✩ 19.0 462.50 18.208 558.00 21.968 489.00 19.252 559 22.007 19.00 .748 70.00 2.755
4.76 .1875 A428.91-01875-10-103 ✩ ✩ 19.0 156.90 6.177 253.00 9.960 184.00 7.244 254 10.000 19.00 .748 70.00 2.755
4.76 .1875 A428.91-01875-16-103 ✩ ✩ 19.0 308.90 12.161 405.00 15.944 336.00 13.228 406 15.984 19.00 .748 70.00 2.755
4.76 .1875 A428.91-01875-22-103 ✩ ✩ 19.0 461.90 18.185 558.00 21.968 489.00 19.252 559 22.007 19.00 .748 70.00 2.755
4.76 .1875 A428.91-01875-28-103 ✩ ✩ 19.0 613.90 24.169 710.00 27.952 641.00 25.236 711 27.992 19.00 .748 70.00 2.755
4.76 .1875 A428.91-01875-36-103 ✩ ✩ 19.0 816.90 32.161 913.00 35.944 844.00 33.228 914 35.984 19.00 .748 70.00 2.755
5.15 .2031 A428.91-02031-10-103 ✩ ✩ 19.0 246.30 9.696 253.00 9.960 184.00 7.244 254 10.000 23.00 .905 70.00 2.755
5.15 .2031 A428.91-02031-16-103 ✩ ✩ 19.0 308.30 12.137 405.00 15.944 336.00 13.228 406 15.984 23.00 .905 70.00 2.755
5.15 .2031 A428.91-02031-22-103 ✩ ✩ 19.0 461.30 18.161 558.00 21.968 489.00 19.252 559 22.007 23.00 .905 70.00 2.755
5.15 .2031 A428.91-02031-28-103 ✩ ✩ 19.0 613.30 24.145 710.00 27.952 641.00 25.236 711 27.992 23.00 .905 70.00 2.755
5.55 .2187 A428.91-02187-10-103 ✩ ✩ 19.0 155.70 6.129 253.00 9.960 184.00 7.244 254 10.000 23.00 .905 70.00 2.755
5.55 .2187 A428.91-02187-16-103 ✩ ✩ 19.0 307.70 12.114 405.00 15.944 336.00 13.228 406 15.984 23.00 .905 70.00 2.755
5.55 .2187 A428.91-02187-22-103 ✩ ✩ 19.0 460.70 18.137 558.00 21.968 489.00 19.252 559 22.007 23.00 .905 70.00 2.755
5.55 .2187 A428.91-02187-28-103 ✩ ✩ 19.0 612.70 24.122 710.00 27.952 641.00 25.236 711 27.992 23.00 .905 70.00 2.755
5.95 .2344 A428.91-02344-10-103 ✩ ✩ 19.0 155.10 6.106 253.00 9.960 184.00 7.244 254 10.000 23.00 .905 70.00 2.755
5.95 .2344 A428.91-02344-16-103 ✩ ✩ 19.0 307.10 12.090 405.00 15.944 336.00 13.228 406 15.984 23.00 .905 70.00 2.755
5.95 .2344 A428.91-02344-22-103 ✩ ✩ 19.0 460.10 18.114 558.00 21.968 489.00 19.252 559 22.007 23.00 .905 70.00 2.755
6.35 .2500 A428.91-02500-10-103 ✩ ✩ 19.0 154.50 6.082 253.00 9.960 184.00 7.244 254 10.000 23.00 .905 70.00 2.755
6.35 .2500 A428.91-02500-16-103 ✩ ✩ 19.0 306.50 12.066 405.00 15.944 336.00 13.228 406 15.984 23.00 .905 70.00 2.755
6.35 .2500 A428.91-02500-22-103 ✩ ✩ 19.0 459.50 18.090 558.00 21.968 489.00 19.252 559 22.007 23.00 .905 70.00 2.755
6.35 .2500 A428.91-02500-28-103 ✩ ✩ 19.0 611.50 24.074 710.00 27.952 641.00 25.236 711 27.992 23.00 .905 70.00 2.755
6.35 .2500 A428.91-02500-36-103 ✩ ✩ 19.0 814.50 32.066 913.00 35.944 844.00 33.228 914 35.984 23.00 .905 70.00 2.755
6.74 .2656 A428.91-02656-10-103 ✩ ✩ 19.0 153.90 6.059 253.00 9.960 184.00 7.244 254 10.000 23.00 .905 70.00 2.755
6.74 .2656 A428.91-02656-16-103 ✩ ✩ 19.0 305.90 12.043 405.00 15.944 336.00 13.228 406 15.984 23.00 .905 70.00 2.755
6.74 .2656 A428.91-02656-22-103 ✩ ✩ 19.0 458.90 18.066 558.00 21.968 489.00 19.252 559 22.007 23.00 .905 70.00 2.755
6.74 .2656 A428.91-02656-28-103 ✩ ✩ 19.0 610.90 24.051 710.00 27.952 641.00 25.236 711 27.992 23.00 .905 70.00 2.755
7.14 .2812 A428.91-02812-10-103 ✩ ✩ 19.0 153.30 6.035 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
7.14 .2812 A428.91-02812-16-103 ✩ ✩ 19.0 305.30 12.019 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
7.14 .2812 A428.91-02812-22-103 ✩ ✩ 19.0 458.30 18.043 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
7.14 .2812 A428.91-02812-28-103 ✩ ✩ 19.0 610.30 24.027 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
7.14 .2812 A428.91-02812-36-103 ✩ ✩ 19.0 903.30 35.563 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755

For explanation of parameters see page 1

DEEP HOLE MACHINING Gun drills

56
ENG

Gun drills DEEP HOLE MACHINING

Gun drill
With internal coolant supply

A428.91-20x A428.91-10x
TCHA H9 H9

P K Dimensions, mm, inch


K15
K15

CZCMS DC DC" Ordering code DCON LU LU" LF LF" LB LB" OAL OAL" RGL RGL" LSC LSC"
3/4 7.54 .2969 A428.91-02969-10-103 ✩ ✩ 19.0 152.70 6.011 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
7.54 .2969 A428.91-02969-16-103 ✩ ✩ 19.0 304.70 11.996 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
7.54 .2969 A428.91-02969-22-103 ✩ ✩ 19.0 457.70 18.019 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
7.54 .2969 A428.91-02969-28-103 ✩ ✩ 19.0 609.70 24.003 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
7.54 .2969 A428.91-02969-36-103 ✩ ✩ 19.0 812.70 31.996 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
7.93 .3125 A428.91-03125-10-103 ✩ ✩ 19.0 152.10 5.988 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
7.93 .3125 A428.91-03125-16-103 ✩ ✩ 19.0 304.10 11.972 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
7.93 .3125 A428.91-03125-22-103 ✩ ✩ 19.0 457.10 17.996 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
7.93 .3125 A428.91-03125-28-103 ✩ ✩ 19.0 609.10 23.980 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
7.93 .3125 A428.91-03125-36-103 ✩ ✩ 19.0 812.10 31.972 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
8.33 .3281 A428.91-03281-10-103 ✩ ✩ 19.0 151.50 5.964 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
8.33 .3281 A428.91-03281-16-103 ✩ ✩ 19.0 303.50 11.948 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
8.33 .3281 A428.91-03281-22-103 ✩ ✩ 19.0 456.50 17.972 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
8.33 .3281 A428.91-03281-28-103 ✩ ✩ 19.0 608.50 23.956 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
8.33 .3281 A428.91-03281-36-103 ✩ ✩ 19.0 811.50 31.948 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
8.73 .3437 A428.91-03437-10-103 ✩ ✩ 19.0 150.90 5.940 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
8.73 .3437 A428.91-03437-16-103 ✩ ✩ 19.0 302.90 11.925 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
8.73 .3437 A428.91-03437-22-103 ✩ ✩ 19.0 455.90 17.948 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
8.73 .3437 A428.91-03437-28-103 ✩ ✩ 19.0 607.90 23.933 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
8.73 .3437 A428.91-03437-36-103 ✩ ✩ 19.0 824.00 32.440 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
9.52 .3750 A428.91-03750-10-103 ✩ ✩ 19.0 149.70 5.893 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
9.52 .3750 A428.91-03750-16-103 ✩ ✩ 19.0 301.70 11.878 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
9.52 .3750 A428.91-03750-22-103 ✩ ✩ 19.0 454.70 17.901 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
9.52 .3750 A428.91-03750-28-103 ✩ ✩ 19.0 606.70 23.885 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
9.52 .3750 A428.91-03750-36-103 ✩ ✩ 19.0 809.70 31.878 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
9.92 .3906 A428.91-03906-10-103 ✩ ✩ 19.0 149.10 5.870 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
9.92 .3906 A428.91-03906-16-103 ✩ ✩ 19.0 301.10 11.854 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
9.92 .3906 A428.91-03906-22-103 ✩ ✩ 19.0 454.10 17.878 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
9.92 .3906 A428.91-03906-28-103 ✩ ✩ 19.0 606.10 23.862 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
10.31 .4062 A428.91-04062-10-103 ✩ ✩ 19.0 148.50 5.846 253.00 9.960 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
10.31 .4062 A428.91-04062-16-103 ✩ ✩ 19.0 300.50 11.830 405.00 15.944 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
10.31 .4062 A428.91-04062-22-103 ✩ ✩ 19.0 453.50 17.854 558.00 21.968 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
10.31 .4062 A428.91-04062-28-103 ✩ ✩ 19.0 605.50 23.838 710.00 27.952 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
10.31 .4062 A428.91-04062-36-103 ✩ ✩ 19.0 808.50 31.830 913.00 35.944 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
10.71 .4219 A428.91-04219-10-103 ✩ ✩ 19.0 147.90 5.822 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
10.71 .4219 A428.91-04219-16-103 ✩ ✩ 19.0 299.90 11.807 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
10.71 .4219 A428.91-04219-22-103 ✩ ✩ 19.0 452.90 17.830 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
10.71 .4219 A428.91-04219-28-103 ✩ ✩ 19.0 604.90 23.815 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
10.71 .4219 A428.91-04219-36-103 ✩ ✩ 19.0 807.90 31.807 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
11.11 .4375 A428.91-04375-10-103 ✩ ✩ 19.0 147.30 5.799 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
11.11 .4375 A428.91-04375-16-103 ✩ ✩ 19.0 299.30 11.783 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
11.11 .4375 A428.91-04375-22-103 ✩ ✩ 19.0 452.30 17.807 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
11.11 .4375 A428.91-04375-28-103 ✩ ✩ 19.0 604.30 23.791 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
11.11 .4375 A428.91-04375-36-103 ✩ ✩ 19.0 807.30 31.783 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
11.50 .4531 A428.91-04531-10-103 ✩ ✩ 19.0 146.70 5.775 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
11.50 .4531 A428.91-04531-16-103 ✩ ✩ 19.0 298.70 11.759 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
11.50 .4531 A428.91-04531-22-103 ✩ ✩ 19.0 451.70 17.783 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
11.50 .4531 A428.91-04531-28-103 ✩ ✩ 19.0 603.70 23.767 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
11.50 .4531 A428.91-04531-36-103 ✩ ✩ 19.0 806.70 31.759 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
11.90 .4687 A428.91-04687-10-103 ✩ ✩ 19.0 146.10 5.751 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
11.90 .4687 A428.91-04687-16-103 ✩ ✩ 19.0 298.10 11.736 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
11.90 .4687 A428.91-04687-22-103 ✩ ✩ 19.0 451.10 17.759 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
11.90 .4687 A428.91-04687-28-103 ✩ ✩ 19.0 603.10 23.744 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
11.90 .4687 A428.91-04687-36-103 ✩ ✩ 19.0 806.10 31.736 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755

For explanation of parameters see page 1

DEEP HOLE MACHINING Gun drills

57
ENG
DEEP HOLE MACHINING Gun drills

Gun drill
With internal coolant supply

A428.91-20x A428.91-10x
TCHA H9 H9

P K Dimensions, mm, inch


K15
K15

CZCMS DC DC" Ordering code DCON LU LU" LF LF" LB LB" OAL OAL" RGL RGL" LSC LSC"
3/4 12.30 .4844 A428.91-04844-10-103 ✩ ✩ 19.0 145.50 5.728 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
12.30 .4844 A428.91-04844-16-103 ✩ ✩ 19.0 297.50 11.712 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
12.30 .4844 A428.91-04844-22-103 ✩ ✩ 19.0 450.50 17.736 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
12.30 .4844 A428.91-04844-28-103 ✩ ✩ 19.0 602.50 23.720 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
12.70 .5000 A428.91-05000-10-103 ✩ ✩ 19.0 145.00 5.708 252.00 9.921 184.00 7.244 254 10.000 25.00 .984 70.00 2.755
12.70 .5000 A428.91-05000-16-103 ✩ ✩ 19.0 297.00 11.692 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
12.70 .5000 A428.91-05000-22-103 ✩ ✩ 19.0 450.00 17.716 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
12.70 .5000 A428.91-05000-28-103 ✩ ✩ 19.0 602.00 23.700 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
12.70 .5000 A428.91-05000-36-103 ✩ ✩ 19.0 805.00 31.692 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
1 13.09 .5156 A428.91-05156-16-205 ✩ ✩ 25.4 296.40 11.669 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
13.09 .5156 A428.91-05156-22-205 ✩ ✩ 25.4 449.40 17.692 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
13.09 .5156 A428.91-05156-36-205 ✩ ✩ 25.4 804.40 31.669 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
13.89 .5469 A428.91-05469-16-205 ✩ ✩ 25.4 295.20 11.622 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
13.89 .5469 A428.91-05469-22-205 ✩ ✩ 25.4 448.20 17.645 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
13.89 .5469 A428.91-05469-36-205 ✩ ✩ 25.4 803.20 31.622 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
14.28 .5625 A428.91-05625-16-205 ✩ ✩ 25.4 294.60 11.598 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
14.28 .5625 A428.91-05625-22-205 ✩ ✩ 25.4 447.60 17.622 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
14.28 .5625 A428.91-05625-28-205 ✩ ✩ 25.4 599.60 23.606 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
14.28 .5625 A428.91-05625-36-205 ✩ ✩ 25.4 802.60 31.598 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
14.68 .5781 A428.91-05781-16-205 ✩ ✩ 25.4 294.00 11.574 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
14.68 .5781 A428.91-05781-22-205 ✩ ✩ 25.4 447.00 17.598 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
14.68 .5781 A428.91-05781-36-205 ✩ ✩ 25.4 802.00 31.574 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
15.08 .5937 A428.91-05937-16-205 ✩ ✩ 25.4 293.40 11.551 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
15.08 .5937 A428.91-05937-22-205 ✩ ✩ 25.4 446.40 17.574 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
15.08 .5937 A428.91-05937-36-205 ✩ ✩ 25.4 801.40 31.551 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
15.47 .6094 A428.91-06094-16-205 ✩ ✩ 25.4 292.80 11.527 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
15.47 .6094 A428.91-06094-22-205 ✩ ✩ 25.4 445.80 17.551 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
15.47 .6094 A428.91-06094-36-205 ✩ ✩ 25.4 800.80 31.527 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
15.87 .6250 A428.91-06250-16-205 ✩ ✩ 25.4 292.20 11.503 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
15.87 .6250 A428.91-06250-22-205 ✩ ✩ 25.4 445.20 17.527 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
15.87 .6250 A428.91-06250-28-205 ✩ ✩ 25.4 597.20 23.511 709.00 27.913 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
15.87 .6250 A428.91-06250-36-205 ✩ ✩ 25.4 800.20 31.503 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
16.27 .6406 A428.91-06406-16-205 ✩ ✩ 25.4 291.60 11.480 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
16.27 .6406 A428.91-06406-22-205 ✩ ✩ 25.4 444.60 17.503 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
16.27 .6406 A428.91-06406-36-205 ✩ ✩ 25.4 799.60 31.480 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
16.66 .6562 A428.91-06562-16-205 ✩ ✩ 25.4 291.00 11.456 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
16.66 .6562 A428.91-06562-22-205 ✩ ✩ 25.4 444.00 17.480 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
16.66 .6562 A428.91-06562-36-205 ✩ ✩ 25.4 799.00 31.456 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
17.06 .6719 A428.91-06719-16-205 ✩ ✩ 25.4 290.40 11.433 404.00 15.905 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
17.06 .6719 A428.91-06719-22-205 ✩ ✩ 25.4 443.40 17.456 557.00 21.929 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
17.06 .6719 A428.91-06719-36-205 ✩ ✩ 25.4 798.40 31.433 912.00 35.905 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
17.46 .6875 A428.91-06875-16-205 ✩ ✩ 25.4 289.80 11.409 403.00 15.866 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
17.46 .6875 A428.91-06875-22-205 ✩ ✩ 25.4 442.80 17.433 556.00 21.889 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
17.46 .6875 A428.91-06875-28-205 ✩ ✩ 25.4 594.80 23.417 708.00 27.874 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
17.46 .6875 A428.91-06875-36-205 ✩ ✩ 25.4 797.80 31.409 911.00 35.866 844.00 33.228 914 35.984 25.00 .984 70.00 2.755
17.85 .7031 A428.91-07031-16-205 ✩ ✩ 25.4 289.20 11.385 403.00 15.866 336.00 13.228 406 15.984 25.00 .984 70.00 2.755
17.85 .7031 A428.91-07031-22-205 ✩ ✩ 25.4 442.20 17.409 556.00 21.889 489.00 19.252 559 22.007 25.00 .984 70.00 2.755
17.85 .7031 A428.91-07031-28-205 ✩ ✩ 25.4 594.20 23.393 708.00 27.874 641.00 25.236 711 27.992 25.00 .984 70.00 2.755
18.25 .7187 A428.91-07187-16-205 ✩ ✩ 25.4 288.60 11.362 403.00 15.866 336.00 13.228 406 15.984 30.00 1.181 70.00 2.755
18.25 .7187 A428.91-07187-22-205 ✩ ✩ 25.4 441.60 17.385 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
18.25 .7187 A428.91-07187-36-205 ✩ ✩ 25.4 796.60 31.362 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
18.65 .7344 A428.91-07344-16-205 ✩ ✩ 25.4 288.00 11.338 403.00 15.866 336.00 13.228 406 15.984 30.00 1.181 70.00 2.755
18.65 .7344 A428.91-07344-22-205 ✩ ✩ 25.4 441.00 17.362 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
18.65 .7344 A428.91-07344-36-205 ✩ ✩ 25.4 796.00 31.338 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755

For explanation of parameters see page 1

DEEP HOLE MACHINING Gun drills

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Gun drills DEEP HOLE MACHINING

Gun drill
With internal coolant supply

A428.91-20x A428.91-10x
TCHA H9 H9

P K Dimensions, mm, inch


K15
K15

CZCMS DC DC" Ordering code DCON LU LU" LF LF" LB LB" OAL OAL" RGL RGL" LSC LSC"
1 19.05 .7500 A428.91-07500-16-205 ✩ ✩ 25.4 287.40 11.315 403.00 15.866 336.00 13.228 406 15.984 30.00 1.181 70.00 2.755
19.05 .7500 A428.91-07500-22-205 ✩ ✩ 25.4 440.40 17.338 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
19.05 .7500 A428.91-07500-28-205 ✩ ✩ 25.4 592.40 23.322 708.00 27.874 641.00 25.236 711 27.992 30.00 1.181 70.00 2.755
19.05 .7500 A428.91-07500-36-205 ✩ ✩ 25.4 795.40 31.315 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
1 1/4 19.84 .7812 A428.91-07812-22-207 ✩ ✩ 31.7 439.20 17.291 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
19.84 .7812 A428.91-07812-36-207 ✩ ✩ 31.7 794.20 31.267 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
20.24 .7969 A428.91-07969-22-207 ✩ ✩ 31.7 438.60 17.267 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
20.24 .7969 A428.91-07969-36-207 ✩ ✩ 31.7 793.60 31.244 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
20.63 .8125 A428.91-08125-22-207 ✩ ✩ 31.7 438.00 17.244 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
20.63 .8125 A428.91-08125-36-207 ✩ ✩ 31.7 793.00 31.220 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
21.43 .8437 A428.91-08437-22-207 ✩ ✩ 31.7 436.90 17.200 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
21.43 .8437 A428.91-08437-36-207 ✩ ✩ 31.7 791.90 31.177 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
21.82 .8594 A428.91-08594-22-207 ✩ ✩ 31.7 436.30 17.177 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
21.82 .8594 A428.91-08594-36-207 ✩ ✩ 31.7 791.30 31.153 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
22.22 .8750 A428.91-08750-22-207 ✩ ✩ 31.7 435.70 17.153 556.00 21.889 489.00 19.252 559 22.007 30.00 1.181 70.00 2.755
22.22 .8750 A428.91-08750-36-207 ✩ ✩ 31.7 790.70 31.129 911.00 35.866 844.00 33.228 914 35.984 30.00 1.181 70.00 2.755
23.01 .9062 A428.91-09062-22-207 ✩ ✩ 31.7 434.50 17.106 556.00 21.889 489.00 19.252 559 22.007 35.00 1.377 70.00 2.755
23.01 .9062 A428.91-09062-36-207 ✩ ✩ 31.7 789.50 31.082 911.00 35.866 844.00 33.228 914 35.984 35.00 1.377 70.00 2.755
23.41 .9219 A428.91-09219-22-207 ✩ ✩ 31.7 433.90 17.082 556.00 21.889 489.00 19.252 559 22.007 35.00 1.377 70.00 2.755
23.41 .9219 A428.91-09219-36-207 ✩ ✩ 31.7 788.90 31.059 911.00 35.866 844.00 33.228 914 35.984 35.00 1.377 70.00 2.755
23.81 .9375 A428.91-09375-22-207 ✩ ✩ 31.7 433.30 17.059 556.00 21.889 489.00 19.252 559 22.007 35.00 1.377 70.00 2.755
23.81 .9375 A428.91-09375-36-207 ✩ ✩ 31.7 788.30 31.035 911.00 35.866 844.00 33.228 914 35.984 35.00 1.377 70.00 2.755
24.60 .9687 A428.91-09687-22-207 ✩ ✩ 31.7 432.10 17.011 555.00 21.850 489.00 19.252 559 22.007 35.00 1.377 70.00 2.755
24.60 .9687 A428.91-09687-36-207 ✩ ✩ 31.7 787.10 30.988 910.00 35.826 844.00 33.228 914 35.984 35.00 1.377 70.00 2.755
25.40 1.0000 A428.91-10000-22-207 ✩ ✩ 31.7 430.90 16.964 555.00 21.850 489.00 19.252 559 22.007 35.00 1.377 70.00 2.755
25.40 1.0000 A428.91-10000-36-207 ✩ ✩ 31.7 785.90 30.940 910.00 35.826 844.00 33.228 914 35.984 35.00 1.377 70.00 2.755

For explanation of parameters see page 1

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DEEP HOLE MACHINING Gun drills

Gun drill
Twin-lip gun drill 428.2

Hole depth: ≤ 100 x diameter (Note! max OAL = 1250 mm)


Hole tolerance: IT10
Surface finish Ra, µm: 0.1-4.0
Cutting fluid: Neat oil
Tolerance: DC = h5
DCON = d9
Diameter range Ordering code P K N Dimensions, mm, inch

Min Max

DC DC RGL
6.00 8.55 xxxxx-AAAA-BBB ✩✩✩ 25
.278 .336 .984
8.56 13.05 xxxxx-AAAA-BBB ✩✩✩ 25
.337 .513 .984
13.06 18.05 xxxxx-AAAA-BBB ✩✩✩ 25
.514 .710 .984
18.06 23.00 xxxxx-AAAA-BBB ✩✩✩ 30
.711 .905 1.181
23.01 26.50 xxxxx-AAAA-BBB ✩✩✩ 35
.906 1.043 1.378

Ordering example for gun drill head DC 1,90 mm (.075 inch), length 250
mm (9.842 inch) with driver No 002 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.2-01900-0250-002
Overall length OAL, AAAA in the ordering code.
If required, driver No., BBB in the ordering code.
Material to be drilled.
For further information, please contact your local sales representative.

141

DEEP HOLE MACHINING Gun drills

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Gun drills DEEP HOLE MACHINING

Gun drill
Single-lip gun drill 428.9

Hole depth: ≤ 100 x diameter


Hole tolerance: IT9
Surface finish Ra, µm: 0.1-3.0
Cutting fluid: Neat oil
Tolerance: DC = h5
DCON = d9
Diameter range Ordering code P M K N S Diameter range, mm, inch

Min Max

DC DC RGL
1.90 2.60 xxxxx-AAAA-BBB ✩✩✩✩✩ 10
.075 .102 .394
2.61 3.35 xxxxx-AAAA-BBB ✩✩✩✩✩ 13
.103 .132 .512
3.36 4.05 xxxxx-AAAA-BBB ✩✩✩✩✩ 13
.133 .159 .512
4.06 5.15 xxxxx-AAAA-BBB ✩✩✩✩✩ 19
.160 .202 .748
5.16 7.05 xxxxx-AAAA-BBB ✩✩✩✩✩ 23
.203 .277 .906
7.06 8.55 xxxxx-AAAA-BBB ✩✩✩✩✩ 25
.278 .336 .984
8.56 13.05 xxxxx-AAAA-BBB ✩✩✩✩✩ 25
.337 .513 .984
13.06 18.05 xxxxx-AAAA-BBB ✩✩✩✩✩ 25
.514 .710 .984
18.06 23.00 xxxxx-AAAA-BBB ✩✩✩✩✩ 30
.711 .905 1.181
23.01 26.50 xxxxx-AAAA-BBB ✩✩✩✩✩ 35
.906 1.043 1.378
26.51 32.00 xxxxx-AAAA-BBB ✩✩✩✩✩ 40
1.044 1.259 1.575
32.01 40.50 xxxxx-AAAA-BBB ✩✩✩✩✩ 50
1.260 1.594 1.969

Ordering example for gun drill head DC 1,90 mm (.075 inch), length 250
mm (9.842 inch) with driver No 002 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.9-01900-0250-002
Overall length OAL, AAAA in the ordering code.
If required, driver No., BBB in the ordering code.
Material to be drilled.
For further information, please contact your local sales representative.

139

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DEEP HOLE MACHINING Gun drills

Drivers for gun drills 428.2 and 428.9

Drivers for gun drills 428.2 and Diameter range Driver3) Dimensions, millimeter, inch (mm, in.)
428.9

DC mm DC inch No. DMM DMM" LS LS"


1.90-4.50 .075-.177 006 6 .236 36 1.417
1.90-7.30 .075-.287 010 10 .394 40 1.575
1.90-12.40 .075-.488 016 16 .630 48 1.890
1.90-15.90 .075-.626 020 20 .787 50 1.969
6.00-19.50 .236-.768 025 25 .984 56 2.205
1.90-20.50 .075-.807 002 16 .630 45 1.772
1.90-29.60 .075-1.165 003 20 .787 70 2.756
10.00-48.99 .394-1.929 005 32 1.260 70 2.756
4.00-20.50 .157-.807 035 19.05 .750 70 2.756
6.00-49.00 .236-1.929 036 25.40 1.000 70 2.756
1.90-7.30 .075-.287 601 10 .394 40 1.575
7.30-19.60 .236-.772 801 25 .984 70 2.756
6.55-12.50 .258-.492 602 10 .394 -
19.60-49.00 .772-1.929 8021) 25 .984 -

1.95-12.60 .077-.496 701 16 .630 -


12.60-20.50 .496-.807 702 16 .630 -

1.95-12.59 .077-.495 903 10 .394 40 1.575


1.95-12.59 .077-.495 904 12 .472 45 1.772
1.95-16.59 .077-.667 905 16 .630 48 1.890
1.95-20.50 .077-.807 906 20 .787 50 1.969

6.00-49.00 .236-1.929 907 25 .984 56 2.205


9.70-49.00 .382-1.929 908 32 1.260 60 2.362
9.70-49.00 .382-1.929 909 40 1.575 70 2.756

1.95-16.59 .077-.667 405 16 .630 -


1.95-20.50 .077-.807 406 20 .787 -
6.00-26.60 .236-1.047 407 25 .984 -
9.70-34.50 .382-1.358 408 32 1.260 -
9.70-42.70 .382-1.681 409 40 1.575 -

1.95-9.00 .077-.354 603 10 .394 40 1.575


1.95-12.59 .077-.495 604 12 .472 45 1.772
1.95-16.59 .077-.667 605 16 .630 48 1.890
1.95-20.50 .077-.807 606 20 .787 50 1.969
6.00-49.00 .236-1.929 607 25 .984 56 2.205
9.70-49.00 .382-1.929 608 32 1.260 60 2.362
1.95-9.80 .077-.386 101 12.70 .500 38.10 1.500
1.95-12.00 .077-.472 102 16 .630 70 2.756
3.96-15.20 .156-.598 103 19.05 .750 70 2.756
3.96-29.60 .156-1.165 104 20 .787 70 2.756

3.96-20.50 .156-.807 204 19.05 .750 70 2.756


6.00-49.00 .024-1.929 205 25.40 1.000 70 2.756
6.00-49.00 .024-1.929 206 28 1.102 70 2.756
9.70-49.00 .382-1.929 207 31.75 1.250 70 2.756
9.70-49.00 .382-1.929 208 36 1.417 70 2.756
9.70-49.00 .382-1.929 209 38.10 1.500 70 2.756

1.90-12.00 .075-.472 3012) 16 .630 -


1.90-15.20 .075-.598 3022) 20 .787 -
6.00-26.00 .236-1.024 3032) 28 1.102 -
8.70-32.60 .343-1.283 3042) 36 1.417 -
11.90-49.00 .469-1.929 3052) 48 1.890 -

1.90-9.20 .075-.362 5012) - 84 3.307


9.20-16.10 .362-.634 5032) - 84 3.307
16.10-23.60 .634-.929 5042) - 131 5.157
23.40-34.00 .921-1.339 5052) - 200 7.874

1) Supplied with driving dog.


2) Adjustable
3) Available on request.
DEEP HOLE MACHINING Gun drills

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Gun drills DEEP HOLE MACHINING

CoroDrill®428.5, 428.7
Solid carbide gun drills 428.5
High feed gun drills 428.7

Solid carbide gun drills 428.5 High feed gun drills 428.7

Max. drill length including driver, mm (inch): 300 (11.811) Max. drill length including driver, mm (inch): 300 (11.811)

Hole tolerance: IT8 Hole tolerance: IT8

Surface finish Ra, µm: 0.1-3.0 Surface finish Ra, µm: 0.1-3.0

Cutting fluid: Neat oil Cutting fluid: Neat oil

Tolerance, DC: h5 Tolerance, DC: h5

Tolerance, DMM: g6 Tolerance, DMM: g6

Diameter range Ordering code Dimensions, mm (inch) Diameter range Ordering code Dimensions, mm (inch)

mm (inch)
P mm (inch)
P

DC RGL DC RGL
0.8-12.00 428.5- xxxxx-AAAA-BBB 8-25 3.00-12.00 428.7- xxxxx-AAAA-BBB 8-25
(.039-.472) (.315-.984) (.118-.472) (.315-.984)
Ordering example for gun drill head Dc 3.00 mm (.118 inch), length 250
mm (9.842 inch) with driver No C01 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.5-03000-0250-C01
Overall length OAL, AAAA in the ordering code.
If required, driver No., BBB in the ordering code.
Material to be drilled.

For explanation of parameters see page 1 For further information, please contact your local sales representative.

143

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DEEP HOLE MACHINING Gun drills

Drivers for gun drills 428.5 and 428.7

Drivers for gun drills 428.5 and Diameter range, mm, inch Driver Dimensions, mm, inch
428.7

DC DC" No. DMM DMM" LS LS" TDZ


1.00-6.50 .075-.256 C00 10 .394 55 2.165
1.00-8.00 .075-.315 C01 12 .472 60 2.362
1.00-11.40 .075-.449 C02 16 .630 63 2.480
1.00-12.00 .075-.472 C03 20 .787 65 2.559
1.00-12.00 .075-.472 C04 25 .984 71 2.795
1.00-12.00 .075-.472 C05 32 1.260 75 2.953
1.00-7.10 .075-.280 C10 10 .394 55 2.165
1.00-8.00 .075-.315 C11 12 .472 60 2.362
1.00-12.00 .075-.472 C12 16 .630 63 2.480
1.00-12.00 .075-.472 C13 20 .787 65 2.559

1.00-12.00 .075-.472 C20 25 .984 71 2.795


1.00-12.00 .075-.472 C21 32 1.260 75 2.953
1.00-12.00 .075-.472 C22 40 1.575 85 3.346

1.00-7.10 .075-.280 C30 10 .394 55 2.165


1.00-8.00 .075-.315 C31 12 .472 60 2.362
1.00-11.40 .075-.449 C32 16 .630 63 2.480
1.00-12.00 .075-.472 C33 20 .787 65 2.559
1.00-12.00 .075-.472 C34 25 .984 71 2.795
1.00-12.00 .075-.472 C35 32 1.260 75 2.953
1.00-6.50 .075-.256 C40 10 .394 55 2.165
1.00-8.00 .075-.315 C41 12 .472 60 2.362
1.00-11.40 .075-.449 C42 16 .630 63 2.480
1.00-12.00 .075-.472 C43 20 .787 65 2.559
1.00-12.00 .075-.472 C44 25 .984 71 2.795
1.00-11.40 .075-.449 C50 16 .630 127 5.000 TR16x1.5
1.00-12.00 .075-.472 C51 20 .787 141 5.551 TR20x2
1.00-12.00 .075-.472 C52 28 1.102 141 5.551 TR28x2
1.00-12.00 .075-.472 C53 36 1.417 177 6.969 TR36x2

1.00-6.50 .075-.256 C60 10 .394 75 2.953 M6x0.5


1.00-12.00 .075-.472 C61 16 .630 95 3.740 M10x1
1.00-12.00 .075-.472 C62 25 .984 115 4.528 M16x1.5

1.00-11.40 .075-.449 C70 16 .630 55 2.165


1.00-12.00 .075-.472 C71 25 .984 65 2.559
1.00-12.00 .075-.472 C72 35 1.378 75 2.953

1.00-7.10 .075-.280 C80 10 .394 55 2.165


1.00-12.00 .075-.472 C81 16 .630 60 2.362
1.00-12.00 .075-.472 C82 16 .630 65 2.559
1.00-12.00 .075-.472 C83 25 .984 85 3.346

Driver Available on request.

DEEP HOLE MACHINING Gun drills

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Gun drills DEEP HOLE MACHINING

Drivers for gun drills 428.5 and 428.7

Drivers for gun drills 428.5 and Diameter range, mm, inch Driver Dimensions, mm, inch
428.7

DC DC" No. DMM DMM" LS LS" TDZ


1.00-8.70 .075-.343 D00 16 .630 65 2.559

1.00-8.30 .075-.327 D10 12.7 .500 53.1 2.091


1.00-12.00 .075-.472 D11 19.05 .750 84.8 3.339

1.00-12.00 .075-.472 D20 25.4 1.000 84.8 3.339


1.00-12.00 .075-.472 D21 31.75 1.250 84.8 3.339
1.00-12.00 .075-.472 D22 38.1 1.500 84.8 3.339

1.00-12.00 .075-.472 D30 12.7 .500 53.1 2.091

1.00-6.80 .075-.268 D40 10 .394 83 3.268 M6x0.5


1.00-12.00 .075-.472 D42 25 .984 127 5.000 M16x1.5

1.00-10.00 .268-.394 D50 10 .394 83 3.268 M6x0.5


1.00-12.00 .075-.472 D51 16 .630 105 4.134 M10x1

Driver Available on request.

DEEP HOLE MACHINING Gun drills

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DEEP HOLE MACHINING Gun drills

CoroChuck™ 930
High precision hydraulic chuck

Efficient, quality machining requires first


class equipment all the way from the
machine to the tool tip.
Secure, precise tool holders play a crucial
role in most machining solutions.

The CoroChuck™ 930 offers:


- Best pull-out security on the market
- Easy handling
- High precision

Benefits
- Higher metal removal rate provides increased productivity
- Secure processes and machining
- Quick tool change and set-up
- Enhanced surface finish and increased tool life
- Closer hole tolerance

Diameter, mm

Finishing Roughing Heavy


roughing

DEEP HOLE MACHINING Gun drills

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Gun drills DEEP HOLE MACHINING

Accessories for Gun drilling - Drill bush, Sealing disc, Whipguide bush

Drill bush Sealing disc Whipguide bush

Drill bush Sealing disc1)


According to DIN 179 extended model made of tool steel, hardened throughout. Made of special plastic

Give measurement DC when placing an order. Give drill diameter DC when placing an order.
Single-lip Twin-lip

Diameter range Dimensions, mm, inch Diameter range Dimensions, mm, inch

DC DC" BD BD" OAL OAL" DC DC" BD BD" LF LF"


0.8-1.099 .0314-.0432 3 .118 9 .354 0.8-6.2 .079-.244 20 .787 3 .118
1.1-1.899 .0433-.0747 4 .157 9 .354 6.3-18.5 .248-.728 32 1.260 4 .157
1.9-2.699 .0748-.1062 5 .197 9 .354 18.6-24.6 .732-.969 40 1.575 4 .157
2.7-3.399 .1063-.1338 6 .236 12 .472 24.7-42.0 .972-1.654 90 3.543 4 .157
3.4-4.099 .1339-.1613 7 .276 12 .472
4.1-5.099 .1614-.2007 8 .315 12 .472
5.1-6.099 .2008-.2401 10 .394 16 .630
6.1-8.099 .2402-.3188 12 .472 16 .630
8.1-10.099 .3189-.3975 15 .591 20 .787
10.1-12.099 .3976-.4763 18 .709 20 .787
12.1-15.099 .4764-.5944 22 .866 28 1.102
15.1-18.099 .5945-.7125 26 1.024 28 1.102
18.1-22.099 .7126-.8699 30 1.181 36 1.417
22.1-26.099 .8700-1.0275 35 1.378 36 1.417
26.1-30.099 1.0276-1.1849 42 1.654 45 1.772
30.1-35.099 1.1850-1.3818 48 1.890 45 1.772
35.1-42.099 1.3819-1.6574 55 2.165 56 2.205
1) The sealing disc fits tightly onto the drill shank and must be held in position in the
chip box with retaining device. This prevents the disc moving with the feed
motion, which could cause chip obstruction.

Whipguide bush
Made of special plastic
Give drill diameter DC when placing an order.
OAL
LF

BD DCB DCON

Diameter range Dimensions, mm, inch

DC DC" DCON DCON" BD BD" OAL OAL" LF LF"


0.8-12.0 .079-.472 20 .787 26 1.024 22 .866
2.0-25.0 .079-.984 30 1.181 38 1.496 26 1.024
2.0-37.0 .079-1.457 45 1.772 52 2.047 26 1.024
For further information, please contact your local sales representative.

DEEP HOLE MACHINING Gun drills

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DEEP HOLE MACHINING Combined skiving and roller burnishing tools

Combined skiving and roller burnishing tools


Working range, diameter, mm (inch): 38.0-305.9 (1.496-12.031)

Working range, length: Depending on machine

Tolerance: IT 8

Surface finish: Ra 0.05-0.20 µm

Drilling system: STS or Ejector

Combined skiving and roller burnishing tool


Skiving and roller burnishing double stroke

Diameter range, DC mm Drill tube diameter, mm E-thread


(inch) Ordering code (inch) range
38.0-51.9 (1.496-2.043) 36 (1.417) 08
52.0-67.9 (2.047-2.673) 47 (1.850) 11
68.0-90.9 (2.677-3.579) 62 (2.441) 15
91.0-110.9 (3.583-4.366) 82 (3.228) 18
111.0-148.9 (4.370-5.862) SRD-xxxx-01 94 (3.701) 19
149.0-185.9 (5.866-7.319) 142 (5.591) 23
186.0-221.9 (7.323-8.736) 178 (7.008) 26
222.0-257.9 (8.740-10.154) 214 (8.425) 29
258.0-305.9 (10.157-12.043) 250 (9.843) 32

Skiving part

Diameter range, DC mm Connection between skiving


(inch) Ordering code and roller burnishing parts
38.0-148.9 (1.496-5.862) Whistle Notch
149.0-221.9 (5.866-8.736) R420.37-xxxx-01 E-thread
222.0-305.9 (8.740-12.043) E-thread

Roller burnishing part

Connection between Drill tube


Diameter range, DC mm roller burnishing part diameter, mm E-thread
(inch) Ordering code and drill tube (inch) range
38.0-51.9 (1.496-2.043) 36 (1.417) 08
52.0-67.9 (2.047-2.673) 47 (1.850) 11
68.0-90.9 (2.677-3.579) 6853-111-xxxx0 E-thread 62 (2.441) 15
91.0-110.9 (3.583-4.366) 82 (3.228) 18
111.0-148.9 (4.370-5.862) 94 (3.701) 19
149.0-185.9 (5.866-7.319) 6833-111-xxxx0 E-thread 142 (5.591) 23
186.0-221.9 (7.323-8.736) 178 (7.008) 26
222.0-257.9 (8.740-10.154) 6836-111-xxxx0 Flange 214 (8.425) 29
258.0-305.9 (10.157-12.043) 250 (9.843) 32

To be ordered as replacement part for combined skiving and roller burnishing tool.

xxxx refers to the diameter of the tool, when ordering use the diameter size as in examples below:
DC=39.4 mm (1.551 inch) SRD-0394-01
DC=224.5 mm (8.839 inch) SRD-2245-01

Convert to metric when using inch

DEEP HOLE MACHINING Combined skiving and roller burnishing tools

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Combined skiving and roller burnishing tools DEEP HOLE MACHINING

Inserts for Skiving and roller burnishing

P M K S Dimensions, mm, inch


1025
1525
1025
1525
1025
1025
Ordering code S S" RE RE" W1 W1"
06 R420.37-06 02 00-01 ✩ ✩ ✩ ✩ ✩ ✩ 2.38 .093 0.30 .011 7.50 .295
Finishing

07 R420.37-07 08 00-01 ✩ ✩ ✩ ✩ ✩ ✩ 3.96 .156 0.30 .011 8.00 .314


11 R420.37-11 12 00-01 ✩ ✩ ✩ ✩ ✩ ✩ 4.76 .187 0.30 .011 12.00 .472

For explanation of parameters see page 1

DEEP HOLE MACHINING Combined skiving and roller burnishing tools

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DEEP HOLE MACHINING Drill tubes

STS drilling tubes

DCONWS is the same as DCON for the drill


Ordering code, drill tube Dimensions, mm, inch

CZCMS DCN DCX BD1 BD1" DCON DCON" LF LF" OAL OAL"
97 15.60 16.70 420.5-797-2 14.0 .551 12.6 .496 1579.0 62.165 1600 62.992
98 16.71 17.70 420.5-798-2 15.0 .591 13.6 .535 1579.0 62.165 1600 62.992
99 17.71 18.90 420.5-799-2 16.0 .630 14.5 .571 1578.0 62.126 1600 62.992
00 18.91 20.00 420.5-800-2 17.0 .669 15.5 .610 1578.0 62.126 1600 62.992
01 20.01 21.80 420.5-801-4 18.0 .709 16.0 .630 2575.0 101.378 2600 102.362
02 21.81 24.10 420.5-802-4 20.0 .787 18.0 .709 2574.0 101.339 2600 102.362
03 24.11 26.40 420.5-803-4 22.0 .866 19.5 .768 2574.0 101.339 2600 102.362
04 26.41 28.70 420.5-804-4 24.0 .945 21.0 .827 2574.0 101.339 2600 102.362
05 28.71 31.00 420.5-805-4 26.0 1.024 23.5 .925 2571.0 101.220 2600 102.362
06 31.01 33.30 420.5-806-4 28.0 1.102 25.5 1.004 2571.0 101.220 2600 102.362
07 33.31 36.20 420.5-807-4 30.0 1.181 28.0 1.102 2571.0 101.220 2600 102.362
08 36.21 39.60 420.5-808-4 33.0 1.299 30.0 1.181 2564.0 100.945 2600 102.362
09 39.61 43.00 420.5-809-4 36.0 1.417 33.0 1.299 2564.0 100.945 2600 102.362
10 43.01 47.00 420.5-810-4 39.0 1.535 36.0 1.417 2564.0 100.945 2600 102.362
11 47.01 51.70 420.5-811-4 43.0 1.693 39.0 1.535 2564.0 100.945 2600 102.362
12 51.71 56.20 420.5-812-4 47.0 1.850 43.0 1.693 2560.0 100.787 2600 102.362
13 56.21 65.00 420.5-813-4 51.0 2.008 47.0 1.850 2560.0 100.787 2600 102.362
13E 60.61 65.00 420.5-813E-4 57.0 2.244 51.0 2.008 2560.0 100.787 2600 102.362

DEEP HOLE MACHINING Drill tubes

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Drill tubes DEEP HOLE MACHINING

STS drilling tubes

Drill tube 420.5- (Tube range 14-26) Drill tube 420.5- (Tube range 27-33)

DCONWS is the same as DCON for the drill


Ordering code, drill tube Dimensions, mm, inch

CZCMS DCN DCX BD1 BD1" DCON DCON" LF LF"


14 65.00 69.99 420.5-814-L 56.0 2.205 52.0 2.047 75.0 2.953
15 70.00 74.99 420.5-815-L 62.0 2.441 58.0 2.283 75.0 2.953
16 75.00 79.99 420.5-816-L 68.0 2.677 63.0 2.480 75.0 2.953
17 80.00 89.99 420.5-817-L 75.0 2.953 77.0 3.031 97.0 3.819
18 85.00 99.99 420.5-818-L 82.0 3.228 77.0 3.031 97.0 3.819
19 100.00 114.99 420.5-819-L 94.0 3.701 89.0 3.504 97.0 3.819
20 110.00 124.99 420.5-820-L 106.0 4.173 101.0 3.976 118.0 4.646
21 120.00 139.99 420.5-821-L 118.0 4.646 113.0 4.449 118.0 4.646
22 130.00 149.99 420.5-822-L 130.0 5.118 125.0 4.921 118.0 4.646
23 140.00 159.99 420.5-823-L 142.0 5.591 137.0 5.394 139.0 5.472
24 160.00 179.99 420.5-824-L 154.0 6.063 149.0 5.866 139.0 5.472
25 170.00 189.99 420.5-825-L 166.0 6.535 161.0 6.339 139.0 5.472
26 180.00 199.99 420.5-826-L 178.0 7.008 173.0 6.811 144.0 5.669
27 190.00 224.99 420.5-827-L 190.0 7.480 172.0 6.772 8.0 .315
28 200.00 224.99 420.5-828-L 202.0 7.953 184.0 7.244 8.0 .315
29 200.00 249.99 420.5-829-L 214.0 8.425 196.0 7.717 8.0 .315
30 225.00 249.99 420.5-830-L 226.0 8.898 208.0 8.189 8.0 .315
31 225.00 278.99 420.5-831-L 238.0 9.370 220.0 8.661 8.0 .315
32 250.00 278.99 420.5-832-L 250.0 9.843 232.0 9.134 8.0 .315
33 250.00 278.99 420.5-833-L 262.0 10.315 244.0 9.606 8.0 .315

DEEP HOLE MACHINING Drill tubes

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DEEP HOLE MACHINING Drill tubes

Ejector drilling tubes

Outer tube Inner tube

Ordering code, outer tube Dimensions, mm, inch Ordering code, inner tube Dimensions, mm, inch

CZCWS DCN DCX BD1 DCONWS DCONMS LF OAL DCON BD1 OAL
00 20.00 22.99 424.2-800-2 18.0 16.0 12 372.5 400 424.2-850-2 12 10 430
.787 .905 .709 .630 .472 14.665 15.748 .472 .394 16.929
424.2-800-3 18.0 16.0 12 602.5 630 424.2-850-3 12 10 660
.709 .630 .472 23.720 24.803 .472 .394 25.984
424.2-800-4 18.0 16.0 12 1042.5 1070 424.2-850-4 12 10 1100
.709 .630 .472 41.043 42.126 .472 .394 43.307
01 20.00 22.99 424.2-801-2 19.5 18.0 14 370.0 400 424.2-851-2 14 12 430
.787 .905 .768 .709 .551 14.567 15.748 .551 .472 16.929
424.2-801-3 19.5 18.0 14 600.0 630 424.2-851-3 14 12 660
.768 .709 .551 23.622 24.803 .551 .472 25.984
424.2-801-4 19.5 18.0 14 1040.0 1070 424.2-851-4 14 12 1100
.768 .709 .551 40.945 42.126 .551 .472 43.307
02 20.00 25.99 424.2-802-2 21.5 19.5 15 370.0 400 424.2-852-2 15 13 430
.787 1.023 .846 .768 .591 14.567 15.748 .591 .512 16.929
424.2-802-3 21.5 19.5 15 600.0 630 424.2-852-3 15 13 660
.846 .768 .591 23.622 24.803 .591 .512 25.984
424.2-802-4 21.5 19.5 15 1040.0 1070 424.2-852-4 15 13 1100
.846 .768 .591 40.945 42.126 .591 .512 43.307
03 23.00 31.00 424.2-803-2 23.5 21.0 16 370.0 400 424.2-853-2 16 14 430
.906 1.220 .925 .827 .630 14.567 15.748 .630 .551 16.929
424.2-803-3 23.5 21.0 16 600.0 630 424.2-853-3 16 14 660
.925 .827 .630 23.622 24.803 .630 .551 25.984
424.2-803-4 23.5 21.0 16 1040.0 1070 424.2-853-4 16 14 1100
.925 .827 .630 40.945 42.126 .630 .551 43.307
04 26.00 31.00 424.2-804-2 26.0 23.5 18 367.0 400 424.2-854-2 18 16 430
1.024 1.220 1.024 .925 .709 14.449 15.748 .709 .630 16.929
424.2-804-3 26.0 23.5 18 597.0 630 424.2-854-3 18 16 660
1.024 .925 .709 23.504 24.803 .709 .630 25.984
424.2-804-4 26.0 23.5 18 1037.0 1070 424.2-854-4 18 16 1100
1.024 .925 .709 40.827 42.126 .709 .630 43.307
05 26.00 31.00 424.2-805-2 28.0 25.5 20 367.0 400 424.2-855-2 20 18 430
1.024 1.220 1.102 1.004 .787 14.449 15.748 .787 .709 16.929
424.2-805-3 28.0 25.5 20 597.0 630 424.2-855-3 20 18 660
1.102 1.004 .787 23.504 24.803 .787 .709 25.984
424.2-805-4 28.0 25.5 20 1037.0 1070 424.2-855-4 20 18 1100
1.102 1.004 .787 40.827 42.126 .787 .709 43.307
06 31.01 33.99 424.2-806-2 30.5 28.0 22 367.0 400 424.2-856-2 22 20 430
1.221 1.338 1.201 1.102 .866 14.449 15.748 .866 .787 16.929
424.2-806-3 30.5 28.0 22 597.0 630 424.2-856-3 22 20 660
1.201 1.102 .866 23.504 24.803 .866 .787 25.984
424.2-806-4 30.5 28.0 22 1037.0 1070 424.2-856-4 22 20 1100
1.201 1.102 .866 40.827 42.126 .866 .787 43.307

Inner tube length corresponding with drilling diameter


Drill diameter Inner tube
≤65.00 mm (2.559 inch) 30 mm longer than outer tube

65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube*

124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube

* 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used.

DEEP HOLE MACHINING Drill tubes

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Drill tubes DEEP HOLE MACHINING

Ejector drilling tubes

Outer tube Inner tube

Ordering code, outer tube Dimensions, mm, inch Ordering code, inner tube Dimensions, mm, inch

CZCWS DCN DCX BD1 DCONWS DCONMS LF OAL DCON BD1 OAL
07 31.01 37.99 424.2-807-2 33.0 30.0 24 360.0 400 424.2-857-2 24 22 430
1.221 1.496 1.299 1.181 .945 14.173 15.748 .945 .866 16.929
424.2-807-3 33.0 30.0 24 590.0 630 424.2-857-3 24 22 660
1.299 1.181 .945 23.228 24.803 .945 .866 25.984
424.2-807-4 33.0 30.0 24 1030 1070 424.2-857-4 24 22 1100
1.299 1.181 .945 40.551 42.126 .945 .866 43.307
08 34.00 43.00 424.2-808-2 35.5 33.0 26 360.0 400 424.2-858-2 26 24 430
1.339 1.693 1.398 1.299 1.024 14.173 15.748 1.024 .945 16.929
424.2-808-3 35.5 33.0 26 590.0 630 424.2-858-3 26 24 660
1.398 1.299 1.024 23.228 24.803 1.024 .945 25.984
424.2-808-4 35.5 33.0 26 1030 1070 424.2-858-4 26 24 1100
1.398 1.299 1.024 40.551 42.126 1.024 .945 43.307
09 38.00 43.00 424.2-809-2 39.0 36.0 29 360.0 400 424.2-859-2 29 27 430
1.496 1.693 1.535 1.417 1.142 14.173 15.748 1.142 1.063 16.929
424.2-809-3 39.0 36.0 29 590.0 630 424.2-859-3 29 27 660
1.535 1.417 1.142 23.228 24.803 1.142 1.063 25.984
424.2-809-4 39.0 36.0 29 1030 1070 424.2-859-4 29 27 1100
1.535 1.417 1.142 40.551 42.126 1.142 1.063 43.307
10 43.01 46.99 424.2-810-2 42.5 39.0 32 360.0 400 424.2-860-2 32 30 430
1.693 1.850 1.673 1.535 1.260 1.575 15.748 1.260 1.181 16.929
424.2-810-3 42.5 39.0 32 590.0 630 424.2-860-3 32 30 660
1.673 1.535 1.260 1.575 24.803 1.260 1.181 25.984
424.2-810-4 42.5 39.0 32 1030 1070 424.2-860-4 32 30 1100
1.673 1.535 1.260 1.575 42.126 1.260 1.181 43.307
11 47.00 51.99 424.2-811-2 46.5 43.0 35 356.0 400 424.2-861-2 35 32 430
1.850 2.047 1.831 1.693 1.378 1.732 15.748 1.378 1.260 16.929
424.2-811-3 46.5 43.0 35 586.0 630 424.2-861-3 35 32 660
1.831 1.693 1.378 1.732 24.803 1.378 1.260 25.984
424.2-811-4 46.5 43.0 35 1026.0 1070 424.2-861-4 35 32 1100
1.831 1.693 1.378 1.732 42.126 1.378 1.260 43.307
12 47.00 57.99 424.2-812-2 51.0 47.0 39 356.0 400 424.2-862-2 39 36 430
1.850 2.283 2.008 1.850 1.535 1.732 15.748 1.535 1.417 16.929
424.2-812-3 51.0 47.0 39 586.0 630 424.2-862-3 39 36 660
2.008 1.850 1.535 1.732 24.803 1.535 1.417 25.984
424.2-812-4 51.0 47.0 39 1026.0 1070 424.2-862-4 39 36 1100
2.008 1.850 1.535 1.732 42.126 1.535 1.417 43.307
13 52.00 65.00 424.2-813-2 55.5 51.0 43 356.0 400 424.2-863-2 43 40 430
2.047 2.559 2.185 2.008 1.693 1.732 15.748 1.693 1.575 16.929
424.2-813-3 55.5 51.0 43 586.0 630 424.2-863-3 43 40 660
2.185 2.008 1.693 1.732 24.803 1.693 1.575 25.984
424.2-813-4 55.5 51.0 43 1026.0 1070 424.2-863-4 43 40 1100
2.185 2.008 1.693 1.732 42.126 1.693 1.575 43.307

Inner tube length corresponding with drilling diameter


Drill diameter Inner tube
≤65.00 mm (2.559 inch) 30 mm longer than outer tube

65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube*

124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube

* 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used.

DEEP HOLE MACHINING Drill tubes

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DEEP HOLE MACHINING Drill tubes

Ejector drilling tubes

Outer tube Inner tube

Drill tubes are supplied threaded in both ends, with an internal thread, the E-thread.
Ordering code, outer tube Dimensions, mm, inch Ordering code, inner tube Dimensions, mm, inch

CZCWS DCN DCX BD1 DCONWS DCONMS LF OAL DCON BD1 OAL
14 65.00 69.99 424.2-814-L 56.0 52.0 43 75.0 424.2-864-L 40
2.559 2.756 2.205 2.047 1.693 2.953 1.575
15 70.00 74.99 424.2-815-L 62.0 58.0 48 75.0 424.2-865-L 44
2.756 2.952 2.441 2.284 1.890 2.953 1.732
16 75.00 79.99 424.2-816-L 68.0 63.0 53 75.0 424.2-866-L 48
2.953 3.149 2.677 2.480 2.087 2.953 1.890
17 80.00 89.99 424.2-817-L 75.0 70.0 59 97.0 424.2-867-L 54
3.150 3.543 2.953 2.756 2.323 3.819 2.126
18 85.00 99.99 424.2-818-L 82.0 77.0 66 97.0 424.2-868-L 60
3.346 3.937 3.228 3.032 2.598 3.819 2.362
19 100.00 114.99 424.2-819-L 94.0 89.0 78 97.0 424.2-869-L 70
3.937 4.527 3.701 3.504 3.071 3.819 2.756
20 110.00 124.99 424.2-820-L 106.0 101.0 90 118.0 424.2-870-L 80
4.331 4.921 4.173 3.976 3.543 4.646 3.150
21 120.00 139.99 424.2-821-L 118.0 113.0 92 118.0 424.2-871-L 80
4.724 5.511 4.646 4.449 3.622 4.646 3.150
22 130.00 149.99 424.2-822-L 130.0 125.0 104.0 118.0 424.2-872-L 95
5.118 5.905 5.118 4.921 4.094 4.646 3.740
23 140.00 159.99 424.2-823-L 142.0 137.0 116.0 139.0 424.2-873-L 100
5.512 6.299 5.591 5.394 4.567 5.472 3.937
24 160.00 179.99 424.2-824-L 154.0 149.0 128.0 139.0 424.2-874-L 120
6.299 7.086 6.063 5.866 5.039 5.472 4.724
25 170.00 183.90 424.2-825-L 166.0 161.0 140.0 139.0 424.2-875-L 130
6.693 7.240 6.535 6.339 5.512 5.472 5.118

Inner tube length corresponding with drilling diameter


Drill diameter Inner tube
≤65.00 mm (2.559 inch) 30 mm longer than outer tube

65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube*

124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube

* 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used.

DEEP HOLE MACHINING Drill tubes

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Drill tubes DEEP HOLE MACHINING

Adaptors for converting from external to internal tube threads

Dimensions, mm, inch

CZCMS CZCWS Ordering code DCON OAL OAL" LF LF" BD1 BD1"
15 14 420.9/815-814 58 150.00 5.905 74.50 2.933 62.0 2.440
16 14 420.9/816-814 63 150.00 5.905 74.50 2.933 68.0 2.677
15 420.9/816-815 63 150.00 5.905 74.50 2.933 68.0 2.677
17 15 420.9/817-815 70 190.00 7.480 92.50 3.641 75.0 2.952
16 420.9/817-816 70 190.00 7.480 92.50 3.641 75.0 2.952
18 16 420.9/818-816 77 190.00 7.480 92.50 3.641 82.0 3.228
17 420.9/818-817 77 210.00 8.267 112.50 4.429 82.0 3.228
19 17 420.9/819-817 89 210.00 8.267 112.50 4.429 94.0 3.700
18 420.9/819-818 89 210.00 8.267 112.50 4.429 94.0 3.700
20 18 420.9/820-818 101 230.00 9.055 111.50 4.389 106.0 4.173
19 420.9/820-819 101 230.00 9.055 111.50 4.389 106.0 4.173
21 19 420.9/821-819 113 230.00 9.055 111.50 4.389 118.0 4.645
20 420.9/821-820 113 255.00 10.039 136.50 5.374 118.0 4.645
22 20 420.9/822-820 125 255.00 10.039 136.50 5.374 130.0 5.118
21 420.9/822-821 125 255.00 10.039 136.50 5.374 130.0 5.118
23 21 420.9/823-821 137 275.00 10.826 135.50 5.334 142.0 5.590
22 420.9/823-822 137 275.00 10.826 135.50 5.334 142.0 5.590
24 22 420.9/824-822 149 275.00 10.826 135.50 5.334 154.0 6.062
23 420.9/824-823 149 295.00 11.614 155.50 6.122 154.0 6.062
25 23 420.9/825-823 161 295.00 11.614 155.50 6.122 166.0 6.535
24 420.9/825-824 161 295.00 11.614 155.50 6.122 166.0 6.535
26 24 420.9/826-824 173 300.00 11.811 155.50 6.122 178.0 7.007
25 420.9/826-825 173 300.00 11.811 155.50 6.122 178.0 7.007
27 25 420.9/827-825 185 300.00 11.811 155.50 6.122 190.0 7.480
For explanation of parameters see page 1

DEEP HOLE MACHINING Drill tubes

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DEEP HOLE MACHINING Drill tubes

Adaptors for converting from external to internal tube threads


(Available on request)
Diameter range 20.00-65.00 mm (.787-2.559 inch)
420.9S/188-xx - STS 800.20
420.9S/188-xx - STS 800.20 420.9S/173-xx - Ejector 424.6, 800.24 420.9S/173-xx - Ejector 424.6, 800.24

Adaptors are delivered with one-start square thread,


the Heller-thread, in one end and an internal four-
start square thread, the E-thread, in the other end.

Diameter range, mm, inch Ordering code Dimensions, mm, inch

Ejector thread BTA-thread


DCMin DC Max DCONWS LSCWS DCONMS LSCMS BD OAL LF
Ejector - 424.6, 800.24
20.00 21.80 420.9S/173-1 18.0 30.0 16.5 25 19.5 78 23
.787 .858 .709 1.181 .650 .984 .768 3.071 .906
21.81 24.10 420.9S/173-2 19.5 30.0 19.0 25 21.5 78 23
.859 .949 .768 1.181 .748 .984 .846 3.071 .906
24.11 26.40 420.9S/173-3 21.0 30.0 20.0 25 23.5 78 23
.949 1.039 .827 1.181 .787 .984 .925 3.071 .906
26.41 28.70 420.9S/173-4 23.5 33.0 22.0 25 26 84 26
1.040 1.130 .925 1.299 .866 .984 1.024 3.307 1.024
28.71 31.00 420.9S/173-5 25.5 33.0 24.0 25 28 84 26
1.130 1.220 1.004 1.299 .945 .984 1.102 3.307 1.024
31.01 33.30 420.9S/173-6 28.0 33.0 26.0 25 30.5 84 26
1.221 1.311 1.102 1.299 1.024 .984 1.201 3.307 1.024
33.31 36.20 420.9S/173-7 30.0 40.0 27.0 40 33 108 28
1.311 1.425 1.181 1.575 1.063 1.575 1.299 4.252 1.102
36.21 39.60 420.9S/173-8 33.0 40.0 30.0 40 35.5 108 28
1.426 1.559 1.299 1.575 1.181 1.575 1.398 4.252 1.102
39.61 43.00 420.9S/173-9 36.0 40.0 33.0 40 39 108 28
1.559 1.693 1.417 1.575 1.299 1.575 1.535 4.252 1.102
43.01 47.00 420.9S/173-10 39.0 40.0 37.0 40 42 108 28
1.693 1.850 1.535 1.575 1.457 1.575 1.654 4.252 1.102
47.01 51.70 420.9S/173-11 43.0 44.0 41.0 40 46 114 30
1.851 2.035 1.693 1.732 1.614 1.575 1.811 4.488 1.181
51.71 56.20 420.9S/173-12 47.0 44.0 44.0 40 51 114 30
2.036 2.213 1.850 1.732 1.732 1.575 2.008 4.488 1.181
56.21 65.00 420.9S/173-13 51.0 44.0 49.0 40 55 114 30
2.213 2.559 2.008 1.732 1.929 1.575 2.165 4.488 1.181
STS - 800.20
20.00 21.80 420.9S/188-1 16.0 27.5 16.5 25 18.8 75 22.5
.787 .858 .630 1.083 .650 .984 .740 2.953 .886
21.81 24.10 420.9S/188-2 18.0 30.0 19.0 25 21 78 23
.859 .949 .709 1.181 .748 .984 .827 3.071 .906
24.11 26.40 420.9S/188-3 19.5 30.0 20.0 25 22.5 78 23
.949 1.039 .768 1.181 .787 .984 .886 3.071 .906
26.41 28.70 420.9S/188-4 21.0 30.0 22.0 25 24.6 78 23
1.040 1.130 .827 1.181 .866 .984 .968 3.071 .906
28.71 31.00 420.9S/188-5 23.5 33.0 24.0 25 26.7 84 26
1.130 1.220 .925 1.299 .945 .984 1.051 3.307 1.024
31.01 33.30 420.9S/188-6 25.5 33.0 26.0 25 28.8 84 26
1.221 1.311 1.004 1.299 1.024 .984 1.134 3.307 1.024
33.31 36.20 420.9S/188-7 28.0 33.0 27.0 40 31 108 35
1.311 1.425 1.102 1.299 1.063 1.575 1.220 4.252 1.378
36.21 39.60 420.9S/188-8 30.0 40.0 30.0 40 33.8 108 28
1.426 1.559 1.181 1.575 1.181 1.575 1.331 4.252 1.102
39.61 43.00 420.9S/188-9 33.0 40.0 33.0 40 36.8 108 28
1.559 1.693 1.299 1.575 1.299 1.575 1.449 4.252 1.102
43.01 47.00 420.9S/188-10 36.0 40.0 37.0 40 40.6 108 28
1.693 1.850 1.417 1.575 1.457 1.575 1.598 4.252 1.102
47.01 51.70 420.9S/188-11 39.0 40.0 41.0 40 44.4 108 28
1.851 2.035 1.535 1.575 1.614 1.575 1.748 4.252 1.102
51.71 56.20 420.9S/188-12 43.0 44.0 44.0 40 48.6 114 30
2.036 2.213 1.693 1.732 1.732 1.575 1.913 4.488 1.181
56.21 65.00 420.9S/188-13 47.0 44.0 49.0 40 53 114 30
2.213 2.559 1.850 1.732 1.929 1.575 2.087 4.488 1.181
Note! Adaptors for cross hole drilling are available on request. Ordering example: 2 pieces 420.9S/173-1

DEEP HOLE MACHINING Drill tubes

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Drill tubes DEEP HOLE MACHINING

Adaptors for converting from external to internal tube threads


(Available on request)
Diameter range 65.00-195.90 mm (2.559-7.713 inch) Adaptors for drill diameters up to 195.9 mm (7.713 inch)
420.9S/344-xx - Ejector T-Max 424.10, STS T-Max 424.10 are delivered with one-start square thread, the Heller-
thread, in one end and an internal four-start square
thread, the E-thread, in the other end.

Diameter range 196.00-363.90 mm (7.717-14.327 inch) Adaptors for drill diameters >196 mm (7.717 inch) are
420.9S/348-xx - STS T-Max special drilling and counterboring heads delivered with one-start square thread in one end and
locations for flange mounting in the other end.

Diameter range, Ordering code Dimensions, mm, inch Diameter range, Ordering code Dimensions, mm, inch
mm, inch mm, inch
Ejector thread BTA-thread Ejector BTA-thread
thread

DC DC DC DC
Min Max DCONWS LSCWS DCONMS LSCMS BD OAL LF Min Max DCONWS DCONMS LSC BD OAL LF
STS / Ejector - T-Max 420.10 STS - T-Max special drilling and counterboring heads
65.00 66.90 420.9S/344-14 52.0 75.0 53.0 40 56 135 45 196.00 207.90 420.9S/348-27 172.0 187.0 85.0 190.0 130 45
2.559 2.634 2.047 2.953 2.087 1.575 2.205 5.315 1.772 7.717 8.185 6.772 7.362 3.346 7.480 5.118 1.772
67.00 72.90 420.9S/344-15 58.0 75.0 59.0 40 62 135 45 208.00 219.90 420.9S/348-28 184.0 199.0 85.0 202.0 130 45
2.638 2.870 2.284 2.953 2.323 1.575 2.441 5.315 1.772 8.189 8.657 7.244 7.835 3.346 7.953 5.118 1.772
73.00 79.90 420.9S/344-16 63.0 75.0 65.0 70 68 165 45 220.00 231.90 420.9S/348-29 196.0 211.0 85.0 214.0 130 45
2.874 3.146 2.480 2.953 2.559 2.756 2.677 6.496 1.772 8.661 9.130 7.717 8.307 3.346 8.425 5.118 1.772
80.00 86.90 420.9S/344-17 70.0 97.0 71.0 70 75 190 45 232.00 243.90 420.9S/348-30 208.0 223.0 85.0 226.0 130 45
3.150 3.421 2.756 3.819 2.795 2.756 2.953 7.480 1.772 9.134 9.602 8.189 8.780 3.346 8.898 5.118 1.772
87.00 99.90 420.9S/344-18 77.0 97.0 79.0 70 82 190 45 244.00 255.90 420.9S/348-31 220.0 235.0 85.0 238.0 130 45
3.425 3.933 3.032 3.819 3.110 2.756 3.228 7.480 1.772 9.606 10.075 8.661 9.252 3.346 9.370 5.118 1.772
100.00 111.90 420.9S/344-19 89.0 97.0 90.0 70 94 190 45 256.00 267.90 420.9S/348-32 232.0 247.0 120.0 250.0 165 45
3.937 4.406 3.504 3.819 3.543 2.756 3.701 7.480 1.772 10.079 10.547 9.134 9.724 4.724 9.843 6.496 1.772
112.00 123.90 420.9S/344-20 101.0 118.0 102.0 70 106 215 45 268.00 279.90 420.9S/348-33 244.0 259.0 120.0 262.0 165 45
4.409 4.878 3.976 4.646 4.016 2.756 4.173 8.465 1.772 10.551 11.020 9.606 10.197 4.724 10.315 6.496 1.772
124.00 135.90 420.9S/344-21 113.0 118.0 114.0 70 118 215 45 280.00 291.90 420.9S/348-34 256.0 271.0 120.0 274.0 165 45
4.882 5.350 4.449 4.646 4.488 2.756 4.646 8.465 1.772 11.024 11.492 10.079 10.669 4.724 10.787 6.496 1.772
136.00 147.90 420.9S/344-22 125.0 118.0 126.0 70 130 215 45 292.00 303.90 420.9S/348-35 268.0 283.0 120.0 286.0 165 45
5.354 5.823 4.921 4.646 4.961 2.756 5.118 8.465 1.772 11.496 11.965 10.551 11.142 4.724 11.260 6.496 1.772
148.00 159.90 420.9S/344-23 137.0 139.0 139.0 70 142 240 45 304.00 315.90 420.9S/348-36 280.0 295.0 120.0 298.0 165 45
5.827 6.295 5.394 5.472 5.472 2.756 5.591 9.449 1.772 11.969 12.437 11.024 11.614 4.724 11.732 6.496 1.772
160.00 171.90 420.9S/344-24 149.0 139.0 151.0 85 154 255 45 316.00 327.90 420.9S/348-37 292.0 307.0 120.0 310.0 165 45
6.299 6.768 5.866 5.472 5.945 3.346 6.063 10.039 1.772 12.441 12.909 11.496 12.087 4.724 12.205 6.496 1.772
172.00 183.90 420.9S/344-25 161.0 139.0 163.0 85 166 255 45 328.00 339.90 420.9S/348-38 304.0 319.0 120.0 322.0 165 45
6.772 7.240 6.339 5.472 6.417 3.346 6.535 10.039 1.772 12.913 13.382 11.969 12.559 4.724 12.677 6.496 1.772
184.00 195.90 420.9S/344-26 173.0 144.0 175.0 85 178 265 45 340.00 351.90 420.9S/348-39 316.0 331.0 120.0 334.0 165 45
7.244 7.713 6.811 5.669 6.890 3.346 7.008 10.433 1.772 13.386 13.854 12.441 13.031 4.724 13.150 6.496 1.772
352.00 363.90 420.9S/348-40 328.0 343.0 120.0 346.0 165 45
13.858 14.327 12.913 13.504 4.724 13.622 6.496 1.772
Note! Adaptors for cross hole drilling are available on request. Ordering example: 2 pieces 420.9S/344-14

DEEP HOLE MACHINING Drill tubes

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DEEP HOLE MACHINING Accessories for STS system

STS oil pressure heads

Diameter range, mm: 15.60-399.90

Temperature in oil pressure head, °C: 50-60

Max spindle speed, rev/min = n


Max coolant pressure, Mpa, psi = p
Max clamping force, N, lbs/clamping = F
Permitted leakage, l/min, gal/min = q

For stationary workpieces


Diameter range Ordering code Dimensions, mm, inch Specifications, metric, inch

DC DC
Min Max LF LS LSC DCON n p F q
With clamping cones
15.60 43.00 420.9S/505 466 306 250 100 1800 6.0 5000 3
.614 1.693 18.346 12.047 9.843 3.937 1800 850 2280 1.0
43.01 79.90 420.9S/506 531 331 250 140 1200 3.0 7500 5
1.693 3.146 20.906 13.031 9.843 5.512 1200 435 3409 1.5
80.00 159.90 420.9S/507 623 373 250 230 800 1.5 8500 7
3.150 6.295 24.528 14.685 9.843 9.055 800 210 3900 2.0
160.00 255.90 420.9S/508 715 395 300 355 350 1.2 10000 8
6.299 10.075 28.150 15.551 11.811 13.976 350 175 4600 2.0
256.00 399.90 420.9S/509 905 505 430 490 105 0.5 15000 12
10.079 15.744 35.630 19.882 16.929 19.291 105 70 6800 3.3
For face sealing only without clamping cones
15.60 43.00 420.9S/510 413 296 250 100 1800 6.0 5000 3
.614 1.693 16.260 11.654 9.843 3.937 1800 850 2280 1.0
43.01 79.90 420.9S/511 461 331 250 140 1200 3.0 7500 5
1.693 3.146 18.150 13.031 9.843 5.512 1200 435 3409 1.5
80.00 159.90 420.9S/512 526 373 250 230 800 1.5 8500 7
3.150 6.295 20.709 14.685 9.843 9.055 800 210 3900 2.0
160.00 255.90 420.9S/513 573 395 300 355 350 1.2 10000 8
6.299 10.075 22.559 15.551 11.811 13.976 350 175 4600 2.0
256.00 399.90 420.9S/514 715 505 430 490 105 0.5 15000 12
10.079 15.744 28.150 19.882 16.929 19.291 105 70 6800 3.3

When ordering STS oil pressure heads the following must be stated:
- Ordering code for oil pressure head
- Drill diameter, D c
- Drill tube diameter
- Workpiece outer diameter

For more information and advice, please contact your nearest Sandvik representative.

Type 1

Type 1 would typically be used where the component


cannot rotate but is symmetrical and can be machined
For deep hole machining with the Single Tube System, Sandvik Coromant offers a to suit the conical clamping rings.
range of oil pressure heads for both rotating and non-rotating workpieces. The oil
pressure head serves four major functions:
- Introduces coolant to the cutting tool.
- Seals against the face of the workpiece.
- Holds the drill bushing.
- Seals the external surface of the drill tube.
Oil pressure heads act as clamping devices and also serve to self-centre the
component.

DEEP HOLE MACHINING Accessories for STS system

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Accessories for STS system DEEP HOLE MACHINING

STS oil pressure heads

Diameter range, mm: 15.60-399.90

Temperature in oil pressure head, °C: 50-60

Max spindle speed, rev/min = n


Max coolant pressure, Mpa, psi = p
Max clamping force, N, lbs/clamping = F
Permitted leakage, l/min, gal/min = q

For rotating workpieces


Diameter range Ordering code Dimensions, mm, inch Specifications, metric, inch

DC DC
Min Max LF LS LSC DCON n p F q
With clamping cones
15.60 43.00 420.9S/500 466 306 250 100 1800 6.0 5000 3
.614 1.693 18.346 12.047 9.843 3.937 1800 850 5000 1.0
43.01 79.90 420.9S/501 531 331 250 140 1200 2.0 7500 5
1.693 3.146 20.906 13.031 9.843 5.512 1200 290 7500 1.5
80.00 159.90 420.9S/502 623 373 250 230 800 1.5 8500 7
3.150 6.295 24.528 14.685 9.843 9.055 800 210 8500 2.0
160.00 255.90 420.9S/503 715 395 300 355 350 1.2 10000 8
6.299 10.075 28.150 15.551 11.811 13.976 350 175 10000 2.0
256.00 399.90 420.9S/504 905 505 430 490 105 0.5 15000 12
10.079 15.744 35.630 19.882 16.929 19.291 105 70 15000 3.3
For face sealing only without clamping cones
15.60 43.00 420.9S/515 466 306 250 100 1800 6.0 5000 3
.614 1.693 18.346 12.047 9.843 3.937 1800 850 5000 1.0
43.01 79.90 420.9S/516 527 331 250 140 1200 2.0 7500 5
1.693 3.146 20.748 13.031 9.843 5.512 1200 290 7500 1.5
80.00 159.90 420.9S/517 623 385 250 230 800 1.5 8500 7
3.150 6.295 24.528 15.157 9.843 9.055 800 210 8500 2.0
160.00 255.90 420.9S/518 715 412 300 355 350 1.2 10000 8
6.299 10.075 28.150 16.220 11.811 13.976 350 175 10000 2.0
256.00 399.90 420.9S/519 905 520 430 490 105 0.5 15000 12
10.079 15.744 35.630 20.472 16.929 19.291 105 70 15000 3.3

When ordering STS oil pressure heads the following must be stated:
- Ordering code for oil pressure head
- Drill diameter, D c
- Drill tube diameter
- Workpiece outer diameter

For more information and advice, please contact your nearest Sandvik representative.

Type 1

Type 1 would typically be used where the component


cannot rotate but is symmetrical and can be machined
For deep hole machining with the Single Tube System, Sandvik Coromant offers a to suit the conical clamping rings.
range of oil pressure heads for both rotating and non-rotating workpieces. The oil
pressure head serves four major functions:
- Introduces coolant to the cutting tool.
- Seals against the face of the workpiece.
- Holds the drill bushing.
- Seals the external surface of the drill tube.
Oil pressure heads act as clamping devices and also serve to self-centre the
component.

DEEP HOLE MACHINING Accessories for STS system

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DEEP HOLE MACHINING Accessories for STS system

STS connecting chucks

Connecting chucks are manufactured to customers request and designed to a


specific STS drill tube. Chucks are available in a variety of spindle nose styles and
sizes. Suitable for rotating as well as stationary tools. Bushes must be
manufactured to suit each drill tube diameter used.

Diameter range, mm, inch Ordering code Drill tube diameter, millimeter, inch (mm, in.)

DC DC DC DC BD1 BD1" BD1 BD1"


Min Max Min" Max" min min max max
Collet style
15.60 65.00 .614 2.559 420.9S/524 11.0 .433 56.0 2.205
Split bushing style
51.70 123.90 2.035 4.878 420.9S/520 47.0 1.850 106.0 4.173
124.00 183.90 4.882 7.240 420.9S/521 118.0 4.646 166.0 6.535
184.00 255.90 7.244 10.075 420.9S/522 178.0 7.008 238.0 9.370
256.00 399.90 10.079 15.744 420.9S/523 250.0 9.842 382.0 15.039

When ordering STS oil pressure heads the following must be stated:

- Ordering code for connecting chuck.


- Information about spindle nose design.
- Drill tube diameter.

For more information and advice, please contact your nearest Sandvik representative.

DEEP HOLE MACHINING Accessories for STS system

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Accessories for STS system DEEP HOLE MACHINING

Collets and sealing sleeves for STS

Collets Sealing sleeves

Collets
DCON OAL BD

Ordering code Tube range mm inch mm inch mm inch


420.2-420-94 94 11 .433 105 4.134 84.5 3.327
420.2-420-95 95 12 .472 105 4.134 84.5 3.327
420.2-420-96 96 13 .512 105 4.134 84.5 3.327
420.2-420-97 97 14 .551 105 4.134 84.5 3.327
420.2-420-98 98 15 .591 105 4.134 84.5 3.327
420.2-420-99 99 16 .630 105 4.134 84.5 3.327
420.2-420-00 00 17 .669 105 4.134 84.5 3.327
420.2-420-01 01 18 .709 105 4.134 84.5 3.327
420.2-420-02 02 20 .787 105 4.134 84.5 3.327
420.2-420-03 03 22 .866 105 4.134 84.5 3.327
420.2-420-04 04 24 .945 105 4.134 84.5 3.327
420.2-420-05 05 26 1.024 105 4.134 84.5 3.327
420.2-420-06 06 28 1.102 105 4.134 84.5 3.327
420.2-420-07 07 30 1.181 105 4.134 84.5 3.327
420.2-420-08 08 33 1.299 105 4.134 84.5 3.327
420.2-420-09 09 36 1.417 105 4.134 84.5 3.327
420.2-420-10 10 39 1.535 105 4.134 84.5 3.327
420.2-420-11 11 43 1.693 105 4.134 84.5 3.327
420.2-420-12 12 47 1.850 105 4.134 84.5 3.327
420.2-420-13 13 51 2.008 105 4.134 84.5 3.327
420.2-420-13E 13E 56 2.205 105 4.134 84.5 3.327

Sealing sleeves
DCONMS DCONWS OAL Spare parts

Ordering code Tube range mm inch mm inch mm inch Outer O-ring Inner O-ring
420.2-430-94 94 11 .433 70 2.756 65 2.559 424.2-445-50 3671 010-017
420.2-430-95 95 12 .472 70 2.756 65 2.559 " 3671 010-018
420.2-430-96 96 13 .512 70 2.756 65 2.559 " 3671 010-019
420.2-430-97 97 14 .551 70 2.756 65 2.559 " 3671 010-020
420.2-430-98 98 15 .591 70 2.756 65 2.559 " 3671 010-021
420.2-430-99 99 16 .630 70 2.756 65 2.559 " 3671 010-022
420.2-430-00 00 17 .669 70 2.756 65 2.559 " 3671 010-023
420.2-430-01 01 18 .709 70 2.756 65 2.559 " 3671 010-024
420.2-430-02 02 20 .787 70 2.756 65 2.559 " 3671 010-025
420.2-430-03 03 22 .866 70 2.756 65 2.559 " 3671 020 212
420.2-430-04 04 24 .945 70 2.756 65 2.559 " 3671 020 232
420.2-430-05 05 26 1.024 70 2.756 65 2.559 " 3671 020 252
420.2-430-06 06 28 1.102 70 2.756 65 2.559 " 3671 020 272
420.2-430-07 07 30 1.181 70 2.756 65 2.559 " 3671 010-028
420.2-430-08 08 33 1.299 70 2.756 65 2.559 " 3671 010-030
420.2-430-09 09 36 1.417 70 2.756 65 2.559 " 3671 020 352
420.2-430-10 10 39 1.535 70 2.756 65 2.559 " 3671 020 382
420.2-430-11 11 43 1.693 70 2.756 65 2.559 " 3671 020 422
420.2-430-12 12 47 1.850 70 2.756 65 2.559 " 3671 020 422
420.2-430-13 13 51 2.008 70 2.756 65 2.559 " 3671 020 502
420.2-430-13E 13E 56 2.205 70 2.756 65 2.559 " 3671 020 552
For explanation of parameters see page 1

DEEP HOLE MACHINING Accessories for STS system

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DEEP HOLE MACHINING Accessories for STS system

Collets, bushings and sealing sleeves for STS

Diameter range, mm (inch) Drill tube Tube diameter, mm Collet Split bushing Collet sealing sleeve Split cap sealing sleeve
(inch)

51.71-56.20 (2.036-2.212) 420.5-812 47 (1.850) 000-840100A46.11 342-840100A57.5 000-840110A12.16 342-840100A57-25


56.21-65.00 (2.213-2.559) 420.5-813 51 (2.008) 424.2-420-12 342-840100A57.6 000-840110A12.17 342-840100A57-26
60.61-65.00 (2.386-2.559) 420.5-813E 56 (2.205) 000-840100A46.12 000-840110A12.18
65.00-69.99 (2.559-2.756) 420.5-814 56 (2.205) 342-840100A57.7 342-840100A57-27
69.85-71.45 (2.750-2.813) 420.5-815 62 (2.441) 342-840100A57.8 342-840100A57-28
75.00-76.20 (2.953-3.000) 420.5-816 68 (2.677) 342-840100A57.9 342-840100A57-29
80.00-85.00 (3.150-3.346) 420.5-817 75 (2.953) 342-840100A57.10 342-840100A57-30
88.90-92.25 (3.500-3.632) 420.5-818 82 (3.228) 342-840100A57.11 342-840100A57-31
100.00-112.00 (3.937-4.409) 420.5-819 94 (3.701) 342-840100A57.12 342-840100A57-32
112.00-123.90 (4.409-4.878) 420.5-820 106 (4.173) Not required Not required
124.00-135.90 (4.882-5.350) 420.5-821 118 (4.646) 342-840100A58-5 342-840100A58-25
136.00-147.90 (5.354-5.823) 420.5-822 130 (5.118) 342-840100A58-6 342-840100A58-26
150.00-159.90 (5.905-6.295) 420.5-823 142 (5.591) 342-840100A58-7 342-840100A58-27
160.00-171.90 (6.299-6.768) 420.5-824 154 (6.063) 342-840100A58-8 342-840100A58-28
172.00-183.90 (6.772-7.240) 420.5-825 166 (6.535) Not required Not required
183.40-195.90 (7.220-7.713) 420.5-826 178 (7.008) 342-840100A71-10 342-840100A71-20
196.00-207.90 (7.716-8.185) 420.5-827 190 (7.480) 342-840100A71-11 342-840100A71-21
208.00-219.90 (8.189-8.657) 420.5-828 202 (7.953) 342-840100A71-12 342-840100A71-22
219.90-231.90 (8.657-9.130) 420.5-829 214 (8.425) 342-840100A71-13 342-840100A71-23
232.00-243.90 (9.134-9.602) 420.5-830 226 (8.898) 342-840100A71-14 342-840100A71-24
243.90-255.90 (9.602-10.075) 420.5-831 238 (9.370) Not required Not required
256.00-267.80 (10.079-10.543) 420.5-832 250 (9.842) 342-840100A72-10 342-840100A72-30
267.90-279.90 (10.547-11.020) 420.5-833 262 (10.315) 342-840100A72-11 342-840100A72-31
288.00-291.90 (11.339-11.492) 420.5-834 274 (10.787) 342-840100A72-12 342-840100A72-32
292.00-303.90 (11.496-11.965) 420.5-835 286 (11.260) 342-840100A72-13 342-840100A72-33
304.00-315.90 (11.968-12.437) 420.5-836 298 (11.732) 342-840100A72-14 342-840100A72-34
316.00-327.90 (12.441-12.909) 420.5-837 310 (12.205) 342-840100A72-15 342-840100A72-35
322 (12.677) 342-840100A72-16 342-840100A72-36
334 (13.150) 342-840100A72-17 342-840100A72-37
346 (13.622) 342-840100A72-18 342-840100A72-38
358 (14.094) 342-840100A72-19 342-840100A72-39
370 (14.567) 342-840100A72-20 342-840100A72-40
382 (15.039)

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Accessories for STS system DEEP HOLE MACHINING

Vibration dampers
Automatic operation

DC range Tube Dimensions, mm, inch

mm inch CZCMS mm inch Ordering code DCB DCB" BD1 BD1" BD2 BD2" LF LF" WSC WSC"
15.60 - 16.70 .614 - .657 97 14 .551 NVD 9713-01-97 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
16.71 - 17.70 .658 - .697 98 15 .591 NVD 9713-01-98 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
17.71 - 18.90 .697 - .744 99 16 .630 NVD 9713-01-99 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
18.91 - 20.00 .744 - .787 00 17 .669 NVD 9713-01-00 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
20.00 - 21.80 .787 - .858 01 18 .709 NVD 9713-01-01 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
21.81 - 24.10 .859 - .859 02 20 .787 NVD 9713-01-02 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
24.11 - 26.40 .949 - 1.039 03 22 .866 NVD 9713-01-03 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
26.41 - 28.70 1.040 - 1.130 04 24 .945 NVD 9713-01-04 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
28.71 - 31.00 1.130 - 1.221 05 26 1.024 NVD 9713-01-05 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
31.01 - 33.30 1.221 - 1.311 06 28 1.102 NVD 9713-01-06 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
33.31 - 36.20 1.311 - 1.425 07 30 1.181 NVD 9713-01-07 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
36.21 - 39.60 1.426 - 1.559 08 33 1.299 NVD 9713-01-08 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
39.61 - 43.00 1.559 - 1.693 09 36 1.417 NVD 9713-01-09 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
43.01 - 47.00 1.693 - 1.850 10 39 1.535 NVD 9713-01-10 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
47.01 - 51.70 1.851 - 2.035 11 43 1.693 NVD 9713-01-11 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
51.71 - 56.20 2.036 - 2.213 12 47 1.850 NVD 9713-01-12 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
56.21 - 65.00 2.213 - 2.559 13 51 2.008 NVD 9713-01-13 156 6.142 355 13.976 375 14.764 225.55 8.880 165.55 6.518
47.01 - 51.70 1.851 - 2.035 11 43 1.693 NVD 1117-01-11 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
51.71 - 56.20 2.036 - 2.213 12 47 1.850 NVD 1117-01-12 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
56.21 - 65.00 2.213 - 2.559 13 51 2.008 NVD 1117-01-13 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
65.00 - 66.90 2.559 - 2.634 14 56 2.205 NVD 1117-01-14 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
67.00 - 72.90 2.638 - 2.870 15 62 2.441 NVD 1117-01-15 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
73.00 - 79.90 2.874 - 3.146 16 68 2.677 NVD 1117-01-16 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
80.00 - 86.90 3.145 - 3.421 17 75 2.953 NVD 1117-01-17 198 7.795 355 13.976 375 14.764 225.55 8.880 165.55 6.518
73.00 - 79.90 2.874 - 3.146 16 68 2.677 NVD 1623-01-16 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
80.00 - 86.90 3.145 - 3.421 17 75 2.953 NVD 1623-01-17 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
87.00 - 99.90 3.425 - 3.933 18 82 3.228 NVD 1623-01-18 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
100.00 - 111.90 3.937 - 4.406 19 94 3.701 NVD 1623-01-19 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
112.00 - 123.90 4.409 - 4.878 20 106 4.173 NVD 1623-01-20 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
124.00 - 135.90 4.882 - 5.350 21 118 4.646 NVD 1623-01-21 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
136.00 - 147.90 5.354 - 5.823 22 130 5.118 NVD 1623-01-22 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
148.00 - 159.90 5.827 - 6.295 23 142 5.591 NVD 1623-01-23 276 10.866 355 13.976 375 14.764 225.60 8.882 165.55 6.518
To order a vibration damper for a drill with DC 70mm using a size 15
drill tube, order NVD-1117-01-15. The vibration damper is delivered
with the dampening cone mounted.

For information on how to order vibration dampers with other body sizes, please contact your local Sandvik Coromant sales
representative.

DEEP HOLE MACHINING Accessories for STS system

83
ENG
DEEP HOLE MACHINING Accessories for STS system

Vibration dampers
Manual operation

DC range Tube Dimensions, mm, inch

mm inch CZCWS mm inch Ordering code DCB DCB" BD1 BD1" BD2 BD2" LF LF" WSC
12.60 - 13.60 .496 - .535 94 11 .433 342-0937-94 11 .433 180 7.087 195 7.677 195 7.677 135
13.61 - 14.60 .536 - .575 95 12 .472 342-0937-95 12 .472 180 7.087 195 7.677 195 7.677 135
14.61 - 15.59 .575 - .614 96 13 .512 342-0937-96 13 .512 180 7.087 195 7.677 195 7.677 135
15.60 -16.70 .614 - .657 97 14 .551 342-0937-97 14 .551 180 7.087 195 7.677 195 7.677 135
16.71 - 17.70 .658 - .697 98 15 .591 342-0937-98 15 .591 180 7.087 195 7.677 195 7.677 135
17.71 - 18.90 .697 - .744 99 16 .630 342-0937-99 16 .630 180 7.087 195 7.677 195 7.677 135
18.91 - 20.00 .744 - .787 00 17 .669 342-0937-00 17 .669 180 7.087 195 7.677 195 7.677 135
20.00 - 21.80 .787 - .858 01 18 .709 342-0937-01 18 .709 180 7.087 195 7.677 195 7.677 135
21.81 - 24.10 .859 - .859 02 20 .787 342-0937-02 20 .787 180 7.087 195 7.677 195 7.677 135
24.11 - 26.40 .949 - 1.039 03 22 .866 342-0937-03 22 .866 180 7.087 195 7.677 195 7.677 135
26.41 - 28.70 1.040 - 1.130 04 24 .945 342-0937-04 24 .945 180 7.087 195 7.677 195 7.677 135
28.71 - 31.00 1.130 - 1.221 05 26 1.024 342-0937-05 26 1.024 180 7.087 195 7.677 195 7.677 135
31.01 - 33.30 1.221 - 1.311 06 28 1.102 342-0937-06 28 1.102 180 7.087 195 7.677 195 7.677 135
33.31 - 36.20 1.311 - 1.425 07 30 1.181 342-0937-07 30 1.181 180 7.087 195 7.677 195 7.677 135
36.21 - 39.60 1.426 - 1.559 08 33 1.299 342-0937-08 33 1.299 180 7.087 195 7.677 195 7.677 135
39.61 - 43.00 1.559 - 1.693 09 36 1.417 342-0937-09 36 1.417 180 7.087 195 7.677 195 7.677 135
43.01 - 47.00 1.693 - 1.850 10 39 1.535 342-0937-10 39 1.535 180 7.087 195 7.677 195 7.677 135
47.01 - 51.70 1.851 - 2.035 11 43 1.693 342-0937-11 43 1.693 180 7.087 195 7.677 195 7.677 135
51.71 - 56.20 2.036 - 2.213 12 47 1.850 342-0937-12 47 1.850 180 7.087 195 7.677 195 7.677 135
56.21 - 65.00 2.213 - 2.559 13 51 2.008 342-0937-13 51 2.008 180 7.087 195 7.677 195 7.677 135
65.00 - 66.90 2.559 - 2.634 14 56 2.205 342-0937-14 56 2.205 180 7.087 195 7.677 195 7.677 135
67.00 - 72.90 2.638 - 2.870 15 62 2.441 342-0937-15 62 2.441 180 7.087 195 7.677 195 7.677 135
73.00 - 79.90 2.874 - 3.146 16 68 2.677 342-0937-16 68 2.677 180 7.087 195 7.677 195 7.677 135
80.00 - 86.90 3.145 - 3.421 17 75 2.953 342-0938-17 75 2.953 280 11.024 300 11.811 254 10.000 165
87.00 - 99.90 3.425 - 3.933 18 82 3.228 342-0938-18 82 3.228 280 11.024 300 11.811 254 10.000 165
100.00 - 111.90 3.937 - 4.406 19 94 3.701 342-0938-19 94 3.701 280 11.024 300 11.811 254 10.000 165
112.00 - 123.90 4.409 - 4.878 20 106 4.173 342-0938-20 106 4.173 280 11.024 300 11.811 254 10.000 165
124.00 - 135.90 4.882 - 5.350 21 118 4.646 342-0938-21 118 4.646 280 11.024 300 11.811 254 10.000 165
136.00 - 147.90 5.354 - 5.823 22 130 5.118 342-0938-22 130 5.118 280 11.024 300 11.811 254 10.000 165
148.00 - 159.90 5.827 - 6.295 23 142 5.591 342-0938-23 142 5.591 280 11.024 300 11.811 254 10.000 165
160.00 - 179.90 6.299 - 9.602 24 154 6.063 342-0939-24 154 6.063 355 13.976 375 14.764 286 11.260 165
170.00 - 189.90 6.693 - 7.476 25 166 6.535 342-0939-25 166 6.535 355 13.976 375 14.764 286 11.260 165
180.00 - 199.90 7.087 - 7.870 26 178 7.008 342-0939-26 178 7.008 355 13.976 375 14.764 286 11.260 165
190.00 - 224.90 7.480 - 8.854 27 190 7.480 342-0939-27 190 7.480 355 13.976 375 14.764 286 11.260 165
200.00 - 224.90 7.874 - 8.854 28 202 7.953 342-0939-28 202 7.953 355 13.976 375 14.764 286 11.260 165
200.00 - 249.90 7.874 - 9.839 29 214 8.425 342-0939-29 214 8.425 355 13.976 375 14.764 286 11.260 165
225.00 - 249.90 8.858 - 9.839 30 226 8.898 342-0939-30 226 8.898 355 13.976 375 14.764 286 11.260 165

To order a vibration damper for a drill with DC 70mm, order 342-0937-15. The vibration damper is delivered with the dampening cone
mounted. For additional dampening cones, see page 95

For information on how to order vibration dampers with other body sizes, please contact your local Sandvik Coromant sales
representative.

DEEP HOLE MACHINING Accessories for STS system

84
ENG

Accessories for Ejector system DEEP HOLE MACHINING

Apply a rotation stop on the


connector to the frame of the
machine tool before use

DEEP HOLE MACHINING Accessories for Ejector system

85
ENG
DEEP HOLE MACHINING Accessories for Ejector system

Rotating connectors
Diameter range 18.40-183.90 mm (.724-7.240 inch)

Apply a rotation stop on


the connector to the
frame of the machine
tool before use

Please note: the leakage hole on the flange-mounted connectors must be


kept open.
Type of connector Diameter range, mm, inch Ordering code Dimensions, mm, inch

D c min D c max dm m BD1 BD2 LB1 LB2 CRNT LF DCONMS LSC OAW OAH DBCMS
Varilock adapted for manual tool change
18.40 65.00 424.2-400M-V63 63 115 67 R3/4" 55 120 215 290
.724 2.559 2.480 4.528 2.638 2.165 4.724 8.465 11.417

Varilock adapted connector for automatic tool change


18.40 43.00 For ordering information, see page 92.
.724 1.693
18.40 65.00
.724 2.559

Morse taper
18.40 65.00 424.2-400M 115 67 R3/4"
.724 2.559 4.528 2.638
18.40 36.20 424.2-401M 85 50 R3/4"
.724 1.425 3.346 1.968

ISO taper
65.00 123.90 424.2-402 164 61 R1"
2.559 4.878 6.457 2.402

Flange mounting
18.40 36.20 424.9S/231-1 85 R3/4" 235 220 171.4
.724 1.425 3.346 9.055 8.661 6.748
18.40 65.00 424.9S/170-1 170 R3/4" 285 220 171.4
.724 2.559 6.693 11.220 8.661 6.748
65.00 123.90 424.9S/224-1 164 R1" 285 220 235
2.559 4.878 6.457 11.220 8.661 9.055
124.00 183.90 424.9S/245-1 244 R11/4 400 290 235
4.882 7.240 9.606 15.748 11.417 9.252
1) Flange mounted, spindle nose type and size must be specified. Ordering example: 1 piece 424.2-400M-V63
Connectors are supplied with nut and spanner. Available on request.

DEEP HOLE MACHINING Accessories for Ejector system

86
ENG

Accessories for Ejector system DEEP HOLE MACHINING

Non-rotating connectors
Diameter range 18.40-183.90 mm (.724-7.240 inch)
Cylindrical shank Example on connectors for NC lathes
Mounting specifications of turret lathe are required to design
special connectors.
Diameter 18.40-65.00 mm (.724-2.559 inch)

Diameter 65.00-183.90 mm (2.559-7.240 inch)

Type of shank Diameter range, mm, Shank Ordering code, outer Dimensions, mm, inch
inch tube1)

DC Min DC Max DCONMS BD1 OAL THLGTH TD CRNT DBCMS LS LSCWS LB1
18.40 36.20 75 424.2-411 85 300 20 M8 R1/2" 60 278 120 50
.724 1.425 2.953 3.346 11.811 .787 M8 R1/2" 2.362 10.945 4.724 1.969
18.40 65.00 100 424.2-410 115 330 20 M8 R3/4" 80 308 137 50
.724 2.559 3.937 4.528 12.992 .787 M8 R3/4" 3.150 12.126 5.394 1.969
65.00 123.90 140 424.2-412 164 416 20 M8 R1" 120 360 180 46
2.559 4.878 5.512 6.457 16.378 .787 M8 R1" 4.724 14.173 7.087 1.811
124.00 183.90 230 424.2-413 244 456 20 M8 R11/4" 200 380 210 56
4.882 7.240 9.055 9.606 17.953 .787 M8 R11/4" 7.874 14.961 8.268 2.205

Connectors are supplied with nut and spanner. Ordering example: 1 piece 424.2-411

DEEP HOLE MACHINING Accessories for Ejector system

87
ENG
DEEP HOLE MACHINING Accessories for Ejector system

Mounting parts for rotating and non-rotating connectors


Diameter range 18.40-65.00 mm (.724-2.559 inch)
Diameter range Tube Mounting parts Connectors Connectors
range
Rotating Non-rotating
O-rings:
Two outer and one inner.
Flange
Collet Sealing sleeve Outer Inner Varilock adapted Morse taper mounting1) Cylindrical

DC mm (inch)
18.40-20.00 00 424.2-421-00 424.2-431-00 3671 010-033 3671 010-024 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(.724-.787) 424.2-420-00 424.2-430-00 3671 010-137 3671 010-024 424.2-400M-V63 424.9S/170-1 424.2-410
20.01-21.80 01 424.2-421-01 424.2-431-01 3671 010-033 424.2-445-01 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(.788-.858) 424.2-420-01 424.2-430-01 3671 010-137 424.2-445-01 424.2-400M-V63 424.9S/170-1 424.2-410
21.81-24.10 02 424.2-421-02 424.2-431-02 3671 010-033 424.2-445-02 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(.902-.949) 424.2-420-02 424.2-430-02 3671 010-137 424.2-445-02 424.2-400M-V63 424.9S/170-1 424.2-410
24.11-26.40 03 424.2-421-03 424.2-431-03 3671 010-033 3671 010-026 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(.950-1.039) 424.2-420-03 424.2-430-03 3671 010-137 3671 010-026 424.2-400M-V63 424.9S/170-1 424.2-410
26.41-28.70 04 424.2-421-04 424.2-431-04 3671 010-033 424.2-445-04 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(1.040-1.130) 424.2-420-04 424.2-430-04 3671 010-137 424.2-445-04 424.2-400M-V63 424.9S/170-1 424.2-410
28.71-31.00 05 424.2-421-05 424.2-431-05 3671 010-033 424.2-445-05 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(1.131-1.220) 424.2-420-05 424.2-430-05 3671 010-137 424.2-445-05 424.2-400M-V63 424.9S/170-1 424.2-410
31.01-33.30 06 424.2-421-06 424.2-431-06 3671 010-033 3671 010-029 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(1.221-1.311) 424.2-420-06 424.2-430-06 3671 010-137 3671 010-029 424.2-400M-V63 424.9S/170-1 424.2-410
33.31-36.20 07 424.2-421-07 424.2-431-07 3671 010-033 3671 010-030 424.2-400M 424.2-401M 424.9S/231-1 424.2-411
(1.312-1.425) 424.2-420-07 424.2-430-07 3671 010-137 3671 010-030 424.2-400M-V63 424.9S/170-1 424.2-410
36.21-39.60 08 424.2-420-08 424.2-430-08 3671 010-137 3671 010-031 424.2-400M 424.9S/170-1 424.2-410
(1.426-1.559) 424.2-400M-V63
39.61-43.00 09 424.2-420-09 424.2-430-09 3671 010-137 424.2-445-09 424.2-400M 424.9S/170-1 424.2-410
(1.560-1.693) 424.2-400M-V63
43.01-47.00 10 424.2-420-10 424.2-430-10 3671 010-137 424.2-445-10 424.2-400M 424.9S/170-1 424.2-410
(1.694-1.850) 424.2-400M-V63
47.01-51.70 11 424.2-420-11 424.2-430-11 3671 010-137 424.2-445-11 424.2-400M 424.9S/170-1 424.2-410
(1.851-2.035) 424.2-400M-V63
51.71-56.20 12 424.2-420-12 424.2-430-12 3671 010-137 424.2-445-12 424.2-400M 424.9S/170-1 424.2-410
(2.036-2.213) 424.2-400M-V63
56.21-65.00 13 424.2-420-13 424.2-430-13 3671 010-137 3671 010-135 424.2-400M 424.9S/170-1 424.2-410
(2.214-2.559) 424.2-400M-V63
1) Available on request. Ordering example: 2 pieces 424.2-421-00

Varilock adapted connector for automatic tool change

Drill diameter range 18.40-65.00 mm (.724-2.559 inch)

For ordering, see page 92

DEEP HOLE MACHINING Accessories for Ejector system

88
ENG

Accessories for Ejector system DEEP HOLE MACHINING

Mounting parts for rotating and non-rotating connectors


Diameter range 65.00-183.90 mm (2.559-7.240 inch)
Diameter range Tube Mounting parts Connectors Connectors
range
Rotating Non-rotating
Except for tube mounted connector. For more information,
see page 90

Connecting sleeve/ Flange


collet Sealing sleeve O-ring ISO taper mounting1) Cylindrical Tube mounted1)

DC mm DC inch
65.00-66.99 2.559-2.637 14 424.2-422-14 424.2-432-14 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-14
67.00-72.99 2.638-2.874 15 424.2-422-15 424.2-432-15 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-15
73.00-79.99 2.875-3.149 16 424.2-422-16 424.2-432-16 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-16
80.00-86.99 3.150-3.425 17 424.2-422-17 424.2-432-17 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-17
87.00-99.99 3.426-3.937 18 424.2-422-18 424.2-432-18 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-18
100.00-111.99 3.938-4.409 19 424.2-422-19 424.2-432-19 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-19
112.00-123.99 4.410-4.881 20 424.2-422-20 424.2-432-20 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-20

Note that connecting sleeves with ordering code S-424.2-422-xxx are shortened. See footnote.

65.00-66.99 2.559-2.637 14 S-424.2-422-14A2) 424.2-432-14 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-14
67.00-72.99 2.638-2.874 15 S-424.2-422-15A2) 424.2-432-15 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-15
73.00-79.99 2.875-3.149 16 S-424.2-422-16A2) 424.2-432-16 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-16
80.00-86.99 3.150-3.425 17 S-424.2-422-17A2) 424.2-432-17 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-17
87.00-99.99 3.426-3.937 18 S-424.2-422-18A2) 424.2-432-18 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-18
100.00-111.99 3.938-4.409 19 S-424.2-422-19A2) 424.2-432-19 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-19
112.00-123.99 4.410-4.881 20 S-424.2-422-20A2) 424.2-432-20 3671 010-143 424.2-402 424.9S/224-1 424.2-412 424.9S/232-1-20

124.00-135.99 4.882-5.354 21 424.2-423-21 424.2-433-21 3671 010-154 - 424.9S/245-1 424.2-413 424.9S/232-1-21


136.00-147.99 5.355-5.826 22 424.2-423-22 424.2-433-22 3671 010-154 - 424.9S/245-1 424.2-413 424.9S/232-1-22
148.00-159.99 5.827-6.299 23 424.2-423-23 424.2-433-23 3671 010-154 - 424.9S/245-1 424.2-413 424.9S/232-1-23
160.00-171.99 6.300-6.771 24 424.2-423-24 424.2-433-24 3671 010-154 - 424.9S/245-1 424.2-413 424.9S/232-1-24
172.00-183.90 6.772-7.240 25 424.2-423-25 424.2-433-25 3671 010-154 - 424.9S/245-1 424.2-413 424.9S/232-1-25

1) Available on request. Ordering example: 2 pieces 424.2-422-14


2) New reinforced sleeve, the sleeve has been shortened by 11 mm (.433
inch). Customers that have existing tubes must be notified that the inner
tube will be too long and thus have to be cut off by 11 mm (.433 inch) in
the front end. Please note that the length l 2 of the outer tube will stay the
same and is not affected by the modification. Available on request.

For Varilock adaptors, see rotating tools catalogue

DEEP HOLE MACHINING Accessories for Ejector system

89
ENG
DEEP HOLE MACHINING Accessories for Ejector system

Drill mounted connectors - non-rotating


Diameter range 65.00-183.90 mm (2.559-7.240 inch)
Mounting of drill tube mounted connector

Connectors are supplied with nut and spanner.


Diameter range Ordering code, Dimensions, mm, inch
outer tube1)

DC DC DC DC
Type of shank Min Min" Max Max" BD1 BD1" CXD CXD" OAL OAL" CRNT LSC LSC" LF LF"
65.00 2.559 66.90 2.634 424.9S/232-1-14 110 4.331 50.5 1.988 150 5.906 R1" 15 .591 70 2.756
67.00 2.638 72.90 2.870 424.9S/232-1-15 110 4.331 50.5 1.988 150 5.906 R1" 15 .591 70 2.756
73.00 2.874 79.90 3.146 424.9S/232-1-16 120 4.724 63.2 2.488 150 5.906 R1" 15 .591 70 2.756
80.00 3.150 86.90 3.421 424.9S/232-1-17 130 5.118 63.2 2.488 150 5.906 R1" 15 .591 70 2.756
87.00 3.425 99.90 3.933 424.9S/232-1-18 130 5.118 75.9 2.988 150 5.906 R1" 15 .591 70 2.756
100.00 3.937 111.90 4.406 424.9S/232-1-19 150 5.906 75.9 2.988 150 5.906 R1" 15 .591 70 2.756
112.00 4.409 123.90 4.878 424.9S/232-1-20 160 6.299 101 3.976 150 5.906 R1" 15 .591 70 2.756
124.00 4.882 135.90 5.350 424.9S/232-1-21 170 6.693 101 3.976 170 6.693 R11/4 15 .591 90 3.543
136.00 5.354 147.90 5.823 424.9S/232-1-22 185 7.284 126.7 4.988 170 6.693 R11/4 15 .591 90 3.543
148.00 5.827 159.90 6.295 424.9S/232-1-23 200 7.874 126.7 4.988 170 6.693 R11/4 15 .591 90 3.543
160.00 6.299 171.90 6.768 424.9S/232-1-24 215 8.465 126.7 4.988 170 6.693 R11/4 15 .591 90 3.543
172.00 6.772 183.90 7.240 424.9S/232-1-25 225 8.858 126.7 4.988 170 6.693 R11/4 15 .591 90 3.543
1) For connector 424.9S/232-1-xx, the inner tube must be ordered 75 Ordering example: 1 piece 424.9S/232-1-14
mm (2.953 inch) longer than the outer tube.
Note!
For spare parts, see page 113
Outer tube, range 14-25 Inner tube, range 14-25

DCONWS is the same as DCON for the drill


Diameter range Ordering code, outer Dimensions, mm, inch Ordering code, inner Dimensions,
tube1) tube1) mm, inch

DC DC DC DC
CZCMS Min Min" Max Max" BD1 BD1" DCONWS DCONWS" DCONMS DCONMS" LF LF" BD1 BD1"
14 65.00 2.559 66.90 2.634 424.9S/233-14 56.0 2.205 52.0 2.047 43 1.693 75.0 2.953 424.2-864-L 40 1.575
15 67.00 2.638 72.90 2.870 424.9S/233-15 62.0 2.441 58.0 2.284 48 1.890 75.0 2.953 424.2-865-L 44 1.732
16 73.00 2.874 79.90 3.146 424.9S/233-16 68.0 2.677 63.0 2.480 53 2.087 75.0 2.953 424.2-866-L 48 1.890
17 80.00 3.150 86.90 3.421 424.9S/233-17 75.0 2.953 70.0 2.756 53 2.087 75.0 2.953 424.2-867-L 54 2.126
18 87.00 3.425 99.90 3.933 424.9S/233-18 82.0 3.228 77.0 3.032 66 2.598 97.0 3.819 424.2-868-L 60 2.362
19 100.00 3.937 111.90 4.406 424.9S/233-19 94.0 3.701 89.0 3.504 78 3.071 97.0 3.819 424.2-869-L 70 2.756
20 112.00 4.409 123.90 4.878 424.9S/233-20 106.0 4.173 101.0 3.976 90 3.543 118.0 4.646 424.2-870-L 80 3.150
21 124.00 4.882 135.90 5.350 424.9S/233-21 118.0 4.646 113.0 4.449 92 3.622 118.0 4.646 424.2-870-L 80 3.150
22 136.00 5.354 147.90 5.823 424.9S/233-22 130.0 5.118 125.0 4.921 104 4.094 118.0 4.646 424.2-872-L 95 3.740
23 148.00 5.827 159.90 6.295 424.9S/233-23 142.0 5.591 137.0 5.394 116 4.567 139.0 5.472 424.2-873-L 100 3.937
24 160.00 6.299 171.90 6.768 424.9S/233-24 154.0 6.063 149.0 5.866 128 5.039 139.0 5.472 424.2-874-L 120 4.724
25 172.00 6.772 183.90 7.240 424.9S/233-25 166.0 6.535 161.0 6.339 140 5.512 139.0 5.472 424.2-875-L 130 5.118
1) Lengths are manufactured by customer request Ordering example outer tube: 1 piece 424.9S/233-14
2) Available on request.

DEEP HOLE MACHINING Accessories for Ejector system

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Accessories for Ejector system DEEP HOLE MACHINING

Varilock adapted connector for automatic Rotating connector


For Ejector drilling in machining centre
tool change
Deep hole machining operations are not normally performed on
Machining Centres but carried out on conventional or purpose built
machines which require dedicated workholding facilities.

The Ejector system developed by Sandvik Coromant however, has been


designed to allow deep hole drilling to be performed more effectively on
Machining Centres.

Ejector drilling requires high pressure coolant, a feature which most


machining centres do not have. To enable this requirement to be
incorporated, an extra coolant unit is necessary to obtain the benefits of
Ejector drilling.
Sealing sleeve

To deal with the copious amount of coolant supply needed to ensure good Outer O-ring
chip evacuation, Sandvik Coromant have introduced a Varilock connector
with integral coolant supply housing, specially adapted for automatic tool Connecting sleeve
changing.

Nut
A Varilock coupling is incorporated into the rear of the connector which
allows interchangeability between a wide range of basic holders. Inner tube

Outer tube

Ejector drill head 424.6

Machine connection block


The illustration shows three types of machine connection blocks which
are necessary if the machine is not already equipped for coolant supply
adjacent to the spindle. If you wish to order the machine connection block
with the coolant connector, please send full details of the type of block
you require and its position on the spindle nose. If your machine is
already fitted with a connection block, please send the details with your
order.

Pilot holes for Ejector drilling


Method of producing pilot holes:
A deep pilot hole is required when not using a bush to guide the coolant.
The tolerance of the hole is plus in relation to the drill diameter.

Machining of pilot hole

Circular interpolation
+ 0.05 Pilot in helix
0 hole

5.0 mm
.197 inch
DEEP HOLE MACHINING Accessories for Ejector system

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DEEP HOLE MACHINING Accessories for Ejector system

Varilock coolant connector

When ordering, please complete the details of your requirements below and send your order or inquiry to your Sandvik Coromant sales representative.

Housing,
size 1

Housing,
size 2

l 1 = programming length
1) The connector provides limited space in front of the flange for the toolgripper. If the
toolgripper requires a specific space (l 24) please make sure this measurement is stated in
the order.

Drill diameter Varilock Dimensions, mm, inch Cutting


range, mm, inch size fluid
pressure,
N/cm2,
psi
Recomme Cutting fluid
Housing Max. rev/ nded quantity, l/min,
size
1
DC
18.40-43.00
D 5m
63
CXD
40
OAW
130
RADW
65
RADH OAH
60
CNT LB1
35
BD1
80
DCON
36
LF
200
OAL U
15
min.
3000
Max.
200
values
80-150
gpm
50-120
.724-1.693 1.575 5.118 2.559 2.362 1.378 3.150 1.417 7.874 1770 706-1327 13-32
2 18.40-65.00 80 50 175 90 85 35 102 52 200 25 2500 200 60-150 50-200
.724-2.559 1.969 6.890 3.543 3.346 1.378 4.016 2.047 7.874 1770 531-1327 13-53
Drill tubes manufactured by customer request
Ordering
When ordering, the following must be stated:
- Machine type - Drill diameter
- Taper standard - Drilling depth
- Taper size - Drill tube length

For more information and advice, please contact your nearest Sandvik representative.
DEEP HOLE MACHINING Accessories for Ejector system

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Accessories for Ejector system DEEP HOLE MACHINING

Components for Varilock-adapted connector for automatic tool change in machining centres

Tube range Connector


Rotating, Varilock-
adapted

Outer tube1) Inner tube1) Nut2) Connecting sleeve2) Sealing sleeve2) O-ring2) Size
00 424.9S/280 Pos 0 424.9S/281 Pos 0 424.9S/279-4.1 424.9S/282 Pos 0 424.9S/283 Pos 0 3671 010-131 1
840110A16-4 840110R31-2 Pos 0 840110R32-2 Pos 0 3671 010-135 2
01 424.9S/280 Pos 1 424.9S/281 Pos 1 424.9S/279-4.1 424.9S/282 Pos 1 424.9S/283 Pos 1 3671 010-131 1
840110A16-4 840110R31-2 Pos 1 840110R32-2 Pos 1 3671 010-135 2
02 424.9S/280 Pos 2 424.9S/281 Pos 2 424.9S/279-4.1 424.9S/282 Pos 2 424.9S/283 Pos 2 3671 010-131 1
840110A16-4 840110R31-2 Pos 2 840110R32-2 Pos 2 3671 010-135 2
03 424.9S/280 Pos 3 424.9S/281 Pos 3 424.9S/279-4.1 424.9S/282 Pos 3 424.9S/283 Pos 3 3671 010-131 1
840110A16-4 840110R31-2 Pos 3 840110R32-2 Pos 3 3671 010-135 2
04 424.9S/280 Pos 4 424.9S/281 Pos 4 424.9S/279-4.1 424.9S/282 Pos 4 424.9S/283 Pos 4 3671 010-131 1
840110A16-4 840110R31-2 Pos 4 840110R32-2 Pos 4 3671 010-135 2
05 424.9S/280 Pos 5 424.9S/281 Pos 5 424.9S/279-4.1 424.9S/282 Pos 5 424.9S/283 Pos 5 3671 010-131 1
840110A16-4 840110R31-2 Pos 5 840110R32-2 Pos 5 3671 010-135 2
06 424.9S/280 Pos 6 424.9S/281 Pos 6 424.9S/279-4.1 424.9S/282 Pos 6 424.9S/283 Pos 6 3671 010-131 1
840110A16-4 840110R31-2 Pos 6 840110R32-2 Pos 6 3671 010-135 2
07 424.9S/280 Pos 7 424.9S/281 Pos 7 424.9S/279-4.1 424.9S/282 Pos 7 424.9S/283 Pos 7 3671 010-131 1
840110A16-4 840110R31-2 Pos 7 840110R32-2 Pos 7 3671 010-135 2
08 424.9S/280 Pos 8 424.9S/281 Pos 8 424.9S/279-4.1 424.9S/282 Pos 8 424.9S/283 Pos 8 3671 010-131 1
840110A16-4 840110R31-2 Pos 8 840110R32-2 Pos 8 3671 010-135 2
09 424.9S/280 Pos 9 424.9S/281 Pos 9 424.9S/279-4.1 424.9S/282 Pos 9 424.9S/283 Pos 9 3671 010-131 1
840110A16-4 840110R31-2 Pos 9 840110R32-2 Pos 9 3671 010-135 2
10 424.9S/280 Pos 10 424.9S/281 Pos 10 840110A16-4 840110R31-2 Pos 10 840110R32-2 Pos 10 3671 010-135 2
11 424.9S/280 Pos 11 424.9S/281 Pos 11 840110A16-4 840110R31-2 Pos 11 840110R32-2 Pos 11 3671 010-135 2
12 424.9S/280 Pos 12 424.9S/281 Pos 12 840110A16-4 840110R31-2 Pos 12 840110R32-2 Pos 12 3671 010-135 2
13 424.9S/280 Pos 13 424.9S/281 Pos 13 840110A16-4 840110R31-2 Pos 13 840110R32-2 Pos 13 3671 010-135 2
1) Lengths are manufactured by customer request Ordering example: 1 piece 424.9S/280 Pos 0
2) Available on request.

DEEP HOLE MACHINING Accessories for Ejector system

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DEEP HOLE MACHINING Spare parts

Vibration damper
Automatic operation

DC range Tube Spare parts Spare parts

1 2

Ordering code mm inch CZCMS mm inch Collet Holding rods


NVD 9713-01-97 15.60 -16.70 .614 - .657 97 14 .551 NVD 9713-DC-97 NVD 9713-HR-01
NVD 9713-01-98 16.71 - 17.70 .658 - .697 98 15 .591 NVD 9713-DC-98 NVD 9713-HR-01
NVD 9713-01-99 17.71 - 18.90 .697 - .744 99 16 .630 NVD 9713-DC-99 NVD 9713-HR-01
NVD 9713-01-00 18.91 - 20.00 .744 - .787 00 17 .669 NVD 9713-DC-00 NVD 9713-HR-01
NVD 9713-01-01 20.00 - 21.80 .787 - .858 01 18 .709 NVD 9713-DC-01 NVD 9713-HR-01
NVD 9713-01-02 21.81 - 24.10 .859 - .859 02 20 .787 NVD 9713-DC-02 NVD 9713-HR-01
NVD 9713-01-03 24.11 - 26.40 .949 - 1.039 03 22 .866 NVD 9713-DC-03 NVD 9713-HR-01
NVD 9713-01-04 26.41 - 28.70 1.040 - 1.130 04 24 .945 NVD 9713-DC-04 NVD 9713-HR-01
NVD 9713-01-05 28.71 - 31.00 1.130 - 1.221 05 26 1.024 NVD 9713-DC-05 NVD 9713-HR-01
NVD 9713-01-06 31.01 - 33.30 1.221 - 1.311 06 28 1.102 NVD 9713-DC-06 NVD 9713-HR-01
NVD 9713-01-07 33.31 - 36.20 1.311 - 1.425 07 30 1.181 NVD 9713-DC-07 NVD 9713-HR-01
NVD 9713-01-08 36.21 - 39.60 1.426 - 1.559 08 33 1.299 NVD 9713-DC-08 NVD 9713-HR-01
NVD 9713-01-09 39.61 - 43.00 1.559 - 1.693 09 36 1.417 NVD 9713-DC-09 NVD 9713-HR-01
NVD 9713-01-10 43.01 - 47.00 1.693 - 1.850 10 39 1.535 NVD 9713-DC-10 NVD 9713-HR-01
NVD 9713-01-11 47.01 - 51.70 1.851 - 2.035 11 43 1.693 NVD 9713-DC-11 NVD 9713-HR-01
NVD 9713-01-12 51.71 - 56.20 2.036 - 2.213 12 47 1.850 NVD 9713-DC-12 NVD 9713-HR-01
NVD 9713-01-13 56.21 - 65.00 2.213 - 2.559 13 51 2.008 NVD 9713-DC-13 NVD 9713-HR-01
NVD 1117-01-11 47.01 - 51.70 1.851 - 2.035 11 43 1.693 NVD 1117-DC-11 NVD 1123-HR-01
NVD 1117-01-12 51.71 - 56.20 2.036 - 2.213 12 47 1.850 NVD 1117-DC-12 NVD 1123-HR-01
NVD 1117-01-13 56.21 - 65.00 2.213 - 2.559 13 51 2.008 NVD 1117-DC-13 NVD 1123-HR-01
NVD 1117-01-14 65.00 - 66.90 2.559 - 2.634 14 56 2.205 NVD 1117-DC-14 NVD 1123-HR-01
NVD 1117-01-15 67.00 - 72.90 2.638 - 2.870 15 62 2.441 NVD 1117-DC-15 NVD 1123-HR-01
NVD 1117-01-16 73.00 - 79.90 2.874 - 3.146 16 68 2.677 NVD 1117-DC-16 NVD 1123-HR-01
NVD 1117-01-17 80.00 - 86.90 3.145 - 3.421 17 75 2.953 NVD 1117-DC-17 NVD 1123-HR-01
NVD 1623-01-16 73.00 - 79.90 2.874 - 3.146 16 68 2.677 NVD 1623-DC-16 NVD 1123-HR-01
NVD 1623-01-17 80.00 - 86.90 3.145 - 3.421 17 75 2.953 NVD 1623-DC-17 NVD 1123-HR-01
NVD 1623-01-18 87.00 - 99.90 3.425 - 3.933 18 82 3.228 NVD 1623-DC-18 NVD 1123-HR-01
NVD 1623-01-19 100.00 - 111.90 3.937 - 4.406 19 94 3.701 NVD 1623-DC-19 NVD 1123-HR-01
NVD 1623-01-20 112.00 - 123.90 4.409 - 4.878 20 106 4.173 NVD 1623-DC-20 NVD 1123-HR-01
NVD 1623-01-21 124.00 - 135.90 4.882 - 5.350 21 118 4.646 NVD 1623-DC-21 NVD 1123-HR-01
NVD 1623-01-22 136.00 - 147.90 5.354 - 5.823 22 130 5.118 NVD 1623-DC-22 NVD 1123-HR-01
NVD 1623-01-23 148.00 - 159.90 5.827 - 6.295 23 142 5.591 NVD 1623-DC-23 NVD 1123-HR-01

DEEP HOLE MACHINING Spare parts

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Spare parts DEEP HOLE MACHINING

Vibration damper
Manual operation

DC range Tube Spare parts Adjustment tools

Ordering code mm inch CZCMS mm inch Collet


342-0937-94 12.60 - 13.60 .496 - .535 94 11 .433 342 840100A32-4.1 PIN FACE WRENCH FOR RETAINING RING (90mm x 5mm)
342-0937-95 13.61 - 14.60 .536 - .575 95 12 .472 342 840100A32-4.2 9400.W101 - WIXROYD
PIN FACE WRENCH FOR LOCKING RING (130mm x 6mm)
342-0937-96 14.61 - 15.59 .575 - .614 96 13 .512 342 840100A32-4.3 6354720 - GEDORE
342-0937-97 15.60 -16.70 .614 - .657 97 14 .551 342 840100A32-4.4 PIN FACE WRENCH FOR LOCKING RING (155mm x 6mm)
342-0937-98 16.71 - 17.70 .658 - .697 98 15 .591 342 840100A32-4.5 6354720 - GEDORE
342-0937-99 17.71 - 18.90 .697 - .744 99 16 .630 342 840100A32-4.6 PIN FACE WRENCH FOR ADJUSTING RING (140mm x 8mm)
9535.W201 - WIXROYD
342-0937-00 18.91 - 20.00 .744 - .787 00 17 .669 342 840100A32-4.7
342-0937-01 20.00 - 21.80 .787 - .858 01 18 .709 342 840100A32-4.8
342-0937-02 21.81 - 24.10 .859 - .859 02 20 .787 342 840100A32-4.9
342-0937-03 24.11 - 26.40 .949 - 1.039 03 22 .866 342 840100A32-4.10
342-0937-04 26.41 - 28.70 1.040 - 1.130 04 24 .945 342 840100A32-4.11
342-0937-05 28.71 - 31.00 1.130 - 1.221 05 26 1.024 342 840100A32-4.12
342-0937-06 31.01 - 33.30 1.221 - 1.311 06 28 1.102 342 840100A32-4.13
342-0937-07 33.31 - 36.20 1.311 - 1.425 07 30 1.181 342 840100A32-4.14
342-0937-08 36.21 - 39.60 1.426 - 1.559 08 33 1.299 342 840100A32-4.15
342-0937-09 39.61 - 43.00 1.559 - 1.693 09 36 1.417 342 840100A32-4.16
342-0937-10 43.01 - 47.00 1.693 - 1.850 10 39 1.535 342 840100A32-4.17
342-0937-11 47.01 - 51.70 1.851 - 2.035 11 43 1.693 342 840100A32-4.18
342-0937-12 51.71 - 56.20 2.036 - 2.213 12 47 1.850 342 840100A32-4.19
342-0937-13 56.21 - 65.00 2.213 - 2.559 13 51 2.008 342 840100A32-4.20
342-0937-14 65.00 - 66.90 2.559 - 2.634 14 56 2.205 342 840100A32-4.21
342-0937-15 67.00 - 72.90 2.638 - 2.870 15 62 2.441 342 840100A32-4.22
342-0937-16 73.00 - 79.90 2.874 - 3.146 16 68 2.677 342 840100A32-4.23
342-0938-17 80.00 - 86.90 3.145 - 3.421 17 75 2.953 342 840100A33-4.1 PIN FACE WRENCH FOR RETAINING RING (160mm x 8mm)
342-0938-18 87.00 - 99.90 3.425 - 3.933 18 82 3.228 342 840100A33-4.2 9535.W201 - WIXROYD
PIN FACE WRENCH FOR LOCKING RING (215mm x 6mm)
342-0938-19 100.00 - 111.90 3.937 - 4.406 19 94 3.701 342 840100A33-4.3 PIN FACE WRENCH FOR LOCKING RING (245mm x 6mm)
342-0938-20 112.00 - 123.90 4.409 - 4.878 20 106 4.173 342 840100A33-4.4 PIN FACE WRENCH FOR ADJUSTING RING (220mm x 8mm)
342-0938-21 124.00 - 135.90 4.882 - 5.350 21 118 4.646 342 840100A33-4.5
342-0938-22 136.00 - 147.90 5.354 - 5.823 22 130 5.118 342 840100A33-4.6
342-0938-23 148.00 - 159.90 5.827 - 6.295 23 142 5.591 342 840100A33-4.7
342-0939-24 160.00 - 179.90 6.299 - 9.602 24 154 6.063 342 840100A34-4.1 HOOK(PIN) WRENCH FOR RETAINING RING (262mm x 10mm)
342-0939-25 170.00 - 189.90 6.693 - 7.476 25 166 6.535 342 840100A34-4.2 9545.W271 - WIXROYD
HOOK(PIN) WRENCH FOR THRUST SLEEVE (327mm x 10mm)
342-0939-26 180.00 - 199.90 7.087 - 7.870 26 178 7.008 342 840100A34-4.3 or TOMMY BAR
342-0939-27 190.00 - 224.90 7.480 - 8.854 27 190 7.480 342 840100A34-4.4 PIN FACE WRENCH FOR LOCKING RING (290mm x 6mm)
342-0939-28 200.00 - 224.90 7.874 - 8.854 28 202 7.953 342 840100A34-4.5
342-0939-29 200.00 - 249.90 7.874 - 9.839 29 214 8.425 342 840100A34-4.6
342-0939-30 225.00 - 249.90 8.858 - 9.839 30 226 8.898 342 840100A34-4.7

DEEP HOLE MACHINING Spare parts

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DEEP HOLE MACHINING Spare parts

CoroDrill®800

Drill head Insert - C, I, P1) Support pad

Metric Drill diameter Screw Key Key


(inch) Range, mm (inch) Central (Torx Plus) Pad Screw (Torx Plus)
800.20-xxDxx.xx 25.00-28.70 5513 020-05 5680 046-03 (7IP) 06A 5513 020-20 5680 046-03 (7IP)
(A800.20-xxDxx.xx) (.964-1.129) 5513 020-05 5680 046-03 (7IP)
07A 416.1-832 5680 046-04 (9IP)
800.24-xxDxx.xx 28.71-31.00 5513 020-05 5680 046-03 (7IP)
(A800.24-xxDxx.xx) (1.130-1.220) 5513 020-34 5680 046-01 (8IP) 08A 5513 020-16 5680 046-05 (10IP)

31.01-65.00 5513 020-34 5680 046-01 (8IP) 10A - 12A 416.1.833 5680 046-05 (10IP)
(1.121-2.559)

1) C= Central, I= Intermediate, P= Peripheral


Drill diameter range – insert and pad sizes, ordered separately.

Shims
Shim set (8 pcs) Dimensions, mm (inch)
s l b
5549 127-85 0.02 (.0008) 18 (.707) 6 (.236)
5549 127-86 0.03 (.0012) 18 (.707) 6 (.236)
5549 127-88 0.02 (.0008) 20 (.787) 7 (.276)
5549 127-89 0.03 (.0012) 20 (.787) 7 (.276)
5549 127-91 0.02 (.0008) 25 (.984) 8 (.315)
5549 127-92 0.03 (.0012) 25 (.984) 8 (.315)
5549 127-94 0.02 (.0008) 30 (1.181) 10 (.394)
5549 127-95 0.03 (.0012) 30 (1.181) 10 (.394)
5549 127-97 0.02 (.0008) 35 (1.378) 12 (.472)
5549 127-98 0.03 (.0012) 35 (1.378) 12 (.472)

Note: Do not add more than 0.05 mm thickness of shims

Wrench width of jaws


Diameter range, mm (inch) Width of jaws, mm (inch) Note!
There are no specific wrenches for the CoroDrill 800 heads. An adjustable wrench, or a regular box
wrench, should be used. The width of the jaws for each drill is shown in the table below.

DC s
25.00<-≤27.00 (.984<– ≤1.063) 22.00 (.866)
27.00<-≤30.00 (1.063<– ≤1.181) 24.00 (.945)
30.00<-≤32.00 (1.181<– ≤1.260) 27.00 (1.063)
32.00<-≤35.00 (1.260<– ≤1.378) 28.00 (1.102)
35.00<-≤36.20 (1.378<– ≤1.425) 30.00 (1.181)

35.20<-≤39.60 (1.425<– ≤1.559) 32.00 (1.260)


39.60<-≤43.00 (1.559<– ≤1.693) 36.00 (1.417)
43.00<-≤47.00 (1.693<– ≤1.850) 38.00 (1.496)
47.00<-≤51.70 (1.850<– ≤2.035) 41.00 (1.614)

51.70<-≤54.00 (2.035<– ≤2.126) 46.00 (1.811)


54.00<-≤56.20 (2.126<– ≤2.213) 50.00 (1.969)
56.20<-≤60.00 (2.213<– ≤2.362) 50.00 (1.969)
60.00<-≤63.00 (2.362<– ≤2.480) 55.00 (2.165)
63.00<-≤65.00 (2.480<– ≤2.559) 60.00 (2.362)

DEEP HOLE MACHINING Spare parts

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Spare parts DEEP HOLE MACHINING

CoroDrill®800

CoroDrill®800.20
Single Tube System
Spare parts Included parts
1a 1b 2 3a 3b 4

DC Insert screw Insert screw Pad screw Key Key Key


25-29 5513 020-05 5513 020-20 5680 046-03
29-31 5513 020-05 5513 020-34 5513 020-20 5680 046-03 5680 046-01
33-34 5513 020-34 416.1-832 5680 046-01 5680 046-04
31-39 5513 020-34 416.1-832 5680 046-01 5680 046-04
39-39 5513 020-34 416.1-832 5680 046-01 5680 046-04
40-46 5513 020-34 5513 020-16 5680 046-01 5680 046-05
47-50 5513 020-34 416.1-833 5680 046-01 5680 046-05
50-65 5513 020-34 416.1-833 5680 046-01 5680 046-05

CoroDrill®800.24
Ejector System
Spare parts Included parts
1b 1a 2 3a 3b 4

DC Insert screw Insert screw Pad screw Key Key Key


25-27 5513 020-34 5513 020-05 5513 020-20 5680 046-03
30 5513 020-34 5513 020-05 5513 020-20 5680 046-03 5680 046-01
32-38 5513 020-34 416.1-832 5680 046-01 5680 046-04
39 5513 020-34 416.1-832 5680 046-01 5680 046-04
40-45 5513 020-34 5513 020-16 5680 046-01 5680 046-05
48-50 5513 020-34 416.1-833 5680 046-01 5680 046-05
50-65 5513 020-34 416.1-833 5680 046-01 5680 046-05
Keys (mm/Torx Plus) sizes, see page 147

DEEP HOLE MACHINING Spare parts

97
ENG
DEEP HOLE MACHINING Spare parts

CoroDrill®801
Metric version

Included parts
1a 1b 2a 2b

DC Central cartridge Central cartridge Intermediate cartridge Intermediate cartridge


65-70 L801-06T3C L801-06T3C-2 R801-08T3I
71 L801-06T3C L801-06T3C-2 R801-08T3I
80-86 L801-06T3C L801-06T3C-2 R801-12T3I
90 L801-08T3C R801-12T3I
94-98 L801-06T3C L801-06T3C-2 R801-12T3I
105-162 L801-12T3C R801-08T3I R801-12T3I
Included parts Spare parts
3 4 5a 5b 6a 7 8

DC Peripheral cartridge Insert screw Screw Screw Screw Insert screw Screw
65-70 R801-13T3P 5513 020-34 5513 020-25 5513 020-26 5513 020-25 5513 020-24 3212 010-310
71 R801-13T3P 5513 020-34 5513 020-25 5513 020-26 5513 020-25 5513 020-24 3212 010-310
80-86 R801-1806P 5513 020-34 5513 020-25 5513 020-26 5513 020-25 5513 020-25 3212 010-361
90 R801-1806P 5513 020-34 5513 020-25 5513 020-26 5513020-25 3212 010-361
94-98 R801-1806P 5513 020-34 5513 020-25 5513 020-26 5513 020-26 5513020-25 3212 010-361
105-162 R801-1806P 5513 020-34 5513 020-26 5513 020-25 5513020-25 3212 010-361
Spare parts
9 10 11 12 13 14

DC Washer Screw Cartridge shim set Support pad shim set Safety pad Screw
65-70 3411 011-053 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
71 3411 011-053 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
80-86 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
90 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
94-98 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
105-162 3411 011-064 3214 010-357 5549 128-40 5549 126-91 801-202582-S 5513 020-26
Spare parts Included parts
15 16 17a 17b 18a 19 20 21

DC Pad shim set Screwdriver Key Key Key Screwdriver Key Screwdriver
65-70 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-01 5680 046-04 3021 010-040 5680 046-02
71 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-01 5680 046-04 3021 010-040 5680 046-02
80-86 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-02
90 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 046-02 3021 010-050 5680 046-02
94-98 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-03 5680 046-02 3021 010-050 5680 046-02
105-162 5549 126-10 5680 046-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-06
Keys (mm/Torx Plus) sizes, see page 147

DEEP HOLE MACHINING Spare parts

98
ENG

Spare parts DEEP HOLE MACHINING

CoroDrill®801
Inch version

Included parts
1a 1b 2a 2b

DC Central cartridge Central cartridge Intermediate cartridge Intermediate cartridge


67 L801-12T3C R801-12T3I
70 L801-06T3C L801-06T3C-2 R801-08T3I
73-75 L801-12T3C R801-12T3I
76 L801-12T3C R801-12T3I
81-83 L801-06T3C L801-06T3C-2 R801-12T3I
89 L801-06T3C L801-08T3C R801-12T3I
102-108 L801-12T3C R801-08T3I R801-12T3I
111-114 L801-12T3C R801-12T3I
137-152 L801-12T3C R801-08T3I R801-12T3I
165 L801-12T3C R801-12T3I
Included parts Spare parts
3 4 5a 5b 6a 7 8

DC Peripheral cartridge Insert screw Screw Screw Screw Insert screw Screw
67 R801-13T3P 5513 020-34 5513 020-26 5513 020-26 5513 020-24 3212 010-310
70 R801-13T3P 5513 020-34 5513 020-25 5513 020-26 5513 020-25 5513 020-24 3212 010-310
73-75 R801-1806P 5513 020-34 5513 020-26 5513 020-26 5513 020-25 3212 010-361
76 R801-1806P 5513 020-34 5513 020-26 5513 020-26 5513 020-25 3212 010-361
81-83 R801-1806P 5513 020-34 5513 020-25 5513 020-26 5513 020-26 5513 020-25 3212 010-361
89 R801-1806P 5513 020-34 5513 020-25 5513 020-25 5513 020-26 5513 020-25 3212 010-361
102-108 R801-1806P 5513 020-34 5513 020-26 5513 020-25 5513 020-25 3212 010-361
111-114 R801-1806P 5513 020-34 5513 020-26 5513 020-25 5513 020-25 3212 010-361
137-152 R801-1806P 5513 020-34 5513 020-26 5513 020-25 5513 020-25 3212 010-361
165 R801-1806P 5513 020-34 5513 020-26 5513 020-25 5513 020-25 3212 010-361
Spare parts
9 10 11 12 13 14

DC Washer Screw Cartridge shim set Support pad shim set Safety pad Screw
67 3411 011-053 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
70 3411 011-053 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
73-75 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
76 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
81-83 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
89 3411 011-064 3214 010-357 5549 128-40 5549 126-90 801-142067-S 5513 020-01
102-108 3411 011-064 3214 010-357 5549 128-40 5549 126-91 801-202582-S 5513 020-26
111-114 3411 011-064 3214 010-357 5549 128-40 5549 126-91 801-202582-S 5513 020-26
137-152 3411 011-064 3214 010-357 5549 128-40 5549 126-91 801-202582-S 5513 020-26
165 3411 011-064 3214 010-357 5549 128-40 5549 126-91 801-202582-S 5513 020-26
Spare parts Included parts
15 16 17a 17b 18a 19 20 21

DC Pad shim set Screwdriver Key Key Key Screwdriver Key Screwdriver
67 5549 127-20 5680 046-01 5680 048-03 5680 048-03 5680 046-04 3021 010-040 5680 046-02
70 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-03 5680 046-04 3021 010-040 5680 046-02
73-75 5549 127-20 5680 046-01 5680 048-03 5680 048-03 5680 046-02 3021 010-050 5680 046-02
76 5549 127-20 5680 046-01 5680 048-03 5680 048-03 5680 046-02 3021 010-050 5680 046-02
81-83 5549 127-20 5680 046-01 5680 048-01 5680 048-03 5680 048-03 5680 046-02 3021 010-050 5680 046-02
89 5549 127-20 5680 046-01 5680 048-01 5680 048-01 5680 048-03 5680 046-02 3021 010-050 5680 046-02
102-108 5549 126-10 5680 046-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-06
111-114 5549 126-10 5680 046-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-06
137-152 5549 126-10 5680 046-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-06
165 5549 126-10 5680 046-01 5680 048-03 5680 048-01 5680 046-02 3021 010-050 5680 046-06
Keys (mm/Torx Plus) sizes, see page 147

DEEP HOLE MACHINING Spare parts

99
ENG
DEEP HOLE MACHINING Spare parts

CoroDrill®818

Included parts Spare parts

1 2 3 4 5

Ordering code Peripheral cartridge Pad shoes Insert screw Screw Shim
818.20-1D040.00S08B R818-1016B-TXN-16 818-08-030-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D043.00S08B R818-1016B-TXN-16 818-08-040-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D047.00S09B R818-1016B-TXN-16 818-10-040-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D051.00S10B R818-1016B-TXN-16 818-10-040-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D055.00S10B R818-1016B-TXN-16 818-10-040-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D059.00S11B R818-1016B-TXN-16 818-10-040-R 5513 020-02 3212 020-310 5549 128-06
Spare parts

6 7 8 9 10

Ordering code Safety pad Shim Screw Fibre pad blank Screw
818.20-1D040.00S08B 5571 001-05 3212 010-205
818.20-1D043.00S08B 5571 001-05 3212 010-205
818.20-1D047.00S09B 801-142067-S 5549 126-90 5513 020-01 5571 001-05 3212 010-205
818.20-1D051.00S10B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
818.20-1D055.00S10B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
818.20-1D059.00S11B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
Spare parts

11 12 13 14 15

Ordering code Washer Shim Seat protection plate Screw Screw


818.20-1D040.00S08B 3411 010-032 5549 126-55 N/A N/A 148C-831
818.20-1D043.00S08B 3411 010-032 5549 126-55 N/A N/A 148C-831
818.20-1D047.00S09B 3411 010-032 5549 126-55 N/A N/A 148C-831
818.20-1D051.00S10B 3411 010-043 5549 126-56 N/A N/A 148C-831
818.20-1D055.00S10B 3411 010-043 5549 126-56 N/A N/A 148C-831
818.20-1D059.00S11B 3411 010-043 5549 126-56 N/A N/A 148C-831
Spare parts Included parts

16 17 18 19 20

Ordering code Shim Screw Shim set Screwdriver Key


818.20-1D040.00S08B 5513 030-02 5549 128-30 5680 046-02 3021 010-040
818.20-1D043.00S08B 5513 030-02 5549 128-30 5680 046-02 3021 010-040
818.20-1D047.00S09B 5513 011-01 5549 128-30 5680 046-02 3021 010-040
818.20-1D051.00S10B 5513 011-01 5549 128-30 5680 046-02 3021 010-040
818.20-1D055.00S10B 5513 011-01 5549 128-30 5680 046-02 3021 010-040
818.20-1D059.00S11B 5513 011-01 5549 128-30 5680 046-02 3021 010-040
Included parts

21 22 23 24 25

Ordering code Screwdriver Key Key Key Key


818.20-1D040.00S08B 3021 010-025 N/A 170.3-864 5680 051-01
818.20-1D043.00S08B 3021 010-025 N/A 170.3-864 5680 051-01
818.20-1D047.00S09B 5680 046-02 3021 010-025 N/A 170.3-864 174.1-870
818.20-1D051.00S10B 5680 046-02 3021 010-030 N/A 170.3-864 174.1-870
818.20-1D055.00S10B 5680 046-02 3021 010-030 N/A 170.3-864 174.1-870
818.20-1D059.00S11B 5680 046-02 3021 010-030 N/A 170.3-864 174.1-870
Keys (mm/Torx Plus) sizes, see page 147
DEEP HOLE MACHINING Spare parts

100
ENG

Spare parts DEEP HOLE MACHINING

CoroDrill®818

Included parts Spare parts

1 2 3 4 5

Ordering code Peripheral cartridge Pad shoes Insert screw Screw Shim
818.20-1D063.00S12B R818-1016B-TXN-16 818-10-040-R 5513 020-02 3212 020-310 5549 128-06
818.20-1D065.00S12B R818-2024S-TXN-25 5513 020-55 3212 010-412 5549 128-10
818.20-1D073.00S13B R818-2024S-TXN-25 5513 020-55 3212 010-412 5549 128-10
818.20-1D078.00S14B R818-2024S-TXN-25 818-12-065-S 5513 020-55 3212 010-412 5549 128-10
818.20-1D085.00S15B R818-2024S-TXN-25 818-12-065-S 5513 020-55 3212 010-412 5549 128-10
818.20-1D110.00S18B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
Spare parts

6 7 8 9 10

Ordering code Safety pad Shim Screw Fibre pad blank Screw
818.20-1D063.00S12B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
818.20-1D065.00S12B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
818.20-1D073.00S13B 801-142067-S 5549 126-90 5513 020-01 5571 001-07 3212 010-308
818.20-1D078.00S14B 801-142067-S 5549 126-90 5513 020-01 5571 001-07 3212 010-308
818.20-1D085.00S15B 801-142067-S 5549 126-90 5513 020-01 5571 001-07 3212 010-308
818.20-1D110.00S18B 801-202582-S 5549 126-91 5513 020-26 5571 001-09 3212 010-399
Spare parts

11 12 13 14 15

Ordering code Washer Shim Seat protection plate Screw Screw


818.20-1D063.00S12B 3411 010-043 5549 126-56 148C-831
818.20-1D065.00S12B 3411 010-043 5549 126-56 5549 029-01 3212 020-259
818.20-1D073.00S13B 3411 010-053 5549 126-57 5549 029-02 3212 020-309
818.20-1D078.00S14B 3411 010-053 5549 126-57 5549 029-03 3212 020-360 3212 020-258
818.20-1D085.00S15B 3411 010-053 5549 126-57 5549 029-04 3212 020-410 3212 020-258
818.20-1D110.00S18B 3411 010-064 5549 126-59 5549 029-04 3212 020-410 3212 020-309
Spare parts Included parts

16 17 18 19 20

Ordering code Shim Screw Shim set Screwdriver Key


818.20-1D063.00S12B 5513 011-01 5549 128-30 5680 046-02 3021 010-040
818.20-1D065.00S12B 5549 127-20 5680 046-06 3021 010-060
818.20-1D073.00S13B 5549 127-20 5680 046-06 3021 010-060
818.20-1D078.00S14B 5549 127-20 5513 020-10 5680 046-06 3021 010-060
818.20-1D085.00S15B 5549 127-20 5513 020-10 5680 046-06 3021 010-060
818.20-1D110.00S18B 5549 127-20 5513 020-26 5680 046-07 3021 010-080
Included parts

21 22 23 24 25

Ordering code Screwdriver Key Key Key Key


818.20-1D063.00S12B 5680 046-02 3021 010-030 170.3-864 174.1-870
818.20-1D065.00S12B 5680 046-02 3021 010-030 3021 010-030
818.20-1D073.00S13B 5680 046-02 3021 010-040 3021 010-040
818.20-1D078.00S14B 5680 046-02 3021 010-040 3021 010-050 174.1-864 5680 046-02
818.20-1D085.00S15B 5680 046-02 3021 010-040 3021 010-060 174.1-864 5680 046-02
818.20-1D110.00S18B 5680 046-06 3021 010-050 3021 010-060 5680 010-06 5680 046-06
Keys (mm/Torx Plus) sizes, see page 147
DEEP HOLE MACHINING Spare parts

101
ENG
DEEP HOLE MACHINING Spare parts

CoroDrill®818

Included parts Spare parts

1 2 3 4 5

Ordering code Peripheral cartridge Pad shoes Insert screw Screw Shim
818.20-1D135.00S20B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
818.20-1D160.00S22B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
818.20-1D185.00S24B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
818.20-1D210.00S26B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
818.20-1D254.00S30B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
Spare parts

6 7 8 9 10

Ordering code Safety pad Shim Screw Fibre pad blank Screw
818.20-1D135.00S20B 801-202582-S 5549 126-91 5513 020-26 5571 001-10 3212 010-409
818.20-1D160.00S22B 801-202582-S 5549 126-91 5513 020-26 5571 001-11 3212 010-460
818.20-1D185.00S24B 801-202582-S 5549 126-91 5513 020-26 5571 001-11 3212 010-460
818.20-1D210.00S26B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
818.20-1D254.00S30B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
Spare parts

11 12 13 14 15

Ordering code Washer Shim Seat protection plate Screw Screw


818.20-1D135.00S20B 3411 010-084 5549 126-60 5549 029-05 3212 020-462 3212 020-309
818.20-1D160.00S22B 3411 010-105 5549 126-61 5549 029-06 3212 010-513 3212 020-309
818.20-1D185.00S24B 3411 010-105 5549 126-61 5549 029-06 3212 010-513 3212 020-309
818.20-1D210.00S26B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
818.20-1D254.00S30B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
Spare parts Included parts

16 17 18 19 20

Ordering code Shim Screw Shim set Screwdriver Key


818.20-1D135.00S20B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
818.20-1D160.00S22B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
818.20-1D185.00S24B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
818.20-1D210.00S26B 5549 126-79 5680 046-07 3021 010-080
818.20-1D254.00S30B 5549 126-79 5680 046-07 3021 010-080
Included parts

21 22 23 24 25

Ordering code Screwdriver Key Key Key Key


818.20-1D135.00S20B 5680 046-06 3021 010-060 3021 010-080 5680 010-06 5680 046-06
818.20-1D160.00S22B 5680 046-06 3021 010-080 3021 010-100 5680 010-06 5680 046-06
818.20-1D185.00S24B 5680 046-06 3021 010-080 3021 010-100 5680 010-06 5680 046-06
818.20-1D210.00S26B 5680 046-06 3021 010-080 3021 010-140
818.20-1D254.00S30B 5680 046-06 3021 010-080 3021 010-140
Keys (mm/Torx Plus) sizes, see page 147

DEEP HOLE MACHINING Spare parts

102
ENG

Spare parts DEEP HOLE MACHINING

CoroDrill®818

Included parts Spare parts

1 2 3 4 5

Ordering code Peripheral cartridge Pad shoes Insert screw Screw Shim
A818.20-1D02.750S13B R818-2024S-TXN-25 5513 020-55 3212 010-412 5549 128-10
A818.20-1D03.000S14B R818-2024S-TXN-25 818-12-065-S 5513 020-55 3212 010-412 5549 128-10
A818.20-1D03.500S15B R818-2024S-TXN-25 818-12-065-S 5513 020-55 3212 010-412 5549 128-10
A818.20-1D03.750S16B R818-2024S-TXN-25 818-12-065-S 5513 020-55 3212 010-412 5549 128-10
A818.20-1D04.000S17B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
A818.20-1D04.750S19B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
A818.20-1D05.750S21B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
Spare parts
6 7 8 9 10

Ordering code Safety pad Shim Screw Fibre pad blank Screw
A818.20-1D02.750S13B 801-142067-S 5549 126-90 5513 020-01 5571 001-06 3212 010-257
A818.20-1D03.000S14B 801-142067-S 5549 126-90 5513 020-01 5571 001-07 3212 010-308
A818.20-1D03.500S15B 801-142067-S 5549 126-90 5513 020-01 5571 001-07 3212 010-308
A818.20-1D03.750S16B 801-142067-S 5549 126-90 5513 020-01 5571 001-08 3212 010-399
A818.20-1D04.000S17B 801-202582-S 5549 126-91 5513 020-26 5571 001-09 3212 010-399
A818.20-1D04.750S19B 801-202582-S 5549 126-91 5513 020-26 5571 001-09 3212 010-399
A818.20-1D05.750S21B 801-202582-S 5549 126-91 5513 020-26 5571 001-10 3212 010-409
Spare parts
11 12 13 14 15

Ordering code Washer Shim Seat protection plate Screw Screw


A818.20-1D02.750S13B 3411 010-043 5549 126-56 5549 029-01 3212 020-259
A818.20-1D03.000S14B 3411 010-053 5549 126-57 5549 029-03 3212 020-360 3212 020-258
A818.20-1D03.500S15B 3411 010-053 5549 126-57 5549 029-04 3212 020-410 3212 020-258
A818.20-1D03.750S16B 3411 010-064 5549 126-58 5549 029-04 3212 020-410 3212 020-258
A818.20-1D04.000S17B 3411 010-064 5549 126-59 5549 029-05 3212 020-462 3212 020-309
A818.20-1D04.750S19B 3411 010-064 5549 126-59 5549 029-05 3212 020-462 3212 020-309
A818.20-1D05.750S21B 3411 010-084 5549 126-60 5549 029-05 3212 020-462 3212 020-309
Spare parts Included parts
16 17 18 19 20

Ordering code Shim Screw Shim set Screwdriver Key


A818.20-1D02.750S13B 5549 127-20 5680 046-06 3021 010-060
A818.20-1D03.000S14B 5549 127-20 5513 020-10 5680 046-06 3021 010-060
A818.20-1D03.500S15B 5549 127-20 5513 020-10 5680 046-06 3021 010-060
A818.20-1D03.750S16B 5549 127-20 5513 020-10 5680 046-06 3021 010-060
A818.20-1D04.000S17B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
A818.20-1D04.750S19B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
A818.20-1D05.750S21B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
Included parts
21 22 23 24

Ordering code Screwdriver Key Key Key


A818.20-1D02.750S13B 5680 046-02 3021 010-030 3021 010-030
A818.20-1D03.000S14B 5680 046-02 3021 010-040 3021 010-050 174.1-864
A818.20-1D03.500S15B 5680 046-02 3021 010-040 3021 010-060 174.1-864
A818.20-1D03.750S16B 5680 046-02 3021 010-050 3021 010-060 174.1-864
A818.20-1D04.000S17B 5680 046-06 3021 010-050 3021 010-080 5680 010-06
A818.20-1D04.750S19B 5680 046-06 3021 010-050 3021 010-080 5680 010-06
A818.20-1D05.750S21B 5680 046-06 3021 010-060 3021 010-100 5680 010-06
DEEP HOLE MACHINING Spare parts

103
ENG
DEEP HOLE MACHINING Spare parts

CoroDrill®818

Included parts Spare parts

1 2 3 4 5

Ordering code Peripheral cartridge Pad shoes Insert screw Screw Shim
A818.20-1D06.750S23B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
A818.20-1D07.750S25B R818-2532S-TXN-40 818-16-110-S 5513 020-14 3212 010-464 5549 128-20
A818.20-1D08.750S27B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
A818.20-1D09.375S28B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
A818.20-1D10.625S30B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
A818.20-1D11.250S32B R818-2532S-TXN-40 818-18-300-R 5513 020-14 3212 010-464 5549 128-20
Spare parts
6 7 8 9 10

Ordering code Safety pad Shim Screw Fibre pad blank Screw
A818.20-1D06.750S23B 801-202582-S 5549 126-91 5513 020-26 5571 001-11 3212 010-460
A818.20-1D07.750S25B 801-202582-S 5549 126-91 5513 020-26 5571 001-11 3212 010-460
A818.20-1D08.750S27B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
A818.20-1D09.375S28B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
A818.20-1D10.625S30B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
A818.20-1D11.250S32B 801-202582-S 5549 126-91 5513 020-26 5571 001-12 3212 010-460
Spare parts
11 12 13 14 15

Ordering code Washer Shim Seat protection plate Screw Screw


A818.20-1D06.750S23B 3411 010-105 5549 126-61 5549 029-06 3212 010-513 3212 020-309
A818.20-1D07.750S25B 3411 010-105 5549 126-61 5549 029-06 3212 010-513 3212 020-309
A818.20-1D08.750S27B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
A818.20-1D09.375S28B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
A818.20-1D10.625S30B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
A818.20-1D11.250S32B 3411 010-105 5549 126-62 5549 029-07 3212 010-564 3212 010-363
Spare parts Included parts
16 17 18 19 20

Ordering code Shim Screw Shim set Screwdriver Key


A818.20-1D06.750S23B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
A818.20-1D07.750S25B 5549 126-10 5513 020-26 5680 046-07 3021 010-080
A818.20-1D08.750S27B 5549 126-79 5680 046-07 3021 010-080
A818.20-1D09.375S28B 5549 126-10 5549 126-79 5680 046-07 3021 010-080
A818.20-1D10.625S30B 5549 126-10 5549 126-79 5680 046-07 3021 010-080
A818.20-1D11.250S32B 5549 126-10 5549 126-79 5680 046-07 3021 010-080
Included parts
21 22 23 24

Ordering code Screwdriver Key Key Key


A818.20-1D06.750S23B 5680 046-06 3021 010-080 3021 010-100 5680 010-06
A818.20-1D07.750S25B 5680 046-06 3021 010-080 3021 010-100 5680 010-06
A818.20-1D08.750S27B 5680 046-06 3021 010-080 3021 010-140
A818.20-1D09.375S28B 5680 046-06 3021 010-080 3021 010-140
A818.20-1D10.625S30B 5680 046-06 3021 010-080 3021 010-140
A818.20-1D11.250S32B 5680 046-06 3021 010-080 3021 010-140
Keys (mm/Torx Plus) sizes, see page 147

DEEP HOLE MACHINING Spare parts

104
ENG

Spare parts DEEP HOLE MACHINING

T-MAX®solid drill head 424.10

1 2 3 4 5

Central Intermediate Peripheral


cartridge cartridge cartridge Support pad Shim
See below See below See below See page 38. See page 38.

T-Max®U cartridges
Central cartridges Intermediate cartridge Peripheral cartridge
L430.31 R430.30 R430.28

Central Intermediate 1 2 3 4
cartridge cartridge
Key Key
Diameter range, mm (inch) Diameter range, mm (inch) Screw (Torx Plus) Screw (Torx Plus)
L430.31-1216-16 R430.30-1216-16 5513 020-26 5680 049-03 (9IP) 5513 020-26 5680 048 03 (20IP)
63.50-82.55 (2.500-3.250) 63.50-90.00 (2.500-3.543)
107.95-130.00 (4.240-5.118) 107.95-130.00 (4.240-5.118)
L430.31-1522-22 R430.30-1522-22 5513 020-25 5680 049-02 (15IP) 5513 020-26 5680 048 03 (20IP)
85.00-105.00 (3.346-4.134) 95.00-105.00 (3.740-4.134)

Peripheral 1 2 4 5 6 7 8 9 10
cartridge
Insert
Key protection Key Key Key
Diameter range, mm (inch) (Torx Plus) Screw pad Screw (Torx Plus) Screw (mm) Screw (mm)
R430.28-1516-16 5680 049-03 5513 020-24 5636 030-01 154.3-835 5680 049-03 (9IP) 430.21-825 3021 010-040 3214 010-357 174.1-864
63.50-71.45 (2.500-2.813) (9IP) (4.0) (3.0)
107.95-120.65 (4.250-4.750)
R430.28-1822-22 5680 049-02 5513 020-25 5636 030-02 154.3-835 5680 049-03 (9IP) 430.21-825 3021 010-040 3214 010-357 174.1-864
75.00-105.00 (2.953-4.134) (15IP) (4.0) (3.0)
125.00-130.00(4.921-5.118)
3

Shim
mm (inch)
R430.28-1516-16 5549 024-01 0.1 (.004) 5549 024-02 0.2 (.006) 5549 024-03 0.4 (.016) 5549 024-04 0.8 (.031)
R430.28-1822-22 5549 024-05 0.1 (.004) 5549 024-06 0.2 (.006) 5549 024-07 0.4 (.016) 5549 024-08 0.8 (.031)

DEEP HOLE MACHINING Spare parts

105
ENG
DEEP HOLE MACHINING Spare parts

T-MAX®counterboring heads 424.31F

Diameter range 20.00-43.00 mm (.787-1.693 inch) Diameter range 43.01-124.00 mm (1.693-4.882 inch)

For support- and pressure pad, see page


45
For cartridge, support- and pressure pad,
see page 46

Diameter range 20.00-43.00 mm (.787-1.693 inch)


Diameter range 1 2 3 4 5 6 7 8

Key Key Key


D c mm (inch) Screw (Torx Plus) Screw O-ring (Torx Plus) Screw (mm) Screw
20.00-31.00 416.1-830 5680 046-03 (7IP) 5513 030-011) 5641 001-131) 5680 051-01 (7IP)1) 3214 040-1541) 3021 012-013 5513 014-01
(.787-1.220) (1.27)1)
31.01-43.00 416.1-830 5680 046-03 (7IP) 5513 030-021) 5641 001-131) 5680 051-01 (7IP)1) 3214 040-2061) 174.1-862 (1.5)1) 5513 014-01
(1.221-1.693)

Diameter range 43.01-124.00 mm (1.693-4.882 inch)


Diameter range 1 2 3 4 5 6 7 8 9

Key Key Key


D c mm (inch) Screw O-ring Spring (mm) Screw (mm) Washer Wedge set (mm)
43.01-65.00 5513 011-011) 3671 010-1101) - 174.1-870 (2.0)1) 3213 010-2061) 174.1-870 (2.0)1) - 5332 040-011 174.1-864 (3.0)
(1.694-2.559)
65.00-79.99 430.21-8201) - 430.21-8211) 174.1-864 (3.0) 3212 010-207 174.1-863 (2.5) 3411 010-032 5332 040-011 174.1-864 (3.0)
(2.559-3.146)
80.00-89.90 430.21-8201) - 430.21-8211) 174.1-864 (3.0) 3212 010-307 3021 010-040 3411 011-053 5332 040-011 174.1-864 (3.0)
(3.150-3.539) (4.0)
90.00-124.99 430.21-8201) - 430.21-8211) 174.1-864 (3.0) 3212 010-358 3021 010-050 3411 011-064 5332 040-011 174.1-864 (3.0)
(3.543-4.882) (5.0)
1) Delivered with pad

Cartridges for T-MAX®counterboring heads 424.31F


R430.24-1118-06 R430.24-1018-09
Cartridge for close tolerances Cartridge for normal tolerances

1 2 3 4 1 2 3 4 5

Key Key Key Key


Screw (Torx Plus) Screw (mm) Lever Screw (mm) Key (mm)
416.1-833 5680 046-05 (10IP) 3212 010-307 3021 010-040 (4.0) 174.3-845-1 174.3-829 174.1-870 (2.0) 3212 010-307 3021 010-040 (4.0)

DEEP HOLE MACHINING Spare parts

106
ENG

Spare parts DEEP HOLE MACHINING

T-MAX®counterboring heads 424.31

Diameter range, mm, 11) 21) 3 4 5 6


inch:

Key Key
D c mm (inch) Screw Spring (mm) Wedge Screw (mm)
65.00-278.99 430.21-820 430.21-821 174.1-864 (3.0) 430.23-820 269.833 3021 010-040 (4.0)
(2.559-10.984)
279.00- 430.21-823 430.21-824 3021 010-040 (4.0) 430.23-820 269.833 3021 010-040 (4.0)
(10.984- )
1) Delivered with pad

Cartridges for T-MAX®counterboring heads 424.31


T-Max®P Lever design cartridge R430.24 T-MAX®S top clamp design cartridge R430.23

T-Max®P Cartridge 1 2 3 4 5 6 7 8
R430.24?

Lever Key Shim pin Key


mm (inch) Screw (mm) Shim Shim pin Punch Screw (mm)
R430.24-2024-12 174.3-841M 3.0 (.118) 174.3-821 174.1-864 (6.0) 174.3-851M 174.3-861 174.3-871 3212 010-412 3021 010-0601)
R430.24-2532-19 174.3-842M 4.0 (.157) 174.3-822M 3021 010-040 (8.0) 174.3-852M 174.3-862 174.3-872 3212 010-464 3021 010-0801)

T-MAX®S Cartridge 1 2 3 4 5 6
R430.23

Key Key
Clamp set Shim Shim pin (mm) Screw (mm)
R430.23-2024-16 174.9-837-1 175.2-850 174.1-865 174.1-864 (3.0) 3212 010-412 3021 010-060
(6.0)1)
R430.23-2532-22 174.9-838-1 175.2-851 174.1-866 3021 010-040 (4.0) 3212 010-464 3021 010-080
(8.0)1)
1) Supplied on request

Optional parts
Cartridge Are to be used for TPUN inserts and loose chipbreaker. Available separately.
1 4 7

Key Chipbreaker
Clamp set (mm) mm (inch)
R430.23-2024-16 174.9-833-2 174.1-864 (3.0) DO 212 H35 B = 1.2 mm (.047)
DO 220 H35 B = 2.0 mm (.079)
R430.23-2532-22 174.9-835-1 3021 010-040 (4.0) DO 320 H35 B = 2.0 mm (.079)
DO 325 H35 B = 2.5 mm (.098)

DEEP HOLE MACHINING Spare parts

107
ENG
DEEP HOLE MACHINING Spare parts

T-MAX®trepanning head 420.7

Support pad set 11) 21) 3

Key
Screw Spring (mm)
430.21-12 D 430.21-820 430.21-821 174.1-864 (3.0)
430.21-16 D
430.21-18 D
1) Delivered with pad

4 5 6 7 8

Key Key
Screw (mm) Screw Wedge (mm)
3212 010-473 (8.0) 3021 010-080 3212 010-396 420.7-820 (5.0) 3021 010-050

T-Max®U cartridges
Central cartridge Peripheral cartridge
L430.27 R430.28

Central cartridge 1 2 3 4

Key Key
Screw (Torx Plus) Screw (mm)
L430.27-1216-16 5513 020-24 5680 049-03 (9IP) 437.5-822 174.1-864 (3.0)
L430.27-1522-22 5513 020-25 5680 049-02 (15IP) 437.5-822 174.1-864 (3.0)

Peripheral 1 2 4 5 6 7 8 9 10
cartridge
Insert
Key protection Key Key Key
(Torx Plus) Screw pad Screw (Torx Plus) Screw (mm) Screw (mm)
R430.28-1516-16 5680 049-03 (9IP) 5513 020-24 5636 030-01 154.3-835 5680 049-03 (9IP) 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0)

R430.28-1822-22 5680 049-02 (15IP) 5513 020-25 5636 030-02 154.3-835 5680 049-03 (9IP) 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0)

Peripheral 3
cartridge

Shim
(mm)
R430.28-1516-16 5549 024-01 (0.1) 5549 024-02 (0.2) 5549 024-03 (0.4) 5549 024-04 (0.8)
R430.28-1822-22 5549 024-05 (0.1) 5549 024-06 (0.2) 5549 024-07 (0.4) 5549 024-08 (0.8)

DEEP HOLE MACHINING Spare parts

108
ENG

Spare parts DEEP HOLE MACHINING

Hook spanners for deep hole drills

Solid drill head Solid drill head 424.10 Counterboring head Trepanning head 420.7 CoroDrill®801 CoroDrill®818 Hook spanner
424.31F
424.6 Counterboring head 424.32

D c mm (inch) D c mm (inch) D c mm (inch) D c mm (inch) D c mm (inch) D c mm (inch) (DIN 1810)


24.11-26.40 - 20.00-23.40 - 3022 010-016
(.949 - 1.039) (.787 - .921)
26.41-33.30 - 23.41-31.00 - 3022 010-025
(1.040 - 1.311) (.922 - 1.220)
33.31-36.20 - 31.01-35.00 - 3022 010-030
(1.312 - 1.425) (1.221 - 1.378)
36.21-43.00 - 35.01-40.00 - 3022 010-034
(1.426 - 1.692) (1.379 - 1.575)
43.01-47.00 - 40.01-47.00 - 40.00-51.00 3022 010-040
(1.693 - 1.850) (1.576 - 1.850) (1.575-2.008)
47.01-56.20 - 47.01-55.00 - 51.00-59.00 3022 010-045
(1.851 - 2.212) (1.851 - 2.165) (2.008-2.323)
56.21-62.80 - 55.01-60.00 - 59.00-63.00 3022 010-052
(2.213 - 2.472) (2.166 - 2.362) (2.323-2.480)
62.81-65.00 65, 65E, 70 60.01-72.90 - 65.00-74.00 63.00-71.85 3022 010-058
(2.473 - 2.559) (2.559, (2.559E), 2.756) (2.363 - 2.870) (2.559-2.913) (2.480-2.829)
- 75, 80 73.00-79.90 - 73.02-80.20 73.00-88.00 3022 010-068
(2.953, 3.150) (2.871 - 3.146) (2.875-3.157) (2.874-3.465)
- 85, 90, 95 80.00-99.90 - 80.00-102.00 85.00-111.25 3022 010-080
(3.346, 3.543, 3.740) (3.147 - 3.933) (3.150-4.016) (3.346-4.380)
- 100, 105, 110 100.00-111.90 - 101.60-116.13 101.60-126.00 3022 010-095
(3.937, 4.134, 4.331) (3.934 - 4.406) (4.000-4.572) (4.000-4.961)
- 115, 120 112.00-123.90 120 114.30-125.00 120.65-136.65 3022 010-110
(4.528, 4.724) (4.407 - 4.878) (4.724) (4.500-4.921) (4.750-5.380)
- 125, 130 - 125, 130, 140 125.00-141.53 135.00-151.00 3022 010-120
(4.921, 5.118) (4.921, 5.118, 5.512) (4.921-5.572) (5.315-5.945)
- 150 - 150 141.50-162.00 146.05-162.05 3022 010-135
(5.906) (5.906) (5.571-6.378) (5.750-6.380)
- 160, 170 - 160 162.00-170.10 160.00-187.45 3022 010-155
(6.299, 6.693) (6.299, 6.693) (6.378-6.697) (6.299-7.380)
- 180 - 180 185.00-212.85 3022 010-180
(7.087) (7.087) (7.283-8.380)

DEEP HOLE MACHINING Spare parts

109
ENG
DEEP HOLE MACHINING Spare parts

Spare parts for obsolete tools T-MAX®solid drill head 424.9

TPMX TPUN P M K N

GC

GC

GC
GC
-

-
4235

4235
4235
4235
235

235
D
16 TPMX 16 03 12 R22 ✩ ✩
22 TPMX 22 04 12 R22 ✩ ✩
16 TPUN 16 03 12 ✩ ✩ ✩ ✩ ✩ ✩
22 TPUN 22 04 12 ✩ ✩ ✩ ✩ ✩ ✩

Support pad set 1 2 3 4

Central cartridge Intermediate cartridge Peripheral cartridge Screw


430.21-12D See below See below See below 430.21-820
430.21-16D
430.21-18D

Central cartridge Intermediate cartridge Peripheral cartridge


L430.27 R430.26 R430.28

Central Intermediate 1 2 3 4
cartridge cartridge

Key Key
Screw (Torx Plus) Screw (mm)
L430.27-1216-16 R430.26-1216-16 5513 020-24 5680 049-03 (9IP) 437.5-822 174.1-864 (3.0)
L430.27-1522-22 R430.26-1522-22 5513 020-25 5680 049-02 (15IP) 437.5-822 174.1-864 (3.0)

Peripheral 1 2 4 5 6 7 8 9 10
cartridge
Insert
Key protection Key Key Key
(Torx Plus) Screw pad Screw (Torx Plus) Screw (mm) Screw (mm)
R430.28-1516-16 5680 049-03 (9IP) 5513 020-24 5636 030-01 154.3-835 5680 049-03 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0)
(9IP)
R430.28-1822-22 5680 049-02 (15IP) 5513 020-25 5636 030-02 154.3-835 5680 049-03 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0)
(9IP)
3

Shim
(mm)
R430.28-1516-16 5549 024-01 (0.1) 5549 024-02 (0.2) 5549 024-03 (0.4) 5549 024-04 (0.8)

R430.28-1822-22 5549 024-05 (0.1) 5549 024-06 (0.2) 5549 024-07 (0.4) 5549 024-08 (0.8)

DEEP HOLE MACHINING Spare parts

110
ENG

Spare parts DEEP HOLE MACHINING

Rotating connectors

Type of shank Connector code 1 2


424.2-401M, 424.2-400M, 424.2-400M-V63

Nut Hook spanner


Varilock adapted 424.2-400M-V63 424.2-400-01 3022 010-110

Morse taper 424.2-401M 424.2-401-01 3022 010-080


400M 424.2-400-01 3022 010-110
ISO taper 424.2-402 424.2-402-03 3022 010-155

Flange mounting 424.9S/231-11) 424.2-401-01 3022 010-080


424.9S/170-11) 424.2-400-01 3022 010-110
424.9S/224-11) 424.2-402-03 3022 010-155
424.9S/245-11) 424.2-402-03 3022 010-230

1) For further information, please contact your local sales representative.

424.2-402

Type of shank Connector code 11 12

Sealing ring O-ring


Varilock adapted 424.2-400M-V63 424.2-400-27 424.2-400-28

Morse taper 424.2-410M 424.2-401-27 424.2-401-28


400M 424.2-400-27 424.2-400-28
ISO taper 424.2-402 B1 130x160x12 -

Flange mounting 424.9S/231-1 BA 70x85x71) 109.5x31)


424.9S/170-1 B2 95x120x151) 144.5x31)
424.9S/231-1 424.9S/224-1 424.9S/224-1 B1 130x160x121) 199.3x5.71)
424.9S/170-1 424.9S/245-1 424.9S/245-1 B1 200x230x151) 319.3x5.71)
1) For further information, please contact your local sales representative.

Type of shank Connector code 21 22

Nipple Sealing ring


Varilock adapted 424.2-400M-V63 424.2-400-29 3672 020-270

Morse taper 424.2-401M 424.2-401-29 3672 020-215


400M 424.2-400-29 3672 020-270
ISO taper 424.2-402 424.2-402-07 U36.7x46x2

Flange mounting 424.9S/231-1 424.2-401-29 3672 020-270


424.9S/170-1 424.2-400-29 3672 020-270
424.9S/224-1 424.2-402-07 U36.7x46x2
424.9S/245-1 424.2-403-07 U42.7x53x3

DEEP HOLE MACHINING Spare parts

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DEEP HOLE MACHINING Spare parts

3 4 5 6 7 8 9 10

Housing Circlip Clamping ring Sealing washer Ball bearing Support ring Support ring O-ring
424.2-400-10M 424.2-400-12(H) 424.2-400-03M 424.2-400-04 424.2-400-25 424.2-400-20 - 424.2-400-26

424.2-401-10M 424.2-401-12(H) 424.2-401-03M 424.2-401-04 424.2-401-25 424.2-401-20 - 424.2-401-26


424.2-400-10M 424.2-400-12(H) 424.2-400-03M 424.2-400-04 424.2-400-25 424.2-400-20 - 424.2-400-26
424.2-402-01 3421 100-130(A) 424.2-402-04 23126 AV SKF 16026 424.2-402-05 - 3671 010-162

424.9S/231-71) SgA 70(A)1) 424.9S/231-21) 16014 AV1) SKF 16014 424.9S/231-31) 424.9S/231-51) 104.5x31)
424.9S/170-81) SgA 95(A)1) 424.9S/170-21) 16019 AV1) SKF 16019 424.9S/170-21) 424.9S/170-51) 139.5x31)
424.9S/224-31) 3421 100-130(A) 424.2-402-04 23126 AV SKF 16026 424.2-402-05 424.9S/224-21) 3671 010-162
424.9S/245-31) 3421 100-200(A) 424.2-403-04 16040 AV SKF 16040 424.2-403-05 424.9S/245-21) 3671 010-174
1) For further information, please contact your local sales representative.
2) (H) = For hole (A) = For shank

13 14 15 16 17 18 19 20

Spacing rings outer Inner Sealing ring Circlip2) Ball bearing Sealing sleeve Circlip2) Shank
424.2-400-21 424.2-400-23 424.2-400-08 424.2-400-14(H) 424.2-400-15 424.2-400-09 424.2-400-16(A) 5622 033-01

424.2-401-21 424.2-401-23 424.2-401-08 424.2-401-14(H) 424.2-401-15 424.2-401-09 424.2-401-16(A) 424.2-401-11M


424.2-400-21 424.2-400-23 424.2-400-08 424.2-400-14(H) 424.2-400-15 424.2-400-09 424.2-400-16(A) 424.2-400-11M
424.2-402-06 - B2 FG135x170x15 - SKF 16028 - - 424.2-402-02

424.9S/231-41) - BA75x90x81) - SKF 160151) 424.9S/231-61) SgH 115(H)1) Depending on spindle


424.9S/170-41) - B2 100x120x151) - SKF 160201) 424.9S/170-61) SgH 150(H)1) nose type and size
424.2-402-061) - B2 FG135x170x151) - SKF 160281) - 3221 110-210(H)
424.2-403-061) - B2 210x240x151) - SKF 160441) - -
1) For further information, please contact your local sales representative.
2) (H) = For hole (A) = For shank

23 24 25 26 27 28 29 30

Key Driving Key


Driving key Screw (mm) Circlip2) Sealing washer Key Screw (mm)
- - - - - 5631 010-05 3212 010-358 3021 010-050 (5.0)

- - - - - - - -
- - - - - - - -
424.2-402-08 3212 010-310 3021 010-040 (4.0) 3421 110-210(H) 16028 JV - - -

- - - - 16015 JV - - -
- - - - 16020 JV - - -
424.2-402-08 3212 010-310 3021 010-040 (4.0) - 16028 JV - - -
424.2-403-08 3212 010-362 3021 010-050 (5.0) - 424.9S/245-51) - - -
1) For further information, please contact your local sales representative.
2) (H) = For hole (A) = For shank

DEEP HOLE MACHINING Spare parts

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Spare parts DEEP HOLE MACHINING

Non-rotating connectors

Cylindrical Cylindrical Drill tube mounted


424.2-411 424.2-412 424.9S/232-1
424.2-410 424.2-413

Cylindrical
Connector 1 2 3 4 5 6

Shank Nut Hook spanner Driving key Screw Key (mm)


424.2- 411 424.2-411-01 424.2-401-01 3022 010-080 - - -
410 424.2-410-01 424.2-400-01 3022 010-110 - - -
412 424.2-412-01 424.2-402-03 3022 010-155 424.2-402-08 3212 010-310 3021 010-040 (4.0)
413 424.2-413-01 424.2-403-03 3022 010-230 424.2-403-08 3212 010-362 3021 010-050 (5.0)

Drill tube mounted


Connector 7 8 9 10 11 12 13

Body Cover Circlip O-ring Screw Key (mm) Nipple


424.9S/232-1-14 424.9S/232-2-141) 424.9S/232-3-141) SgA 561) 3671 010-134 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-15 424.9S/232-2-151) 424.9S/232-3-151) SgA 621) 3671 010-135 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-16 424.9S/232-2-161) 424.9S/232-3-161) SgA 681) 59.5x31) 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-17 424.9S/232-2-171) 424.9S/232-3-171) SgA751) 3671 010-137 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-18 424.9S/232-2-181) 424.9S/232-3-181) SgA 821) 74.5x31) 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-19 424.9S/232-2-191) 424.9S/232-3-191) SgA 951) 3671 010-141 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-20 424.9S/232-2-201) 424.9S/232-3-201) SgA 1051) 3671 010-144 3212 010-360 3021 010-050 (5.0) BSP04000-161)
424.9S/232-1-21 424.9S/232-2-211) 424.9S/232-3-211) SgA 1181) 109.5x31) 3212 010-410 3021 010-060 (6.0) BSP04000-201)
424.9S/232-1-22 424.9S/232-2-221) 424.9S/232-3-221) SgA 1301) 119.5x31) 3212 010-410 3021 010-060 (6.0) BSP04000-201)
424.9S/232-1-23 424.9S/232-2-231) 424.9S/232-3-231) SgA 1401) 134.5x31) 3212 010-410 3021 010-060 (6.0) BSP04000-201)
424.9S/232-1-24 424.9S/232-2-241) 424.9S/232-3-241) SgA 1551) 144.5x31) 3212 010-410 3021 010-060 (6.0) BSP04000-201)
424.9S/232-1-25 424.9S/232-2-251) 424.9S/232-3-251) SgA 1651) 154.5x31) 3212 010-410 3021 010-060 (6.0) BSP04000-201)
1) For further information, please contact your local sales representative.

DEEP HOLE MACHINING Spare parts

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®808


Metric
808 808-T 808-P 808-PT

Vc fn Vc fn Vc fn Vc fn
ISO P 70 -100 0.12 - 0.20 65 - 90 0.08 - 0.16 70 -100 0.12 - 0.20 65 - 90 0.08 - 0.16
ISO M 60 - 90 0.12 - 0.20 55 - 85 0.08 - 0.16 60 - 90 0.12 - 0.20 55 - 85 0.08 - 0.16

Inch
808 808-T 808-P 808-PT

Vc fn Vc fn Vc fn Vc fn
ISO P 230 - 330 .005 - .008 210 - 290 .003 - .007 230 - 330 .005 - .008 210 - 290 .003 - .007
ISO M 200 - 290 .005 - .008 180 - 280 .003 - .007 200 - 290 .005 - .008 180 - 280 .003 - .007

DEEP HOLE MACHINING Cutting data

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Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®800


Metric values
Specific Hardness Geometry / Grade Support pad Cutting Drill diameter, mm
cutting Brinell grade speed
force k c1
Insert position 25.00-43.00 43.01-65.00
MC No.
ISO (CMC No.) Material N/mm2 HB C I P v c m/min Feed f n mm/r
P Unalloyed steel
P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.17-0.25
(01.3)
P1.3.Z.AN High carbon steel, annealed 1800 180-275 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 1700 150-260 G/1025 G/1025 G/1025 P1 70-120 0.11-0.41 0.20-0.45
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 G/1025 G/1025 G/1025 P1 55-110 0.11-0.41 0.20-0.45
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 G/4235 G/4235 G/4235 P1 70-120 0.11-0.41 0.20-0.45
(03.11)
(03.13) Annealed HSS 2150 150-250 G/4235 G/4235 G/4235 P1 70-120 0.11-0.41 0.20-0.45

P3.0.Z.HT Hardened tool steel 2900 250-350 G/4235 G/4235 G/4235 P1 55-110 0.11-0.38 0.20-0.40
(03.21)
(03.22) Hardened steel, others 3100 250-450 G/4235 G/4235 G/4235 P1 55-110 0.20-0.38 0.20-0.40

Castings
P1.5.C.UT Unalloyed 1400 90-225 G/1025 G/1025 G/1025 P1 50-110 0.11-0.41 0.20-0.45
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 G/1025 G/1025 G/1025 P1 50-110 0.11-0.41 0.20-0.45
(06.2)
(06.32) Stainless austenitic 1800 150-250 G/1025 G/1025 G/1025 P1 50-100 0.11-0.33 0.20-0.38

(06.33) Manganese steel, 12–14% Mn 2900 200-300 G/1025 G/1025 G/1025 P1 35-85 0.11-0.33 0.20-0.38

M Rolled/forged
P5.0.Z.AN Ferritic/Martensitic, non hardened 1800 150-270 G/4235 G/4235 G/4235 M1 40-110 0.11-0.41 0.20-0.45
(05.11)
M1.0.Z.AQ Austenitic 1950 150-275 G/4235 G/4235 G/4235 M1 40-110 0.11-0.41 0.20-0.45
(05.21)
M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non- 2000 180-290 G/4235 G/4235 G/4235 M1 40-110 0.11-0.33 0.20-0.35
(05.51) weldable ≥ 0.05% C

M3.2.Z.AQ Austenitic / ferritic materials (Duplex) 2450 200-320 G/4235 G/4235 G/4235 M1 40-80 0.11-0.33 0.20-0.35
(05.52) weldable < 0.05% C

K Malleable
K1.1.C.NS Ferritic 790 110-145 G/1025 G/1025 G/1025 M1 80-120 0.11-0.38 0.24-0.41
(07.1)
K1.1.C.NS Pearlitic 900 150-270 G/1025 G/1025 G/1025 M1 80-120 0.11-0.38 0.24-0.41
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 G/1025 G/1025 G/1025 M1 60-110 0.11-0.38 0.24-0.41
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 G/1025 G/1025 G/1025 M1 60-110 0.11-0.38 0.24-0.41
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 G/1025 G/1025 G/1025 M1 50-110 0.11-0.38 0.24-0.41
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 G/1025 G/1025 G/1025 M1 50-110 0.11-0.38 0.24-0.41
(09.2)

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®800


Metric values
Specific Hardness Geometry / Grade Support pad Cutting Drill diameter, mm
cutting Brinell grade speed
force k c1
Insert position 25.00-43.00 43.01-65.00
MC No.
ISO (CMC No.) Material N/mm2 HB C I P v c m/min Feed f n mm/r
N Aluminium alloys
(30.11) Wrought or wrought and coldworked, non- 400 30-100 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
aging
N1.2.Z.AG Wrought or wrought and aged 650 30-150 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
(30.12)
N1.3.C.UT Cast, non aging 600 40-100 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
(30.21)
N1.3.C.AG Cast or cast and aged 700 70-140 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 550 50-200 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35
(33.2)
S Iron base
(20.11) Annealed or solution treated 3000 180-230 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33

Nickel base
S2.0.Z.AN Annealed or solution treated 3320 140-300 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 3300 180-230 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys 1675 600-1100 G/H13A G/H13A G/H13A PM1 30-60 0.09-0.30 0.20-0.33
(23.21) annealed

DEEP HOLE MACHINING Cutting data

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Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®800


Inch values
Specific Hardness Geometry / Grade Support pad Cutting Drill diameter, inch
cutting Brinell grade speed
force k c1
Insert position .984-1.693 1.694-2.559
MC No.
ISO (CMC No.) Material lbs/in2 HB C I P v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .007-.010
(01.3)
P1.3.Z.AN High carbon steel, annealed 260,500 180-275 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 246,500 150-260 G/1025 G/1025 G/1025 P1 230-390 .004-.016 .008-.018
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 G/1025 G/1025 G/1025 P1 180-360 .004-.016 .008-.018
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 G/4235 G/4235 G/4235 P1 230-390 .004-.016 .008-.018
(03.11)
(03.13) Annealed HSS 311,000 150-250 G/4235 G/4235 G/4235 P1 230-390 .004-.016 .008-.018

P3.0.Z.HT Hardened tool steel 420,000 250-350 G/4235 G/4235 G/4235 P1 180-360 .004-.015 .008-.016
(03.21)
(03.22) Hardened steel, others 448,500 250-450 G/4235 G/4235 G/4235 P1 180-360 .008-.015 .008-.016

Castings
P1.5.C.UT Unalloyed 204,000 90-225 G/1025 G/1025 G/1025 P1 165-360 .004-.016 .008-.018
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 G/1025 G/1025 G/1025 P1 165-360 .004-.016 .008-.018
(06.2)
(06.32) Stainless austenitic 333,500 150-250 G/1025 G/1025 G/1025 P1 165-360 .004-.013 .008-.015

(06.33) Manganese steel, 12–14% Mn 420,500 200-300 G/1025 G/1025 G/1025 P1 115-280 .004-.013 .008-.015

Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 262,000 150-270 G/4235 G/4235 G/4235 M1 130-360 .004-.016 .008-.018
(05.11)
M1.0.Z.AQ Austenitic 285,000 150-275 G/4235 G/4235 G/4235 M1 130-360 .004-.016 .008-.018
(05.21)
M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non- 286,500 180-290 G/4235 G/4235 G/4235 M1 130-360 .004-.013 .008-.014
(05.51) weldable ≥ 0.05% C

M3.2.Z.AQ Austenitic / ferritic materials (Duplex) 356,500 200-320 G/4235 G/4235 G/4235 M1 130-260 .004-.013 .008-.014
(05.52) weldable < 0.05% C

Malleable
K K1.1.C.NS Ferritic 115,000 110-145 G/1025 G/1025 G/1025 M1 200-390 .004-.015 .009-.016
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 G/1025 G/1025 G/1025 M1 200-390 .004-.015 .009-.016
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 G/1025 G/1025 G/1025 M1 200-360 .004-.015 .009-.016
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 G/1025 G/1025 G/1025 M1 200-360 .004-.015 .009-.016
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 G/1025 G/1025 G/1025 M1 160-360 .004-.015 .009-.016
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 G/1025 G/1025 G/1025 M1 160-360 .004-.015 .009-.016
(09.2)

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®800


Inch values
Specific Hardness Geometry / Grade Support pad Cutting Drill diameter, inch
cutting Brinell grade speed
force k c1
Insert position .984-1.693 1.694-2.559
MC No.
ISO (CMC No.) Material lbs/in2 HB C I P v c ft/min Feed f n inch/rev
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non- 72,500 30-100 G/1025 G/1025 G/1025 M1 210-490 .004-.013 .009-.014
aging
N1.2.Z.AG Wrought or wrought and aged 116,000 30-150 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014
(30.12)
N1.3.C.UT Cast, non aging 109,000 40-100 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014
(30.21)
N1.3.C.AG Cast or cast and aged 130,500 70-140 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 101,500 70-160 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 101,500 50-200 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014
(33.2)
Iron base
S (20.11) Annealed or solution treated 435,000 180-230 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013

Nickel base
S2.0.Z.AN Annealed or solution treated 481,500 140-300 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 478,500 180-230 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys 243,000 600-1100 G/H13A G/H13A G/H13A PM1 100-200 .004-.012 .008-.013
(23.21) annealed

DEEP HOLE MACHINING Cutting data

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ENG

Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®801


Metric values
Specific Hardness Geometry / Cutting speed Drill diameter, mm
cutting force Brinell Grade
kc 1
≥65.00

ISO MC No. Material N/mm2 HB v c m/min Feed f n mm/r


P Unalloyed steel
P1.1.Z.AN Non-hardened 0.10-0.25% C 2000 90-200 -22/23/1025 80-100 0.18-0.35

P1.2.Z.AN Non-hardened 0.25-0.55% C 2000 125-225 -22/1025 80-100 0.18-0.35

P1.3.Z.AN Non-hardened 0.55-0.80% C 2180 150-250 -22/1025 80-100 0.18-0.35

P1.3.Z.AN High carbon steel 2320 180-275 -22/1025 80-100 0.18-0.35


Low alloy steel
P2.1.Z.AN Non hardened 2100 150-260 -22/1025 70-100 0.18-0.35

P2.5.Z.HT Hardened and tempered 2775 220-450 -22/1025 60-100 0.18-0.35

High alloy steel


P3.0.Z.AN Annealed 2500 150-250 -22/4235 70-100 0.18-0.30

P3.1.Z.AN Annealed HSS 2750 150-250 -22/4235 70-100 0.18-0.30

P3.0.Z.HT Hardened tool steel 3750 250-350 -22/4235 60-100 0.16-0.30

P3.0.Z.HT Hardened steel, others 4000 250-450 -22/4235 60-100 0.16-0.30

Castings
P1.5.C.UT Unalloyed 1800 90-225 -22/1025 50-100 0.15-0.30

P2.6.C.UT Low alloyed (alloying elements < 5%) 2100 150-250 -22/1025 50-100 0.15-0.30

M Rolled/forged
P5.0.Z.AN Ferritic/Martensitic, non hardened 2300 150-270 -22/4235 40-90 0.16-0.35

M1.0.Z.AQ Austenitic 2600 150-275 -23/4235 40-90 0.16-0.35

K Malleable
K1.1.C.NS Ferritic 950 110-145 -22/H13A 80-100 0.18-0.30

K1.1.C.NS Pearlitic 1100 150-270 -22/H13A 80-100 0.18-0.30

Grey
K2.1.C.UT Low tensile strength 1100 150-220 -22/H13A 60-100 0.16-0.35

K2.2.C.UT High tensile strength 1290 200-330 -22/H13A 60-100 0.16-0.35

Nodular
K3.1.C.UT Ferritic 1050 125-230 -22/H13A 50-100 0.16-0.35

K3.3.C.UT Pearlitic 1750 200-300 -22/H13A 50-100 0.16-0.35

DEEP HOLE MACHINING Cutting data

119
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®801


Metric values
Specific Hardness Geometry / Cutting speed Drill diameter, mm
cutting force Brinell Grade
kc 1
≥65.00

ISO MC No. Material N/mm2 HB v c m/min Feed f n mm/r


N Aluminium alloys
N1.2.Z.UT Wrought or wrought and coldworked, non-aging 500 30-100 -23/H13A 65-130 0.10-0.30

N1.2.Z.AG Wrought or wrought and aged 800 30-150 -23/H13A 65-130 0.10-0.30

N1.3.C.UT Cast, non aging 750 40-100 -23/H13A 65-130 0.10-0.30

N1.3.C.AG Cast or cast and aged 900 70-140 -23/H13A 65-130 0.10-0.30

Copper and copper alloys


N3.3.U.UT Free cutting alloys (Pb > 1%) 700 70-160 -23/H13A 65-130 0.10-0.30

N3.2.C.UT Brass and leaded alloys (Pb < 1%) 700 50-200 -23/H13A 65-130 0.10-0.30

S Iron base
S1.0.U.AN Annealed or solution treated 3000 180-230 -22/1025 10-45 0.15-0.30

Nickel base
S2.0.Z.AN Annealed or solution treated 3320 140-300 -22/1025 10-45 0.15-0.30

Cobalt alloys
S3.0.Z.AN Annealed or solution treated 3300 180-230 -23/H13A 20-65 0.15-0.30

Titanium Rm3)
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1675 600-1100 -23/H13A 25-50 0.15-0.30
-22/1025 25-40 0.15-0.30

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Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®801


Inch values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), inch
cutting force Brinell Grade
kc 1
≥2.559

ISO MC No. Material lbs/in2 HB v c ft/min Feed f n inch/r


P Unalloyed steel
P1.1.Z.AN Non-hardened 0.10-0.25% C 290.000 90-200 -22/23/1025 262-328 .007-.014

P1.2.Z.AN Non-hardened 0.25-0.55% C 304.500 125-225 -22/1025 262-328 .007-.014

P1.3.Z.AN Non-hardened 0.55-0.80% C 316.100 150-250 -22/1025 262-328 .007-.014

P1.3.Z.AN High carbon steel 336.400 180-275 -22/1025 262-328 .007-.014


Low alloy steel
P2.1.Z.AN Non hardened 304.500 150-260 -22/1025 230-328 .007-.014

P2.5.Z.HT Hardened and tempered 402.400 220-450 -22/1025 197-328 .007-.014

High alloy steel


P3.0.Z.AN Annealed 362.500 150-250 -22/4235 230-328 .007-.012

P3.1.Z.AN Annealed HSS 398.750 150-250 -22/4235 230-328 .007-.012

P3.0.Z.HT Hardened tool steel 543.750 250-350 -22/4235 197-328 .006-.012

P3.0.Z.HT Hardened steel, others 580.000 250-450 -22/4235 197-328 .006-.012

Castings
P1.5.C.UT Unalloyed 261.000 90-225 -22/1025 164-328 .006-.012

P2.6.C.UT Low alloyed (alloying elements < 5%) 304.500 150-250 -22/1025 164-328 .006-.012

M Rolled/forged
P5.0.Z.AN Ferritic/Martensitic, non hardened 333.500 150-270 -22/4235 164-295 .006-.014

M1.0.Z.AQ Austenitic 377.000 150-275 -23/4235 164-295 .006-.014

K Malleable
K1.1.C.NS Ferritic 137.750 110-145 -22/H13A 262-328 .007-.012

K1.1.C.NS Pearlitic 159.500 150-270 -22/H13A 262-328 .007-.012

Grey
K2.1.C.UT Low tensile strength 159.500 150-220 -22/H13A 197-328 .006-.014

K2.2.C.UT High tensile strength 187.050 200-330 -22/H13A 197-328 .006-.014

Nodular
K3.1.C.UT Ferritic 152.250 125-230 -22/H13A 164-328 .006-.014

K3.3.C.UT Pearlitic 253.750 200-300 -22/H13A 164-328 .006-.014

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®801


Inch values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), inch
cutting force Brinell Grade
kc 1
≥2.559

ISO MC No. Material lbs/in2 HB v c ft/min Feed f n inch/r


N Aluminium alloys
N1.2.Z.UT Wrought or wrought and coldworked, non-aging 72.500 30-100 -23/H13A 213-426 .004-.012

N1.2.Z.AG Wrought or wrought and aged 116.000 30-150 -23/H13A 213-426 .004-.012

N1.3.C.UT Cast, non aging 108.750 40-100 -23/H13A 213-426 .004-.012

N1.3.C.AG Cast or cast and aged 130.500 70-140 -23/H13A 213-426 .004-.012

Copper and copper alloys


N3.3.U.UT Free cutting alloys (Pb > 1%) 101.500 70-160 -23/H13A 213-426 .004-.012

N3.2.C.UT Brass and leaded alloys (Pb < 1%) 101.500 50-200 -23/H13A 213-426 .004-.012

S Iron base
S1.0.U.AN Annealed or solution treated 435.000 180-230 -22/1115 32-147 .006-.012

Nickel base
S2.0.Z.AN Annealed or solution treated 481.400 140-300 -22/1115 32-147 .006-.012

Cobalt alloys
S3.0.Z.AN Annealed or solution treated 478.500 180-230 -23/1115 66-213 .006-.012

Titanium Rm3)
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 242.875 600-1100 -23/H13A 82-164 .006-.012

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Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®818


Metric values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), mm
cutting force Brinell Grade
kc 1
1-3 3-8 ≥8

ISO MC No. Material N/mm2 HB v c m/min Feed f n mm/r


P Unalloyed steel
P1.1.Z.AN Non-hardened 0.10-0.25% C 2000 90-200 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35

P1.2.Z.AN Non-hardened 0.25-0.55% C 2100 125-225 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35

P1.3.Z.AN Non-hardened 0.55-0.80% C 2180 150-250 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35

P1.3.Z.AN High carbon steel 2320 180-275 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35
Low alloy steel
P2.1.Z.AN Non hardened 2100 150-260 L/1025/4235 70-100 0.22-0.35 0.18-0.35 0.18-0.35

P2.5.Z.HT Hardened and tempered 2775 220-450 L/1025/4235 60-100 0.22-0.35 0.18-0.35 0.18-0.35

High alloy steel


P3.0.Z.AN Annealed 2500 150-250 G/1025/4235 70-100 0.22-0.30 0.18-0.30 0.18-0.30

P3.1.Z.AN Annealed HSS 2750 150-250 G/1025/4235 70-100 0.22-0.30 0.18-0.30 0.18-0.30

P3.0.Z.HT Hardened tool steel 3750 250-350 G/1025/4235 60-100 0.22-0.30 0.18-0.30 0.18-0.30

P3.0.Z.HT Hardened steel, others 4000 250-450 G/1025/4235 60-100 0.22-0.30 0.18-0.30 0.18-0.30

Castings
P1.5.C.UT Unalloyed 1800 90-225 G/1025/4235 50-100 0.22-0.30 0.18-0.30 0.18-0.30

P2.6.C.UT Low alloyed (alloying elements < 5%) 2100 150-250 G/1025/4235 50-100 0.22-0.30 0.18-0.30 0.18-0.30

M Rolled/forged
P5.0.Z.AN Ferritic/Martensitic, non hardened 2300 150-270 L/4235/1025 40-95 0.22-0.35 0.16-0.35 0.16-0.35

M1.0.Z.AQ Austenitic 2600 150-275 L/4235/1025 40-95 0.22-0.35 0.16-0.35 0.16-0.35

K Malleable
K1.1.C.NS Ferritic 950 110-145 G/1025/4235 80-100 0.22-0.30 0.18-0.30 0.18-0.30

K1.1.C.NS Pearlitic 1100 150-270 G/1025/4235 80-100 0.22-0.30 0.18-0.30 0.18-0.30

Grey
K2.1.C.UT Low tensile strength 1100 150-220 G/1025/4235 60-100 0.22-0.35 0.16-0.35 0.16-0.35

K2.2.C.UT High tensile strength 1290 200-330 G/1025/4235 60-100 0.22-0.35 0.16-0.35 0.16-0.35

Nodular
K3.1.C.UT Ferritic 1050 125-230 G/1025/4235 50-100 0.22-0.35 0.16-0.35 0.16-0.35

K3.3.C.UT Pearlitic 1750 200-300 G/1025/4235 50-100 0.22-0.35 0.16-0.35 0.16-0.35

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®818


Metric values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), mm
cutting force Brinell Grade
kc 1
1-3 3-8 ≥8

ISO MC No. Material N/mm2 HB v c m/min Feed f n mm/r


N Aluminium alloys
N1.2.Z.UT Wrought or wrought and coldworked, non-aging 500 30-100 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

N1.2.Z.AG Wrought or wrought and aged 800 30-150 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

N1.3.C.UT Cast, non aging 750 40-100 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

N1.3.C.AG Cast or cast and aged 900 70-140 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

Copper and copper alloys


N3.3.U.UT Free cutting alloys (Pb > 1%) 700 70-160 A/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

N3.2.C.UT Brass and leaded alloys (Pb < 1%) 700 50-200 A/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45

S Iron base
S1.0.U.AN Annealed or solution treated 3000 180-230 L/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30

Nickel base
S2.0.Z.AN Annealed or solution treated 3320 140-300 L/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30

Cobalt alloys
S3.0.Z.AN Annealed or solution treated 3300 180-230 A/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30

Titanium Rm3)
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1675 600-1100 L/1125/1025 30-100 0.20-0.30 0.15-0.30 0.15-0.30

DEEP HOLE MACHINING Cutting data

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Cutting data DEEP HOLE MACHINING

Cutting data for CoroDrill®818


Inch values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), inch
cutting force Brinell Grade
kc 1
.039-.118 .118-.315 ≥.315

ISO MC No. Material lbs/in2 HB v c ft/min Feed f n inch/r


P Unalloyed steel
P1.1.Z.AN Non-hardened 0.10-0.25% C 290.000 90-200 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014

P1.2.Z.AN Non-hardened 0.25-0.55% C 304.500 125-225 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014

P1.3.Z.AN Non-hardened 0.55-0.80% C 316.100 150-250 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014

P1.3.Z.AN High carbon steel 336.400 180-275 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014
Low alloy steel
P2.1.Z.AN Non hardened 304.500 150-260 L/1025/4235 230-328 .009-.014 .007-.014 .007-.014

P2.5.Z.HT Hardened and tempered 402.400 220-450 L/1025/4235 197-328 .009-.014 .007-.014 .007-.014

High alloy steel


P3.0.Z.AN Annealed 362.500 150-250 G/1025/4235 230-328 .009-.012 .007-.012 .007-.012

P3.1.Z.AN Annealed HSS 398.750 150-250 G/1025/4235 230-328 .009-.012 .007-.012 .007-.012

P3.0.Z.HT Hardened tool steel 543.750 250-350 G/1025/4235 197-328 .009-.012 .007-.012 .007-.012

P3.0.Z.HT Hardened steel, others 580.000 250-450 G/1025/4235 197-328 .009-.012 .007-.012 .007-.012

Castings
P1.5.C.UT Unalloyed 261.000 90-225 G/1025/4235 164-328 .009-.012 .007-.012 .007-.012

P2.6.C.UT Low alloyed (alloying elements < 5%) 304.500 150-250 G/1025/4235 164-328 .009-.012 .007-.012 .007-.012

M Rolled/forged
P5.0.Z.AN Ferritic/Martensitic, non hardened 333.500 150-270 L/4235/1025 131-312 .009-.014 .006-.014 .006-.014

M1.0.Z.AQ Austenitic 377.000 150-275 L/4235/1025 131-312 .009-.014 .006-.014 .006-.014

K Malleable
K1.1.C.NS Ferritic 137.750 110-145 G/1025/4235 262-328 .009-.012 .007-.012 .007-.012

K1.1.C.NS Pearlitic 159.500 150-270 G/1025/4235 262-328 .009-.012 .007-.012 .007-.012

Grey
K2.1.C.UT Low tensile strength 159.500 150-220 G/1025/4235 197-328 .009-.014 .006-.014 .006-.014

K2.2.C.UT High tensile strength 187.050 200-330 G/1025/4235 197-328 .009-.014 .006-.014 .006-.014

Nodular
K3.1.C.UT Ferritic 152.250 125-230 G/1025/4235 164-328 .009-.014 .006-.014 .006-.014

K3.3.C.UT Pearlitic 253.750 200-300 G/1025/4235 164-328 .009-.014 .006-.014 .006-.014

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for CoroDrill®818


Inch values
Specific Hardness Geometry / Cutting speed Depth of cut (a p), inch
cutting force Brinell Grade
kc 1
.039-.118 .118-.315 ≥.315

ISO MC No. Material lbs/in2 HB v c ft/min Feed f n inch/r


N Aluminium alloys
N1.2.Z.UT Wrought or wrought and coldworked, non-aging 72.500 30-100 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018

N1.2.Z.AG Wrought or wrought and aged 116.000 30-150 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018

N1.3.C.UT Cast, non aging 108.750 40-100 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018

N1.3.C.AG Cast or cast and aged 130.500 70-140 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018

Copper and copper alloys


N3.3.U.UT Free cutting alloys (Pb > 1%) 101.500 70-160 A/1025/4235 213-984 .008-.018 .007-.018 .007-.018

N3.2.C.UT Brass and leaded alloys (Pb < 1%) 101.500 50-200 A/1025/4235 213-984 .008-.018 .007-.018 .007-.018

S Iron base
S1.0.U.AN Annealed or solution treated 435.000 180-230 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012

Nickel base
S2.0.Z.AN Annealed or solution treated 481.400 140-300 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012

Cobalt alloys
S3.0.Z.AN Annealed or solution treated 478.500 180-230 A/1125/1025 66-213 .008-.012 .006-.012 .006-.012

Titanium Rm3)
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 242.875 600-1100 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012

DEEP HOLE MACHINING Cutting data

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Cutting data DEEP HOLE MACHINING

Cutting data for ground brazed solid drill heads 424.6


Metric version
Specific Hardness Grade Cutting Drill diameter, mm
cutting Brinell combination speed
force k c1
15.60-20.00 20.01-31.00 31.01-43.00 43.01-65.00
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 70/63 70-120 0.14-0.201) 0.15-0.201) 0.15-0.25 0.18-0.28
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 70/63 70-120 0.14-0.201) 0.15-0.201) 0.15-0.25 0.18-0.28
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 70/63 70-120 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32
(01.3)
P1.3.Z.AN High carbon steel, annealed 1800 180-275 70/63 70-120 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 1700 150-260 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.20-0.30
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32
(03.11)
(03.13) Annealed HSS 2150 150-250 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32

P3.0.Z.HT Hardened tool steel 2900 250-350 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32
(03.21)
(03.22) Hardened steel, others 3100 250-450 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32

Castings
P1.5.C.UT Unalloyed 1400 90-225 70/63 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 70/63 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(06.2)
(06.32) Stainless austenitic 1750 150-250 202)/67 50-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36

(06.33) Manganese steel, 12–14% Mn 2900 200-300 202)/67 35-70 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36

Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 1800 150-270 202)/67 40-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36
(05.11)
M1.0.Z.AQ Austenitic 1950 150-275 202)/67 40-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36
(05.21)
M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non-weldable 2000 180-290 202)/67 35-60 0.12-0.15 0.20-0.27 0.22-0.30 0.25-0.35
(05.51) ≥ 0.05% C

M3.2.Z.AQ Austenitic / ferritic materials (Duplex) weldable < 2450 200-320 202)/67 35-60 0.12-0.15 0.20-0.27 0.22-0.30 0.25-0.35
(05.52) 0.05% C

Malleable
K K1.1.C.NS Ferritic 790 110-145 72 80-100 0.14-0.20 0.18-0.25 0.20-0.30 0.24-0.32
(07.1)
K1.1.C.NS Pearlitic 900 150-270 72 80-100 0.14-0.20 0.18-0.25 0.20-0.30 0.24-0.32
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 72 60-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 72 60-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 72 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 72 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32
(09.2)
1) Ejector drills in small diameters, not recommended for CMC 01.1 with carbon ≤ 0.18%.
STS drills are the recommended alternative.
2) Only for STS drills.

For carbide grades and grade combination, see page 40

DEEP HOLE MACHINING Cutting data

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DEEP HOLE MACHINING Cutting data

Cutting data for ground brazed solid drill heads 424.6


Metric version
Specific Hardness Grade Cutting Drill diameter, mm
cutting Brinell combination speed
force k c1
15.60-20.00 20.01-31.00 31.01-43.00 43.01-65.00
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 400 30-100 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45

N1.2.Z.AG Wrought or wrought and aged 650 30-150 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45
(30.12)
N1.3.C.UT Cast, non aging 600 40-100 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45
(30.21)
N1.3.C.AG Cast or cast and aged 700 70-140 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 550 50-200 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45
(33.2)
Iron base
S (20.11) Annealed or solution treated 2400 180-230 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30

Nickel base
S2.0.Z.AN Annealed or solution treated 2650 140-300 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 2700 180-230 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 72 30-50 0.14-0.16 0.16-0.22 0.18-0.26 0.20-0.30
(23.21)

DEEP HOLE MACHINING Cutting data

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Cutting data DEEP HOLE MACHINING

Cutting data for ground brazed solid drill heads 424.6


Inch version
Specific Hardness Grade Cutting Drill diameter, inch
cutting Brinell combination speed
force k c1
.614-.787 .788-1.220 1.221-1.693 1.694-2.559
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 70/63 230-395 .006-.0081) .006-.0081) .006-.010 .007-.011
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 70/63 230-395 .006-.0081) .006-.0081) .006-.010 .007-.011
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 70/63 230-395 .006-.008 .007-.010 .008-.012 .009-.013
(01.3)
P1.3.Z.AN High carbon steel, annealed 260,500 180-275 70/63 230-395 .006-.008 .007-.010 .008-.012 .009-.013
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 246,500 150-260 70/63 230-330 .006-.008 .007-.010 .008-.012 .008-.012
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 70/63 230-330 .006-.008 .007-.010 .008-.012 .009-.013
(03.11)
(03.13) Annealed HSS 311,000 150-250 70/63 230-330 .006-.008 .007-.010 .008-.012 .009-.013

P3.0.Z.HT Hardened tool steel 420,000 250-350 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013
(03.21)
(03.22) Hardened steel, others 448,500 250-450 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013

Castings
P1.5.C.UT Unalloyed 204,000 90-225 70/63 165-330 .005-.007 .006-.009 .008-.011 .009-.013
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 70/63 165-330 .005-.007 .006-.009 .008-.011 .009-.013
(06.2)
(06.32) Stainless austenitic 254,000 150-250 202)/67 165-280 .006-.008 .007-.010 .009-.012 .009-.014

(06.33) Manganese steel, 12–14% Mn 420,500 200-300 202)/67 115-230 .006-.008 .007-.010 .009-.012 .009-.014

Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 262,000 150-270 202)/67 130-280 .006-.008 .007-.010 .009-.012 .009-.014
(05.11)
M1.0.Z.AQ Austenitic 285,000 150-275 202)/67 130-280 .006-.008 .007-.010 .009-.012 .009-.014
(05.21)
M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non-weldable 286,500 180-290 202)/67 115-195 .005-.006 .008-.011 .009-.012 .010-.014
(05.51) ≥ 0.05% C

M3.2.Z.AQ Austenitic / ferritic materials (Duplex) weldable < 356,500 200-320 202)/67 115-195 .005-.006 .008-.011 .009-.012 .010-.014
(05.52) 0.05% C

Malleable
K K1.1.C.NS Ferritic 115,000 110-145 72 260-330 .006-.008 .007-.010 .008-.012 .009-.013
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 72 260-330 .006-.008 .007-.010 .008-.012 .009-.013
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 72 195-330 .005-.007 .006-.009 .008-.011 .009-.013
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 72 195-330 .005-.007 .006-.009 .008-.011 .009-.013
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 72 165-330 .005-.007 .006-.009 .008-.011 .009-.013
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 72 165-330 .005-.007 .006-.009 .008-.011 .009-.013
(09.2)
1) Ejector drills in small diameters, not recommended for CMC 01.1 with carbon ≤ 0.18%.
STS drills are the recommended alternative.
2) Only for STS drills.

For carbide grades and grade combination, see page 40

DEEP HOLE MACHINING Cutting data

129
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for ground brazed solid drill heads 424.6


Inch version
Specific Hardness Grade Cutting Drill diameter, inch
cutting Brinell combination speed
force k c1
.614-.787 .788-1.220 1.221-1.693 1.694-2.559
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018

N1.2.Z.AG Wrought or wrought and aged 94,500 30-150 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018
(30.12)
N1.3.C.UT Cast, non aging 87,000 40-100 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018
(30.21)
N1.3.C.AG Cast or cast and aged 101,500 70-140 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 80,000 50-200 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018
(33.2)
Iron base
S (20.11) Annealed or solution treated 348,000 180-230 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012

Nickel base
S2.0.Z.AN Annealed or solution treated 383,000 140-300 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 391,500 180-230 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 72 100-165 .005-.006 .006-.009 .007-.010 .008-.012
(23.21)

DEEP HOLE MACHINING Cutting data

130
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for T-MAX®adjustable solid drill head 424.10


Metric version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, mm
force k c1

≥63.50
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 -22/-23/1025 80-100 0.18-0.35
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 -22/1025 80-100 0.18-0.35
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 -22/1025 80-100 0.18-0.35
(01.3)
P1.3.Z.AN High carbon steel, annealed 1800 180-275 -22/1025 80-100 0.18-0.35
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 1700 150-260 -22/1025 70-100 0.18-0.35
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 -22/1025 60-100 0.16-0.35
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 -22/1025 70-100 0.18-0.30
(03.11)
(03.13) Annealed HSS 2150 150-250 -22/1025 70-100 0.18-0.30

P3.0.Z.HT Hardened tool steel 2900 250-350 -22/1025 60-100 0.16-0.30


(03.21)
(03.22) Hardened steel, others 3100 250-450 -22/1025 60-100 0.16-0.30

Castings
P1.5.C.UT Unalloyed 1400 90-225 -22/1025 50-100 0.15-0.30
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 -22/1025 50-100 0.15-0.30
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 1800 150-270 -22/1025 50-90 0.16-0.35
(05.11)
M1.0.Z.AQ Austenitic 1950 150-275 -23/1025 50-90 0.16-0.35
(05.21)
Malleable
K K1.1.C.NS Ferritic 790 110-145 -22/H13A 80-100 0.18-0.30
(07.1)
K1.1.C.NS Pearlitic 900 150-270 -22/H13A 80-100 0.18-0.30
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 -22/H13A 60-100 0.16-0.35
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 -22/H13A 60-100 0.16-0.35
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 -22/H13A 50-100 0.16-0.35
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 -22/H13A 50-100 0.16-0.35
(09.2)

DEEP HOLE MACHINING Cutting data

131
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for T-MAX®adjustable solid drill head 424.10


Metric version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, mm
force k c1

≥63.50
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 400 30-100 -23/H13A 65-130 0.10-0.30

N1.2.Z.AG Wrought or wrought and aged 650 30-150 -23/H13A 65-130 0.10-0.30
(30.12)
N1.3.C.UT Cast, non aging 600 40-100 -23/H13A 65-130 0.10-0.30
(30.21)
N1.3.C.AG Cast or cast and aged 700 70-140 -23/H13A 65-130 0.10-0.30
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 -23/H13A 65-130 0.10-0.30
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 550 50-200 -23/H13A 65-130 0.10-0.30
(33.2)
Iron base
S (20.11) Annealed or solution treated 2400 180-230 -22/1115 20-65 0.15-0.30

Nickel base
S2.0.Z.AN Annealed or solution treated 2650 140-300 -23/1115 20-65 0.15-0.30
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 2700 180-230 -23/1115 20-65 0.15-0.30

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 -23/H13A 30-60 0.15-0.30
(23.21) -22/1025 30-100 0.15-0.30

DEEP HOLE MACHINING Cutting data

132
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for T-MAX®adjustable solid drill head 424.10


Inch version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, inch
force k c1

≥2.500
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 -22/-23/1025 260-330 .007-.014
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 -22/1025 260-330 .007-.014
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 -22/1025 260-330 .007-.014
(01.3)
P1.3.Z.AN High carbon steel, annealed 260,500 180-275 -22/1025 260-330 .007-.014
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 246,500 150-260 -22/1025 230-330 .007-.014
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 -22/1025 195-330 .006-.014
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 -22/1025 260-330 .007-.012
(03.11)
(03.13) Annealed HSS 311,000 150-250 -22/1025 260-330 .007-.012

P3.0.Z.HT Hardened tool steel 420,000 250-350 -22/1025 195-330 .006-.012


(03.21)
(03.22) Hardened steel, others 448,500 250-450 -22/1025 195-330 .006-.012

Castings
P1.5.C.UT Unalloyed 204,000 90-225 -22/1025 165-330 .006-.012
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 -22/1025 165-330 .006-.012
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 262,000 150-270 -22/1025 165-295 .006-.014
(05.11)
M1.0.Z.AQ Austenitic 285,000 150-275 -23/1025 165-295 .006-.014
(05.21)
Malleable
K K1.1.C.NS Ferritic 115,000 110-145 -22/H13A 260-330 .007-.014
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 -22/H13A 260-330 .007-.012
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 -22/H13A 195-330 .006-.014
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 -22/H13A 195-330 .006-.014
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 -22/H13A 165-330 .006-.014
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 -22/H13A 165-330 .006-.014
(09.2)

DEEP HOLE MACHINING Cutting data

133
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for T-MAX®adjustable solid drill head 424.10


Inch version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, inch
force k c1

≥2.500
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 -23/H13A 215-425 .004-.012

N1.2.Z.AG Wrought or wrought and aged 94,500 30-150 -23/H13A 215-425 .004-.012
(30.12)
N1.3.C.UT Cast, non aging 87,000 40-100 -23/H13A 215-425 .004-.012
(30.21)
N1.3.C.AG Cast or cast and aged 101,500 70-140 -23/H13A 215-425 .004-.012
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 -23/H13A 215-425 .004-.012
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 80,000 50-200 -23/H13A 215-425 .004-.012
(33.2)
Iron base
S (20.11) Annealed or solution treated 348,000 180-230 -22/1115 65-215 .006-.012

Nickel base
S2.0.Z.AN Annealed or solution treated 383,000 140-300 -23/1115 65-215 .006-.012
(20.21)
Cobalt alloys
(20.31) Annealed or solution treated 391,500 180-230 -23/1115 65-215 .006-.012

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 -23/H13A 100-215 .006-.012
(23.21) -22/1025 100-330 .006-.012

DEEP HOLE MACHINING Cutting data

134
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for T-MAX®counterboring heads 424.31F, 424.31 and 424.32


Metric version
Specific Hardness Geometry / Cutting speed Depth of cut (a p), mm
cutting force k Brinell Grade
c1

1-3 3-8 ≥8
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 235/4235 60-140 0.15-0.40 0.20-0.40 0.18-0.40
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 235/4235 60-120 0.15-0.40 0.20-0.40 0.18-0.40
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.35
(01.3)
Low alloy steel
P2.1.Z.AN Non hardened 1700 150-260 235/4235 50-130 0.15-0.40 0.20-0.40 0.18-0.40
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 235/4235 50-120 0.15-0.40 0.20-0.40 0.18-0.40
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.40
(03.11)
(03.13) Annealed HSS 2150 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.40

P3.0.Z.HT Hardened tool steel 2900 250-350 235/4235 60-100 0.15-0.40 0.20-0.40 0.18-0.40
(03.21)
(03.22) Hardened steel, others 3100 250-450 235/4235 60-100 0.15-0.40 0.20-0.40 0.18-0.40

Castings
P1.5.C.UT Unalloyed 1400 90-225 235/4235 60-120 0.20-0.40 0.20-0.40 0.18-0.40
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 235/4235 50-110 0.20-0.40 0.20-0.40 0.18-0.40
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 1800 150-270 235/S6 50-95 0.20-0.40 0.20-0.40 0.18-0.40
(05.11)
M1.0.Z.AQ Austenitic 1950 150-275 235/S6 50-95 0.20-0.40 0.20-0.40 0.18-0.40
(05.21)
Malleable
K K1.1.C.NS Ferritic 790 110-145 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40
(07.1)
K1.1.C.NS Pearlitic 900 150-270 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 415/4235 50-120 0.20-0.40 0.20-0.40 0.15-0.40
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 415/4235 50-120 0.20-0.40 0.20-0.40 0.15-0.40
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40
(09.2)
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 400 30-100 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40

N1.2.Z.AG Wrought or wrought and aged 650 30-150 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40
(30.12)
N1.3.C.UT Cast, non aging 600 40-100 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40
(30.21)
N1.3.C.AG Cast or cast and aged 700 70-140 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 550 50-200 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40
(33.2)

DEEP HOLE MACHINING Cutting data

135
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for T-MAX®counterboring heads 424.31F, 424.31 and 424.32


Inch version
Specific Hardness Geometry / Cutting speed Depth of cut (a p), inch
cutting force k Brinell Grade
c1

.039-.118 .118-.315 ≥.315


MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 235/4235 195-460 .006-.016 .008-.016 .007-.016
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 235/4235 195-395 .006-.016 .008-.016 .007-.016
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.014
(01.3)
Low alloy steel
P2.1.Z.AN Non hardened 246,500 150-260 235/4235 165-425 .006-.016 .008-.016 .007-.016
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 235/4235 165-395 .006-.016 .008-.016 .007-.016
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.016
(03.11)
(03.13) Annealed HSS 311,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.016

P3.0.Z.HT Hardened tool steel 420,000 250-350 235/4235 195-330 .006-.016 .008-.016 .007-.016
(03.21)
(03.22) Hardened steel, others 448,500 250-450 235/4235 195-330 .006-.016 .008-.016 .007-.016

Castings
P1.5.C.UT Unalloyed 204,000 90-225 235/4235 195-395 .008-.016 .008-.016 .007-.016
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 235/4235 165-360 .008-.016 .008-.016 .007-.016
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 262,000 150-270 235/S6 165-310 .008-.016 .008-.016 .007-.016
(05.11)
M1.0.Z.AQ Austenitic 285,000 150-275 235/S6 165-310 .008-.016 .008-.016 .007-.016
(05.21)
Malleable
K K1.1.C.NS Ferritic 115,000 110-145 415/4235 195-395 .008-.016 .008-.016 .006-.016
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 415/4235 195-395 .008-.016 .008-.016 .006-.016
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 415/4235 165-395 .008-.016 .008-.016 .006-.016
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 415/4235 165-395 .008-.016 .008-.016 .006-.016
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 415/4235 195-395 .008-.016 .008-.016 .006-.016
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 415/4235 195-395 .008-.016 .008-.016 .006-.016
(09.2)
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 4235 215-985 .008-.016 .008-.016 .008-.016

N1.2.Z.AG Wrought or wrought and aged 94,500 30-150 4235 215-985 .008-.016 .008-.016 .008-.016
(30.12)
N1.3.C.UT Cast, non aging 87,000 40-100 4235 215-985 .008-.016 .008-.016 .008-.016
(30.21)
N1.3.C.AG Cast or cast and aged 101,500 70-140 4235 215-985 .008-.016 .008-.016 .008-.016
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 4235 215-985 .008-.016 .008-.016 .008-.016
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 80,000 50-200 4235 215-985 .008-.016 .008-.016 .008-.016
(33.2)

DEEP HOLE MACHINING Cutting data

136
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for T-MAX®trepanning head 420.7


Metric version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, mm
force k c1

≥120
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 -22/-23/235 80-100 0.18-0.30
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 -22/235 80-100 0.18-0.30
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 -22/235 80-100 0.18-0.30
(01.3)
P1.3.Z.AN High carbon steel, annealed 1800 180-275 -22/235 80-100 0.18-0.30
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 1700 150-260 -22/235 70-100 0.18-0.30
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 -22/235 60-100 0.16-0.30
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 -22/235 70-100 0.18-0.30
(03.11)
(03.13) Annealed HSS 2150 150-250 -22/235 70-100 0.18-0.30

P3.0.Z.HT Hardened tool steel 2900 250-350 -22/235 60-100 0.16-0.30


(03.21)
(03.22) Hardened steel, others 3100 250-450 -22/235 60-100 0.16-0.30

Castings
P1.5.C.UT Unalloyed 1400 90-225 -22/235 50-100 0.15-0.30
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 -22/235 50-100 0.15-0.30
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 1800 150-270 -22/235 50-90 0.16-0.35
(05.11)
M1.0.Z.AQ Austenitic 1950 150-275 -22/235 50-90 0.16-0.35
(05.21)
Malleable
K K1.1.C.NS Ferritic 790 110-145 -23/H13A 80-100 0.18-0.30
(07.1)
K1.1.C.NS Pearlitic 900 150-270 -23/H13A 80-100 0.18-0.30
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 -23/H13A 60-100 0.16-0.30
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 -23/H13A 60-100 0.16-0.30
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 -23/H13A 50-100 0.16-0.30
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 -23/H13A 50-100 0.16-0.30
(09.2)
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 400 30-100 -23/H13A 65-130 0.10-0.30

N1.2.Z.AG Wrought or wrought and aged 650 30-150 -23/H13A 65-130 0.10-0.30
(30.12)
N1.3.C.UT Cast, non aging 600 40-100 -23/H13A 65-130 0.10-0.30
(30.21)
N1.3.C.AG Cast or cast and aged 700 70-140 -23/H13A 65-130 0.10-0.30
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 -23/H13A 65-130 0.10-0.30
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 550 50-200 -23/H13A 65-130 0.10-0.30
(33.2)

DEEP HOLE MACHINING Cutting data

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ENG
DEEP HOLE MACHINING Cutting data

Cutting data for T-MAX®trepanning head 420.7


Inch version
Specific cutting Hardness Brinell Geometry / Grade Cutting speed Drill diameter, inch
force k c1

≥120
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 -22/-23/235 260-330 .007-.012
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 -22/235 260-330 .007-.012
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 -22/235 260-330 .007-.012
(01.3)
P1.3.Z.AN High carbon steel, annealed 260,500 180-275 -22/235 260-330 .007-.012
(01.4)
Low alloy steel
P2.1.Z.AN Non hardened 246,500 150-260 -22/235 230-330 .007-.012
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 -22/235 195-330 .006-.012
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 -22/235 230-330 .007-.012
(03.11)
(03.13) Annealed HSS 311,000 150-250 -22/235 230-330 .007-.012

P3.0.Z.HT Hardened tool steel 420,000 250-350 -22/235 195-330 .006-.012


(03.21)
(03.22) Hardened steel, others 448,500 250-450 -22/235 195-330 .006-.012

Castings
P1.5.C.UT Unalloyed 204,000 90-225 -22/235 165-330 .006-.012
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 -22/235 165-330 .006-.012
(06.2)
Rolled/forged
M P5.0.Z.AN Ferritic/Martensitic, non hardened 262,000 150-270 -22/235 165-295 .006-.014
(05.11)
M1.0.Z.AQ Austenitic 285,000 150-275 -22/235 165-295 .006-.014
(05.21)
Malleable
K K1.1.C.NS Ferritic 115,000 110-145 -23/H13A 260-330 .007-.012
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 -23/H13A 260-330 .007-.012
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 -23/H13A 195-330 .006-.012
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 -23/H13A 195-330 .006-.012
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 -23/H13A 165-330 .006-.012
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 -23/H13A 165-330 .006-.012
(09.2)
Aluminium alloys
N (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 -23/H13A 215-425 .004-.012

N1.2.Z.AG Wrought or wrought and aged 94,500 30-150 -23/H13A 215-425 .004-.012
(30.12)
N1.3.C.UT Cast, non aging 87,000 40-100 -23/H13A 215-425 .004-.012
(30.21)
N1.3.C.AG Cast or cast and aged 101,500 70-140 -23/H13A 215-425 .004-.012
(30.22)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 -23/H13A 215-425 .004-.012
(33.1)
N3.2.C.UT Brass and leaded alloys (Pb < 1%) 80,000 50-200 -23/H13A 215-425 .004-.012
(33.2)

DEEP HOLE MACHINING Cutting data

138
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for gun drills 428.9


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force k c1

0.98-3.00 3.00-6.30 6.00-12.50 12.50-40.50


MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(03.11)
P3.0.Z.HT Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100
(03.21)
Castings
P1.5.C.UT Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(06.2)
Rolled/forged
M P5.0.Z.AN (5.11) Ferritic/Martensitic, non hardened 1800 150-270 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100

M1.0.Z.AQ Austenitic 1950 150-275 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100


(05.21)
Malleable
K K1.1.C.NS Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(07.1)
K1.1.C.NS Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.2)
Iron base
S 20.11 Annealed or solution treated 2400 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100

Nickel base
S2.0.Z.AN Annealed or solution treated 2650 140-300 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
(20.21)
Cobalt alloys
20.31 Annealed or solution treated 2700 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 20-50 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
(23.21)

DEEP HOLE MACHINING Cutting data

139
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for gun drills 428.9


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force k c1

.039-.118 .118-.248 .236-.492 .492-1.594


MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(03.11)
P3.0.Z.HT Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039
(03.21)
Castings
P1.5.C.UT Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(06.2)
Rolled/forged
M P5.0.Z.AN (05.11) Ferritic/Martensitic, non hardened 262,000 150-270 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039

M1.0.Z.AQ Austenitic 285,000 150-275 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039


(05.21)
Malleable
K K1.1.C.NS Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.2)
Iron base
S 20.11 Annealed or solution treated 348,000 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039

Nickel base
S2.0.Z.AN Annealed or solution treated 383,000 140-300 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
(20.21)
Cobalt alloys
20.31 Annealed or solution treated 391,500 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039

Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 65-165 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
(23.21)

DEEP HOLE MACHINING Cutting data

140
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for gun drills 428.2


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force k c1

0.98-3.00 3.00-6.30 6.00-12.50 12.50-40.50


MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed
P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
P (02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(03.11)
P3.0.Z.HT Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100
(03.21)
Castings
P1.5.C.UT Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(06.2)
Malleable
K1.1.C.NS Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(07.1)
K1.1.C.NS Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
(07.2)
Grey
K2.1.C.UT Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190
K (08.1)
K2.2.C.UT High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190
(08.2)
Nodular
K3.1.C.UT Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
(09.2)
Aluminium alloys
N1.3.C.UT Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(30.21)
Copper and copper alloys
N
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.2)

DEEP HOLE MACHINING Cutting data

141
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for gun drills 428.2


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force k c1

.039-.118 .118-.248 .236-.492 .492-1.594


MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed
P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
P (02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(03.11)
P3.0.Z.HT Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039
(03.21)
Castings
P1.5.C.UT Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(06.2)
Malleable
K1.1.C.NS Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
(07.2)
Grey
K2.1.C.UT Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075
K (08.1)
K2.2.C.UT High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075
(08.2)
Nodular
K3.1.C.UT Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
(09.2)
Aluminium alloys
N1.3.C.UT Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(30.21)
Copper and copper alloys
N
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.2)

DEEP HOLE MACHINING Cutting data

142
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for solid carbide gun drills 428.5


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force k c1

0.98-3.00 3.00-6.30 6.00-12.00


MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 40-60 0.003-0.010 0.005-0.030 0.015-0.055
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.003-0.010 0.005-0.030 0.015-0.055
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 1700 150-260 25-60 0.003-0.010 0.004-0.030 0.010-0.055
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 25-60 0.003-0.010 0.004-0.025 0.010-0.050
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050
(03.11)
P3.0.Z.HT Hardened tool steel 2900 250-350 35-50 0.003-0.010 0.005-0.025 0.015-0.050
(03.21)
Steel castings
P1.5.C.UT Unalloyed 1400 90-225 35-60 0.003-0.010 0.005-0.030 0.015-0.055
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050
(06.2)
Malleable cast iron
K K1.1.C.NS Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070
(07.1)
K1.1.C.NS Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070
(07.2)
Grey cast iron
K2.1.C.UT Low tensile strength 890 150-220 70-100 0.004-0.010 0.008-0.030 0.010-0.070
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 60-90 0.003-0.010 0.003-0.030 0.005-0.070
(08.2)
Nodular cast iron
K3.1.C.UT Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 600 40-100 100-300 0.005-0.015 0.005-0.040 0.020-0.070
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.005-0.015 0.005-0.040 0.020-0.070
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.005-0.015 0.005-0.040 0.020-0.070
(33.2)

DEEP HOLE MACHINING Cutting data

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ENG
DEEP HOLE MACHINING Cutting data

Cutting data for solid carbide gun drills 428.5


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force k c1

.039-.118 .118-.248 .236-.472


MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 130-195 .0001-.0004 .0002-.0012 .0006-.0022
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 246,500 150-260 80-195 .0001-.0004 .0002-.0012 .0004-.0022
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 80-195 .0001-.0004 .0002-.0010 .0004-.0020
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
(03.11)
P3.0.Z.HT Hardened tool steel 420,000 250-350 115-165 .0001-.0004 .0002-.0010 .0006-.0020
(03.21)
Steel castings
P1.5.C.UT Unalloyed 204,000 90-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
(06.2)
Malleable cast iron
K K1.1.C.NS Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028
(07.2)
Grey cast iron
K2.1.C.UT Low tensile strength 130,000 150-220 230-330 .0002-.0004 .0003-.0012 .0004-.0028
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 195-295 .0001-.0004 .0001-.0012 .0002-.0028
(08.2)
Nodular cast iron
K3.1.C.UT Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 87,000 40-100 330-985 .0002-.0006 .0002-.0016 .0008-.0028
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0002-.0006 .0002-.0016 .0008-.0028
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0002-.0006 .0002-.0016 .0008-.0028
(33.2)

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ENG

Cutting data DEEP HOLE MACHINING

Cutting data for high feed gun drills 428.7


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force k c1

3.00-6.30 6.00-12.00
MC No.
ISO (CMC No.) Material N/mm2 HB v c m/min Feed f n mm/r
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 1500 90-200 40-60 0.025-0.150 0.075-0.275
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.025-0.150 0.075-0.275
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.020-0.125 0.050-0.250
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 1700 150-260 25-60 0.020-0.150 0.050-0.275
(02.1)
P2.5.Z.HT Hardened and tempered 1900 220-450 25-60 0.020-0.125 0.050-0.250
(02.2)
High alloy steel
P3.0.Z.AN Annealed 1950 150-250 25-50 0.020-0.125 0.050-0.250
(03.11)
P3.0.Z.HT Hardened tool steel 2900 250-350 35-50 0.025-0.125 0.075-0.250
(03.21)
Steel castings
P1.5.C.UT Unalloyed 1400 90-225 35-60 0.025-0.150 0.075-0.275
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.020-0.125 0.050-0.250
(06.2)
Malleable cast iron
K K1.1.C.NS Ferritic 790 110-145 70-90 0.040-0.150 0.100-0.350
(07.1)
K1.1.C.NS Pearlitic 900 150-270 60-90 0.025-0.150 0.050-0.350
(07.2)
Grey cast iron
K2.1.C.UT Low tensile strength 890 150-220 70-100 0.040-0.150 0.050-0.350
(08.1)
K2.2.C.UT High tensile strength 1100 200-330 60-90 0.015-0.150 0.025-0.350
(08.2)
Nodular cast iron
K3.1.C.UT Ferritic 900 125-230 70-90 0.040-0.150 0.100-0.350
(09.1)
K3.3.C.UT Pearlitic 1350 200-300 60-90 0.025-0.150 0.050-0.350
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 600 40-100 100-300 0.025-0.200 0.100-0.350
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.025-0.200 0.100-0.350
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.025-0.200 0.100-0.350
(33.2)

DEEP HOLE MACHINING Cutting data

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ENG
DEEP HOLE MACHINING Cutting data

Cutting data for high feed gun drills 428.7


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force k c1

.118-.248 .236-.472
MC No.
ISO (CMC No.) Material lbs/in2 HB v c ft/min Feed f n inch/rev
Unalloyed steel
P P1.1.Z.AN Non-hardened 0.10-0.25% C 216,500 90-200 130-195 .0010-.0059 .0030-.0108
(01.1)
P1.2.Z.AN Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0010-.0059 .0030-.0108
(01.2)
P1.3.Z.AN Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0010-.0049 .0020-.0098
(01.3)
Low alloy steel
P2.1.Z.AN Non-hardened 246,500 150-260 80-195 .0010-.0059 .0020-.0108
(02.1)
P2.5.Z.HT Hardened and tempered 278,500 220-450 80-195 .0010-.0049 .0020-.0098
(02.2)
High alloy steel
P3.0.Z.AN Annealed 282,000 150-250 80-165 .0010-.0049 .0020-.0098
(03.11)
P3.0.Z.HT Hardened tool steel 420,000 250-350 115-165 .0010-.0049 .0030-.0098
(03.21)
Steel castings
P1.5.C.UT Unalloyed 204,000 90-225 115-195 .0010-.0059 .0030-.0108
(06.1)
P2.6.C.UT Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0010-.0049 .0020-.0098
(06.2)
Malleable cast iron
K K1.1.C.NS Ferritic 115,000 110-145 230-295 .0016-.0059 .0039-.0138
(07.1)
K1.1.C.NS Pearlitic 131,000 150-270 195-295 .0010-.0059 .0039-.0138
(07.2)
Grey cast iron
K2.1.C.UT Low tensile strength 130,000 150-220 230-330 .0016-.0059 .0020-.0138
(08.1)
K2.2.C.UT High tensile strength 159,500 200-330 195-295 .0006-.0059 .0010-.0138
(08.2)
Nodular cast iron
K3.1.C.UT Ferritic 130,000 125-230 230-295 .0016-.0059 .0039-.0138
(09.1)
K3.3.C.UT Pearlitic 194,500 200-300 195-295 .0010-.0059 .0020-.0138
(09.2)
Aluminium alloys
N N1.3.C.UT Cast, non aging 87,000 40-100 330-985 .0010-.0079 .0039-.0138
(30.21)
Copper and copper alloys
N3.3.U.UT Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0010-.0079 .0039-.0138
(33.1)
N3.2.C.UT Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0010-.0079 .0039-.0138
(33.2)

DEEP HOLE MACHINING Cutting data

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ENG

DEEP HOLE MACHINING

Keys (mm/Torx Plus) sizes

Key
Ordering code (mm) (inch) (Torx Plus)

174.1-864 3 - -
3021 010-030 3 - -
3021 010-040 4 - -
3021 010-050 5 - -
3021 010-060 6 - -
5680 010-05 3
5680 015-01 10 - -
5680 015-02 14 - -
5680 015-05 8 - -
5680 043-12 - - 10IP
5680 043-14 - - 20IP
5680 043-15 - - 25IP
5680 043-16 - - 27IP
5680 049-01 3.5 - 15IP
5680 049-02 4 - 15IP

Screwdriver
Ordering code (mm) (Torx Plus)

5680 046-01 - 8IP


5680 046-05 - 10IP

5680 100 5680 099

Torque wrench
Ordering code (mm) (Torx Plus) Torque value Nm (in-lbs)

5680 099-01 5 - 3-15 (27 -133)

Bit Torque wrench


Ordering code (Torx Plus) Ordering code Torque value Nm (in-lbs)

5680 084-01 08IP 5680 105-01 1.2 (10)


5680 084-02 15IP 5680 105-02 3 (26)
5680 084-04 07IP 5680 105-05 5 (44)
5680 084-06 10IP 5680 105-02 2 (18)
5680 084-07 20IP 5680 105-05 5 (44)
5680 084-11 06IP 5680 105-01 0.6 (4)

DEEP HOLE MACHINING

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ENG
DEEP HOLE MACHINING Safety information

Safety information in connection with


grinding of cemented carbide
Material compositon
Most metal products contain tungsten carbide and cobalt. Other substances that may be present
in hard metal are titanium carbide, tantalum carbide, niobium carbide, chromium carbide,
molybdenum carbide or vanadium carbide. Some grades contain titanium carbonitride and/or
nickel.

Routes of exposure
Grinding or heating of hard metal blanks or hard metal products will produce products that give off
dangerous dust and fumes. Avoiding ingestion and contact with skin or eyes is very important.

Acute toxicity
Intake of the aforementioned substances is toxic. Inhalation may cause irritation and inflammation
of the airways. Significantly higher acute inhalation toxicity has been reported during simultaneous
inhalation of cobalt and tungsten carbide compared to inhalation of cobalt alone.
Skin contact can cause irritation and rash. Sensitive individuals may even experience an allergic
reaction.

Chronic toxicity
Repeated inhalation of aerosols containing cobalt may cause obstruction of the airways. Prolonged
exposure to increased concentrations may cause lung fibrosis or lung cancer. Epidemiological
studies indicate that workers previously exposed to high concentrations of tungsten carbide/cobalt
carried an increased risk of developing lung cancer.
Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause irritation
and sensitization.

Risk phrases
Toxic: danger of serious damage to health by prolonged exposure through inhalation
Toxic when inhaled
Limited evidence of a carcinogenic effect.
May cause sensitization by inhalation and skin contact

Preventive measures
Avoid formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal
exposure well below nationally authorised limits.
If ventilation is not available or adequate, use respirators appropriately approved for the purpose.
Use safety goggles or glasses with side shields when necessary.
Avoid repeated skin contact. Wear suitable gloves. Wash skin thoroughly after handling.
Use suitable protective clothing. Launder clothing if needed.
Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating, drinking or
smoking.

DEEP HOLE MACHINING Safety information

148

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