Blower & Vacuum Pump
Blower & Vacuum Pump
Blower & Vacuum Pump
INSTRUCTION MANUAL
IRS(IRW)-80B ・IRS(IRW)-100A・IRS(IRW)-125A・IRS-125B
IRS(IRW)-125F・IRS(IRW)-150A・IRS(IRW)-200A・IRS-200B
IRS(IRW)-200F・IRS(IRW,IRT)-200C・IRS(IRW,IRT)-250A・IRS-300A
General Precautions
・ Read and understand this manual before using ITO blowers.
・ Keep this manual in a convenient place for quick and easy reference at all times.
・ All rights reserved. No part of this manual may be reproduced in any form, including
photocopying or translation into another language, without the prior written consent of
ITO.
・ If there are missing or incorrectly collated pages, contact your ITO dealer or office.
Contents
This manual consists of the following chapters. When a reference is made, read and follow it care-
fully.
Chapter 1 General
Chapter 2 Installation
Chapter 3 Operation
Chapter 4 Maintenance
Chapter 5 Troubleshooting
i
Signal Words
Safety precautions are categorized into “WARNING” or “CAUTION” as follows.
Safety Symbols
ii
Safety Precautions - Read First -
Installation WARNING
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
In case of natural disaster such as earthquake and tsunami, stop working on the
blower immediately.
Before operating a crane, notify people around the crane verbally and with no-
tices, “Crane is in operation.”
When unpacking, be careful not to drop contents and tools on your feet.
Your feet can be injured.
iii
Safety Precautions - Read First -
CAUTION
After all protective covers are removed from blower openings, make sure that
foreign objects do not enter the blower.
Foreign objects may result in blower seize or damage in the casing.
Install a safety valve and a pressure gauge closer to the blower than a gate valve and a
check valve.
Blower may be damaged.
For a safety valve with its discharge side facing upstream of the blower, attach a
cooler.
Hot gas may lead to damage in the casing.
For blowers conveying air or gas containing a lot of dust, mount a filter on the
suction side to prevent a blower from blocking.
Foreign objects may enter the blower resulting in blower seize or damage in the casing.
If the suction side piping is curved, install a drain separator or drain puller.
Clogged drain may cause water hammer phenomena, resulting in blower damage.
Support the piping adequately so that it does not apply much load to the blower
and the piping.
Blower or piping may be damaged.
iv
Safety Precautions - Read First -
Before installing accessories and the piping, remove all protective covers and
vaporization rust inhibitors from the blower openings.
Operation with them inside the blower may cause blower damage.
For blowers with the piping on the suction side, mount a metallic strainer with 30
to 40 mesh on the suction port to prevent foreign objects such as spatter from
entering the blower. After trial run, remove the strainer.
Foreign objects may result in blower seize or damage in the casing.
Operation
WARNING
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
In case of natural disaster such as earthquake and tsunami, stop working on the
blower immediately.
During operation and for 1 hour after a blower stops, do not touch the blower
casing, the piping, rotating parts, and accessories.
Any part of your body or clothes can get caught between rotating parts, resulting in burn or in-
jury.
Do not operate the blower with the belt cover or coupling cover removed.
Any part of your body or clothes can get caught between rotating parts, resulting in injury.
During operation, wear earplugs and instruct people around the blower to wear
earplugs.
Noise can cause hearing damage.
During operation, make sure that there are no tools, cloth, and other objects on
the blower unit, accessories, and piping.
Vibration can drop objects from above, resulting in serious injury.
v
Safety Precautions - Read First -
While discharging gas into the atmosphere from the safety valve, keep away
from the discharge side.
Hot gas can cause burn or serious injury.
Before checking or repairing, turn off the electric power supply, and warn people
around the blower verbally and with notices, “Work Ahead. Do not turn on the
electric power supply.”
If the blower is operated while work is being done on it, serious injury can result.
Before turning V-belts or the blower shaft manually, turn off the electric power
supply to prevent fingers from being caught.
Your fingers can get caught between V-belts or into the blower, resulting in serious injury.
Before removing a drain plug, remove an oil feed plug carefully to release pres-
sure inside the oil case.
If the drain plug is removed before the oil feed plug is removed, oil can be splashed, resulting in
serious burn.
Before operation, notify people around the blower verbally and with notices,
"Blower is in operation.”
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
CAUTION
Do not start a blower with drain or seal water left inside the casing.
Water hammer phenomena may cause blower damage.
For blowers with the piping on the suction side, mount a metallic strainer with 30
to 40 mesh on the suction port to prevent foreign objects such as spatter from
entering the blower. After trial run, remove the strainer.
Foreign objects may result in blower seize or damage in the casing.
Do not adjust the air capacity by using valves on the suction or the discharge
side.
The pressure may increase rapidly and blower may be damaged.
vi
Safety Precautions - Read First -
In areas where temperature drops to 0 degree C or lower, drain all the water in
the blower when stopping cooling water or seal water.
Water may freeze, resulting in blower damage.
For soundproof boxes with a fan, operate the fan during blower operation.
Blower may be damaged.
To adjust V-belt tensions, use a hydraulic lifter. Never use a jack bolt that is sup-
plied with the motor.
The jack bolt may be deformed or damaged.
As for cooling water or seal water quality, conform to standard established by the
Japan Refrigeration and Air Conditioning Industry Association (JRA).
Piping may be clogged or the blower may be damaged.
Before turning on the electric power supply, open valves for piping fully.
Turning on the electric power supply with valves closed may cause damage in the casing.
For blowers with gas purges such as one mechanical seal type, follow the design
purge pressure specified in specifications.
Purge pressure exceeding the rated value may increase pressure abnormally in the side cover and
the oil case, and cause blower seize or damage in the casing.
Open the cock of the pressure gauge only when reading it.
Operating with the cock opened may cause damage to the pressure gauge.
vii
Safety Precautions - Read First -
Maintenance
WARNING
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
In case of natural disaster such as earthquake and tsunami, stop working on the
blower immediately.
During operation and for 1 hour after a blower stops, do not touch the blower
casing, the piping, rotating parts, and accessories.
Any part of your body or clothes can get caught between rotating parts, resulting in burn or in-
jury.
Do not operate the blower with the belt cover or coupling cover removed.
Any part of your body or clothes can get caught between rotating parts, resulting in injury.
Before checking or repairing, turn off the electric power supply, and warn people
around the blower verbally and with notices, “Work Ahead. Do not turn on the
electric power supply.”
If the blower is operated while work is being done on it, serious injury can result.
During operation, wear earplugs and instruct people around the blower to wear
earplugs.
Noise can cause hearing damage.
During operation, make sure that there are no tools, cloth, and other objects on
the blower unit, accessories, and piping.
Vibration can drop objects from above, resulting in serious injury.
While discharging gas into the atmosphere from the safety valve, keep away
from the discharge port.
Hot gas can cause burn or serious injury.
Before operating a crane, notify people around the crane verbally and with no-
tices, “Crane is in operation.”
viii
Safety Precautions - Read First -
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
Before turning V-belts or the blower shaft manually, turn off the electric power
supply to prevent fingers from being caught.
Your fingers can get caught between V-belts or into the blower, resulting in serious injury.
Before removing a drain plug, remove an oil feed plug carefully to release pres-
sure inside the oil case.
If the drain plug is removed before the oil feed plug is removed, oil can be splashed, resulting in
serious burn.
Before adding or changing oil, turn off the electric power supply.
Oil can be splashed, resulting in serious burn.
CAUTION
Adjust V-belt tensions properly.
Improper V-belt tensions may cause V-belt slip and damage.
To adjust V-belt tensions, use a hydraulic lifter. Never use a jack bolt that is sup-
plied with the motor.
The jack bolt may be deformed or damaged.
ix
Safety Precautions - Read First -
In areas where temperature drops to 0 degree C or lower, drain all the water in
the blower when stopping cooling water or seal water.
Water may freeze, resulting in blower damage.
For blowers with gas purges such as one mechanical seal type, follow the design
purge pressure specified in specifications.
Purge pressure exceeding the rated value may increase pressure abnormally in the side cover and
the oil case, and cause blower seize or damage in the casing.
Open the cock of the pressure gauge only when reading it.
Operating with the cock opened may cause damage to the pressure gauge.
Replace V-belts with new ones all from the same manufacturer.
V-belts may be applied with uneven load, resulting in earlier wear or cut.
While removing accessories or piping from the blower unit, make sure that for-
eign objects do not enter the piping and the blower inside.
Foreign objects may result in blower seize or damage in the casing.
x
Table of Contents
1 General
1 General.......................................................................... 1
1.1 Operating Principle.............................................................. 2
1.2 Models................................................................................. 2
1.5 Unit...................................................................................... 4
2 Installation...................................................................... 7
3 Operation
xi
1 General
3 Operation..................................................................... 17
2 Installation
3.5 Turn OFF Electric Power Supply....................................... 27
4 Maintenance................................................................. 29
3 Operation
4.3 Adjust Couplings............................................................... 38
4 Maintenance
5 Troubleshooting........................................................... 43
Troubleshooting Checklist........................................................... 44
Service Warranty................................................................. 50
Disposal............................................................................... 50
5 Troubleshooting
xii
MEMO
1 General
Chapter 1 General
This chapter provides blower basic information.
2 Installation
1.1 Operating Principle...........................................................2
1.2 Models..............................................................................2
3 Operation
1.4 Main Parts and Features..................................................3
1.5 Unit...................................................................................4
4 Maintenance
1.7 Lineup of Accessories......................................................5
1.1 Operating Principle
Two rotors in the casing rotate in opposite directions (in the direction shown by the arrows) to suck gas from
1 General
the suction port. The gas is first trapped in spaces between the casing and the rotors, then pushed out of the
discharge port.
2 Installation
ex: IRS-200F
1.2 Models
Various models are available for a wide range of applications.
Following explains meanings of your ITO blower models.
3 Operation
IRS - 200 F JM
S : Standard
W : Jacket type
T : High pressure type
Flange diameter
4 Maintenance
A, B, C, or F: Classified by specifications
No alphabet: Standard
M ��������������������������������
:�������������������������������
Parts exposed to gas is plated
5 Troubleshooting
S �����������������������������������������
:����������������������������������������
Parts exposed to gas is stainless steel
1.3 External View
1 General
Gear
end Suction port
Casing
Rotor
2 Installation
Discharge port
Drive Drive
end end
ex: IRS-200F
3 Operation
1.4 Main Parts and Features
Main parts and their features are as follows:
Casing Lubrication
The discharge port is located on the right-hand viewing Gears and bearings are lubricated with oil.
from the drive end. For an option, the discharge port is
located on the left-hand viewing from the drive end. Drive System
The blower and the motor are connected by driving
Rotor V-belts or couplings. For the belt drive system, pulleys
4 Maintenance
A rotor is not a solid part with shafts cooling-fitted to both are set on the blower and motor shafts, and then V-belts
ends of the rotor body. are set over the pulleys. For the coupling drive system,
the blower and the motor shafts are connected by cou-
Gear plings.
Gears keep definite clearances between two rotors in the
casing, and transmits rotation from the drive rotor to the Sealing System
driven rotor. Shafts are sealed with labyrinth and oil seals. For blowers
conveying corrosive gas, shafts are sealed with optional
5 Troubleshooting
mechanical seals.
1.5 Unit
A blower unit is assembled as shown in the illustration below. It is shipped with oil filled.
1 General
Motor
Vibration Isolating Rubber
Common Base (option)
2 Installation
Sub-Base
(option)
ex: IRS-200F
Blower
3 Operation
Suction Silencer
Safety Valve
Discharge Silencer
Check Valve
4 Maintenance
Pressure Gauge
ex: IRS-200F
Vacuum Pump
Safety Valve
ex: IRS-200F
Expansion Joint
1.7 Lineup of Accessories
Main blower accessories are shown in the illustrations below.
1 General
OS OSL KS JK TF TEJ
Expansion Joint
2 Installation
IS ISL TOAI
Suction Silencer
SP SVH SV
Safety Valve
3 Operation
DUO
4 Maintenance
Discharge Silencer
ST RT
KS TOA Short Pipe for Safety Valve
<Other Accessories>
Gate Valve MS Strainer
Drain Separator Reduce Short Pipe
Water Tank Gas Filter
5 Troubleshooting
1.8 Precautions for Inverter Operation
To use an inverter, please observe precautions below.
1 General
4 To prevent problem, select a motor and an inverter from the same manufac-
turer.
3 Operation
4 Maintenance
5 Troubleshooting
1 General
Chapter 2 Installation
Before installing a blower unit to the foundation, read and perform sections 2.1 “Unpack and Confirm
a Purchase” and 2.2 “Check Installation Requirements.”
To install the blower, follow the steps in this chapter.
2 Installation
2.1 Unpack and Confirm a Purchase......................................9
3 Operation
2.4 Install Blower Unit to Foundation....................................12
4 Maintenance
2.7 Place Soundproof Box....................................................16
Chapter 2 Safety Precautions - Read First -
WARNING
1 General
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
Before operating a crane, notify people around the crane verbally and with no-
tices, “Crane is in operation.”
3 Operation
4 Maintenance
5 Troubleshooting
2.1 Unpack and Confirm a Purchase
WARNING
1 General
When unpacking, be careful not to drop contents and tools on your feet.
Your feet can be injured.
2 Installation
CAUTION
After all protective covers are removed from blower openings, make sure that
foreign objects do not enter the blower.
Foreign objects may result in blower seize or damage in the casing.
3 Operation
Check that you have received everything �������������������������������������������
Store all the unpacked packages in a place
listed in the specifications. where they do not interrupt works.
4 Maintenance
Gear
Blower nameplate
end
5 Troubleshooting
ex :IRS-200F
SAFETY VALVE
ITEM No.
MODEL
SET PRESS. kPa
SERIAL No.
ITO ENGINEERING CO.,LTD.
Safety Valve
ex: SP Safety valve nameplate
2.2 Check Installation Requirements
Before installation, check that all the following installation requirements are met.
1 General
Floor space is 400 mm or wider from all round the blower base and
accessories.
2 Installation
For indoor installation, there are air vents with enough capacity.
3 Operation
For blowers using cooling water or seal water, there are facilities for water
supply and drainage.
A crane is available with more load capacity than blower unit weight.
4 Maintenance
5 Troubleshooting
10
2.3 Foundation Construction
Foundation design and construction require its specialized knowledge. So, foundation must be constructed by
1 General
experienced personnel. To construct the foundation, meet all requirements described below.
CAUTION
2 Installation
different foundations.
The common foundation for multiple blowers may cause blower resonance and more noise.
Calculate
����������������������������������������
foundation load, soil bearing Construct the foundation with capacities of
capacity, area of base, and concrete foundation load, soil bearing capacity, area
compressive strength, using calcuation of base, and concrete compressive strength
formulas below. calculated in step 1.
Level and steady the foundation.
3 Operation
・Foundation load MS (kg)
MS 3 × MB
MB: Blower unit weight (kg) �������������������������������������
Cure and dry the concrete completely.
・Area of base A (㎡ )
K × (MB+MS)
4 Maintenance
A
fe×103
K: Safety factor for each model
Blower with large load change: 4
Blower with small load change: 2
11
2.4 Install Blower Unit to Foundation
WARNING
1 General
CAUTION
Make the levelness on the surface of flang- Align pulleys or couplings, referring to 4.2
es or the common base, 1 mm or less than or 4.3.
1 mm per 1 m�.
Although pulleys or couplings have been factory
set, they may be misaligned during transportation or
affected by the foundation condition.
Pouring grout into the common base space
3 Operation
12
2.5 Attach Accessories and Pipes to Blower
CAUTION
1 General
Connect a silencer as close to the blower suction or discharge port as possible.
Resonance inside pipings may occur, resulting in noise.
Install a safety valve and a pressure gauge closer to the blower than a gate valve and a
check valve.
Blower may be damaged.
2 Installation
For a safety valve with its discharge side facing upstream of the blower, attach a
cooler.
Hot gas may lead to damage in the casing.
For blowers conveying air or gas containing a lot of dust, mount a filter on the
suction side to prevent a blower from blocking.
Foreign objects may enter the blower resulting in blower seize or damage in the casing.
If the suction side piping is curved, install a drain separator or drain puller.
3 Operation
Clogged drain may cause water hammer phenomena, resulting in blower damage.
Support the piping adequately so that it does not apply much load to the blower
and the piping.
4 Maintenance
Blower or piping may be damaged.
Before installing accessories and the piping, remove all protective covers and
vaporization rust inhibitors from the blower openings.
Operation with them inside the blower may cause blower damage.
After all protective covers are removed from blower openings, make sure that
foreign objects do not enter the blower.
Foreign objects may resut in blower seize or damage in the casing.
5 Troubleshooting
For blowers with the piping on the suction side, mount a metallic strainer with 30
to 40 mesh on the suction port to prevent foreign objects such as spatter from
entering the blower. After trial run, remove the strainer.
Foreign objects may result in blower seize or damage in the casing.
13
Remove all protective covers and
vaporization rust inhibitors from the blower ����������������������������������������
Connect pipes for cooling water or seal
suction and discharge ports. water to the blower.
1 General
check that the flow directions in accessories are Piping for cooling water
Jacket type
correct. Inlet: 1 Outlet: 1
2 Installation
・ For blowers with pipes on the suction side, clean Side-cover water cooled Piping for cooling water
the inside of the pipes, and attach a metallic type Inlet: 1 Outlet: 1
strainer with 30 to 40 meshes to the blower 4 Double-mechanical Piping for cooling water
suction port. seal type Inlet: 1 Outlet: 1
Connect and support pipes so that too much load will < Pipes Needed >
not be applied to the blower. Number of Pipes
Type
Needed
Inlet: 2
Standard
(Drive end: 1, Gear end: 1)
Side-cover water cooled type
Using a crane, carefully lift the previously 80BJ
Inlet: 2
connected discharge accessories and 100AJ
(Drive end: 1, Gear end: 1)
connect them to the blower discharge port. 125AJ
Connect and support pipes so that too much load will 125FJ
4 Maintenance
14
2.6 Install Wiring
WARNING
1 General
Ground earth lug.
You can get an electrical shock.
2 Installation
Wiring must be installed only by suitably qualified personnel.
You can get an electrical shock.
CAUTION
Install wiring following a motor manual.
Motor may be damaged.
3 Operation
Turn off the electric power supply. Ground earth lug.
4 Maintenance
5 Troubleshooting
15
2.7 Place Soundproof Box
ex: IRS-200F
4 Maintenance
5 Troubleshooting
16
1 General
Chapter 3 Operation
Before operation, perform section 3.1 “Check before Operation.” Perform section 3.4 “Operation
Check (Daily).” This chapter is essential to maximize safety and performance of a blower, and to
minimize trouble. Before first operation after installation, perform section 3.3 “Trial Run.”
2 Installation
3.1 Check before Operation.................................................20
3 Operation
3.4 Operation Check (Daily).................................................26
4 Maintenance
□ Ammeter □ Voltmeter
17
Chapter 3 Safety Precautions - Read First -
WARNING
1 General
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
In case of natural disaster such as earthquake and tsunami, stop working on the
blower immediately.
2 Installation
During operation and for 1 hour after a blower stops, do not touch the blower
casing, the piping, rotating parts, and accessories.
Any part of your body or clothes can get caught between rotating parts, resulting in burn or in-
jury.
Do not operate the blower with the belt cover or coupling cover removed.
Any part of your body or clothes can get caught between rotating parts, resulting in injury.
3 Operation
During operation, wear earplugs and instruct people around the blower to wear
earplugs.
Noise can cause hearing damage.
During operation, make sure that there are no tools, cloth, and other objects on
4 Maintenance
While discharging gas into the atmosphere from the safety valve, keep away
from the discharge port.
Hot gas can cause burn or serious injury.
5 Troubleshooting
18
Chapter 3 Safety Precautions - Read First -
CAUTION
1 General
Do not start a blower with drain or seal water left inside the casing.
Water hammer phenomena may cause blower damage.
2 Installation
For blowers with the piping on the suction side, mount a metallic strainer with 30
to 40 mesh on the suction port to prevent foreign objects such as spatter from
entering the blower. After trial run, remove the strainer.
Foreign objects may result in blower seize or damage in the casing.
Do not adjust the air capacity by using valves on the suction or the discharge
side.
The pressure may increase rapidly and blower may be damaged.
3 Operation
In areas where temperature drops to 0 degree C or lower, drain all the water in
the blower when stopping cooling water or seal water.
Water may freeze, resulting in blower damage.
For soundproof boxes with a fan, operate the fan during blower operation.
Blower may be damaged.
4 Maintenance
5 Troubleshooting
19
3.1 Check before Operation
WARNING
1 General
Before checking or repairing, turn off the electric power supply, and warn people
around the blower verbally and with notices, “Work Ahead. Do not turn on the
electric power supply.”
If the blower is operated while work is being done on it, serious injury can result.
Before turning V-belts or the blower shaft manually, turn off the electric power
supply to prevent fingers from being caught.
Your fingers can get caught between V-belts or into the blower, resulting in serious injury.
2 Installation
Before removing a drain plug, remove an oil feed plug carefully to relsease pres-
sure inside the oil case.
If the drain plug is removed before the oil feed plug is removed, oil can be splashed, resulting in
serious burn.
CAUTION
Use ITO recommended lubricant, and follow recommended replacement cycle
and quality.
3 Operation
To adjust V-belt tensions, use a hydraulic lifter. Never use a jack bolt that is sup-
plied with the motor.
The jack bolt may be deformed or damaged.
4 Maintenance
20
See the oil gauge on the drive end and Check the drain holes under the side
gear end, and check that the oil level is covers.
within the red circle (1). For Vacuum Pump
1 General
If the oil level is below the red circle, Check that the drain holes are opened.
remove the oil feed plug, and pour oil until its For Blower
level is within the circle. (see section 4.5.) Check that the drain holes are closed.
If the oil level is above the red circle,
remove the oil feed plug to release inside
pressure, and then remove the oil drain plug to
decrease the oil level until its level is within the
circle.
If the oil is dirty,
2 Installation
change oil (see section 4.5).
If the oil is leaking,
contact your ITO branch or office.
Oil Feed
(plug)
3 Operation
Oil Gauge
Check that there are no tools, cloth,
Oil Drain ex: IRS-200F and other objects on the blower unit,
Gear (plug)
end accessories, and pipings.
4 Maintenance
(see section 4.2.)
If the V-belt tensions are not proper,
adjust the V-belt tensions properly.
□ Rotate V-belts or coupling manually in the
Check that no bolts are loosened using
operating direction several revolutions. If the
wrenches.
V-belts or coupling can be rotated smoothly,
Tighten loose bolts securely.
it means there are no troubles such as damage
in the casing, contacts, or entering of foreign
objects.
5 Troubleshooting
21
3.2 Turn ON Electric Power Supply
WARNING
1 General
Before operation, notify people around the blower verbally and with notices,
"Blower is in operation."
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
2 Installation
CAUTION
As for cooling water or seal water quality, conform to standard established by the
Japan Refrigeration and Air Conditioning Industry Association (JRA).
Piping may be clogged or the blower may be damaged.
Before turning on the electric power supply, open valves for piping fully.
Turning on the electric power supply with valves closed may cause damage in the casing.
3 Operation
For blowers with gas purges such as one mechanical seal type, follow the design
purge pressure specified in specifications.
Purge pressure exceeding the rated value may increase pressure abnormally in the side cover and
the oil case, and cause blower seize or damage in the casing.
For blowers with a gate valve, turn the For blowers using cooling water or seal
4 Maintenance
handle counterclockwise (in the direction water, flow it in the design quantity.
shown by the arrows) slowly to open the As for the water quality and quantity, see the table
valve fully. below.
For wet type vacuum pump with water tank
(WT),
open the valve fully.
When the blower starts operation, the water in
the tank starts to flow to the blower.
For wet type vacuum pump feeding seal
water directly,
5 Troubleshooting
22
<������
Water Quality
���������������������
Criteria�����
> (Inlet temperature: 5 to 32℃ ) For blowers using purge gas, adjust the gas
Item JRA Criteria to the design purge pressure and purge
pH 6.5 - 8.2 quantity.
Electrical Conductivity (25℃ ) mS/m 80 or less As for the purge pressure and purge quantity, see the
1 General
Chloride ion mgCI
���� / L
-
200 or less
specifications.
Sulfate ion mgSO
����4 2-/ L 200 or less
Acid consumption mgCaCO
������3/ L 100 or less
Total hardness mgCaCO
������3/ L 200 or less
Calcium hardness mgCaCO
������3/ L 150 or less Quickly turn the electric power supply on
Ionic silica mgSiO
�����2/ L 50 or less and off in order to ensure that the blower
※ JRA stands for the Japan Refrigeration and Air Conditioning Industry rotation direction corresponds to the one
Associateion.
shown on the rotating direction seal (found
<Needed Water Quantity> Unit: L/h
on either the belt cover or the coupling
cover).
2 Installation
Wet type Oil Cooled Side-Cover 4 Double
Model Jacket Type Water Mechanical
Vacuum Pump Type Cooled Type seal type If the blower rotates in the opposite direction
80B 360 200 300 450 1200
of the design one,
100A 480 200 300 500 1200
125A 600 200 300 550 1200 install wiring again, following the motor
125B 720 200 300 - 1200 manual.
125F 720 250 350 600 -
150A 780 300 400 700 1440
200A 900 300 400 800 1440
200B 1080 300 400 - 1440 Turn on the electric power supply again.
200F 1080 350 450 900 -
200C 1200 400 500 1000 1680
250A 1440 400 500 1400 1680
3 Operation
300A 1680 400 500 - 1680 Check for abnormal sounds and vibrations.
※ Needed water quantity differs depending on each blower
specifications. If there are any anbormal sounds or
vibrations,
turn off the electric power supply and identify
the trouble source by checking whether the
For Jacket type and side-cover water
installation procedures have been correctly
cooled type, open the air vent cocks, check
followed and whether any foreign objects didn`t
all the air has been released from them,
enter the blower.
and close them.
If there are no improper installation
Air Vent Cock Air Vent Cock
4 Maintenance
procedure and no foreign objects in the
blower,
see Chapter 5 "Troubleshooting."
Do not restart operation until the trouble is
solved.
If the trouble is not solved,
contact your ITO branch or office.
5 Troubleshooting
23
3.3 Trial Run (Only First Time after Installation)
WARNING
1 General
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
Operate the blower for ten minutes at no Measure vibration with a vibrometer, and
load. check that it is the allowable vibration value
Oil will be spread through gears and bearings. or less described below.
2 Installation
Axial
installation procedures have been correctly
followed and whether any foreign objects didn`t
enter the blower.
If there are no improper installation
procedure and no foreign objects in the Drive
blower, end ex: IRS-200F
see Chapter 5 "Troubleshooting."
Do not restart operation until the trouble is
solved. Allowable Vibration Value
4 Maintenance
solved.
If the current is more than the motor rated
If the trouble is not solved,
value,
contact your ITO branch or office.
see Chapter 5 "Troubleshooting."
Do not restart operation until the trouble is
solved.
If the trouble is not solved,
contact your ITO branch or office.
24
Measure temperature on the bearings of
the blower, and check that the value is the
allowable value or less.
1 General
Continue the operation for at least one hour to check
abnormalities.
An initial rapid rise in temperature is not a failure.
Bearing temperature allowable value
: Ambient temperature + 55 degrees C or less
��������������
(�������������
ITO standard�)
If the temperature on the bearings are more
than the allowable value,
2 Installation
contact your ITO branch or office.
3 Operation
solved.
If the trouble is not solved,
contact your ITO branch or office.
4 Maintenance
5 Troubleshooting
25
3.4 Check Operation (Daily)
WARNING
1 General
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
CAUTION
For blowers with gas purges such as one mechanical seal type, follow the design
2 Installation
Open the cock of the pressure gauge only when reading it.
Operating with the cock opened may cause damage to the pressure gauge.
"Troubleshooting."
Do not restart operation until the trouble is solved.
If the trouble is not solved, contact your ITO branch or office.
(Thermometer)
Suction and discharge pressures are the rated values or less.
(Pressure gauge or Vacuum gauge)
To change the air capacity or the specified pressure, contact your ITO branch or office.
Purge pressure is the rated value. (Pressure gauge)
1 General
For wet-type vacuum pumps, close the wa- For blowers with a gate valve, turn the
ter feed valve, and operate the blower for handle clockwise (in the direction shown by
30 minutes at no load. the arrows) slowly to close the valve.
All the remaining water will be dried out.
2 Installation
Check for any abnormal sounds while the Close the valve for cooling water or seal
blower is decreasing its rotating speed. water to stop water running.
If there are any abnormal sounds, If the ambient temperature drops to 0 degree
see Chapter 5 "Troubleshooting." C or lower,
Do not restart operation until the trouble is drain water from the blower completely.
solved. For blowers other than wet-type vacuum pumps,
If the trouble is not solved, leaving water running is no problem to prevent
contact your ITO branch or office. freezing.
3 Operation
Stop the purge gas.
4 Maintenance
5 Troubleshooting
27
3.6 Store Blower
If a blower is not used for a long time, protect the blower as follows:
1 General
WARNING
Before turning V-belts or the blower shaft manually, turn off the electric power
supply to prevent fingers from being caught.
Your fingers can get caught between V-belts or into the blower, resulting in serious injury.
Blind flange
For blowers using cooling water or seal ・ Apply antirust to the suction and discharge
2 Installation
water, drain
�����������������������
water completely. flanges.
・ Secure the packing (3) and blind flange (4) with
bolts (5) as shown in the illustration below.
Protect blowers against corrosion as
follows:
(3)
□ Place a vaporization rust inhibitor in the suction
or the discharge opening. (4)
The inhibitor must conform to JIS Z1519 and be
in a cloth bag. (5)
□ Cover the suction and discharge flanges with a
3 Operation
(1)
(2)
5 Troubleshooting
28
1 General
Chapter 4 Maintenance
Maintain a blower following this chapter. Improper or any lack of maintenance will cause blower
troubles.
2 Installation
4.1 Maintenance Checklist...................................................32
3 Operation
4.4 Replace Coupling Rubber..............................................39
4 Maintenance
Tools & Materials Needed
□ Specifications □ Inspection
����������� Instructions
������������
□ Common Tools □ Listening
���������� rod
���
□ Pinch Bar □ Tension Gauge
5 Troubleshooting
□ Vibrometer □ Ammeter
□ Voltmeter □ Thermometer
29
Chapter 4 Safety Precautions - Read First -
WARNING
1 General
Wear a helmet, safety shoes, protective glasses, earplugs, and electrostatic pre-
ventive work clothes. Fix long hair and remove jewelry.
Falling objects, noise, getting caught between rotating parts, and static charge can result in severe
injury.
In case of natural disaster such as earthquake and tsunami, stop working on the
blower immediately.
2 Installation
During operation and for 1 hour after a blower stops, do not touch the blower
casing, the piping, rotating parts, and accessories.
Any part of your body or clothes can get caught between rotating parts, resulting in burn or in-
jury.
Do not operate the blower with the belt cover or coupling cover removed.
Any part of your body or clothes can get caught between rotating parts, resulting in injury.
Before checking or repairing, turn off the electric power supply, and warn people
3 Operation
around the blower verbally and with notices, “Work Ahead. Do not turn on the
electric power supply.”
If the blower is operated while work is being done on it, serious injury can result.
During operation, wear earplugs and instruct people around the blower to wear
earplugs.
Noise can cause hearing damage.
During operation, make sure that there are no tools, cloth, and other objects on
4 Maintenance
While discharging gas into the atmosphere from the safety valve, keep away
from the discharge port.
Hot gas can cause burn or serious injury.
Before operating a crane, notify people around the crane verbally and with no-
tices, “Crane is in operation.”
30
Chapter 4 Safety Precautions - Read First -
1 General
Operate a crane only by a licensed operator.
Operation mistake can lead to a drop or a crash, resulting in serious injury.
2 Installation
3 Operation
4 Maintenance
5 Troubleshooting
31
4.1 Maintenance Checklist
Maintain blowers and accessories periodically, following a maintenance schedule in this section. If any trouble
1 General
To disassemble or assemble a blower, contact your ITO branch or office. Defects caused by
improper disassembly or assembly by personnel other than ITO or its dealers are not warranted by
ITO.
WARNING
Before turning V-belts or the blower shaft manually, turn off the electric power
2 Installation
While checking from the inspection door on the belt cover or coupling cover, do
not reach into the door.
Your hand can get caught between rotating parts, resulting in serious injury.
CAUTION
3 Operation
To adjust V-belt tensions, use a hydraulic lifter. Never use a jack bolt that is sup-
plied with the motor.
The jack bolt may be deformed or damaged.
An excessive lubricant level may cause abnormal temperature rise due to stirring
�������������������������
heat. A lack or
dirt of lubricant may cause blower seize or damage.
In areas where temperature drops to 0 degree C or lower, drain all the water in
the blower when stopping cooling water or seal water.
Water may freeze, resulting in blower damage.
For blowers with gas purges such as one mechanical seal type, follow the design
5 Troubleshooting
32
Open the cock of the pressure gauge only when reading it.
Operating with the cock opened may cause damage to the pressure gauge.
1 General
When a suction strainer or a filter is clogged, clean it.
The suction pressure may fall into a vacuum state, leading to blower seize.
2 Installation
3 Operation
4 Maintenance
5 Troubleshooting
33
Maintenance before Operation
Blower Check
State off
How to Check Item Remedy Refer to
1 General
drain holes on the side covers are For vacuum pumps, open drain holes on the side
Look 3.1
opened. For blowers, check that they covers. For blowers, close them.
are closed.
Check that there are no tools or cloth
Remove objects put on the blower unit,
Look on the blower unit, accessoires, or ー
accessories, or piping.
piping.
Daily Maintenance
3 Operation
Blower Check
State off
How to Check Item Remedy Refer to
Look Check that there are no oil leakages. Contact your ITO branch or office. 5
Smell Check that there are no strange odor. See Chapter 5 “Troubleshooting.” 5
34
Maintenance after first 500 operating hours
Blower Check
State off
How to Check Item Remedy Refer to
1 General
Stop ー Stop the blower and change lubricant. 4.5
after overhaul)
Monthly Maintenance
Blower Check
State off
How to Check Item Remedy Refer to
2 Installation
the strainer.
3.1
Look Check that lubricant level is proper. Adjust the lubricant level.
4.5
3 Operation
Blower Check
State off
How to Check Item Remedy Refer to
Annual Maintenance
Blower Check
State off
How to Check Item Remedy Refer to
4 Maintenance
・Check the replacement cycle of
Look Contact your ITO branch or office. ー
comsumables in the table below.
Stop ・Check that there are no damaged or
deteriorated parts.
35
4.2 Adjust V-belt Tensions
WARNING
1 General
Before turning V-belts or the blower shaft manually, turn off the electric power
supply to prevent fingers from being caught.
Your fingers can get caught between V-belts or into the blower, resulting in serious injury.
CAUTION
Adjust V-belt tensions properly.
2 Installation
To adjust V-belt tensions, use a hydraulic lifter. Never use a jack bolt that is sup-
plied with the motor.
The jack bolt may be deformed or damaged.
Replace V-belts with new ones all from the same manufacturer.
V-belts may be applied with uneven load, resulting in earlier wear or cut.
3 Operation
4 Maintenance
5 Troubleshooting
36
Turn off the electric power supply. Align the pulleys following steps below.
1. Measure the differential levels and β between
the blower pulleys (1) and (2).
1 General
Loosen all tightening bolts on the belt
cover, and remove the cover. (1)
(2)
β
measure, and mark the middle of the C
length, referring to the illustration below.
2 Installation
β
Deflection (����
mm��) ��
= �����������������
Span length (����
mm��) ��
X�������
������
0.016
2. Adjust the differential levels measured in step 1
to the values specified in the table below.
Push the middle of the V-belt marked in < Allowable Differential Levels >
step 3 straight down with a tension gauge,
C 1000 mm < 1 mm
and measure a deflection force when the
deflecion reaches the recommended value C>1000 mm / C < 1/1000
calculated in step 4.
β β < 1/3°
3 Operation
ce
Deflection For
Span Length
Pulley Pulley
Deflection V-belt Install and secure the belt cover with the
4 Maintenance
tightening bolts.
< Deflection Force > Readjust V-belt tensions after a few days
V-belt Smaller Pulley Outside Deflection
because V-belts tend to stretch during the
Force
(Type) Diameter (mm) (N/����
one) initial operation.
67 to 90 18
91 to 115 20
3V
116 to 150 23
5 Troubleshooting
151 to 300 26
180 to 230 58
5V 231 to 310 70
311 to 400 82
300 to 420 153
8V 421 to 520 172
521 to 630 184
※ Deflection forces in the table above are just a reference.
For your accurate force, contact your ITO branch or
office.
37
4.3 Adjust Couplings
Check that coupling bolts have been Align the coupling so that the deviations Y
1 General
tightened with the torque values specified and Z will be within the values specified in
in the table below. the table below.
Y α
ΦD
Z = Z1 - Z2
< Coupling allowable deviations > Z2
4 Maintenance
1 General
Tightening bolt
2 Installation
Slide the flange outwards.
3 Operation
Remove the coupling rubber.
4 Maintenance
Cut here
5 Troubleshooting
39
4.5 Add or Change Oil
WARNING
1 General
Before removing a drain plug, remove an oil feed plug carefully to release pres-
sure inside the oil case.
If the drain plug is removed before the oil feed plug is removed, oil can be splashed, resulting in
serious burn.
Before adding or changing oil, turn off the electric power supply.
Oil can be splashed, resulting in serious burn.
CAUTION
Use ITO recommended lubricant, and follow recommended replacement cycle
and quantity.
Blower may be damaged.
3 Operation
< Recommended
������������������
Oils��>
※ Recommended oil viscosity grade is ISO V��
���
G ��������������
100 or ISO ���
V��
G ���
68.
Manufacturer ISO V�����
������
G 100 ISO V����
�����
G 68
4 Maintenance
40
Add oil Change oil
Turn off the electric power supply. Turn off the electric power supply.
1 General
Remove the oil feed plug. Remove the oil feed plug.
Add oil until its level is within the red circle Remove the oil drain plug and drain all the
(1). oil.
Put the oil feed plug back in its original Put the oil drain plug back in its original
2 Installation
place. place.
Oil Feed Add the oil until its level is within the red
(plug) circle (1).
As for the oil capacity, see the table below.
(1)
< Oil Change Intervals & Capacity >
Drive Gear From Second
Model end end First Change
Change on
IRS(W)-80B
3 Operation
IRS(W)-80B
1.3 L 1.8� �
L
IRS(W)-125A
Oil Gauge
IRS-125B
4 Maintenance
IRS(W)-250A 2.8 L 4.6 L
IRS-300A
IRT-200C
3.2 L 5.9 L
IRT-250A
※ Oil capacities in the table above are just a reference. It
may increase or decrease depending on each blower.
place.
41
4.6 Clean or Replace Filter on Suction Side
CAUTION
1 General
While removing accessories or piping from the blower unit, make sure that for-
eign objects do not enter the piping and the blower inside.
Foreign objects may result in blower seize or damage in the casing.
Turn off the electric power supply. Clean or replace the filter (5).
When cleaning the filter,
clean the filter with water or mild detergent, and
then dry it completely.
When replacing the filter,
replace the filter with a new one.
Loosen the nut or eyenut (1), and remove Put the filter (5) and perforated metals (3)(4)
3 Operation
the lid (2). back in their original place, place the lid (2),
and secure it with the nut or eyenut (1).
(5)
4 Maintenance
42
1 General
Chapter 5 Troubleshooting
If a trouble occurs,
turn off the electric power supply immediately, and see Troubleshooting Checklists categorized by
symptoms in the next several pages, and perform its corresponding remedies.
If the trouble cause can not be identified, or the trouble can not be corrected even after remedies in
this chapter are used, contact your ITO branch or office on the back page.
2 Installation
No. 1. .......
Blower ......
won`t .....
Start.......................................................44
No. 2. .............
Blower stops ................
during operation....................................45
No. 3. ...............................
Blower shaft cannot be rotated manually....................45
........
No. 4. ................
Air capacity is ..........
decreasing...........................................45
3 Operation
No. 5. ...................
Current is too high.......................................................46
No. 6. ....................
Pressure is too high....................................................46
No. 7. .........................
Abnormal sounds are heard........................................46
No. 8. .......................
Strange odor is emitted...............................................47
4 Maintenance
No. 9. .....................
Vibration is too high....................................................47
No. 13...............................
Outlet temperature of cooling water
.................
is too high..........49
43
Troubleshooting Checklist
No. 1 Blower won`t start
1 General
Trouble
Check Items Cause and/or Remedy
source
Check that the electric power supply is supplied. Supply the electric power supply.
Electrical
Check that the wires are connected correctly. Connect wires correctly.
System
Check that the start-up method is correct. Check the start-up method.
Check that no wire is broken or defective. Replace the broken or defective wire with a new one.
value.
Check that the pipe connections are not
Remove all protective covers.
Piping covered with protective covers or so on.
System Check that the filter on the suction side is not
Clean or replace the filter.
clogged.
Check that the strainer on the suction side is
Clean the strainer.
not clogged.
Check that there is no cut on the V-belts. Replace the V-belts with new ones.
manually.
Blower
Check that you don`t hear any abnormal Any bearing or gear may be worn or the blower may be
sounds rotating the blower shaft manually. damaged. Contact your ITO branch or office.
Check that there is no contact or damage in the
Contact your ITO branch or office.
casing.
Check that there are no abnormal conditions for
Motor Contact the motor manufacturer or your ITO branch or office.
the motor.(See the motor manual.)
5 Troubleshooting
44
No. 2 Blower stops during operation
Trouble
Check Item Cause and/or Remedy
source
Check that the pressure is less than the rated
See No. 6 “Pressure is too high.”
1 General
value.
Piping Check that the filter on the suction side is not
Clean or replace the filter.
System clogged.
Check that the strainer on the suction side is
Clean the strainer.
not clogged.
Check that there are no defective appearances The blower may be damaged.
by visual check. Contact your ITO branch or office.
Check that the blower shaft can be rotated
See No.3 “Blower shaft cannot be rotated manually.”
manually.
Blower
Check that you don`t hear any abnormal sounds Any bearing or gear may be worn or the blower may be
2 Installation
rotating the blower shaft manually. damaged. Contact your ITO branch or office.
Check that there is no contact or damage in the
Contact your ITO branch or office.
casing.
Check that there are no abnormal conditions for Contact the motor manufacturer or your ITO branch or
Motor
the motor.(See the motor manual.) office.
3 Operation
source
Check that there are no defective appearances The blower may be damaged.
by visual check. Contact your ITO branch or office.
Check that there are no foreign objects inside the
Remove the foreign objects.
casing.
Blower
Check that there is no corrosion inside the
Contact your ITO branch or office.
casing.
Check that there is no contact or damage in the
Contact your ITO branch or office.
casing.
Check that the speed of rotation is not Any V-belt may be slipped.
decreasing. Adjust V-belt tensions.
Blower
Check that the blower shaft can be rotated
See No.3 “Blower shaft cannot be rotated manually.”
manually.
45
No. 5 Current is too high
Trouble
Check Items Cause and/or Remedy
source
Check that the pressure is less than the rated
1 General
casing.
Check that there are no abnormal conditions for Contact the motor manufacturer or your ITO branch or
Motor
the motor.(See the motor manual.) office.
Check that there are no abnormal conditions for Contact the ammeter manufacturer or your ITO branch or
Instrument
the ammeter.(See the ammeter manual.) office.
Check that the gate valve is opened fully. Open the gate valve fully.
Piping
3 Operation
System
Check that the piping is not clogged. Clean the inside of the piping.
Check that the coupling rubber is not worn. Replace the coupling rubber.
Check that the pressure is less than the rated Blower overload may cause abnormal sounds
value. See No.6 “Pressure is too high.”
Check that there are no loose bolts on the
Tighten the loose bolts.
Piping flanges.
System
Check that there is no transmitted noise. Cover the noise source with lagging.
1 General
System flanges. Tighten the loose bolts.
Check that there are no defective appearances The blower may be damaged.
by visual check. Contact your ITO branch or office.
Check that the blower shaft can be rotated
Blower See No.3 “Blower shaft cannot be rotated manually.”
manually.
Check that you don`t hear any abnormal sounds Any bearing or gear may be worn or the blower may be
rotating the blower shaft manually ? damaged. Contact your ITO branch or office.
Check that there is no contact or damage in the
Contact your ITO branch or office.
2 Installation
casing.
Check that there are any abnormal conditions Contact the motor manufacturer or your ITO branch or
Motor
for the motor.(See the motor manual.) office.
Check that there are no loose anchor bolts. Tighten loose anchor bolts.
3 Operation
Check that the pulleys or the couplings are
Align the pulleys or the couplings.
aligned.
Check that the pressure is less than the rated
See No.6 “Pressure is too High.”
value.
Check that there are no loose bolts on the
Tighten the loose bolts.
Piping flanges.
System Check that there are not too much load onto
Correct joints by using expansion joints and so on.
piping joints.
Check that there are no resonances in the
Correct piping supports.
piping.
4 Maintenance
Check that there are no defective appearances Blower may be damaged.
by visual check. Contact your ITO branch or office.
Check that the blower shaft can be rotated
See No.3 “Blower shaft cannot be rotated manually.”
manually.
Check that you don`t hear any abnormal sounds Any bearing or gear may be worn or the blower may be
rotating the blower shaft manually. damaged. Contact your ITO branch or office.
Blower
Check that there is no contact or damage in the
Contact your ITO branch or office.
casing.
Check that water is not left inside the blower. Drain water.
5 Troubleshooting
Check that blower mounting bolts are not loose. Tighten loose mounting bolts.
Blower - Locate leaking points and contact your ITO branch or office.
47
No.11 Discharge temperature is too high
Trouble
Check Items Cause and/or Remedy
source
Check that the suction temperature is less than the
Lower the temperature to the rated value or less.
1 General
rated value.
Check that the pressure is less than the rated
See No.6 “Pressure is too High.”
Piping value.
System Check that the filter on the suction side is not
Clean or replace the filter
clogged.
Check that the strainer on the suction side is not
Clean the strainer.
clogged.
Check that there are no abnormal conditions
Contact the thermometer manufacturer or your ITO branch
Instrument for the thermometer.(See the thermometer
or office.
manual.)
2 Installation
Piping value.
System Check that the filter on the suction side is not
Clean or replace the filter.
clogged.
Check that the strainer on the suction side is not
Clean the strainer.
clogged.
Check that there are no defective appearances The blower may be damaged.
Blower
by visual check. Contact your ITO branch or office.
Check that the blower shaft can be rotated
See No.3 “Blower shaft cannot be rotated manually.”
manually.
Check that you don`t hear any abnormal sounds Any bearing or gear may be worn or the blower may be
rotating the blower shaft manually. damaged. Contact your ITO branch or office.
Check that there is no contact or damage in the
Contact your ITO branch or office.
casing.
Check that there are no abnormal conditions
Contact the thermometer manufacturer or your ITO branch
Instrument for the thermometer.(See the thermometer
5 Troubleshooting
or office.
manual.)
48
No.13 Outlet temperature of cooling water is too high
Trouble
Check Items Cause and/or Remedy
source
1 General
Check that the cooling water quantity is enough. Adjust the cooling water quantity to the rated value.
2 Installation
Check that lubricant type is correct. Use ITO recommended lubricant.
Check that the gate valve is opened. Open the gate valve.
Cooling Check that piping is not clogged. Clean the inside of the piping.
3 Operation
Water
Piping Check that hoses are not curved. Straighten them.
4 Maintenance
5 Troubleshooting
49
Service Warranty
Basic Warranty Conditions
1 General
1 ITO Engineering Co.,Ltd. , not otherwise specified, warrants any part of ITO Blower against defects in
design, materials, and workmanship for one year from the date of the blower arrival. Within the warranty
period, we adjust, repair, or replace any defects under normal use free of charge.
This warranty applies only when the blower is properly used in accordance with instructions in manuals,
the nameplate, and others. This warranty does not apply under the following conditions.
2 Installation
(1) Defects or malfunctions resulting from failure to properly store, operate, or maintain the unit in
accordance with this manual.
(2) Defects resulting from failure to use parts recommended by ITO.
(3) Defects caused by adjustment, repair, or modification by someone other than ITO authorized
personnel.
(4) Defects rusulting from failure to use water in conformity to water quality specified in this manual.
(5) Defects caused by accidental fire, flood, earthquake, lightening, and the like.
(6) A breakdown or damage caused by foreign objects, abnormal pressure.
3 Operation
Disposal
Dispose of a blower as a general industrial waste, complying with local regulations.
5 Troubleshooting
50
Blower Specifications
Model Flange Rotation Suction Air Pressure Output Weight
Diameter Speed Capacity
(min-1) (m3/min) (kPa) (kW) (kg)
Standard Blower
IRS-80B 80A 800 ~ 2200 1.42 ~ 10.0 10 ~ 70 1.26 ~ 15.0 260 [205]
IRS-100A 100A 800 ~ 1900 2.03 ~ 11.3 10 ~ 70 1.47 ~ 16.4 300 [225]
IRS-125A 125A 800 ~ 1900 3.06 ~ 16.2 10 ~ 70 2.01 ~ 23.1 340 [255]
IRS-125B 125A 700 ~ 1800 3.91 ~ 21.5 10 ~ 60 2.42 ~ 26.5 390 [305]
IRS-125F 125A 600 ~ 1800 2.52 ~ 20.0 10 ~ 70 1.97 ~ 28.4 390 [305]
IRS-150A 150A 700 ~ 1800 7.77 ~ 33.4 10 ~ 70 3.55 ~ 46.6 660 [505]
IRS-200A 200A 700 ~ 1800 11.0 ~ 46.8 10 ~ 70 4.78 ~ 64.5 750 [585]
IRS-200B 200A 700 ~ 1500 17.0 ~ 55.1 10 ~ 60 6.63 ~ 65.8 940 [700]
IRS-200F 200A 600 ~ 1600 14.0 ~ 60.2 10 ~ 70 5.67 ~ 81.0 980 [750]
IRS(T)-200C 200A 600 ~ 1300(1480) 21.8 ~ 69.8 10 ~ 70 8.24 ~ 94.5 1260(1570) [ 950(1120) ]
IRS(T)-250A 250A 600 ~ 1300(1480) 31.5 ~ 99.9 10 ~ 70 11.7 ~ 134 1550(1880) [1120(1310)]
IRS-300A 300A 600 ~ 1100 46.6 ~ 118 10 ~ 60 16.3 ~ 138 1870 [1400]
Jacket Type Blower
IRW-80B 80A 800 ~ 2200 1.24 ~ 8.29 80 ~ 100 6.15 ~ 20.7 285 [230]
IRW-100A 100A 800 ~ 1900 1.60 ~ 9.07 80 ~ 100 7.83 ~ 22.9 330 [255]
IRW-125A 125A 800 ~ 1900 2.46 ~ 13.1 80 ~ 100 11.0 ~ 32.3 380 [295]
IRW-125F 125A 600 ~ 1800 2.19 ~ 16.7 80 ~ 100 10.7 ~ 39.7 450 [365]
IRW-150A 150A 700 ~ 1800 6.58 ~ 29.1 80 ~ 100 20.5 ~ 65.3 770 [615]
IRW-200A 200A 700 ~ 1800 10.4 ~ 41.0 80 28.4 ~ 73.2 870 [705]
IRW-200F 200A 600 ~ 1600 12.1 ~ 53.4 80 ~ 100 34.5 ~ 114 1115 [885]
IRW-200C 200A 600 ~ 1300 19.3 ~ 61.1 80 ~ 100 49.5 ~ 132 1460 [1150]
IRW-250A 250A 600 ~ 1300 28.1 ~ 87.7 80 ~ 100 70.6 ~ 189 1750 [1320]
Side-Cover Water Cooled Type Blower
IRS-80BJ 80A 800 ~ 2200 1.24 ~ 8.29 80 ~ 100 6.15 ~ 20.7 265 [210]
IRS-100AJ 100A 800 ~ 1900 1.60 ~ 9.07 80 ~ 100 7.83 ~ 22.9 305 [230]
IRS-125AJ 125A 800 ~ 1900 2.46 ~ 13.1 80 ~ 100 11.0 ~ 32.3 345 [260]
IRS-125FJ 125A 600 ~ 1800 2.19 ~ 16.7 80 ~ 100 10.7 ~ 39.7 395 [310]
IRS-150AJ 150A 700 ~ 1800 6.58 ~ 29.1 80 ~ 100 20.5 ~ 65.3 680 [525]
IRS-200AJ 200A 700 ~ 1800 10.4 ~ 41.0 80 28.4 ~ 73.2 770 [605]
IRS-200FJ 200A 600 ~ 1600 12.1 ~ 53.4 80 ~ 100 34.5 ~ 114 1005 [775]
IRS(T)-200CJ 200A 600 ~ 1300 19.3 ~ 61.1 80 ~ 100 49.5 ~ 132 1360(1595) [1050(1145)]
IRS(T)-250AJ 250A 600 ~ 1300 28.1 ~ 87.7 80 ~ 100 70.6 ~ 189 1650(1905) [1220(1335)]
Dry Type Vacuum Pump
IRS-80B 80A 800 ~ 2200 0.94 ~ 10.0 -10 ~ -50 1.26 ~ 11.1 260 [205]
IRS-100A 100A 800 ~ 1900 1.42 ~ 11.2 -10 ~ -50 1.47 ~ 12.1 300 [225]
IRS-125A 125A 800 ~ 1900 2.22 ~ 16.1 -10 ~ -50 2.01 ~ 17.0 340 [255]
IRS-125B 125A 700 ~ 1800 2.40 ~ 21.4 -10 ~ -50 2.42 ~ 22.5 390 [305]
IRS-125F 125A 600 ~ 1800 1.63 ~ 19.9 -10 ~ -50 1.97 ~ 20.9 390 [305]
IRS-150A 150A 700 ~ 1800 6.63 ~ 33.2 -10 ~ -50 3.55 ~ 34.1 660 [505]
IRS-200A 200A 700 ~ 1800 9.50 ~ 46.6 -10 ~ -50 4.78 ~ 47.1 750 [585]
IRS-200B 200A 700 ~ 1500 13.9 ~ 54.9 -10 ~ -50 6.63 ~ 55.4 940 [700]
IRS-200F 200A 600 ~ 1600 12.2 ~ 60.0 -10 ~ -50 5.68 ~ 59.1 980 [750]
IRS(T)-200C 200A 600 ~ 1300 19.4 ~ 69.6 -10 ~ -50 8.24 ~ 68.9 1260(1570) [ 950(1120) ]
IRS(T)-250A 250A 600 ~ 1300 28.2 ~ 99.5 -10 ~ -50 11.7 ~ 98.4 1550(1880) [1120(1310)]
IRS-300A 300A 600 ~ 1100 40.1 ~ 117 -10 ~ -50 16.3 ~ 117 1870 [1400]
Dry Type Vacuum Pump (Self Air Cooled Type)
IRS-80BT 80A 800 ~ 2200 0.94 ~ 9.04 -30 ~ -60 2.66 ~ 13.0 260 [205]
IRS-100AT 100A 800 ~ 1900 1.42 ~ 10.0 -30 ~ -60 3.28 ~ 14.2 300 [225]
IRS-125AT 125A 800 ~ 1900 2.22 ~ 14.4 -30 ~ -60 4.59 ~ 20.1 340 [255]
IRS-125BT 125A 700 ~ 1800 2.40 ~ 19.2 -30 ~ -60 5.59 ~ 26.5 390 [305]
IRS-125FT 125A 600 ~ 1800 1.63 ~ 18.1 -30 ~ -60 4.47 ~ 24.6 390 [305]
IRS-150AT 150A 700 ~ 1800 5.02 ~ 30.9 -30 ~ -60 8.41 ~ 40.3 660 [505]
IRS-200AT 200A 700 ~ 1800 7.30 ~ 43.4 -30 ~ -60 11.5 ~ 55.8 750 [585]
IRS-200BT 200A 700 ~ 1500 10.9 ~ 50.4 -30 ~ -60 16.2 ~ 65.8 940 [700]
IRS-200FT 200A 600 ~ 1600 9.64 ~ 56.2 -30 ~ -60 13.9 ~ 70.1 980 [750]
IRS(T)-200CT 200A 600 ~ 1300 16.1 ~ 64.7 -30 ~ -60 20.0 ~ 81.7 1260(1570) [ 950(1120) ]
IRS(T)-250AT 250A 600 ~ 1300 23.6 ~ 92.8 -30 ~ -60 28.6 ~ 116 1550(1880) [1120(1310)]
Wet Type Vacuum Pump
IRS-80B 80A 800 ~ 2200 2.14 ~ 10.5 -10 ~ -60 1.41 ~ 13.5 260 [205]
IRS-100A 100A 800 ~ 1900 2.93 ~ 11.8 -10 ~ -60 1.62 ~ 14.7 300 [225]
IRS-125A 125A 800 ~ 1900 4.30 ~ 17.0 -10 ~ -60 2.20 ~ 20.6 340 [255]
IRS-125B 125A 700 ~ 1800 5.06 ~ 22.6 -10 ~ -60 2.64 ~ 27.2 390 [305]
IRS-125F 125A 600 ~ 1800 3.83 ~ 20.9 -10 ~ -60 2.16 ~ 25.3 390 [305]
IRS-150A 150A 700 ~ 1800 9.46 ~ 34.5 -10 ~ -60 3.86 ~ 41.5 660 [505]
IRS-200A 200A 700 ~ 1800 13.3 ~ 48.3 -10 ~ -60 5.17 ~ 57.2 750 [585]
IRS-200B 200A 700 ~ 1500 19.3 ~ 57.2 -10 ~ -60 7.14 ~ 67.3 940 [700]
IRS-200F 200A 600 ~ 1600 16.8 ~ 62.0 -10 ~ -60 6.10 ~ 71.6 980 [750]
IRS(T)-200C 200A 600 ~ 1300 25.3 ~ 72.1 -10 ~ -60 8.86 ~ 83.5 1260(1570) [ 950(1120) ]
IRS(T)-250A 250A 600 ~ 1300 36.4 ~ 103 -10 ~ -60 12.6 ~ 119 1550(1880) [1120(1310)]
IRS-300A 300A 600 ~ 1100 51.6 ~ 122 -10 ~ -60 17.5 ~ 141 1870 [1400]
※ See the table above just as a reference.
※ For detail specifications, see your blower nameplate or specifications.
※ Item “Weight” includes a blower, a common base, and pulleys, but a motor.
Values in ( ) show weights for IRT type blowers.
Values in [ ] show the blower body weight.
51
After-sales Service
ITO Engineering Co., Ltd. keeps track of all after-sales service history based on ITO original history
sheets for each blower. To order periodic maintenance service, repair service, or parts, contact
your ITO branch or office.
Tokyo Branch���������������������
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Chiba Service Center
664-6 Naganumahara-cho, Inage-ku, Chiba-shi, Chiba 263-0001, Japan
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43-215-2930 FAX: +81-�����������
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43-259-4941
Osaka Branch
401 Higobashiseiwa-BLDG., 1-15-10 Edobori, Nishi-ku, Osaka-shi, Osaka 550-0002, Japan
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6-6443-6531 FAX: +81-�����������
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6-6459-4333
Shimizu Office
2-12 Saiwai-cho, Shimizu-ku, Shizuoka-shi, Shizuoka 424-0923, Japan
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54-334-2145 FAX: +81-�����������
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54-334-4990
Kyushu Office
102 Castle Kawakubo, 2-4-5 Kawakubo, Oonozyo-shi, Fukuoka 816-0905, Japan
TEL: ������������������������������������
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92-514-1717 FAX: +81-�����������
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92-514-1720
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