03 30 00 Cast in Place Concrete

03 40 00 Precast Concrete
03 70 00 Mass Concrete

MCI®-2005 Patented

DESCRIPTION

MCI ®-2005 is a water-based,

organic, corrosion inhibiting
admixture for protection of
metallic reinforcement in
concrete structures.

When incorporated into

concrete, MCI-2005® forms a
protective, monomolecular
layer on embedded metals HOW IT WORKS
that inhibits corrosion. In new
construction, this is quantified MCI®-2005 is an organic corrosion inhibitor. It is considered ambiodic (mixed),
meaning it protects both anodic and cathodic areas within a corrosion cell. MCI®-
by an increase in critical chloride
2005 contains a blend of amine salts of carboxylic acids which form a protective layer
threshold and subsequent
on embedded reinforcement delaying the onset of corrosion as well as reducing
reduction in corrosion rates
existing corrosion rates.
when corrosion does initiate.
When used with repair mortars MCI®-2005 is effective at enhancing the durability and extending the service life of
and grouts, MCI ® -2005 not concrete structures exposed to corrosive environments (carbonation, chlorides, and
only protects rebar within the atmospheric attack).
patch, it is able to migrate
into undisturbed concrete WHERE TO USE
adjacent to the repair, to protect
reinforcement already in place. • Reinforced concrete including precast, pre-stressed, and post-tensioned structures
• Corrosive environments including exposure to deicing salts, saline groundwater,
MCI®-2005 has been awarded airborne chlorides, and carbonation
the USA BioPreferred™ • Marine and coastal structures, highways and bridges, parking decks, balconies,
designation (www.biopreferred. pools, concrete tanks, pilings, substructures, piers, pillars, pipes, and utility poles
gov).
ADVANTAGES
PACKAGING & STORAGE
• Biobased (67%), awarded USA BioPreferred™ designation (www.biopreferred.gov)
Available in 5 gallon (19 L) pails, • Earns credit towards LEED certification
55 gallon (208 L) drums, and 275 • Lower toxicity and environmental impact than traditional corrosion inhibiting
gallon (1040 L) totes. admixtures such as calcium nitrite
• Low dosage rate with minimal effect on concrete properties (i.e. workability,
strength development, air entrainment, etc.)
Store away from direct sunlight
• Single dosage rate which is independent of expected exposure to chlorides
and at ambient temperatures –
• Ability to migrate through porous substrates (concrete, masonry, limestone, etc.)
above 32⁰F (0⁰C) and up to 131⁰F
by capillary action, vapor diffusion and ionic attraction
(55⁰C). When properly stored, • Meets all requirements of ASTM C1582
MCI®-2005 has a shelf life of 24 • Certified to meet ANSI/NSF Standard 61 for use on structures holding potable water
months. • Field and lab tested worldwide
• Complies with CSA S413, Section C1.2, for corrosion inhibiting
• UFI: A630-K05W-N001-4GEM
MCI®-2005 Patented

PHYSICAL PROPERTIES STANDARD TEST RESULTS

Appearance Clear dark brown liquid Slump ASTM C143 Neutral

Air Content ASTM C231 Neutral
pH 9.5-11.5 (neat)
Density ASTM C138 Neutral
Non-volatile Content 44-55%
Set Time ASTM C403 Delayed
Density 9.5-10.3 lb/gal (1.14-1.23 Kg/L) Flexural Strength ASTM C78 Improved
Shelf Life 24 months Compressive
ASTM C192 Improved
Strength
DOSAGE Corrosion Properties
ASTM C1582
Meets Requirements
ASTM G180

Add MCI®-2005 to concrete mix or repair mortars at 1 pt/yd3 Biobased Content ASTM D6866 67%

(0.6 L/m3). Dosage is fixed and independent of chloride levels. No adverse effects when used
Workability N/A with pozzolans or other high
performance concrete admixtures
APPLICATION

MCI®-2005 is best added with the mix water into ready mix
concrete at the plant. Alternatively, it can be dosed into the
ready mix truck using portable dosing equipment. Concrete
should be mixed thoroughly before placement.

ASTM C1582 PHYSICAL PROPERTY RESULTS

Setting Time
Control MCI 2005 Relative to Control ASTM C1582 Requirement Result
Initial Set (Minutes) 312 431 +119 +/- 210 Min of Control Meets Requirement
Final Set (Minutes) 404 524 +120 +/- 210 Min of Control Meets Requirement
Compressive Strength
3 Day (psi) 3290 3647 111% Min 80% of Control Meets Requirement
7 Day (psi) 4070 4377 108% Min 80% of Control Meets Requirement
28 Day (psi) 5143 5330 104% Min 80% of Control Meets Requirement
6 Month (psi) 6077 6650 109% Min 80% of Control Meets Requirement
1 Year (psi) 6463 6877 106% Min 80% of Control Meets Requirement
Flexural Strength
3 Day (psi) 585 591 101% Min 80% of Control Meets Requirement
7 Day (psi) 661 691 104% Min 80% of Control Meets Requirement
28 Day (psi) 757 797 105% Min 80% of Control Meets Requirement
Shrinkage
Length Change (%) -0.025 -0.021 0.004 Max 0.010 Over Control Meets Requirement
Durability
Freeze/Thaw Durability 99.1 98.8 99.8 RDF 80% Meets Requirement

ASTM C1582 CORROSION PROPERTIES - ASTM G180 RESULTS

Potential Rp 1/Rp Dosage Mean 1/Rp SD 1/Rp
Sample Log (1/Rp) Area (cm2) Log (1/Rp) Log SD
mV (SSC) (Ohms) (µS/cm2) (L/m3) (µS/cm2) (µS/cm2)
Cortec®-1 -509 8192 23.85 1.38 5.12
Cortec®-2 -530.6 3626 53.96 1.73 5.11
0.60 38.91 21.29 1.33 0.29
Cortec®-3 -500.2 9373 20.85 1.32 5.12
Cortec®-4 -457.9 24360 8.10 0.91 5.07
Controls (13)
Average of -522.9 Average 0 394.71 214.21 2.49 0.35
Results

The results from the inhibitor tests were compared to 13 control runs on the same steel heat, and using the same cement in lab database. The comparsison shows that MCI®-2005 reduces the corro-
sion current (1/Rp) by a factor of ten so it meets the ASTM C1582 requirement of being 1/8 the value (49.3µS/cm2) of the control specimens without inhibitor.
ASTM G109 RESULTS

ASTM G109 - Standard Test Method for Determining Effects of Chemical Admixtures on Corrosion
of Embedded Steel Reinforcement in Concrete Exposed to Chloride Environments

MCI®-2005 doubles the time to the onset of corrosion and

reduces corrosion currents by 80% compared to untreated
samples.

CONSIDERATIONS

The use of MCI®-2005 can cause a delay of initial setting

time. The extent of this delay is dependent on the mix
design, temperature and humidity. The combination of
MCI®-2005 with certain superplasticizers can also increase
the set delay experienced. Concrete properties are always
best determined in a trial using the actual mix components.
Cortec recommends a trial batch anytime you are using
MCI®-2005 with new mix components.

Consult with Cortec’s Technical Support Department for

further guidance if necessary.

4119 White Bear Parkway, St. Paul, MN 55110 USA

Phone (651) 429-1100, Fax (651) 429-1122 A
Q
U

Toll Free (800) 4-CORTEC

EXCELLENCE
I
T
Y C O R P O R AT I O N
[email protected] ® Environmentally Safe VpCI ®/MCI ® Technologies

https://www.cortecvci.com
https://www.cortecmci.com

LIMITED WARRANTY
All statements, technical information and recommendations contained herein are based on tests Cortec® Corporation believes to be reliable, but the accuracy or completeness thereof is not guaranteed.
Cortec Corporation warrants Cortec products will be free from defects when shipped to customer. Cortec® Corporation’s obligation under this warranty shall be limited to replacement of product that proves to be defective. To obtain
® ®

replacement product under this warranty, the customer must notify Cortec® Corporation of the claimed defect within six months after shipment of product to customer. All freight charges for replacement products shall be paid by customer.
Cortec® Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability to use the products.
BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE, AND USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No representation or recommendation
not contained herein shall have any force or effect unless in a written document signed by an officer of Cortec® Corporation.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A
PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC® CORPORATION BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Revised: 03/15/18. Supersedes: 08/15/17. ©Cortec Corporation 2002-2020 of Cortec® Corporation. All Rights Reserved. Copying and/or manipulation of these materials in any form without the written authorization of Cortec® Corporation is
strictly prohibited. 2020, ©Cortec® Corp. ISO accreditation applies to Cortec’s processes only.