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Removal: 2013 G 2.4 HEV Brake System AHB (Active Hydraulic Boost) System Brake Actuation Unit Repair Procedures

This document provides instructions for removing and installing the brake actuation unit on a 2013 G 2.4 HEV vehicle. It lists 9 steps for removal and 4 steps for installation, and provides important notes about cleaning brake fluid, installing tubes correctly, and adjusting the brake pedal after installation.

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bakriramzi
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54 views3 pages

Removal: 2013 G 2.4 HEV Brake System AHB (Active Hydraulic Boost) System Brake Actuation Unit Repair Procedures

This document provides instructions for removing and installing the brake actuation unit on a 2013 G 2.4 HEV vehicle. It lists 9 steps for removal and 4 steps for installation, and provides important notes about cleaning brake fluid, installing tubes correctly, and adjusting the brake pedal after installation.

Uploaded by

bakriramzi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2013 > G 2.

4 HEV > Brake System > AHB(Active Hydraulic Boost) System > Brake Actuation Unit > Repair procedures

Removal
1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
2. Remove the air duct (A) and air cleaner assembly (B).

3. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

4. Remove the brake fluid from the master cylinder reservoir with a syringe.

● Be sure to completely remove foreign substances from around brake fluid reservoir and cap
before opening the reservoir cap. If not, it may cause contamination of brake fluid and
deterioration in braking performance.
● Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the
paint, wash it off immediately with water.

5. Disconnect the hydraulic booster reservoir hose (A).

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2013 > G 2.4 HEV > Brake System > AHB(Active Hydraulic Boost) System > Brake Actuation Unit > Repair procedures

6. Remove the brake tube (A).

Tightening torque:
18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

7. Disconnect the brake tube (A) from the brake actuation unit by loosening the tube flare nut.

Tightening torque:
13.7 ~ 16.7 N.m (1.4 ~ 1.7 kgf.m, 10.1 ~ 12.3 lb-ft)

Be careful that the tubes (A) are not installed in reverse.

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2013 > G 2.4 HEV > Brake System > AHB(Active Hydraulic Boost) System > Brake Actuation Unit > Repair procedures

It could cause the loss of braking power and possibly a crash.

8. Remove the snap pin (A) and clevis pin (B).

9. Loosen the brake actuation unit nuts, and remove the brake actuation unit.

Tightening torque:
12.7 ~ 15.7 N.m (1.3 ~ 1.6 kgf.m, 9.4 ~ 11.6 lb-ft)

Installation
1. Installation is the reverse of removal.

● Before installing the pin, apply the grease to the clevis pin.
● Use a new snap pin whenever installing.

2. Adjust the brake pedal height and free play.


3. Check the brake pedal operation.
4. Conduct callibration after removing the brake pedal assembly.

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