HARGA POKOK PABRIK (HPP) PLG 9.14.

251
PT (Persero)
Departemen Pemasaran Produk Pengecoran
BAHAN MODEL
Material Referensi HCCI pak pur
LINER 6 - 100T, LINER 6D - 100T, LINER F1 - 100T,
Nama Barang DWG 0133C1- DWG 0133C1-M- DWG 0200B9-
M-071025 071025 M-012132-B
Berat / pcs 23.00 kg 47.00 kg 24.00 kg
Jumlah 25.00 bh 25.00 bh 16.00 bh 66.00
Berat total 575.00 kg 1,175.00 kg 384.00 kg 2,134.00
Volume Harga Total
No Material
Pemakaian Satuan (Rp) (Rp)
1 Kayu Jati - 6,250,000.00
2 Kayu Kamper 0.05 3,450,000.00
3 Plywood 3 mm 1.00 43,500.00
4 Plywood 6 mm - 70,500.00
5 Plywood 9 mm - 110,000.00
6 Plywood 12 mm - 142,000.00
7 Plywood 15 mm 2.00 180,000.00
8 Plywood 18 mm 1.00 210,000.00
9 Plywood 24 mm - 360,000.00
10 Dempul & Hardener 0.50 95,000.00
11 Ampelas
12 Lain-lain
- Paku, Skrup, Ampelas dll.
Pattern Repair : (ex. 9.13.289) 1,500,000.00
Total 1,500,000.00

BAHAN CETAK H.M.

Volume Flask (Isi Flask : 2 pattern) 33 x 11.00 x 7.00 x 5.00 = 12,705.00
Volume Cairan 3,556.67 : 7.8 = 455.98
Volume Pasir 12,249.02
Berat Pasir Cetak 12,249.02 x 1.6 = 19,598.43

Volume Harga Total Harga

No Material
Pemakaian Satuan (Rp) (Rp)
1 Pasir silika baru NS4 / NS6 2,939.76 400.00 1,175,905.64
3 Pasir Chromite 29.40 9,250.00 271,928.18
4 Pep set CRI-101 158.75 47,000.00 7,461,121.29
5 Pep set CRI-102 158.75 60,000.00 9,524,835.69
6 Pep set CRI-103 15.87 80,000.00 1,269,978.09
7 Semen Abu-abu
8 Semen Putih
9 Molases
10 Coating 21.34 18,500.00 394,790.00
11 Alkohol / Spiritus 21.34 8,000.00 170,720.00
12 Kalminex 2000 AND 5
Total 20,269,278.90

1/3
 PLG 9.14.251
BAHAN POKOK MELTING
Dapur / Tonage cairan Ind. Furnace / 2,000 Kg
Material Referensi HCCI

LINER 6 - 100T, LINER 6D - 100T, LINER F1 - 100T,

Nama Barang DWG 0133C1- DWG 0133C1-M- DWG 0200B9-
M-071025 071025 M-012132-B
Berat / pcs 23.00 kg 47.00 kg 24.00 kg
Jumlah 25.00 bh 25.00 bh 16.00 bh
Berat total 575.00 kg 1,175.00 kg 384.00 kg 2,134.00 kg
Berat Cairan 2,134.00 : 0.60 = 3,556.67 kg
Volume Charge 3,556.67 : 2,000 = 1.78
Volume Volume Harga Total Harga
No Material
1 x Charge Pemakaian Satuan (Rp) (Rp)
1 Steel scrap tipis 967.00 1,740.60 5,900.00 10,269,540.00
2 Return Scrap 400.00 720.00 - -
3 Carburizer 15.00 27.00 15,000.00 405,000.00
4 Fe Si 75 % 4.00 7.20 17,000.00 122,400.00
5 Fe Mn HC 12.00 21.60 17,500.00 378,000.00
6 Fe Mn MC 2.00 3.60 30,500.00 109,800.00
7 Fe Cr HC 480.00 864.00 22,000.00 19,008,000.00
8 Fe Cr LC 220.00 396.00 40,000.00 15,840,000.00
9 Aluminium Aval 1.00 1.80 33,000.00 59,400.00
10 Slag Coagulator 5.00 9.00 4,800.00 43,200.00
11 Sekam Padi 10.00 18.00 250.00 4,500.00
12 Thermocouple 3.00 5.40 11,000.00 59,400.00
13 Cintong 0.50 0.90 16,000.00 14,400.00
14 Penggaruk Slag 1.00 1.80 12,000.00 21,600.00
15 Kerosene / Solar 100.00 180.00 5,000.00 900,000.00
16 Argon Gas 0.10 0.18 525,000.00 94,500.00
17 Energi / KWH 2,400.00 4,320.00 900.00 3,888,000.00
18 NTB - Melting / Ladle 2,134.00 1,000.00 2,134,000.00
Total 53,351,740.00

BAHAN FINISHING
LINER 6 - 100T, LINER 6D - 100T, LINER F1 - 100T,
Nama barang : DWG 0133C1- DWG 0133C1-M- DWG 0200B9-
M-071025 071025 M-012132-B
Berat / pcs : 23.00 kg 47.00 kg 24.00 kg
Jumlah pesanan : 25.00 bh 25.00 bh 16.00 bh
Berat total : 575.00 kg 1,175.00 kg 384.00 kg 2,134.00 kg
Volume Harga Total Harga
No Material
Pemakaian Satuan (Rp) (Rp)
I. FETTLING
1 Steel Shoot 28.45 13,000.00 369,893.33
2 Oksigen Cair 2,500.00 0.00
3 Acetylene 235,000.00 0.00
4 Batu Gerinda Dia 180/20 x 6 14.23 19,500.00 277,420.00
5 Batu Gerinda Dia 510/50 x 60 0.11 4,560,750.00 486,632.03
6 Batu Gerinda Dia 600/108 x 60 5,226,750.00
7 Penetrant test 1.42 250,000.00 355,666.67
8 Packing 3.00 200,000.00 600,000.00
II. HEAT TREATMENT
- Annealing Furnace :
- Continous Furnace :
1 Gas (60 m3 / jam operasi) 682.88 5,000.00
2 NTB 2,134.00 250.00
Total 2,089,612.03
2/3

PLG 9.14.251
TARIP MESIN
 LINER 6 - 100T, LINER 6D - 100T, LINER F1 - 100T,
Nama barang : DWG 0133C1- DWG 0133C1-M- DWG 0200B9-
M-071025 071025 M-012132-B
Berat / pcs : 23.00 kg 47.00 kg 24.00 kg
Jumlah pesanan : 25.00 bh 25.00 bh 16.00 bh
Berat total : 575.00 kg 1,175.00 kg 384.00 kg 2,134.00 kg

Tarip / Jam Total

No. U r a i a n Jumlah Jam
( Rp ) ( Rp )
1 Pola / Model
2 HM
Continuous Mixer 9.80 41,038.00 402,140.13
3 Inti:
- Batch Mixer 13.07 41,038.00 536,186.84
4 Arc Furnace
5 Ind. Furnace 2 Ton 9.11 50,315.00 458,537.37
6 Fettling :
- Table Shoot Blast 8.54 44,860.00 382,924.96
- Hanger Shoot Blast
7 Heat Treatment & Sementasi 11.38 69,902.00
Total 1,779,789.30

U P A H
Tenaga Jam Tarip / Jam Total
No. U r a i a n Terpakai Operasi ( Rp ) ( Rp )
(Orang) (jam)
1 Pola / Model 2 42.00 45,096.00 3,788,064.00
2 HM 3 36.01 49,919.00 5,392,936.77
Continuous Mixer 1 9.80 49,919.00 489,166.95
3 Inti: 1 10.80 49,919.00 539,293.68
- Batch Mixer 1 13.07 49,919.00 652,222.60
4 Arc Furnace
5 Ind. Furnace 2 Ton 4 9.11 50,644.00 1,846,142.61
6 Fettling :
- Shake Out 1 8.54 48,763.00 416,240.97
- Potong 2 21.34 48,763.00 2,081,204.84
- Shoot Blast 1 8.54 48,763.00 416,240.97
- Grinding 2 35.57 48,763.00 3,468,674.73
7 Heat Treatment & Sementasi 2 11.38 48,763.00
Total 19,090,188.11

Gresik, 01 Oktober 2014

Transport franco Gudang PT Freeport Rp 1,500,000.00

3/3
 PT (Persero)
Dep. Pemasaran Produk Pengecoran

No. Order PLG 9.14.251

STANDARD PERHITUNGAN HARGA (SPH)

Pemesan : PT. Edwag Mitra Sukses

Material Referensi : HCCI
LINER 6 - 100T, LINER 6D - 100T, LINER F1 - 100T,
DWG 0133C1-M- DWG 0133C1-M- DWG 0200B9-M-
Nama Barang : 071025 071025 012132-B
Berat / pcs : 23.00 kg 47.00 kg 24.00
Jumlah : 25.00 bh 25.00 bh 16.00 50.00 bh
Berat total : 575.00 kg 1,175.00 kg 384.00 2,134.00 kg
Delivery Time :

I. HARGA POKOK PABRIK / PROYEK

A. Biaya Produksi / Proyek :

A.1. Bahan : - Pokok = Rp 53,351,740.00

- Jadi, setengah jadi = Rp -
- Pembantu = Rp 23,858,890.92
- Eskalasi bahan 2.5% = Rp 1,930,265.77

Total ( A1 ) = Rp 79,140,896.70

A.2.1 Upah : - Tarip Upah (j.o x tarip) = Rp 19,090,188.11

- Musiman = Rp -
- Eskalasi upah Musiman = Rp -

A.2.2 Biaya Mesin : - Tarip Mesin (j.m. x tarip) = Rp 1,779,789.30

A.2.3 Bantuan Teknik = Rp -

A.2.4 Biaya Lapangan = Rp -

A.2.5 Biaya Uji Coba / Inspeksi = Rp 2,500,000.00

A.2.6 Transport = Rp 1,500,000.00

A.2.7 Start Up / Komisioning = Rp -

Total ( A2 ) = Rp 24,869,977.41

A.3 Sub Kontrak : - Total (bahan + upah) = Rp -

- Upah = Rp -
- P.A.C = Rp -

Total ( A3 ) = Rp 0.00

HPP - A = Rp 104,010,874.10

B. Biaya Peraihan Order 0.00% x HPP - A = Rp 0.00

Jumlah I = Rp 104,010,874.10
Disetujui : Direksi / Kadept.

II. Overhead . . . . . .
1/2
 PLG 9.14.251

II. OVERHEAD

1. Overhead ) x HPP - A = Rp
2. Overhead )> 10.00% x HPP - A = Rp 10,401,087.41
3. Overhead ) x HPP - A = Rp

Jumlah II = Rp 10,401,087.41

III. BEBAN BUNGA KREDIT (INVESTASI, EXPLOITASI, TRANSAKSI)

1. Bunga ) x HPP - A = Rp
2. Bunga )> 5% x HPP - A = Rp 4,727,814.28
3. Bunga ) x HPP - A = Rp

Jumlah III = Rp 4,727,814.28

IV. RESIKO, KEUNTUNGAN

1. Resiko, Keuntungan ) x HPP - A = Rp

2. Resiko, Keuntungan )> 10.00% x HPP - A = Rp 10,401,087.41
3. Resiko, Keuntungan ) x HPP - A = Rp

Jumlah IV = Rp 10,401,087.41

Harga Penawaran Tanpa Pajak (Jumlah I s/d IV) = Rp 129,540,863.21

Dibulatkan = Rp 129,846,800.00
Casting / kg = Rp 60,846.67
Casting / bh
LINER 6 - 100T, DWG 0133C1-M-071025 = Rp 1,200,000.00
LINER 6D - 100T, DWG 0133C1-M-071025 = Rp 2,450,000.00
LINER F1 - 100T, DWG 0200B9-M-012132-B = Rp 2,412,300.00

V. PAJAK - PAJAK
CM 35.97
PPN 10.00% = Rp 12,984,680.00

Harga Penawaran Termasuk Pajak (Jumlah I s/d V) = Rp 142,831,480.00

Terbilang : Delapan puluh lima juta delapan ratus ribu rupiah.

Gresik, 01 Oktober 2014

Menyetujui :
Kadep. Pemasaran Produk Pengecoran Manajer

Ir. SYAFIQ BARAKUAN DIDIK EDY SUSILO

2/2
 MATERIAL BALANCE HCCI (28% Cr)
U/ IF 2 T

No. Nama Material Berat Komposisi Kimia (%) No Nama Material Kom
% Kg C Si Mn P CrS C
1 Steel Scrap 48.35 967.00 0.03 ### 0.13 ### ### ### 1 Steel Scrap 0.06
2 Return Scrap HCCI 20.00 400.00 0.30 - 0.12 0.01 0.01 5.20 2 Return Scrap 1.50
3 Carburizer 0.75 15.00 0.68 ### ### ### ### ### 3 Carburizer 90.00
4 Fe Si 0.20 4.00 0.00 0.14 ### 0.00 0.00 ### 4 Fe Si 0.20
5 Fe Mn HC 0.60 12.00 0.04 0.01 0.39 0.00 0.00 ### 5 Fe Mn HC 6.50
6 Fe Mn MC 0.10 2.00 0.00 0.00 0.06 0.00 0.00 ### 6 Fe Mn MC 3.70
7 Fe Cr HC 24.00 480.00 1.68 0.36 ### 0.01 0.00 15.60 7 Fe Cr HC 7.00
8 Fe Cr LC 11.00 220.00 0.01 0.11 ### 0.00 0.00 6.60 8 Fe Cr LC 0.06
Total 105.00 2,100.00 2.73 ### ### ### ### ###
Standard 2.60 0.20 0.60 0.04 0.06 26.00
- - - -
2.80 0.80 0.80 max. max. 28.00

22
65
1 684 31
10 848
10 165

1 hari 8 hal / 2 'ain +-

20 hari

8.25

350,000 12 bln
5 th
60

21,000,000 5 th
4,200,000 per thn
350,000
 Komposisi Kimia (%)
Si Mn P S Cr
- 0.26 - - -
- 0.60 0.04 0.06 26.00
- - - - -
70.00 - 0.05 0.02 -
1.00 65.00 0.40 0.02 -
1.30 60.00 0.40 0.02 -
1.50 - 0.04 0.02 65.00
1.00 - 0.04 0.03 60.00

4545

1.23457E+20