TUCSON (JM) 2008 G 2.7 DOHC Restraint: Restraint General Information General Safety Information and Caution
TUCSON (JM) 2008 G 2.7 DOHC Restraint: Restraint General Information General Safety Information and Caution
Restraint > General Information > General Safety Information and Caution
Precautions
General Precautions
Please read the following precautions carefully before performing the airbag system service. Observe
the instructions described in this manual, or the airbags could accidentally deploy and cause damage
or injuries.
• Except when performing electrical inspections, always turn the ignition switch OFF and disconnect
the negative cable from the battery, and wait at least three minutes before beginning work.
The contents in the memory is not erased even if the ignition switch is turned OFF or the
battery cables are disconnected from the battery.
• Use the replacement parts which are manufactured to the same standards as the original parts
and quality.
Do not install used SRS parts from another vehicle.
Use only new parts when making SRS repairs.
• Carefully inspect any SRS part before you install it.
Do not install any part that shows signs of being dropped or improperly handled, such as dents,
cracks or deformation.
• Before removing any of the SRS parts (including the disconnection of the connectors), always
disconnect the SRS connector.
Wiring Precautions
SRS wiring can be identified by special yellow outer covering (except the SRS circuits under the front
seats).
Observe the instructions described in this section.
• Never attempt to modify, splice, or repair SRS wiring.
If there is an open or damage in SRS wiring, replace the harness.
• Be sure to install the harness wires so that they are not pinched, or interfere with other parts.
• Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounding can cause intermittent problems that are difficult to
diagnose.
Disconnecting
To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not on
the connector half.
Connecting
1. To reconnect, hold the pawl-side connector half, and press on the back of the sleeve-side
connector half in the direction shown. As the two connectpr halves are pressed together, the sleeve
(A) is pushed back by the pawl (C). Do not touch the sleeve.
2. When the connector halves are completely connected, the pawl is released, and the spring-loaded
sleeve locks the connector.
Airbag Connector
Disconnecting
To release the lock, pull the spring-loaded sleeve (A) and the slider (B), while holding the opposite
half of the connector. Pull the connector halves apart. Be sure to pull on the sleeve and not on the
connector half.
Connecting
Hold both connector halves and press firmly until the projection (C) of the sleeve-side connector clicks
to lock.
SPECIAL TOOLS
5 - -
6 - -
7 - -
8 - -
24 ~ 25 Shorting bar -
49 Ground Input
2. The system includes ring gear (90 teeth) located at upper case, transparent cover installed at rotor
with screw, and gear (80 teeth) interlocked with ring gear and driven by prominent part of the cover.
Upper case is installed on the steering column at fixed position. Rotor is connected with steering
column and always rotate with steering wheel. Gear is always interlocked with ring gear by
prominent part of the cover. Rotor and prominent part of the cover will rotate together.
Therefore, gear will rotate in reverse direction to rotor by 10 teeth difference with the ring gear. On
the gear, R2, R1 NEUTRAL, L1 and L2 marks are embedded on every tenth teeth. Matching marks
are on the upper case. Clock spring mark should match with gear's NEUTRAL mark when the
vehicle is in straight forward position. Gear's R mark indicates rotor rotation clockwise and L
counterclockwise. In order to center again, turn the steering wheel clockwise to the end, and
thereafter turn counterclockwise about 3 revolution to match the mark.
SRS HARNESS
The SRS harness is wrapped in yellow tube to be discriminated from other system harness. And the
shorting bar is included inside the wiring connectors of DAB, PAB, SAB, CAB and BPT inflator side.
The shorting bar shorts the current flow DAB, PAB, CAB, SAB and BPT module circuit when the
connectors are disconnected. The circuits to the inflator module are shorted in this way to help
prevent unwanted deployment of the airbag when serving the airbag module.
PODS DESCRIPTION
The system is intended to classify the occupancy status of the front passenger seat in a motor vehicle
based upon the measured force on the bottom seat cushion.
The system also communicates to the Airbag Control Unit whether to allow or inhibit the deployment
of the passenger airbags and/or pretensioner based upon this status.
The System also measured dynamic responses of the occupant. This information is used to idenitify
when a child seat is cinched down tightly with the seat belt, and to also determine if the seat is
unoccupied.
However, the dynamic measurements are not intended, nor capable of monitoring the seating position
of the occupant, nor can they determine the proximity of the occupant to the inflator modules.
The system should not be confused with an occupant position recognition system, or any other
occupant proximity sensor.
The Passenger Occupant Detecting System (PODS) utilizes bladder placed between the passenger
seat cushion and suspension to measure the occupant’s loading force on the vehicle seat. The
bladder is connected to pressure sensor and ultimately to an electronic control unit (ECU), both of
which are mounted under the seat pan. The quantitative force determined by the system is compared
to a given threshold for determination of passenger airbag suppression.
Hi-Scan check
1. Turn the ignition switch off.
2. Connect the Hi-Scan Pro connector to the datalink connector located under the crash pad.
3. Connect the Hi-Scan Pro power cable.
4. Turn the ignition switch on and power on the Hi-Scan Pro.
5. Read DTCs.
6. Find and repair the trouble, and clear the DTCs using Hi-Scan Pro.
7. Disconnect the Hi-Scan Pro.
DIAGNOSTIC TROUBLESHOOTING FLOW
Restraint > Supplemental Restraint System Control Module (SRSCM) >
Components and Components Location
COMPONENTS
Restraint > Supplemental Restraint System Control Module (SRSCM) >
Troubleshooting
DIAGNOSTIC TROUBLE CODE TABLE
B1396 Driver side seat track position sensor open or leakage to ground
B1397 Driver side seat track position sensor short or leakage to battery
B1398 Passenger side seat track position sensor open or leakage to ground
B1399 Passenger side seat track position sensor short or leakage to battery
Restraint > Supplemental Restraint System Control Module (SRSCM) > Repair
procedures
REPLACEMENT
3. Remove the driver's airbag from the steering wheel, then disconnect the driver's airbag connectors.
INSTALLATION
1. Connect the driver's airbag connectors, then install the driver's airbag on the steering wheel.
6. Installation : verify steering wheel is straight ahead and tires are straight ahead.
7. Center clock spring.
8. Install Clock spring, turn wheel to check for binding.
Complete installation in reverse order of removal.
Rotate the steering wheel from lock to lock and recheck.
After installing the clock spring, confirm proper system operation; Turn the ignition switch ON:
the SRS indicator light should be turnde on for about 6 seconds and then go off.
INSTALLATION
1. Place the new front passenger's airbag on the dashboard. Tighten the front passenger's airbag
mounting nuts.
2. Install the dashboard.
3. Connect the front passenger's airbag connector to the SRS main harness connector.
Attach the front passenger's airbag connector to the connector holder, then reinstall the glove box.
4. Reconnect the battery negative cable.
5. After installing the airbag, confirm proper system operation: Turn the ignition switch On; the SRS
indicator light should be turned on for about six seconds and then go off.
6. Enter the customer's preset radio stations.
Review the seats replacement procedure in the body section of the manual before performing
repair or service
After installing the curtain airbag, confirm proper system operation: Turn the ignition switch ON;
the SRS indicator light should be turned on for about 6 seconds and then go off.
SRSCM Replacement
REMOVAL
1. Disconnect the battery negative cable, and wait at least three minutes before beginning work.
2. Disconnect the airbag connectors.
3. Disconnect the side airbag connectors.
4. Remove the center consol(See BD- console group)
5. Disconnect SRS harness(A) from the SRSCM (B).
6. Disconnect the bolts (C), then remove the SRSCM (B).
Installation
1. Install the new SRSCM unit with the three bolts, then connect the connectors to the SRSCM unit.
2. Install the console.
3. Reconnect the airbag connectors.
4. Reconnect the side airbag connectors.
5. Reconnect the battery negative cable.
6. After installing the SRSCM unit, confirm proper system operation: Turn the ignition switch ON; the
SRS indicator light should be turned on for about six seconds and then go off.
6. Disconnect the SRS harness connector from the side impact sensor.
Installation
• Be sure to install the harness wires so that they are not pinched or interfere with other parts.
• Do not turn the ignition switch ON and do not connect the battery cable while replacing the side
impact sensor.
1. Install the new side impact sensor with the two bolts then connect the SRS harness connector to
the side impact sensor.
2. Reconnect the negative battery cable.
3. After installing the side impact sensor, confirm proper system operation: Turn the ignition switch
ON: the SRS indicator light should be turned on for about six seconds and then go off.
• Removal of the airbag must be performed according to the precautions/ procedures described
previously.
• Before disconnecting the front impact sensor connector, disconnect the front airbag
connector(s).
• Do not turn the ignition switch ON and do not connect the battery cable while replacing the front
impact sensor.
1. Disconnect the negative battery cable, and wait at least three minutes before beginning work.
2. Remove the radiator guard (see BD group-exterior).
3. Remove the bolt then remove the front impact sensor.
4. Disconnect the SRS harness connector (A) from the front impact sensor (B).
INSTALLATION
• Be sure to install the harness wire so that they are not pinched or interfere with other parts.
• Do not turn the ignition switch ON and do not contact the battery cable while replacing the front
impact sensor.
1. Install the new front impact sensor with bolt then connect the SRS harness connector to the front
impact sensor.
2. Install the radiator guard.
3. Reconnect the negative battery cable.
4. After installing the front impact sensor, confirm proper system operation: Turn the ignition switch
turned on for about six seconds and then go off.
PODS COMPONENT
Restraint > Airbag Module > Description and Operation
AIRBAG DISPOSAL
Buckle Pretensioner
1. Disconnect the 6p connect between the buckle pretensioner and buckle pretensioner wire Harness.
2. Install the SST(0957A - 2E200)