Ft-891 Full Schematic
Ft-891 Full Schematic
Ft-891 Full Schematic
HF/50MHz TRANSCEIVER
FT-891 EH065H90D
©2017 YAESU MUSEN CO., LTD.
Introduction Contents
This manual provides the technical information necessary
Specifications
for servicing the FT-891 HF/50MHz TRANSCEIVER.
Servicing this equipment requires expertise in hand- Exploded View
ing surface-mount chip components. Attempts by non- Block Diagram
qualified persons to service this equipment may result Connection Diagram
in permanent damage not covered by the warranty, and Alignment
may be illegal in some countries. Board Unit (Schematics, Layouts & Parts)
Two PCB layout diagrams provided for each double-
MAIN Unit
sided board in this transceiver. Each side of the board
is referred to by the type of the majority of components LOCAL Unit
installed on that side ("Side A" or "Side B"). In most PA Unit
cases one side has only chip components, and the other DSP Unit
has either a mixture of both chip and leaded components PANEL Unit
(trimmers, coils, electrolytic capacitors, ICs, etc.), or SW-A Unit
leaded components only.
SW-B Unit
While we believe the information in this manual to be
correct, YAESU assumes no liability for damage that VR Unit
may occur as a result of typographical or other errors
that may be present. Your cooperation in pointing out
any inconsistencies in the technical information would
be appreciated.
Important Note
This transceiver was assembled using Pb (lead) free solder, based on the RoHS specification.
Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for repairs performed on this apparatus. The solder stated
above utilizes the alloy composition required for compliance with the lead-free specification, and any solder with the above alloy com-
position may be used.
Caution
Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions.
Specifications
General
Frequency Range: Tx: 1.8 MHz - 54 MHz (Amateur bands only)
Rx: 30 kHz - 56 MHz
1.8 MHz - 54 MHz
(Specified performance, Amateur bands only)
Channel Step: 2/5/10 Hz (SSB, CW)
10/100 Hz (AM, FM)
Frequency Stability: SSB/CW/AM: ±0.5 ppm [14 °F to +122 °F (-10 °C to +50 °C)]
FM: ±1 kHz [14 °F to +122 °F (-10 °C to +50 °C)]
Modes of Emission: A1A (CW), A3E (AM), J3E (LSB, USB), F3E (FM)
Antenna Impedance: 50 Ohms, unbalanced
Supply voltage: 13.8 V DC ±15%, negative ground
Current Consumption (typical): Rx: 2.0 A (signal present)
Tx: 23 A
Operating Temperature Range: 14 °F to +122 °F (-10 °C to +50 °C)
Case Size (W x H x D): 6.1” x 2.0” x 8.6” (155 x 52 x 218 mm) (w/o knobs)
Weight (Approx.): 4.18 lb (1.9 kg)
Transmitter
Power Output: 100 W (40 W AM carrier)
Modulation Type: J3E (SSB): Balanced,
A3E (AM): Low-Level,
F3E (FM): Variable Reactance
Maximum Deviation: ±5.0 kHz (Wide)
±2.5 kHz (Narrow)
Spurious Radiation: Better than -50 dB (1.8 MHz - 30 MHz Amateur bands)
Better than -63 dB (50 MHz Amateur bands)
Microphone Impedance: 600 Ohms (200 Ohms to 10 k Ohms)
Specifications are subject to change, in the interest of technical improvement, without notice or obligation,
and are guaranteed only within the amateur bands.
①
①
① T9207700
WIRE ASSY 110MM2P
RA6078700
SHIELD CASE COVER
M4090264
SPEAKER
DSP Unit
②
RA6112100 (Lot. 1-6)
PORON SHEET(FAN)
RA6112100 (Lot. 7-) RA6079400
PORON RUBBER(FAN)
SHIELD CASE COVER RA1152400 ⑥
SHIELD CASE COVER RA6094600
TOP CASE ASSY
②
RA6079100 ②
SHIELD CASE
② ⑥
⑥
②
MAIN Unit
RA6091600 RA6079500
SHIELD PLATE SHIELD CASE
T9207690
WIRE ASSY 80MM2P RA6079200
SHIELD CASE COVER
RA6079100
T9207337 SHIELD CASE PLL
M2090062 WIRE ASSY 70MM30P
FAN
RA6115700 (2 pcs) RA6033500
GASKET (10x20) RA6090100
BUSTERAID(12.5X10) GASKET(10X70)
T9207694
WIRE ASSY 190MM2P ④
⑤ ⑤ RA123330A
SHEET
RA6115100
PORON SHEET
P1091158B
CONNECTOR
RA6082300
RA045320A BLIND SHEET(SP)
GASKET (SHIELD)
③
T9207692
RA6075300 WIRE ASSY 150MM2P
CHASSIS
REF. YAESU P/N Description Qty.
③ RA6121200 ① U03106001 SEMS SCREW ASM2X6 4
ThermalConductivePad ② U24206001 BIND HEAD TAPTITE-B M2.6X6 11
③ U24208007 BIND HEAD TAPTITE-B M2.6X8B 5
④ U04410002 SEMS SCREW HSM4X10NI 1
⑤ U24306001 BIND HEAD TAPTITE-B M3X6 2
⑥ U31206007 OVAL HEAD SCREW M2.6X6B 4
T9101530A
CT CABLE
③
EXPLODED VIEW-1 FT-891 Technical Supplement
Exploded View
①
S5000260 ①
LEAD CLAMP
①
② RA0129800
LEAF SPRING ③ ① RA6121300
ThermalConductivePad
② RA6075600
① BOTTOM CASE
CS2460401 ② ⑤
PA ASSY ① R8139500A
② T9207686 LABEL 030X006R
CHASSISWIRE ASSY 74MM4P
RA6068800
RA6076300 ① SHIELD CASE(19x25)
GROUND PLATE (FET-S) ①
①
① ① ① ④
④ ⑤
①
③
RA0471500
ELEC. COND TAPE(C)
⑤
RA6112000
PORON SHEET (5106)
⑤
PA Unit
③
⑤ R8139500A
LABEL 030X006R
⑤
⑤
⑦ RA6075800
DISPLAY PANEL (FCC)
S4000060
CASE LEG
RA0469800
LEG (A)
⑥
⑦
RA6075700
RA0484100 STAND
SPONGE RUBBER(REG)
R8151700
① LABEL"CAUTION"
CQ0675001 ②
PANEL ASSY ①
①
RA607400A
RUBBER KNOB(TOP)
RA6075000
REAR PANEL
RA6088900
②
DIFFUSER SHEET Q9001000
ROTARY ENCODER
VR Unit
RA607360A
FRONT PANEL(PRT) RA6081700 ③
REFLECTOR
PANEL Unit
R6054387B
SPECIAL NUT
SW-A Unit
RA604250B RA1107900
VOLUME KNOB(OUT) PORON SHEET5X15X1
RA6074200
③ LCD SPACER
RA604240A Q7000692
VOLUME KNOB(IN) LCD MODULE
RA6074100
SPONGE RUBBER(LCD)
RA6073800
LIGHT GUIDE RA6073900
SW-B Unit RUBBER KNOB(FRONT)
RA6074300
ENCODER KNOB
U70015001
PLAIN WASHER FW9X14X0.5
RA152820A U62009001
WASHER(FELT) ④ VOLUME NUT 9X12X2
RA6074900
LEVER
④ U9900211
WAVE WASHER
RA6074800
HOLDER(SPRING)
RA1528400
WASHER(PE)
J5017
Connect the Digital DC voltmeter (high-Z) to 01-04 VCO1-HIGH (TXI) Adjust L4002 4.2 V ±0.1 V
01-05 VCO1-LOW Confirm At least 0.45 V
TP1009 on the MAIN Unit.
Press and hold in the [ A ] , [ B ] and [ C ] keys, 01-06 VCO2-HIGH Adjust L4004 4.2 V ±0.1 V
01-07 VCO2-LOW Confirm At least 0.6 V
while turning the radio on, to enter the
01-08 VCO3-HIGH Adjust L4006 4.2 V ±0.1 V
alignment mode.
01-09 VCO3-LOW Confirm At least 0.25 V
R e f e r r i n g t o t h e t a b l e b e l o w , s e l e c t t h e
appropriate “Alignment menu item” using the Press and hold in the [F] key to save the new
[MULTI] function knob per the chart right, and setting and exit the alignment mode.
adjust the listed components on the LOCAL
Unit for the required voltage, or confirm that
the correct voltage is present on each alignment
menu item.
TP1022
T1016
T1014
T1013
TP1041
T1023
TP1016 VR1001
J1002 T1025
VR5004
VR5002
VR5003
J5005
VR5001
J5001
J5003
TP5003
TC5001
Perform the same procedures for the Alignment Menu Items “12-01 100W
FALC 3.5” through “20-15 5W TXG 50” per the chart at the below.
Release the PTT switch, then press and hold in AM-TXG Adjustment
the [F] key to save the new setting and exit the Set the VFO-A frequency to 14.200 MHz in the
alignment mode. AM mode.
Press and hold in the [ A ] , [ B ] and [ C ] keys,
while turning the radio on, to enter the
alignment mode.
Rotate the [MULTI] function knob to select the
alignment menu item to “21-02 TX CAR AM”.
Rotate the [RF/SQL] knob to set the parameter
is “200”.
Release the PTT switch, then press and hold in
the [F] key to save the new setting and exit the
alignment mode.
A B C D E F
a b c d e f
A B C D E F
a b c d e f
A B C D E F
a b c d e f
A B C D E F
a b c d e f
A B a b
1 1
2 2
side A side B
A B C D E
a b c d e
A B a b
1 1
2 2
3 3
side A side B
A B a b
1 1
2 2
3 3
side A side B
A B C D E F G H
side A
a b c d e f g h
side B
Parts Layout
Parts List
REF DESCRIPTION VALUE V/W TOL. MFR'S DESIG YAESU P/N VERS. LOT SIDE LAY ADR
PCB with Components CD0225001
D 8001 LED HT-193TW5 G2071390 1- A
D 8002 LED HT-193TW5 G2071390 1- A
D 8003 LED HT-193TW5 G2071390 1- A
D 8004 LED HT-193TW5 G2071390 1- A
D 8005 LED HT-193TW5 G2071390 1- A
D 8010 LED HT-193TW5 G2071390 1-
J 8001 CONNECTOR 08FLT-SM2-TB(LF)(SN) P1091201 1- B
R 8001 CHIP RES. 270 1/16W 5% RMC1/16 271JATP J24185271 1- A
R 8002 CHIP RES. 270 1/16W 5% RMC1/16 271JATP J24185271 1- A
R 8003 CHIP RES. 270 1/16W 5% RMC1/16 271JATP J24185271 1- A
S 8001 TACTILE SWITCH EVQPLHA15 N5090174 1- A
S 8002 TACTILE SWITCH EVQPLHA15 N5090174 1- A
S 8003 TACTILE SWITCH EVQPLHA15 N5090174 1- A
S 8004 TACTILE SWITCH EVQPLHA15 N5090174 1- A
S 8005 TACTILE SWITCH EVQPLHA15 N5090174 1- A
Parts Layout
Parts Layout
Parts List
REF DESCRIPTION VALUE V/W TOL. MFR'S DESIG YAESU P/N VERS. LOT SIDE LAY ADR
PCB with Components CD0240001
S 8301 ROTARY ENCODER TP70D00E20 22F B103 Q9001016 1-