Testing and Installation of Firefighting Sprinkler
Testing and Installation of Firefighting Sprinkler
Contents
1.0 Purpose........................................................................................................................................................2
2.0 Objective......................................................................................................................................................2
3.0 Scope............................................................................................................................................................2
4.0 Quality of Installation...................................................................................................................................2
5.0 Equipment....................................................................................................................................................2
6.0 Storage and Handling Equipment.................................................................................................................3
7.0 General Piping Installation Guidelines..........................................................................................................3
8.0 Responsibilities.............................................................................................................................................4
The Supervisor Will be Responsible for the following:.........................................................................................4
9.0 Methodology................................................................................................................................................4
Installation of Fire Sprinkler System.....................................................................................................................4
Installation of Sprinkler Head...............................................................................................................................5
Installation of Butterfly Valve...............................................................................................................................5
Installation of Flow Switch....................................................................................................................................5
10.0 The methodology of Pressure Testing of Piping...........................................................................................6
SPRINKLER & FIRE FIGHTING SYSTEMS PIPING.....................................................................................................6
Method of Testing................................................................................................................................................6
Functional Testing for Sprinkler System...............................................................................................................7
11.0 Health & Safety Hazards...............................................................................................................................7
Identified Hazard and Control Measures..............................................................................................................8
12.0 Responsibilities.............................................................................................................................................8
Project Manager...................................................................................................................................................8
Project Engineer...................................................................................................................................................8
Supervisor............................................................................................................................................................9
Method of Statement
Method Statement Page 2 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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1.0 Purpose
The general purpose is to ensure that a Safe System of Work (SSOW) applies to all work activities, as such this is
the exemplar way to prove that the risk associated with a specific activity has been carefully considered and
appropriate controls implemented. The specific purpose of this Method Statement procedure is to describe the
method of installation and inspection of the Sprinkler System (SS).
2.0 Objective
This method statement is critical to the health and safety (H&S) of the activity it relates to. It is too followed and
adhered, any deviation or changes must be first authorized by the site supervisor
3.0 Scope
This method statement for firefighting system covers below activities:
This Method Statement procedure highlights the installation and inspection of Fire Fighting & Sprinkler System
(FASS).
5.0 Equipment
Drilling Machine12”
Grinding Machine
Pulls Spring
Welding Machine
Steel Tape Measure
Tone Generator
Screw Driver Test Pen
Screw Driver ((Flay and Cross))
Insulation Tape
Multitier Metter
Angle Grinder
Hammer Drills
Method of Statement
Method Statement Page 3 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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Hammer ((Small))
Chisel
Air Blower
Knife
Players
Cutting Players
Scaffolding
Ladder
Leather Gloves
Hard Hat
Goggle Glass
Dust Mask
First Aid Kit
Soldering Gun
Two-way radio
Clamp Metter
Measuring equipment
Hack saw
Threading Machine
Pipe wrenches & Spanners, etc.
The following Tools and Equipment will be used for Fire Fighting System Installation:
Installation of pipework shall be carried out under conditions satisfactory to the consultant. All
firefighting work conducted and accomplished will as per the approval of the consultant.
Scheduling of work to carry out the installation of pipework shall be agreed and to the satisfaction of the
main contractor and shall be co-coordinated with the work schedules of other all stakeholders such as
trades, disciplines involved in the overall construction work.
Method of Statement
Method Statement Page 4 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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8.0 Responsibilities
Ensuring that all the preparation and application works are conducted as per the contract scope of
work and Manufacturer’s SDS.
Ensuring that the advancement of works is accomplished according to the pre-planned program and
according to the approved method statement.
Ensuring that all the equipment, devices, machinery, material or substances needed for executing the
work are available as per the pre-planned construction program.
Making sure to co-ordinate with the Main Contractor and sub-contractor, MEP Coordinator & HSE
Personal for the safe and appropriate execution of the work.
To provide all the essential information and to the distribution of responsibilities to the construction
team.
9.0 Methodology
Installation of Fire Sprinkler System
1. The installation of Fire Sprinkler System shall be as per the approved shop drawings and
recommendations of the National Fire Protection Association (NFPA) 13.
2. FSS installation Pipe’s hangers shall be appropriate spaced at intervals as per the approved shop
drawing.
3. The installation of Fire Sprinkler Threaded piping will be made with a standardized and authentic
pipe sealing compound (jute and mastic combination methodology) applied on male threads only.
Ends of FSS Installation pipe will be renamed out before fitting.
Method of Statement
Method Statement Page 5 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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4. Sizes for sizes of pipe 2-Inches and below are made threaded & 2 ½” and above sizes are generally
grooved type. The groove for FSS pipes can be cut groove or roll groove.
5. All underground installation of Fire Sprinkler System will be welded type. All piping coming
underground will be wrapped particularly with polyvinyl chloride tape.
6. All Piping must be firmly supported by a combination network consists of pipe hangers and strong
support brackets. Pipe hangers are always used to support the ‘dead load” of the pipe system. The
for the pipe’s installation will be as per the scheduled.
7. Sprinkler Head Location (SHL) shall be installed following approved system plans and recommended
layout.
2. During installation make sure that the valve disc does not impede with the operation of other
Firefighting systems components, if so, immediately adjacent to the butterfly valve.
3. When it is difficult to close the valve and required more force to adjust, it may be due to debris
lodged in the sealing area. This may be mitigated by backing-off the handwheel and closing it again,
several times if required. The valve should never be forced to seat by applying a wrench to the
handwheel as this may destruct the valve components.
4. The inlet and outlet piping adjacent to the valve should be appropriately supported to prevent
excessive stress on the valve body. The valve should not be used to force a pipeline into position as
this may result in misuse/distortion of the valve body.
Method of Statement
Method Statement Page 6 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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2. The Flow Switch (FS) should be/recommended to be mounted on a horizontal or vertical pipe. On
Horizontal pipe, they should be installed on the top side of the pipe where flow switches will easily
accessible.
3. Drain the system and drill a hole in the pipe by a circular saw with a slow speed drill. The whole size
shall not be exceeding from 2-inches.
4. Properly Clean the inside pipe of all growth for a distance equal to the pipe diameter on either side
of the hole.
5. Roll the vane so that it may be inserted in the hole properly, do not bend or crease the vane.
6. Insert the Vanes so that the arrow on the saddle points in the direction of the water flow properly.
Method of Testing
1. Plug all the openings
3. Fill pipeline with water avoiding any air column build up. (For this purpose, keep the drain valve at
the highest elevation lightly open while filling water when the line is filled with water close the valve)
Method of Statement
Method Statement Page 7 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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4. By a pressure, pump pressurizes the line to an acceptable and required pressure, eg, 100 psi. After
pressurizing the pipe; wait for 5 minutes, and then again examine and observe all major joints for any
visible leak.
5. If the system is normal and operational as intended as per point No. 4, again pressurize the system
to 150 psi and wait for another 10 minutes for any drop in pressure or leakage.
6. If the SPRINKLER & FIRE FIGHTING SYSTEMS PIPING is found to be leakproof as per item No. 5
pressurizes the line to the recommended testing pressure level and intact as it is for 2 hrs.
Indication on Fire Alarm Panel (FAP) & Repeater Panel (RP) regarding the zone being operated.
Method of Statement
Method Statement Page 8 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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12.0 Responsibilities
Project Manager
• Project Manager shall be responsible for overall project execution.
• He will coordinate with the client and head office.
• He is responsible for progress monitoring, attending review meeting and resource management.
• Overall, he will be responsible for the timely completion of the project following all contractual
requirements.
Project Engineer
• Setting out for installation and commissioning of Fire Alarm and Fire Fighting Systems are carried out
according to the specifications, drawings and approved method statement.
• Provision of all necessary information and distribution of responsibilities to his construction team in
consultation with the construction manager.
• The work progress is monitored following the required program and reports the same to the
Construction Manager.
• The implementation of any request that might be raised by the Consultant.
• Allocation of manpower, materials and equipment’s in consultation with Construction Manager also
monitoring their timely supply at the construction location.
Method of Statement
Method Statement Page 9 of 9
(for Testing and Installation of Firefighting Sprinkler)
Department Document Ref. No. Issue Date Revision
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Supervisor
• The carrying-out the work and the proper distribution of all the available resources in coordination with
the Site Engineering daily.
• Daily reports of the works are achieved and coordinated for future planning with the site Engineer.
• Incorporate all the QC and Safety requirements as requested by the concerned Engineer.
• Meeting with any type of unforeseen incident or requirement.
Project/Facility:
Client/Contractor:
Method of Statement