Gas Compressor: 1 Types of Compressors
Gas Compressor: 1 Types of Compressors
1
2 1 TYPES OF COMPRESSORS
Rotary vane compressors consist of a rotor with a num- Mechanism of a scroll pump
ber of blades inserted in radial slots in the rotor. The rotor
is mounted offset in a larger housing that is either circular
Due to minimum clearance volume between the fixed
or a more complex shape. As the rotor turns, blades slide
scroll and the orbiting scroll, these compressors have a
in and out of the slots keeping contact with the outer wall
very high volumetric efficiency.
of the housing.[1] Thus, a series of decreasing volumes is
created by the rotating blades. Rotary Vane compressors This type of compressor was used as the supercharger on
are, with piston compressors one of the oldest of com- Volkswagen G60 and G40 engines in the early 1990s.
pressor technologies.
With suitable port connections, the devices may be ei-
ther a compressor or a vacuum pump. They can be ei- 1.8 Diaphragm compressors
ther stationary or portable, can be single or multi-staged,
and can be driven by electric motors or internal combus- Main article: Diaphragm compressor
tion engines. Dry vane machines are used at relatively
low pressures (e.g., 2 bar or 200 kPa or 29 psi) for bulk
A diaphragm compressor (also known as a membrane
material movement while oil-injected machines have thecompressor) is a variant of the conventional reciprocat-
necessary volumetric efficiency to achieve pressures up ing compressor. The compression of gas occurs by the
to about 13 bar (1,300 kPa; 190 psi) in a single stage.
movement of a flexible membrane, instead of an intake
A rotary vane compressor is well suited to electric mo-
element. The back and forth movement of the membrane
tor drive and is significantly quieter in operation than the
is driven by a rod and a crankshaft mechanism. Only the
equivalent piston compressor. membrane and the compressor box come in contact with
[1]
Rotary vane compressors can have mechanical efficien- the gas being compressed.
cies of about 90%.[10] The degree of flexing and the material constituting the di-
aphragm affects the maintenance life of the equipment.
Generally stiff metal diaphragms may only displace a few
1.7 Scroll compressors cubic centimeters of volume because the metal can not
endure large degrees of flexing without cracking, but the
Main article: Scroll compressor stiffness of a metal diaphragm allows it to pump at high
pressures. Rubber or silicone diaphragms are capable of
A scroll compressor, also known as scroll pump and enduring deep pumping strokes of very high flexion, but
scroll vacuum pump, uses two interleaved spiral-like their low strength limits their use to low-pressure appli-
vanes to pump or compress fluids such as liquids and cations, and they need to be replaced as plastic embrittle-
gases. The vane geometry may be involute, archimedean ment occurs.
spiral, or hybrid curves.[11][12][13] They operate more Diaphragm compressors are used for hydrogen and com-
smoothly, quietly, and reliably than other types of com- pressed natural gas (CNG) as well as in a number of other
pressors in the lower volume range. applications.
Often, one of the scrolls is fixed, while the other orbits ec- The photograph included in this section depicts a three-
centrically without rotating, thereby trapping and pump- stage diaphragm compressor used to compress hydrogen
ing or compressing pockets of fluid between the scrolls. gas to 6,000 psi (41 MPa) for use in a prototype
4 1 TYPES OF COMPRESSORS
Reversible Compressor:
P-v (Specific volume vs. Pressure) diagram comparing isentropic,
polytropic, and isothermal processes between the same pressure
limits.
δqrev − δwrev = dh + dke + dpe
isentropic process: involves no cooling
The right hand side of each compressor type is equiva- polytropic process: involves some cooling
lent, thus: isothermal process: involves maximum cooling
6 3 TEMPERATURE
By making the following assumptions the required work NOTE: The isentropic assumptions are only applicable
for the compressor to compress a gas from P1 to P2 is with ideal cycles. Real world cycles have inherent losses
the following for each process: due to inefficient compressors and turbines. The real
Assumptions: world system are not truly isentropic but are rather
idealized as isentropic for calculation purposes.
[( )(k−1)/k ] ∫ V2 ∫ V2
kR(T2 − T1 ) kRT1 P2 p1 V1n V −n dV
Wcomp,in = = − 1W = pdV =
k−1 k−1 P1 V1 V1
where
Polytropic ( P v n = constant ):
( )n
p2 V1
[( ) ] =
(n−1)/n p 1 V2
nR(T2 − T1 ) nRT1 P2
Wcomp,in = = − 1or
n−1 n−1 P1
and
( )
P2
Wcomp,in = RT ln
P1
p1 V1n
p=
By comparing the three internally reversible processes Vn
compressing an ideal gas from P1 to P2 , the results so
show that isentropic compression ( P v k = constant )
requires the most work in and the isothermal compres-
sion( T = constant or P v = constant ) requires the p1 V1n
least amount of work in. For the polytropic process ( W = (V 1−n − V11−n )
1−n 2
P v n = constant ) work in decreases as the exponent,
n, decreases, by increasing the heat rejection during the in which p is pressure, V is volume, n takes different val-
compression process. One common way of cooling the ues for different compression processes (see below), and
gas during compression is to use cooling jackets around 1 & 2 refer to initial and final states.
the casing of the compressor.[17]
• Adiabatic - This model assumes that no energy
(heat) is transferred to or from the gas during the
2.3 Compressors in Ideal Thermodynamic compression, and all supplied work is added to the
Cycles internal energy of the gas, resulting in increases of
temperature and pressure. Theoretical temperature
Ideal Rankine Cycle 1->2 Isentropic compression in a rise is:[18]
pump
Ideal Carnot Cycle 4->1 Isentropic compression ( )(k−1)/k
p2
Ideal Otto Cycle 1->2 Isentropic compression T2 = T1
Ideal Diesel Cycle 1->2 Isentropic compression p1
Ideal Brayton Cycle 1->2 Isentropic compression in a with T 1 and T 2 in degrees Rankine or kelvins, p2 and p1
compressor being absolute pressures and k = ratio of specific heats
Ideal Vapor-compression refrigeration Cycle 1->2 (approximately 1.4 for air). The rise in air and temper-
Isentropic compression in a compressor ature ratio means compression does not follow a simple
7
pressure to volume ratio. This is less efficient, but quick. 4 Staged compression
Adiabatic compression or expansion more closely model
real life when a compressor has good insulation, a large
In the case of centrifugal compressors, commercial de-
gas volume, or a short time scale (i.e., a high power level).
signs currently do not exceed a compression ratio of more
In practice there will always be a certain amount of heat
than a 3.5 to 1 in any one stage (for a typical gas). Since
flow out of the compressed gas. Thus, making a perfect
compression generates heat, the compressed gas is to be
adiabatic compressor would require perfect heat insula-
cooled between stages making the compression less adi-
tion of all parts of the machine. For example, even a bi-
abatic and more isothermal. The inter-stage coolers typ-
cycle tire pump’s metal tube becomes hot as you compress
ically result in some partial condensation that is removed
the air to fill a tire. The relation between temperature and
in vapor-liquid separators.
compression ratio described above means that the value
of n for an adiabatic process is k (the ratio of specific In the case of small reciprocating compressors, the com-
heats). pressor flywheel may drive a cooling fan that directs am-
bient air across the intercooler of a two or more stage
• Isothermal - This model assumes that the com- compressor.
pressed gas remains at a constant temperature Because rotary screw compressors can make use of cool-
throughout the compression or expansion process. ing lubricant to remove the heat of compression, they very
In this cycle, internal energy is removed from the often exceed a 9 to 1 compression ratio. For instance, in
system as heat at the same rate that it is added by a typical diving compressor the air is compressed in three
the mechanical work of compression. Isothermal stages. If each stage has a compression ratio of 7 to 1, the
compression or expansion more closely models real compressor can output 343 times atmospheric pressure (7
life when the compressor has a large heat exchang- × 7 × 7 = 343 atmospheres). (343 atm or 34.8 MPa or
ing surface, a small gas volume, or a long time scale 5.04 ksi)
(i.e., a small power level). Compressors that uti-
lize inter-stage cooling between compression stages
come closest to achieving perfect isothermal com-
pression. However, with practical devices perfect 5 Prime movers
isothermal compression is not attainable. For exam-
ple, unless you have an infinite number of compres- There are many options for the "prime mover" or motor
sion stages with corresponding intercoolers, you will that powers the compressor:
never achieve perfect isothermal compression.
For an isothermal process, n is 1, so the value of the work • Gas turbines power the axial and centrifugal flow
integral for an isothermal process is: compressors that are part of jet engines.
When evaluated, the isothermal work is found to be lower • Electric motors are cheap and quiet for static com-
than the adiabatic work. pressors. Small motors suitable for domestic elec-
trical supplies use single-phase alternating current.
Larger motors can only be used where an industrial
• Polytropic - This model takes into account both a electrical three phase alternating current supply is
rise in temperature in the gas as well as some loss of available.
energy (heat) to the compressor’s components. This
assumes that heat may enter or leave the system, and
that input shaft work can appear as both increased • Diesel engines or petrol engines are suitable for
pressure (usually useful work) and increased tem- portable compressors and support compressors.
perature above adiabatic (usually losses due to cy-
cle efficiency). Compression efficiency is then the • In automobiles and other types of vehicles (includ-
ratio of temperature rise at theoretical 100 percent ing piston-powered airplanes, boats, trucks, etc.),
(adiabatic) vs. actual (polytropic). Polytropic com- diesel or gasoline engines power output can be
pression will use a value of n between 0 (a constant- increased by compressing the intake air, so that
pressure process) and infinity (a constant volume more fuel can be burned per cycle. These engines
process). For the typical case where an effort is can power compressors using their own crankshaft
made to cool the gas compressed by an approxi- power (this setup known as a supercharger), or, use
mately adiabatic process, the value of n will be be- their exhaust gas to drive a turbine connected to the
tween 1 and k. compressor (this setup known as a turbocharger).
8 8 REFERENCES
• Petroleum refineries, natural gas processing plants, In the United States, there were 300 gas compressor man-
petrochemical and chemical plants, and similar large ufacturers in 2011 producing compressors for all of these
industrial plants require compressing for intermedi- uses. Although these factories were classified as small
ate and end-product gases. business, the total 2011 sales for gas and air compressors
was over $9 billion.[21]
• Refrigeration and air conditioner equipment use
compressors to move heat in refrigerant cycles (see
• Diving air compressor in noise reduction cabinet
vapor-compression refrigeration).
• Some aircraft require compressors to maintain cabin [3] Aungier, Ronald H. (2000). Centrifugal Compressors A
Strategy for Aerodynamic design and Analysis. ASME
pressurization at altitude.
Press. ISBN 0-7918-0093-8.
• Some types of jet engines—such as turbojets and [4] Bloch, H.P. and Hoefner, J.J. (1996). Reciprocating Com-
turbofans)—compress the air required for fuel com- pressors, Operation and Maintenance. Gulf Professional
bustion. The jet engine’s turbines power the com- Publishing. ISBN 0-88415-525-0.
bustion air compressor.
[5] Reciprocating Compressor Basics Adam Davis, Noria
• In SCUBA diving, hyperbaric oxygen therapy, Corporation, Machinery Lubrication, July 2005
and other life support devices, compressors put
[6] Introduction to Industrial Compressed Air Systems
breathing gas into small volume containers, such as
diving cylinders.[19][20] [7] New developments in pumps and compressors using Ionic
Liquids
• In surface supplied diving, an air compressor fre-
quently supplies low pressure air (10 to 20 bar) for [8] Screw Compressor Describes how screw compressors
work and include photographs.
breathing.
[9] Technical Centre Discusses oil-flooded screw compres-
• Submarines use compressors to store air for later use sors including a complete system flow diagram
in displacing water from buoyancy chambers to ad-
just depth. [10] Mattei Compressors
• Turbochargers and superchargers are compressors [11] Tischer, J., Utter, R: “Scroll Machine Using Discharge
Pressure For Axial Sealing,” U.S. Patent 4522575, 1985.
that increase internal combustion engine perfor-
mance by increasing the mass flow of air inside the [12] Caillat, J., Weatherston, R., Bush, J: “Scroll-Type Ma-
cylinder, so the engine can burn more fuel and hence chine With Axially Compliant Mounting,” U.S. Patent
produce more power. 4767293, 1988.
9
9.2 Images
• File:Axial_compressor.gif Source: http://upload.wikimedia.org/wikipedia/commons/c/ca/Axial_compressor.gif License: Public domain
Contributors: http://www.grc.nasa.gov/WWW/K-12/airplane/caxiala.html Original artist: NASA
• File:CentrifugalCompressor.jpg Source: http://upload.wikimedia.org/wikipedia/commons/f/f5/CentrifugalCompressor.jpg License:
Public domain Contributors: Figure 34.21 in Handbook for Notification of Exports to Iraq, Annex 3, United Nations Security Council Res-
olution 1051 (1996), prepared by the U.S. Department of Energy, Nuclear Transfer and Supplier Policy Division. http://www.iraqwatch.
org/government/ Original artist: UN document (USGOV)
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utors: ? Original artist: ?
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License: GFDL Contributors: Created using yEd software. Original artist: Zonination
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