FR-D700 Instruction Manual (Basic) Inverter
FR-D700 Instruction Manual (Basic) Inverter
FR-D700 Instruction Manual (Basic) Inverter
FR-D700
INSTRUCTION MANUAL (BASIC) 1
FR-D720-0.1K to 15K
FR-D740-0.4K to 15K
FR-D720S-0.1K to 2.2K 2
FR-D710W-0.1K to 0.75K
3
Thank you for choosing this Mitsubishi Electric Inverter.
This Instruction Manual (Basic) provides handling information and precautions for use of the equipment.
Please forward this Instruction Manual (Basic) to the end user.
CONTENTS
1 OUTLINE ...................................................................................1
4
2 INSTALLATION AND WIRING ...................................................5
3 PRECAUTIONS FOR USE OF THE INVERTER.........................19
4 FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...22
5
5 DRIVING THE MOTOR.............................................................23
6 ENERGY SAVING OPERATION FOR FANS AND PUMPS ........31
7 PARAMETERS .........................................................................32
6
700
8 TROUBLESHOOTING ..............................................................36
9 PRECAUTIONS FOR MAINTENANCE AND INSPECTION ........41
10 SPECIFICATIONS ....................................................................43
7
To obtain the Instruction Manual (Applied) and the
Safety stop function instruction manual
Contact where you purchased the inverter, your Mitsubishi Electric sales 8
representative, or the nearest Mitsubishi Electric FA Center for the
following manuals:
Instruction Manual (Applied) [IB(NA)-0600366ENG]
Safety stop function instruction manual [BCN-A211508-000]
These manuals are required if you are going to utilize functions and 9
performance.
The PDF manuals are also available for download at the Mitsubishi
Electric FA Global Website (URL: http://www.MitsubishiElectric.co.jp/fa/).
10
This Instruction Manual (Basic) provides handling information and precautions for use of this product.
Please forward this Instruction Manual (Basic) to the end user.
2. Fire Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this CAUTION
product until you have read through the Instruction Manual This product must be installed on a nonflammable wall
(Basic) and supplementary documents carefully and can use without holes (so that nobody touches the inverter heatsink
the equipment correctly. Do not use this product until you on the rear side, etc.). Mounting it to or near flammable
material can cause a fire.
have a full knowledge of this product mechanism, safety If this product becomes faulty, the product power must be
information and instructions. switched OFF. A continuous flow of large current could
In this Instruction Manual (Basic), the safety instruction levels cause a fire.
are classified into "WARNING" and "CAUTION". When using a brake resistor, a sequence that will turn OFF
power when a fault signal is output must be configured.
Incorrect handling may cause hazardous Otherwise the brake resistor may overheat due to damage of
WARNING conditions, resulting in death or severe the brake transistor and possibly cause a fire.
injury. Do not connect a resistor directly to the DC terminals P/+
and N/-. Doing so could cause a fire.
Incorrect handling may cause hazardous Be sure to perform daily and periodic inspections as specified
CAUTION conditions, resulting in medium or slight in the Instruction Manual. If this product is used without
injury, or may cause only material inspection, an explosion, failure, or fire may occur.
damage.
3.Injury Prevention
The CAUTION level may even lead to a serious CAUTION
consequence according to conditions. Both instruction levels The voltage applied to each terminal must be the ones
must be followed because these are important to personal specified in the Instruction Manual. Otherwise an explosion
safety. or damage. may occur.
The cables must be connected to the correct terminals.
1. Electric Shock Prevention Otherwise an explosion or damage may occur.
Polarity must be correct. Otherwise an explosion or damage
WARNING may occur.
While the power of this product is ON, do not remove the While power is ON or for some time after power-OFF, do not
front cover or the wiring cover. Do not run this product with touch this product since the inverter will be extremely hot.
the front cover or the wiring cover removed. Otherwise you Doing so can cause burns.
may access the exposed high voltage terminals or the 4. Additional Instructions
charging part of the circuitry and get an electric shock. Also the following points must be noted to prevent an accidental
Even if power is OFF, do not remove the front cover except failure, injury, electric shock, etc.
for wiring or periodic inspection. You may accidentally (1) Transportation and Mounting
touch the charged inverter circuits and get an electric
shock. CAUTION
Before wiring or inspection, power must be switched OFF. Use proper lifting techniques or a trolley when carrying
To confirm that, LED indication of the operation panel must products. Failure to do so may lead to injuries.
be checked. (It must be OFF.) Any person who is involved in Do not stack the boxes containing this product higher than
wiring or inspection shall wait for at least 10 minutes after the number recommended.
the power supply has been switched OFF and check that This product must be installed to the position where
withstands the weight of the product according to the
there are no residual voltage using a tester or the like. The
information in the Instruction Manual.
capacitor is charged with high voltage for some time after Do not install or operate this product if it is damaged or has
power OFF, and it is dangerous. parts missing.
This product must be earthed (grounded). Earthing When carrying this product, do not hold it by the front cover
(grounding) must conform to the requirements of national and or setting dial; it may fall off or fail.
local safety regulations and electrical code (NEC section 250, Do not stand or rest heavy objects on the product.
IEC 61140 class 1 and other applicable standards). Ensure the mounting orientation of this product is correct.
A neutral-point earthed (grounded) power supply for 400V Foreign conductive objects must be prevented from
class of this product in compliance with EN standard must be entering this product. That includes screws and metal
fragments or other flammable substance such as oil.
used. As this product is a precision instrument, do not drop or
Any person who is involved in wiring or inspection of this subject it to impact.
product shall be fully competent to do the work. This product must be used under the following
This product body must be installed before wiring. environment: Otherwise the product may be damaged.
Otherwise you may get an electric shock or be injured. Surrounding
Do not touch the setting dial or keys with wed hands. Doing air -10°C to +50°C (non-freezing)
temperature
so may cause an electric shock.
Ambient
Environment
Do not subject the cables to scratches, excessive stress, humidity 90%RH or less (non-condensing)
heavy loads or pinching. Doing so may cause an electric Storage
shock. temperature -20°C to +65°C
Do not change the cooling fan while power is ON, as it is Atmosphere Indoors (free from corrosive gas, flammable gas,
oil mist, dust and dirt)
dangerous.
Maximum 1000m
Do not touch the printed circuit board or handle the cables Altitude/ 2
vibration 5.9m/s or less at 10 to 55Hz (directions of X, Y, Z
with wet hands. Doing so may cause an electric shock. axes)
Never touch the motor terminals, etc. right after powering Temperature applicable for a short time, e.g. in transit.
OFF as the DC voltage is applied to the motor for 1 second If halogens (including fluorine, chlorine, bromine, and
at powering OFF if the main circuit capacitor capacity is iodine) contained in fumigants for wood packages enter this
measured. Doing so may cause an electric shock. product, the product may be damaged. Prevent the entry of
fumigant residuals or use an alternative method such as
heat disinfection. Note that sterilization or disinfection of
wood packages should be performed before packing the
product.
A-1
(2) Wiring (5) Emergency stop
CAUTION CAUTION
Do not install a power factor correction capacitor, surge A safety backup such as an emergency brake must be
absorber, or radio noise filter on the output side of this provided for devices or equipment in a system to prevent
product. These devices may overheat or burn out. hazardous conditions in case of failure of this product or an
The connection orientation of the output cables U, V, W to external device controlling this product.
the motor affects the rotation direction of the motor. If the breaker installed on the input side of this product trips,
check for wiring faults (short circuits etc.) and damage to
(3) Trial run internal parts of this product. The cause of the trip must be
identified and removed before turning ON the power of the
CAUTION breaker.
Before starting operation, each parameter must be When any protective function is activated, appropriate
confirmed and adjusted. Failure to do so may cause some corrective action must be taken, and this product must be
machines to make unexpected motions. reset before resuming operation.
(4) Usage (6) Maintenance, inspection and parts replacement
WARNING CAUTION
Stay away from the equipment when the retry function is set Do not carry out a megger (insulation resistance) test on the
as it will restart suddenly after trip. control circuit of this product. It will cause a failure.
Since pressing key may not stop output depending on
(7) Disposal
the function setting status, separate circuit and switch that
make an emergency stop (power OFF, mechanical brake CAUTION
operation for emergency stop, etc.) must be provided. This product must be treated as industrial waste.
OFF status of the start signal must be confirmed before
resetting the inverter fault. Resetting inverter alarm with the (8) Application of caution labels
start signal ON restarts the motor suddenly.
The inverter must be used for three-phase induction motors.
CAUTION
Connection of any other electrical equipment to the product Caution labels are used to ensure safety during use of
output may damage the equipment. Mitsubishi Electric inverters.
Do not modify the equipment. Apply the following labels to the inverter if the "retry function"
Do not perform parts removal which is not instructed in this and/or "automatic restart after instantaneous power failure"
manual. Doing so may lead to fault or damage of the product. have been enabled.
A-2
<Abbreviation>
PU: Operation panel and parameter unit (FR-PU04/FR-PU07)
Inverter: Mitsubishi Electric inverter FR-D700 series
FR-D700: Mitsubishi Electric inverter FR-D700 series
Pr.: Parameter number (Number assigned to function)
PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)
External operation: Operation using the control circuit signals
Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation
Standard motor: SF-JR
Constant torque motor: SF-HRCA
<Trademark>
Company and product names herein are the trademarks and registered trademarks of their respective owners.
<Mark>
REMARKS: Additional helpful contents and relations with other functions are stated.
Note: Contents requiring caution or cases when set functions are not activated are stated.
A-3
1 OUTLINE
1.1 Product checking and parts identification
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that
the product agrees with your order and the inverter is intact.
Inverter model
FR - D740 - 1.5 K
1
Symbol Voltage class
Represents the
D720 Three-phase 200V class inverter capacity [kW]
D740 Three-phase 400V class
D720S Single-phase 200V class
D710W Single-phase 100V class
Cooling fan
The cooling fan is removable.
Operation panel Control logic switchover jumper
(Refer to page 2) connector
The jumper connector is in the sink
Voltage/current input switch
logic (SINK) when shipped from the
(Refer to page 8) factory. Move the jumper connector
PU connector to change to the source logic
(Refer to page 8) (SOURCE). Always fit the jumper
connector to the either position.
( Refer to the Instruction Manual
Front cover (Applied))
Refer to the
Instruction Manual Control circuit terminal block
(Applied) for installation/ (Refer to page 9)
removal.
REMARKS
· For how to find the SERIAL number, refer to page 50.
1
Operation panel
STOP operation
Setting dial
Used to stop operation commands.
(Setting dial: Mitsubishi Electric inverter
Used to reset a fault when the protective
dial)
function (fault) is activated.
The setting dial is used to change the
frequency and parameter settings.
Operation mode switchover
Press the setting dial to perform the
Used to switch between the PU and
following operations:
External operation modes.
To display a set frequency in the
To use the External operation mode
monitor mode
(operation using a separately connected
To display the present setting during
frequency setting potentiometer and start
calibration
signal), press this key to light up the EXT
To display a fault history number in the
indicator.
fault history mode
(Press simultaneously (0.5s), or
Mode switchover
change Pr. 79 setting to change to combined
Used to switch among different setting
mode.) ( Refer to the Instruction
modes.
Manual (Applied))
Pressing simultaneously changes PU: PU operation mode
EXT: External operation mode
the operation mode.
Cancels PU stop also.
Pressing for a while (2s) can lock
operation. ( Refer to the Instruction
Start command
Manual (Applied))
The rotation direction can be selected by
setting Pr. 40.
Determination of each setting
If pressed during operation, monitor
changes as below:
Running frequency
Output current
Output voltage
2
Operation panel
(Example)
Monitor/frequency setting
PU operation mode
Value change and frequency appear alternately.
(output frequency monitor)
Frequency setting has been
written and completed.
STOP
Output current monitor Output voltage monitor
Parameter setting
Display the
Parameter setting mode (Refer to page 4) present setting
(Example)
Initial value
change list
3
Operation panel
Operation
Screen at power-ON
1. The monitor display appears.
REMARKS
Operation mode change
2. to is displayed...Why?
Press to choose the PU operation mode. PU indicator is lit.
Operation
Screen at power-ON
1. The monitor display appears.
Operation mode change
2.
Press to choose the PU operation mode. PU indicator is lit.
Setting Description
0 Clear is not executed.
Sets parameters back to the initial values. (Parameter clear sets back all parameters except calibration parameters,
1 terminal function selection parameters to the initial values.) Refer to the parameter list of the Instruction Manual (Applied) for
availability of parameter clear and all parameter clear.
4
2 INSTALLATION AND WIRING
AC power supply
Use within the permissible power supply
specifications of the inverter. To ensure
safety, use a molded case circuit breaker, RS-232C - RS-485 converter is
earth leakage circuit breaker or magnetic Enclosure surface operation
required when connecting to PC
contactor to switch power ON/OFF. panel (FR-PA07)
with RS-232C interface.
(Refer to page 43) By connecting the connection cable
(FR-CB2) to the PU connector, ( Refer to the Instruction
Molded case circuit breaker (MCCB)
or earth leakage circuit breaker Parameter unit operation can be performed from Manual (Applied))
FR-PU07, FR-PA07.
(ELB), fuse (FR-PU07)
The breaker must be selected carefully
since an in-rush current flows in the
inverter at power on.
(Refer to page 6.) RS-485 RS-232C
Magnetic contactor (MC) Converter
Install the magnetic contactor to ensure
safety. Do not use this magnetic contactor
to start and stop the inverter. Doing so will
cause the inverter life to be shortened. S1 Approved safety
(Refer to page 6.) relay module
2
S2
Reactor (FR-HAL, FR-HEL option) SC Required for
Reactors (option) must be used when compliance with
power harmonics measures are taken, safety standard.
the power factor is to be improved or the
inverter is installed near a large power
supply system (500kVA or more). The
inverter may be damaged if you do not
use reactors. Select the reactor according
to the model. Remove the jumpers across
terminals P/+ and P1 to connect the DC reactor. Brake resistor (FR-ABR,
MRS type, MYS type)
AC reactor (FR-HAL) DC reactor (FR-HEL) * Braking capability can be
improved. (0.4K or higher)
Always install a thermal relay
when using a brake resistor
whose capacity is 11K or higher.
(Refer to page 18.)
P/+
Inverter (FR-D700) PR
Noise filter (ferrite core) * P/+ P1
(FR-BSF01, FR-BLF) Noise filter (ferrite core)
R/L1 S/L2 T/L3
Install a noise filter (ferrite core) (FR-BSF01, FR-BLF)
to reduce the electromagnetic Noise filter Earth (Ground) Install a noise filter (ferrite core)
noise generated from the U VW to reduce the electromagnetic
(capacitor) * P/+ N/-
inverter. Effective in the range noise generated from the inverter.
(FR-BIF)
from about 1MHz to 10MHz. Effective in the range from about
When more wires are passed Reduces the 1MHz to 10MHz. A wire should be
through, a more effective result radio noise.
wound four turns at a maximum.
can be obtained. A wire should
be wound four turns or more.
Motor
* Filterpack (FR-BFP2), which contains DC reactor and noise filter in one package, is also available.
Brake unit
(FR-BU2)
Earth (Ground)
Devices connected to the output
P/+ PR Do not install a power factor correction capacitor,
P/+ surge suppressor or noise filter (capacitor) on the output
PR side of the inverter. When installing a molded case
circuit breaker on the output side of the inverter,
contact each manufacturer for selection of the
High power factor Power regeneration Resistor unit (FR-BR) molded case circuit breaker.
converter (FR-HC2) common converter Discharging resistor (GZG, GRZG) Earth (Ground)
(FR-CV) To prevent an electric shock, always earth (ground)
Power supply harmonics Great braking capability The regenerative braking capability the motor and inverter. For reduction of induction noise
can be greatly suppressed. is obtained. of the inverter can be exhibited fully. from the power line of the inverter, it is recommended
to wire the earth (ground) cable by returning it to the
: Install these options as required. earth (ground) terminal of the inverter.
NOTE
The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as
low as possible within the permissible range. This must be noted especially when the inverter is installed in an
enclosure. (Refer to page 7)
Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main
circuit to protect them from noise. (Refer to page 8.)
Do not install a power factor correction capacitor, surge suppressor or noise filter (capacitor) on the inverter output
side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above
devices are connected, immediately remove them.
Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication
devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional noise filter (capacitor) (for use in the
input side only) or FR-BSF01 or FR-BLF noise filter (ferrite core) to minimize interference. ( Refer to Chapter 3 of the
Instruction Manual (Applied).)
Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.
5
Peripheral devices
Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the following list and prepare appropriate peripheral devices.
Molded Case Circuit
Breaker (MCCB) Input Side Magnetic
or Earth Leakage Circuit Reactor
Motor Contactor (MC)
Voltage
NOTE
When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model,
and cable and reactor according to the motor output.
When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Identify the cause of the trip, then remove the cause and power ON the breaker.
6
Installation of the inverters and precautions
NOTE
When encasing multiple inverters, install them in parallel as a cooling
measure.
Install the inverter vertically.
For heat dissipation and maintenance, allow minimum clearance shown
in the figures below from the inverter to the other devices and to the
inner surface of the enclosure.
Measurement 10cm or more Refer to the
clearances
position below.
5cm 5cm
1cm or 1cm or 1cm or
Measurement 5cm more ∗1, ∗2 more ∗1, ∗2 more ∗1
position 10cm or more
-10 C to +50 C
(non-freezing)
Allow 5cm or more clearance for 5.5K or higher.
When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without any clearance between
them (0cm clearance).
(2) Environment
Before installation, check that the environment meets the specifications on page 44.
Note
Install the inverter on a strong surface securely and vertically with bolts.
Leave enough clearances and take cooling measures.
Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.
Install the inverter on a nonflammable wall surface.
When designing or building an enclosure for the inverter, carefully consider influencing factors such as heat
generation of the contained devices and the operating environment.
7
Wiring
2.3 Wiring
2.3.1 Terminal connection diagram
*1 DC reactor (FR-HEL) *6 Terminal P1 is not available for
When connecting a DC reactor, remove the single-phase 100V power input model.
Sink logic jumper across P1 and P/+.
Main circuit terminal Single-phase 100V power input model is *7 Brake resistor (FR-ABR, MRS type, MYS
Control circuit terminal not compatible with DC reactor. type)
Install a thermal relay to prevent an
Single-phase power input Brake unit overheat and burnout of the brake resistor.
(Option) Always install a thermal relay when using
MCCB MC
*1 a brake resistor whose capacity is 11K or
Single-phase R/L1 R higher.
AC power Earth
S/L2 (Ground) *7 (The brake resistor cannot be connected
supply to the 0.1K and 0.2K.)
Jumper PR N/-
MCCB MC P1 P/+
*6 Motor
Three-phase R/L1 U
AC power S/L2 V
IM
supply T/L3 W
Control circuit
Control input signals (No voltage input allowed) C Relay output
Forward STF
The function of these Terminal functions vary
rotation start B by Pr. 192 A,B,C terminal
terminals can be STR Relay output
changed to the reset Reverse function selection
(Fault output)
signal, etc. with the input rotation start A
RH
terminal assignment High
(Pr. 178 to Pr. 182). speed
Middle RM Open collector output
Multi-speed selection
speed
SOURCE
NOTE
To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also
separate the main circuit wire of the input side and the output side.
After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes
in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
The output of the single-phase power input model is three-phase 200V.
8
Wiring
Terminal
Type Terminal Name Terminal Specification
Symbol
Connect to the commercial power supply.
R/L1, S/L2, Do not connect anything to these terminals when using the high power factor converter (FR-
AC power input
T/L3 HC2) or power regeneration common converter (FR-CV).
* When using single-phase power input, terminals are R/L1 and S/L2.
Main circuit terminal
Earth (Ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).
Connect this terminal to the power supply common terminal of a transistor output (open
External transistor
SD collector output) device, such as a programmable controller, in the source logic to avoid
common (source)
malfunction by undesirable current.
24VDC power supply Common output terminal for 24VDC 0.1A power supply (PC terminal).
common Isolated from terminals 5 and SE.
External transistor Connect this terminal to the power supply common terminal of a transistor output (open
common (sink) collector output) device, such as a programmable controller, in the sink logic to avoid
(initial setting) malfunction by undesirable current.
Control circuit terminal/Input signal
PC
Contact input common
Common terminal for contact input terminal (source logic).
(source)
24VDC power supply Can be used as 24VDC 0.1A power supply.
5.0V0.2VDC
Frequency setting power Used as power supply when connecting potentiometer for
10 permissible load current
supply frequency setting (speed setting) from outside of the inverter.
10mA
Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output
Input resistance10k1k
Frequency setting frequency at 5V (10V) and makes input and output
2 Permissible maximum voltage
(voltage) proportional. Use Pr. 73 to switch between input 0 to 5VDC
20VDC
input (initial setting) and 0 to 10VDC.
Frequency setting
9
Wiring
Terminal
Type Terminal Name Terminal Specification
Symbol
1 changeover contact output indicates that the inverter
Relay output Contact capacity:230VAC
Relay
Safety stop input Terminals S1 and S2 are for safety stop input signals used with Input resistance 4.7k
S1
(Channel 1) the safety relay module. Terminals S1 and S2 are used Voltage when contacts are
simultaneously (dual channel). Inverter output is shut off by
open
shortening/opening across terminals S1 and SC and across S2
21 to 26VDC
Safety stop input and SC. In the initial status, terminals S1 and S2 are shorted
Safety stop function *
NOTE
To change the input specification for terminal 4, set Pr. 267 and the voltage/current input switch correctly, then input
the analog signal relevant to the setting. Applying a voltage with voltage/current input switch in "I" position (current
input is selected) or a current with switch in "V" position (voltage input is selected) could cause component damage
to the inverter or analog circuit of output devices.
Connecting the power supply to the inverter output terminals (U, V, W) will damage the inverter. Do not perform such
wiring.
indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190, Pr. 192, Pr. 197 (I/O terminal
function selection).
The terminal names and functions shown here are the initial settings.
10
Wiring
2.3.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring
Three-phase 200V/400V class
FR-D720-0.1K to 0.75K FR-D720-1.5K to 3.7K
Jumper FR-D740-0.4K to 3.7K
N/- P/+ Jumper
N/- P/+ PR
R/L1 S/L2 T/L3
R/L1 S/L2 T/L3
PR
IM IM
Power supply Motor Power supply Motor
FR-D720-5.5K, 7.5K FR-D720-11K, 15K
FR-D740-5.5K, 7.5K
R/L1 S/L2 T/L3 N/- P/+ PR
Jumper
IM IM
Power supply Motor Power supply Motor
FR-D740-11K, 15K
N/- P/+ PR R/L1 S/L2 T/L3
Jumper
IM
Power supply Motor
R/L1 S/L2
PR
IM IM
Power supply Motor
Power supply Motor
R/L1 S/L2
PR
IM IM
Power supply Motor
Power supply Motor
NOTE
Make sure the power cables are connected to the R/L1, S/L2, T/L3. (Phase need not be matched.) Never connect the
power cable to the U, V, W of the inverter. Doing so will damage the inverter.
Connect the motor to U, V, W. Turning ON the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.
11
Wiring
(1) Cable sizes etc., of the main control circuit terminals and earth (ground) terminals
Select the recommended cable size to ensure that a voltage drop will be 2% or less.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to
decrease especially at the output of a low frequency.
The following table indicates a selection example for the wiring length of 20m.
Three-phase 200V class (when input power supply is 220V)
Crimp Cable Size
Terminal Tightening Terminal HIV Cables, etc. (mm2) AWG PVC Cables, etc. (mm2)
Applicable Inverter
Screw Torque R/L1 R/L1 Earthing R/L1 R/L1 Earthing
Model
Size N·m S/L2 U, V, W S/L2 U, V, W (grounding) S/L2 U, V, W S/L2 U, V, W (grounding)
T/L3 T/L3 cable T/L3 T/L3 cable
FR-D720-0.1K to 0.75K M3.5 1.2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5
FR-D720-1.5K, 2.2K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5
FR-D720-3.7K M4 1.5 3.5-4 3.5-4 3.5 3.5 3.5 12 12 4 4 4
FR-D720-5.5K M5 2.5 5.5-5 5.5-5 5.5 5.5 5.5 10 10 6 6 6
FR-D720-7.5K M5 2.5 14-5 8-5 14 8 5.5 6 8 16 10 6
FR-D720-11K M5 2.5 14-5 14-5 14 14 8 6 6 16 16 16
FR-D720-15K M6 (M5) 4.4 22-6 22-6 22 22 14 4 4 25 25 16
NOTE
Tighten the terminal screw to the specified torque. A screw that has been tightened too loosely can cause a short circuit or
malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.
Use crimp terminals with insulation sleeve to wire the power supply and motor.
The line voltage drop can be calculated by the following formula:
3 × wire resistance [mΩ/m] × wiring distance [m] × current [A]
Line voltage drop [V] =
1000
Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque
reduction) in the low speed range.
12
Wiring
When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor
terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case.
1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection
according to wiring length 2
Wiring Length
50m or less 50m to 100m Exceeding 100m
Carrier frequency 14.5kHz or less 8kHz or less 2kHz or less
2) Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) on the inverter output side.
NOTE
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray
capacitances of the wiring, leading to a malfunction of the overcurrent protective function, fast response current limit
function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side.
If malfunction of fast-response current limit function occurs, disable this function. If malfunction of stall prevention
function occurs, increase the stall level. ( Refer to Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention
operation selection in the chapter 4 of the Instruction Manual (applied))
When using the automatic restart after instantaneous power failure function with wiring length exceeding below,
select without frequency search (Pr. 162 = "1, 11"). ( Refer to Chapter 4 of the Instruction Manual (Applied))
Motor capacity 0.1kW 0.2kW 0.4kW or higher
Wiring length 20m 50m 100m
RUN SE SO S1 S2 SC SD
A B C RL RM RH SD PC STF STR
13
Wiring
10mm
2) Crimp the blade terminal.
Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve.
Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is
inappropriate, or the face is damaged.
Unstranded
wires
ire
W
e
ev
Sle
Flathead screwdriver
NOTE
When using a stranded wire without a blade terminal, twist enough to avoid short circuit with a nearby terminals or
wires.
Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause damage to
inverter or injury.
14
Wiring
Wire removal
Pull the wire with pushing the open/close button all the
way down firmly with a flathead screwdriver. NOTE
Pulling out the terminal block forcefully without pushing
Open/close button the open/close button all the way down may damage the
terminal block.
Use a small flathead screwdriver (Tip thickness: 0.4mm/
tip width: 2.5mm).
Flathead screwdriver If a flathead screwdriver with a narrow tip is used,
terminal block may be damaged.
Products available on the market :(as of Feb. 2016)
Product Type Manufacturer
Flathead
SZF 0- 0,4 x 2,5 Phoenix Contact Co., Ltd.
screwdriver
Place the flathead screwdriver vertical to the open/close
button. In case the blade tip slips, it may cause damage
to inverter or injury.
15
Wiring
2.3.5 Assigning signals (output stop signal (MRS), reset signal (RES), etc.) to contact
input terminals
POINT
Use Pr.178 to Pr.182 (input terminal function selection) to select and change the functions assigned to input
terminals.
To assign the output stop signal (MRS) to the terminal RH, for example, assign "24" to Pr.182 RH terminal
function selection. (Refer to page 4 to change a parameter setting value.)
Initial
Pr. Name Range
Value
0: Low-speed operation command (RL) 18: V/F switchover (X18)
178 STF terminal function selection 60 1: Middle-speed operation command (RM) 24: Output stop (MRS)
2: High-speed operation command (RH) 25: Start self-holding selection (STOP)
179 STR terminal function selection 61 3: Second function selection (RT) 60: Forward rotation (STF)
4: Terminal 4 input selection (AU) 61: Reverse rotation (STR)
5: JOG operation selection (JOG) 62: Inverter reset (RES)
180 RL terminal function selection 0 7: External thermal relay input (OH) 65: PU-NET operation switchover (X65)
8: Fifteen speed selection (REX) 66: External-NET operation switchover
181 RM terminal function selection 1 10: Inverter operation enable signal (X10) (X66)
(FR-HC2/FR-CV connection) 67: Command source switchover (X67)
12: PU operation external interlock (X12) 9999: No function
182 RH terminal function selection 2 14: PID control valid terminal (X14) Assigned to STF terminal (Pr. 178) only
16: PU-External operation switchover (X16) Assigned to STR terminal (Pr. 179) only
NOTE
Changing the terminal assignment using Pr.178 to Pr.182 (input terminal function selection) may affect the other functions.
Set parameters after confirming the function of each terminal.
16
Wiring
In the initial status, terminal S1 and S2 are shorted with terminal SC by shortening wire. Remove the shortening wire and connect the safety relay module
when using the safety stop function.
In the initial setting, safety monitor output signal (SAFE signal) is assigned to terminal SO. The function can be assigned to other terminals by setting "80 (positive
logic) or 180 (negative logic)" to any of Pr. 190, Pr. 192 or Pr. 197 (Output terminal function selection). ( Refer to Chapter 4 of the Instruction Manual (Applied)) 2
In the initial setting, inverter running (RUN signal) is assigned to terminal RUN. Set "81" to Pr. 190 RUN terminal function selection to assign SAFE2 signal. The
function can be assigned to other terminals by setting "81 (positive logic) or 181 (negative logic)" to any of Pr. 190, Pr. 192 or Pr. 197 (Output terminal function
selection). ( Refer to Chapter 4 of the Instruction Manual (Applied))
At an internal safety circuit fault, E.SAF or E.CPU is displayed on the operation panel.
NOTE
Use SAFE signal for the purpose to monitor safety stop status. SAFE signal cannot be used as safety stop input
signal to other devices (other than the safety relay module.)
SAFE2 signal can only be used to output an alarm or to prevent restart of an inverter. The signal cannot be used as
safety stop input signal to other devices.
NOTE
Changing the terminal assignment using Pr. 190, Pr. 192, and Pr. 197 (output terminal function selection) may affect the
other functions. Set parameters after confirming the function of each terminal.
(3) Safety stop function operation " N/A " denotes a condition where circuit fault does not apply.
Input Signal Internal Safety Output Signal
Input Power Inverter Operation State
S1-SC S2-SC Circuit SAFE SAFE2
OFF ----- ----- ----- OFF OFF Output shutoff (Safe state)
No Failure OFF ON Drive enabled
Short Short
Failure OFF OFF Output shutoff (Safe state)
No Failure ON ON Output shutoff (Safe state)
ON Open Open
Failure OFF OFF Output shutoff (Safe state)
Short Open N/A OFF OFF Output shutoff (Safe state)
Open Short N/A OFF OFF Output shutoff (Safe state)
At an internal safety circuit fault, E.SAF or E.CPU is displayed on the operation panel.
SA is displayed on the operation panel when both the S1 and S2 signals are in the open state without any internal safety circuit fault (E.SAF, E.CPU).
ON: Transistor used for an open collector output is conducted.
OFF: Transistor used for an open collector output is not conducted.
For more details, refer to the Safety stop function instruction manual (BCN-A211508-000). (Please contact your sales representative
for the manual.)
17
Connection of a dedicated external brake resistor (MRS type, MYS type, FR-ABR)
Refer to the table below for the type number of each capacity of thermal relay and the diagram below for the connection.
(Always install a thermal relay when using a brake resistor whose capacity is 11K or higher.)
When the power supply is 400V class, install a step-down transformer.
NOTE
The brake resistor connected should only be the dedicated brake resistor.
Perform wiring and operation according to the Instruction Manual of each option unit.
Brake resistor cannot be used with the brake unit, high power factor converter, power supply regeneration converter, etc.
Do not use the brake resistor (MRS type, MYS type) with a lead wire extended.
Do not connect a resistor directly to terminals P/+ and N/-. This could cause a fire.
18
PRECAUTIONS FOR USE OF THE INVERTER
(1) Use crimp terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform
such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the
inverter.
(4) Use cables of the appropriate size to make a voltage drop of 2% or less.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque
to decrease especially at the output of a low frequency. Refer to page 12 for the recommended wire sizes.
3
(5) The total wiring length should be within the prescribed length.
Especially for long distance wiring, the fast-response current limit function may decrease, or the equipment connected to
the output side may malfunction. This is caused by a charging current due to the stray capacity of the wiring. Therefore,
note the overall wiring length. (Refer to page 13)
(8) Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter
output side.
This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are
connected, immediately remove them. (When using capacitor type filter (FR-BIF) for a single-phase power input model,
make sure of secure insulation of T/L3-phase, and connect to the input side of the inverter.)
(9) For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor.
When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF,
and then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is no more than 30VDC
using a tester.
19
PRECAUTIONS FOR USE OF THE INVERTER
(10) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.
Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits may damage
the inverter modules. These short circuits may be caused by peripheral circuit inadequacy, an earth (ground) fault
caused by wiring inadequacy, or reduced motor insulation resistance.
Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-on.
Especially for an old motor or use in a hostile atmosphere, securely check the motor insulation resistance etc.
(11) Do not use the inverter input side magnetic contactor to start/stop the inverter.
Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000
times), frequent starts and stops of the MC must be avoided. Turn ON/OFF the inverter start controlling terminals (STF,
STR) to run/stop the inverter. ( Refer to the Instruction Manual (Applied))
(12) Across terminals P/+ and PR, connect only an external brake resistor.
Do not connect a mechanical brake.
The brake resistor cannot be connected to the 0.1K and 0.2K. Do not connect anything to terminals P/+ and PR.
Also, never short between these terminals.
(13) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.
Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may
damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected
incorrectly to short terminals 10 and 5.
(15) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor
in the inverter's input side and also make up a sequence which will not switch ON the start signal.
If the start signal (start switch) remains ON after a power failure, the inverter will automatically restart as soon as the
power is restored.
20
PRECAUTIONS FOR USE OF THE INVERTER
(20) Make sure that the specifications and rating match the system requirements.
21
4 FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER
When a fault occurs, the inverter output is shut off to output a fault signal. However, a fault output signal may not be output at
an inverter fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi Electric assures best
quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to
machine when the inverter fails for some reason and at the same time consider the system configuration where failsafe from
outside the inverter, without using the inverter, is enabled even if the inverter fails.
(1) Interlock method which uses the inverter status output signals
By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be
detected.
System failure
Inverter Sensor
(speed, temperature,
air volume, etc.)
22
Start/stop from the operation panel (PU operation)
Operation
1.
Screen at power-ON 5
The monitor display appears.
Operation mode change
2.
Press to choose the PU operation mode. PU indicator is lit.
Frequency setting
Turn to show the frequency " " (30.00Hz) you want to set. The frequency blinks for about 5s. While the value is
3. blinking, press to set the frequency. " " and " " appear alternately. After about 3s, the indication of the value
goes back to " " (0.00Hz) (monitor display). (If is not pressed, the indication of the value goes back to " "
(0.00Hz) after about 5s of blinking. In that case, turn again, and set the frequency.)
Start acceleration constant speed
REMARKS
can also be used like a potentiometer to perform operation. Refer to 5.1.2 (Refer to page 24.)
When you always operate in the PU operation mode at power-ON, set Pr. 79 Operation mode selection = "1" to choose the PU
operation mode always.
23
Start/stop from the operation panel (PU operation)
POINT
Set "0" (extended parameter valid) in Pr. 160 Extended function display selection.
Set "1" (setting dial potentiometer mode) in Pr. 161 Frequency setting/key lock operation selection.
Operation example Change the frequency from 0Hz to 60Hz during operation
Operation
Screen at power-ON
1.
The monitor display appears.
Operation mode change
2.
Press to choose the PU operation mode. PU indicator is lit.
Selecting the setting dial mode
3. Change the Pr. 160 setting to "0" and the Pr. 161 setting to "1".
(Refer to page 4 for change of the setting.)
Start
4.
Press to start the inverter.
Frequency setting
5. Turn until " " (60.00Hz) appears. The blinking frequency is the set frequency.
REMARKS
If blinking "60.00" turns to "0.00", the Pr. 161 Frequency setting/key lock operation selection setting may not be "1".
Independently of whether the inverter is running or at a stop, the frequency can be set by merely turning the .
(Use Pr. 295 Magnitude of frequency change setting to change the frequency setting increments of .)
NOTE
When setting frequency by turning setting dial, the frequency goes up to the set value of Pr. 1 Maximum frequency
(initial value: 120Hz).
Adjust Pr. 1 Maximum frequency setting according to the application.
24
Start/stop from the operation panel (PU operation)
Time
ON
RH
ON
RM
ON
RL
Operation
Screen at power-ON
1.
The monitor display appears.
Easy operation mode setting
2.
Press and for 0.5s. " " appears, and the [PRM] indicator blinks.
Operation mode selection
3.
Turn until " " appears. [PU] and [PRM] indicators blink.
Operation mode setting
5
4. Press to enter the setting. (Set "4" in Pr. 79.)
" " and " " appear alternately. [PU] and [EXT] indicators are lit.
Start
5.
Turn ON the low-speed switch (RL).
Acceleration constant speed
Press to stop.
7.
The frequency value on the display decreases in Pr. 8 Deceleration time, and the motor stops rotating with " " (0.00Hz)
displayed.
Stop
8.
Turn OFF the low-speed switch (RL).
REMARKS
The initial values of the terminals RH, RM, RL are 60Hz, 30Hz, and 10Hz. (Use Pr. 4, Pr. 5 and Pr. 6 to change.)
In the initial setting, when two or three of multi-speed settings are simultaneously selected, priority is given to the set frequency
of the lower signal.
For example, when the RH and RM signals turn ON, the RM signal (Pr. 5) has a higher priority.
Maximum of 15-speed operation can be performed. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
25
Start/stop from the operation panel (PU operation)
Operation
Screen at power-ON
1.
The monitor display appears.
Assignment of the AU signal (current input) (Refer to the step 3 for voltage input.)
Set Pr. 160 to "0" to activate extended parameters.
2.
To assign the AU signal, set "4" in one of Pr. 178 to Pr. 182. (Refer to page 4 to change the setting.)
Turn ON the AU signal.
Easy operation mode setting
3.
Press and for 0.5s. " " appears, and the [PRM] indicator blinks.
Operation mode selection
4.
Turn until " " appears. [PU] and [PRM] indicators blink.
Operation mode setting
5. Press to enter the setting. (Set "4" in Pr.79.)
" " and " " appear alternately. [PU] and [EXT] indicators are lit.
Start
6.
Press . [RUN] blinks fast as no frequency command is given.
Acceleration constant speed
For voltage input, turn the potentiometer (frequency setting potentiometer) clockwise slowly to full.
7. For current input, input 20mA.
The frequency value on the display increases in Pr. 7 Acceleration time, and " " (60.00Hz) appears.
[RUN] indicator is lit during forward rotation operation and blinks slowly during reverse rotation operation.
Deceleration
For voltage input, turn the potentiometer (frequency setting potentiometer) counterclockwise slowly to full.
8. For current input, input 4mA.
The frequency value on the display decreases in Pr. 8 Deceleration time, and the motor stops rotating with " " (0.00Hz) displayed.
[RUN] blinks fast.
Stop
9.
Press . [RUN] indicator turns OFF.
REMARKS
For voltage input, the frequency (maximum potentiometer setting) at the full right turn of the (frequency setting) potentiometer is
60Hz in the initial setting. (To change the setting, use Pr. 125.) (Refer to page 30.)
To input 10VDC to terminal 2, set Pr. 73 Analog input selection = "0". The initial value is "1 (0 to 5V input)" ( Refer to Chapter 4
of the Instruction Manual (Applied.)).
For current input, the frequency at 20mA input is 60Hz in the initial setting. (To change the setting, use Pr. 126.) ( Refer to
Chapter 4 of the Instruction Manual (Applied.))
When terminal 10 is used, the maximum output frequency may fluctuate in a range of 2 to 3Hz due to fluctuations in the output
voltage (5V 0.2VDC). Use Pr. 125 or C4 to adjust the output frequency at the maximum analog input as required. ( Refer to
Chapter 4 of the Instruction Manual (Applied).)
26
Start and stop using terminals (External operation)
POINT
From where is the frequency command given?
Operation at the frequency set in the frequency setting mode of the operation panel Refer to 5.2.1 (Refer to page 27)
Give a frequency command by switch (multi-speed setting) Refer to 5.2.2 (Refer to page 28)
Perform frequency setting by a voltage input signal Refer to 5.2.3 (Refer to page 29)
Perform frequency setting by a current input signal Refer to 5.2.3 (Refer to page 29)
SD
Operation
Screen at power-ON
1.
The monitor display appears.
2.
Easy operation mode setting
5
Press and for 0.5s. " " appears, and the [PRM] indicator blinks.
Operation mode selection
3.
Turn until " " appears. [EXT] and [PRM] indicators blink.
Operation mode setting
4. Press to enter the setting. (Set "3" in Pr. 79.)
" " and " " appear alternately. [PU] and [EXT] indicators are lit.
Frequency setting
Turn to show the frequency " " you want to set. The frequency blinks for about 5s. While the value is blinking,
5. press to set the frequency. " " and " " appear alternately. After about 3s, the indication of the value goes back
to " " (monitor display). (If is not pressed, the indication of the value goes back to " " (0.00Hz) after about 5s
27
Start and stop using terminals (External operation)
POINT
Switch ON the STF (STR) signal to give a start command.
Switch ON the RH, RM, or RL signal to give a frequency command.
[Connection diagram]
Inverter Speed 1
Operation
Screen at power-ON
1.
The monitor display appears.
Start
2.
Turn ON the high-speed switch (RH).
Acceleration constant speed
Turn ON the start switch (STF or STR). The frequency value on the display increases in Pr. 7 Acceleration time, and " "
3. (60.00Hz) appears.
[RUN] indicator is lit during forward rotation operation and blinks during reverse rotation operation.
When RM is turned ON, 30Hz is displayed. When RL is turned ON, 10Hz is displayed.
Deceleration
4. Turn OFF the start switch (STF or STR). The frequency value on the display decreases in Pr. 8 Deceleration time, and the motor
stops rotating with " " (0.00Hz) displayed. [RUN] turns OFF.
Stop
5.
Turn OFF the high-speed switch (RH)
REMARKS
To always select the External operation mode, set Pr. 79 Operation mode selection = "2 (External operation mode)".
Initial values of terminals RH, RM, RL are 60Hz, 30Hz, and 10Hz. (To change, set Pr. 4, Pr. 5 and Pr. 6.)
In the initial setting, when two or three of multi-speed settings are simultaneously selected, priority is given to the set frequency
of the lower signal.
For example, when the RH and RM signals turn ON, the RM signal (Pr. 5) has a higher priority.
Maximum of 15-speed operation can be performed. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
28
Start and stop using terminals (External operation)
POINT
Switch ON the STF (STR) signal to give a start command.
Use the potentiometer (frequency setting potentiometer) (voltage input) or 4-to-20mA input (current input) to
give a frequency command.
[Connection example for voltage input] [Connection example for current input]
(The inverter supplies 5V power to the frequency setting Assign the AU signal in one of Pr. 178 to Pr. 182.
potentiometer. (terminal 10))
Inverter Inverter
Operation
Screen at power-ON
1.
The monitor display appears.
Assignment of the AU signal (current input) (Refer to the step 3 for voltage input.)
Set Pr. 160 to "0" to activate extended parameters.
2.
To assign the AU signal, set "4" in one of Pr. 178 to Pr. 182. (Refer to page 4 to change the setting.)
Turn ON the AU signal.
Start
3. Turn the start switch (STF or STR) ON.
[RUN] blinks fast because the frequency command is not given.
Acceleration constant speed
For voltage input, turn the potentiometer (frequency setting potentiometer) clockwise slowly to full. 5
4. For current input, input 20mA.
The frequency value on the display increases in Pr. 7 Acceleration time, and " " (60.00Hz) appears.
[RUN] indicator is lit during forward rotation operation and blinks slowly during reverse rotation operation.
Deceleration
For voltage input, turn the potentiometer (frequency setting potentiometer) counterclockwise slowly to full.
For current input, input 4mA.
5.
The frequency value on the display decreases in Pr. 8 Deceleration time, and the motor stops rotating with " " (0.00Hz)
displayed.
[RUN] blinks fast.
Stop
6. Turn the start switch (STF or STR) OFF.
[RUN] turns OFF.
REMARKS
For voltage input, the frequency (maximum potentiometer setting) at the full right turn of the (frequency setting) potentiometer is
60Hz in the initial setting. (To change the setting, use Pr.125.) (Refer to page 30.)
To input 10VDC to the terminal 2, set Pr.73 Analog input selection = "0". The initial value is "1 (0 to 5V input)".
( Refer to Chapter 4 of the Instruction Manual (Applied).)
For current input, the frequency at 20mA input is 60Hz in the initial setting. (To change the setting, use Pr. 126.) ( Refer to
Chapter 4 of the Instruction Manual (Applied.))
To always select the External operation mode, set Pr. 79 Operation mode selection = "2 (External operation mode)".
When terminal 10 is used, the maximum output frequency may fluctuate in a range of 2 to 3Hz due to fluctuations in the output
voltage (5V 0.2VDC). Use Pr. 125 or C4 to adjust the output frequency at the maximum analog input as required. ( Refer
to Chapter 4 of the Instruction Manual (Applied).)
29
Start and stop using terminals (External operation)
Operation
Parameter selection
Turn until " " (Pr. 125) appears.
1.
Press to show the present set value " " (60.00Hz).
Mode/monitor check
3.
Press twice to choose the monitor/frequency monitor.
Start
4. Turn the start switch (STF or STR) ON.
[RUN] blinks fast because the frequency command is not given.
Acceleration constant speed
Turn the potentiometer (frequency setting potentiometer) clockwise slowly to full.
5.
The frequency value on the display increases in Pr. 7 Acceleration time, and " " (70.00Hz) appears.
[RUN] indicator is lit during forward rotation operation and blinks slowly during reverse rotation operation.
Deceleration
Turn the potentiometer (frequency setting potentiometer) counterclockwise slowly to full.
6. The frequency value on the display decreases in Pr. 8 Deceleration time, and the motor stops rotating with " " (0.00Hz)
displayed.
[RUN] blinks fast.
Stop
7. Turn the start switch (STF or STR) OFF.
[RUN] turns OFF.
REMARKS
To change the value to 120Hz or more, the maximum frequency must be set to 120Hz or more.
Use calibration parameter C2 to set frequency at 0V and
Initial value
frequency
Change the frequency (60Hz) at the maximum current input (20mA in the initial setting)
Adjust it with Pr.126 Terminal 4 frequency setting gain frequency. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
Change the frequency (0Hz) at the minimum current input (4mA in the initial setting)
Adjust with the calibration parameter C5 Terminal 4 frequency setting bias frequency. ( Refer to Chapter 4 of the Instruction
Manual (Applied).)
When terminal 10 is used, the maximum output frequency may fluctuate in a range of 2 to 3Hz due to fluctuations in the output
voltage (5V 0.2VDC). Use Pr. 125 or C4 to adjust the output frequency at the maximum analog input as required. ( Refer
to Chapter 4 of the Instruction Manual (Applied).)
30
ENERGY SAVING OPERATION FOR FANS AND PUMPS
Set the following functions to perform energy saving operation for fans and pumps.
Output voltage
When the output frequency is equal to or less than the base frequency, the output voltage
changes by its square in proportion to the output frequency.
Use this setting to drive a load whose load torque changes in proportion to the square of
the speed, such as a fan and a pump.
Pr. 3 Base frequency
Output frequency (Hz)
NOTE
Load pattern selection is available only under V/F control. Load pattern selection is not available under General-
purpose magnetic flux vector control. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
REMARKS
When the motor capacity is too small as compared to the inverter capacity or two or more motors are connected to one inverter,
the energy saving effect is not expected.
NOTE
When the Optimum excitation control mode is selected, deceleration time may be longer than the setting value. Since
overvoltage alarm tends to occur as compared to the constant-torque load characteristics, set a longer deceleration 6
time.
Optimum excitation control is available only under V/F control. Optimum excitation control is not available under
General-purpose magnetic flux vector control. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
Optimum excitation control will not be performed during an automatic restart after instantaneous power failure.
Since output voltage is controlled by Optimum excitation control, output current may slightly increase.
31
Simple mode parameters
7 PARAMETERS
Simple variable-speed operation can be performed with the inverter in the initial settings. Set the required parameters
according to the load and operating conditions. Use the operation panel to set or change a parameter. (Refer to Chapter 4
of the Instruction Manual (Applied) for the detailed description of parameters.)
POINT
In the initial setting, only the simple mode parameters are displayed by the Pr.160 Extended function display selection
setting. Change the Pr.160 Extended function display selection setting as required. (Refer to page 4 to change the
parameter.
Parameter Initial
Name Unit Range Application
Number Value
Use this parameter to increase starting torque under V/F
control. Use this when a loaded motor cannot be driven
6%/4%/3%/ and the warning [OL] occurs, then the inverter trips with
0 Torque boost 0.1% 0 to 30%
2%* [OC1] under V/F control.
Initial value depends on the inverter capacity.
(0.75K or lower/1.5K to 3.7K/5.5K, 7.5K/11K, 15K)
Use this parameter to set the upper limit for the output
1 Maximum frequency 0.01Hz 120Hz 0 to 120Hz
frequency.
Use this parameter to set the lower limit for the output
2 Minimum frequency 0.01Hz 0Hz 0 to 120Hz
frequency.
Use this parameter when the rated motor frequency is 50Hz.
3 Base frequency 0.01Hz 60Hz 0 to 400Hz
Check the rating plate of the motor.
4 Multi-speed setting (high speed) 0.01Hz 60Hz 0 to 400Hz
Use these parameters to change among pre-set operation
Multi-speed setting (middle
5 0.01Hz 30Hz 0 to 400Hz speeds with the terminals. The speeds are pre-set with
speed)
parameters.
6 Multi-speed setting (low speed) 0.01Hz 10Hz 0 to 400Hz
7 Acceleration time 0.1s 5s/10s/15s* 0 to 3600s Use these parameters to set the acceleration/deceleration
time.
8 Deceleration time 0.1s 5s/10s/15s* 0 to 3600s Initial value depends on the inverter capacity.
(3.7K or lower/5.5K, 7.5K/11K, 15K)
Inverter With this parameter, the inverter protects the motor from
9 Electronic thermal O/L relay 0.01A rated 0 to 500A heat.
current Set the rated motor current.
0 External/PU switchover mode
1 Fixed to PU operation mode
2 Fixed to External operation mode
External/PU combined operation mode 1
3 (Start command from External, frequency command from
79 Operation mode selection 1 0 PU)
External/PU combined operation mode 2
4 (Frequency command from External, start command from
PU)
6 Switchover mode
7 External operation mode (PU operation interlock)
Terminal 2 frequency setting Use this parameter to change the frequency at the
125 0.01Hz 60Hz 0 to 400Hz
gain frequency maximum potentiometer setting (5V in the initial setting)
Terminal 4 frequency setting Use this parameter to change the frequency at the
126 0.01Hz 60Hz 0 to 400Hz
gain frequency maximum current input (20mA in the initial setting)
Extended function display 0 Simple mode + extended mode parameters are displayed.
160 1 9999
selection 9999 Only the simple mode parameters are displayed.
Setting "1" returns all parameters except calibration
Pr.CL Parameter clear 1 0 0, 1
parameters to the initial values.
ALLC All parameter clear 1 0 0, 1 Setting "1" returns all parameters to the initial values.
Er.CL Fault history clear 1 0 0, 1 Setting "1" clears eight past faults.
Displays and sets the parameters changed from the initial
Pr.CH Initial value change list
value.
32
Parameter list
REMARKS
indicates simple mode parameters.
The parameters surrounded by a black border in the table allow its setting to be changed during operation even if "0" (initial
value) is set in Pr. 77 Parameter write selection.
Initial Initial
Pr. Name Setting Range Pr. Name Setting Range
Value Value
6/4/3/2% RUN key rotation direction
0 Torque boost 0 to 30% 40 0, 1 0
selection
1 Maximum frequency 0 to 120Hz 120Hz 41 Up-to-frequency sensitivity 0 to 100% 10%
2 Minimum frequency 0 to 120Hz 0Hz 42 Output frequency detection 0 to 400Hz 6Hz
3 Base frequency 0 to 400Hz 60Hz Output frequency detection
Multi-speed setting (high 43 0 to 400Hz, 9999 9999
4 0 to 400Hz 60Hz for reverse rotation
speed)
Second acceleration/ 5/10/15s
Multi-speed setting (middle 44 0 to 3600s
5 0 to 400Hz 30Hz deceleration time
speed)
Multi-speed setting (low 45 Second deceleration time 0 to 3600s, 9999 9999
6 0 to 400Hz 10Hz 46 Second torque boost 0 to 30%, 9999 9999
speed)
5/10/15s 47 Second V/F (base frequency) 0 to 400Hz, 9999 9999
7 Acceleration time 0 to 3600s
Second stall prevention
5/10/15s 48 0 to 200%, 9999 9999
8 Deceleration time 0 to 3600s operation current
Inverter Second electronic thermal O/
51 0 to 500A, 9999 9999
9 Electronic thermal O/L relay 0 to 500A rated L relay
current 0, 5, 8 to 12, 14,
DC injection brake operation DU/PU main display data 20, 23 to 25,
10 0 to 120Hz 3Hz 52 0
frequency selection 52 to 55, 61, 62,
DC injection brake operation 64, 100
11 0 to 10s 0.5s
time 1 to 3, 5, 8 to 12,
FM terminal function
DC injection brake operation 54 14, 21, 24, 52, 1
12 0 to 30% 6/4/2% selection
voltage 53, 61, 62
13 Starting frequency 0 to 60Hz 0.5Hz Frequency monitoring
55 0 to 400Hz 60Hz
reference
14 Load pattern selection 0 to 3 0
Inverter
15 Jog frequency 0 to 400Hz 5Hz
56 Current monitoring reference 0 to 500A rated
Jog acceleration/ current
16 0 to 3600s 0.5s
deceleration time 0, 0.1 to 5s,
57 Restart coasting time 9999
17 MRS input selection 0, 2, 4 0 9999
High speed maximum 58 Restart cushion time 0 to 60s 1s
18 120 to 400Hz 120Hz
frequency 59 Remote function selection 0, 1, 2, 3 0
0 to 1000V, Energy saving control
19 Base frequency voltage 9999 60 0, 9 0
8888, 9999 selection
Acceleration/deceleration 65 Retry selection 0 to 5 0
20 1 to 400Hz 60Hz Stall prevention operation
reference frequency 66 0 to 400Hz 60Hz
reduction starting frequency
Stall prevention operation
22 0 to 200% 150% Number of retries at fault 0 to 10,
level 67 0
occurrence 101 to 110
Stall prevention operation
7
68 Retry waiting time 0.1 to 600s 1s
23 level compensation factor at 0 to 200%, 9999 9999 69 Retry count display erase 0 0
double speed Special regenerative brake
70 0 to 30% 0%
24 Multi-speed setting (speed 4) 0 to 400Hz, 9999 9999 duty
25 Multi-speed setting (speed 5) 0 to 400Hz, 9999 9999 0, 1, 3, 13, 23,
71 Applied motor 0
26 Multi-speed setting (speed 6) 0 to 400Hz, 9999 9999 40, 43, 50, 53
27 Multi-speed setting (speed 7) 0 to 400Hz, 9999 9999 72 PWM frequency selection 0 to 15 1
Acceleration/deceleration 73 Analog input selection 0, 1, 10, 11 1
29 0, 1, 2 0 74 Input filter time constant 0 to 8 1
pattern selection
Regenerative function Reset selection/
0 to 3,
30 0, 1, 2 0 75 disconnected PU detection/ 14
selection 14 to 17
PU stop selection
31 Frequency jump 1A 0 to 400Hz, 9999 9999 77 Parameter write selection 0, 1, 2 0
32 Frequency jump 1B 0 to 400Hz, 9999 9999 Reverse rotation prevention
33 Frequency jump 2A 0 to 400Hz, 9999 9999 78 0, 1, 2 0
selection
34 Frequency jump 2B 0 to 400Hz, 9999 9999 79 Operation mode selection 0, 1, 2, 3, 4, 6, 7 0
35 Frequency jump 3A 0 to 400Hz, 9999 9999 0.1 to 15kW,
80 Motor capacity 9999
36 Frequency jump 3B 0 to 400Hz, 9999 9999 9999
0, 82 Motor excitation current 0 to 500A, 9999 9999
37 Speed display 0
0.01 to 9998 200V/
83 Rated motor voltage 0 to 1000V
400V
33
Parameter list
Initial Initial
Pr. Name Setting Range Pr. Name Setting Range
Value Value
84 Rated motor frequency 10 to 120Hz 60Hz STF terminal function
178 60
90 Motor constant (R1) 0 to 50 , 9999 9999 selection
96 Auto tuning setting/status 0, 11, 21 0 STR terminal function
179 0 to 5, 7, 8, 10, 61
selection
PU communication station 0 to 31 12, 14, 16, 18,
117 0 RL terminal function
number (0 to 247) 180 24, 25, 60 , 0
selection
118 PU communication speed 48, 96, 192, 384 192 61 , 62,
RM terminal function 65 to 67, 9999
PU communication stop bit 181 1
119 0, 1, 10, 11 1 selection
length
RH terminal function
PU communication parity 182 2
120 0, 1, 2 2 selection
check
Number of PU 0, 1, 3, 4, 7, 8, 11
121 0 to 10, 9999 1 RUN terminal function to 16, 25, 26, 46,
communication retries 190 0
selection 47, 64, 70, 80,
0, 81, 90, 91, 93 ,
PU communication check
122 0.1 to 999.8s, 0 95, 96, 98, 99,
time interval
9999 100, 101, 103,
PU communication waiting 0 to 150ms, A,B,C terminal function 104, 107, 108,
123 9999 192 99
time setting 9999 selection 111 to 116, 125,
PU communication CR/LF 126, 146, 147,
124 0, 1, 2 1 164, 170, 180,
selection
Terminal 2 frequency setting 181, 190, 191,
125 0 to 400Hz 60Hz SO terminal function 193 , 195, 196,
gain frequency 197 80
selection 198, 199, 9999
Terminal 4 frequency setting
126 0 to 400Hz 60Hz
gain frequency
232 Multi-speed setting (speed 8) 0 to 400Hz, 9999 9999
PID control automatic
127 0 to 400Hz, 9999 9999 233 Multi-speed setting (speed 9) 0 to 400Hz, 9999 9999
switchover frequency
Multi-speed setting (speed
0, 20, 21, 234 0 to 400Hz, 9999 9999
128 PID action selection 0 10)
40 to 43
Multi-speed setting (speed
0.1 to 1000%, 235 0 to 400Hz, 9999 9999
129 PID proportional band 100% 11)
9999
Multi-speed setting (speed
0.1 to 3600s, 236 0 to 400Hz, 9999 9999
130 PID integral time 1s 12)
9999
Multi-speed setting (speed
131 PID upper limit 0 to 100%, 9999 9999 237 0 to 400Hz, 9999 9999
13)
132 PID lower limit 0 to 100%, 9999 9999
Multi-speed setting (speed
133 PID action set point 0 to 100%, 9999 9999 238 0 to 400Hz, 9999 9999
14)
0.01 to 10s, Multi-speed setting (speed
134 PID differential time 9999 239 0 to 400Hz, 9999 9999
9999 15)
PU display language Soft-PWM operation
145 0 to 7 0 240 0, 1 1
selection selection
Built-in potentiometer Analog input display unit
146 0, 1 1 241 0, 1 0
switching switchover
Output current detection Cooling fan operation
150 0 to 200% 150% 244 0, 1 1
level selection
Output current detection 245 Rated slip 0 to 50%, 9999 9999
151 0 to 10s 0s
signal delay time
Slip compensation time
152 Zero current detection level 0 to 200% 5% 246 0.01 to 10s 0.5s
constant
153 Zero current detection time 0 to 1s 0.5s Constant-power range slip
247 0, 9999 9999
Voltage reduction selection compensation selection
154 during stall prevention 1, 11 1 Earth (ground) fault detection
operation 249 0, 1 0
at start
Stall prevention operation 0 to 31, 100, 0 to 100s,
156 0
selection 101 250 Stop selection 1000 to 1100s, 9999
157 OL signal output timer 0 to 25s, 9999 0s 8888, 9999
Extended function display Output phase loss protection
160 0, 9999 9999 251 0, 1 1
selection selection
Frequency setting/key lock 255 Life alarm status display (0 to 15) 0
161 0, 1, 10, 11 0
operation selection Inrush current limit circuit life
256 (0 to 100%) 100%
Automatic restart after display
162 instantaneous power failure 0, 1, 10, 11 1 Control circuit capacitor life
selection 257 (0 to 100%) 100%
display
Stall prevention operation Main circuit capacitor life
165 0 to 200% 150% 258 (0 to 100%) 100%
level for restart display
Output current detection Main circuit capacitor life 0, 1
166 0 to 10s, 9999 0.1s 259 0
signal retention time measuring (2, 3, 8, 9)
Output current detection PWM frequency automatic
167 0, 1 0 260 0, 1 0
operation selection switchover
168 261 Power failure stop selection 0, 1, 2 0
Parameter for manufacturer setting. Do not set.
169 267 Terminal 4 input selection 0, 1, 2 0
170 Watt-hour meter clear 0, 10, 9999 9999 Monitor decimal digits
268 0, 1, 9999 9999
171 Operation hour meter clear 0, 9999 9999 selection
34
Parameter list
Initial Initial
Pr. Name Setting Range Pr. Name Setting Range
Value Value
269 Parameter for manufacturer setting. Do not set. C0
Magnitude of frequency 0, 0.01, 0.10, (900) FM terminal calibration — —
295 0
change setting 1.00, 10.00
C2 Terminal 2 frequency setting
1 to 6, 0 to 400Hz 0Hz
296 Password lock level 9999 (902) bias frequency
101 to 106, 9999
1000 to 9998 (0 C3
297 Password lock/unlock 9999 Terminal 2 frequency setting
to 5, 9999) (902) 0 to 300% 0%
bias
298 Frequency search gain 0 to 32767, 9999 9999
Rotation direction detection 125 Terminal 2 frequency setting
299 0, 1, 9999 0 (903) 0 to 400Hz 60Hz
selection at restarting gain frequency
Communication operation
338 0, 1 0 C4
command source Terminal 2 frequency setting
(903) 0 to 300% 100%
Communication speed gain
339 0, 1, 2 0
command source C5 Terminal 4 frequency setting
Communication startup (904) 0 to 400Hz 0Hz
340 0, 1, 10 0 bias frequency
mode selection
Communication EEPROM C6 Terminal 4 frequency setting
342 0, 1 0 (904) 0 to 300% 20%
write selection bias
343 Communication error count — 0
126 Terminal 4 frequency setting
450 Second applied motor 0, 1, 9999 9999 0 to 400Hz 60Hz
(905) gain frequency
495 Remote output selection 0, 1, 10, 11 0
496 Remote output data 1 0 to 4095 0 C7 Terminal 4 frequency setting
Stop mode selection at (905) 0 to 300% 100%
502 0, 1, 2 0 gain
communication error
C22 Frequency setting voltage
503 Maintenance timer 0 (1 to 9998) 0
(922) bias frequency (built-in 0 to 400Hz 0Hz
Maintenance timer alarm potentiometer)
504 0 to 9998, 9999 9999
output set time
C23 Frequency setting voltage
549 Protocol selection 0, 1 0 (922) 0 to 300% 0%
bias (built-in potentiometer)
PU mode operation
551 2, 4, 9999 9999
command source selection C24 Frequency setting voltage
552 Frequency jump range 0 to 30Hz, 9999 9999 (923) gain frequency (built-in 0 to 400Hz 60Hz
555 Current average time 0.1 to 1s 1s
potentiometer)
556 Data output mask time 0 to 20s 0s C25 Frequency setting voltage
(923) 0 to 300% 100%
Current average value Inverter gain (built-in potentiometer)
557 monitor signal output 0 to 500A rated 990 PU buzzer control 0, 1 1
reference current current
991 PU contrast adjustment 0 to 63 58
PTC thermistor protection 0.5 to 30k ,
561 9999 Pr.CL Parameter clear 0, 1 0
level 9999
Energization time carrying- ALLC All parameter clear 0, 1 0
563 (0 to 65535) 0 Er.CL Fault history clear 0, 1 0
over times
Operating time carrying-over Pr.CH Initial value change list — —
564 (0 to 65535) 0
times
Differ according to capacities.
571 Holding time at a start 0 to 10s, 9999 9999 6%: 0.75K or lower
Output interruption detection 4%: 1.5K to 3.7K
575 0 to 3600s, 9999 1s 3%: 5.5K, 7.5K
time
2%: 11K, 15K
Output interruption detection Differ according to capacities.
576 0 to 400Hz 0Hz
level 5s: 3.7K or lower
Output interruption cancel 10s: 5.5K, 7.5K
577 900 to 1100% 1000% 15s: 11K, 15K
7
level
Differ according to capacities.
611 Acceleration time at a restart 0 to 3600s, 9999 9999 6%: 0.1K, 0.2K
653 Speed smoothing control 0 to 200% 0% 4%: 0.4K to 7.5K
Regeneration avoidance 2%: 11K, 15K
665 0 to 200% 100% The initial value differs according to the voltage class. (100V class, 200V
frequency gain class / 400V class)
Input phase loss protection Set this parameter when calibrating the operation panel built-in
872 0, 1 0
selection potentiometer for the FR-E500 series operation panel (PA02) connected
with cable.
Regeneration avoidance
882 0, 1, 2 0 The setting value "60" is only available for Pr. 178.
operation selection The setting value "61" is only available for Pr. 179.
Regeneration avoidance 400VDC/ The setting value "93" and "193" are only available for Pr. 190 and Pr. 197.
883 300 to 800V 780VDC The setting value "9999" is only available for Pr. 190 and Pr. 192.
operation level Available only for the three-phase power input model.
Regeneration avoidance The parameter number in parentheses is the one for use with the
operation panel (PA02) for the FR-E500 series or parameter unit (FR-
885 compensation frequency limit 0 to 10Hz, 9999 6Hz PU04/FR-PU07).
value
Regeneration avoidance
886 0 to 200% 100%
voltage gain
888 Free parameter 1 0 to 9999 9999
889 Free parameter 2 0 to 9999 9999
Cumulative power monitor
891 0 to 4, 9999 9999
digit shifted times
35
Reset method of protective function
8 TROUBLESHOOTING
When a fault occurs in the inverter, the inverter output is shut off and the PU display automatically changes to one of the
following fault or alarm indications.
If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales
representative.
Retention of fault output signal...When the magnetic contactor (MC) provided on the input side of the inverter is opened at a
fault occurrence, the inverter's control power will be lost and the fault output will not be held.
Fault or alarm indication .......... When a fault or alarm occurs, the operation panel display automatically switches to the fault
or alarm indication.
Resetting method .................... When a fault occurs, the inverter output is kept stopped. Unless reset, therefore, the inverter
cannot restart. (Refer to page 36)
When any fault occurs, take the appropriate corrective action, then reset the inverter, and resume operation.
Not doing so may lead to the inverter fault and damage.
REMARKS
For the details of fault displays and other malfunctions, also refer to the Instruction Manual (Applied).
Past eight faults can be displayed using the setting dial. (Refer to page 3 for the operation.)
Operation 1......... Using the operation panel, press to reset the inverter.
(This may only be performed when a fault occurs (Refer to page 37 for
fault.))
Operation 2......... Switch power OFF once. After the indicator of the operation panel
ON
turns OFF, switch it ON again.
OFF
Operation 3......... Turn ON the reset signal (RES) for more than 0.1s. (If the RES signal
Inverter
is kept ON, "Err." appears (blinks) to indicate that the inverter is in a
reset status.)
RES
SD
NOTE
OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting inverter fault with the
start signal ON restarts the motor suddenly.
36
List of fault displays
The regenerative brake duty has reached 85% of Set the deceleration time longer.
Regenerative brake pre-
the Pr. 70 Special regenerative brake duty setting or Check that the Pr. 30 Regenerative function selection and Pr. 70
alarm
higher. Special regenerative brake duty settings.
The cumulative value of the electronic thermal
Electronic thermal relay Reduce the load and frequency of operation.
O/L relay has reached 85% of the Pr. 9 Electronic
function pre-alarm Set an appropriate value in Pr. 9 Electronic thermal O/L relay.
thermal O/L relay setting or higher.
8
during the External operation.
Maintenance signal The cumulative energization time has exceeded
Setting "0" in Pr. 503 Maintenance timer erases the signal.
output the maintenance output timer set value.
The voltage at the main circuit power has been Investigate the devices on the power supply line such as the
Undervoltage
lowered. power supply itself.
When not using the safety stop function, short across terminals
S1 and SC and across S2 and SC with shorting wire for the
inverter to run.
Safety stop function activating (Outputs are being If is indicated when across S1 and SC and across S2 and
Safety stop
shut off.) SC are both shorted while using the safety stop function (drive
enabled), internal failure might be the cause. Check the wiring
of terminals S1, S2 and SC and contact your sales
representative if the wiring has no fault.
The cooling fan is at a standstill although it is
Alarm
Fan alarm required to be operated. The cooling fan speed Check for fan failure. Please contact your sales representative.
has decelerated.
37
List of fault displays
38
List of fault displays
CPU fault
peripheral circuits. If the situation does not improve after taking the above
measure, please contact your sales representative.
Check the settings of Pr. 150 Output current detection level, Pr. 151
Output current detection Output current has exceeded the output current Output current detection signal delay time, Pr. 166 Output current
value exceeded detection level, which was set in a parameter. detection signal retention time, Pr. 167 Output current detection
operation selection.
Configure a circuit where frequent power ON/OFF is not
Inrush current limit The resistor of the inrush current limit circuit has repeated.
circuit fault overheated. If the situation does not improve after taking the above measure,
please contact your sales representative.
A voltage (current) has been input to terminal 4
Give a frequency command by a current input or set Pr.267
when the setting in Pr. 267 Terminal 4 input
Analog input fault Terminal 4 input selection, and set the voltage/current input switch
selection and the setting of voltage/current input
to voltage input.
switch are different.
When not using the safety stop function, short across terminals
S1 and SC and across S2 and SC with shorting wire.
When using the safety stop function, check that wiring of
While a safety circuit fault is occurring, the
terminal S1, S2 and SC is correct and the safety stop input
Safety circuit fault terminals across S1 and PC, or across S2 and
signal source such as safety relay module is operating properly.
PC are opened.
Refer to the Safety stop function instruction manual (BCN-A211508-
000) for causes and countermeasures.
(Please contact your sales representative for the manual.)
If faults other than the above appear, contact your sales representative.
Resetting the inverter initializes the internal cumulative heat value of the electronic thermal relay function.
This protective function does not function in the initial status.
This protective function is available with the three-phase power input specification model only.
39
Check first when you have a trouble
Description Countermeasure
Check start and frequency command sources and enter a start command (STF, etc.) and a
Motor does not start.
frequency command.
Motor or machine is making abnormal Take EMC measures if a steady operation cannot be performed due to EMI. Alternatively, set
acoustic noise. the Pr.74 Input filter time constant setting higher.
Inverter generates abnormal noise. Install the fan cover correctly.
Motor generates heat abnormally. Clean the motor fan. Improve the environment.
Connect phase sequence of the output cables (terminal U, V, W) to the motor correctly.
Motor rotates in the opposite direction. Alternatively, check the connection of the start signal. (STF: forward rotation, STR: reverse
rotation)
Check the settings of Pr.1 Maximum frequency, Pr.2 Minimum frequency, Pr.18 High speed maximum
Speed greatly differs from the setting.
frequency, and calibration parameters C2 to C7.
Acceleration/deceleration is not smooth. Reduce the load. Alternatively, increase the acceleration/deceleration time.
Check the frequency setting signals. If the load fluctuates, select General-purpose magnetic
Speed varies during operation.
flux vector control.
Turn OFF the start signal (STF or STR). Check if Pr.79 Operation mode selection is set
Operation mode is not changed properly.
appropriately.
Operation panel display is not operating. Check the wiring and the installation.
Increase/decrease the Pr.0 Torque boost setting value by 0.5% increments so that stall
Motor current is large.
prevention does not occur. Set the rated motor frequency to Pr.3 Base frequency.
Check the settings of Pr.1 Maximum frequency, Pr.2 Minimum frequency, and calibration parameters
Speed does not accelerate.
C2 to C7. To operate at 120Hz or higher, set Pr.18 High speed maximum frequency.
Unable to write parameter setting. Check Pr.77 Parameter write selection setting.
* For further information on troubleshooting, refer to the Instruction Manual (Applied).
40
Inspection items
The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any
fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and
vibration, changes in the parts with time, service life, and other factors.
REMARKS
For maintenance/inspection and parts life, also refer to the Instruction Manual (Applied).
Precautions for maintenance and inspection
For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor. When accessing the
inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and then make sure that
the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30VDC using a tester, etc.
Interval
Area of Inspection Corrective Action at Alarm Customer's
Description Periodic
Inspection Item Daily Occurrence Check
Surrounding
Check the surrounding air temperature, humidity,
Improve environment.
environment
dirt, corrosive gas, oil mist, etc.
Check for unusual vibration and noise. Check alarm location and retighten.
General Overall unit
Check for dirt, oil, and other foreign material. Clean.
Power supply Check that the main circuit voltages are
Inspect the power supply.
voltage normal.
(1) Check with megger (across main circuit
Contact the manufacturer.
terminals and earth (ground) terminal).
General (2) Check for loose screws and bolts. Retighten.
(3) Check for overheat traces on parts. Contact the manufacturer.
(4) Check for stains. Clean.
Conductors,
(1) Check conductors for distortion. Contact the manufacturer.
(2) Check cable sheaths for breakage and
cables Contact the manufacturer.
deterioration (crack, discoloration, etc.)
Main circuit Terminal Stop the device and contact the
Check for damage.
block manufacturer.
(1) Check for liquid leakage. Contact the manufacturer.
Smoothing
aluminum
(2) Check for safety valve projection and bulge. Contact the manufacturer.
electrolytic (3) Visual check and judge by the life check of
capacitor the main circuit capacitor ( Refer to
Chapter 4 of the Instruction Manual (Applied).)
Check that the operation is normal and no chatter
Relay Contact the manufacturer.
is heard.
(1) Check that the output voltages across phases
Contact the manufacturer.
with the inverter operated alone is balanced
Operation
(2) Check that no fault is found in protective and
check
display circuits in a sequence protective Contact the manufacturer.
operation test.
Control Stop the device and contact the
circuit, (1) Check for unusual odors and discoloration.
Overall manufacturer.
Protective
Parts check
41
Replacement of parts
Interval
Area of Inspection Corrective Action at Alarm Customer's
Description Periodic
Inspection Item Daily Occurrence Check
Operation Check for vibration and abnormal increase in Stop the device and contact the
Load motor
check operation noise manufacturer.
Oil component of the heat dissipation grease used inside the inverter may leak out. The oil component, however, is not flammable, corrosive, nor conductive
and is not harmful to humans. Wipe off such oil component.
It is recommended to install a device to monitor voltage for checking the power supply voltage to the inverter.
One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.
Consult us for periodic inspection.
NOTE
Continuous use of a leaked, deformed, or degraded smoothing aluminum electrolytic capacitor (as shown in the table
above) may lead to a burst, breakage or fire. Replace such capacitor without delay.
When using the safety stop function, periodic inspection is required to confirm that safety function of the safety
system operates correctly.
For more details, refer to the Safety stop function instruction manual (BCN-A211508-000). (Please contact your sales
representative for the manual.)
NOTE
For parts replacement, contact the nearest Mitsubishi Electric FA Center.
42
Rating
10 SPECIFICATIONS
10.1 Rating
Model FR-D720-K 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Applicable motor capacity (kW) 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated capacity (kVA) 0.3 0.6 1.0 1.7 2.8 4.0 6.6 9.5 12.7 17.9 23.1
Rated current (A) 0.8 1.4 2.5 4.2 7.0 10.0 16.5 23.8 31.8 45.0 58.0
Output
Permissible AC voltage
170 to 264V 50Hz/60Hz
fluctuation
Permissible frequency fluctuation ±5%
Power supply capacity (kVA) 0.4 0.7 1.2 2.1 4.0 5.5 9.0 12.0 17.0 20.0 27.0
Protective structure (JEM1030) Enclosed type (IP20)
Cooling system Natural Forced air
Approximate mass (kg) 0.5 0.5 0.8 1.0 1.4 1.4 1.8 3.6 3.6 6.5 6.5
Power supply capacity (kVA) 1.5 2.5 4.5 5.5 9.5 12.0 17.0 20.0 28.0
10
43
Common specifications
Soft-PWM control/high carrier frequency PWM control (V/F control, General-purpose magnetic flux vector control,
Control method
and Optimum excitation control are available)
Output frequency range 0.2 to 400Hz
0.06Hz/60Hz (terminal 2, 4: 0 to 10V/10bit)
Frequency setting Analog input 0.12Hz/60Hz (terminal 2, 4: 0 to 5V/9bit)
Control specifications
44
Outline dimension drawings
φC φC
H1
H
H1
H
W1 W1
W W D
(Unit: mm)
45
Appendix 1 Instructions for Compliance with the EU Directives
The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate free
movement of the equipment, whose safety is ensured, in the EU territory.
Since 1996, compliance with the EMC Directive that is one of the EU Directives has been legally required. Since 1997,
compliance with the Low Voltage Directive, another EU Directive, has been also legally required. When a manufacturer
confirms its equipment to be compliant with the EMC Directive and the Low Voltage Directive, the manufacturer must declare
the conformity and affix the CE marking.
Note
Set the EMC Directive compliant EMC filter to the inverter. Insert line noise filters and ferrite cores to the power and
control cables as required.
Connect the inverter to an earthed power supply.
Install a motor, the EMC Directive compliant EMC filter, and a control cable according to the instructions written in the
EMC Installation Guidelines (BCN-A21041-204). (Please contact your sales representative for the EMC Installation
Guidelines.)
The cable length to the motor should be 20m at maximum so that the EMC Directive compliant noise filter functions
sufficiently.
Confirm that the final integrated system with the inverter conforms with the EMC Directive.
46
(2) Low Voltage Directive
We have self-confirmed our inverters as products compliant to the Low Voltage Directive and affix the CE marking on the inverters.
Low Voltage Directive: 2014/35/EU
Standard: EN61800-5-1:2007
Outline of instructions
Do not use an earth leakage circuit breaker as an electric shock protector without connecting the equipment to the earth.
Connect the equipment to the earth securely.
Wire the earth (ground) terminal independently. (Do not connect two or more cables to one terminal.)
Use the cable sizes on page 12 under the following conditions.
Surrounding air temperature: 40°C maximum
If conditions are different from above, select appropriate wire according to EN 60204.
Use a tinned (plating should not include zinc) crimp terminal to connect the earth cable. When tightening the screw, be
careful not to damage the threads.
For use as a product compliant with the Low Voltage Directive, use PVC cable on page 12.
Use the molded case circuit breaker and magnetic contactor which conform to the EN or IEC Standard.
When using an earth leakage circuit breaker, use a residual current operated protective device (RCD) of type B (breaker
which can detect both AC and DC). If not, provide double or reinforced insulation between the inverter and other
equipment, or put a transformer between the main power supply and inverter.
Use the inverter under the conditions of overvoltage category II (usable regardless of the earth (ground) condition of the
power supply) specified in IEC 60664.
To use the inverter under the conditions of pollution degree 3, install it in the enclosure of IP54 or higher.
To use the inverter outside of an enclosure in the environment of pollution degree 2, fix the fan cover with fan cover
fixing screws enclosed.
3.7K or lower 5.5K or higher
Fan cover
Fan cover
fixing screw
fixing screws
Fan cover
Fan cover
Fan connection
connector
Fan
Fan
Fan connection
connector
On the input and output of the inverter, use cables of the type and size set forth in EN 60204.
The operating capacity of the relay outputs (terminal symbols A, B, C) should be 30VDC, 0.3A. (Relay output has basic
isolation from the inverter internal circuit.)
Control circuit terminals on page 8 are safely isolated from the main circuit.
Environment
Running In Storage During Transportation
Surrounding air
-10°C to +50°C -20°C to +65°C -20°C to +65°C
temperature
Humidity 90% RH or less 90% RH or less 90% RH or less
Maximum Altitude 1000m 1000m 10000m
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For branch circuit protection, select an appropriate UL and cUL listed fuse with a cut-off speed of Class T, Class J, Class
CC, or faster, or a UL 489 molded case circuit breaker (MCCB) in accordance with the following table.
FR-D720-K 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated fuse voltage(V) 240V or more
Without power factor 15 15 15 20 30 40 60 70 80 150 175
Fuse allowable improving reactor
rating (A) With power factor
improving reactor 15 15 15 20 20 30 50 60 70 125 150
Molded case circuit breaker (MCCB)
15 15 15 15 20 25 40 60 80 110 150
Maximum allowable rating (A)
FR-D740-K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated fuse voltage(V) 480V or more
Without power factor 6 10 15 20 30 40 70 80 90
Fuse allowable improving reactor
rating (A) With power factor 6 10 10 15 25 35 60 70 90
improving reactor
Molded case circuit breaker (MCCB)
Maximum allowable rating (A) 15 15 15 15 20 30 40 50 70
When using the electronic thermal relay function as motor overload protection, set the rated motor current in Pr. 9
Electronic thermal O/L relay.
This function detects the overload (overheat)
Pr. 9 = 50% setting of inverter rating*1, 2 Pr. 9 = 100% setting of inverter rating*2 of the motor, stops the operation of the
inverter's output transistor, and stops the
Operation time (min)
NOTE
The electronic thermal memory retention function is not provided by the drive.
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Appendix 2 Instructions for UL and cUL
(Standard to comply with: UL 508C, CSA C22.2 No. 274)
1. General precaution
CAUTION - Risk of Electric Shock -
The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes,
and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.
ATTENTION - Risque de choc électrique -
La durée de décharge du condensateur de bus est de 10 minutes. Avant de commencer le câblage ou l’inspection, mettez l’appareil
hors tension et attendez plus de 10 minutes.
2. Environment
Before installation, check that the environment meets following specifications.
enclosure
Inverter Measurement
position
Surrounding Air 5cm 5cm
-10°C to + 50°C (non-freezing)
Temperature*
Measurement 5cm
position
Ambient humidity 90%RH or less (non-condensing)
Storage temperature -20°C to + 65°C
Ambience Indoors (No corrosive and flammable gases, oil mist, dust and dirt.)
Altitude, vibration Below 1000m, 5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)
* Surrounding Air Temperature is a temperature measured at a measurement position in an enclosure. Ambient Temperature is a temperature outside an
enclosure.
3. Installation
The below types of inverter have been approved as products for use in enclosure and approval tests were conducted under the
following conditions. Design the enclosure so that the surrounding air temperature, humidity and ambience of the inverter will satisfy
the above specifications. (Refer to page 44)
Branch Circuit Protection
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in
accordance with the National Electrical Code for the U.S. or the Canadian Electrical Code for Canada and any additional codes. As
specified, UL Class T, Class J, Class CC fuses or any faster acting fuse with the appropriate rating or Listed UL 489 Molded Case
Circuit Breaker (MCCB), or Type E combination motor controller must be employed.
FR-D720-K 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated fuse voltage(V) 240V or more
Fuse allowable rating Without power factor improving reactor 15 15 15 20 30 40 60 70 80 150 175
(A) With power factor improving reactor 15 15 15 20 20 30 50 60 70 125 150
Molded case circuit breaker (MCCB) 15 15 15 15 20 25 40 60 80 110 150
Maximum allowable rating (A)
Type E combination Maximum current rating (A) 1.6 4 6.3 8 13 18 25
motor controller Maximum SCCR (kA) 50 50 50 50 50 50 25
FR-D740-K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated fuse voltage(V) 480V or more
Fuse allowable rating Without power factor improving reactor 6 10 15 20 30 40 70 80 90
(A) With power factor improving reactor 6 10 10 15 25 35 60 70 90
Molded case circuit breaker (MCCB)
Maximum allowable rating (A) 15 15 15 15 20 30 40 50 70
Type E combination Maximum current rating (A) 2.5 4 6.3 10 18 25 32
motor controller Maximum SCCR (kA) 50 50 50 50 50 25 25
FR-D720S-K 0.1 0.2 0.4 0.75 1.5 2.2
Rated fuse voltage(V) 240V or more
Fuse allowable rating Without power factor improving reactor 15 20 20 30 40 60
(A) With power factor improving reactor 15 20 20 20 30 50
Molded case circuit breaker (MCCB) 15 15 15 20 25 40
Maximum allowable rating (A)
FR-D710W-K 0.1 0.2 0.4 0.75
Rated fuse voltage(V) 115V or more
Fuse allowable rating Without power factor improving reactor 20 20 40 60
(A) With power factor improving reactor 20 20 30 50
Molded case circuit breaker (MCCB)
15 15 25 40
Maximum allowable rating (A)
Maximum allowable rating by US National Electrical Code. Exact size must be chosen for each installation.
Select an appropriate fuse or molded case circuit breaker with a rating that is suitable for the size of the cable.
For UL/cUL certification, use the following product.
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4. Short circuit ratings
100V class
Suitable for use in a circuit capable of delivering not more than 100kA rms symmetrical amperes, 132V maximum.
200V class
Suitable for use in a circuit capable of delivering not more than 100kA rms symmetrical amperes, 264V maximum.
400V class
Suitable for use in a circuit capable of delivering not more than 100kA rms symmetrical amperes, 528V maximum.
5. Wiring
Refer to the National Electrical Code (Article 310) regarding the allowable current of the cable. Select the cable size for 125% of
the rated current according to the National Electrical Code (Article 430).
For wiring the input (R/L1, S/L2, T/L3) and output (U, V, W) terminals of the inverter, use the UL Listed copper, stranded wires
(rated at 75°C) and round crimping terminals. Crimp the terminals with the crimping tool recommended by the terminal maker.
The product certified in compliance with the Eurasian Conformity has the EAC marking.
For information on the country of origin, manufacture year and month, and authorized sales representative (importer) in the CU area
of this product, refer to the following:
50
Appendix 5 Restricted Use of Hazardous Substances in Electronic and
Electrical Products
The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows
based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic
Products” of the People's Republic of China.
电器电子产品有害物质限制使用标识要求
环境保护使用
期限标识
本产品中所含有的有害物质的名称、含量、含有部件如下表所示。
• 产品中所含有害物质的名称及含量
有害物质
部件名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)
电路板组件 (包括印刷电
路板及其构成的零部件,
× ○ × ○ ○ ○
如电阻、电容、集成电路、
连接器等)、电子部件
金属壳体、金属部件 × ○ ○ ○ ○ ○
树脂壳体、树脂部件 ○ ○ ○ ○ ○ ○
螺丝、电线 ○ ○ ○ ○ ○ ○
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Warranty
When using this product, make sure to understand the warranty described below.
We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product")
arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you
purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair
work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that
may be required after a defective unit are repaired or replaced.
[Term]
The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or
eighteen months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot
exceed beyond the original warranty period before any repair work.
[Limitations]
(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our
service company upon your request and the actual cost will be charged.
However, it will not be charged if we are responsible for the cause of the failure.
(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and
conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed
to the Product.
(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;
1) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware
or software problem
2) a failure caused by any alteration, etc. to the Product made on your side without our approval
3) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety
device required by applicable laws and has any function or structure considered to be indispensable according to a common
sense in the industry
4) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly
maintained and replaced
5) any replacement of consumable parts (condenser, cooling fan, etc.)
6) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of
voltage, and acts of God, including without limitation earthquake, lightning and natural disasters
7) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of
the Product from our company
8) any other failures which we are not responsible for or which you acknowledge we are not responsible for
3. Service in overseas
Our regional FA Center in overseas countries will accept the repair work of the Product; however, the terms and conditions of the repair
work may differ depending on each FA Center. Please ask your local FA center for details.
(2) Our product is designed and manufactured as a general purpose product for use at general industries.
Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of
electric power companies, and also which require a special quality assurance system, including applications for railway companies
and government or public offices are not recommended, and we assume no responsibility for any failure caused by these
applications when used.
In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments,
railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety
machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used.
We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific
application. Please contact us for consultation.
52
MEMO
53
REVISIONS
*The manual number is given on the bottom left of the back cover.
54 IB(NA)-0600438ENG-D
International FA Center
55
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FR-D700
MODEL INSTRUCTION MANUAL (BASIC)
MODEL
1A2-P34
CODE