Lab 101 Intro To Motion Analyzer Online Tool

Size, Select and Configure Kinetix® and
PowerFlex® Drives Using Motion Analyzer Online

Tool
For Classroom Use Only!

Important User Information
This documentation, whether, illustrative, printed, “online” or electronic (hereinafter “Documentation”) is intended for use only as
a learning aid when using Rockwell Automation approved demonstration hardware, software and firmware. The Documentation
should only be used as a learning tool by qualified professionals.
The variety of uses for the hardware, software and firmware (hereinafter “Products”) described in this Documentation, mandates
that those responsible for the application and use of those Products must satisfy themselves that all necessary steps have been
taken to ensure that each application and actual use meets all performance and safety requirements, including any applicable
laws, regulations, codes and standards in addition to any applicable technical documents.
In no event will Rockwell Automation, Inc., or any of its affiliate or subsidiary companies (hereinafter “Rockwell Automation”) be
responsible or liable for any indirect or consequential damages resulting from the use or application of the Products described in
this Documentation. Rockwell Automation does not assume responsibility or liability for damages of any kind based on the
alleged use of, or reliance on, this Documentation.
No patent liability is assumed by Rockwell Automation with respect to use of information, circuits, equipment, or software
described in the Documentation.
Except as specifically agreed in writing as part of a maintenance or support contract, equipment users are responsible for:
• properly using, calibrating, operating, monitoring and maintaining all Products consistent with all Rockwell Automation
or third-party provided instructions, warnings, recommendations and documentation;
• ensuring that only properly trained personnel use, operate and maintain the Products at all times;
• staying informed of all Product updates and alerts and implementing all updates and fixes; and
• all other factors affecting the Products that are outside of the direct control of Rockwell Automation.
Reproduction of the contents of the Documentation, in whole or in part, without written permission of Rockwell Automation is
prohibited.
Throughout this manual we use the following notes to make you aware of safety considerations:
Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
Labels may be located on or inside the drive to alert people that dangerous voltage may be present.
Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures.
Size, Select and Configure Kinetix® and PowerFlex® Drives Using Motion Analyzer
Contents
Before You Begin .......................................................................................................................................... 4
About This Lab .................................................................................................................................................................................. 4
Tools & Prerequisites ........................................................................................................................................................................ 4
Log In to the Motion Analyzer Website ......................................................................................................... 5

Entering Lab User Credentials .......................................................................................................................................................... 5
Take the Motion Analyzer Guided Tour ........................................................................................................ 6

Understanding the Home Page ......................................................................................................................................................... 6
Managing Your User Profile .............................................................................................................................................................. 9
Navigating Through the Website ..................................................................................................................................................... 13
Reviewing a Completed Project ...................................................................................................................................................... 31
Reviewing a Completed Axis .......................................................................................................................................................... 45
Size a System in Motion Analyzer .............................................................................................................. 50

Creating a New Project ................................................................................................................................................................... 51
Starting Your First Axis ................................................................................................................................................................... 53
Defining a Motion Profile ................................................................................................................................................................. 55
Entering a Mechanism .................................................................................................................................................................... 66
Entering Transmission Components ............................................................................................................................................... 76
Selecting a Motor and Drive ............................................................................................................................................................ 89
Extra:............................................................................................................................................................................................. 110
Notes: ........................................................................................................................................................ 112
Revision D Page 3 of 113 2/8/2016

Before You Begin
About This Lab

Welcome to the “Size, Select and Configure Kinetix® and PowerFlex® Drives Using Motion Analyzer online tool” lab.
Experience the speed and simplicity of using the new Motion Analyzer to size and select motion and drive systems. This session
will premiere the new web based selection tool.
As you complete the exercises in this hands-on session, you will:
 Log in to the new Motion Analyzer website
 Follow along on a guided tour of the Motion Analyzer site
 Review a completed project
 Create a new project and select a motor and drive for a vertical lift application
This hands-on lab is ideal for:
 Individuals who size, select, and optimize motion control applications
 Mechanical engineers and controls engineers designing machines with motion control
 Machine users trying to improve an existing machine with motion control
 System integrators selling motion control
This lab takes approximately 90 minutes to complete.
Tools & Prerequisites

For this hands-on lab, the following is required to complete the exercises:
Software Required:
 Internet Explorer Browser
Additional Requirements:
 Valid user credentials to access the website

Log In to the Motion Analyzer Website
Motion Analyzer has become an online tool that can be accessed from anywhere with an internet connection. By logging in, you
can create new applications, access existing application data, or simply browse for drive or motor product information. Let’s
begin by logging into the site.
Entering Lab User Credentials
1. Open Internet Explorer web browser.
2. Click in the web address bar and type “motionanalyzer.rockwellautomation.com” to navigate to the Motion
Analyzer website.
Note: Do not type “www.” prior to the web address, or the link will not take you to the correct site.
3. Enter your email address and Password by clicking on LOGIN
If you do not have an account, please register using the Create Account button.

Take the Motion Analyzer Guided Tour
In this section of the Hands-On lab, you will explore the Motion Analyzer site to get accustomed to the interface.
Understanding the Home Page

Upon logging in to the Motion Analyzer website, the home page appears. Let’s take a moment to understand the key areas on
this page. In the next sections we will begin to navigate through the site.

Home Button: In the upper left corner of the webpage, you will find the Home button. This button is accesible from any point
within the tool and will bring you back to this home page.
Profile Management: In the upper right corner of the webpage, you will notice your user email address and a Notifications
button. This is where you modify User Profile information, manage shared library items, and access your notifications. These
links are available from any point within the tool.
Navigation Tabs: On the left side of the toolbar at the top of the page, you will see several Navigation tabs labeled Products,

Library, Tools and Support. These tabs provide convenient access to the main Motion Analyzer tools from anywhere in the
website.
Search Tool: On the right side of the toolbar at the top of the page, you will see the Search Tool. This tool can be used to
search for specific product information or general support topics.
Additional References: Along the right side of the webpage, you will find links to additional referecences. Using these links,
you can quickly view the latest Motion Analyzer news or external websites, such as the Rockwell Automation website and
Literature Library. Additionally, any notifications you receive are displayed here.
Core Sizing & Selecting Paths: In the center of the page, you will see the two primary starting points for sizing and selecting
products to meet your application requirements. The Start Building path guides you through the process of entering specific
system parameters to properly size a motor and drive for your application. The Browse Product path provides access to detailed
product information so that you can compare product features and options across families.

Managing Your User Profile
Now that we have reviewed the key areas on the Motion Analyzer Home page, let’s begin by taking a look at the Profile
Management page.
1. Click on the lab user email address in the top right corner of the page.
2. Select the View Profile option.

3. The User Profile page will appear.
In the Overview tab of the User Profile page, you can change your password, update your personal information and modify
the settings for units used throughout the site. For this lab, we will be entering information in metric units, which are the
default settings, so there is no need to make a selection.

4. Click on the Shared tab at the top of the User Profile page.
In the Shared tab of the User Profile page, you can manage your projects. Here you can share projects with other Motion
Analyzer users or change the owner of a project.
5. Click on the Notifications tab at the top of the User Profile page.
In the Notifications tab of the User Profile page, you can access your notifications and change your email notification
preferences.

6. Click on the Units tab.
The Units tab allows you to choose the units used in your profile.

Navigating Through the Website
Next, let’s begin looking around the site in more detail by exploring the Navigation tabs.
Products Navigation Tab
1. Click on the Products navigation tab on the toolbar at the top of the page.

2. The Browse Products page will appear.
The Browse Products page is where you go to browse and compare drives, motors, linear actuators and gearboxes.

3. Click on the Browse Drives button.
4. The Browse Drives page will appear.
Here, you can select one or more drive families to see the features and options that are available for the various platforms.

5. Click View More to see more of the drive product families.

6. Let’s narrow the list of drive families by utilizing the product feature filters.

7. Expand the Motor Control heading and check the Induction Volts/Hz Control check box.
The list will narrow to the Kinetix 5500, Kinetix 5700, PowerFlex 520 and PowerFlex 750 drive families.

8. Let’s compare a few features for two of these drives. Check the Select boxes for the Kinetix 5500 Servo Drive
and the PowerFlex 527 drive and then click on the Compare Selected Families button.

9. When the Compare Products page appears, select the following features in the Add Feature drop down menu:
 Application Type
 Induction Flux Vector Control
 Surface Mount Permanent Magnet Control
 Hardwired Safe Torque Off
 Integrated Safe Torque Off

10. Here is the comparison of the selected features for the two drive families.

Encompass Partners
1. Click on the Products navigation tab again.
2. Click on the Browse Gearboxes button.

3. The Gearboxes page will appear.
Here you can see there are a number of Encompass Partners and their product offerings.

Library Navigation Tab
1. Click on the Library navigation tab on the toolbar at the top of the page.
2. The Library page will appear.
This is where you can access your Projects and Reusable Components. As you create application components, such as
Axes, Profiles, and Transmissions, you can save them and reuse them in other Projects.

Tools Navigation Tab
1. Click on the Tools navigation tab on the toolbar at the top of the page.
2. The Tools page will appear.
The Tools page can be used to quickly access the Compatability Browser, Inertia Calculator, Common Bus Estimator, and
Cable Selector tools. We will use the Inertia Calculator later in this lab.

Support Navigation Tab
1. Click on the Support navigation tab on the toolbar at the top of the page.
2. The Support page will appear.
The Support page is where you can go to find additional information on how to use Motion Analyzer. If you are not able to
find the information you are looking for, you can find support contact information in the Still Need Help section of the page.

3. Click on the Library Objects topic.

4. The Library Objects page will appear.
This page has multiple tabs with information on the different types of library objects. The Project tab is displayed by
default. The Support page will continue to be populated as the content is developed.

5. Click on Additional Resources

6. The Additional Resources page will apprear.
The Additional Resources page is comprised of support documents such as tutorials, labs, etc. to help guide the user
through different sections of Motion Analyzer.
7. When you are finished browsing, click on the Home button at the top of the page to return to the Home page.

Reviewing a Completed Project
Now that you have become familiar with how to navigate through the website, let’s take a look at the components of a completed
Project.
1. In the Start Building section of the Home page, click the View Current Projects button.

2. The Library page will appear. Click on the Sample Project.
Note: This is a Global Sample project that has been shared with all of the lab user accounts for
demonstration purposes. For this reason, you will not be able to modify the objects within the project. You
will be creating a new project in the next section of the lab.

3. The Project Detail page will appear.
There are several tabs for viewing different aspects of your project. Let’s take a moment to examine the information
contained in the various tabs.

Component Detail Tab
1. The Component detail tab appears as default when you open an existing project. In the center of the page you
will see a list of the Project Components. This particular application contains two axes.

2. Expand the Box Pusher Axis by clicking the carrot next to the axis name.

3. You can now see that the box pusher axis contains a load and motion profile, a motor and a drive but does not
have a Linear Mechanism. These components can be modified by clicking on the Edit buttons.
Along the right side of the page there are buttons for Project Actions. The Project Actions buttons can be used to create or
import an axis or motion profile.

Summary Tab
1. Click on the Summary tab of the Project Detail page.

2. The Summary tab provides a quick overview of information in your project such as the number and type of
products you have selected.
In the Action Items section, you can see a list of tasks which have not yet been completed, such as selecting a shunt or
power supply or create a BOM.
In the New & Changed In This Project section, you can see a list of the chages that have been made to the project as well
as details about those changes.

Power Analysis Tab
1. Click on the Power Analysis tab of the Project Detail page.

2. The Power Analysis tab is where you go to see the power utilization for your application. If your application
requires them, you can add capacitor modules, shunts and power supplies here. Also shown is a power analysis
graph.

Customer/Site Tab
1. Click on the Customer/Site tab of the Project Detail page.

2. The Customer/Site tab is where you update customer, industry and site information.

Selected Products Tab
1. Click on the Selected Products tab of the Project Detail page.

2. The Selected Products tab contains product catolog numbers of the particular drives and motors you have
selected in your project. You can download the project report, save these products to a Product List or Export
the Bill of Materials to another program such as Microsoft Excel.

Reviewing a Completed Axis
Now that you have had the chance to review a completed project, let’s take a closer look at the components of a completed axis.
1. Click on the Component Detail tab of the Sample Project page.
2. Click the View button for the Box Pusher Axis.
3. The Components tab of the Box Pusher Axis page will appear. Let’s take a look at this page in more detail.

Along the top of the components tab is the Power Requirements section. This is where you select the Voltage, Phase, and
Voltage Tolerance for the application.
In the center of the page you will find the axis components. This application contains load and profile information as well as
information for a ball screw linear mechanism.

4. Since a drive and motor have been selected for the application, let’s take a look at the performance plots for this
solution. Click on the Performance tab of the Box Pusher Axis page.

5. The Box Pusher Axis Performance page will appear.
The Torque/Speed Curve appears first. Here you can see where the particular segments of the motion profile fall relative to
the Torque/Speed curve.
You can see the curve for additional drives or motors by clicking on the Size Up and Size Down buttons.
If a gearbox is selected for the application, you could also see how changing the gearbox impacts the Torque/Speed results.

6. Click on the Power/Speed and Thermal buttons to see the other Performance plots for the application.
7. When you are finished browsing the application performance plots, click on the Home button at the top of the
page to return to the Home page.

Size a System in Motion Analyzer
In this section of the Hands-On lab, you will model an axis in Motion Analyzer for a vertical lift and then identify an appropriate
drive and motor that will meet the application requirements. You are given the following information for a new application.
Let’s walk through entering this information in Motion Analyzer.

Creating a New Project
1. On the home page, click the Start A New Project button.

2. Enter a name for your project and a description (optional) in the Create A Project dialog box, and click the
Create Project button.
3. The Customer Information section is used to enter customer specific data. You may enter some information at
this point or fill it at the end section of this lab. The Ambient Temp can be entered at this point. Click the Go to
project button.

Starting Your First Axis
1. The Project Detail page will appear. Click the Start your first Axis – Define Load & Profile button.
NOTE: Both red encircled sections perform the same task in creating your profile. You may select to start your project using
“Start your first Axis – Define Load & Profile” or “Create New Axis & Profile.”

2. For this application, we will be selecting a rotary motor, however the load will be moving linearly. We will be
utilizing a mechanism which translates the rotary motion of the motor into linear motion of the load. The motion
profile is entered for the load, so in our case, we will be entering linear motion profile data.
Select Linear Axis with Mechanism from the Select Motion Type drop-down list and click the OK button.
3. Select Weight from the Initial Load drop-down list.
4. For this application, the profile begins with the load on the vertical lift table. The table then lifts the load, stops,
and the load is removed. The table then returns to the starting position and the process repeats.
Enter “Lift Load” for the name of the load. Since the profile starts with the load on the table, enter “50”
kilograms as the initial point, and click the Submit button

Defining a Motion Profile
Here is the motion profile that has been specified for the application.
Let’s look at how to enter this information into the Profile page in Motion Analyzer.
1. The motion profile for this application is in terms of position. To enter a position profile data point, click
anywhere on the Position Plot. The Add a Segment dialog box will appear.

2. Change the entry units to match the image, if different, by clicking on the units button and selecting the correct
unit as seen on image.

3. With the Absolute entry method selected, replace the pre-selected time value with “0.5 s” and the pre-selected
velocity value with “0 m/s”. The distance value is calculated from the velocity and time values that you enter, so
you do not need to enter a value for distance.
4. Click the Submit button. This will produce a dwell for 0.5 seconds at the beginning of the profile.

5. Now we will add an Index segment to the plot. Click anywhere on the Position Plot to add a second point.
Note: For convenience, the profile is included here.
6. In the Add Point dialog box, change the segment type to Index Segment followed by Trapezoidal
NOTE: The Trapezoidal segment is automatically selected when entering an index segment. If you want to select a
triangular segment, you will need to make the selection after clicking on Index.

7. With the Absolute entry method selected, replace the pre-selected time value with “2.5 s”, the pre-selected
Distance value with “0.75 m”, and the final velocity value with “0 m/s”. Next, set the Accel. and Decel. Jerk
values to “0.5 %”.
NOTE: The incremental section changes as you enter your values in the absolute section. The incremental section
calculates as absolute point – previous point i.e. absolute point is 2.5 s, previous point is 0.5 s, therefore incremental time is
2.5 s – 0.5 s = 2.0 s.

8. Click the Submit button.
9. Click the icon on the Position Plot to automatically zoom the Position Plot.
10. You can now clearly see that we have created a 0.5 second dwell segment and an index segment which moves
the load to the 0.75 meter position at 2.5 seconds.

11. Enter the remaining profile points for the application.
Note: If you need to edit any of the points that you have entered on the plot, there are three methods you can
use.
Click and Drag Method: To adjust the value of a point on a plot, hover your mouse over the point until the
icon appears. Click and drag the point to adjust the point value. Similarly, to adjust the time value of a point,
hover your mouse over the time line until the icon appears. Click and drag the line to adjust the time
value.
Single Click Point Method: To adjust the value of a point on the velocity plot, hover your mouse over the point
until the icon appears and click the point. The edit window will re-open. You can use this method to fine
tune after using click and drag.
Table Edit Method: Alternatively, Click on the Table View button and the Table entry page will appear.
Click on the Edit button of the point you would like to edit.
Enter the new values in the Edit Point dialog box.

12. Since this is a vertical application, enter “90” degrees for the inclination.

13. Click anywhere on the Lift Load Plot to add a point. The Add dialog opens.
14. Add the “50 kilogram” load point at “3 seconds” on the Load Plot. Click the Submit button.
NOTE: If you were to leave the Lift Load plot without performing the above step, Motion Analyzer would assume the weight
is constant at 50 kg throughout the whole profile.
15. Click on the icon under the Lift Load Plot. This will automatically zoom the plot.

16. When you have finished entering all of the Motion profile information, your load, position and velocity plots
should look like this:
NOTE: If we needed to scale the entire profile, we could select Scale then the entire profile or horizontally and set a scale
time. Our Profile plot would reflect the scale in the time x-axis.

17. Click the Save button to save the Motion Profile for the application. Then click the Continue to Axis button to
return to the Axis page.
Once you are at the axis page, you can see that it automatically saves.

Entering a Mechanism
Now that the load and profile information has been entered, let’s begin entering the data for the mechanism. The mechanism
translates the rotational motion from the motor into linear motion of the lift table.
1. Click on the Define Custom button for the Linear Mechanism.
2. Select Belt Drive in the Pick A Type drop-down list, and click the OK button.

3. Enter a Name for the Belt Drive in the next dialog box, and click the OK button.

4. Before entering the diameter of the driver, make sure the units are in mm.
5. Enter “125” millimeters as the diameter of the Driver and Idler (Group 1) in the Parameters table.

5. Next we will calculate the inertia of the driver which consists of two sprockets and one shaft. Click on the Inertia
Calculator button for the Driver.

6. The Inertia Calculator tool will appear. Select Solid Cylinder as the Type, Steel as the Material and enter
Sprocket 1 as Name.
NOTE: Your Load Elements section might be already prefilled. Please delete the current values before entering the new
calculations.

7. The length of each sprocket is 25 millimeters and the diameter is 125 millimeters. Enter this information into
the calculator, and then click the Save button to add the inertia of the first sprocket to the Load Elements list.

8. Repeat steps 6 and 7 for the second sprocket and the shaft.
Note: For convenience, the mechanical requirements for the belt mechanism are repeated here:
9. Once you have saved all three inertia values, click the Apply button to enter the total inertia of the Driver into the
properties table.

10. For this application, there is a Single Idler group that has identical parameters to the Driver group, so we can
reuse the inertia value that we calculated. Copy the inertia value of the Driver and paste it into the Inertia field
for Idler Group 1.
Note: When copying, make sure to select the entire number (the entire number is not visable in the box) by
double clicking on the number.

11. Enter “1” as the Number of Rollers for Idler Group 1 and enter the Table Mass and the Belt Mass under
Additional Loads.
Note: For convenience, the mechanical requirements for the belt mechanism are repeated here:

12. Once you have entered all of the data for the Belt Mechanism, click the Save button and then the Continue to
Axis button.

Entering Transmission Components
Now we will enter the transmission data for the application.
1. Click on the Define Custom button for the Transmission.
2. The first transmission we will create is the coupling. Enter a name for the transmission component, and click the
OK button.

3. Select Coupling as the Transmission Type.
4. Enter “1” for the coupling transmission ratio.
NOTE: For efficiency, your initial unit may be a dash “–“ if you have not set the unit to % in the units tab of your user Profile.

5. Enter the remaining data that was provided for the coupling.
Note: For convenience, the mechanical requirements for the coupling are repeated here:
6. Once the coupling data has been entered, click on the Save button and then the Continue to Axis button.

7. Now we will add the second transmission component. Click on the Add Another button under the Transmission
heading.
8. Click on the Define Custom button under the new transmission heading you just added.
9. The second transmission we will create is the belt. Enter a name for the transmission component, and click the
OK button.

10. Select Belt Drive as the transmission type.
11. Enter the data that was provided for the belt.
Note: For convenience, the mechanical requirements for the belt transmission are repeated here:

12. Once the belt data has been entered, click on the Save button and then click the Continue to Axis button.
13. Although a gearbox is not needed for this application, let’s take a look at the steps you would follow to add one.
Begin by clicking the Add Another button.

14. Click on the Add Partner Gearbox button for the Transmission that you just added.
15. From the Specify Partner Gearbox window, select a manufacturer.
NOTE: We selected Wittenstein Alpha geabox on this lab, you can select any manufacturer to compare its available
gearboxes. Here is an example of 3 products compared:

16. You will have two option on how to select your gearbox. Let’s select option 1.
NOTE: On the new update of MA online tool, the gearbox selection has been changed to allow you to add filters of either families
or individual products. If you would like to add a specific gearbox directly to your axis (instead of specifying a prefilter for search),
use the section on the right side of the Add Partner Gearbox model and type in the gearbox you want to use.

17. Your selected manufacturer’s Gearboxes will be displayed

18. Select to compare the Bevel Right-Angle and Planetary In-Line gearboxes.
19. The Compare Products window will open up and the comparison fields will be load
NOTE: You can add features to your selected comparisons for more options. This “Add Feature” option is available
for all product comparisons.

20. Assuming you prefer the Planetary In-Line gearboxes, click on the product name
This will take you to the product detail page where you can choose size and set configuration
21. Click on Choose Size.

22. You are able to view the different selections in two formats
Vertical View - 4 products per page
Horizontal View - 20 products or more per page

23. We will not be adding a gearbox to this project. Please select Go to Axis button to return to the axis page
without selecting a gearbox.

Selecting a Motor and Drive
Now that you have entered all of the mechanical and motion profile data into Motion Analyzer, you are ready to select a Drive
and Motor for the application.
1. Begin by selecting 460 for the Voltage and 3 for the Phase in the Power Requirements section of the Axis page.
Your axis is now automatically saved.
2. Next, click on the Search for solutions button.

3. After Motion Analyzer performs the necessary calculations, the Solution List will appear with a list of the motor
and drive combinations which meet the application requirements.

4. Click the Expand button next to Product Family Matrix.
5. Here you can view a table of all the drives and motors that fit the solution.

6. Let’s narrow the search results by selecting the Kinetix 5700 Servo Drive Family. Click on the KINETIX 5700
SERVO DRIVE heading in the Product Family table.
7. Collapse the Product List by clicking on the carrot for the list.

8. Next, sort the solution list by Bus Utilization in the Sort by dropdown menu.

9. Select the first solution option as shown below by clicking the Select button next to that combination.

10. Notice how your selection is added to your project while the project is then automatically saved.
11. Next, we will select the configuration for the motor and drive. Click on the Select Configuration for the VPL
motor.

12. The new page will display the product line and opens at the VP Low Inertia Servo Motor Configuration Selection
page. Select the first option with no DC brake and the single-turn absolute feedback type.

13. Click the Save Axis button to set the configuration.
14. Click the OK button in the dialog box that appears to return to the Axis page.

15. Next, we will select the configuration for the Kinetix 5700 drive. Scroll to the right in the Components section of
the page to see the options for the selected Drive. Then, click the Select Configuration button for the Kinetix
5700 drive.

16. Select the Dual Axis Inverter feature of the Kinetix 5700 drive, then click the Save Axis button to set the
configuration.
17. Click the OK button in the dialog box that appears to return to the Axis page.

18. Click on the Performance tab to see the performance curves for the solution you have selected.

19. The Performance page for the axis allows you to analyze the Torque/Speed, Power/Speed, and Thermal
Performance plots for the solution you have selected.
NOTE: As you can notice, Motion Analyzer performed a simulation and provided results in regards to your selected solution.
Given this notification on the drive side, you may select to size up your drive to provide the power necessary for your
application.

20. Click Size Up on the Drive solution section.
21. Your solution should now look as follows

22. Select Apply on the new solution and then select the Duplicate option to duplicate your axis.

23. You will then be asked for a location for your duplicated axis. Select [Current Project]. Rename the new copy of
the axis to Axis 2. Then select Yes, Duplicate this Axis.
24. Duplicating the axis will send you to the Component Detail page where you will see each created/copied axis.
Click on the Power Analysis tab for the application.

25. The Power Analysis page includes information on power and bus utilization. Select Auto Configure option to
see your DC bus Voltage Utilization.

26. Repeat Step 25 once you select Axis 2 in your Choose An Item To View section. Your Selected Axis Detail
should have the same calculation results as Axis 1.
27. Once done checking your utilization results, select the Share option to share the axes to a common bus.

28. Click on the Add to Group option and select the Share Control Power tab then Save.
29. Your axes are now combined into a common bus and common control power. Motion Analyzer simulates these new
calculations and provides updated results.

30. You can now view accurate data from the Selected Shared DC Bus Detail section. Sharing your DC bus is reflected in the
new calculations of your DC Bus Voltage Utilization.
31. Scroll down the Selected Shared DC Bus Detail to view the rest of your calculations

32. You can also review your Power Analysis Graph by scrolling through the Application page.
NOTE: For this application, the Shunt Utilization is within the acceptable range, so there is no need to add additional shunts
or capacitor modules.

Extra:
1. In your Power Analysis Graph, you can select to sync your axis by selecting Manual Entry from the Select Analysis
dropdown.
2. Set Axis 2 to a 720 sec offset to Axis 1. Then select Update to view the recalculated values of your Selected Shared DC
Bus Detail.

This completes the Motion Analyzer Lab.

Notes:

Publication XXXX-XX###X-EN-P — Month Year Copyright© 2012 Rockwell Automation, Inc. All rights reserved.
Supersedes Publication XXXX-XX###X-EN-P — Month Year

Lab 101 Intro To Motion Analyzer Online Tool

Uploaded by

Copyright:

Available Formats

Lab 101 Intro To Motion Analyzer Online Tool

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Lab 101 Intro To Motion Analyzer Online Tool

Uploaded by

Copyright:

Available Formats

What is the purpose of the documentation?

What is the purpose of the documentation?

What safety considerations are highlighted in the documentation?

What safety considerations are highlighted in the documentation?

Size, Select and Configure Kinetix® and

PowerFlex® Drives Using Motion Analyzer Online

For Classroom Use Only!

Identifies information about practices or circumstances

Log In to the Motion Analyzer Website ......................................................................................................... 5

Take the Motion Analyzer Guided Tour ........................................................................................................ 6

Size a System in Motion Analyzer .............................................................................................................. 50

Notes: ........................................................................................................................................................ 112

Revision D Page 3 of 113 2/8/2016

About This Lab

This lab takes approximately 90 minutes to complete.

Tools & Prerequisites

Revision D Page 4 of 113 2/8/2016

Entering Lab User Credentials

1. Open Internet Explorer web browser.

3. Enter your email address and Password by clicking on LOGIN

Revision D Page 5 of 113 2/8/2016

Understanding the Home Page

Revision D Page 6 of 113 2/8/2016

Revision D Page 7 of 113 2/8/2016

Revision D Page 8 of 113 2/8/2016

2. Select the View Profile option.

Revision D Page 9 of 113 2/8/2016

Revision D Page 10 of 113 2/8/2016

Revision D Page 11 of 113 2/8/2016

Revision D Page 12 of 113 2/8/2016

Products Navigation Tab

Revision D Page 13 of 113 2/8/2016

Revision D Page 14 of 113 2/8/2016

4. The Browse Drives page will appear.

Revision D Page 15 of 113 2/8/2016

Revision D Page 16 of 113 2/8/2016

Revision D Page 17 of 113 2/8/2016

Revision D Page 18 of 113 2/8/2016

Revision D Page 19 of 113 2/8/2016

Revision D Page 20 of 113 2/8/2016

Revision D Page 21 of 113 2/8/2016

1. Click on the Products navigation tab again.

2. Click on the Browse Gearboxes button.

Revision D Page 22 of 113 2/8/2016

Revision D Page 23 of 113 2/8/2016

2. The Library page will appear.

Revision D Page 24 of 113 2/8/2016

2. The Tools page will appear.

Revision D Page 25 of 113 2/8/2016

2. The Support page will appear.

Revision D Page 26 of 113 2/8/2016

Revision D Page 27 of 113 2/8/2016

Revision D Page 28 of 113 2/8/2016

Revision D Page 29 of 113 2/8/2016

Revision D Page 30 of 113 2/8/2016

Revision D Page 31 of 113 2/8/2016

Revision D Page 32 of 113 2/8/2016

Revision D Page 33 of 113 2/8/2016

Revision D Page 34 of 113 2/8/2016