Vitra: Service Manual
Vitra: Service Manual
Vitra: Service Manual
SERVICE MANUAL
OPHTHALMOLOGIC PHOTODISRUPTOR
OPHTHALMOLOGIC
532 NM LASER
XL VIT MT AN JULY 2012
E-mail: [email protected]
Web site: www.quantel-medical.com
Directive 93/42/EEC
VITRA SERVICE
MANUAL
WARNINGS
- For safety reasons, Quantel Medical considers any Laser module and
electronic Board as whole partial assembly :
WARRANTY VOID
IF THE CAVITY IS OPENED
DO NOT remove cavity board.
The cavity contains a gas to preserve it from dust and humidity.
CAUTIONS : All technicians will carefully respect all the safety instructions described in
this Service manual.
LASER SAFETIES :
All staff using this laser system, or in charge of its maintenance, must be
aware of the following basic precautions to be taken :
2- Limit the laser room access to the requested personnel only, who
is already aware of precautions to be taken.
IMPORTANT : After each use, switch off the instrument completly by turning the
key to 'OFF' position.
Please check carefully these protective glasses are adequate for the type
of laser used.
P
CAUTION : Use of controls or adjustments or performances other than those
specified herein may result in hazardous radiation exposure.
TABLE OF CONTENTS
3 - VITRA DISASSEMBLING P - 13
3-1 Cover removal P - 14
3-2 Device subsystem location P - 15
3-2-1 I/O board P - 16
3-2-2 Power supply block P - 16
3-2-3 Power board P - 17
3-2-4 Optical block disassembling P - 17
3-2-5 Optical block assembling P - 18
3-2-6 CPU board P - 19
3-2-7 Touch screen block P - 19
Pages Rev.11-07-2012
7- DIAGNOSIS P - 51
7-1 Perfect laser P - 52
7-2 Correct curves P - 53
7-3 Faulty curves P - 54
8 - FUSE REPLACEMENT P - 55
10 - SOFTWARE INSTALLATION P - 61
10-1 Preliminary operations P - 62
10-1-1 Terminal calibration values P - 62
10-1-2 Aiming beam calibration values P - 62
10-1-3 Temperature settings P - 62
10-1-4 Setup values P - 63
10-2 Preparation P - 63
10-2-1 Connection P - 63
10-2-2 Configuration and software path P - 64
11 - SERVICE CARDS P - 65
VALIDATION SHEET P - 69
AC / DC Converter STOP
I Master switch 12V / 8A
0 5V / 20A
POWER SUPPLY
Use only with a 250 V fuse
Power entry XP-RLM18SPD22-RER
Off
Employer uniquement avec
un fusible de 250 V module
100 to with 2 fuses
5Vdc 12Vdc On
240Vac
Key Switch
Sav
USER NAME
feedback
USER NAME
SCREEN
VITRA
External &
USER NAME
Power Fisher
Speaker aiming
connector
current brightness
OPTIC BENCH
Int
Fan
Int. Ext. Fiber output
Cell Cell
Rev. 11-07-2012
CHAPTER 2
Front view
Rear view
1
6 7 8 9 10 11
P - 10 Rev. 11-07-2012
VITRA SERVICE
MANUAL
13
15
16
17
18 19 20
Rev. 11-07-2012 P - 11
SERVICE
MANUAL VITRA
2 - ACCESSORIES & SPARE PARTS
2-3 CODES
P - 12 Rev. 11-07-2012
CHAPTER 3
VITRA DISASSEMBLING
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
CAUTION : The cover is linked with cables to the chassis. The lenght of these
cables do not allow a large moving of the cover. Do not bend to
much these cables to avoid any connection trouble.
3
screws
4 screws
2 screws
Overall view
P
Rear view
P - 14 Rev. 11-07-2012
VITRA SERVICE
MANUAL
3 - VITRA DISASSEMBLING
Electronic boards :
- I/O board - Power board - CPU board
- Power Supply Block - Screen block
Electrical system :
- Fan - Power entry module
I/O board
Screen block
CPU board
Cavity board
Rev. 11-07-2012 P - 15
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
Nut
6 nuts
2 screws
P 2 screws
P - 16 Rev. 11-07-2012
VITRA SERVICE
MANUAL
3 - VITRA DISASSEMBLING
Upper view
Side view
- Disconnect the ground cable linking the cavity at the I/O board.
Rev. 11-07-2012 P - 17
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
- Place a mark on the support and the washer to allow an easier mounting.
- Place the cavity in its support and insert the screw rods with a washer
and a nut.
- Screw slightly the rear screw rod to have the rear cavity at 35mm height.
- Screw slightly the front screw rod to have the front cavity at 54mm height.
P - 18 Rev. 11-07-2012
VITRA SERVICE
MANUAL
3 - VITRA DISASSEMBLING
4 screws
Rev. 11-07-2012 P - 19
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
WARNING : The touch screen is very fragile and the replacement of any
components must be done following the procedure below.
Perform it in comfortable space with care to avoid any damage.
Upper side
Right side
Left side
Step 1
Step 3
Lower side
Step 2
Step 1 :
With an 1.25 Allen key, unscrew the 4 screw rods until to liberate it from
their housing on the back LCD screen. See below.
Step 2 :
Unplug the 3 cables.
Step 3 :
P Unscrew the 2 nuts.
P - 20 Rev. 11-07-2012
VITRA SERVICE
MANUAL
3 - VITRA DISASSEMBLING
Step 4 :
Lift up lightly the right side of the metallic chassis.
Pull it slightly to release the plate from the screen housing.
Take care to the flat cable who get through the support. Slide it out.
Screen
assembly
Screen
housing
Step 5 :
Lift up the screen assembly keeping in place the silicon flat joint with a
finger.
Washer (only on the first models)
Flat joint
Step 6 :
Remove the metalic or plastic washer if
it is present.
Step 7 :
Remove the silicon flat joint.
Flat strips
Step 8 :
Remove the touch screen.
Step 9 :
Remove the 3 or 4 silicon flat strip joints.
Rev. 11-07-2012 P - 21
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
superimposed.
The critical step is the positioning of the cover upon the screen
1. Place the cover sliding carefully the cables inside the aperture.
P - 22 Rev. 11-07-2012
VITRA SERVICE
MANUAL
3 - VITRA DISASSEMBLING
6. When the screws are in a ligth contact with the top of the tube, keep
the screws in position with an Allen key and lock this position with the
nuts.
Rev. 11-07-2012 P - 23
SERVICE
MANUAL VITRA
3 - VITRA DISASSEMBLING
P - 24 Rev. 11-07-2012
CHAPTER 4
J6
J4
J2
J1 J3 J5
P 18-19-20 NC 5
6-7
CWA
NC
P - 26 Rev. 11-07-2012
VITRA SERVICE
MANUAL
J1 J8 J5 J6
J2
J4 J3
Connector Pin Signal Connector Pin Signal Connector Pin Signal Connector Pin Signal
1 + 12V 1 + 12V 1 Fiber security 1 TCK
2-4-6-8 Gnd 2 Gnd 2 Fiber detect 2 Gnd
Rev. 11-07-2012 P - 27
SERVICE
MANUAL VITRA
4 - LOCATION & CONNECTORS PINS DESCRIPTION
J5
J2
J3
J1 J6 J7
J4
P - 28 Rev. 11-07-2012
VITRA SERVICE
MANUAL
J1 J2
Rev. 11-07-2012 P - 29
SERVICE
MANUAL VITRA
4 - LOCATION & CONNECTORS PINS DESCRIPTION
P3 P2
P2
P - 30 Rev. 11-07-2012
CHAPTER 5
5- At the end, press 'P' again to complete the procedure and exit the
calibration page.
P - 32 Rev. 11-07-2012
VITRA SERVICE
MANUAL
Rev. 11-07-2012 P - 33
SERVICE
MANUAL VITRA
5 - SERVICING & CALIBRATION
CONTROL BUTTONS
Escape screen : Validates the parameters and return to the
previous page.
SETTING BUTTONS
Exposition : Sets the exposure time.
P - 34 Rev. 11-07-2012
VITRA SERVICE
MANUAL
CONTROL AREAS
Power :
Displays the power output set and
available at the output of the delivery
system.
Int cell : This is the internal cell reading value. This value is
adjusted by the software during the cavity calibration.
This value can be measured on the test point TP4 on
cavity board.
Ext Cell : This is the external cell reading value. This value is
adjusted by the software during the cavity calibration.
This value can be measured on the test point TP5 on
cavity board.
The external cell follow the internal one and is adjusted in
production area to be superimposed on the curve screen
with 5% tolerance.
Power int : This is the power at the cavity output which depends of the
terminal efficiency set during terminal calibration.
These values are updated in real time before and during the shots :
5-1-2-2 CURVES
1V
+20%
Internal cell curve (green) 8A
ms
Close curve window 100 200 300 400
P - 36 Rev. 11-07-2012
VITRA SERVICE
MANUAL
100mW 0.200s
0
0
11
- + OK
Energy value area
PROCEDURE :
1- Place the joulemeter cell in front of the laser beam, at the delivery
system output, so that the spot occupies the largest possible part of
the sensitive surface.
Do not place it at the focal distance.
3- Protect yourself from the laser reflexions and toggle the laser in
ready state.
Press the pedal to obtain the measurement.
6- Select the 1W power value with the arrow keys and perform the
same procedure.
These corrections will then be applied over all the power range by
interpolation.
P - 38 Rev. 11-07-2012
SERVICE
VITRA MANUAL
100mW 0.100s
11
- + OK
Point value area
PROCEDURE :
1- Place the milli-wattmeter cell in front of the fiber output to measure the
aiming beam power.
2- Select each calibration point with the arrow buttons. Set the value to find
the power required on the milli-wattmeter .
- Setting with "+" and "-" buttons (by 1 step for 50μW and 150μW,
by 10 steps for 300 and 600μW).
To select the production mode, set the power to 330mW and press the
output power area to select the "prod" mode.
0 0
1 1
NOTE : This screen is the service screen with some additional informations in the
control areas.
Power int : Notice that the internal power is the same than the setting
power. The efficiency of the terminal is always 100%.
5-2-2 CURVES
P - 40 Rev. 11-07-2012
VITRA SERVICE
MANUAL
0
0
11
- + OK
Energy value area
- Setting with "+" and "-" buttons (by 1 step for 50mW and
by 10 steps for 500 and 1000mW).
Rev. 11-07-2012 P - 41
SERVICE
MANUAL VITRA
5 - SERVICING & CALIBRATION
PROCEDURE :
1- Place the joulemeter cell in front of the laser beam, at the delivery
system output, so that the spot occupies the largest possible part of
the sensitive surface.
Do not place it at the focal distance.
3- Protect yourself from the laser reflexions and toggle the laser in
ready state.
Press the pedal to obtain the measurement.
6- Proceed from the same way for the 500mW and 1000mW powers.
P - 42 Rev. 11-07-2012
VITRA SERVICE
MANUAL
Temp YVh : This is the cristal temperature from P Trans level included
to the maximum power.
I mini / I maxi :
This window is accessible by pressing the upper square of the screen.
The I mini is inhibited at the exit of production area.
The I maxi is used only in production area.
Rev. 11-07-2012 P - 43
SERVICE
MANUAL VITRA
5 - SERVICING & CALIBRATION
- The cumulated time during which the laser beam has been emitted.
13
Statistics graph
showing the impacts
number for each
available power
6
0.5w 1w 1.5w
P - 44 Rev. 11-07-2012
CHAPTER 6
WARNINGS
800
displaying. Standby mW
0.100s
Warning
These messages appear in displaying
treatment page of doctor's mode COUNTER
0
MODE
s
area
3
P - 46 Rev. 11-07-2012
VITRA SERVICE
MANUAL
DEFAULTS
To have more information on the
Error Message Area 1
error displayed press the left angle
Error Message Area 2
of the error window.
The SAV message appears under
the error icon.
Rev. 11-07-2012 P - 47
SERVICE
MANUAL VITRA
6 - WARNING & ERROR MESSAGES
Diode : TP2
Diode Connect No signal come from KTP : TP1
Yv : TP3
KTP Connect the component
Yv Connect thermistor. Measure :
20°C = 3.2V
Δ°C = 0.1V/°C
P - 48 Rev. 11-07-2012
VITRA SERVICE
MANUAL
DIAGNOSIS
SERVICE
MANUAL VITRA
7 - DIAGNOSIS
Internal cell :
The red curve is flat.
It is within the range ±20% of the value expected .
External Cell :
The green curve is superimposed with the red curve.
The deviation of the two curves is within ±5%.
Diode current :
The blue curve presents a peak at its begining and decreases until to have
quickly a flat part .
It presents no peak after the begining peak.
P - 52 Rev. 11-07-2012
VITRA SERVICE
MANUAL
7 - DIAGNOSIS
0.5V
2.5A
Internal cell :
The red curve must be as
flat as possible.
It must be within the range 0.25V +20%
±20% and it must not 1.25A
present peeks too high. -20%
-50%
ms
External Cell : 100 200 300 400
The green curve must
follow the red curve so
near as possible with Power : 500mW Exposure : 300ms
±5% of deviation.
2.5V
5A
Diode current :
The blue curve presents a 1.25V +20%
peak at its begining and 2.5A
-20%
decreases until to have
quickly a flat part . -50%
It must present any peak
after the begining peak.
ms
100 200 300 400
-20%
1.25V -50%
4A
ms
100 200 300 400
Rev. 11-07-2012 P - 53
SERVICE
MANUAL VITRA
7 - DIAGNOSIS
Cell curves :
The red and green curves
1.25V
follow the current peak and 2.5A
+20%
Cell curves :
1.25V +20%
The red and green curves 2.5A
follow the current peak but -20%
they stay wiyhin the ±20% -50%
security limits.
The laser does not shutdown.
P 100 200 300
ms
400
This case must be followed.
P - 54 Rev. 11-07-2012
CHAPTER 8
FUSE REPLACEMENT
SERVICE
MANUAL VITRA
8- FUSES REPLACEMENT
P - 56 Rev. 11-07-2012
CHAPTER 9
1 2 3 4 5
6 7 8 9
Sub-D 9 pins
External connector
(Male)
1
6 1
2 6
7
3 2
8 7
4 3
9 8
5 9 4
5
P Jumper cable
VITRA's between pins 3 and 9
rear view
P - 58 Rev. 11-07-2012
VITRA SERVICE
MANUAL
Ground
5 4 3 2 1 Footswitch plug
9 8 7 6 (sub-D 9 pins female)
X
Pedal
4
Pedal Pedal
2 Pedal 1 3
Rev. 11-07-2012 P - 59
SERVICE
MANUAL VITRA
9 - REAR PANEL PLUGS
Footswitch plug
(sub-D 9 pins female)
Footswitch
connector Sub-D 9 pins
(female) External Connector
(Male)
1
6 1 Doorswitch Sav
2 6
7
3 2
8 7
4 3
9 8
5 9 4
5
Max :
24 Vac / 500 mA
External
Relay
Rear view 24 Vac
VITRA User
Power
Supply
Red Lamp
1 1
6 1 6 1
2 2 6
7 6 7
3 2 3 2
8 7 8 7
4 3 4 3
9 8 9 8
5 4 5 9 4
9
5 5
P
Jumper cable Jumper cable
VITRA's between pins 1 and 3 VITRA's between pins 1 and 5
rear view rear view
P - 60 Rev. 11-07-2012
CHAPTER 10
SOFTWARE INSTALLATION
SERVICE
MANUAL VITRA
10 - SOFTWARE INSTALLATION
Select each of the 4 terminals and press “CAL” button in service mode.
Note all values in the table.
Calibration Points
Terminal 100mW 1000mW
MICRO
ENDO
LIO
S/L
50µW
150µW
300µW
600µW
Diode
Yv
P KTP
P - 62 Rev. 11-07-2012
VITRA SERVICE
MANUAL
10 - SOFTWARE INSTALLATION
Press 'Setup' button on home page to note all parameters set by the
users.
10-2 PREPARATION
10-2-1 CONNECTION
- Connect the PC’s COM1 port to the VITRA’s remote connector using a
specific serial cable.
1 1 6
6 3 2 6 1
2 2 2 6
7 7 2
7 3 7
3 8 6 3 3
4 2 8 8
4 9 4 4
9 5 9 9
5 5 4 5 5
Rev. 11-07-2012 P - 63
SERVICE
MANUAL VITRA
10 - SOFTWARE INSTALLATION
P - 64 Rev. 11-07-2012
VITRA SERVICE
MANUAL
10 - SOFTWARE INSTALLATION
CAUTION : However you have to check the calibration before any use of the
Laser. See § 5-1 and 5-2.
Rev. 11-07-2012 P - 65
SERVICE
MANUAL VITRA
10 - SOFTWARE INSTALLATION
2- CAVITY CALIBRATION
Perform the cavity calibration following the procedure described in
the chapter '5-2-3 Cavity calibration'.
3- TERMINAL CALIBRATION
Enter the value noted in the chapter '10-1-1 Terminal calibration
values'.
P - 66 Rev. 11-07-2012
CHAPTER 11
SERVICE CARDS
VITRA SERVICE
MANUAL
___V
___A W
___V
__A
ms
___ ___ ___ ___
___V ___V
___A ___A
___V ___V
__A __A
ms ms
___ ___ ___ ___ ___ ___ ___ ___
Rev. 11-07-2012 P - 69
SERVICE
MANUAL VITRA
PLEASE FAX TO QUANTEL MEDICAL, THIS SERVICE CARD IF PROBLEM OCCURS.
1.2 W - 0.1 s
___V
___A
___V
__A
ms
___ ___ ___ ___
- Set the power at the maximum level to get the flatest internal cell curve as possible (exp.
time : 0.3s).
5
___V
Draw the external cell
___A
8
2.5
___V
4
__A
ms
100
___ 200
___ 300
___ 400
___
P - 70 Rev. 11-07-2012
VITRA SERVICE
MANUAL
VALIDATION SHEET
Written by :
F. LOYAL
Checked by :
C. CHABRIER
Validated by :
P. QUERO
Rev. 11-07-2012 P - 71